Bau_bro_Image_090116 Baumann Automation Company Oveview
2009-05-25
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AuToMATion exCeLLenCe Daniela Feder M. Ganesh Kumar iT Technician Software engineer PeoPLe AT BAuMAnn We give 100% our aim is to have a long-term cooperation with our customers. From the initial concept to ideal implementation of your project, you can count on us to be there every step of the way. our solutions provide more than the simple implementation of your ideas. We work with you to realize the full potential of your ideas. With over 20 years of experience developing solutions for a wide range of applications, we understand what is critical to optimize the results. our entire team is committed to providing you with a real competitive advantage with the best concepts, optimum performance and quality, the lowest cost of ownership and enhanced flexibility. Christian Donhauser We give you 100%. Frank Madl Programmer Software engineer rudi neumann Josef Konrad General Manager General Manager The features that distinguish us Focused on people Prepared for the future Machines are only as good as the people who it is of little use if today’s automation systems engineer them. The initiative, creativity and are obsolete tomorrow. baumann thinks innovativeness of our staff makes a significant long-term, providing you with sustainable, contribution to the maximum success of your future-proof machine concepts that can be project. easily and affordably adapted to changing requirements – even after years of use. Only one solution counts – the best one our comprehensive experience in handling a wide range of customer mandates in the automotive, electronics and telecommunications, life science and the solar and glass sectors, secures you the best possible solution. Josef Schönberger Design engineer Process and System Consulting System Design and Layout System Manufacturing Detailed Design our rAnGe oF ServiCeS We offer you best in class automation To create and compliment the best in class solutions, baumann also offers extensive process and applications expertise, and an baumann develops and produces turn-key ever expanding network for global service and automation systems for customers in the auto- technical support. motive, electronics and telecommunications, life science and the solar and glass industries. We guarantee tailor-made automation systems from a single source - from consulting and From a single lean automation cell to a com- system conception through comprehensive pletely automated production line, baumann technical support. leverages a standard automation platform concept to tailor a solution that provides the customer with the optimum productivity, cost, quality, reliability and flexibility for their specific application. Mechanical Assembly Facts and figures • established 1984 • 6,000 sq. m. office and production area • State-of-the-art technical facilities • More than 200 employees • More than 1,200 installed systems worldwide electrical Assembly Programming System verification and optimization Technical Service and Support Process and System Consulting System Manufacturing • Design for manufacturing • Detailed design • Process and product validation • Mechanical assembly • Process flow modeling • electrical assembly • Programming System Design and Layout • optimize process flow System Verification and Optimization • optimize cycle time • System performance verification • Process performance verification • Process flow and manufacturing quality optimization Technical Service and Support • 24/7 support • regionally deployed technical experts DeveLoPMenT Leveraging our expertise – from the initial concept to implementation Leading through development With an array of highly flexible and capable platforms, the bulk of our development effort is focused on high performance process our customers benefit from our expertise right peripherals, and their seamless integration to from the outset. our internal development de- our platforms/systems. This strategy allows partment, with more than 40 engineers, offers us to leverage the numerous benefits of a comprehensive array of capabilities. The standardization, while optimizing the process result for our customers: short development and performance for the customer’s specific times, high-quality products, low costs and application. maximum process reliability. Customers are increasingly relying on their in addition, baumann is continuously inves- automation partner to provide a complete ting in research and development ensuring process and assembly solution. This empha- that our automation solutions utilize the sizes baumann‘s real strengths in developing latest hardware, software and process hardware and software interfaces to 3rd party technologies. processes and factory control systems. Innovative development, efficient production To ensure the best possible system production, we apply leading-edge analyses, including simultaneous engineering, FMeA and FeM, in the design phase. To achieve the best possible result, we optimize the interaction of all components and perfectly coordinate them to one another. The best solution for each requirement For our customers, we focus on providing the best possible value for each individual installation. We therefore trend toward tried and tested standard software and hardware elements as much as possible, which are then individually tailored to the customer’s specific production requirements. baumann has built its business on providing maximum process quality and reliability with over 1,200 systems installed worldwide. Easy operation for complex systems ergonomic, user-friendly system controls are an important constituent of our automation solutions. All our interfaces are menu-guided and intuitive. Quality management Above all, quality means setting the highest standards for ourselves. We are continuously establishing new benchmarks for our products, processes and services. our quality management system encompasses all current industry standard methods, including machine and process capability analysis, etc. our Core MArKeTS Bundled expertise for your markets but are also designed to respond ultra-fast We are at home in an extremely diverse range throughout the world to successfully manufac- of industries: in the automotive and telecom- ture an extremely diverse range of automotive munications sector as well as the domestic components. examples include transmission appliance industry. our automation solutions and ABS control units, hybrid selectors, servo are always oriented closely to the require- units, twin rocker shafts and aluminum wheel ments of the customer – whatever the sector. assemblies. Automotive Electronics & Telecommunications to the rapidly changing requirements of the automotive oeM‘s. our systems are used baumann is one of the world’s leading suppliers of assembly systems for manufacturers The electronics industry is characterized by of automotive components. We have develo- huge product diversity and short innovation ped standardized assembly solutions which cycles. Together with our customers, we design not only provide outstanding performance, flexible and cost-effective production solutions to handle products that are constantly chan- qualification (iQ) and operational qualification ging. our standardized automation platforms (oQ). They meet all GMP directives and FDA put us in a position to rapidly respond. quality requirements. baumann systems are baumann solutions are used for applications used to produce heart pacemakers, insulin from inserting odd-form components to fully pens and blood sugar meters. assembling and packaging complete mobile phones. Solar & Glass Life Science Accessing sustainable energy sources drives the development of the solar industry. The Life science applications typically have very rising demand can be efficiently addressed unique and challenging requirements. Some with flexible automation systems. in addition, examples are the handling of very small handling the delicate silicon wafers requires and complex components, compliance with ultimate precision. baumann systems are used stringent quality standards and manufacturing for a range of applications, including visual under clean-room conditions. baumann auto- inspection of wafers and packaging finished mation solutions are painstakingly validated in solar modules. terms of design qualification (DQ), installation Clip attach Labeling Laser marking ultrasonic welding Palletization Plasma cleaning Material Electrical testing Substrate singulation Screw driving Loading and unloading Mechanical testing Assembly Vision inspection Contacting Firmware flashing Optical measurement odd-form assembly riveting handling TeCHnoLoGieS AnD ProCeSS SoLuTionS Our expertise is your advantage our systems are based on a range of automa- Foil application Deburring tion platforms, each involving a core process, e.g. handling, assembly, loading and unloading or palletization. These core processes are augmented, as required, by additional applications such as bonding, welding or dispensing. Depending on the product and application, additional technologies, such as measurement and testing can be integrated. in addition, drawing on many years of experience, baumann Bonding has developed a wide variety of mechanical and electrical testing techniques including functional, hot functional, in-circuit, thickness and hermeticity testing. Dispensing vision is at the core of all our systems and is used in many ways. examples include guiding handling processes, identifying parts via barcode or datamatrix and evaluating material characteristics such as form, dimensions, surface finish and completeness of assembly. baumann has extensive experience in data collection, material tracking, traceability and production management. our software tools and development capability ensure efficient operation, quality control, complete data retention and seamless interfacing with your factory control system. our STAnDArDS The standard cell for robot applications, with Standards for improved availability are scaleable in 500 mm increments and are baumann systems represent a perfect combi- changeover. the focus on handling and assembly. The cells suitable for use with SCArA, articulated arm and Cartesian robots and designed for rapid nation of standardization and customization. our cells act as standard building blocks that Typical configuration: can be combined in unique ways through repetition accuracy ± 0.1mm software and standard interfaces to process Load capacity 5 kg Working range 800 mm peripherals. All individual components interact perfectly. We create optimized, customized configurations with high availability today, and easy adaptability in the future. in this way, we keep the costs for service and maintenance or later upgrades as low as possible. The powerful solution for automated loading and unloading of machining centers and Modular concept for all requirements injection molding machines. The machines are fed from a magazine trolley, drawer or conveyor belt. our automation solutions are based on our Load capacity ≤ 2kg easily be adapted to suit your needs. We are Working range 920 mm leveraging the reliability by using standard Sizes FB4 FB6 1500 x 1585 x 2100 mm 1500 x 1785 x 2100 mm Pallet weight ≤ 30 kg Pallet size ≤ 400 x 600 mm highly configurable standard cells that can components. All cells are fully inline-capable and can be integrated in countless ways. Ready for the markets of tomorrow Standardized interfaces and industry-standard PLC program modules give you the necessary Linear-axis module for all applications requi- flexibility for later conversion or integration of ring maximum precision at maximum speed. additional components. An intuitive user inter- The cell is equipped with a gantry-style posi- face, based on Windows, enables user-friendly tioning system, driven by linear motors. The system control without extensive training. platform is used for applications, including pick and place, testing and dispensing tasks, or specialized component insertion. Positioning accuracy < 40 µm (4 σ) Load capacity 10 kg at top speed Working range x 600 mm, y 1100 mm Main axis r ± 180° vertical axis Z 100 mm MMI The Windows-based interface is used to visualize the system structure and the process data. The user is able to access all system and product level information. The touch-screen interface can be set to run in multiple languages. Programming The software systems used in baumann automation solutions are CoDeSys, S7 and other industry standard PLC and robotic programming languages. Programming follows standardized guidelines which simplifies software maintenance. Standard interfaces baumann makes use of standardized mechanical and electrical interfaces to transfer power and signals between the individual process modules. These rugged industrial plug connectors enable easy plug-and-play configuration of the system. Production and Service Excellence 24 hours a day – 7 days a week – 365 days a year or through our spare parts warehouses. With our services, we respond to your individual needs. baumann develops sustainable, forwardlooking automation solutions with maximum We can offer you a range of service packages, flexibility. You define the requirements – we giving you access to our in-house service implement them in a fully optimized manner. department up to 24 hours a day, 365 days And when you wish to change a production a year. You benefit from fast response times cycle or launch a new product, we can rapidly and expert support by highly-qualified staff – and affordably adapt your system to the new even for conversion, expansion and process requirements. The high degree of standar- optimization. dization of our components guarantees you maximum process certainty, reliability and baumann sets high standards in all business economy at all times. areas. Take advantage of our many years of experience, the expertise of our specialists Service – comprehensive and our service quality. and totally individual We place a high value on supporting you in With creativity and innovativeness, we will your plant, anywhere in the world – even after always develop the best solution for you – and successfully commissioning of your system; make your production best in class. by telephone, online via data network, on site baumann GmbH Headquarters Americas Sales and Support China Sales and Support oskar-von-Miller-Str. 7 206 Front Street, Suite 3n 2911-12 Metro Plaza i Tian He north road D-92224 Amberg, Germany owego, nY 13827 510620 Guangzhou Tel.: +49 (0) 9621 6754-0 uSA P.r.C. Fax: +49 (0) 9621 6754-922 Tel.: +1 585 978 1556 Tel.: +86 20 8755 2353 ext. 219 info@baumann-automation.com americas@baumann-automation.com china@baumann-automation.com www.baumann-automation.com www.baumann-automation.com www.baumann-automation.com Status as of 02/2009; Copyright Baumann GmbH; We make no guarantee of the accuracy of the information provided. We reserve the right to make changes. Windows is a registered trade mark of Microsoft Corporation, S7 is a registered trade mark of Siemens AG, Codesys is a registered trade mark of 3S-Smart Software Solutions GmbH.
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