MyBinding Duplo Dbm 120 Service Manual User

2013-06-04

User Manual: MyBinding Duplo-Dbm-120-Service-Manual

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Duplo DBM-120
Stapler Folder

Maintenance Manual

Provided By

http://www.MyBinding.com

http://www.MyBindingBlog.com

STAPLER FOLDER
DBM-120

MAINTENANCE MANUAL

TABLE OF CONTENTS
CHAPTER 1 MECHANISM
1. Outline of Each Mechanism and
Adjustments .................................................... 1-2
2. Maintenance ................................................... 1-11

CHAPTER 2 ELECTRICAL
COMPONENTS
1. Block Diagram of Structure and Outline of
Each Block ...................................................... 2-2
2. Errors and Causes .......................................... 2-10
3. Maintenance Mode ......................................... 2-17
4. Precautions on Replacing the MC Unit ........... 2-19
5. Precautions on Replacing Fuses .................... 2-20
6. LCD Map ......................................................... 2-21
7. Overall Schematic Diagram ............................ 2-27
8. Wiring Diagram ............................................... 2-28

11C-M12M0-0004-0

CHAPTER 1

MECHANISM
1. Outline of Each Mechanism and
Adjustments .................................................... 1-2
1-1. Conveyance Mechanism (Entrance) ...... 1-2
1-2. Back Jogger Mechanism ....................... 1-2
1-3. Side Jogger Mechanism ........................ 1-3
1-4. Stapler/Clincher Mechanism .................. 1-4
1-5. Folding Knife/Folding Roller
Mechanism ............................................ 1-8
1-6. Folding Conveyance Mechanism ........... 1-9
1-7. Stopper Mechanism ............................... 1-9
1-8. Conveyance Mechanism (Exit) .............. 1-10
2. Maintenance ................................................... 1-11

11C-M12M0-0004-0

1-1

1. OUTLINE OF EACH MECHANISM AND ADJUSTMENTS
1-1. Conveyance Mechanism (Entrance)
Paper is conveyed by the flat belt.

Adjustments
(1) Adjusting the tension of the timing belt
Adjust the position of the pinch roller unit so that the
belt slacks by 10 mm when a pressure of 1.96 N
(200 gf) is applied.
014-10243
Timing belt

96F-1125X
Pinch roller unit

1.9

20
N(

Precautions on replacing the flat belt
Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt)
Replace the flat belt in pairs.

1-2. Back Jogger Mechanism
The base moves forward and backward by changing the rotating movements of the stepping motor to linear
movements.
The pusher attached to the base pushes in the paper.

Adjustments
(1) Adjusting the position of the collar 05-20-12
Adjust the position of the collar 05-20-12 so that the
lever and link become parallel.

11C-1324X
Bracket

Parallel

0X4-12050
X
98H-1322X
Link

0Z4-08022
Z
11C-1310X
Base plate
99A-8013X
Stepping motor

1-2

11C-M12M0-0004-0

0Z4-08022
Z
0X4-12050
X
11C-1332X
Lever
Unbrako4 × 6
11C-1333X
Collar 05-20-12
11C-1334X
Plate

1-3. Side Jogger Mechanism
The timing belt moves forward and backward from the rotating movements of the stepping motor.
The jog plate pushes in the paper.

Adjustments
(1) Fixing the STS belt and bracket
With the bracket touches against the two sides, fix the plate and STS belt.
Touch

Touch
11C-1635X
Bracket

014-10386
STS belt
11C-1637X
Plate

11C-1656X
Pulley unit

10 mm

0.98 N (100 gf)

(2) Adjusting the tension of the STS belt
Adjust the position of the pulley unit so that the belt slacks by 10 mm when a pressure of 0.98 N (100 gf) is
applied.

014-10386
STS belt

(3) Adjusting the parallelity of the jog plate
Adjust the distance (difference between A and A'
and that between B and B') between the groove of
the guide plate and jog plate to below 0.5 mm.

Attaching screws

11C-M12M0-0004-0

1-3

1-4. Stapler/Clincher Mechanism
The stapler unit staples the paper while the crank shaft makes one round by the DC motor, and at the same time, the
cam drives the clincher to bend the staple flat.

Adjustments
(1) Adjusting the height of the clincher
When the cam is at the top dead point, adjust so that the upper surface of the clinch plate and tip of the clincher
are of the same level.

Even ± 0.2

CFR4 × 20
11C-2308X
Clincher

FN4

CFR4 × 8, W4
(Apply screwlock)

11C-2335X
Clinch plate

11C-2051X
Cam

1-4

11C-M12M0-0004-0

(2) Adjusting the front and back positions of the stapler unit
Adjust the position at which staples come out of the stapler unit to the groove of the clincher.
q Set the stapler unit with the staple cartridge removed and clincher at the 140 (5" 1/2) position of the indication
label.
w Rotate the crank shaft to the stapling position (bottom dead point).
e Loosen the M4 nut and M6 nut.
r Rotate the position adjusting screw (M4 capscrew bolt), and adjust the position of the staple guide so that the
position at which staples come out of the stapler unit (small projection) coincides with the groove of the
clincher.
t After completing the adjustment, tighten the M4 nut and M6 nut.
N4
CFR4 × 20
CFR6 × 30
11C-2012X
Staple guide
N6, SW6, W6

11C-2033X
Bracket

98R-2004X
Stapler unit

Move the stapler unit and
clincher to the 140 (5" 1/2)
position

Position at which
staples come out
(Small projection)
11C-2308X
Clincher

11C-M12M0-0004-0

1-5

(3) Adjusting the pushing amount of the stapler
unit
Set to the stapling position (bottom dead point) and
check the pushing amount of the stapler unit by
inserting the tool.
q Remove the M3 screws, and remove the staple
remaining detection sensor (upper side).

M3
Staple remaining detection
sensor (Upper side)

w Set the stapler unit with the staple cartridge removed and clincher at the 140 (5" 1/2) position of the indication
label.
e Loosen the M8 nut and M4 bolt.
r Set the stapling state (bottom dead point), and check the pushing amount of the stapler unit using the tool.
As the thickness of the tool differs between the two ends, if the thinner end fits the space while the thicker end
does not, it means it has been adjusted.
∗ If both ends of the tool fit the space, rotate the adjusting screw (M4 capscrew bolt) to the left.
If both ends of the tool do not fit the space, rotate the adjusting screw to the right.
t After adjusting, tighten the M8 nut and M4 bolt, and attach the staple remaining detection sensor (upper side)
removed at q.
CFR4 × 20

Thicker end
(2.6 mm)

N8, SW8, W8

11C-2026X

Thinner end
(2.3 mm)

Staple bar unit
MSKW4 × 8

Tool
(Clearance gauge)

11C-2036X
Rod

98R-2004X
Stapler unit

1-6

11C-M12M0-0004-0

11C-2040X
PH angle

(4) Adjusting the position of the stapler home
sensor
When the rod is at the top dead point, adjust the PH
angle to the position where it blocks the optical axis
of the photointerrupter by 2 to 3 mm.

Optical axis
11C-2036X
Rod

(5) Adjusting the position of the stopper
To prevent mis-stapling (no staples are stapled),
adjust the stopper position so that the stapler unit
does not shake at the standby position (top dead
point).
q Loosen the screw.
w Lower the stapler unit.
e Lower the stopper, and fix it when it touches the
stapler.
(Fix the left and right sides at the same height.)

98R-2004X
Stapler unit

NOTE : If this adjustment is not complete, staples
will not be conveyed inside the stapler
unit and therefore no staples will be
stapled.

Touch against stapler
corner and fix

98R-2006X
Stopper

(6) Checking stapling
Set the stapler unit and clincher at the 40 (1" 5/8) position of the indication label, staple, and check the stapled
condition.

11C-M12M0-0004-0

1-7

1-5. Folding Knife/Folding Roller Mechanism
Adjustments
(1) Adjusting the sliding part of the knife base
Adjust the guide so that the knife base moves over
the sliding part smoothly without shaking.

11C-3004X
Knife
11C-3006X
Knife base
92W-1047X
Guide
Screw

Sliding part

(2) Adjusting the height of the home sensor of the
folding knife
Touch the sensor bracket against the edge of the
square hole of the frame F and fix it.

Square hole of
frame F

99J-3226X
c
Tou
h

Round plate
unit

out

Ab
1m
m

99J-3239X
Sensor bracket

(3) Adjusting the home position of the folding knife
To stop the folding knife at the lower limit position,
adjust so that the arm and crank unit are parallel,
and adjust the position of the round plate unit.
∗ In the “Parts Catalog”, the crank unit is part of
the shaft unit (11C-3019X).

11C-3021X
Crank unit

99J-3214X
Arm

llel

Para

99J-3226X
Round plate unit

99J-3239X
Sensor bracket

1-8

11C-M12M0-0004-0

1-6. Folding Conveyance Mechanism
The flat belts sandwich and convey the paper single-folded by the folding roller.

Precautions on replacing the flat belt
Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt)
Replace the flat belt in pairs.

1-7. Stopper Mechanism
The timing belt moves forward and backward from the rotating movements of the stepping motor, and the stopper
moves up and down.

Adjustments
(1) Adjusting the tension of the STS belt
Adjust the position of the plate so that the belt slacks by 2 mm when a pressure of 1.96 N (200 gf) is applied.
2m
m

11C-3644X
Plate

1.96

014-10408
STS belt

N (2

11C-3644X
Plate

00 g

(2) Adjusting the position of the stopper home
sensor
When the stopper ST is at the upper limit position,
adjust the photointerrupter so that the plate comes
to the position of the optical axis.

11C-3607X
Stopper ST

11C-3640X
Plate

Optical axis

11C-M12M0-0004-0

1-9

1-8. Conveyance Mechanism (Exit)
Paper is conveyed by the flat belt.

Adjustments
(1) Adjusting the standby position of the roller
Adjust the angle of the angle so that the mylar and
roller become even.

98H-4347X
Roller

11C-6074X
Mylar

(2) Adjusting the position of the solenoid
With the roller touching the flat belt, adjust the
solenoid to the position where a 0.5 mm clearance
is formed with the plunger.

98H-4347X
Roller

0.5 mm

Eve
n

952-1438X
Angle

11C-4505X
Flat belt

Precautions on replacing the flat belt
Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt)
Replace the flat belt in pairs.

1-10

11C-M12M0-0004-0

2. MAINTENANCE
Clean the following parts
Rubber roller
Resin roller
Flat belt
Folding roller
Index plate
Photointerrupter
Main unit
Remote unit
Switching power supply

Oil the following parts (Equivalent to Nisseki Mitsubishi Co. Ld. FBK oil R028)
Sintering bearing
Link rotating fulcrum of the solenoid

Grease the following parts (Equivalent to Dowconning Co. Ld. MOLY KOTE X5-6020)
Stapler head
Where the flat cogwheels are engaged
Where the worm gears are engaged
Clincher mechanism sliding part
Folding knife sliding part
Folding roller sliding part
Resin idler (Apply to center pin)

Grease the following parts (Equivalent to Kyodoyushi Co. Ld. uniloob No.2)
Chain

Grease the following parts (Equivalent to Orelube G90-140 oil)
Driving plate (Apply a thin layer only to the part sliding over the clincher)

11C-M12M0-0004-0

1-11

This page is a blank page.

CHAPTER 2

ELECTRICAL COMPONENTS
1. Block Diagram of Structure and Outline of
Each Block ...................................................... 2-2
1-1. MC Unit .................................................. 2-5
1-2. OP Unit (Control Panel) ......................... 2-5
1-3. Staple Motor .......................................... 2-5
1-4. Knife Motor ............................................ 2-5
1-5. Folding Conveyance Motor .................... 2-5
1-6. Conveyance Motor ................................. 2-5
1-7. Cover Switch .......................................... 2-5
1-8. Movable Table Motor ............................. 2-5
1-9. Back Jogger Unit Motor ......................... 2-5
1-10. Stopper Unit Motor ................................. 2-6
1-11. Stopper Motor ........................................ 2-6
1-12. Stopper Home Sensor ........................... 2-6
1-13. Stopper Paper Switch ............................ 2-6
1-14. Side Jogger Motor ................................. 2-6
1-15. Back Jogger Motor ................................. 2-6
1-16. Back Jogger Home Sensor .................... 2-6
1-17. Back Jogger Paper Sensor .................... 2-6
1-18. Side-stapling Paper Ejection Solenoid ... 2-6
1-19. Stacker Connection Connector .............. 2-6
1-20. Stacker Motor ........................................ 2-6
1-21. Side-stapling Gate Solenoid .................. 2-6
1-22. Conveyance Clutch ................................ 2-7
1-23. Total Counter ......................................... 2-7
1-24. Staple Home Sensor .............................. 2-7
1-25. Movable Table Home Sensor ................ 2-7
1-26. Knife Home Sensor ................................ 2-7
1-27. Staple Index Sensor .............................. 2-7
1-28. Knife Index Sensor ................................ 2-7
1-29. Folding Conveyance Index Sensor ........ 2-7
1-30. Conveyance Index Sensor ..................... 2-7
1-31. Option Sensor ........................................ 2-7
1-32. Back Unit Home Sensor ........................ 2-7
1-33. Stopper Unit Home Sensor .................... 2-8
1-34. Side Jogger Home Sensor ..................... 2-8
1-35. Staple Paper Switch .............................. 2-8

4.
5.
6.

7.
8.

1-36. Saddle-stapling Paper Ejection Paper
Switch .................................................... 2-8
1-37. Side-stapling Paper Ejection Paper
Switch .................................................... 2-8
1-38. No-staple R Sensor ............................... 2-8
1-39. No-staple L Sensor ................................ 2-8
1-40. Switching Power Supply ........................ 2-8
1-41. Remote Unit (RM Unit) .......................... 2-8
1-42. Power Supply Switch ............................. 2-8
1-43. Main Power Switch ................................ 2-9
1-44. Power Supply Inlet ................................. 2-9
1-45. Module Connector 1 .............................. 2-9
1-46. Module Connector 2 .............................. 2-9
1-47. LED 1 (Green) ....................................... 2-9
1-48. LED 2 (Orange) ..................................... 2-9
1-49. IF Cable ................................................. 2-9
1-50. Power Cord ............................................ 2-9
Errors and Causes .......................................... 2-10
2-1. When Paper Jams Occur ....................... 2-10
2-2. Troubleshooting ..................................... 2-12
2-3. Other Condition Messages .................... 2-16
Maintenance Mode ......................................... 2-17
3-1. Entering the Maintenance Mode ............ 2-17
3-2. ROM Version Display ............................ 2-17
3-3. Simulation Mode .................................... 2-17
3-4. Sensor Check Mode .............................. 2-18
3-5. Motor/Solenoid Test Mode ..................... 2-18
3-6. Changing the Display Language ............ 2-18
3-7. Changing the Paper Reference ............. 2-18
Precautions on Replacing the MC Unit ........... 2-19
Precautions on Replacing Fuses .................... 2-20
LCD Map ......................................................... 2-21
6-1. LCD Map (Normal Menu) ....................... 2-21
6-2. LCD Map (Maintenance Mode) .............. 2-24
Overall Schematic Diagram ............................ 2-27
Wiring Diagram ............................................... 2-28

11C-M12M0-0004-0

2-1

1. BLOCK DIAGRAM OF STRUCTURE AND OUTLINE OF EACH BLOCK
1-2. OP unit
(Control panel)

1-3. Staple motor

1-21. Side-stapling gate solenoid

1-4. Knife motor

1-22. Conveyance clutch

1-5. Folding conveyance motor

1-23. Total counter

1-6. Conveyance motor

1-24. Staple home sensor

1-7. Cover switch

1-25. Movable table home sensor

1-8. Movable table motor

1-26. Knife home sensor

1-9. Back jogger unit motor

1-27. Staple index sensor

1-10. Stopper unit motor

1-28. Knife index sensor

1-11. Stopper motor

1-29. Folding conveyance index sensor

1-12. Stopper home sensor

1-1.

1-30. Conveyance index sensor

MC unit

1-13. Stopper paper switch

1-31. Option sensor

1-14. Side jogger motor

1-32. Back unit home sensor

1-15. Back jogger motor

1-33. Stopper unit home sensor

1-16. Back jogger home sensor

1-34. Side jogger home sensor

1-17. Back jogger paper sensor

1-35. Staple paper switch

1-18. Side-stapling paper ejection solenoid

1-36. Saddle-stapling paper ejection paper switch

1-19. Stacker connection connector

1-37. Side-stapling paper ejection paper switch

(When not connected to
the trimmer)

1-38. No-staple R sensor

1-20. Stacker motor
1-39. No-staple L sensor
1-40. Switching power supply
1-42. Power supply switch

1-45. Module connector 1
1-49. IF cable
1-46. Module connector 2

1-41. Remote unit
(RM unit)
1-43. Main power switch

1-47. LED 1
1-48. LED 2

1-44. Power supply inlet

1-50. Power cord

2-2

11C-M12M0-0004-0

To trimmer

1-14 1-34 1-31

1-21

1-24

1-23

1-32

1-19

1-1
1-18
1-12

1-33
1-3

1-10

1-4

1-11
1-42

1-40
1-30

1-43

1-22

1-44
1-41
1-6

1-5

1-9

1-7
11C-M12M0-0004-0

2-3

1-16

1-15

1-27

1-36
1-26

1-29

1-8 1-28

1-25

1-37

1-13

1-2

1-35

1-17

2-4

11C-M12M0-0004-0

1-1. MC Unit
The MC unit controls the whole machine by the 8-bit microprocessor. It also incorporates a stepping motor, DC motor,
and solenoid driving circuit. It has a built-in DC converter which generates +5 V with the DC +24 V power supply input.
A DC +5 V power supply is used for ICs and sensors while a DC +24 V is used for driving the motor and solenoid.
The board is mounted with six microprocessors and one ROM. Of the six microprocessors, one is for main control,
three for controlling the stepping motors, one for controlling communication with the control panel, and the remaining
one for controlling communication other than the control panel. One stepping motor control microprocessor is used for
controlling two stepping motors. The ROM is a 128K-byte EPROM written with the main control program. The
stepping motor control program and communication control program are written in the built-in ROM of the respective
microprocessors. The MC unit is connected with the OP unit (control panel) by communication.

1-2. OP Unit (Control Panel)
The control panel is controlled by a one-chip 8-bit microprocessor. It is mounted with a 16-character 2-line liquid
crystal display and a jog dial. The control program is written in the built-in ROM of the microprocessor. It is connected
with the MC unit by communication.

1-3. Staple Motor
DC +24 V power supply brush motor. Drives the stapler.

1-4. Knife Motor
DC +24 V power supply brush motor. Drives the folding knife.

1-5. Folding Conveyance Motor
DC +24 V power supply brush motor. Drives the folding rollers and folding conveyance section.

1-6. Conveyance Motor
DC +24 V power supply brushless motor. Drives the main conveyance section.

1-7. Cover Switch
Normal open microswitch. When the cover is closed, contact is established. This switch is connected to the control
coil of the relay mounted to the MC unit. The contact of this relay is connected with the DC +24 V supplied to the staple
motor, knife motor, folding conveyance motor, and conveyance motor. As it is connected in this way, operating the
microswitch opens and closes the relay contact. When the top cover is opened, the DC +24 V supplied to the staple
motor, knife motor, folding conveyance motor, and conveyance motor is cut off.

1-8. Movable Table Motor
DC +24 V power supply brush motor. When the paper reference is set to “Center”, this motor drives the machine and
automatically adjusts it to the position of the upstream processing unit.

1-9. Back Jogger Unit Motor
DC +24 V power supply stepping motor. Moves the back jogger unit incorporating the back jogger.

11C-M12M0-0004-0

2-5

1-10. Stopper Unit Motor
DC +24 V power supply stepping motor. Moves the stopper unit incorporating the stapling/folding stoppers.

1-11. Stopper Motor
DC +24 V power supply stepping motor. Drives the stapling/folding stoppers.

1-12. Stopper Home Sensor
Sensor for detecting the home positions of the stapling/folding stoppers. Uses a photointerrupter.

1-13. Stopper Paper Switch
Normal closed switch. Used for detecting paper tip and jams caused by paper remaining in the machine.

1-14. Side Jogger Motor
DC +24 V power supply stepping motor. Motor for driving the side jogger.

1-15. Back Jogger Motor
DC +24 V power supply stepping motor. Motor for driving the back jogger.

1-16. Back Jogger Home Sensor
Sensor for detecting the home position of the back jogger. Uses a photointerrupter.

1-17. Back Jogger Paper Sensor
Sensor for detecting paper tip and jams caused by paper remaining in the machine. Uses a photointerrupter.

1-18. Side-stapling Paper Ejection Solenoid
Solenoid for driving the rollers at the top of the stapling/folding stopper section. Uses a DC +24 V power.

1-19. Stacker Connection Connector
When the trimmer is not connected, connects the stacker unit.

1-20. Stacker Motor
Motor for driving the belt of the stacker unit. Uses a DC +24 V power.

1-21. Side-stapling Gate Solenoid
Solenoid for driving the stoppers for side-stapling and corner-stapling. Uses a DC +24 V power.

2-6

11C-M12M0-0004-0

1-22. Conveyance Clutch
Electromagnetic clutch for transmitting the conveyance force to the stapling/folding stopper section. Uses a DC +24 V
power.

1-23. Total Counter
Electromagnetic counter. Uses a DC +24 V power. Counts up with each stapling/folding or folding operation.

1-24. Staple Home Sensor
Sensor for detecting the home position of the stapler. Uses a photointerrupter.

1-25. Movable Table Home Sensor
Sensor for detecting the home position of the machine moving mechanism (Movable table). Uses a photointerrupter.

1-26. Knife Home Sensor
Sensor for detecting the home position of the folding knife. Uses a photointerrupter.

1-27. Staple Index Sensor
Uses a photointerrupter. When the staple motor rotates and the notch of the index plate attached to the motor shaft
passes by the sensor, the sensor outputs pulses at a fixed cycle.
Used for detecting the rotation of the staple motor.

1-28. Knife Index Sensor
Uses a photointerrupter. When the knife motor rotates and the notch of the index plate attached to the motor shaft
passes by the sensor, the sensor outputs pulses at a fixed cycle.
Used for detecting the rotation of the knife motor.

1-29. Folding Conveyance Index Sensor
Uses a photointerrupter. When the folding conveyance motor rotates and the notch of the index plate attached to the
motor shaft passes by the sensor, the sensor outputs pulses at a fixed cycle.
Used for detecting the rotation of the folding conveyance motor.

1-30. Conveyance Index Sensor
Uses a photointerrupter. When the conveyance motor rotates and the notch of the index plate passes by the sensor,
the sensor outputs pulses at a fixed cycle.
Used for detecting the rotation of the conveyance motor.

1-31. Option Sensor
Sensor for detecting the optional guides. Uses a photointerrupter.

1-32. Back Unit Home Sensor
Sensor for detecting the home position of the back jogger unit. Uses a photointerrupter.
11C-M12M0-0004-0

2-7

1-33. Stopper Unit Home Sensor
Sensor for detecting the home position of the stopper unit. Uses a photointerrupter.

1-34. Side Jogger Home Sensor
Sensor for detecting the home position of the side jogger. Uses a photointerrupter.

1-35. Staple Paper Switch
Normal closed switch. Used for detecting paper tip, end, and jams caused by paper remaining in the machine.

1-36. Saddle-stapling Paper Ejection Paper Switch
Normal closed switch. Located at the top of the paper ejection slot for folding and stapling/folding, used for detecting
paper tip, end, and jams caused by paper remaining in the machine.

1-37. Side-stapling Paper Ejection Paper Switch
Normal closed switch. Located at the top of the paper ejection slot for ejecting paper, side-stapling, and cornerstapling, used for detecting paper tip, end, and jams caused by paper remaining in the machine.

1-38. No-staple R Sensor
Sensor for detecting the remaining staple in the stapler on the right in the direction in which the paper moves.

1-39. No-staple L Sensor
Sensor for detecting the remaining staple in the stapler on the left in the direction in which the paper moves.

1-40. Switching Power Supply
Outputs DC +24 V. Mounted with a 6.3 A fuse.
Used also for 100 V, 120 V, 220 to 240 V, and 50/60 Hz.
Incorporates a protection circuit for overcurrent and overvoltage. If the protection circuit turns on due to some reason,
turn OFF the power, wait 3 minutes before turning it ON again.

1-41. Remote Unit (RM Unit)
When machines with remote functions are connected, the remote unit is able to turn ON and OFF the power of the two
machines using an interface cable. Mounted with a 6.3 A fuse.
Incorporates an internal inlet (for supplying power) and main power switch.

1-42. Power Supply Switch
Used to turn ON/OFF the power supply using the remote unit. Even if this switch is set to OFF, the power supplied to
the inside of the machine will not be cut off.
When connecting with a downstream processing unit with remote function, the power of the downstream processing
unit will also turn ON simultaneously.

2-8

11C-M12M0-0004-0

1-43. Main Power Switch
Incorporated in the remote unit. Used to turn ON/OFF the power supply of the machine.

1-44. Power Supply Inlet
Incorporated in the remote unit. Connected to the power cord.

1-45. Module Connector 1
Connector for communication with the machine connected. When performing communication from the upstream
processing unit, insert an interface cable.

1-46. Module Connector 2
Connector for communication with the machine connected. When performing communication to the downstream
processing unit, insert an interface cable.

1-47. LED 1 (Green)
Lights up in green when power is supplied to the machine.

1-48. LED 2 (Orange)
Lights up only when the remote function is effective and the power is supplied from the upstream processing unit.

1-49. IF Cable
Interface cable for communication with the downstream processing unit.

1-50. Power Cord
Supplies primary power to the machine.

11C-M12M0-0004-0

2-9

2. ERRORS AND CAUSES
2-1. When Paper Jams Occur
The first line of the LCD on the control panel displays “Paper Jam”. The second line displays “In Paper Conveyer”
(paper conveyer section), “In Stapler” (stapler section), or “In Folder” (folder section) according to where the paper
has jammed. Turning the jog dial displays the jam code on the next screen. Refer to the following table.

Place of paper jam
Display in 2nd Line

Place

Conveyance Route

In Paper Conveyer

Paper conveyer
section

From upstream processing unit paper ejection to back jogger
paper sensor, or from back jogger paper sensor to side-stapling
paper ejection paper switch

In Stapler

Stapler section

From back jogger paper sensor to staple paper switch, or from
staple paper switch to stopper paper switch

In Folder

Folder section

From stopper paper switch to saddle-stapling paper ejection paper
switch

Jam codes
Jam Code

Name of Jam

Description

Not reaching back jogger
section

After receiving paper ejection signal of the upstream processing unit,
paper does not reach back jogger paper sensor within specified time.

Not reaching side-stapling
paper ejection section and
remaining in stopper
section

After paper reaches back jogger paper sensor, paper does not reach
side-stapling paper ejection paper switch even after the specified time.
There is also paper remaining in the stopper paper switch.

Not reaching side-stapling
paper ejection section

After paper reaches back jogger paper sensor, paper does not reach
side-stapling paper ejection paper switch even after the specified time.

Remaining in back jogger
section

There is paper remaining on the back jogger paper sensor even after the
specified time.

Not reaching stapler
section

The paper does not reach the staple paper switch even after the
specified time after the paper end passes the back jogger paper sensor.

Remaining in stapler
section

There is paper remaining in the staple paper switch even after the
specified time after the stopper has been lowered.

Not reaching stopper
section

The paper does not reach the stopper paper switch even after the
specified time after the stopper has been lowered.

Remaining in stopper
section

There is paper remaining on the stopper paper switch even after the
specified time after the folding knife has been turned ON.

Not reaching saddlestapling paper ejection
section

The paper does not reach the saddle-stapling paper ejection paper
switch even after the specified time after the folding knife has been
turned ON.

J10

Remaining in saddlestapling paper ejection
section

There is paper remaining on the saddle-stapling paper ejection paper
switch even after the specified time.

J11

No setting

J12

Remaining in side-stapling
paper ejection section

There is paper remaining on the side-stapling paper ejection paper
switch even after the specified time.

2-10

11C-M12M0-0004-0

NOTE : The following causes may be suspected if jam codes are displayed even though no paper jam has actually
occurred.
The lever of the paper switch does not return
There are paper bits or foreign objects jammed on the paper switch
The paper switch is faulty
The connection between the paper switch and MC unit is faulty
The MC unit is faulty

11C-M12M0-0004-0

2-11

2-2. Troubleshooting
When a problem occurs, the first line of the message on the LCD of the control panel will display “Malfunction”. The
second line will display the name of the problem. Details are provided below.

Details of problems (1/2)
Display in 2nd Line
Description
(First Half)

(Second Half)

Feed Motor

Trouble

The output of the conveyance motor index sensor is not normal.
--------------------------------------------------------------------------
Overload and restriction of the conveyance system
mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor and MC unit
Malfunction of the index sensor
Faulty connection between the conveyance motor and MC
unit
Malfunction of the MC unit
Malfunction of the conveyance motor

Fold Feed Motor

Trouble

The output of the folding conveyance motor index sensor is not
normal.
--------------------------------------------------------------------------
Overload and restriction of the folding conveyance system
mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor and MC unit
Malfunction of the index sensor
Faulty connection between the folding conveyance motor and
MC unit
Malfunction of the MC unit
Malfunction of the folding conveyance motor

Knife Motor

Home-Out Trouble

2-12

The home sensor does not turn OFF (penetrating) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Home-In Trouble
The home sensor does not turn ON (blocking) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Index Trouble
The output of the knife index sensor is not normal.
------------------------------------------------------------------------------------------------------
Overload and restriction of the folding knife mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor, home sensor
and MC unit
Malfunction of the index sensor, home sensor
Faulty connection between the knife motor and MC unit
Malfunction of the MC unit
Malfunction of the knife motor

11C-M12M0-0004-0

Display in 2nd Line
Description
(First Half)
Stapler Motor

Machine Move Motor

Stacker Motor

(Second Half)
Home-Out Trouble

The home sensor does not turn OFF (penetrating) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Home-In Trouble
The home sensor does not turn ON (blocking) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Index Trouble
The output of the stapler index sensor is not normal.
------------------------------------------------------------------------------------------------------
Overload and restriction of the stapler mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor, home sensor
and MC unit
Malfunction of the index sensor, home sensor
Faulty connection between the stapler motor and MC unit
Malfunction of the MC unit
Malfunction of the stapler motor
Home-Out Trouble

The home sensor does not turn OFF (penetrating) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Home-In Trouble
The home sensor does not turn ON (blocking) within the
specified time after the motor has turned ON.
------------------------------------------------------------------------------------------------------Index Trouble
The output of the movable table motor index sensor is not
normal.
------------------------------------------------------------------------------------------------------
Overload and restriction of the movable table mechanism
Foreign objects jammed in the detecting section of the index
sensor.
Faulty connection between the index sensor, home sensor
and MC unit
Malfunction of the index sensor, home sensor
Faulty connection between the movable table motor and MC
unit
Malfunction of the MC unit
Malfunction of the movable table motor
Trouble

The overcurrent detection of the stacker motor drive circuit
operates.
------------------------------------------------------------------
Overload and restriction of the stacker, paper ejection
mechanism
Faulty connection between the stacker motor and MC unit
Malfunction of the stacker motor
Malfunction of the MC unit

11C-M12M0-0004-0

2-13

Display in 2nd Line
Description
(First Half)
∗∗ Motor
∗∗: Side Jog,
Back Jog,
Back Jog Unit,
Stopper Unit,
Stopper

2-14

(Second Half)
Home-In Trouble

When the home sensor is OFF (penetrating), the motor turned
ON for moving ∗∗ to the direction towards the home, but the
home sensor does not turn ON (blocking) within the specified
time.
------------------------------------------------------------------------------------------------------Home-Out Trouble
When the home sensor is ON (blocking), the motor turned ON
for moving ∗∗ to the direction away from the home, but the home
sensor does not turn OFF (penetrating) within the specified
time.
------------------------------------------------------------------------------------------------------Home-Out/In Trouble When the home sensor is ON (blocking), after the motor turned
ON for moving ∗∗ to the direction away from the home, the
motor reversed. At this time, the sensor does not turn ON again
within the specified time.
------------------------------------------------------------------------------------------------------After ∗∗ has been moved for a certain distance away from the
Counter-Out Trouble
home, and was moved back for the same distance, it reached
the home and proceeded forwarded more than the specified
distance. (The motor was out of step in the movement away
from the home.)
------------------------------------------------------------------------------------------------------After ∗∗ has been moved for a certain distance away from the
Counter-In Trouble
home, and was moved back for the same distance, it does not
return to the home. When the ∗∗ is moved for the specified
distance again, it does not return to the home. (The motor was
out of step in the movement towards the home.)
------------------------------------------------------------------------------------------------------
Overload and restriction of the ∗∗ unit moving mechanism
Foreign objects jammed in the detecting section of the home
sensor.
Faulty connection between the home sensor and MC unit
Malfunction of the home sensor
Faulty connection between the motor and MC unit
Malfunction of the MC unit
Malfunction of the motor

11C-M12M0-0004-0

Details of problems (2/2)
Display in 2nd Line
Motor MPU ∗ CRC Error
∗: 1, 2, 3

Motor MPU ∗ ACK Error
∗: 1, 2, 3

Panel MPU ∗∗∗ Error
∗∗∗: CRC, ACK

Description
Communication error between the stepping motor control microprocessor
and main control microprocessor in the MC unit
------------------------------------------------------------------------------------------
Malfunction of the MC unit
Communication error between the stepping motor control microprocessor
and main control microprocessor in the MC unit
------------------------------------------------------------------------------------------
Malfunction of the MC unit
Communication error between the MC unit and OP unit (panel)
------------------------------------------------------------------------------------------
Faulty connection between the OP unit and MC unit
Malfunction of the OP unit
Malfunction of the MC unit

Panel Interface MPU Error

Communication error between the control microprocessor for panel
communication and main control microprocessor in the MC unit
------------------------------------------------------------------------------------------
Malfunction of the MC unit

Internal Interface MPU Error

Communication error between the control microprocessor for I2C (other
than panel) communication and main control microprocessor in the MC unit
------------------------------------------------------------------------------------------
Malfunction of the MC unit

Interface ∗∗∗ Error

Not setting

∗∗∗: CRC, ACK
Memory Data Error
Memory Write ACK Error

Memory error and communication error in the MC unit
------------------------------------------------------------------------------------------
Malfunction of the MC unit

DA Converter ACK Error

11C-M12M0-0004-0

2-15

2-3. Other Condition Messages
The control panel also displays messages of other conditions of the machine such as when a door is opened, etc. The
causes of such messages are shown below. In some cases, if the message and actual condition differ such as when
“Top Cover Open” is displayed despite the door being closed, an error may be suspected. Details are provided below.

Condition display
Display

Description

Top Cover Open

The contact of the cover switch is open.
------------------------------------------------------------------------------------------
The door is not closed completely.
Malfunction of the switch
Faulty connection between the switch and MC unit
Malfunction of the MC unit

Trimmer Error

An error signal was received from the trimmer.
------------------------------------------------------------------------------------------
Jam occurred at the trimmer.
The top cover of the trimmer is open.
An error other than jamming occurred at the trimmer.
Faulty connection between the trimmer and MC unit
Malfunction of the MC unit
Malfunction of the trimmer

Staple ∗ Nearly Empty

The staples in the stapler ∗ are running out.
------------------------------------------------------------------------------------------
Faulty connection between the stapler ∗ and MC unit
Malfunction of the stapler ∗
Malfunction of the MC unit

∗: L, R, (Blank)

2-16

11C-M12M0-0004-0

3. MAINTENANCE MODE
Display

Stop button

Start button

Power ON indicator
Lights up when the stapler
folder is turned ON.
Clear

Escape

button
Function

button
Jog dial/Enter button

button

3-1. Entering the Maintenance Mode
Press the escape button once on the initial screen of the control panel. Turn the jog dial by three clicks towards the
right, “Number of Sheets” will be displayed. Press the clear button here once. A beep will be sounded.
Turn the jog dial by 5 clicks towards the left, “Fine Adjustment” will be displayed. Press the clear button here once. A
beep will be sounded.
After “Maintenance Menu” is displayed, press the jog dial once. Two beeps will be sounded.
The maintenance menu has four modes for selection – ROM version display, simulation mode, sensor check mode,
and motor/solenoid test mode.

3-2. ROM Version Display
Select ROM version display from the maintenance menu. The control program version of the MC unit, stepping motor
driver (SPM), or OP unit will be displayed.

3-3. Simulation Mode
When the simulation mode is selected from the maintenance menu, “Simulation Mode” will be displayed. Before
starting the simulation mode, be sure to remove the staple cartridge from the stapler.
Press the start button to start the machine in the simulation mode, and stop with the stop button.
In the simulation mode, each mechanism operates without paper.

11C-M12M0-0004-0

2-17

3-4. Sensor Check Mode
When the sensor check mode is selected from the maintenance menu, “Sensor Check” will be displayed. Turn the jog
dial to display the name of the sensor to be checked. The name can be checked as shown in the following examples.
(Example 1) To check the back jogger paper sensor
Pushing down the switch lever sets the display to “on”.
Display: “B. Jogger PSW on”
Returning the switch lever sets the display to “off”.
Display: “B. Jogger PSW off”
(Example 2) To check the conveyance index sensor (photointerrupter)
If something is blocking the detecting section of the sensor, the display will be set to “on”.
Display: “Feed Index on”
If nothing is blocking the detecting section of the sensor, the display will be set to “off”.
Display: “Feed Index off”

3-5. Motor/Solenoid Test Mode
When the motor/solenoid test mode is selected from the maintenance menu, “Motor Sol. Test” will be displayed.
Turn the jog dial to display the name of the motor or solenoid to be tested.
Press the start button to turn on the motor or solenoid selected. Press the stop button to turn them off. For the side
jogger motor, back jogger unit motor, back unit motor, stopper unit motor, and stopper gate motor, forward and
backward operations will be repeated until the position of the smallest paper size from the home position.

3-6. Changing the Display Language
When the language is selected from the maintenance menu, “Select Language” will be displayed. Turn the jog dial to
select the language used and press the jog dial to confirm the language. To activate this setting, the power needs to
be turned off and then on again.

3-7. Changing the Paper Reference
Normally do not change this setting. When the paper reference selection is selected from the maintenance menu,
“Select Paper Ref” will be displayed. Turn the jog dial to select “Center” or “Side”. To activate this setting, the power
needs to be turned off and then on again.

2-18

11C-M12M0-0004-0

4. PRECAUTIONS ON REPLACING THE MC UNIT
Fine adjustment data and customized sizes are registered in the EEPROM (nonvolatile memory) on the MC unit
(board). Therefore previous data will be lost when the MC unit is replaced. Note down the fine adjustment data and
customized sizes prior to replacement and input them after replacement. Also be sure to perform the following
procedures and checks after replacement.
(1) Initializing the memory
Turn on the power with the function button pressed. Keep pressing until initialization of the machine ends.
This procedure initializes data registered in the EEPROM (nonvolatile memory) on the MC unit (board).
(2) Checking the paper reference setting
Check the setting of the paper reference in the maintenance menu. If the setting at “Select Paper Ref” is not
appropriate, set it again. (Refer to “3-7. Changing the Paper Reference”)
(3) Checking the fine adjustment data
Enter the fine adjustment mode and check the fine adjustment data. For settings other than 0, +1 to +9, –1 to –9,
the fine adjustment data memory will need to be initialized. Perform the following procedure to initialize. Turn off
the power, and while pressing the center button (function button) on the control panel, turn on the power again.
After this, enter the fine adjustment mode. Even if there is no need to set the fine adjustment data, be sure to
enter the fine adjustment mode.
(4) Inputting fine adjustment data and customized sizes
Enter the fine adjustment mode, and input the fine adjustment data and customized sizes noted down before
replacement.

11C-M12M0-0004-0

2-19

5. PRECAUTIONS ON REPLACING FUSES
CAUTION : For continued protection against risk of fire, replace only with same type and rating of fuse.
Fuse type and rating: UL, IEC127 Fuse T 6.3 A
Board display: FUSE 1

2-20

11C-M12M0-0004-0

6. LCD MAP
6-1. LCD Map (Normal Menu)
NOTE :

Turning the jog dial switches the display within the same hierarchy. Pressing it enters the hierarchy below.
If no hierarchy exists below, turning the jog dial selects an item or sets a value. Pressing it confirms the
selected item or value set.
The ∗ mark indicates that items can be selected and values set by turning the jog dial.
Pressing the escape button (left side of the control panel) returns to the hierarchy above. Pressing for the
number of hierarchies moved down from the initial screen returns to the initial screen.

Booklet A3 1 (Initial screen)
Ready

Output Mode
Booklet

3.
4.

Select Mode
Through Fold Booklet Side ST Corner ST ∗
Paper Size
A3

5.
6.

Select P. Size
A3 A4 A5 B4 B5 11x17 LGL LTR IV Cust.1 Cust.2 Cust.3 A3SR ∗
Number of Sheets
1

7.
8.
9.
10.

Select Number
6∗
Custom Size
Custom 1 Size
L= 364 W= 257
Length
L= 364

11.
12.
13.

Select Length
L= 364 ∗
Width
W= 257
Select Width
W= 257 ∗

11C-M12M0-0004-0

2-21

14.

Custom 2 Size
L= 364 W= 257

15.

Length
L= 364

16.

Select Length
L= 364 ∗

17.

Width
W= 257

18.
19.

Select Width
W= 257 ∗
Custom 3 Size
L= 364 W= 257

20.

Length
L= 364

21.

Select Length
L= 364 ∗

22.

Width
W= 257

23.
24.
25.

Select Width
W= 257 ∗
Fine Adjustment
A3
Side Jogger
0

26.
27.

Adj. Side Jogger
0∗
Back Jogger
0

28.
29.

Adj. Back Jogger
0∗
Fold
0

30.
31.
32.

2-22

Adjust Fold
0∗
Staple
0
Adjust Staple
0∗

11C-M12M0-0004-0

33.
34.

Other Setting
Staple Sensor
on

35.
36.

Stpl. Sen. on/off
on off ∗
Tone
on

37.
38.
39.

Tone on/off
on off ∗
LCD Setting
Shift Speed
Normal

40.
41.

Select Shift Sp.
Fast Normal Slow Very Slow ∗
Blink Speed
Normal

42.
43.
44.

Select Blink Sp.
Fast Normal Slow Very Slow ∗
mm/In Setting
Meter
Select mm/In
Meter Inch ∗

11C-M12M0-0004-0

2-23

6-2. LCD Map (Maintenance Mode)
NOTE : In the sensor check mode, the sensor state will be displayed as “on” or “off”.

Maintenance Menu (Initial screen)
Select M. Mode
ROM Version
MC ROM Version
xxx-nnnnn
SPM ROM Version
xxx-nnnnn
OP ROM Version
xxx-nnnnn
IF ROM Version
xxx-nnnnn
Select M. Mode
Simulation Mode
Simulation
P. Less Running
Select M. Mode
Sensor Check
Sensor Check
B. Jogger PSW on
Sensor Check
Staple PSW on
Sensor Check
Stopper PSW on
Sensor Check
Top Out PSW on
Sensor Check
Bottom Out PSW on
Sensor Check
Stapler R Emp on
Sensor Check
Stapler L Emp on
Sensor Check
S. Jogger Hm on
Sensor Check
B. Jogger Hm on
Sensor Check
B.J. Unit Hm on
Sensor Check
Stp. Unit Hm on
2-24

11C-M12M0-0004-0

Sensor Check
Stp. Gate Hm on
Sensor Check
M. Move Hm on
Sensor Check
M. Move Index on
Sensor Check
Staple Hm on
Sensor Check
Staple Index on
Sensor Check
Knife Hm on
Sensor Check
Knife Index on
Sensor Check
Feed Index on
Sensor Check
F. Feed Index on
Select M. Mode
Motor Sol. Test
Motor Test
Feed Mot.
Motor Test
F. Feed Mot.
Motor Test
Knife Mot.
Motor Test
S. Jogger Mot.
Motor Test
M. Move Mot.
Motor Test
B.J. Unit Mot.
Motor Test
Stp. Unit Mot.
Motor Test
Staple Mot.
Motor Test
Stacker Mot.
Solenoid Test
S.ST Gate Sol.
Motor Test
B.J. Mot.
11C-M12M0-0004-0

2-25

Motor Test
Stp. Gate Mot.
Solenoid Test
Fold Colo Sol.
Solenoid Test
Staple Colo Sol.

NOTE) Displayed but no operations performed.

Solenoid Test
P. In Sol.

NOTE) Displayed but no operations performed.

Language
Japanese
Select Language
Japanese English
Select Paper Ref
Side
Select Paper Ref
Center Side

2-26

11C-M12M0-0004-0

7. OVERALL SCHEMATIC DIAGRAM
OP UNIT
99J-8015

LCD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

GND
5V
VO
RS
R/W
E
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7

CN3
GND
5V
VO
RS
R/W
E
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7

1
2
3
4
5
6
7
8

1
2
3
4
5
(cf. OP CIRCUIT 6
99J-8503) 7
8

STAPLE MOT
98Y-8516
DC24V 38.5W

M
KNIFE MOT
11C-8101

DC24V 77W

M
FOLD FEED MOT
DC24V 77W
11C-8101

M
FEED MOT
11C-8102

DC24V 1 5A

DOOR SW
054-10248
N.O.
COM

MACHINE MOVE MOT
11C-8103
DC24V 0.14A

M
STACKER MOT
11C-8104
DC24V 0.32A

CN1
SCL
GND
SDA
GND

PURPLE
BLUE
GRAY
BLUE

GND
6V
GND

ORANGE
BLUE

1
2
3
4
5
6

FOR WRITING ON FPGA

CN2
SCL
GND
SDA
GND

064 PURPLE
065 BLUE
066 GRAY
067 BLUE

GND
6V
GND

068 ORANGE
069 BLUE

RED
BLACK

1
2

RED
BLACK

1
2

RED
BLACK

1
2

RED
WHITE

1
2

070 BROWN
071 SKYBLUE
072 BROWN
073 YELLOW
074 BROWN
075 PURPLE
076 BROWN
077 SKYBLUE

RED
BLACK
ORENGE
YELLOW
BLUE

1
2
3
4
5

1
2 047 PINK
3 045 YELLOW
4 049 BLUE
5

RED
BLACK

1
2

078 BROWN
079 ORANGE
080 GRAY
081 PURPLE
082 BROWN
083 YELLOW

084 PURPLE
085 BROWN
086 GRAY
087 SKYBLUE
088 BROWN
089 YELLOW

STOPPER UNIT MOT
99A-8013
DC7.3V 7.3W
1 A–
2 24V
3 A
SPM 4 B
5 24V
6 B–

STOPPER HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND
STOPPER PAPER SW
054-10259
SIG (N.C.) 1
2
GND

090 PURPLE
091 BROWN
092 GRAY
093 SKYBLUE
094 BROWN
095 YELLOW
PURPLE
BROWN
GRAY
SKYBLUE
BROWN
YELLOW
PINK
PURPLE
BLUE

1
2
3
4
5
6
7
8
9
10
11
12

PURPLE
BROWN
GRAY
SKYBLUE
BROWN
YELLOW
PURPLE
BLUE
PINK
GRAY
BLUE

1
2
3
4
5
6
7
8
9
10
11
12

096 PURPLE
097 BROWN
098 GRAY
099 SKYBLUE
100 BROWN
101 YELLOW
044 PURPLE
048 BLUE
046 PINK
052 GRAY
053 BLUE

BACK JOG MOT
99A-8013
DC7.3V 7.3W
1 A–
2 24V
3
SPM 4 AB
5 24V
6 B–
BACK JOG HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

102 PURPLE
103 BROWN
104 GRAY
105 SKYBLUE
106 BROWN
107 YELLOW

GRAY
BLUE

108 PURPLE
109 BROWN
110 GRAY

SIDE JOG MOT
99A-8013
DC7.3V 7.3W
1 A–
2 24V
SPM 34 AB
5 24V
6 B–

111 SKYBLUE
112 BROWN
113 YELLOW
EJECT SOL
11C-8105 DC24V 36Ω
SOL
PURPLE
BROWN
GRAY
SKYBLUE
BROWN
YELLOW
PINK
PURPLE
BLUE

1
2
3
4
5
6
7
8
9
10
11
12

PURPLE
1
BROWN
2
GRAY
SKYBLUE 34
BROWN
YELLOW 56
PURPLE
7
BLUE
8
PINK
PURPLE 109
BLUE
11
PINK
12

1
2
3
4
5
6
7
8
9
10
11
12

FLAT GATE SOL
003-80589 DC24V 72Ω
SOL
033 PURPLE
037 BLUE
035 PINK
005 PURPLE
009 BLUE
007 PINK

FEED CL
11C-8106

1
2
3
4
5
6
7
8
9 TDI
10 GND
PHD10T
J05
1 SCL
2 GND
3 SDA
4 GND
5
6 GND
7 6V
8 GND
XH08T

1
2
3
4
5
6
7
8

1
2
3
4
5
6

J12
24VA
STAPLE MOT
24VA
KNIFE MOT
24VA
FOLD FEED MOT
24VA
FEED MOT
VH08T

J13
24V
DOOR
MACHINE MOVE MOT
MACHINE MOVE MOT–
24VA
STACKER MOT
EH06T

1
2

BROWN
WHITE 12

1
2

114 BROWN
115 PURPLE
116 BROWN
117 GRAY

DC24V 4W

124 BROWN
125 PURPLE
BLUE
BLUE

1
2

BROWN
WHITE 12

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14

J11
A–
24V
A
24V
B
24V
B–
24V
A–
24V
A
24V
B
24V
B–
24V
A–
24V
A
24V
B
24V
B–
24V
PHD24T
J10
A–
24V
A
24V
B
24V
B–
24V
A–
24V
A
24V
B
24V
B–
24V
PHD16T
J15
24V
EJECT CORLO SOL
24V
FLAT GATE SOL
24V
OPTION2 SOL
24V
OUTPUT 1 (NC)
24V
FEED CL
24V
OPTION1 SOL
24V
COUNTER
EH14T

PINK
PURPLE
BLUE
COUNTER
99J-8103
COU

Note 1)
Note 2)
Note 3)
Note 4)
Note 5)

BROWN
WHITE 12

120 BROWN
121 SKYBLUE

CL
BACK JOG PAPER SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

J17
TCK
GND
TDO
VCC
TMS

FROM MC UNIT J07
WHITE 1 1
BLACK 2 2
3 3

BACK JOG UNIT MOT
99A-8013
DC7.3V 7.3W
1 A–
99A-8013 2 24V
3
SPM 4 AB
5 24V
6 B–

STOPPER MOT
99A-8013
DC7.3V 7.3W
1 A–
2 24V
3 A
SPM 4 B
5 24V
6 B–

MC UNIT
11C-8007

COU : Counter
SOL : Solenoid
SPM : Stepper Motor
M
: Motor
CL : Clutch

DC24V 1W

(cf. MC CIRCUIT
11C-8501)

1
2
3
4
5
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

J01
24V
24V
0V
0V
FG
VH05T
J16
6V
GND
EH02T

J06
BACK JOG PAPER SEN
STAPLE HOME SEN
5V
5V
0V
0V
MACHINE MOVE HOME SEN
KNIFE HOME SEN
5V
5V
0V
0V
STAPLE INDEX SEN
KNIFE INDEX SEN
5V
5V
0V
0V
FOLD FEED INDEX SEN
FEED INDEX SEN
5V
5V
0V
0V
INPUT1 (NC)
OPTION SEN
5V
5V
0V
0V
PHD30T
J07
SIDE JOG HOME SEN
BACK JOG HOME SEN
5V
5V
0V
0V
BACK UNIT HOME SEN
STOPPER UNIT HOME SEN
5V
5V
0V
0V
STOPPER HOME SEN
MACHINE MOVE INDEX SEN
5V
5V
0V
0V
STAPLE PAPER SW
0V
STOPPER PAPER SW
0V
BOOKRET EJECT PAPER SW
0V
FLAT EJECT PAPER SW
0V
STAPLE EMPTY R SEN
STAPLE EMPTY L SEN
5V
5V
0V
0V
PHD32T
J09
1 EJECT/SIZE
2 BUSY
3 READY/SIZE
4 START
5
6 0V
7 0V
8 0V
9 0V
DSB9S
J02
1 DOUT
2 DOUT–
3 CLK
4 CLK–
5 DIN
6 DIN–
7 6V
8 GND
TM11R-3C-88
J03
1 DOUT
2 DOUT–
3 CLK
4 CLK–
5 DIN
6 DIN–
7 6V
8 GND
TM11R-3C-88
J08
1 SPEED
2 MSEL1
3 JOG/RESET
4 PAPER OUT
5 WAIT
6 0V
7 0V
8 MSEL3
9 OPEN
10 MSEL4 ( 5V)
11
12
13
14 ERROR
15 MSEL2
16 START
17 PAPER SWITCH
18 0V
19 0V
20 0V
21
22
23
24
25
DSB25P
J14
1 24VA
2 DC-6, 8 MOT
3 5V
4 GND
EH04T

11C-M12M0-0004-0

001 BROWN
002 BROWN
003 BLUE
004 BLUE

6
5
4
3
2
1

SWITCHING POWER SUPPLY
11C-8021
CN1
1 FG
CN2
2
201 WHITE
24V
3
AC (N)
24V
4
202 BLACK
24V
5 AC (L)
GND
GND
GND
FG

CN2
1 FG
2
3 AC (L)
4
5 AC (N)

1
2
3
4
5

126 ORANGE
127 BLUE

RM UNIT
11C-8013
1
2
3
4
5

CN5
24V
6V
GND
POWER
POWER–

1
2
3
4
5
6
7
8

CN4
REM SW-A
REM SW-C
REM SW-B

204 PURPLE
205 BLACK
206 GRAY

3
1

CN3
AC (N)
AC (N)
AC (L)
AC (L)

FG
FG
(cf. RM CIRCUIT
11C-8502)
1 AC (N) N
2 FG
3 AC (L) IN
FG

005 PURPLE
006 GRAY
007 PINK
008 PINK
009 BLUE
010 BLUE
011 YELLOW
012 ORANGE
013 PINK
014 PINK
015 BLUE
016 BLUE
017 SKYBLUE
018 PURPLE
019 PINK
020 PINK
021 BLUE
022 BLUE
023 GRAY
024 YELLOW
025 PINK
026 PINK
027 BLUE
028 BLUE

REMOTE POWER SWITCH
054-10258

POWER CORD
AC120V 60Hz
: 055-10209 (USA)
AC220 to 240V 50/60Hz : 055-10212 (UK)
AC100V 50/60Hz
: 96E-8184 (JAPAN)

008 PINK
006 GRAY
010 BLUE

STAPLE HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

013 PINK
011 YELLOW
015 BLUE

MACHINE MOVE HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

014 PINK
012 ORANGE
016 BLUE

KNIFE HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

98R-8023

029 ORANGE
030 PINK
031 BLUE
032 SKYBLUE
033 PURPLE
034 PINK
035 PINK
036 BLUE
037 BLUE
038 GRAY
039 SKYBLUE
040 PINK
041 PINK
042 BLUE
043 BLUE
044 PURPLE
045 YELLOW
046 PINK
047 PINK
048 BLUE
049 BLUE
050 ORANGE
051 BLUE
052 GRAY
053 BLUE
054 YELLOW
055 BLUE
056 ORANGE
057 BLUE
058 YELLOW
059 YELLOW
060 PINK
061 PINK
062 BLUE
063 BLUE

STAPLE INDEX SEN
98R-8023
019 PINK
017 SKYBLUE 31 ANODE
COLLECTOR
021 BLUE
2 GND

TO MACHINE MOVE MOT

040 PINK
038 GRAY
042 BLUE

BACK UNIT HOME SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

STOPPER UNIT HOME SEN
98R-8023
041 PINK
039 SKYBLUE 31 ANODE
COLLECTOR
043 BLUE
2 GND

SERIAL INTERFACE
(For Front Side Machine)

032 SKYBLUE
036 BLUE
034 PINK
050 ORANGE
051 BLUE

1
2
3
4
5

020 PINK
018 PURPLE
022 BLUE

KNIFE INDEX SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

025 PINK
023 GRAY
027 BLUE

FOLD FEED INDEX SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

026 PINK
024 YELLOW
028 BLUE

FEED INDEX SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

030 PINK
029 ORANGE
031 BLUE

OPTION SEN
98R-8023
3 ANODE
1 COLLECTOR
2 GND

SIDE JOG HOME SEN
98R-8023
PINK
SKYBLUE 31 ANODE
COLLECTOR
BLUE
2 GND

1
2
3
4
5

ORANGE
BLUE

STAPLE PAPER SW
054-10259
1 SIG (N.C.)
2 GND

SERIAL INTERFACE
(For Rear Side Machine)
054 YELLOW
055 BLUE

1
2

YELLOW
BLUE

FLAT EJECT PAPER SW
054-10246
1 SIG (N.C.)
2 GND

056 ORANGE
057 BLUE

PARALLEL INTERFACE

BOOKLET EJECT PAPER SW
054-10246
1 SIG (N.C.)
2 GND

060 PINK
058 YELLOW
062 BLUE

11C-8031
2 2 VCC
3 3 VOUT
1 1 GND

061 PINK
059 YELLOW
063 BLUE

11C-8031
2 2 VCC
3 3 VOUT
1 1 GND

STAPLE EMPTY R SEN

STAPLE EMPTY L SEN

PARALLEL INTERFACE

2-27

8. WIRING DIAGRAM
OCB-1000

Details of A

Details of D

Details of I

Details of bottom plate section

Switch
054-10259

BJU bundled wire unit
11C-8311

Bundled wire unit 5
11C-8305
3305

Brass screw M4 with SW

Motor bracket
11C-4030

3303

SKB-1M

Frame B
11C-6005

Motor
11C-8104

Angle F
11C-4022

Bundled wire unit 5
11C-8305

Angle
11C-4032

Yellow, Brown
248
OCB-1000

Details of F
Motor
11C-8101

248

Photointerrupter
98R-8023

3306

3303
PH angle
11C-2080
Photointerrupter
98R-8023

Photointerrupter

Photointerrupter
98R-8023

PH angle
11C-2080

SKB-100PR

To switch
Bottom plate
11C-6007

98R-8023

0248

248

Motor
11C-8101

PH angle
11C-2080

OCB-1000

Frame F
11C-6004

Bundled wire unit 6
11C-8306

Bundled wire unit 5
11C-8305

Details of left side

Power switch
054-10258

Switch angle
11C-6025

OP unit
99J-8015

OP bundled wire unit 1
11C-8308

3303

Stacker table
11C-4020

Stepping motor
99A-8013

Bundled wire unit 7
11C-8307
Gray

Black

PH angle
11C-2040

Bundled wire unit 7
11C-8307

3302

Brass screw M4
with SW

1197

Angle
11C-1367

SKB-100PR

248

Electromagnetic clutch unit
11C-8106
1197

CN7

Bundled wire unit 6
11C-8306
Brass screw M3
with SW

248
3303

Angle B
11C-4023

3305

3304

Yellow

SKB-100PR

CN16

CN1

CN12

Switch
054-10246

Stepping motor
99A-8013
Brass screw M4 with SW

OCB-1000
4253

Sensor bracket
11C-2001

Stapler unit
98R-2004
9

* Apply screwlock to the
screw tip and then tighten.
However, the screwlock
must not spill out at the
back.

ST P.W.B. unit
11C-8031
Holder
98R-2005

Sensor bracket
11C-2001

* Face the protruding part
inside and then tighten.
Cable clamp
3304

2-28

Sensor bracket
11C-6216

SKB-100PR

Type No.

Name

No.

OCB-1000
OCB-500
OCB-375
3302
3303
3304
3305
3306
3308
1F55
248
5076
1197
4253
SKB-1M
SKB-100PR

Bushing
Bushing
Bushing
Cable clamp
Cable clamp
Cable clamp
Cable clamp
Cable clamp
Cable clamp
Cable clip
Cable clip
Cable clip
Cable clip
Cable clip
SK binder
Push mount ties

056-10282
056-00003
056-10027
056-09001
056-09002
056-09003
056-09004
056-09005
056-09007
056-10211
056-07006
056-07007
056-07008
056-10164
056-00876
056-10622

Sensor bracket
11C-3651

Spacer
056-10970

Frame B
11C-6005

Sensor base
11C-3650

Photointerrupter
98R-8023

Plate
11C-3644

Brass screw M4 with SW
Bracket
11C-3604

Stepping motor
99A-8013

STU bundled wire unit
11C-8312

Details of J

NITTO SEIKO
3 types of tap-tight
(B tight) screw M2 × 3.5

OCB-1000

SKB-100PR

Details of stapler unit
View of a

* Lead wire should not be too
taut when the stapler unit is moved
up and down.

Stapler unit
98R-2004
Holder
98R-2005
ST P.W.B. unit
11C-8031

Frame F
11C-6004

Cover LD
11C-6018

Switch
054-10259

Details of E
Photointerrupter
98R-8023

OCB-1000
CN13

Brown

5076

3308

Frame F
11C-6004

Bundled wire unit 6
11C-8306

Stacker table
11C-4020

Details of H

OCB-1000

Bundled wire unit 1
11C-8301

SKB-100PR
Note) Adjust the clamp angle
so that the bundled wire
does not touch the bearing.

Brass screw M3
with SW

OCB-1000
3305

3302

Stepping motor
99A-8013

Bundled wire unit 5
11C-8305

Switch
054-10246

OCB-1000

3303

3305

3302

Bundled wire unit 5
11C-8305

Counter unit
99J-8103

3303

Bundled wire unit 5
11C-8305

Brass screw M4
with SW

1F55
MC unit
11C-8007

3303

STU bundled wire unit
11C-8312

3303

CN2

Microswitch
054-10248

DC solenoid
003-80589

CN15

CN6

HD-LNA
056-10330
RM unit
11C-8013

248
248

CN5

CN10

Photointerrupter
98R-8023

Switching power supply
11C-8021

Stepping motor
99A-8013

3303

Brass screw M4 with SW

Bundled wire unit 6
11C-8306

Clutch bracket
11C-4515

Microswitch
054-10248

OP bundled
wire unit 2
11C-8309

DC solenoid
11C-8105

248

Note) Adjust the clamp angle so that the bundled
wire does not touch the index disc.

OP bundled
wire unit 2
11C-8309

OCB-375

OCB-500

Brown

Photointerrupter
98R-8023

5076
CN1

Photointerrupter
98R-8023

OCB-1000

3303

1197

CN11

3302

Photointerrupter
98R-8023

PH angle
11C-1629

Frame B
11C-6005

NC
COM

Photointerrupter
98R-8023

Note) Attach the bundled wire unit SKB-1M
at the position shown in the figure.

Details of B

Orange

Photointerrupter
98R-8023

Details of right side

ST cable unit
11C-8310

3305

Details of microswitch

Frame B
11C-6005
PH angle
11C-2040

Purple

2
1 3

Power switch
054-10258

Angle B
11C-4023

To bundled wire unit 5

Details of C

3304
OP bundled wire unit 2
11C-8309

1197
Photointerrupter
98R-8023

G
OCB-1000

Brass screw M4 with SW

BJU bundled wire unit
11C-8311

OCB-375

Bundled wire unit 5
11C-8305

PH angle
11C-1311

Power switch
054-10258

Switch bracket
11C-6025

Motor
11C-8102

Frame
11C-1304

Base plate
11C-1310

Note) Attach the power switch
and switch bracket in the
color-order and direction
shown in the figure.

OCB-1000

SKB-1M

Bundled wire unit 4
11C-8304

3302

PH angle
Purple, Pink, Blue 11C-2080

Details of G

Note) Attach the bundled wire unit SKB-1M
at the position shown in the figure.

SKB-1M

Photointerrupter
98R-8023
Sky blue, Pink, Blue

SKB-100PR

Motor unit
11C-8103

SKB-100PR

PH angle
11C-2080

Photointerrupter
98R-8023
Sensor bracket
11C-1350

Sensor bracket
11C-1631

SKB-100PR

Sky blue, Brown

Motor bracket
11C-6323

248

Photointerrupter
98R-8023

Bundled wire unit 2
11C-8302

OCB-1000
Motor
98Y-8516

1197

Note) Insert a spring
washer and
secure.

11C-M12M0-0004-0

Bundled wire unit 3
11C-8303

1197

PH angle
11C-3605

Bracket
11C-3604

Base
11C-3603

248

11C-M12M0

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