Makita 2703 User Manual 10 TABLE SAW Manuals And Guides L0522870

MAKITA Saw Table Manual L0522870 MAKITA Saw Table Owner's Manual, MAKITA Saw Table installation guides

User Manual: Makita 2703 2703 MAKITA 10 TABLE SAW - Manuals and Guides View the owners manual for your MAKITA 10 TABLE SAW #2703. Home:Tool Parts:Makita Parts:Makita 10 TABLE SAW Manual

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Table Saw

With Electric BraKe

210 mm (8-1/4")

MODEL 2702Xl

MODEL 2702

255 mm (10")

MODEL 2703X1

MODEL 2703

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r_ DOUBLE

INSULATION

INSTRUCTION MANUAL

WARNING: For your personal safety, READ and UNDERSTAND before using.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

www.makita.com

SPECIFICATIONS

MODEL Arbor

hole

2702X1

2702 _8"

2703X1

2703

Blade Cutting capacities Maximum dado

diameter 90 450 capacity

210rnrn 68rnm 47mm

(8-1/4") (2-11/16") (1-3/4") 13 mm (1/2")

255rnrn 91rnm 63mm

(10") (3-9/16") (2-1/2")

Noloadspeed Tablesize Dimensions

(RPM) (Wx L) (Lx W x H)

686mrn 560mrn x

x 686mrn x

4,600/min 560mrn 458rnm

(27" x 22") (22" x 27" x 18")

Net

weight

18kg

(40 Ibs)

• Manufacturer reserves the right to change specifications without notice.

• Note: Specifications may differ from country to country.

For Your Own Safety Read Instruction Manual

Before Operating Table Saw

Save it for future reference

GENERAL SAFETY PRECAUTIONS

(For All Tools)

1. KNOW YOUR POWER TOOL.

Read the owner's manual carefully. Learn

the tool's applications and limitations, as

well as the specific potential hazards

peculiar to it.

2. KEEP GUARDS IN PLACE and in work-

ing order.

3. REMOVE ADJUSTING KEYS AND

WRENCHES.

Form habit of checking to see that keys

and adjusting wrenches are removed from

tool before turning it on.

4. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite acci-

dents.

5. DON'T USE IN DANGEROUS

ENVIRONMENT.

Don't use power tools in damp or wet loca-

tions, or expose them to rain. Keep work

area well lighted. Don't use tool in pres-

ence of flammable liquids or gases.

6. KEEP CHILDREN AWAY.

All visitors should be kept safe distance

from work area.

7. MAKE WORKSHOP CHILD PROOF

with padlocks, master switches, or by

removing starter keys.

8. DON'T FORCE TOOL.

It will do the job better and safer at the rate

for which it was designed.

9. USE RIGHT TOOL.

Don't force tool or attachment to do a job

for which it was not designed; for example,

don't use circular saw for cutting tree limbs

or logs.

10. WEAR PROPER APPAREL.

Wear no loose clothing, gloves, neckties,

rings, bracelets, or other jewelry which

may get caught in moving parts. Nonslip

footwear is recommended.Wear protective

hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES.

Also use face or dust mask if cutting oper-

ation is dusty. Everyday eyeglasses only

have impact resistant lenses, they are

NOT safety glasses.

12. SECURE WORK.

Use clamps or a vise to hold work when

practical. It's safer than using your hand

and it frees both hands to operate tool.

13. DON'T OVERREACH.

Keep proper footing and balance at all

times.

14. MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for best and

safest performance. Follow instructions for

lubricating and changing accessories.

15. DISCONNECT TOOLS before

servicing; when changing accessories

such as blades, bits, cutters, and the like.

16.REDUCETHERISKOF

UNINTENTIONALSTARTING.

Makesureswitchisinoffpositionbefore

pluggingin.

17. USE RECOMMENDEDACCES-

SORIES.

Consulttheowner'smanualfor recom-

mendedaccessories.Theuseofimproper

accessoriesmaycauseriskof injuryto

persons.

18.NEVERSTANDONTOOL.

Seriousinjurycouldoccurif thetoolis

tippedorif thecuttingtoolisaccidentally

contacted.

19.CHECKDAMAGEDPARTS.

Beforefurtheruseofthetool,aguardor

otherpartthatisdamagedshouldbecare-

fullycheckedtodeterminethatitwilloper-

ateproperlyandperformitsintendedfunc-

tion-checkforalignmentofmovingparts,

bindingof movingparts,breakageof

parts,mounting,andanyotherconditions

thatmayaffectitsoperation.Aguardor

otherpartthatisdamagedshouldbeprop-

erlyrepairedorreplaced.

20.DIRECTIONOFFEED.

Feedworkintoa bladeorcutteragainst

thedirectionofrotationofthebladeorcut-

teronly.

21. NEVERLEAVETOOLRUNNING

UNATTENDED.TURNPOWEROFF.

Don'tleavetooluntilit comesto acom-

pletestop.

22. Whenservicinguseonlyidentical

replacementparts.

23.POLARIZEDPLUGS.

Toreducetheriskof electricshock,this

equipmenthasapolarizedplug(oneblade

iswiderthantheother).Thisplugwillfitin

apolarizedoutletonlyoneway.Iftheplug

doesnotfitfullyintheoutlet,reversethe

plug.Ifit stilldoesnotfit,contacta quali-

fiedelectriciantoinstalltheproperoutlet.

Donotchangethepluginanyway.

VOLTAGEWARNING:

Beforeconnectingthetoolto a power

source(receptacle,outlet,etc.)besure

thevoltagesuppliedisthesameasthat

specifiedonthenameplateofthetool.A

powersourcewithvoltagegreaterthan

thatspecifiedfor thetoolcanresultin

SERIOUSINJURYtotheuser- aswellas

damageto thetool.Ifindoubt,DONOT

PLUGIN THETOOL.Usinga power

sourcewithvoltagelessthanthename-

plateratingisharmfultothemotor.

EXTENSIONCORDS.

Makesureyourextensioncordisingoodcondition.Whenusinganextensioncord,be

suretouseoneheawenoughtocarrythecurrentyourproductwilldraw.Anundersized

cordwillcauseadropinlinevoltageresultinginlossofpowerandoverheating.Table1

showsthecorrectsizetousedependingoncordlengthandnameplateampererating.If

indoubt,usethenextheaviergage.Thesmallerthegagenumber,theheavierthecord.

Ampere Rating

More than Not more than

0 6

6 10

10 12

12 16

Table 1. Minimum gage for cord

Volts Total length of cord in feet

12ov 2_ft I _oft. I loo.. I _o..

AWG

16 16

16 14

18 14

18 12

16 12

14 12 Not Recommended

ADDITIONAL SAFETY RULES

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict

adherence to table saw safety rules. If you use this tool unsafely or incorrectly, you can

suffer serious personal injury.

1. Wear eye protection. 10. NEVER wear gloves during operation.

2. Don't use the tool in presence of flam-

mable liquids or gases.

11. Keep hands out of the line of the saw

blade.

3. NEVER use the tool with an abrasive

cut-off wheel installed.

4. Check the blade carefully for cracks or

damage before operation. Replace cracked

or damaged blade immediately.

5. Clean the spindle, flanges (especially

the installing surface) and hex nut before

installing the blade. Poor installation may

cause vibration/wobbling or slippage of

the blade.

12. NEVER stand or permit anyone else to

stand in line with the path of the saw

blade.

13. Make sure the blade is not contacting

the spreader or workpiece before the

switch is turned on.

14. Before cutting an actual workpiece, let

the tool run for a while. Watch for vibration

or wobbling that could indicate poor instal-

lation or a poorly balanced blade.

6. Use saw-blade guard and spreader for

every operation for which it can be used,

including all through sawing operations.

Always assemble and install the blade guard

following the step by step instructions out-

lined in this manual. Through sawing opera-

tions are those in which the blade cuts

completely through the workpiece as in

ripping or cross cutting. NEVER use the

tool with a faulty blade guard or secure the

blade guard with a rope, string, etc. Any

irregular operation of the blade guard

should be corrected immediately.

7. Immediately reattach the guard and

spreader after completing an operation which

requires removal of the guard.

8. Do not cut metals such as nails and

screws.Inspect for and remove all nails,

screws and other foreign matter from the

workpiece before operation.

9. Remove wrenches, cut-off pieces, etc.

from the table before the switch is tumed on.

15. NEVER make any adjustments while

tool is running. Disconnect tool before

making any adjustments.

16. Use a push stick when required. Push

sticks MUST be used for ripping narrow

workpieces to keep your hands and fingers

well away from the blade.

17. Pay particular attention to instructions for

reducing riskof KICKBACK.KICKBACKis a sud-

den reaction to a pinched, bound or misaligned

saw blade. KICKBACK causes the ejection of

the workpiece from the tool back towards the

operator. KICKBACKS CAN LEAD TO SERI-

OUS PERSONAL INJURY.Avoid KICKBACKS

by keeping the blade sharp, by keeping the rip

fence parallel to the blade, by keeping the

spreader, antikickback pawls and blade guard

in place and operating properly, by not releas-

ing the workpiece until you have pushed it all

the way past the blade, and by not ripping a

workpiecethat is twisted or warped or does not

have a straight edge to guide along the

fence.

18.Donotperformanyoperationfreehand.

Freehandmeansusingyourhandstosup-

portorguidetheworkpiece,inlieuofarip

fenceormitergauge.

19.NEVERreacharoundor oversaw

blade.NEVERreachforaworkpieceuntil

thesawbladehascompletelystopped.

20.Avoidabrupt,fastfeeding.Feedas

slowlyaspossiblewhencuttinghardwork-

pieces.Donotbendortwistworkpiecewhile

feeding.Ifyoustallorjamthebladeinthe

workpiece,turnthetooloffimmediately.

Unplugthetool.Thenclearthejam.

21.NEVERremovecut-offpiecesnearthe

bladeortouchthebladeguardwhilethe

bladeisrunning.

22.Knockoutanylooseknotsfromwork-

pieceBEFOREbeginningtocut.

23.Don'tabusecord.Neveryankcordto

disconnectfromreceptacle.Keepcord

awayfromheat,oil, waterandsharp

edges.

24. Somematerialcontainschemicals

whichmaybetoxic.Takecautionto pre-

ventworkingdustinhalationandskincon-

tact.Followmaterialsuppliersafetydata.

25.Theguardcanbeliftedduringwork-

piecesetupandfor easeof cleaning.

Alwaysmakesurethatguardhoodis

downandflat againstsawtablebefore

plugginginthetool.

WARNING:

MISUSEorfailuretofollowthesafetyrulesstatedinthisinstructionmanualmaycause

seriouspersonalinjury.

ASSEMBLY The tool is shipped from the factory with the saw blade

and blade guard not in the installed condition. Assemble

as follows:

CAUTION:

• Always unplug the tool before assembly.

Installing saw blade

Remove the table insert on the table. Hold the outer

flange with the offset wrench and loosen the hex nut

counterclockwise with the wrench. Then remove the

outer flange.

1. Wrench

2. Offset Wrench

3. Hex nut

1. Outer flange

2. Hex nut

3. Inner flange

4. Saw blade

Assemble the inner flange, blade, outer flange and hex

nut onto the arbor, making sure that the teeth of the

blade are pointing down at the front of the table. Always

install the hex nut with its recessed side facing the outer

flange.

CAUTION:

• Keep the flange surface clean of dirt or other adhering

matter; it could cause blade slippage. Be sure that the

blade is installed so that the teeth are aligned in the cut-

ting (turning) direction.

1. Wrench

2. Offset Wrench

To secure the blade in place, hold the outer flange with

the offset wrench, then tighten the hex nut clockwise

with the wrench. BE SURE TO TIGHTEN THE HEX

NUT SECURELY.

CAUTION:

• Be sure to hold the hex nut carefully with the wrench.

If your grip should slip, the wrench may come off the

hex nut, and your hand could strike the sharp blade

edges.

1. Blade guard

2. Spreader

3. Antikickback pawl

4. Pressure plate

3 1 6 2

1. These two clearances

should be equal

2. Blade guard portion

3. Blade

4. Spreader

5. Pressure plate

6. Hex bolts(A)

7. Hex bolts(B)

2 1

?./ i'.

4-5ram(5/32" -13/64")

Installing blade guard

CAUTION:

• Before installing the blade guard, adjust the depth of

cut to its maximum elevation. Insert the spreader

between the blade guard mounting portion (stay) and

the pressure plate.

Tighten the hex bolts (A) with the offset wrench. The

spreader installing location is factory-adjusted so that

the blade and spreader will be in a straight line.

However, if they are not in a straight line, loosen the

hex bolts (B) and adjust the blade guard mounting por-

tion (stay) so that the spreader is aligned directly

behind the blade. Then tighten the hex bolts (B) to

secure the stay.

CAUTION:

• Always grasp the striped portion of the offset wrench

when tightening the hex bolts. If you tighten the hex

bolts while grasping the offset wrench further than the

striped portion, the hex bolts may be damaged and/or

an injury to your hand may result.

• If the blade and spreader are not aligned properly, a

dangerous pinching condition may result during opera-

tion. Make sure they are properly aligned. You could

suffer serious personal injury while using the tool with-

out a properly aligned spreader.

• NEVER make any adjustments while tool is running.

Disconnect the tool before making any adjustments.

There must be a clearance of about 4 - 5 mm (5/32" -

13/64") between the spreader and the blade teeth.

Adjust the spreader accordingly and tighten the hex

bolts (A) securely. Attach the table insert on the table,

then check to see that the blade guard works smoothly

before cutting.

1. Spreader

2. Blade guard

459mm

(18-1/16")

334mm 1

(13-1/8")

1.Holediameter8mm(5/16")

25mm(1"

1.6mm(1/4")Std.washer

2.No.10woodscrew40mm(1-1/2")

rain.length

Positioning table saw

Locate the table saw in a well lit and level area where

you can maintain good footing and balance. It should

be installed in an area that leaves enough room to easi-

ly handle the size of your workpieces. The table saw

should be secured with four screws or bolts to the work

bench or table saw stand using the holes provided in

the bottom of the table saw. When securing the table

saw on the work bench, make sure that there is an

opening in the top of the work bench the same size as

the opening in the bottom of the table saw so the saw-

dust can drop through.

If during operation there is any tendency for the table

saw to tip over, slide or move, the work bench or table

saw stand should be secured to the floor.

NOTE:Table saw stand

• Models 2702Xl and 2703Xl are standard-equipped

with a table saw stand.

1.6 mm (1/4") Std. washer

2.6 mm (1/4") Machine bolt & nut

tighten securely

1. Miter gauge

Storing accessories

The miter gauge and wrenches can be stored on the

left side of the base and the rip fence can be stored at

the rear of the base.

1. Rip fence

1.Handle

Adjusting depth of cut

The depth of cut may be adjusted by turning the han-

dle. Turn the handle clockwise to raise the blade or

counterclockwise to lower it.

NOTE:

• Use a shallow depth setting when cutting thin materi-

als in order to obtain a cleaner cut.

1. Lock lever

2. Handwheel

3. Arrow pointer

Adjusting bevel angle

Loosen the lock lever counterclockwise and turn the

handwheel until the desired angle (0° - 45 °) is obtained.

The bevel angle is indicated by the arrow pointer.

After obtaining the desired angle, tighten the lock lever

clockwise to secure the adjustment.

CAUTION:

• After adjusting the bevel, be sure to tighten the lock

lever securely.

1.90" adjusting screw

2.45 ° adjusting screw

(B)

Adjusting positive stops

The tool is equipped with positive stops at 90° and 45 °

to the table surface. To check and adjust the positive

stops, proceed as follows:

Move the handwheel as far as possible by turning it.

Place a triangular rule on the table and check to see if

the blade is at 90° or 45 ° to the table surface. If the

blade is at an angle shown in Fig. A, turn the adjusting

screws clockwise; if it is at an angle shown in Fig. B,

turn the adjusting screws counterclockwise to adjust

the positive stops.

1. Arrow pointer

After adjusting the positive stops, set the blade at 90° to

the table surface. Then adjust the arrow pointer so that

its right edge is aligned to the 0° graduation.

1. Fence holder

2. Guide rail

3. Grip

Installing and adjusting rip fence

Raise the grip of the rip fence. Install the rip fence on

the table so that the fence holder engages with the

guide rail. The rip fence can be secured by lowering the

grip.

1. Scale

1. Hex bolts

2. Adjusting nut

3. Grip

To check to be sure that the rip fence is parallel with the

blade, secure the rip fence 2 - 3 mm (5/64" - 1/8" ) from

the blade. Raise the blade up to maximum elevation.

Mark one of the blade teeth with a crayon. Measure the

distance (A) and (B) between the rip fence and blade.

Take both measurements using the tooth marked with

the crayon.These two measurements should be identi-

cal. If the rip fence is not parallel with the blade, pro-

ceed as follows:

1. Turn the adjusting nut counterclockwise a couple of

turns.

2. Loosen the two hex bolts on the rip fence with the

wrench provided.

3. Adjust the rip fence until it becomes parallel with the

blade.

4. Lower the grip to secure the rip fence.

5. Tighten the two hex bolts on the rip fence.

CAUTION:

• Always grasp the striped portion of the wrench when

tightening the hex bolts. If you tighten the hex bolts

while grasping the wrench further than the striped por-

tion, the hex bolts may be damaged and/or an injury

to your hand may result.

6. With the grip of the rip fence lowered, turn the adjust-

ing nut clockwise to secure the rear end of the rip

fence. Do not turn the adjusting nut clockwise exces-

sively. You may have some difficulty adjusting the rip

fence parallel with the saw blade when repositioning

the rip fence.

CAUTION:

Be sure to adjust the rip fence so that it is parallel with the

blade, or a dangerous kickback condition may occur.

3 4

1. Screw

2. Fence holder

3. Scale plate

4. Arrow mark

Bring the rip fence up flush against the side of the

blade. Make sure that the arrow pointer on the fence

holder points to the 0 graduation. If the arrow pointer

does not point to the 0 graduation, loosen the screw on

the scale plate and adjust the scale plate.

1. Switch lever

2. Key

Switch action

This tool is equipped with a special type of switch to

prevent unintentional starting. To start the tool, first

depress the switch lever.While keeping it depressed,

pull its lower portion toward you. To stop the tool, press

the lower portion of the switch lever.

When operating the switch lever, it is convenient to

view it through the window area in the table.

CAUTION:

• When not using the tool, remove the key and store it

in a secure place. This prevents unauthorized opera-

tion.

• Before plugging in the tool, always check to see that

the switch lever actuates properly and returns to the

"OFF" position.

• Do not pull the switch lever hard without the key. This

can cause breakage of the switch.

OPERATION CAUTION:

• Always use "work helpers" such as push sticks and

push blocks when there is a danger that your hands or

fingers will come close to the blade.

• Always hold the workpiece firmly with the table and

the rip fence or miter gauge. Do not bend or twist it

while feeding. If the workpiece is bent or twisted, dan-

gerous kickbacks may occur.

• NEVER withdraw the workpiece while the blade is run-

ning. If you must withdraw the workpiece before com-

pleting a cut, first switch the tool off while holding the

workpiece firmly. Wait until the blade has come to a

complete stop before withdrawing the workpiece.

Failure to do so may cause dangerous kickbacks.

• NEVER remove cut-off material while the blade is run-

ning.

• NEVER place your hands or fingers in the path of the

saw blade. Be especially careful with bevel cuts.

• Always secure the rip fence firmly, or dangerous kick-

backs may occur.

• Always use "work helpers" such as push sticks and

push blocks when cutting small or narrow workpieces,

or when the dado head is hidden from view while cut-

ting.

Work helpers

Push sticks, push blocks or auxiliary fence are types of

"work helpers". Use them to make safe, sure cuts with-

out the need for the operator to contact the blade with

any part of the body.

120 mT1 300 Tim(2")

I I

6 ram (1/4") j _ 50ram (2")

2_ .___ /_ 300 mm (12")

130 mm _

(5") 5_Zr,_)m

,_ 100 mm (4")

9.5 mm (3/8")4

50 ram (2") _"_ 8 mm (5/16")

1. Face/edge parallel

2. Handle

3. Wood screw

4. Glue together

Push stick

(H) 9.5 mrn _ 130 rnm (5")

19 mm@_ 9.5 mm I (50')mm

(3/4) _'i;'_"_ g80 mm (15")

Y \

A push stick can be easily made from a piece of ply-

wood 19 mm (3/4") to 25 mm (1") thick.

Cut out the hatched area on the stick and smooth

edges with a file. (H) dimension should be less than

12.7 mm (1/2") so as to be thinner than the workpiece.

Push block

Use a 19 mm (3/4") piece of plywood.

Handle should be in center of plywood piece. Fasten

with glue and wood screws as shown. Small piece 9.5

mm x 8 mm x 50 mm (3/8" x 5/16" x 2") of wood must

always be glued to plywood to keep the blade from

dulling if the operator cuts into push block by mistake.

(Never use nails in push block.)

9.5mm 19mm 120ram

(3/8") (3/4") (4-3/4")

140 mm

460 mm (18" (5-1/2")

Fasten with glue and wood screws.

1. Face/edge parallel

Auxiliary fence

Make auxiliary fence from 9.5 mm (3/8") and 19 mm

(3/4") plywood pieces.

1. No. 10 wood screws (long enough

to penetrate halfway into facing)

1. CROSS CUTTING

2. MITERING

3. BEVEL CUTTING

4. COMPOUND MITERING

(ANGLES)

1. Groove

2. Miter gauge

3. Knob

Wood facing (rip fence)

A wood facing should be used for operations when the

blade comes close to the rip fence. Wood facing for the rip

fence should be the same size as the rip fence. Make sure

the bottom of facing is flush with the table surface.

Crosscutting

CAUTION:

• When making a crosscut, remove the rip fence from

the table.

• When cutting long or large workpieces, always provide

adequate support to the sides of the table. The sup-

port should be at the same height as the table.

• Always keep hands away from path of blade.

Miter gauge

Use the miter gauge for the 4 types of cutting shown in

the figure.

CAUTION:

• Secure the knob on the miter gauge carefully.

• Avoid creep of workpiece and gauge by firm workhold-

ing arrangement, especially when cutting at an angle.

• NEVER hold or grasp the intended "cut-off" portion of

the workpiece.

Use of miter gauge

Slide the miter gauge into the thick grooves in the table.

Loosen the knob on the gauge and align to desired

angle (0° to 60°). Bring stock flush up against fence and

feed gently forward into the blade.

Auxiliary wood facing (miter gauge)

To prevent a long board from wobbling, fit the miter

gauge with an auxiliary fence board. Fasten with

bolts/nuts after drilling holes, but fasteners must not

protrude from the face board.

Ripping

CAUTION:

• When ripping, remove the miter gauge from the table.

• When cutting long or large workpieces, always provide

adequate support behind the table. DO NOT allow a

long board to move or shift on the table. This will

cause the blade to bind and increase the possibility of

kickback and personal injury. The support should be at

the same height as the table.

Before operating the table saw, check to be sure that

the antikickback pawls operate properly. Turn the tool

off and unplug it. Feed the workpiece under the blade

guard and along both sides of the blade to simulate cut-

ting. Try to withdraw the workpiece on each side by

pulling it toward you. The antikickback pawls should

grab the workpiece and prevent it from moving back

toward the operator. Always keep the antikickback

pawls sharp so they will operate properly. Keep them

sharp by using a round-shaped file to maintain the origi-

nal shape of the pawls.

1. Adjust the depth of cut a bit higher than the thickness

of the workpiece.

2. Position the rip fence to the desired width of rip and

lock in place by lowering the grip. Before ripping,

make sure the rear end of the rip fence is secured

firmly. If it is not secured enough, follow the proce-

dures in "Installing and adjusting rip fence" described

on page 11 and 12.

3. Turn the tool on and gently feed the workpiece into

the blade along with the rip fence.

(1) When the width of rip is 150 mm (6") and wider,

carefully use your right hand to feed the work-

piece. Use your left hand to hold the workpiece

in position against the rip fence.

(2) When the width of rip is 65 mm - 150 mm (2-1/2"

- 6") wide, use the push stick to feed the work-

piece.

1. Push stick

(3) When the width of rip is narrower than 65 mm

(2-1/2"), the push stick cannot be used because

the push stick will strike the blade guard. Use the

auxiliary fence and push block.

Attach the auxiliary fence to the rip fence with

two "C" clamps.

1. Auxiliary fence

1. Push block

2. Auxiliary fence

Feed the workpiece by hand until the end is about

25 mm (1") from the front edge of the table. Continue

to feed using the push block on the top of the auxiliary

fence until the cut is complete.

MAINTENANCE

1. Limit mark

1. Holder cap opener

2. Brush holder cap

CAUTION:

• Always be sure that the tool is switched off and

unplugged before attempting to perform inspection or

maintenance.

Cleaning

Clean out sawdust and chips from time to time.

Carefully clean the blade guard and moving parts inside

the table saw.

Lubrication

To keep the table saw in tip-top running condition, and

to assure maximum service life, oil or grease the mov-

ing parts and rotating parts from time to time.

Lubrication places:

• Threaded shaft to elevate the blade

• Hinge to rotate the frame

• Elevation guide shafts on motor

• Gear to elevate the blade

Replacing carbon brushes

Remove and check the carbon brushes regularly.

Replace when they wear down to the limit mark. Keep

the carbon brushes clean and free to slip in the holders.

Both carbon brushes should be replaced at the same

time. Use only identical carbon brushes.

Use a holder cap opener to remove the brush holder

caps. To replace the carbon brush in the side near the

table, lower the blade as far as possible by turning the

handle. Loosen the lock lever, tilt the blade and secure

it at 45 °. Then loosen the brush holder cap while view-

ing it through the opening of the base. Remove the

worn carbon brushes, insert the new ones and secure

the brush holder caps.

To maintain product SAFETY and RELIABILITY, repairs,

any other maintenance or adjustment should be per-

formed by Makita Authorized or Factory Service

Centers, always using Makita replacement parts.

ACCESSORIES

1/8" 1/8" 1/16" 1/8" 1/8"

CAUTION:

•These accessories or attachments are recommended

for use with your Makita tool specified in this manual.

The use of any other accessories or attachments

might present a risk of injury to persons.

Only use accessory or attachment for its stated pur-

pose.

Dado head set (Part No. 191543-4)

A dado is cutting a rabbet or a wide groove into the

workpiece. The dado head set consists of two outside

cutters, three inside cutters and paper washers.

Outside cutters: 6"diameter 1/8" thick, 5/8"arbor hole, 2 pcs.

Inside cutters: 6"diameter 1/8"thick, 5/8"arbor hole, 2 pcs.

Inside cutter: 6"diameter 1/16"thick,5/8"arbor hole, 1 pc.

Paper washers: 8/8"arbor hole, 6 pcs.

Various combinations of these cutters are used to cut

grooves from 1/8" to 1/2" for use in making joints,

tenoning, grooving, etc.

// s

Dado flange set (Part No. 192693-8)

1. Dado outer flange

When cutting groove 1/4", 5/16", 3/8", 7/16" or 1/2",

use this dado outer flange.

2. Dado hex nut

When cutting groove 1/4", 5/16", 3/8", 7/16" or 1/2",

use this dado hex nut.

3. Ring

When cutting groove 1/4", 5/16", 3/8", 7/16" or 1/2",

use this ring.

4. Washer

When cutting groove 1/4", 5/16" or 3/8", use this

washer.

Table insert

(Part No. 317061-6)

When cutting grooves 5/16% 3/8",7/16" or 1/2" use this

table insert instead of the standard table insert.

To install the dado head set, proceed as follows:

1. Turn the tool off and unplug it before installing.

2. Remove the blade guard with the spreader.

3. Install the dado head set with the teeth pointing down

at the front of the table.

4. Use the chart below to select the proper cutters to

obtain the various cutting widths.

Spindle

1/8" 1/16" Dado Dad{

Inner Ring Outside Inside Inside Outside Outer Washer Outer Hex Hex

:lange Cutter cutter cutter cutter flange flange nut nut

CUT

WIDTH @

f'-\ f_,\

1/8" • • • • •

1/4" • • • • • • •

5/16" • • • • • • • •

3/8" • • • • • • • •

7/16" • • • • • • • •

1/2" • • •Ox2 • • •

CAUTION:

• For a 1/8" cut width, the outside cutter is assembled to

the spindle in the same manner as the saw blade.

• The outer flange or the dado outer flange must be

used for each cut width.

• The hex nut alone must not be used to secure the

dado on to the spindle.

123

NOTE:

• When widths slightly greater than the above are

required, fit the paper washers in between the inside

and outside cutters to adjust the width.

5. Arrange the cutters so that the tips of the inside cut-

ters are positioned at the gullets of the outside cutter.

When more than one inside cutter is used, space

the tips of the inside cutters equidistantly in relation

to one another. Poorly spaced cutters may cause

vibration and noise.

1, Inside cutter

2, Outside cutter

3. Gullet

When installing two outside cutters without any inside

cutter, be sure that the cutter tips do not face each

other.

6. While tightening the hex nut, be careful to maintain the

even spacing between the tips of the inside cutters.

7. Rotate the dado head one turn by hand to make sure

that it does not contact anything before operation.

19ram 115mm

(3/4") (4-1/2")

1. Kerf should be about 6 rnrn

(1/4") apart

When dadoing, use featherboards. The diagram shown

illustrates dimensions for making a typical featherboard.

It should be made from a straight piece of wood that is

free of knots or cracks.

i -2

• _ /#

1. "C"Clarnps

2, Facing board

3, Featherboard

4, Push stick

Featherboards are used to keep the workpiece in con-

tact with the rip fence and table as shown, and to stop

kickbacks.

To install featherboards, proceed as follows:

1. Turn the tool off and unplug it.

2. Add 8" high flat facing board to the rip fence, the full

length of the rip fence.

3. Mount featherboards to the rip fence and table as

shown, so that the leading edges of the feather-

boards will support the workpiece until the cut is

completed, and the workpiece has been pushed

completely past the cutter with a push stick.

4. Make sure featherboards are securely attached.

CAUTION:

• Only the Makita dado head set (Part No. 191543-4)

should be used with Makita table saw Model

2702/Model 2703. Do not use dado combinations

wider than 13 mm (1/2").

• After dadoing, ALWAYS replace the blade guard with

the spreader back in its original position on the table

saw.

• NEVER attempt bevel cuts when dadoing.

• NEVER dado if there is vibration (flutter) or a strange

noise.

• NEVER attempt dados in other than wood.

• Do not use the dado set for cut-offs.

• Feed work slowly, especially when cutting deep or wide

grooves or dados. If a deep cut is needed, make several

passes through the workpiece rather than one deep,

wide cut. Fast or abrupt feeds can be dangerous.

• Use a push stick. When the dado head is hidden from

view while cutting, your hands should never be on top

of the stock.

• A very dangerous throwback can result if the wood

becomes stuck and you try to remove it by pulling

toward you. Always stop the tool and wait for dado

head to come to a complete stop. Then simply with-

draw the wood.

WARNING:

• Use extra caution when the guard assembly is

removed for any non-through sawing operation such

as dadoing, rabbeting or resawing. Replace guard

immediately after non4hrough sawing is completed.

1 3

1. Rabbet

2. First cut

3. Second cut

1. Rubber cap

2. Nut

3. Leg

4. Under stay

5. Stay

1. Bolt

2. Stand

How to perform rabbeting

1. Remove blade guard.

2. Attach auxiliary fence to rip fence for cuts that run the

length of the stock. Facing should be as high as the

workpiece is wide. Adjust fence and blade to desired

dimensions.

3. First cut: Hold board flat on table as in ordinary rip-

ping.

4. Second cut: Set workpiece on its edge. (Use feather-

boards, push stick, push block and so on, using pre-

cautions, safety rules and guidelines for ripping or

related work.)

5. For end-type rabbeting, if the workpiece is less than

10-1/2" wide, rest the wood flat on the table against

the miter gauge (with wood facing). The rip fence

should not be used.

6. After rabbeting is completed, immediately re-install

the blade guard as before.

Table saw stand (Part No. 192680-7)

Place the stays on a level location and assemble the

legs inside. Secure with the bolts and nuts, then attach

the rubber caps to the ends of the legs.

Now set the table saw on top of the assembled stand

and secure with four bolts, washers and nuts.

NOTE:

• Models 2702Xl and 2703Xl are standard-equipped

with a table saw stand.

ACCESSORIES CAUTION:

•These accessories or attachments are recommended

for use with your Makita tool specified in this manual.

The use of any other accessories or attachments

might present a risk of injury to persons. Only use

accessory or attachment for its stated purpose.

If you need any assistance for more details regarding

these accessories, ask your local Makita service center.

• Steel & Carbide-tipped saw blades

Table/Miter saw For general purpose cuts for

blades table and miter saws.

Combination General purpose blade for fast and

smooth rip, crosscuts and miters.

Fine cross cuts For sand-free cuts cleanly against

the grain.

• Sub-Table set ( Left /Right )

• Rip fence

• Miter gauge

• Offset wrench 13-22

• Wrench 19

• Key (Switch button)

• Holder cap opener

• Joint ( for connecting to dust collector )

First-Class

Postage

Required

Post Office will

not deliver

without p_oper

postage

Makita U.S.A., inc.

14930 Northam Street

La Mirada, CA 90638-5753

Ul,l,ulh,u,ll,u,,llul,,lu,hlul,,,U,hlu,,llu,h,Ul

---- Fold

Your answers to the following questions are appreciated.

1, Th_ product was, purchased 1tom:

[] Home Center [] Other (

]Hardware/Lumber Store

[]hdustrial Supply

3, How d_d you _earn about th_ product:

[] Magazine [] Radii)

[] From DeaJer [] Exhibition

[] Newspaper [] From Friend

[] Store Display [] Previous Usage

[] Catalog [] Other(

2, Use ol the product _ _ntended 1or:

]Industrial Maintenance

] Home Maintenance

[] Hobby

[] Other ( )

4, Most _avored points are:

[] Design [] Repair Service

[] Features [] Durability

[]Size []Power

[] Price [] Other(

] Makita Brand

5=Any comment_:

DATE PURCHASED

MONTH DAY

MODEL NO.

YEAR

SERIAL NO.

STATUS

INTL. LAST NAME /COMPANY NAME Married Single

1 ! !

STREET ADFtESS

CITY

STA-[ E ZIP CODE PHONE

AREA

CODE

SEX

M F

AGE: _J UI,der 19 _J 20-29 _J 30-39 _J 40-49 _J 50-60 _J Over 60

BE SURE TO COMPLETE THE CUSTOMERS PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS,

Please return this portion by facsimile or mail.

Facsimile No: (714) 522_8!33 i

1-800-4-MAK]TA

RETAIN THIS PORTION FOR YOUR RECORDS

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Pelham AL 35124 DenJe_ CO 80239 2709 H_rahal/ LA 70123 ( heektowaga NY 14225 Hato Rey PR 00917

(205) 620 1791 (303) 371 2850 (504) 733 4138 (716/685 9503 (787/2:30 8776

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S11ackletold Shopl_ng Center _9:34) 781 633_ 232 Prov_denr__4W,/ _704_527 0611 12B01Stemmolls Fv,'ySte B09

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CALIFORNIA Iqichfield MN 55423

4185O OhristySt _612_86_ 5199_EORGI,¢ 6379 Pearl Road 3453 _H3_ No_t_/St÷ 101

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_5t0_557 9t_81 Dulut_/GA 3OO962556 _440_843 7555 (210_228 0675

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t421 N Clovis Ave ._te t12 _876 Watson Road t617 E Kempe_Rd

_resno OA _3727 St Lo_s blO 63126 2221 Sharowille OH 45246

_5:Sg_ 252 5156 _314_90_ gB89 _513_771 07_8

UTAH

t45 E 1300S S_e t01

Salt Lake City,UT 8411:S

ILLINO_S

t450 Fee_/an'_i_le_)r

Mt _ros_ect IL 60055 5011 (_0t_ 359 3410t4930 Northam St

La_irada CA 9063_ _753

_714_522 808_

_47_ 297 3100 NEBRASKA O KL,_HOMA

4129 S _4_hSt :%2 E t,4emoria_Road

Oma_ NE6_t27 Oklahoma City O_<73114 WAShiNGTON

_402_597 2_25 _405_752 2655 2222O84th Ave So _ld_ At970 Fultol/Avenue _ND_ANA

Sa,_mento CA 95525 _40_ bl_c_/igan Road¸ Unit 1 }<e41tWA _ts032

_916_482 5197 _ndianapoli_ IN 4625_ (253_395 8055

_317_334 9_80 NEV,CB_ OREGON

t440 SouthE _Stleet 3375 S Decatur _vd _28 t_t_/,¢venue NW

San_e_l/ardil/o CAg2408 Suites 22 24 _'olt_al/d ORg7209 W_SCONSlN

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_19 W 95t_/St _702_36_4277 2245 S 108th ._tWest AIlis W[

7574Cla_rernol/t Mesa _lvd Overland Pa_k KS 56212 53227

San Diego¸CA 92111 _913_542 t111 pENNSYLWNIA (414_ 5414775

_58_ 278 4471 NEW JERSEY Springwate_ r'laza

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Van Nuys CA _14O6 _qtl_balgh, PA 15237

_818_782 2440 _412_366 5363

CUSTOMER'S RECORD

When you need service: Send Date P_Jrchased

complele tool (prepaid)to oi/e

of the Makita FactoryService Dea]er's Name & Address

CentersHsted,otto anAuthorized

blakitaService Centel.Be sure

to attacha letterto the outside of Model No.

the carton detailingthe prob]em

with you_tool Serial No

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm, Some examples

of these chemicals are:

lead from bad=based paints,

ocrystalline silica from bricks and cement and other masonry products, and

oarsenic and chromium from chemically=treated lumber,

Your risk from these exposures varies, depending on how often you do this

type of work, To reduce your exposure to these chemicals: work in a wen

ventilated area, and work with approved safety equipment, such as those

dust masks that are specially designed to filter out microscopic particles,

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of

defects from workmanship and materials for the period of ONE YEAR from the date of original purchase,

Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of

Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective

workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

* repairs have been made or attempted by others:

repairs are required because of normal wear and tear:

the tool has been abused misused or improperly maintained:

alterations have been made to the tool,

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL

DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING

AND AFTER THE TERM OF THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF

"MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS

WARRANTY

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above

limitation or exclusion may not apply to you, Some states do not allow Nmitation on how long an implied

warranty lasts, so the above limitation may not apply to you.

Makita Corporation of America

2650 Buford Hwy., Buford, GA 30518

884129C060

Makita 2703 User Manual 10 TABLE SAW Manuals And Guides L0522870

MAKITA Saw Table Manual L0522870 MAKITA Saw Table Owner's Manual, MAKITA Saw Table installation guides

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