Mobix Wireless Solutions 3000 DATA COLLECTION SYSTEM User Manual

Mobix Wireless Solutions LTD DATA COLLECTION SYSTEM Users Manual

Users Manual

nn--DDNNeettDDaattaaCCoonncceennttrraattoorrPPrroodduuccttmmooddeell::CC11000000//22000000//33000000MMaannuuaallVersion 1.0May 2011
Page 2 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482GENERAL .................................................................................................................................... 3MAJOR COMPONENTS ............................................................................................................. 4SPECIFICATIONS ....................................................................................................................... 6CONNECTORS AND PERIPHERALS ....................................................................................... 7GENERAL VIEW..................................................................................................................................................................7LIGHT EMITTED DIODES (LED).........................................................................................................................................8BB2 BOARD .......................................................................................................................................................................8CONNECTORS.....................................................................................................................................................................9JUMPERS CONFIGURATIONS .............................................................................................................................................10INSTALLATION ........................................................................................................................ 11MOUNTING: .....................................................................................................................................................................11POWER:............................................................................................................................................................................11LCD (DISPLAY): ..............................................................................................................................................................11SAFTEY ...................................................................................................................................... 11OPERATING: ............................................................................................................................. 12TROUBLESHOOTING .............................................................................................................. 14APPENDIX ................................................................................................................................. 16
Page 3 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482GeneralThe n-DNet™ Concentrator is a key component in managing segments of the Mobixpatentedn-Dimensional Network (see box for n-DNet™ description.) On one end, theConcentrator controls communications with a cluster of up to 1000 meters and on theother end it connects to the MDM Server. The Concentrator communicates with themeters over the simultaneous RF and PLC n-Dimensional mesh network. Mobixadvanced n-DNet™ technology provides unprecedented advantages in data availability,solution topology and price/performance.Actual meter connectivity is achieved either by a meter embedded/connected n-DNet™component or through a network node such as an n-DNet™ Hub. To connect to theMDM server, the Concentrator supports multiple IP based options such as wirelessGPRS, LAN or Wi-Fi.
Page 4 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482Major ComponentsThe Concentrator has many major hardware components on board – altogether bringthe power and flexibility to adapt it for almost any end system.Power supplyoSmart protecting operational power supply unit. Thehardware is equipped with power stabilizers and filters,protecting the board from hazardous input voltage levels andensuring the operational power is steady and strong.oThe PS unit is built to meet international safety and noisefiltering standards.Internal Modem (incase of an upgrade)oThe concentrator needs to communicate not just with themeters but also with the ‘outside world’ - it communicateswith a remote server (Management) for receiving commandsor sending information.oThe concentrator has an internal GPRS modem for thatcause.Secondary serial communication ports (RS232)oIn addition to the serial port associated with the modem, theconcentrator provides 2 second serial RS232 ports, allowingfor connecting to an n-DNet NIC, PLC modem, RFtransceiver, Bluetooth device or a direct serial connection toa meter.oAn external serial connector is located on the concentratorbox and used to connect a handheld reader for datadownload.RTCoFor providing an accurate time keeping even without externalupdates the concentrator includes an internal Real TimeClock mechanism. It is capable of keeping the time and date
Page 5 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482for long periods without external power (in case of powershutdowns for example).LCDoThe concentrator has a built in LCD for 240x128 dots display.MemoryoIn addition to a large internal RAM, the concentrator isequipped with a 2MB flash memory for storing data. Thismemory is non-volatile and can store the data even withoutpower.n-DNet NICoThe concentrator communicates with the n-DNet networkusing the internal n-DNet NIC. It provides simultaneouscommunication over both PLC (power line) and RF.
Page 6 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482SpecificationsInput VoltagePower supply unit: 100-130VAC (47-440Hz)internal circuit: 9 – 30 VDCCircuit operational voltage 5 VDCCurrent consumption 200mA (Normal)550mA – 1500mA (OEM modem attached)InterfacesExternal RS232 port (D-type 9-pin connector)Two 6 pin connectors (internal) for different operationmodes (Prog, Normal, AVL, Modem).Software download through main RS232 port.2 LEDs (internal).External 4x4 keypad.RF 915MHzPLC 100-400KHz FCC, Cenelec and ARIB compatibilityEnclosureIP65Length: 250 mmWidth: 160 mmHeight: 92 mmEnvironmental Operating temperature Range: -30º to +70ºCHumidity: 0% to 95% noncondensingFor installation indoors or semi outdoors (protected byroof)
Page 7 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482 Connectors and PeripheralsGeneral viewLCDAC powerinput (3ph)KeypadLocalcommunication port
Page 8 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482Light Emitted Diodes (LED)Two internal LED on the board provide useful visual information while running andmaintaining the BB2.LED Legend:LEDDEFINATIONSTATETopMCU Module StateBottomPowerON - NormalOFF- NO PowerBB2 boardMCU StatePower StateCon 2 Con1
Page 9 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482ConnectorsCONNECTORPin #DEFINATIONSTANDARDVALUEFUNCTION1,2Top 2 PinsGNDGNDPOWER3,4Bottom 2 Pins9V-40V DCMAX Current2.0AMCU +modemPower1-3Input 1-30-5VDry Contactinput4-6Input 4-60-5VAnalog input7-9Output 7-90-5VDry ContactoutputInputs Con10GNDGNDGND2TX1RS232Programmingcomm. port3RX1RS232Programmingcomm. portCon 1DB95GNDGNDGND2TX0RS232PLC/RFcomm. port3RX0RS232PLC/RFcomm. portCon 2DB95GNDGNDGNDPin 1GNDPWRInputs Con
Page 10 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482Jumpers configurationsThe BB2 (internal) PCB offers 4 jumpers (J1,J2,J3,J4) for different operations such asprogramming, communication, testing etc.In normal operation mode, the jumper configurations should be as follows:CPU mode jumpers:J1J3Communication port (CON2) jumpers:J2J43 2 11 2 3
Page 11 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482InstallationMounting:The concentrator should be mounted on a wall or pole using at least two mountingpoints. The mounting is done using the supplied mounting plates, connected to theback of the concentrator box.Power:The required power supply is 85-265VAC (47-440Hz). The concentrator has an internalconnector for a standard power cable (Line,Neutral,Gnd) coming from existing powersource in the field.This source will supply both power and the communication medium for the system,therefore, it should be of the highest quality possible.The cable should be passed through the PG connector at the bottom of the box, andthen the connector should be tightened on it for sealing.Safety Note: The power should be connected after all settings and mounting were doneLCD (display):The LCD will turn on when power is supplied to the unit.SafteyThe concentrator is compliant with various safety standards including FCC/CE. Itsinternal powersupply is compliant with UL and CE standards. The concentrator should be connectedonly to 100-230Vac power source. Damages to the phone caused by using otherunsupported powersources would not be covered by the manufacturer’s warranty.
Page 12 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482Operating:Turning ON the Concentrator Unit:1) Connect the mains cable to the internal connectorIf power is not turned on (power led stays off), check for livepower in the mains.2) The LCD will show the application software version3) Meanwhile, the BB2 LED will start functioning, as followed:POWER LED (RED) should be always ONMCU LED (Green) – Starts blinking slowly, and after a fewminutes (when modem connects to the network) it shouldstay permanently ON.4) The concentrator will show the current time as stored in the RTC.Important notice: The concentrator will get a time updatefrom a connected hand held terminal or from the remoteserver if modem is installed.5) At that point the system is ready for complete operation
Page 13 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482The FCC Wants You to KnowThis equipment has been tested and found to comply with the limits for a Class Bdigital device, pursuant to Part 15 of the FCC rules. These limits are designed toprovide reasonable protection against harmful interference in a residential installation.This equipment generates, uses and can radiate radio frequency energy and, if notinstalled and used in accordance with the instructions, may cause harmful interferenceto radio communications. However, there is no guarantee that interference will notoccur in a particular installation. If this equipment does cause harmful interference toradio or television reception, which can be determined by turning the equipment offand on, the user is encouraged to try to correct the interference by one or more of thefollowing measures:a) Reorient or relocate the receiving antenna.b) Increase the separation between the equipment and receiver.c) Connect the equipment to an outlet on a circuit different from that to whichthe receiver is connected.d) Consult the dealer or an experienced radio/TV technician.FCC WarningA distance of at least 20cm. between the equipment and all personsshould be maintained during the operation of the equipment.Modifications not expressly approved by the manufacturer couldvoid the user authority to operate the equipment under FCC Rules.NOTE: THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY RADIO OR TVINTERFERENCE CAUSED BY UNAUTHORIZED MODIFICATIONS TO THISEQUIPMENT. SUCH MODIFICATIONS COULD VOID THE USER’S AUTHORITY TOOPERATE THE EQUIPMENT.
Page 14 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482TroubleshootingPlease follow the troubleshooting section in case of encountering troubles with thissub-section1) The BB2 is plugged to the power supply but Power LED or LCDremains in OFF state.Check if power supply is turned ON (if this option exists)Check if power supply plug is connected well to the BB2Check if LCD cable is connected to the BB2Check the input voltage level of the BB2. It should be inrange of 9 – 30 VDCConsider replacing the power cableConsider replacing the BB22) The BB2 is plugged to the power supply but LCD shows a staticblack/half black displayVerify correct jumper configuration on J3 (see jumperconfigurations)Verify LCD cable is connected correctlyMake sure BB2 was programmed with the current sw version3) The MCU LED blinks continuosly without switching to permanentON state – modem cannot connect to the network (if modem isconnected)Make sure the communication parameters are correct (APNdomain, IP, Port etc)Check the SIM card – it should be inserted correctly in placeand with a correct GPRS packageMake sure the modem is firmly connected to the board4) No time appears on the display after 5 minutes from power on (ifmodem is connected)In GSM modems: Ensure the SIM card is installed properlyinside the modemThere are few countries (like Peru) were this procedure takeslong time. That is normalChange the position of the modem’s antenna. Either thereceiving signal is poor or the network cannot ‘hear’ themodem well.
Page 15 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482Turn the power OFF and ONConsider replacing the antennaConsider locating the BB2 elsewhere (if possible)5) A request was sent to the concentrator by the handheld reader,but nothing happened afterwardsEnsure RS232 serial cable is correctly connectedVerify Bluetooth device operation (if existing)Make sure you are using a compatible handheld reader withlatest swPower reset the concentrator and try again6) The concentrator shows meters in its list but there are noreadingsMake sure that the meters details are correct (ID)Check that the communication wires are connected to CON2on BB2Check that the communication wires are connected to PLCVerify that TX LED on the PLC is blinking from time to timeVerify correct jumper configuration on J4 (see jumperconfigurations)7) The PLC shows constant TX or none at allCheck that the communication wires are connected to CON2on BB2Check that the communication wires are connected to PLCVerify correct jumper configuration on J4 (see jumperconfigurations)
Page 16 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482Ofir Appelbaum Technical SupportR&D Engineer Tel. +972-3-9213484 (Sun-Thu, 09:00 – 18:30)Tel +972-3-9213484 (ext. 36) Fax +972-3-9213482E-mail ofir_appelbaum@mobix.com E-mail info@mobix.comAPPENDIXGeneral schematicGSM antenna inData portAC in
Page 17 of 17Mobix Wireless Solutions ltd. Tel. +972-3-921348488 Gisin St. Fax +972-3-9213482Petah-Tikva, 7160 Web www.mobix.comISRAEL E-mail info@mobix.com88 Gisin St. Tel: +972-3-9213484Petach-Tikva 49170 Israel Fax: +972-3-9213482MountingWall Mounting plates

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