MyBinding Plockmatic 88 102 Bm Parts User Manual
2013-06-04
User Manual: MyBinding Plockmatic-88-102-Bm-Parts
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Page Count: 67
Stapler Folder Model 102 / 88
Spare Parts Manual
September 2002
Part # 87611
PAGE INTENTIONALLY BLANK
T07056
Contents
TITLE PAGE REVISION
Contents
i
September -02
Base
1.1
September -02
Covers, front
1.3
September -02
Covers, rear
1.5
September -02
Top cover
1.7
September -02
Infeed paper path
1.9
September -02
Infeed belt motor
1.11
September -02
Infeed frame
1.13
September -02
Back jogger carrier
1.15
September -02
Side jogger drive assembly
1.17
September -02
Side jogger rocker assembly
1.19
September -02
Side jogger adjustment assembly
1.21
September -02
Side jogger assembly
1.23
September -02
Stapler head
1.25
September -02
Stapler drive shaft
1.27
September -02
Stapler/Clincher rods
1.29
September -02
Clinchers
1.31
September -02
Edge staple stop
1.33
September -02
Fold position adjustment motor
1.35
September -02
Registration carriage
1.37
September -02
Registration carriage Eject motor
1.39
September -02
Prefold paper guides and belts
1.41
September -02
Fold stop
1.43
September -02
Fold knife assembly
1.45
September -02
Lower fold roller assembly
1.47
September -02
Upper fold roller assembly
1.49
September -02
Drive chain front view
1.51
September -02
Drive chains rear view
1.53
September -02
Belt stacker
1.55
September -02
Electrical
1.61
September -02
STAPLER FOLDER MODEL 88/102 PAGE i SEPTEMBER -02
Base T07056
1 2 3
11 4 5 6 7 8 9 10 11
STAPLER FOLDER MODEL 88/102 PAGE 1.1 SEPTEMBER -02
T07056
Base
Item Part No. Qty. Description Note
1
T88464
2
Castor, locking
Model 88
2
T880045
1
Base assy
Incl items 1 & 3
3
1726499
2
Castor 88465
4
T15013
1
Docking guide, female
Model 102
5
1726499
4
Castor 88465
T15022
4
Adjustment wheel screw 15022
6
T870143
1
Base assembly
Model 102, Incl. items
4, 5, 9, 10 & 11
7
T87475
2
Rail
Model 102
8
T87431
1
Adjustment guide
Model 102
9
T87433
1
Scale
Model 102
10
T55524
1
Foot pedal
Green, Model 102
T87430
1
Actuator
Model 102
1728840
1
Spring 87496
Model 102
11
T15014
2
Docking guide, male
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.2 SEPTEMBER -02
T07056
Covers, front
1 2 3 4
5
6
7
8
9
10
11 12 13 14 15 16 17 18 19 20
STAPLER FOLDER MODEL 88/102 PAGE 1.3 SEPTEMBER -02
T07056
Covers, front
Item Part No. Qty. Description Note
1
T87108
1
Paper guide 87108
2
T87146
1
Upper outfeed cover 87146
3
1728940
2
Interlock switch 881003
INTLK 1, INTLK 2
4
1724059
1
Outfeed sensor 881009
SEN 4
5
T88313
2
Stacker bracket
6
T22570
2
Plastic cap
7
1728943
1
Rear fold guide plate 89665
8
T89666
2
Stop ring
9
1728944
1
Wire guard 87372
10
T89664
1
Front fold guide plate
Model 88
T87480
1
Front fold guide plate
Model 102
11
1728945
2
Guard bracket 88125
12
T88312
1
Guard support rod
13
1728946
1
Lwr outfeed cover 87470
14
T87397
2
Docking rod
15
T88121
4
Tie bar
16
T87117
1
LED bracket
17
1724968
1
LED 881008
SEN 4
18
T881064
1
Clip nut assy
19
T60852
2
Set collar
20
T881096
1
Front cover
STAPLER FOLDER MODEL 88/102 PAGE 1.4 SEPTEMBER -02
T07056
Covers, rear
1 2
STAPLER FOLDER MODEL 88/102 PAGE 1.5 SEPTEMBER -02
T07056
Covers, rear
Item Part No. Qty. Description Note
1
T87026
1
Infeed cover
Model 88
T87395
1
Infeed cover 87395
Model 102
T60522
1
Grommet
19/23x1,5, Model 102
T80513
1
Grommet
15/19x1,5, Model 102
2
T881095
1
Rear cover
STAPLER FOLDER MODEL 88/102 PAGE 1.6 SEPTEMBER -02
T07056
Top cover
1 2 3
4 5 6
STAPLER FOLDER MODEL 88/102 PAGE 1.7 SEPTEMBER -02
T07056
Top cover
Item Part No. Qty. Description Note
1
T87032
1
Top cover rod 87032
2
T881139
1
Top cover 881139
3
T88098
2
Hinge
4
T87328
1
Tool box
Model 102
5
T87461
1
Tool box cover
Model 102
6
T87380
1
Allen wrench
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.8 SEPTEMBER -02
T07056
Infeed paper path
123
14
15 4
16 5
6
7
17
8
9
10
11
12
13
27 18
28 19
20
21
22
23
924
10 25
26
29 30 31 10 9
STAPLER FOLDER MODEL 88/102 PAGE 1.9 SEPTEMBER -02
T07056
Infeed paper path
Item
Part No.
Qty.
Description
Note
1
T87450
1
Shaft
2
T88915
1
Upper paper guide bracket, front
Model 88
3
T870102
1
Upper paper guide 870102
Model 88
4
T88916
1
Upper paper guide bracket, rear
Model 88
5
T60852
1
Set collar
6
T87212
1
Spring
Model 88
7
T88290
2
Plastic arm
Model 88
8
T88338
1
Shaft
9
T60508
2
Flange bushing
10
T88339
1
Jogger wheel
11
1724744
1
Infeed transport belt 88213
Model 88
1728336
1
Infeed transport belt 87381
Model 102
12
T88329
1
Shaft
Model 88
13
T881081
1
Roller assembly
Model 88
14
T87220
1
Shield plate
Model 88
15
T88908
1
Scale
Model 88
16
T87178
1
Infeed paper path
Model 88
T87462
1
Infeed paper path
Model 102
T87010
2
Sound absorbing plate
T87402
1
Scale, length
Model 102
17
1728408
1
Infeed transport drive shaft assembly
881018
1728409
2
Bearing housing w/bearing 885017
18
T87478
1
Bar pressure wheel
Model 102
19
1724968
1
LED assy. 881008
SEN14, Model 102
20
T87121
1
Spring
Model 102
21
T12597
1
Solenoid 12597
SOL18, Model 102
22
T87332
1
Link pressure wheel
Model 102
23
1728398
2
Pivot pin pressure wheel 87359
Model 102
24
1728399
1
Shaft pressure wheel 87358
Model 102
25
T87479
1
Crank arm pressure wheel
Model 102
26
T80746
2
Ball bearing
Model 102
27
T87352
1
Guide
Model 102
28
T87350
1
Steering guide
Model 102
29
T87371
1
Shaft infeed wheel
Model 102
30
T87445
1
Weight jogger wheel
Model 102
31
T87346
1
Bracket jogger
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.10 SEPTEMBER -02
STAPLER FOLDER MODEL 88/102 SEPTEMBER -02
T07056
PAGE 1.11
Infeed belt motor
123
4
8
9
5 6
7
10 11 12 13 14 15
T07056
Infeed belt motor
Item Part No. Qty. Description Note
STAPLER FOLDER MODEL 88/102 PAGE 1.12 SEPTEMBER -02
1
1728410
1
Infeed belt motor 881144 MOT 8
2
T88815
1
Motor bracket
3
T60523
4
Grommet
4
T88981
1
Pulley
5
1727078
1
O-ring
6
T88304
1
Shaft bar support Model 88
T87348
1
Shaft bar support Model 102
7
T88049
2
Nut plate
8
T88840
1
Switch bracket Model 88
T87444
1
Switch bracket Model 102
9
1728940
2
Back jogger carrier limit/home switch SW 15, SW 16
881003
10
T88341
1
Belt roller
11
T88328
1
Drive shaft
12
T88334
1
Pulley
13
T88287
2
Bracket
14
1728536
2
Bearing
15
T80527
2
Bearing housing
Infeed frame T07056
1 2 3 4 5 6 7 8
9 10 11 12
STAPLER FOLDER MODEL 88/102 PAGE 1.13 SEPTEMBER -02
T07056
Infeed frame
Item Part No. Qty. Description Note
1
T88813
1
Infeed plate
2
T87401
1
Scale, width
Model 102
3
T88818
1
Rack
Model 88
T87353
1
Rack
Model 102
4
T88237
2
Clamp ring
5
T88244
2
Flange bushing
T881039
2
Flange bushing assembly
Including item 3
6
T87370
1
Support carrier
Model 102
7
T87369
1
Shaft carrier
Model 102
8
T87221
1
Supporter
Model 88
9
T87222
1
Bracket
10
T88931
1
Cover infeed front
1
T87394
1
Infeed module frame
12
T80525
2
Plastic slide
STAPLER FOLDER MODEL 88/102 PAGE 1.14 SEPTEMBER -02
T07056
Back jogger carrier
1
2
3
4
5
66
7
16
8
917
10 18
19
11 20
12
21
22
13 23
24
25
14 7 15
STAPLER FOLDER MODEL 88/102 PAGE 1.15 SEPTEMBER -02
T07056
Back jogger carrier
Item Part No. Qty. Description Note
1
T87368
3
Shaft 87368
Model 102
2
T87413
1
Shaft carrier stop 87413
Model 102
3
T87367
4
Pulley 87367
Model 102
T80687
8
Needle bearing 80687
Model 102
4
T87345
1
Bracket belt wheel
Model 102
5
1727753
1
Sensor actuator 87347
Model 102
1728728
1
Bushing 88925
Model 102
6
T88382
1
Infeed sensor
SEN 6
7
T88382
1
Back jogger adjustment sensor
SEN 3
8
T87447
1
Back jogger arm
Model 102
9
T88285
1
Back jogger arm, front
Model 88
T88935
1
Back jogger arm, rear
Model 88
1727079
1
Jogger arm assembly 881024
Incl. item 19, bearing,
screw, nut & washer
Model 88
10
T88330
1
Back jogger bar
11
T88182
1
Back jogger position gear
12
T880153
1
Back jogger adjustment motor
880153
MOT 16
13
T870153
1
Code disc
14
T88502
1
Jogger end stop
15
T88671
1
Sensor bracket
Model 88
16
T881078
1
Sensor bracket
Model 88
17
T40641
2
Spacer
18
T87564
1
Support bar
19
T87482
1
Spring
Model 102
20
T881026
1
Bearing assembly
21
T87385
1
Jogger carriage frame
22
T88223
1
Return spring
23
T88924
1
Solenoid link
24
1728728
1
Bushing 88925
25
1728907
1
Back jogger solenoid 881006
SOL 6
STAPLER FOLDER MODEL 88/102 PAGE 1.16 SEPTEMBER -02
T07056
Side jogger drive assembly
1 2 3
5
6
4
7
5
8
9 10 11
STAPLER FOLDER MODEL 88/102 PAGE 1.17 SEPTEMBER -02
T07056
Side jogger drive assembly
Item Part No. Qty. Description Note
1
T88173
1
Lower rocker arm
2
1728939
1
Upper rocker arm 88172
3
T88184
1
Spring
4
1727350
1
Side jogger drive motor 880112
MOT 7
5
T88527
2
Tilt arm bracket
6
T12595
1
Pin
7
T88171
2
Tilt arm pivot block
8
T88483
1
Shaft
9
T881101
1
Cam disc assembly
Model 88
T870132
1
Cam disc assembly
Model 102
10
1726128
2
Side jogger motor off switch
881004
SW 4
Stapler/Clincher motor on switch
SW 5
11
T88090
1
Switch bracket
STAPLER FOLDER MODEL 88/102 PAGE 1.18 SEPTEMBER -02
T07056
Side jogger rocker assembly
1
5
2
6
5
3
6
4
7 8 9
STAPLER FOLDER MODEL 88/102 PAGE 1.19 SEPTEMBER -02
T07056
Side jogger rocker assembly
Item Part No. Qty. Description Note
1
T88058
2
Tilt arm
2
T88831
1
Link arm
T880011
1
Tilt arm repair kit
Including item 2
3
T88168
1
Jogger push rod
4
T88054
1
Bracket
5
T80687
2
Bearing
6
T88195
3
Tilt arm spacer
7
T881040
1
Bearing assembly
8
T88166
1
Cam follower block
9
T80746
1
Side jogger cam
STAPLER FOLDER MODEL 88/102 PAGE 1.20 SEPTEMBER -02
T07056
Side jogger adjustment assembly
1
2
3
4
53
6
7
8
915
10
11 12 13 14
STAPLER FOLDER MODEL 88/102 PAGE 1.21 SEPTEMBER -02
T07056
Side jogger adjustment assembly
Item Part No. Qty. Description Note
1
T88184
1
Spring
2
T881011
1
Front bearing block
3
1728815
2
Jogger shaft 87390
4
1728940
1
Side jogger home position switch
881003
SW 1
5
T88066
1
Switch bracket
6
T88826
1
Sprocket
10T
7
T80615
1
Master link
Included in item 8
8
T881035
1
Side jogger chain assembly
9
T881002
1
Code disc
10
T88382
1
Side jogger adjustment sensor
SEN 2
11
T87268
1
Bracket
12
1727350
1
Side jogger adjustment motor
880112
MOT 17
13
T88241
1
Drive shaft
14
T881012
1
Rear bearing block
15
T88176
3
Gear
STAPLER FOLDER MODEL 88/102 PAGE 1.22 SEPTEMBER -02
T07056
Side jogger assembly
1 2 3 4 5 6 1 2 6
2 7 8 9 10 2 1
STAPLER FOLDER MODEL 88/102 PAGE 1.23 SEPTEMBER -02
T07056
Side jogger assembly
Item Part No. Qty. Description Note
1
T88513
4
Bearing plate
2
T88604
4
Flange bushing
3
T87389
1
Side jogger bearing plate, front
4
T87387
1
Threaded plate, front
5
T880180
1
Side jogger channel, front
Model 88
1728755
1
Side jogger channel, front 87489
Model 102
6
T88606
2
Mounting block
7
T881146
1
Side jogger channel, rear
Model 88
1728754
1
Side jogger channel, rear 87488
Model 102
8
T88607
1
Threaded plate, rear
9
T88062
1
Bracket
10
T87388
1
Side jogger bearing plate, rear
STAPLER FOLDER MODEL 88/102 PAGE 1.24 SEPTEMBER -02
T07056
Stapler head
1 2 3 4 5 6
12 7
8
13
9
14 10
11
15 16 17 18 19
STAPLER FOLDER MODEL 88/102 PAGE 1.25 SEPTEMBER -02
T07056
Stapler head
Item Part No. Qty. Description Note
1
1728531
1
Staple detection socket
88378
2
T880156
1
Staple detection lead
3
T60551
1
Knob
4
T881017
1
Stapler housing
Including item 11 & 13
5
T87262
1
Label staple indication
6
T88086
1
Grounding spring
7
T88803
1
Cable
8
T80706
1
Grommet
9
T60905
1
Cable clamp
10
T88257
1
Staple detection switch
SW 20, SW 21
11
T88245
2
Bearing
12
T880001
1
Staple cartridge
13
T88185
2
Spreader
14
1724939
1
Stapler head assembly
Including item 2
15
T87344
1
Plastic guide
Model 102
16
1726801
1
Stapler guide 88374
17
1726802
1
Stapler guide 88375
18
1726083
1
Locking pin
19
T88254
1
Side jogger limit switches
SW 2, SW 3
STAPLER FOLDER MODEL 88/102 PAGE 1.26 SEPTEMBER -02
T07056
Stapler drive shaft
1
2
317
4
16
5
6
72
3
84
910 11 12 9 8 7
15
6 13 14
STAPLER FOLDER MODEL 88/102 PAGE 1.27 SEPTEMBER -02
T07056
Stapler drive shaft
Item Part No. Qty. Description Note
1
1727295
2
Stapler lift bracket assembly
2
T88309
4
Pin
3
T88161
2
Connecting bar
4
T88162
2
Crank
5
T88235
1
Collar
6
T12534
2
Bearing
7
T22621
2
Bearing housing
8
T88055
2
Clincher cam
9
T88164
2
Spacer
10
T88487
1
Cam
11
T88095
1
Plate
12
T88163
1
Stapler/Clincher drive shaft
13
T88082
1
Switch bracket
14
1726128
1
Stapler/Clincher home switch
SW 6
15
T88115
1
Sprocket
19T
16
T87567
1
Stapler bar
17
T87454
1
Stop lift bracket
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.28 SEPTEMBER -02
T07056
Stapler/clincher rods
1 2 3 4
52
6
1
7
6
55
86
27
6
9
5
10
11 3 11 10 9 2 12
STAPLER FOLDER MODEL 88/102 PAGE 1.29 SEPTEMBER -02
T07056
Stapler/clincher rods
Item Part No. Qty. Description Note
1
T88160
2
Stapler push rod
2
T881040
4
Bearing assembly
3
T88054
4
Bracket
4
T88169
1
Clincher bar
5
T881039
4
Bearing assembly
6
T88234
4
Set collar
7
T88231
2
Spring
8
T88572
2
Stapler push rod bracket, front
9
T88167
2
Clincher push rod
10
T80746
2
Cam follower
11
T88166
2
Cam follower block
12
T88571
2
Stapler push rod bracket, rear
STAPLER FOLDER MODEL 88/102 PAGE 1.30 SEPTEMBER -02
T07056
Clinchers
1 2 3
4
5
6
7
1
8
9
10
11
12
STAPLER FOLDER MODEL 88/102 PAGE 1.31 SEPTEMBER -02
T07056
Clinchers
Item Part No. Qty. Description Note
1
T88089
2
Stapler head bracket
2
T88189
2
Rod
3
T88379
1
Upper paper guide bracket
Model 88
4
T87463
2
Edgestop
Model 102
5
T88647
2
Nut plate
Model 88
6
T87341
1
LED bracket
SEN14, Model 102
1724059
1
Phototransistor assy. 881009
SEN14, Model 102
7
T88397
1
Paper guide
Model 88
8
T88150
1
Upper clinch bar
Model 88
1728736
1
Scale clincher, rear 87403
Model 102
1728737
1
Scale clincher, front 87404
Model 102
9
T88157
3
Distance, clinch bar
10
T88153
2
Locking plate clincher
Model 88
T87460
2
Locking plate clincher
Model 102
1727297
2
Ball 88248
Model 102
T87405
1
Index clincher, rear
Model 102
T87406
1
Index clincher, front
Model 102
11
T88151
1
Lower clinch bar
Model 88
12
T881127
1
Clincher assy 881127
Model 88
1727075
2
Clincher assy 881166
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.32 SEPTEMBER -02
Edge staple stop T07056
1 2 3 4 5 6 7 8 9
STAPLER FOLDER MODEL 88/102 PAGE 1.33 SEPTEMBER -02
T07056
Edge staple stop
Item Part No. Qty. Description Note
1
T87451
2
Plastic bushing
Model 102
2
T87465
2
Link, edge staple stop
Model 102
3
T87363
1
Bar, edge staple stop
Model 102
4
T87121
1
Spring
Model 102
5
T87339
1
Solenoid link edgestop
Model 102
T56662
1
Flange bushing
Plastic, Model 102
6
T87412
1
Solenoid
SOL14, Model 102
7
1733879
1
Microswitch
Model 102
T60517
1
Arm microswitch
Model 102
8
T87338
1
Solenoid bracket edgestop
Model 102
9
T88049
1
Nut plate
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.34 SEPTEMBER -02
T07056
Fold position adjustment motor
1 2 3 4
5
6
7
8
9
10
11
12 13
STAPLER FOLDER MODEL 88/102 PAGE 1.35 SEPTEMBER -02
T07056
Fold position adjustment motor
Item Part No. Qty. Description Note
1
T88047
2
Support bracket
2
T88035
1
Gear rack
3
T87140
1
Inner cover
Model 88
T87342
1
Inner cover
Model 102
4
1727754
1
Start cycle sensor
SEN 5
5
T88046
1
Support frame
6
T88386
1
Sensor bracket
7
1724704
1
Fold position adj sensor 88382
SEN 1
8
T881001
1
Code disc
9
T880153
1
Fold position adjustment motor
MOT 15
10
T88048
1
Motor bracket
11
1728940
2
Registration carriage limit/home switch
881003
SW 7, SW 8
12
T88049
2
Switch bracket
13
T88182
1
Gear
STAPLER FOLDER MODEL 88/102 PAGE 1.36 SEPTEMBER -02
T07056
Registration carriage
1 2 3
5
6
74
85
9
10 11 12
STAPLER FOLDER MODEL 88/102
13
PAGE 1.37
8 7 6
SEPTEMBER -02
T07056
Registration carriage
Item Part No. Qty. Description Note
1
T88140
1
Shaft
2
T88144
1
Support wheel bar
3
T88146
2
Support wheel holder
4
1728907
1
Registration stop solenoid
881006
SOL 4
5
T12595
2
Pivot pin
6
T60508
2
Bearing
7
T60852
2
Collar
8
T88135
2
Lever arm
9
T88136
1
Clamp arm
10
T88042
1
Pivot lever
11
T88137
2
Bearing
12
T88141
1
Rear lever shaft
13
T88043
1
Solenoid link
STAPLER FOLDER MODEL 88/102 PAGE 1.38 SEPTEMBER -02
T07056
Registration carriage eject motor
1 2 3 4 5 6 7
14
15
16 8
9
17 10
18
11
13 12
13
19
STAPLER FOLDER MODEL 88/102 PAGE 1.39 SEPTEMBER -02
T07056
Registration carriage eject motor
Item Part No. Qty. Description Note
1
T88138
1
LED bracket
2
T881026
1
Drive wheel assembly
3
T88197
2
Threaded shaft
4
T88039
1
Front eject motor bracket
5
T87121
1
Spring
6
1728875
1
Paper stop 88801
7
T88630
1
Spring
8
T88037
1
Stop fork lift
9
T88040
1
Bracket
10
T88351
1
Rear eject motor bracket
11
T880154
1
Eject motor
MOT 5
12
T80746
3
Bearing
13
T88034
2
Registration carriage frame
14
1727755
1
Registration LED 88268
15
1727080
1
Drive O-ring 88381
16
1727081
2
Traction O-ring 88222
17
T88885
1
Eject motor pulley
18
T88033
1
Frame
19
T88199
1
Support
STAPLER FOLDER MODEL 88/102 PAGE 1.40 SEPTEMBER -02
T07056
Prefold paper guides and belts
1 2 3 4
10 5
11
3
12
13
14
6
15
16 7
98
9
STAPLER FOLDER MODEL 88/102 PAGE 1.41 SEPTEMBER -02
T07056
Prefold paper guides and belts
Item Part No. Qty. Description Note
1
T88032
2
Ball cover
2
T88224
1
Spring
Model 88
3
T88132
2
Roller
4
T88131
2
Pre-fold transport drive roller
5
1727077
1
Pre-fold transport belt kit
881148
One pair + Sprocket 881151
6
T88130
1
Shaft
7
T88129
1
Pre-fold transport shaft
8
T881010
2
Shaft tensioner
9
T88234
1
Collar
10
T88249
4
Plastic ball
1727761
4
Steel ball 88825
T23734
4
Glass ball
Model 102
11
T88134
2
Ball cage
Model 88
T87356
2
Ball cage
Model 102
12
T881116
1
Front paper guide assembly
Model 88
T87487
1
Front paper guide assembly
Model 102
T75200
1
Magnet
Model 102
13
T87384
2
Shaft 87384
14
T87467
1
Front guide
Model 102
15
T881117
1
Rear paper guide assembly
Model 88
T87486
1
Rear paper guide assembly
Model 102
16
T87466
1
Rear guide
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.42 SEPTEMBER -02
T07056
Fold stop
2 3 4 5 6 7 8 9 10 11 12
1
13
10
9
8
4
14
1
15
16
STAPLER FOLDER MODEL 88/102 PAGE 1.43 SEPTEMBER -02
T07056
Fold stop
Item Part No. Qty. Description Note
1
T88025
2
Guide plate
2
T88026
1
Paper plate
Model 88
T87139
1
Paper plate
Model 102
3
T88123
2
Fold stop bar
4
T88226
2
Spring
5
T881158
1
Motor
MOT9. Model 102
6
T87343
1
Motor bracket, fold stop
Model 102
7
T75323
1
Crank arm, fold stop
Model 102
8
T88024
2
Bracket
9
T88230
2
Spring
10
T88124
2
Spacer
11
T88022
1
Fold stop gate 88022
12
T87364
1
Bar
Model 102
13
T87391
1
Frame
14
T88198
1
Bar fold stop
15
T88122
1
Guide bar
16
T88525
1
Fold knife protection plate
Model 88
T87464
1
Fold knife protection plate
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.44 SEPTEMBER -02
T07056
Fold knife assembly
1 2 3 4 3 1 4
2
5
4
6
947
10
8
11
12 13 14 15
STAPLER FOLDER MODEL 88/102 PAGE 1.45 SEPTEMBER -02
T07056
Fold knife assembly
Item Part No. Qty. Description Note
1
T88025
2
Guide plate
2
T88026
1
Paper plate
Model 88
3
T87139
1
Paper plate
Model
102
4
T88123
2
Fold stop bar
5
T88226
2
Spring
6
T881158
1
Motor
MOT9.
M d l 102
7
T87343
1
Motor bracket, fold stop
Model
102
8
T75323
1
Crank arm, fold stop
Model
102
9
T88024
2
Bracket
10
T88230
2
Spring
T88124
2
Spacer
11
T88022
1
Fold stop gate 88022
12
T87364
1
Bar
Model
102
13
T87391
1
Frame
14
T88198
1
Bar fold stop
15
T88122
1
Guide bar
STAPLER FOLDER MODEL 88/102 PAGE 1.46 SEPTEMBER -02
T07056
Lower fold roller assembly
1 2 3 4 2 1
5
6
7
8
9
10
STAPLER FOLDER MODEL 88/102 PAGE 1.47 SEPTEMBER -02
T07056
Lower fold roller assembly
Item Part No. Qty. Description Note
1
T88012
8
Bearing bracket
2
T88011
8
Guide
3
T88998
4
Spring
Sold in sets of 4
4
T88010
4
Spring holder
5
T88108
4
Bearing
6
T88107
4
Shaft
7
1728528
4
Bearing 88247
8
T88009
2
Plate
9*
1728954
1
Lower fold rollers, steel 881142
One pair, Model 88
T87288
2
Lower fold roller, steel
Model 102
T881149
1
Lower fold rollers, with rubber rings
One pair, Model 102
10
T88021
2
Paper guide
Model 88
*All fold rollers fits both the Model 88 and Model 102
88114 The standard roller in Model 88 with a sharp knurl
87288 The standard roller in Model 102 with a smoother knurl
881149 An accessory roller for very delicate prints
STAPLER FOLDER MODEL 88/102 PAGE 1.48 SEPTEMBER -02
T07056
Upper fold roller assembly
1 2 3 4 5 6 7 8 9 10 11 12 13
14
17 15
18
19
20 7
21
18
22
16
STAPLER FOLDER MODEL 88/102 PAGE 1.49 SEPTEMBER -02
T07056
Upper fold roller assembly
Item Part No. Qty. Description Note
1
T88275
2
Slide housing
2
T88272
2
Spring stop
3
T88238
2
Roller pin
4
T88120
2
Spring guide
5
T88229
2
Spring
6
T88018
2
Latch lever
7
1728528
4
Bearing 88247
8
1728527
1
Upper fold roll, right 880138
Model 88
T870120
1
Upper fold roll, right
Model 102
9
1728527
1
Upper fold roll, left 880138
10
T87451
2
Pivot pin
Model 102
11
T14139
1
Spring
Model 102
12
T87458
1
Guide
Model 102
13
T11161
1
Green label
Model 102
14
T87237
1
Magnet bracket
Model 102
15
T87400
1
Magnet
Model 102
16
T88250
2
Folder tension knob
17
T88274
2
Stop plate
18
T88100
6
Cam
19
T88311
8
Bearing
20
T88273
2
Slide stop
21
T88302
2
Folder tension plate
22
T88099
2
Slide
STAPLER FOLDER MODEL 88/102 PAGE 1.50 SEPTEMBER -02
T07056
Drive chain, front view
1 2 3
4
5
1
6
14
13
12
7 8 9 10 11 3
STAPLER FOLDER MODEL 88/102 PAGE 1.51 SEPTEMBER -02
T07056
Drive chain, front view
Item Part No. Qty. Description Note
1
T88116
3
Idler
2
T881151
1
Sprocket assy. 881151
10T, Incl. pin 87038
3
T88117
3
Shaft
4
T88114
2
Sprocket
16T
5
T87148
1
Fold roller drive chain 87148
6
T87049
1
Front safety guard
7
T88609
1
Fold drive sprocket
19T
8
T88252
4
Rubber damper
9
T88073
1
Motor bracket
10
T88193
4
Spacer
11
1726504
1
Fold roller drive motor 881120
MOT 1
T82137
1
Ferrite
12
T87038
1
Pin
13
T88630
1
Spring
14
T88020
1
Chain tensioner
STAPLER FOLDER MODEL 88/102 PAGE 1.52 SEPTEMBER -02
T07056
Drive chains, rear view
1 2
13 2
1
3
4
5
6
5
4
14
7 8 9 10 11 12 13
STAPLER FOLDER MODEL 88/102 PAGE 1.53 SEPTEMBER -02
T07056
Drive chains, rear view
Item Part No. Qty. Description Note
1
T881037
2
Prefold rolls drive chain assembly
2
T88114
2
Sprocket
16T
3
T88662
2
Sprocket
13T
4
T88116
2
Idler
5
T88019
2
Tension arm
6
T88225
1
Spring
7
T87050
1
Rear safety guard
8
1726504
1
Stapler/Clincher drive motor
881120
MOT 2
T82137
1
Ferrite
9
T88193
4
Spacer
10
T88073
1
Motor bracket
11
T88252
4
Rubber damper
12
T80609
1
Sprocket
19T
13
T881036
1
Stapler/Clincher drive chain
assembly
14
T80615
3
Master link
Included in item 1 & 12
STAPLER FOLDER MODEL 88/102 PAGE 1.54 SEPTEMBER -02
T07056
Belt Stacker (Model 88, Serial no. before 88 171 424)
1 2 3 4 5 6 7
8
3
18
9
10
11
19
12
20
21 13
14
22 15
23 16
17
24 25 21 26 27 28
STAPLER FOLDER MODEL 88/102 PAGE 1.55 SEPTEMBER -02
T07056
Belt Stacker (Model 88, Serial no. before 88 171 424)
Item Part No. Qty. Description Note
1
T88347
1
Cross bar
2
T88293
1
Bracket
3
T88407
2
Pressure wheel
4
T88345
1
Shaft
5
T88248
1
Ball
6
T88232
1
Compression spring
7
T88344
1
Bearing block
8
T88346
1
Length adjusting shaft
9
T75074
1
Rear mounting bracket
10
T88253
4
Plastic cap
11
T87322
1
End plate
12
T88253
2
Plastic cap
13
T88349
1
Shaft
14
T36501
2
Idler roll
15
T88296
1
Bearing plate
16
T87247
1
Motor housing
17
1727736
1
Conveyor stacker motor
880152
MOT 11
18
T75073
1
Front mounting bracket
19
T75473
1
Base plate
20
T88348
1
Drive shaft
21
1728536
2
Bearing 60827
22
T88474
2
Drive roller
23
T88212
2
Output transport belt
24
T88214
1
Output drive belt
25
T60812
1
Drive shaft pulley
26
T88955
1
Ouput transport motor pulley
27
1728907
1
Output motor cable 881070
28
T80982
1
Grommet
STAPLER FOLDER MODEL 88/102 PAGE 1.56 SEPTEMBER -02
T07056
Belt Stacker (Model 102, Serial no. before 88 171 444)
1 2 3 4 5 6
7
8
9
10
11
12
13
14
15
16
17
19
20 18
21
22
23
24
25
26
27
28 29 30 31
STAPLER FOLDER MODEL 88/102 PAGE 1.57 SEPTEMBER -02
T07056
Belt Stacker (Model 102, Serial no. before 88 171 444)
Item
Part no.
Qty.
Description
Note
1
T75363
1
Label, stacker
A4/A3 Machines
T75364
1
Label, stacker
8.5x11”/11x17” Machines
2
T88528
1
Spring
3
T75073
1
Mounting bracket, front
4
T88407
2
Output wheel
5
T22570
2
Plastic cap
6
T87332
1
End plate
7
T75075
1
Shaft
8
T80557
12
Retaining ring
9
T75074
1
Mounting bracket, rear
10
T88253
6
Plastic cap
11
T75176
2
Conveyor stacker belt
12
T75473
1
Stacker frame
13
T75076
1
Shaft
14
1727296
1
Sliding contact 75116
15
T88248
1
Ball
16
T75099
1
Leaf spring, ball
17
T75072
1
Bracket, output wheel
18
T75071
1
Pressure arm
19
T36501
2
Roller
T60627
4
Needle roller bearing
20
T88349
1
Shaft
T880148
1
Shaft assembly
Incl. Item 8, 18, 19
21
T22599
2
Spacer
22
T88296
1
Brass bearing support
23
T88955
1
Drive pulley
24
T750109
1
Stacker motor
MOT 1
25
T87247
1
Cover, stacker motor
26
T80982
1
Grommet
27
T88214
1
V-belt
28
1728536
2
Ball bearing 60827
29
T60812
1
Pulley
30
T88474
2
Drive roller
31
T88348
1
Drive shaft
T880147
1
Drive shaft assembly
Incl. Item 8, 25-28
STAPLER FOLDER MODEL 88/102 PAGE 1.58 SEPTEMBER -02
Belt Stacker (Model 88/102, Serial no. from 88 171 424 / 88 171 444)T07056
5 6 7 8 9 10 11
4
3
2
12
1
13
17
14 18
19
15 20
21
22
23
Included in
870180 16
STAPLER FOLDER MODEL 88/102 PAGE 1.59 SEPTEMBER -02
T07056
Belt Stacker (Model 88/102, Serial no. from 88 171 424 / 88 171 444)
Item Part No. Qty. Description Note
T870181
1
Belt stacker assembly 870181
Excluding Scale
(Fits all Model 88 & 102)
1 T89629 2 Cup spring
T97063 2 Washer
Nylon
2 T75534 2 Stacker angle adjustment
T60835 2 Washer
T97063 2 Washer
Nylon
3 T75518 1 Mounting bracket,
4 T75532 1 Shaft
5 T75524 1 Stacker frame
6 T1728529 2 Conveyor stacker belt 75557
7 T87255 1 Scale, stacker
Model 88
T75556 1 Scale, stacker
Model 102
8 T75519 1 Mounting bracket,
9 T87317 2 Pressure wheel
T97009 2 Washer
10 T22570 2 Plastic cap
Incl. nylon washer
11 1728853 1 End plate 75527
12 1727303 1 End plate locking device 75474
13 T97111 4 Washer 8.4x16x1.5 mm
T97052 2 Washer 5.3x12x1 mm
T55520 6 Cup spring 16x8.2x0.6 mm
14 1727808 1 Stacker motor assy. 881180
MOT 11 Incl. 90080,
55529 & Cable
T90080 1 Drive shaft coupling
T55529 1 Pin
15 T56436 2 Roller
T75523 1 Shaft
T22854 2 Bushing
T55529 1 Pin
16 T56436 2 Roller
T75523 1 Shaft
T22854 2 Bushing
17 T75522 1 Shaft
T80557 4 Retaining ring
T13075 2 Bushing
T97112 2 Washer
18 T75116 1 Sliding contact
19 T88248 1 Ball
20 T40514 2 Bushing 40514 Plastic
21 T75099 1 Leaf spring, ball
T97025 4 Washer
22 T75520 1 Bracket, output wheel
23 1728753 1 Pressure arm 75525
STAPLER FOLDER MODEL 88/102 PAGE 1.60 SEPTEMBER -02
STAPLER FOLDER MODEL 88/102 SEPTEMBER -02
T07056
Electrical
19
20
21 22 23
12
4
6
7
8
9
10 11
12
13
14
15
17
18
25
PAGE 1.61
3
5
24
16
26
07056
Electrical
Item Part No. Qty. Description Note
1
1726272
1
Control panel assembly 881062
Model 88. 8.5x11”,
11x17”
T881063
1
Control panel assembly
Model 88. A3, A4
T87398
1
Control panel overlay
Model 102. A3, A4
T87399
1
Control panel overlay
Model 102. 8.5x11”,
7”
2
T88520
1(2)
Set counter
3
T880211
1
Panel harness
4
T881091
1
Controller PCB
Excluding Prom
5
T88420
1
EEprom
Included in 881091
6
T81167
1
Prom, model 88 std 81167-4.43
1728380 1 Prom, Model 102 to Model 100 standard 881157-5.10
1727044
1
Prom, Model 102 to Model 300
881198-6.01
7
1727074
1
Driver PCB 881093
8
1724064
1
Interlock bypass switch 87083
INTLK 3
9
1727348
1
Fold knife home position switch
881003
SW 9
10
T880157
1
Capacitor
11
T20711
1
Rectifier
12
T60689
1
Main power switch
SW 22
13
T88556
1
Plastic boot
14
1727779
1
Receptacle 88569
Excluding Fuse holder
15
1727781
2
Fuse, 6.25 A, 6.3x32 mm 12754
F 6 & F 7, 105V - 125V
T60651
2
Fuse, 3.15 A, 6.3x32 mm
F 6 & F 7, 220V - 240V
16
1727780
1
Fuse holder 88555
17
T88449
1
Communication jack DIN
18
T80616
1
Filter
19
T89779
1
Fuse, 16 A, 5x20 mm
F 1. If 10A fuse is mounted,
replace with 16A fuse. Also
order and mount 47081
T47081
1
Label fuse 16A
20
T88549
1
Fuse, 2 A, 5x20 mm
F2 & F3
21
T88550
1
Plastic cover
22
T88541
1
Transformer 88541
23
T60522
1
Grommet
24
T87082
1
Communication jack D-sub
Model 102
25
T88957
1
Ground Fault Interrupter 88957
26
T881162
1
Communication board
Model 102. Excl. Prom
T881171
1
Prom, communication board
881171-1.02
Model 102
STAPLER FOLDER MODEL 88/102 PAGE 1.62 SEPTEMBER -02
