Mitutoyo Quick Scope Non Contact Vision Measuring Machine Qs L1020Af Users Manual

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Coordinate Measuring Machines

Small Tool Instruments and

Data Management

Digital Scale and DRO Systems

Hardness Measuring

Sensor Systems

Optical Measuring

Surface, Form and Contour

Measurement

Vision Measuring Systems

QUICK SCOPE

Catalog No. E4142-359

Vision Measuring Systems

Quick Scope Non-contact Vision Measuring

Machine Offer High Accuracy, Excellent

Affordability and Powerful Capabilities!

2

Quick Scope has been developed through Mitutoyo’s extensive experience

and leading-edge technologies in optics and precision measuring. It performs

complex, automatic measurements of batches of workpieces or prototype

work with more measuring and analysis capability than a profi le projector or

traditional microscope.

• A color CCD camera provides real-life, sharp workpiece images.

• Available in CNC or manual version, with zoom or fi xed magnifi cation.

• Multiple lighting options allow users to customize their Quick Scopes

to meet their particular lighting needs.

• Navigation and Graphic functions allow easy operation and movement

around the part.

• One-click edge detection.

• Macro icon tools for many common measuring routines.

• Compact and light weight design fi ts where you need it.

• Powerful, Windows® based software is easy-to-use and intuitive.

Windows is a reg istered trademark of Microsoft Corporation.

Features/benefi ts

• Excellent surface observation model for a wide variety of workpieces.

• 0.1µm resolution and 150mm (6") Z-axis range.

• Power zoom allows for easy and fast magnifi cation change.

(QS-L1020AF is a fi xed-magnifi cation type)

• Fine illumination capability allows for lighting changes to match workpiece requirements.

• The quick release system in the stage allows instant switching between a coarse

movement and a fi ne movement.

• Quick Navigation function allows the user to do repeat measurements quickly.

• An auto-focus function is available for QS-L1020AF and QS-L1020ZAF.

Easy-to-use Manually-operated System

QS-L1020Z

QS-L1020AF

QS-L1020ZAF

with auto-focus unit

Quick

release

system

Model QS QS-L QS-E

CNC O — —

Auto-focus O O*1—

Ring light illumination O O ▲

Zoom lens O O*2—

Control box ▲O —

Programmable

illumination adjustment

O O —

QSPAK O O O

O: Provide ▲: Available as option —: Not available

*1QS-L1020AF, QS-L1020ZAF

*2QS-L1020Z, QS-L1020ZAF

3

Features/benefi ts

• Surface, contour and fi ber-optic ring light illumination options allow users to confi gure the

QS lighting to meet a variety of measurement needs.

• Powerful, Windows® based QSPAK software is easy to use and offers a wide spectrum of

measuring and analysis capabilities.

• Functions include zoom, auto-focus, measurement playback, one-click edge detection,

graphic display, 48 different macros, and a pattern matching function for several common

part features.

• X,Y stage can be controlled by mouse or through the optional multi-function control box.

Excellent Performance-cost Ratio CNC System

Most Affordable Manually-operated System

Features/benefi ts

• The most affordable Quick Scope model.

• 0.1µm resolution and 150mm (6") Z-axis range.

• Magnifi cation can be adjusted by changing objectives.

• Excellent observation/measurement for a single workpiece.

• The quick release system in the stage allows instant switching between a coarse movement

and a fi ne movement.

• An optional fi ber-optic ring light is available.

• Graphic and Navigation functions allow for quick maneuvering around the workpiece.

• Part programs are easily created in the Windows® based QSPAK software.

QS200Z

QS-E1020

Estimated times to measure common

workpieces with Quick Scope

compared to a traditional microscope:

Workpiece QS (CNC) QS-L Microscope

Lead frame 9 minutes 18 minutes 60 minutes

P.C.B. 6 minutes 20 minutes 60 minutes

Z-axis focus grip

4

Space Saving and Compact Design Makes Quick

Scope Easy-to-use and Affordable!

Built-in control unit for QS

The illumination intensity and zoom lens control

unit is built-in to the housing for protection.

True color image processing function

A color CCD camera is used to provide

for realistic workpiece observation and

measurement. The color image can be captured

and stored as a bitmap image for other uses and

can be printed out.

Fiber-optic ring light provides sharp, clear

images of your workpiece (QS and QS-L models)

In addition to surface and contour illumination, the QS and QS-L models of Quick Scope are equipped

with a fiber-optic ring light as standard equipment, providing clear color images without shadows.

Print sample

of video printer

Surface (coaxial)

illumination

Easy operation with multi-function

control box (optional accessory)

Data entry key

Counter zero-set key

Zoom lens magnification control key

Illumination control key

Fiber-optic ring light

illumination

Contour (stage) illumination

Series

QS250Z

5

Series

Power controller unit for the Auto-focus type

The Auto-focus type includes a separate power controller that controls

illumination and zoom. In the repeat mode, the power unit automatically

recalls and sets the illumination and zoom magnification according to

settings created in the learn mode. This means automatic measuring for

batches of the same part can be performed with very high repeatability.

8-Step programmable power zoom lens (QS & QS-L* models)

The programmable power zoom lens provides zoom magnifications from 21X to 147X and

variable illumination intensity for tailoring your part measurement routines. Image gap and

pixel calibration take place automatically.

*QS-L1020AF is a fixed-magunification type.

0.5X

1.0X

2.0X

3.5X

200x100mm X,Y table

with linear scales

Examples of workpieces

QS-L1020ZAF

Optional objectives

The QS-E1020 and QS-L1020AF allow for

three different magnification settings (42X,

105X, and 210X) through the simple and

easy changing out of objectives.

02ALA400 1X objective

02ALA410 2.5X objective

02ALA420 5X objective

6

QSPAK—A unique vision measuring software system

that provides powerful measuring capabilities and

comprehensive measurement analysis

One click edge detection

Just by clicking the mouse near the edge of a

workpiece, QSPAK automatically scans the edge and

detects it, showing its coordinates. This function also

works with the point tool, box tool, circle tool and

auto-focus tool.

• QSPAK operates in a Windows® based operating system for easy operation with on-screen dialog.

• All operations can be performed on-screen for maximum operator efficiency: measuring, workstage drive,

zoom control, illumination, data processing, and printing.

• Macros include one-click edge detection

for fast distance and angle calculation, and

circle measurement—

just by clicking on the icon and then the

feature on the screen.

• Easy X,Y table navigation function provides

on-screen instructions for automatic

measurement or repeat

measurements.

• Template matching and manual pattern

matching functions allow for comparison to

many common part forms.

• Bit-map image storage capability.

For observation/comparison of a form

• Template matching function

• Manual pattern matching function

For simple measurement

• One-click edge detection tool function

• Smart tool function

• User macro function

➧

➧

For repeated measurement/auto-measurement

• Stage navigation function (QS)

• Quick navigation function (QS-L, QS-E)

• Graphic function

• External data output function

• Statistical calculation function

7

Smart tool

By moving an image into the central measuring circle,

QSPAK automatically scans and detects the clearest

edge and centers it in the circle. It’s faster and more

accurate than using a profile projector or microscope

with cross-hairs.

Manual pattern matching

Different templates can be generated from the master workpiece

which are not included in the standard and extended template

sections. Upper and lower tolerance levels can be added onto the

master workpiece template by entering the tolerance values via the

keyboard. This allows the user to customize templates for individual

workpieces.

Template tools

Standard templates

The standard templates function as reticles of

microscope.

Extended templates

Four other templates are available as extended template: cross,

circle, square and angle. The size of a diameter, a distance, an

angle, etc. can be changed just by entering a desired value with the

keyboard. It allows simple comparison measurements, only much

faster and more accurately than with a profile projector.

Macro functions

The function window allows easy selection of macro icons for 48

different measurements. Macros are shown on three different

pages, easily accessed by tabs located along the bottom edge of the

window. Using the macro function,

QSPAK automatically selects the appropriate measuring tool to

detect workpiece edge and calculate the appropriate feature:

diameter, radius, etc.

Upper limit value

Design value

Lower limit value

Input the edges by using

the manual tool.

Join the input points to

complete the template.

Upper and lower

tolerance limits can

be added.

Cross AngleSquareCircle

Cross hair

Concentric circles

Grid

➧

8

1

2

3

Stage navigation function (QS CNC model)

The stage navigation function allows X,Y stage movement with the mouse. It speeds

measurement and shortens part programming time by reducing stage overrun and short run.

For long travel, the user can click on the drawing image in the graphic window; short travel

is accomplished by clicking on the video window.

Step feeding is also possible on the QS model. By setting a desired value and clicking an

arrow (up, down, right, left) the stage will move by the entered value. In addition to the

machine coordinate system, the stage can be moved using the workpiece coordinate system.

The user can measure the workpiece without worrying about its positioning on the table.

Stage control through graphic

window

Center coordinate

X: 0.000mm,

Y: 0.000mm

Even though the workpiece is not placed

in parallel with the machine coordinate

system, after setting the workpiece

coordinate system, the stage can be

moved along the workpiece coordinate

system.

Stage movement in the

workpiece coordinate system

In addition to the machine coordinate

system, when moving the stage by step

feeding, the workpiece coordinate system is

available. The stage can be moved along the

workpiece coordinate system set.

Center coordinate

X: 5.000mm,

Y: 0.000mm

Center coordinate

X: 2.500mm,

Y: 0.000mm

Stage control through video

window

Current position

Target position

1. Start repeat-mode. 3. As the green cross-hairs

approach the red cross-hairs

the next measurement point

comes into the screen.

2. Move the stage to place the

green cross-hairs on top of

the red cross-hairs.

Click the mouse with "Ctrl" key, Quick

Scope moves to the position clicked.

Click the mouse with "Ctrl" key, the clicked

point will be centered on the display.

➧

➧

➧

➧

Output of measurement results

The measurement results obtained in the

Repeat mode can be output via the CSV

format which is compatible with application

software such as Microsoft Excel®. QSPAK

can help the operator create an inspection

chart.

➧➧

Repeat measurement navigation (QS-L model)

The Quick Scope QS-L can repeat measurement routines

(measuring commands, illumination settings, zoom lens

magnification, etc.) set in the Learn mode. The distance

from the current position (green cross-hairs at the center)

to the next target point (red cross-hairs) are indicated by

the counter above the screen. When moving to the next

measurement point, all the operator has to do is move the

X,Y table until either the counter reads zero or by laying

the green cross-hairs on top of the red cross-hairs.

9

Application software (optional)

MeasureReport/E

MeasureReport/E is a Microsoft Excel® based inspection report

creation software, capable of formatting the measured data from

Quick Scope into an inspection report that can be automatically

printed out. Statistical calculation, GO/NG judgment and printing

out can be dealt with macro commands. Thus, the time and cost

involved in creating an inspection report can be reduced dramatically

over the conventional way. Furthermore, the layout of inspection

report forms can be arranged as required with graphical/image

pasting functions.

Note) MeasureReport/E does not include Microsoft Excel

It needs to be provided by the user.

Graphic window

The measurement results and measured elements are plotted in the

graphic window in real-time. By using this function the operator

can check the current

measuring position at

a glance. The graphic

window can be used for

geometrical

calculation between

features to speed up

measurement.

CAD-Import & Export

The CAD-Import & Export program converts the workpiece CAD

data (IGES or DXF format) so that it can be brought into QSPAK.

This allows part programs to be created in

QSPAK directly from the CAD data, saving time and eliminating data

entry errors.

• Nominal values for each measurement are automatically converted

and imported into QSPAK.

• The X,Y stage can be quickly moved to a position specified in the

CAD data.

• Dimensional calculations between elements can be done in the

graphic window.

Icon editor function

The layout for the macro icons in the function window and the

tool icons in the tool window can be easily changed by the user for

increased efficiency.

Security function

This function limits access to the QSPAK operation by requiring

a password for access. This prevents unauthorized users from

changing part programs, measuring conditions, etc.

Smart editor function

A series of operation procedures such

as moving the X,Y table, changing

magnifications, etc., can be displayed

as a flow chart for quick reference or

teaching new operators measuring

routines. This function also allows part

programs to be edited by using the edit

screen.

10

Unit: mm (inch)

752 (29.61")

55

(2.17")

224 (8.82") 337 (13.27") 136

(5.35")

682 (26.85")

662 (26.60")

640 (25.20")

20 (0.79")

618 (24.33")

94

(3.70")

174

(6.85")

350 (13.78")

700 (27.56")

84

(3.31")

350 (13.78") 174

(6.85")

94

(3.70") 618 (24.33")

20 (0.79")

640 (25.20")

656 (25.83")

676 (26.61")

337 (13.27") 224 (8.82")

55

(2.17")

350 (13.78") 174 (6.85")

94

(3.70") 618 (24.33")

20 (0.79")

640 (25.20")

662 (26.60")

682 (26.85")

136

(5.35")

337 (13.27")224 (8.82")

55

(2.17") 752 (29.61")

465 (18.31") 815 (32.09")

663 (26.10")

160

(6.30")

Dimensions

QS200Z (Zoom type)

QS250Z (Zoom type)

QS200 (Fixed-magnification type)

QS250 (Fixed-magnification type) QS-L1020Z (Zoom type)

SPECIFICATIONS

Model QS200Z/QS200 QS250Z/QS250

Range X-axis 200mm (8")

Y-axis 200mm (8") 250mm (10")

Z-axis 100mm (4")

Resolution 0.0005mm

Length standard Reflective linear encoder

Measuring accuracy (at 20°C) XY: (2.5+6L/1000)µm, Z: (5+6L/1000)µm

Machine operation CNC/manual (motor-driven)

Maximum drive speed: 80mm/s

Maximum acceleration: 250mm/s2

Auto-focus function Provided as standard

Magnification on 17" monitor

(Select either the power-zoom lens type

or the fixed-magnification type.)

QS200Z/250Z: 21X - 147X (8-step zoom)

QS200/250: 42X†/105X††/210X†††

†when using 1X objective (02ALA400)

††when using 2.5X objective (02ALA410)

†††when using 5X objective (02ALA420)

Image detecting unit High-resolution 1/3" color CCD camera

Illuminations Surface Co-axial light, fiber-optic ring light

Contour Stage light

Table glass size 269x261mm (10.59"x10.28") 269x311mm (10.59"x12.24")

Maximum workpiece height 110mm (4.33")

Maximum workpiece weight 10kg (22 lbs.)

Power supply 100V - 240V AC

Power consumption 1300VA at max.

Dimensions (WxDxH) Main unit 465x815x663mm (18.31"x32.09"x26.10")

Power unit —

Mass Main unit 76kg (168 lbs.)

Power unit —

*When using 2.5X objective or the zoom lens in 2.5X magnification (Magnification on monitor: 105X), L= Measuring length (mm)

PC Operation Environment

PC type IBM PC-compatible

CPU Processor Intel Pentium III or faster

Memory 128MB or more

Hard disk 10GB or more

3.5" floppy disk drive 1 or more

CD-ROM drive 1 (12X or faster)

Expansion slot (PCI) 2 or more (w/cooling fan)

OS Windows2000

Monitor Screen size 17-inch

Display SVGA-color (1024x768 dots)

Peripherals Keyboard, mouse

11

Unit: mm (inch)

752 (29.61")

55

(2.17")

224 (8.82") 337 (13.27") 136

(5.35")

682 (26.85")

662 (26.60")

640 (25.20")

20 (0.79")

618 (24.33")

94

(3.70")

174

(6.85")

350 (13.78")

700 (27.56")

84

(3.31")

350 (13.78") 174

(6.85")

94

(3.70") 618 (24.33")

20 (0.79")

640 (25.20")

656 (25.83")

676 (26.61")

337 (13.27") 224 (8.82")

55

(2.17")

350 (13.78") 174 (6.85")

94

(3.70") 618 (24.33")

20 (0.79")

640 (25.20")

662 (26.60")

682 (26.85")

136

(5.35")

337 (13.27")224 (8.82")

55

(2.17") 752 (29.61")

465 (18.31") 815 (32.09")

663 (26.10")

160

(6.30")

SPECIFICATIONS

QS-L1020Z QS-L1020ZAF/QS-L1020AF QS-E1020

200mm (8") 200mm (8")

100mm (4") 100mm (4")

150mm (6") 150mm (6")

0.0001mm 0.0001mm

Reflective linear encoder Reflective linear encoder

XY: (3+20L/1000)µm, Z: (5+6L/1000)µm (3+20L/1000)µm

Manual Manual

Not available Provided as standard Not available

QS-L1020Z, QS-L1020ZAF

: 21X - 147X (8-step zoom)

QS-L1020AF: 42X†/105X††/210X†††

†when using 1X objective (02ALA400)

††when using 2.5X objective (02ALA410)

†††when using 5X objective (02ALA420)

42X†/105X††/210X†††

†when using 1X objective (02ALA400)

††when using 2.5X objective (02ALA410)

†††when using 5X objective (02ALA420)

High-resolution 1/3" color CCD camera High-resolution 1/3" color CCD camera

Co-axial light, fiber-optic ring light Co-axial light

Stage light Stage light

240x140mm (9.44"x5.51") 240x140mm (9.44"x5.51")

150mm (5.90") 150mm (5.50")

10kg (22 lbs.) 10kg (22 lbs.)

100-120V/220-240V AC ±10% 100-120V/220-240V AC ±10%

160VA at max. 500VA at max. 160VA at max.

618x752x682mm (24.33"x29.60"x26.85") 618x700x676mm (24.33"x27.55"x26.61") 618x752x682mm (24.33"x29.60"x26.85")

300x300x66mm (11.81"x11.81"x2.59") 188x430x380mm (7.40"x16.92"x14.96")

—

63kg (139 lbs.) 58kg (128 lbs.) 57kg (126 lbs.)

3kg (6.6 lbs.) 14kg (31 lbs.)

—

QS-E1020

QS-L1020AF (Auto-focus type)

QS-L1020ZAF (Zoom and Auto-focus type)

Zoom Lens Specifications for QS200Z, QS250Z, QS-L1020Z, and QS-L1020ZAF

Lens magnification

(8-step)

0.5X 0.65X 0.85X 1X 1.5X 2X 2.5X 3.5X

Magnification

on monitor

21X 27X 36X 42X 63X 84X 105X 147X

View fields 9.6x7.2mm

(.378"x.283")

7.47x5.6mm

(.294"x.22")

5.6x4.2mm

(.22"x.165")

4.8x3.6mm

(.189"x.142")

3.2x2.4mm

(.126"x.094")

2.4x.1.8mm

(.094"x.071")

1.92x1.44mm

(.076"x.057")

1.4x1mm

(.055"x.039")

Working distance 55mm (2.17")

12

02APW610 Control box for QS CNC

02ATD415 Joystick box for QS CNC

937179T Foot switch

12AAA645 Color fi lter (GIF) for QS-E

12AAA646 Color fi lter (LB80) for QS-E

12AAA643 Color fi lter (ND2) for QS-E

12AAA644 Color fi lter (ND8) for QS-E

359-643❚ Fiber-optic ring light unit for QS-E

(Suffi x code according to AC line voltage: C for 110V AC,

A for 120V AC, D for 120V AC, E for 240V AC, no suffi x for 100V AC)

176-305 Rotary table Ø183mm

176-310 Stage adapter (B)

172-197 Swivel center support**

176-107 Holder with clamp**

172-378 V-block**

**Can be used with Stage adapter (B) (176-310) for QS-L and QS-E.

02ATE760 Machine table

02AKN020 Calibration glass chart

02ALA400 Objective 1X*

02ALA410 Objective 2.5X*

02ALA420 Objective 5X*

Calibration

glass chart

172-197

176-107

176-305

Order No. 02ALA400 02ALA410 02ALA420

Magnifi cation 1X 2.5X 3.5X

Magnifi cation

on monitor

42X 105X 147X

View fi eld 4.8x3.6mm 1.92x1.44mm 0.96x0.72mm

Working distance 34mm 34mm 33.5mm

*Can not be used for the power zoom type Quick Scope.

172-378

OPTIONAL ACCESSORIES

13

Programmable

Power Zoom Lens

(0.5X - 3.5X)

1X Tube Lens

: Standard accessory : Optional accessory : Select either when ordering

Fiber-optic Ring Light Unit

100V AC (359-643)

110V AC (359-643C)

120V AC (359-643A)

220V AC (359-643D)

240V AC (359-643E)

High-resolution

Color CCD Camera

QS CNC Series

Contour Illumination

(Stage Light)

Surface Illumination

(Coaxial Light)

Foot Switch

Color Filters

GIF (12AAA645)

LB80 (12AAA646)

ND2 (12AAA643)

ND8 (12AAA644)

Stage adapter (B)

(176-310)

Swivel Center Support

(172-197)

Holder with Clamp

(176-107)

V-block

(172-378)

Rotary Table Ø183mm

(176-305)

Surface Illumination

(Coaxial Light)

Fiber-optic Ring Light

Power Controller Unit

for Auto-focus Type

(Light Source Unit)

QSPAK

High-resolution

Color CCD Camera

Contour Illumination

(Stage Light)

Foot Switch

(937179T)

Control Box

Machine Table

(02ATE760)

High-resolution

Color CCD Camera

QS200/250

Quick Scope Main Unit

Quick Scope Main Unit

Quick Scope Main Unit

Contour Illumination

(Stage Light)

Surface Illumination

(Coaxial Light)

Fiber-optic Ring Light Joystick Box

(02ATD415)

Foot Switch

(937179T)

Machine Table

(02ATE760)

QS Controller Unit

(Light Source Unit) Control Box

(02APW610)

1X Tube Lens

QS200Z/250Z

Programmable

Power Zoom Lens

(0.5X - 3.5X)

QS-L1020AF

1X Tube Lens

QS-L1020Z, QS-L1020ZAF

Calibration Glass Chart

(02AKN020)

Objectives

1X (02ALA400)

2.5X (02ALA410)

5X (02ALA420)

Personal Computer

(Keyboard, mouse,

17-inch display, printer)

QSPAK

Calibration Glass Chart

(02AKN020)

Objectives

1X (02ALA400)

2.5X (02ALA410)

5X (02ALA420)

Personal Computer

(Keyboard, mouse,

17-inch display, printer)

QSPAK

Calibration Glass Chart

(02AKN020)

Objectives

1X (02ALA400)

2.5X (02ALA410)

5X (02ALA420)

Personal Computer

(Keyboard, mouse,

17-inch display, printer)

QS-L Series

QS-E Series

SYSTEM DIAGRAM

Specifications are subject to change without notice.

Coordinate Measuring Machines

Small Tool Instruments and

Data Management

Digital Scale and DRO Systems

Hardness Measuring

Sensor Systems

Optical Measuring

Surface, Form and Contour

Measurement

Vision Measuring Systems

Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained

in this pamphlet, as well as other technical data are to be regarded as approximate average values. We therefore reserve the right to

make changes to the corresponding designs, dimensions and weights. The stated standards, similar technical regulations, descriptions and

illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General Trading Conditions

will apply. Only quotations submitted by ourselves may be regarded as defi nitive.

Mitutoyo Corporation

20-1, Sakado 1-Chome,

Takatsu-ku, Kawasaki-shi,

Kanagawa 213-8533, Japan

T +81 (0) 44 813-8230

F +81 (0) 44 813-8231

http://www.mitutoyo.co.jp

47.000511 (5) CNE, Printed in Japan