Matrix Design Group 10000615 Matrix Intellizone MS3-IZ Locator User Manual Revised

Matrix Design Group, LLC Matrix Intellizone MS3-IZ Locator Revised

User Manual Revised

10002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent. Engineering Safety • Advancing Automation Matrix IntelliZone™ Proximity Detection System Basic Information • 3rd Party
Engineering Safety • Advancing Automation 210002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE IntelliZone™ System Index System Warnings & Disclaimers (Page 3) System Warnings & Disclaimers, System Warning Labels System Introduction (Pages 4-6) Objective, Overview, Expanding Zones, Directional Zones, Articulating Machinery, “Green” Zone System Components (Pages 7-10) Overview, Driver, Locator, Controller, Software Key, Interconnect Board, XP Boxes, Antenna Mounts Basic Information Driver (Page 12-14) Overview, Splitter Layout, Driver Installation Controller (Pages 15) Overview, LED Statuses System Information (Pages 16-18) Available System Drawings, Fasteners, System Installation Guidelines System Troubleshooting (Pages 19-22) Driver LEDs, Locator LEDs, Audible Alarm, Locator OLED Screen, Troubleshooting Tips, System Diagnostic Codes Maintenance Guide Operating Guidelines (Page 24) System Warnings, Precautions, System Overview Driver and Locators (Page25-27) Driver Overview, Locator Overview, LED Statuses Emergency Stop Override (Pages 28-29) DC, C2C, JNA User Guide
Engineering Safety • Advancing Automation 310002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE System Warnings & Disclaimers It is important that all users / personnel that may come into contact with the IntelliZone™ Proximity Detection System understand it’s purpose. It is NOT a safety system. It is a training aid developed to teach users safe operating habits. User / Operator assumes full responsibility for control of the machine upon which the system is installed. User / Operator assumes full liability for the maintenance and operation of the IntelliZone™ Proximity Detection System. System Warnings & Disclaimers The Matrix IntelliZone™ System includes several highly visible WARNING labels located on the front of the machine-mounted Drivers, and the user-carried Locators. All users / personnel that may come into contact with an IntelliZone™ Proximity Detection System equipped machine should familiarize themselves with all WARNINGS associated with the system. Additional WARNING labels for the IntelliZone™ System are available free-of-charge as requested. System Warning Label
Engineering Safety • Advancing Automation 410002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE The intent of IntelliZone™ Proximity Detection is to provide a practical, mine-duty system that will automatically warn personnel when they are entering a potentially hazardous area around a machine. The system must be able to disable some or all machine functions if a particular zone is breached. Objective The Matrix IntelliZone™ Proximity Detection System assists with training personnel to stay clear of dangerous zones present around potentially hazardous equipment. The System is designed for use on mobile equipment such as continuous miners, mobile haulage, and other light and heavy vehicles. The System is typically configured for two operational awareness zones: a “shutdown zone” (red) can be defined closest to the equipment and a “warning zone” (yellow) can be defined to extend a moderate distance from the equipment. When an IntelliZone™ Locator is detected within the red zone, the System will prompt the equipment to immediately shutdown some or all of its functions. When an IntelliZone™ Locator is detected within the yellow zone, the System will prompt the equipment to reduce its speed or influence other changes in operation. If a Locator is detected within either zone, the System will initiate highly-visible flashing lights and an audible alarm on the Locator and Drivers to warn personnel of potential hazards. Additional IntelliZone™ awareness zones can be configured as needed and are customizable to specific equipment and applications. System Overview IntelliZone™ System Introduction
Engineering Safety • Advancing Automation 510002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Standard Miner Configuration IntelliZone™ System Introduction Consists of a shutdown zone (red) and warning zone (yellow), as well as operator zone (green) while cutting. These zones are configurable through software. On mobile equipment, zones can be configured to expand as the machine accelerates. Oversized zones are no longer required on faster moving equipment. Expanding Mobile Equipment Zones On mobile equipment, zones can be configured to react to the equipment’s direction. This prevents the machine from being shut down by personnel walking behind it. Directional Mobile Equipment Zones
Engineering Safety • Advancing Automation 610002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE IntelliZone™ System Introduction On articulating machinery, the zones can configured to react to the pivoting of the machine. This enables the zones to remain consistent even when the machine is articulated. Articulating Machinery Operator zones can be configured using the Intellizone GUI. These operator zones are critical in that it allows the associated Locator to be in the area without shutting down the machinery. Operator (Green) Zone
Engineering Safety • Advancing Automation 710002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive New-burgh, IN 47630, USA | 812.490.1525 | DO NOT DISTRIBUTE System Components ❶❷❹❺❻❼❽❸❶MX3-IZ Driver (4 shown) ❷ MX3-IZ Locator ❸ MX3-IZ Splitter Box (2 shown) ❹ M3-1000 Guarding (2 shown) ❺ MX3-IZ Antenna Mounting Kit, Retrofit (2 shown) ❻ MX3-IZ Guarding (4 shown) ❼ MX3-IZ Power Supply Box ❽ MX3-IZ Proximity Controller Box IntelliZone™ System Introduction The IntelliZone™ System is approved for use in potentially hazardous MSHA-regulated environments. Below is a typical layout for a system on a machine. System components may vary in quantity and location depending on the machine upon which it is mounted.
Engineering Safety • Advancing Automation 810002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE MX3-IZ Driver IntelliZone™ System Introduction The MSHA-approved Driver allows for tracking of multiple Locators. The Driver is machined from rugged polycarbonate and incorporates multi-color LEDs used for diagnostics and zone identifications. MX3-IZ Locator The MSHA-approved Locator is the device the operator wears and that is tracked around the machine. The Locator also has a built-in audible and visible warning. The operator uses this device to associate/dissociate. It can be worn in a pouch or using a belt clip. MX3-IZ Controller The Controller is the central processor for the IntelliZone™ System. It communicates to the mobile equipment and Locators and provides power to 4 machine-mounted Drivers. Personnel can connect to the Controller wirelessly (w/ adaptor) or with an Ethernet cable to adjust settings and view system diagnostics. This device IS NOT intrinsically safe and MUST be inside an explosion-proof enclosure when used in MSHA-regulated environments. MX3-IZ Software Key The Software Key must be installed on the Controller for the system to function. It can be moved to a new Controller in event of a failure. This stores the machine configuration and provides an Industrial Ethernet connection. The Software Key IS NOT intrinsically safe and MUST be inside an explosion-proof enclosure when used in MSHA-regulated environments.
Engineering Safety • Advancing Automation 910002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE MX3-IZ Interconnect Board IntelliZone™ System Introduction The Interconnect Board is the hub for all relays, inputs, outputs, power, etc. that interfaces to the Controller. This board mounts below the Controller and is designed for easy access to all wiring terminals. The Interconnect Board IS NOT intrinsically safe and MUST be inside an explosion-proof enclosure when used in MSHA-regulated environments. Controller XP Box This MSHA-approved enclosure houses the Controller, Software Key, and Interconnect Board. It features 7 ports that use 1.125-12 packing gland assemblies to ensure the enclosure remains explosion proof. Power Supply XP Box This MSHA-approved enclosure houses the Intellizone Power Supply. It features 4 ports that use 1.125-12 packing gland assemblies to ensure the enclosure remains explosion proof. Splitter XP Box This MSHA-approved enclosure is used to minimize the number of Controller XP Box ports needed. Typically 2 Splitter XP Boxes are used per system; one being placed on each side of the machinery. It features 4 ports that use 1.125-12 packing gland assemblies to ensure the enclosure remains explosion proof.
Engineering Safety • Advancing Automation 1010002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Driver Guarding IntelliZone™ System Introduction The guarding around Driver is MSHA-approved and therefore must be manufactured to specific dimensions. The outer guarding must be at minimum 1/4” thick. The backing must be at minimum 5/8’” thick. The gap between the guarding and Driver can not exceed 1/2”. For more information see drawing # 10000099. Whip Antenna Kit This kit includes a 2.45Ghz Whip antenna, mounting hardware, polycarbonate cover, pipe nipple, and elbow for a large range of custom mounting configurations. This antenna kit is a proven design for haulage equipment such as shuttle cars and battery haulers. It requires much less room than the retrofit Antenna Kit. Retrofit Antenna Kit This kit includes a 2.45Ghz Whip antenna, mounting hardware, and a polycarbonate cover. It was designed to mount directly into existing guarding on equipment fitted with previous generation proximity detection systems.
Engineering Safety • Advancing Automation 1210002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE MX3-IZ Driver Installation Maintenance Guide 10000050 Driver Cable ❶ Shield ❷ White (Data +) ❸Green (Ground) ❹ Red (+72VDC) ❺ Black (Data -) ❶ ❷ ❶❸ ❹ ❺Splitter Cable Front Driver Back Driver
Engineering Safety • Advancing Automation 1310002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE IntelliZone™ System Kits MX3-IZ Driver Standard Installation The MX3-IZ Guarding that protects the Drivers is specifically designed for the new smaller MX3-IZ Drivers unlike previous Matrix Proximity Systems with larger guarding. The Driver cable must be inside conduit for its entire run and must be connected to either a MX3-IZ Conduit Mounting Plate or a conduit mounting nipple that is attached to the back or top of the guarding. The driver is mounted using M12 x 85mm Hex head bolts with washers and lock washers. ❶❷❸❹❺❻❶ M12 Mounting Hardware ❷ MX3-IZ Driver ❸ MX3-IZ Conduit Mounting Plate ❹ MX3-IZ Guard ❺ 3/4” I.D. Rubber Hose Conduit ❻ S.S. Worm Gear Hose Clamp
Engineering Safety • Advancing Automation 1410002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE IntelliZone™ System Kits MX3-IZ Driver Retrofit Installation The MX3-IZ Driver Adapter Kit is specifically designed for mounting the MX3-IZ Driver in the larger guarding that is standard on the older M3K-1000 Matrix Proximity System. The Driver cable must be inside conduit for its entire run and must be connected to either a MX3-IZ Conduit Mounting Plate or a conduit mounting nipple that is attached to the back or top of the guarding. The driver is mounted using M12 x 90mm Hex head bolts with lock washers. ❶❷❸❹❺❻❶ M12 Mounting Hardware ❷ MX3-IZ Driver Adapter Kit ❸ MX3-IZ Driver ❹ MX3-IZ Conduit Mounting Plate, Retrofit ❺ M3-1000 Guard ❻ 3/4” I.D. Rubber Hose Conduit ❼ S.S. Worm Gear Hose Clamp ❼
Engineering Safety • Advancing Automation 1510002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Maintenance Guide 10000050 The Controller is the central processor for the IntelliZone™ System. It communicates to the mobile equipment and Locators and provides power to 4 machine-mounted Drivers. Personnel can connect to the Controller wirelessly (w/ adaptor) or with an Ethernet cable to adjust settings and view system diagnostics. This device IS NOT intrinsically safe and MUST be inside an explosion-proof enclosure when used in MSHA-regulated environments. MX3-IZ Controller Overview The Controller features (9) LEDs that can provide the operator with basic system diagnostics information. The LEDs are located on the top surface of the Controller, and can be in either a blinking or continuously lit (solid). LED States Blinking Solid POWER CONTROLLER HAS POWER HEARTBEAT CONTROLLER SOFTWARE IS ACTIVE INTERFACE & PROXIMITY ARE ACTIVE I/O ACTIVITY I/O ACTIVITY (SD CARD OR SENSORS) RF RF ACTIVITY ETHERNET WIRED NETWORK ACTIVITY DRIVER 0-3 NORMAL OPERATION DRIVER DISABLED POWER FAILURE FUNCTION LED RESPONSE
Engineering Safety • Advancing Automation 1610002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Maintenance Guide Available System Drawings Drawing Product Category Description 10000058 Driver Installation Detail Shows proper installation of Driver w/ and w/o adapter kit 10001901 Charger Product Overview Provides generic Locator Charger dimensions and specs 10001691 Charging Rack Product Overview Provides generic Locator Charging Rack dimensions and specs 10001659 Power Supply Box Schematic Wiring Schematic for system power supply box 10001978 Controller Box Schematic Wiring Schematic for system Controller box 10001638 Controller Box Product Overview Provides generic Controller XP Box dimensions and specs 10001685 Controller Box Installation Detail Shows proper installation of Controller XP Box w/ use of weld blocks 10001639 Power Supply Box Product Overview Provides generic Power Supply Box dimensions and specs 10001950 Antenna Kit Installation Detail Shows proper installation of the Whip Antenna Mounting Kit 10001950 Retrofit Antenna Kit Installation Detail Shows proper installation of the Retrofit Antenna Mounting Kit 10000152 Overall System Product Overview Provides a generic overview of the entire system 10001288 Overall System Schematic Provides a generic overall system wiring schematic 10001974 C2C System Schematic Provides an overall system wiring schematic for a JOY C2C machine 10001975 JNA System Schematic Provides an overall system wiring schematic for a JOY JNA machine 10001976 DC System Schematic Provides and overall system wiring schematic for a JOY DC machine 10001977 BH-18 System Schematic Provides an overall system wiring schematic for a JOY BH-18 machine 10000112 Shuttle Car System Installation Detail Provides a generic system layout on a Standard Shuttle Car 10000127 Shuttle Car System Installation Detail Provides a generic layout of Driver Guarding on a Standard Shuttle Car 10000132 14CM15 R. System Installation Detail Provides a generic retrofit system layout on a JOY 14CM15 machine 10001603 14CM15 System Installation Detail Provides a generic system layout on a JOY 14CM15 machine ††† Multiple Drawing Numbers are available for product under the listed category. Please request drawings by “Product” column name to receive a list of available drawings for the desired product.
Engineering Safety • Advancing Automation 1710002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Maintenance Guide Fasteners Fastener Quantity MX3-IZ Driver Hex Head M12-1.75x85 4 Washer M12 4 Washer Split Lock M12 4 MX3-IZ Driver Retrofit Kit Hex Head M12-1.75x90 4 Washer Split Lock M12 4 MX3-IZ Controller XP Box Hex Head 1/2-13x1.25 10 Washer Split 1/2 10 Nut Hex Jam 3/8-16 4 MX3-IZ Power Supply XP Box Hex Head 1/2-13x1.25 10 Washer Split 1/2 10 Nut Hex 1/4-20 4 MX3-IZ Machine Mount Blocks Hex Head 1/2-13x1.0 1 Washer Split 1/2 1
Engineering Safety • Advancing Automation 1810002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Maintenance Guide Installation Requirements  Drivers can be mounted upside down, but must be vertical  Controller and Power Supply XP Enclosures must pass 0.004 feeler gauge inspection  Splitter XP Enclosures must pass 0.002 feeler gauge inspection  XP Gland Gap (Between Gland Plug and XP Box Steel Port) must measure between 1/8” MIN, 1/4” MAX  Glands must be secured with a lead tie or set screw  Open gland ports must be sealed using Steel Plug, and plug must be spot welded in place  Components on a common frame must be solidly frame grounded  The Intrinsically safe portion of the RF Barrier must be kept isolated from the non-Intrinsically safe wiring  Ensure that RF antennas are isolated from machine ground  Driver cables and 8-pair Matrix Cable must be installed with protective conduit and clamps  Antenna cables (LMR195-fr) do not require conduit but are highly recommended for protection  Though not required, ferrules or tinning the end of all wires inside the Controller XP Box and Splitter XP Box is recommended
Engineering Safety • Advancing Automation 1910002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Maintenance Guide The Driver features an array of (27) LEDs that can provide the operator with basic system diagnostic information. The LEDs are visible from the front of the Driver, and assume either a blinking or solid state. Knowledge of Driver LED codes can help isolate system errors, should a problem arise. The error codes are communicated to personnel by means of LED color and duration. MX3-IZ Driver LED States DEFINITION TIME DURATION (SECONDS) System operational; no Locator associated as operator 1.0 1.0 1.0 System operational; Locator associated as operator Continuous Warning Zone Breach ½ ½ ½ ½ ½ ½ Shutdown Zone Breach ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ Proximity Protection System is bypassed ½ ½ ½ ½ ½ ½ System Error Continuous MX3-IZ Locator Error Continuous MX3-IZ Driver Error (Diagnostic Warning); single LED Continuous MX3-IZ Driver Error (Diagnostic Error); single LED Continuous The Locator features (3) LEDs that can provide the operator with basic system diagnostic information. The LEDs are visible from the front of the Locator, and assume either a blinking or solid state. Knowledge of Locator LED codes can help isolate system errors, should a problem arise. The error codes are communicated to personnel by means of LED color and duration. MX3-IZ Locator LED States DEFINITION TIME DURATION (SECONDS) System Operation Normal 1.0 1.0 1.0 Warning Zone Breach ½ ½ ½ ½ ½ ½ Shutdown Zone Breach ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ System, Locator, or Driver Error Continuous
Engineering Safety • Advancing Automation 2010002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Maintenance Guide The Locator also features an audible alarm that can alert users and/or nearby personnel of a zone breach. MX3-IZ Audible Alarm DEFINITION TIME DURATION (SECONDS) Warning Zone Breach ½ ½ ½ ½ ½ ½ Red Zone Breach ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ The user-interface screen on the front of the Locator provides personnel with important system diagnostics information. It allows users to initiate key features of the IntelliZone™ System. It is important to understand the information provided and how to properly interact with the Locator. User input is provided through the push-button found atop the Locator and prompts on the OLED screen. OLED Screen STATUS SCREEN (PRESS + HOLD) ❶Signal Strength and Battery Level ❷System Status and Locator Operating Voltage❸When displayed, test using MX3-IZ Locator Tester❹Locator Identification❺Development Information❻Development InformationASSOCIATE / DISSOCIATE (DOUBLE CLICK) This allows users to associate / dissociate themselves as an operator of a particular piece of machinery. In order to do so, there must first be an Initiation Zone configured using the IntelliZone™ System GUI (Graphical User Interface). Standing inside this zone, the user may associate or dissociate as operator by double-clicking the Locator’s push-button. Double-click again to confirm association / dissociation. There will be (2) quick audible signals confirming that the process was successful. If user requests association / dissociation but fails to confirm within (10) seconds, the Locator will timeout and default to normal operation.
Engineering Safety • Advancing Automation 2110002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Maintenance Guide Troubleshooting Inspections  Locators should be inspected for physical damage before every shift. Locators should also be tested above ground before every shift.  Drivers should be inspected for physical damage before every shift. Operator Dissociating Issues  RF is CRITICAL to the operation of the system. If the zones are not consistent or the Locator is not tracking well check RF cables and antenna.  If the operator moves too far from the machine, he will have to re-associate to use the piece of equipment. The opera-tor will see the green LEDs flashing on the Drivers when he is NOT the operator.  If the operator is having to re-associate often, there is likely an issue with the RF antenna or cabling. Power Supply  If the system is not powering up, check 72VDC and 24VDC power in the interface board.  If no voltage found on the interface board, check 3A glass fuses in the Power Supply XP box. These issues have been observed by Matrix Technicians.
Engineering Safety • Advancing Automation 2210002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE System Diagnostic Errors The IntelliZone™ Proximity Detection System features machine status codes to assist the user in determining the source of an issue should one arise during operation. These codes result from diagnostic tests that are continuously executed by the Controller, and can be viewed in the IntelliView Diagnostic Data Inspection window or on an associated Locator’s OLED screen. Press and hold the Locator’s Push-button to display a 7-digit machine status code. System Diagnostic Codes PART ERROR CODE Driver 3.02.0000, 4.02.0000 Driver 3.02.0001, 4.02.0001 Driver 3.02.0002, 4.02.0002 Check Driver power wires, Replace Driver Driver 3.02.0003, 4.02.0003 Check Interface board, Replace Interfaceboard, Replace Driver Driver 3.02.0004, 4.02.0004 Contact Matrix Driver 3.02.0005, 4.02.0005 Check 72V power supply and fuses Driver 3.02.0006, 4.02.0006 Reboot, Replace Driver RF Module 3.03.0000, 4.03.0000 Replace Controller RF Module 3.03.0002, 4.03.0002 Too many locators or controllers in area RF Module 3.03.0003 Will display when Analog inputs are not in use Prox Sensor 3.05.0000, 4.05.0000 Too many controllers in area Controller 3.10.0000, 4.10.0000 Call Matrix Controller 3.10.0001, 4.10.0001 Call Martix, Replace controller Controller 3.10.0002 Order new Software Key Controller 4.10.0002 Replace Software Key Reboot, Replace Driver Check Driver data wires, Replace Driver CORRECTIVE ACTION
Engineering Safety • Advancing Automation 2410002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE User Guide It is important that all users / personnel who may come into contact with the IntelliZone™ Proximity Detection System understand it’s purpose. It is NOT a safety system. It is a training aid developed to teach users safe operating habits. User / Operator assumes full responsibility for control of the machine upon which the system is installed. User / Operator assumes full liability for the maintenance and operation of the IntelliZone™ Proximity Detection System. Based upon this understanding, the following precautions must be taken.  Do not use the IntelliZone™ system without proper training and documentation  The Locator must be worn at all times  Position the Locator between shoulder and waist height on the front side of the body for proper operation  Do not position the Locator near metal tools, cap lamp battery, or other metal items while operating the system  When operating the machinery on a grade use extra caution as the machine may coast further than normal Precautions Operating Guidelines System Warning The Matrix IntelliZone™ Proximity Detection System assists with training personnel to stay clear of dangerous zones present around potentially hazardous equipment. The System is designed for use on mobile equipment such as continuous miners, mobile haulage, and other light and heavy vehicles. The System is typically configured for two operational awareness zones: a “shutdown zone” (red) can be defined closest to the equipment and a “warning zone” (yellow) can be defined to extend a moderate distance from the equipment. When an IntelliZone™ Locator is detected within the red zone, the System will prompt the equipment to immediately shutdown some or all of its functions. When an IntelliZone™ Locator is detected within the yellow zone, the System will prompt the equipment to reduce its speed or influence other changes in operation. If a Locator is detected within either zone, the System will initiate highly-visible flashing lights and an audible alarm on the Locator and Drivers to warn personnel of potential hazards. Additional IntelliZone™ awareness zones can be configured as needed and are customizable to specific equipment and applications. . System Overview
Engineering Safety • Advancing Automation 2510002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE MX3-IZ Driver Operators Guide 10000050 The MSHA-approved Driver allows for tracking of multiple Locators. The Driver is machined from rugged polycarbonate and incorporates multi-color LEDs used for diagnostics and zone identifications. Overview
Engineering Safety • Advancing Automation 2610002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE User Guide The MX3-IZ Locator should be worn by the operator at all times. The device has audible and visible alarms to alert the operator of zone breaches. The device has LEDs the also indicate zone breaches and errors on the system. An OLED screen displays the Locator status and is used in conjunction with the multifunction button to associate or dissociate with the machine. MX3-IZ Locator Overview STATUS SCREEN (PRESS + HOLD) ❶Signal Strength and Battery Level ❷System Status and Locator Operating Voltage❸When displayed, test using MX3-IZ Locator Tester❹Locator Identification❺Development Information❻Development InformationASSOCIATE / DISSOCIATE (DOUBLE CLICK) This allows users to associate / dissociate themselves as an operator of a particular piece of machinery. In order to do so, there must first be an Initiation Zone configured using the IntelliZone™ System GUI (Graphical User Interface). Standing inside this zone, the user may associate or dissociate as operator by double-clicking the Locator’s push-button. Double-click again to confirm association / dissociation. There will be (2) quick audible signals confirming that the process was successful. If user requests association / dissociation but fails to confirm within (10) seconds, the Locator will timeout and default to normal operation. OLED Screen
Engineering Safety • Advancing Automation 2710002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE User Guide If there is an error on the system, the Drivers will display these LEDs. MX3-IZ Driver LED States DEFINITION TIME DURATION (SECONDS) System operational; no Locator associated as operator 1.0 1.0 1.0 System operational; Locator associated as operator Continuous Warning Zone Breach ½ ½ ½ ½ ½ ½ Shutdown Zone Breach ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ Proximity Protection System is bypassed ½ ½ ½ ½ ½ ½ MX3-IZ Locator LED States DEFINITION TIME DURATION (SECONDS) System, Locator, or Driver Error Continuous Under normal operation the user should see these LEDs on the Drivers. DEFINITION TIME DURATION (SECONDS) Proximity Protection System is bypassed ½ ½ ½ ½ ½ ½ System Error Continuous MX3-IZ Locator Error Continuous MX3-IZ Driver Error (Diagnostic Warning); single LED Continuous MX3-IZ Driver Error (Diagnostic Error); single LED Continuous Under normal operation the user should see these LEDs on the Locator. DEFINITION TIME DURATION (SECONDS) System Operation Normal 1.0 1.0 1.0 Warning Zone Breach ½ ½ ½ ½ ½ ½ Shutdown Zone Breach ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ ¼ If there is an error on the system, the Locator will display this LED.
Engineering Safety • Advancing Automation 2810002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Emergency Stop Override User Guide The IntelliZone™ Proximity Detection System features an ESO (Emergency Stop Override). This function is only to be used in Emergency situations where the Proximity System must be bypassed. For Continuous Miners this feature is activated with the machine’s remote control. This mode has limited functionality in that it will only allow low speed tram. It is important that all miner operators and/or other personnel that come into contact with the system daily know how this process works in the event of an emergency. 1. Toggle and hold the ESO/MMO switch ❷ in the ESO position. 2. Toggle and hold the Pump switch ❶. 3. Release the pump switch ❶, but continue to hold the ESO/MMO switch ❷ in the ESO position. 4. Activate the tram functions and move the machine to safe location. 5. Release the ESO switch to resume normal machine operation. JOY C2C & DC Continuous Miner
Engineering Safety • Advancing Automation 2910002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE User Guide 1. Toggle and hold the ESO/MMO switch ❷ in the position. 2. Toggle and hold the Pump switch ❶and2ND/3RDswitch❸intheUPposion. 3. Release the pump switch ❶and2NDswitch❸, but continue to hold the ESO/MMO switch ❷ in the ESO position. 4. Activate the tram functions and move the machine to safe location. 5. Release the ESO switch to resume normal machine operation. JOY JNA Continuous Miner DO NOT DISTRIBUTE
Engineering Safety • Advancing Automation 3010002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE FCC Compliance User Guide US FCC Compliance Statements: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/TV technician for help. This portable transmitter with its antenna complies with FCC/IC RF exposure limits for general population / uncontrolled exposure.
Engineering Safety • Advancing Automation 3110002008 rev 0 Matrix Design Group, LLC | 3299 Tower Drive Newburgh, IN 47630, USA | 812.490.1525 | www.matrixteam.com Copyright © 2013 Matrix. All rights reserved. Do not distribute without prior consent.DO NOT DISTRIBUTE Canada IC Compliance / Canada États IC conformité User Guide Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. En vertu des règlements d'Industrie Canada, cet émetteur de radio ne peut fonctionner à l'aide d'une antenne d'un type et le gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Pour réduire le risque d'interférence aux autres utilisateurs, le type d'antenne et son gain doivent être choisis afin que la puissance isotrope équivalente (e.i.r.p) rayonnée ne dépasse pas ce qui est nécessaire pour une communication réussie. This Device complies with Industry Canada License-exempt RSS standard(s). Operation is subject to the following two conditions: 1) this device may not cause interference, and 2) this device must accept any interference, including interference that may cause undesired operation of the device. Cet appareil est conforme avec Industrie Canada RSS exemptes de licence standard (s). Son fonctionnement est soumis aux deux conditions suivantes: 1) ce dispositif ne doit pas causer d'interférences, et 2) ce dispositif doit accepter toute interférence, y compris celles pouvant causer un mauvais fonctionnement de l'appareil. MX3-IZ Locator IDs FCC ID:USK-10000615 IC ID:11898A-1000615 

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