MyBinding Plockmatic 88 102 Bm Parts User Manual

2013-06-04

User Manual: MyBinding Plockmatic-88-102-Bm-Parts

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Plockmatic 88/102
BM

Spare Parts Manual

Provided By

http://www.MyBinding.com

http://www.MyBindingBlog.com

Stapler Folder Model 102 / 88
Spare Parts Manual

September 2002
Part # 87611

PAGE INTENTIONALLY BLANK

T07056

Contents

TITLE
Contents
Base
Covers, front
Covers, rear
Top cover
Infeed paper path
Infeed belt motor
Infeed frame
Back jogger carrier
Side jogger drive assembly
Side jogger rocker assembly
Side jogger adjustment assembly
Side jogger assembly
Stapler head
Stapler drive shaft
Stapler/Clincher rods
Clinchers
Edge staple stop
Fold position adjustment motor
Registration carriage
Registration carriage Eject motor
Prefold paper guides and belts
Fold stop
Fold knife assembly
Lower fold roller assembly
Upper fold roller assembly
Drive chain front view
Drive chains rear view
Belt stacker
Electrical

STAPLER FOLDER MODEL 88/102

PAGE
i
1.1
1.3
1.5
1.7
1.9
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.61

PAGE i

REVISION
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02
September -02

SEPTEMBER -02

T07056

Base

1

11

4

5

2

6

STAPLER FOLDER MODEL 88/102

7

8

PAGE 1.1

9

3

10

11

SEPTEMBER -02

T07056

Base

Item Part No.

Qty.

Description

Note

1

T88464

2

Castor, locking

Model 88

2

T880045

1

Base assy

Incl items 1 & 3

3

1726499

2

Castor 88465

4

T15013

1

Docking guide, female

5

1726499
T15022

4
4

Castor 88465
Adjustment wheel screw 15022

6

T870143

1

Base assembly

Model 102, Incl. items
4, 5, 9, 10 & 11

7

T87475

2

Rail

Model 102

8

T87431

1

Adjustment guide

Model 102

9

T87433

1

Scale

Model 102

10

T55524
T87430
1728840

1
1
1

Foot pedal
Actuator
Spring 87496

Green, Model 102
Model 102
Model 102

11

T15014

2

Docking guide, male

Model 102

STAPLER FOLDER MODEL 88/102

PAGE 1.2

Model 102

SEPTEMBER -02

T07056

Covers, front

1

2

3

4

5

6

7

8
9
10

11

12

13

STAPLER FOLDER MODEL 88/102

14

15

16

PAGE 1.3

17

18

19

20

SEPTEMBER -02

T07056

Covers, front

Item Part No.

Qty.

Description

1

T87108

1

Paper guide 87108

2

T87146

1

Upper outfeed cover 87146

3

1728940

2

Interlock switch 881003

INTLK 1, INTLK 2

4

1724059

1

Outfeed sensor 881009

SEN 4

5

T88313

2

Stacker bracket

6

T22570

2

Plastic cap

7

1728943

1

Rear fold guide plate 89665

8

T89666

2

Stop ring

9

1728944

1

Wire guard 87372

10

T89664
T87480

1
1

Front fold guide plate
Front fold guide plate

11

1728945

2

Guard bracket 88125

12

T88312

1

Guard support rod

13

1728946

1

Lwr outfeed cover 87470

14

T87397

2

Docking rod

15

T88121

4

Tie bar

16

T87117

1

LED bracket

17

1724968

1

LED 881008

18

T881064

1

Clip nut assy

19

T60852

2

Set collar

20

T881096

1

Front cover

STAPLER FOLDER MODEL 88/102

PAGE 1.4

Note

Model 88
Model 102

SEN 4

SEPTEMBER -02

T07056

Covers, rear

1

STAPLER FOLDER MODEL 88/102

2

PAGE 1.5

SEPTEMBER -02

T07056

Covers, rear

Item Part No.

Qty.

Description

Note

1

T87026
T87395
T60522
T80513

1
1
1
1

Infeed cover
Infeed cover 87395
Grommet
Grommet

Model 88
Model 102
19/23x1,5, Model 102
15/19x1,5, Model 102

2

T881095

1

Rear cover

STAPLER FOLDER MODEL 88/102

PAGE 1.6

SEPTEMBER -02

T07056

Top cover

1

2

4

5

STAPLER FOLDER MODEL 88/102

3

6

PAGE 1.7

SEPTEMBER -02

T07056

Top cover

Item Part No.

Qty.

Description

1

T87032

1

Top cover rod 87032

2

T881139

1

Top cover 881139

3

T88098

2

Hinge

4

T87328

1

Tool box

Model 102

5

T87461

1

Tool box cover

Model 102

6

T87380

1

Allen wrench

Model 102

STAPLER FOLDER MODEL 88/102

PAGE 1.8

Note

SEPTEMBER -02

T07056

Infeed paper path
2

1

3

14

15

4

16

5
6
7

17
8
9
10
11
12
13

27
18
28

19
20
21
22
23

9

24
25

10

26
29

30

STAPLER FOLDER MODEL 88/102

31
PAGE 1.9

10

9
SEPTEMBER -02

T07056

Infeed paper path

Item Part No.

Qty.

Description

1
2
3
4
5
6
7
8
9
10
11

T87450
T88915
T870102
T88916
T60852
T87212
T88290
T88338
T60508
T88339
1724744
1728336

1
1
1
1
1
1
2
1
2
1
1
1

Shaft
Upper paper guide bracket, front
Upper paper guide 870102
Upper paper guide bracket, rear
Set collar
Spring
Plastic arm
Shaft
Flange bushing
Jogger wheel
Infeed transport belt 88213
Infeed transport belt 87381

12
13
14
15
16

17

T88329
T881081
T87220
T88908
T87178
T87462
T87010
T87402
1728408

1
1
1
1
1
1
2
1
1

18
19
20
21
22
23
24
25
26
27
28
29
30
31

1728409
T87478
1724968
T87121
T12597
T87332
1728398
1728399
T87479
T80746
T87352
T87350
T87371
T87445
T87346

2
1
1
1
1
1
2
1
1
2
1
1
1
1
1

Shaft
Roller assembly
Shield plate
Scale
Infeed paper path
Infeed paper path
Sound absorbing plate
Scale, length
Infeed transport drive shaft assembly
881018
Bearing housing w/bearing 885017
Bar pressure wheel
LED assy. 881008
Spring
Solenoid 12597
Link pressure wheel
Pivot pin pressure wheel 87359
Shaft pressure wheel 87358
Crank arm pressure wheel
Ball bearing
Guide
Steering guide
Shaft infeed wheel
Weight jogger wheel
Bracket jogger

STAPLER FOLDER MODEL 88/102

Note

PAGE 1.10

Model 88
Model 88
Model 88
Model 88
Model 88

Model 88
Model 102
Model 88
Model 88
Model 88
Model 88
Model 88
Model 102
Model 102

Model 102
SEN14, Model 102
Model 102
SOL18, Model 102
Model 102
Model 102
Model 102
Model 102
Model 102
Model 102
Model 102
Model 102
Model 102
Model 102
SEPTEMBER -02

T07056

Infeed belt motor

1

2

3

4

5

6

7
8

9

STAPLER FOLDER MODEL 88/102

10

PAGE 1.11

11

12

13

14

15

SEPTEMBER -02

T07056

Infeed belt motor
Item Part No.

Qty.

Description

Note

1

1728410

1

Infeed belt motor 881144

MOT 8

2

T88815

1

Motor bracket

3

T60523

4

Grommet

4

T88981

1

Pulley

5

1727078

1

O-ring

6

T88304
T87348

1
1

Shaft bar support
Shaft bar support

7

T88049

2

Nut plate

8

T88840
T87444

1
1

Switch bracket
Switch bracket

9

1728940

2

Back jogger carrier limit/home switch SW 15, SW 16
881003

10

T88341

1

Belt roller

11

T88328

1

Drive shaft

12

T88334

1

Pulley

13

T88287

2

Bracket

14

1728536

2

Bearing

15

T80527

2

Bearing housing

STAPLER FOLDER MODEL 88/102

PAGE 1.12

Model 88
Model 102
Model 88
Model 102

SEPTEMBER -02

T07056

Infeed frame

1

9

2

3

10

4

11

STAPLER FOLDER MODEL 88/102

5

6

7

8

12

PAGE 1.13

SEPTEMBER -02

T07056

Infeed frame

Item Part No.

Qty.

Description

Note

1
2

T88813
T87401

1
1

Infeed plate
Scale, width

Model 102

3

T88818
T87353

1
1

Rack
Rack

Model 88
Model 102

4

T88237

2

Clamp ring

5

T88244

2

Flange bushing

T881039

2

Flange bushing assembly

Including item 3

6

T87370

1

Support carrier

Model 102

7

T87369

1

Shaft carrier

Model 102

8

T87221

1

Supporter

Model 88

9

T87222

1

Bracket

10

T88931

1

Cover infeed front

1

T87394

1

Infeed module frame

12

T80525

2

Plastic slide

STAPLER FOLDER MODEL 88/102

PAGE 1.14

SEPTEMBER -02

T07056

Back jogger carrier

1
2
3
4

5
6
6
7
16
8

9
17
18

10

19
11

20

12
21
22
13

23
24
25
14

7

STAPLER FOLDER MODEL 88/102

15

PAGE 1.15

SEPTEMBER -02

T07056

Back jogger carrier
Item Part No.

Qty.

Description

Note

1

T87368

3

Shaft 87368

Model 102

2

T87413

1

Shaft carrier stop 87413

Model 102

3

T87367
T80687

4
8

Pulley 87367
Needle bearing 80687

Model 102
Model 102

4

T87345

1

Bracket belt wheel

Model 102

5

1727753
1728728

1
1

Sensor actuator 87347
Bushing 88925

Model 102
Model 102

6

T88382

1

Infeed sensor

SEN 6

7

T88382

1

Back jogger adjustment sensor

SEN 3

8

T87447

1

Back jogger arm

Model 102

9

T88285
T88935

1
1

Back jogger arm, front
Back jogger arm, rear

Model 88
Model 88

1727079

1

Jogger arm assembly 881024

Incl. item 19, bearing,
screw, nut & washer
Model 88

10

T88330

1

Back jogger bar

11

T88182

1

Back jogger position gear

12

T880153

1

Back jogger adjustment motor
880153

13

T870153

1

Code disc

14

T88502

1

Jogger end stop

15

T88671

1

Sensor bracket

Model 88

16

T881078

1

Sensor bracket

Model 88

17

T40641

2

Spacer

18

T87564

1

Support bar

19

T87482

1

Spring

20

T881026

1

Bearing assembly

21

T87385

1

Jogger carriage frame

22

T88223

1

Return spring

23

T88924

1

Solenoid link

24

1728728

1

Bushing 88925

25

1728907

1

Back jogger solenoid 881006

STAPLER FOLDER MODEL 88/102

MOT 16

Model 102

PAGE 1.16

SOL 6

SEPTEMBER -02

T07056

Side jogger drive assembly

1

2

3

5

6

4

7

5

8

9

STAPLER FOLDER MODEL 88/102

10

PAGE 1.17

11

SEPTEMBER -02

T07056

Side jogger drive assembly

Item Part No.

Qty.

Description

1

T88173

1

Lower rocker arm

2

1728939

1

Upper rocker arm 88172

3

T88184

1

Spring

4

1727350

1

Side jogger drive motor 880112

5

T88527

2

Tilt arm bracket

6

T12595

1

Pin

7

T88171

2

Tilt arm pivot block

8

T88483

1

Shaft

9

T881101
T870132

1
1

Cam disc assembly
Cam disc assembly

Model 88
Model 102

10

1726128

2

Side jogger motor off switch
881004
Stapler/Clincher motor on switch

SW 4

11

T88090

1

Note

MOT 7

SW 5

Switch bracket

STAPLER FOLDER MODEL 88/102

PAGE 1.18

SEPTEMBER -02

T07056

Side jogger rocker assembly

1

5

2
6

5
3
6

4

7

STAPLER FOLDER MODEL 88/102

8

PAGE 1.19

9

SEPTEMBER -02

T07056

Side jogger rocker assembly

Item Part No.

Qty.

Description

1

T88058

2

Tilt arm

2

T88831
T880011

1
1

Link arm
Tilt arm repair kit

3

T88168

1

Jogger push rod

4

T88054

1

Bracket

5

T80687

2

Bearing

6

T88195

3

Tilt arm spacer

7

T881040

1

Bearing assembly

8

T88166

1

Cam follower block

9

T80746

1

Side jogger cam

STAPLER FOLDER MODEL 88/102

PAGE 1.20

Note

Including item 2

SEPTEMBER -02

T07056

Side jogger adjustment assembly

1

2

3
4
5

3

6

7
8
15

9

10
11

12

STAPLER FOLDER MODEL 88/102

13

PAGE 1.21

14

SEPTEMBER -02

T07056

Side jogger adjustment assembly
Item Part No.

Qty.

Description

1

T88184

1

Spring

2

T881011

1

Front bearing block

3

1728815

2

Jogger shaft 87390

4

1728940

1

SW 1

5

T88066

1

Side jogger home position switch
881003
Switch bracket

6

T88826

1

Sprocket

10T

7

T80615

1

Master link

Included in item 8

8

T881035

1

Side jogger chain assembly

9

T881002

1

Code disc

10

T88382

1

Side jogger adjustment sensor

11

T87268

1

Bracket

12

1727350

1

13

T88241

1

Side jogger adjustment motor
880112
Drive shaft

14

T881012

1

Rear bearing block

15

T88176

3

Gear

STAPLER FOLDER MODEL 88/102

PAGE 1.22

Note

SEN 2
MOT 17

SEPTEMBER -02

T07056

Side jogger assembly

1

2

3

4

5

2

STAPLER FOLDER MODEL 88/102

6

7

1

8

PAGE 1.23

2

9

6

10

2

1

SEPTEMBER -02

T07056

Side jogger assembly
Item Part No.

Qty.

Description

1

T88513

4

Bearing plate

2

T88604

4

Flange bushing

3

T87389

1

Side jogger bearing plate, front

4

T87387

1

Threaded plate, front

5

T880180
1728755

1
1

Side jogger channel, front
Side jogger channel, front 87489

6

T88606

2

Mounting block

7

T881146
1728754

1
1

Side jogger channel, rear
Side jogger channel, rear 87488

8

T88607

1

Threaded plate, rear

9

T88062

1

Bracket

10

T87388

1

Side jogger bearing plate, rear

STAPLER FOLDER MODEL 88/102

PAGE 1.24

Note

Model 88
Model 102
Model 88
Model 102

SEPTEMBER -02

T07056

Stapler head

1

2

3

4

5

6

12

7

8
13
9

14

10

11

15

16

STAPLER FOLDER MODEL 88/102

17

PAGE 1.25

18

19

SEPTEMBER -02

T07056

Stapler head

Item Part No.

Qty.

Description

1

1728531

1

2

T880156

1

Staple detection socket
88378
Staple detection lead

3

T60551

1

Knob

4

T881017

1

Stapler housing

5

T87262

1

Label staple indication

6

T88086

1

Grounding spring

7

T88803

1

Cable

8

T80706

1

Grommet

9

T60905

1

Cable clamp

10

T88257

1

Staple detection switch

11

T88245

2

Bearing

12

T880001

1

Staple cartridge

13

T88185

2

Spreader

14

1724939

1

Stapler head assembly

Including item 2

15

T87344

1

Plastic guide

Model 102

16

1726801

1

Stapler guide 88374

17

1726802

1

Stapler guide 88375

18

1726083

1

Locking pin

19

T88254

1

Side jogger limit switches

STAPLER FOLDER MODEL 88/102

PAGE 1.26

Note

Including item 11 & 13

SW 20, SW 21

SW 2, SW 3

SEPTEMBER -02

T07056

Stapler drive shaft

1

2

3
17
4
16
5
6
7

2
3

8
4
15

9
10

11

12

9

STAPLER FOLDER MODEL 88/102

8

7

PAGE 1.27

6

13

14

SEPTEMBER -02

T07056

Stapler drive shaft

Item Part No.

Qty.

Description

1

1727295

2

Stapler lift bracket assembly

2

T88309

4

Pin

3

T88161

2

Connecting bar

4

T88162

2

Crank

5

T88235

1

Collar

6

T12534

2

Bearing

7

T22621

2

Bearing housing

8

T88055

2

Clincher cam

9

T88164

2

Spacer

10

T88487

1

Cam

11

T88095

1

Plate

12

T88163

1

Stapler/Clincher drive shaft

13

T88082

1

Switch bracket

14

1726128

1

Stapler/Clincher home switch

SW 6

15

T88115

1

Sprocket

19T

16

T87567

1

Stapler bar

17

T87454

1

Stop lift bracket

STAPLER FOLDER MODEL 88/102

PAGE 1.28

Note

Model 102

SEPTEMBER -02

T07056

Stapler/clincher rods

1

2

3

4

2

5

6
1
7

6

5

5

8

6

2
7
6

9

5
10
11

3

11

10

STAPLER FOLDER MODEL 88/102

9

PAGE 1.29

2

12

SEPTEMBER -02

T07056

Stapler/clincher rods

Item Part No.

Qty.

Description

1

T88160

2

Stapler push rod

2

T881040

4

Bearing assembly

3

T88054

4

Bracket

4

T88169

1

Clincher bar

5

T881039

4

Bearing assembly

6

T88234

4

Set collar

7

T88231

2

Spring

8

T88572

2

Stapler push rod bracket, front

9

T88167

2

Clincher push rod

10

T80746

2

Cam follower

11

T88166

2

Cam follower block

12

T88571

2

Stapler push rod bracket, rear

STAPLER FOLDER MODEL 88/102

PAGE 1.30

Note

SEPTEMBER -02

T07056

Clinchers

1

2

3

4
5
6
7
1
8
9

10

11
12

STAPLER FOLDER MODEL 88/102

PAGE 1.31

SEPTEMBER -02

T07056

Clinchers

Item Part No.

Qty.

Description

1

T88089

2

Stapler head bracket

2

T88189

2

Rod

3

T88379

1

Upper paper guide bracket

Model 88

4

T87463

2

Edgestop

Model 102

5

T88647

2

Nut plate

Model 88

6

T87341
1724059

1
1

LED bracket
Phototransistor assy. 881009

SEN14, Model 102
SEN14, Model 102

7

T88397

1

Paper guide

Model 88

8

T88150
1728736
1728737

1
1
1

Upper clinch bar
Scale clincher, rear 87403
Scale clincher, front 87404

Model 88
Model 102
Model 102

9

T88157

3

Distance, clinch bar

10

T88153
T87460
1727297
T87405
T87406

2
2
2
1
1

Locking plate clincher
Locking plate clincher
Ball 88248
Index clincher, rear
Index clincher, front

Model 88
Model 102
Model 102
Model 102
Model 102

11

T88151

1

Lower clinch bar

Model 88

12

T881127
1727075

1
2

Clincher assy 881127
Clincher assy 881166

Model 88
Model 102

STAPLER FOLDER MODEL 88/102

PAGE 1.32

Note

SEPTEMBER -02

T07056

Edge staple stop

1

2

3

4

5

STAPLER FOLDER MODEL 88/102

6

7

8

PAGE 1.33

9

SEPTEMBER -02

T07056

Edge staple stop

Item Part No.

Qty.

Description

Note

1

T87451

2

Plastic bushing

Model 102

2

T87465

2

Link, edge staple stop

Model 102

3

T87363

1

Bar, edge staple stop

Model 102

4

T87121

1

Spring

Model 102

5

T87339
T56662

1
1

Solenoid link edgestop
Flange bushing

Model 102
Plastic, Model 102

6

T87412

1

Solenoid

SOL14, Model 102

7

1733879
T60517

1
1

Microswitch
Arm microswitch

Model 102
Model 102

8

T87338

1

Solenoid bracket edgestop

Model 102

9

T88049

1

Nut plate

Model 102

STAPLER FOLDER MODEL 88/102

PAGE 1.34

SEPTEMBER -02

T07056

Fold position adjustment motor

1

2

3

4

5

6

7
8
9

10
11
12

13

STAPLER FOLDER MODEL 88/102

PAGE 1.35

SEPTEMBER -02

T07056

Fold position adjustment motor

Item Part No.

Qty.

Description

1

T88047

2

Support bracket

2

T88035

1

Gear rack

3

T87140
T87342

1
1

Inner cover
Inner cover

Model 88
Model 102

4

1727754

1

Start cycle sensor

SEN 5

5

T88046

1

Support frame

6

T88386

1

Sensor bracket

7

1724704

1

Fold position adj sensor 88382

8

T881001

1

Code disc

9

T880153

1

Fold position adjustment motor

10

T88048

1

Motor bracket

11

1728940

2

Registration carriage limit/home switch SW 7, SW 8
881003

12

T88049

2

Switch bracket

13

T88182

1

Gear

STAPLER FOLDER MODEL 88/102

PAGE 1.36

Note

SEN 1
MOT 15

SEPTEMBER -02

T07056

Registration carriage

1

2

3

5

6

7

4

8

5

9

10

11

12

STAPLER FOLDER MODEL 88/102

13

PAGE 1.37

8

7

6

SEPTEMBER -02

T07056

Registration carriage

Item Part No.

Qty.

Description

1

T88140

1

Shaft

2

T88144

1

Support wheel bar

3

T88146

2

Support wheel holder

4

1728907

1

5

T12595

2

Registration stop solenoid
881006
Pivot pin

6

T60508

2

Bearing

7

T60852

2

Collar

8

T88135

2

Lever arm

9

T88136

1

Clamp arm

10

T88042

1

Pivot lever

11

T88137

2

Bearing

12

T88141

1

Rear lever shaft

13

T88043

1

Solenoid link

STAPLER FOLDER MODEL 88/102

PAGE 1.38

Note

SOL 4

SEPTEMBER -02

T07056

Registration carriage eject motor

1

2

3

4

5

6

7

14
15

8

16

9
17
10
18

11

13

12

13

19

STAPLER FOLDER MODEL 88/102

PAGE 1.39

SEPTEMBER -02

T07056

Registration carriage eject motor

Item Part No.

Qty.

Description

1

T88138

1

LED bracket

2

T881026

1

Drive wheel assembly

3

T88197

2

Threaded shaft

4

T88039

1

Front eject motor bracket

5

T87121

1

Spring

6

1728875

1

Paper stop 88801

7

T88630

1

Spring

8

T88037

1

Stop fork lift

9

T88040

1

Bracket

10

T88351

1

Rear eject motor bracket

11

T880154

1

Eject motor

12

T80746

3

Bearing

13

T88034

2

Registration carriage frame

14

1727755

1

Registration LED 88268

15

1727080

1

Drive O-ring 88381

16

1727081

2

Traction O-ring 88222

17

T88885

1

Eject motor pulley

18

T88033

1

Frame

19

T88199

1

Support

STAPLER FOLDER MODEL 88/102

PAGE 1.40

Note

MOT 5

SEPTEMBER -02

T07056

Prefold paper guides and belts

1

2

3

4

10
5
11
3
12
13
14
6
15
16

7

9

8
9

STAPLER FOLDER MODEL 88/102

PAGE 1.41

SEPTEMBER -02

T07056

Prefold paper guides and belts
Item Part No.

Qty.

Description

Note

1
2

T88032
T88224

2
1

Ball cover
Spring

3

T88132

2

Roller

4

T88131

2

Pre-fold transport drive roller

5

1727077

1

6

T88130

1

Pre-fold transport belt kit
881148
Shaft

7

T88129

1

Pre-fold transport shaft

8

T881010

2

Shaft tensioner

9

T88234

1

Collar

10

T88249
1727761
T23734
T88134
T87356
T881116
T87487

4
4
4
2
2
1
1

Plastic ball
Steel ball 88825
Glass ball
Ball cage
Ball cage
Front paper guide assembly
Front paper guide assembly

1
2

Magnet
Shaft 87384

Model 102

13

T75200
T87384

14

T87467

1

Front guide

Model 102

15

T881117
T87486
T87466

1
1
1

Rear paper guide assembly
Rear paper guide assembly
Rear guide

Model 88
Model 102
Model 102

11
12

16

STAPLER FOLDER MODEL 88/102

PAGE 1.42

Model 88

One pair + Sprocket 881151

Model 102
Model 88
Model 102
Model 88
Model 102

SEPTEMBER -02

T07056

Fold stop

2

3

4

5

6

7

8

9

10

11

12

1
13
10
9

8
4
14
1
15

16

STAPLER FOLDER MODEL 88/102

PAGE 1.43

SEPTEMBER -02

T07056

Fold stop

Item Part No.

Qty.

Description

Note

1

T88025

2

Guide plate

2

T88026
T87139

1
1

Paper plate
Paper plate

3

T88123

2

Fold stop bar

4

T88226

2

Spring

5

T881158

1

Motor

MOT9. Model 102

6

T87343

1

Motor bracket, fold stop

Model 102

7

T75323

1

Crank arm, fold stop

Model 102

8

T88024

2

Bracket

9

T88230

2

Spring

10

T88124

2

Spacer

11

T88022

1

Fold stop gate 88022

12

T87364

1

Bar

13

T87391

1

Frame

14

T88198

1

Bar fold stop

15

T88122

1

Guide bar

16

T88525
T87464

1
1

Fold knife protection plate
Fold knife protection plate

STAPLER FOLDER MODEL 88/102

Model 88
Model 102

Model 102

PAGE 1.44

Model 88
Model 102

SEPTEMBER -02

T07056

Fold knife assembly

1

2

3

4

3

1

4

2

5
4

6
9

4
7

10
8
11

12

STAPLER FOLDER MODEL 88/102

13

14

PAGE 1.45

15

SEPTEMBER -02

T07056

Fold knife assembly

Item Part No.

Qty.

Description

1

T88025

2

Guide plate

2
3

T88026
T87139

1
1

Paper plate
Paper plate

4

T88123

2

Fold stop bar

5

T88226

2

Spring

6

T881158

1

Motor

7

T87343

1

Motor bracket, fold stop

8

T75323

1

Crank arm, fold stop

9

T88024

2

Bracket

10
11

T88230
T88124
T88022

2
2
1

Spring
Spacer
Fold stop gate 88022

12

T87364

1

Bar

13

T87391

1

Frame

14

T88198

1

Bar fold stop

15

T88122

1

Guide bar

STAPLER FOLDER MODEL 88/102

Note

Model 88
Model
102

MOT9.
M d l 102
Model
102
Model
102

Model
102

PAGE 1.46

SEPTEMBER -02

T07056

Lower fold roller assembly

1

2

3

4

2

1

5
6
7
8
9

10

STAPLER FOLDER MODEL 88/102

PAGE 1.47

SEPTEMBER -02

T07056

Lower fold roller assembly

Item Part No.

Qty.

Description

Note

1

T88012

8

Bearing bracket

2

T88011

8

Guide

3

T88998

4

Spring

4

T88010

4

Spring holder

5

T88108

4

Bearing

6

T88107

4

Shaft

7

1728528

4

Bearing 88247

8

T88009

2

Plate

9*

1728954
T87288
T881149

1
2
1

Lower fold rollers, steel 881142
Lower fold roller, steel
Lower fold rollers, with rubber rings

One pair, Model 88
Model 102
One pair, Model 102

10

T88021

2

Paper guide

Model 88

Sold in sets of 4

*All fold rollers fits both the Model 88 and Model 102
88114 The standard roller in Model 88 with a sharp knurl
87288 The standard roller in Model 102 with a smoother knurl
881149 An accessory roller for very delicate prints

STAPLER FOLDER MODEL 88/102

PAGE 1.48

SEPTEMBER -02

T07056

Upper fold roller assembly

1

2

3

4

5

6

7

8

9

10

11

12

13

14
17

15

18
19
20

7

21
18
22
16

STAPLER FOLDER MODEL 88/102

PAGE 1.49

SEPTEMBER -02

T07056

Upper fold roller assembly

Item Part No.

Qty.

Description

Note

1

T88275

2

Slide housing

2

T88272

2

Spring stop

3

T88238

2

Roller pin

4

T88120

2

Spring guide

5

T88229

2

Spring

6

T88018

2

Latch lever

7

1728528

4

Bearing 88247

8

1728527
T870120

1
1

Upper fold roll, right 880138
Upper fold roll, right

9

1728527

1

Upper fold roll, left 880138

10

T87451

2

Pivot pin

Model 102

11

T14139

1

Spring

Model 102

12

T87458

1

Guide

Model 102

13

T11161

1

Green label

Model 102

14

T87237

1

Magnet bracket

Model 102

15

T87400

1

Magnet

Model 102

16

T88250

2

Folder tension knob

17

T88274

2

Stop plate

18

T88100

6

Cam

19

T88311

8

Bearing

20

T88273

2

Slide stop

21

T88302

2

Folder tension plate

22

T88099

2

Slide

STAPLER FOLDER MODEL 88/102

PAGE 1.50

Model 88
Model 102

SEPTEMBER -02

T07056

Drive chain, front view

1

2

3

4

5
1
6

14

13
12
7

8

STAPLER FOLDER MODEL 88/102

9

PAGE 1.51

10

11

3

SEPTEMBER -02

T07056

Drive chain, front view

Item Part No.

Qty.

Description

1

T88116

3

Idler

2

T881151

1

Sprocket assy. 881151

3

T88117

3

Shaft

4

T88114

2

Sprocket

5

T87148

1

Fold roller drive chain 87148

6

T87049

1

Front safety guard

7

T88609

1

Fold drive sprocket

8

T88252

4

Rubber damper

9

T88073

1

Motor bracket

10

T88193

4

Spacer

11

1726504
T82137

1
1

Fold roller drive motor 881120
Ferrite

12

T87038

1

Pin

13

T88630

1

Spring

14

T88020

1

Chain tensioner

STAPLER FOLDER MODEL 88/102

Note

10T, Incl. pin 87038
16T

PAGE 1.52

19T

MOT 1

SEPTEMBER -02

T07056

Drive chains, rear view

1

2

13

2
1
3
4
5
6
5
4

14

7

8

STAPLER FOLDER MODEL 88/102

9

10

11

PAGE 1.53

12

13

SEPTEMBER -02

T07056

Drive chains, rear view

Item Part No.

Qty.

Description

Note

1

T881037

2

Prefold rolls drive chain assembly

2

T88114

2

Sprocket

16T

3

T88662

2

Sprocket

13T

4

T88116

2

Idler

5

T88019

2

Tension arm

6

T88225

1

Spring

7

T87050

1

Rear safety guard

8

1726504

1

T82137

1

Stapler/Clincher drive motor
881120
Ferrite

9

T88193

4

Spacer

10

T88073

1

Motor bracket

11

T88252

4

Rubber damper

12

T80609

1

Sprocket

13

T881036

1

Stapler/Clincher drive chain
assembly

14

T80615

3

Master link

MOT 2

19T

Included in item 1 & 12

STAPLER FOLDER MODEL 88/102

PAGE 1.54

SEPTEMBER -02

T07056

Belt Stacker (Model 88, Serial no. before 88 171 424)
1

2

3

4

5

6

7

8

3
18

9

10
11
19
12
20
13

21

14
22

15

23

16
17

24

25

STAPLER FOLDER MODEL 88/102

21

26

PAGE 1.55

27

28
SEPTEMBER -02

T07056

Belt Stacker (Model 88, Serial no. before 88 171 424)

Item Part No.

Qty.

1

T88347

1

Cross bar

2

T88293

1

Bracket

3

T88407

2

Pressure wheel

4

T88345

1

Shaft

5

T88248

1

Ball

6

T88232

1

Compression spring

7

T88344

1

Bearing block

8

T88346

1

Length adjusting shaft

9

T75074

1

Rear mounting bracket

10

T88253

4

Plastic cap

11

T87322

1

End plate

12

T88253

2

Plastic cap

13

T88349

1

Shaft

14

T36501

2

Idler roll

15

T88296

1

Bearing plate

16

T87247

1

Motor housing

17

1727736

1

18

T75073

Conveyor stacker motor
880152
Front mounting bracket

19

T75473

1

Base plate

20

T88348

1

Drive shaft

21

1728536

2

Bearing 60827

22

T88474

2

Drive roller

23

T88212

2

Output transport belt

24

T88214

1

Output drive belt

25

T60812

1

Drive shaft pulley

26

T88955

1

Ouput transport motor pulley

27

1728907

1

Output motor cable 881070

28

T80982

1

Grommet

1

Description

STAPLER FOLDER MODEL 88/102

PAGE 1.56

Note

MOT 11

SEPTEMBER -02

T07056

Belt Stacker (Model 102, Serial no. before 88 171 444)
1

2

3

4

5

6

7

8
9

10
11
12
13
14
15
16
17

19

18

20
21
22
23
24
25
26
27

28

29

30

31

STAPLER FOLDER MODEL 88/102

PAGE 1.57

SEPTEMBER -02

T07056

Belt Stacker (Model 102, Serial no. before 88 171 444)

Item Part no.

Qty.

Description

Note

1

T75363
T75364

1
1

Label, stacker
Label, stacker

A4/A3 Machines
8.5x11”/11x17” Machines

2

T88528

1

Spring

3

T75073

1

Mounting bracket, front

4

T88407

2

Output wheel

5

T22570

2

Plastic cap

6

T87332

1

End plate

7

T75075

1

Shaft

8

T80557

12

Retaining ring

9

T75074

1

Mounting bracket, rear

10

T88253

6

Plastic cap

11

T75176

2

Conveyor stacker belt

12

T75473

1

Stacker frame

13

T75076

1

Shaft

14

1727296 1

Sliding contact 75116

15

T88248

1

Ball

16

T75099

1

Leaf spring, ball

17

T75072

1

Bracket, output wheel

18

T75071

1

Pressure arm

19

T36501
T60627

2
4

Roller
Needle roller bearing

20

T88349

1

Shaft

T880148 1

Shaft assembly

21

T22599

2

Spacer

22

T88296

1

Brass bearing support

23

T88955

1

Drive pulley

24

T750109 1

Stacker motor

25

T87247

1

Cover, stacker motor

26

T80982

1

Grommet

27

T88214

1

V-belt

28

1728536 2

Ball bearing 60827

29

T60812

1

Pulley

30

T88474

2

Drive roller

31

T88348

1

Drive shaft

T880147 1

Incl. Item 8, 18, 19

MOT 1

Drive shaft assembly

STAPLER FOLDER MODEL 88/102

PAGE 1.58

Incl. Item 8, 25-28
SEPTEMBER -02

T07056

Belt Stacker (Model 88/102, Serial no. from 88 171 424 / 88 171 444)

5

6

7

8

9

10

11

4

3

2
12

1
13

17
18

14

19
15

20
21
22

23
Included in
870180
16
STAPLER FOLDER MODEL 88/102

PAGE 1.59

SEPTEMBER -02

T07056

Belt Stacker (Model 88/102, Serial no. from 88 171 424 / 88 171 444)
Item Part No.

Qty.

Description

Note

1

Excluding Scale

T89629
2
2
T97063
T75534
2
T60835
2
T97063
2
T75518
1
T75532
1
T75524
1
T1728529 2
T87255
1
T75556
1
T75519
1
T87317
2
2
T97009
T22570
2
1728853
1
1727303
1
T97111
4
T97052
2
T55520
6
1727808 1

Belt stacker assembly 870181
(Fits all Model 88 & 102)
Cup spring
Washer
Stacker angle adjustment
Washer
Washer
Mounting bracket,
Shaft
Stacker frame
Conveyor stacker belt 75557
Scale, stacker
Scale, stacker
Mounting bracket,
Pressure wheel
Washer
Plastic cap
End plate 75527
End plate locking device 75474
Washer 8.4x16x1.5 mm
Washer 5.3x12x1 mm
Cup spring 16x8.2x0.6 mm
Stacker motor assy. 881180

T90080
T55529
T56436
T75523
T22854
T55529
T56436
T75523
T22854
T75522
T80557
T13075
T97112
T75116
T88248
T40514
T75099
T97025
T75520
1728753

Drive shaft coupling
Pin
Roller
Shaft
Bushing
Pin
Roller
Shaft
Bushing
Shaft
Retaining ring
Bushing
Washer
Sliding contact
Ball
Bushing 40514
Leaf spring, ball
Washer
Bracket, output wheel
Pressure arm 75525

T870181
1
2

3
4
5
6
7
8
9
10
11
12
13

14

15

16

17

18
19
20
21
22
23

1
1
2
1
2
1
2
1
2
1
4
2
2
1
1
2
1
4
1
1

STAPLER FOLDER MODEL 88/102

PAGE 1.60

Nylon

Nylon

Model 88
Model 102

Incl. nylon washer

MOT 11 Incl. 90080,
55529 & Cable

Plastic

SEPTEMBER -02

T07056

Electrical

1

2

9
12

10

3
11

13
4
14

5

15
6
16
7

17
18
19

8

20

21

22

STAPLER FOLDER MODEL 88/102

23

PAGE 1.61

24

25

26

SEPTEMBER -02

07056

Electrical
Item Part No.

Qty.

Description

1

1726272

1

Control panel assembly 881062

2
3
4
5
6

T881063
T87398
T87399
T88520
T880211
T881091
T88420
T81167

1
1
1
1(2)
1
1
1
1

Control panel assembly
Control panel overlay
Control panel overlay
Set counter
Panel harness
Controller PCB
EEprom
Prom, model 88 std 81167-4.43

1728380
1727044

1
1

7
8
9

1727074
1724064
1727348

1
1
1

10
11
12
13
14
15

T880157
T20711
T60689
T88556
1727779
1727781
T60651
1727780
T88449
T80616
T89779

1
1
1
1
1
2
2
1
1
1
1

T47081
T88549
T88550
T88541
T60522
T87082
T88957
T881162
T881171

1
1
1
1
1
1
1
1
1

Prom, Model 102 to Model 100 standard 881157-5.10
Prom, Model 102 to Model 300
881198-6.01
Driver PCB 881093
Interlock bypass switch 87083
INTLK 3
Fold knife home position switch
SW 9
881003
Capacitor
Rectifier
Main power switch
SW 22
Plastic boot
Receptacle 88569
Excluding Fuse holder
Fuse, 6.25 A, 6.3x32 mm 12754
F 6 & F 7, 105V - 125V
Fuse, 3.15 A, 6.3x32 mm
F 6 & F 7, 220V - 240V
Fuse holder 88555
Communication jack DIN
Filter
Fuse, 16 A, 5x20 mm
F 1. If 10A fuse is mounted,
replace with 16A fuse. Also
order and mount 47081
Label fuse 16A
Fuse, 2 A, 5x20 mm
F2 & F3
Plastic cover
Transformer 88541
Grommet
Communication jack D-sub
Model 102
Ground Fault Interrupter 88957
Communication board
Model 102. Excl. Prom
Prom, communication board
Model 102
881171-1.02

16
17
18
19

20
21
22
23
24
25
26

STAPLER FOLDER MODEL 88/102

PAGE 1.62

Note
Model 88. 8.5x11”,
11x17”
Model 88. A3, A4
Model 102. A3, A4
Model 102. 8.5x11”,
7”
Excluding Prom
Included in 881091

SEPTEMBER -02



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Creator                         : A-PDF (www.a-pdf.com)
Create Date                     : 2013:06:04 11:41:46+07:00
Modify Date                     : 2013:06:04 11:41:46+07:00
Doc Creator                     : A-pdf PageMaster
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