NBB Controls Components BCD915 Industrial Remote Control Transmitter User Manual manual

NBB Controls + Components AG Industrial Remote Control Transmitter manual

manual

®Receiver Type /VersionFactory No.FrequencyTransmitter Type /VersionFactory No.Frequency
%%%Portable transmitter.Receiver with integrated mounting holes.Multi-pin connecting cable for the receiver according to your specifications.For explanatory notes on obtaining an operating permit please refer to registration docu-ments enclosed in the appendix of this operating instruction. Observe all applicable work-safety and accident prevention regulations carefully. Only fully trained, authorized per-sonnel may use the NBB radio control equipment. Components, etc. built into the NBBequipment for safety purposes must be regularly inspected.Failure to observe these recommendations will put both you yourself and others at risk.Under these circumstances, NBB rescinds the guarantee and any other form of liability.This radio control unit is designed exclusively for the control of construction machinesand industrial plants. Only under these conditions are the safety systems (STOP and zerosetting) fully effective. No other form of use is permitted. Any non-observance of this con-dition will relieve NBB of all liability.The actual delivery specification is as detailed on the confirmation of order or the deliverynote accompanying the goods!Even if you are accustomed to working with radio control systems, read these operatinginstructions carefully before using this equipment. Only this document contains the latestinformation relating to your NBB radio control system.If the NBB radio control unit develops a fault, it must be shut down immediately. The trans-mitter should be switched off with the STOP key. The connecting cable must be discon-nected at the receiver from the connecting socket (terminal) of the unit to be controlled .The repair of the equipment must not be carried out other than by NBB or an NBB authori-zed technician.Page 13. TRANSMITTER1. STANDARD SPECIFICATION2. SAFETY PRECAUTIONSSwitching on: To make the unit ready for use, unscrew the screw plug of the battery com-partment on the back of the transmitter and remove the cover. Insert 2 charged AA Mi-gnon batteries 1,2V NiMH (or batteries 1,5V - not rechargeable) into the battery compart-ment, close the cover and tightenthe screw plug again.Rechargeable batteries (NiMH or NiCd) must be fully charged before first useNever attempt to charge standard non rechargeable AA batteries!1,5V !The functions of the receiver are released with the “ON/HORN” key.The receiver has to be switched off with the "STOP" key when work is finished.AreddotflashesonthePlanardisplayduringoperation.The transmitter switches off automatically, if the keys are not pres-sed within a specified time. The red dot goes out.Optional: Transmitter for continuous operation possible.Energy saving function:*The duration of this stand-by can be specified when ordering.Operation:The red dot flashes.8Slowly flashing:Batteries are to low, tooperate the transmitter.L
Page 2When the letter "L" flashes quickly on the Planar display, the batteries (rechargeable or notrechargeable) are nearly empty.The transmitter can be operated for approximately 30 minutes more in this condition.During this time, bring the unit to a safe position, switch off the transmitter and install 2charged AA Mignon batteries 1,2V NiMH (or batteries 1,5V - not rechargeable).STOP STOP STOPPlanar-D2 Planar-C2 Planar-B2Examples:L. L.DisplayAvailable Planar-B, -C, -D upper housings:B1 B2C1 C2. .D1 D2. .Operation:The red dot flashes.8Quickly flashing:Batteries are nearly empty.Transmitter can be operatedfor appr. 30 minutes more.LON/HORN ON/HORN ON/HORN
4. Base Unitfor Planar-B, Planar-Cand Planar-DWhen a transmitter is operated with AA Mignon 1,2 V NiMH rechargeable batteries, thesebatteries automatically charge inside the transmitter in the optional base unit. To start thecharging process simply slide the transmitter into base unit (see image 1). An automati-cally controlled charging process keeps batteries from over-charging. Base unit has to beconnected to a power supply(optional also with dc-charger) – (see image 2).WARNING: Never try to charge regular AA batteries (non-rechargeablebatteries) – danger of explosion!WARNING: Charge 8 hours (2000 mA/h) after total discharge of batteries orbefore first use.Page 3Pre-drilledmounting holesConnection power plug/car power plugImage 1Image 2
4. RECEIVERR-16, R-CANCompact-M, Compact-VPage 4Mounting possibility of the receiverR-16, R-CAN or the Compact-M.Mounting possibility of the receiverCompact-V..WRONGMounting on a tower slewing crane.Top slewing crane: Mount the antenna withextension cable horizontally.RIGHTThe receiver is connected to the unit to be controlled with the multi-pin connectingcable supplied. Please observe the instructions issued by the manufacturer of the unitto be controlled!The power supply of the receiver is generally effected by the connecting cable.We recommend urgently to realize this connection via a central, wellaccessible, multi-pin plug connector (for example HTS-plug connector seriesHE/HB/HN/HA or comparable ones of other manufacturers) to make possible a quickand clear fault diagnosis in the service case and to take off the receiver without anexpenditure of assembly.In general, an earth lead is required in case the units to be controlled have not pre-viously been operated by radio control. Failing this, thereceiver electronic circuit will not receive any power supply. Ensure that the opera-ting voltage of the receivercomplieswiththeelectricalspecificationsofthe unit to be controlled. The applicable operating voltage is specified in the supp-lement.Never expose the receiver to a high pressure cleaning jet. This applies to thetransmitter also.The receiver should always be fixed vertically at the outside panel of the swit-ching cabinet. (The antenna should always reach over the top of the panel.)You have to make sure that the antenna is not shielded by metal parts totally or part-ly.Mounting the receiver in a cabine or in a switching cabinet the antenna should belayed with an extension cable to the outside and be attached with the fasteningstrapping as horizontally as possible with distance to the shielding metal parts.In general the antenna should always be mounted in such a way so that the antennais still visible with each change of position of the transmitter.%%%%%%WRONGRIGHTCompact-MR-16 R-CAN Compact-V
Safety equipment in the NBB-radio remote control:In the transmitterIn the receiver:If the NBB radio remote control is not used for a long period, it is urgently recommended -if you use rechargeable batteries - that they should be charged now and again (aboutevery 4 weeks). This prevents deep discharges of the batteries and prolongs their usefullife. If you shut down the NBB radio remote control for a long period, we recommend youtake the batteries out of the transmitter.Frequency change Planar-B, -C, -D:Channel number:,thiscomprisesmainly:STOP (transmitter ON/OFF) with automatic disconnection of the power supply.Automatic zero positioning.Automatic zero setting when switching back on after radio interruption.Locking of the radio commands at relay level in the event of a defective STOP circuit.To ensure fault-free operation, please follow precisely the following rules for operation:The unit to be controlled can only be switched on - it is assumed that the transmitter isready to operate - when no command unit is actuated. The command necessary to do sois triggered by the key "ON/HORN". This triggers a horn signal in the unit to be controlled.After switch-on of the facility to be controlled, this key is used for repeated emission of thehorn signal in accordance with working regulations.To change the frequency, keep the "ON/HORN" key pressed down. T h e n o p e r a t e t h e"CHANNEL / FREQUENCY CHANGE" key. If the receiver locks into the new frequency, ahorn signal is given (if present) and the unit to be controlled is ready for operation. Pleaseobserve the particular postal approval regulations of the concerned country.When changing the frequency the channel number lights up shortly inthe display: First the decimal place, then the digit.During operation the choosen channel can be shown by pressing the “CHANNEL / FRE-QUENCY CHANGE” key.%%%%Page 5CHANNELSTOPSTOPL.CHANNELFirst the decimal placeis shown.5Then the digit is shown.3Channel number: f.e. Channel 53FREQUENCY CHANGERADIO ON /HORN5. OPERATING THE UNIT
Page 66. FUNCTION CHECK To maintain operational safety, a regular function check of the NBB radio remote control isnecessary. In single-shift day-to-day operation, we recommend performing this check atleast once a week. Checking is possible using the display lights provided on the receiver.To do so, the transmitter must be set to the ready-to-operate state.First connect just the receiver - the transmitter remains switched off.Activate the transmitter by pressing the key "START/ON/HORN" at the Planartransmitter.Now check the commands (always start with the lowest stage) and check forcorrect reaction oftheunittobecontrolled.Ensure in particular that there is nobody in the danger area..PresstheSTOPkeyatthetransmitter.Thenobserveiftheunittobecontrolled is switched off (time to switch off according to the application).(Optional with integrated charger)RADIO PRESENT.If the LED fails to come on:1. Check that the transmitter is on.2. Check the power supply of the receiver.3. (Optional) Irregular flashing of the LED:Check or change the current radio channel.(Without charger)RADIO PRESENT.If the LED fails to come on:1. Check that the transmitter is on.2. Check the power supply of the receiver.3. (Optional) Irregular flashing of the LED:Check or change the current radio channel.POWER ON. If LED fails to come on, check the power supply.If the power lead is OK, call in the after-sales service.HF PRESENT. Steady light when transmitter is switched on(insignificant for scanner operation).Flashes evenly during fault-free operation.Irregular flashing means that the HF channel is probably atfault - please set another channel.If this LED flashes, the HF channel is at fault (not for scanneroperation).Steady light notifies the operator that an output functionis critical due to high current.%%%%%%%%%ACCIDENT RISK!STOP checkChecking the LED at the receiver R-16 and R-CAN:The Green LED flashes:Checking the LED at the receiver Compact-M:The Green LED flashes:Checking the LED's at the receiver Compact-V:LED 1 green:LED 2 yellow:LED 3 green:LED 4 red:Service plug: For NBB service only.COMPACT-MR-16R-CAN1 2 3 4www.n bb.de®COMPACT-VX3.820.1195LEDSSERVICE PLUGLED RADIO ON SERVICE PLUGLED RADIO ON SERVICE PLUG
Page 7The rating plates state the type of transmitter or receiver, the factory number, the fre-quency range and the approval number for non EU countries.Always state the factory number in all your queries.Your NBB radio remote control is largely maintenance-free. Nevertheless, please bear inmind the following points:The STOP key must be easy to move.Remove any leftover building materials!During electro-welding work on the unit to be controlled, disconnect the receiver fromthe current supply! Otherwise there is a risk of damage to the receiver's electronic sy-stem!Check wear and tear parts like dust shield tops regular!We grant a function warranty for 12 months after the sale date for all NBB radio remotecontrols (transmitter, receiver, charger). The warranty covers working time and materialused. Shipping costs shall be charged to the customer. The warranty shall not cover:wear and tear parts, relays and batteries. The function warranty shall be invalidated in thecase of damage, accident damage, negligence, incorrect use, non-compliance with ope-rating conditions, non-compliance with operating, testing and maintenance instructions,and repairs or unit modifications not authorised by NBB. NBB shall not be liable for indi-rect damage and reserves the right to decide on repair or replacement.Do not attempt to continue working with a defective NBB radio remote control. Even initial-ly minor defects might be the start of a more extensive defect.Do not try to repair the NBB radio remote control yourself. If there is any fault please con-tact your dealer or our company.%%%%10. IN CASE OF DEFECTS9. WARRANTY8. MAINTENANCE7. RATING PLATESExample:Transmitter Type / Version:Factory No.:Frequency:Planar-B (or C or D)999 899 4990915 -916.65 MhzReceiver Type / Version:Factory No.:Frequency:Compact-V999 899 4990915 -916.65 Mhz
USA:IC CANADA:NOTE: This equipment has been tested and found to comply with the limits for a Class A di-gital device, pursuant to Part 15 of the FCC Rules. These limits are designed to providereasonable protection against harmful interference when the equipment is operated in acommercial environment. This equipment generates, uses, and can radiate radio frequen-cy energy and, if not installed and used in accordance with the instruction manual, maycause harmful interference to radio communications. Operation of this equipment in a resi-dential area is likely to cause harmful interference in which case the user will be requiredto correct the interference at his own expense.The installer of this radio equipment must ensure that the antenna is located or pointedsuch that it does not emit RF field in excess of Health Canada limits for the general popula-tion; consult Safety Code 6, obtainable from Health Canada’s website www.hc-sc.gc.ca/rpbATTENTION:Changes or modifications not expressly approved by the manu-facturer could void the user's authority to operate the equipment!1. FCC1US- andCANADAICPage 8
Page 9®TECHNICAL DATAOperating ambient temperature -20 to +70 °CInsulation class - Protection IP 65Transmission frequency range see product labelThe use of synthesizer technology permits frequencies to be selected in accordance with the appropriatewaveband for the country of use.Low frequency modulation GFSKData repetition rate about 15 ms / 60 msBaud rateRange about 100 mPower input aboutRF ouput (Fieldstrength) <50mV/mWeight (without battery) Size (L x W x H)TRANSMITTER Planar-B, Planar-C, Planar-D1200 - 9600 Baud (Bit / sec.)60 mA(3 Meter measuring distance acc. 47 CFR Part 15.249)Planar-B 210 g 21,5 x 5,6 x 3,7 cmPlanar-C 205 g 18,0 x 5,6 x 3,7 cmPlanar-D 190 g 12,3 x 5,6 x 3,7 cmPower supply 2 x rechargeable batteries 1,2V AA NiMH(or 2 x batteries 1,5V - not rechargeable)Operating duration >30h (2000mA/h NiMH batteries)Reception frequency range see product labelData security:Generates a CRC code with a Hamming distance = 4. Generates a neutral position.Addressing of each transmitter with its own, unique combination (max. 2 possible combinations).Security EMERGENCY STOP with selftest.max. switching voltage 250V AC (12V / 24V DC - R-16, R-CAN, Compact-M, Compact-V)max. switching current 4A AC (3A DC at 12V / 24V - R-16, R-CAN, Compact-M, Compact-V)max. switching power 1000 VAWeight Size (L x W x H)R-16, R-CAN 640 g 18 x 9,7 x 4,4 cm(potted) 800 gCompact-M 640 g 18 x 9 x 7 cm(potted) 800 gCompact-V (potted) 1,5 kg 21,5 x 16 x 6,5 cmRECEIVER R-16, R-CAN, Compact-M, Compact-V16
®APPROVALS AND CERTIFICATESPage 10USA FCC ID: SJ7BCD915CANADA IC: 2634B-BCD915Bedienungsanleitungenglisch, Teile-Nr. 3.150.1340, Stand 21.07.09Planar-B, -C, -D, USA, Kanada, 915 Mhz,©NBBControls+ComponentsAGOtto-Hahn-Straße 3-5DE-75248 Ölbronn-DürrnTel.: 0 72 37 / 9 99 - 0Fax: 0 72 37 / 9 99 - 1 99eMail: sales @nbb.dehttp://www.nbb.deWe reserve the right to alter specifications without notice.

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