Mitutoyo Quick Scope Non Contact Vision Measuring Machine Qs L1020Af Users Manual

2015-02-09

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Vision Measuring Systems

QUICK SCOPE

Catalog No. E4142-359

Quick Scope Non-contact Vision Measuring
Machine Offer High Accuracy, Excellent
Affordability and Powerful Capabilities!

Quick Scope has been developed through Mitutoyo’s extensive experience
and leading-edge technologies in optics and precision measuring. It performs
complex, automatic measurements of batches of workpieces or prototype
work with more measuring and analysis capability than a profile projector or
traditional microscope.
• A color CCD camera provides real-life, sharp workpiece images.
• Available in CNC or manual version, with zoom or fixed magnification.
• Multiple lighting options allow users to customize their Quick Scopes
to meet their particular lighting needs.
• Navigation and Graphic functions allow easy operation and movement
around the part.
• One-click edge detection.
• Macro icon tools for many common measuring routines.
• Compact and light weight design fits where you need it.
• Powerful, Windows® based software is easy-to-use and intuitive.
Windows is a reg istered trademark of Microsoft Corporation.

Model
CNC
Auto-focus
Ring light illumination
Zoom lens
Control box
Programmable
illumination adjustment
QSPAK

QS
O
O
O
O
▲
O

QS-L
—
O*1
O
O*2
O
O

QS-E
—
—
▲
—
—
—

O

O

O

O: Provide ▲: Available as option —: Not available
*1QS-L1020AF, QS-L1020ZAF
*2QS-L1020Z, QS-L1020ZAF

Easy-to-use Manually-operated System

QS-L1020Z

Features/benefits
• Excellent surface observation model for a wide variety of workpieces.
• 0.1µm resolution and 150mm (6") Z-axis range.
• Power zoom allows for easy and fast magnification change.
(QS-L1020AF is a fixed-magnification type)
• Fine illumination capability allows for lighting changes to match workpiece requirements.
• The quick release system in the stage allows instant switching between a coarse
movement and a fine movement.
• Quick Navigation function allows the user to do repeat measurements quickly.
• An auto-focus function is available for QS-L1020AF and QS-L1020ZAF.

2

QS-L1020AF
QS-L1020ZAF
with auto-focus unit
Quick
release
system

Excellent Performance-cost Ratio CNC System

QS200Z

Features/benefits
• Surface, contour and fiber-optic ring light illumination options allow users to configure the
QS lighting to meet a variety of measurement needs.
• Powerful, Windows® based QSPAK software is easy to use and offers a wide spectrum of
measuring and analysis capabilities.
• Functions include zoom, auto-focus, measurement playback, one-click edge detection,
graphic display, 48 different macros, and a pattern matching function for several common
part features.
• X,Y stage can be controlled by mouse or through the optional multi-function control box.

Most Affordable Manually-operated System
Estimated times to measure common
workpieces with Quick Scope
compared to a traditional microscope:
Workpiece
Lead frame
P.C.B.

QS (CNC)
9 minutes
6 minutes

QS-L
18 minutes
20 minutes

Microscope
60 minutes
60 minutes

Z-axis focus grip

QS-E1020

Features/benefits
•
•
•
•
•

The most affordable Quick Scope model.
0.1µm resolution and 150mm (6") Z-axis range.
Magnification can be adjusted by changing objectives.
Excellent observation/measurement for a single workpiece.
The quick release system in the stage allows instant switching between a coarse movement
and a fine movement.
• An optional fiber-optic ring light is available.
• Graphic and Navigation functions allow for quick maneuvering around the workpiece.
• Part programs are easily created in the Windows® based QSPAK software.

3

Space Saving and Compact Design Makes Quick
Scope Easy-to-use and Affordable!

True color image processing function

Series
Built-in control unit for QS
The illumination intensity and zoom lens control
unit is built-in to the housing for protection.

A color CCD camera is used to provide
for realistic workpiece observation and
measurement. The color image can be captured
and stored as a bitmap image for other uses and
can be printed out.

Print sample
of video printer

QS250Z

Easy operation with multi-function
control box (optional accessory)
Counter zero-set key

Fiber-optic ring light
illumination

Illumination control key

Surface (coaxial)
illumination

Data entry key

Zoom lens magnification control key

Fiber-optic ring light provides sharp, clear
images of your workpiece (QS and QS-L models)

Contour (stage) illumination

In addition to surface and contour illumination, the QS and QS-L models of Quick Scope are equipped
with a fiber-optic ring light as standard equipment, providing clear color images without shadows.

4

Series
Power controller unit for the Auto-focus type
The Auto-focus type includes a separate power controller that controls
illumination and zoom. In the repeat mode, the power unit automatically
recalls and sets the illumination and zoom magnification according to
settings created in the learn mode. This means automatic measuring for
batches of the same part can be performed with very high repeatability.

QS-L1020ZAF

200x100mm X,Y table
with linear scales

Examples of workpieces
1.0X

0.5X

3.5X

Optional objectives

2.0X

The QS-E1020 and QS-L1020AF allow for
three different magnification settings (42X,
105X, and 210X) through the simple and
easy changing out of objectives.

8-Step programmable power zoom lens (QS & QS-L* models)
The programmable power zoom lens provides zoom magnifications from 21X to 147X and
variable illumination intensity for tailoring your part measurement routines. Image gap and
pixel calibration take place automatically.
*QS-L1020AF is a fixed-magunification type.

02ALA400 1X objective
02ALA410 2.5X objective
02ALA420 5X objective

5

QSPAK—A unique vision measuring software system
that provides powerful measuring capabilities and
comprehensive measurement analysis
• QSPAK operates in a Windows® based operating system for easy operation with on-screen dialog.
• All operations can be performed on-screen for maximum operator efficiency: measuring, workstage drive,
zoom control, illumination, data processing, and printing.
• Macros include one-click edge detection
for fast distance and angle calculation, and
circle measurement—
just by clicking on the icon and then the
feature on the screen.
• Easy X,Y table navigation function provides
on-screen instructions for automatic
measurement or repeat
measurements.
• Template matching and manual pattern
matching functions allow for comparison to
many common part forms.
• Bit-map image storage capability.

For observation/comparison of a form
• Template matching function
• Manual pattern matching function

For repeated measurement/auto-measurement
• Stage navigation function (QS)
• Quick navigation function (QS-L, QS-E)
• Graphic function
• External data output function
• Statistical calculation function

For simple measurement
• One-click edge detection tool function
• Smart tool function
• User macro function

One click edge detection
Just by clicking the mouse near the edge of a
workpiece, QSPAK automatically scans the edge and
detects it, showing its coordinates. This function also
works with the point tool, box tool, circle tool and
auto-focus tool.

➧
➧
6

Macro functions

Smart tool

The function window allows easy selection of macro icons for 48
different measurements. Macros are shown on three different
pages, easily accessed by tabs located along the bottom edge of the
window. Using the macro function,
QSPAK automatically selects the appropriate measuring tool to
detect workpiece edge and calculate the appropriate feature:
diameter, radius, etc.

By moving an image into the central measuring circle,
QSPAK automatically scans and detects the clearest
edge and centers it in the circle. It’s faster and more
accurate than using a profile projector or microscope
with cross-hairs.

➧
Template tools
Standard templates
The standard templates function as reticles of
microscope.

Manual pattern matching

Grid

Different templates can be generated from the master workpiece
which are not included in the standard and extended template
sections. Upper and lower tolerance levels can be added onto the
master workpiece template by entering the tolerance values via the
keyboard. This allows the user to customize templates for individual
workpieces.
Lower limit value
Upper limit value

Cross hair
Concentric circles

Extended templates

Design value

Four other templates are available as extended template: cross,
circle, square and angle. The size of a diameter, a distance, an
angle, etc. can be changed just by entering a desired value with the
keyboard. It allows simple comparison measurements, only much
faster and more accurately than with a profile projector.

Cross

Circle

Input the edges by using
the manual tool.
Join the input points to
complete the template.

Square

Angle

7

Upper and lower
tolerance limits can
be added.

Stage navigation function (QS CNC model)
The stage navigation function allows X,Y stage movement with the mouse. It speeds
measurement and shortens part programming time by reducing stage overrun and short run.
For long travel, the user can click on the drawing image in the graphic window; short travel
is accomplished by clicking on the video window.
Step feeding is also possible on the QS model. By setting a desired value and clicking an
arrow (up, down, right, left) the stage will move by the entered value. In addition to the
machine coordinate system, the stage can be moved using the workpiece coordinate system.
The user can measure the workpiece without worrying about its positioning on the table.

Stage control through video
window

In addition to the machine coordinate
system, when moving the stage by step
feeding, the workpiece coordinate system is
available. The stage can be moved along the
workpiece coordinate system set.

➧

Stage control through graphic
window

Stage movement in the
workpiece coordinate system

Center coordinate
X: 0.000mm,
Y: 0.000mm

Current position

➧

➧
Target position

Click the mouse with "Ctrl" key, Quick
Scope moves to the position clicked.

Click the mouse with "Ctrl" key, the clicked
point will be centered on the display.

Repeat measurement navigation (QS-L model)

1. Start repeat-mode.

➧
Center coordinate
X: 5.000mm,
Y: 0.000mm

The Quick Scope QS-L can repeat measurement routines
(measuring commands, illumination settings, zoom lens
magnification, etc.) set in the Learn mode. The distance
from the current position (green cross-hairs at the center)
to the next target point (red cross-hairs) are indicated by
the counter above the screen. When moving to the next
measurement point, all the operator has to do is move the
X,Y table until either the counter reads zero or by laying
the green cross-hairs on top of the red cross-hairs.

➧

Center coordinate
X: 2.500mm,
Y: 0.000mm

3
2

1

➧
2. Move the stage to place the
green cross-hairs on top of
the red cross-hairs.

3. As the green cross-hairs
approach the red cross-hairs
the next measurement point
comes into the screen.

8

Even though the workpiece is not placed
in parallel with the machine coordinate
system, after setting the workpiece
coordinate system, the stage can be
moved along the workpiece coordinate
system.

Output of measurement results
The measurement results obtained in the
Repeat mode can be output via the CSV
format which is compatible with application
software such as Microsoft Excel®. QSPAK
can help the operator create an inspection
chart.

Graphic window

Application software (optional)

The measurement results and measured elements are plotted in the
graphic window in real-time. By using this function the operator
can check the current
measuring position at
a glance. The graphic
window can be used for
geometrical
calculation between
features to speed up
measurement.

MeasureReport/E
MeasureReport/E is a Microsoft Excel® based inspection report
creation software, capable of formatting the measured data from
Quick Scope into an inspection report that can be automatically
printed out. Statistical calculation, GO/NG judgment and printing
out can be dealt with macro commands. Thus, the time and cost
involved in creating an inspection report can be reduced dramatically
over the conventional way. Furthermore, the layout of inspection
report forms can be arranged as required with graphical/image
pasting functions.
Note) MeasureReport/E does not include Microsoft Excel
It needs to be provided by the user.

Icon editor function
The layout for the macro icons in the function window and the
tool icons in the tool window can be easily changed by the user for
increased efficiency.

CAD-Import & Export
The CAD-Import & Export program converts the workpiece CAD
data (IGES or DXF format) so that it can be brought into QSPAK.
This allows part programs to be created in
QSPAK directly from the CAD data, saving time and eliminating data
entry errors.
• Nominal values for each measurement are automatically converted
and imported into QSPAK.
• The X,Y stage can be quickly moved to a position specified in the
CAD data.
• Dimensional calculations between elements can be done in the
graphic window.

Smart editor function
A series of operation procedures such
as moving the X,Y table, changing
magnifications, etc., can be displayed
as a flow chart for quick reference or
teaching new operators measuring
routines. This function also allows part
programs to be edited by using the edit
screen.

Security function
This function limits access to the QSPAK operation by requiring
a password for access. This prevents unauthorized users from
changing part programs, measuring conditions, etc.

9

Dimensions
(Zoom type)
(Zoom type)
(Fixed-magnification type)
(Fixed-magnification type)

QS-L1020Z (Zoom type)

465 (18.31")

94
(3.70")

815 (32.09")

350 (13.78")
618 (24.33")

174
(6.85")

55 224 (8.82")
(2.17")

337 (13.27")
752 (29.61")

136
(5.35")

SPECIFICATIONS
Model
Range

QS200Z/QS200
X-axis
Y-axis
Z-axis

Resolution
Length standard
Measuring accuracy (at 20°C)
Machine operation
Auto-focus function
Magnification on 17" monitor
(Select either the power-zoom lens type
or the fixed-magnification type.)
Image detecting unit
Illuminations
Table glass size
Maximum workpiece height
Maximum workpiece weight
Power supply
Power consumption
Dimensions (WxDxH)
Mass

Surface
Contour

Main unit
Power unit
Main unit
Power unit

QS250Z/QS250
200mm (8")

200mm (8")

250mm (10")
100mm (4")
0.0005mm
Reflective linear encoder
XY: (2.5+6L/1000)µm, Z: (5+6L/1000)µm
CNC/manual (motor-driven)
Maximum drive speed: 80mm/s
Maximum acceleration: 250mm/s2
Provided as standard
QS200Z/250Z: 21X - 147X (8-step zoom)
QS200/250: 42X†/105X††/210X†††
†
when using 1X objective (02ALA400)
††
when using 2.5X objective (02ALA410)
†††
when using 5X objective (02ALA420)
High-resolution 1/3" color CCD camera
Co-axial light, fiber-optic ring light
Stage light
269x261mm (10.59"x10.28")
269x311mm (10.59"x12.24")
110mm (4.33")
10kg (22 lbs.)
100V - 240V AC
1300VA at max.
465x815x663mm (18.31"x32.09"x26.10")
—
76kg (168 lbs.)
—

*When using 2.5X objective or the zoom lens in 2.5X magnification (Magnification on monitor: 105X), L= Measuring length (mm)

PC Operation Environment
PC type
CPU

Monitor
Peripherals

10

Processor
Memory
Hard disk
3.5" floppy disk drive
CD-ROM drive
Expansion slot (PCI)
OS
Screen size
Display

IBM PC-compatible
Intel Pentium III or faster
128MB or more
10GB or more
1 or more
1 (12X or faster)
2 or more (w/cooling fan)
Windows2000
17-inch
SVGA-color (1024x768 dots)
Keyboard, mouse

20 (0.79")

160
(6.30")

640 (25.20")
662 (26.60")
682 (26.85")

663 (26.10")

QS200Z
QS250Z
QS200
QS250

QS-L1020AF (Auto-focus type)
QS-L1020ZAF (Zoom and Auto-focus type)

QS-E1020

350 (13.78")
618 (24.33")

174
(6.85")

337 (13.27")
55 224 (8.82")
(2.17")
700 (27.56")

84
(3.31")

640 (25.20")
662 (26.60")
682 (26.85")
350 (13.78")

94
(3.70")

174 (6.85")

618 (24.33")

337 (13.27")
55 224 (8.82")
(2.17")
752 (29.61")

136
(5.35")

20 (0.79")

94
(3.70")

20 (0.79")

640 (25.20")
656 (25.83")
676 (26.61")

Unit: mm (inch)

SPECIFICATIONS
QS-L1020Z

QS-L1020ZAF/QS-L1020AF
200mm (8")
100mm (4")
150mm (6")
0.0001mm
Reflective linear encoder
XY: (3+20L/1000)µm, Z: (5+6L/1000)µm

QS-E1020
200mm (8")
100mm (4")
150mm (6")
0.0001mm
Reflective linear encoder
(3+20L/1000)µm

Manual

Manual

Not available
Provided as standard
QS-L1020Z, QS-L1020ZAF: 21X - 147X (8-step zoom)
QS-L1020AF: 42X†/105X††/210X†††
†
when using 1X objective (02ALA400)
††
when using 2.5X objective (02ALA410)
†††
when using 5X objective (02ALA420)
High-resolution 1/3" color CCD camera
Co-axial light, fiber-optic ring light
Stage light
240x140mm (9.44"x5.51")
150mm (5.90")
10kg (22 lbs.)
100-120V/220-240V AC ±10%
160VA at max.
500VA at max.
618x752x682mm (24.33"x29.60"x26.85")
618x700x676mm (24.33"x27.55"x26.61")
300x300x66mm (11.81"x11.81"x2.59")
188x430x380mm (7.40"x16.92"x14.96")
63kg (139 lbs.)
58kg (128 lbs.)
3kg (6.6 lbs.)
14kg (31 lbs.)

Not available
42X†/105X††/210X†††
†
when using 1X objective (02ALA400)
††
when using 2.5X objective (02ALA410)
†††
when using 5X objective (02ALA420)
High-resolution 1/3" color CCD camera
Co-axial light
Stage light
240x140mm (9.44"x5.51")
150mm (5.50")
10kg (22 lbs.)
100-120V/220-240V AC ±10%
160VA at max.
618x752x682mm (24.33"x29.60"x26.85")

—
57kg (126 lbs.)

—

Zoom Lens Specifications for QS200Z, QS250Z, QS-L1020Z, and QS-L1020ZAF
Lens magnification
(8-step)
Magnification
on monitor
View fields
Working distance

0.5X

0.65X

0.85X

1X

1.5X

2X

2.5X

3.5X

21X

27X

36X

42X

63X

84X

105X

147X

9.6x7.2mm
(.378"x.283")

7.47x5.6mm
(.294"x.22")

5.6x4.2mm
(.22"x.165")

2.4x.1.8mm
(.094"x.071")

1.92x1.44mm
(.076"x.057")

1.4x1mm
(.055"x.039")

4.8x3.6mm
3.2x2.4mm
(.189"x.142") (.126"x.094")
55mm (2.17")

11

OPTIONAL ACCESSORIES

02ATE760
02AKN020
02ALA400
02ALA410
02ALA420

Machine table
Calibration glass chart
Objective 1X*
Objective 2.5X*
Objective 5X*

Calibration
glass chart

Order No.
Magnification
Magnification
on monitor
View field
Working distance

02ALA400
1X
42X

02ALA410
2.5X
105X

02ALA420
3.5X
147X

4.8x3.6mm
34mm

1.92x1.44mm
34mm

0.96x0.72mm
33.5mm

176-305

*Can not be used for the power zoom type Quick Scope.

176-107

02APW610
02ATD415
937179T
12AAA645
12AAA646
12AAA643
12AAA644
359-643❚

Control box for QS CNC
Joystick box for QS CNC
Foot switch
Color filter (GIF) for QS-E
Color filter (LB80) for QS-E
Color filter (ND2) for QS-E
Color filter (ND8) for QS-E
Fiber-optic ring light unit for QS-E

172-197

(Suffix code according to AC line voltage: C for 110V AC,
A for 120V AC, D for 120V AC, E for 240V AC, no suffix for 100V AC)

176-305
176-310
172-197
176-107
172-378

Rotary table Ø183mm
Stage adapter (B)
Swivel center support**
Holder with clamp**
V-block**

172-378

**Can be used with Stage adapter (B) (176-310) for QS-L and QS-E.

12

SYSTEM DIAGRAM

QS CNC Series
QSPAK
Personal Computer
(Keyboard, mouse,
17-inch display, printer)
Calibration Glass Chart
(02AKN020)

Quick Scope Main Unit
High-resolution
Color CCD Camera

Contour Illumination
(Stage Light)

QS200Z/250Z
Programmable
Power Zoom Lens
(0.5X - 3.5X)
QS200/250

Objectives
1X (02ALA400)
2.5X (02ALA410)
5X (02ALA420)

1X Tube Lens

Surface Illumination
(Coaxial Light)

Foot Switch
(937179T)

Fiber-optic Ring Light

Joystick Box
(02ATD415)

QS Controller Unit
(Light Source Unit)

QS-L Series

Quick Scope Main Unit

QSPAK
Personal Computer
(Keyboard, mouse,
17-inch display, printer)

High-resolution
Color CCD Camera

Contour Illumination
(Stage Light)

QS-L1020Z, QS-L1020ZAF

Surface Illumination
(Coaxial Light)

Calibration Glass Chart
(02AKN020)

Programmable
Power Zoom Lens
(0.5X - 3.5X)

Fiber-optic Ring Light

QS-E Series
QSPAK
Personal Computer
(Keyboard, mouse,
17-inch display, printer)
Calibration Glass Chart
(02AKN020)
Objectives
1X (02ALA400)
2.5X (02ALA410)
5X (02ALA420)

Control Box
(02APW610)

Machine Table
(02ATE760)
Foot Switch
(937179T)

Control Box

QS-L1020AF
Objectives
1X (02ALA400)
2.5X (02ALA410)
5X (02ALA420)

Machine Table
(02ATE760)

Power Controller Unit
for Auto-focus Type
(Light Source Unit)

1X Tube Lens

Quick Scope Main Unit
Fiber-optic Ring Light Unit
100V AC (359-643)
110V AC (359-643C)
120V AC (359-643A)
220V AC (359-643D)
240V AC (359-643E)

High-resolution
Color CCD Camera
1X Tube Lens
Contour Illumination
(Stage Light)

Color Filters
GIF (12AAA645)
LB80 (12AAA646)
ND2 (12AAA643)
ND8 (12AAA644)

Surface Illumination
(Coaxial Light)

Rotary Table Ø183mm
(176-305)
Stage adapter (B)
(176-310)
Swivel Center Support
(172-197)
Holder with Clamp
(176-107)
V-block
(172-378)

Foot Switch
: Standard accessory

: Optional accessory

: Select either when ordering

Specifications are subject to change without notice.

13

Vision Measuring Systems
Surface, Form and Contour
Measurement
Optical Measuring
Sensor Systems
Hardness Measuring
Digital Scale and DRO Systems
Small Tool Instruments and
Data Management

Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained
in this pamphlet, as well as other technical data are to be regarded as approximate average values. We therefore reserve the right to
make changes to the corresponding designs, dimensions and weights. The stated standards, similar technical regulations, descriptions and
illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General Trading Conditions
will apply. Only quotations submitted by ourselves may be regarded as definitive.

Mitutoyo Corporation
20-1, Sakado 1-Chome,
Takatsu-ku, Kawasaki-shi,
Kanagawa 213-8533, Japan
T +81 (0) 44 813-8230
F +81 (0) 44 813-8231
http://www.mitutoyo.co.jp

47.000511 (5) CNE, Printed in Japan

Coordinate Measuring Machines



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Trapped                         : False
Creator                         : Adobe InDesign CS (3.0.1)
Producer                        : Adobe PDF Library 6.0
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