Motorola Solutions 89FC5797 Booster Amplifier User Manual

Motorola Solutions, Inc. Booster Amplifier

Exhibit D Users Manual per 2 1033 c3

APPLICANT:  MOTOROLA  INC. EQUIPMENT TYPE:  ABZ89FC5797EXHIBIT 8 INSTRUCTION MANUALSAn outline of the preliminary 800 MHz high power booster radio system manual is included in this package (in draftform).  Final manuals will be sent to the commission and/or telecommunication certification body (TCB) as soon asthey become available.  All of the descriptions and schematics in this filing are up to date and will be included inthe instruction and/or service manuals.
EMotorola, Inc. 2001All Rights ReservedPrinted in U.S.A.68P80801D55-A12/1/01-UPCommercial Government andIndustrial Solutions Sector1301 E. Algonquin Road, Schaumburg, IL 60196tCommercial Government andIndustrial Solutions Sector DigitalĆCapable Stationwith High Power BoosterFor Conventional and ASTRO SystemsVHF Range 2350 W Continuous Duty800 MHz150 W Continuous DutyTable of ContentsModel/Option Information xii....................................................................Foreword xvi................................................................................General Safety Information xviii.................................................................Performance Specifications xx..................................................................DESCRIPTIONDESCRIPTION 68P81097E11.........................................................Introduction page 1...................................................................Flexible Mechanical Design page 1.............................................................StateĆofĆtheĆArt Electrical Design page 2.........................................................Summary of Operating Features page 3.........................................................Station Components page 4...........................................................Functional Theory of Operation page 6.................................................Transmitter Circuitry Operation page 6..........................................................Receiver Circuitry Operation page 7.............................................................Station Control Circuitry Operation page 7.......................................................Wireline Interface Board Operation page 8.......................................................Power Supply Module Operation page 8.........................................................INSTALLATIONINSTALLATION 68P81096E88........................................................Pre-Installation Considerations page 2................................................Installation Overview page 2...................................................................Environmental Conditions at Intended Site page 3................................................Equipment Ventilation page 3..................................................................AC Input Power Requirements page 4...........................................................Equipment Mounting Methods page 4...........................................................Site Grounding and Lightning Protection page 5..................................................Recommended Tools and Equipment page 6.....................................................Equipment Unpacking and Inspection page 6....................................................Physical Dimensions and Clearances page 7.....................................................Ċcontinued on next page Ċ
ii 12/1/0168P80801D55-AMechanical Installation page 12........................................................Unpacking the Equipment page 12............................................................Mounting Procedures page 14................................................................Stacking Cabinets page 16...................................................................Stacking Modular Racks page 17..............................................................AntiĆVibration/EMI Screws page 18.............................................................Electrical Connections page 19........................................................Power Supply Connections page 19...........................................................RF Cabling Connections page 22..............................................................Connecting Telephone Lines page 25..........................................................Connecting V.24 Board page 28...............................................................Connecting External Reference page 29........................................................Post-Installation Checkout page 30....................................................Applying Power page 30......................................................................Verifying Proper Operation page 30............................................................Proceeding to Optimization page 32...........................................................OPTIMIZATIONOPTIMIZATION 68P81086E72........................................................Description page 1....................................................................OPERATIONOPERATION 68P81097E12...........................................................Description page 1....................................................................Summary of Switches, Pushbuttons, and Connectors page 1.......................................Summary of LED Indicators page 1.............................................................MAINTENANCE & TROUBLESHOOTINGROUTINE MAINTENANCE 68P81086E39..............................................Introduction page 1...................................................................Routine Maintenance Overview page 1..........................................................Recommended Test Equipment page 1.................................................TROUBLESHOOTING 68P81097E13..................................................Introduction page 1...................................................................Troubleshooting Overview page 1..............................................................Recommended Test Equipment page 2.................................................List of Test Equipment page 2..................................................................Troubleshooting Procedures page 3....................................................Troubleshooting Overview page 3..............................................................Interpreting LED Indicators page 7..............................................................Interpreting Alarm Alert Tones page 14.........................................................Verifying Transmitter Circuitry (Station Exciter and Internal PA) page 16.............................Verifying Transmitter Circuitry (High Power Booster PA Deck) page 20..............................Verifying Receiver Circuitry (Analog Capable Stations) page 24...................................Verifying Receiver Circuitry (Digital Only Stations) page 27.......................................Using Radio Metering Panel for High Power Booster PA Deck page 29..............................Ċcontinued on next page Ċ
iii12/1/01 68P80801D55-AModule Replacement Procedures page 32..............................................General Replacement Information page 32......................................................Replacing Station Internal Power Amplifier Module page 34.......................................Replacing High Power Booster PA Deck page 35................................................Replacing High Power Booster PA Deck Front Panel page 36......................................Replacing Exciter Module page 37.............................................................Replacing Station Internal Power Supply Module page 38.........................................Replacing High Power Booster Power Supply Module(s) page 39..................................Replacing Station Control Module page 40......................................................Replacing Wireline Interface Board page 44.....................................................Replacing Receiver Module and/or Preselector Assembly page 46.................................Replacing ASTRO Modem Card page 48........................................................Replacing Station Backplane Board page 49....................................................Replacing High Power Booster Power Supply Backplane Board page 50............................Replacing Charger Control Board page 51......................................................Preselector Field Tuning Procedure page 52............................................Required Test Equipment page 52.............................................................VHF Tuning Procedure page 53...............................................................STATION MODULESRECEIVER CIRCUITRYRECEIVER MODULE (VHF Ranges 1 and 2; Includes Preselector) 68P81086E28.........Description page 1....................................................................General Description page 1....................................................................Overview of Circuitry page 1...................................................................Controls, Indicators, and Inputs/Outputs page 2........................................Functional Theory of Operation page 3.................................................Synthesizer and VCO Circuitry page 3...........................................................Preselector Filter Assembly page 4.............................................................Receiver Front End Circuitry page 4.............................................................Custom Receiver IC Circuitry page 4............................................................Address Decode and A/D Converter Circuitry page 5..............................................Voltage Regulator Circuitry page 5..............................................................RECEIVER MODULE (800 MHz) 68P81086E76.........................................Description page 1....................................................................General Description page 1....................................................................Overview of Circuitry page 1...................................................................Controls, Indicators, and Inputs/Outputs page 2........................................Functional Theory of Operation page 3.................................................Synthesizer and VCO Circuitry page 3...........................................................Receiver Front End Circuitry page 4.............................................................Custom Receiver IC Circuitry page 4............................................................Address Decode and A/D Converter Circuitry page 5..............................................Voltage Regulator Circuitry page 5..............................................................TRANSMITTER CIRCUITRYEXCITER BOARD (VHF, UHF, 800/900 MHz) 68P81086E24..............................Description page 1....................................................................General Description page 1....................................................................Overview of Circuitry page 1...................................................................Controls, Indicators, and Inputs/Outputs page 2........................................
iv 12/1/0168P80801D55-AFunctional Theory of Operation page 3.................................................Synthesizer and VCO Circuitry page 3...........................................................RF Switch Circuitry page 4.....................................................................Microprocessor Circuitry page 4................................................................TX Power Control Circuitry page 5..............................................................VHF POWER AMPLIFIER MODULE (25W R2) 68P81097E14...............................Description page 1....................................................................General Description page 1....................................................................Overview of Circuitry page 1...................................................................Controls, Indicators, and Inputs/Outputs page 2........................................Functional Theory of Operation page 3.................................................RF Signal Path page 3........................................................................Output Power Control page 3..................................................................Sense and Detect Circuitry page 4..............................................................Cooling Fans Control Circuitry page 6...........................................................800 MHz POWER AMPLIFIER MODULE (20W; 800 MHz) 68P810xxxxxnew..................Description page 1....................................................................General Description page 1....................................................................Overview of Circuitry page 1...................................................................Controls, Indicators, and Inputs/Outputs page 2........................................Functional Theory of Operation page 3.................................................RF Signal Path page 3........................................................................Output Power Control page 3..................................................................Sense and Detect Circuitry page 4..............................................................Cooling Fans Control Circuitry page 6...........................................................HIGH POWER BOOSTER POWER AMPLIFIER DECK 68P81097E38.....................Description page 1....................................................................Performance Specifications page 4....................................................Controls, Indicators, and Inputs/Outputs page 5........................................Interconnect Diagram page 8..........................................................Functional Theory of Operation (RF Board) page 11.....................................RF Signal Path page 11......................................................................Input Power Detect Circuitry page 11...........................................................On/Off Switch Circuitry page 11...............................................................Functional Theory of Operation (Control Board) page 12.................................Main Power Control Path Circuitry page 12......................................................DC Operating Voltages Circuitry page 13.......................................................RF Transistrors Biasing Circuitry page 13.......................................................PIN Diodes Driver Circuitry page 14............................................................Squaring Circuitry page 14....................................................................Fan Driver Circuitry page 14...................................................................Shutdown/Cutback Circuitry page 15...........................................................Thermometer Circuitry page 15................................................................Overcurrent Circuitry page 15.................................................................LED Logic/Driver Circuitry page 16.............................................................Ċcontinued on next page ĊCLONE QUANTAR 800/900SECTION, MODIFY FOR 800INTERNAL PA APPLICATIONEITHER ROLL IN 800 COVĆERAGE, OR CLONE ANDMODIFY TO CREATE NEW800 SECTION
v12/1/01 68P80801D55-AFunctional Theory of Operation (Low Pass Filter Board) page 17.........................RF Signal Path page 17......................................................................Forward/Reverse Power Detect Circuitry page 17................................................STATION CONTROL CIRCUITRYSTATION CONTROL MODULE (CLN1614) 68P81096E87...............................Description page 1....................................................................General Description page 1....................................................................Overview of Circuitry page 2...................................................................Controls, Indicators, and Inputs/Outputs page 4........................................Functional Theory of Operation (CLN7060A Control Board) page 6.......................Host Microprocessor/Host ASIC Circuitry page 6.................................................Non-Volatile Memory page 7..................................................................DRAM Memory page 7........................................................................External Line Interface Circuitry page 8..........................................................Digital Signal Processor (DSP) and DSP ASIC Circuitry page 9.....................................Station Reference Circuitry page 10............................................................HDLC Bus Control Circuitry page 10...........................................................Audio Interface Circuitry page 11..............................................................Input/Output Ports page 12...................................................................6809/MRTI Interface Circuitry page 12..........................................................Supply Voltages Circuitry page 13.............................................................Functional Theory of Operation (CLN7098A LED Board) page 14.........................Front Panel LEDs and Switches page 14........................................................Front Panel Connectors page 14...............................................................WIRELINE CIRCUITRYWIRELINE INTERFACE BOARD (4-WIRE) 68P81094E77...............................Description page 1....................................................................General Description page 1....................................................................Overview of Circuitry page 1...................................................................Controls, Indicators, and Inputs/Outputs page 2........................................Functional Theory of Operation page 3.................................................Functional Overview page 3....................................................................Description of Audio/Data Signal Paths page 7...................................................WIRELINE INTERFACE MODULE (8-WIRE) 68P81094E78.............................Description page 1....................................................................General Description page 1....................................................................Overview of Circuitry page 1...................................................................Controls, Indicators, and Inputs/Outputs page 2........................................Functional Theory of Operation page 3.................................................Functional Overview page 3....................................................................Description of Audio/Data Signal Paths page 7...................................................
vi 12/1/0168P80801D55-ABACKPLANESSTATION BACKPLANE BOARD 68P81097E16.........................................Description page 1....................................................................General Description page 1....................................................................Location of Backplane Connectors page 2..............................................Backplane Connectors Information page 3..............................................POWER SUPPLY BACKPLANE BOARD 68P81097E39..................................Description page 1....................................................................General Description page 1....................................................................Location of Backplane Connectors page 2..............................................Backplane Connectors Information page 3..............................................STATION POWER SUPPLY MODULES265W POWER SUPPLY MODULE (ac input) 68P81096E09..............................Description page 1....................................................................General Description page 1....................................................................Power Supply Module Simplified Block Diagram page 2...........................................Overview of Circuitry page 3...................................................................Performance Specifications page 6....................................................Controls, Indicators, and Inputs/Outputs page 7........................................Functional Theory of Operation (ACĆtoĆDC Converter Board) page 8......................Input Conditioning Circuitry page 8.............................................................Startup Delay Circuitry page 8..................................................................Boost/Power Factor Correction Circuitry page 9..................................................Battery Revert Trigger Circuitry page 9..........................................................VCC Supply Circuitry page 9...................................................................LED Status Indicators page 10................................................................Functional Theory of Operation (DCĆtoĆDC Converter Board) page 11.....................+14V Main Supply Circuitry page 11...........................................................+5V Supply Circuitry page 12.................................................................Battery Charger Control Circuitry page 12.......................................................Reference Voltage Circuitry page 12...........................................................Diagnostics Circuitry page 13.................................................................Address Decode Circuitry page 13.............................................................Startup/Shutdown Control Circuitry page 14.....................................................Functional Theory of Operation (Battery Charger/Revert Board) page 15..................Charger Supply Circuitry page 15..............................................................Pulse Width Modulator Circuitry page 16.......................................................Battery Revert Circuitry page 16...............................................................Current Mode Controller Circuitry page 16......................................................SPI Bus Interface Circuitry page 17............................................................Shutdown Circuitry page 17...................................................................Local Supplies Circuitry page 17...............................................................625W POWER SUPPLY MODULE (ac input) 68P81097E33..............................Description page 1....................................................................
vii12/1/01 68P80801D55-APerformance Specifications page 6....................................................Controls, Indicators, and Inputs/Outputs page 7........................................Functional Theory of Operation (ACĆtoĆDC Converter Board) page 8......................Input Conditioning Circuitry page 8.............................................................Startup Delay Circuitry page 8..................................................................Boost/Power Factor Correction Circuitry page 9..................................................Battery Revert Trigger Circuitry page 9..........................................................VCC Supply Circuitry page 9...................................................................LED Status Indicators page 10................................................................Functional Theory of Operation (DCĆtoĆDC Converter Board) page 11.....................+28V Main Supply Circuitry page 11...........................................................+14V Supply Circuitry page 12................................................................+5V Supply Circuitry page 12.................................................................Battery Charger Control Circuitry page 12.......................................................Reference Voltage Circuitry page 13...........................................................Diagnostics Circuitry page 13.................................................................Address Decode Circuitry page 13.............................................................Startup/Shutdown Control Circuitry page 14.....................................................Functional Theory of Operation (Battery Charger/Revert Board) page 15..................Charger Supply Circuitry page 15..............................................................Pulse Width Modulator Circuitry page 16.......................................................Battery Revert Circuitry page 16...............................................................Current Mode Controller Circuitry page 16......................................................SPI Bus Interface Circuitry page 17............................................................Shutdown Circuitry page 17...................................................................Local Supplies Circuitry page 17...............................................................Battery Control Board page 17................................................................
viii 12/1/0168P80801D55-AANCILLARY EQUIPMENTANTENNA RELAY OPTIONANTENNA RELAY (Option X371AA) 68P81097E34.....................................Description page 1....................................................................General Description page 1....................................................................Input and Output Connections page 2..................................................Option Complement page 3............................................................Performance Specifications page 3....................................................Mounting Locations page 4............................................................Functional Theory of Operation page 5.................................................TRIPLE CIRCULATOR OPTIONSVHF TRIPLE CIRCULATOR OPTION (Options X676AA-AC) 68P81097E36...............Description page 1....................................................................General Description page 1....................................................................Options Complement page 2..........................................................Performance Specifications page 3....................................................Inputs/Outputs page 4................................................................Functional Theory of Operation page 5.................................................MODEM OPTIONASTRO MODEM CARD (OPTION X437AA) 68P81086E38...............................Description page 1....................................................................General Description page 1....................................................................PERIPHERAL TRAY OPTIONPERIPHERAL TRAY (OPTION X696AA) 68P81097E37..................................Description page 1....................................................................General Description page 1....................................................................Options Complement page 2..........................................................Peripheral Tray Contents and Inputs/Outputs page 3....................................UHSO OPTIONULTRA HIGH STABILITY OSCILLATOR (UHSO; Option X873AA) 68P81088E08...........Description page 1....................................................................General Description page 1....................................................................Inputs/Outputs page 2................................................................Functional Theory of Operation page 3.................................................
ix12/1/01 68P80801D55-ASYSTEM APPLICATIONSRA/RT CONFIGURATION (TRC CONTROL) 68P81090E98..............................Overview page 1......................................................................Electrical Connections (RF Link) page 2................................................Console to Station 1 Wiring Connections page 2..................................................Station 2 to Station 3 Wiring Connections page 3.................................................Electrical Connections (Microwave Link) page 4........................................Console to Microwave Station 1 Wiring Connections page 4.......................................Microwave Station 2 to Station 3 Wiring Connections page 5.......................................RSS Programming page 6.............................................................TX Wireline Alignment page 7..........................................................Station 1 TX Wireline Alignment page 7..........................................................Station 2 TX Wireline Alignment page 7..........................................................Station 3 TX Wireline Alignment page 8..........................................................RA/RT CONFIGURATION (E&MKeying) 68P81090E99................................Overview page 1......................................................................Electrical Connections (RF Link) page 2................................................Console to Station 1 Wiring Connections page 2..................................................Station 2 to Station 3 Wiring Connections page 3.................................................Electrical Connections (Microwave Link) page 5........................................Console to Microwave Station 1 Wiring Connections page 5.......................................Microwave Station 2 to Station 3 Wiring Connections page 6.......................................RSS Programming page 8.............................................................TX Wireline Alignment page 9..........................................................Station 1 TX Wireline Alignment page 9..........................................................Station 2 TX Wireline Alignment page 9..........................................................Station 3 TX Wireline Alignment page 10........................................................FALL BACK INĆCABINET REPEAT FEATURE 68P81095E96.............................Overview page 1......................................................................Configuring the FBICR Feature page 4.................................................MAIN / STANDBY CONFIGURATION 68P81095E89.....................................Overview page 1......................................................................Electrical Connections page 2.........................................................Setting Wireline Impedance Jumpers page 4............................................RSS Programming page 5.............................................................Main/Standby Operation page 6........................................................Customizing Main/Standby Operation page 8...........................................DUAL CONTROL OF GATED ACCESS VIA TRC AND SAM 68P81096E11.................Overview page 1......................................................................Station RSS Programming page 4......................................................SAM RSS Programming page 8........................................................
x12/1/0168P80801D55-AINPUT/OUTPUT SPECIFICATIONS FOR EXTERNAL CONTROLLERS 68P81096E86.......Overview page 1......................................................................Electrical Connections page 2.........................................................Electrical Characteristics page 3.......................................................Editing Wildcard Tables page 8........................................................, MOTOROLA, QUANTAR, and ASTRO are trademarks of Motorola, Inc.
xi12/1/01 68P80801D55-ATHIS PAGE INTENTIONALLY LEFT BLANK
xii 12/1/0168P80801D55-AThe following equipment ordering scenario is used by the sales representative to equip a Quantar Stationwith High Power Booster with the proper hardware and firmware for specific system types and customerĆdefined options and features. The scenario is described here to explain the process and to show the strucĆture and contents of the various options and models.MODEL AND OPTION SELECTION PROCEDURE(INCLUDES MODEL/OPTION COMPLEMENTS)(Continued)The sales model is T5365A (as translated from C99ED/001C).1NOTE: The Sales Model includes only a TRN7795A Base Station Nameplate. EquipĆping the station with the proper modules is accomplished by ordering additional opĆtions, as described in the following steps.2A System Family Option must be selected as follows:Conventional AnalogConventional ASTRO VSELPConventional ASTRO CAISystem TypeX597X599X806FamilyOptionnnnVHF3The External Power Booster Option must be ordered as follows:Add 350W VHF External Power Booster ąCA00052External Power Booster OptionAdd350W800MHzExternalPowerBoosterąCA00116
xiii12/1/01 68P80801D55-A(Continued)5A cabinet or open rack option must be ordered as follows:CabinetsX308AG 46" CabinetX180AG 60" CabinetX36AF 70" Outdoor CabinetStandard Open RacksX832AF 7' Standard Open RackX882AF 7½' Standard Open RackX810AH 8' Standard Open RackModular RacksX741AH 30" Modular RackX742AG 45" Modular RackX743AG 52" Modular RackOption DescriptionThe Station Frequency/Power Option must be ordered as follows:OutputPowerFrequencyRangeVHF High BandRange 2(150-174 MHz)25WOptionX330AAVHF4If no other options are selected, Motorola's Order Processing appends the appropriate stanĆdard options (based on power and frequency band) to complete the station equipment list.The table on the next page shows the completed equipment lists for the available options.If additional options are desired, they must be added to the initial order form. Step 7 lists theavailable options and the impact each has on the standard equipment configuration.6OutputPowerFrequencyRange800 MHz20WOptionX250AA800 MHz
xiv 12/1/0168P80801D55-A(Continued)Quantar Station with High Power Booster(VHF Range 2; 350W Transmitter)(X308 46" Cabinet Selected in Step 5)VHFOption/KitX597AA Conventional System Family OptionCA00052AB Add External Power Amplifier BoosterCLD1291A High Power Booster PA Deck (VHF R2)CPN6087A High Power Booster Dual Power Supply ChassisX330AA VHF High Band Ranges1&2;25WTransmitterTLD3110B 25 W Power Amplifier Module (VHF R1 & R2)TKN8699A PA-to-Exciter RF CableTRN7480A Station Interconnect Board (Backplane)TRN7708A PA Module Front PanelCHN6100A AntiĆVibration/EFI Screws (2)X308AG 46" CabinetTHN6691A 46" CabinetCLN7516A HardwareTTN5040B Grommet KitX131AB Exciter Module (VHF HighĆBand Range 2)CLD1280A Exciter Module (Board and Hardware)CHN6100A AntiĆVibration/EFI Screws (2)X333AB Receiver Module (VHF HighĆBand Range 2)CLD1260A Receiver Module (Board, Preselector, Hardware)CLN7334A Receiver Module Front PanelTRN7799A VHF/UHF Tuning KitCHN6100A AntiĆVibration/EFI Screws (2)X43AV Booster Dual Power Supply Option (w/o Batt Chrgr)CPN1049F 265W Power Supply (AC input; w/o battery charger)CPN1070B 625W Power Supply (AC input; w/o batt chrg); Qty 2CLN7618A Dual Power Supply Chassis HardwareCPN6086A Front Panel, Dummy Charger ConnectorCLN7261A AC Line Cord Ferrite RFI Suppressor (Qty 3)CHN6100A AntiĆVibration/EFI Screws (2)X621AY Station Control Module (SCM); Standard EPIC IIICLN1614A Station Control ModuleTRN7476A SCM Internal SpeakerTKN8751A Internal Speaker CableX222AB Front Panel (Station Control Module)TGN6157A Station Control Module Front PanelCHN6100A AntiĆVibration/EFI Screws (2)X216AA Wireline Interface Module (WIM) (4-wire)CLN6955A Wireline Interface Board (4ĆWire)TKN8731A WIM CableCLN6816A RFI SuppressorC831AA Card CageTRN7479A Card Cage Assembly (12")X142AA Duplex Interface AssemblyTRN7494A Duplex Interface (includes ant. connector bracket)X249DD RF Cabling (High Power Booster)TKN8753A Receiver mini-UHF to N-type coax cableTKN9151A Internal PAĆtoĆHPB Deck coax cableCKN6456A HPB PA DeckĆtoĆJunction Bracket (TX Out) coax cableX187AA Domestic Power Cable (Qty 3)TRN7663A AC Line CordX163AD Blank PanelsTRN7696A Dual Slot Wide Blank PanelCHN6100A AntiĆVibration/EFI Screws (2)X842AB Ethernet Termination KitCLN6885A Ethernet Termination HardwareX362AD PackingTBN6626A Packing for 46" CabinetX436BA Instruction Manual68P80801D55 Quantar Station with HiĆPwr Booster Functional ManualOptionfrom InitialSales OrderOptions/KitsInternally Addedby MotorolaOrderProcessingDescriptionSource
xv12/1/01 68P80801D55-A(Continued)Quantar Station with High Power Booster(800 MHz; 150W Transmitter)(X308 46" Cabinet Selected in Step 5)Option/KitX597AA Conventional System Family OptionCA00052AB Add External Power Amplifier BoosterCLD1291A High Power Booster PA Deck (VHF R2)CPN6087A High Power Booster Dual Power Supply ChassisX330AA VHF High Band Ranges1&2;25WTransmitterTLD3110B 25 W Power Amplifier Module (VHF R1 & R2)TKN8699A PA-to-Exciter RF CableTRN7480A Station Interconnect Board (Backplane)TRN7708A PA Module Front PanelCHN6100A AntiĆVibration/EFI Screws (2)X308AG 46" CabinetTHN6691A 46" CabinetCLN7516A HardwareTTN5040B Grommet KitX131AB Exciter Module (VHF HighĆBand Range 2)CLD1280A Exciter Module (Board and Hardware)CHN6100A AntiĆVibration/EFI Screws (2)X333AB Receiver Module (VHF HighĆBand Range 2)CLD1260A Receiver Module (Board, Preselector, Hardware)CLN7334A Receiver Module Front PanelTRN7799A VHF/UHF Tuning KitCHN6100A AntiĆVibration/EFI Screws (2)X43AV Booster Dual Power Supply Option (w/o Batt Chrgr)CPN1049F 265W Power Supply (AC input; w/o battery charger)CPN1070B 625W Power Supply (AC input; w/o batt chrg); Qty 2CLN7618A Dual Power Supply Chassis HardwareCPN6086A Front Panel, Dummy Charger ConnectorCLN7261A AC Line Cord Ferrite RFI Suppressor (Qty 3)CHN6100A AntiĆVibration/EFI Screws (2)X621AY Station Control Module (SCM); Standard EPIC IIICLN1614A Station Control ModuleTRN7476A SCM Internal SpeakerTKN8751A Internal Speaker CableX222AB Front Panel (Station Control Module)TGN6157A Station Control Module Front PanelCHN6100A AntiĆVibration/EFI Screws (2)X216AA Wireline Interface Module (WIM) (4-wire)CLN6955A Wireline Interface Board (4ĆWire)TKN8731A WIM CableCLN6816A RFI SuppressorC831AA Card CageTRN7479A Card Cage Assembly (12")X142AA Duplex Interface AssemblyTRN7494A Duplex Interface (includes ant. connector bracket)X249DD RF Cabling (High Power Booster)TKN8753A Receiver mini-UHF to N-type coax cableTKN9151A Internal PAĆtoĆHPB Deck coax cableCKN6456A HPB PA DeckĆtoĆJunction Bracket (TX Out) coax cableX187AA Domestic Power Cable (Qty 3)TRN7663A AC Line CordX163AD Blank PanelsTRN7696A Dual Slot Wide Blank PanelCHN6100A AntiĆVibration/EFI Screws (2)X842AB Ethernet Termination KitCLN6885A Ethernet Termination HardwareX362AD PackingTBN6626A Packing for 46" CabinetX436BA Instruction Manual68P80801D55 Quantar Station with HiĆPwr Booster Functional ManualOptionfrom InitialSales OrderOptions/KitsInternally Addedby MotorolaOrderProcessingDescriptionSource800 MHzSTILL NEEDS WORK...KITS BEING SETUP
xvi 12/1/0168P80801D55-AThe following lists available options that may be selected in addition to the standard modeland options (described in Steps 1 thru 6).7AVAILABLE HARDWARE OPTIONS FOR QUANTAR STATION with HIGH POWER BOOSTEROptionCategory Option and ComplementPowerSupplyAC Input SuppliesX30BM Booster Dual Power Supply Option (with Batt Chrgr)ąCPN1050G 265W Power Supply (AC input; w/ battery charger)ąCPN1071B 625W Power Supply (AC input; w/ batt chrg); Qty 2ąCLN7261A AC Line Cord Ferrite RFI Suppressor (Qty 3)ąCLN7619A Dual Power Supply Chassis HardwareąCLN7499A Battery Control BoardąTKN8786A Battery Temperature Sensor Cable (Qty 2)ąTKN8732A Battery Charger Cable Kit (Station Power Supply)ąCKN6719ABattery Charger Cable Kit (HPB Power Supplies; Qty 2)ąTRN5155A 10' Extension Cable w/connectors and fuse block (Qty 3)ąCLN7419A Station Internal Power Supply Front Panel w/ScrewsąCHN6100A AntiĆVibration/EFI Screws (2)WirelineInterfaceModuleX84AA Omit Standard Wireline Interface Module (WIM)X144AA Add 8-Wire Wireline Interface Module (WIM)CLN6956A 8-Wire Wireline Interface Board (WIB)TKN8731A WIM Cable KitCLN6816A RFI SuppressorAntennaRelayX371AA Add Antenna RelayTRN7664A Antenna Relay, Cables, and Mounting HardwareModem X437AA Add ASTRO ModemTRN7668A ASTRO Modem CardCirculatorX676AA Add Triple Circulator (VHF, 132-146 MHz)TYD4001A Dual CirculatorTLN3391A 50 Ohm Load with Heat SinkTYD4010A Low Pass FilterTRN7796A Fan, Peripheral TrayX676AB Add Triple Circulator (VHF, 144-160 MHz)TYD4002A Dual CirculatorTLN3391A 50 Ohm Load with Heat SinkTYD4010A Low Pass FilterTRN7796A Fan, Peripheral TrayX676AC Add Triple Circulator (VHF, 158-174 MHz)TYD4003A Dual CirculatorTLN3391A 50 Ohm Load with Heat SinkTYD4010A Low Pass FilterTRN7796A Fan, Peripheral TrayX676AQ Add Triple Circulator (800 MHz)TLF7320A Dual CirculatorTLN3391A 50 Ohm Load with Heat SinkTLF7340A Low Pass FilterTRN7796A Fan, Peripheral TrayUHSOX873AA Add Internal Ultra High Stability OscillatorCLN7012A BNC TerminatorCHN6100A AntiĆVibration/EFI Screws (2)CLN1477A UHSO ModuleąTTN5070CąUHSO BoardąTTN5071AąUHSO Housing and Front PaneląTTN5072AąUHSO 5 PPB Ovenized ElementPeripheralTrayX696AA Add Peripheral TrayTRN7751A Quantar Peripheral ShelfMiscellaneousHSN1000 External SpeakerTRN7738A External Speaker Hardware (bracket and cable)HMN1001A MicrophoneNote that the external speaker and microphone are not options and must beordered as line items on the STIC-1 order form.
xvii12/1/01 68P80801D55-AFOREWORDProduct MaintenancePhilosophyDue to the high percentage of surfaceĆmount components andmulti-layer circuit boards, the maintenance philosophy for this prodĆuct is one of Field Replaceable Unit (FRU) substitution. The station iscomprised of selfĆcontained modules (FRUs) which, when determinedto be faulty, may be quickly and easily replaced with a known goodmodule to bring the equipment back to normal operation. The faultymodule must then be shipped to the Motorola System Support Centerfor further troubleshooting and repair to the component level.Scope of ManualThis manual is intended for use by experienced technicians familiarwith similar types of equipment. In keeping with the maintenance phiĆlosophy of Field Replaceable Units (FRU), this manual contains funcĆtional information sufficient to give service personnel an operationalunderstanding of all FRU modules, allowing faulty FRU modules to beidentified and replaced with known good FRU replacements.The information in this manual is current as of the printing date.Changes which occur after the printing date are incorporated by InĆstruction Manual Revisions (SMR). These SMRs are added to the manĆuals as the engineering changes are incorporated into the equipment.
xviii 12/1/0168P80801D55-AService andReplacement ModulesMotorola System Support Center1311 E. Algonquin RoadSchaumburg, IL 601961-800-221-7144Int'l 1-847-576-7300FAX 1-847-576-2172For complete information on ordering FRU replacement modules, orinstructions on how to return faulty modules for repair, contact the SysĆtem Support Center (see sidebar).The following FRU replacement modules are available:Receiver ModulesReceiver Module (VHF Range 2) TLN3251A..................Receiver Module (800 MHz) TLN3315A......................Exciter ModulesExciter Module (VHF Range 2) TLN3253A....................Exciter Module (800 MHz) TLN3307A.......................Power Amplifier ModulesPower Amplifier Module (VHF 25W, R1 & R2) TLN3255A.......Power Amplifier Module (800 MHz; 20W) TLN3441A..........High Power Booster PA Deck (VHF 350W, R2) DLN1108A......High Power Booster PA Deck (800 MHz, 150W) DLNxxxxx....Station Control ModulesStation Control Module (Conventional/6809 EPIC III) CLN1621AWireline Interface Modules4-Wire Wireline Interface Module CLN1295A................8-Wire Wireline Interface Module CLN1296A................Power Supply ModulesPower Supply Module (265W AC w/o Charger) TLN3261A.....Power Supply Module (265W AC w/Charger) TLN3262A.......Power Supply Module (600W AC w/o Charger; HPB) DLN1109APower Supply Module (600W AC w/Charger; HPB) DLN1110A.MiscellaneousHigh Power Booster PA Deck Front Panel/Fans DLN1156A.....Battery Control Board DLN1111A...........................ASTRO Modem Card TLN3265A............................
xix12/1/01 68P80801D55-AGENERAL SAFETY INFORMATIONThe following general safety precautions must be observed during all phases of operation, service, and repair ofthe equipment described in this manual. The safety precautions listed below represent warnings of certain dangersof which we are aware. You should follow these warnings and all other safety precautions necessary for the safeoperation of the equipment in your operating environment.General Safety Precautions"Read and follow all warning notices and instructions marked on the product or included in this manual beĆfore installing, servicing or operating the equipment. Retain these safety instructions for future reference.Also, all applicable safety procedures, such as Occupational, Safety, and Health Administration (OSHA)requirements, National Electrical Code (NEC) requirements, local code requirements, safe working practicĆes, and good judgement must be used by personnel."Refer to appropriate section of the product service manual for additional pertinent safety information."Because of danger of introducing additional hazards, do not install substitute parts or perform any unauthoĆrized modifications of equipment."Identify maintenance actions that require two people to perform the repair. Two people are required when:- A repair has the risk of injury that would require one person to perform first aid or call for emergencysupport. An example would be work around high voltage sources. A second person may be requiredto remove power and call for emergency aid if an accident occurs to the first person.NoteąUse the National Institute of Occupational Safety and Health (NIOSH) lifting equation to deterĆmine whether a one or two person lift is required when a system component must be removed and reĆplaced in its rack."If troubleshooting the equipment while power is applied, be aware of the live circuits."DO NOT operate the transmitter of any radio unless all RF connectors are secure and all connectors areproperly terminated."All equipment must be properly grounded in accordance with Motorola Standards and Guideline for ComĆmunications Sites R56" 68P81089E50 and specified installation instructions for safe operation."Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the productand to protect if from overheating, these slots and openings must not be blocked or covered."Only a qualified technician familiar with similar electronic equipment should service equipment."Some equipment components can become extremely hot during operation. Turn off all power to the equipĆment and wait until sufficiently cool before touching.Human Exposure ComplianceThis equipment is designed to generate and radiate radio frequency (RF) energy by means of an external antenna.When terminated into a non-radiating RF load, the base station equipment is certified to comply with Federal ComĆmunications Commission (FCC) regulations pertaining to human exposure to RF radiation in accordance with theFCC Rules Part 1 section 1.1310 as published in title 47 code of federal regulations and procedures establishedin TIA/EIA TSB92, Report On EME Evaluation for RF Cabinet Emissions Under FCC MPE Guidelines. Complianceto FCC regulations of the final installation should be assessed and take into account site specific characteristics
xx 12/1/0168P80801D55-Asuch as type and location of antennas, as well as site accessibility of occupational personnel (controlled environĆment) and the general public (uncontrolled environment). This equipment should only be installed and maintainedby trained technicians. Licensees of the FCC using this equipment are responsible for insuring that its installationand operation comply with FCC regulations Part 1 section 1.1310 as published in title 47 code of federal regulations.Whether a given installation meets FCC limits for human exposure to radio frequency radiation may depend not onlyon this equipment but also on whether the environments" being assessed are being affected by radio frequencyfields from other equipment, the effects of which may add to the level of exposure. Accordingly, the overall exposuremay be affected by radio frequency generating facilities that exist at the time the licensee's equipment is beinginstalled or even by equipment installed later. Therefore, the effects of any such facilities must be considered in siteselection and in determining whether a particular installation meets the FCC requirements.FCC OET Bulletin 65 provides materials to assist in making determinations if a given facility is compliant with thehuman exposure to RF radiation limits. Determining the compliance of transmitter sites of various complexities maybe accomplished by means of computational methods. For more complex sites direct measurement of the powerdensity may be more expedient. Additional information on the topic of electromagnetic exposure is contained inthe Motorola Standards and Guideline for Communications Sites publication. Persons responsible for installationof this equipment are urged to consult the listed reference material to assist in determining whether a given installaĆtion complies with the applicable limits.In general the following guidelines should be observed when working in or around radio transmitter sites:"All personnel should have electromagnetic energy awareness training"All personnel entering the site must be authorized"Obey all posted signs"Assume all antennas are active"Before working on antennas, notify owners and disable appropriate transmitters"Maintain minimum 3 feet clearance from all antennas"Do not stop in front of antennas"Use personal RF monitors while working near antennas"Never operate transmitters without shields during normal operation"Do not operate base station antennas in equipment roomsFor installations outside of the U.S., consult with the applicable governing body and standards for RF energy humanexposure requirements and take the necessary steps for compliance with local regulations.ReferencesTIA/EIA TSB92 Report On EME Evaluation for RF Cabinet Emissions Under FCC MPE Guidelines," Global EngiĆneering Documents: http://global.ihs.com/FCC OET Bulletin 65 Evaluating Compliance with FCC Guidelines for Human Exposure to Radiofrequency ElectroĆmagnetic Fields": http://www.fcc.gov/oet/rfsafety/.Motorola Standards and Guideline for Communications Sites, Motorola manual 68P81089E50.IEEE Recommended Practice for the Measure of Potentially Hazardous Electromagnetic Fields - RF and MicroĆwave, IEEE Std C95.3-1991, Publication Sales, 445 Hoes Lane, P.O. Box 1331, Piscattaway, NJ 08855-1331IEEE Standard for Safety Levels with Respect to Human Exposure to Radio Frequency Electromagnetic Fields, 3kHz to 300 GHz, IEEE C95.1-1991, Publication Sales, 445 Hoes Lane, P.O. Box 1331, Piscattaway, NJ 08855-1331.
xxi12/1/01 68P80801D55-APERFORMANCE SPECIFICATIONSGeneralTX Sub-Band Range VHF 800 MHz150-174 MHz (R2) 851-870 MHzRX Sub-Band Range VHF 800 MHz150-174 MHz (R2) 806-825 MHzNumber of Channels 16Channel Spacing VHF: 30, 25, 12.5 kHz 800 MHz: 12.5 kHz, 25 kHzFrequency Generation SynthesizedPower Supply Type SwitchingPower Supply Input Voltage 90-264 V acPower Supply Input Frequency 47-63 HzBattery Revert 12 VT/R Separation (with duplexer option) VHF: >1.5 MHz 800 MHz: >45 MHzTemperature Range (ambient) Ċ30_Cto+60_C
xxii 12/1/0168P80801D55-APERFORMANCE SPECIFICATIONS (Cont'd)ReceiverI-F FrequenciesVHF 80021.45 MHz (1st) 73.35 MHz (1st)450 kHz (2nd) 450 kHz (2nd)Preselector Bandwidth VHF: 4 MHz 800: 19 MHzSensitivity (12 dB SINAD) VHF: 0.25 mV800: 0.30 mVSensitivity (20 dB Quieting) VHF: 0.35 mV800: 0.42 mVAdjacent Channel RejectionVHF 80090 dB (25/30 kHz) 70 dB (12.5 kHz)80 dB (23.5 kHz) 80 db (25 kHz)Intermodulation RejectionVHF 80085 dB (25/30 kHz) 85 dB80 dB (30 kHz)Spurious and Image Rejection 100 dBWireline Output -20 dBm to 0 dBm @ 60% Rated System Deviation, 1 kHzAudio Response (Analog Mode) +1,-3dBfrom 6dB peroctave de-emphasis;300-3000 Hzreferenced to1000Hz at line inputAudio Distortion Less than 3% @ 1000 HzFM Hum and Noise (300 to 3000 kHz bandĆwidth)VHF 80050 dB (25/30 kHz) 45 dB (12.5 kHz)45 dB (12.5 kHz) 50 dB (25 kHz)Frequency Stability 1 ppmRF Input Impedance 50 WFCC Designation (FCC Rule Part 15) VHF: ABZ89FR3776 800: ABZ89FR5757
xxiii12/1/01 68P80801D55-APERFORMANCE SPECIFICATIONS (Cont'd)Transmitter(Station Level, includes both Power Amplifiers)Power Output VHF 800100-350 W 5-150 WElectronic Bandwidth Full sub-bandIntermodulation AttenuationVHF: 20 dB (single circulator; standard on all PAs)65 dB (triple circulator - requires triple circulator option)800: 50 dB (single circulator; standard on all PAs)SpuriousandHarmonicEmissionsAttenuation 90dBDeviation ±5 kHz (25 kHz)±2.5 kHz (12.5 kHz)Audio Sensitivity -35 dBm to 0 dBm (variable)Audio Response (Analog Mode) +1, -3 dB from 6 dB per octave pre-emphasis; 300-3000 Hz referenced to1000 Hz at line inputAudio Distortion Less than 2% @ 1000 Hz @ 60% rated system deviationFMHum and Noise(300to 3000Hzbandwidth) 45 dB nominal (12.5 kHz)50 dB nominal (25/30 kHz)Frequency Stability 1 ppmRF Output Impedance 50 WFCC Designation (FCC Rule Parts 22, 74, 80,90)VHF25WInternalPA:ABZ89FC3774350W High Power PA Deck: ABZ89FC378880020WInternalPA:ABZ89FC5775150W High Power PA Deck: ABZ89FC5797MeasurementMethodsperTIA/EIA-603Specificationssubjecttochangewithoutnotice
Figure 1. xxxxxxxxx 800 MHz High Power Booster Deck Interconnect DiagramPTTD4019A RF BOARDTRANSMITRF INPUTFROMQUANTARPOWERAMPLIFIERMODULEP/OHIGH POWERBOOSTER DECKCHASSISN-TYPECONNECTORPTFD4007A LOW PASS FILTER BOARDPL1 JP101 GND 12AGATECNTRLDRV A23 GND 34AGATECNTRL1 A45 GND 56AGATECNTRL2 A67 GND 78AGATECNTRL3 A89 GND 910 AGATECNTRL4 A1011 GND 1112 AGATECNTRL5 A1213 GND 1314 AGATECNTRL6 A1415 GND 1516 AOUT_DET_BIAS A1617 GND 1718 "DET_VR "1819 GND 1920 APINDIODE_NEG A2021 AINPUT_VF A2122 AIN_DET_COMMON A2223 "TSENSE "2324 APINDIODE_POS A2425 "I_SENSE1 "2526 GND 2627 "I_SENSE2 "2728 GND 2829 "I_SENSE3 "2930 "+28V "3031 "I_SENSE4 "3132 "I_SENSE8 "3233 "I_SENSE5 "3334 A+14V_RAW A3435 "I_SENSE6 "3536 GND 3637 "I_SENSE7 "3738 GND 3839 "DET_VF "3940 "TSENSE_RET "40PTTD4018A CONTROL BOARDTRANSMITRF OUTPUTP/OHIGH POWERBOOSTER DECKCHASSISN-TYPECONNECTOR1234P2P21234DET_VRDET_VFOUT_DET_COMMONP9USER INTERFACE PANEL (UIP)P5 1234COOLING FANSFAN_V_SENSEFAN_SPINGNDFAN_PWRP6 12345+14VP1RIBBON CABLEGNDGND FROMCONNECTOR J6ONHPB POWER SUPPLYBACKPLANEFAIL28VDC INPUT HIGHMAX OUTPUTFAN FAILOVER CURRENTPOWER CUTBACKINPUT LOWHIGH TEMPERATUREVSWRSHUT DOWN1"SHUTDOWN_LED "12"I_SENSE1 "23"CUTBACK_LED "34"I_SENSE2 "45"HIGH_TEMP_LED "56"I_SENSE3 "67"INPUT_LOW_LED "78"I_SENSE4 "89"WSVR_LED "910 "I_SENSE5 "1011 "28V_LED "1112 "I_SENSE6 "1213 "OVERCURRENT_LED "1314 "I_SENSE7 "1415 "FAN_FAIL_LED "1516 "I_SENSE8 "1617 "INPUT_HIGH_LED "1718 +14V 1819 "MAX_OUTPUT_LED "1920 +14V 2021 "UIP_8 "2122 "POWER_IN "2223 "RF_SW_ON "2324 "FORWARD "2425 "UIP_6 "2526 "REFLECTED "2627 "UIP_5 "2728 "CELSIUS "2829 "UIP_4 "2930 "UIP_FAN_ALM "3031 "UIP_3 "3132 "UIP_BATTERY "3233 "UIP_2 "3334 "UIP_FAIL "3435 "UIP_1 "3536 GND 3637 GND 3738 GND 3839 GND 3940 "FAIL_LED "40PL1 MATES DIRECTLYWITH JP10J3 J2 J1J418 18 181815 91PIN2 FORWARD P3 REFLECTED P4 REFLECTED P5 TEMPERATURE6 N/C7 GND8 N/CJ31 DRAIN DRIVER2 DRAIN CURRENT 13 DRAIN CURRENT 24 DRAIN CURRENT 35 DRAIN CURRENT 46 N/C7 DRAIN COMM8 N/CJ21 DRAIN DRIVER2 DRAIN CURRENT 53 DRAIN CURRENT 64 N/C5 N/C6 N/C7 DRAIN COMM8 N/CJ11 N/C2 N/C3 N/C4 N/C5 GND6 OUT_FWD_PWR7 FANS_SENSE8 MAJ_ALARMJ4UIP PINĆOUT DETAILS9 N/C10 N/C11 N/C12 N/C13 INPUT_PWR14 OUT_REFL_PWR15 BATT_BACKUPCIRCULATOR+28V DCEMIFEEDĆTHRUDC INPUTCONNECTOR(MOUNTEDON CHASSIS)ACCEPTSDC INPUT PLUGFROM HPBPOWER SUPPLYBACKPLANEIN PROGRESS

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