MyBinding Plockmatic 88 102 1020 Bm Parts User Manual
2013-06-04
User Manual: MyBinding Plockmatic-88-102-1020-Bm-Parts
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Page Count: 66
Stapler Folder Model 88 / 102 / 1020
Spare Parts Manual
June 2005
Part # 87621
PAGE INTENTIONALLY BLANK
STAPLER FOLDER MODEL 88/102/1020 PAGE 3 JUNE -05
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Contents
TITLE PAGE REVISION
Contents 3 February -04
Base 4 February -04
Covers, front 6 February -04
Covers, rear 8 February -04
Top cover 10 February -04
Infeed paper path 12 February -04
Infeed belt motor 14 February -04
Infeed frame 16 February -04
Back jogger carrier 18 June -05
Side jogger drive assembly 20 February -04
Side jogger rocker assembly 22 February -04
Side jogger adjustment assembly 24 February -04
Side jogger assembly 26 February -04
Stapler head 28 February -04
Stapler drive shaft 30 February -04
Stapler/Clincher rods 32 February -04
Clinchers 34 February -04
Edge staple stop 36 February -04
Fold position adjustment motor 38 February -04
Registration carriage 40 February -04
Registration carriage Eject motor 42 February -04
Prefold paper guides and belts 44 February -04
Fold stop 46 February -04
Fold knife assembly 48 February -04
Lower fold roller assembly 50 February -04
Upper fold roller assembly 52 February -04
Drive chain front view 54 February -04
Drive chains rear view 56 February -04
Belt stacker 58 February -04
Electrical 64 June -05
STAPLER FOLDER MODEL 88/102/1020 PAGE 4 JUNE -05
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Base
132
56 8 1194 10711
STAPLER FOLDER MODEL 88/102/1020 PAGE 5 JUNE -05
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Base
Item Part No. Qty.Description Note
1 88464 2 Castor, locking Model 88
2 880045 1 Base assy Incl items 1 & 3
3 88465 2 Castor
4 15013 1 Docking guide, female Model 102, 1020
5 88465 4 Castor
15022 4 Adjustment wheel screw
6 870143 1 Base assembly Model 102, 1020 Incl.
items 4, 5, 9, 10 & 11
7 87475 2 Rail Model 102, 1020
8 87431 1 Adjustment guide Model 102, 1020
9 87433 1 Scale Model 102, 1020
10 55524 1 Foot pedal Green, Model 102, 1020
87430 1 Actuator Model 102, 1020
87496 1 Spring Model 102, 1020
11 15014 2 Docking guide, male Model 102, 1020
STAPLER FOLDER MODEL 88/102/1020 PAGE 6 JUNE -05
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Covers, front
1234
5
6
9
17161511 12 13 18 19 20
7
8
10
14
STAPLER FOLDER MODEL 88/102/1020 PAGE 7 JUNE -05
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Covers, front
Item Part No. Qty.Description Note
1 87108 1 Paper guide
2 87146 1 Upper outfeed cover
3 881003 2 Interlock switch INTLK 1, INTLK 2
4 881009 1 Outfeed sensor SEN 4
5 88313 2 Stacker bracket
6 22570 2 Plastic cap
7 89665 1 Rear fold guide plate
8 89666 2 Stopring
9 87372 1 Wire guard
10 89664 1 Front fold guide plate Model 88
87480 1 Front fold guide plate Model 102, 1020
11 88125 2 Guard bracket
12 88312 1 Guard support rod
13 87470 1 Lower outfeed cover
14 87397 2 Docking rod
15 88121 4 Tie bar
16 87117 1 LED bracket
17 881008 1 LED SEN 4
18 881064 1 Clip nut assy
19 60852 2 Set collar
20 881096 1 Front cover
STAPLER FOLDER MODEL 88/102/1020 PAGE 8 JUNE -05
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Covers, rear
12
STAPLER FOLDER MODEL 88/102/1020 PAGE 9 JUNE -05
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Covers, rear
Item Part No. Qty.Description Note
1 87026 1 Infeed cover Model 88
87395 1 Infeed cover Model 102, 1020
60522 1 Grommet 19/23x1,5, Model 102,
1020
80513 1 Grommet 15/19x1,5, Model 102,
1020
2 881095 1 Rear cover
STAPLER FOLDER MODEL 88/102/1020 PAGE 10 JUNE -05
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Top cover
123
456
7
8
STAPLER FOLDER MODEL 88/102/1020 PAGE 11 JUNE -05
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Top cover
Item Part No. Qty.Description Note
1 87032 1 Top cover rod
2 881139 1 Top cover
3 88098 2 Hinge
4 87328 1 Tool box Model 102, 1020
5 87461 1 Tool box cover Model 102, 1020
6 87380 1 Allen wrench Model 102, 1020
7 881051 1 Gas spring assy Model 102, 1020
8 87005 1 Gas spring bracket Model 102, 1020
STAPLER FOLDER MODEL 88/102/1020 PAGE 12 JUNE -05
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Infeed paper path
123
5
6
7
8
15
17
14
13
12
16
9
10
11
21
20
19
24
23
22
27
26
25
10
29
28
11
30 31 32 11 10
18
4
33
3435
STAPLER FOLDER MODEL 88/102/1020 PAGE 13 JUNE -05
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Infeed paper path
Item Part No. Qty.Description Note
1 87450 1 Shaft
2 88915 1 Upper paper guide bracket, front Model 88
3 870102 1 Upper paper guide Model 88
4 870612 1 Upper paper guide assy Model 1020
881192 1 Mylar guide kit (upper lower) Model 1020, 4 pcs
5 88916 1 Upper paper guide bracket, rear Model 88
6 60852 1 Set collar
7 87212 1 Spring Model 88
8 88290 2 Plastic arm Model 88
9 88338 1 Shaft
10 60508 2 Flange bushing
11 88339 1 Jogger wheel Model 102
87668 1 Jogger wheel Model 1020
12 88213 1 Infeed transport belt Model 88
87381 1 Infeed transport belt Model 102, 1020
13 88329 1 Shaft Model 88
14 881081 1 Roller assembly Model 88
15 87220 1 Shield plate Model 88
16 88908 1 Scale Model 88
17 87178 1 Infeed paper path Model 88
87462 1 Infeed paper path Model 102
87532 1 Infeed paper path Model 1020
87010 2 Sound absorbing plate
87402 1 Scale, length Model 102
87618 1 Scale, length Model 1020
18 881018 1 Infeed transport drive shaft assembly
885017 2 Bearing housing withbearing
19 87478 1 Bar pressure wheel Model 102, 1020
20 881008 1 LED assy. SEN14, Model 102, 1020
21 87121 1 Spring Model 102, 1020
22 12597 1 Solenoid SOL18, Model 102, 1020
23 87332 1 Link pressure wheel Model 102, 1020
24 87359 2 Pivot pin pressure wheel Model 102, 1020
25 87358 1 Shaft pressure wheel Model 102, 1020
26 87479 1 Crank arm pressure wheel Model 102, 1020
27 80746 2 Ball bearing Model 102, 1020
28 87352 1 Guide Model 102
87527 1 Guide Model 1020
29 87350 1 Steering guide Model 102
87632 1 Steering guide Model 1020
30 87371 1 Shaft infeed wheel Model 102
31 87445 1 Weight jogger wheel Model 102
32 87346 1 Bracket jogger Model 102
33 87624 1 Guide Model 1020
34 88825 1 Ball Model 1020
35 87631 1 Ball bracket Model 1020
STAPLER FOLDER MODEL 88/102/1020 PAGE 14 JUNE -05
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Infeed belt motor
123
4
8
9
5 6
7
10 11 12 13 14 15
STAPLER FOLDER MODEL 88/102/1020 PAGE 15 JUNE -05
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Infeed belt motor
Item Part No. Qty.Description Note
1 881143 1 Infeed belt motor MOT 8 Model 1020
881144 1 Infeed belt motor MOT 8 Model 102/88
2 88815 1 Motor bracket
3 60523 4 Grommet
4 88981 1 Pulley
5 88471 1 O-ring
6 88304 1 Shaft bar support Model 88
87348 1 Shaft bar support Model 102, 1020
7 88049 2 Nut plate
8 88840 1 Switch bracket Model 88
87444 1 Switch bracket Model 102, 1020
9 881003 2 Back jogger carrier limit/home switch SW 15, SW 16
10 88341 1 Belt roller
11 88328 1 Drive shaft
12 88334 1 Pulley
13 88287 2 Bracket
14 60827 2 Bearing
15 80527 2 Bearing housing
STAPLER FOLDER MODEL 88/102/1020 PAGE 16 JUNE -05
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Infeed frame
12
11
45
10
76 8
912
3
STAPLER FOLDER MODEL 88/102/1020 PAGE 17 JUNE -05
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Infeed frame
Item Part No. Qty.Description Note
1 88813 1 Infeed plate
2 87401 1 Scale, width Model 102, 1020
3 88818 1 Rack Model 88
87353 1 Rack Model 102
4 88237 2 Clamp ring
5 88244 2 Flange bushing
881039 2 Flange bushing assembly Including item 3
6 87370 1 Support carrier Model 102, 1020
7 87369 1 Shaft carrier Model 102, 1020
8 87221 1 Supporter Model 88
9 87222 1 Bracket
10 88931 1 Cover infeed front
1 87394 1 Infeed module frame
12 80525 2 Plastic slide
STAPLER FOLDER MODEL 88/102/1020 PAGE 18 JUNE -05
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12
19
21
11
13
14
23
25
6
24
Back jogger carrier
5
18
3
1
2
4
8
20
22
6
7
15 7 16
10
17
26
9
27
STAPLER FOLDER MODEL 88/102/1020 PAGE 19 JUNE -05
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Back jogger carrier
Item Part No. Qty.Description Note
1 87368 3 Shaft Model 102, 1020
2 87413 1 Shaft carrier stop Model 102
87578 1 Shaft carrier stop Model 1020
3 87367 4 Pulley Model 102, 1020
80687 8 Needle bearing Model 102, 1020
4 87345 1 Bracket belt wheel Model 102
87612 1 Bracket belt wheel Model 1020
5 87347 1 Sensor actuator Model 102
87591 1 Sensor actuator Model 1020
87215 1 Sensor actuator Model 88
88925 1 Bushing Model 102, 1020
6 88382 1 Infeed sensor SEN 6, see item 27
7 88382 1 Back jogger adjustment sensor SEN 3
8 87447 1 Back jogger arm Model 102, 1020
9 881199 1 Lower paper guide Model 1020, incl. item 18
881192 1 Mylar guide kit (upper lower) Model 1020, 4 pcs
10 88285 1 Back jogger arm, front Model 88
88935 1 Back jogger arm, rear Model 88
881024 1 Jogger arm assembly Incl. item 19, bearing,
screw, nut & washer
Model 88
11 88330 1 Back jogger bar
12 88182 1 Back jogger position gear
13 880153 1 Back jogger adjustment motor MOT 16
14 870153 1 Code disc
15 88502 1 Jogger end stop
16 88671 1 Sensor bracket Model 88
17 881078 1 Sensor bracket Model 88
18 40641 2 Spacer
19 87564 1 Support bar
20 87482 1 Spring Model 102, 1020
21 881026 1 Bearing assembly
22 87385 1 Jogger carriage frame
23 88223 1 Return spring
24 88924 1 Solenoid link
25 88925 1 Bushing
26 881006 1 Back jogger solenoid SOL 6
27 96133 1 Infeed sensor SEN6 after serial no
L088H00200
STAPLER FOLDER MODEL 88/102/1020 PAGE 20 JUNE -05
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Side jogger drive assembly
12 3
4
5
6
7
8
91110
5
STAPLER FOLDER MODEL 88/102/1020 PAGE 21 JUNE -05
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Side jogger drive assembly
Item Part No. Qty.Description Note
1 88173 1 Lower rocker arm
2 88172 1 Upper rocker arm
3 88184 1 Spring
4 880112 1 Side jogger drive motor MOT 7
5 88527 2 Tilt arm bracket
6 12595 1 Pin
7 88171 2 Tilt arm pivot block
8 88483 1 Shaft
9 881101 1 Cam disc assembly Model 88
870132 1 Cam disc assembly Model 102, 1020
10 881004 2 Side jogger motor off switch SW 4
Stapler/Clincher motor on switch SW 5
11 88090 1 Switch bracket
STAPLER FOLDER MODEL 88/102/1020 PAGE 22 JUNE -05
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Side jogger rocker assembly
1
2
3
4
5
6
5
6
78 9
STAPLER FOLDER MODEL 88/102/1020 PAGE 23 JUNE -05
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Side jogger rocker assembly
Item Part No. Qty.Description Note
1 88058 2 Tilt arm
2 88831 1 Link arm
880011 1 Tilt arm repair kit Including item 2
3 88168 1 Jogger push rod
4 88054 1 Bracket
5 80687 2 Bearing
6 88195 3 Tilt arm spacer
7 881040 1 Bearing assembly
8 88166 1 Cam follower block
9 80746 1 Side jogger cam
STAPLER FOLDER MODEL 88/102/1020 PAGE 24 JUNE -05
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Side jogger adjustment assembly
1
2
3
4
5
6
7
8
9
10
11 12 13 14
15
3
STAPLER FOLDER MODEL 88/102/1020 PAGE 25 JUNE -05
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Side jogger adjustment assembly
Item Part No. Qty.Description Note
1 88184 1 Spring
2 881011 1 Front bearing block
3 87577 2 Jogger shaft
4 881003 1 Side jogger home position switch SW 1
5 88066 1 Switch bracket
6 88826 1 Sprocket 10T
7 80615 1 Master link Included in item 8
8 881035 1 Side jogger chain assembly
9 881002 1 Code disc
10 88382 1 Side jogger adjustment sensor SEN 2
11 87268 1 Bracket
12 880112 1 Side jogger adjustment motor MOT 17
13 88241 1 Drive shaft
14 881012 1 Rear bearing block
15 88176 3 Gear
STAPLER FOLDER MODEL 88/102/1020 PAGE 26 JUNE -05
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Side jogger assembly
123456126
217 28 910
12
15
16
11 13 14
STAPLER FOLDER MODEL 88/102/1020 PAGE 27 JUNE -05
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Side jogger assembly
Item Part No. Qty.Description Note
1 88513 4 Bearing plate
2 88604 4 Flange bushing
3 87389 1 Side jogger bearing plate, front
4 87387 1 Threaded plate, front
5 880180 1 Side jogger channel, front Model 88
87643 1 Side jogger channel, front Model 102, 1020
6 88606 2 Mounting block
7 881146 1 Side jogger channel, rear Model 88
87642 1 Side jogger channel, rear Model 102, 1020
8 88607 1 Threaded plate, rear
9 88062 1 Bracket
10 87388 1 Side jogger bearing plate, rear
In PL1020 after serial no L088H00200
11 45280 1 Knob
12 87690 1 Additional side jogger guide, rear
13 87679 1 Side jogger, rear
881196 1 Side jogger kit One pair side joggers
14 87680 1 Side jogger, front
15 87691 1 Additional side jogger, front
16 45280 1 Knob
STAPLER FOLDER MODEL 88/102/1020 PAGE 28 JUNE -05
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Stapler head
12 3 4 6
7
8
9
10
11
12
14
16 17 18 1915
5
13
STAPLER FOLDER MODEL 88/102/1020 PAGE 29 JUNE -05
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Stapler head
Item Part No. Qty.Description Note
1 88378 1 Staple detection socket
2 880156 1 Staple detection lead
360551 1 Knob
4 881017 1 Stapler housing Including item 11 & 13
5 87262 1 Label staple indication
6 88086 1 Grounding spring
7 88803 1 Cable
8 80706 1 Grommet
9 60905 1 Cable clamp
10 88257 1 Staple detection switch SW 20, SW 21
11 88245 2 Bearing
12 880001 1 Staple cartridge
13 88185 2 Spreader
14 881214 1 Stapler head assembly Including item 2 and 15
15 87619 1 Plastic guide Model 102/1020
16 87225 1 Stapler guide
17 87226 1 Stapler guide
18 88187 1 Locking pin
19 88254 1 Side jogger limit switches SW 2, SW 3
STAPLER FOLDER MODEL 88/102/1020 PAGE 30 JUNE -05
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Stapler drive shaft
1
2
3
4
5
6
7
8
910 11 12 13 14
15
16
4
2
6789
3
17
STAPLER FOLDER MODEL 88/102/1020 PAGE 31 JUNE -05
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Stapler drive shaft
Item Part No. Qty.Description Note
1 881072 2 Stapler lift bracket assembly
2 88309 4 Pin
3 88161 2 Connecting bar
4 88162 2 Crank
5 88235 1 Collar
6 12534 2 Bearing
7 22621 2 Bearing housing
8 88055 2 Clincher cam
9 88164 2 Spacer
10 88487 1 Cam
11 88095 1 Plate
12 88163 1 Stapler/Clincher drive shaft
13 88082 1 Switch bracket
14 881004 1 Stapler/Clincher home switch SW 6
15 88115 1 Sprocket 19T
16 87567 1 Stapler bar
17 87454 1 Stop lift bracket Model 102, 1020
STAPLER FOLDER MODEL 88/102/1020 PAGE 32 JUNE -05
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Stapler/clincher rods
1
3
4
5
7
12
5
6
6
5
5
2
2
3
2
6
6
7
8
9
9
10
11 11 10 12
STAPLER FOLDER MODEL 88/102/1020 PAGE 33 JUNE -05
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Stapler/clincher rods
Item Part No. Qty.Description Note
1 88160 2 Stapler push rod
2 881040 4 Bearing assembly
3 88054 4 Bracket
4 88169 1 Clincher bar
5 881039 4 Bearing assembly
6 88234 4 Set collar
7 88231 2 Spring
8 88572 2 Stapler push rod bracket, front
9 88167 2 Clincher push rod
10 80746 2 Cam follower
11 88166 2 Cam follower block
12 88571 2 Stapler push rod bracket, rear
STAPLER FOLDER MODEL 88/102/1020 PAGE 34 JUNE -05
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Clinchers
123
7
8
10
11
1
5
12
4
6
9
STAPLER FOLDER MODEL 88/102/1020 PAGE 35 JUNE -05
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Clinchers
Item Part No. Qty.Description Note
1 88089 2 Stapler head bracket
2 88189 2 Rod
3 88379 1 Upper paper guide bracket Model 88
4 87463 2 Edgestop Model 102, 1020
5 N.a 2 Nut plate See item 12
6 87341 1 LED bracket SEN14, Model 102, 1020
881009 1 Phototransistor assy. SEN14, Model 102, 1020
7 88397 1 Paper guide Model 88
8 88150 1 Upper clinch bar Model 88
87403 1 Scale clincher, rear Model 102, 1020
87404 1 Scale clincher, front Model 102, 1020
9 88157 3 Distance, clinch bar
10 88153 2 Locking plate clincher Model 88
87460 2 Locking plate clincher Model 102, 1020
88248 2 Ball Model 102, 1020
87405 1 Index clincher, rear Model 102, 1020
87406 1 Index clincher, front Model 102, 1020
11 88151 1 Lower clinch bar Model 88
12 881127 1 Clincher assy Model 88
881166 2 Clincher assy Model 102, 1020
STAPLER FOLDER MODEL 88/102/1020 PAGE 36 JUNE -05
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Edge staple stop
123 54678 9
STAPLER FOLDER MODEL 88/102/1020 PAGE 37 JUNE -05
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Edge staple stop
Item Part No. Qty.Description Note
1 87451 2 Plastic bushing Model 102, 1020
2 87465 2 Link, edge staple stop Model 102, 1020
3 87363 1 Bar, edge staple stop Model 102, 1020
4 87121 1 Spring Model 102, 1020
5 87339 1 Solenoid link edgestop Model 102, 1020
56662 1 Flange bushing Plastic, Model 102, 1020
6 87412 1 Solenoid SOL14, Model 102, 1020
7 60516 1 Microswitch Model 102, 1020
60517 1 Arm microswitch Model 102, 1020
8 87338 1 Solenoid bracket edgestop Model 102, 1020
9 88049 1 Nut plate Model 102, 1020
STAPLER FOLDER MODEL 88/102/1020 PAGE 38 JUNE -05
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Fold position adjustment motor
12 3 4
5
6
7
8
9
10
11
12 13
STAPLER FOLDER MODEL 88/102/1020 PAGE 39 JUNE -05
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Fold position adjustment motor
Item Part No. Qty.Description Note
1 88047 2 Support bracket
2 88035 1 Gear rack
3 87647 1 Paper path
4 880169 1 Start cycle sensor SEN 588
5 88046 1 Support frame
6 88386 1 Sensor bracket
7 88382 1 Fold position adjustment sensor SEN 1
8 881001 1 Code disc
9 880153 1 Fold position adjustment motor MOT 15
10 88048 1 Motor bracket
11 881003 2 Registration carriage limit/home switch SW 7, SW 8
12 88049 2 Switch bracket
13 88182 1 Gear
STAPLER FOLDER MODEL 88/102/1020 PAGE 40 JUNE -05
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Registration carriage
12 3
4
5
6
7
8
9
10 11 12
5
76
8
13
STAPLER FOLDER MODEL 88/102/1020 PAGE 41 JUNE -05
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Registration carriage
Item Part No. Qty.Description Note
1 88140 1 Shaft
2 88144 1 Support wheel bar
3 88146 2 Support wheel holder
4 881006 1 Registration stop solenoid SOL 4
5 12595 2 Pivot pin
6 60508 2 Bearing
7 60852 2 Collar
8 88135 2 Lever arm
9 88136 1 Clamp arm
10 88042 1 Pivot lever
11 88137 2 Bearing
12 88141 1 Rear lever shaft
13 88043 1 Solenoid link
STAPLER FOLDER MODEL 88/102/1020 PAGE 42 JUNE -05
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Registration carriage eject motor
123456
8
9
10
11
12
13
14
15
16
17
18
19
13
7
STAPLER FOLDER MODEL 88/102/1020 PAGE 43 JUNE -05
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Registration carriage eject motor
Item Part No. Qty.Description Note
1 88138 1 LED bracket
2 881026 1 Drive wheel assembly
3 88197 2 Threaded shaft
4 88039 1 Front eject motor bracket
5 87121 1 Spring
6 88801 1 Paper stop
7 88630 1 Spring
8 88037 1 Stop fork lift
9 88040 1 Bracket
10 88351 1 Rear eject motor bracket
11 880154 1 Eject motor MOT 5
12 80746 3 Bearing
13 88034 2 Registration carriage frame
14 88268 1 Registration LED
15 88381 1 Drive O-ring
16 88222 2 Ttraction O-ring
17 88885 1 Eject motor pulley
18 88033 1 Frame
19 88199 1 Support
STAPLER FOLDER MODEL 88/102/1020 PAGE 44 JUNE -05
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Prefold paper guides and belts
12 34
5
6
10
3
7
8
9
9
11
12
13
15
14
16
STAPLER FOLDER MODEL 88/102/1020 PAGE 45 JUNE -05
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Prefold paper guides and belts
Item Part No. Qty.Description Note
1 88032 2 Ball cover
2 88224 1 Spring Model 88
3 88132 2 Roller
4 88131 2 Pre-fold transport drive roller
5 881148 1 Pre-fold transport belt kit One pair + Sprocket 881151
6 88130 1 Shaft
7 88129 1 Pre-fold transport shaft
8 881010 2 Shaft tensioner
9 88234 1 Collar
10 88249 4 Plastic ball
88825 4 Steel ball
23734 4 Glass ball Model 102, 1020
11 88134 2 Ball cage Model 88
87356 2 Ball cage Model 102, 1020
12 881116 1 Front paper guide assembly Model 88
87487 1 Front paper guide assembly Model 102, 1020
75200 1 Magnet Model 102, 1020
13 87384 2 Shaft
14 87467 1 Front guide Model 102, 1020
15 881117 1 Rear paper guide assembly Model 88
87486 1 Rear paper guide assembly Model 102, 1020
16 87466 1 Rear guide Modle 102, 1020
STAPLER FOLDER MODEL 88/102/1020 PAGE 46 JUNE -05
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Fold stop
1
234
13
10 11 12567
1
4
8
8
9
9
10
14
15
16
STAPLER FOLDER MODEL 88/102/1020 PAGE 47 JUNE -05
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Fold stop
Item Part No. Qty.Description Note
1 88025 2 Guide plate
2 88026 1 Paper plate Model 88
87139 1 Paper plate Model 102, 1020
3 88123 2 Fold stop bar
4 88226 2 Spring
5 881158 1 Motor MOT9. Model 102, 1020
6 87343 1 Motor bracket, fold stop Model 102, 1020
7 75323 1 Crank arm, fold stop Model 102, 1020
8 88024 2 Bracket
9 88230 2 Spring
10 88124 2 Spacer
11 88022 1 Fold stop gate
12 87364 1 Bar Model 102, 1020
13 87630 1 Frame
14 88198 1 Bar fold stop
15 88122 1 Guide bar
16 88525 1 Fold knife protection plate Model 88
87464 1 Fold knife protection plate Model 102, 1020
STAPLER FOLDER MODEL 88/102/1020 PAGE 48 JUNE -05
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Fold knife assembly
1234
5
6
7
8
9
10
11
12 13 14 15
1
2
34
4
4
STAPLER FOLDER MODEL 88/102/1020 PAGE 49 JUNE -05
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Fold knife assembly
Item Part No. Qty.Description Note
1 88572 2 Knife guide bracket
2 88105 2 Knife guide
3 88571 2 Knife guide bracket
4 881039 4 Bearing assembly
5 88104 2 Knife bar
6 88004 1 Fold knife
7 88103 1 Follower shaft
8 12528 1 Needle bearing
9 88005 1 Fold knife stop
10 881120 1 Fold knife motor MOT 3
82137 1 Ferrite
11 88003 1 Motor bracket
12 88091 1 Frame bracket
13 97045 1 Spacer
14 87306 1 Cam crank
15 88101 1 Fold knife cam
STAPLER FOLDER MODEL 88/102/1020 PAGE 50 JUNE -05
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Lower fold roller assembly
1234
5
6
7
8
9
10
21
STAPLER FOLDER MODEL 88/102/1020 PAGE 51 JUNE -05
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Lower fold roller assembly
Item Part No. Qty.Description Note
1 88012 8 Bearing bracket
2 88011 8 Guide
3 88998 4 Spring Sold in sets of 4
4 88010 4 Spring holder
5 88108 4 Bearing
6 88107 4 Shaft
7 88247 4 Bearing
8 88009 2 Plate
9* 881142 1 Lower fold rollers, steel One pair, fits all models
881149 1 Lower fold rollers, with rubber rings One pair, Model 102,
88, 1020
10 88021 2 Paper guide Model 88
* All fold rollers fits both the Model 88 and Model 102, 1020
881142 The standard roller in Model 88 with a sharp knurl
881149 An accessory roller for very delicate prints
STAPLER FOLDER MODEL 88/102/1020 PAGE 52 JUNE -05
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Upper fold roller assembly
12345 6 7 8
16
17
18
19
20
21
22
7
18
910 1311 12
14
15
STAPLER FOLDER MODEL 88/102/1020 PAGE 53 JUNE -05
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Upper fold roller assembly
Item Part No. Qty.Description Note
1 88275 2 Slide housing
2 88272 2 Spring stop
3 88238 2 Roller pin
4 88120 2 Spring guide
5 88229 2 Spring
6 88018 2 Latch lever
7 88247 4 Bearing
8 880138 1 Upper fold roll, right Model 88
870120 1 Upper fold roll, right Model 102, 1020
9 880138 1 Upper fold roll, left
10 87451 2 Pivot pin Model 102, 1020
11 14139 1 Spring Model 102, 1020
12 87458 1 Guide Model 102, 1020
13 11161 1 Green label Model 102, 1020
14 87327 1 Magnet bracket Model 102, 1020
15 87400 1 Magnet Model 102, 1020
16 88250 2 Folder tension knob
17 88274 2 Stop plate
18 88100 6 Cam
19 88311 8 Bearing
20 88273 2 Slide stop
21 88302 2 Folder tension plate
22 88099 2 Slide
STAPLER FOLDER MODEL 88/102/1020 PAGE 54 JUNE -05
T07070
Drive chain, front view
12 3
4
5
6
7891011
12
13
14
1
3
STAPLER FOLDER MODEL 88/102/1020 PAGE 55 JUNE -05
T07070
Drive chain, front view
Item Part No. Qty.Description Note
1 88116 3 Idler
2 881151 1 Sprocket assy. 10T, Incl. pin 87038
3 88117 3 Shaft
4 88114 2 Sprocket 16T
5 87148 1 Fold roller drive chain
6 87049 1 Front safety guard
7 80609 1 Fold drive sprocket 19T
8 88252 4 Rubber damper
9 88073 1 Motor bracket
10 88193 4 Spacer
11 881120 1 Fold roller drive motor MOT 1
82137 1 Ferrite
12 87038 1 Pin
13 88630 1 Spring
14 88020 1 Chain tensioner
STAPLER FOLDER MODEL 88/102/1020 PAGE 56 JUNE -05
T07070
Drive chains, rear view
12
3
4
5
7891011 13
14
1
2
12
4
5
6
13
STAPLER FOLDER MODEL 88/102/1020 PAGE 57 JUNE -05
T07070
Drive chains, rear view
Item Part No. Qty.Description Note
1 881037 2 Prefold rolls drive chain assembly
2 88114 2 Sprocket 16T
3 88662 2 Sprocket 13T
4 88116 2 Idler
5 88019 2 Tension arm
6 88225 1 Spring
7 87050 1 Rear safety guard
8 881120 1 Stapler/Clincher drive motor MOT 2
82137 1 Ferrite
9 88193 4 Spacer
10 88073 1 Motor bracket
11 88252 4 Rubber damper
12 80609 1 Sprocket 19T
13 881036 1 Stapler/Clincher drive chain
assembly
14 80615 3 Master link Included in item 1 & 12
STAPLER FOLDER MODEL 88/102/1020 PAGE 58 JUNE -05
T07070
Belt Stacker (Model 88, Serial no. before 88 171 424)
27 28
12
11
13
15
16
17
19
20
21
22
23
24 25 26
14
21
12 3 4567
8
18
9
10
3
STAPLER FOLDER MODEL 88/102/1020 PAGE 59 JUNE -05
T07070
Belt Stacker (Model 88, Serial no. before 88 171 424)
Item Part No. Qty.Description Note
1 88347 1 Cross bar
2 88293 1 Bracket
3 88407 2 Pressure wheel
4 88345 1 Shaft
5 88248 1 Ball
6 88232 1 Compression spring
7 88344 1 Bearing block
8 88346 1 Length adjusting shaft
9 75074 1 Rear mounting bracket
10 88253 4 Plastic cap
11 87322 1 End plate
12 88253 2 Plastic cap
13 88349 1 Shaft
14 36501 2 Idler roll
15 88296 1 Bearing plate
16 87247 1 Motor housing
17 880152 1 Conveyor stacker motor MOT 11
18 75073 1 Front mounting bracket
19 75473 1 Base plate
20 88348 1 Drive shaft
21 60827 2 Bearing
22 88474 2 Drive roller
23 755578811 2 Output transport belt
24 88214 1 Output drive belt
25 60812 1 Drive shaft pulley
26 88955 1 Ouput transport motor pulley
27 881070 1 Output motor cable
28 80982 1 Grommet
STAPLER FOLDER MODEL 88/102/1020 PAGE 60 JUNE -05
T07070
Belt Stacker (Model 102, Serial no. before 88 171 444)
123456
7
8
9
10
11
12
21
22
23
24
25
26
27
28 29 30 31
13
14
15
16
17
18
19
20
STAPLER FOLDER MODEL 88/102/1020 PAGE 61 JUNE -05
T07070
Belt Stacker (Model 102, Serial no. before 88 171 444)
Item Part no. Qty. Description Note
1 75363 1 Label, stacker A4/A3 Machines
75364 1 Label, stacker 8.5x11”/11x17” Machines
2 88528 1 Spring
3 75073 1 Mounting bracket, front
4 88407 2 Output wheel
5 22570 2 Plastic cap
6 87332 1 End plate
7 75075 1 Shaft
8 80557 12 Retaining ring
9 75074 1 Mounting bracket, rear
10 88253 6 Plastic cap
11 75176 2 Conveyor stacker belt
12 75473 1 Stacker frame
13 75076 1 Shaft
14 75116 1 Sliding contact
15 88248 1 Ball
16 75099 1 Leaf spring, ball
17 75072 1 Bracket, output wheel
18 75071 1 Pressure arm
19 36501 2 Roller
60627 4 Needle roller bearing
20 88349 1 Shaft
880148 1 Shaft assembly Incl. Item 8, 18, 19
21 22599 2 Spacer
22 88296 1 Brass bearing support
23 88955 1 Drive pulley
24 750109 1 Stacker motor MOT 1
25 87247 1 Cover, stacker motor
26 80982 1 Grommet
27 88214 1 V-belt
28 60827 2 Ball bearing
29 60812 1 Pulley
30 88474 2 Drive roller
31 88348 1 Drive shaft
880147 1 Drive shaft assembly Incl. Item 8, 25-28
STAPLER FOLDER MODEL 88/102/1020 PAGE 62 JUNE -05
T07070
Belt Stacker (Model 88/102/1020, Serial no. from 88 171 424 / 88 171 444)
78910
12
4
3
2
6511
1
13
17
18
19
21
22
23
20
14
15
Included in
870180
STAPLER FOLDER MODEL 88/102/1020 PAGE 63 JUNE -05
T07070
Belt Stacker (Model 88/102/1020, Serial no. from 88 171 424 / 88 171 444)
Item Part No. Qty.Description Note
870181 1 Belt stacker assembly Excluding Scale
(Fits all Model 88, 102 & 1020)
1 89629 2 Cup spring
97063 2 Washer Nylon
2 75534 2 Stacker angle adjustment
60835 2 Washer
97063 2 Washer Nylon
3 75518 1 Mounting bracket,
4 75532 1 Shaft
5 75524 1 Stacker frame
6 75557 2 Conveyor stacker belt
7 87255 1 Scale, stacker Model 88
75556 1 Scale, stacker Model 102
8 75519 1 Mounting bracket,
9 87317 2 Pressure wheel
97009 2 Washer
10 22570 2 Plastic cap Incl. nylon washer
11 75527 1 End plate
12 75474 1 End plate locking device
13 97111 4 Washer 8.4x16x1.5 mm
97052 2 Washer 5.3x12x1 mm
55520 6 Cup spring 16x8.2x0.6 mm
14 870180 1 Stacker motor assy. MOT 11 Incl. 90080,
55529 & Cable
90080 1 Drive shaft coupling
55529 1 Pin
15 56436 2 Roller
75523 1 Shaft
22854 2 Bushing
55529 1 Pin
16 56436 2 Roller
75523 1 Shaft
22854 2 Bushing
17 75522 1 Shaft
80557 4 Retaining ring
13075 2 Bushing
97112 2 Washer
18 75116 1 Sliding contact
19 88248 1 Ball
20 40514 2 Bushing Plastic
21 75099 1 Leaf spring, ball
97025 4 Washer
22 75520 1 Bracket, output wheel
23 75525 1 Pressure arm
STAPLER FOLDER MODEL 88/102/1020 PAGE 64 JUNE -05
T07070
Electrical
19
20
21 22 23
12
4
6
7
8
9
10 11
12
13
14
15
17
18
25
3
5
24
16
26
STAPLER FOLDER MODEL 88/102/1020 PAGE 65 JUNE -05
T07070
Electrical
Item Part No. Qty.Description Note
1 881062 1 Control panel assembly Model 88. 8.5x11”, 11x17”
881063 1 Control panel assembly Model 88. A3, A4
881161 1 Control panel assembly Model 102/1020 A3, A4
881160 1 Control panel assembly Model 102/1020 8.5x11”,
11x17”
2 88520 1(2) Set counter
3 880211 1 Panel harness
4 881210 1 Controller PCB Excluding Prom
5 88420 1 EEprom Included in 881210
6 881167-4.43 1 Prom, model 88 standard
881157-5.10 1 Prom, Model 102 to Model 100 standard
881198-6.01 1 Prom, Model 102 to Model 300
881213-9.01 1 Prom, Model 1020 to Model 1000
881219-9.51 1 Prom, Model 1020 to Model 1000 After ser. no L088H00200
7 881093 1 Driver PCB
881220 1 Driver PCB (PL1020) After ser. no L088H00200
8 87083 1 Interlock bypass switch INTLK 3
9 881003 1 Fold knife home position switch SW 9
10 880157 1 Capacitor
11 20711 1 Rectifier
12 60689 1 Main power switch SW 22
13 88556 1 Plastic boot
14 88569 1 Receptacle Excluding Fuse holder
15 12754 2 Fuse, 6.25 A, 6.3x32 mm F 6 & F 7, 105V - 125V
60651 2 Fuse, 3.15 A, 6.3x32 mm F 6 & F 7, 220V - 240V
16 88555 1 Fuse holder
17 88449 1 Communication jack DIN
18 80616 1 Filter
19 89779 1 Fuse, 16 A, 5x20 mm F 1. If 10A fuse is mounted,
replace with 16A fuse. Also
order and mount 47081
47081 1 Label fuse 16A
20 88549 1 Fuse, 2 A, 5x20 mm F2 & F3
21 88550 1 Plastic cover
22 88541 1 Transformer
23 60522 1 Grommet
24 87082 1 Cummunication jack D-sub Model 102, 1020
25 88957 1 Ground Fault Interrupter
26 881162 1 Communication board Model 102, 1020.
Excl. Prom
881171-1.02 1 Prom, communication board Model 102
881212-2.00 1 Prom, communication board Model 1020
