Microlynx Systems 5033583 WIRELESS TX FOR DRILL DATA AT OIL AND GAS SITES User Manual 5036895 Rev 0

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Document ID	2062735
Application ID	zCOFc8TeUFswGGKmBGxTrg==
Document Description	User Guide
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	356.34kB (4454222 bits)
Date Submitted	2013-09-05 00:00:00
Date Available	2013-09-05 00:00:00
Creation Date	2013-09-04 07:59:42
Producing Software	Acrobat Distiller 10.1.1 (Windows)
Document Lastmod	2013-09-04 12:14:41
Document Title	5036895-Rev 0.book
Document Creator	FrameMaker 11.0.2
Document Author:	withingd

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TesTORK™ V1.0
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User Guide
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Wireless Torque / Turn Monitoring System
DOCUMENT NAME: 5036895 REV 0
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USER GUIDE
COPYRIGHT AND DISCLAIMER
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Tesco Corporation (“TESCO”) has made every effort to ensure that this document contains accurate
and current information for the TESCO Torque Turn System, however, the document is intended to
be used in conjunction with a complete training program and on-site supervision and TESCO
does not warrant or guarantee that the information contained herein is either complete or accurate in
every respect, and the reader hereby protects, indemnifies and holds harmless Tesco Corporation
together with its directors, officers, employees and agents from and against all liability for personal
injury, death or property damage to any person arising directly or indirectly from the use by the reader
of the information contained in the document.
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All information in this document is proprietary and confidential, and shall remain the sole property of
Tesco Corporation. This document shall not be used, copied or reproduced in whole or in part, nor
shall be revealed in any manner to outside parties without prior written permission from Tesco
Corporation. All prints and copies shall be returned upon job completion unless otherwise specified in
writing by Tesco Corporation.
Windows® is a registered trademark of Microsoft Corporation in the United States and other countries.
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Tesco Corporation © 2013. All rights reserved.
Contact Information
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Corporate Head Office
3993 W. Sam Houston Parkway No., Suite 100
Houston, Texas, 77043
USA
www.tescocorp.com
www.tescoparts.com
Telephone: (713) 359-7000
Fax: (713) 359-7001
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After Market Sales and Service Contact
Toll Free North America: 1-877-TESCO-77
International: 713-359-7295
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
REVISION INFORMATION
USER GUIDE
Revision Information
Date
Description of Changes
Rev 0
August 2013
First release of document for software version 1.0
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Version
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
II
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
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SAFETY INSTRUCTIONS
The TESCO TesTORK is intended to be used in locations where hazardous gases may likely
be present. It meets the requirements of IEC-60079-11 for use in Zone 1 Group IIB.
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Note: Only units with either a Special Inspection sticker or Model
Certification label shall be used in locations where hazardous
gases may be present.
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4.1.1 IEC 60079-11
THIS EQUIPMENT IS SUITABLE FOR USE IN ZONE 1, GAS GROUP IIB, OR NONHAZARDOUS LOCATIONS ONLY.
Avertissement! RISQUE D’EXPLOSION - LA SUBSTITUTION
DES COMPOSANTS PEUT RENDRE CE MATERIEL
INACCEPTABLE POUR LES EMPLACEMENTS DE
ZONE 1.
Warning! The TESCO TESTORK UNIT MUST ONLY BE
ASSEMBLED AND OPERATED BY QUALIFIED
PERSONNEL
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Warning! EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR
ZONE 1.
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
III
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
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COMPLIANCE AND COMPATIBILITY
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
IV
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
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ELECTROMAGNETIC COMPATIBILITY NOTICE
FCC
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This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired operation.
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IC RSS 210
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This device complies with Industry Canada licence-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this device may not cause interference, and (2) this
device must accept any interference, including interference that may cause undesired
operation of the device.
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Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils
radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1)
l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter
tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre
le fonctionnement.
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
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COMPLIANCE AND COMPATIBILITY
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
VI
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
TABLE OF CONTENTS
TABLE OF CONTENTS
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
4.1.1 IEC 60079-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
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Electromagnetic Compatibility Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
IC RSS 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
CHAPTER 1: ABOUT THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CHAPTER 2: SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Data logging and reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Data Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How the TesTORK system works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
What’s Included in the TesTORK kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Software Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Select Job dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Existing Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
New Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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Main screen - **Add section view controls (i.e. panning, zooming) . . . . . . . . . . . . . . . . . . . . . . . . 11
Data fields on left Side of Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Connections Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
View All Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Add New Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Edit Current Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pipe Tally Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Reports Side Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hardware Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
About WTTTS side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CHAPTER 3: INSTALLATION AND START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pre-Installation Activities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Verify Casing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
VII
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
TABLE OF CONTENTS
USER GUIDE
Pre-Job Component Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Pre-job system test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
On-Site Rig Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Installing the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
System Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
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Turning the TesTORK on or off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Use the following procedures to turn the TesTORK sub on or off: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
To turn on the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
To turn off the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Starting TesTORK Manager software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
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To start TesTORK Manager software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
To check connection between the TesTORK sub and TesTORK Manager software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
CHAPTER 4: USING TESTORK MANAGER SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . .37
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Pre-job Activity List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
About the TesTORK Manager Software Main Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Viewing and Logging Connection Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Logging a Connection Attempt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Log a Passed Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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Log a Failed Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Force Past a Failed Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Performing a Manual Shoulder Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
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To manually set the shoulder point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Using the Drilling Control Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Adding a Job Comment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Viewing Pipe Tally Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
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Generating Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
CHAPTER 5: SYSTEM SETTINGS AND ADMINISTRATION . . . . . . . . . . . . . . . . . . . . . . . . .55
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TesTORK System Settings Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Accessing the System Settings Dialog Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Communications settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
WTTS tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
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Base Radio tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Calibration settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Device Memory tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Raw Data View tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Graph settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Misc settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Installing and Configuring TesTORK Manager Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Computer Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Minimum Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
VIII
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
TABLE OF CONTENTS
Supported Operating System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Running WTTS Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
To run TesTORK Manager software from a USB flash drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
To run TesTORK Manager software from the host computer desktop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
To start TesTORK Manager software automatically when the host computer starts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
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System Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
To start TesTORK software for the first time on a host computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
CHAPTER 6: TESCO BASE RADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Electromagnetic Compatibility Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
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IC RSS 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.1.1 CSA 22.2 No. 213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.1.2 ANSI/ISA 12.12.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
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User Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
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Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Contact Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Digital Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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APPENDIX A: CHANGING THE BATTERY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
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Torque Sub Battery Changing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
APPENDIX B: TTS CHECKLISTS AND FORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Job Safety Analysis Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Torque Turn System: Pre-Job Information Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Torque Turn System: Required Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
Torque Turn System: Tool Kit Inventory Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
Torque Turn System: Inventory Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
Torque Turn System: Final Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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TABLE OF CONTENTS
USER GUIDE
APPENDIX C: DEVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
TesTORK Device Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Wireless Torque and Tension Sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
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APPENDIX D: DEVICE HAZARDOUS LOCATION RATINGS . . . . . . . . . . . . . . . . . . . . . . . . D-1
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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CHAPTER 1: ABOUT THIS DOCUMENT
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CONTENTS
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USER GUIDE
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System overview
Rig up, configuration and calibration
Operation
Checklists and general system information
•
•
•
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This document contains the following information for the TESCO Wireless Torque Turn System (TesTORK):
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CONVENTIONS
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This document uses signal words and symbols to identify the hazards that a person may
encounter while assembling, maintaining, servicing or operating this product.
Indicates that the situation could endanger the life of the operator
or other personnel if procedures are not followed correctly.
Danger!
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Indicates that the situation could present a serious risk of harm to
personnel or severe damage to equipment if procedures are not
followed correctly.
Warning!
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Indicates that the situation could cause damage to equipment if
the procedure is not followed correctly.
Note
Indicates additional information that will enable the user to
complete the task more easily.
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Caution
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USER GUIDE
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ABOUT THIS DOCUMENT
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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USER GUIDE
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CHAPTER 2: SYSTEM OVERVIEW
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This chapter provides an overview of the functionality and features of the TesTORK™ Wireless Torque / Turn Monitoring System.
INTRODUCTION
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The TesTORK Wireless Torque / Turn Monitoring System was developed by TESCO to complement the TESCO Casing Running Tool (CRT). The TesTORK enables operators to accurately monitor torque vs. turns and torque vs. time when making up connections using TESCO
top drive systems. RPM is also monitored.
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The TesTORK is wireless in operation and functions independently of other rig equipment.
The only connection required is an AC power supply to the base radio.
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Features
The TesTORK provides the following operational features:
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• Real time monitoring of torque load applied by the top drive during casing connections
• Torque load is measured against both time and number of turns for each casing
connection.
• Operators can define the characteristics of a satisfactory casing connection by entering
connection data specifying torque limits, turn values and hold time for the shoulder and
peak toque target.
• During a connection attempt, the user interface (UI) displays real time data showing
torque load vs. time and torque load vs. number of turns. The speed (RPM) of the casing
during a connection attempt can also be viewed.
• A summary of data from the connection attempt is immediately displayed on the UI
when the connection attempt is complete
• Connection attempts are identified as being either a pass or a fail. The operator can also
identify a connection as being a forced pass or forced fail. Comments must be added to
connections identified in this way.
• Information and data defining a job can be specified before a job begins. Information
includes company details, casing data, shoulder data and peak torque data values. Some
data can also be changed during a job.
• The TesTORK is calibrated to measure between 0-50000 ft-lbs of toque and can be recalibrated regularly
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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SYSTEM OVERVIEW
USER GUIDE
Data logging and reports
The TesTORK provides the following data logging and reporting functionality:
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• The TesTORKmakes efficient use of battery life which is continually monitored. To
preserve battery life, the TesTORK will enter sleep mode after a period of no
communication between itself and the base radio.
• The TesTORK uses an auto hunt mode to establish wireless connection with the base
radio
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• Torque, turn and time data for every connection is logged at 100 times per second
• Every connection attempt is logged and the result displayed
• Operators are prompted to enter comments for failed connections. Comments can also be
added following a successful connection.
• Logs and displays connection number, casing depth and the reason for every failed connection
• Reports can be generated that provide information on job statistics, section detail or
summaries, and connection details (i.e. shoulder torque values, peak torque values and
number of turns)
• A connection can be abandoned if two complete turns (or less) are not completed
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Data Configuration
The TesTORK software provides the following data configuration options and functionality:
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• Connection data defining the characteristics of a satisfactory casing connection can be
changed at any time during a job
Note: The TesTORK flags and logs all changes to connection data
during a job.
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• All connection data is saved for future use. This reduces the time required to enter data
manually by allowing the operator to reuse similar data from a previous job
• Data is displayed and logged in metric or Imperial units for every connection.
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Note: Units cannot be changed during a connection process.
User Interface
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The TesTORK user interface (UI) has the following features:
*The following descriptions will require amending based on how the TesTORK software
will be made available to the customers (i.e. pre-installed or on a DVD)
• TesTORK software is automatically installed and runs from the client CD; users do not
have to manually install the program onto a computer
• Operators can enter data and navigate the TesTORK screens with either a touch screen
(only some laptop computers) or mouse click
• Interactive torque vs. time and turns graph reports are displayed enabling the operator to:
• Use pan and zoom controls to view details at any point on the graph
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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USER GUIDE
SYSTEM OVERVIEW
• View torque vs. time, torque vs. turn, or torque vs. time and turns
• Show or hide RPM data by clicking a single button
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HOW THE TESTORK SYSTEM WORKS
The TesTORK system is comprised of the following components:
TesTORK sub
TesTORK housing
Base radio (connects to the computer hosting TesTORK Manager software)
TesTORK Manager software and host computer
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The TesTORK sub is installed between the top drive and casing drive system. Sensors in the
TesTORK sub provide torque, tension and rotational data. This data is transmitted to the base
radio by a wireless transmitter located in the TesTORK housing. The TesTORK sub and TesTORK housing are a single unit referred to as the TesTORK.
The base radio supplies torque, tension and rotational data to the TesTORK Manager software‘s host computer.
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The combination of TesTORK system components enable the operator to view and log connection data using the TesTORK Manager software‘s user interface.
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See “Appendix C: Device Specifications” for the general schematic overview.
WHAT’S INCLUDED IN THE TESTORK KIT
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The TesTORK kit consists of the following items:
TesTORK with built in wireless transmitter
Base radio
Computer
Custom battery pack.
Printer with power cord, USB cord, paper and ink cartridges
USB patch cord
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CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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SYSTEM OVERVIEW
USER GUIDE
SOFTWARE OVERVIEW
This section provides an overview of TesTORK software including the main screen and dialog
boxes available from the main screen.
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Software Functionality
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Description required
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INTL: 713-359-7295
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USER GUIDE
SYSTEM OVERVIEW
Select Job dialog box
The Select Job dialog box appears after starting TesTORK software. This dialog box enables
the operator to resume work on an existing job, or start a new job.
Two tabs are available in the Select Job dialog box:
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• Existing Jobs
• New Job
Existing Jobs
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The Existing Jobs tab provides a list of exiting jobs and enables the operator to select a job and
immediately resume work on that job. TesTORK software saves information and connection
data from each job monitored by the software.
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Note: If no job is selected, the most recent job is automatically restarted when the OK button is clicked.
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Figure 2-1: Existing Jobs tab
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SYSTEM OVERVIEW
USER GUIDE
New Job
The New Job tab enables the operator to begin a new job by entering information and
connection data that define the job. Information is first entered in the New Job tab. The Create
New Job dialog box then appears enabling the operator to enter further information and
connection data.
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Figure 2-2: New Job tab
The following items are available in the New Jobs tab:
Table 2-1: Create New Job dialog box
Item
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Group
Input of text information
Text box
Input of text information
Metric
Radio button
Configures all data to be displayed in imperial
units
Imperial
Radio button
Configures all data to be displayed in metric
units
Number
Text box
Defines starting connection number
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Location
Units of
Measure
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Starting
Connection
Description
Text box
Client
Functionality
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SYSTEM OVERVIEW
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Figure 2-3: Create New Job dialog box
The following items are available in the Create New Job dialog box:
Group
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Table 2-2: Create New Job dialog box:
Item
Text box
Text box
Displays the name of the location typed in the
New Job tab.
Text box
Representative from the customer
Tesco Technician
Text box
TESCO technician entering the job and
connection data
Thread Representative
Text box
Independent thread expert
Manufacturer
Text box
Casing manufacturer
Text box
Representative from casing manufacturer
Type
Text box
Type of casing
Grade
Text box
Steel grade of casing
Diameter cm
Text box
Casing diameter value. A correct casing
diameter value is vital for accurate calculation
of RPM. A metric or diameter vale can be
entered pending on the units of measure
selection made in the Select Job tab. 

For information on selecting how units are
displayed, see Table 2-1 on page 8.
Weight kg/cm
Text box
Casing weight value. A metric or diameter
vale can be entered pending on the units of
measure selection made in the Select Job tab. 
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For information on selecting how units are
displayed, see Table 2-1 on page 8.
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Location
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Customer Representative
Casing
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Name
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
Displays the name of the company typed in
the New Job tab
Client Company
Description
Job Details
Functionality
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SYSTEM OVERVIEW
USER GUIDE
Table 2-2: Create New Job dialog box:
Group
Item
Shoulder
Functionality
Description
Test runs are required to determine the number of turns and the shoulder torque value. Use
the Stream Check function. For more information, see **link to streaming check function
required.
Text box
Maximum post-shoulder target range
Min Torque
Text box
Minimum post-shoulder target range
Post Shldr Turns
Text box
The amount the casing should turn after
‘shouldering’ occurs; this value is typically
very low.
+/- Delta
Text box
Allowable variance for the post-shoulder
turn.
Avg Start Turns
Text box
Sets the turn count that pre-shoulder
averaging begins at
Avg End Turns
Text box
Sets the turn count that pre-shoulder
averaging ends at
Avg Offset ft-lb
Text box
Sets the shoulder torque value above the
pre-shoulder average
Auto-Shoulder Mode
Check box
When the auto-shoulder mode is selected the
shoulder point can be moved (manually)
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Max Torque
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Peak Torque Consult your casing manufacturer for the information used in this parameter group.
Target
Text box
Opt Torque ft-lb
Maximum allowable torque value. A torque
value above this setting results in a failed
connection result.
Text box
Optimal torque value
Text box
Minimum allowable torque value. A Torque
value below this setting results in a failed
connection result.
Text box
Number of turns required to reach peak torque
+/- Delta
Text box
Allowable variance in number of turns
required to reach peak torque
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Max Torque ft-lb
Text box
Time required to maintain the optimal torque
setting. During this time, variances outside the
optimal torque range result in a failed
connection result.
Text box
Increased torque value generated by the
momentum of the top drive when the casing
connection is fully tightened
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Turns
Min Torque ft-lb
Overshoot ft-lb
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Hold (sec)
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USER GUIDE
SYSTEM OVERVIEW
Main screen - **Add section view controls (i.e. panning, zooming)
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The main screen appears after starting TesTORK software and beginning a job. The main
screen provides access to information and dialog boxes that enable the operator to accurately
monitor torque, turns and RPM while making up connections. The main screen also provides
access to data from previous connection attempts, reports and hardware configuration options.
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Figure 2-4: Main screen
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The following items are available from the main screen:
Table 2-3: Main Screen Interface Elements
Item
Contains connection status information
Data fields on the left side of the
screen
Displays number of passed connections, depth, torque values, turn
values, shoulder and post-shoulder torque and turn data
Graphs
Display torque (and RPM) vs. turns and torque (and RPM) vs. time 
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Information is displayed in real time as the connection progresses.
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Footer bar
Data/Notes
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SYSTEM OVERVIEW
USER GUIDE
Table 2-3: Main Screen Interface Elements
Item
Data/Notes
Provides access to the following dialog boxes:
• View All Connections
• New Section
• Edit Current Section
• Connection
• Drilling
• Job Comment
Pipe Tally tab
Enables the operator to view a list of all connection attempts
Reports tab
Enables the operator to view and print data section and connection
data
Hardware tab
Enables the operator to view hardware configuration information. 
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Administrators are able to access and configure the System Settings
dialog box
About WTTS tab
Enables the operator to view TesTORK software version information
Data fields on left Side of Screen
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Connections button
Group
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Table 2-4: Data fields on left side of screen
Item
# Passed
Number of connections categorized as being passed
Current total depth of casing
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Depth
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Peak
Max
Section #
Torque
INTL: 713-359-7295
Value entered in Create New Job or Add New Section dialog box
Peak torque value during a connection attempt
Value entered in Create New Job or Add New Section dialog box
Min
Value entered in Create New Job or Add New Section dialog box
Shldr Max
Value entered in Create New Job or Add New Section dialog box
Shoulder
System or manually defined value
Shldr Min
Value entered in Create New Job or Add New Section dialog box
Delta
Value entered in Create New Job or Add New Section dialog box
Max
Value entered in Create New Job or Add New Section dialog box
At Peak
How many turns taken to reach the peak torque value during a
connection attempt
Min
Value entered in Create New Job or Add New Section dialog box
At Shldr
How many turns taken to reach the shoulder value during a
connection attempt. System or manually defined value
Post Shldr
Value entered in Create New Job or Add New Section dialog box
CONTACT: 1-877-TESCO-77
Every change to job information and connection data creates a
new section number
Optimal
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Turns
Description
Connection
Tally
The following data is available on the left side of the screen:
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USER GUIDE
SYSTEM OVERVIEW
Connections Side Panel
The Connections side panel enables the operator to access the following dialog boxes and
windows:
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Note: A list of the results from each attempted connection is also
displayed when the Connections button is clicked.
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Figure 2-5: Connections side panel
View All Connections
Clicking the View All Connections button enables the operator to access the View Connections
window containing details of all casing connections made as part of the current job. The View
Connections window also features buttons that enable the operator View Graph, View Section
and Remove Conn (remove connection).
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SYSTEM OVERVIEW
USER GUIDE
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Figure 2-6: View Connections Window
Group
Item
Seq Number
(Sequence Number)
Displays the
sequence
number
Number of attempts made on a connection
Displays the
Section
Section number
Displays casing
length
Length of casing used in connection
Displays the exact time and date of each
connection attempt
Comments
Displays
Comments
The operator can enter comments
View Graph
Displays the
graph of the
selected item.
Displays the graphed connection data from
the selected connection attempt
View Section
Displays job
information and
connection data.
Displays the job information and connection
data for the selected connection attempt
Remove Conn
(remove connection)
Removes the last Removes the last connection attempt from a
connection
job
attempt
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INTL: 713-359-7295
Display
Can be a passed, failed or forced pass
connection result connection
Displays time
and date
information
Date/Time
CONTACT: 1-877-TESCO-77
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Result
Length
Running total of connections made
Displays the
connection
number
Section
Button
Description
Conn Nbr
(Connection Number)
Columns
Functionality
Table 2-5: View Connections Window:
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SYSTEM OVERVIEW
Add New Section
The Add New Section window enables the operator to make revisions to the job details and
connection data. A new section is created each time a change is made to the job details and
connection data following a connection attempt.
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However, changes can be made to the job details and connection data without creating a new
section if a connection has not yet been attempted.
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Figure 2-7: Add New Section Window
Group
Item
Functionality
Client Company
Displays the name of the company typed in
the New Job tab
Location
Text box
Displays the name of the location typed in the
New Job tab.
Customer Representative
Text box
Representative from the customer
Tesco Technician
Text box
TESCO technician entering the job and
connection data
Thread Representative
Text box
Independent thread expert
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Description
Text box
Job Details
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Table 2-6: Add New Section Window:
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INTL: 713-359-7295
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SYSTEM OVERVIEW
USER GUIDE
Table 2-6: Add New Section Window:
Group
Item
Description
Text box
Casing manufacturer
Name
Text box
Representative from casing manufacturer
Type
Text box
Type of casing
Grade
Text box
Steel grade of casing
Diameter cm
Text box
Casing diameter value. A correct casing
diameter value is vital for accurate calculation
of RPM. A metric or diameter vale can be
entered pending on the units of measure
selection made in the Select Job tab. 

For information on selecting how units are
displayed, see Table 2-1 on page 8.
Weight kg/cm
Text box
Casing weight value. A metric or diameter
vale can be entered pending on the units of
measure selection made in the Select Job tab. 

For information on selecting how units are
displayed, see Table 2-1 on page 8.
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Manufacturer
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SE
Casing
Functionality
Shoulder
TE
Test runs are required to determine the number of turns and the shoulder torque value. Use
the Stream Check function. For more information.
Text box
Maximum post-shoulder target range
Min Torque
Text box
Minimum post-shoulder target range
Post Shldr Turns
Text box
The amount the casing should turn after
‘shouldering’ occurs; this value is typically
very low.
-I
Max Torque
+/- Delta
SI
Avg Start Turns
Avg End Turns
VE
Avg Offset ft-lb
Allowable variance for the post-shoulder
turn.
Text box
Sets the turn count that pre-shoulder
averaging begins at
Text box
Sets the turn count that pre-shoulder
averaging ends at
Text box
Sets the shoulder torque value above the
pre-shoulder average
Check box
When the auto-shoulder mode is selected the
shoulder point can be moved (manually)
Auto-Shoulder Mode
Text box
Max Torque ft-lb
Text box
Maximum allowable torque value. A torque
value above this setting results in a failed
connection result.
Opt Torque ft-lb
Text box
Optimal torque value
Min Torque ft-lb
Text box
Minimum allowable torque value. A Torque
value below this setting results in a failed
connection result.
Turns
Text box
Number of turns required to reach peak torque
AF
Peak Torque Consult your casing manufacturer for the information used in this parameter group.
Target
CONTACT: 1-877-TESCO-77
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USER GUIDE
SYSTEM OVERVIEW
Table 2-6: Add New Section Window:
Group
Item
Functionality
Description
Text box
Allowable variance in number of turns
required to reach peak torque
Hold (sec)
Text box
Time required to maintain the optimal torque
setting. During this time, variances outside the
optimal torque range result in a failed
connection result.
Overshoot ft-lb
Text box
Increased torque value generated by the
momentum of the top drive when the casing
connection is fully tightened
SE
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+/- Delta
Edit Current Selection
AF
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SI
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AL
Enables the operator to makes changes to a current section’s job information and connection
data if no connection attempt has yet been made within that section. If a connection attempt
has been made, the button is not functional.
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SYSTEM OVERVIEW
USER GUIDE
Connection
The Connection dialog box enables the operator to begin monitoring a connection attempt.
Once a connection attempt is complete, the Connection dialog box displays the connection
result pass or fail. The operator can accept the connection result or assigned a Forced Pass
designation to a connection attempt that failed.
LY
The Connection dialog box also enables the operator to start a streaming checking and monitor
connection data without logging the data. The operator can also add comments associated wit
each connection attempt and edit casing length data.
SI
-I
TE
AL
SE
Figure 2-8: Connection Window
Table 2-7: Connection Window Dialog
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Group
AF
Communications
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
Field/Element Name
Status Bar
Data/Notes
Provides information on the connection status
between the TesTORK and TesTORK Manager
software. The following connection status messages
can be displayed:
• Hunting - No connection between the TesTORK
and TesTORK Manager software
• Idle - Connection is established between the TesTORK and TesTORK Manager software
• Streaming - TesTORK Manager software is reieving connection data from the TesTORK
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USER GUIDE
SYSTEM OVERVIEW
Table 2-7: Connection Window Dialog (Continued)
Field/Element Name
Increments with every passed or forced pass
connection. Remains the same for a failed connection
attempt.
Length (ft)
Length of current casing (not including thread)
Stream Check
Displays connection data without logging the data.
Start
Starts logging a connection attempt. Once the casing
has completed two turns, logging cannot be aborted
and the result is recorded.
Stop
Stops logging the connection attempt once complete
and returns connection status to Idle status.
Set Shoulder
Enables the operator to manually set a shoulder point.
If TesTORK Manager software doesn’t automatically
detect a shoulder, this button is set by default.
Mark Connection As
Enables the operator to record a connection attempt
as a Pass, Failed or Forced Passed. A comment must
be added if a connection result is over ridden or the
connection attempt failed.
Comment
Enables the operator to add a comment to any
connection attempt. However, comments must be
added to a Failed or Forced Passed. attempt.
LY
Number
TE
AL
Connection
Data/Notes
SE
Group
Drilling
-I
The Drilling Control dialog box enables the operator to view torque and turns data without the
data being logged. Data is updated every second rather than at 100 times a second.
AF
VE
SI
Figure 2-9: Drilling Control Window
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USER GUIDE
Table 2-8: Drilling Control Window Dialog
Group
Field/Element Name
Data/Notes
Status Bar
Provides information on the connection status
between the TesTORK and TesTORK Manager
software. The following connection status messages
can be displayed:
• Hunting - No connection between the TesTORK
and TesTORK Manager software
• Idle - Connection is established between the TesTORK and TesTORK Manager software
Streaming - TesTORK Manager software is reieving
connection data from the TesTORK
Control
Start Drilling
Starts displaying torque and turns data
Stop Drilling
Returns TesTORK Manager software to Idle mode
Elapsed Time
Time since the Start button was pressed
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Communications
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Figure 2-10: Job Comments Window
Group
Field/Element Name
Add Comment
Data/Notes
Enables the operator to add comments about a job
AF
Table 2-9: Job Comments Dialog
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SYSTEM OVERVIEW
Pipe Tally Side Panel
The Pipe Tally side panel displays a list of all connection attempts. When a connection attempt
is selected the connection data associated with the attempt is displayed:
AF
VE
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Figure 2-11: Pipe Tally Window
Table 2-10: Pipe Tally Dialog
Group
Pipe Tally
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
Field/Element Name
Data/Notes
Conn (Connection)
Connection number
Length
Casing length
Sect (Section)
Section number
Date/Time
Time and date connection attempt was started
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SYSTEM OVERVIEW
USER GUIDE
Reports Side Panel
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The Reports side panel displays the Report Selection window By selecting from the drop down
menu, an operator can view accumulated data from a job. Data includes job statistics, individual section details, combined section details and job comments.
VE
SI
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AL
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Figure 2-12: Reports Window
AF
Table 2-11: Reports Window Dialog
Group
Data/Notes
Type
(Drop Down Menu)
Job Statistics
Sections (detail)
Sections (summary)
Connections
Range (All or Range)
Display all items or a range of items
Preview (Button)
Displays report
Report Selection
Field/Element Name
Note: For a complete description of each report and the information available, see “Generating Reports” on page 51.
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USER GUIDE
SYSTEM OVERVIEW
Hardware Side Panel
The Hardware side panel displays information about the Wireless Torque Turn Tension System.
AF
VE
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AL
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Figure 2-13: Hardware Window
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INTL: 713-359-7295
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SYSTEM OVERVIEW
USER GUIDE
Table 2-12: Hardware Window Dialog
Group
Field/Element Name
System information
Ctrl Port Desc
(Control Port Description)
System information
Ctrl Port Cmds Tx
System information
Ctrl Port Resp Rx
System information
Ctrl Port Pkt Errs
System information
Ctrl Port Bytes Tx
System information
Ctrl Port Bytes Rx
System information
Ctrl Port Last Resp
System information
Device Type
System information
Device Status
System information - Status is Idle when
communication is established between the
TesTORKand TesTORK Manager software
Raw Data Logging
System information
Cal’d Data Logging
System information
Data Port Type
System information
Data Port Pkt Errs
System information
Data Port Bytes Tx
System information
Data Port Bytes Rx
System information
Data Port Last Resp
System information
SI
-I
System information
Enables access to the TesTork System Settings
dialog box. A password is required. For more
information on using the TesTork System Settings
dialog box, see “” on page 70.
**Please supply description
AF
VE
System information
Data Port Resp Rx
Clear Stats
SE
System information
Data Port Cmds Tx
Configuration
AL
Data Port Desc
Buttons
LY
Ctrl Port Type
(Control Port Type)
TE
Item
Data/Notes
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USER GUIDE
SYSTEM OVERVIEW
About WTTTS side panel
The About WTTTS side panel displays the TESCO Wireless Torque Turn Tension System
(WTTTS) Version as well as TESCO contact information.
SI
-I
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AL
SE
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Figure 2-14: About WTTTS Window
VE
Table 2-13: About WTTTS Dialog Box
Group
Data/Notes
Version
The Current Software Version of the TESCO WTTTS.
Contact Information
TESCO Corporation Contact Information
AF
About WTTTS
Field/Element Name
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USER GUIDE
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VE
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SYSTEM OVERVIEW
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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USER GUIDE
LY
CHAPTER 3: INSTALLATION AND START UP
This chapter provides information on installing and starting The TesTORK Wireless Torque /
Turn Monitoring System‘s hardware and software components.
SE
The installation process consists of the following general procedures:
• Pre-installation activities
TE
Pre-job component inspection
On-site rig-up procedures
Installing the Torque Sub
System start-up
•
•
•
•
AL
Note: Once a job has been defined, the TesTORK system components must be inspected and verified before going to the job
site.
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PRE-INSTALLATION ACTIVITIES
Verify Casing Data
casing weight
casing size
approximate lengths (tally sheet)
connection types
AF
VE
•
•
•
•
SI
Before traveling to the casing running job site, ensure the following information about the casing has been collected from the field supervisors at TESCO (see Pre-Job Information checklist
881031 in “Appendix B: TTS Checklists and Forms”).
Pre-Job Component Inspection
Complete the following steps to ensure that the TesTORK system is complete and functional
before traveling to the job site.
1. Ensure that all TesTORK components are present in the pelican case(s).
2. Check all cables for wear or damaged ends. If damage is detected, or if a cable is
suspect, pin out the cord and verify its condition.
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INSTALLATION AND START UP
USER GUIDE
3. Connect the system together and verify that data is being received at the computer
and most importantly check the battery life. If battery life is not enough to complete
the job, install new lithium D size batteries before going to site.
Note: See “Appendix A: Changing The Battery” for more information.
LY
4. After completing the initial system verification and confirming that all the required
components are present, repack all of the items into the pelican case(s) and crate.
5. Submit the completed checklist to the supervisor to confirm that there is a complete
kit prepared for the upcoming job.
SE
6. Use form 881027 as a reference; see “Appendix B: TTS Checklists and Forms”
Pre-job system test
AL
Ensure a pre-job system test is completed (i.e. communication can be established between the
TesTORK and TesTORK Manager software) before traveling to the job site.
For example:
TE
2. Switch on computer
1. Connect all equipment.
AF
VE
SI
-I
3. Ensure connection has been established between the TesTORK and TesTORK
Manager software
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INSTALLATION AND START UP
ON-SITE RIG UP PROCEDURES
Complete the following steps to ensure that the correct placement of the TesTORK system’s
hardware devices after arriving at the job site.
2. Install the TesTORK sub.
Note: For more information on installing the TesTORK sub, see “
Installing the TesTORK sub”.
LY
1. Report to the on-site supervisor(s) for orientation and initial introductions.
SE
3. Go to the rig floor and determine suitable locations for the following TesTORK
system devices:
Danger! Ensure each TesTORK system device is located
in a position appropriate to the device’s
hazardous location rating. For information on
TesTORK system device hazardous location
ratings, see “Appendix D: Device Hazardous
Location Ratings”.
AL
Danger! A printer (and USB flash drive if used) must only
be used in a safe area. For information on using
these items, refer to the manufacturer’s
instructions and safety data supplied with each
device.
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• Computer
• Base radio
TE
Caution: The base radio must be positioned with its antenna in line
of sight with the TesTORK.
SI
• Printer and USB flash drive (optional equipment not supplied by TESCO)
4. Place the TesTORK system devices.
VE
5. Connect the TesTORK system devices as shown in following network diagram:
*The following is a sample network diagram of the type to be added - Talk to Brian
AF
Figure 3-1: TesTORK system device network diagram
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INSTALLATION AND START UP
USER GUIDE
INSTALLING THE TESTORK SUB
AF
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Content or cross reference TBD
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USER GUIDE
INSTALLATION AND START UP
SYSTEM START UP
After the on-site rig up procedures have been completed and the TesTORK has been installed,
the TesTORK system is ready to start.
LY
Once started, the TesTORK system is ready to begin monitoring and logging connection
attempts.
Note: For information on using TesTORK system to monitor and
log connection attempts, see “Using TesTORK Manager Software” on page 37.
SE
Start the TesTORK system by completing the following procedures:
1. Turn on the TesTORK
AL
2. Start TesTORK Manager software
Turning the TesTORK on or off
TE
When the TesTORK is turned on it will automatically start looking for a wireless signal from
base radio. The TesTORK automatically connects to the base radio (and TesTORK Manager
software) once a connections is established.
AF
VE
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Note: The TesTORK sub is automatically powered off when it
does not have a wireless connection for 15 minutes or more.
Therefore, when not in use for an extended period on the rig, disconnect power to the receiver to preserve the batteries in the TesTORK.
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USER GUIDE
Use the following procedures to turn the TesTORK sub on or off:
To turn on the TesTORK sub
Push the Power button on the side of the TesTORK sub.
LY
Figure 3-2: Turning on the TesTORK
SE
Light tube
TE
AL
On button
The light tube located above the power button will flash five times
-I
To turn off the TesTORK sub
Push the Power button on the side of the TesTORK sub.
AF
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The power button will flash five times.
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INSTALLATION AND START UP
Starting TesTORK Manager software
Use the following procedures to start TesTORK Manager software and check that connection
has been established between the TesTORK sub and TesTORK Manager software.
To start TesTORK Manager software
LY
1. Ensure the computer hosting TesTORK Manager software is powered up and the
desktop is displayed on the screen.
SE
2. Double-click the TestTORKManager program icon located on the Desktop.

The Select Job dialog box appears.
Note: If this is the first time starting TesTORK Manager software
on the host computer, a dialog box appears confirming that a job
directory must be set before starting the software. Browse to and
select (create) a suitable folder, and then click OK.

3. Select one of the following options:
AL
TesTORK Manager software uses the selected folder to store log files
containing configuration and connection data from each job started in the
software.
Complete these steps:
Start an existing job
a.
TE
If you want to:
-I
Ensure the Existing Jobs tab is selected.

The Existing Jobs dialog box appears.
Select a job, and then click OK.
Note: Use the Display Filter buttons to display the most recent jobs
or all jobs.
The TesTORK Manager software main screen appears.
AF
VE
SI
b.
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INSTALLATION AND START UP
USER GUIDE
Complete these steps:
Create a new job
a.
Click the New Jobs tab.

The New Jobs dialog box appears.
b.
Type a client name in the Client box.
c.
Type a location in the Location box.
d.
Select a unit of measure using the Units of Measure radio buttons.
e.
Type a starting connection number in the Starting Connection box.
f.
Click OK.

The Create New Job Window appears
g.
Type the relevant information or data in the text boxes.
SE
LY
If you want to:
AL
Note: For a description of each text box item, see Figure 2-3 on
page 9.
Click OK.

The TesTORK Manager software main screen appears.
h.
TE
To check connection between the TesTORK sub and TesTORK Manager software
1. On the main screen, click the Connections button.
AF
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Figure 3-3: Connections dialog box
The Connections dialog box appears.
2. Check the Communications status box

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USER GUIDE
INSTALLATION AND START UP
AF
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The message Idle is displayed when communication between the TesTORK and
TesTORK Manager software is established.
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USER GUIDE
AF
VE
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INSTALLATION AND START UP
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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USER GUIDE
SE
*This chapter requires more work and information adding
LY
CHAPTER 4: USING TESTORK MANAGER
SOFTWARE
This chapter provides information on using the TesTORK Wireless Torque / Turn Monitoring
System to monitor and log connection attempts.
AL
The information provided in this chapter is organized into the following sections:
TE
• Pre-job activity list
• About the TesTORK Manager Software Main Window
• Viewing and logging connection data
PRE-JOB ACTIVITY LIST
-I
Ensure the following activities have been completed before beginning a job and using the procedures in this chapter.
Table 1: Pre-job task list
Reference
Pre-installation activities
page 27
On-site rig-up procedures
page 29
Installation of the TesTORK sub
page 30
VE
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Activity
page 31
Ensuring a connection has been established between the TesTORK sub and
TesTORK Manager software.
page 34
AF
System Start-up
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
Note: For more information on checking the connectivity between
the TesTORK sub and TesTORK Manager software, see “To
check connection between the TesTORK sub and TesTORK Manager software” on page 34.
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USING TESTORK MANAGER SOFTWARE
USER GUIDE
ABOUT THE TESTORK MANAGER SOFTWARE MAIN WINDOW
LY
The TesTORK system’s operational features and functionality are accessed by clicking buttons
at the top right side of the TesTORK Manager software’s main window. As each button is
clicked, the panel on the right side of the screen changes enabling access to the operational
features associated with each button.
AL
SE
Figure 4-1: Feature buttons
Table 2: Operational features
Enables the operator to:
TE
Button
The following operational features are available by clicking the buttons at the top right side of
the screen.
• View information on completed connections
• Add a new section by updating the connection configuration data
• Log a connection attempt
• Monitoring a drilling operation
• Add a job comment
-I
Connections
View a list of connections
Reports
View and print reports providing information job statistics, sections, connections and
job comments
SI
View system data. The Hardware panel side panel also enables access to the
administrator settings. A password is required to access these settings. For more
information, see See “Accessing the System Settings Dialog Box” on page 56.
Hardware
Pipe Tally
View TesTORK Manager software version information
AF
VE
About TesTORK
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USER GUIDE
USING TESTORK MANAGER SOFTWARE
VIEWING AND LOGGING CONNECTION DATA
The Connections side panel provides access to all TesTORK Manager software features associated with logging a connection attempt.
LY
Click the Connections button to access the following features:
Table 3: Pre-job task list
Side panel
Use this feature to:
• Log a passed connection
SE
• Log a failed connection
Connection
Reference
• Force past a failed connection
Continually monitor torque and RPM at the at
the top drive during a drilling operation
Job Comment
Add a comment about the job
View All Connections
View information on each connection attempt
for the current job. 

The following Information is available:
TE
AL
Drilling
-I
• Graphs showing the connection attempt
data
• Configuration data used for each connection attempt
Begin a new section by changing the job
details or connection configuration data.
New Section
Edit a new section before a connection
attempt has been made
AF
VE
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Edit Current Section
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USING TESTORK MANAGER SOFTWARE
USER GUIDE
Logging a Connection Attempt
This section explains how to use TesTORK Manager software to view and log connection
attempts.
LY
Note: Ensure the steps in the “Pre-Job Activity List” have been
completed before using the procedures in this chapter. For more
information, see See “Pre-job Activity List” on page 37.
The following procedures are explained in this chapter:
Table 4: Viewing and logging connection attempt options
Description
Log a passed connection
Use TesTORK Manager software to log a successful connection
attempt.
Log a failed connection
Use TesTORK Manager software to log an unsuccessful
connection attempt.
Force past a failed connection
It is possible to force a Pass status on a failed connection if the
operator has determined that the connection is correct, but
TesTORK Manager software has not recognized it as such.

One situation in which a failed connection might be forced is
when the threaded coupling on the top of the casing has been
removed. This can cause faults to occur. Torquing two
connections at once can create a fault alarm as the shoulders
might not synchronize and the applied/registered torque might be
more erratic than what was set as parameters for Fail status. In
this case, it is permitted to force a Pass status if the correct end
result torque is achieved. The comment section allows comments
regarding the reason for the pass; comments are required for all
force failed or force passed connections. In addition, the option to
increase the connection number to account for the double joint is
available.
Another situation where a force pass connection might occur is if
the operator clicks the Start button after the casing has already
turned a number times. This will produce a fault that indicates
shouldering occurred too early and/or the optimum torque was
achieved within too few turns. If it is confirmed that the connection
is actually correct, then force pass the connection.
VE
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Procedure
Use the following procedure to accept the Passed status assigned to a connection by TesTORK
Manager software and continue to the next connection.
AF
Log a Passed Connection
Note: The recorded status of a connection attempt assigned a
“Passed” status cannot be changed once the connection attempt
has been saved.
1. On the main screen, click the Connections button.
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USING TESTORK MANAGER SOFTWARE
The Connections dialog box appears.
TE
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SE
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Figure 4-2: Connections dialog box
Note: Change the casing length if required.
-I
Note: The connection number is automatically assigned the next
number in the sequence.
SI
Note: Click Stream Check to display connection data without
logging a connection attempt or determining a shoulder point.

To close the Connections dialog box after performing a stream
check, click Stream Check.
VE
2. Click Start.
Note: No data is displayed until the top drive operator begins a
connection attempt.
3. Start a connection attempt.
AF
TesTORK Manager software is now ready to begin logging and displaying connection data.
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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USER GUIDE
TesTORK Manager software begins logging and displaying connection data.
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Figure 4-3: Connection data
5. Type comments in the Comment text box, if required.
6. Click Save.
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4. When the Torque and RPM values reach zero, click Stop.
Figure 4-4: Torque and RPM values
The connection number and length are added to the running totals and the connection data is logged.
Log a Failed Connection
Use the following procedure to accept the Failed status assigned to a connection by the system
and continue to the next connection.
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USER GUIDE
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1. On the main screen, click the Connections button.
The Connections dialog box appears.
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Figure 4-5: Connections dialog box
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Note: Change the casing length if required.
Note: The connection number is automatically assigned the next
number in the sequence.
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SI
Note: Click Stream Check to display connection data without
logging a connection attempt or determining a shoulder point.

To close the Connections dialog box after performing a stream
check, click Stream Check.
2. Click Start.
AF
TesTORK Manager software is now ready to begin logging and displaying connection data.
Note: No data is displayed until the top drive operator begins a
connection attempt.
3. Start a connection attempt.
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TesTORK Manager software begins logging and displaying connection data.
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Figure 4-6: Connection data
4. When the Torque and RPM values reach zero, click Stop.
Failed is displayed in the Mark Connection drop-down list.
5. Type comments in the Comment text box.
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Figure 4-7: Torque and RPM
Note: A comment must be typed in the Comment text box before
clicking Save.
6. Click Save.
The connection number and length are added to the running totals and the connection data is logged.
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USER GUIDE
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Force Past a Failed Connection
Use the following procedure to assign a Force Past result to a connection attempt assigned a
Failed status by the system, and continue to the next connection.
1. On the main screen, click the Connections button.
LY
The Connections dialog box appears.
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Figure 4-8: Connections dialog box
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Note: Change the casing length if required.
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Note: The connection number is automatically assigned the next
number in the sequence.
2. Click Start.
TesTORK Manager software is now ready to begin logging and displaying connection data.
AF
Note: Click Stream Check to display connection data without
logging a connection attempt or determining a shoulder point.

To close the Connections dialog box after performing a stream
check, click Stream Check.
Note: No data is displayed until the top drive operator begins a
connection attempt.
3. Start a connection attempt.
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TesTORK Manager software begins logging and displaying connection data.
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Figure 4-9: Connection data
4. When the Torque and RPM values reach zero, click Stop.
Failed is displayed in the Mark Connection drop-down list.
5. Select Forced Pass from the Mark Connection drop-down list.
6. Type comments in the Comment text box.
AF
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Figure 4-10: Torque and RPM
Note: A comment must be typed in the Comment text box before
clicking Save.
7. Click Save.
The connection number and length are added to the running totals and the connection data is logged.
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USER GUIDE
USING TESTORK MANAGER SOFTWARE
Performing a Manual Shoulder Operation
**The wording in this section requires checking and amending
LY
TesTORK Manager software enables the operator to manually change the shoulder point if the
software doesn’t detect a shoulder during a connection attempt.
The program then recalculates the delta turn and delta torque from the new shoulder point values.
SE
When a new job folder is created, the shoulder detection method automatically defaults to
Auto Shoulder Detection mode.
Note:
AL
In Auto Mode, everything works the same as previously described. If the shoulder detection
method needs to be changed to MANUAL, then the operator must go to the Connection dialog
box and select manual shoulder.
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Note: Notice the Shoulder Target values have been disabled and
the Shoulder Target Mode has been changed to Manual Shoulder. The Main Screen also indicates that Manual Shoulder mode
has been selected.
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Note: Selecting Manual Shoulder disables alarms associated
with automatic shouldering.
SI
**Needs finishing
To manually set the shoulder point
Use the following procedure to manually set the shoulder point.
AF
VE
1. On the main screen, click the Connections button.
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USER GUIDE
The Connections dialog box appears.
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Figure 4-11: Connections dialog box
Note: Change the casing length if required.
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Note: The connection number is automatically assigned the next
number in the sequence.
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Note: Click Stream Check to display connection data without
logging a connection attempt or determining a shoulder point.

To close the Connections dialog box after performing a stream
check, click Stream Check.
VE
2. Click Start.
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
Note: No data is displayed until the top drive operator begins a
connection attempt.
3. Start a connection attempt.
AF
TesTORK Manager software is now ready to begin logging and displaying connection data.
This content requires adding: On the connection dialog box click “Set Shoulder”. This message is displayed if the software doesn’t find a shoulder it auto
click “Set Shoulder”
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Using the Drilling Control Feature
**Content required for this section
Adding a Job Comment
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**Content required for this section
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USING TESTORK MANAGER SOFTWARE
USER GUIDE
VIEWING PIPE TALLY DATA
Clicking the Pipe Tally button enables the operator to view information and data on each connection attempt completed during the current job.
AF
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*This section requires more information adding and the procedures to generate reports
documenting.
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GENERATING REPORTS
*This section requires more information adding and the procedures to generate reports
documenting.
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The section explains how to use TesTORK Manager software to generate reports that provide
information on connections attempts made during the current job.
AF
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Figure 4-12: Summary Report Window
Table 4-1: Summary Report Window Dialog
Group
Charts
Field/Element Name
Data/Notes
Final Torque vs Final Turns
Shoulder Torque vs Shoulder
Turns
Delta Torque vs Delta Turns
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Figure 4-13: Summary Report By Torque Window
Table 4-2: Summary Report By Torque Window Dialog
Field/Element Name
Data/Notes
SI
Group
Charts
Final Torque (ft-lb)
Shoulder Torque (ft-lb)
AF
VE
Delta Torque (ft-lb)
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USER GUIDE
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Figure 4-14: Summary Report By Turns Window
Data/Notes
Final Turns
Shoulder Turns
Delta Turns
AF
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Charts
Field/Element Name
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Group
Table 4-3: Summary Window By Turns Dialog
The TTS provides view and print report data.
Note: For screen shots and dialog box elements, see “Reports Side
Panel” on page 22.
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USING TESTORK MANAGER SOFTWARE
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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USER GUIDE
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CHAPTER 5: SYSTEM SETTINGS AND ADMINIS-
TRATION
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This chapter provides information on configuring TesTORK system settings. All changes to
TesTORK system settings are made in the TesTORK System Settings dialog box. An administrator passed word is required to access this dialog box.
AL
This chapter also provides information on installing and running TesTORK Manager software.
Note: *Note required confirming how TesTORK Manager software is
normally supplied, i.e. installed and fully configured on the host
computer.
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This chapter assumes that the installation, configuration, and calibration procedures for the
TesTORK Wireless Torque / Turn Monitoring System have been completed.
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TESTORK SYSTEM SETTINGS DIALOG BOX
VE
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Caution: The TesTORK Wireless Torque / Turn Monitoring System is
supplied by TESCO with all system settings fully configured. Limited changes to these settings with be required during normal operation. 

Changes to TesTORK system settings must only be made by suitable qualified personal. 

*Statement requires verifying and amending as required
AF
The TesTORK System Settings dialog box features the following tabs enabling access to the
various TesTORK system settings.
Table 5-1: TesTORK System Settings dialog box features
Tab
Description of settings
Communications Two tabs are available that feature TesTORK communication settings and TesTORK base radio communication settings. A Data logging configuration option is
also available.
Calibration
*Please supply description
Graph Settings
Enables configuration of graph display settings including; graph axis settings, autoshoulder parameters, rpm averaging and connection filtering options.
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Table 5-1: TesTORK System Settings dialog box features
Description of settings
Misc
Enables configuration of were TesTORK Manager software saves job data. Also
enables setting of the administrator password, the units of measure and closing a
job file.
Accessing the System Settings Dialog Box
SE
1. Click the Hardware button located at the top left of the screen.

The hardware information side panel appears.
Use the following procedure to access the TesTORK System Settings dialog box.
LY
Tab
Note: For more information, see “Hardware Side Panel” on page 23.
AL
2. Click Configuration.

The Administrator Password Required dialog box appears
TE
3. Type the administrator password in the password text box, and then click Enter.

The TesTORK System Settings tabbed dialog box appears.
AF
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Figure 5-1: TesTORK System Settings tabbed dialog box
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Communications settings
required during normal operation. 

Changes to TesTORK Communications settings must only be made
by suitable qualified personal. 

*Statement requires verifying and amending as required
LY
Caution: The TesTORK Wireless Torque / Turn Monitoring
System is supplied with all communication settings fully
configured. Only limited changes to these settings may be
SE
The Communications settings tabbed dialog box features the following two tabs:
• WTTS
• Base Radio
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Note: For a screen shot of the Communications settings tab, see
“TesTORK System Settings dialog box features” on page 55.
WTTS tab
Table 5-2: WTTS tab settings
Field/Element Name
Group
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The following system settings are available from the WTTS tab:
Serial (Radio Button)
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Comm Port
UDP (Radio Button)
Destination IP
Port Description
If the Enable Raw Data Logging box is checked the
user can select where to save the log file by clicking
on the “...” button.
Enable Calibrated Data
Logging
(Check box)
If the Enable Calibrated Data Logging is checked the
user can select where to save the log file by clicking
on the “...” button.
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There is no TesTORK Device
Enable Raw Data Logging
(Check box)
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Data Logging
Comm Port
USB (Radio Button)
No Device (Radio Button)
Data/Notes
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Table 5-2: WTTS tab settings
Group
Field/Element Name
Diagnostics (Last
RFC)
Data/Notes
Link State
Last RFC
Temperature
LY
Battery Life
Battery Type
Pressure
RPM
Last Reset
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RF Channel
Current Mode
RFC Rate
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RFC Timeout
Stream Rate
Stream Timeout
Pairing Timeout
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Base Radio tab
**The following are advanced IT settings - Statement required to that effect
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The following system settings are available from the Base Radio tab:
Table 5-3: Base Radio tab settings
Field/Element Name
Group
Serial (Radio Button)
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Comm Port
Comm Port
USB (Radio Button)
Port Description
UDP (Radio Button)
Destination IP
No Device (Radio Button)
There is no TesTORK Device
WTTS Chan
*Please provide explanation
AF
Commands
Data/Notes
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Table 5-3: Base Radio tab settings
Group
Field/Element Name
Diagnostics (Last
Status)
Link State
Data/Notes
*Please provide explanation to cover all the
following parameters:
Last RFC
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Temperature
Battery Life
Battery Type
Pressure
RPM
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Last Reset
RF Channel
Current Mode
RFC Rate
AL
RFC Timeout
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Pairing Timeout
Stream Timeout
Stream Rate
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Calibration settings
during normal operation. 

Changes to TesTORK Communications settings must only be made
by suitable qualified personal. .
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Caution: The TesTORK Wireless Torque / Turn Monitoring
System is supplied with all calibration settings fully configured. Only limited changes to these settings may be required
SE
**The following features are not yet implemented
The Calibration settings tabbed dialog box features the following two tabs:
AL
• Device Memory
• Raw Data View
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Figure 5-2: Calibration settings tabbed dialog box
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Device Memory tab
The following system settings are available from the Device Memory tab:
Group
Field/Element Name
Device Memory
Cal Version
Data/Notes
LY
Table 5-4: Device Memory tab settings
*Please provide explanation to cover all the
following parameters:
Cal Revision
Serial Number
SE
Manufacturer Info
Manufacturer Date
Torque 000 Offset
Torque 000 Span
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Torque 180 Offset
Tension 000 Span
Tension 090 Span
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Tension 090 Offset
Tension 000 Offset
Torque 180 Span
Tension 180 Offset
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Tension 180 Span
Tension 270 Offset
Tension 270 Span
Gyro Offset
SI
Gyro Span
Pressure Offset
Save To File
Save Calibration Data to User-Specified File
Location
Load From File
Load Calibration Data from a User-Specified
Location.
Write To Device
Read From Device
AF
VE
Buttons
Pressure Span
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Raw Data View tab
The following system settings are available from the Raw Data View tab:
Group
Field/Element Name
Device Memory
Cal Version
Data/Notes
LY
Table 5-5: Raw Data View tab settings
*Please provide explanation to cover all the
following parameters:
Cal Revision
Serial Number
SE
Manufacturer Info
Manufacturer Date
Torque 000 Offset
Torque 000 Span
AL
Torque 180 Offset
Torque 180 Span
Tension 000 Offset
Tension 090 Span
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Tension 180 Span
Tension 180 Offset
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Tension 090 Offset
Tension 000 Span
Tension 270 Offset
Tension 270 Span
Gyro Offset
SI
Gyro Span
Pressure Offset
Save To File
Save Calibration Data to User-Specified File
Location
Load From File
Load Calibration Data from a User-Specified
Location.
Write To Device
Read From Device
AF
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Buttons
Pressure Span
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Graph settings
The Graph Settings tab enables configuration of how connection data is displayed during a
connection attempt. *Requires further explanation/notes adding
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Figure 5-3: Calibration settings dialog box
Group
Table 5-6: Graph settings
Field/Element Name
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Miscellaneous Graph Shoulder Box size (pixels)
Settings
RPM Curve Color
AF
Graph Axis Settings
(Axis Increments)
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Specify the Color of the RPM Curve Graph
Torque Curve Color
Specify the Color of the Torque Curve Graph
Show shoulder cursors
(Checkbox)
If checked, shoulder cursors are displayed in the
graph
Torque
*Please supply an explanation of the following
descriptions:
Graph Axis Settings
(Axis Spans)
Data/Notes
RPM
Turns
Time
Turns
Time
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Table 5-6: Graph settings
Group
Field/Element Name
Auto-Shoulder
Parameters
Min turns before shoulder
Data/Notes
Minimum slope
Number of turns at slope
Nbr of samples to average
Misc settings
The Misc tab enables configuration of the following features:
SE
RPM Averaging
LY
Nag on Auto-Shoulder
override
(Checkbox)
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*Requires further explanation/notes adding
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• Change the location of the job directory where TesTORK Manager software saves all
configuration data
• Configure the system administrator password
• Define the unit of measure used to display connection data
• Close a job
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Figure 5-4: System Settings -> Misc Window
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Table 5-7: System Settings -> Misc Dialog
Field/Element Name
Job Directory
Location of Job Directory
Sys Admin Password Enter current password
Data/Notes
The user can navigate to the desired job directory by
clicking the “...” button.
Enter the Current Password into the Text field
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Group
Enter the New Password into the Text Field
Confirm new password
Confirm the New Password by Entering it in the Text
Field
Save (Button)
Save the New Password
Default Units of
Measure
Metric/Imperial
(Radio Buttons)
Select with Which Units of Measurement the WTTTS
will Display
Job Status
Finish Job
(Button)
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Enter new password
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Re-Open Job
(Button)
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SYSTEM SETTINGS AND ADMINISTRATION
USER GUIDE
INSTALLING AND CONFIGURING TESTORK MANAGER SOFTWARE
LY
*The following contents of this chapter are dependent on how TesTORK Manager software will be made available to the customer. Confirmation is required on whether the
software will be supplied installed and configured on a computer, or supplied on a DVD.
Computer Requirements
SE
The following computer requirements are the minimum hardware and software requirements
for the computer hosting WTTS software.
Minimum Hardware
Running WTTS Software
TE
Windows® 7 or Windows 8 operating system
Supported Operating System
AL
• Dedicated hardware platform
• 2 GB of RAM
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WTTS software is designed to be a portable program. The following options for running the
software are provided.
SI
• The operator can run WTTS software directly from a USB flash drive.
• The operator can run TesTORK Manager software directly from the host computer’s
desktop.
• TesTORK Manager software can be configured to start automatically when the computer
hosting the software starts.
VE
To run TesTORK Manager software from a USB flash drive
Use the following procedure to run TesTORK Manager software directly from a USB flash
drive:
Note: If the contents of the AutoPlay dialog box doesn’t appear,
navigate to the USB flash drive folder containing the TesTORK
Manager software executable file.
AF
1. Insert the USB flash drive into an available USB port on the computer hosting
TesTORK Manager software.
2. Double click the WTTS software executable file.

The Select Job dialog box appears.
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To run TesTORK Manager software from the host computer desktop
Use the following procedure to run TesTORK Manager software directly from the host computer’s desktop:
1. 1. Insert the USB flash drive.
LY
Note: If the contents of the AutoPlay dialog box doesn’t appear,
navigate to the containing the TesTORK Manager software executable file.
2. Browse to and right-click the WTTS software executable file, and then click
Copy.
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3. Browse to the host computer’s desktop.
AL
4. Right-click, and then click Paste.

The TesTORK Manager software executable file is pasted on the host computer’s
desktop.
To start TesTORK Manager software automatically when the host computer starts
TE
Use the following procedure to configure TesTORK Manager software to start automatically
when the computer hosting the software starts:
1. Insert the USB flash drive. If the contents of the AutoPlay dialog box doesn’t
appear, navigate to the folder containing the TesTORK Manager software executable file.
-I
2. Browse to and right-click the TesTORK Manager software executable file, and
then click Copy.
3. Select Start > All Programs > Startup
SI
4. Right click on the Startup folder, and then click Open.

The Startup folder opens in Windows Explorer.
5. Right click the Startup folder, and then click Paste.
Note: To stop TesTORK Manager software from starting automatically, repeat steps 3-4. Then delete the WTTS software shortcut
icon from the startup folder.
AF
VE
6. TesTORK Manager software will now start automatically when the computer
hosting the software starts.
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SYSTEM SETTINGS AND ADMINISTRATION
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SYSTEM START UP
TesTORK software is a portable application that runs on a compatible computer without being
installed in a way that modifies the computer’s configuration information.
LY
Note: For information the computer requirements required to run
TesTORK software, see “TesTORK System Settings Dialog Box”
on page 55.
SE
The TesTORK software executable file can be stored and started from a host computer’s desktop. TesTORK software can also be stored and started from portable storage device such as a
USB drive.
AL
A single folder is created when the TesTORK software is started for the first time. The folder
provides a location for all configuration data and data logs for each job. This enables operators
to start TesTORK software and resume work on an existing job without reentering any configuration data. New configuration data is entered each time a new job is started.
Use the following procedures to start TesTORK software for the first time on a host computer
To start TesTORK software for the first time on a host computer
TE
1. Ensure the Torque Turn System TesTORK computer is powered up and the
desktop is displayed on the screen.
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2. Double-click the TestTORKManager program icon located on the Desktop. 

A dialog box appears confirming that a job data directory must be set before
starting the software.
SI
3. Click OK.

The Browse For Folder dialog box appears.
VE
Note: TesTORK software uses the selected folder to store log
files containing configuration and connection data from each job
started in the software.
Browse to and select (or create) a suitable folder, and then click OK.

The Select Job dialog box appears.
AF
4.
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USER GUIDE
SYSTEM SETTINGS AND ADMINISTRATION
5. Select one of the following options:
If you want to:
Complete these steps:
Start an existing job
a.
b.
The TesTORK main screen appears.
Click the New Jobs tab.

The New Jobs dialog box appears.
b.
c.
d.
e.
f.
Type a client name in the Client box.
Type a location in the Location box.
Select a unit of measure using the Units of Measure radio buttons.
Type a starting connection number in the Starting Connection box.
Click OK.

The Create New Job Window appears
Type the relevant information or data in the text boxes.

For a description of each text box item, see Figure 2-3 on page 9.
Click OK.

The TesTORK Manager software main screen appears.
AL
AF
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h.
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g.
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a.
Create a new job

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Ensure the Existing Jobs tab is selected.
Select a job, and then click OK.

Use the Display Filter buttons to display the most recent jobs or all
jobs.
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USER GUIDE
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SYSTEM SETTINGS AND ADMINISTRATION
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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CHAPTER 6: TESCO BASE RADIO
SE
INTRODUCTION
LY
USER GUIDE
AL
• TESCO Wireless Torque Turn System (WTTTS)
• TESCO Cement Plug Tracking System (CPTS)
• TESCO Compact Casing Drive System (CCDS)
The TESCO Base Radio is a high performance communications system designed to provide
wireless communications with a variety of TESCO products, including:
TE
BLOCK DIAGRAM
AF
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Figure 6-1: TESCO Base Radio Block Diagram
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TESCO BASE RADIO
USER GUIDE
ELECTROMAGNETIC COMPATIBILITY NOTICE
FCC
LY
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired operation.
SE
The grantee is not responsible for any changes or modifications not expressly approved by the
party responsible for compliance. Such modifications could void the user’s authority to operate this device.
AL
This device has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This device generates, uses and
can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this device does cause
harmful interference to radio or television reception, which can be determined by turning this
device off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:
-I
TE
• Reorient or relocate the receiving antenna.
• Increase the separation between this device and receiver.
• Connect this device into an outlet on a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
IC RSS 210
VE
SI
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this device may not cause interference, and (2) this
device must accept any interference, including interference that may cause undesired
operation of the device.
AF
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio
exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil
ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout brouillage
radioélectrique subi, même si le brouillage est susceptible d’en compromettre le
fonctionnement.
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USER GUIDE
TESCO BASE RADIO
SAFETY
LY
The TESCO Base Radio is intended to be used in locations where hazardous gases may
occasionally be present. It meets the requirements of IEC-60079-11 for use in Zone 2 Group
IIB; CSA 22.2 No. 213 and ANSI/ISA 12.12.01-2012 Class 1 Division 2, gas groups C and D.
Note: Only units with either a Special Inspection sticker or
Model Certification label shall be used in locations where
hazardous gases may be present.
SE
4.1.1 CSA 22.2 No. 213
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS 1, DIVISION 2, GROUPS C AND
D, OR NON-HAZARDOUS LOCATIONS ONLY.
Avertissement! RISQUE D’EXPLOSION - LA SUBSTITUTION
DES COMPOSANTS PEUT RENDRE CE MATERIEL
INACCEPTABLE POUR LES EMPLACEMENTS DE
CLASSE 1, DIVISION 2.
Warning! EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE
NON-HAZARDOUS.
Avertissement! RISQUE D’EXPLOSION - AVANT DE
DECONNECTER L’EQUIPEMENT, COUPER LE
COURANT OU S’ASSURER QUE
L’EMPLACEMENT EST DESIGNE NON
DANGEREUX
SI
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Warning! EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS 1, DIVISION 2.
VE
4.1.2 ANSI/ISA 12.12.01
AF
USER CONTROLS
The TESCO Base Radio is designed to be used as part of a TESCO Wireless System. All
control of the Base Radio is through the TESCO Software.
There are no physical user controls on the TESCO Base Radio.
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TESCO BASE RADIO
USER GUIDE
SPECIFICATIONS
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Figure 6-2: Base Radio
Environmental
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The TESCO Base Radio is designed for outdoor use.
Table 6-1: TESCO Base Radio Environmental Specifications
-40 °C to +70 °C.
Storage Temperature
-40 °C to +85 °C.
SI
Operating Temperature Range
Operating and Storage Humidity
VE
Ingress Protection
10% to 95%
IP66 (when used with recommended connectors or dust
caps)
Radio
AF
The TESCO Base Radio contains two radio transceivers. This allows the TESCO Base Radio
to receive streaming real time measurement data from the Wireless Torque Turn Tension
System on one channel while at the same time monitor supervisory devices such as the
TESCO Compact Casing Drive System on the other channel.
Both radio channels are under control of the same microprocessor and the software ensures
that the two radio channels operate on different frequency channels and never transmit at the
same time.
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USER GUIDE
TESCO BASE RADIO
The following specifications apply to both radio links:
Table 6-2: Radio Specifications
Specification
Protocol
Subset of IEEE 802.15.4
Modulation
GMSK, DSSS at 250 kb/s, 2 Mchip/s
FCC/IC Emission Designator
2M42G7D
Frequency Band
2.405 to 2.480 GHz (channel centers)
Standard Channels
Channel 11 (2.405 GHz center)
Channel 15 (2.425 GHz center)
Channel 20 (2.450 GHz center)
Channel 25 (2.475 GHz center)
Channel Bandwidth
3 MHz max. (TBV)
RF Transmit Power
-5 dBm max.
Connector
WTTTS: N-Type
General Purpose: RP-TNC
Allowable Antenna Gain
+5 dBi max.
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Parameter
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Contact Closures
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The TESCO Base Radio provides up to four opto-isolated solid-state contact closures that may
be used for a variety of control alerting purposes. The state of these closures is set through the
main application software.
Table 6-3: Contact Closure Specifications
Form A (Normally Open)
350 V Peak (AC or DC)
On-State Resistance
35 ohms max, (t < 1 s); 50 ohms max, (continuous)
Isolation Voltage
1500 Vrms min.
Turn-On Time
1 ms max.
Turn-Off Time
1 ms max.
VE
Off-State Voltage
AF
Specification
100 mA max.
SI
Load Current
Configuration
Parameter
Connector
Amphenol USBBF TV 2 1 G 13-13
Power
Power to the TESCO Base Radio is provided by the host computer through the USB
connector.
Table 6-4: Base Radio Power Specifications
Parameter
Specification
Input Voltage Range
4.5 - 5.5 Vdc
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TESCO BASE RADIO
USER GUIDE
Table 6-4: Base Radio Power Specifications
Parameter
Specification
Current
200 mA max.
The interface to the computer is by means of a single USB connector.
Table 6-5: Digital Interface Specifications
Specification
Connector Type
USB Type-B
Interface Standard
USB 2.0, Serial Port Protocol
SE
Parameter
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Digital Interface
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MOUNTING
The TESCO Base Radio may be mounted to the back of the Labresav computer by means of
the Mounting Adapter, TESCO part number 5036743.
TE
Alternatively, it may be mounted in any convenient location within reach of the computer.
-I
Note: If mounted in a location exposed to weather, ensure
that all unused connectors have dust-caps installed and
properly fitted.
When both radio channels are used, to minimize the risk of generating emissions that could
interfere with other radio systems, ensure the two antennas are spaced at least 8” (20 cm)
apart.
VE
SI
In order to comply with the requirements for exposure to radio frequency energy, all antennas
must be mounted at least 8” (20 cm) from all persons.
OPERATING INSTRUCTIONS
AF
The TESCO Base Radio is intended to be used only as part of a TESCO Wireless System. To
operate the TESCO Base Radio, connect it by means of a USB cable to a computer running the
TESCO Wireless System software.
MAINTENANCE
The TESCO Base Radio contains no user serviceable parts.
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USER GUIDE
CHANGING THE BATTERY
APPENDIX A: CHANGING THE BATTERY
Warning! This equipment contains intrinsically safe
circuitry. Substitution of components may
impair intrinsic safety.
LY
CAUTIONS AND WARNINGS
SE
To reduce the risk of ignition of a flammable or explosive atmosphere when servicing the
battery be sure the battery seals are seated properly and sealing surfaces are clean.
AL
• The battery is rechargeable
• The battery is Class 1 Div 1 certified
• The battery terminals are the same left to right. The battery can be inserted upside down
provided the terminals are facing inwards.
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TORQUE SUB BATTERY CHANGING
1. Turn the sub so the battery compartment is easily accessible.
AF
VE
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Figure A-1: Place the TesTORK
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CHANGING THE BATTERY
USER GUIDE
2. Using a 5/16” hex key, remove the four cap screws securing the battery
compartment cover plate.
AL
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Figure A-2: Remove cap screws
AF
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Figure A-3: Remove battery cover
3. Remove the battery compartment cover plate.
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USER GUIDE
CHANGING THE BATTERY
4. Pull out the existing battery.
AL
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Figure A-4: Remove battery cover
TE
6. Replace the battery compartment cover plate and secure with the four cap screws.
Note: The TesTORK system will automatically power up when
the battery is fitted in the battery compartment.
AF
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Figure A-5: Refit battery
5. Push in the new battery.
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USER GUIDE
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CHANGING THE BATTERY
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
WWW.TESCOCORP.COM
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USER GUIDE
TTS CHECKLISTS AND FORMS
APPENDIX B: TTS CHECKLISTS AND FORMS
The following forms are available for the Torque Turn System. See the following pages for
examples of each form.
SE
Form #881020 - Job Safety Analysis Sheet
Form #881051 - Wireless Torque Turn System Pre-Job Information Sheet
Form #881032 - Torque Turn System Required Data Sheet
Form #881028 - Torque Turn System Tool Kit Inventory List
Form #2400003 - Wireless Torque Turn System Inventory List
Form #881042 - Final Checklist
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•
•
•
•
•
•
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* Some of the following checklist require updating
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TTS CHECKLISTS AND FORMS
USER GUIDE
JOB SAFETY ANALYSIS WORKSHEET
Form Description
AF
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This document is to be filled out by the supervisor at the beginning of each job.
LY
The Job Safety Analysis Sheet is an internal document for all TESCO workers including field,
shop, and office employees.
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CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
Steel Toe Boots
Gloves
Safety Glasses
Apron
Respirator
WIRELESS TORQUE TURN SYSTEM
Safety Harness
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Recommended Safe Job Procedures
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Potential Accidents or Hazards
Form #881020 Rev A - Job Safety Analysis Worksheet
Sequence of Basic Job Step
Analysis Made By:
Rubber Gloves
LY
Tesco Corporation 2004: Updated June 3, 05
Name of Person Performing Review
Face Shield
Analysis Reviewed With:
Personal Protective Equipment Required and/or Recommended
SI
VE
Job Supervisor:
Job Location:
Job Safety Analysis Worksheet
Other: _________________ _____________________ ________________________
Hard Hat
Date:
Job #:
AF
USER GUIDE
TTS CHECKLISTS AND FORMS
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TTS CHECKLISTS AND FORMS
USER GUIDE
TORQUE TURN SYSTEM: PRE-JOB INFORMATION CHECKLIST
Form Description
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The pre-job information checklist is a collection of rig information.
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The pre-job information checklist is partially filled out by the TESCO Service Manager then
sent to the field office to collect the remaining information. The information on this checklist
is used by the job supervisor responsible for the torque turn job in the field.
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
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TTS CHECKLISTS AND FORMS
AF
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USER GUIDE
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
AF
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TTS CHECKLISTS AND FORMS
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
TTS CHECKLISTS AND FORMS
TORQUE TURN SYSTEM: REQUIRED DATA SHEET
Form Description
LY
The required data sheet is used for information collection and is to be filled out by TESCO
personnel after information has been received from the rig on the Pre-Job Information Checklist (form # 881031).
AF
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If some information is not received from the rig, the TESCO job supervisor will be required to
supply the remaining information while on site. A rig survey is required.
CONTACT: 1-877-TESCO-77
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TTS CHECKLISTS AND FORMS
USER GUIDE
Torque Turn System
Required Data Sheet
LY
The following casing information is required to set the parameters for the Torque/Turn or Torque/Time monitors. Tesco
will ONLY use operator supplied data. Rig Survey checklist must be completed by a Tesco Representative.
L.S.D.:
Drilling Engineer:
Contractor:
Wellsite Supervisor:
Rig Number:
Wellsite Phone Number:
Top Drive Make:
SE
Well Name:
Oil Company:
Drilling Supervisor:
Rig Survey
Required
AL
Top Drive Model:
Projected Casing Depth:
Project Date of Job:
Calibration check interval: Every
joints
(Tesco recommends checking a minimum of once at the mid-point.)
Casing Information
TE
Manufacturer:
Connection Name:
Casing Grade:
Casing Weight:
kg/m
(Check unit of measure)
lbf-ft or
N-m
(Check unit of measure)
lbf-ft or
N-m
lbf-ft or
N-m
-I
lb/ft or
Torque Target
Minimum Make Up Torque:
Maximum Make Up Torque:
SI
Maximum Make Up RPM:
Optimum Make Up Torque:
Shoulder Target
Turns +/-:
Post-Shoulder Turns:
Turns +/-:
Trigger Torque:
lbf-ft or
VE
Turns to Shoulder:
N-m
(Check unit of measure)
Maximum Shoulder RPM:
AF
The above information was supplied and approved by the following:
Name (print):
Position/title of approver:
Date:
Signature:
Form #881032 Rev A TTS Required Data Sheet
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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USER GUIDE
TTS CHECKLISTS AND FORMS
TORQUE TURN SYSTEM: TOOL KIT INVENTORY CHECKLIST
Form Description:
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The tool kit inventory checklist provides information for the job supervisor who is responsible
to maintain control of all tools.
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TTS CHECKLISTS AND FORMS
USER GUIDE
*This checklist requires updating
Torque Turn System
Tool Kit Inventory Checklist
Qty
Origin
Item Size
USA
Spring Top
Battery - for Flashlight
1623
Flashlight
2766
Bulb - for Flashlight
6054
Hong Kong
6 Volt
Duct Tape - Roll
1584
USA
2"
Stainless Steel Wire - Roll
2909
CHINA
0.032"
Tie Wrap - Plastic
5381
100
USA
¼" x 12"
Tie Wrap - Plastic
805
100
USA
5/16" x 30"
Going to Site Leaving Site
LY
Part #
Description
SE
Item
Tie Wrap - Plastic
806
50
USA
1/8" x 7"
Hex Key Set - Short Arm
1289
USA
0.028" to 5/8"
10
Hex Key Set - Short Arm - Metric
1286
USA
0.7 mm to 10 mm
11
Fluke Meter - Process 787
18012
USA
12
Fuse for Fluke Meter
0487
USA
13
Fuse for Fluke Meter
0491
USA
14
Alligator Clip
3794
USA
Solder 60/40
6465
16
Solder for Pyropen
7475
17
Butane for Pyropen
1650
18
Pyropen
1524
19
Vise Grip
1400
20
Side Cutting Pliers
21
Wire Stripper
60/40
CANADA
3/32/Silver
USA
145 g
cordless
USA
10”
TAIWAN
7”
1526
USA
1380
TAIWAN
13 PC.
1293
JAPAN
L2hd
1368
USA
Utility Knife
24
Small Torque Wrench
5814
USA
25
Terminating Screw Driver
4277
USA
VE
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Unidriver
23
27
AL
CANADA
22
26
Red and Black
-I
11 Amp
44/100 Amp
TE
15
1/8”x6”
The Above information was collected by?
Signature:
Leaving site
Signature:
AF
Going to site Name (print):
Name (print):
Tesco Form #881028 Updated June 3, 2005
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
TTS Tool Kit Checklist
WIRELESS TORQUE TURN SYSTEM
10
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USER GUIDE
TTS CHECKLISTS AND FORMS
TORQUE TURN SYSTEM: INVENTORY CHECKLIST
*This checklist requires updating
Form Description
LY
The inventory list is to be filled out by the job supervisor prior to arriving and leaving the job
site.
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The purpose of this list is to keep track of all equipment and to assist with information needed
to prepare exportation papers for the equipment.
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USER GUIDE
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TTS CHECKLISTS AND FORMS
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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USER GUIDE
TTS CHECKLISTS AND FORMS
TORQUE TURN SYSTEM: FINAL CHECKLIST
Form Description
LY
The final checklist is to be completed by the job supervisor before leaving the job site.
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The purpose of this checklist is to ensure that the crew is equipped with all the tools needed to
complete the job.
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TTS CHECKLISTS AND FORMS
USER GUIDE
Final Check List Item
Complete
LY
Torque Turn System: Final Checklist
Comments
Box 1 on Truck
Box 2 on Truck
SE
Casing Tool on Truck
Tool Box on Truck
AL
Pre-Job Forms Completed
Directions To The Rig
Communications Devices
TE
Personal Computer
Fuel For The Vehicle
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Additional Items
AF
The above check was performed by:
Signature:
Name (print):
Form # 881042 Rev A TTS Final Checklist
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
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WIRELESS TORQUE TURN SYSTEM
14
Tesco Corporation 2005: Updated June 3, 2005
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USER GUIDE
DEVICE SPECIFICATIONS
APPENDIX C: DEVICE SPECIFICATIONS
LY
TESTORK DEVICE NETWORK
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TESTORK
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TESTORK SUB
BASE RADIO
COMPUTER
PRINTER
AF
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WIRELESS WIRELESS
CONTACT: 1-877-TESCO-77
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DEVICE SPECIFICATIONS
USER GUIDE
Description
SI
Function
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WIRELESS TORQUE AND TENSION SUB
Designed for UL & CSA Class 1, Div. 1
Hazard Location (pending certification)
API 6-5/8” Regular Thread Pin Up
AF
Connection
API 6-5/8” Regular Thread Box Down
Battery Powered, No electrical connections
Primary Load Rating
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
Measure and transmit torque and tension
values at a rate of 100 Hz
Between top drive and CDS tool
VE
Location
Details
500 ton - API 8C
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USER GUIDE
DEVICE HAZARDOUS LOCATION RATINGS
LY
APPENDIX D: DEVICE HAZARDOUS LOCATION
RATINGS
The following table provides information on the hazardous location rating for each TesTORK
system device. *Please check the following information for accuracy
TesTORK housing
(including TesTORK
sub)
5031416
Zone 1
Base radio
5033583
Canadian Standards Association
(CSA) / Underwriters
Laboratories (UL)
SE
International Electrical
Commission (IEC)
AL
TESCO
Part
number
Device
Table D-1: Device hazardous location ratings
Class 1 Div 2
• Laptop
5034206
TE
5034206
Class 1 Div 2
Class 1 Div 2
• Industrial touchscreen PC
TESCO supplied
computers:
Zone 1 (when fitted in
TesTORK housing)
5033586
Zone 1 (when fitted in
TesTORK housing)
Not yet rated
Not yet rated
AF
VE
SI
Battery charger
Battery pack - non
rechargeable
-I
Battery pack rechargeable
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM
USER GUIDE
AF
VE
SI
-I
TE
AL
SE
LY
DEVICE HAZARDOUS LOCATION RATINGS
CONTACT: 1-877-TESCO-77
INTL: 713-359-7295
WIRELESS TORQUE TURN SYSTEM
WWW.TESCOCORP.COM
WWW.TESCOPARTS.COM

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