Mcclane 20 3.5RP 10 User Manual FRONT THROW REEL MOWER Manuals And Guides 1006889L
User Manual: Mcclane 20-3.5RP-10 20-3.5RP-10 MCCLANE FRONT THROW REEL MOWER - Manuals and Guides View the owners manual for your MCCLANE FRONT THROW REEL MOWER #2035RP10. Home:Lawn & Garden Parts:Mclane Parts:Mclane FRONT THROW REEL MOWER Manual
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r 2 Safety Rules 3 Front Throw Reel Mower Features 4-6 Assembly Instructions 7-10 Operation and Maintenance 12-14 Lawn Mower 13-14 Lawn Mower Parts List 11 Parts Illustration Trouble Shooting I! z 7110 East Rosecrans _ Paramount, _ Ave. CA 90723 Telephone (562) 633:815,8 (213),636-833._ j SAFETY Training 1. RULES Read the Operating and Service Instruction Manual carefully. Be thoroughly familiar with the controls and proper use of the equipment., 2.. Never allow childrento operatea power mower. 3. Keepthe area of operationclear of all persons,particularlysmall children and pets_ 1. Thoroughly inspect the area wherethe equipment is to be used and remove all stones, sticks, wire, bones and other foreign objects+. 2. Do not operateequipment when barefootor wearing open sandals.Alwayswear substantialtootwear+ 3, Checkfuel before starting engine.Do not fill gasolinetank indoors,when engine is running, or while engine is still hal Wipe off any spilled gasolinebeforestarting engine Preparation 4_ Disengageself-propelled mechanismor drive clutch on units so equippedbefore starting engine (motor)+ 5o Never attempt to make a wheel height adjustment while engine (motor) is running. 6+ Mow only in day light or in good artificial light.. 7+ Never operateequipment in wet grass.Always be sure of yourfooting; keep a firm hoid on the handle and walk, never run.. Operation 1. Do not change enginegovernorsettings or overspeedengine. 2. Do not puts handsor feet near or under rotating parts. Keepclear of discharge opening at all times. 3. Stop blade(s)when crossinggraveldrive, walks or roads.. 4. After strlking a foreign object, stop the engine (motor),removewire from spark plug, thoroughly inspectthe mower for any damage,and repair the damage before restating and operatingthe mowe[ 5+ If the equipment should start to vibrate abnormally,stop the engine (motor) and check immediately for the cause,Vibration is generallya warning of troubler 6 Stop engine (motor) wheneveryou leavethe equipment, beforecleaning mower housing,and when making any repairs or inspections. 7. When cleaning, repairing or inspecting, make certain blade and all moving parts havestopped. Disconnect spark plug wire and keep wire away from plug to preventaccidental starting° 8. Do not run engine (motor)indoors.. 9. Shut engine (motor) off and wait until blade comes to a completestop before removing grass catcher and/or uncloggingchute, 10.. Mow across the face of slopes,never up-and-down. Exerciseextreme caution when changingdirection on slopes+Donot mow excessivelysteep slopes+ 1t_ Never operate mower without proper guards, plates or other safety protective devices in place.. 12. Keepwashout ports and other mower housingservice openingsclosed when mowing. Maintenance 1+ Checkblade and engine mounting bolts at frequent intervalsfor proper tightness,. and Storage 2 Keep all m,_, bolts, and screws tight to be sure equipment is in safe working condition° 3 Neverstore equipmentwith gasoline in the tank inside of a building where fumes may reach an aden flame or spark.Allow engine to cool before storing in any enclosure. 4. To reducefire hazardkeep enginefree of grass,leaves or excessivegrease° 5 Checkgrass catcherfrequently for wear or deterioration. TWO YEAR LIMITED WARRANTY For two years from purchase (80 days for commemlal use) McLane Manufacturing tno, will replace for the original purchaser, free of charge, any part or parts, found upon examiner+on by any factory authorize service center, or by the factory in Paramount, California+ to be defective in material or workmanship or bo|h All transportation charges on parts submitted for rep+acement under th_s warranty must be borne by purchaser There are no other expressed warranties, implied warranties, including those o! memhantability and fitness for a particular purpose, are limited to two years from pumhase and to the extant permitted by law Any and air Implied warranties are excluded This Is the exclusive remedy and liability for consequentia! damages Any and all warranties are excluded to the extent exclusion is permitted by law Some states do not allow limitations on how long an Implied warranty lasts, and some states do not aiIow the exclusion limit.at/on of consequential damages, so the above limitatfon and exclusion may not apply to you Th_s warranty gives yau specific tagat rights and you may also have other rights which very _lrom stats to state It is your responsibility to foIlmv the maintenance instructions described in the owner's manual Routine service (cleanIng, blade sharpening) is your responsibility Defect of engine is covered by manufacturer of engine McLane Manufacturing, Note: Operator abuse and improper assembly of product is not covered tJyany written or _mpliod warranty, Read your owner's manual carefully 2 _nc. Hotice to customers in the State of California. The Manual Drive Lever engine on this units is not equipped with a spark arresting muffler. Throttle / USEOROPERATIONOFTHIS ENGINEON AW_'FORESTCOVERED,BRUSH Engine Clutch Lever COVERED_OR GRASS COVEREDLAND WITHOUTA STATE APPROVED SPARK ARRESTORIN EFFECTIVEWORKING ORDER CONSTITUTESA VIOLATIONOFTHE LAW OFTHE STATEOF CAUFORNIA, Drive Conbol Rod Upper Clutch Cordrol Rod Throttle Wire Conduit_,_ Lock Hut der 1/4" X 7/8" Nut _f Lower Clutch ._._._I Control Rod Belt Guard Air Cleaner Cuffing Height Adjustment Lever Reel 3 ASSEMBLY TOOLS REQUIRED: 7/'16" Wrench, Pliers, Screwdriver (11/16" Wrench needed to adjust Clutch Tension) NOTE; Reference to left or right side of the mower is from operator's position at the handle, facing forward. The lawn mower is fully assembled except for the handle throttle control, drive control rod and clutch control rod. Everything is packed and shipped in one container. 2. Assemble the clutch control rod by inserting the short rod bent end in the clutch bearing. The end of the rod must be outside the belt (Fig 6).. Without trapping bait, be sum 2. PARTS ID 3. TOOLS REQUIRED 7/16" Wrench, Pliers, Screwdriver (11/16" Wrench needed to adjust Clutch Tension) STEP 1: Remove the grass catcher, handle assembly, and rods from the box (see Fig 1, grass catcher not shown). STEP 2: Attaching the handle: remove the bolts retaining the panel to the lower handle° You need six bolts to mount the handle° Two of the six bolts were those you just removed. The other four are supplied with loose hardware in the plastic bag. (see Fig 2) Take the bottom section of the handle (Fig. 3) and install a bolt through the brace, the upper handle section, and the panel or bracket° Put a nut on each bolt and secure the panel or bracket on both sides of the handle. NOTE: The three holes in the upper handle must be aligned with the three holes in the lower handle, The handle brace is put on the outside of the upper handle_ Slip on the handle grip& Soaking in hot water may ease assembly. DRIVE CONTROL ROD ASSEMBLY: (see Fig. 4 & 5) 1oAssemble drive control rod (one piece rod with both ends bent), by inserting one bent end in the drive control lever bearing and inserting the other end in the drive pivot rod,. 2. Secure the control rod withcotter pin& ENGINE CLUTCH CONTROL ROD ASSEMBLY: (see Fig. 6) 1oThe clutchcontrolrodconsistsof one long rod with one bent end, one coupler, two lock nuts and one short rod with one bent end,, _rod IMPORTANT is on the outside of belt ! 3. Insert the bent end of the long rod in the clutch lever bearing. ,, ASSEMBLY: 1. CARTON REMOVAL Cut the back panel, tay down pull mower backwards, D Refer to the operation instructions before using mower.. J Insert a cotter pin in each bent end, but do not secure until final adjustment is made_ IMPORTANT! ENGINE CLUTCH ROD TENSION ADJUSTMENT: (Fig. 7) 1., Lift the engine clutch lever to the handle, If there is a slight tension on the belt, the adjustment should be correct,. The tension should be just enough to propel the mower and reel without the belt slipping on the pulley. EXCESSIVETENSION WILL REDUCE BELT LIFE AND PERFORMANCEOF THE MOWER. 2 Check for correct belt tension" FIGURE 1: These parts, and the grass catcher, should have been removed from the shipping carton_ ! CAUTION ! A. Remove spark plug wire, engage the clutch by lifting the clutch lever to the handle and pull on the rope starter.. B If the reel turns, the tension should be correct, however, be sure to check if the idler bearing is putting excessive tension on the belt C. If reel does not turn, more tension is needed. Final adjustment can be made after reel is operating. Bra_ / // FIGURE 2 7/-- Lower Handle J 3. ADJUSTMENT PROCEDURES: A, Excessive Belt Tension: Remove the upper rodfrom the clutch lever handle and turn right (into the coupler)one turnat a time until the tension is correct° B. Increased Belt Tension Needed: Remove the upper rod from the clutch lever handle and turn left (out of the coupler) one turn at a time until the tension is correct. C. When the tension is correct, insert the upper rod into the clutch lever handle, secure the cotter pins at both ends of the control rod and tighten the lock nuts to the coupler° At this time, replace the spark plug wirer FIGURE 3: Reuse the two bolts on the panel, plus the other four bolts your received, to mount the handle, ASSEMBLY RGURE 4: Installthe Wheel Drive Control rod on top and insert cotter pin.Then, open itsbottom to secureiyfastenit, RGURE 7: Put the bentend ofthe rodthroughthe hole of the dr_¢e dt_ch lever. INSTALUNGTHROTTLE CONTROL: 1. One end of the throt_econtrolis factory installedto the carburetor,, The other end needs to be installedin the t_3per handle_ 2_ Takehold of the control feverat the other end of the cableand routethe throttle cable under and behind the panel located where the upper handle is boltedto the lower handle° 3,. See Flgo8: Hold thecontrol leverat the end of the throttlecable and twistitslightly so the knob will pass through the slot in the upper handle,, RGURE 5: Insert the rodat the bottomoftheWheel Drive Lever and secure witha cotterpin, RGURE 8: Tw_"tlever so knob willpass throughslot in panel,, FIGURE 6: Put the bend end of the rodthrough the hole of the idler brade'L Secure laterwith a cotter pin_ 5 ASSEMBLY THROTTLE CONTROL ASSEMBLY: 1o See Fig,9:When theknob is throughthe handle panel, straighten the throttle cable so the throttlecontrol body can be pushed throughthe panel slot. SIDE VIEW FUEL AND OIL NOTE:Engineis shippedWITHOUToil.Use a high quality detergent oil dashed 'for serviceSF,SE,SD or SC".30 or t0W-30 wt oil is recommendedfor most area& Do not use 1OWl- 40Wt oil, 3, See Fig 11: Une the completeknob and controlbody unitwith the panel slot.Use bothhandsand pushthecontrolbodyunit intothe panelslo! unfititlocksin place, TO RLL CRANKCASE WITH OIL Place engine level.,Clean area aroundoil flU beforeremovingoil fill plug OIL R_ PLUG Removeoil fillplug.Fillcrarakcasetopointof overflowing POUR SLOWLY, Capacity approximately20 ounces.Replaceoil fillplug CAUTION Handle fuel with rare - it is highly flammable. Use only approved fuel container.Never add fuel while engine is running. Fill fuel tank outdoors with extremecare, Neverfill fuel tank indoors. Replacegasolinecap securelyand wipe up all spilledfuel. FIGURE 11 FIGURE 9 2, See Fig, 10: Push en_Jreknob and control body throughthe panel slot from the back as ,_own We recommend the use of dean, fresh lead4me gasoline Leadedgasolinemay be used if lead-freeis notavailableA minimum of 77 octane is recommendedThe use of lead4reegasolineresultsin fewercombustion depositsand longervak,e life, INSTALUNG GRASS CATCHER: !, See Fig. 12: Loosen catcher hook, nuts and bolts. Remove front nut and bolt from each catcher hook, Then raise catcher hooks and fasten beth hooks with the bolls. Leave bolts loose until catcher is adjustedfor proper clearance from the reel blades NOTE:We DO NOT recommendthe use of gasoline which contains alcohol, such as gasohoLHowever,if gasolinewith alcoholis used, it MUST NOT contain more than 10 percentEthanoland MUSTbe removedfrom 1heengineduring storage IX) NOT use gasolinecontainingMethanol See STORAGEINSTRUCTIONS Attach grass catcher to the mower and make sure the catcher does not touch the reel blades The catcher hooks are slotted so you can easily adjust the catcherso it will clearthe reel blades. WARNING: Experience indicates that alcoholblendedfuels (calledgasoho]or using ethanol or methanol) can attract moisture which leads to separationand forma_onof adds duringstorageAciditygas candamage thefuelsystemof aq enginewhilein storage To avoid engine problems,the fuel system shouldbe emptiedbeforestoragefor30 days or longer°Drainthe gas tank.,startthe engine and let it run u_l thefuel line and cad3uretor are empty.Use fresh fuel next season,,See Storagel_ns foradcrr_bnal informalbn. Never use engine or carburetor cleaner products in the fuel tank or permanent damagemay occur,, & When proper clearance is assured, tighten the nuts and bolts holding the hooks tothe catcher. TO ADJU; FIGURE 12 RGURE 10 _ 6 overflowing,Provideapproximat_y DONOT rift fuel tank to point1/4" of of tank space forfuelexpansion_ OPERATION CUTTING HEIGHT ADJUSTMENT The mower is shipped with axle in the middle position and the cutting heights listed above are achieved with the axle in this position_ The rear axle must be lowered to the high position (Fig,, 14) to achieve the 1-1/2" cutting heighL The cutting height is adjustable from 1/4" x 1-1/2"oThe front wheel assembly bar may be moved in 3-hofes on the side. panels to adjust the height,, (Refer to FtGo 13) The two top cutting height adjustment holes, A & B are used for all height adjustments except for the 1-1/2" height. Hole C is only used for the 1-1/2"' adjustment.. REAR AXLE ADJUSTING INSTRUCTIONS: 1,_Drain the gas and oil from the engine_'n_rn mower so the front wheels and the engine are resting on the gournd or work benchtop. Refer to Fig, 14A A,, Remove chain guard-Noo 20 B, Remove side plate chain-Nor 21 C. Remove clutch drive chain-No/15 and add (2) chain links° They can be purchased from the factory or McLane Service Center,, Part Noo5016 D. Remove (8) retainer bolts-No_12 E,_Loosen (8) hanger bolts-No,, 13 2_ Figure 13 Lift lever as shown (Fig 14) and adjust repositioning notched bracket. height by , Move Axle outward until retainer bolt hole aligns with the high hole in the side plate. (Fig. '14) 4. Replace and tighten (8) retainer bolts. 5., Tighten (8) hanger bolts, 6o Replace side plate and clutch drive chains_ 7, Ref!ll oil and gasoline, Figure 14 LEVER POSITRON HEIGHT A Notch No_ 1 SCALPING Notch No,,2 Notch No. 3 Notch No. 4 Notch No. 4 3 S_ C 1/4" 7/8" 7/16" '1" 5/8" 1-1/16" 1_1!8" 1-3/16" |2 \ 9. (_-_'1_ _k._t,,%'_._"_ 1-1/2" NOTE: When using A or B hole in notched lever (Fig. 14) must also. When using the C hole notched adjusting lever in the Figure 14A the side panel (Fig.13) the be changed to A or B hole in the side panel, place the B hole,, REAR AXLE ADJUSTING: The rear axle height positions my be changed by the mower owner, however, due to the mechanics involved it is recommended the procedure be done by an Authorized McLane Service Center.. 7 '11 2 4 7 9 OPERATION CAUllON; To avoid possible damage to front wheels do not start mower before setting height adjustment Notchedheight bracketat right front of mower (Fig, 14) must be placed at desired cutting heightposition. HOW TO USE THE CONTROLS AND WHAT THE CONTROLS DO 1. From the operators pos_onwhich is behind the lawn mower, engages the cuttingblade. HOW TO USE YOUR MOWER THROTTLE CONTROL: The enginespeed iscontrolledbythe throttleleverlocatedatthe top of the handleoTheleveralsocontrols sta_ng and stopping, 2. The control in the middle regulatesthe speed of the engine, DRIVE CLUTCH LEVER: This leveris locatedon the left side of the mower and when raised, engages the clutch which drives thereel,For safety,when the lever is released,the reel and mower stops immediately. TURN THE PRODUCT OFF 1. The Engine--gush the middle control all the way towards operatorto stop 3. The control lever on the right engages the self-propelled mechanism. 2. Cutting Blades--._leese the handle on the left side. MANUAL DRIVE LEVER: The drive lever is located on the right side of the handle. When pLied forwardthe drivewheelengagesthe ground and drivesthe mower.Activatedthe clutch leverfirst, then the drive leverto propel mowerforward, 3. The Self-PropelledMechanism--release the handle on the left side also. STARTING THE ENGINE 1. Before starling refer to engine manual for detailed engine mant_cture's inst_ctions 2. Move engine choke lever to choke posi_on.Pull rewindstarter handle rapidly, repeat if necessary, Move throttledown to runningposition. & Lift engine dutch control and hold against handle to engage reel (Fig.t5) 4. Move drivecontrol to DOWN position tomove forward CAUTHON The Operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage, Always wear safety glasses or eye shields before starting your lawn mower and while mowing. We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses. 5. To disengage ree!drive, immediately releasecontrol lever. 6, To stop engine move throtUeleverto STOP position (Fig 15) CAUTHON Drive Control \ Before starting engine, become familiar with all controls. Read this Operator's Manual thoroughly. Always check engine oil level before starting engine. Throttle (Mowing speed Control) CAUTION Care should be taken to avoid inhaling exhaust gases as they contain carbon monoxide gas which is colorless and odorless. Carbon monoxide is a Figure 15 dangerous gas that can cause unconsciousness and is potentially lethal Do not run engine in confined areas such as a dosed garage. Engine Clutch 8 MARNTENANCE GENERAL RECOMMENDATION 1. The spark plug and air filter should be replaced once a year, This will assure better engine performance and longer engine lifeo 2. Check all fastenersand be surethey are light & Follow all maintenance insb-dctions listed on the following pages an the service _ule CAUTION DISCONNECT SPARK LUG WIRE FROM SPARK PLUG AND PLACE WIREWHERE 1T CANNOT COME IN CONTACT WiTH SPARK PLUG. AIR CLEANER 3. Clean bylapping gently on a flat surface. tfvery dirty,replacecartridgeor clean as follows: a. Wash in a low or non-sudsing detergent and warm water solution, CAbTION: Do not use petroleum solvents such as kerosene, to clean cartridge b. Rinse thoroughly with flowing water from inside out untilwater is dear. c. Allow cartridge to stand and air dry thoroughly before using DO NOT OIL CARTRIDGE DONOTUSEPRESSURIZF.JD AIR 10 CLEANORDRYCAm'RIDGE 4. Install cartridge, then cover and screw knob securely See Figure 17, LUBRICATION Check oil level regularly. Oil all exposed bearings,linage and front wheels.Oil chain frequently, Reef and main drive bearings are sealed, REEL MAINTENANCE Normally grinding of the reel is not recommended or necessary to insure proper cuWng This is due to the extreme hardness and great strength of the reelo Sharpening and back lapping when required, should always be done by a properlyequipped ser_cecenter. ADJUSTMENTS KNOB -..-,.-,-.-=_ _ CAUTION: DO NOT RUN ENGINE AT EXCESSIVE SPEEDS Operating an engine at excessive speeds increasesthe danger of persona] injury. 1. DO N,Jrqr' TAMPER WITH GO#ERt',,OR SPRINGS, G_#ERNOR UNKS OR OTHERPAR_ WHICHMAYINCREASE THEGOVERNEDENGINESPEED CARTRIDGE COVER OILFILLPUJG OIL LEVER RGURE 16 CHANGING ENGINE OIL 1. Tiltmower back, placesuitablecontainer on floor next to drive wheel. 2.. Place a piece of metal over drive wheel so oil will drain into container.A plastic funnel can also be used. Cut part of funnel away and place under drain plug making sure small end of funnel is directedtoward the container,. 3. Removeoil drain plug.(Refer to Fig. 16)., 4. When oil is drained, replace plug and refill crankcase W_ oil as per ins-_Jctionson page 7., TO SERVICE AIR CLEANERS Clean cartridge at three month intervalsor every 25 hours, whicheveroccursfirst, NOTE: Service more often if necessary. 1. Remove knob and cover, 2. Remove cartridge by pulling it off of the RGURE 17 TO CHECK OPERATION OF CHOKE CONTROLS: Move speed control lever to "choke" posilionoThe carburetor choke should be closed. "A" SPARK PLUG Clean and reset gap at O30" every 100 hoursofoperation CLEAN COOUNG SYSTEM Grass, chaff or dirt may clog the rotating screen and the air cooling system especially after prolonged service cutting dry grass. Yearly or every 100 hours, whichever occursfirst, removethe blower housing and clean the areas to avoid over speeding, overheating and engine damage. Clean more often if necessary. REfer to Engine manual for detailed in_uclion& CLEAN ENGINE Remove dirt and debris with a cloth or brush° Cleaning with a force_JI spray of water is not recommended as water could contaminatethe fuel SCt_, 9 "A" BV_ STOP SWITCH RGURE 17 CHOKE CLOSED SERVICE AND ADJUSTMENTS TO ADJUST CHOKE CONTROLS: Refer to engine manual for detailed instnJc_ons. REPLACE AIR CLEANER. Clipfor throtile cableshouldsecure cable to handle, CLUTCH BELT MAINTENANCE: 1. Inspect dutch beltfrequencyforwear and damage.Wornand damaged beltscancausethe dutch to operate improperly, such as con_nuous movement ofthe reel and roller dn've when ail leversare disengaged Replace the belt whenexcessivewear or damage occurs, NOTE: The deam:mcemust be checked and adjustment made when the dutch is engaged and _here is tension on the bee (Lift dutch lever to the handle to engage dutch and put tension on the belt). 12 When the 1116"dearance is achieved, tighten bolt guard firmly CARBURETOR ADJUSTMEWfS Minor carburetor adjustment may be requiredto compensatefor differences in fue!, temperature, altitude or load, Air cleaner and air deaner cover must be assembled to carburetor when running CLUTCH BEL'r REPLACEMENT: 1. Removecotterpin from lowerdutch cc_'d_l rod (Part 1012D)and slide control rod from dutch bearing (Part 1046D) engine 1_31ALADJ USTMF_,l'r: GentJylum needle valve ctodwviseuntil it just doses. Va_/e rr_.€ be damaged by turning it in too faro(Refer to F_j.19). Next open needle valve 1-1/2 tums counte_odewise, Thisinitbladjustmentwill permit the engine to be started and warmed up (app_ 5 minutes)prior tofinal adjustment. 2. Remove belt guard bolt using 1/2' wrench and remove belt guard from the dutch body. 3. Detach Deadrr_Uutch sp_ng (Pa_. 1052D) from deadman belt idler (Part 1047D)_ 4. Rernov_ thewom belt 5a install new belt by placingaround jackshattpulley(Part t053) firstand then around the engine puIley (Part 1063). CARBURETOR ADJUS'rM£_ RGURE 19 6. CAUTION: Make sure idler beating (Part 1048D) restsagainstthe insideof the belL, (Thebelt must be placed over the pulleysand the idler bearing). 7. Replace deadman dutch spring. (Attach tobelt k_er). RNAL/_U,_EI_: Place th@ controlin 'T-AST" position° Turn needle valve in u_l engine slows (clode,4.seqeanmixture)°Then turn it out past smooth operating point until engine runs u_ty (rich mixture). N_v turn needle vak,e to 1hemidpoint betweenrich and lean sothe engine runssmoothly.Next, adjust idle RPM Rotate throttle cc,Jnte_ ar_ hold against stop whileadjtL_ngidlespeedadjustingscrew to obtain 1750 RPMo Release throt_. Engineshouldacceleratev,_out _n or sputtering,, If it does not, caff:_retor should be readjlL_,_d,u_._fy to a sr_t_y richermixture. 8. Replace beltguard and beltguard bolt. Do not _ghtenbolt, 9. Replace dutch controlrod rnakjngsure rod is placed outside of _ bell 10, Replace cotter pin and checkbr proper tensionby followingins_clJons on page 4 under heading =Engine Clutch RodTension Adj_ 11. Now check dutch beltguard forproper adjL_alqent There mustbe 1/16" clearance between the top of the belt and _ bottomofthe belt guard. Adjust guard up or down to maintainthe 1/16" clearance. 10 IMPORTANT: IMPROPER ADJUSTMENT OF BELT GUARD AND TENSION OF CLUTCH CONTROL ROD CAN CAUSE PREMATURE WEAR OF THE BELT AND FAILURE OF PROPER CLUTCH ACTION. TROUBLE SHOOTnNG CHART PROBLEM 1. 2. 3. 4. 5. 6. CAUSE Engine fails to start. Hard starting or loss of power. Operation erratic, Occasional skip (hesitates) at high speed. Idles poorly. Engine overheats A Check fuel tank for gas,, B C Spark plug lead wire disconnected. Throttle control lever not in starting posttion_ D Check spark plug_ E Carburetor improperly adjusted. Engine flooded, Remove spark plug, dry the plug, crank engine with plug removed, and throttle in off position,, Replace spark plug and lead wire and resume starting procedures F Old/stale gas. Drain and refill with fresh gas,, A Spark plug wire loose B Carburetor improperly adjusted. C Dirty air cleaner. A Dirt in gas tank. Drain, clean and refill B C Dirty air cleaner. Water in fuel supply,, Drain and refill D Vent in gas cap and/or carburetor plugged_ Clear vent, E Carburetor improperly adjusted_ A Spark plug fouled, faulty or gap too wide. B Carburetor improperly adjusted. C Dirty air cleaner, A Carburetor idle speed too slow, B Spark plug gap too close, C Carburetor idle mixture adjustment improperly set., A Adjust carburetor., B C Remove any obstructions from air passages in shrouds, Clean cooling fins, D Fill crankcase to proper oil level NOTICETO CUSTOMERSIN THESTATEOF CALIFORNIA. THEENGINEONTHIS UNIT IS NOTEQUIPPEDWITH A SPARKARRESTINGMUFFLER. --WARNING USE OR OPERTIOH OF THIS ENGINE ON ANY FOREST COVEREDjBRUSH COVERED_OR GRASS COVEREDLAND WITHOUT A STATE APPROVEDSPARKARRESTORIH EFFECTIVEWORKINGORDERCONSTITtRESA VIOLATIONOF THE LAW OF THE STATEOF CALIFORNIA, NOTE:For repairs beyondthe minor adjustments listed above, please contact your local Lawn Mower Service Center For engine Service see AuthorizedBriggs & Stratton Service Center. Refer to the Briggs & Stratton EngineManual enclosed. 11 Front Throw Reea Mower o 20" IVlodeas o Repair Parts 127 124 125 3 122 I 4 14 19 _6 10 23 / 12 20 & / / 2k 11 11 33 56 57 44 29 36 52 39 BB 42 38 41 \ l 87 85 35 83 84 111 82 90 104 103 104 78 105 1 96 t20 t14 113 91 t 97 121 107 115 94 _} 112 lOO 118 1!9 12 119 t17 116 McLane Front Throw ReeMMower Repair Parts 20" Models RER PART NO, NO. 1 2 3 4 5 7 8 9 10 11 !2 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4t 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 1001-A 7015-A 1003 1004 1005-D 1007 1008 1009 t010 I011 I012-D 1013-97 t014 1015 1016 10t8 10!9 1020 1015 1022 t023 1024 1025 1026 1011 1028 1029 1030 !031 1032 1033 1034 1035 1036 I037 1038 1039 1015 !041 1042 1043-A 1044 !045-D 1046-D 1047-D 1048-D 1049 7015-A 1051 1052-D t053 !054 1028 1092 1057 1058 RER PART NO. NO, DESCRIPTION Handle Shoulder Bolt for Handle 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 Handle Grips (2 req,,) Drive Control Lever Clutch Control Lever Plastic Washer (2 req.,) L & R *Lock Nuts 7/16" - 14 (2 req,) L & R Drive & Clutch Lever Grips Drive Contro! Rod *Cotter Pins 1/8" x 1/2" (3 req ) Clutch Control Rod Throttle Control-Manual Choke Handle Brace Plate "1/4" - 28 Nuts (6 req.) Lower Handle (2 req.) "1/4 - 28 x 7/8" Bolts (6 req) Handle Brace (2 req,) L & R "1/4 - 28 x 5/8" Bolts (2 req ) L & R "1/4"- 28 Nuts (2 req) L & R Drive Pivot Rod Drive Pivot Spring Drive Pivot Arm 79 8O 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 98A 99 100 101 *Set Screw 3/8" -16 x 1/2" Square Head Lower Drive control Rod *Cotter Pin 1/8" x 1/2" "5/16" - 18 x 3/#' Bolts (4 req,) L & R Deck Handie Brackets (2 req) Roller Support Bracket with Bearing Roller Support Bracket %/16" - 18 x 1/2°' Bolts (2 req ) Roller Drive Tube Roller Drive Tires (5 req,) Roller End Caps (2 req,) Ind Cap Bearings (2 req_) Roller Drive Sprocket (30 teeth) Roller Drive Bolts (3 req) "1/4"- 28 Drive Nuts (6 reqo) Roller Drive Shaft Spacer Engine, State Model "5/16"- 24 x 1-1/2" Bolts (4 req) Main Clutch Body Clutch Rod Bearing Belt Idler Arm Idler Bearing "3/8"-16 1/2" Flat Head Phillips Head Screw Bolt for Clutch Body Washer 102 103 t04 105 106 107 Clutch Spring w/Spring Ptate Jack Shaft with Pulley & Sprocket Jack Shaft Housing (2 req) "5116" - !8 x 3/4" Bolts (4 req,) Clutch Drive Chain -No. 41 x 46 Pitch * ** *Connecting Link for NoA1 Chain Clutch Chain Guard 13 1033 t060-B 1061 1062 1063 1064 1065 1066-D 1067-D 1068 1069 1070 1071 1072 1073 1074 1075 1076-P 1077_P 1078-S 6058 1037-D !080 1057 5001 1083 1028 5002 1086 1028 1088 1070 1033 1091-A 1092 1057 1094 1033 1096 1097 7050 1075-A t099 1100 1101-2 1101-A 1033 1103-A 1028 1105 I106 1107 DESCRIPTION "5/16" - 18 x 1/2" Bolts Clutch Belt Belt Guard %/16" - 18 x 3/8" Bolts Engine Pulley *Key For Engine Pulley Shaft 3/16"x3/16"x5/8" Allen Set Screw 5/16" - 24 x 15/16" Rear Axle Shaft Retainer Sprocket (30 teeth with Hub) Sprocket (8 teeth with Hub) *Set Screws 7/16" - 20 x 7/16" Half Dog (3 req) Axle Support Bearing (2 req) Roller Bracket Supports (2 req ) Axle hangers (4 req) "Hanger Bolts 5/16" - 24 x 7/8" (8 req) "5/16" - 24 Nuts (8 req,) Spacer Spacer Rear Wheels w/Bearings (2 reqo) Bearing For 1078-S Retainer Bearing *Roller Drive Chain No, 4!_36 Pitch *Connecting Link No 41 Slide Plate w/Chain Guard Bracket Catcher Hook Bracket "5/16" - I8 x 3/4" Bolts (4 req ) Side Plate Catcher Hook Bracket "5/16" - 18 x 3/4" Bolts (4 req,) Sprocket (17 teeth) *Set Screws 7/16" - 20 x 7/16" Half Dog (4 reqo) '5/16" - 18 x 1/2" Bolts (2 req ) Sprocket (13 teeth) "Reel Drive Chain No, 41-46 Pitch *Connecting Link No, 41 Chain Guard "5/16" - 18 x 1/2" Bolts (2 req,) Height Adjustment Lever Height Adjustment Notched Bracket "5/16 "_ 18 x 3/4" Bolt 5/16"-18 Nut Spacer Bushing Height Adjustment Spring Shield Shield Assembly Hardware "5116" - 18 x 1/2" Bolt (2 req) Bed Knife "5/16"- 18 x 3/4" Belts (2 req,) Tapered Bolts 5/16" -18 x 5/8" (6 req) Bushing for Tapered Bolt (6 req) Reel Assembly 7 Blade Standard Hardware items, may be purchased NOT SHOWN locally. NicLane Front Throw ReeWMower Repair Parts 20" Models (Continued) REFo PART NO, NO. 108 109 1108 1109 110 111 1t2 1033 1111 1112 113 114 1113 t007 t15 115A 116 117 1008 1008-A 11t6 1002 118 119 1118 1008 REF. PART NO. NO. DESCRIPTION Reel Bearings (2 req,) Reel Bearing Retainer "5/16" - 18 x 1/2" Bolts (2 req,,) Reel Bearing Retainer Front Wheel Assembly Bar Tie rod Plastic Washer "7/16"- 14 Nuts (2 req) "7/16" - 14 Jam Nuts (2 req ,) Front Wheels with Bearings Front Wheel Bearings (2 req,) "7/16" - 14 x 3-I/2" Bolt "7/16"- DESCRIPTION 120 t21 122 t24 125 t27 ! 120 1121 1122 1124 3065 1127 Flat Washer "7/16" -, t4 x 3-1/4" Bolt Plastic Grass Catcher Catcher Hook Washer Catcher Hook 128 N/S 1028 3122"* 1/4"- 28 x 7/8" Bolt (4 req,) Owner manual--Repair Parts N/S 1202E** Engine Operating Instruction Manual * ** Standard Hardware items, may be purchased locally. NOT SHOWN 14 Nuts (2 req,) Heavy Duty DropOut Rear Axle 51 !2 2 9 4 20 6 Front Throw Reel Mower Repair Parts 25" Models REFo PART NO. NO. 1 5001 2 5002 3 5003 4 5004 5004-B 5 50O5 5005-A 6 5006 7 5007 8 5008 5008-B 9 1108 10 5010 11 5011 12 !033 !3 1074 14 1075 15 1056 16 5016 t7 5017 18 5018 50t8-B lg 5019 5019-B 20 1094 21 1092 REF, NO. 1 13 14 19 22 23 29 31 32 34 35 39 41 42 53 60 63 101 DESCRIPTION Sideplate (Right) Sideplate (Left) Sideplate Bearing Retainer Rear Axle (20") Rear Axte (25") Rear Wheels (20") wiBearings-ea Rear Wheels (25") w/Bearings-ea Sprocket (17 Teeth) Sprocket (8 Teeth) Sprocket (30 Teeth)-20" Sprocket (30 Teeth)-25" Sealed Bearing (8 Req) Roller Bearing Supports Axle Hangers 5/16"-18xl/2" Bolt 5/16"-24x7/8" Bolt 5/16"-24 Nut Clutch Drive Chain-44 Pitch 2-Link #41 Chain w/Master Unk 4-Link #41 Chain w/Master Link Spacer (20") Right Spacer (25") Right Spacer (20") Left Spacer (25") Left Chain Guard Sidepiate Chain 103 107 112 !13 118 121 122 14 PART NO. 4001-A 4013 4014 4019 4022 4023 4029 4031 4032 4034 4035 4039 404t 4042 4053-A 1060 4063 4101-2 4t01-A 4103-A 4107 4112 4113 4!18 4121 4122 DESCRIPTION Handle w/Shoulder Bolts Throttle Conlrot Assembly Handle Brace Plate Handle Brace (2 Req) L & R Drive Pivot Rod Drive Pivot Spring Deck Roller Support Bracket w/Bearing Roller Support Bracket Roller Drive Tube Roller Drive Tires (6 Req) Roller Drive Belts (3 Req) Roller Drive Shaft Spacer Jack Shaft w/Pulley & Sprocket Clutch Belt Engine Pulley Shield Assembly Hardware Bed Knife Reel Assembly 7-Blade Front Wheel Assembly Bar Tie Rod 7/16"-t4x6" Bolt 7/16"-I4x5-1/4" Bolt Grass Catcher STORAGE MOWER: o Clean all debris off mower and engine with a rag or brush.. IMPORTANT: 1T IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE° * Do not use water. . Oil all chains and wipe off excess oil with a rag.. ENGINE: Engines to be stored over 30 days should be completely drained of fuel to prevent gum deposits forming on essential carburetor parts, fuel filter and tank_ OTHER: Do not store gasoline from one season to another. NOTE: The useof a fuel additive, such as STA-BIL®,or an equivalent, will minimize the formation of fuel gum deposits during storage. Such an additive may be added to the gasoline in the fuel tank of the engine, or to the gasoline in a storage container. a, All fuel should be removed from the tank. Run the engine until it stops from lack of fuel. b. While engine is still warm, drain oil from crankcase° Refill with fresh oil, c. Remove spark plug,pour approximately 1/2 ounce (15 cc) of engine oil into cylinder and crank slowly to distributeoil Replace spark plug.. d. Clean dirt and chaff from cylinder, cylinder head fins, blower housing, rotating screen and muffler areas° e. Store in a clean and dry area° - SERVICE • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline can cause problems_ . Do not store your mower under any plastic cover. Plastic cannot breathe which allows condensation to form and can cause your mower to rust. RECOMMENDATIONS SERVICE DATES SCHEDULE SERVICE RECORD RsT EVEm'EVERY EVERY 5 HOURS 25 50 HOURS HOURS RLL IN WHEN SERVICE IS COMPI.ETED 100 HRS. EVERY OR SEASON USE | ENGINE OIL CHANGE X X X ENGINE OIL CHECK • SERVICE AIR CLEANER X X CLEAN/REPLACE SPARK PLUG X LUBRICATE MOWER X CHECK MUFFLER X CLEAN MOWER 15 | i • NOTES--. MAINTENANCE 16 RECORD
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