Murray 425014X92E User Manual TRACTOR Manuals And Guides L0504511

MURRAY Lawn, Tractor Manual L0504511 MURRAY Lawn, Tractor Owner's Manual, MURRAY Lawn, Tractor installation guides

User Manual: Murray 425014X92E 425014X92E MURRAY TRACTOR - Manuals and Guides View the owners manual for your MURRAY TRACTOR #425014X92E. Home:Lawn & Garden Parts:Murray Parts:Murray TRACTOR Manual

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Page Count: 52

TRACTOR
Model
425014X92E
(96014000100)
INSTRUCTIONBOOK
Read and keep this book for future reference.
This book contains important information on
SAFETY, ASSEMBLY, OPERATION, MAINTENANCE & STORAGE.
PRODUCT INFORMATION
The owner must be certain that all the product information is in-
cluded with the unit. This information includes the INSTRUCTION
BOOKS, the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and
other laws are followed.
RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT.
THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS
OR IN CASE OF LOSS OR THEFT.
WHEREPURCHASED:
DATEPURCHASED:Month Day Year
MODELNO.: DATEOFMANUFACTURE:
98339 03.21.05 RD Printed in U.S.A.
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 11
Maintenance Schedule ........................ 17
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting ................................... 28
Repair Parts ......................................... 32
Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in
material and workmanship under normal use and service for a period of Two (2) Years
from the date of purchase; however, this warranty does not cover engines, accessories
such as snow blowers, snow blades, grass baggers and plows), transmissions, batter-
es and Normal Wear Parts (except as noted below) or transaxles as the companies that
manufacture these items furnish their own warranties and provide service through their
authorized field service facilities. For additional information, see the warranties cover-
ing these particular parts. If you are uncertain whether your unit contains or is equipped
with one or more of these parts, consult your dealer prior to purchase. Subject to the
terms and conditions noted in this Limited Warranty, we shall, at our option, repair or
replace at no cost to the original purchaser any part covered by this Limited Warranty
during the applicable warranty period.
In the event the battery proves defective within ninety (90) days from the date of pur-
chase, we will replace it without charge. If the battery proves defective after (90) days
but within one hundred twenty (120) days from the date of purchase, we will replace it for
a charge of one half (1/2) of the retail price of the battery in effect at the time of return.
Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, head-
lights and seat covers. These parts are warranted to be free of defects in material and
workmanship as delivered with the product. Any claim for repair or replacement of Nor-
mal Wear Parts must be made within thirty (30) days of the date of purchase. No claims
involving damage caused from material use, abuse or misuse will be honored.
This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however,
this warranty is void or does not apply to any unit that has been tampered with, altered,
misused, abused or used for rental or other commercial and/or professional (non-hom-
eowner) uses. Your warranty does not cover minor mechanical adjustments which are
not due to any defect in material or workmanship. For assistance in making such adjust-
ments, consult your Instruction Book.
To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit
(or if authorized in advance, the defective part) along with your proof of purchase to an
Authorized Service Center near you. To locate the nearest Authorized Service Center,
call the Central Parts Distributor for your area shown in the list provided with your unit or
check the Yellow Page listings in your local telephone directory. If you return the entire
unit, we will repair the unit. If we authorize the return of the defective part only, we will
either replace or repair the part. In the case of a defect in a transmission or differen-
tial (as distinguished from a transaxle), the entire transmission or differential must be
returned since they do not include user serviceable parts.
This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and
you .may also have other rights which vary from state to state. This Limited Warranty
is given in lieu of all other expressed and implied warranties including the implied
warranty of merchantability and warranty of fitness for a particular purpose. If you
need additional information on this written warranty or assistance in obtaining service,
call or write to the address below. The model number along with the CUSTOMER CARE
Center 1-800 number is on the Model Number Nameplate attached to the unit.
MURRAY, INC.
Outdoor Power Equipment
Customer Service Department
P.O. Box 268
Brentwood, Tennessee 37027
This instructionbookis writtenfor a person
withsomemechanicalability.Likemostser-
vice books,not all the steps are described.
Steps on how to loosen or tighten fasten-
ers aresteps anyonecanfollowwith some
mechanicalability. Read and follow these
instructionsbeforeyouusethe unit.
Know your product: Ifyouunderstandthe
unitandhowtheunitoperates,youwillgetthe
bestperformance.As youreadthis manual,
comparethe illustrationsto the unit. Learn
the locationandthe functionof the controls.
Tohelppreventanaccident,followtheoper-
atinginstructionsandthesafetyrules. Keep
this manualfor future reference.
IMPORTANT:Manyunitsarenotassembled
andaresoldincartons.Itistheresponsibility
of the ownerto makesurethe assemblyin-
structionsinthemanualareexactlyfollowed.
Other units are purchased in assembled
condition. On assembledunits,it is the re-
sponsibilityof the ownerto make sure the
unitiscorrectlyassembled.Theownermust
carefullycheckthe unit accordingto the in-
structionsinthismanualbeforeitisfirstused.
RESPONSIBILITY OF THE OWNER
The responsibility of the owner is to
follow the instructions below.
1. Carefully read and follow the rules for
safe operation.
2. Follow all the assembly and prepara-
tion instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit
knows how to correctly use all stan-
dard and accessory equipment.
5. Operate the unit only with guards,
shields, and other safety items in place
and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or
approved replacement parts.
8. Complete all maintenance on the unit.
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
WARNING: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
WARNING: Do not coast down a
hill in neutral, you may lose control of the
tractor.
WARNING: Tow only the attach-
ments that are recommended by and
comply with specifications of the man-
ufacturer of your tractor. Use common
sense when towing. Operate only at the
lowest possible speed when on a slope.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
WARNING: Engine exhaust, some
of its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and followall
instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
3
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slowdown before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass.Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Nevercarry children,evenwiththe
bladesshut off. They mayfalloff and
beseriouslyinjuredor interferewith
safemachineoperation.Childrenwho
havebeengiven rides in the past may
suddenlyappearin the mowingarea
for anotherride and be run overor
backedoverby the machine.
Neverallowchildrento operatethe
machine.
Useextracarewhen approachingblind
corners,shrubs,trees,or other objects
that may blockyourview of a child.
IV. TOWING
Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Followthe manufacturer's recommen-
dation for weight limits for towed equip-
ment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
If fuel is spilled on clothing, change
clothing immediately.
Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed
area.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
5
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.25 Unleaded
and Type: Regular
Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: 3 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed
(MPH):
Forward:
1st 1.2
2nd 2.4
3rd 3.5
4th 4.8
5th 5.3
Reverse: 1.5
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center/
department We have competent, well-
trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_L, WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
authorized service center/department.
Steering
Wheel Insert
Steering Wheel
(1) 5/16
Lock Washer
(1) Large Flat Washer
_bSteering
Extension
(1) Hex Bolt 5/16-18 x4 Shaft
_] Steering
Steering Wheel Boot
, _ , Adapter ,._j
Seat
(1) Washer @
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
_(1 ) Bolt
(1) Oil Drain Tube
For Future Use
Keys
(2) Keys
Slope Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten se-
curely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
Steering
Wheel
Insert
5/16 Hex Bolt
Lock
Washer
Large Flat
...... so J -_\ Washer
)
/
Steering
Shaft
Slots
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slideseat until a comfortableposition
is reachedwhich allowsyou to press
clutch/brakepedalall the waydown.
8. Get off seatwithout movingits ad-
justed position.
9. Raiseseat and tighten adjustment
knob securely.
Seat
Seat
Bolt
Flat Washer
\
Adj
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat
Terminal
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
AI_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO LEV-
EL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
JCHECKL IS T
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
¢" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
¢" Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
¢" Engine oil is at proper level.
¢" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
¢" Become familiar with all controls, their
location and function. Operate them
before you start the engine.
¢" Be sure brake system is in safe operat-
ing condition.
¢" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
REVERSE ENGINE ON ENGINE START
OPERATION
SYSTEM (ROS)
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE
LIGHT
SLOW IGNITION SWITCH
6@
ENGINE OFF PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
BRAKE/CLUTCH
PEDAL
t
FORWARD MOWER HEIGHT MOWER LIFT
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LIGHTS ON DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
&DANGER, KEEP HANDS
AND FEET AWAY
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
,l_{ll/ll/_l_/.,
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Light Switch
Throttle/Choke
Control
Pedal
Attachment
Clutch Lever Ignition Switch "ON" Position
Lift Lever
_gBrake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSlTON - Allows operation of
mower deck or other powered attachment
while in reverse.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles or
standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
Throttle/Choke
Control
Attachment Clutch
Lever "Engaged"
Position
nition Key
gaged"
Position
Position
Gearshift
Lever
Clutch/
Brake Parking
Pedal Brake
"Disengaged" "Engaged"
Position Position
STOPPING
MOWER BLADES -
To stop mower blades, move at-
tachment clutch lever to disengaged
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine
to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neu-
tral (N) position.
2. Move gearshift lever to desired po-
sition.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
13
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look-
ing lawns, mow often and after moder-
ate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_II, CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Lever
"Engaged" Position
Attachemnt
_,'_' Lift Lever
High Position
gaged"
Low
Position
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position.
,41_WARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Depress clutch/brake pedal all the way
down and hold.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing.
4. Move gear shift lever to reverse (R) po-
sition and slowly release clutch/brake
pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
\ Deflector
Shield
14
TO OPERATE ON HILLS
_I:_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
15
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
(
d-
,)
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
16
ASOUCOMPLETE ......
REGULAR SERVICE /_q_/'%qy_'_" SERVICE DATES
_hh;;kkT_irr_rO_ae_i°n _
Check Operator Presence and
TROS Systems I_
RCheck for Loose Fasteners If 1_5 if
ASharpen/Replace Mower Blades 11_3
C Lubrication Chart I_
0 Check Battery Level 1_4
R Clean Battery and Terminals _ if
Check Transaxle Cooling
Check V-Belts If
Check Engine Oil Level _ I_
Change Engine Oil (with oil filter) 11_'1,2
E Change Engine Oil (without oil filter) _1_1,2
N Clean Air Filter _111_2
GClean Air Screen 1_2
Inspect Muffler/Spark Arrester
E Replace Oil Filter (If equipped) 1_1,2
Clean Engine Cooling Fins I_ 2
Replace Spark Plug If I_
Replace Air Filter Paper Cartridge 11_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions,
3-Replace blades more often when mowing in sandy soil.
4-Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle -- _ Spindle
Zerk ,_Jr Zerk
_Front Wheel :_Front Wheel
Bearing Bearing Zerk
Zerk
_ 01964 _n
LipGeneral Purpose Grease
@ Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS)
SYSTEM
When the engine is running with the
ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
_1, CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
18
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing Mandrel
Assembly
Edge Up BI
Flat
Washer
Lock
Star
Blade Bolt /
,,_ Center Hol_
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
CenterHole / /
5/8" Bolt__ __,
or Pin_ de
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
• Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petro-
leum jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
-20 0 30 32 40 60 80 100
-30 -20 -10 0 10 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
ol vi_ ch_trtl ÷
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.)improve starting in
cold weather, they will result in increased
oil consumption when used above 32°E
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
19
Change the oil after every 25 hours of op-
eration or at least once a year if the trac-
tor is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check
the oil level.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
lDrain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with awire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
AIR FILTER
Your engine will not run properly using
a dirty air filter. Service air cleaner more
often under dusty conditions. See Engine
Manual.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Clamp _Clamp
Fuel Filter_
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
20
_b ARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-
VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
Small Retainer Spring
Clutch
Spring
Retainer
Spring
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
TO
1.
2.
3.
4.
5.
INSTALL MOWER
Raise attachment lift lever to its highest
position.
Slide mower under tractor with deflec-
tor shield to right side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and
secure with retainer springs.
Connect suspension arms to rear
deck brackets and secure with retainer
springs. ._.
Flat Washer .- . -.,_ ....
-_¢¢¢_ "_'&'Square Hole
Arms Engine
Pulley
Front Link
\
Anti-Sway
Bar
Springs
(Both Sides)
Housing
Guide ge Retainer
Spring Bracket
Deflector
21
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge of Bottom edge of
mower to ground mower to ground
i-A
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Oo ], oo0.... Mandrel
Both Front Unks Should beEqual in Length
- ;[............ J_
Nut "F"
Trunnion
Front Links
22
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower" in
this section of this manual).
Idler
Mandrel
Pulle'
Mandrel
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is nec-
essary. Contact an authorized service
center/department.
With parking brake "Engaged"
Operating Arm
23
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between
transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
Engine
Pulle'
Clutching
Idler
Stationary
Idler
Center
Span
Keeper ...... "
Transaxle
Pulley
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset
at the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the neu-
tral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift Lever
Adjustment Bolt
Neutral
Lock
Gate
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center/department.
0081"
24
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Rinc
Axle
Cover
I
Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT-
TERY
,_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
I II I
02614
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
_WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten securely.
Seat
Terminal Ke Nut
Hex
Bolt
(Red)
Cable
25
Negative
(Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Headlight
Wire
Connector
ENGINE
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, see engine manual
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If
the carburetor does need adjustment, see
engine manual.
26
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
WARNING: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
• After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s)into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
Loss of power
CAUSE CORRECTION
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
g. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
1. Fill fuel tank.
2. See "TO START ENGINE" in
Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a qualified service
center/department.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in
Service and Adjustments
section.
8. Contact a qualified
service center/department.
1. Depress clutch/brake pedal.
2. Disengage attachment
clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a qualified service
center/department.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
1. Raise cutting height/reduce
speed.
2. Adjust throttle control.
28
TROUBLESHOOTING CHART
PROBLEM
Loss of power
(continued)
CAUSE CORRECTION
3. Build-up of grass, leaves and 3.
trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when oper-
ator leaves seat
with attachment
clutch engaged
Poor cut - uneven
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
.Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.
1. Faulty operator-safety
presence control system.
.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and
trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor" in
Service and Adjustments
section.
15. Contact a qualified service
center/department.
1. Replace blade. Tighten blade
bolt.
2. Contact a qualified service
center/department.
3. Tighten loose part(s).
Replace damaged parts.
1. Turn ignition key to
ROS "ON" position.
See Operation section.
.Check wiring, switches and
connections. If not contact a
qualified service center/de-
partment.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a qualified service
center/department.
5. Clean around mandrels to
open vent holes.
29
TROUBLESHOOTING CHART
PROBLEM
Mower blades will
not rotate
Poor grass
discharge
CAUSE
1. Obstruction in clutch
mechanism•
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley•
4. Frozen blade mandrel•
1. Engine speed too slow.
CORRECTION
1. Remove obstruction•
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a qualified service
center/department.
1. Place throttle control in
"FAST" position.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level•
5. Low/uneven tire air
pressure•
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Engine "backfires'
when turning
engine "OFF"
6. Worn, bent or loose blade.
7. Buildup of grass, leaves
and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11 Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Light switch is "OFF".
2. Bulb(s) or lamp(s) burned out
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
Engine throttle control not
set between half and full
speed (fast) position before
stopping engine•
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed in
this manual.
11. Clean around mandrels to
open vent holes.
1. Turn light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
Move throttle control
between half and full speed
(fast) position before
stopping engine•
30
TRACTOR - -MODEL NUMBER 425014X92E (96014000100)
SCHEMATIC
BATTERY
E
olllll,
A_METEn FUSE
(OPTIONAL)
SOLENOID STARTER
rO :0_
i i
i i i
CLUTCH/BRAKE
(PEDAL UP)
BLAOK
BLACK
GRAY
REVERSE SWITCH SHORTING CONNECTOR
r ff I
8LACK i - NOT IN REVERSE
I' .....
IGNITION _SPARKPLUG_
UNIT J - (2 PLUGS
ON TWINCYL. ENGINES)
BLUE HOUR B_,CK
METER
(OPTIONAL)
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
RUN/OVERRID[ B+A1
RUN B+A1 L+A2
START 3 + S + A1
BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN @ 3600 RPM
3 AMP DC @ 3600 RPM (CHARGING SYS]:EM DISCONNECTED)
FUEL SHUT-OFF ____
RFD SOLENOID _1
I _ I 5AMPAC@3600RPM DIODE i ALTERNATOR '_l ir i LIGHTING SYSTFM OUTPUT
LIGHT SWITCH I
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
[BROWN
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
O__ BLACK
HEADLIGHTS
• ©
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
02836
31
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
ELECTRICAL
I
42
26
I
I
I
I
I
i
i
I
I
I
f
i
34 16
- - --T I
i16_
r ....
i\
i\
\
\
\\
\
i
/
i
/
!
\i
48
52
28
I
I
I
I/
32
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 314
8 176689 Box Battery Fender
16 176138 Switch, interlock
21 175688 Harness Asm Light W/4152j
22 4152J Bulb Light #1156
24 4799J Cable Battery 6 Ga. 11" red
25 146147 Cable Battery 6 Ga. w/16 wire red
26 175158 Fuse 20 AMP
27 73510400 Nut, Keps Hex 1/4-20 unc
28 4207J Cable Ground 6 Ga. 12" black
29 192749 Switch Seat
30 193350 Switch Ign
33 140401 Key Ign Molded
34 110712X Switch Light
40 193374 Harness Ign
41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
48 140844 Adapter Ammeter
52 141940 Protection Wire Loop
90 180449 Cover Battery Terminal
92 193465 Harness Pigtail Reverse Switch
93 192540 Screw Plastic 10-14 x 2.0
94 191834 Module Reverse ROS
NOTE: All component dimensions give in U.S. inches
1 inch = 25.4 mm
33
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
CHASSIS AND ENCLOSURES
29
212
28
30
18
25
26
39
\
278
26
207
209
209 33 10
34
38_ 4
26
208
Chassis-AFpha Stlt 3
34
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis Stamping
2 176554 Drawbar
5 155272 Bumper Hood/Dash
9 193510X010 Dash
10 72140608 Bolt, Carriage 3/8-16 x 1
11 174996 Panel, Dash, L.H.
13 172105X010 Panel, Dash, R.H.
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 187559X505 Hood Assembly
18 184921 Bumper Hood Large 1.75
24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5
25 19131312 Washer 13132 x 13/16 x 12 Ga.
26 73800600 Nut
28 187598 Grille Lens Asm Laser
(includes Key Nos. 29 and 212)
29 187567X599 Lens
30 192526X505 Fender
31 136619 Bracket, Fender Support
33 179716X505 Footrest LH
34 179717X505 Footrest RH
35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
37 17490508 ScrewThdrol 5t16-18 x l/2Tyt
38 175710 Bracket Asm. Pivot Mower Rear
39 187568 Bracket Pivot
64 154798 Dash Lower
114 158112 Keeper Belt Rear LH
115 17060620 Screw 3t8-16 x 1-1/4
142 175702 Plate Reinforcement
145 156524 Rod Pivot Chassis/Hood
206 170165 Bolt Shoulder 5/16 -18 TT
207 17670508 Screw 5t16-18 x 1/2
208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdr 3t8-16 x 3/4
211 145212 Nut Hex Flange Lock
212 187569 Insert Lens Reflective
278 191611 Screw 10 x 3/4 Single Head-Hex
-- 5479J Plug, Button
- - 187801 Plug Dome Plastic
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
GROUND DRIVE
26 27
drive-fender.stlt 46
36
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 Transaxle Peerless 206-544C 62 8883R
(Order parts from transaxle 63 175410
manufacturer) 64 173937
2 146682 Spring Brake Return 65 10040700
3 123666X Pulley Transaxle 66 154778
4 12000028 Ring Retainer 69 142432
5 121520X Strap Torque 30 Degrees 70 134683
6 17060512 Screw 5/16-18 x 3/4 74 137057
8 192706 Rod Shift Fender Adjust 75 121749X
10 76020416 Pin Cotter 1/8 x 1 CAD 76 12000001
11 105701X Washer Plate Shift 77 123583X
13 74550412 Bolt 1/4-28unf Gr. 8 W/Patch 78 121748X
14 10040400 Washer Lock Hvy Helical 79 2228M
15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 80 145090
16 73800500 Nut Lock Hex W/Ins 5/16-18 UNC 81 165594
18 74780616 Bolt Fin Hex 3/8-16 UNC x 1 Gr 5 82 165711
19 73800600 Nut Lock Hex W/Ins 3/8-16 UNC 83 19171216
21 106933X Knob 84 166231
22 130804 Rod, Brake 85 150360
24 73350600 Nut, Hex Jam 3/8-16 uric 89
25 106888X Spring, Brake Rod 96 4497H
26 19131316 Washer 13/32 x 13/16 x 16 Ga. 112 19091210
27 76020412 Pin Cotter 1/8 x 3/4 CAD. 113 127285X
28 175765 Rod, Parking Brake 116 72140608
29 71673 Cap, Parking Brake 120 73900600
30 169592 Bracket, Transaxle 150 175456
32 74760512 Bolt Hex Hd 5/16-18 UNC x 3/4 151 19133210
34 175578 Shaft, Foot Pedal 156 166002
35 120183X Bearing, Nylon 158 165589
36 19211616 Washer 159 183900
37 1572H Pin, Roll 161 72140406
38 179114 Pulley, Composite, Flat 162 73680400
39 72110622 Bolt RDHD 3/8-16 UNC x 1 Gr. 5 163 74780416
41 175556 Keeper, Belt Idler 165 165623
47 127783 Pulley, Idler, V-Groove 166 17490510
48 154407 Bellcrank, Clutch 168 165492
49 123205X Retainer, Belt 169 165580
50 72110612 Bolt Hex Hd 3/8-16 x 1-1/2 170 187414
51 73680600 Nut Crownlock 3/8-16 uric 197 169613
52 73680500 Nut, Crownlock 5/16-18 uric 198 169593
53 105710X Link, Clutch 202 72110614
55 105709X Spring, Return, Clutch 212 145212
56 17060620 Screw 3/8-16 x 1.04
57 130801 V-Belt
59 169691 Keeper, Center Span
61 17120614 Screw. 3/8-16 x .875
DESCRIPTION
Cover, Pedal
Pulley, Engine
Bolt Hex 7/16-20 x 4 x Gr. 5
Washer Lock
Keeper Belt Engine Hydro
Screw HexWsh Hi-Lo 1/4 x 1/2 unc
Keeper Belt Engine
Spacer
Washer 25132 x 1-1/4 x 16 Ga.
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Key Woodruff
Arm Shift
Shaft Asm Cross Tapered
Spring Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Nut Lock Center 1/4-20
192054X428 Console, Shift
Retainer Spring 1" Zinc/Cad
Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees
Bolt Rdhd Sqneck 318-16 x 1.25
Nut Lock Fig 318-16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 51161D x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 uric x 1 Gr 5
Bracket Pivot Lever
Screw 5/16-18 x 5t8
Bolt Shoulder 5/16-18 x .561
Plate Fastening
Keeper Belt TIA
Nyliner Snap-In 5t8"1D
Washer Nyl
Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5
Nut Hex Fig. Lock
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
STEERING ASSEMBLY
J
J
47
65
67 67
67\
_ 3 32
15 _ .....4 j
steering pllt 58
28
30
43
/_\\43
/g5
8
38
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 186780 Steering Wheel
2 175131 Axle Assembly
3 169840 Spindle Assembly, L.H.
4 169839 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-518 x 16 Ga.
7 19272016 Washer 27/32 x 1-1/4 x 16 Ga.
8 12000029 Ring, Klip
9 3366R Bearing Col. Strg.
10 175121 Draglink
11 10040600 Washer, Lock
13 136518 Spacer Brg Axle Front
15 145212 Nut, Hexflange Lock
17 190753 Shaft, Steering
26 126847X Bushing, Link, Drag
28 19131416 Washer 13/32 x 7/8 x 16 Ga.
29 17000612 Screw 3/8-16 x 3/4
30 76020412 Pin
32 192757 Rod, Tie
34 10040500 Washer Lock Hvy Hlcl Spr. 5t16
36 155099 Bushing, Steering
37 152927 Screw
38 192916 Insert, Steering Wheel
39 19113812 Washer 11132 x 2-3t8
40 73540600 Nut Crownlock 3/8-24
41 186737 Adaptor, Steering Wheel
42 145054x428 Boot, Steering Shaft
43 121749X Washer 25/32 x 1-1/4 x 16 Ga.
44 190752 Extension Shaft Steering
46 121232X Cap, Spindle
47 183226 Fitting Grease
65 160367 Spacer Brace Axle
67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4
68 169827 Axle, Brace
71 175146 Steering Asm
82 169835 Bracket Susp Chassis Front
88 175118 Bolt Shoulder 7/16-20
91 175553 Clip Steering
95 188967 Washer Hardened .793 x 1.637 x .060
97 74780564 Bolt 5/16-18 unc x 4 Gr. 5
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
ENGINE
29
33
78_
37
33
81
38
14
23
72
62
/
13 4
I
78
OPTIONAL EQUIPMENT
Spark Arrester engine-bs=lcyF 38
40
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
ENGINE
KEY PART
NO. NO. DESCRIPTION
1
2
3
170551
17720408
4 137352
13 165291
14 148456
23 169837
25 167994
29 137180
31 187750
32 140527
33 123487X
37 137040
38 181654
40 124028X
44 17670412
45 17000612
46 19091416
62 10010500
72 71070512
78 17060620
81 73510400
Control, Throttle/Choke
Screw, Hex Head, Thread Cutting 1/4-20 x 1/2
Engine, Briggs
Model No. 282H07 (Order parts from engine manufacturer)
Muffler
Gasket
Tube Drain Oil Easy
Shield Brn/Dbr Guard
Clutch Cable Asm.
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel, Vented
Clamp, Hose
Line, Fuel
Plug, Drain Oil Easy
Bushing Snap
Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Washer Split
Screw Hex Head Cap 5/16-18 x 3/4
Screw 3/8-16 x 1-1/4
Nut Keps Hex 1/4-20 unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
SEAT ASSEMBLY
12
seat_It.knob_9
11
5
KEY PART
NO. NO.
1
2
3
4
5
6
7
8
9
10
11
12
188705
180166
71110616
19131610
145006
73800600
124181X
17000616
19131614
180186
166369
174648
DESCRIPTION
Seat
Bracket, Pivot, Seat
Bolt
Washer 13/32 x 1 x 10 Ga.
Clip, Push-In Hinged
Nut
Spring, Seat
Screw 318-16 x 1-1/2
Washer 13/32 x 1 x 14 Ga.
Pan, Seat
Knob Seat
Bracket, Switch Mounting
KEY PART
NO. NO. DESCRIPTION
13 121248X Bushing, Snap
14 72050412 Bolt, Carriage 1/4-20 x 1-1/2
15 134300 Spacer, Split .28 x.88
16 121250X Spring
17 123976X Locknut, Flange 1/4 Gr. 5
21 171852 Bolt, Shoulder 5/16-18 unc
22 73800500 Nut
24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
42
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
DECALS
lO
20
13 13
KEY PART
NO. NO.
1 193308
2 184769
3 198348
5 194691
7 198358
10 157002
11 179128
13 198350
14 160396
DESCRIPTION
Decal Oper. instr.
Decal HP Engine
Decal Hood
Decal Hood Replacement
Decal Hood Side
Decal Fender Danger
Decal Deck "B" 42"
Decal Chassis
Decal V-Belt Schematic
KEY PART
NO. NO. DESCRIPTION
20 145005 Decal, Battery Dngr/Psn Eng
- - 138311 Decal, Lift Handle
- - 179768X428 Pad, Footrest LH
- - 179769X428 Pad, Footrest RH
- - 198339 Owner's Manual
WHEELS & TIRES
5,8
4,10
!,9
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
11 9
10
11
-=
59192 Valve Cap, Tire
65139 Stem, Valve
106222X Tire, Front
59904 Tube, Front Tire
(Not Provided, Service Item Only)
106732X624 Rim, Front
278H Fitting, Grease (Front Wheel Only)
9040H Bearing, Flange (Front Wheel
Only)
106108X624 Rim, Rear
138468 Tire, Rear
7152J Tube, Rear Tire
(Not Provided, Service Item Only)
104757X428 Cap, Axle
144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
43
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
LIFT ASSEMBLY
7
19
13
32
19
13
65
15
18 2O
44
TRACTOR - -MODEL NUMBER 425014X92E (96014000100)
LIFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159460 Lift Lever Inner Wire Assembly
2 159471 Shaft Assembly, Lift
3 105767X Pin, Groove
4 12000002 E-Ring
5 19211621 Washer 21/32 x 1 x21 Ga.
6 120183X Bearing, Nylon
7 109413X Grip, Handle
8 122365X Button, Plunger, Red
11 139865 Link, Lift, L.H.
12 139866 Link, Lift, R.H.
13 4939M Retainer Spring
15 173288 Link, Front
16 73350800 Nut, Hex, Jam 1/2-13 unc
17 175689 Trunnion
18 73800800 Locknut, Hex, with Washer Insert 1/2-13 unc
19 139868 Arm, Suspension, Rear
20 163552 Retainer Spring
31 169865 Bearing, Pvt, Lift
32 73540600 Nut, Crownlock 318-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
MOWER DECK
67
34
31
30
56
42 deck man-t-path 3
21
2
18
29
18
21
\.
28
\
23 24
25
26
27
46
TRACTOR - - MODEL NUMBER 425014X92E (96014000100)
MOWER DECK
KEY PART
NO. NO.
1 165892
2 72140506
3 138017
4 165460
5 4939M
6 178024
8 850857
9 10030600
10 140296
11 138971
-- 134149
-- 139775
13 137645
14 128774
15 110485X
16 174493
18 72140505
19 132827
20 159770
21 73680500
23 177563
24 105304X
25 123713X
26 110452X
27 130968X428
28 19111016
29 131491
30 173984
31 187690
32 153535
33 178342
DESCRIPTION
KEY PART
NO. NO.
Mower Deck Assembly, 42" 34 72110612
Bolt 5/16-18 x 3/4 36 131494
Bracket Assembly, Sway Bar, Front 40 73900600
Bracket Sway Bar 38/42" eck 44 140088
Retainer Spring 45 4497H
Bar Sway Deck 46 137729
Bolt, Hex 3/8-24 x 1.25 Gr. 8 48 133944
Washer, Lock 52 139888
Washer, Hardened 53 184907
(The following blades are available) 54 178515
Blade, 42" Hi-Lift 55 155046
(For bagging or discharging) 56 165723
Blade, Mulching Std. 59 141043
(For mulching mowers only) 67 149846
Blade, 42" Mulching Premium 68 144959
(For better wear when mulching) 142 165890
Shaft Assembly, Mandrel, Vented 143 157109
Housing, Mandrel, Vented 144 158634
Bearing, Ball, Mandrel 145 165888
Stripper, Mower Deck 146 171977
Bolt, Carriage 5/16-18 x 5/8 147 131335
Bolt, Shoulder 148 169022
Baffle, Vortex 149 165898
Nut Crownlock 5/16-18 uric 150 19091210
Bracket, Deflector 152 169676
Cap, Sleeve 158 17720408
Spring, Torsion, Deflector 159 72140614
Nut, Push 184 19131410
Shield, Deflector 185 188234
Washer 11/32 x 5/8 x 16 Ga. - - 130794
Rod, Hinge
ScrewThdrol DOD PT Hex
Washer, Spacer - - 171639
Pulley, Mandrel
Nut, Toplock, Flanged
DESCRIPTION
Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5
Pulley, Idler, Flat
Nut Lock Fig. 3/8-16 unc
Guard, Mandrel, LH.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Bolt, Shoulder 5/16-18 unc
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Guard, TUV Idler
Knob Custom Oval
V-Belt
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley idler Flat
Bolt Carriage idler
Spring Extension
Spring Return idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga.
Cable Clutch 42 in
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Washer 13/32 x 7/8 x 10 Ga.
Head Assy. Cable Clutch
Mandrel Assembly (Includes
housing, shaft and shaft hardware
only-pulley not included)
Replacement Mower, Complete
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
47
48
49
50
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ol
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_ ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
ii[i_!!iiHi!!!!i!...........................................................................................................................................................................................................................................................[i_i/ii[ii!i!i!!......................................................................................................................................................................................................................................................................................
% Fold thispage along dotted lineindicatedabove,
2, Hold page before you so that its left edge is vertically paratlet to a tree
trunk or other upright structure.
3, Sight across the foBd in the direction of hill e!ope you want to meaeure,
4, Compare the angle of the fold with the etope of the hill
This product has been expertly engineered and carefully manufactured to rigid
quality standards. As with all mechanical products, some adjustments or part
replacement may be necessary during the life of your unit.
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For replacement parts, have available the following information:
a. Model Number /Manufacturer's I.D. Number
b. Description of part.
For Technical Assistance: call 1-800-829-5886

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