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AUTOMATION EXCELLENCE

Christian Donhauser

Software Engineer

M. Ganesh Kumar

Software Engineer

Frank Madl

Programmer

Daniela Feder

IT Technician

PEOPLE AT BAUMANN

We give 100%

Our aim is to have a long-term cooperation

with our customers. From the initial concept to

ideal implementation of your project, you can

count on us to be there every step of the way.

Our solutions provide more than the

simple

implementation of your ideas. We work with

you to realize the full potential of your ideas.

With over 20 years of experience developing

solutions for a wide range of applications, we

understand what is critical to optimize the

results.

Our entire team is committed to providing

you with a real competitive advantage with

the best concepts, optimum performance

and quality, the lowest cost of ownership and

enhanced fl exibility.

We give you 100%.

Focused on people

Machines are only as good as the people who

engineer them. The initiative, creativity and

innovativeness of our staff makes a signifi cant

contribution to the maximum success of your

project.

Only one solution counts – the best one

Our comprehensive experience in handling a

wide range of customer mandates in the auto-

motive, electronics and telecommunications,

life science and the solar and glass sectors,

secures you the best possible solution.

Prepared for the future

It is of little use if today’s automation systems

are obsolete tomorrow. baumann thinks

long-term, providing you with sustainable,

future-proof machine concepts that can be

easily and affordably adapted to changing

requirements – even after years of use.

Josef Schönberger

Design Engineer

The features that distinguish us

Rudi Neumann

General Manager

Josef Konrad

General Manager

System Manufacturing

Detailed Design

System Design

and Layout

Process and System

Consulting Mechanical Assembly

We offer you best in class

automation

baumann develops and produces turn-key

automation systems for customers in the auto-

motive, electronics and telecommunications,

life science and the solar and glass industries.

From a single lean automation cell to a com-

pletely automated production line, baumann

leverages a standard automation platform

concept to tailor a solution that provides the

customer with the optimum productivity,

cost, quality, reliability and fl exibility for their

specifi c application.

To create and compliment the best in class

solutions, baumann also offers extensive

process and applications expertise, and an

ever expanding network for global service and

technical support.

We guarantee tailor-made automation systems

from a single source - from consulting and

system conception through comprehensive

technical support.

OUR RANGE OF SERVICES

Electrical Assembly Programming

System Verification

and Optimization

Technical Service

and Support

System Manufacturing

• Detailed design

• Mechanical assembly

• Electrical assembly

• Programming

System Verifi cation and Optimization

• System performance verifi cation

• Process performance verifi cation

• Process fl ow and manufacturing quality

optimization

Technical Service and Support

• 24/7 support

• Regionally deployed technical experts

Facts and figures

• Established 1984

• 6,000 sq. m. offi ce and production area

• State-of-the-art technical facilities

• More than 200 employees

• More than 1,200 installed systems worldwide

Process and System Consulting

• Design for manufacturing

• Process and product validation

• Process fl ow modeling

System Design and Layout

• Optimize process fl ow

• Optimize cycle time

DEVELOPMENT

Leveraging our expertise –

from the initial concept to

implementation

Our customers benefi t from our expertise right

from the outset. Our internal development de-

partment, with more than 40 engineers, offers

a comprehensive array of capabilities. The

result for our customers: short development

times, high-quality products, low costs and

maximum process reliability.

In addition, baumann is continuously inves-

ting in research and development ensuring

that our automation solutions utilize the

latest hardware, software and process

technologies.

Leading through development

With an array of highly fl exible and capable

platforms, the bulk of our development effort

is focused on high performance process

peripherals, and their seamless integration to

our platforms/systems. This strategy allows

us to leverage the numerous benefi ts of

standardization, while optimizing the process

and performance for the customer’s specifi c

application.

Customers are increasingly relying on their

automation partner to provide a complete

process and assembly solution. This empha-

sizes baumann‘s real strengths in developing

hardware and software interfaces to 3rd party

processes and factory control systems.

Innovative development,

efficient production

To ensure the best possible system production,

we apply leading-edge analyses, including

simultaneous engineering, FMEA and FEM,

in the design phase. To achieve the best

possible result, we optimize the interaction of

all components and perfectly coordinate them

to one another.

The best solution for each requirement

For our customers, we focus on providing

the best possible value for each individual

installation. We therefore trend toward tried

and tested standard software and hardware

elements as much as possible, which are then

individually tailored to the customer’s specifi c

production requirements. baumann has built

its business on providing maximum process

quality and reliability with over 1,200 systems

installed worldwide.

Easy operation for complex systems

Ergonomic, user-friendly system controls are

an important constituent of our automation

solutions. All our interfaces are menu-guided

and intuitive.

Quality management

Above all, quality means setting the highest

standards for ourselves. We are continuous-

ly establishing new benchmarks for our

products, processes and services. Our quality

management system encompasses all current

industry standard methods, including machine

and process capability analysis, etc.

OUR CORE MARKETS

Bundled expertise

for your markets

We are at home in an extremely diverse range

of industries: in the automotive and telecom-

munications sector as well as the domestic

appliance industry. Our automation solutions

are always oriented closely to the require-

ments of the customer – whatever the sector.

Automotive

baumann is one of the world’s leading sup-

pliers of assembly systems for manufacturers

of automotive components. We have develo-

ped standardized assembly solutions which

not only provide outstanding performance,

but are also designed to respond ultra-fast

to the rapidly changing requirements of the

automotive OEM‘s. Our systems are used

throughout the world to successfully manufac-

ture an extremely diverse range of automotive

components. Examples include transmission

and ABS control units, hybrid selectors, servo

units, twin rocker shafts and aluminum wheel

assemblies.

Electronics &

Telecommunications

The electronics industry is characterized by

huge product diversity and short innovation

cycles. Together with our customers, we design

fl exible and cost-effective production solutions

to handle products that are constantly chan-

ging. Our standardized automation platforms

put us in a position to rapidly respond.

baumann solutions are used for applications

from inserting odd-form components to fully

assembling and packaging complete mobile

phones.

Life Science

Life science applications typically have very

unique and challenging requirements. Some

examples are the handling of very small

and complex components, compliance with

stringent quality standards and manufacturing

under clean-room conditions. baumann auto-

mation solutions are painstakingly validated in

terms of design qualifi cation (DQ), installation

qualifi cation (IQ) and operational qualifi cation

(OQ). They meet all GMP directives and FDA

quality requirements. baumann systems are

used to produce heart pacemakers, insulin

pens and blood sugar meters.

Solar & Glass

Accessing sustainable energy sources drives

the development of the solar industry. The

rising demand can be effi ciently addressed

with fl exible automation systems. In addition,

handling the delicate silicon wafers requires

ultimate precision. baumann systems are used

for a range of applications, including visual

inspection of wafers and packaging fi nished

solar modules.

Mechanical testing

Mechanical testing

Ultrasonic welding

Loading and unloading

Material handling

Vision inspection

Labeling

Firmware fl ashing

Substrate singulation

Clip attach

Clip attach

Labeling

Clip attach

Labeling

Laser marking

Assembly

Plasma cleaning

Contacting

Palletization

Vision inspection

Optical measurement

Screw driving

Electrical testing

Material handling

Dispensing

Deburring

Deburring

Foil application

Bonding

Odd-form assembly

Riveting TECHNOLOGIES AND

PROCESS SOLUTIONS

Our expertise is your advantage

Our systems are based on a range of automa-

tion platforms, each involving a core process,

e.g. handling, assembly, loading and unloading

or palletization. These core processes are

augmented, as required, by additional applica-

tions such as bonding, welding or dispensing.

Depending on the product and application,

additional technologies, such as measurement

and testing can be integrated. In addition, dra-

wing on many years of experience, baumann

has developed a wide variety of mechanical

and electrical testing techniques including

functional, hot functional, in-circuit, thickness

and hermeticity testing.

Vision is at the core of all our systems and is

used in many ways. Examples include guiding

handling processes, identifying parts via

barcode or datamatrix and evaluating material

characteristics such as form, dimensions, sur-

face fi nish and completeness of assembly.

baumann has extensive experience in data

collection, material tracking, traceability and

production management. Our software tools

and development capability ensure effi cient

operation, quality control, complete data reten-

tion and seamless interfacing with your factory

control system.

OUR STANDARDS

Standards for

improved availability

baumann systems represent a perfect combi-

nation of standardization and customization.

Our cells act as standard building blocks that

can be combined in unique ways through

software and standard interfaces to process

peripherals. All individual components interact

perfectly. We create optimized, customized

confi gurations with high availability today, and

easy adaptability in the future. In this way, we

keep the costs for service and maintenance or

later upgrades as low as possible.

Modular concept

for all requirements

Our automation solutions are based on our

highly confi gurable standard cells that can

easily be adapted to suit your needs. We are

leveraging the reliability by using standard

components. All cells are fully inline-capable

and can be integrated in countless ways.

Ready for the markets

of tomorrow

Standardized interfaces and industry-standard

PLC program modules give you the necessary

fl exibility for later conversion or integration of

additional components. An intuitive user inter-

face, based on Windows, enables user-friendly

system control without extensive training.

Linear-axis module for all applications requi-

ring maximum precision at maximum speed.

The cell is equipped with a gantry-style posi-

tioning system, driven by linear motors. The

platform is used for applications, including

pick and place, testing and dispensing tasks,

or specialized component insertion.

The standard cell for robot applications, with

the focus on handling and assembly. The cells

are scaleable in 500 mm increments and are

suitable for use with SCARA, articulated arm

and Cartesian robots and designed for rapid

changeover.

Typical confi guration:

The powerful solution for automated loading

and unloading of machining centers and

injection molding machines. The machines

are fed from a magazine trolley, drawer or

conveyor belt.

Repetition accuracy

± 0.1mm

Load capacity

5 kg

Working range

800 mm

Positioning

accuracy

< 40 µm (4 σ)

Load capacity

10 kg at top speed

Working range

x 600 mm, y 1100 mm

Main axis

R ± 180°

Vertical axis

Z 100 mm

Load capacity

≤ 2kg

Working range

920 mm

Sizes

FB4

FB6

1500 x 1585 x 2100 mm

1500 x 1785 x 2100 mm

Pallet weight

≤ 30 kg

Pallet size

≤ 400 x 600 mm

MMI

The Windows-based interface is used to

visualize the system structure and the

process data. The user is able to access

all system and product level information.

The touch-screen interface can be set to

run in multiple languages.

Standard interfaces

baumann makes use of standardized

mechanical and electrical interfaces to

transfer power and signals between the

individual process modules. These rugged

industrial plug connectors enable easy

plug-and-play configuration of the system.

Programming

The software systems used in baumann

automation solutions are CoDeSys, S7 and

other industry standard PLC and robotic

programming languages. Programming

follows standardized guidelines which

simplifies software maintenance.

24 hours a day – 7 days a

week – 365 days a year

baumann develops sustainable, forward-

looking automation solutions with maximum

flexibility. You define the requirements – we

implement them in a fully optimized manner.

And when you wish to change a production

cycle or launch a new product, we can rapidly

and affordably adapt your system to the new

requirements. The high degree of standar-

dization of our components guarantees you

maximum process certainty, reliability and

economy at all times.

Service – comprehensive

and totally individual

We place a high value on supporting you in

your plant, anywhere in the world – even after

successfully commissioning of your system;

by telephone, online via data network, on site

or through our spare parts warehouses. With

our services, we respond to your individual

needs.

We can offer you a range of service packages,

giving you access to our in-house service

department up to 24 hours a day, 365 days

a year. You benefit from fast response times

and expert support by highly-qualified staff –

even for conversion, expansion and process

optimization.

baumann sets high standards in all business

areas. Take advantage of our many years of

experience, the expertise of our specialists

and our service quality.

With creativity and innovativeness, we will

always develop the best solution for you – and

make your production best in class.

PRODUCTION AND

SERVICE EXCELLENCE

Status as of 02/2009; Copyright Baumann GmbH; We make no guarantee of the accuracy of the information provided. We reserve the right to make changes. Windows is a

registered trade mark of Microsoft Corporation, S7 is a registered trade mark of Siemens AG, Codesys is a registered trade mark of 3S-Smart Software Solutions GmbH.

baumann GmbH

Headquarters

Oskar-von-Miller-Str. 7

D-92224 Amberg, Germany

Tel.: +49 (0) 9621 6754-0

Fax: +49 (0) 9621 6754-922

info@baumann-automation.com

www.baumann-automation.com

Americas Sales and Support

206 Front Street, Suite 3N

Owego, NY 13827

USA

Tel.: +1 585 978 1556

americas@baumann-automation.com

www.baumann-automation.com

China Sales and Support

2911-12 Metro Plaza I Tian He North Road

510620 Guangzhou

P.R.C.

Tel.: +86 20 8755 2353 Ext. 219

china@baumann-automation.com

www.baumann-automation.com