MyBinding Plockmatic 88 102 1020 Bm Parts User Manual
2013-06-04
User Manual: MyBinding Plockmatic-88-102-1020-Bm-Parts
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Plockmatic BM 88/102/1020 Bookletmaker Spare Parts Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com Stapler Folder Model 88 / 102 / 1020 Spare Parts Manual June 2005 Part # 87621 PAGE INTENTIONALLY BLANK T07070 Contents TITLE Contents Base Covers, front Covers, rear Top cover Infeed paper path Infeed belt motor Infeed frame Back jogger carrier Side jogger drive assembly Side jogger rocker assembly Side jogger adjustment assembly Side jogger assembly Stapler head Stapler drive shaft Stapler/Clincher rods Clinchers Edge staple stop Fold position adjustment motor Registration carriage Registration carriage Eject motor Prefold paper guides and belts Fold stop Fold knife assembly Lower fold roller assembly Upper fold roller assembly Drive chain front view Drive chains rear view Belt stacker Electrical STAPLER FOLDER MODEL 88/102/1020 PAGE 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 64 PAGE 3 REVISION February February February February February February February February June February February February February February February February February February February February February February February February February February February February February June -04 -04 -04 -04 -04 -04 -04 -04 -05 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -04 -05 JUNE -05 T07070 Base 1 11 4 5 2 6 STAPLER FOLDER MODEL 88/102/1020 7 8 9 PAGE 4 3 10 11 JUNE -05 T07070 Base Item Part No. Qty. Description Note 1 88464 2 Castor, locking Model 88 2 880045 1 Base assy Incl items 1 & 3 3 88465 2 Castor 4 15013 1 Docking guide, female 5 88465 15022 4 4 Castor Adjustment wheel screw 6 870143 1 Base assembly Model 102, 1020 Incl. items 4, 5, 9, 10 & 11 7 87475 2 Rail Model 102, 1020 8 87431 1 Adjustment guide Model 102, 1020 9 87433 1 Scale Model 102, 1020 10 55524 87430 87496 1 1 1 Foot pedal Actuator Spring Green, Model 102, 1020 Model 102, 1020 Model 102, 1020 11 15014 2 Docking guide, male Model 102, 1020 STAPLER FOLDER MODEL 88/102/1020 PAGE 5 Model 102, 1020 JUNE -05 T07070 Covers, front 1 2 3 4 5 6 7 8 9 10 11 12 13 14 STAPLER FOLDER MODEL 88/102/1020 15 16 17 PAGE 6 18 19 20 JUNE -05 T07070 Covers, front Item Part No. Qty. Description 1 87108 1 Paper guide 2 87146 1 Upper outfeed cover 3 881003 2 Interlock switch INTLK 1, INTLK 2 4 881009 1 Outfeed sensor SEN 4 5 88313 2 Stacker bracket 6 22570 2 Plastic cap 7 89665 1 Rear fold guide plate 8 89666 2 Stopring 9 87372 1 Wire guard 10 89664 87480 1 1 Front fold guide plate Front fold guide plate 11 88125 2 Guard bracket 12 88312 1 Guard support rod 13 87470 1 Lower outfeed cover 14 87397 2 Docking rod 15 88121 4 Tie bar 16 87117 1 LED bracket 17 881008 1 LED 18 881064 1 Clip nut assy 19 60852 2 Set collar 20 881096 1 Front cover STAPLER FOLDER MODEL 88/102/1020 Note Model 88 Model 102, 1020 SEN 4 PAGE 7 JUNE -05 T07070 Covers, rear 1 STAPLER FOLDER MODEL 88/102/1020 2 PAGE 8 JUNE -05 T07070 Covers, rear Item Part No. Qty. Description Note 1 87026 87395 60522 1 1 1 Infeed cover Infeed cover Grommet 80513 1 Grommet Model 88 Model 102, 1020 19/23x1,5, Model 102, 1020 15/19x1,5, Model 102, 1020 881095 1 Rear cover 2 STAPLER FOLDER MODEL 88/102/1020 PAGE 9 JUNE -05 T07070 Top cover 1 2 3 7 4 5 STAPLER FOLDER MODEL 88/102/1020 6 8 PAGE 10 JUNE -05 T07070 Top cover Item Part No. Qty. Description 1 87032 1 Top cover rod 2 881139 1 Top cover 3 88098 2 Hinge 4 87328 1 Tool box Model 102, 1020 5 87461 1 Tool box cover Model 102, 1020 6 87380 1 Allen wrench Model 102, 1020 7 881051 1 Gas spring assy Model 102, 1020 8 87005 1 Gas spring bracket Model 102, 1020 STAPLER FOLDER MODEL 88/102/1020 Note PAGE 11 JUNE -05 T07070 Infeed paper path 2 1 3 15 4 16 5 17 6 7 8 18 9 10 11 12 13 14 28 19 29 20 33 21 22 23 24 10 25 26 11 27 35 34 30 31 32 STAPLER FOLDER MODEL 88/102/1020 11 10 PAGE 12 JUNE -05 T07070 Infeed paper path Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. 87450 88915 870102 870612 881192 88916 60852 87212 88290 88338 60508 88339 87668 88213 87381 88329 881081 87220 88908 87178 87462 87532 87010 87402 87618 881018 885017 87478 881008 87121 12597 87332 87359 87358 87479 80746 87352 87527 87350 87632 87371 87445 87346 87624 88825 87631 Qty. 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 Description Shaft Upper paper guide bracket, front Upper paper guide Upper paper guide assy Mylar guide kit (upper lower) Upper paper guide bracket, rear Set collar Spring Plastic arm Shaft Flange bushing Jogger wheel Jogger wheel Infeed transport belt Infeed transport belt Shaft Roller assembly Shield plate Scale Infeed paper path Infeed paper path Infeed paper path Sound absorbing plate Scale, length Scale, length Infeed transport drive shaft assembly Bearing housing withbearing Bar pressure wheel LED assy. Spring Solenoid Link pressure wheel Pivot pin pressure wheel Shaft pressure wheel Crank arm pressure wheel Ball bearing Guide Guide Steering guide Steering guide Shaft infeed wheel Weight jogger wheel Bracket jogger Guide Ball Ball bracket STAPLER FOLDER MODEL 88/102/1020 PAGE 13 Note Model 88 Model 88 Model 1020 Model 1020, 4 pcs Model 88 Model 88 Model 88 Model 102 Model 1020 Model 88 Model 102, 1020 Model 88 Model 88 Model 88 Model 88 Model 88 Model 102 Model 1020 Model 102 Model 1020 Model 102, 1020 SEN14, Model 102, 1020 Model 102, 1020 SOL18, Model 102, 1020 Model 102, 1020 Model 102, 1020 Model 102, 1020 Model 102, 1020 Model 102, 1020 Model 102 Model 1020 Model 102 Model 1020 Model 102 Model 102 Model 102 Model 1020 Model 1020 Model 1020 JUNE -05 T07070 Infeed belt motor 1 2 3 4 5 6 7 8 9 STAPLER FOLDER MODEL 88/102/1020 10 11 PAGE 14 12 13 14 15 JUNE -05 T07070 Infeed belt motor Item Part No. Qty. Description Note 1 881143 881144 1 1 Infeed belt motor Infeed belt motor MOT 8 Model 1020 MOT 8 Model 102/88 2 88815 1 Motor bracket 3 60523 4 Grommet 4 88981 1 Pulley 5 88471 1 O-ring 6 88304 87348 1 1 Shaft bar support Shaft bar support 7 88049 2 Nut plate 8 88840 87444 1 1 Switch bracket Switch bracket 9 881003 2 Back jogger carrier limit/home switch SW 15, SW 16 10 88341 1 Belt roller 11 88328 1 Drive shaft 12 88334 1 Pulley 13 88287 2 Bracket 14 60827 2 Bearing 15 80527 2 Bearing housing STAPLER FOLDER MODEL 88/102/1020 Model 88 Model 102, 1020 Model 88 Model 102, 1020 PAGE 15 JUNE -05 T07070 Infeed frame 1 9 2 3 10 4 5 11 STAPLER FOLDER MODEL 88/102/1020 6 7 8 12 PAGE 16 JUNE -05 T07070 Infeed frame Item Part No. Qty. Description Note 1 2 88813 87401 1 1 Infeed plate Scale, width Model 102, 1020 3 88818 87353 1 1 Rack Rack Model 88 Model 102 4 88237 2 Clamp ring 5 88244 2 Flange bushing 881039 2 Flange bushing assembly Including item 3 6 87370 1 Support carrier Model 102, 1020 7 87369 1 Shaft carrier Model 102, 1020 8 87221 1 Supporter Model 88 9 87222 1 Bracket 10 88931 1 Cover infeed front 1 87394 1 Infeed module frame 12 80525 2 Plastic slide STAPLER FOLDER MODEL 88/102/1020 PAGE 17 JUNE -05 T07070 Back jogger carrier 27 1 2 3 4 5 6 6 7 17 8 9 10 18 19 11 20 12 21 13 22 23 14 24 25 26 15 7 16 STAPLER FOLDER MODEL 88/102/1020 PAGE 18 JUNE -05 T07070 Back jogger carrier Item Part No. Qty. Description Note 1 87368 3 Shaft Model 102, 1020 2 87413 87578 1 1 Shaft carrier stop Shaft carrier stop Model 102 Model 1020 3 87367 80687 4 8 Pulley Needle bearing Model 102, 1020 Model 102, 1020 4 87345 87612 1 1 Bracket belt wheel Bracket belt wheel Model 102 Model 1020 5 87347 87591 1 1 Sensor actuator Sensor actuator Model 102 Model 1020 87215 88925 1 1 Sensor actuator Bushing Model 88 Model 102, 1020 6 88382 1 Infeed sensor SEN 6, see item 27 7 88382 1 Back jogger adjustment sensor SEN 3 8 87447 1 Back jogger arm Model 102, 1020 9 881199 1 Lower paper guide Model 1020, incl. item 18 881192 1 Mylar guide kit (upper lower) Model 1020, 4 pcs 88285 88935 1 1 Back jogger arm, front Back jogger arm, rear Model 88 Model 88 881024 1 Jogger arm assembly Incl. item 19, bearing, screw, nut & washer Model 88 11 88330 1 Back jogger bar 12 88182 1 Back jogger position gear 13 880153 1 Back jogger adjustment motor 14 870153 1 Code disc 15 88502 1 Jogger end stop 16 88671 1 Sensor bracket Model 88 17 881078 1 Sensor bracket Model 88 18 40641 2 Spacer 19 87564 1 Support bar 20 87482 1 Spring 21 881026 1 Bearing assembly 22 87385 1 Jogger carriage frame 23 88223 1 Return spring 24 88924 1 Solenoid link 25 88925 1 Bushing 26 881006 1 Back jogger solenoid SOL 6 27 96133 1 Infeed sensor SEN6 after serial no L088H00200 10 STAPLER FOLDER MODEL 88/102/1020 MOT 16 Model 102, 1020 PAGE 19 JUNE -05 T07070 Side jogger drive assembly 1 2 3 5 6 4 7 5 8 9 STAPLER FOLDER MODEL 88/102/1020 10 PAGE 20 11 JUNE -05 T07070 Side jogger drive assembly Item Part No. Qty. Description 1 88173 1 Lower rocker arm 2 88172 1 Upper rocker arm 3 88184 1 Spring 4 880112 1 Side jogger drive motor 5 88527 2 Tilt arm bracket 6 12595 1 Pin 7 88171 2 Tilt arm pivot block 8 88483 1 Shaft 9 881101 870132 1 1 Cam disc assembly Cam disc assembly Model 88 Model 102, 1020 10 881004 2 Side jogger motor off switch Stapler/Clincher motor on switch SW 4 SW 5 11 88090 1 Switch bracket STAPLER FOLDER MODEL 88/102/1020 Note PAGE 21 MOT 7 JUNE -05 T07070 Side jogger rocker assembly 1 5 2 6 5 3 6 4 7 STAPLER FOLDER MODEL 88/102/1020 8 PAGE 22 9 JUNE -05 T07070 Side jogger rocker assembly Item Part No. Qty. Description 1 88058 2 Tilt arm 2 88831 880011 1 1 Link arm Tilt arm repair kit 3 88168 1 Jogger push rod 4 88054 1 Bracket 5 80687 2 Bearing 6 88195 3 Tilt arm spacer 7 881040 1 Bearing assembly 8 88166 1 Cam follower block 9 80746 1 Side jogger cam STAPLER FOLDER MODEL 88/102/1020 Note Including item 2 PAGE 23 JUNE -05 T07070 Side jogger adjustment assembly 1 2 3 4 5 3 6 7 8 15 9 10 11 12 STAPLER FOLDER MODEL 88/102/1020 13 14 PAGE 24 JUNE -05 T07070 Side jogger adjustment assembly Item Part No. Qty. Description 1 88184 1 Spring 2 881011 1 Front bearing block 3 87577 2 Jogger shaft 4 881003 1 Side jogger home position switch 5 88066 1 Switch bracket 6 88826 1 Sprocket 10T 7 80615 1 Master link Included in item 8 8 881035 1 Side jogger chain assembly 9 881002 1 Code disc 10 88382 1 Side jogger adjustment sensor 11 87268 1 Bracket 12 880112 1 Side jogger adjustment motor 13 88241 1 Drive shaft 14 881012 1 Rear bearing block 15 88176 3 Gear STAPLER FOLDER MODEL 88/102/1020 Note PAGE 25 SW 1 SEN 2 MOT 17 JUNE -05 T07070 Side jogger assembly 1 2 3 4 5 12 1 7 2 11 6 13 8 2 9 6 10 2 1 14 15 16 STAPLER FOLDER MODEL 88/102/1020 PAGE 26 JUNE -05 T07070 Side jogger assembly Item Part No. Qty. Description Note 1 88513 4 Bearing plate 2 88604 4 Flange bushing 3 87389 1 Side jogger bearing plate, front 4 87387 1 Threaded plate, front 5 880180 87643 1 1 Side jogger channel, front Side jogger channel, front 6 88606 2 Mounting block 7 881146 87642 1 1 Side jogger channel, rear Side jogger channel, rear 8 88607 1 Threaded plate, rear 9 88062 1 Bracket 10 87388 1 Side jogger bearing plate, rear Model 88 Model 102, 1020 Model 88 Model 102, 1020 In PL1020 after serial no L088H00200 11 45280 1 Knob 12 87690 1 Additional side jogger guide, rear 13 87679 881196 1 1 Side jogger, rear Side jogger kit 14 87680 1 Side jogger, front 15 87691 1 Additional side jogger, front 16 45280 1 Knob STAPLER FOLDER MODEL 88/102/1020 One pair side joggers PAGE 27 JUNE -05 T07070 Stapler head 1 2 3 4 5 6 12 7 8 13 9 14 10 11 15 16 17 STAPLER FOLDER MODEL 88/102/1020 18 PAGE 28 19 JUNE -05 T07070 Stapler head Item Part No. Qty. Description 1 88378 1 Staple detection socket 2 880156 1 Staple detection lead 3 60551 1 Knob 4 881017 1 Stapler housing 5 87262 1 Label staple indication 6 88086 1 Grounding spring 7 88803 1 Cable 8 80706 1 Grommet 9 60905 1 Cable clamp 10 88257 1 Staple detection switch 11 88245 2 Bearing 12 880001 1 Staple cartridge 13 88185 2 Spreader 14 881214 1 Stapler head assembly Including item 2 and 15 15 87619 1 Plastic guide Model 102/1020 16 87225 1 Stapler guide 17 87226 1 Stapler guide 18 88187 1 Locking pin 19 88254 1 Side jogger limit switches STAPLER FOLDER MODEL 88/102/1020 Note Including item 11 & 13 PAGE 29 SW 20, SW 21 SW 2, SW 3 JUNE -05 T07070 Stapler drive shaft 1 2 3 17 4 16 5 6 7 2 3 8 4 15 9 10 11 12 9 8 STAPLER FOLDER MODEL 88/102/1020 7 6 PAGE 30 13 14 JUNE -05 T07070 Stapler drive shaft Item Part No. Qty. Description 1 881072 2 Stapler lift bracket assembly 2 88309 4 Pin 3 88161 2 Connecting bar 4 88162 2 Crank 5 88235 1 Collar 6 12534 2 Bearing 7 22621 2 Bearing housing 8 88055 2 Clincher cam 9 88164 2 Spacer 10 88487 1 Cam 11 88095 1 Plate 12 88163 1 Stapler/Clincher drive shaft 13 88082 1 Switch bracket 14 881004 1 Stapler/Clincher home switch SW 6 15 88115 1 Sprocket 19T 16 87567 1 Stapler bar 17 87454 1 Stop lift bracket STAPLER FOLDER MODEL 88/102/1020 Note Model 102, 1020 PAGE 31 JUNE -05 T07070 Stapler/clincher rods 1 2 4 3 2 5 6 1 7 6 5 5 8 6 2 7 6 9 5 10 11 3 11 10 STAPLER FOLDER MODEL 88/102/1020 9 2 PAGE 32 12 JUNE -05 T07070 Stapler/clincher rods Item Part No. Qty. Description 1 88160 2 Stapler push rod 2 881040 4 Bearing assembly 3 88054 4 Bracket 4 88169 1 Clincher bar 5 881039 4 Bearing assembly 6 88234 4 Set collar 7 88231 2 Spring 8 88572 2 Stapler push rod bracket, front 9 88167 2 Clincher push rod 10 80746 2 Cam follower 11 88166 2 Cam follower block 12 88571 2 Stapler push rod bracket, rear STAPLER FOLDER MODEL 88/102/1020 Note PAGE 33 JUNE -05 T07070 Clinchers 1 2 3 4 5 6 7 1 8 9 10 11 12 STAPLER FOLDER MODEL 88/102/1020 PAGE 34 JUNE -05 T07070 Clinchers Item Part No. Qty. Description 1 88089 2 Stapler head bracket 2 88189 2 Rod 3 88379 1 Upper paper guide bracket Model 88 4 87463 2 Edgestop Model 102, 1020 5 N.a 2 Nut plate See item 12 6 87341 881009 1 1 LED bracket Phototransistor assy. SEN14, Model 102, 1020 SEN14, Model 102, 1020 7 88397 1 Paper guide Model 88 8 88150 87403 87404 1 1 1 Upper clinch bar Scale clincher, rear Scale clincher, front Model 88 Model 102, 1020 Model 102, 1020 9 88157 3 Distance, clinch bar 10 88153 87460 88248 87405 87406 2 2 2 1 1 Locking plate clincher Locking plate clincher Ball Index clincher, rear Index clincher, front Model 88 Model 102, 1020 Model 102, 1020 Model 102, 1020 Model 102, 1020 11 88151 1 Lower clinch bar Model 88 12 881127 881166 1 2 Clincher assy Clincher assy Model 88 Model 102, 1020 STAPLER FOLDER MODEL 88/102/1020 Note PAGE 35 JUNE -05 T07070 Edge staple stop 1 2 3 4 5 6 STAPLER FOLDER MODEL 88/102/1020 7 8 PAGE 36 9 JUNE -05 T07070 Edge staple stop Item Part No. Qty. Description Note 1 87451 2 Plastic bushing Model 102, 1020 2 87465 2 Link, edge staple stop Model 102, 1020 3 87363 1 Bar, edge staple stop Model 102, 1020 4 87121 1 Spring Model 102, 1020 5 87339 56662 1 1 Solenoid link edgestop Flange bushing Model 102, 1020 Plastic, Model 102, 1020 6 87412 1 Solenoid SOL14, Model 102, 1020 7 60516 60517 1 1 Microswitch Arm microswitch Model 102, 1020 Model 102, 1020 8 87338 1 Solenoid bracket edgestop Model 102, 1020 9 88049 1 Nut plate Model 102, 1020 STAPLER FOLDER MODEL 88/102/1020 PAGE 37 JUNE -05 T07070 Fold position adjustment motor 1 2 3 4 5 6 7 8 9 10 11 12 13 STAPLER FOLDER MODEL 88/102/1020 PAGE 38 JUNE -05 T07070 Fold position adjustment motor Item Part No. Qty. Description 1 88047 2 Support bracket 2 88035 1 Gear rack 3 87647 1 Paper path 4 880169 1 Start cycle sensor 5 88046 1 Support frame 6 88386 1 Sensor bracket 7 88382 1 Fold position adjustment sensor 8 881001 1 Code disc 9 880153 1 Fold position adjustment motor 10 88048 1 Motor bracket 11 881003 2 Registration carriage limit/home switch SW 7, SW 8 12 88049 2 Switch bracket 13 88182 1 Gear STAPLER FOLDER MODEL 88/102/1020 Note SEN 588 PAGE 39 SEN 1 MOT 15 JUNE -05 T07070 Registration carriage 1 2 3 5 6 7 4 8 5 9 10 11 12 STAPLER FOLDER MODEL 88/102/1020 13 PAGE 40 8 7 6 JUNE -05 T07070 Registration carriage Item Part No. Qty. Description 1 88140 1 Shaft 2 88144 1 Support wheel bar 3 88146 2 Support wheel holder 4 881006 1 Registration stop solenoid 5 12595 2 Pivot pin 6 60508 2 Bearing 7 60852 2 Collar 8 88135 2 Lever arm 9 88136 1 Clamp arm 10 88042 1 Pivot lever 11 88137 2 Bearing 12 88141 1 Rear lever shaft 13 88043 1 Solenoid link STAPLER FOLDER MODEL 88/102/1020 Note PAGE 41 SOL 4 JUNE -05 T07070 Registration carriage eject motor 1 2 3 4 5 6 7 14 15 8 16 9 17 10 18 11 13 12 13 19 STAPLER FOLDER MODEL 88/102/1020 PAGE 42 JUNE -05 T07070 Registration carriage eject motor Item Part No. Qty. Description 1 88138 1 LED bracket 2 881026 1 Drive wheel assembly 3 88197 2 Threaded shaft 4 88039 1 Front eject motor bracket 5 87121 1 Spring 6 88801 1 Paper stop 7 88630 1 Spring 8 88037 1 Stop fork lift 9 88040 1 Bracket 10 88351 1 Rear eject motor bracket 11 880154 1 Eject motor 12 80746 3 Bearing 13 88034 2 Registration carriage frame 14 88268 1 Registration LED 15 88381 1 Drive O-ring 16 88222 2 Ttraction O-ring 17 88885 1 Eject motor pulley 18 88033 1 Frame 19 88199 1 Support STAPLER FOLDER MODEL 88/102/1020 Note MOT 5 PAGE 43 JUNE -05 T07070 Prefold paper guides and belts 1 2 3 4 10 5 11 3 12 13 14 6 15 16 7 9 8 9 STAPLER FOLDER MODEL 88/102/1020 PAGE 44 JUNE -05 T07070 Prefold paper guides and belts Item Part No. Qty. Description 1 88032 2 Ball cover 2 88224 1 Spring 3 88132 2 Roller 4 88131 2 Pre-fold transport drive roller 5 881148 1 Pre-fold transport belt kit 6 88130 1 Shaft 7 88129 1 Pre-fold transport shaft 8 881010 2 Shaft tensioner 9 88234 1 Collar 10 88249 88825 23734 4 4 4 Plastic ball Steel ball Glass ball Model 102, 1020 11 88134 87356 2 2 Ball cage Ball cage Model 88 Model 102, 1020 12 881116 87487 75200 1 1 1 Front paper guide assembly Front paper guide assembly Magnet Model 88 Model 102, 1020 Model 102, 1020 13 87384 2 Shaft 14 87467 1 Front guide Model 102, 1020 15 881117 87486 1 1 Rear paper guide assembly Rear paper guide assembly Model 88 Model 102, 1020 16 87466 1 Rear guide Modle 102, 1020 STAPLER FOLDER MODEL 88/102/1020 Note Model 88 PAGE 45 One pair + Sprocket 881151 JUNE -05 T07070 Fold stop 2 3 4 5 6 7 8 9 10 11 12 1 13 10 9 8 4 14 1 15 16 STAPLER FOLDER MODEL 88/102/1020 PAGE 46 JUNE -05 T07070 Fold stop Item Part No. Qty. Description 1 88025 2 Guide plate 2 88026 87139 1 1 Paper plate Paper plate 3 88123 2 Fold stop bar 4 88226 2 Spring 5 881158 1 Motor MOT9. Model 102, 1020 6 87343 1 Motor bracket, fold stop Model 102, 1020 7 75323 1 Crank arm, fold stop Model 102, 1020 8 88024 2 Bracket 9 88230 2 Spring 10 88124 2 Spacer 11 88022 1 Fold stop gate 12 87364 1 Bar 13 87630 1 Frame 14 88198 1 Bar fold stop 15 88122 1 Guide bar 16 88525 87464 1 1 Fold knife protection plate Fold knife protection plate STAPLER FOLDER MODEL 88/102/1020 Note Model 88 Model 102, 1020 Model 102, 1020 PAGE 47 Model 88 Model 102, 1020 JUNE -05 T07070 Fold knife assembly 1 2 3 4 3 1 4 2 5 4 6 9 4 7 10 8 11 12 13 STAPLER FOLDER MODEL 88/102/1020 14 PAGE 48 15 JUNE -05 T07070 Fold knife assembly Item Part No. Qty. Description 1 88572 2 Knife guide bracket 2 88105 2 Knife guide 3 88571 2 Knife guide bracket 4 881039 4 Bearing assembly 5 88104 2 Knife bar 6 88004 1 Fold knife 7 88103 1 Follower shaft 8 12528 1 Needle bearing 9 88005 1 Fold knife stop 10 881120 82137 1 1 Fold knife motor Ferrite 11 88003 1 Motor bracket 12 88091 1 Frame bracket 13 97045 1 Spacer 14 87306 1 Cam crank 15 88101 1 Fold knife cam STAPLER FOLDER MODEL 88/102/1020 Note MOT 3 PAGE 49 JUNE -05 T07070 Lower fold roller assembly 1 2 3 4 2 1 5 6 7 8 9 10 STAPLER FOLDER MODEL 88/102/1020 PAGE 50 JUNE -05 T07070 Lower fold roller assembly Item Part No. Qty. Description Note 1 88012 8 Bearing bracket 2 88011 8 Guide 3 88998 4 Spring 4 88010 4 Spring holder 5 88108 4 Bearing 6 88107 4 Shaft 7 88247 4 Bearing 8 88009 2 Plate 9* 881142 881149 1 1 Lower fold rollers, steel Lower fold rollers, with rubber rings 88, 1020 One pair, fits all models One pair, Model 102, 10 88021 2 Paper guide Model 88 Sold in sets of 4 * All fold rollers fits both the Model 88 and Model 102, 1020 881142 The standard roller in Model 88 with a sharp knurl 881149 An accessory roller for very delicate prints STAPLER FOLDER MODEL 88/102/1020 PAGE 51 JUNE -05 T07070 Upper fold roller assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 15 18 19 20 7 21 18 22 16 STAPLER FOLDER MODEL 88/102/1020 PAGE 52 JUNE -05 T07070 Upper fold roller assembly Item Part No. Qty. Description 1 88275 2 Slide housing 2 88272 2 Spring stop 3 88238 2 Roller pin 4 88120 2 Spring guide 5 88229 2 Spring 6 88018 2 Latch lever 7 88247 4 Bearing 8 880138 870120 1 1 Upper fold roll, right Upper fold roll, right 9 880138 1 Upper fold roll, left 10 87451 2 Pivot pin Model 102, 1020 11 14139 1 Spring Model 102, 1020 12 87458 1 Guide Model 102, 1020 13 11161 1 Green label Model 102, 1020 14 87327 1 Magnet bracket Model 102, 1020 15 87400 1 Magnet Model 102, 1020 16 88250 2 Folder tension knob 17 88274 2 Stop plate 18 88100 6 Cam 19 88311 8 Bearing 20 88273 2 Slide stop 21 88302 2 Folder tension plate 22 88099 2 Slide STAPLER FOLDER MODEL 88/102/1020 Note PAGE 53 Model 88 Model 102, 1020 JUNE -05 T07070 Drive chain, front view 1 2 3 4 5 1 6 14 13 12 7 8 STAPLER FOLDER MODEL 88/102/1020 9 10 PAGE 54 11 3 JUNE -05 T07070 Drive chain, front view Item Part No. Qty. Description 1 88116 3 Idler 2 881151 1 Sprocket assy. 3 88117 3 Shaft 4 88114 2 Sprocket 5 87148 1 Fold roller drive chain 6 87049 1 Front safety guard 7 80609 1 Fold drive sprocket 8 88252 4 Rubber damper 9 88073 1 Motor bracket 10 88193 4 Spacer 11 881120 82137 1 1 Fold roller drive motor Ferrite 12 87038 1 Pin 13 88630 1 Spring 14 88020 1 Chain tensioner STAPLER FOLDER MODEL 88/102/1020 Note 10T, Incl. pin 87038 16T PAGE 55 19T MOT 1 JUNE -05 T07070 Drive chains, rear view 1 2 13 2 1 3 4 5 6 5 4 14 7 8 9 STAPLER FOLDER MODEL 88/102/1020 10 11 12 PAGE 56 13 JUNE -05 T07070 Drive chains, rear view Item Part No. Qty. Description 1 881037 2 Prefold rolls drive chain assembly 2 88114 2 Sprocket 16T 3 88662 2 Sprocket 13T 4 88116 2 Idler 5 88019 2 Tension arm 6 88225 1 Spring 7 87050 1 Rear safety guard 8 881120 82137 1 1 Stapler/Clincher drive motor Ferrite 9 88193 4 Spacer 10 88073 1 Motor bracket 11 88252 4 Rubber damper 12 80609 1 Sprocket 13 881036 1 Stapler/Clincher drive chain assembly 14 80615 3 Master link STAPLER FOLDER MODEL 88/102/1020 Note MOT 2 19T Included in item 1 & 12 PAGE 57 JUNE -05 T07070 Belt Stacker (Model 88, Serial no. before 88 171 424) 1 2 3 4 5 6 7 8 3 18 9 10 11 19 12 20 13 21 14 22 15 23 16 17 24 25 21 STAPLER FOLDER MODEL 88/102/1020 26 PAGE 58 27 28 JUNE -05 T07070 Belt Stacker (Model 88, Serial no. before 88 171 424) Item Part No. Qty. 1 88347 1 Cross bar 2 88293 1 Bracket 3 88407 2 Pressure wheel 4 88345 1 Shaft 5 88248 1 Ball 6 88232 1 Compression spring 7 88344 1 Bearing block 8 88346 1 Length adjusting shaft 9 75074 1 Rear mounting bracket 10 88253 4 Plastic cap 11 87322 1 End plate 12 88253 2 Plastic cap 13 88349 1 Shaft 14 36501 2 Idler roll 15 88296 1 Bearing plate 16 87247 1 Motor housing 17 880152 1 Conveyor stacker motor 18 75073 19 75473 1 Base plate 20 88348 1 Drive shaft 21 60827 2 Bearing 22 88474 2 Drive roller 23 755578811 2 Output transport belt 24 88214 1 Output drive belt 25 60812 1 Drive shaft pulley 26 88955 1 Ouput transport motor pulley 27 881070 1 Output motor cable 28 80982 1 Grommet 1 Description Note MOT 11 Front mounting bracket STAPLER FOLDER MODEL 88/102/1020 PAGE 59 JUNE -05 T07070 Belt Stacker (Model 102, Serial no. before 88 171 444) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 18 20 21 22 23 24 25 26 27 28 29 30 31 STAPLER FOLDER MODEL 88/102/1020 PAGE 60 JUNE -05 T07070 Belt Stacker (Model 102, Serial no. before 88 171 444) Item Part no. Qty. Description Note 1 75363 75364 1 1 Label, stacker Label, stacker A4/A3 Machines 8.5x11”/11x17” Machines 2 88528 1 Spring 3 75073 1 Mounting bracket, front 4 88407 2 Output wheel 5 22570 2 Plastic cap 6 87332 1 End plate 7 75075 1 Shaft 8 80557 12 Retaining ring 9 75074 1 Mounting bracket, rear 10 88253 6 Plastic cap 11 75176 2 Conveyor stacker belt 12 75473 1 Stacker frame 13 75076 1 Shaft 14 75116 1 Sliding contact 15 88248 1 Ball 16 75099 1 Leaf spring, ball 17 75072 1 Bracket, output wheel 18 75071 1 Pressure arm 19 36501 60627 2 4 Roller Needle roller bearing 20 88349 1 Shaft 880148 1 Shaft assembly 21 22599 2 Spacer 22 88296 1 Brass bearing support 23 88955 1 Drive pulley 24 750109 1 Stacker motor 25 87247 1 Cover, stacker motor 26 80982 1 Grommet 27 88214 1 V-belt 28 60827 2 Ball bearing 29 60812 1 Pulley 30 88474 2 Drive roller 31 88348 1 Drive shaft 880147 1 Drive shaft assembly STAPLER FOLDER MODEL 88/102/1020 Incl. Item 8, 18, 19 MOT 1 Incl. Item 8, 25-28 PAGE 61 JUNE -05 T07070 Belt Stacker (Model 88/102/1020, Serial no. from 88 171 424 / 88 171 444) 5 6 7 8 9 10 11 4 3 2 12 1 13 17 18 14 19 15 20 21 22 23 Included in 870180 STAPLER FOLDER MODEL 88/102/1020 PAGE 62 JUNE -05 T07070 Belt Stacker (Model 88/102/1020, Serial no. from 88 171 424 / 88 171 444) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Qty. Description Note 870181 1 Excluding Scale 89629 97063 75534 60835 97063 75518 75532 75524 75557 87255 75556 75519 87317 97009 22570 75527 75474 97111 97052 55520 870180 2 2 2 2 2 1 1 1 2 1 1 1 2 2 2 1 1 4 2 6 1 Belt stacker assembly (Fits all Model 88, 102 & 1020) Cup spring Washer Stacker angle adjustment Washer Washer Mounting bracket, Shaft Stacker frame Conveyor stacker belt Scale, stacker Scale, stacker Mounting bracket, Pressure wheel Washer Plastic cap End plate End plate locking device Washer 8.4x16x1.5 mm Washer 5.3x12x1 mm Cup spring 16x8.2x0.6 mm Stacker motor assy. 90080 1 Drive shaft coupling 55529 1 Pin 15 56436 2 Roller 75523 1 Shaft 22854 2 Bushing 55529 1 Pin 16 56436 2 Roller 75523 1 Shaft 22854 2 Bushing 17 75522 1 Shaft 80557 4 Retaining ring 13075 2 Bushing 97112 2 Washer 18 75116 1 Sliding contact 19 88248 1 Ball 20 40514 2 Bushing 21 75099 1 Leaf spring, ball 97025 4 Washer 22 75520 1 Bracket, output wheel 23 75525 1 Pressure arm STAPLER FOLDER MODEL 88/102/1020 PAGE 63 Nylon Nylon Model 88 Model 102 Incl. nylon washer MOT 11 Incl. 90080, 55529 & Cable Plastic JUNE -05 T07070 Electrical 1 2 9 12 10 3 11 13 4 14 5 15 6 16 7 17 18 19 8 20 21 22 STAPLER FOLDER MODEL 88/102/1020 23 24 PAGE 64 25 26 JUNE -05 T07070 Electrical Item Part No. Qty. Description Note 1 881062 881063 881161 881160 1 1 1 1 Control panel assembly Control panel assembly Control panel assembly Control panel assembly Model 88. 8.5x11”, 11x17” Model 88. A3, A4 Model 102/1020 A3, A4 Model 102/1020 8.5x11”, 11x17” 2 3 4 5 6 16 17 18 19 88520 880211 881210 88420 881167-4.43 881157-5.10 881198-6.01 881213-9.01 881219-9.51 881093 881220 87083 881003 880157 20711 60689 88556 88569 12754 60651 88555 88449 80616 89779 1(2) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 20 21 22 23 24 25 26 47081 88549 88550 88541 60522 87082 88957 881162 1 1 1 1 1 1 1 1 881171-1.02 881212-2.00 1 1 Set counter Panel harness Controller PCB Excluding Prom EEprom Included in 881210 Prom, model 88 standard Prom, Model 102 to Model 100 standard Prom, Model 102 to Model 300 Prom, Model 1020 to Model 1000 Prom, Model 1020 to Model 1000 After ser. no L088H00200 Driver PCB Driver PCB (PL1020) After ser. no L088H00200 Interlock bypass switch INTLK 3 Fold knife home position switch SW 9 Capacitor Rectifier Main power switch SW 22 Plastic boot Receptacle Excluding Fuse holder Fuse, 6.25 A, 6.3x32 mm F 6 & F 7, 105V - 125V Fuse, 3.15 A, 6.3x32 mm F 6 & F 7, 220V - 240V Fuse holder Communication jack DIN Filter Fuse, 16 A, 5x20 mm F 1. If 10A fuse is mounted, replace with 16A fuse. Also order and mount 47081 Label fuse 16A Fuse, 2 A, 5x20 mm F2 & F3 Plastic cover Transformer Grommet Cummunication jack D-sub Model 102, 1020 Ground Fault Interrupter Communication board Model 102, 1020. Excl. Prom Prom, communication board Model 102 Prom, communication board Model 1020 7 8 9 10 11 12 13 14 15 STAPLER FOLDER MODEL 88/102/1020 PAGE 65 JUNE -05
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