Motorola Solutions MCAD200 Card Acceptance Device User Manual Exhibit 8 Users Manual
Motorola Solutions, Inc. Card Acceptance Device Exhibit 8 Users Manual
User Manual
Integrated Information Systems Group 8201 E. McDowell Road Scottsdale, AZ 85252-1417 Exhibit 8 – Users Manual Card Acceptance Device (CAD ) Low Power Transceiver Module FCC ID: ABZMCAD200 Model Nos. T6480A (and variants) 8.0 Card Acceptance Device (CAD+) Users Manual Page 1 of 113 Exhibit 8 FCC ID: ABZMCAD200 10/10/00 MCAD 200 CARD ACCEPTANCE DEVICE (CAD+) Models T6479A (Parallel) T6480A (Serial) T6481A (Serial) T6499A (Serial) T6500A (Serial) T6501A (Serial) T6548A (Serial) Instruction Manual 68P81131E43-O *6881131e43* MOTOROLA READER WARRANTY Warranty: Motorola, Inc. (Motorola") warrants its Motorola manufactured smartcard reader or terminal (Prod uct") to the original purchaser (Buyer") as stated herein, except to the extent the terms herein may be modified by a written SmartCard Systems Agreement between Motorola and Buyer. Smartcards are not covered by this warranty. Motorola warrants the Product against material defects in material and workmanship under normal use and service for a period of One (1) Year from the date of Product shipment. Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it with the same or equivalent product (using new or recondi tioned parts), or refund the purchase price of the Product during the warranty period provided Buyer notifies Moto rola within the warranty period in accordance with the terms of this warranty. Repaired or replaced product is war ranted for the balance of the original applicable warranty period. All replaced parts of the Product shall become the property of Motorola. Warranty Exclusions: This warranty does NOT cover: 1. Defects, damage or malfunctions of the Product resulting from: (a) Use of the Product in other than its normal and customary manner. (b) Misuse, accident, neglect, environmental or site conditions not conforming to the Product specifications. (c) Alteration, modification, adjustment, repair or testing of the Product not approved by Motorola. (d) Equipment not approved by Motorola for use with the Product. (e) Excessive power conducted or radiated from equipment not approved by Motorola for use with the Prod uct. 2. Product which has had the serial number removed or made illegible. 3. Normal and customary wear and tear. 4. Fraud, theft or loss resulting from unauthorized use of the Product. 5. Loss of value or data stored in the Product or in other equipment used with the Product. 6. Disclosure of personal or confidential information or data stored in or accessed by the Product. 7. Loss or damage from Product or system downtime. 8. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Product. 9. That the software in the Product will meet the purchaser's requirements or that the operation of the software will be uninterrupted or error-free. General Provisions: This express warranty is extended by Motorola to the original Buyer purchasing the Product, and is not assignable or transferable to any other party. This is the complete warranty for the Product. Motorola assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of Motorola. Unless made in a separate written agreement(s) between Motorola and Buyer, Motorola does not warrant the maintenance or service of the Products other than stated herein. Motorola cannot be responsible in any way for any ancillary equipment not furnished by Motorola which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, Motorola disclaims liability for read range, transaction time, or operation of the system as a whole under this warran ty other than stated above. This warranty sets forth the full extent of Motorola's responsibilities regarding the Product. Replacement or refund of the purchase price, at Motorola's option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. MOTOROLA DISCLAIMS ALL OTHER WARRANTIES OR CONDITIONS, EX PRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EX CESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVE NIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW. Patent and Software Provisions: Motorola will defend, at its own expense, any suit brought against the Buyer to the extent that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola will pay those costs and damages finally awarded against the Buyer in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following: (a) that Motorola will be notified promptly in writing by Buyer of any notice of such claim; (b) that Motorola will have sole control of the defense of such suit and all negotiations for its settlement or compro mise; and (c) should the Product or its parts become, or in Motorola's opinion be likely to become, the subject of a claim of infringement of a United States patent, that Buyer will permit Motorola, at its option and expense, either to procure for Buyer the right to continue using the Product or its parts or to replace or modify the same so that it becomes non-infringing or to grant Buyer a credit for the Product or its parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as estab lished by Motorola. Motorola will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or its parts furnished hereunder with software, apparatus or devices not furnished by Motorola, nor will Motorola have any liability for the use of ancillary equipment or software not furnished by Motorola which is attached to or used in connection with the Product. The foregoing states the entire liability of Motorola with respect to infringement of patents by the Product or any its parts thereof. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted Motoro la software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software. Motorola software may be used in only the Product in which the software was originally embodied and such soft ware in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any deriva tive thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or re verse engineering of such Motorola software or exercise of rights in such Motorola software is permitted. No license is granted by implication, estoppel or otherwise under Motorola patent rights or copyrights. FCC Compliance Statement This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions. (1) This device may not cause harmful interference. And (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the radiated limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: ----- Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. And (2) this device must accept any interference received, including interference that may cause undesired operation. The CAD+ was submitted and a grant of authorization received from the FCC as a modular device under the inten tional radiator requirements of Part 15, Subpart C. The party that incorporates this device into their product is responsible for verification of the emissions produced by the final product and must adhere to the limits specified in the Code of Federal Regulation 47, Part 15, Subpart B. Furthermore, a label must be applied on the exterior of the final product referring to this enclosed module which states, Contains FCC ID: ABZMCAD200" or Contains Transmitter Module FCC ID: ABZMCAD200". Notice: When an AC source is used to supply power to the integrated equipment, the final equipment will also have to verify compliance with the AC line conducted emissions according to FCC Part 15, Subpart B. If unsatisfac tory emissions are measured at the fundamental frequency of the CAD+ then a Corcom 2VK1L power line filter may be used to suppress the lineconducted emissions. Caution: Any changes or modifications not approved by the party responsible for compliance could void the user's authority to operate the equipment CE Compliance Statement The Motorola MCAD200 is in conformity with all essential requirements of the Radio & Telecommunications Termi nal Equipment Directive (R&TTE 1999/5/EC). This product has been assessed to the following standards: EN 300 330 ETSI EN 301 489-1 ETSI EN 301 489-3 EN 60950: 1992 Incl Amdt 1-4, 11 This product is marked with CE 0560 the R&TTE directive. , which signifies conformity with Class II product requirements specified in MCAD 2000 CARD ACCEPTANCE DEVICE (CAD+) Models T6479A (Parallel) T6480A (Serial) T6481A (Serial) T6499A (Serial) T6500A (Serial) T6501A (Serial) T6548A (Serial) Table of Contents Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv chapter Description Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Simplified Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8 chapter Installation Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Verifying Proper Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4 Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11 Installing CAD into Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20 Final Checkout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22 chapter Troubleshooting Fault Isolation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Returning Faulty CADs to Motorola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 chapter Functional Theory of Operation Functional Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Motorola, Inc. 2000 All Rights Reserved Printed in U.S.A. Worldwide Smartcard Solutions Division 1301 E. Algonquin Road, Schaumburg, IL 60196 68P81131E43-O October 15, 2000-eDOC Table of Contents chapter CAD Protocols and Commands TerminaltoCAD Command Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Answer to Reset (ATR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6 CAD Management Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8 Command Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28 Appendix Appendix A Appendix B Appendix C Appendix D Performing FLASH Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAD Connector PinOuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAD+ Dip Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1 page B-1 page C-1 page D-1 and MOTOROLA are trademarks of Motorola, Inc. IBM is a registered trademark of International Business Machines, Inc. ii 68P81131E43-O October 15, 2000 Table of Contents FOREWORD Product Maintenance Philosophy Due to the high percentage of surfacemount components and multi layer circuit board design, the maintenance philosophy for this product is one of Field Replaceable Unit (FRU) substitution. Each Control Board and Antenna Board matched set is considered a FRU, and when determined to be faulty, may be quickly and easily replaced with a known good set to bring the equipment back to normal operation. The faulty CAD set must then be shipped to the Motorola Radio Support Center in Rockford, Illinois for further troubleshooting and repair to the component level. Customer Support For complete information on ordering FRU replacement modules, or instructions on how to return faulty modules for repair, contact the Motorola System Support Center as follows: Motorola System Support Center 1311 E. Algonquin Road Schaumburg, IL 60196 1-800-221-7144 FAX 847-576-2172 Int'l 847-576-7300 Scope of Manual This manual is intended for use by experienced technicians familiar with similar types of equipment. In keeping with the maintenance phi losophy of Field Replaceable Units (FRU), this manual contains func tional information sufficient to give service personnel an operational understanding of all FRU modules, allowing faulty FRU modules to be identified and replaced with known good FRU replacements. The information in this manual is current as of the printing date. Changes which occur after the printing date are incorporated by Stan dard Manual Revisions (SMR). These SMRs are added to the manuals as the engineering changes are incorporated into the equipment. October 15, 2000 68P81131E43-O iii Table of Contents PERFORMANCE SPECIFICATIONS Electrical Required Supply Voltage 9.0 15.0 V dc; ripple less than 50 mV PP Required Supply Current Maximum 320 mA @ 12 V dc (230 mA typical) NoteRatings assume recommended tuning with no metal within 10 cm of an tenna board Maximum Input Power Requirements 3.6 Watts CAD PowerUp Time Less than 1 second after power applied Environmental Operating Temperature 30 C to +70 C (22 F to +158 F) Storage Temperature 40 C to +85 C (40 F to +185 F) Cold and Heat Shock 40 C to +85 C (40 F to +185 F) within 2 hour duration Vibration Frequency Range:10 Hz to 500 Hz Vibration Severity:3 gn Shock Severity: 60 gn Duration: 11 msec Bump Severity: 40 gn Duration: 6 msec Number of bumps: 4000 Electromagnetic Fields Compliant with ISO 105361, 4.2.8 Transmitter Frequency Modulation 13.56 MHz .01% ISO14443 Type A Rise/Fall Time: 23 sec rise; <1.5 sec fall ASK Percentage: 100% ISO14443 Type B Rise/Fall Time: <2 sec rise and fall ASK Percentage: 8% to 14% Receiver Carrier Frequency 13.56 MHz Subcarrier Frequency 847.5 kHz Subcarrier Data iv ISO14443 Type A Modified Manchester ISO14443 Type B NRZL BPSK 68P81131E43-O October 15, 2000 Table of Contents Operational CADtoTerminal Communication Protocols Serial RS232, RS485, and CMOS (depending on model) Parallel ByteWide Parallel Transfer CADtoTerminal Communication Rates Serial 9600 bps, 19.2 bps, 38.4 Kbps, 57.6 Kbps, and 115.2 Kbps Parallel 25,000 bytes per second CADtoCard Communication Rate 105.9375 Kbps CADtoCard Operating Radio Frequency 13.56 MHz October 15, 2000 68P81131E43-O Table of Contents Notes... vi 68P81131E43-O October 15, 2000 Chapter 1 Description chapter contents Card Acceptance Device (CAD+) Technical User's Guide Product Overview Simplified Block Diagram Theory 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide PRODUCT OVERVIEW The Motorola Card Acceptance Device (CAD) is an electronic module capable of communicating with ISO 14443 Type A and Type B compatible smart cards via a radio frequency (RF) interface. This section provides general information about the application and physical properties of the CAD. Physical Description Overview The CAD, which provides the communications interface between a terminal and customer smart cards, consists of a Control Board and an Antenna Board. These two boards are connected together by a 100 mm multiconductor interconnect cable. The CAD is connected to the terminal via a 16pin connector (parallel models) or a 10pin connector (serial models) located on the Control Board. Control Board The Control Board contains a microprocessor, nonvolatile memory, and radio frequency transmitting and receiving circuitry. This board communicates with smart cards via an RF link (provided by the Antenna Board), and to the terminal via RS232, RS485, or CMOS (serial models) or a bytewide, proprietary parallel (parallel models) protocol. Note that serial rates range from 9600 bps to 115.2 kbps, and parallel rates are up to 25 kbytes/sec. Antenna Board The Antenna Board consists of a printed circuit board with copper traces forming the transmit and receive antenna. The Antenna Board may be one of several types, varying in dimensions and construction (some types are attached to a ferrite plate with a metal back plate serving as a ground plane). Typical Application The CAD described in this manual is a device which allows communications to contactless smart cards by a host or terminal. It is suitable for applications such as automated fare collection, access control, electronic purse, and vending machines. 1-2 68P81131E43-O October 15, 2000 Chapter 1Description CAD Primary Components CONTROL BOARD INTERCONNECT CABLE ANTENNA BOARD 68P81131E43-O October 15, 2000 1-3 Card Acceptance Device (CAD+) Technical User's Guide Available Models The CAD+ is available in several models (shown on the next few pages). In general, the major differences between the models are the type of Antenna Board and the type of communications protocol used to communicate with the terminal. T6479A Parallel CAD+ (CMOS Interface) with Parallel Connector and 104 x 67 mm Antenna Board T6480A Serial CAD+ (RS485 Interface) with Vertical Connector and 104 x 67 mm Antenna Board 1-4 68P81131E43-O October 15, 2000 Chapter 1Description Available Models (continued) T6481A Serial CAD+ (RS485 Interface) with Horizontal Connector and 104 x 67 mm Antenna Board T6499A Serial CAD+ (RS485 Interface) with Vertical Connector and 50 x 25 mm Antenna Board 68P81131E43-O October 15, 2000 1-5 Card Acceptance Device (CAD+) Technical User's Guide Available Models (continued) T6500A Serial CAD+ (RS485 Interface) with Horizontal Connector and 50 x 25 mm Antenna Board T6501A Serial CAD+ (CMOS Interface) with Horizontal Connector and 65 x 40 mm Antenna Board 1-6 68P81131E43-O October 15, 2000 Chapter 1Description Available Models (continued) T6548A Serial CAD+ (RS485 Interface) with Vertical Connector and 100 x 110 mm Antenna Board 68P81131E43-O October 15, 2000 1-7 Card Acceptance Device (CAD+) Technical User's Guide SIMPLIFIED BLOCK DIAGRAM THEORY The illustration on the facing page shows a simplified block diagram of the CAD. This section is intended to provide a basic understanding of the CAD circuitry and how it interacts with the terminal and smart cards. (Refer to Chapter 4 for a more detailed block diagram and circuit descriptions.) Overview of CAD Operation The CAD serves as the data communications link between a smart card and the Terminal in which the CAD is installed (or to which the CAD is connected). The CAD operations are controlled by the Terminal. The CAD searches (polls) for smart cards within its range, notifies theTerminal when valid cards are found, and transfers data from the Terminal to the card, and from the card back to the Terminal. For TerminaltoCard communications, the CAD's Control Board receives a command from the Terminal to transmit data (received from the Terminal) to the card. The CAD then transmits the data via modulated encrypted RF signals to the card. For CardtoTerminal communications, the CAD's Control Board detects and demodulates encrypted RF data signals from the smart card and sends data back to the Terminal. Communications with the Terminal are made using RS485, RS232, or CMOS (serial models) or 8bit bytewide parallel (parallel models) protocols. 1-8 68P81131E43-O October 15, 2000 Chapter 1Description CAD Simplified Block Diagram CARD ACCEPTANCE DEVICE (CAD) TERMINAL SERIAL OR CONTROL BOARD PARALLEL DATA (DEPENDING ON MODEL) ANALOG FRONT END (AFE) MICROPROCESSOR NONVOLATILE MEMORY POWER SUPPLY CIRCUITRY +5V +5V_A 100 MM INTERCONNECT CABLE ANTENNA BOARD SMART CARD 68P81131E43-O October 15, 2000 1-9 Card Acceptance Device (CAD+) Technical User's Guide CAD Detailed Components 1-10 The Control Board contains components on both sides of the circuit board. The Antenna Board contains no components, but rather printed circuit traces which form the antenna. Refer to the photos on the next two pages for identification of the components on the two boards. A typical Parallel CAD+ and a Serial CAD+ are shown. 68P81131E43-O October 15, 2000 Chapter 1Description CAD Detailed Components (Typical Parallel CAD+) ANTENNA BOARD CONTROL BOARD TOP VIEW INTERCONNECT CABLE P/O ANALOG FRONT END (AFE) TUNING CAPACITOR SRAM MEMORY BOTTOM VIEW FLASH MEMORY CONTROL BOARD METAL BACK PLATE (GROUND PLANE) MICROPROCESSOR ANTENNA BOARD 8POSITION DIP SWITCH PARALLEL CONNECTOR TO/FROM TERMINAL STATUS LED (GREEN) ANTENNA CIRCUIT BOARD (TRACES FORM ANTENNA) 68P81131E43-O October 15, 2000 1-11 Card Acceptance Device (CAD+) Technical User's Guide CAD Detailed Components (Typical Serial CAD+) TOP VIEW CONTROL BOARD ANTENNA BOARD INTERCONNECT CABLE P/O ANALOG FRONT END (AFE) TUNING CAPACITOR SRAM MEMORY FLASH MEMORY CONNECTS TO TERMINAL BOTTOM VIEW CONTROL BOARD ANTENNA CIRCUIT BOARD (TRACES FORM ANTENNA) ANTENNA BOARD MICROPROCESSOR 8POSITION DIP SWITCH STATUS LED (GREEN) METAL BACK PLATE (GROUND PLANE) 1-12 68P81131E43-O October 15, 2000 Chapter 2 Installation chapter contents Card Acceptance Device (CAD+) Technical User's Guide Unpacking and Inspection Verifying Proper Operation Tuning Procedure 11 Installing CAD Into Terminal 20 Final Checkout Procedure 22 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide UNPACKING AND INSPECTION This section describes the procedures necessary to unpack and take inventory, run a Self Test utility to verify proper electrical operation, perform a tuning procedure, mechanically install the CAD set into an external terminal enclosure, and perform a final checkout procedure. Important!The CAD Control Board contains CMOS and other staticsensitive components. When handling the CAD, be sure to observe all precautions to prevent damage to the components from static electricity. These include the use of a grounded antistatic wrist strap and antistatic mats and work surfaces. Unpacking and Inspecting the CAD Sets General Each CAD set (consisting of a Control Board and an Antenna Board) is tuned and tested at the factory prior to shipment. Each CAD set is shipped with a 100 mm multiconductor interconnect cable connected between the Control Board and the Antenna Board. Remove each CAD set from the packing material and inspect for visual damage. Report the extent of any damage to the transportation company and Motorola. Verifying CAD+ Model Type Examine the settings on the 8position DIP switch (located on the bottom of the CAD+ Control Board and compare to the table below to verify the model type of the CAD+. (Refer to Appendix D for more details on the DIP switch settings.) OFF ON 8 7 6 5 4 3 2 1 CAD+ Model T6479A T6480A, T6481A, T6499A, T6500A. T6548A T6501A 2-2 S1 S2 S3 S4-S8 On Off Off Off Off Off Off Off Off On Off Off 68P81131E43-O October 15, 2000 Chapter 2Installation CAD Set Connected by Cable MULTICONDUCTOR INTERCONNECT CABLE CONTROL BOARD 68P81131E43-O October 15, 2000 ANTENNA BOARD 2-3 Card Acceptance Device (CAD+) Technical User's Guide VERIFYING PROPER OPERATION Although each CAD set is tested at the factory before shipment, it is recommended that the AutoTest utility be run on each CAD set prior to installation into a terminal. This ensures that the CAD set is electrically functional and was not electrically damaged in transit or during unpacking. The AutoTest utility is part of the CADTools program included with the Model T6439A Parallel CAD Installation Kit or the Model T6367A Serial CAD Installation Kit (both available from Motorola). The CADTools program is a Microsoft Windows compatible program that includes a suite of factory test utilities and a firmware download utility for updating the CAD operating software. Required Equipment The following hardware and software is required in order to run the Self Test Utility on a CAD set. Model T6367A Serial CAD Installation Kit includes Serial Converter Box, Power Supply, ISO Antenna Board, and CADTools Software (version V1.20 or higher required) or Model T6439A Parallel CAD Installation Kit includes Test Cable, Power Supply, ISO Antenna Board, and CADTools Software (version V1.20 or higher required) IBM PC or IBMcompatible desktop or laptop computer (Pentium II class processor running at 200 MHz or greater, Windows 95, 98, 2000, or NT 4.0 operating system) Installing the CADTools Software 2-4 The CADTools software is provided on a CDROM (typically). Install the software by performing the procedures located in the CADTools User's Guide (supplied with the software in printed and/or electronic format). 68P81131E43-O October 15, 2000 Chapter 2Installation Launching the CADTools Software 1. Before launching the CADTools program, the CAD must be powered and connected to the PC, as shown below. Make these connections using the cables and power supply provided in the Model T6367A (Serial) or T6439A (Parallel) CAD Installation Kit. Serial CAD Connections +12 V POWER SUPPLY CONNECTS TO COM 1 PORT ON PC CAD SET SERIAL CONVERTER BOX Important!Do not attach or remove the ribbon cable from the 16pin connector on the Control Board with DC power on (either from the Terminal or from the DC Power Supply included with the Installation kit). Doing so may result in corrupted Control Board firmware. Important!Make sure that the PC's parallel port is set for bidirectional. This setting is usually provided in the PC's BIOS setup menu (accessed by pressing a designated key during the PC's bootup period). Parallel CAD Connections +12 V POWER SUPPLY CONNECTS TO PARALLEL PORT ON PC TEST CABLE CAD SET continued on next page 68P81131E43-O October 15, 2000 2-5 Card Acceptance Device (CAD+) Technical User's Guide Launching the CADTools Software (continued) 2. Click on the Start button, then select: Programs ⇒ Motorola ⇒ CADTools 3. The CADTools Main Screen will appear. Click in the Port Select list box and select COM1 (serial CAD) or LPT1 (parallel CAD). LPT1 is selection is shown below. 4. The following screen may appear, prompting you to power cycle the CAD. Disconnect, then reconnect the black DC power connector to power cycle the CAD. Then click on OK. continued on next page 2-6 68P81131E43-O October 15, 2000 Chapter 2Installation Launching the CADTools Software (continued) 5. The CADTools main screen will appear. It is from this screen that you can access the Tuning & Testing tool (used to run selftest diagnostics and perform field tuning) and the Firmware Download utility (used to download CAD operating software from the PC into FLASH memory in the CAD Control Board). End of this Procedure 68P81131E43-O October 15, 2000 2-7 Card Acceptance Device (CAD+) Technical User's Guide THIS PAGE INTENTIONALLY LEFT BLANK 2-8 68P81131E43-O October 15, 2000 Chapter 2Installation Running the SelfTest Utility 1. With the CAD connected to the PC and the CADTools program running (refer to Launching the CADTools Software on page 2-5), click on the Tuning & Testing button. 2. The following CADTools Tuning & Testing main screen will appear. continued on next page 68P81131E43-O October 15, 2000 2-9 Card Acceptance Device (CAD+) Technical User's Guide Running the Self Test Utility (Continued) 3. Click on the Reset CAD button to cause the CAD set to perform a reboot process. When complete, the Reset command sent message will be displayed. Reset command successful 4. Click on the AutoTest button to initiate the selftest routine. The results will be displayed as shown below. Verify that all test results are OK. AutoTests Result: – – – – Flash Checksum: OK FPGA load: OK UART loopback test: OK SRAM test: OK End of this Procedure 2-10 68P81131E43-O October 15, 2000 Chapter 2Installation TUNING PROCEDURE Introduction Each CAD set is tuned at the factory for maximum operating range with minimal power. However, in some cases it may be necessary to tune the CAD set again when it is installed in the terminal due to characteristics of the terminal (such as metal or metallic paint near the Antenna Board) which can affect the operating range or reliability. It may also be required to tune the CAD set again if a terminal (such as a batterypowered terminal) requires minimal power draw from the CAD and a nominal operating range. CAD Tuning Guidelines If the CAD set requires tuning due to Terminal characteristics such as metal or metallic paint near the Antenna Board (which can affect operating range or reliability), it is recommended that the CAD be installed into the Terminal first and then tuned. This may require some special adapters (e.g., to connect the CAD to the PC). However, there may be situations where tuning the CAD while installed in the Terminal is not possible (e.g., access to the tuning capacitor is not possible while installed in the Terminal housing). In these cases, a special tuning fixture" may have to be constructed to simulate the CAD installed in the Terminal housing while also providing access to the tuning capacitor. The fixture must be constructed so as to simulate any metal shielding in the Terminal, as well as the precise distance between a presented smart card and the Antenna Board. For further assistance in constructing a tuning fixture, consult with the Motorola System Support Center. If, instead, the Terminal has little or no effect on the CAD performance and the CAD needs to be adjusted, this can be done prior to installation in the Terminal. In cases such as this, tuning may be performed on a test bench with the distance between the Antenna Board and the Terminal card presentation target simulated. The tuning procedure beginning on page 2-12 describes this method. NoteTo perform the tuning procedure, you will use the CADTools program. This software application was used previously to perform the SelfTest utility to verify that the CAD is electrically functional. Refer to page 2-4 for instructions on installing this software application on your PC. Required Equipment The following hardware and software is required in order to perform the tuning procedure on a CAD set. Model T6367A Serial CAD Installation Kit includes Serial Converter Box, Power Supply, ISO Antenna Board, and CADTools Software (version V1.20 or higher required) or Model T6439A Parallel CAD Installation Kit includes Test Cable, Power Supply, ISO Antenna Board, and CADTools Software (version V1.20 or higher required) IBM PC or IBMcompatible desktop or laptop computer (Pentium II class processor running at 200 MHz or greater, Windows 95, 98, 2000, or NT 4.0 operating system) Oscilloscope (Tek TDS420A, or equivalent) 68P81131E43-O October 15, 2000 2-11 Card Acceptance Device (CAD+) Technical User's Guide Tuning the CAD 1. Place the Control Board and the Antenna Board on a grounded antistatic mat as shown below. Because of the metallic content of the antistatic mat, the CAD Antenna Board must be raised approximately 5 cm above the mat by using a nonmetallic spacer (e.g., a few pads of paper). 2. Refer to the photos on page 2-5 to connect the Parallel CAD+ or Serial CAD+ to DC power and the PC. However, make sure you perform the following substeps in order: Connect the test cable (supplied in the Installation Kit) to the CAD and the PC. Plug the power supply line cord into an AC outlet. Connect the DC connector from the power supply to the DC connector on the test cable. The green LED on the Control Board should light within approximately 1 second. ANTENNA BOARD RAISED 5 CM ABOVE MAT continued on next page 2-12 68P81131E43-O October 15, 2000 Chapter 2Installation Tuning the CAD (continued) 3. Place a nonmetallic spacer (e.g., small pad of paper) on top of the Antenna Board. Note that the pad must be the same thickness as the distance from the reader surface (target" spot on the outside of the particular Terminal housing) to the top of the Antenna Board (where it will be mounted in the Terminal). PAD OF PAPER (OR SIMILAR) ANTENNA BOARD (SHIELDED SIDE) continued on next page 68P81131E43-O October 15, 2000 2-13 Card Acceptance Device (CAD+) Technical User's Guide Tuning the CAD (continued) 4. Attach the scope probe to the ISO Antenna wires and position the antenna on the spacer, centered over the Antenna Board. While monitoring the waveform on the oscilloscope, move the antenna around until you achieve the maximum Vpp reading (approximately 5 to 10 Vpp). Secure the ISO Antenna in place using electrical tape or equivalent. ISO ANTENNA ATTACH SCOPE PROBE CONNECTED TO OSCILLOSCOPE TO THESE LEADS SECURE ANTENNA USING TAPE continued on next page 2-14 68P81131E43-O October 15, 2000 Chapter 2Installation Tuning the CAD (continued) 5. Launch the CADTools program (described on page 2-5) and click on the Tuning & Testing button to access the CADTools Tuning & Testing main screen. The current settings from the CAD will be retrieved and displayed, as shown below. NoteThe Frequency and RSSI tuning parameters are not used (and are not adjustable) for CAD+ models. 6. Locate the tuning capacitor on the CAD Control Board and adjust it using a plastic tuning tool to achieve the maximum Vpp reading on the oscilloscope. Tuning Capacitor continued on next page 68P81131E43-O October 15, 2000 2-15 Card Acceptance Device (CAD+) Technical User's Guide Tuning the CAD (continued) 7. Click on the up/down arrows in the Antenna adjustment box to set the RF power to the approximate desired level, as indicated by the waveform on the oscilloscope. Set to a value of 30 for minimal power and operating range (as required by some portable terminals) or a starting value of 220 for maximum operating range. To adjust for maximum range, continue to adjust the Antenna value up or down as necessary to obtain the maximum Vpp reading (not to exceed 10.9 Vpp). NoteThe table below shows the various CAD+ models and the Vpp reading you should be able to obtain. Write down the Vpp reading (label as V max) for use in later steps. (Always adjust the Antenna value at least one digit from its starting value to ensure a proper reading on the oscilloscope.) Important!Do not place a SmartCard near the antenna board while making this adjustment. Maximize Vpp Reading (10.9 Vpp max) Antenna Board Size 100 x 110 mm 104 x 67 mm 65 x 40 mm 50 x 25 mm Nominal Obtainable Vpp (max RF power 1 cm from Antenna) 7.5 Vpp 10.9 Vpp (Note 1) 8.0 Vpp 2.8 Vpp Note 1Maximum allowable Vpp for any Antenna Board is 10.9 Vpp. Do not exceed this voltage. 8. Click on the up/down arrows in the Modulation adjustment box (to increment/decrement the value one step at at time) to set the value at a starting value of 165. Change the value (click up once, then down once) to ensure a proper reading on the oscilloscope. This value represents an approximate 11% modulation level. Write down the Vpp reading for use in the next step. Important!Do not place a SmartCard near the antenna board while making this adjustment. continued on next page 2-16 68P81131E43-O October 15, 2000 Chapter 2Installation Tuning the CAD (continued) NoteYou can calculate the Amplitude Modulation percentage using the following formula: %AM = 100 * (V max - V min) (V max + V min) 9. In the table below, locate the V max voltage (from Step 7) in the left column and compare the V min voltage (from Step 8) to the V min values in the corresponding row. The V min voltage from Step 8 should be between the V min (9%) and V min (13%) range. If it is not within the range, click on the up/down arrows in the Modulation adjustment box until the peakpeak voltage of the CAD is closer to the V min (11%) value. V max 11 10.9 10.8 10.7 10.6 10.5 10.4 10.3 10.2 10.1 10 9.9 9.8 9.7 9.6 9.5 9.4 9.3 9.2 9.1 8.9 8.8 8.7 8.6 8.5 8.4 8.3 8.2 8.1 7.9 7.8 7.7 7.6 7.5 7.4 7.3 7.2 7.1 6.9 6.8 6.7 6.6 6.5 6.4 V min (9%) 9.183 9.100 9.017 8.933 8.850 8.766 8.683 8.599 8.516 8.432 8.349 8.265 8.182 8.098 8.015 7.931 7.848 7.764 7.681 7.597 7.514 7.430 7.347 7.263 7.180 7.096 7.013 6.929 6.846 6.762 6.679 6.595 6.512 6.428 6.345 6.261 6.178 6.094 6.011 5.928 5.844 5.761 5.677 5.594 5.510 5.427 5.343 V min (11%) 8.820 8.740 8.659 8.579 8.499 8.419 8.339 8.259 8.178 8.098 8.018 7.938 7.858 7.777 7.697 7.617 7.537 7.457 7.377 7.296 7.216 7.136 7.056 6.976 6.895 6.815 6.735 6.655 6.575 6.495 6.414 6.334 6.254 6.174 6.094 6.014 5.933 5.853 5.773 5.693 5.613 5.532 5.452 5.372 5.292 5.212 5.132 V min (13%) 8.469 8.392 8.315 8.238 8.161 8.084 8.007 7.930 7.853 7.776 7.699 7.622 7.545 7.468 7.391 7.314 7.237 7.160 7.083 7.006 6.929 6.852 6.775 6.698 6.621 6.544 6.467 6.390 6.313 6.236 6.159 6.082 6.005 5.928 5.851 5.774 5.697 5.620 5.543 5.466 5.389 5.312 5.235 5.158 5.081 5.004 4.927 Table Continues on Next Page 68P81131E43-O October 15, 2000 2-17 Card Acceptance Device (CAD+) Technical User's Guide Tuning the CAD (continued) V max V min (9%) 6.3 6.2 6.1 5.9 5.8 5.7 5.6 5.5 5.4 5.3 5.2 5.1 V min (11%) 5.260 5.176 5.093 5.009 4.926 4.842 4.759 4.675 4.592 4.508 4.425 4.341 4.258 4.174 V min (13%) 5.051 4.971 4.891 4.811 4.731 4.650 4.570 4.490 4.410 4.330 4.250 4.169 4.089 4.009 4.850 4.773 4.696 4.619 4.542 4.465 4.388 4.312 4.235 4.158 4.081 4.004 3.927 3.850 10. To adjust for operating range, remove the ISO antenna and place a nonmetallic spacer with the depth of the desired operating range on the Antenna Board (or Terminal target area if CAD is installed in the Terminal) and place an initialized compatible SmartCard on top of the spacer. For example, if the desired operating range is 5 cm, then place an additional 5 cm spacer on the Antenna Board (or Terminal target area) and place the SmartCard on top of it. NoteThe operating range of a card and CAD depends upon three primary factors: card type, Antenna Board size, and the RF power level from the CAD. When adjusting RF power for operating range, use the following table to determine the typical maximum range with a given Motorola SmartCard and Antenna Board. (Note that the ranges shown below are measured from the surface of the Antenna Board.) Antenna Board Size 100 x 110 mm 104 x 67 mm 65 x 40 mm 50 x 25 mm Card Operating Range ( 1 cm) MV Series MM Series 7 cm 6 cm 3 cm 2 cm 10 cm 9 cm 6 cm 4 cm continued on next page 2-18 68P81131E43-O October 15, 2000 Chapter 2Installation Tuning the CAD (continued) 11. Click on the RF Loopback Test button and verify the status shows % of the CAD requests read. If the percentage is 100%, then proceed to Step 12. Otherwise, increase the RF power by clicking a few times on the up arrow in the Antenna box. Recheck the percentage of success by clicking the RF Loopback Test button again. Repeat this procedure until the status shows 100% or a maximum is obtained. Proceed to Step 13. RF Loopback Test completed successfully RF Loopback Test: OK 100% of the CAD requests read 11 12. If the initial success rate is 100%, then continue to adjust the RF power level down (by clicking on the down arrow in the Antenna box) a bit and click on the RF Loopback Test button until the percentage is just less than 100%. Then adjust up a bit until it shows 100% again. This minimizes the CAD current draw for the operating range desired. 13. Click on the Save as Defaults button to store the adjustment settings in FLASH memory on the CAD Control Board. End of this Procedure 68P81131E43-O October 15, 2000 2-19 Card Acceptance Device (CAD+) Technical User's Guide INSTALLING CAD INTO TERMINAL The information in this section describes the typical mounting methods for installing a CAD set into a Terminal. NoteRefer to Appendix B for pinout details of the CAD connectors, and Appendix C for physical dimensions and clearances. Mounting Methods Introduction The CAD may be mounted in one of two ways: Stacked Separated Each of these mounting methods is described below. Stacked" Mounting Method The Control Board and the Antenna Board have been designed so that they may be stacked as shown on the facing page. The mounting holes line up with each other, and may be used with screws and spacers to secure the CAD to the terminal chassis. Note that the two boards may be stacked so that the metal shields on the Control Board are either touching or not touching the metallic surface of the Antenna Board. Separated" Mounting Method The 100 mm cable allows the Control Board and the Antenna Board to be separated to accommodate various mounting scenarios, as shown on the facing page. Other Things You Should Know The nonmetallic side of the Antenna Board must face towards the card reading surface of the terminal. The Antenna Board should be mounted as close as possible to the Reader target area. The Antenna Board should be located at least 15 mm (in all directions) from any metallic materials. Route the multiconductor interconnect cable away from any metallic materials. Also, dress and secure cable to prevent movement. 2-20 68P81131E43-O October 15, 2000 Chapter 2Installation Mounting Methods Stacked" Mounting Method CONTROL BOARD (CONNECTOR SIDE UP) ANTENNA BOARD (METALLIC SIDE UP) Separated" Mounting Method CONTROL BOARD 68P81131E43-O October 15, 2000 ANTENNA BOARD (NONMETALLIC SIDE FACES TOWARD CARD READING SURFACE) 2-21 Card Acceptance Device (CAD+) Technical User's Guide FINAL CHECKOUT PROCEDURE Once the CAD has been tuned and installed into the terminal, a final checkout procedure must be performed to ensure that the CAD can communicate with a compatible SmartCard. Once this final checkout has been performed, the terminal may be placed into service. Required Equipment The following hardware and software is required to perform the final checkout procedure: Compatible SmartCard (e.g., Model MV4000D) Powered terminal with CAD installed Performing the Final Checkout Procedure 2-22 Place an active SmartCard (one that has been initialized and personalized for use with the particular terminal application) within reading distance and verify that the desired results are achieved. For example, for a transit application, the terminal should generate a receipt ticket (or some other verification, such as a `'beep" or light, that the transaction was successful). 68P81131E43-O October 15, 2000 Chapter 3 Troubleshooting chapter contents Card Acceptance Device (CAD+) Technical User's Guide Fault Isolation Procedures Returning Faulty CADs to Motorola 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide FAULT ISOLATION PROCEDURES There are four basic techniques for isolating the CAD as the source of a faulty terminal: Verify dc power from the terminal (+12 V dc) Observe LED Indicator on the Control Board Perform the Self Test diagnostics checkout procedure Perform the Tuning Procedure Verify DC Power With the terminal turned on, the CAD should be receiving +12 V dc on the following pins: Parallel CAD+ Pins 1 and 2 of the 16pin parallel connector located on the Control Board (use pin 3 or 4 as ground) Serial CAD+ Pin 3 of the 10pin serial connector located on the Control Board (use pin 2 as ground) Verify that the voltage is present using a digital voltmeter. If the dc voltage is not present: Make sure the cable from the terminal is securely attached to the 16pin (parallel) or 10pin (serial) connector on the Control Board. Troubleshoot the terminal to determine source of faulty +12 V dc. Verify LED Indicator A green LED is provided on the Control Board to provide a visual indication that the Control board has received dc power and has successfully performed its startup routine. If this LED is not lit after applying power: Verify +12 V dc power from the terminal (see above) Reload the CAD operating software into FLASH memory (refer to Appendix A in this manual) 3-2 68P81131E43-O October 15, 2000 Chapter 3Troubleshooting Perform the Self Test Checkout Procedure Run the Self Test Utility as described in Chapter 2. Perform the CAD Tuning Procedure Perform the CAD tuning procedure as described in Chapter 2. 68P81131E43-O October 15, 2000 3-3 Card Acceptance Device (CAD+) Technical User's Guide RETURNING FAULTY CADS TO MOTOROLA If you have performed the troubleshooting procedures on page 32 and have determined that the CAD is faulty, the entire CAD (Control Board, Antenna Board, and interconnect cable) must be returned to Motorola. The faulty CAD will be either repaired or replaced by Motorola service personnel. Contact the Motorola System Support Center at the contact numbers in the Foreword in this manual for shipping instructions. 3-4 68P81131E43-O October 15, 2000 Chapter 4 Functional Theory of Operation chapter contents Functional Theory of Operation Card Acceptance Device (CAD+) Technical User's Guide 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide FUNCTIONAL THEORY OF OPERATION The following theory of operation describes the operation of the CAD circuitry at a functional level. The information is presented to give the service technician a basic understanding of the functions performed by the CAD in order to facilitate fault isolation. Refer to Figure 1 for a block diagram of the CAD. Microprocessor Circuitry Overview The CAD uses a Motorola ColdFire MCF5204 microprocessor (P) which serves as the main controller for the CAD. The microprocessor, running at a clock speed of 18.432 MHz (generated by an external clock circuit) controls the operation of the CAD as determined by the CAD software contained in the FLASH memory. Address and Data Buses The P is equipped with a 32bit address bus used to access the memory (FLASH and SRAM) and provide control (via memory map ping) for other circuitry in the CAD. A 16bit data bus is used to transfer data to/from the P, memory, and the AFE. Reset Circuit A Low +5V Detect circuit monitors the level of the +5V supply voltage and generates a reset signal if it falls below a threshold level. The reset signal is sent to the P, the I/O Register, the AFE, and FLASH memory. A hardware reset can also be initiated from both the Serial and Parallel connectors by applying a low active pulse (1 sec minimum) on the EXTERNAL_RST# line of either connector. NonVolatile Memory Circuitry FLASH Memory The CAD software resides in a 256k x 16 FLASH memory IC. The FLASH memory is accessed by the P via the 32bit Address Bus and the 16bit Data Bus. SRAM Memory To supplement the P's internal 512 bytes of internal SRAM, a 32k x 8 SRAM IC is provided. 4-2 68P81131E43-O October 15, 2000 Chapter 4Functional Theory of Operation AFE Circuitry The Analog Front End (AFE) circuitry operates under control of the P to provide a number of functions, as follows: Controls the power output to the antenna Modulates TX data and sends to card (via Antenna Board) Receives (via Antenna Board) RX data from card and provides demodulation Supply Voltages Circuitry The CAD Control Board contains onboard regulators and filtering cir cuitry to generate the various voltages required by the CAD circuitry. +12 V from the terminal (via connector P8) is used as the source to generate +5V and +5V_A supply voltages. Also, the variable PA_PWR supply voltage is generated and fed to the Power Amplifier (p/o AFE) to control the RF output power of the CAD. Antenna Board The Antenna Board consists of a printed circuit board (with traces that form the antenna), a ferrite plate (which magnetically shields the anten na from the Control Board), and a metal back plate (which electrically shields the antenna from the Control Board). The Antenna Board is connected to the Control Board by a 6wire cable. Serial Interface Circuitry The CAD+ Control Board supports a variety of serial protocols (RS485, RS232, and CMOS). In order to accomplish this, the Serial Interface Logic Circuitry routes the desired transmit and receive data to/from the 10pin Serial Connector as determined by the settings on an 8position DIP switch located on the board. 68P81131E43-O October 15, 2000 4-3 Card Acceptance Device (CAD+) Technical User's Guide MICROPROCESSOR CIRCUITRY +5V RS232_TXD RS232_TXD RS232_RXD RS232_RXD +5V 18.432 MHz OSCILLATOR CIRCUITRY CLK +5V CS05 MICROPROCESSOR AFE_CONTROLS ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇ ÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ Ç ÇÇ Ç ÇÇ Ç ÇÇ ÇÇÇB ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ Ç ÇÇ ÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ Ç ÇÇ Ç ÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ Ç Ç ÇÇÇ ÇÇ ÇÇÇ ÇÇ RESET AFE_CONTROL I/O REGISTER TO AFE FROM AFE ADDRESS BUS ADDRESS A0-A20 DATA +5V D8-D13 D0-D15 DATA BUS CAD_STRB# CAD_STRB# LOW +5V DETECT RESET EXTERNAL_RST# SERIAL CONNECTOR CAD_STRB# RESET P/O P4 TO OTHER DEVICES ADDRESS BUS MATES WITH CABLE FROM TERMINAL EXTERNAL_ RST# NON-VOLATILE MEMORY +5V PARALLEL CONNECTOR A1-A20 P/O P8 FLASH 256K X 16 CAD W/R# D0-D15 RESET CAD_ACK# CAD_STRB# SRAM MEMORY EXTERNAL_RST# +5V 14 16 13 15 MATES WITH CABLE FROM TERMINAL SRAM 32K X 8 A0-A14 D8-D15 D0-D7 12 Figure 1. Card Access Device (CAD) Functional Block Diagram (1 of 3) 4-4 68P81131E43-O October 15, 2000 Chapter 4Functional Theory of Operation AFE CIRCUITRY +5V_A PA_PWR +5V CAD READY INDICATOR AFE_CONTROLS FROM P A0-A3 ÇÇÇÇÇÇ ÇÇ ÇÇ ÇÇÇÇÇÇ ÇÇ ÇÇ ANTENNA BOARD AFE_CONTROL TO P ANALOG FRONT END (AFE) 6WIRE CABLE ANTENNA_COIL P6 D8-D15 RECEIVE SIGNAL RESET SUPPLY VOLTAGES CIRCUITRY PARALLEL CONNECTOR P/O P8 +12V MATES WITH CABLE FROM TERMINAL +5V +5V REGULATOR SERIAL CONNECTOR P/O P4 ADJUSTABLE REGULATOR FILTER CIRCUITRY +5V_A FILTER CIRCUITRY PA_PWR +12V MATES WITH CABLE FROM TERMINAL Figure 1.Card Access Device (CAD) Functional Block Diagram (2 of 3) 68P81131E43-O October 15, 2000 4-5 Card Acceptance Device (CAD+) Technical User's Guide SERIAL INTERFACE CIRCUITRY SERIAL CONNECTOR RS485 P/O P4 TXA SERIAL INTERFACE LOGIC CIRCUITRY (See Note Below) TXB RXA RXB MATES WITH CABLE FROM TERMINAL SERIAL CONNECTOR RS232 RS232_TXD P/O P4 RS232_RXD TXB RXB 10 MATES WITH CABLE FROM TERMINAL SERIAL CONNECTOR P/O P4 CMOS TXB RXB MATES WITH CABLE FROM TERMINAL 10 NOTESelection of RS232, RS485, or CMOS Serial Interface is accomplished by DIP Switch Settings, as follows: SW1 SW2 SW3 Type of Serial Interface Selected OFF OFF OFF OFF ON ON ON OFF RS485 (Selection A Above) RS232 (Selection B Above) CMOS (Selection C Above) Figure 1.Card Access Device (CAD) Functional Block Diagram (3 of 3) 4-6 68P81131E43-O October 15, 2000 Chapter 5 CAD Protocols and Commands chapter contents Card Acceptance Device (CAD+) Technical User's Guide TerminaltoCAD Command Protocol Answer to Reset (ATR) CAD Management Commands Command Sequences 28 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide TERMINALTOCAD COMMAND PROTOCOL This section defines the structure of commands initiated by the terminal for transmission control and for specific control in asynchronous halfduplex transmission protocols. Block protocol type ISO 78163 T=1 is used. The command structure (shown below) consists of the following blocks: prologue field information field epilogue field The prologue and epilogue fields are mandatory, and must be sent in every case. The information field is optional. The number of bytes of the information field is indicated by length (LEN) byte (part of the prologue field). Command Structure Prologue Field Information Field Epilogue Field NAD PCB LEN Inf EDC 1 Byte 1 Byte 1 Byte 0 to 254 Bytes 2 Bytes Prologue Field NAD The NAD byte in the Prologue field contains the block's target (DAD) and source (SAD) node addresses, as shown below. NAD Byte Structure b8 b7 b6 b5 b4 b3 b2 b1 5-2 Meaning DAD (Destination Node Address) - - SAD (Source Node Address) 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands Prologue Field (continued) PCB The PCB byte in the Prologue field serves to control and supervise the transmission protocol. The PCB byte encodes first and foremost the block type, as well as supplementary data needed in this context. The PCB byte information for an Iblock, an Rblock, and an Sblock are shown below. PCB Byte Information for an IBlock b8 b7 b6 b5 b4 b3 b2 b1 Meaning - - b8=0, Signals Iblock 0 N(S) - b7=N(S), Send sequence number b6= Chaining (more data) - x PCB Byte Information for an RBlock b8 b7 b6 b5 b4 b3 b2 b1 Meaning b8=1, Signals Rblock 0 N(R) - b5=N(R), Sequence Number 0 N(R) 0 b4b1=0, No errors 0 N(R) 0 b4b1=1, EDC or parity error 0 N(R) 0 b4b1=2, Other errors 0 N(R) 0 b4b1=3, Timeout error PCB Byte Information for an SBlock b8 b7 b6 b5 b4 b3 b2 b1 68P81131E43-O October 15, 2000 Meaning 1 - b8=1 & b7=1, Signals Sblock RESYNCH req = C0 RESYNCH ans = E0 Abort request = C2 Abort response = E2 WTX request = C3 WTX response = E3 RFU values used for the CAD manage ment 5-3 Card Acceptance Device (CAD+) Technical User's Guide Information Field (INF) The presence of INF is optional. When present, INF conveys either application data in Iblocks for cards, miscellaneous data for the CAD or nonapplication control and status information in Sblocks. In an Sblock, this field is used for the management of the CAD. The CAD does not support the exhaustive list of SBlocks defined in ISO 7816-3 T=1. However, the CAD supports Motorola proprietary definition of SBlocks as commands for management. Rblocks do not contain an INF field. Epilogue Field This field contains the error detection code (EDC) of the transmitted block. The protocol definition permits this to be either an LRC or a CRC. The LRC is calculated as the exclusive OR (XOR) of all the bytes starting with the NAD through the last byte of the information field, and is typically referred to simply as the checksum. For CRC see ISO 3309. The CAD uses the CRC. 5-4 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands THIS PAGE INTENTIONALLY LEFT BLANK 68P81131E43-O October 15, 2000 5-5 Card Acceptance Device (CAD+) Technical User's Guide ANSWER TO RESET (ATR) After cycling the power supply or software reboot, the CAD sends out an ATR. For serial transmission, the ATR is sent at 9.6 Kbps and then the CAD switches to its programmed baud rate (from 9.6 Kbps to 230.4 Kbps). For parallel transmission, the rate is synchronous. The ATR is a data string, up to 33 bytes long, which contains various data relevant to the transmission protocol and to the card. The ATR's data string and data elements are defined and described in detail in ISO/IEC 7816-3. ATR Format The basic ATR format consists of: TS one byte, the initial character; specifies the con ventions to code data bytes in all subsequent charac ters. There are two possible values of TS (ten consec utive bits from start to end and corresponding hexade cimal value). The CAD uses direct convention: (Z)AZZAZZZAAZ(Z) where logic level ONE is Z (LSB is first). It equals to "3B" when decoded by direct con vention. T0 one byte, the format character; serves to indi cate the subsequent "interface character" a bit field is used, from b5 to b8. It further contains the number of subsequent "historical characters," from b1 to b4. T0 Byte Information b8 b7 b6 b5 b4 b3 b2 b1 5-6 Meaning - - TA1 is transmitted - 1 TB1 is transmitted 1 - TC1 is transmitted - - TD1 is transmitted - - Number of historical characters 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands ATR Format (continued) The four least significant bits of any interface byte TDi indicates a protocol type T, specifying rules to be used to process transmission protocols. When TD1 is not transmitted, T=0 is used. TA1 TB1 TC1 and TB2 are the global interface bytes. These global interface bytes shall be interpreted in order to process any transmission protocol correctly. The interface characters specify all transmission parameters of the current protocol. They are constructed from the bytes TAi, TBi, TCi, and TDi (i =1, 2, 3...). TAi, TBi and TCi indicate the protocol parameters. Their interpretation depends on the protocol type indicated by T in TDi-1. TDi indicates the protocol type T, as defined in [1] Section 6.1.4.3, and the presence of subsequent interface characters. The ATR transmission of these bytes is optional and may be omitted if appropriate. TDi Byte Information b8 b7 b6 b5 b4 b3 b2 b1 Meaning - - TAi+1 is transmitted - 1 TBi+1 is transmitted 1 - TCi+1 is transmitted - - TDi+1 is transmitted - - Protocol type for subsequent transmis sion When TDi is not transmitted, the default value of TAi+1 TBi+1 TCi+1 is null, indicating that no further interface characters TAi+1 TBi+1 TCi+1 TDi+1 will be transmitted. TA1 to TC3 convey information that shall be used during exchanges between the terminal and the CAD subsequent to the Answer to Reset. They indicate the values of the transmission control parameters F, D, I, P, and N, and the IFSC, block waiting time integer (BWI), and character waiting time integer (CWI) applicable to T=1 as defined in ISO/IEC 7816-3. The information contained in TA1 to TC1 and TC2 shall apply to all subsequent exchanges. The historical characters, T1 T2 -TK, maximum 15 characters. It designates general information, for example, the CAD firmware version. The value of check character TCK shall be such that the exclusive-ORing of all bytes from byte T0 to the last byte before the TCK. 68P81131E43-O October 15, 2000 5-7 Card Acceptance Device (CAD+) Technical User's Guide ATR Format (continued) The structure of the ATR is the initial character TS followed by a variable number of subsequent characters in the following order: the format character T0, optionally the interface characters TAi, TBi, TCi, TDi and optionally the historical characters T1 T2 - TK and, conditionally, the check character TCK. ATR Data Information Charac ter 5-8 Value Meaning TS 3B Indicates direct convention T0 F3 F = (1111)bin, TA1, TB1, TC1, and TD1 present; 3 indicates the number of historical bytes present TA1 71 Most significant half byte (b8 to b5): Default Baud Rate (0...7) Least significant half byte (b4 to b1): Di = 1 TB1 00 Vpp is not required TC1 FF Indicates amount of extra guard time required (FF = no guard time) TD1 91 9 = (1001)bin, TB2 and TC2 absent; TA2 and TD2 present; 1 indicates that T=1 is to be used TA2 81 specific mode" ; [6] 8 = (1000)bin, b8 = 1 mode change not allowed 1 indicates that T=1 is to be used TD2 71 7 = (0111)bin, TA3, TB3, TC3 present; TD3 absent 1 indicates that T=1 is to be used TA3 FF IFSI = FF, which indicates initial value (255 bytes) for information field size for the CAD TB3 01 b8-b5 = 0 BWI minimum b4-b1 = 0 CWI minimum TC3 00 01 = CRC in use T1 T2 T3 XX XX 11 Version Number of CAD Firmware (MSB) Version Number of CAD Firmware (LSB) NAD used by the CAD TCK XX LRC used for Check character 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands CAD MANAGEMENT COMMANDS Commands in proprietary SBlocks supported by the CAD are: RF POWER CONTROL: control of the RF field parameters (page 5-10) SLEEP: put the CAD in low power mode (page 5-12) DOWNLOADING: put the CAD in downloading mode (page 5-14) ERROR REPORT: the CAD indicates an Hardware error (page 5-16) POLL: put the CAD in card registration mode (page 5-18) ANSWER TO POLL: the CAD sends the parameters of a card detected (page 5-20) DETECT CARD: put the CAD in card detection mode (page 5-22) CARD PRESENCE: the CAD sends to the terminal the result of the DETECT CARD com mand. (page 5-24) REBOOT: forces the CAD to reset (page 5-25) BREAK CHARACTER: forces the CAD to reset (page 5-26) Commands issued from the Terminal to the CAD are called Requests." Commands issued from the CAD to the Terminal are called Responses." 68P81131E43-O October 15, 2000 5-9 Card Acceptance Device (CAD+) Technical User's Guide RF POWER CONTROL RF POWER CONTROL request Description This command allows the terminal to control the RF field power. The four options of the PCON byte can turn on the 13.56MHz carrier, turn off the carrier, increase the power of the RF field and to decrease the power of the RF field. Direction Terminal to CAD Size 6 Bytes Format See below RF POWER CONTROL Request Format 5-10 NAD PCB LEN PCON CRC1 CRC2 0x11 0xC5 (see below) (see below) (see below) PCON Values Meaning CRC1 Values CRC2 Values 0x00 Power On 0x3B 0x09 0x01 Power Off 0xB2 0x18 0x02 Decrease Power 0x29 0x2A 0x03 Increase Power 0xA0 0x3B Other Values Forbidden 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands RF POWER CONTROL (continued) RF POWER CONTROL response Description The response frame is an acknowledgement of the previous command, indicating that the command was properly received and has been executed. Direction CAD to Terminal Size 5 Bytes Format See below RF POWER CONTROL Response Format 68P81131E43-O October 15, 2000 NAD PCB LEN CRC1 CRC2 0x11 0xE5 0xA4 0x8E 5-11 Card Acceptance Device (CAD+) Technical User's Guide SLEEP SLEEP request Description This command switches the CAD board to a lowpower mode. It sequentially turns off the RF power, stops watchdog timer, unmask only the UART (serial CAD) or STROBE (parallel CAD) interrupt and switches to the STOP mode of the ColdFire. While no interrupt from the UART (or STROBE) is received (any frame from the terminal), the CAD stays in this mode. Any UART (or STROBE) interrupt wakes the CAD processor core, turns on the RF power and switches to the state of frame reception. Direction Terminal to CAD Size 5 Bytes Format See below SLEEP Request Format NAD PCB LEN CRC1 CRC2 0x11 0xC8 0xEF 0x1D SLEEP response Description The response frame is an acknowledgment of the previous command that indicates that the command was properly received and is ready to be executed. This response is sent before the CAD switches to SLEEP state. Direction CAD to Terminal Size 5 Bytes Format See below SLEEP Response Format 5-12 NAD PCB LEN CRC1 CRC2 0x11 0xE8 0xDC 0x3E 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands THIS PAGE INTENTIONALLY LEFT BLANK 68P81131E43-O October 15, 2000 5-13 Card Acceptance Device (CAD+) Technical User's Guide DOWNLOADING DOWNLOADING request Description This command makes the CAD switch to downloading mode. It is only accepted as the first command after the CAD reboots. The code of the Parameters 1 & 2, processor and FPGA can be downloaded by selecting the TARGET byte 0x00. This command must be sent both at the beginning and at the end of the downloading sequence. At the end of the downloading sequence, this command confirms that the downloading sequence is correctly complete and provokes the reset of the CAD processor. The TARGET field of this last block must be identical to the TARGET field of the previous DOWNLOADING command. Direction Terminal to CAD Size 6 Bytes Format See below DOWNLOADING Request Format NAD PCB LEN TARGET CRC1 CRC2 0x11 0xC6 (see below) (see below) (see below) TARGET Values 5-14 Meaning CRC1 Values CRC2 Values 0x00 Parameters 12, MCU, and FPGA Code 0x5F 0xE6 0x01 All FLASH Code (including Boot Block) Note: This is the recommended download mode 0xD6 0xF7 Other Values RFU RFU RFU 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands DOWNLOADING (continued) DOWNLOADING response Description The response frame is an acknowledgment of the previous command that indicates that the command was properly received and is ready to be executed. Direction CAD to Terminal Size 5 Bytes Format See below DOWNLOADING Response Format 68P81131E43-O October 15, 2000 NAD PCB LEN CRC1 CRC2 0x11 0xE6 0xCC 0xA4 5-15 Card Acceptance Device (CAD+) Technical User's Guide ERROR REPORT ERROR REPORT request Description The Terminal sends this command to the CAD to determine if the CAD software has detected any error during the test sequence at boot up. It is recommended that the Terminal always issue this command immediately after the CAD boots and has sent an ATR to ensure the CAD is working properly before further communications are made. Direction Terminal to CAD Size 5 Bytes Format See below ERROR REPORT Request Format 5-16 NAD PCB LEN CRC1 CRC2 0x11 0xE7 0x14 0xBD 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands ERROR REPORT (continued) ERROR REPORT response Description The CAD sends this response after receiving an Error Report Request. The Error Report Response contains any errors found during the test sequence at boot up. The tests executed by the CAD at boot-up are the verification of the processor code checksum, the verification of the FPGA code and a UART test (serial CAD only) in loopback mode. Direction CAD to Terminal Size 6 Bytes Format See below ERROR REPORT Response Format 68P81131E43-O October 15, 2000 NAD PCB LEN ERR CRC1 CRC2 0x11 0xC7 (see below) (see below) (see below) ERR Values Meaning CRC1 Values CRC2 Values 0x00 No Error 0x83 0xBC 0x01 Code Checksum Error 0x0A 0xAD 0x02 FPGA Code Error 0x91 0x9F 0x04 UART Initialization Error (serial CAD only) 0xA7 0xFA 0x08 SRAM Error 0xCB 0x30 Other Values RFU RFU RFU 5-17 Card Acceptance Device (CAD+) Technical User's Guide POLL POLL request Description This command makes the CAD switch to the card detection/anti-collision sequence. The card must be out of the RF field before sending a Poll request. The STRAT byte supports two options that order the CAD to detect all cards (Long Poll) or the first card (Quick Poll) in the RF field. As the CAD manages the attribution of the NAD for the cards detected in the field, it reserves NAD values that are already in use and gives free NAD values to a new card that is detected. But the CAD has no information about the transactions between the terminal and the card(s). Thus, when the terminal has completed all the transactions with the card(s) registered, it may indicate to the CAD that the busy values can be freed or not by setting the appropriate value in the ERASE field. The TYPE byte of this command indicates to the CAD which type of application of contactless card in the field must be selected. Direction Terminal to CAD Size 8 Bytes Format See below POLL Request Format 5-18 NAD PCB LEN STRAT ERASE TYPE CRC1 CRC2 0x11 0xD0 (see below) (see below) (see below) xx xx STRAT Values Meaning ERASE Values Meaning 0x00 Quick Poll 0x00 Do not erase NAD table 0x01 Long Poll 0x01 Erase NAD table Other Values RFU Other Values Forbidden TYPE Values Meaning TYPE Values Meaning 0x00 All 0x06 Multimedia 0x01 Transport 0x07 Gaming 0x02 Financial 0x08 Data Storage 0x03 Identification 0x09-0x7E RFU 0x04 Telecommunication 0x7F All previous 0x05 Medical 0x80-0xFF Proprietary 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands POLL (continued) POLL response Description The response frame is an acknowledgment of the previous command that indicates that the command was properly received and is ready to be executed. Direction CAD to Terminal Size 5 Bytes Format See below POLL Response Format 68P81131E43-O October 15, 2000 NAD PCB LEN CRC1 CRC2 0x11 0xF0 0x8D 0x65 5-19 Card Acceptance Device (CAD+) Technical User's Guide ANSWER TO POLL ANSWER TO POLL request There is no ANSWER TO POLL request. ANSWER TO POLL response Description When a card is successfully registered in the CAD (the card answered correctly to the REQUEST/SLOT MARKER or ATTRIB frames), the CAD sends this frame to the terminal to indicate that a new card is to be registered. For a long poll, the CAD responds with as many Answer To Poll messages as the number of cards polled. The Answer To Poll response frame transports all necessary information about the card and the card-terminal link. The NEW NAD byte is the value of the NAD that will be used by the terminal and the card during the transaction. This NAD is ISO 7816-3 T=1 compliant. The terminal must use the value received in the Answer To Poll response to send data to the card, without inverting the most significant and the least significant nibble of the byte. Once the Terminal sends a command with the new NAD (other than 0x11), the CAD sets the data transmission to Pipeline Mode that allows the Terminal to directly communicate to the card (and visa versa). This process may continue until the CAD receives its own NAD (0x11) from the Terminal. The four-byte PUPI field identifies formally the card. The terminal may use it to detect non-valid cards. The HB field may be n bytes long (0-15) and is the exact image of the Historical Bytes field of the card ATQ frame. Direction CAD to Terminal Size 12+n Bytes Format See below ANSWER TO POLL Response Format NAD PCB 0x11 0xD1 LEN 7 +n* DATA from the ATQ NEW NAD PUPI TC2 TA3 HB CRC1 CRC2 xx xx * n = number of Historical Bytes (HB) 5-20 DATA from ATQ Values Meaning NEW NAD NAD chosen by the CAD for the new TerminalCard link PUPI 4byte Card Identifier (Pseudo Unique PICC Identifier) TC2 POW (Minimum and Maximum Power Level TA3 LEN (Maximum Block Length) HB Historical Bytes from the ATQ frame 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands THIS PAGE INTENTIONALLY LEFT BLANK 68P81131E43-O October 15, 2000 5-21 Card Acceptance Device (CAD+) Technical User's Guide DETECT CARD DETECT CARD request Description After a Quick Poll command, the DETECT CARD command may be sent by the terminal to know if there are additional cards in non-application phase in the RF field. After this command, the CAD sends a REQUEST command parameterized with 1 slot through the RF field. Consequently, if one or more additional cards are present in the RF field, it must answer to the REQUEST command. The card which is communicating with the Terminal will not answer to the REQUEST if it has received a DESELECT command (see ISO/IEC 14443-3). The TYPE byte of this command indicates to the CAD which type of application of contactless card in the field must be detected. Whatever is the result of the detection (nothing, a collision or a correct answer), the CAD uses the CARD PRESENCE command to indicate the result of this detection sequence. NoteSince this command is to be sent after a Quick Poll command, do not try to send this command under any other circumstances (like immediately after reboot). Direction Terminal to CAD Size 6 Bytes Format See below DETECT CARD Request Format 5-22 NAD PCB LEN TYPE CRC1 CRC2 0x11 0xD3 (see below) (see below) (see below) TYPE Values Meaning CRC1 Values CRC2 Values 0x00 All 0x77 0x5A 0x01 Transport 0xFE 0x4B 0x02 Financial 0x65 0x79 0x03 Identification 0xEC 0x68 0x04 Telecommunication 0x53 0x1C 0x05 Medical 0xDA 0x0D 0x06 Multimedia 0x41 0x3F 0x07 Gaming 0xC8 0x2E 0x08 Data Storage 0x3F 0xD6 0x09-0x7E RFU RFU RFU 0x7F All Previous 0x07 0xD1 0x80-0xFF Proprietary Proprietary Proprietary 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands DETECT CARD (continued) DETECT CARD response There is no response for the DETECT CARD command. 68P81131E43-O October 15, 2000 5-23 Card Acceptance Device (CAD+) Technical User's Guide CARD PRESENCE CARD PRESENCE request There is no CARD PRESENCE request. CARD PRESENCE response Description The CAD sends this frame to the terminal as a result of the card detection sequence initiated by the DETECT CARD command. The PRES byte of the command indicates if something new is detected or not. Direction CAD to Terminal Size 6 Bytes Format See below CARD PRESENCE Response Format 5-24 NAD PCB LEN PRES CRC1 CRC2 0x11 0xD4 (see below) (see below) (see below) PRES Values Meaning CRC1 Values CRC2 Values 0x00 No Card 0x72 0xD6 0x01 Card(s) Detected 0xFB 0xC7 Other Values Forbidden 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands REBOOT REBOOT request Description This command makes the CAD processor reset. After this command is executed the CAD board is reset and any configuration different from the CAD default configuration is lost. Direction Terminal to CAD Size 5 Bytes Format See below REBOOT Request Format NAD PCB LEN CRC1 CRC2 0x11 0xD2 0x0E 0x75 REBOOT response Description The response frame is an acknowledgment of the previous command that indicates that the command was properly received and is ready to be executed. Direction CAD to Terminal Size 5 Bytes Format See below REBOOT Response Format 68P81131E43-O October 15, 2000 NAD PCB LEN CRC1 CRC2 0x11 0xF2 0x3D 0x56 5-25 Card Acceptance Device (CAD+) Technical User's Guide BREAK CHARACTER BREAK CHARACTER request Description A break character makes the CAD processor reset. After this character is sent, the CAD board is reset (after 100 msec delay) and any configuration different from the CAD default configuration is lost. (Only applicable for Serial CADS) Direction Terminal to CAD Size 1 Bytes Format All the bits are set to 0. The Stop Bit is included. BREAK CHARACTER response Description There is no response to the BREAK CHARACTER command. 5-26 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands THIS PAGE INTENTIONALLY LEFT BLANK 68P81131E43-O October 15, 2000 5-27 Card Acceptance Device (CAD+) Technical User's Guide COMMAND SEQUENCES The illustrations on the next few pages show the command sequences between the Terminal, CAD, and Card for the following scenarios: Boot Sequence Downloading Sequence Quick Poll Sequence Long Poll Sequence Detect Card Sequence RF Power Control Sequence Sleep Sequence Reboot Sequence 5-28 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands Boot Sequence NORMAL BOOT SEQUENCE TERMINAL CAD Power Up CPU registers configuration Run AutoTests FPGA Code Loading Configure UART at 9600 BPS (Serial CAD only) ATR Decode CAD Parameters Finish Power Up Configure UART to programmed baud rate (Serial CAD Only) Wait for first command from terminal BOOT SEQUENCE WITH ERROR REPORT TERMINAL CAD Power Up CPU registers configuration AutoTest Fails ATR Decode CAD Parameters Error Report Request Continue Power Up Configure UART to programmed baud rate (Serial CAD Only) Error Report If error from Power On SelfTest Prepare Data to Download 68P81131E43-O October 15, 2000 Finish Power Up Switch to download process Wait for the first I-Block of downloading 5-29 Card Acceptance Device (CAD+) Technical User's Guide Downloading Sequence SUCCESSFUL DOWNLOADING SEQUENCE TERMINAL CAD Downloading Request Wait Mode Wait for a command from the Terminal Downloading Response I (0,1) R (1) I (1,1) R (0) Send new code to the CAD in chained mode Decode frame Write data in FLASH memory I (0,0) R (xx,xx) Downloading Request Confirm end of downloading Downloading Response CAD Resets ATR 5-30 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands Downloading Sequence (continued) INTERRUPTED DOWNLOADING SEQUENCE TERMINAL CAD Downloading Request Wait Mode Wait for a command from the Terminal Downloading Response I (0,1) R (1) I (1,1) R (0) Send new code to the CAD in chained mode Decode frame Write data in FLASH memory INTERRUPTION Reboot Request Confirm end of downloading Reboot Response CAD Resets ATR 68P81131E43-O October 15, 2000 5-31 Card Acceptance Device (CAD+) Technical User's Guide Quick Poll Sequence NORMAL QUICK POLL SEQUENCE TERMINAL CAD Quick Poll Request Wait Mode CARD Wait for a command from the Terminal Quick Poll Response REQ / SLOT MARKER REQs sent until ATQ is returned or any frame is sent from Terminal Card in field receives REQ and returns ATQ ATQ Wait for first card registration ATTRIB (MV4000 Series Only) ATTRIB RESP (MV4000 Series Only) Card is registered Terminal and card communicate per application with CAD serving as pipeline CAD issues ATTRIB to card containing Slot ID, etc. Card returns response ATP (NAD, PUPI, etc.) INTERRUPTED QUICK POLL SEQUENCE TERMINAL CAD Quick Poll Request CARD Wait Mode Wait for a command from the Terminal Wait Mode Wait for a command from the Terminal Quick Poll Response Any Frame Response to the Frame 5-32 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands Long Poll Sequence LONG POLL SEQUENCE TERMINAL CAD Long Poll Request Long Poll Response Wait Mode CARD Wait for a command from the Terminal Process anticollision algorithm Log the first detected card Send an ATTRIB command to this card REQ / SLOT MARKER ATQ Wait for first card registration CAD sends REQ/SLOT MARKER until ATQ is re turned, or CAD terminates the polling if any frame is received from Terminal. Card in field receives REQ/SLOT MARKER and returns ATQ ATTRIB (MV4000 Series Only) ATTRIB RESP (MV4000 Series Only) Card is registered Terminal and card communicate per application with CAD serving as pipeline CAD issues ATTRIB to card containing Slot ID, etc. Card returns response ATP (NAD, PUPI, etc.) This sequence may be repeated up to four times (should four cards be presented at the same time). 68P81131E43-O October 15, 2000 5-33 Card Acceptance Device (CAD+) Technical User's Guide Detect Card Sequence DETECT CARD SEQUENCE TERMINAL CAD Detect Card Request Wait Mode CARD Wait for a command from the Terminal REQ Card in field receives REQ and ruturns ATQ Wait for detection result ATQ Card Presence Response Wait Mode 5-34 Wait for a command from the Terminal 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands RF Power Control Sequence TURN ON SEQUENCE TERMINAL CAD RF Power Request Send RF Power Control command (parameter 0x00) Wait Mode Wait for a command from the Terminal Turn on RF power Acknowledge command RF Power Response Wait Mode Wait for a command from the Terminal TURN OFF SEQUENCE TERMINAL Send RF Power Control command (parameter 0x01) CAD RF Power Request Wait Mode Turn off RF power Acknowledge command RF Power Response Wait Mode 68P81131E43-O October 15, 2000 Wait for a command from the Terminal Wait for a command from the Terminal 5-35 Card Acceptance Device (CAD+) Technical User's Guide RF Power Control Sequence (continued) DECREASE POWER SEQUENCE TERMINAL CAD RF Power Request Send RF Power Control command (parameter 0x02) Wait Mode Wait for a command from the Terminal Decrease RF power Acknowledge command RF Power Response Wait Mode Wait for a command from the Terminal INCREASE POWER SEQUENCE TERMINAL Send RF Power Control command (parameter 0x03) CAD RF Power Request Wait Mode Increase RF power Acknowledge command RF Power Response Wait Mode 5-36 Wait for a command from the Terminal Wait for a command from the Terminal 68P81131E43-O October 15, 2000 Chapter 5CAD Protocols and Commands Sleep Sequence SLEEP SEQUENCE TERMINAL CAD Wait Mode Send Sleep Command Wait for a command from the Terminal Sleep Request Sleep Response Acknowledge command Turn off RF power Enter STOP mode until a frame from terminal is received Any Frame Exit STOP mode Turn on RF power Receive frame 68P81131E43-O October 15, 2000 5-37 Card Acceptance Device (CAD+) Technical User's Guide Reboot Sequence REBOOT SEQUENCE TERMINAL CAD Wait Mode Send Reboot Command Wait for a command from the Terminal Reboot Request Acknowledge command Reset CPU Reboot Response ATR Wait Mode 5-38 Wait for a command from the Terminal 68P81131E43-O October 15, 2000 Appendix A Performing FLASH Upgrades chapter contents FLASH Upgrade Procedure Card Acceptance Device (CAD+) Technical User's Guide 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide FLASH UPGRADE PROCEDURE Operating software for the CAD+ is stored in FLASH memory on the Control Board. The software may be upgraded (or reinstalled) by using the Firmware Download utility included as part of the CADTools software program (provided with the appropriate Parallel or Serial CAD Installation Kit). NoteCADTools V1.20 or higher is required for use with the CAD+. Preparing for Upgrade Procedure Locating CAD Operating Software The upgrade process installs CAD operating software (stored on the PC hard disk or floppy diskette) into FLASH memory on the CAD Control Board. Before you begin the upgrade procedure, make sure you have available the desired version of CAD software. It is recommended that you copy this software into the following location on the PC hard disk: C:\Program Files\CADTools (Since the Firmware Upgrade utility automatically looks in this directory first for CAD operating software, locating the software here will streamline the process as well as provide one central directory in which to store all of your CAD operating software versions.) Setting Up the CAD and PC Connect the CAD to the PC and launch the CADTools program as described in Launching the CADTools Software on page 2-5 of this manual. Performing FLASH Upgrade Procedure Refer to the CADTools User's Guide (provided with the CADTools software package) for stepbystep instructions for performing a FLASH upgrade procedure. A-2 68P81131E43-O October 15, 2000 Appendix B CAD Connector PinOuts chapter contents Card Acceptance Device (CAD+) Technical User's Guide PinOut Details for Parallel CAD+ Models PinOut Details for Serial RS485 CAD+ Models PinOut Details for Serial RS232 CAD+ Models PinOut Details for Serial CMOS CAD+ Models 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide PinOut Details for Parallel CAD+ Models (T6479A) CONNECTOR P6 Pin # Signal ANTENNA_RX ANTENN_RX_RTN GND GND ANTENNA_COIL ANTENNA_COIL CADtoANTENNA BOARD Function Receiver Input Receiver Input Return Ground Ground Antenna RF Power Antenna RF Power TYPICAL ANTENNA BOARD CONTROL BOARD P8 15 16 CONNECTOR P8 Pin # 10 11 12 13 14 15 16 B-2 16PIN PARALLEL TERMINAL CONNECTOR Signal Name Signal Level Source Function +12V +12V GND GND D1 D0 D3 D2 D5 D4 D7 D6 STRBR/WRESETACK- +12 V dc +12 V dc 0V 0V TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL Terminal Terminal Main DC Power Main DC Power Ground Ground Data Bit 1 (between CAD and Terminal) Data Bit 0 (between CAD and Terminal) Data Bit 3 (between CAD and Terminal) Data Bit 2 (between CAD and Terminal) Data Bit 5 (between CAD and Terminal) Data Bit 4 (between CAD and Terminal) Data Bit 7 (between CAD and Terminal) Data Bit 6 (between CAD and Terminal) Data Strobe (active low) Read from Terminal (high) or Write to Terminal (low) Hard Reset (active low) Acknowledge (active low) BiDirect BiDirect BiDirect BiDirect BiDirect BiDirect BiDirect BiDirect Terminal Terminal Terminal CAD 68P81131E43-O October 15, 2000 Appendix B CAD Connector PinOuts PinOut Details for Serial RS485 CAD+ Models (TT6480A, T6481A, T6499A, T6500A, T6548A) CONNECTOR P6 Pin # Signal ANTENNA_RX ANTENN_RX_RTN GND GND ANTENNA_COIL ANTENNA_COIL Function Receiver Input Receiver Input Return Ground Ground Antenna RF Power Antenna RF Power TYPICAL ANTENNA BOARD CONTROL BOARD (Right Angle Connector) CONTROL BOARD (Vertical Connector) CADtoANTENNA BOARD 10 10 CONNECTOR P4 Pin # 10 68P81131E43-O October 15, 2000 Signal EXTERNAL_RST# GND +12V RXB RXA TXB TXA NC GND NC RS485 TERMINAL CONNECTOR Input Output Function External Reset Ground (Power Supply Negative) +VEE (Power Supply Positive) RS485 Serial Data from Terminal to CAD (to be sent to Smart Card) RS485 Serial Data from Terminal to CAD (to be sent to Smart Card) RS485 Serial Data from CAD to Terminal (received from Smart Card) RS485 Serial Data from CAD to Terminal (received from Smart Card) NO Connection Ground (Power Supply Negative) No Connection B-3 Card Acceptance Device (CAD+) Technical User's Guide PinOut Details for Serial RS232 CAD+ Models CONNECTOR P6 Pin # Signal ANTENNA_RX ANTENN_RX_RTN GND GND ANTENNA_COIL ANTENNA_COIL CADtoANTENNA BOARD Function Receiver Input Receiver Input Return Ground Ground Antenna RF Power Antenna RF Power TYPICAL ANTENNA BOARD CONTROL BOARD (Right Angle Connector) CONTROL BOARD (Vertical Connector) 10 10 CONNECTOR P4 Pin # 10 B-4 Signal EXTERNAL_RST# GND +12V NC NC NC NC TXD GND RXD RS232 TERMINAL CONNECTOR Input Output Function External Reset Ground (Power Supply Negative) +VEE (Power Supply Positive) No Connection No Connection No Connection No Connection RS232 Serial Data from CAD to Terminal Ground (Power Supply Negative) RS232 Serial Data from Terminal to CAD 68P81131E43-O October 15, 2000 Appendix B CAD Connector PinOuts PinOut Details for Serial CMOS CAD+ Models (T6501A) CONNECTOR P6 Pin # Signal ANTENNA_RX ANTENN_RX_RTN GND GND ANTENNA_COIL ANTENNA_COIL CADtoANTENNA BOARD Function Receiver Input Receiver Input Return Ground Ground Antenna RF Power Antenna RF Power TYPICAL ANTENNA BOARD CONTROL BOARD (Right Angle Connector) CONTROL BOARD (Vertical Connector) 10 10 CONNECTOR P4 Pin # 10 68P81131E43-O October 15, 2000 Signal EXTERNAL_RST# GND +12V NC NC NC NC TXD GND RXD CMOS TERMINAL CONNECTOR Input Output Function External Reset Ground (Power Supply Negative) +VEE (Power Supply Positive) No Connection No Connection No Connection No Connection CMOS Serial Data from CAD to Terminal Ground (Power Supply Negative) RS232 Serial Data from Terminal to CAD B-5 Card Acceptance Device (CAD+) Technical User's Guide Notes... B-6 68P81131E43-O October 15, 2000 Appendix C Dimensions and Clearances chapter contents Card Acceptance Device (CAD+) Technical User's Guide Model T6479A Dimensions Model T6480A Dimensions Model T6481A Dimensions Model T6499A Dimensions Model T6500A Dimensions Model T6501A Dimensions Model T6548A Dimensions 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide Model T6479A Dimensions All dimensions in millimeters Control Board Stacked TOP VIEW SIDE VIEW Antenna Board SIDE VIEW TOP VIEW C-2 SIDE VIEW 68P81131E43-O October 15, 2000 Appendix C Dimensions and Clearances Model T6480A Dimensions All dimensions in millimeters Control Board Stacked TOP VIEW SIDE VIEW Antenna Board SIDE VIEW TOP VIEW 68P81131E43-O October 15, 2000 SIDE VIEW C-3 Card Acceptance Device (CAD+) Technical User's Guide Model T6481A Dimensions All dimensions in millimeters Control Board Stacked TOP VIEW SIDE VIEW Antenna Board SIDE VIEW TOP VIEW C-4 SIDE VIEW 68P81131E43-O October 15, 2000 Appendix C Dimensions and Clearances Model T6499A Dimensions All dimensions in millimeters Control Board TOP VIEW SIDE VIEW Antenna Board TOP VIEW 68P81131E43-O October 15, 2000 SIDE VIEW C-5 Card Acceptance Device (CAD+) Technical User's Guide Model T6500A Dimensions All dimensions in millimeters Control Board TOP VIEW SIDE VIEW Antenna Board TOP VIEW C-6 SIDE VIEW 68P81131E43-O October 15, 2000 Appendix C Dimensions and Clearances Model T6501A Dimensions All dimensions in millimeters Control Board TOP VIEW SIDE VIEW Antenna Board TOP VIEW 68P81131E43-O October 15, 2000 SIDE VIEW C-7 Card Acceptance Device (CAD+) Technical User's Guide Model T6548A Dimensions All dimensions in millimeters Control Board TOP VIEW SIDE VIEW Antenna Board TOP VIEW C-8 SIDE VIEW 68P81131E43-O October 15, 2000 Appendix D CAD+ DIP Switch Settings chapter contents CAD+ DIP Switch Settings Detail Card Acceptance Device (CAD+) Technical User's Guide 68P81131E43-O October 15, 2000 Card Acceptance Device (CAD+) Technical User's Guide DIP Switch Settings for CAD+ Boot Write Enable (On or Off) BDM (On or Off) OFF ON 8 7 6 5 4 3 2 1 Reserved I/O Type D-2 S1 S2 S3 Parallel On Off RS485/422 Off Off Off RS232 Off On On CMOS Off On Off 68P81131E43-O October 15, 2000 Index INDEX ANSWER TO POLL, command, 5-20 epilogue, field, 5-4 Answer to Reset, 5-6 equipment, required for final checkout, 2-20 for Self Test Utility, 2-4 for Tuning, 2-11 ATR, format, 5-6 Boot Sequence, 5-29 BREAK CHARACTER, command, 5-26 CAD major components, 1-2 management commands, 5-8 simplified block diagram, 1-4 typical application, 1-2 CADTools, software installing, 2-4 launching, 2-5 CARD PRESENCE, command, 5-24 checkout, final, 2-20 command, sequences, 5-28 command protocol, TerminaltoCAD, 5-2 command sequences, 5-28 commands, CAD management, 5-8 components, CAD detailed, 1-6 primary, 1-3 dc power, verifying, 3-2 DETECT CARD, command, 5-22 Detect Card Sequence, 5-34 download, software, A-3 DOWNLOADING, command, 5-14 Downloading sequence, 5-30 68P81131E43-O October 15, 2000 ERROR REPORT, command, 5-16 fault isolation, procedures, 3-2, 3-3 FLASH, upgrade, procedure, A-3 information, field, 5-4 inspecting CAD, 2-2 CAD sets, 2-2 installing CAD into terminal, 2-18 CADTools software, 2-4 launching, CADTools software, 2-5 LED indicator, verifying, 3-2 Long Poll Sequence, 5-33 major components, CAD, 1-2 mounting, into terminal, 2-18 operation, verifying proper, 2-4 overview, CAD product, 1-2 POLL, command, 5-18 Card Acceptance Device (CAD+) Technical User's Guide prologue, field, 5-2 Self Test Utility, running, 2-9 SLEEP, command, 5-12 Sleep Sequence, 5-37 Quick Poll Sequence, 5-32 REBOOT, command, 5-25 Reboot Sequence, 5-38 RF POWER CONTROL, command, 5-10 RF Power Control Sequence, 5-35 running, Self Test Utility, 2-9 ii TerminaltoCAD, command protocol, 5-2 tuning, procedure, 2-11 typical application, CAD, 1-2 unpacking CAD, 2-2 CAD sets, 2-2 68P81131E43-O October 15, 2000
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