Murray 425014X92E User Manual TRACTOR Manuals And Guides L0504511
MURRAY Lawn, Tractor Manual L0504511 MURRAY Lawn, Tractor Owner's Manual, MURRAY Lawn, Tractor installation guides
User Manual: Murray 425014X92E 425014X92E MURRAY TRACTOR - Manuals and Guides View the owners manual for your MURRAY TRACTOR #425014X92E. Home:Lawn & Garden Parts:Murray Parts:Murray TRACTOR Manual
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TRACTOR Model 425014X92E (96014000100) INSTRUCTION BOOK Read and keep this book for future reference. This book contains important information on SAFETY, ASSEMBLY, OPERATION, MAINTENANCE PRODUCT & STORAGE. INFORMATION The owner must be certain that all the product information is included with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws and other laws are followed. RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE OF LOSS OR THEFT. WHEREPURCHASED: DATEPURCHASED: Month MODEL NO.: 98339 03.21.05 Day Year DATE OFMANUFACTURE: RD Printed in U.S.A. Warranty ................................................ Safety Rules .......................................... Product Specifications ........................... Assembly/Pre-Operation ....................... Operation ............................................. 2 3 6 8 11 Maintenance Maintenance Schedule ........................ ........................................ 17 17 Service and Adjustments ..................... Storage ................................................ Troubleshooting ................................... Repair Parts ......................................... 21 27 28 32 Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines, accessories such as snow blowers, snow blades, grass baggers and plows), transmissions, batteres and Normal Wear Parts (except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period. In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free of defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored. This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book. To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective part only, we will either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts. This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you .may also have other rights which vary from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, call or write to the address below. The model number along with the CUSTOMER CARE Center 1-800 number is on the Model Number Nameplate attached to the unit. MURRAY, INC. Outdoor Power Equipment Customer Service Department P.O. Box 268 Brentwood, Tennessee 37027 This instruction bookis written for a person with somemechanicalability.Likemostservice books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructionsbeforeyou use the unit. Know your product: If you understandthe unitandhowthe unitoperates,youwillgetthe bestperformance.As you readthis manual, comparethe illustrationsto the unit. Learn the locationandthe functionof the controls. Tohelp preventan accident,followthe operatinginstructionsandthe safetyrules. Keep this manualfor future reference. IMPORTANT:Manyunitsarenotassembled andaresoldincartons. Itis theresponsibility of the ownerto makesure the assembly instructionsinthe manualareexactlyfollowed. Other units are purchased in assembled condition. On assembledunits, it is the responsibility of the owner to make sure the unit is correctlyassembled.The ownermust carefully checkthe unit accordingto the instructionsinthis manualbeforeitisfirst used. RESPONSIBILITY OF THE OWNER The responsibility of the owner is to follow the instructions below. 1. Carefully read and follow the rules for safe operation. 2. Follow all the assembly and preparation instructions. 3. 4. 5. 6. 7. 8. Inspect the unit. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment. Operate the unit only with guards, shields, and other safety items in place and working correctly. Correctly adjust the unit. Service the unit only with authorized or approved replacement parts. Complete all maintenance on the unit. IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. WARNING: In order to prevent WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. WARNING: hill in neutral, tractor. WARNING: birth defects or other reproductive Wash hands after handling. Do not coast down a you may lose control I. GENERAL OPERATION • Read, understand, and followall instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. • Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. of the Tow only the attach- ments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING: Engine exhaust, harm. some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. 3 • • • • • • • • • • • • • Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slowdown before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Always wear eye protection when operating machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Follow the manufacturer's recommendation for wheel weights or counterweights. Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • Mow up and down slopes, not across. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Choose a low ground speed so that you will not have to stop or shift while on the slope. • Do not mow on wet grass.Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill. • • • • • Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. that children will remain saw them. • • • Never assume where you last Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area. Before and while backing, look behind and down for small children. • • • • Nevercarry children,evenwith the bladesshut off. They may fall off and be seriously injuredor interferewith safe machineoperation.Children who havebeen given rides in the past may suddenlyappearin the mowingarea for another ride and be run over or backedover by the machine. Neverallow childrento operate the machine. Use extra care when approachingblind corners,shrubs, trees,or other objects that may blockyour view of a child. • • • IV. TOWING • Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. • Followthe manufacturer's recommendation for weight limits for towed equipment and towing on slopes. • Never allow children or others in or on towed equipment. • On slopes, the weight of the towed equipment may cause loss of traction and loss of control. • Travel slowly and allow extra distance to stop. GENERAL • • • • • V. SERVICE SAFE HANDLING OF GASOLINE • To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never fuel the machine indoors. • Never store the machine or fuel con- • Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. If fuel is spilled on clothing, change clothing immediately. Never overfill fuel tank. Replace gas cap and tighten securely. • • • • tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances. Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling. 5 SERVICE Never operate machine in a closed area. Keep all nuts and bolts tight to be sure the equipment is in safe working condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Maintain or replace safety and instruction labels, as necessary. • • • • • Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. PRODUCT SPECIFICATIONS Gasoline Capacity and Type: 1.25 Unleaded Regular Oil Type API-SG-SL): SAE 30 (above 32°F) SAE 5W-30(below 32°F Oil Capacity: 3 Pints Spark (Gap: Champion Plug: .030") Tire Pressure: Front: Rear: 14 PSI 10 PSI Charging 3 Amps 5 Amps System: Battery: Blade Battery Headlights Amp/Hr: Min. CCA: Case Size: Bolt Torque: • Before and while backing, look behind and down for small children. Mow up and down slopes (15 ° Max), not across. Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • • • • • 27-35 off if a child your nearest authorized service center/ department We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER 1.2 2.4 3.5 4.8 5.3 1.5 Speed Be alert and turn machine enters the area. RC12YC Forward: 1st 2nd 3rd 4th 5th Reverse: Ground (MPH): • 28 230 U1R Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under"Maintenance" and "Storage" sections of this owner's manual. _L, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by nia Public may have on federal muffler is authorized law (Section 4442 of the CaliforResources Code). Other states similar laws. Federal laws apply lands. A spark arrester for the available through your nearest service center/department. Steering Wheel Steering Wheel Insert (1) 5/16 Lock Washer (1) Large Flat Washer Extension Shaft (1) Hex Bolt 5/16-18 x4 _ _] , _ b Steering Wheel , Adapter Steering Boot Steering ,._j Seat (1) Washer @ 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 _(1 ) Bolt Slope Sheet (1) Oil Drain Tube For Future Use Keys (2) Keys 7 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED ASSEMBLY Insert FOR 5/16 Hex Bolt A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). Lock Washer Large Flat ...... so J -_\ Steering Wheel Washer ) / TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. Steering Shaft BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL Slots ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. INSTALL SEAT Adjust seat knob. 1. Remove washer packing seat to before tightening adjustment adjustment knob and flat securing seat to cardboard and set aside for assembly tractor. of 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. 6. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortableposition is reachedwhich allowsyou to press clutch/brakepedal all the way down. 8. Get off seat without movingits adjusted position. 9. Raise seat and tighten adjustment knob securely. TO ROLL Operation TRACTOR section OFF for SKID location (See and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. Seat Seat 5. Remove banding holding deflector shield guard up against tractor. TO DRIVE Bolt TRACTOR (See Operation section OFF for SKID location and function of controls) AI_WARNING: Before starting, read, understand and follow all instructions in the Flat Washer Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. \ Adj CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10. Turn ignition key to "STOP" position. Continue with the instructions that follow. Seat Terminal 9 CHECK TIRE PRESSURE J CHECKL IS T The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. CHECK FOR PROPER OF ALL BELTS ,/No POSITION DECK LEVELNESS CHECK BRAKE section parts in carton. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ¢" Check mower and drive belts. Be sure For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments loose ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK remaining of this manual. SYSTEM they are routed properly around and inside all belt keepers. After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. pulleys ¢" Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ¢" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded gasoline. ¢" Become familiar with all controls, their location and function. Operate them before you start the engine. ¢" Be sure brake system is in safe operating condition. ¢" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual). 10 These symbols may appear on your tractor Learn and understand their meaning. R N H L REVERSE NEUTRAL HIGH LOW or in literature supplied with the product. I',,I CHOKE SLOW FAST IGNITION SWITCH 6 ENGINE OFF REVERSE OPERATION SYSTEM (ROS) ENGINE ON ENGINE START PARKING BRAKE @ PARKING BRAKE LOCKED PARKING BRAKE UNLOCKED t OVER TEMP LIGHT FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT m ATTACHMENT CLUTCH DISENGAGED ATTACHMENT CLUTCH ENGAGED BRAKE/CLUTCH PEDAL KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER will result indicates in death aorhazard seriouswhich, injury.if not avoided, LIGHTS ON WARNING hazard which, if not avoided, could result indicates in death a or serious injury. FREE WHEEL (Automatic Models only) & CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. DANGER, KEEP HANDS AND FEET AWAY CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage. ,l_{ll/ll/_l_/., HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11 injury KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch "ON" Position Light Switch Lift Lever Throttle/Choke Control Pedal _gBrake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER - Used LIFT to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for brake pedal into the brake position. REVERSE OPERATION SYSTEM (ROS) "ON" POSlTON - Allows operation of mower deck or other powered attachment while in reverse. THROTTLE/CHOKE CONTROL - Used declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. for starting 12 and controlling engine speed. The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TO SET PARKING TRACTOR • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. ,_CAUTION: TO USE THROTTLE gaged" Position • Full throttle offers the best bagging mower performance. Position TO MOVE BLADES - 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life • To stop mower blades, move attachment clutch lever to disengaged position. GROUND DRIVE - of your transaxle. • To stop ground drive, depress clutch/ brake pedal all the way down. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control AND The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. Parking Brake "Engaged" Position STOPPING MOWER FORWARD and BACKWARD Gearshift Lever "Disengaged" Position CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. nition Key Clutch/ Brake Pedal stop tractor completely, as described above, before leaving the operator's position. Attachment Clutch Lever "Engaged" Position Throttle/Choke Control Always between TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. 13 • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better look- REVERSE ing lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second TO OPERATE to desired ,41_WARNING: SYSTEM (ROS) Backing up with the at- tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. height. MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. USING THE REVERSE SYSTEM - TO STOP MOWER BLADES disengage attachment clutch control. _II, CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Depress clutch/brake down and hold. 2. With engine running, turn ignition key counterclockwise to ROS "ON" position. 3. 4. Look down and behind before backing. Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. ROS "ON" Position Attachemnt Lift Lever High Position Low Position gaged" \ Deflector Shield 14 OPERATION 1. 5. Attachment Clutch Lever "Engaged" Position _,'_' OPERATION Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. pedal all the way Engine "ON" Position (Normal Operating) TO OPERATE ON HILLS BEFORE _I:_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. CHECK ADD AND OTHER GASOLINE • Fill fuel tank to bottom position of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). CARTS ENGINE nance section of this manual). • To change engine oil, see the Maintenance section in this manual. TO TRANSPORT TOWING MENTS THE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. • Raise attachment lift to highest with attachment lift control. STARTING ENGINE ATTACH- Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. 15 TO START ENGINE MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM above) WEATHER STARTING d- (50 ° F and 6. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER below) STARTING ( , ) • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. ( 50 ° F and 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). • The attachments can also be used dur- ing the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). 16 ASOUCOM PLE TE REGULAR T R ...... SERVICE /_q_/'%qy_'_" _hh;;kk T_irr_rO_ae_i °n _ Check Operator ROS Systems I_ Presence If 1_5 A Sharpen/Replace C Lubrication 0 Check Battery Level 1_4 Clean Battery and Terminals _ R Blades I_ if Cooling Check V-Belts Check Engine If Oil Level _ Change Engine Oil (with oil filter) E Change Engine Oil (without N Clean Air G Clean Air Screen Inspect E 11_'1,2 oil filter) _1_1,2 _111_ 2 1_2 Arrester Oil Filter (If equipped) Clean Engine Cooling 1_1,2 Fins Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 - Change more often when operating in high ambient temperatures. 2 - Service more often when operating If under a heavy load in dirty or dusty or 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. Do not overtighten. conditions, LUBRICATION RECOMMENDATIONS Spindle Zerk CHART -- ,_Jr _Front Wheel Bearing Zerk • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. _ Spindle Zerk : _Front Wheel Bearing Zerk _ A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. EACH I_ 11_2 The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. BEFORE 2 I_ Replace GENERAL I_ Filter Muffler/Spark Replace if 11_3 Chart Check Transaxle DATES and Check for Loose Fasteners Mower SERVICE 01964 _n LipGeneral Purpose Grease @ Refer to Maintenance "Engine" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. USE 1. 2. 3. 4. Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and ROS systems for proper operation. 5. Check for loose fasteners. 17 TRACTOR Always observe safety rules when forming any maintenance. BRAKE OPERATION ROS "ON" Position per- Engine "ON" Position (Normal Operating) If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments TIRES section of this manual). • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. CHECK REVERSE SYSTEM OPERATION SYSTEM BLADE CARE For best results (ROS) kept sharp. blades. Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged (ROS) • When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine. • When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION mower blades Replace must be bent or damaged _1, CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty. position. BLADE CHECK OPERATOR PRESENCE SYSTEM 1. REMOVAL Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. 18 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. Trailing Edge Up Flat Washer Lock • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN Star Blade Bolt / ,,_ Center Hol_ TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause JUSTMENTS TRANSAXLE excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. CenterHole / or Pin_ section of this manual). COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES / -20 5/8" Bolt__ AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petroleum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD- Mandrel Assembly BI BATTERY -30 __, 0 -20 TEMPERATURE 30 -10 RANGE 32 0 ANTICIPATED 40 60 10 BEFORE 80 20 NEXT 100 30 OIL 40 CHANGE ol vi_ ch_trtl NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil. de BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. 19 ÷ Change the oil after every 25 eration or at least once a year tor is not used for 25 hours in Check the crankcase oil level CLEAN hours of opif the tracone year. before Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. Check the crankcase AIR FILTER Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual. oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. OIL Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. 2. AIR SCREEN Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Oil Drain Valve lDrain Tube 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Clamp _Clamp Fuel Filter_ CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished. 20 _b ARNING: TO AVOID SERIOUS VICE OR ADJUSTMENTS: 1. 2. 3. 4. 5. 6. INJURY, Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the from the right side of tractor. 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 8. ANY SER- 9. TO REMOVE MOWER Mower will be easier to remove 7. PERFORMING Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR 6. BEFORE tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL 1. Disconnect anti-sway bar from chassis bracket by removing retainer spring. Disconnect suspension arms from rear deck brackets by removing retainer springs. Disconnect front links from deck by removing retainer springs. Small Retainer Spring MOWER 2. Raise attachment lift lever to its highest position. Slide mower under tractor with deflec- 3. 4. tor shield to right side of tractor. Lower lift lever to its lowest position. Connect front links to mower deck and 5. secure with retainer springs. Connect suspension arms to rear deck brackets and secure with retainer springs. Flat Washer Clutch Spring . _. . -.,_ .... .- i¢ - _ ¢¢¢_ "_'&'Square Arms Hole Engine Pulley Front Link Retainer Spring \ Anti-Sway Bar Springs (Both Sides) Deflector Housing Guide ge Retainer Spring Bracket 21 To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge of mower to ground Oo ], oo0.... Mandrel Bottom edge of mower to ground Both Front Unks Should beEqual in Length i-A - ;[ ............ Nut "F" Lift Link Adjustment Nut Trunnion FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. Front Links 22 J_ TO REPLACE BELT MOWER BLADE DRIVE TO CHECK 1. 2. 3. - Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). Work belt off both mandrel pulleys idler pulleys. Pull belt away from mower. BELT INSTALLATION 1. 2. 3. BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL AND ADJUST TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when and - Work belt around both mandrel pulleys and idler pulleys Make sure belt is in all pulley grooves and inside all belt guides. Install mower (See "To Install Mower" in this section of this manual). you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. Idler TO ADJUST Mandrel Pulle' BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Contact an authorized service center/department. Mandrel Pulley With parking brake "Engaged" Operating Arm 23 TO REPLACE MOTION DRIVE BELT TRANSAXLE GEAR TRAL ADJUSTMENT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt 5. rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION NEU- freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. Pull belt slack toward LEVER The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move 1. 4. SHIFT to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever - 1. Carefully work new belt down between transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Adjustment TO ADJUST MENT Engine Pulle' Clutching Idler If steering horizontal positioned ing wheel horizontal. Stationary Idler FRONT STEERING Bolt WHEEL ALIGN- wheel crossbars are not (left to right) when wheels are straight forward, remove steerand reassemble with crossbars Tighten securely. WHEEL The front wheel Center Span Keeper ...... " Neutral Lock Gate TOE-IN/CAMBER toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest service center/department. Transaxle Pulley 0081" 24 authorized TO REMOVE WHEEL FOR REPAIRS TO REMOVE ORDER - 1. 2. Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. 1. 2. BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries. 02614 Weak or Dead Battery REPLACING Fully Charged Battery BATTERY _WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected Retaining Rinc Axle Cover first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. I Square Key (Rear Wheel Only) ENGINE REVERSE I II I Washers TO START TERY CABLES, WITH A WEAK BAT- ,_WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER 1. Connect one end of the RED cable CABLES 2. to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. Connect one end of the BLACK cable Seat - Terminal Nut Hex Bolt to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. Ke (Red) Cable 25 Negative (Black) Cable TO REPLACE 1. 2. HEADLIGHT Raise hood. Pull bulb holder BULB TO REMOVE SEMBLY out of the hole in the cause running, AND GRILL AS- 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may your tractor to run poorly, stop prevent it from starting. • Check wiring. See electrical diagram in the Repair Parts TO REPLACE FUSE HOOD 4. When replacing hood, be sure to reconnect the headlight wire connector. or wiring section. Headlight Wire Connector Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. ENGINE TO ADJUST CABLE THROTTLE CONTROL The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, see engine manual TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual. 26 blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. 2. BATTERY 3. • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in 4. Remove spark plug(s). Pour one ounce of oil through spark plug hole(s)into cylinder(s). Turn ignition key to start position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER • Do not store gasoline to another. from one season • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • Cover your tractor with a suitable protective cover that does not retain mois- • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while ENGINE FUEL SYSTEM engine IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol 27 and exhaust areas are still warm. TROUBLESHOOTING PROBLEM CAUSE Will not start Hard to start Engine will not turn over Out of fuel. 2. 3. Engine not "CHOKED" properly. Engine flooded. 4. 5. 6. 7 Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. Contact a qualified center/department. 1. 2. 3. 4. 5. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. 6. 7. Loose or damaged wiring. Carburetor out of adjustment. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. service 8. Engine valves out of adjustment. 8. Contact a qualified service center/department. 1. 1. Depress 2. Disengage clutch. 3. 4. 5. 6. 7. 8. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Faulty operator presence switch(es). 9. Contact a qualified center/department. 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 1. Cutting fast. 2. Throttle 1. Raise cutting height/reduce speed. 2. Adjust throttle control. g. Loss of power 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carburetor, refill tank with fresh gas oline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Engine valves out of adjustment. 3. 4. 5. 6. 7. 8. but CORRECTION 1. 2. Engine clicks will not start CHART Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. too much grass/too in "CHOKE" 28 position. clutch/brake pedal. attachment service TROUBLESHOOTING PROBLEM Loss of power (continued) CHART CAUSE 3. CORRECTION Build-up of grass, leaves and trash under mower. 3. 4. 5. 6. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. 4. 5. 6. 7. 8. Dirty fuel filter. Stale or dirty fuel. 7. 8. 9. Water in fuel. 9. plug wire loose. 10. 10. Spark 11. 12. 13. 14. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment 15. Engine valves adjustment. Excessive vibration Engine dies when tractor is shifted into reverse 1. Worn, out of 11. 12. 13. 14. bent or loose blade. Replace bolt. Contact a qualified service center/department. Tighten loose part(s). Replace damaged parts. 2. 3. Loose/damaged 3. Reverse operation system (ROS) is not "ON" while mower or other attachment service 1. Bent blade mandrel. part(s). of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 15. Contact a qualified center/department. 2. . Clean underside blade. Tighten blade 1. Turn ignition key to ROS "ON" position. See Operation section. is engaged. Engine continues to run when operator leaves seat with attachment clutch 1. Faulty operator-safety presence control system. . Check wiring, connections. switches and If not contact a qualified service partment. center/de- engaged Poor cut - uneven . 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, trash under mower. Bent blade mandrel. and Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 29 1. 2. 3. 4. 5. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Contact a qualified service center/department. Clean around mandrels to open vent holes. TROUBLESHOOTING CHART PROBLEM Mower blades will not rotate CORRECTION CAUSE 1. Obstruction mechanism• 1. Remove obstruction• in clutch 2. Poor grass discharge Worn/damaged mower drive belt. 3. Frozen idler pulley• 4. Frozen blade mandrel• 2. Replace 3. 4. Replace idler pulley. Contact a qualified service center/department. 1. Engine speed too slow. 1. Place throttle 2. Travel speed 3. Wet grass. too fast. 2. 3. 4. 5. Mower deck not level• Low/uneven tire air 4. 6. pressure• Worn, bent or loose blade. 7. 5. 8. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. Blades 10. Improper improperly blades installed. used. 11 •Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 6. 7. 8. 9. mower drive belt. control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace Reinstall down. mower drive belt. blades sharp edge 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Light switch is "OFF". Bulb(s) or lamp(s) burned out Faulty light switch. Loose or damaged wiring. Blown fuse. 1. Turn light switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connections 5. Replace fuse. Battery will not charge 1. 2. Bad battery cell(s). Poor cable connections. 1. 2. Replace battery. Check/clean all connections. 3. Faulty regulator (if so equipped). Faulty alternator. 3. Replace regulator. 4. Replace alternator. 4. Engine "backfires' when turning engine "OFF" • Engine throttle control not set between half and full speed (fast) position stopping engine• 30 before • Move throttle control between half and full speed (fast) position before stopping engine• TRACTOR SCHEMATIC - -MODEL NUMBER 425014X92E (96014000100) BATTERY E olllll, SOLENOID A_METEn STARTER FUSE (OPTIONAL) rO i :0_ i i i i (PEDAL UP) CLUTCH/BRAKE BLAOK BLACK GRAY REVERSE r 8LACK ff SWITCH SHORTING I i - I' ..... IGNITION UNIT BLUE CONNECTOR NOT IN REVERSE _SPARKPLUG_ J - (2 PLUGS ON TWIN CYL. ENGINES) HOUR METER B_,CK (OPTIONAL) BLUE CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM RFD SOLENOID FUEL SHUT-OFF I _ I r LIGHT i SWITCH _1 ____ 5AMPAC@3600RPM DIODE LIGHTING 28 VOLTS AC MIN @ 3600 RPM (CHARGING SYS]:EM DISCONNECTED) SYSTFM OUTPUT i ALTERNATOR RPM NOTE SWITCH POSITION CIRCUIT OFF "MAKE" M+G+A1 RUN/OVERRID[ B+A1 RUN B+A1 START 3 + S + A1 L+A2 (LIGHTS OFF) BROWN O__ IGNITION i I 14 VOLTS AC MIN. @ 3600 [ '_l BLACK HEADLIGHTS YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. 02836 31 • NON-REMOVABLE CONNECTIONS © REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. TRACTOR - - MODEL NUMBER 425014X92E (96014000100) ELECTRICAL I I I 42 I I I i i I I I f 26 i \ 16 34 \ \ \ \ i - - --T / I i 16_ r .... i i \ \ i / ! \i 48 52 28 I I I I 32 / TRACTOR - - MODEL NUMBER 425014X92E ELECTRICAL (96014000100) KEY PART NO. NO. DESCRIPTION 1 2 163465 74760412 Battery Bolt Hex Hd 1/4-20 8 16 21 22 24 25 26 27 28 29 176689 176138 175688 4152J 4799J 146147 175158 73510400 4207J 192749 Box Battery Fender Switch, interlock Harness Asm Light W/4152j Bulb Light #1156 Cable Battery 6 Ga. 11" red Cable Battery 6 Ga. w/16 wire red Fuse 20 AMP Nut, Keps Hex 1/4-20 unc Cable Ground 6 Ga. 12" black Switch Seat 30 33 34 40 41 42 43 48 52 90 92 93 94 193350 140401 110712X 193374 71110408 131563 192507 140844 141940 180449 193465 192540 191834 Switch Ign Key Ign Molded Switch Light Harness Ign Bolt BIk. Fin Hex 1/4-20 unc x 1/2 Cover Terminal Red Solenoid Adapter Ammeter Protection Wire Loop Cover Battery Terminal Harness Pigtail Reverse Switch Screw Plastic 10-14 x 2.0 Module Reverse ROS NOTE: All component dimensions 1 inch = 25.4 mm 33 unc x 314 give in U.S. inches TRACTOR - - MODEL CHASSIS AND ENCLOSURES NUMBER 425014X92E (96014000100) 29 212 28 39 30 18 \ 278 25 26 207 26 209 209 33 10 208 34 26 38_ 34 4 Chassis-AFpha Stlt 3 TRACTOR - - MODEL CHASSIS AND ENCLOSURES NUMBER 425014X92E (96014000100) KEY NO. PART NO. 1 2 5 9 10 11 13 14 17 18 24 25 26 28 174619 176554 155272 193510X010 72140608 174996 172105X010 17490608 187559X505 184921 74780616 19131312 73800600 187598 29 30 187567X599 192526X505 Chassis Stamping Drawbar Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H. Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Large 1.75 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 Washer 13132 x 13/16 x 12 Ga. Nut Grille Lens Asm Laser (includes Key Nos. 29 and 212) Lens Fender 31 33 34 35 37 38 39 64 136619 179716X505 179717X505 72110606 17490508 175710 187568 154798 Bracket, Fender Support Footrest LH Footrest RH Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 ScrewThdrol 5t16-18 x l/2Tyt Bracket Asm. Pivot Mower Rear Bracket Pivot Dash Lower 114 115 142 145 206 207 208 209 158112 17060620 175702 156524 170165 17670508 17670608 17000612 Keeper Belt Rear LH Screw 3t8-16 x 1-1/4 Plate Reinforcement Rod Pivot Chassis/Hood Bolt Shoulder 5/16 -18 TT Screw 5t16-18 x 1/2 ScrewThdrol 3/8-16 x 1/2 Screw Hex Wsh Thdr 3t8-16 211 212 145212 187569 Nut Hex Flange Lock Insert Lens Reflective 278 -- - 191611 5479J 187801 Screw 10 x 3/4 Single Plug, Button Plug Dome Plastic NOTE: DESCRIPTION x 3/4 Head-Hex All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 TRACTOR GROUND DRIVE - - MODEL NUMBER 425014X92E (96014000100) 26 27 drive-fender.stlt 36 46 TRACTOR GROUND DRIVE KEY PART NO. NO. - - MODEL NUMBER DESCRIPTION Peerless 206-544C 425014X92E KEY PART NO. NO. DESCRIPTION Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 Washer Lock 1 Transaxle 62 8883R 2 3 4 5 6 8 10 11 13 14 15 16 18 19 21 22 24 25 26 27 146682 123666X 12000028 121520X 17060512 192706 76020416 105701X 74550412 10040400 74490544 73800500 74780616 73800600 106933X 130804 73350600 106888X 19131316 76020412 (Order parts from transaxle manufacturer) Spring Brake Return Pulley Transaxle Ring Retainer Strap Torque 30 Degrees Screw 5/16-18 x 3/4 Rod Shift Fender Adjust Pin Cotter 1/8 x 1 CAD Washer Plate Shift Bolt 1/4-28unf Gr. 8 W/Patch Washer Lock Hvy Helical Bolt Hex FLGHD 5/16-18 Gr. 5 Nut Lock Hex W/Ins 5/16-18 UNC Bolt Fin Hex 3/8-16 UNC x 1 Gr 5 Nut Lock Hex W/Ins 3/8-16 UNC Knob Rod, Brake Nut, Hex Jam 3/8-16 uric Spring, Brake Rod Washer 13/32 x 13/16 x 16 Ga. Pin Cotter 1/8 x 3/4 CAD. 63 64 65 66 69 70 74 75 76 77 78 79 80 81 82 83 84 85 89 96 112 113 175410 173937 10040700 154778 142432 134683 137057 121749X 12000001 123583X 121748X 2228M 145090 165594 165711 19171216 166231 150360 192054X428 4497H 19091210 127285X 28 29 30 32 34 35 36 37 38 39 175765 71673 169592 74760512 175578 120183X 19211616 1572H 179114 72110622 Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 UNC x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Composite, Flat Bolt RDHD 3/8-16 UNC x 1 Gr. 5 116 120 150 151 156 158 159 161 162 163 72140608 73900600 175456 19133210 166002 165589 183900 72140406 73680400 74780416 41 47 48 49 50 51 175556 127783 154407 123205X 72110612 73680600 Keeper, Belt Idler Pulley, Idler, V-Groove Bellcrank, Clutch Retainer, Belt Bolt Hex Hd 3/8-16 x 1-1/2 Nut Crownlock 3/8-16 uric 165 166 168 169 170 197 165623 17490510 165492 165580 187414 169613 52 53 55 56 57 59 61 73680500 105710X 105709X 17060620 130801 169691 17120614 Nut, Crownlock Link, Clutch Spring, Return, Screw 3/8-16 x V-Belt Keeper, Center Screw. 3/8-16 198 202 212 169593 72110614 145212 5/16-18 uric Clutch 1.04 (96014000100) x 4 x Gr. 5 Keeper Belt Engine Hydro Screw HexWsh Hi-Lo 1/4 x 1/2 unc Keeper Belt Engine Spacer Washer 25132 x 1-1/4 x 16 Ga. E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Key Woodruff Arm Shift Shaft Asm Cross Tapered Spring Torsion Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Nut Lock Center 1/4-20 Console, Shift Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Bolt Rdhd Sqneck 318-16 x 1.25 Nut Lock Fig 318-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 51161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crownlock 1/4-20 unc Bolt Hex Fin 1/4-20 uric x 1 Gr 5 Bracket Pivot Lever Screw 5/16-18 x 5t8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Keeper Belt TIA Nyliner Snap-In 5t8"1D Washer Nyl Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 Nut Hex Fig. Lock NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Span x .875 37 TRACTOR - - MODEL STEERING ASSEMBLY NUMBER 425014X92E (96014000100) J 67 67 J 47 67 \ 65 _ 3 32 43 15 • _ ..... 4 j / / 28 30 steering pllt 58 38 _ \\ 43 g5 8 TRACTOR - - MODEL STEERING ASSEMBLY KEY NO. NUMBER PART NO. 425014X92E (96014000100) DESCRIPTION 1 2 3 4 5 6 7 186780 175131 169840 169839 6266H 121748X 19272016 Steering Wheel Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-518 x 16 Ga. Washer 27/32 x 1-1/4 x 16 Ga. 8 9 10 11 13 15 17 26 28 29 30 32 34 36 37 38 39 40 12000029 3366R 175121 10040600 136518 145212 190753 126847X 19131416 17000612 76020412 192757 10040500 155099 152927 192916 19113812 73540600 Ring, Klip Bearing Col. Strg. Draglink Washer, Lock Spacer Brg Axle Front Nut, Hexflange Lock Shaft, Steering Bushing, Link, Drag Washer 13/32 x 7/8 x 16 Ga. Screw 3/8-16 x 3/4 Pin Rod, Tie Washer Lock Hvy Hlcl Spr. 5t16 Bushing, Steering Screw Insert, Steering Wheel Washer 11132 x 2-3t8 Nut Crownlock 3/8-24 41 42 43 44 46 47 65 67 68 71 82 88 186737 145054x428 121749X 190752 121232X 183226 160367 72110618 169827 175146 169835 175118 Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Ga. Extension Shaft Steering Cap, Spindle Fitting Grease Spacer Brace Axle Bolt Rdhd Sqnk 3/8-16 x 2-1/4 Axle, Brace Steering Asm Bracket Susp Chassis Front Bolt Shoulder 7/16-20 91 95 97 175553 188967 74780564 Clip Steering Washer Hardened .793 x 1.637 x .060 Bolt 5/16-18 unc x 4 Gr. 5 NOTE: All component dimensions 1 inch = 25.4 mm 39 given in U.S. inches TRACTOR - - MODEL NUMBER 425014X92E (96014000100) ENGINE 72 62 / 81 13 4 78_ I 38 14 78 33 37 33 29 OPTIONAL 23 EQUIPMENT Spark Arrester engine-bs=lcyF 40 38 TRACTOR - - MODEL NUMBER 425014X92E (96014000100) ENGINE KEY NO. PART NO. 1 2 3 170551 17720408 4 13 14 23 25 29 31 32 33 37 38 40 44 45 46 62 72 78 81 137352 165291 148456 169837 167994 137180 187750 140527 123487X 137040 181654 124028X 17670412 17000612 19091416 10010500 71070512 17060620 73510400 NOTE: DESCRIPTION Control, Throttle/Choke Screw, Hex Head, Thread Engine, Briggs Model No. 282H07 (Order Muffler Gasket Tube Drain Oil Easy Shield Brn/Dbr Guard Clutch Cable Asm. Cutting 1/4-20 x 1/2 parts from engine Arrestor, Spark Tank, Fuel Cap Assembly, Fuel, Vented Clamp, Hose Line, Fuel Plug, Drain Oil Easy Bushing Snap Screw, Hex Washer Head, Thd., Roll. 1/4-20 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Split Screw Hex Head Cap 5/16-18 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 unc All component dimensions 1 inch = 25.4 mm 41 given x 3/4 in U.S. inches manufacturer) x 3/4 TRACTOR SEAT ASSEMBLY - - MODEL NUMBER 425014X92E (96014000100) 5 11 12 seat_It.knob_9 KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 188705 180166 71110616 19131610 145006 73800600 124181X 17000616 19131614 180186 166369 174648 DESCRIPTION Seat Bracket, Bolt Washer Pivot, Seat 13/32 x 1 x 10 Ga. Clip, Push-In Nut Hinged Spring, Seat Screw 318-16 x 1-1/2 Washer 13/32 x 1 x 14 Ga. Pan, Seat Knob Seat Bracket, Switch Mounting KEY NO. PART NO. DESCRIPTION 13 14 15 16 17 21 22 24 121248X 72050412 134300 121250X 123976X 171852 73800500 19171912 Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split .28 x .88 Spring Locknut, Flange 1/4 Gr. 5 Bolt, Shoulder 5/16-18 unc Nut Washer 17/32 x 1-3/16 x 12 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42 DECALS TRACTOR - - MODEL NUMBER 425014X92E (96014000100) lO 20 13 KEY NO. PART NO. 1 2 3 5 7 10 11 13 14 193308 184769 198348 194691 198358 157002 179128 198350 160396 WHEELS 13 DESCRIPTION Decal Decal Decal Decal Decal Decal Decal Decal Decal Oper. instr. HP Engine Hood Hood Replacement Hood Side Fender Danger Deck "B" 42" Chassis V-Belt Schematic KEY NO. PART NO. DESCRIPTION 20 ----- 145005 138311 179768X428 179769X428 198339 Decal, Battery Dngr/Psn Eng Decal, Lift Handle Pad, Footrest LH Pad, Footrest RH Owner's Manual KEY PART NO. NO. & TIRES 5,8 4,10 !,9 11 1 2 3 4 59192 65139 106222X 59904 5 6 7 106732X624 278H 9040H 8 9 10 106108X624 138468 7152J 11 104757X428 144334 -= DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR LIFT ASSEMBLY - - MODEL NUMBER 425014X92E (96014000100) 7 6 5 13 19 13 18 2O 19 15 32 44 TRACTOR LIFT ASSEMBLY - -MODEL NUMBER 425014X92E (96014000100) KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 159460 159471 105767X 12000002 19211621 120183X 109413X 122365X 139865 139866 4939M 173288 73350800 175689 Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x21 Ga. Bearing, Nylon Grip, Handle Button, Plunger, Red Link, Lift, L.H. Link, Lift, R.H. Retainer Spring Link, Front Nut, Hex, Jam 1/2-13 unc Trunnion 18 19 20 31 32 73800800 139868 163552 169865 73540600 Locknut, Hex, with Washer Arm, Suspension, Rear Retainer Spring Bearing, Pvt, Lift Nut, Crownlock 318-24 Insert NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 1/2-13 unc TRACTOR MOWER DECK - - MODEL NUMBER 425014X92E (96014000100) 67 31 30 34 21 23 24 25 26 2 \. 28 27 29 18 18 5 6 21 42 deck man-t-path 3 46 \ TRACTOR MOWER DECK KEY NO. PART NO. 1 2 3 4 5 6 8 9 10 165892 72140506 138017 165460 4939M 178024 850857 10030600 140296 11 138971 -- 134149 -- 139775 13 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 137645 128774 110485X 174493 72140505 132827 159770 73680500 177563 105304X 123713X 110452X 130968X428 19111016 131491 173984 187690 153535 178342 - - MODEL NUMBER 425014X92E KEY NO. PART NO. 34 36 72110612 131494 Bracket Assembly, Sway Bar, Front Bracket Sway Bar 38/42" eck Retainer Spring Bar Sway Deck Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened (The following blades are available) Blade, 42" Hi-Lift (For bagging or discharging) Blade, Mulching Std. (For mulching mowers only) Blade, 42" Mulching Premium (For better wear when mulching) Shaft Assembly, Mandrel, Vented Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 uric 40 44 45 46 48 52 53 54 55 56 59 67 68 142 143 144 145 146 147 148 149 150 73900600 140088 4497H 137729 133944 139888 184907 178515 155046 165723 141043 149846 144959 165890 157109 158634 165888 171977 131335 169022 165898 19091210 Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. 152 158 159 184 185 -- 169676 17720408 72140614 19131410 188234 130794 -- 171639 DESCRIPTION Mower Deck Assembly, Bolt 5/16-18 x 3/4 Rod, Hinge ScrewThdrol 42" DOD PT Hex Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged (96014000100) DESCRIPTION Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 Pulley, Idler, Flat Nut Lock Fig. 3/8-16 unc Guard, Mandrel, LH. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Bolt, Shoulder 5/16-18 unc Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley idler Flat Bolt Carriage idler Spring Extension Spring Return idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 in Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 Washer 13/32 x 7/8 x 10 Ga. Head Assy. Cable Clutch Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included) Replacement Mower, Complete NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 47 48 49 50 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL ol 15 DEGREES MAX. _ down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate tractor and slopes greater than 15 degrees. Make turns your gradually to up prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. ii[i_!!iiHi!!!!i! ........................................................................................................................................................................................................................................................... [i_i/ii[ii!i!i!! ..................................................................................................................................................................................................................................................................................... % Fold thispage along dotted lineindicatedabove, 2, Hold page before you so that its left edge is vertically paratlet to a tree trunk or other upright structure. 3, Sight across the foBd in the direction of hill e!ope you want to meaeure, 4, Compare the angle of the fold with the etope of the hill This product has been expertly engineered and carefully manufactured quality standards. As with all mechanical products, some adjustments replacement may be necessary For Parts and Service, • contact during the life of your unit. our authorized distributor: For replacement parts, have available the following a. Model Number / Manufacturer's I.D. Number b. Description For Technical of part. Assistance: to rigid or part call 1-800-829-5886 call 1-800-849-1297 information:
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