Metrol METROLRCK3E002 RC-K3E 3D touch probe system User Manual

Metrol Co., Ltd. RC-K3E 3D touch probe system Users Manual

Users Manual

RC-K3EMETROL CO., LTD.Three-Dimensional Touch ProbesInstruction ManualMETROL CO., LTD.1-100 Takamatsu-cho Tachikawa, Tokyo 190-0011 JAPANTel: +81 50 5558 7366 / Fax: +81 42 528 1442E-mail: touchsensor@metrol.co.jpTOKYO JAPANThe specifications and descriptions are subject to change without notice due to improvements in products.GM-RCK3E-E-K003
INDEXwww.metrol.co.jpwww.metrol.co.jp1.Before Using Terms of Warranty   . . . . . . . . . . . . . . . . . . . . . . . P1∼2 Usage Precautions   . . . . . . . . . . . . . . . . . . . . . . . P32.Basic Information   Dimensions RC-K3E . . . . . . . . . . . . . . . . . . . . . . . P5       RC-R02 . . . . . . . . . . . . . . . . . . . . . . . P6  Specifications RC-K3E . . . . . . . . . . . . . . . . . . . . . . . P7       RC-R02 . . . . . . . . . . . . . . . . . . . . . . . P83.Wireless Touch Probe Transmission Range when Combining Probe and Receiver . . . . .   P10 Preparations for RC-K3E   １）Finger Attachment     . . . . . . . . . . . . . . . . . . . . . . . P11  ２）Installing and Replacing the Battery . . . . . . . . . . . . . . . . . . P12  ３）Attachment of Probe to Shank . . . . . . . . . . . . . . . . . . . . . . . P13  ４）Finger Centering Adjustment . . . . . . . . . . . . . . . . . . . . . . . P14 Receiver Attachment . . . . . . . . . . . . . . . . . . . . . . . P15∼16 Matching Probe and Receiver . . . . . . . . . . . . . . . . . . . . . . . P17 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . P184.Maintenance   Cleaning the Probe . . . . . . . . . . . . . . . . . . . . . . . P19  Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . P195.Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . P21∼226.Parts List . . . . . . . . . . . . . . . . . . . . . . . P23Made in MalaysiaFCC ID : AORMETROLRCR02Made in JapanFCC ID : AORMETROLRCK3E002This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:1-this device may not cause harmful interference. and 2-this device must accept any interference received, Including interference that may cause undesired operation.Metrol Co., Ltd.Model : RC-R02Power : DC24V CMIIT ID : YYYY×BzzzzMetrol Co., Ltd.Model : RC-K3EPower : 3.6V CMIIT ID : YYYY×BzzzzThe changes or modifications not expressly approvedby the party responsible for compliance could voidthe user’ s authority to operate the equipment.To comply with the FCC RF exposure compliance requirements, this device and its antenna must not be co-located or operating to conjunction with anyother antenna or transmitter.This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:1-this device may not cause harmful interference. and2-this device must accept any interference received, Including interference that may cause undesired operation.■FCC Regulation Notice
INDEXwww.metrol.co.jpwww.metrol.co.jp1.Before Using Terms of Warranty   . . . . . . . . . . . . . . . . . . . . . . . P1∼2 Usage Precautions   . . . . . . . . . . . . . . . . . . . . . . . P32.Basic Information   Dimensions RC-K3E . . . . . . . . . . . . . . . . . . . . . . . P5       RC-R02 . . . . . . . . . . . . . . . . . . . . . . . P6  Specifications RC-K3E . . . . . . . . . . . . . . . . . . . . . . . P7       RC-R02 . . . . . . . . . . . . . . . . . . . . . . . P83.Wireless Touch Probe Transmission Range when Combining Probe and Receiver . . . . .   P10 Preparations for RC-K3E   １）Finger Attachment     . . . . . . . . . . . . . . . . . . . . . . . P11  ２）Installing and Replacing the Battery . . . . . . . . . . . . . . . . . . P12  ３）Attachment of Probe to Shank . . . . . . . . . . . . . . . . . . . . . . . P13  ４）Finger Centering Adjustment . . . . . . . . . . . . . . . . . . . . . . . P14 Receiver Attachment . . . . . . . . . . . . . . . . . . . . . . . P15∼16 Matching Probe and Receiver . . . . . . . . . . . . . . . . . . . . . . . P17 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . P184.Maintenance   Cleaning the Probe . . . . . . . . . . . . . . . . . . . . . . . P19  Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . P195.Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . P21∼226.Parts List . . . . . . . . . . . . . . . . . . . . . . . P23Made in MalaysiaFCC ID : AORMETROLRCR02Made in JapanFCC ID : AORMETROLRCK3E002This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:1-this device may not cause harmful interference. and 2-this device must accept any interference received, Including interference that may cause undesired operation.Metrol Co., Ltd.Model : RC-R02Power : DC24V CMIIT ID : YYYY×BzzzzMetrol Co., Ltd.Model : RC-K3EPower : 3.6V CMIIT ID : YYYY×BzzzzThe changes or modifications not expressly approvedby the party responsible for compliance could voidthe user’ s authority to operate the equipment.To comply with the FCC RF exposure compliance requirements, this device and its antenna must not be co-located or operating to conjunction with anyother antenna or transmitter.This device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:1-this device may not cause harmful interference. and2-this device must accept any interference received, Including interference that may cause undesired operation.■FCC Regulation Notice
■Terms of WarrantyWe endeavour to achieve zero claims and complaints rate with respect to product quality assurance. Although malfunctions are a problem that comes before the warranty and even one should be prevented, malfunctions cannot be prevented through our efforts alone. We would therefore like to request that our customers have an understanding of the functions and specifications of applicable products as indicated in our catalogs, instruction manuals and web site to ensure that they are used properly under specified conditions.Furthermore, applicable products are designed and manufactured primarily for general indus-trial use. Therefore, we would also like to request our customers to cooperate in employing a safe design for preventing accidents, fires and the like through providing of fail-safe measures, preventing operational errors and employing redundant safety designs. 1) Applicable ProductsThe warranty defined below is applicable to products manufactured and sold by METROL (to be referred to as the "applicable products"). 2) Warranty PeriodThe warranty for applicable products is valid for one year and three months from the original delivery dute to the location designated by the customer. *The initial three months are assumed to be a preparation period until use of the products following purchase. 3) Range of Coveragea. A replacement product will be provided on an exchange basis or the malfunctioned product will be repaired free of charge within the warranty period. if the product is or becomes defective and that at the sole discretion of METROL, the defectis due to faulty materials or workmanship. However, applicable products will not covered by the warranty in the case of the following malfunctions even within the warranty period.( I ) Malfunctions occurred due to use of a product in a manner that deviates from standards, specifications, environments, usage procedures or usage precautions described in the catalog, instruction manual or specifications. ( II ) Malfunctions having occurred for reasons other than those attributable to the delivered product.( III ) Malfunctions having occurred due to modifications or repairs made by someone else other than the Metrol representative.(IV) Malfunctions or damage that results from external causes outside our control which shall include accident fire disaster, other nature disaster or other force majeure.b. The range of coverage is limited to warranty of the applicable product only, and any other secondary loss or damage resulting from the malfunction of an applicable product is not covered by the warranty. c. Please be aware that charges for service (including installation, de-installation on-site confirmation and repairs) are not included in the price of products. 4) ApplicationsApplicable products are designed and manufactured as general-purpose products used in ordinary industrial environments. In the case of incorporating an applicable product in an apparatus, machine or system, please confirm the suitability of the application along with any related standards, regulations and restrictions. With respect to the applications indicated below in particular, customers are requested to conduct necessary tests on an actual product in advance after consulting with the manufac-turer regarding usage conditions and other details. a. Applications for which usage conditions or environment are outside those presumed by the manufacturer or applications unable to be confirmed as being appropriate by the manufac-turer when using applicable products. b. Applications likely to have an effect on human life or property (such as nuclear power equipment, transportation machinery or medical devices), applications used in public utilities (such as electricity, gas or water lines), or applications applying correspondingly thereto. c. Applications in harsh environments (special environments requiring heat resistance, vacuum and the like)*Although METROL believes that sound reliability in harsh environments is one of the charac-teristics of our products, there are still cases in which it is difficult to ascertain actual circumstances. Since there is the potential for accidents in such cases, customers are requested to have an understanding of protective structures, materials and so forth and provide additional covers and other equipment as necessary. 5) Other MattersThe contents of this catalogue, including specific models and, specifications, and any other contents, are subject to change without notice at METROL’s sole discretion.Although the utmost care has been taken in producing this manual, the manufacturer is not responsible for any damages incurred as a result of clerical or other errors in this manual. 1.Before Using12www.metrol.co.jpwww.metrol.co.jp
■Terms of WarrantyWe endeavour to achieve zero claims and complaints rate with respect to product quality assurance. Although malfunctions are a problem that comes before the warranty and even one should be prevented, malfunctions cannot be prevented through our efforts alone. We would therefore like to request that our customers have an understanding of the functions and specifications of applicable products as indicated in our catalogs, instruction manuals and web site to ensure that they are used properly under specified conditions.Furthermore, applicable products are designed and manufactured primarily for general indus-trial use. Therefore, we would also like to request our customers to cooperate in employing a safe design for preventing accidents, fires and the like through providing of fail-safe measures, preventing operational errors and employing redundant safety designs. 1) Applicable ProductsThe warranty defined below is applicable to products manufactured and sold by METROL (to be referred to as the "applicable products"). 2) Warranty PeriodThe warranty for applicable products is valid for one year and three months from the original delivery dute to the location designated by the customer. *The initial three months are assumed to be a preparation period until use of the products following purchase. 3) Range of Coveragea. A replacement product will be provided on an exchange basis or the malfunctioned product will be repaired free of charge within the warranty period. if the product is or becomes defective and that at the sole discretion of METROL, the defectis due to faulty materials or workmanship. However, applicable products will not covered by the warranty in the case of the following malfunctions even within the warranty period.( I ) Malfunctions occurred due to use of a product in a manner that deviates from standards, specifications, environments, usage procedures or usage precautions described in the catalog, instruction manual or specifications. ( II ) Malfunctions having occurred for reasons other than those attributable to the delivered product.( III ) Malfunctions having occurred due to modifications or repairs made by someone else other than the Metrol representative.(IV) Malfunctions or damage that results from external causes outside our control which shall include accident fire disaster, other nature disaster or other force majeure.b. The range of coverage is limited to warranty of the applicable product only, and any other secondary loss or damage resulting from the malfunction of an applicable product is not covered by the warranty. c. Please be aware that charges for service (including installation, de-installation on-site confirmation and repairs) are not included in the price of products. 4) ApplicationsApplicable products are designed and manufactured as general-purpose products used in ordinary industrial environments. In the case of incorporating an applicable product in an apparatus, machine or system, please confirm the suitability of the application along with any related standards, regulations and restrictions. With respect to the applications indicated below in particular, customers are requested to conduct necessary tests on an actual product in advance after consulting with the manufac-turer regarding usage conditions and other details. a. Applications for which usage conditions or environment are outside those presumed by the manufacturer or applications unable to be confirmed as being appropriate by the manufac-turer when using applicable products. b. Applications likely to have an effect on human life or property (such as nuclear power equipment, transportation machinery or medical devices), applications used in public utilities (such as electricity, gas or water lines), or applications applying correspondingly thereto. c. Applications in harsh environments (special environments requiring heat resistance, vacuum and the like)*Although METROL believes that sound reliability in harsh environments is one of the charac-teristics of our products, there are still cases in which it is difficult to ascertain actual circumstances. Since there is the potential for accidents in such cases, customers are requested to have an understanding of protective structures, materials and so forth and provide additional covers and other equipment as necessary. 5) Other MattersThe contents of this catalogue, including specific models and, specifications, and any other contents, are subject to change without notice at METROL’s sole discretion.Although the utmost care has been taken in producing this manual, the manufacturer is not responsible for any damages incurred as a result of clerical or other errors in this manual. 1.Before Using12www.metrol.co.jpwww.metrol.co.jp
■Usage PrecautionsNOTE1) BatteryThe RC-3KE comes with two 1 / 2AA size lithium metal batteries (non-rechargeable). Please dispose of used batteries in accordance with laws and regulations relating to the environ-ment and safety regulations in your area. Do not attempt to recharge these batteries. When replacing the battery, confirm that the battery is of the recommended or applicable type, and confirm that the battery is inserted while correctly aligning the electrodes in accordance with the procedure described in this manual and the indications on the product. Please refer to the instruction manual of the battery manufacturer for guidelines relating to specific battery applications, safety and disposal. ・ Please confirm that all batteries are inserted with the electrodes correctly aligned.・ Do not store batteries in locations subject to direct sunlight or rain. ・ Do not allow the battery to be heated or incinerated. ・ Do not intentionally discharge the battery. ・ Do not allow the battery to be short-circuited. ・ Do not disassemble the battery, subject the battery to excessive pressure, drill holes in the battery or allow it to be deformed. ・ Take precautions so that the battery is not accidentally swallowed. Store the battery in a location out of the reach of children. ・ Do not allow the battery to become wet. 2) Glass WindowThe RC-R02 has a glass window. In the case the glass window should happen to be broken, handle the product carefully to prevent injury. 3) Installation WorkPlease confirm that the following guidelines are strictly observed at the responsibility of the person performing installation work to ensure that the product functions properly. ・ Please install while placing the interface at an adequate distance from electrical noise generation sources such as transformers or servo amplifiers. ・ Connect all 0V / ground connections to a central ground terminal on the machine. (The grounding and shielded cables of all devices can be connected to ground.) This is extremely important, and failure to do so can cause the generation of an electrical potential between the product and ground. ・ Connect all shields as indicated in the user's guide. ・ Place cables at an adequate distance from large-current cables such as motor and other power cables as well as high-speed data cables. ・ Try to keep cable lengths as short as possible at all times. 4) Product UsageUse of this product in a manner other than that specified by the manufacturer may cause a decrease in the guaranteed performance and functions of the product.1.Before Using34www.metrol.co.jpwww.metrol.co.jp
■Usage PrecautionsNOTE1) BatteryThe RC-3KE comes with two 1 / 2AA size lithium metal batteries (non-rechargeable). Please dispose of used batteries in accordance with laws and regulations relating to the environ-ment and safety regulations in your area. Do not attempt to recharge these batteries. When replacing the battery, confirm that the battery is of the recommended or applicable type, and confirm that the battery is inserted while correctly aligning the electrodes in accordance with the procedure described in this manual and the indications on the product. Please refer to the instruction manual of the battery manufacturer for guidelines relating to specific battery applications, safety and disposal. ・ Please confirm that all batteries are inserted with the electrodes correctly aligned.・ Do not store batteries in locations subject to direct sunlight or rain. ・ Do not allow the battery to be heated or incinerated. ・ Do not intentionally discharge the battery. ・ Do not allow the battery to be short-circuited. ・ Do not disassemble the battery, subject the battery to excessive pressure, drill holes in the battery or allow it to be deformed. ・ Take precautions so that the battery is not accidentally swallowed. Store the battery in a location out of the reach of children. ・ Do not allow the battery to become wet. 2) Glass WindowThe RC-R02 has a glass window. In the case the glass window should happen to be broken, handle the product carefully to prevent injury. 3) Installation WorkPlease confirm that the following guidelines are strictly observed at the responsibility of the person performing installation work to ensure that the product functions properly. ・ Please install while placing the interface at an adequate distance from electrical noise generation sources such as transformers or servo amplifiers. ・ Connect all 0V / ground connections to a central ground terminal on the machine. (The grounding and shielded cables of all devices can be connected to ground.) This is extremely important, and failure to do so can cause the generation of an electrical potential between the product and ground. ・ Connect all shields as indicated in the user's guide. ・ Place cables at an adequate distance from large-current cables such as motor and other power cables as well as high-speed data cables. ・ Try to keep cable lengths as short as possible at all times. 4) Product UsageUse of this product in a manner other than that specified by the manufacturer may cause a decrease in the guaranteed performance and functions of the product.1.Before Using34www.metrol.co.jpwww.metrol.co.jp
RC-K3E-001-002HJ(BT30 : H-BT30-001)■Dimensions■Dimensions Finger OvertravelFinger length ±X/±Y Z 50 7 32.Basic Information56www.metrol.co.jpwww.metrol.co.jpRC-K3ERC-R0273140(189)(72)(117)2815 31.2φ10(172)Output cable(Standard 5m : DC-R02-050)9909022.5 502-M6depth : 8Mounting surface viewMounting surface view(100)(50)5040.5 9.5φ４φ４0(Standard : F-R40T-405)ShankSensor head  FingerCompatible with various specifications.Compatible with various specifications.7.5(28)(15)
RC-K3E-001-002HJ(BT30 : H-BT30-001)■Dimensions■Dimensions Finger OvertravelFinger length ±X/±Y Z 50 7 32.Basic Information56www.metrol.co.jpwww.metrol.co.jpRC-K3ERC-R0273140(189)(72)(117)2815 31.2φ10(172)Output cable(Standard 5m : DC-R02-050)9909022.5 502-M6depth : 8Mounting surface viewMounting surface view(100)(50)5040.5 9.5φ４φ４0(Standard : F-R40T-405)ShankSensor head  FingerCompatible with various specifications.Compatible with various specifications.7.5(28)(15)
Main applications Workpiece dimension and centering measurements in CNC machine toolsWeight (excluding shank) With battery : 290 g Without battery : 280 gSignal transmission format GFSK (DSSS) wireless transmission formatNo. of channels 37Wireless frequency 2400 MHz - 2480 MHzPower ON signal M code (wireless signal)Power OFF signal M code (wireless signal)Signal transmission range Max. 15 mReceiver / interface Receiver antenna-integrated interfaceDetected directions 5 directions ±X, ±Y, ±ZSingle direction repeatability 1.0 µm (transmission speed : 150 mm/min) Max : 2 sigma value (in all directions) Standard finger measuring pressure XY : 0.5 N(when using 50 mm straight stylus) Z : 4.5 NOvertravel XY directions : ±7° Z direction : 3 mmUsage environment (in accordance with standard BS EN 61010-1 : 2001)Battery 1 / 2AA lithium-thionyl chloride battery (3.6 V) - 1Time until battery replacement After start of low battery indication : approx. 1 hrLow battery indication     Flashing of battery alarm LED (red)Dead battery indication Illumination of battery alarm LED (red)Battery life (reference value) Refer to table belowWaterproof design IEC IP67Storage temperature -10°C - 70°COperating temperature 5°C - 50°CFor indoor use only    Battery During standby 5% use (72 min /day) Continuous use1 / 2AA lithium-thionyl chloride battery 160 days 125 days 440 hours ■RC-K3E Specifications2) LED Display System status is displayed with four LED shown at right. ・ Touch LED : Indicates the signal output of the touch probe.     OFF : Signal not being received (touch probe signal output OFF) : Signal received (touch probe signal output ON) ・ Batt. LED : Indicates battery status of touch probe.    OFF : Battery normal : Battery must be replaced (low residual charge) : Battery dead ・ Com. LED : Indicates communication status between touch probe and receiver. : Communication status decreased or interrupted, or searching for connection : Normal communication status ・ Power LED : Indicates status of power supply. : Receiver initiating immediately after machine tool power switched on : Normal power supply status■RC-R02 Specifications1) Wiring Diagram2.Basic Information78www.metrol.co.jpwww.metrol.co.jpBLUE / BLACKVIOLETVIOLET / BLACKGREENGREEN / BLACKWHITEBROWN4.7kΩYELLOWGREYORANGEREDBLACKGREEN / YELLOWBLUE +24VPROBE STATUS 1+24VLOW BATTERY+24VERRORMACHINE START +MACHINE START 0VSKIP +SKIP 0VPROBE STATUS 2b+24V (12V-30V)0VMACHINE GROUND
Main applications Workpiece dimension and centering measurements in CNC machine toolsWeight (excluding shank) With battery : 290 g Without battery : 280 gSignal transmission format GFSK (DSSS) wireless transmission formatNo. of channels 37Wireless frequency 2400 MHz - 2480 MHzPower ON signal M code (wireless signal)Power OFF signal M code (wireless signal)Signal transmission range Max. 15 mReceiver / interface Receiver antenna-integrated interfaceDetected directions 5 directions ±X, ±Y, ±ZSingle direction repeatability 1.0 µm (transmission speed : 150 mm/min) Max : 2 sigma value (in all directions) Standard finger measuring pressure XY : 0.5 N(when using 50 mm straight stylus) Z : 4.5 NOvertravel XY directions : ±7° Z direction : 3 mmUsage environment (in accordance with standard BS EN 61010-1 : 2001)Battery 1 / 2AA lithium-thionyl chloride battery (3.6 V) - 1Time until battery replacement After start of low battery indication : approx. 1 hrLow battery indication     Flashing of battery alarm LED (red)Dead battery indication Illumination of battery alarm LED (red)Battery life (reference value) Refer to table belowWaterproof design IEC IP67Storage temperature -10°C - 70°COperating temperature 5°C - 50°CFor indoor use only    Battery During standby 5% use (72 min /day) Continuous use1 / 2AA lithium-thionyl chloride battery 160 days 125 days 440 hours ■RC-K3E Specifications2) LED Display System status is displayed with four LED shown at right. ・ Touch LED : Indicates the signal output of the touch probe.     OFF : Signal not being received (touch probe signal output OFF) : Signal received (touch probe signal output ON) ・ Batt. LED : Indicates battery status of touch probe.    OFF : Battery normal : Battery must be replaced (low residual charge) : Battery dead ・ Com. LED : Indicates communication status between touch probe and receiver. : Communication status decreased or interrupted, or searching for connection : Normal communication status ・ Power LED : Indicates status of power supply. : Receiver initiating immediately after machine tool power switched on : Normal power supply status■RC-R02 Specifications1) Wiring Diagram2.Basic Information78www.metrol.co.jpwww.metrol.co.jpBLUE / BLACKVIOLETVIOLET / BLACKGREENGREEN / BLACKWHITEBROWN4.7kΩYELLOWGREYORANGEREDBLACKGREEN / YELLOWBLUE +24VPROBE STATUS 1+24VLOW BATTERY+24VERRORMACHINE START +MACHINE START 0VSKIP +SKIP 0VPROBE STATUS 2b+24V (12V-30V)0VMACHINE GROUND
■Transmission Range when Combining Probe and ReceiverProbe and Receiver Installation LocationsInstall the probe system at a location that enables the system to cover the communication range over the entire stroke of the movement axis of the machine. Use the communication LED display of the receiver as a reference for determining the optimum installation position. WorkpieceNOTE 910www.metrol.co.jpwww.metrol.co.jp3DsoftwareRC-K3E RC-R02
■Transmission Range when Combining Probe and ReceiverProbe and Receiver Installation LocationsInstall the probe system at a location that enables the system to cover the communication range over the entire stroke of the movement axis of the machine. Use the communication LED display of the receiver as a reference for determining the optimum installation position. WorkpieceNOTE 910www.metrol.co.jpwww.metrol.co.jp3DsoftwareRC-K3E RC-R02
■Preparations for RC-K3E1) Finger Attachment2) Installing and Replacing the BatteryConfirm the alignment of the battery electrodes when inserting the battery. The LED display will not light if a dead battery is mistakenly inserted into the probe (refer to P18). Do not allow coolant or cuttings to get inside the battery housing. After attaching the battery cover, the LED will light for about 10 seconds. Do not touch the finger while the LED is lit. (The probe will switch to the matching mode if the finger is touched while the LED is lit. Reinstall the battery if this happens.)① Remove the battery cover with a screwdriver or coin.② Take out the battery. Hexagonal wrench0.89 mmSpanner S907① Insert the finger.② Tighten using the hexagonal wrench and spanner.3.Wireless Touch Probe  1112www.metrol.co.jpwww.metrol.co.jp
■Preparations for RC-K3E1) Finger Attachment2) Installing and Replacing the BatteryConfirm the alignment of the battery electrodes when inserting the battery. The LED display will not light if a dead battery is mistakenly inserted into the probe (refer to P18). Do not allow coolant or cuttings to get inside the battery housing. After attaching the battery cover, the LED will light for about 10 seconds. Do not touch the finger while the LED is lit. (The probe will switch to the matching mode if the finger is touched while the LED is lit. Reinstall the battery if this happens.)① Remove the battery cover with a screwdriver or coin.② Take out the battery. Hexagonal wrench0.89 mmSpanner S907① Insert the finger.② Tighten using the hexagonal wrench and spanner.3.Wireless Touch Probe  1112www.metrol.co.jpwww.metrol.co.jp
4) Finger Centering AdjustmentCaution: It is necessary to recheck the centering adjustment if the touch probe has been dropped. Absolutely never strike the probe when adjusting centering. ■Preparations for RC-K3E3) Attachment of Probe to Shank① Attach the shank to the probe body.② Tighten the set screw with a hexagonal wrench. 02010 102040 5030 3040① Adjust centering with Lever type dial gauge or similar tool.② After adjusting, tighten the set screw using a hexagonal wrench. 1314www.metrol.co.jpwww.metrol.co.jp3.Wireless Touch Probe  Lever type dial gauge
4) Finger Centering AdjustmentCaution: It is necessary to recheck the centering adjustment if the touch probe has been dropped. Absolutely never strike the probe when adjusting centering. ■Preparations for RC-K3E3) Attachment of Probe to Shank① Attach the shank to the probe body.② Tighten the set screw with a hexagonal wrench. 02010 102040 5030 3040① Adjust centering with Lever type dial gauge or similar tool.② After adjusting, tighten the set screw using a hexagonal wrench. 1314www.metrol.co.jpwww.metrol.co.jp3.Wireless Touch Probe  Lever type dial gauge
Recommended mounting holes■Receiver Attachment■Attachment of Direct Cable・ Since the connector provides a waterproofing function when connected, insert the connector securely and tighten the clamp nut.・ Install the cable at an adequate distance away from electromagnetic noise generation sources. ・ Always make sure to connect the cable to ground when connecting. 1516www.metrol.co.jpwww.metrol.co.jp3.Wireless Touch Probe  NOTE 507.531.22-φ6.6φ10.5
Recommended mounting holes■Receiver Attachment■Attachment of Direct Cable・ Since the connector provides a waterproofing function when connected, insert the connector securely and tighten the clamp nut.・ Install the cable at an adequate distance away from electromagnetic noise generation sources. ・ Always make sure to connect the cable to ground when connecting. 1516www.metrol.co.jpwww.metrol.co.jp3.Wireless Touch Probe  NOTE 507.531.22-φ6.6φ10.5
X / Y Z■Matching Probe and ReceiverIt is necessary to match the probe and receiver when first installing the system. Matching is also required only when replacing either the touch probe or the receiver. Matching is not disabled when the power is turned off or when the battery is replaced. Matching can be performed anywhere within the range of movement of the system. ■Operating ModesNote① : Due to the properties of the lithium-thionyl chloride battery, the following series of problems can occur if the low battery indication is ignored or overlooked.1. The battery becomes worn down when the probe power is turned on, eventually preventing the probe from functioning properly. 2. Although the probe may no longer function, if left as is, the power of the probe may come back on if the battery is restored to a certain degree . 3. The battery becomes dead again and the probe no longer functions.4. This series of events is repeated . Note② : When the battery of the touch probe has remained dead (Batt. LED on the receiver is lit) for 3 hours or more, the entire system no longer functions. In this case, replace the battery of the touch probe, unplug the cable from the receiver, and plug in the cable after waiting 10 seconds. This will reset the system and restore system function. Detailed Diagram of DG SWON ・The Com. LED flashes during matching.・The Batt. LED lights when matching is completed.・The Batt. LED is turned off by switching off the digital switch #8 on the receiver. 1) Switch ON the finger (state when contacting a processed object) within 5 seconds after turning on the sensor power (by temporarily removing the battery cover and then replacing). 2) The sensor is switched to the matching mode by switching the finger OFF within 2 seconds after switching it ON. (touch probe LED flashes.)1) Remove the cover of the receiver.2) Switch on the digital switch #8 of the receiver.① Receiver Matching ProcedureSignal LED DisplaySignal LED Display② Probe Matching Procedure・Batt. LED LED Off・Com. LED     LED Flashing1) The matching mode is terminated by switching the sensor finger ON (the sensor LED goes out). 2) Switch the digital switch #8 on the receiver to OFF. 3) Complete the matching procedure by attaching the receiver cover. Note : The matching procedure is performed to record the sensor ID number in the receiver and prevent interference by other radio signals. Once the matching procedure has been performed, the sensor ID number is recovered in the receiver and further matching is not required provided the sensor is not replaced (or repaired). ③ Matching Mode Completion ProcedureLED offStandbyOperatingLED lit (red)▲LED lit (red)▲1718www.metrol.co.jpwww.metrol.co.jp3.Wireless Touch Probe  12345678・Batt. LED LED On・Com. LED     LED FlashingMatching is completed when the Batt. LED lights. ＜5s＜2s Return
X / Y Z■Matching Probe and ReceiverIt is necessary to match the probe and receiver when first installing the system. Matching is also required only when replacing either the touch probe or the receiver. Matching is not disabled when the power is turned off or when the battery is replaced. Matching can be performed anywhere within the range of movement of the system. ■Operating ModesNote① : Due to the properties of the lithium-thionyl chloride battery, the following series of problems can occur if the low battery indication is ignored or overlooked.1. The battery becomes worn down when the probe power is turned on, eventually preventing the probe from functioning properly. 2. Although the probe may no longer function, if left as is, the power of the probe may come back on if the battery is restored to a certain degree . 3. The battery becomes dead again and the probe no longer functions.4. This series of events is repeated . Note② : When the battery of the touch probe has remained dead (Batt. LED on the receiver is lit) for 3 hours or more, the entire system no longer functions. In this case, replace the battery of the touch probe, unplug the cable from the receiver, and plug in the cable after waiting 10 seconds. This will reset the system and restore system function. Detailed Diagram of DG SWON ・The Com. LED flashes during matching.・The Batt. LED lights when matching is completed.・The Batt. LED is turned off by switching off the digital switch #8 on the receiver. 1) Switch ON the finger (state when contacting a processed object) within 5 seconds after turning on the sensor power (by temporarily removing the battery cover and then replacing). 2) The sensor is switched to the matching mode by switching the finger OFF within 2 seconds after switching it ON. (touch probe LED flashes.)1) Remove the cover of the receiver.2) Switch on the digital switch #8 of the receiver.① Receiver Matching ProcedureSignal LED DisplaySignal LED Display② Probe Matching Procedure・Batt. LED LED Off・Com. LED     LED Flashing1) The matching mode is terminated by switching the sensor finger ON (the sensor LED goes out). 2) Switch the digital switch #8 on the receiver to OFF. 3) Complete the matching procedure by attaching the receiver cover. Note : The matching procedure is performed to record the sensor ID number in the receiver and prevent interference by other radio signals. Once the matching procedure has been performed, the sensor ID number is recovered in the receiver and further matching is not required provided the sensor is not replaced (or repaired). ③ Matching Mode Completion ProcedureLED offStandbyOperatingLED lit (red)▲LED lit (red)▲1718www.metrol.co.jpwww.metrol.co.jp3.Wireless Touch Probe  12345678・Batt. LED LED On・Com. LED     LED FlashingMatching is completed when the Batt. LED lights. ＜5s＜2s Return
■Cleaning the ProbeWipe the window of the probe with a clean cloth to remove any cuttings and other debris. Clean the probe regularly to maintain the signal transmission capabilities of the probe in the optimum state. Caution:・Confirm that the electrodes are correctly aligned when replacing the battery.・The LED display will not light if a worn down battery is mistakenly inserted into the probe. ・Do not leave a worn down battery installed in the probe.・Confirm that the battery cover seal has not been removed and use caution to prevent it from being damaged.・Be careful so that coolant or cuttings do not get inside battery housing when replacing the battery.・Before attaching the battery cover, check to make sure there is no damage or debris on the seal and its contact surface. ・Refer to page 3 for information on safe use of the battery.・After having replaced a worn down battery, wait for at least 15 seconds before inserting a new battery.・After attaching the cover, the LED will light for about 10 seconds. Do not touch the finger while the LED is lit. (If the finger is contacted while the LED is lit, the probe will enter the matching mode. If this happens, reinstall the battery.) ■Battery Replacement① Remove the battery cover with a screwdriver or coin. ② Take out the battery.1920www.metrol.co.jpwww.metrol.co.jpNOTE 4.Maintenance  
■Cleaning the ProbeWipe the window of the probe with a clean cloth to remove any cuttings and other debris. Clean the probe regularly to maintain the signal transmission capabilities of the probe in the optimum state. Caution:・Confirm that the electrodes are correctly aligned when replacing the battery.・The LED display will not light if a worn down battery is mistakenly inserted into the probe. ・Do not leave a worn down battery installed in the probe.・Confirm that the battery cover seal has not been removed and use caution to prevent it from being damaged.・Be careful so that coolant or cuttings do not get inside battery housing when replacing the battery.・Before attaching the battery cover, check to make sure there is no damage or debris on the seal and its contact surface. ・Refer to page 3 for information on safe use of the battery.・After having replaced a worn down battery, wait for at least 15 seconds before inserting a new battery.・After attaching the cover, the LED will light for about 10 seconds. Do not touch the finger while the LED is lit. (If the finger is contacted while the LED is lit, the probe will enter the matching mode. If this happens, reinstall the battery.) ■Battery Replacement① Remove the battery cover with a screwdriver or coin. ② Take out the battery.1920www.metrol.co.jpwww.metrol.co.jpNOTE 4.Maintenance  
2122www.metrol.co.jpwww.metrol.co.jp ProblemProbe power doesnot come on (LED display does not light or current probe settings are not displayed)Probe power doesnot come onMachine stops atan unexpectedlocation duringthe measurementcycleCollision with probe Possible CauseDead batteryUse of battery other than recommended batteryBattery is installed improperlyThe time the battery has been removed is too short, preventing the probe from resettingDead batteryBattery is installed improperlyNot enough time allowed for communication following batteryreplacementProbe outside signal transmissionrangeStart / stop signal not being transmitted from receiver (only when radio ON is selected)Probe is in energy saving mode (only when radio ON is selected)Defective wireless communication/ probe is outside signal transmission rangeProblem with receiver or machinetoolDead batteryProbe unable to detect target measurement surfaceInadequate amount of time for stylus to become still following sudden decelerationWorkpiece present on probe movement path Corrective ActionReplace the battery.Replace the battery.Check the alignment of the electrodes of the battery.Wait for at least 15 seconds before installing a new battery.Replace the battery.Check the alignment of the electrodes of the battery.Check that the probe is within the allowable range of movement, and then wait for 1 or 2 minutes and try sending the power on signal again.Check the positional relationship between the probe and receiver (refer to P10).Check whether or not the start LED on the receiver momentarily lights green.After confirming that the probe is within the range of movement, wait 1 to 2 minutes (the communication LED changes from flashing to lit after 1 to 2 minutes) and then try sending the power on signal again. Check the location of receiver (refer to system movement range). Check the position of the receiver and remove any obstacles.Refer to the user's guide of the receiver or machine tool.Replace the battery.Check whether workpiece is properly installed and secured and whether the finger has been damaged.Insert a short dwell before each of the probe movement commands. (Dwell length varies according to stylus length and rate of deceleration.) The maximum dwell is 1 second.Inspect the measurement software. ProblemDefective repeatability or measurement accuracyReceiver communication error LED lights during measure-ment cycleReceiver battery alarm LED lightsSignal transmissionrange excessively shortProbe power doesnot turn offProbe LED flashingCom. LED flashes more than 5 minutes after machine power turned on Possible CauseDebris present on workpiece or probeDefective repeatability of seal replacement by ATCInadequate coupling between probe and shank or loose fingerCalibration value has not been up-dated or calibration value is incorrectDifference in transmission rates between calibration and measurementMeasurement triggered by signal when finger leaves measurement surfaceMeasurement signal output during machine acceleration or decelerationFeeding speed during measurement too fast or too slowProblem with machine toolProbe outside signal transmission rangeBattery is worn downInterference by other wireless devicePower OFF signal not transmitted from receiverProbe LED lights during processing.The finger has been contacted whilethe probe LED is lit when replacing the battery (probe enters matching mode).Probe outside signal transmission rangeProblem with receiver Corrective ActionClean the workpiece and probe.Recalibrate the probe whenever the tool is changed.Check each location and retighten.Inspect the measurement software.Inspect the measurement software.Inspect the measurement software.Inspect the measurement software.Test repeatability using various feeding speeds.Inspect machine tool accuracy.Check the positional relationship between the probe and receiver(refer to P10).Promptly replace the battery.Identify and remove the source ofthe interference.Inspect the measurement software.Transmit the power OFF signal. Reinstall the battery.Check the positions of the probe and receiver (refer to P10).Please inquire to the manufacturer.5.Troubleshooting    
2122www.metrol.co.jpwww.metrol.co.jp ProblemProbe power doesnot come on (LED display does not light or current probe settings are not displayed)Probe power doesnot come onMachine stops atan unexpectedlocation duringthe measurementcycleCollision with probe Possible CauseDead batteryUse of battery other than recommended batteryBattery is installed improperlyThe time the battery has been removed is too short, preventing the probe from resettingDead batteryBattery is installed improperlyNot enough time allowed for communication following batteryreplacementProbe outside signal transmissionrangeStart / stop signal not being transmitted from receiver (only when radio ON is selected)Probe is in energy saving mode (only when radio ON is selected)Defective wireless communication/ probe is outside signal transmission rangeProblem with receiver or machinetoolDead batteryProbe unable to detect target measurement surfaceInadequate amount of time for stylus to become still following sudden decelerationWorkpiece present on probe movement path Corrective ActionReplace the battery.Replace the battery.Check the alignment of the electrodes of the battery.Wait for at least 15 seconds before installing a new battery.Replace the battery.Check the alignment of the electrodes of the battery.Check that the probe is within the allowable range of movement, and then wait for 1 or 2 minutes and try sending the power on signal again.Check the positional relationship between the probe and receiver (refer to P10).Check whether or not the start LED on the receiver momentarily lights green.After confirming that the probe is within the range of movement, wait 1 to 2 minutes (the communication LED changes from flashing to lit after 1 to 2 minutes) and then try sending the power on signal again. Check the location of receiver (refer to system movement range). Check the position of the receiver and remove any obstacles.Refer to the user's guide of the receiver or machine tool.Replace the battery.Check whether workpiece is properly installed and secured and whether the finger has been damaged.Insert a short dwell before each of the probe movement commands. (Dwell length varies according to stylus length and rate of deceleration.) The maximum dwell is 1 second.Inspect the measurement software. ProblemDefective repeatability or measurement accuracyReceiver communication error LED lights during measure-ment cycleReceiver battery alarm LED lightsSignal transmissionrange excessively shortProbe power doesnot turn offProbe LED flashingCom. LED flashes more than 5 minutes after machine power turned on Possible CauseDebris present on workpiece or probeDefective repeatability of seal replacement by ATCInadequate coupling between probe and shank or loose fingerCalibration value has not been up-dated or calibration value is incorrectDifference in transmission rates between calibration and measurementMeasurement triggered by signal when finger leaves measurement surfaceMeasurement signal output during machine acceleration or decelerationFeeding speed during measurement too fast or too slowProblem with machine toolProbe outside signal transmission rangeBattery is worn downInterference by other wireless devicePower OFF signal not transmitted from receiverProbe LED lights during processing.The finger has been contacted whilethe probe LED is lit when replacing the battery (probe enters matching mode).Probe outside signal transmission rangeProblem with receiver Corrective ActionClean the workpiece and probe.Recalibrate the probe whenever the tool is changed.Check each location and retighten.Inspect the measurement software.Inspect the measurement software.Inspect the measurement software.Inspect the measurement software.Test repeatability using various feeding speeds.Inspect machine tool accuracy.Check the positional relationship between the probe and receiver(refer to P10).Promptly replace the battery.Identify and remove the source ofthe interference.Inspect the measurement software.Transmit the power OFF signal. Reinstall the battery.Check the positions of the probe and receiver (refer to P10).Please inquire to the manufacturer.5.Troubleshooting    
2324www.metrol.co.jpwww.metrol.co.jpNOTE  Name Model Comments① Set Type RC-K3E-002-＊＊＊S Product number for all sets. Determined according to combination of finger, shank and direct output code.② Sensor Head RC-K3E-002-＊＊＊H Set number for ③+④+⑤+⑥+⑦. Determined according to finger.③ Sensor Unit RC-K3E-002HJ Sensor body only④ Finger F-R40T-405 Standard finger (ruby ball Sφ4)⑤1/2AA BT-001-001 Recommended dedicated Lithium battery touch probe battery⑥ Finger spanner S907 Tool for fastening and removing finger⑦ Finger wrench HEX-0.89 Tool for fastening and removing finger⑧ Shank BT30 H-BT30-001 Shank BT30 BT40 H-BT40-001 Shank BT40⑨ Receiver RC-R02-001 Receiver ⑩ Output Cable 5m DC-R02-050 Cable 5m      10m DC-R02-100 Cable 10m6.Parts List   
2324www.metrol.co.jpwww.metrol.co.jpNOTE  Name Model Comments① Set Type RC-K3E-002-＊＊＊S Product number for all sets. Determined according to combination of finger, shank and direct output code.② Sensor Head RC-K3E-002-＊＊＊H Set number for ③+④+⑤+⑥+⑦. Determined according to finger.③ Sensor Unit RC-K3E-002HJ Sensor body only④ Finger F-R40T-405 Standard finger (ruby ball Sφ4)⑤1/2AA BT-001-001 Recommended dedicated Lithium battery touch probe battery⑥ Finger spanner S907 Tool for fastening and removing finger⑦ Finger wrench HEX-0.89 Tool for fastening and removing finger⑧ Shank BT30 H-BT30-001 Shank BT30 BT40 H-BT40-001 Shank BT40⑨ Receiver RC-R02-001 Receiver ⑩ Output Cable 5m DC-R02-050 Cable 5m      10m DC-R02-100 Cable 10m6.Parts List   
RC-K3EMETROL CO., LTD.Three-Dimensional Touch ProbesInstruction ManualMETROL CO., LTD.1-100 Takamatsu-cho Tachikawa, Tokyo 190-0011 JAPANTel: +81 50 5558 7366 / Fax: +81 42 528 1442E-mail: touchsensor@metrol.co.jpTOKYO JAPANThe specifications and descriptions are subject to change without notice due to improvements in products.GM-RCK3E-E-K003

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