Motorola Solutions 99FT4097 Non-Broadcast Transmitter User Manual Exhibit D Users Manual per 2 1033 c3

Motorola Solutions, Inc. Non-Broadcast Transmitter Exhibit D Users Manual per 2 1033 c3

Exhibit D Users Manual per 2 1033 c3

SLR 5000 SeriesRepeater Basic Service& Installation ManualMOTOTRBO™ REPEATERPROFESSIONAL DIGITAL TWO-WAY RADIO SYSTEM* MN001436A01*MN001436A01-ADJUNE 2017© 2017 Motorola Solutions, Inc. All rights reserved
NoticeForewordThis manual covers all versions of the MOTOTRBO SLR 5000 Series Repeater, unless otherwisespecified. It includes all the information necessary to maintain peak product performance andmaximum working time, using levels 1 and 2 maintenance procedures. These levels of service godown to software issues or replacement of an accessory, which are commonly performed by localservice centers, Motorola Solutions Authorized Dealers, self-maintained customers, and distributors.CAUTION: These servicing instructions are for use by qualified personnel only. To reduce therisk of electric shock, do not perform any servicing other than that contained in the OperatingInstructions unless you are qualified to do so. Refer all servicing to qualified service personnel.General Safety PrecautionsFor more information, see General Safety and Installation Standards and Guidelines on page 5.Computer Software CopyrightsThe Motorola Solutions products described in this manual may include copyrighted Motorola Solutionscomputer programs stored in semiconductor memories or other media. Laws in the United States andother countries preserve for Motorola Solutions certain exclusive rights for copyrighted computerprograms, including, but not limited to, the exclusive right to copy or reproduce in any form thecopyrighted computer program. Accordingly, any copyrighted Motorola Solutions computer programscontained in the Motorola Solutions products described in this manual may not be copied, reproduced,modified, reverse-engineered, or distributed in any manner without the express written permission ofMotorola Solutions.Furthermore, the purchase of Motorola Solutions products shall not be deemed to grant either directlyor by implication, estoppel, or otherwise, any license under the copyrights, patents or patentapplications of Motorola Solutions, except for the normal non-exclusive license to use that arises byoperation of law in the sale of a product.Document CopyrightsNo duplication or distribution of this document or any portion thereof shall take place without theexpress written permission of Motorola Solutions.No part of this manual may be reproduced, distributed, or transmitted in any form or by any means,electronic or mechanical, for any purpose without the express written permission of Motorola Solutions.DisclaimerThe information in this document is carefully examined, and is believed to be entirely reliable.However, no responsibility is assumed for inaccuracies. Furthermore, Motorola Solutions reserves theright to make changes to any products herein to improve readability, function, or design. MotorolaSolutions does not assume any liability arising out of the applications or use of any product or circuitdescribed herein; nor does it cover any license under its patent rights nor the rights of others.Controlled copies of this document is available through Motorola Solutions On-Line (MOL).MN001436A01-ADForewordSend Feedback   3
TrademarksMOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registeredtrademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks arethe property of their respective owners.© 2017 Motorola Solutions, Inc.All rights reserved.MN001436A01-ADNotice Foreword4   Send Feedback
NoticeGeneral Safety and Installation Standards and GuidelinesWARNING:• For safe installation, operation, service and repair of this equipment, follow the safetyprecautions and instructions described below, as well as any additional safety information inMotorola Solutions product service and installation manuals and the Motorola Solutions R56Standards and Guidelines for Communications Sites manual (which can be obtained byordering CDROM 9880384V83). To obtain copies of these materials, please contactMotorola Solutions as directed at the end of this section. After installation, these instructionsshould be retained and readily available for any person operating or servicing this repeateror working near it.• Failure to follow these safety precautions and instructions could result in serious injury orproperty damage.• The installation process requires preparation and knowledge of the site before installationbegins. Review installation procedures and precautions in the Motorola Solutions R56manual before performing any site or component installation. Personnel must use safe workpractices and good judgment, and always follow applicable safety procedures, such asrequirements of the Occupational Safety and Health Administration (OSHA), the NationalElectrical Code (NEC), and local codes.The following are additional general safety precautions that must be observed:• To continue compliance with any applicable regulations and maintain the safety of this equipment,do not install substitute parts or perform any unauthorized modifications.• All equipment must be serviced by Motorola Solutions trained personnel.• If troubleshooting the equipment while the power is on, be aware of live circuits which could containhazardous voltage.• Do not operate the radio transmitters unless all RF connectors are secure and all connectors areproperly terminated.• All equipment must be properly grounded in accordance with the Motorola Solutions R56 andspecified installation instructions for safe operation.• Slots and openings in the cabinet are provided for ventilation. Do not block or cover openings thatprotect the devices from overheating.• Some equipment components can become extremely hot during operation. Turn off all powerto the equipment and wait until sufficiently cool before touching.• Maintain emergency first aid kits at the site.• Never store combustible materials in or near equipment racks. The combination of combustiblematerial, heat and electrical energy increases the risk of a fire hazard.Equipment shall be installed in a site that meets the requirements of a "restricted access location", per (UL60950-1 & EN60950-1), which is defined as follows: "Accesscan only be gained by service persons or by users who have been instructed about the reasons forthe restrictions applied to the location and about any precautions that shall be taken; and access isMN001436A01-ADGeneral Safety and Installation Standards and GuidelinesSend Feedback   5
through the use of a tool or lock and key, or other means of security, and is controlled by theauthority responsible for the location."• Burn hazard. The metal housing of the product may become extremely hot. Use cautionwhen working around the equipment.• RF energy burn hazard. Disconnect power in the cabinet to prevent injury beforedisconnecting and connecting antennas.• Shock hazard. The outer shields of all Tx and Rx RF cables outer shields must be grounded perMotorola Solutions R56 manual.• Shock hazard. DC input voltage shall be no higher than 60 VDC. This maximum voltage shallinclude consideration of the battery charging "float voltage" associated with the intended supplysystem, regardless of the marked power rating of the equipment.• All Tx and Rx RF cables shall be connected to a surge protection device according to MotorolaSolutions R56 manual. Do not connect Tx and Rx RF cables directly to an outside antenna.•Attention Compliance with National and International standards and guidelines for human exposure toElectromagnetic Energy (EME) at Transmitter Antenna sites generally requires that persons havingaccess to a site shall be aware of the potential for exposure to EME and can exercise control ofexposure by appropriate means, such as adhering to warning sign instructions. See this installationmanual and Appendix A of Motorola Solutions R56.This product complies with the requirements set forth by the European R&TTE regulations andapplicable CENELEC standards concerning human exposure to Electromagnetic Energy (EME) atTransmitter Antenna sites. Appendix F: MOTOTRBO Repeater – EME ASSESSMENT on page 155 inthis manual includes an EME exposure analysis of a typical system configuration for this product.For a different system configuration than the typical configuration, compliance with applicable EMEexposure standards (current versions of the EN50384 and EN50385 standards for occupational andgeneral public exposure, respectively) can be evaluated by either employing the method illustrated inthe typical system configuration EME exposure analysis included in Appendix F: MOTOTRBORepeater – EME ASSESSMENT on page 155 in this manual, or employing another suitable methodamong those described in the current version of the EN50383 standard.Once the occupational and general public compliance boundaries are determined, means to ensurethat workers and people are outside the respective boundaries, for instance using appropriate signageor restricted access, should be implemented; if this is not possible or practically achievable for thespecific system configuration, the configuration should be modified in order to make it possible. TheR56 Standards and Guidelines for Communications Sites manual (which can be obtained by orderingCDROM 9880384V83) provides examples of signage that can be used to identify the occupational orgeneral public compliance boundaries.Refer to product specific manuals for detailed safety and installation instructions. Manuals can beobtained with product orders, downloaded from https://businessonline.motorolasolutions.com, orpurchased through the Motorola Solutions Aftermarket & Accessory Department.WARNING: This is a class A product. In a domestic environment, this product may cause radiointerference in which case the user may be required to take adequate measures.MN001436A01-ADNotice General Safety and Installation Standards and Guidelines6   Send Feedback
NoticeMOTOTRBO SLR 5000 SeriesRepeaterSupplemental Safety and InstallationRequirementsIMPORTANT:• The MOTOTRBO SLR 5000 Series Repeater must be installed in a suitable, in-buildingenclosure. A restricted access location is required when installing this equipment into theend system.• The repeater contains a Class 1 built-in power supply component. It is equipped with anappliance inlet for connecting to an AC input, as well as DC input terminals which meetSELV DC circuit requirements.• When installing the equipment, all requirements of relevant standards and local electricalcodes must be fulfilled.• The maximum operating ambient temperature of this equipment is 60 °C. The maximumoperating altitude is 2000 meters above sea level.• The 13.6 VDC output from the power supply to the PA is at an energy hazard level (exceeds240 VA). When installing into the end system, care must be taken so as not to touch theoutput wires.• When the SLR 5000 Series Repeater is used in a DC reverting system, the DC powersupply must be located in the same building as the MOTOTRBO SLR 5000 Series Repeater,and it must meet the requirements of a SELV circuit.MN001436A01-ADMOTOTRBO SLR 5000 Series RepeaterSupplemental Safety and Installation RequirementsSend Feedback   7
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NoticeEnvironmental InformationMaterial ContentNOTICE:• The Motorola Solutions MOTOTRBO SLR 5000 Series Repeater system and its subsystemshave been created in compliance with the environmental goals of the European Union'sRestriction of Hazardous Substances (RoHS 2) Directive 2011/65/EU and the WasteElectrical and Electronic Equipment (WEEE) Directive 2012/19/EU as well as MotorolaSolutions corporate goals to minimize environmental impact of its products.• This Motorola Solutions policy is reflected throughout the entire design, procurement,assembly, and packaging process.• In support of these efforts to provide environmentally-responsible products, please complywith the information in the following sections regarding product disposal for systems beingreplaced.Disposal of your Electronic and Electric EquipmentDo not dispose of electronic and electric equipment or electronic and electric accessories with yourhousehold waste. In some countries or regions, collection systems have been set up to handle wasteof electrical and electronic equipment.In European Union countries, contact your local equipment supplier representative or service center forinformation about the waste collection system in your country.Disposal Guideline The European Union's WEEE directive symbol on a Motorola Solutions product indicates that theproduct should not be disposed of with household waste.MN001436A01-ADEnvironmental InformationSend Feedback   9
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Document HistoryThe following major changes have been implemented in this manual since the previous edition:Edition Description DateMN001436A01-AA Initial Release April 2015MN001436A01-AB Second Release. Added 350 – 400 MHz Bands August 2016MN001436A01-AC Third Release. Removed PMHN4299 ChassisService KitFebruary 2017MN001436A01-AD Fourth Release. Added UHF R2, 450 – 527 MHzBandsJune 2017MN001436A01-ADDocument HistorySend Feedback   11
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ContentsDocument History..................................................................................................... 11List of Figures............................................................................................................21List of Tables............................................................................................................. 25List of Procedures.....................................................................................................27Related Publications.................................................................................................29Summary of Bands Available...................................................................................31Chapter 1: SLR 5000 Series Repeater..................................................................... 371.1 Notations Used in This Manual..............................................................................................371.2 Description.............................................................................................................................371.3 Operating Features................................................................................................................391.4 Frequency Ranges and Power Levels...................................................................................411.5 Specifications.........................................................................................................................411.6 Theory of Operation...............................................................................................................431.7 Basic Repeater Level Troubleshooting – RDAC and LEDs...................................................451.8 Repeater Model Numbering Scheme.................................................................................... 471.9 Model Chart........................................................................................................................... 471.9.1 VHF High Power...................................................................................................... 471.9.2 UHF R1 High Power................................................................................................ 481.9.3 UHF R2 High Power................................................................................................ 48Chapter 2: SLR 5000 Series Satellite Receiver.......................................................492.1 Description.............................................................................................................................492.2 Operating Features................................................................................................................492.3 Frequency Ranges................................................................................................................ 492.4 Specifications.........................................................................................................................492.5 Configuration......................................................................................................................... 492.6 Basic Station Level Troubleshooting – RDAC and LEDs...................................................... 502.7 Model Chart........................................................................................................................... 50Chapter 3: SLR 5000 Series Modem........................................................................513.1 Description.............................................................................................................................513.1.1 General Description................................................................................................. 513.1.2 Input and Output Connections................................................................................. 513.1.3 Frequency Bands.....................................................................................................533.2 Receiver Subsystem..............................................................................................................533.2.1 Specifications...........................................................................................................533.3 Transmitter Exciter Subsystem..............................................................................................54MN001436A01-ADContentsSend Feedback   13
3.3.1 Specifications...........................................................................................................543.4 Station Control Subsystem.................................................................................................... 553.4.1 High Stability Reference Block.................................................................................553.4.2 Audio........................................................................................................................553.5 Station Control Interface........................................................................................................ 563.5.1 Front Panel Interface Connector..............................................................................563.5.2 Rear Panel Connections.......................................................................................... 563.5.3 Power Amplifier Interface Connector....................................................................... 563.5.4 Power Supply Interface Connector.......................................................................... 573.5.5 Expansion Board Interface Connector..................................................................... 573.5.6 Chassis ID Interface Connector............................................................................... 57Chapter 4: SLR 5000 Series Power Amplifier......................................................... 594.1 Description.............................................................................................................................594.1.1 General Description................................................................................................. 594.2 Input and Output Connections............................................................................................... 594.3 Frequency Ranges................................................................................................................ 604.4 Specifications.........................................................................................................................604.5 Modem Interface....................................................................................................................61Chapter 5: SLR 5000 Series Power Supply.............................................................635.1 Description.............................................................................................................................635.1.1 General Description................................................................................................. 635.2 Specifications.........................................................................................................................645.3 Power Supply Interface..........................................................................................................655.3.1 Power Source Inputs................................................................................................655.3.2 Power Supply Outputs............................................................................................. 665.3.3 Power Supply Digital Interface.................................................................................675.3.4 Power Supply Output Cable Signaling.....................................................................67Chapter 6: SLR 5000 Series Front Panel.................................................................696.1 Description.............................................................................................................................696.1.1 General Description................................................................................................. 696.2 Input and Output Connections............................................................................................... 696.3 Interfaces............................................................................................................................... 706.3.1 Modem Interface...................................................................................................... 706.3.2 User/Service Interface............................................................................................. 706.3.2.1 USB............................................................................................................706.3.2.2 LED Indicators............................................................................................70Chapter 7: SLR 5000 Series Back Panel................................................................. 717.1 Description.............................................................................................................................717.1.1 General Description................................................................................................. 71MN001436A01-ADContents14   Send Feedback
7.2 Back panel Interfaces............................................................................................................ 727.2.1 AC Power Inlet......................................................................................................... 727.2.2 DC Power Inlet/DC Charger Outlet.......................................................................... 727.2.3 Option 1/GNSS........................................................................................................ 737.2.4 Option 2/WLAN........................................................................................................ 737.2.5 USB..........................................................................................................................737.2.6 Ethernet 1................................................................................................................ 747.2.7 Ethernet 2................................................................................................................ 757.2.8 Auxiliary (Aux)..........................................................................................................757.2.9 Frequency Reference.............................................................................................. 787.2.10 Receiver RF........................................................................................................... 797.2.11 Transmitter RF....................................................................................................... 797.2.12 Bonding Ground Connection..................................................................................79Chapter 8: SLR 5000 Series Test Equipment And Service Aids...........................818.1 Recommended Test Equipment............................................................................................ 818.2 Service Aids...........................................................................................................................81Chapter 9: SLR 5000 Series Performance Check or Testing................................ 839.1 General.................................................................................................................................. 839.2 Transmitter Testing................................................................................................................839.2.1 Introduction.............................................................................................................. 839.2.2 Test Equipment........................................................................................................839.2.3 Verifying Transmitter Circuitry Procedure................................................................ 849.3 Receiver Testing....................................................................................................................859.3.1 Introduction.............................................................................................................. 859.3.2 Required Test Equipment........................................................................................ 859.3.3 Verifying Receiver Circuitry Procedure.................................................................... 869.4 Auto Test and Tune Support..................................................................................................87Chapter 10: SLR 5000 Series Programming and Tuning.......................................8910.1 Introduction.......................................................................................................................... 8910.2 Customer Programming Software Setup............................................................................. 8910.3 Reference Oscillator Alignment........................................................................................... 9010.3.1 Tuning the Reference Oscillator Alignment........................................................... 9010.4 Repeater Tuning Setup........................................................................................................9110.5 Rx Audio Level Set.............................................................................................................. 9110.5.1 Tuning the Rx Audio Level Set.............................................................................. 9110.6 Tx Audio Level Set...............................................................................................................9210.6.1 Tuning the Tx Audio Level Set...............................................................................9210.7 Modulation Limit Alignment..................................................................................................9310.7.1 Tuning the Modulation Limit (with no Tx Data and no PL)..................................... 93MN001436A01-ADContentsSend Feedback   15
10.7.2 Verifiying the Modulation Limit (with no Tx Data and no PL)................................. 9410.7.3 Tuning the Modulation Limit (with Tx Data or PL)..................................................9510.7.4 Verifying the Modulation Limit (with Tx Data or PL)...............................................9610.8 Changing to Battery Charger Only Mode.............................................................................96Chapter 11: SLR 5000 Series Maintenance and Disassembly/Reassembly........ 9711.1 Introduction.......................................................................................................................... 9711.2 Routine Maintenance...........................................................................................................9711.3 Preventive Maintenance...................................................................................................... 9711.3.1 Inspection...............................................................................................................9711.3.2 Cleaning Procedures............................................................................................. 9711.4 Safe Handling of CMOS and LDMOS Devices....................................................................9811.5 Disassembly........................................................................................................................ 9911.5.1 Disassembly – General..........................................................................................9911.5.2 Disassembly – Detailed....................................................................................... 10011.5.2.1 Protective Cover Disassembly............................................................... 10011.5.2.2 Front Housing Disassembly................................................................... 10011.5.2.3 Cable Disassembly................................................................................ 10011.5.2.4 Fan Disassembly....................................................................................10111.5.2.5 Front Panel Disassembly....................................................................... 10211.5.2.6 Power Supply Removal..........................................................................10211.5.2.7 Modem Removal.................................................................................... 10311.5.2.8 Power Amplifier Module Removal.......................................................... 10311.5.2.9 Back Panel Removal..............................................................................10411.6 Assembly and Reassembly............................................................................................... 10511.6.1 Assembly – Detailed............................................................................................ 10511.6.1.1 Back Panel Installation...........................................................................10511.6.1.2 Input Cable Installation...........................................................................10611.6.1.3 Power Amplifier Module Installation....................................................... 10811.6.1.4 Modem Installation................................................................................. 10811.6.1.5 Power Supply Installation.......................................................................11011.6.1.6 Fan Installation.......................................................................................11111.6.1.7 Front Panel Installation.......................................................................... 11211.6.1.8 Cable Installation....................................................................................11211.6.1.9 Front Housing Installation...................................................................... 11411.6.1.10 Protective Cover Installation................................................................ 11511.7 Exploded Mechanical View................................................................................................11511.8 Parts List............................................................................................................................11511.9 Torque Charts....................................................................................................................117Chapter 12: SLR 5000 Series Installation............................................................. 119MN001436A01-ADContents16   Send Feedback
12.1 Pre-Installation Considerations..........................................................................................11912.1.1 Installation Overview............................................................................................11912.1.2 Site Environmental Conditions.............................................................................11912.1.3 Equipment Ventilation.......................................................................................... 12012.1.3.1 Mounting in a Cabinet............................................................................ 12012.1.3.2 Mounting in a Rack................................................................................ 12112.1.4 AC and DC Input Power Requirements............................................................... 12112.1.4.1 AC Input Power Requirements...............................................................12112.1.4.2 DC Input Power Requirements.............................................................. 12112.1.4.3 Ground Connection................................................................................ 12112.1.4.4 Battery Connection.................................................................................12112.1.4.5 RF Antenna Connections....................................................................... 12212.1.4.6 System Cable Connections....................................................................12212.1.5 Equipment Mounting Methods............................................................................. 12212.1.5.1 Floor-Mounted Cabinet.......................................................................... 12212.1.5.2 Modular Racks....................................................................................... 12312.1.5.3 Desk Mount............................................................................................ 12412.1.6 Site Grounding and Lightning Protection............................................................. 12412.1.6.1 Electrical Ground....................................................................................12512.1.6.2 RF Ground............................................................................................. 12512.1.6.3 Lightning Ground....................................................................................12512.1.6.4 Equipment Grounding............................................................................ 12512.1.7 Recommended Tools and Equipment..................................................................12512.1.8 Equipment Unpacking and Inspection................................................................. 12612.1.8.1 Unpack Equipment.................................................................................12612.1.8.2 Initial Inspection..................................................................................... 12612.2 Mechanical Installation...................................................................................................... 12712.2.1 Mounting Procedures...........................................................................................12712.2.1.1 Transferring Equipment from Shipping Container to Rack or Cabinet... 12712.2.1.2 Installing Racks...................................................................................... 12712.2.1.3 Cabinet Installation.................................................................................12812.2.1.4 Desk Mount............................................................................................ 12812.3 Electrical Connections....................................................................................................... 12812.3.1 Power Supply Connections..................................................................................13012.3.1.1 AC Input Power Connection...................................................................13012.3.1.2 DC Input Power Connection/ DC Charger Connection.......................... 13012.3.1.3 Ground Connection................................................................................ 13012.3.1.4 Battery Connection.................................................................................13012.3.1.5 RF Antenna Connections....................................................................... 131MN001436A01-ADContentsSend Feedback   17
12.3.1.6 System Cable Connections....................................................................13112.4 Post Installation Checklist..................................................................................................13112.4.1 Apply Power.........................................................................................................13112.4.2 Verify Proper Operation....................................................................................... 13112.4.3 Front Panel LEDs.................................................................................................13112.4.4 Repeater Codeplug Data Backup........................................................................ 13212.5 Installing Repeater Hardware Options...............................................................................13212.5.1 General Bonding and Grounding Requirements..................................................13212.5.2 General Cabling Requirements............................................................................132Appendix A: Accessories.......................................................................................133Introduction................................................................................................................................ 133Cables.............................................................................................................................133Documentation................................................................................................................133Duplexers........................................................................................................................133Mounting......................................................................................................................... 134Preselectors.................................................................................................................... 134Service Parts...................................................................................................................134Service Tools.................................................................................................................. 135Appendix B: Replacement Parts Ordering........................................................... 137Replacement Parts Ordering..................................................................................................... 137Basic Ordering Information............................................................................................. 137Motorola Solutions Online...............................................................................................137Mail Orders..................................................................................................................... 137Telephone Orders........................................................................................................... 137Fax Orders...................................................................................................................... 138Parts Identification.......................................................................................................... 138Product Customer Service.............................................................................................. 138Appendix C: Motorola Solutions Service Centers............................................... 139Motorola Solutions Service Centers.......................................................................................... 139Servicing Information...................................................................................................... 139Motorola Solutions Service Center................................................................................. 139Motorola Solutions Federal Technical Center.................................................................139Motorola Canadian Technical Logistics Center.............................................................. 139Appendix D: SLR 5000 Series Third-Party Controllers........................................141Overview....................................................................................................................................141Community Repeater Panel.......................................................................................................141Compatibility................................................................................................................... 142Hardware Connections................................................................................................... 142CPS Configuration.......................................................................................................... 142MN001436A01-ADContents18   Send Feedback
Community Repeater Panel Settings..............................................................................144Discriminator........................................................................................................ 144Tx Audio............................................................................................................... 144Continuous Tone-Controlled Squelch Systems (CTCSS) Out............................. 144Tx Audio Pre-Emphasis....................................................................................... 145Carrier Operated Relay (COR).............................................................................145Phone Patch.............................................................................................................................. 145Compatibility................................................................................................................... 145Hardware Connections................................................................................................... 145CPS Configuration.......................................................................................................... 146Phone Patch Level Settings............................................................................................147Disc...................................................................................................................... 147Tx Audio............................................................................................................... 147CTCSS/ DCS DECODE INPUT/ COR................................................................. 147Tone Remote Adapter............................................................................................................... 148Compatibility................................................................................................................... 148Hardware Connections................................................................................................... 148CPS Configuration (For a 15 Channel Remote Control).................................................149Tone Remote Adapter Settings.......................................................................................151Radio Rx.............................................................................................................. 151Radio Tx...............................................................................................................151Channel Steering................................................................................................. 151Monitoring............................................................................................................ 151PTT...................................................................................................................... 151Wildcard 1 (optional)............................................................................................ 151Trunking Controllers.................................................................................................................. 151Compatibility................................................................................................................... 152Hardware Connections................................................................................................... 152CPS Configuration.......................................................................................................... 153Trunking Controller Settings........................................................................................... 154Discriminator........................................................................................................ 154Tx Audio............................................................................................................... 154Tx Data.................................................................................................................154Appendix F: MOTOTRBO Repeater – EME ASSESSMENT..................................155Executive Summary...................................................................................................................155Indoor Exposure Prediction Model.............................................................................................156Exposure in Front of the Antenna................................................................................... 156Exposure at Ground Level.............................................................................................. 157Typical System Configuration.................................................................................................... 158MN001436A01-ADContentsSend Feedback   19
Exposure Limits......................................................................................................................... 158EME Exposure Evaluation......................................................................................................... 159Exposure in Front of the Antenna................................................................................... 159Exposure at Ground Level.............................................................................................. 159Compliance Boundary Description............................................................................................ 159Product Put In Service............................................................................................................... 160References................................................................................................................................ 160Glossary of Terms and Acronyms.........................................................................163MN001436A01-ADContents20   Send Feedback
List of FiguresFigure 1: Front view of the SLR 5000 Series Repeater..........................................................................38Figure 2: Rear view of the SLR 5000 Series Repeater.......................................................................... 38Figure 3: Front view (without top cover) of the SLR 5000 Series Repeater........................................... 39Figure 4: Front view (without top and bottom covers and front panel) of the SLR 5000 SeriesRepeater............................................................................................................................................39Figure 5: RDAC Diagnostic Screen........................................................................................................ 45Figure 6: Repeater Model Numbering Scheme...................................................................................... 47Figure 7: “Operation Mode” configuration for Satellite Receiver Functionality....................................... 50Figure 8: Modem Module Connector Locations......................................................................................52Figure 9: High Stability Reference Circuit...............................................................................................55Figure 10: Audio Block Diagram.............................................................................................................56Figure 11: Power Amplifier Interface Connector Pin Locations.............................................................. 56Figure 12: Power Supply Interface Connector Pin Locations................................................................. 57Figure 13: Expansion Board Interface Connector Pin Locations............................................................57Figure 14: Chassis ID Interface Connector Pin Locations......................................................................58Figure 15: Input and Output Connections...............................................................................................60Figure 16: Modem Interface Connector Pin Locations........................................................................... 61Figure 17: Front View of the SLR 5000 Series Power Supply................................................................64Figure 18: Rear View of the SLR 5000 Series Power Supply................................................................ 64Figure 19: Power Source Inputs............................................................................................................. 65Figure 20: Power Supply Outputs...........................................................................................................66Figure 21: Power Supply Digital Interface.............................................................................................. 67Figure 22: Front Panel Input and Output Connections........................................................................... 69Figure 23: Back Panel Connector Names and Locations.......................................................................71Figure 24: AC Power Inlet Connector ....................................................................................................72Figure 25: Repeater Power Switch.........................................................................................................72Figure 26: DC Power Inlet/DC Charger Outlet Connector......................................................................73Figure 27: Option 1/GNSS Connector.................................................................................................... 73Figure 28: Option 2/WLAN Connector....................................................................................................73Figure 29: USB Connector..................................................................................................................... 74Figure 30: Ethernet 1 Connector............................................................................................................ 74Figure 31: Ethernet 2 Connector............................................................................................................ 75Figure 32: Auxiliary Connector............................................................................................................... 76Figure 33: Frequency Reference Connector.......................................................................................... 78Figure 34: Receiver RF Connector.........................................................................................................79Figure 35: Transmitter RF Connector.....................................................................................................79MN001436A01-ADList of FiguresSend Feedback   21
Figure 36: Bonding Ground Connection................................................................................................. 79Figure 37: Test Equipment Setup for Verifying Transmitter Circuitry..................................................... 85Figure 38: Test Equipment Setup for Verifying Receiver Circuitry......................................................... 86Figure 39: Customer Programming Software Setup...............................................................................89Figure 40: Front view of SLR 5000 Series Repeater..............................................................................90Figure 41: Rear view of SLR 5000 Series Repeater.............................................................................. 90Figure 42: Tx Menu Tree (Ref. Oscillator).............................................................................................. 91Figure 43: SLR 5000 Series Repeater Tuning Equipment Setup...........................................................91Figure 44: Rx Menu tree (Rx Rated Volume)......................................................................................... 92Figure 45: Auxiliary Connector............................................................................................................... 92Figure 46: Tx Menu Tree (Tx Audio Level).............................................................................................93Figure 47: TX Menu Tree (Tuning Procedure with No Tx Data).............................................................94Figure 48: Example of Maximum Deviation Limit Calculation................................................................ 95Figure 49: Removing Front Housing from Repeater.............................................................................100Figure 50: Removing Cables................................................................................................................ 101Figure 51: Removing Fan..................................................................................................................... 102Figure 52: Removing Front Panel.........................................................................................................102Figure 53: Removing Power Supply Module from Repeater................................................................ 103Figure 54: Removing Modem............................................................................................................... 103Figure 55: Removing Power Amplifier Module..................................................................................... 104Figure 56: Removing Rx and REF BNC Cables...................................................................................104Figure 57: Removing Ground Screw.................................................................................................... 105Figure 58: Installing M3 Screws........................................................................................................... 106Figure 59: Installing M6 Screw............................................................................................................. 106Figure 60: Installing Rx and Reference Cables.................................................................................... 107Figure 61: Assembling Lock Washers onto Connectors.......................................................................107Figure 62: Installing WLAN and GNSS Rubber Plugs..........................................................................107Figure 63: Installing Power Amplifier Module into Repeater.................................................................108Figure 64: Securing Power Amplifier Module to Repeater Chassis......................................................108Figure 65: Securing Modem to Repeater Frame.................................................................................. 109Figure 66: Securing Rx and Reference Cable Connectors.................................................................. 109Figure 67: Modem FRU Product Label.................................................................................................110Figure 68: Installing Power Supply Module.......................................................................................... 110Figure 69: Installing M4 Screws........................................................................................................... 111Figure 70: Snapping Fan Cable............................................................................................................111Figure 71: Installing Fan....................................................................................................................... 112Figure 72: Installing Front Panel...........................................................................................................112Figure 73: Installing Power Screws...................................................................................................... 113Figure 74: Securing Cables.................................................................................................................. 113MN001436A01-ADList of Figures22   Send Feedback
Figure 75: Securing Front Housing.......................................................................................................114Figure 76: Installing M3 Screws........................................................................................................... 115Figure 77: SLR 5000 Series Assembly Exploded View........................................................................115Figure 78: Floor Mount Cabinet............................................................................................................123Figure 79: Modular Rack...................................................................................................................... 124Figure 80: Desk Mount Installation....................................................................................................... 128Figure 81: Back Panel Connector Names and Locations.....................................................................129Figure 82: Location of USB Connector.................................................................................................129Figure 83: CPS Settings to Configure SLR 5000 Series Repeater for Analog Mode........................... 141Figure 84: Model Zetron 38 Repeater Panel........................................................................................ 141Figure 85: Signal Connections between SLR 5000 Series Repeater and Community RepeaterPanel............................................................................................................................................... 142Figure 86: CPS Configuration for Community Repeater Panel (1 of 2)................................................143Figure 87: CPS Configuration for Community Repeater Panel (2 of 2)................................................144Figure 88: Zetron Model 30 Phone Patch.............................................................................................145Figure 89: Signal Connections between SLR 5000 Series Repeater and Zetron Model 30 PhonePatch (Analog Phone Patch Cable & Digital Phone Patch Cable).................................................. 146Figure 90: CPS Configuration for Phone Patch (1 of 2)....................................................................... 147Figure 91: CPS Configuration for Phone Patch (2 of 2)....................................................................... 147Figure 92: Model L3276 Tone Remote Adapter................................................................................... 148Figure 93: Signal Connections between SLR 5000 Series Repeater and Motorola Solutions L327625-Pin connector for a 15 Channel Remote Control........................................................................149Figure  94:  CPS  Configuration  for  L3276  Tone  Remote  Adapter (For a 15 Channel Remote Control)................................................................................................ 150Figure 95: Model Trident’s Marauder................................................................................................... 151Figure 96: Model Trident’s Raider........................................................................................................ 152Figure 97: Model Trident’s NTS............................................................................................................152Figure  98:  Signal  connections  between  SLR  5000  Series  Repeater,  Trident  Model  Raider, Marauder, and NTS......................................................................................................................... 153Figure 99: CPS Configuration for Trident Model Raider, Marauder and NTS...................................... 154Figure 100: Reference Frame for the Point of Interest (POI) Cylindrical Co-Ordinates....................... 156Figure 101: Schematic of the Ground-Level Exposure Model Adopted for the Assessment................158Figure 102: Compliance Boundary for General Public (GP) and Ocupational (OCC) Exposure..........160MN001436A01-ADList of FiguresSend Feedback   23
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List of TablesTable 1: Callout Legend......................................................................................................................... 38Table 2: Callout Legend......................................................................................................................... 38Table 3: Callout Legend......................................................................................................................... 39Table 4: Callout Legend......................................................................................................................... 39Table 5: SLR 5000 Series Frequency Ranges and Power Levels......................................................... 41Table 6: SLR 5000 Series Repeater General Specifications (All Bands)............................................... 41Table 7: SLR 5000 Series Repeater Specifications............................................................................... 42Table 8: Front Panel LED indicators.......................................................................................................45Table 9: SLR 5000 Series Front Panel LED Definitions......................................................................... 46Table 10: Callout Legend....................................................................................................................... 52Table 11: Specifications of Receiver Subsystem................................................................................... 53Table 12: Specifications of Transmitter Exciter Subsystem................................................................... 54Table 13: Callout Legend....................................................................................................................... 60Table 14: Specifications of Power Amplifier........................................................................................... 60Table 15: Callout Legend....................................................................................................................... 64Table 16: Callout Legend....................................................................................................................... 64Table 17: Power Supply AC Performance Specifications.......................................................................64Table 18: Power Supply DC Performance Specifications...................................................................... 64Table 19: Power Supply Battery Charger Performance Specifications.................................................. 65Table 20: Callout Legend....................................................................................................................... 65Table 21: Callout Legend ...................................................................................................................... 66Table 22: Callout Legend....................................................................................................................... 67Table 23: Power Supply Output Cable SIgnalling.................................................................................. 67Table 24: Callout Legend....................................................................................................................... 69Table 25: Connector Type and Primary Function...................................................................................71Table 26: AC Power Inlet Connector...................................................................................................... 72Table 27: Callout Legend....................................................................................................................... 72Table 28: DC Power Inlet/DC Charger Outlet Connector....................................................................... 73Table 29: USB Connector.......................................................................................................................74Table 30: Ethernet 1 Connector............................................................................................................. 74Table 31: Ethernet 2 Connector............................................................................................................. 75Table 32: Auxiliary Connector................................................................................................................ 76Table 33: Frequency Reference............................................................................................................. 78Table 34: Recommended Test Equipment............................................................................................. 81Table 35: Callout Legend....................................................................................................................... 90Table 36: Callout Legend....................................................................................................................... 90MN001436A01-ADList of TablesSend Feedback   25
Table 37: SLR 5000 Series Exploded View Parts List..........................................................................115Table 38: Torque Specifications for Nuts and Screws..........................................................................117Table 39: Cabinet Models.....................................................................................................................122Table 40: Cabinet Slide........................................................................................................................ 123Table 41: Rack Models.........................................................................................................................123Table 42: Connector Type and Primary Function.................................................................................129Table 43: Callout Legend..................................................................................................................... 130Table 44: EME Compliance Distances Based on Example UHF Evaluation........................................155MN001436A01-ADList of Tables26   Send Feedback
List of ProceduresVerifying Transmitter Circuitry Procedure ..............................................................................................84Verifying Receiver Circuitry Procedure ..................................................................................................86Tuning the Reference Oscillator Alignment ........................................................................................... 90Tuning the Rx Audio Level Set .............................................................................................................. 91Tuning the Tx Audio Level Set .............................................................................................................. 92Tuning the Modulation Limit (with no Tx Data and no PL) .....................................................................93Verifiying the Modulation Limit (with no Tx Data and no PL) .................................................................94Tuning the Modulation Limit (with Tx Data or PL) ................................................................................. 95Changing to Battery Charger Only Mode .............................................................................................. 96Disassembly – General ......................................................................................................................... 99Protective Cover Disassembly .............................................................................................................100Front Housing Disassembly .................................................................................................................100Cable Disassembly ..............................................................................................................................100Fan Disassembly ................................................................................................................................. 101Front Panel Disassembly .....................................................................................................................102Power Supply Removal ....................................................................................................................... 102Modem Removal ................................................................................................................................. 103Power Amplifier Module Removal ....................................................................................................... 103Back Panel Removal ........................................................................................................................... 104Back Panel Installation ........................................................................................................................ 105Input Cable Installation ........................................................................................................................ 106Power Amplifier Module Installation .................................................................................................... 108Modem Installation .............................................................................................................................. 108Power Supply Installation .................................................................................................................... 110Fan Installation .................................................................................................................................... 111Front Panel Installation ........................................................................................................................112Cable Installation ................................................................................................................................. 112Front Housing Installation ....................................................................................................................114Protective Cover Installation ................................................................................................................115Installing Racks ................................................................................................................................... 127MN001436A01-ADList of ProceduresSend Feedback   27
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Related PublicationsRelated Publications Part No.MOTOTRBO SLR 5000 Series Quick StartGuideMN001443A01MN001436A01-ADRelated PublicationsSend Feedback   29
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Summary of Bands AvailableTable below lists the SLR 5000 Series Repeater bands available in this manual. For details, see ModelCharts section.Frequency Band Bandwidth Power LevelVHF 136–174 MHz 1–50 WUHF R1 400–470 MHz 1–50 WUHF R2 450–527 MHz 1–50 WMN001436A01-ADSummary of Bands AvailableSend Feedback   31
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NoticeCommercial WarrantyLimited WarrantyMOTOROLA COMMUNICATION PRODUCTSI. What This Warranty Covers And For How LongMOTOROLA SOLUTIONS INC. (“MOTOROLA”) warrants the MOTOROLA manufacturedCommunication Products listed below (“Product”) against defects in material and workmanship undernormal use and service for a period of time from the date of purchase as scheduled below:Repeater Two (2) YearsProduct Accessories One (1) YearMotorola, at its option, will at no charge either repair the Product (with new or reconditioned parts),replace it (with a new or reconditioned Product), or refund the purchase price of the Product during thewarranty period provided it is returned in accordance with the terms of this warranty. Replaced parts orboards are warranted for the balance of the original applicable warranty period. All replaced parts ofProduct shall become the property of MOTOROLA.This express limited warranty is extended by MOTOROLA to the original end user purchaser only andis not assignable or transferable to any other party. This is the complete warranty for the Productmanufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions ormodifications to this warranty unless made in writing and signed by an officer of MOTOROLA. Unlessmade in a separate agreement between MOTOROLA and the original end user purchaser,MOTOROLA does not warrant the installation, maintenance or service of the Product.MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished byMOTOROLA which is attached to or used in connection with the Product, or for operation of theProduct with any ancillary equipment, and all such equipment is expressly excluded from this warranty.Because each system which may use the Product is unique, MOTOROLA disclaims liability for range,coverage, or operation of the system as a whole under this warranty.II. General ProvisionsThis warranty sets forth the full extent of MOTOROLA's responsibilities regarding the Product. Repair,replacement or refund of the purchase price, at MOTOROLA's option, is the exclusive remedy. THISWARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES,INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS LIMITEDWARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EXCESS OF THEPURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME,INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL,SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USESUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.III. State Law RightsSOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL ORCONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS,SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.MN001436A01-ADCommercial WarrantySend Feedback   33
This warranty gives specific legal rights, and there may be other rights which may vary from state tostateIV. How To Get Warranty ServiceYou must provide proof of purchase (bearing the date of purchase and Product item serial number) inorder to receive warranty service and, also, deliver or send the Product item, transportation andinsurance prepaid, to an authorized warranty service location. Warranty service will be provided byMotorola through one of its authorized warranty service locations. If you first contact the companywhich sold you the Product, it can facilitate your obtaining warranty service. You can also .V. What This Warranty Does Not CoverDefects or damage resulting from use of the Product in other than its normal and customary manner.Defects or damage from misuse, accident, water, or neglect.Defects or damage from improper testing, operation, maintenance, installation, alteration, modification,or adjustment.Breakage or damage to antennas unless caused directly by defects in material workmanship.A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, withoutlimitation, the addition to the Product of non-Motorola supplied equipment) which adversely affectperformance of the Product or interfere with Motorola's normal warranty inspection and testing of theProduct to verify any warranty claim.Product which has had the serial number removed or made illegible.Freight costs to the repair depot.A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, doesnot function in accordance with MOTOROLA’s published specifications or the FCC type acceptancelabeling in effect for the Product at the time the Product was initially distributed from MOTOROLA.Scratches or other cosmetic damage to Product surfaces that does not affect the operation of theProduct.Normal and customary wear and tear.VI. Patent And Software ProvisionsMOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to theextent that it is based on a claim that the Product or parts infringe a United States patent, andMOTOROLA will pay those costs and damages finally awarded against the end user purchaser in anysuch suit which are attributable to any such claim, but such defense and payments are conditioned onthe following:that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim;that MOTOROLA will have sole control of the defense of such suit and all negotiations for itssettlement or compromise; andshould the Product or parts become, or in MOTOROLA's opinion be likely to become, the subject of aclaim of infringement of a United States patent, that such purchaser will permit MOTOROLA, at itsoption and expense, either to procure for such purchaser the right to continue using the Product orparts or to replace or modify the same so that it becomes noninfringing or to grant such purchaser acredit for the Product or parts as depreciated and accept its return. The depreciation will be an equalamount per year over the lifetime of the Product or parts as established by MOTOROLA.MOTOROLA will have no liability with respect to any claim of patent infringement which is based uponthe combination of the Product or parts furnished hereunder with software, apparatus or devices notfurnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary equipment orsoftware not furnished by MOTOROLA which is attached to or used in connection with the Product.The foregoing states the entire liability of MOTOROLA with respect to infringement of patents by theProduct or any parts thereof.MN001436A01-ADNotice Commercial Warranty34   Send Feedback
Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights forcopyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distributecopies of such Motorola software. MOTOROLA software may be used in only the Product in which thesoftware was originally embodied and such software in such Product may not be replaced, copied,distributed, modified in any way, or used to produce any derivative thereof. No other use including,without limitation, alteration, modification, reproduction, distribution, or reverse engineering of suchMOTOROLA software or exercise of rights in such MOTOROLA software is permitted. No license isgranted by implication, estoppel or otherwise under MOTOROLA patent rights or copyrights.VII. Governing LawThis Warranty is governed by the laws of the State of Illinois, USA.MN001436A01-ADNotice Commercial WarrantySend Feedback   35
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Chapter 1SLR 5000 Series Repeater1.1Notations Used in This ManualThroughout the text in this publication, there are WARNING, CAUTION, and Note notations. Thesenotations are used to emphasize that safety hazards exist, and due care must be taken and observed.NOTICE: An operational procedure, practice, or condition which is essential to emphasize.CAUTION: CAUTION indicates a potentially hazardous situation which, if not avoided, mightresult in equipment damage.WARNING: WARNING indicates a potentially hazardous situation which, if not avoided, couldresult in death or injury. Symbol indicates areas of the product that pose potential burn hazards.1.2DescriptionThe Motorola Solutions SLR 5000 Series Repeater provides a modular, flexible analog and digitalstation designed for today's communication systems and for the future.The station is available for use in these configurations:• Analog Conventional• Digital (MOTOTRBO)- MOTOTRBO DMR Tier 2 Conventional – Single Site- MOTOTRBO DMR Tier 2 Conventional – IP Site Connect- MOTOTRBO Capacity Plus Trunking- MOTOTRBO Connect Plus Trunking- MOTOTRBO Digital Voting• LTR Trunking• Passport Trunking• MPT1327 TrunkingNOTICE: Certain software features enabled through the CPS can be configured with the OnlineHelp or with a regional representative. Refer to the regional Ordering Guide to determine thefeatures available within the respective regions.The SLR 5000 series can either be configured as a stand-alone repeater or as a repeater connected toa back-end network, as in the case of operating in IP Site Connect mode. As a repeater, it listens onone uplink frequency, and then re-transmits on a downlink frequency, thus providing the RF interface tothe field subscribers. When configured for analog station operation, the repeater is designed to operatewith most existing analog systems, which enables a smooth migration to the MOTOTRBO system.When configured for digital operation, the repeater offers additional services. The digital repeateroperates in TDMA mode, which essentially divides one channel into two virtual channels using timeMN001436A01-ADSLR 5000 Series RepeaterSend Feedback   37
slots; therefore the user capacity is doubled. The repeater utilizes embedded signaling to inform thefield radios of the busy/idle status of each channel (time slot), the type of traffic, and even the sourceand destination information.The SLR 5000 series facilitates the field replaceable unit (FRU) concept of field repair to maximizesystem uptime. The FRU concept also aids in allowing the end user/maintainer to lower their inventorycosts. The base model SLR 5000 series FRUs are as follows:• Modem FRU• Power Amplifier FRU• Power Supply FRU• Front Panel FRUSee Figure 1: Front view of the SLR 5000 Series Repeater on page 38 for the front view and Figure2: Rear view of the SLR 5000 Series Repeater on page 38 for the rear view of SLR 5000 seriesrepeater. Figure 3: Front view (without top cover) of the SLR 5000 Series Repeater on page 39shows the front view portion of the repeater without the top cover and Figure 4: Front view (without topand bottom covers and front panel) of the SLR 5000 Series Repeater on page 39 shows the frontview portion of the repeater without the top cover, bottom cover, and front panel.Figure 1: Front view of the SLR 5000 Series Repeater21Table 1: Callout LegendLabel Description1 Front Panel LED Indicators2 USB PortFigure 2: Rear view of the SLR 5000 Series Repeater1Table 2: Callout LegendLabel Description1 Back Panel Interface Connectors and Power SwitchMN001436A01-ADChapter 1:  SLR 5000 Series Repeater38   Send Feedback
Figure 3: Front view (without top cover) of the SLR 5000 Series Repeater1 23Table 3: Callout LegendLabel Description1 Power Amplifier Module2 Modem Module3 Power Supply ModuleFigure 4: Front view (without top and bottom covers and front panel) of the SLR 5000 SeriesRepeater1Table 4: Callout LegendLabel Description1 Front Panel Board1.3Operating FeaturesThe following are the standard features of an SLR 5000 series model:• MOTOTRBO Conventional Operation (2-Slot TDMA, 4FSK Modulation)• Analog Conventional Operation (FM)• Continuous Duty Cycle Operation over -30 °C to +60 °C• Meets or exceeds the following standards:- TIA603D- ETSI EN 300 086- ETSI EN 300 113MN001436A01-ADChapter 1:  SLR 5000 Series RepeaterSend Feedback   39
- ETSI TS 102 361-1 Part 1: DMR Air Interface Protocol- ETSI TS 102 361-2 Part 2: DMR Voice and Generic Services and Facilities- ETSI TS 102 361-3 Part 3: DMR Packet Data Protocol- ETSI TS 102 361-4 Part 4: DMR Trunking Protocol- California Energy Commission (CEC) - Compliant to Title 20 Appliance Efficiency Regulationswhen operated in Battery Charger Only mode with Sprinter Battery S12V370. Charge time maytake up to 40 hr.• AMBE +2™ Digital VOCODER• Synthesized Frequency Generation• Female N-type Antenna Connector (Tx)• Female BNC Antenna Connector (Rx)• Ethernet Port (Network)• Front-mounted USB Port (Service)• 12 configurable GPIO ports (Digital)• 4 configurable GPI ports (Analog)• 2 configurable GPO ports (Analog)• Power for third-party controllers (1 A)• 1.5 PPM Frequency Stability (Temperature and 1-Year Aging) (VHF and UHF)• External Reference Capability• Switching Power Supply operates from 85–264 VAC (47–63 Hz)• Multi-Power Source configurable (AC, DC, or AC with Battery Revert)• Integrated 3 A battery charger• Station Diagnostic Tests – Fixed Set of Tests run upon Start-up• Physical Dimensions: 1.75 in. H x 19 in. W x 14.6 in. D (44 x 483 x 370 mm) 1RU• Weight: 19 lb (8.62 kg) excluding cabinet or other peripheral equipmentMotorola Solutions Network Interface:• IP Site Connect• Repeater Diagnostics and Control (RDAC)• Capacity Plus• Connect PlusThird-Party Controller Interface:• Phone Patch• Multi-Coded Squelch Interface (Repeater Panel)• Tone Remote Adapter• LTR Trunking• Passport Trunking• MPT1327 TrunkingNOTICE: The SLR 5000 series repeater only supports the third-party controllers noted abovewhen it is configured in analog mode. The exception is phone patch in digital mode.MN001436A01-ADChapter 1:  SLR 5000 Series Repeater40   Send Feedback
In addition, the following features are also included. These features are shipped in a preset condition,but may be altered through the use of the CPS.• 64 Tx/Rx Frequencies – Factory Programmed with 1 Tx, 1 Rx• 12.5 kHz or 25 kHz Operation – Factory Programmed to 12.5 kHz• 1 Tx and 1 Rx (PL or DPL) Squelch Code per channel – Factory Programmed to CSQ• Base Station Identification (BSI) – Factory Programmed as "BLANK" ("BLANK" disables BSI)• Push-To-Talk (PTT) Priority – Factory Programmed to Repeat Path1.4Frequency Ranges and Power LevelsThe SLR 5000 Series Repeater is available in the following frequency ranges and power levels table.Table 5: SLR 5000 Series Frequency Ranges and Power LevelsFrequency Band Bandwidth Power LevelVHF 136–174 MHz 1–25 W1–50 WUHF R1 400–470 MHz 1–25 W1–50 WUHF R2 450–527 MHz 1–50 W1.5SpecificationsSpecifications of the SLR 5000 series repeater are available in the following tables.Table 6: SLR 5000 Series Repeater General Specifications (All Bands)Parameter SpecificationsNumber of Channels 64Frequency Generation SynthesizedInput Voltage AC 100–240 VAC (47–63 Hz)Input Voltage DC 11.0–14.4 VDCPower Supply Type SwitchingStation Weight 19 lbs (8.62 kg)Temperature Range -30 °C to +60 °C (-22 °F to +140 °F)Humidity Range RH of 95%, non-condensing at 50 °C (122 °F)Antenna Connectors Tx: N-Type, Rx: BNCModes of Operation Half-Duplex/DuplexRack Unit 1Height 1.75 in. (44 mm)Width 19 in. (483 mm)Depth 14.6 in. (370 mm)MN001436A01-ADChapter 1:  SLR 5000 Series RepeaterSend Feedback   41
Table 7: SLR 5000 Series Repeater SpecificationsParameter SpecificationsVHF UHFInput Power (All Modulations) Standby (AC Line 117 V/220 V) 0.18 A/0.25 A50 W Transmit at Rated Power (AC Line 117 V/220 V)1.5 A/0.9 AStandby (13.6 VDC) 0.73 A50 W Transmit at Rated Power (13.6 VDC) 9.5 AFrequency ReferenceInternal Frequency Stability (PPM) ±0.5 PPM (temperature)External Reference Capable YesFrequency BandsElectronic Bandwidth 136–174 MHz UHF R1, 400–470 MHzUHF R2, 450–527 MHzReceiverSelectivity 25 kHz/12.5 kHz (TIA603D) 83 dB/55 dB 80 dB/55 dBSelectivity 25 kHz/12.5 kHz (TIA603) 83 dB/68 dB 80 dB/55 dBSelectivity 25 kHz/12.5 kHz (ETSI) 70 dB/63 dBSensitivity (12 dB SINAD) 0.22 uVSensitivity (5% BER) 0.22 uVIntermodulation Rejection (TIA603D) 82 dBIntermodulation Rejection (ETSI) 73 dBSpurious Rejection (TIA603D) 95 dBSpurious Rejection (ETSI) 90 dBConducted Spurious Emissions -57 dBmAudio Distortion <1%Audio Response Per TIA/ETSIFM Hum and Noise 25 kHz/12.5 kHz -50 dB/-45 dBTransmitterRated Output Power (Continuous Duty) 1–50 WIntermodulation Attenuation 40 dBAdjacent Channel Power 25 kHz/12.5 kHz 78 dB/62 dBModulation Fidelity (4FSK) FSK Error 5%, FSK Magnitude 1%Wideband Noise (1 MHz) @ Rated Pout -152 dBc/HzTable continued…1Typical performance under the following conditions (when applicable): Battery charging disabledand nominal VSWR conditions (VSWR <1.5:1)MN001436A01-ADChapter 1:  SLR 5000 Series Repeater42   Send Feedback
Parameter SpecificationsVHF UHFRated System Deviation ±2.5 kHz @ 12.5 kHz, ±5.0 kHz @ 25 kHzSpurious Harmonics and Emissions -36 dBm < 1 GHz, -30 dBm > 1 GHzAudio Distortion < 1%Audio Response Per TIA/ETSIFM Hum and Noise 25 kHz/12.5 kHz -50 dB/-45 dBFCC Identifier ABZ99FT3094 UHF R1, ABZ99FT4096UHF R2, ABZ99FT4097FCC Emission Designators 11K0F3E, 16K0F3E, 7K60FXD, 7K60F7D,7K60FXE, 7K60F7E, and 7K60F7W,Industry Canada• IC certification/registration number• IC model number• Tx/Rx Frequency range109AB-99FT3094SLR 5000-VHFTx: 138–174 MHzRx: 138–174 MHz109AB-99FT4096SLR 5000-UHF R1Tx: 406.1–430 MHz and450–470 MHzRx: 406.1–430 MHz and450–470 MHz109AB-99FT4097SLR 5000-UHF R2Tx: 450–470 MHzRx: 450–470 MHzAll specifications noted above are in accordance to their respective TIA603D, ETSI EN 300 086, andETSI EN 300 113 standards unless otherwise noted.1.6Theory of OperationThe SLR 5000 series repeater provides the radio frequency (RF) link between the repeater and thesubscriber radios.The repeater acquires inbound signals via its external receive (Rx) antenna and then amplifies, filtersand demodulates the signals into data or voice packets. From that point, the data is either forwarded tothe repeater’s transmitter to subscriber radios, and/or the data is delivered via a wired interface fordistribution to networked repeaters, consoles, or other networked infrastructure.The SLR 5000 series repeater consists of a Modem, Power Amplifier (PA), Front Panel and PowerSupply (PS). These modules are also known as field replaceable units (FRU).• The Modem module is comprised of three subsystems, which are the Receiver subsystem, Excitersubsystem, and Station Control subsystem. At a high level, these subsystems are further explainedas follows:- The Receiver subsystem is a dual heterodyne Receiver which receives the RF signal from thesubscriber’s transmitter. It then converts the resulting final intermediate frequency (IF) from ananalog signal to that of a digital word in IQ signal format. Finally, the Receiver delivers the IQsignal, via the SSI bus, to the Station Control subsystem for demodulation. Additionally, theReceiver subsystem also provides for its own metering and diagnostics via software, as well asself-contained calibration (no field tuning is needed for the Receiver subsystem).MN001436A01-ADChapter 1:  SLR 5000 Series RepeaterSend Feedback   43
- The Exciter subsystem converts a two-port base band data signal, sent over the SSI bus fromthe Station Control subsystem, to an analog signal representation. The analog signal is thenmodulated with a low power RF transmitter carrier that is generated by the Exciter subsystem.The power modulated RF carrier is then amplified and delivered to the PA at an intermediatelevel of approximately +36 dBm for further amplification. The Exciter subsystem and PAconstitute the transmitter of the SLR 5000 series repeater. Additionally, the Exciter subsystemalso provides its own metering and diagnostics via software, as well as a self-containedcalibration (no field tuning is needed for the Exciter subsystem).- The heart of the Station Control subsystem is the Texas Instruments DM8148 Host/ DSPprocessor. In general, the SCM controls the entire coordination of the repeater functions.Specifically, the Station Control subsystem provides for the following functionalities:+ Contains and runs the preloaded repeater software+ Manages inbound and outbound RF and Audio traffic+ Provides an on-board USB port for local configuring, alignment and diagnostics via thefollowing applications:• Customer Programming Software (CPS)• Tuner application• Repeater Diagnostic and Control (RDAC) software+ Provides an Ethernet port for IP site connectivity and remote RDAC+ Provides GPIO connectivity for third party controller interfaces+ Provides for analog repeater audio connectivity+ Data and Control to the Receiver subsystem via the SPI and SSI respectively+ Data and Control to the Exciter subsystem via the SPI and SSI respectively+ Control of the PA’s set power via the SPI+ Configuration and fault management of all subsystems including the PS and PA+ Generates the internal station reference+ Provides control of the front panel module’s indicator LEDs.- The PA module amplifies the intermediate level modulated RF signal from the Modem. It thendelivers the amplified signal to the transmitter antenna port at a power level within the ratedpower band of the repeater, for transmission to the subscriber radios. In addition to its primarytask of amplification, the PA provides the following hardware functions for the repeater.+ Harmonic attenuation+ Inter-modulation attenuation (IMA) suppression+ VSWR detection+ RF power control (primary means)+ Meters for diagnostics+ Power rollback for temperature, VSWR, and voltage+ Self-Contained calibration (no field alignment is needed for PA)- The Front Panel module provides LED indications for general assessment of the status andoperational condition of the repeater. Additionally, the front panel also provides a USB serviceport for configuration and alignment of the repeater.- The PS Module provides DC power to the Modem, PA and Front Panel. It can also be used toprovide auxiliary power (nominal 13.6 VDC) to a number of third party controllers. Additionally, itcan operate in three different input modes:MN001436A01-ADChapter 1:  SLR 5000 Series Repeater44   Send Feedback
+ AC Input Only+ DC Input Only+ AC with Battery RevertIn addition to providing power to the noted FRU and controllers, the PS also provides the following:• AC Failure detect signaling to the Modem• Output over-current protection• Integrated 2 stage 3 amp battery chargerFurther details can be found in the individual sections of the respective FRU chapters of this manual.1.7Basic Repeater Level Troubleshooting – RDAC and LEDsDiagnostic tests are available for the Modem, PA, and Power Supply Modules. If a problem occursduring station operation, it is logged as an alarm that is read with the Repeater Diagnostic and Controlapplication (RDAC).Figure 5: RDAC Diagnostic ScreenThe station operator will then evaluate the problem locally or remotely, as the station maintains anAlarm Log with the name of the alarm that has failed since the last power up. Via the RDACapplication's Alarm Log, the alarm messages will aid in identifying the FRU that failed along with thefault condition.After booting up the repeater, the seven LEDs (Power/Status, Tx Slot 1, Tx Slot 2, Rx Slot 1, Rx Slot 2,Network, and Reference LEDs) will flash in unison.The general status and condition of the SLR 5000 series repeater can be obtained by observing theseven LED indicators on the front panel. Table 8: Front Panel LED indicators on page 45 shows theLED symbols and their meaning, while Table 9: SLR 5000 Series Front Panel LED Definitions on page46 identifies the information conveyed via the LED indicators.Table 8: Front Panel LED indicatorsLED DefinitionStatusTx A Tx Slot 1Rx A Rx Slot 1Table continued…MN001436A01-ADChapter 1:  SLR 5000 Series RepeaterSend Feedback   45
LED DefinitionTx B Tx Slot 2Rx B Rx Slot 2Ethernet Link/Network ConnectivityReferenceTable 9: SLR 5000 Series Front Panel LED DefinitionsLED Function Name LED Color LED State Status IndicationPower/Status Off Off OffGreen Flashing Operating Normally, with DC powerSolid Operating Normally, with AC powerRed Flashing Repeater is Disabled (by customer)Solid Not Operational – Major AlarmAmber Flashing2Check Alarm Log – Alarm occurred and cleared butremains latched (configurable)Solid Repeater Operational – Minor AlarmTx A Off Off Transmitter is not transmittingGreen Solid Tx slot A or Analog (at desired power)Amber 2Solid Tx slot A or Analog (at less than desired power)Red 2Solid Tx FailFlashing Tx InhibitRx A Off Off No receive carrier detectedGreen Solid Rx Slot A or Analog (qualifier met)Amber 2Solid Rx Slot A or Analog (non-qualified)Tx B Off Off Transmitter is not transmittingGreen Solid Tx slot B or Analog (at desired power)Amber 2Solid Tx slot B or Analog (at less than desired power)Red 2Solid Tx FailFlashing Tx InhibitRx B Off Off No receive carrier detectedGreen Solid Rx Slot B or Analog (qualifier met)Amber 2Solid Rx Slot B or Analog (non-qualified)Table continued…2Not supported in initial release.MN001436A01-ADChapter 1:  SLR 5000 Series Repeater46   Send Feedback
LED Function Name LED Color LED State Status IndicationEthernet/Network Con-nectivityOff Off No Ethernet connectionGreen Solid Connectivity/LinkedFlashing Attempting to connect to the systemReference Off Off No External Reference is presentGreen Solid Locked to External Reference (1 pps 2, 5 MHz, 10MHz)NOTICE:All LEDs flashing in unison indicate the repeater is booting up.The RDAC application will be needed when the Status LED is red (solid or flashing). This statusindicates a minor or major alarm. The RDAC application is used to identify the specific alarmand probable diagnosis to aid in identifying the FRU at fault.1.8Repeater Model Numbering SchemeModel No.Example :   AA  R  1  0  Q  C  G  A  N  Q  1  A  NPosition            :    1  2  3  4  5  6  7  8  9  10  11  12 Unique VariationN: Standard PackageVersion LetterPackage1: Rack Mount2: Cabinet PreselectorQ: Standard Model (none)Add-on BoardsN: NoneP: Expansion BoardPerformanceA: StandardPower LevelB: 1–25 WattC: 1–50 WattBandJ: 136–174 MHzK: 300–360 MHzP: 350–400 MHzQ: 400–470 MHzT:  450–527 MHzU: 806–941 MHzFront PanelG: LED IndicatorsR: RepeaterAZ: AsiaLA: Latin AmericaAA: North America MD: Europe        MOTOTRBO Repeater Model Series:10: SLR 5000Figure 6: Repeater Model Numbering Scheme1.9Model Chart1.9.1VHF High PowerSLR 5700, VHF, 136–174 MHzModel/Item DescriptionAAR10JCGANQ1AN 136–174 MHz, 1–50 W SLR 5700 RepeaterX PMTD4013_S Modem Structure Kit/FRUX PMTD4012_S Power Amplifier Structure Kit/FRUX PMPN4026_S Power Supply Structure Kit/FRUTable continued…MN001436A01-ADChapter 1:  SLR 5000 Series RepeaterSend Feedback   47
SLR 5700, VHF, 136–174 MHzModel/Item DescriptionX PMLN6490_S Front Panel Board Structure Kit/FRUX 3087791G01 Power Cable, USX MN001443A01 Quick Start Guidex = Indicates compatibility with model(s)1.9.2UHF R1 High PowerSLR 5700, UHF R1, 400–470 MHzModel/Item DescriptionAAR10QCGANQ1AN 400–470 MHz, 1–50 W SLR 5700 RepeaterX PMTE4022_S Modem Structure Kit/FRUX PMTE4023_S Power Amplifier Structure Kit/FRUX PMPN4026_S Power Supply Structure Kit/FRUX PMLN6490_S Front Panel Board Structure Kit/FRUX 3087791G01 Power Cable, USX MN001443A01 Quick Start Guidex = Indicates compatibility with model(s)1.9.3UHF R2 High PowerSLR 5700, UHF R2, 450–527 MHzModel/Item DescriptionAAR10TCGANQ1AN 450–527 MHz, 1–50 W SLR 5700 RepeaterX PMTE4510_S Modem Structure Kit/FRUX PMTE4500_S Power Amplifier Structure Kit/FRUX PMPN4026_S Power Supply Structure Kit/FRUX PMLN6490_S Front Panel Board Structure Kit/FRUX 3087791G01 Power Cable, USX MN001443A01 Quick Start Guidex = Indicates compatibility with model(s)MN001436A01-ADChapter 1:  SLR 5000 Series Repeater48   Send Feedback
Chapter 2SLR 5000 Series Satellite Receiver2.1DescriptionThe main purpose of the Satellite Receiver is to eliminate "dead zones" in a communications systemby improving the "talk-in" coverage on a particular receive frequency when used in a receiver votingsystem.The Motorola Solutions SLR 5000 Series Repeater is not offered as an exclusive Satellite Receiveronly model, rather the repeater can be configured through the CPS to operate as a Satellite Receiverin a receive only mode of operation. As such, the context of this chapter assumes that the repeater isconfigured as a Satellite Receiver.NOTICE: Configuring the repeater as a Satellite Receiver is only compatible with theMOTOTRBO Digital Voting feature.2.2Operating FeaturesThe features are identical to the SLR 5000 series repeater, with the exception that all transmitterrelated functions are not applicable. See Operating Features on page 39 for more details.2.3Frequency RangesThe supported frequency ranges are identical to the SLR 5000 series repeater's receive frequencyranges. See Frequency Ranges and Power Levels on page 41 for more details.2.4SpecificationsThe specifications are identical to the SLR 5000 series repeater, with the exception that all transmitterrelated specifications are not applicable. See Specifications on page 41 for more details.2.5ConfigurationOther than setting the general personality configurations, one must additionally set the “OperationMode” parameter under the “General Settings” menu in the CPS to that of “Digital SatelliteReceiver.”See Figure 7: “Operation Mode” configuration for Satellite Receiver Functionality on page50 for the screenshot of the “Operation Mode” parameter.MN001436A01-ADSLR 5000 Series Satellite ReceiverSend Feedback   49
Figure 7: “Operation Mode” configuration for Satellite Receiver Functionality2.6Basic Station Level Troubleshooting – RDAC and LEDsThe troubleshooting procedures are similar to the SLR 5000 series repeater with regards to the control,power supply, and receiver sub-systems. See Basic Repeater Level Troubleshooting – RDAC andLEDs on page 45 for more details.NOTICE: When configured for receiver only operation, the SLR 5000 series repeater does notsupport any transmitter sub-system functions. As such, disregard all references to thetransmitter section in Basic Repeater Level Troubleshooting – RDAC and LEDs on page 45.This includes any transmitter related topics in the RDAC and the front panel LEDs.2.7Model ChartThe model chart is identical to the SLR 5000 series repeater. See Model Chart on page 47 for moredetails.MN001436A01-ADChapter 2:  SLR 5000 Series Satellite Receiver50   Send Feedback
Chapter 3SLR 5000 Series Modem3.1DescriptionThe Modem Module is described in this section. A general description, identification of inputs andoutputs, and functional theory of operation are provided. The information provided is sufficient to giveservice personnel a functional understanding of the module, allowing maintenance and troubleshootingto the module level.3.1.1General DescriptionThe Modem Module consists of a single printed circuit board in a clamshell housing assembly. Itprovides the receiver, exciter and station control functionality for the repeater. Additionally the externalconnections to the station are connected directly to the modem module.NOTICE: The modem cooling fan is replaceable and external to the modem itself. See SLR5000 Series Maintenance and Disassembly/Reassembly on page 97 for replacement details.3.1.2Input and Output ConnectionsThe following figure shows the Modem Module input and output external connections.MN001436A01-ADSLR 5000 Series ModemSend Feedback   51
Figure 8: Modem Module Connector Locations1312111023456789(+) (-)1Table 10: Callout LegendLabel Description1 Auxiliary Connector2 Ethernet Connectors3 USB Host4 Future Expansion Port5 PSU Digital Interface6 Future Expansion Ports7 Chassis ID Connector8 Front Panel Interface9 DC Power Input10 Tx Exciter Output11 PA Digital Interface12 External Reference Input13 Receiver InputMN001436A01-ADChapter 3:  SLR 5000 Series Modem52   Send Feedback
3.1.3Frequency BandsThe Modem Module covers the following bands with unique models:• VHF• UHF R1• UHF R23.2Receiver SubsystemThe Modem Module includes the receiver circuitry for the station. A cable connects the boardconnector to a BNC connector located on the rear panel of the repeater. See Figure 8: Modem ModuleConnector Locations on page 52 for the location of this connector. The receiver section performshighly-selective bandpass filtering and dual down-conversion of the desired RF signal. A customReceiver IC then performs an analog-to-digital conversion of the desired received signal and outputsthe digitized signal to the controller section via a serial synchronous interface. Included in the receiversection is:• Frequency Synthesizer Circuitry – Consists of a phase-locked loop and Voltage-ControlledOscillator (VCO), generates the first LO injection signal.• Varactor-tuned Preselector Filter(s) – Provides bandpass filtering of the station Receiver RF input.• Receiver Front End Circuitry – Performs filtering, amplification, and the first down conversion of theReceiver RF signal.• Receiver-specific piece of transceiver IC Circuitry – Consists of receiver-specific parts of atransceiver IC which performs the second down conversion, filtering, amplification, and analog-to-digital conversion of the receive signal.• Analog to Digital Converter (ADC) Circuitry – Converts analog Receiver status signals to digitalformat for transfer to the controller circuitry located on the Modem Module.3.2.1SpecificationsTable 11: Specifications of Receiver SubsystemParameter SpecificationsVHF UHFFrequency Bands 136–174 MHz UHF R1, 400–470 MHzUHF R2,450–527 MHzSelectivity 25 kHz/12.5 kHz (TIA603D) 83 dB/55 dB 80 dB/55 dBSelectivity 25 kHz/12.5 kHz (TIA603) 83 dB/68 dB 80 dB/68 dBSelectivity 25 kHz/12.5 kHz (ETSI) 70 dB/63 dBSensitivity (12 dB SINAD) 0.22 uVSensitivity (5% BER) 0.22 uVIntermodulation Rejection (TIA603D) 82 dBIntermodulation Rejection (ETSI) 73 dBTable continued…MN001436A01-ADChapter 3:  SLR 5000 Series ModemSend Feedback   53
Parameter SpecificationsVHF UHFSpurious Rejection (TIA603D) 95 dBSpurious Rejection (ETSI) 90 dBAudio Distortion <1%FM Hum and Noise 25 kHz/12.5 kHz -50 dB/-45 dB3.3Transmitter Exciter SubsystemThe Exciter Subsystem in the Modem Module (in conjunction with the Power Amplifier Module)provides the transmitter functions for the station. The Exciter circuitry generates a low-level modulatedRadio Frequency (RF) signal which is input to the Power Amplifier (PA) module for further amplificationand output to the transmit antenna. A coaxial cable is used to connect the Tx exciter output to the PAmodule. See Figure 8: Modem Module Connector Locations on page 52 for the exact location of thisconnector. The Exciter Module interfaces directly with the controller section, which provides controlsignals and monitoring, and routes transmit data to the Exciter.The RF carrier is generated by a frequency synthesizer consisting of synthesizer circuitry and Voltage-Controlled Oscillator (VCO) circuitry. Exciter circuit control signals, monitoring, and audio processingare handled by the controller section of the Modem Module. The power leveling circuitry of thetransmitter system is located in the Power Amplifier Module and passed onto the exciter stagesthrough the PA-Modem interface flex cable. See Figure 8: Modem Module Connector Locations onpage 52 for the location. Included in the exciter section are:• Frequency Synthesizer Circuitry – Consists of a phase-locked loop and Voltage-ControlledOscillator (VCO), generates a modulated RF signal at the transmitter carrier frequency.• RF Isolation Switch – Allows the controller section to turn on/off the Exciter RF input signal whichgreatly reduces the signal supplied to the Power Amplifier module.• Analog to Digital Converter (ADC) Circuitry – Converts the analog Exciter status signals to thedigital format for transfer, upon request, to the controller section of the Modem Module.• Low Level Amplifiers – Amplify and buffer the modulated RF signal from the VCO for delivery to thePower Amplifier Module.3.3.1SpecificationsTable 12: Specifications of Transmitter Exciter SubsystemParameter SpecificationsVHF UHFFrequency Range 136–174 MHz UHF R1, 400–470 MHzUHF R2, 450–527 MHzElectronic Bandwidth Full BandwidthOutput Power 6 W 6.2 WHarmonics -20 dBcMN001436A01-ADChapter 3:  SLR 5000 Series Modem54   Send Feedback
3.4Station Control SubsystemThe Station Control Subsystem is described in this section. A general description, identification ofcontrols, indicators, and inputs/outputs, a functional block diagram, and functional theory of operationare provided.The Controller circuitry performs the digital signal processing, data formatting and audio routing for thestation and provides the external interfaces to the rest of the site.The Controller section consists of 7 main ICs. These are:• Texas Instrument DM8148 Host/DSP Processor• EMMC Flash memory• DDR3 memory• Texas Instruments Power Management IC• NOR Flash• 2-TI AIC3204 CodecsGeneral controller functionality includes:• Data and Control interface to the transceiver ICs• Audio interface with CODEC ICs• UART interface to expansion board• Intermodule communication (SPI, I2C)• Two Ethernet ports• USB Device port• USB Host port• External physical interfaces (connectors, LEDs, external references etc.)• Station Reference Control3.4.1High Stability Reference BlockThe high-stability reference block can be used to enhance the 0.5 ppm Voltage ControlledTemperature Compensated Crystal Oscillator. The block diagram shown in Figure 9: High StabilityReference Circuit on page 55. An external reference can be applied to lock the on board VCTCXO.This function can be enabled via the customer programming software. The connection is made througha cable connecting a BNC connector on the rear panel to a connector on the modem module. Thelocation of the connector on the modem module can be found in Figure 8: Modem Module ConnectorLocations on page 52.Figure 9: High Stability Reference Circuit19.2MHzVCTCXODAC OutputfromTransceiver IC  PLLRef_Lck_DetLockDetect TuneSTD_ENVCTCXOLOOPFILTER  PhaseDetector Loop DividerSPIExternalReference 3.4.2AudioThe analog audio stages are used exclusively for external accessories connected through the rearDB25 accessory connector.MN001436A01-ADChapter 3:  SLR 5000 Series ModemSend Feedback   55
The critical components of the audio circuit are the TI DM8148 processor and a pair of TexasInstruments AIC3204 dual channel audio codecs. Figure 10: Audio Block Diagram on page 56 detailsthe specific interconnects between the critical components.Figure 10: Audio Block DiagramTI DM8148(DSP Core)TI AIC3204AudioCodec 1 TI AIC3204AudioCodec 2Rear Accessory Connector(DB25) I²C2 (2)I²C0 (2)Audio SSI (4)TX Audio 1 (Pin 1 & 22)RX Audio 1 (Pin 7)TX Data (Pin 13)RFIC SSI (4)RX Audio 2TX Audio 1TX DataTX Audio 2RX Audio 1The repeater digital audio is handled primarily by the DM8148 processor. The TX RFIC generates a24.576 MHz master clock (MCLK) that the DM8148 uses to drive its McASP SSI interface for the audiocodecs. The bulk of the audio processing is done in the DaVinci’s DSP core. The audio codecs containDACs and ADCs and handle the conversion of the digital audio to analog audio and vice versa.There are 2 TX audio lines routed in from the rear accessory connector. These are TX Audio 1 (Pins 1and 22, used for analog and slot 1 digital), and TX Data (Pin 13).For the RX outputs, there is only 1 which is connected to the accessory connector. RX Audio 1 on pin 7 (to be used for analog and slot 1 digital).3.5Station Control Interface3.5.1Front Panel Interface ConnectorRefer Modem Interface on page 70 for details.3.5.2Rear Panel ConnectionsRefer USB on page 73 to Auxiliary (Aux) on page 75 for details.3.5.3Power Amplifier Interface ConnectorThe digital interface to the power amplifier module utilizes a 20 pin vertical LIF connector. See Figure 8: Modem Module Connector Locations on page 52 for the locations of these connectors. Figure11: Power Amplifier Interface Connector Pin Locations on page 56 shows the pin number locations.Figure 11: Power Amplifier Interface Connector Pin LocationsPin 1 Pin 20MN001436A01-ADChapter 3:  SLR 5000 Series Modem56   Send Feedback
3.5.4Power Supply Interface ConnectorThe power supply digital interface utilizes a 15 pin Pico-ClaspTM connector. The location is detailed in Figure 8: Modem Module Connector Locations on page 52. Figure 12: Power Supply InterfaceConnector Pin Locations on page 57 shows the pin number locations.Figure 12: Power Supply Interface Connector Pin LocationsPin 15 Pin 13.5.5Expansion Board Interface ConnectorThe expansion board interface utilizes a 30 pin vertical LIF connector. The location is detailed in Figure 8: Modem Module Connector Locations on page 52. Figure 13: Expansion Board InterfaceConnector Pin Locations on page 57 shows the pin number locations.Figure 13: Expansion Board Interface Connector Pin LocationsPin 1 Pin 303.5.6Chassis ID Interface ConnectorThe Chassis ID utilizes an 8 pin vertical LIF connector. The location is detailed in Figure 8: ModemModule Connector Locations on page 52. Figure 14: Chassis ID Interface Connector Pin Locations on page 58 shows the pin numberlocations. The repeater chassis information is necessary for warranty and purchased software featuresso this must be connected.MN001436A01-ADChapter 3:  SLR 5000 Series ModemSend Feedback   57
Figure 14: Chassis ID Interface Connector Pin LocationsPin 8 Pin 1MN001436A01-ADChapter 3:  SLR 5000 Series Modem58   Send Feedback
Chapter 4SLR 5000 Series Power Amplifier4.1DescriptionThe Power Amplifier Module is described in this section. A general description, identification of inputsand outputs and functional theory of operation are provided. The information provided is sufficient togive service personnel a functional understanding of the module, allowing maintenance andtroubleshooting to the module level.4.1.1General DescriptionThe Power Amplifier (PA) is a forced convection-cooled RF power amplifier. It accepts a low-levelmodulated RF signal from the Exciter Module, and amplifies it for transmission via the site transmitantenna port. The PA is non-linear, and is therefore used for Continuous Wave (CW) applications only.The output power is continually monitored and regulated by a feedback and control loop, with a poweroutput control voltage being generated by the transmitter control circuitry located on the PA. Allconfiguration and control signals are connected to the modem module via the flex connected betweenthe modules.NOTICE: The power amplifier cooling fan is replaceable and external to the power amplifieritself. See SLR 5000 Series Maintenance and Disassembly/Reassembly on page 97 forreplacement details.4.2Input and Output ConnectionsThe following figure shows the PA input and output connections.MN001436A01-ADSLR 5000 Series Power AmplifierSend Feedback   59
Figure 15: Input and Output Connections(+)(-)12433Table 13: Callout LegendLabel Description1 Antenna Port2 Modem Interface3 DC Input4 Exciter Input4.3Frequency RangesThe power amplifier modules models cover the following ranges:• 136–174 MHz• UHF R1, 400–470 MHz• UHF R2, 450–527 MHz4.4SpecificationsSpecifications of the SLR 5000 series repeater's Power Amplifier (PA) are available in the followingtable.Table 14: Specifications of Power AmplifierParameter SpecificationsVHF UHFOperational Frequency Range 136–174 MHz UHF R1, 400–470 MHzTable continued…MN001436A01-ADChapter 4:  SLR 5000 Series Power Amplifier60   Send Feedback
Parameter SpecificationsVHF UHFUHF R2, 450–527 MHzMinimum Input Return Loss (Tx mode) 15 dBRated RF Input Power 37 dBmMaximum Standby Power Consumption 0.5 WRated RF Output Power Range 1–50 WSupply Nominal Voltage 313.6 V (+/- 10%)Maximum Current Draw 412.0 A4.5Modem InterfaceThe digital interface to the modem module utilizes a 20 pin vertical LIF connector. It’s location is shownin Figure 15: Input and Output Connections on page 60. See Figure 16: Modem Interface ConnectorPin Locations on page 61 for front panel interface connector pin locations.Figure 16: Modem Interface Connector Pin LocationsPin 20 Pin 13When the SLR 5000 series repeater is operating from a DC source, the PA input voltage followsthe repeater's DC input source.4Nominal VSWR conditions (VSWR <1.5:1)MN001436A01-ADChapter 4:  SLR 5000 Series Power AmplifierSend Feedback   61
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Chapter 5SLR 5000 Series Power Supply5.1DescriptionIn this chapter, a general description, performance specifications, and identification of the inputs andoutputs are given for the power supply. The information provided is sufficient to give service personnela functional understanding of the module, allowing maintenance and troubleshooting to the modulelevel. (See SLR 5000 Series Maintenance and Disassembly/Reassembly on page 97 for detailedremoval or installation procedures for all modules in the SLR 5000 series repeater.)5.1.1General DescriptionThe power supply, with front-to-rear airflow, operates from either an AC or DC input and provides theDC operating voltage for the SLR 5000 series repeater. The power supply also provides an integratedbattery charger to maintain the charge on a negatively grounded 12 VDC (nominal) battery system. Figure 17: Front View of the SLR 5000 Series Power Supply on page 64 displays the front and rearviews of the SLR 5000 series Power Supply.Additionally, the power supply affords the following performance features:• Power Factor Correction (PFC) – aids in lowering the ampacity requirements of the AC powersource.• Over-Voltage Protection (OVP) – lowers the risk of damaging the repeater should input AC or DClevels approach damaging levels.• Over-Current Protection (OCP) – aids in preventing a cascaded failure within the repeater.• Reverse Polarity Protection – aids in preventing damage to the repeater due to installation mishaps.• Configurable Battery Charger Voltage – tailors the float voltage to your battery manufacturescharging recommendations.• Configurable Low Voltage Disconnect (LVD) – tailors the battery disconnect voltage to your batterymanufactures recommendations.• Configurable Power Source Preference – when both AC and DC sources are present (and withintheir respective operational bounds), this feature allows one to select the primary power source therepeater uses.• Battery Revert – should the AC source be interrupted, this function allows the power supply toseamlessly transfer to a DC source until the AC source is restored. This results in uninterruptedradio service for as long as DC power can be provided.NOTICE: A user supplied external 12 V (nominal) battery system is required to support thebattery backup feature so that when the AC power fails, the SLR 5000 series repeater canbe powered from a DC battery source if it is connected to the PS.NOTICE: The power supply cooling fan is replaceable and external to the power supplyitself. See SLR 5000 Series Maintenance and Disassembly/Reassembly on page 97 forreplacement details.MN001436A01-ADSLR 5000 Series Power SupplySend Feedback   63
Figure 17: Front View of the SLR 5000 Series Power Supply1Table 15: Callout LegendLabel Description1 Air IntakeFigure 18: Rear View of the SLR 5000 Series Power Supply11Table 16: Callout LegendLabel Description1 Air Exhaust5.2SpecificationsThe following tables show the electrical performance specifications for the Power Supply.Table 17: Power Supply AC Performance SpecificationsParameter Value or RangeInput Voltage Range 100–240 VACInput Frequency Range 47–63 HzSteady State Output Voltage 13.6 ± 0.25 VDCOutput Current (Max) 23 A (excluding charger current)Output Ripple: 30 mVp-p @ 25 °C (77 °F)Table 18: Power Supply DC Performance SpecificationsParameter Value or RangeInput Voltage Range 11–15.5 VDCTable continued…MN001436A01-ADChapter 5:  SLR 5000 Series Power Supply64   Send Feedback
Parameter Value or RangeSteady State Output Voltage Input voltage dependent (0–0.4 V below input)Output Current (Max) 26 AOutput Ripple: 30 mV p-p, @ 25 °C (77 °F)Table 19: Power Supply Battery Charger Performance SpecificationsParameter Value or RangeCharging Voltage Range 13.5–14.2 VDC (default 13.8 VDC: configurable)Charging Current (Max) 3 A (in addition to output current)NOTICE:California Energy Commission (CEC) Compliance testing was performed with the followingrecommended 12 V Lead-acid battery:• Sprinter S12V370NGF• GNB Industrial Power, a division of Exide Technologies, Aurora, Illinois, USA 60504Charge time may take up to 40 hr.5.3Power Supply InterfaceThis section describes the power supply interface such as the power source inputs, power supplyoutputs, its digital interface, and the power supply output cable signaling.5.3.1Power Source InputsFigure 19: Power Source Inputs1 2 3NOTICE: When the power switch is in standby, all outputs are disabled (regardless of inputsource(s) connected). This includes the charger output as well (if charging is enabled).Table 20: Callout LegendLabel Description1 AC Source Input Connector2 Power Switch3 DC Source Input Connector (also charging output)MN001436A01-ADChapter 5:  SLR 5000 Series Power SupplySend Feedback   65
5.3.2Power Supply OutputsFigure 20: Power Supply Outputs12354Table 21: Callout LegendLabel Description1 Power Amplifier2 Modem3 Power Supply Fan4 Modem Fan5 Power Amplifier FanMN001436A01-ADChapter 5:  SLR 5000 Series Power Supply66   Send Feedback
5.3.3Power Supply Digital InterfaceFigure 21: Power Supply Digital Interface1Pin 15 Pin 1Table 22: Callout LegendLabel Description1 Modem Interface5.3.4Power Supply Output Cable SignalingTable 23: Power Supply Output Cable SIgnallingOutput Load SignalPower Amplifier Red – 13.6 VDC (nominal)Black with Red Strip – GroundModem Red – 13.6 VDC (nominal)Black with Red Strip - GroundPower Amplifier Fan Red – 13.6 VDC (nominal)Black – GroundYellow – Fan speed detectBrown – Fan speed controlModem Fan Red – 13.6 VDC (nominal)Black – GroundYellow – Fan speed detectBrown – Fan speed controlPower Supply Fan Red – 13.6 VDC (nominal)Black – GroundYellow – Fan speed detectTable continued…MN001436A01-ADChapter 5:  SLR 5000 Series Power SupplySend Feedback   67
Output Load SignalBrown – Fan speed controlMN001436A01-ADChapter 5:  SLR 5000 Series Power Supply68   Send Feedback
Chapter 6SLR 5000 Series Front Panel6.1DescriptionThe Front Panel Module is described in this section. A general description, identification of inputs andoutputs and functional theory of operation are provided. The information provided is sufficient to giveservice personnel a functional understanding of the module, allowing maintenance and troubleshootingto the module level.6.1.1General DescriptionThe Front Panel board user interface includes seven LED indicators and a USB device port.The board is connected to the modem via a 30 pin flex cable. The LED indicators inform the user of thestate of the repeater while the USB device port is used to interface with the repeater through theCustomer Programming Software (CPS). The LED indications are transferred to the front panel via aserial peripheral interface.6.2Input and Output ConnectionsFigure 22: Front Panel Input and Output Connections on page 69 shows the various front panel Inputand Output connections.Figure 22: Front Panel Input and Output Connections13245Pin 1 Pin 30Table 24: Callout LegendLabel Description1 Modem Interface2 LED IndicatorsTable continued…MN001436A01-ADSLR 5000 Series Front PanelSend Feedback   69
Label Description3 USB Device Connector4 USB Device Connector5 LED Indicators6.3Interfaces6.3.1Modem InterfaceThe interface to the modem is made via a 30 pin flex cable. The connector on the front panel board is a30 pin horizontal LIF connector. The location can be seen in Figure 22: Front Panel Input and OutputConnections on page 69.6.3.2User/Service Interface6.3.2.1USBThe Front Panel USB device port is the interface used for connecting the repeater to a computer inorder to use the Customer Programming Software. See Figure 22: Front Panel Input and OutputConnections on page 69 for the location. A standard “Type A” to “Type B” USB cable facilitates theconnection. See Appendix A: Accessories on page 133, Service Tools on page 135 for the noted USBcable part number.6.3.2.2LED IndicatorsThe Front Panel houses seven LED indicators used for displaying the state of the repeater. For statedetails, refer to Table 9: SLR 5000 Series Front Panel LED Definitions on page 46.MN001436A01-ADChapter 6:  SLR 5000 Series Front Panel70   Send Feedback
Chapter 7SLR 5000 Series Back Panel7.1DescriptionThe Back Panel interface provides the electrical interconnection interface between the SLR 5000Series Repeater and the end user's system.This includes the connectors necessary to interface the repeater to RF peripheral equipment, powersystem, system controllers, LANs, as well as other communications and maintenance equipment. Thissection provides a general description, identification of inputs/outputs, and a pin-out listing for allconnectors, including information on signal names, functions, and levels.7.1.1General DescriptionFigure 23: Back Panel Connector Names and Locations on page 71 shows the various interfaceconnector locations. Table 25: Connector Type and Primary Function on page 71 lists the connectortypes as well as its primary function.Figure 23: Back Panel Connector Names and Locations123456871191012Table 25: Connector Type and Primary FunctionLocation Connector Type Function(s)1 C14 (IEC 60320) AC Power Inlet and Repeater Power Switch2 Molex 42818-0212 DC Power Inlet and DC Charger Outlet3 Option Dependent Option Dependent 14 Option Dependent Option Dependent 25 Type A Socket USB6 RJ-45 – Jack Ethernet 27 RJ-45 – Jack Ethernet 18 DB25 – Female Aux: Rx Audio, Tx Audio, PTT, COR, Accessory Power, 1 PPS, andGPIO9 BNC – Female Receiver RF (Rx)10 BNC – Female Frequency Reference Input (REF)11 T30 TORX Screw Bonding Ground ConnectionTable continued…MN001436A01-ADSLR 5000 Series Back PanelSend Feedback   71
Location Connector Type Function(s)12 N-Type – Female Transmitter RF (Tx)7.2Back panel InterfacesThis section describes the back panel interfaces of the SLR 5000 Series Repeater.7.2.1AC Power InletThe AC power inlet connector is of the C14 type socket (IEC 60320) and accepts interface to C13 typeplugged (IEC 60320) power cords. Figure 24: AC Power Inlet Connector on page 72 shows thelocation of the pins and Table 26: AC Power Inlet Connector on page 72 lists the functionalcharacteristics of the connector's pins.Figure 24: AC Power Inlet Connector123Table 26: AC Power Inlet ConnectorLocation Pin Assignment Type Signal Characteristics1 EarthPower100–240VAC (Line to Neutral)4 A (max)2 Line3 NeutralFigure 25: Repeater Power Switch12Table 27: Callout LegendLabel Description1 ON (fully powered)2 STANDBY7.2.2DC Power Inlet/DC Charger OutletThe DC power inlet/DC charger outlet connector is a Molex 42818-02012 panel mount receptacle andaccepts interface to Molex 42816-0212 plugs. Figure 26: DC Power Inlet/DC Charger Outlet ConnectorMN001436A01-ADChapter 7:  SLR 5000 Series Back Panel72   Send Feedback
on page 73 shows the location of the pins and Table 28: DC Power Inlet/DC Charger OutletConnector on page 73 lists the functional characteristics of the connector's pins.Figure 26: DC Power Inlet/DC Charger Outlet Connector12Table 28: DC Power Inlet/DC Charger Outlet ConnectorLocation Pin Assignment Type Signal Characteristics1 PositivePower11–14.4VDC17 A (max)2 Negative7.2.3Option 1/GNSSNot supported at this time (No connection)Figure 27: Option 1/GNSS Connector7.2.4Option 2/WLANNot supported at this time (No connection)Figure 28: Option 2/WLAN Connector7.2.5USBNot supported at this time. Type A socket (Host Connection) that supports the USB 2.1 protocolstandard. See Figure 29: USB Connector on page 74 and Table 29: USB Connector on page 74the location of the pins and the functional characteristics of the connector's pins.MN001436A01-ADChapter 7:  SLR 5000 Series Back PanelSend Feedback   73
Figure 29: USB Connector14Table 29: USB ConnectorLocation Pin Assignment Type Signal Characteristics1 VBUSUSB PhysicalLayer+5 VDC2 D- 3.6 V differential data3 D+4 GND Ground7.2.6Ethernet 1Fully compliant with IEEE and 802.3 and 802.3u standards. Supports 10Base-T, 100Base-Tx rates, fullduplex, half duplex mode and flow control. See the Figure 30: Ethernet 1 Connector on page 74 and Table 30: Ethernet 1 Connector on page 74 for the location of the pins and the functionalcharacteristics of the connector's pins.Figure 30: Ethernet 1 Connector18Table 30: Ethernet 1 ConnectorLocation Pin Assignment Type Signal Characteristics1 Ethernet Tx+EthernetPhysical Layer5 V differential data2 Ethernet Tx-3 Ethernet Rx+4 Unused N/A5 Unused N/A6 Ethernet Rx- 5 V differential data7 Unused N/A8 Unused N/AMN001436A01-ADChapter 7:  SLR 5000 Series Back Panel74   Send Feedback
7.2.7Ethernet 2Not supported at this time. Fully compliant with IEEE and 802.3 and 802.3u standards. Supports10Base-T, 100Base-Tx rates, full duplex, half duplex mode and flow control. See Figure 31: Ethernet 2Connector on page 75 and Table 31: Ethernet 2 Connector on page 75 for the location of the pinsand the functional characteristics of the connector's pins.Figure 31: Ethernet 2 Connector18Table 31: Ethernet 2 ConnectorLocation Pin Assignment Type Signal Characteristics1 Ethernet Tx+EthernetPhysical Layer5 V differential data2 Ethernet Tx-3 Ethernet Rx+4 Unused N/A5 Unused N/A6 Ethernet Rx- 5 V differential data7 Unused N/A8 Unused N/A7.2.8Auxiliary (Aux)This connection supports the analog interface to the SLR 5000 series repeater, which includes audio,station control, station indicators, accessory power, and provisions for timing used in various systemimplementations. See the following figure and table for location of the pins and the functionalcharacteristics of the connector's pins.MN001436A01-ADChapter 7:  SLR 5000 Series Back PanelSend Feedback   75
Figure 32: Auxiliary Connector1425113Table 32: Auxiliary ConnectorLocation Pin Assignment Type Signal Characteristics1 Tx Audio 1 Audio Transmit Audio – Nominal input level is 80 mVrms for 60%deviation with scaling factor set to 100%. 600 Ω input impe-dance.2 GPIO 1 Digital Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDC3 Rx Audio 2 5Audio Receiver Audio – Nominal output level is 330 mVrms (into a50 k Ohm load) with a 60% deviation receive signal.1000 Ω output impedance.4 GPIO 2 Digital Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDC5 GPIO 10/AnalogInput 2 5Digital Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDCAnalog: 0–5 VDC6 GPIO 9/Analog In-put 1 5Digital Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDCAnalog: 0–5 VDC7 Rx Audio 1 Audio Receiver Audio – Nominal output level is 330 mVrms (into a50 k Ohm load) with a 60% deviation receive signal.1000 Ω output impedance.8 GPIO 6 Digital Receiver Audio – Nominal output level is 330 mVrms with a60% deviation receive signal. 1000 Ω output impedance.9 GroundTable continued…5Not supported in initial release.MN001436A01-ADChapter 7:  SLR 5000 Series Back Panel76   Send Feedback
Location Pin Assignment Type Signal Characteristics10 GPIO 7/AnalogRSSI Out 5Digital orAnalogDigital:Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDCAnalog RSSI:Typically 0.5 VDC for -120 dBm to 2.7 VDC for -60 dBmcarrier. Variation with carrier level at approximately 50 mV/dBm.11 GPIO 11/AnalogInput 3 5Digital orAnalogDigital:Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDCAnalog: 0–5 VDC12 GPIO 12/AnalogInput 4 5Digital orAnalogDigital:Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDCAnalog: 0–5 VDC13 Tx Data Digital orAnalogTransmit Data/PL/DPL – Nominal input level is 80 mVrmsfor 20% deviation with scaling factor set to 100%. 600 Ω in-put impedance.14 1 PPS In 5/Out Digital Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDC15 GPIO 3 Digital Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDC16Ground17181920 Fused B+ Power The B+ is 13.6 VDC when repeater is sourced by AC, andcan range from 11–14.4 VDC when sourced by DC. 1 A(max).Table continued…MN001436A01-ADChapter 7:  SLR 5000 Series Back PanelSend Feedback   77
Location Pin Assignment Type Signal Characteristics21 GPIO 8/AnalogOutput 2 5Digital orAnalogDigital:Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDCAnalog: 0–5 VDC22 Tx Audio 1 Audio Transmit Audio – Nominal input level is 80 mVrms for 60%deviation with scaling factor set to 100%. 600 Ω input23 GPIO 4 Digital Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDC24 GPIO 5 Digital Output Logic Low: 0.5 VDC maxOutput Logic High: Open Collector with 10 k pull-up to 5 VInput Logic Low: 0–0.8 VDCInput Logic High: 3.0–14 VDC25 Tx Audio 2 5Audio Transmit Audio – Nominal input level is 80 mVrms for 60%deviation with scaling factor set to 100%. 600 Ω input7.2.9Frequency ReferenceThe Frequency Reference port is a BNC (female) type connector.Figure 33: Frequency Reference ConnectorVarious external frequency reference signal types can be provided to the SLR 5000 series repeater fornormal operation. Table 33: Frequency Reference on page 78 provides a list of acceptable inputsignal types as well as their permissible levels.Table 33: Frequency ReferenceFrequency (MHz) Waveform 6Level (Vpp) Impedance (Ω) 7Note5 Sine 1.5–5.3 100 k AC Coupled5 Square 61.5–5.3 100 k AC Coupled10 Sine 1.5–5.3 100 k AC Coupled10 Square 61.5–5.3 100 k AC Coupled6Square wave duty cycle range is 45–50%.7Impedance of the SLR 5000 series repeater's frequency reference port.MN001436A01-ADChapter 7:  SLR 5000 Series Back Panel78   Send Feedback
7.2.10Receiver RFThe Receiver RF port is a BNC (female) type connector.Figure 34: Receiver RF Connector7.2.11Transmitter RFThe Transmitter RF port is an N-Type (female) type connector. Figure 35: Transmitter RF Connectoron page 79 depicts the Transmitter RF connector.Figure 35: Transmitter RF Connector7.2.12Bonding Ground ConnectionThe repeater Bonding Ground Connection is realized with an M6 x 1 x 3 mm screw (T30 Torx). Figure36: Bonding Ground Connection on page 79 depicts the Bonding Ground Connection.Figure 36: Bonding Ground ConnectionMN001436A01-ADChapter 7:  SLR 5000 Series Back PanelSend Feedback   79
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Chapter 8SLR 5000 Series Test Equipment AndService Aids8.1Recommended Test EquipmentThe list of equipment includes most of the standard test equipment required for servicing MotorolaSolutions SLR 5000 Series Repeater.Table 34: Recommended Test EquipmentEquipment Example ApplicationService Monitor Aeroflex 3920 Digital Radio TestSet or equivalent 8http://www.aeroflex.comFrequency/deviation meter, signalgenerator, oscilloscope, RF powermeter for wide-range trouble-shooting, and alignment.Digital RMS Mul-timeterFluke 179 or equivalent http://www.aeroflex.com.AC/DC voltage measurements.8.2Service AidsService Tools on page 135 lists the service aids recommended for working on the SLR 5000 seriesrepeater. While all of these items are available from Motorola Solutions, most are standard workshopequipment items, and any equivalent item capable of the same performance may be substituted for theitem listed.8Equivalency can be established with "all-in-one" service monitors and/or the individual functionalcomponents of a service monitor (such as RF Signal Generator, RF Spectrum Analyzer, RF De-viation Meter, RF Power Meter, and oscilloscope).MN001436A01-ADSLR 5000 Series Test Equipment And Service AidsSend Feedback   81
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Chapter 9SLR 5000 Series Performance Checkor Testing9.1GeneralThe SLR 5000 Series Repeater meets published specifications through the manufacturing process byutilizing high-accuracy laboratory-quality test equipment. The recommended field service equipmentapproaches the accuracy of the manufacturing equipment with few exceptions. This accuracy must bemaintained in compliance with the equipment manufacturer’s recommended calibration schedule.NOTICE: Although these repeaters function in digital and analog modes, all testing is done inanalog mode. Digital Repeater tests can be performed using an Aeroflex 3900 Series ServiceMonitor, if the DMR Digital Repeater Test Option is purchased. This auto testing could beperformed in lieu of the following Manual testing.9.2Transmitter TestingCAUTION: The SLR 5000 Series Repeater needs to be taken out of service in order to carryout performance testing procedures. Unless the repeater is already out of service, it isrecommended to perform the procedures during off-peak hours in order to minimize disruptionof service to the system subscribers.9.2.1IntroductionWhile most module faults can be detected by running the repeater diagnostics, the following procedureprovides a more traditional method of troubleshooting the transmitter circuitry.This procedure allows the service technician to make minor adjustments and verify proper operation ofthe SLR 5000 Series Repeater's transmit circuitry, including:• Exciter Section of Modem Module• Power Amplifier Module• Power Supply ModuleIn general, the transmitter circuitry is exercised by injecting and measuring signals using a ServiceMonitor (or equivalent). Incorrect measurement values indicate a faulty module(s); measurementvalues within the acceptable range verify proper operation of the listed modules and circuitry.9.2.2Test EquipmentThe following test equipment are required to perform the procedure:• Aeroflex 3920 Digital Radio Test Set (or equivalent)• Microphone (GMMN4063_)• Power Meter and Sensor• Station Rear Accessory Test CableMN001436A01-ADSLR 5000 Series Performance Check or TestingSend Feedback   83
• Dummy Load (50 Ω, repeater wattage or higher)9.2.3Verifying Transmitter Circuitry ProcedureProcedure:1Connect and set up test equipment as shown in Figure 37: Test Equipment Setup for VerifyingTransmitter Circuitry on page 85.2Apply input power (AC or DC) to the repeater. The power supply, modem, and PA fans shouldrun a few seconds to confirm fan operation.3Press the PTT switch of the microphone and observe the PA Keyed LED indicator on theRepeater Front Panel.If PA Keyed fails to light, suspect the following:• Faulty Power Amplifier Module• Faulty Modem Module• Loose or bad Exciter-to-PA RF cable• Loose or bad PA-to-antenna RF output cable• Improperly terminated PA RF output cable• Faulty Power Supply Module4Measure output power by pressing the PTT button and observing reading on an in-linewattmeter.• If PA output is not at proper power (as set for particular site), adjust the output power asdescribed in the CPS online help.5If PA output power is proper, set up the Service Monitor for spectrum analyzer display. Press thePTT button and observe the display. The display should show a single frequency carrier:• If the display shows multiple carriers evenly spaced about the carrier, suspect a faulty Excitermodule or PA module.• If the display shows a solid carrier but it is off frequency, suspect the following:• Faulty Modem Module• Faulty external 5/10 MHz reference source (if used)• If the display shows a single carrier moving erratically, suspect a faulty Modem Module.6If display is proper, set up Aeroflex 3900 Series Communications System Analyzer to displaymodulation. Using the microphone, push the PTT button and speak into the microphone. Verifythat the display shows an audio signal.• If the proper display is not obtained, suspect faulty SCM or Exciter Module7Set the Aeroflex 3900 Series Communications System Analyzer for GEN/MON MTR. Press thePTT button and speak loudly into the microphone to cause maximum deviation. Display shouldread:• 4.60 kHz maximum for a 25 kHz system• 3.68 kHz maximum for a 20 kHz system• 2.30 kHz maximum for a 12.5 kHz systemIf the proper display is not obtained, suspect faulty SCM or Exciter Module.8This completes the Verifying Transmitter Circuitry test procedure. If all displays andmeasurements are correct, the transmitter circuitry may be considered to be operating properly.MN001436A01-ADChapter 9:  SLR 5000 Series Performance Check or Testing84   Send Feedback
Figure 37: Test Equipment Setup for Verifying Transmitter CircuitryHELP TAB1SELECTCANCELIFR390I Digital Radio Test SetTEST HOLDCONFIGUTILS ENTERMIC/ ACC GEN T/R ANTRETURNTESTPORT CH1SCOPECH2 1 2AUDIOINFCTNGEN/DEMODOUT0.#ASSIGN–*24 5 67HELP8 93T/RPower MeterDummy LoadTx(Step 5)Microphone(GMMN4063_)9.3Receiver TestingCAUTION:Performing this procedure requires that the repeater be taken out of service. It is recommendedthat, unless the SLR 5000 Series Repeater is already out of service, this procedure beperformed during off-peak hours so as to minimize the disruption of service to the system subscribers.If the repeater operates as a repeater, the transmit output from the repeater must be connectedto a dummy load to prevent over-the-air broadcast during Receiver testing.9.3.1IntroductionWhile most module faults can be detected by running the SLR 5000 Series Repeater diagnostics, thefollowing procedure provides a more traditional method of troubleshooting the Receiver circuitry.This procedure allows the service technician to make minor adjustments and verify proper operation ofthe receiver circuitry on the Modem Module.In general, the Receiver circuitry is exercised by injecting and measuring signals using a ServiceMonitor (or equivalent). Incorrect measurement values indicate a faulty module(s); measurementvalues within the acceptable range verify proper operation of the receiver circuitry on the ModemModule.9.3.2Required Test EquipmentThe following test equipment are required to perform the procedure:• Aeroflex 3920 Digital Radio Test Set (or equivalent)• Service Speaker (part no. HSN1006_)• Station Rear Accessory Test Cable• Dummy Load (50 Ω, repeater wattage or higher) required for repeaters onlyMN001436A01-ADChapter 9:  SLR 5000 Series Performance Check or TestingSend Feedback   85
9.3.3Verifying Receiver Circuitry ProcedureProcedure:1Connect equipment as shown in Figure 38: Test Equipment Setup for Verifying ReceiverCircuitry on page 86.2Set the Service Monitor to generate a 1.0 μV (-107 dBm) FM signal at the Receiver frequency,modulated by a 1 kHz tone at 3 kHz deviation for 25/30 kHz channel spacing, or 1.5 kHzdeviation for 12.5 kHz channel spacing. The 1 kHz tone should be audible through the externalspeaker. If no audio is heard, suspect the following:• Faulty Modem Module• Faulty antenna-to-Receiver preselector RF cable (for the repeater with external metalpreselector)• Faulty Service Monitor-to-station RF cable• Faulty Antenna Relay (If installed)• Faulty Preselector (If installed)• Rear Panel to Modem Module cable unplugged• Faulty rear panel to Modem Module Cable3If Audio is heard (the audio volume can be adjusted on the rear of the HSN1006), look at theOscilloscope window on the Aeroflex 3920 (or a separate O-Scope) and verify that the Audiolevel Sine Wave measures between 0.75 to 1.5 Vpp. If not, connect to Tuner and increase theRX Audio level until this is achieved. If the level cannot be obtained, suspect a faulty Modem.4Move the BNC cable from the Scope CH 1 input to the Audio 1 input.5Change System Monitor injection signal level to the noted levels in .6Measure the Receiver 12 dB SINAD sensitivity.• If the SINAD level is less than 12 dB, suspect faulty Modem.7This completes the Verifying Receiver Circuitry test procedure. If all displays and measurementsare correct, the Receiver circuitry may be considered to be operating properly. Remove testequipment, restore the repeater to normal service, and (if applicable) return to thetroubleshooting flow chart to resume troubleshooting sequence.Figure 38: Test Equipment Setup for Verifying Receiver CircuitryHELP TAB1SELECTCANCELIFR390I Digital Radio Test SetTEST HOLDCONFIGUTILS ENTERMIC/ ACC GEN T/R ANTRETURNTESTPORT CH1 SCOPE CH2 1 2AUDIOINFCTNGEN/DEMOD OUT0.#ASSIGN–*24 5 67HELP8 93GENTest Box (RLN4460_) Service Speaker(HSN1006_) Aud 1 MT B+Dummy LoadTxRxConnect to Scope Ch 1MN001436A01-ADChapter 9:  SLR 5000 Series Performance Check or Testing86   Send Feedback
9.4Auto Test and Tune SupportAuto Test and Tune Support is an automated alignment procedure for the repeater.This procedure allows you to perform Test and Tune in the right method that saves time and helps toachieve higher efficiency.To accomplish the overall Test and Tune procedure, the repeater must be tested in two test suites:Analog mode and Digital mode. This procedure includes Tuning and Testing in Analog mode andTesting in Digital mode.NOTICE: Contact Motorola Solutions Customer Support for more details on this procedure.MN001436A01-ADChapter 9:  SLR 5000 Series Performance Check or TestingSend Feedback   87
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Chapter 10SLR 5000 Series Programming andTuning10.1IntroductionThis chapter provides an overview of the MOTOTRBO Customer Programming Software (CPS) andthe MOTOTRBO Tuner application for use on Windows 7™, Windows 8™, or Windows 8.1™. These twoMOTOTRBO applications are used for the configuration and alignment of the SLR 5000 SeriesRepeater.10.2Customer Programming Software SetupThe Customer Programming Software setup, shown in Figure 39: Customer Programming SoftwareSetup on page 89 is used to program the repeater. See Figure 40: Front view of SLR 5000 SeriesRepeater on page 90 and Figure 41: Rear view of SLR 5000 Series Repeater on page 90 for theactual connectors on the front and rear panels of the repeater.NOTICE: See appropriate program on-line help files for the programming procedures.CAUTION: Computer USB ports can be sensitive to Electronic Discharge. Employ proper ESDpractices (wrist strap, grounding, etc.) and do not touch exposed contacts on cables whenconnected to a computer.Figure 39: Customer Programming Software SetupFront PanelUSBACUSB120 / 240 VACStationTx Port(N-type Female)Rx Port(BNC Female)AUXDC13.6 VDCStandard Type “A” to Type “B” USB cable Rear PanelEitherOne or BothMN001436A01-ADSLR 5000 Series Programming and TuningSend Feedback   89
Figure 40: Front view of SLR 5000 Series Repeater1Table 35: Callout LegendLabel Description1 USB PortFigure 41: Rear view of SLR 5000 Series Repeater123 4 5Table 36: Callout LegendLabel Description1 AC Inlet Connector2 DC Inlet Connector3 Aux Connector4 Rx RF Connector5 Tx RF Connector10.3Reference Oscillator AlignmentThis feature is used to adjust the reference oscillator of the repeater. This alignment process should bedone as maintenance schedules and regulations require or if the Modem FRU has been replaced inthe repeater.10.3.1Tuning the Reference Oscillator AlignmentProcedure:1Connect the repeater’s transmitter antenna port to the Communication Analyzer.2Power the repeater from either an AC or DC source.3Launch the Tuner application.MN001436A01-ADChapter 10:  SLR 5000 Series Programming and Tuning90   Send Feedback
4To begin reading the repeater’s tuning softpot values, click Read.5Under the TX menu in the tree view, select Ref Oscillator. (See Figure 42: Tx Menu Tree (Ref.Oscillator) on page 91).Figure 42: Tx Menu Tree (Ref. Oscillator)6Configure the current operating frequency into the Communications Analyzer.7To key up the repeater, click PTT Toggle.8Adjust the working softpot value until the frequency is within the performance specifications (+/-40 Hz for UHF and VHF) from the frequency point.9To de-key the repeater, click PTT Toggle.10 To save the tuned softpot value into the repeater codeplug, click Write.10.4Repeater Tuning SetupA personal computer (PC), Windows TM operating system, and the MOTOTRBO Tuner application arerequired to align the repeater. To perform the tuning procedures, the repeater must be connected tothe PC and test equipment setup as shown in Figure 43: SLR 5000 Series Repeater Tuning EquipmentSetup on page 91.Figure 43: SLR 5000 Series Repeater Tuning Equipment SetupTransmitService Monitoror CounterWattmeter 20 dB PadFront PanelACUSB120 / 240 VACStationTx Port(BNC Female)AUX DC13.6 VDCEither One or BothRear PanelStandard Type “A” to Type “B” USB cableUSB10.5Rx Audio Level SetThe procedure outlined in this section is used to set the receive output audio level from the repeater fora given RF deviation of the received RF signal. Perform this procedure any time the Rx audio levelneeds adjustment.10.5.1Tuning the Rx Audio Level SetProcedure:1Connect the repeater's receiver antenna port to the Communication Analyzer.2Power the repeater from either an AC or DC source.3Launch the Tuner application.4To read the softpot values, click Read.5Under the RX menu in the tree view, select Rx Rated Volume.MN001436A01-ADChapter 10:  SLR 5000 Series Programming and TuningSend Feedback   91
Figure 44: Rx Menu tree (Rx Rated Volume)14251136Set the Communication Analyzer to output a -47 dBm RF signal modulated with a 1 kHz tone at60% of full deviation on the tuning frequency. The tuning frequency is the value displayed on theTuner GUI under the heading of "Frequency Points".NOTICE:The Tuner aligns this parameter in a 12.5 kHz channel spacing, so 60% is 1.5 kHz ofdeviation. If the CPS is set for 25 kHz operation, the repeater automatically scales thedeviation by a factor of two when it is outside the Tuner application.Programmed TPL and DPL squelch requirements are automatically disabled for thetuning frequency while in the Tuner application.7Adjust the softpot value until the desired receive audio level is achieved at pin #7 (in reference toground) on the Aux connector Ground connections provided by the Aux connector are pins: 9,16, 17, 18, and 19.Figure 45: Auxiliary Connector1425113NOTICE: Optimally, it is recommended to load pin #7 with application loading usedduring normal operation of the repeater.8To save the new tuned softpot value into the repeater's codeplug, click Write.10.6Tx Audio Level SetThe procedure outlined in this section is used to allow adjustment of the transmitter audio level therepeater is expecting at its Aux connector. Adjusting this level set has the effect of increasing ordecreasing RF signal deviation for a given transmit audio level. Perform this procedure any time thetransmitter audio level needs adjustment.10.6.1Tuning the Tx Audio Level SetProcedure:1Connect the repeater’s transmitter antenna port to the Communication Analyzer.2Power the repeater from either an AC or DC source.3Apply a 1 kHz signal at the desired input level to pin #1 or #22 (in reference to ground) on theAux connector. Ground connections provided by the Aux connector are pins: 9, 16, 17, 18, and19. See Figure 45: Auxiliary Connector on page 92.MN001436A01-ADChapter 10:  SLR 5000 Series Programming and Tuning92   Send Feedback
NOTICE: Optimally, it is recommended to load pin #1 or #22 with the application sourceimpedance used during normal operation of the repeater.4Launch the Tuner application.5To read the softpot values, click Read.6Under the TX menu in the tree view, select Tx Audio Level. (See Figure 46: Tx Menu Tree (TxAudio Level) on page 93).Figure 46: Tx Menu Tree (Tx Audio Level)7Enter the tuning frequency into the Communication Analyzer (the value displayed on the TunerGUI under the heading of “Frequency Points”).8To key up the repeater, click PTT Toggle.9Adjust the softpot value until 60% of the rated system deviation (RSD) is achieved.NOTICE: The Tuner aligns this parameter in a 12.5 kHz channel spacing, so 60% is 1.5kHz of deviation. If the CPS is set for 25 kHz operation, the repeater automatically scalesthe deviation by a factor of two when it is outside the Tuner application.10 To de-key the repeater, click PTT Toggle.11 To save the new tuned softpot value into the repeater’s codeplug, click Write.10.7Modulation Limit AlignmentThis feature is to set the modulation limit of the SLR 5000 Series Repeater.NOTICE: A modulation limit alignment is not needed if the repeater is used in repeat mode.This is always the case when the repeater is in digital mode.10.7.1Tuning the Modulation Limit (with no Tx Data and no PL)Prerequisites: If data or PL signaling is applied to Pin 13 of the Aux connector, proceed to Tuning theModulation Limit (with Tx Data or PL) on page 95.Procedure:1Connect the repeater's antenna port to the attenuation pad, if necessary, before connecting tothe Communication Analyzer.2Power the repeater from either an AC or DC source.3Apply a 1 kHz signal at 1.2 Vrms to Pin 1 of the Aux connector.• Signal ground is Pin 9 of the Aux connector.4Launch the Tuner application.5To read the softpot values, click Read.6Under the TX menu in the tree view, select Modulation Limit.MN001436A01-ADChapter 10:  SLR 5000 Series Programming and TuningSend Feedback   93
Figure 47: TX Menu Tree (Tuning Procedure with No Tx Data)7Enter the tuning frequency into the Communication Analyzer (the value displayed on the Tunerapplication).8To key up the repeater, click PTT Toggle.9Adjust the softpot value until the maximum deviation is 92% of the rated system deviation(RSD). This is tested in a 12.5 kHz channel spacing, so 92% of 2.5 kHz is 2.3 kHz.10 Set the modulation limit to 92% so that any additional deviation incurred by the transmitter VCOsover temperature is compensated for.Channel Spacing(kHz)RSD (kHz) 92% of RSD (kHz) Tolerance (Hz)12.5 2.5 2.3 +0/ -5011 To de-key the repeater, click PTT Toggle12 To save the new tuned softpot value into the repeater's codeplug, click Write.10.7.2Verifiying the Modulation Limit (with no Tx Data and no PL)Procedure:1Connect the repeater's antenna port to the attenuation pad, if necessary, before connecting tothe Communication Analyzer.2Power the repeater from either an AC or DC source.3In CPS, program the repeater with any frequency within the specified range of the repeaterunder test, and set the repeater for low power and disable the repeat path.4Apply a 1 kHz signal at 1.2 Vrms to Pin 1 of the Aux connector.• Signal ground is Pin 9 of the Aux connector.5Key up the repeater and measure the deviation• Key the repeater by grounding Pin 2 of the Aux connector.NOTICE: CPS must have Pin 2 configured as an active low with the PTT function.6De-key the repeater.The deviation shall meet the limits shown in the following table.Channel Spacing(kHz)Relative Standard Deviation (RSD)(kHz)92% of RS(kHz)Tolerance(Hz)12.5 2.5 2.3 +0/-5020.0 4.0 3.68 +0/-8025.0 5.0 4.6 +0/-100MN001436A01-ADChapter 10:  SLR 5000 Series Programming and Tuning94   Send Feedback
NOTICE:• The repeater is factory-tuned in accordance to this procedure and specification.• Verification is performed outside of the Tuner application, such as in normal mode.10.7.3Tuning the Modulation Limit (with Tx Data or PL)Procedure:1Connect the repeater's antenna port to the attenuation pad, if necessary, before connecting tothe Communication Analyzer.2Turn on the repeater using an AC or DC source.3Launch the Tuner application.4To read the softpot values, click Read5Under the TX menu in the tree view, select Modulation Limit.6Enter the tuning frequency into the Communication Analyzer (the value displayed by the Tunerapplication).7To key up the repeater, click PTT Toggle.8Apply a 1 kHz signal at 1.2Vrms to Pin 22 of the J7 backplane connector.• Signal ground is Pin 9 of the J7 backplane connector.• If the manufacturer of the third party controller specifies that the Tx Audio is not to be pre-emphasized, use Pin 1 instead of Pin 22.9Adjust the Modulation Limit softpot to a value that limits the maximum deviation to "X"% RSD,where "X" is equal to "92% RSD" minus "Tx Data's % RSD".If Tx Data deviation is equal to 17%,X = 92% - 17% = 75% as the maximum deviation limit.Figure 48: Example of Maximum Deviation Limit CalculationBufferData or PLVoice8%17%75%92%0%100%%RSDWith Tx Data or PL10 To de-key the repeater, click PTT Toggle .11 To save the newly tuned softpot value into the codeplug, click Write.12 Alignment is complete.MN001436A01-ADChapter 10:  SLR 5000 Series Programming and TuningSend Feedback   95
NOTICE:• See Figure 10: Audio Block Diagram on page 56 for details regarding the audio anddata flow.• Set the modulation limit to 92% to compensate for any additional deviation incurred bythe transmitter VCOs over temperature.• The Tuner application always aligns the Modulation Limit parameter in a 12.5 kHzchannel spacing regardless of the CPS setting, so calculate the tuning % RSDaccordingly. If the CPS is set for 25 kHz operation, the repeater automatically scalesthe deviation by a factor of two when outside of the Tuner application.10.7.4Verifying the Modulation Limit (with Tx Data or PL)See Verifiying the Modulation Limit (with no Tx Data and no PL) on page 94 with the followingexceptions:• The same Tx data signal level determined (obtained from step 9 in Tuning the Modulation Limit(with Tx Data or PL) on page 95), is applied to Pin 13 during the validation process.• Pin 22 may be used instead of Pin 1, depending on the recommendation by the manufacturer of thethird party controller.10.8Changing to Battery Charger Only ModeThis feature allows you to change operation mode from "Normal Mode" to "Battery Charger Only"mode.Prerequisites: Power the repeater from an AC source and connect the system to a laptop with USBcable. Run the MOTOTRBO Tuner application.Procedure:1Connect the battery to the repeater's DC connector.2To read the softpot values, click Read.3Under the Device Information main menu, click Battery Charger Only Mode.The mode change procedure begins. When the mode change procedure is completed, thedisplay shows All functions other than the battery charger will bedisabled. Do you wish to continue?4Do one of the following:• Click Yes. The display shows The Unit is in battery charger only mode.Please remove power for 15 seconds to exit.• Click No to return to the main menu.Power off for 15 seconds to restore full system functionality. The system only detects andcharges another battery after restoring full system functionality.MN001436A01-ADChapter 10:  SLR 5000 Series Programming and Tuning96   Send Feedback
Chapter 11SLR 5000 Series Maintenance andDisassembly/Reassembly11.1IntroductionThis chapter provides details about the following:• Routine maintenance• Preventive maintenance (inspection and cleaning)• Safe handling of CMOS and LDMOS devices• Disassembly and reassembly of the repeater• Repair procedures and techniques.11.2Routine MaintenanceNOTICE: Clean the repeater with a soft dry cloth while in service.The SLR 5000 Series Repeater and ancillary equipment have been designed with state-of-the-arttechnology and operate under software control, thus requiring minimal routine maintenance. Virtuallyall repeater operating parameters are monitored and self-corrected by the Modem and the firmware itruns, which makes adjustments and tuning virtually unnecessary.Provided that the equipment is installed in an area which meets the specified environmentalrequirements, the only routine maintenance task required is the calibration of the repeater referenceoscillator circuit.11.3Preventive MaintenancePeriodic visual inspection and cleaning is recommended.11.3.1InspectionCheck that the external surfaces of the SLR 5000 Series Repeater are clean, and that all externalcontrols and connections are in order. It is not recommended to inspect the interior electronic circuitry.11.3.2Cleaning ProceduresThe following procedures describe the recommended cleaning agents and the methods to be usedwhen cleaning the external and internal surfaces of the SLR 5000 Series Repeater. External surfacesinclude the top cover and repeater enclosure.Periodically clean smudges and grime from exterior enclosure. Use a soft, non-abrasive clothmoistened in a 0.5% solution of mild dishwashing detergent and water solution. Rinse the surfaceMN001436A01-ADSLR 5000 Series Maintenance and Disassembly/ReassemblySend Feedback   97
using a second cloth moistened in clean water, and clean any dirt or debris from the fan grill andlouvers on the front side.NOTICE: Internal surfaces should be cleaned only when the repeater is disassembled forservice or repair.The only factory recommended liquid for cleaning the printed circuit boards and their components isisopropyl alcohol (100% by volume).Cleaning Internal Circuit Boards and ComponentsIsopropyl alcohol (100%) may be applied with a stiff, non-metallic, short-bristled brush to dislodgeembedded or caked materials located in hard-to-reach areas. The brush stroke should direct thedislodged material out and away from the inside of the repeater. Make sure that controls or tunablecomponents are not soaked with alcohol. Do not use high-pressure air to hasten the drying processsince this could cause the liquid to collect in unwanted places. Once the cleaning process is complete,use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to thetop cover and repeater enclosure.NOTICE: Always use a fresh supply of alcohol and a clean container to prevent contaminationby dissolved material (from previous usage).11.4Safe Handling of CMOS and LDMOS DevicesComplementary metal-oxide semiconductor (CMOS) and laterally diffused metal-oxide semiconductor(LDMOS) devices are used in this family of stations, and are susceptible to damage by electrostatic orhigh voltage charges. Damage can be latent, resulting in failures occurring weeks or months later.Therefore, special precautions must be taken to prevent device damage during disassembly,troubleshooting, and repair.Handling precautions are mandatory for CMOS/LDMOS circuits and are especially important in lowhumidity conditions.DO NOT attempt to disassemble the repeater without first referring to the following CAUTIONstatement.MN001436A01-ADChapter 11:  SLR 5000 Series Maintenance and Disassembly/Reassembly98   Send Feedback
CAUTION: This repeater contains static-sensitive devices. Do not open the repeater unless youare properly grounded. Take the following precautions when working on this unit:• Store and transport all CMOS/LDMOS devices in conductive material so that all exposedleads are shorted together. Do not insert CMOS/LDMOS devices into conventional plastic"snow" trays used for storage and transportation of other semiconductor devices.• Ground the working surface of the service bench to protect the CMOS/LDMOS device. Werecommend using the Motorola Solutions Static Protection Assembly (part number0180386A82), which includes a wrist strap, two ground cords, a table mat, and a floor mat,ESD shoes and an ESD chair.• Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wriststraps that connect to the bench top covering are Motorola Solutions part number4280385A59).• Do not wear nylon clothing while handling CMOS/LDMOS devices.• Do not insert or remove CMOS/LDMOS devices with power applied. Check all powersupplies used for testing CMOS/LDMOS devices to be certain that there are no voltagetransients present.• When straightening CMOS/LDMOS pins, provide ground straps for the apparatus used.• When soldering, use a grounded soldering iron.• If at all possible, handle CMOS/LDMOS devices by the package and not by the leads. Priorto touching the unit, touch an electrical ground to remove any static charge that you mayhave accumulated. The package and substrate may be electrically common. If so, thereaction of a discharge to the case would cause the same damage as touching the leads.11.5Disassembly11.5.1Disassembly – GeneralStation modules suspected of being faulty must be replaced with known good modules to restore therepeater to proper operation. The following are typical procedures to remove each of the repeatermodules.Procedure:1Power cord (and battery backup power, if used) and all external cables must be disconnectedbefore opening up repeater. Label each removed cable as required to ensure it is properlyreconnected.2Take the proper grounding precautions as stated in Safe Handling of CMOS and LDMOSDevices on page 98.3When disassembling repeater, retain all screws for reuse.The following tools are required for disassembling and reassembling the repeater:• Torque Drivers (T10, T20 and T30). See Torque Charts on page 117 for the different sizefasteners of screw torques.• Hex Nut Drivers (16 mm, ¾ inch [19 mm])• Needle Nose Pliers (optional)• Torque Gauge capable of measuring torque up to 20 in-lb (2.3 N-m) within +/- 1 in-lb (0.1 N-m)MN001436A01-ADChapter 11:  SLR 5000 Series Maintenance and Disassembly/ReassemblySend Feedback   99
If a unit requires more complete testing or service than is customarily performed at the basiclevel, send the repeater or FRU to a Motorola Solutions Service Center.The following disassembly procedures should be performed only if necessary.11.5.2Disassembly – Detailed11.5.2.1Protective Cover DisassemblyProcedure:1Remove the six screws on the Bottom Cover with a T10 Torx driver.2Detach the Bottom Cover.3Remove the six screws on the Top Cover with a T10 Torx driver.4Detach the Top Cover.11.5.2.2Front Housing DisassemblyProcedure:1Remove the three screws securing the Front Housing to the repeater chassis with a T10 Torxdriver.2Slightly lift the Repeater and rock the Front Housing away from the chassis.Figure 49: Removing Front Housing from Repeater11.5.2.3Cable DisassemblyPrerequisites:NOTICE: When disengaging flexible cables, pull parallel to the insertion direction of the cable toavoid damaging the cables.Procedure:1Disengage cable connecting Modem to Chassis ID module.MN001436A01-ADChapter 11:  SLR 5000 Series Maintenance and Disassembly/Reassembly100   Send Feedback
CAUTION: DO NOT attempt to remove the Chassis ID module as removing it will voidthe warranty as well as disabling any purchased software features. Keep the Chassis IDmodule installed throughout disassembly.2Remove the flex cables connecting the Modem to the Power Amplifier Module and Front Panel.3Remove the coaxial able connecting the Modem to the Power Amplifier Module.4Gently press the locking clip and pull the “C5” connector from the Modem.5Remove the screws from the three cable clamps securing the cables from the power supply tothe fans and modules with a T20 Torx driver and remove the cable clamps from repeater.6Remove the two DC power screws from the Power Amplifier Module with a T10 Torx driver.7Remove the two DC power screws from the Modem with a T10 Torx driver.8Disengage the three connectors from the Power Supply to the three mounted fans with needlenose pliers or fingers.Figure 50: Removing Cables3124567811.5.2.4Fan DisassemblyProcedure:1Press the tab below the fan module until it disengages. See Figure 51: Removing Fan on page102 for location of tab.2Rock the fan module up and away from the frame and remove.3Repeat the steps above for the remaining two fan modules.MN001436A01-ADChapter 11:  SLR 5000 Series Maintenance and Disassembly/ReassemblySend Feedback   101
Figure 51: Removing Fan11.5.2.5Front Panel DisassemblyProcedure:1Using a T10 Torx driver, remove the three screws securing the front panel to the repeaterchassis.2Remove the Front Panel PCB from the repeater.Figure 52: Removing Front Panel12311.5.2.6Power Supply RemovalPrerequisites:NOTICE: Ensure all connections from Power Supply to various parts of the repeater have beendetached.Procedure:1Remove the four screws securing the Power Supply Module to the repeater chassis with a T20Torx driver.MN001436A01-ADChapter 11:  SLR 5000 Series Maintenance and Disassembly/Reassembly102   Send Feedback
Figure 53: Removing Power Supply Module from Repeater2Remove the Power Supply Module from the repeater.11.5.2.7Modem RemovalPrerequisites:NOTICE: Ensure all connections from Power Supply to various parts of the repeater have beendetached.Procedure:1Detach the two coaxial cables connecting the RX Input and Reference (REF) Input connectorsto the Modem.2Remove the four screws holding the Modem to the repeater chassis with a T20 Torx driver.Figure 54: Removing Modem3Remove the Modem from the repeater.11.5.2.8Power Amplifier Module RemovalPrerequisites:NOTICE: Ensure all connections from Power Supply to various parts of the repeater have beendetached.MN001436A01-ADChapter 11:  SLR 5000 Series Maintenance and Disassembly/ReassemblySend Feedback   103
Procedure:1Remove the nut securing the N-Type connector to the back panel on the Power Amplifier with a0.75 in. (19 mm) hex nut driver.2Remove the accompanying lock washer.3Remove the four screws securing the Power Amplifier Module to the Repeater chassis with aT20 Torx driver.Figure 55: Removing Power Amplifier Module4Remove the Power Amplifier Module from the Repeater.11.5.2.9Back Panel RemovalProcedure:1Remove the two nuts securing the RX and Reference (REF) BNC cables to the back panel witha 16 mm hex nut driver.2Remove the two corresponding lock washers.3Remove the two cables.Figure 56: Removing Rx and REF BNC Cables4Remove the ground screw located below the REF connector with a T30 Torx driver.MN001436A01-ADChapter 11:  SLR 5000 Series Maintenance and Disassembly/Reassembly104   Send Feedback
Figure 57: Removing Ground Screw5Remove the five screws securing the back panel to the repeater chassis with a T10 Torx driver.6Remove the back panel from the repeater.7Remove the two rubber plugs from the back panel.11.6Assembly and Reassembly11.6.1Assembly – Detailed11.6.1.1Back Panel InstallationProcedure:1Using a T10 Torx driver, install five M3 x 0.5 x 6 mm screws (PN: 0310907A18) to 10 in-lb (1.1N-m). See Figure 58: Installing M3 Screws on page 106.MN001436A01-ADChapter 11:  SLR 5000 Series Maintenance and Disassembly/ReassemblySend Feedback   105

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