NOMA Lawn, Tractor Manual L0403131
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User Manual: NOMA NOMA Lawn, Tractor Manual NOMA Lawn, Tractor Owner's Manual, NOMA Lawn, Tractor installation guides
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AIOMA D 335497A u _ u A 3/01/95 ALL-WHEEL-STEERING LAWN TRACTOR Model • Safety Rules • Assembly NOTICE! F4315-000 • Operation • Maintenance ° Adjustments This unit has a mulching plug installed on the mower deck. To side discharge mow you MUST remove the mulching plug. To remove mulching plug see Mulching Plug Instructions in the Maintenance section of this manual. Dear Customer, Thank you for your purchase of a NOMA PERFORMANCE STEERING LAWN TRACTOR! All WHEEL Your NOMA PERFORMANCE lawn tractor is equipped with All Wheel Steering. This patented system delivers the increased maneuverability that's essential for cutting a lawn fast and more efficiently. By controlling both the front and rear wheels, All Wheel Steering creates a center of turn that is closer to the mowing deck. The result is a tight 13.5-inch mowing radius that allows you to cut around trees. You can also make sharp turns without backing up, mow difficult to cut areas, and maneuver for close trimming. With All Wheel Steering, you spend much less time mowing your lawn and much more time pursuing your leisure time activities. This manual contains instructions for safety, assembly, operation, maintenance, adjustments and storage. Read this manual carefully and completely so that you will know proper assembly, use and care for your unit. B,.esure to fill in and mail the registration card packed with the unit. This information will prove valuable for any future service and product updates. For product service not covered in this manual, contact an authorized service dealer. A list of authorized parts distributors has been included in the Repair Parts manual. A nationwide parts and service organization has been established to provide locally available parts and service. Again, Murray Outdoor Products thanks you for the decision to purchase a quality, American made product, the NOMA PERFORMANCE ALL WHEEL STEERING LAWN TRACTOR. All of us at Murray Outdoor Products are dedicated to providing high quality products that meet your needs. Si°°e C Joe Cunningham Product Manager TABLE OF €ONTENTS INTERNATIONAL SYMBOLS .............................................4 OWNER'S INFORMATION .................................................5 RESPONSIBILITY OF THE OWN ER ..................................5 SAFETY RULES ..............................................................5-6 SAFE MOWING GUIDE ...................................................7-9 STEPS TO FOLLOW ........................................................10 ASSEMBLY ..................................................................11-12 OPERATION ................................................................13-17 IS MAINTAINENANCE ..................................................... ADJUSTMENTS .................................................... :...... TROUBLESHOOTING GUIDE ..................................... STORAGE ......................................................................... SLOPE GUIDE .................................................................. NOTES ......................................................................... WARRANTY ...................................................................... t8-24 25-28 29-30 31 32 33-35 36 ome tractor models may require different instructions for assembTyand/or repair than shown in this manual The NOTE 1 epelr Parts manual (supplied with tractor) will contain these instructions if required on your model. _IL This lawn tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered, or grass-covered land unless the engine's exhaust system is quipped with a spark arrestsr meeting applicable local or state laws (If any). If a spark arrester Is used, it should be maintained in effective working order by the operator. In the State of California the above Is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through an Authorized Service Center References throughout seated in operator's seat. Photographs information. this and illustrations manual concerning the right or left side are determined as you face forward while in this manual may not show your model but are for reference. They are based on the latest / INTERNATIONAL SYMBOLS IMPORTANT! These symbols may appear on your unit or in literature supplied with the product. Learn and understand their meaning. 0 @ @ ENGINE START ENGINE RUN ENGINE STOP OIL PRESSURE FUEL BATTERY FORWARD REVERSE CLUTCH I OFF ON LIGHTS,' LIGHTS ON LIGHTS OFF BRAKE I\1 FAST HOUR PARKING BRAKE METER SLOW ALLSYSTEMS-GO CHOKE NEUTRAL MOWER HEIGHT MOWER CUTTING HEIGHT RAISE MOWER CUTT_NG HEIGHT LOWER DECREASE CLUTCH MOWER It + MOWER BLADE CLUTCH MOWER BLADE ENGAGE MOWER BLADE DISENGAGE ARROW INCREASE OFF BRAKE ON m PARKING BRAKE CAUTION DANGER! KEEP HANDS AND FEET AWAY DANGER! KEEP HANDS AND FEET AWAY DO NOT MOW WHEN CHILDREN & OTHERS ARE AROUND GO UP AND DOWN SLOPES, NOT ACROSS, KEEP BYSTANDERS AWAY BEWARE OF THROWN OBJECTS SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY NO SPARKS, FLAMES, OR SMOKING SULFURIC ACID CAN CAUSE BLINDNESSOR SEVERE BURNS FLUSH EYES IMMEDIATELY WITH WATER. GET MEDICAL HELP FAST DO NOT USE THIS AREA AS A STEP REMOVE SPARK PLUG u READ OWNER'S/ OPERATOR'S MANUAL HOTSURFACE OWNER'S INFORMATION This Owner's/Operator's Manual isfor several d_erent models. The instructions are wr_en for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructionsbefore you use the unit. Know your product: if you understand the unitand how the unitoperates, youwill get the best performance. As you read thisman ual, compare the illustrationstothe unit. Learn the locationand the function ofthe controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference. IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used. RESPONSIBILITY The responsibility of the owner Is to follow the Instructions below. 1. 2. 3. 4. 5+ 6. 7. 8. Carefully read and follow the rules for safe operation. Follow all the assembly instructions. Inspect the unit. Make sure theoperator of the unit knows howtooorrectly use all standard and accessory equipment. Operate the unit only with guards, shields, and other safety items in place and working correctly, Correctly adjust the unit. Service the unit only with authorized or approved replacement parts. Complete all maintenance on the unit. Environmental • • • • • • • • OF THE OWNER Awareness Do not fill the engine's fuel tank completely full. Drain fuel for off-season storage. Use only unleaded gasoline. Service the air cleaner regularly. Change oil regularly. Use 30W oil in summer. Tune-upthe engine regularly. Keep equipment in efficient operating condition. Dispose of used engine oil properly. SAFETY RULES Safe Operation Practices for Riding Vehicles WARNING: This cutting machine Is capable of amputating hands and feet and throwing objects. Failure to observe As Recommended by American National Standards Institute the following safety instructions could result In serious injury or death to the operator or bystanders. G ENERAL OPERATION: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Read, understand and follow all instructions in the Owner's/Operator's Manual, on the machine, the engine and with any attachments before starting, Only allow responsible adults familiar with the instructions to operate the machine. Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing, Stop the machine if anyone enters the area. Never carry passengers, Disengagepowertothemoweroranyattachmentsbeforebackingup. Donotmowinreverseunlessabsoluteiynecessary. Always look down and behind before and while backing. Beawareofthedirectionthemowerdischarges. Donotpointdischargefromthemoweratanyoneoratplaceswherepeoplemay be. Do not operate the mower without either the entire grass bagger or the mower guard in place. Slow down before turning. Neverleaveamachineunaltendedwiththeenginerunning. Alwaysdisengagetheblade(s),settheparkingbrake, stoptheengine and remove the key before dismounting. Disengage power to attachment(s) when transporting or not in use. Disengage the blade(s) when not mowing. Stop the engine before removing the grass bagger or unclogging the chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs or when very tired. Watch for traffic when operating near or crossing roadways. Use extra caution when loading or unloading the machine when using a trailer or truck for transporting. Disengage all attachment clutches and shift into Neutral before attempting to start the engine. (on gear drive models) Disengage all attachment clutches before attempting to start the engine. (on hydro models) Always wear safety g_asses _r an eye shie_dwhen y_u _perate _heunit t_ pr_tect y_ur eyes fr_m f_reign _bjects that can be thr_wn from the unit. Always wear eye protection when you make an adjustment or repair to the machine Use care when pulling loads or using heavy equipment. a. Use onry approved drawbar hitch points. b. Limit loads to those you can safely control c. Do not turn sharply. Use care when backing. d. Use counterweights when suggested in the Owner's/Operator's Manual. SLOPE OPERATION: Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result In severe Injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the "Slope Guide" in the back of this book to check for safe operation. DO 1. 2. 3. 4. 5. 6. 7. 8. 9. Mow up end down slopes, not across. Remove obstacles such as rocks, limbs, etc... Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. "Tall grass can hide obstacles." Use slow speed. Choose a low enough gear so that you will not have to stop or shift while on the slope. (on gear drive models) Use slow speed on slopes. Do not make sudden speed changes. (on hydro models) Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass baggers or other attachments, they can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope, ff tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT 1. 2. 3. 4. 5. Do not Do not and an Do not Do not Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible. mow near drop..offs, ditches or embankments. A wheat over the edge or an edge caving in could cause a sudden overturn injury or death. mow on wet grass. Reduced traction could cause sliding. try to stabilize the machine by putting your foot on the ground. use a grass catcher or other rear mounted accessories on steep slopes (greater than 10 degrees), CHILDREN: Tragic accidents can occur If the operator Is not alert to the presence of ch ndren. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them. 1. Keep children out of the mowing area and in the watchful care of an adult other than the operator. 2. Be alert and turn the engine off if children enter the area. 3. Before and when backing, look behind and down for small children. 4. Never carry children or any passengers. They may fall off and be seriously injures or interfere with the safe operation of the machine. 5. Never allow children to operate the machine. Instruct children in the dangers of the machine. 6. Use extra care v/hen approaching blind corners, shrubs, trees or other objects that may obscure vision. SERVICE: 1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive, a. Use only an approved container. b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do not smoke. c. Never refuelthe machine indoors. d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater. 2. Never start or run the engine inside a closed area. 3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade(s) from an authorized service dealer. For safety, replace the blade(s) every two years. Keep the equipment in good condition. 4. Never tamper with the safety devices. Check their proper operation regurarly. 5. Toraducefirehazardskeepthemachinefreeofgrass, leavesorotherdebdsbuild-up. Cleanupoilcrfuelspilts. AIIowthemachine to cool before storing. 6. Stop and inspect the equipment if your strike an object. Repair, if necessary, before restarting. 7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over-speed the engine. 8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow obiects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with man ufacturar's recommended parts when necessary. 9. Mowerblade(s)aresharpandcancut. Wraptheblade(s)orwearglovesanduseextracautionwhenservicingthemorthemower deck area. 10. Check the brake operation frequently. Adjust and service as requirad. 11. Wait for all movement to stop before servicing any part of the unit. Your At Risk." Look Safety for this Issymbol to indicate Important safety precautions. 6 This symbol indicates: "Attention! Become Alert" SAFE MOWING Each person that operates power equipment must learn to use correct and safe mowing procedures. To help you learn, carefullyreadthe following pages. Most of the time the operator was not correctly shown or did not read the instructions on the unltor intheOwner's/Operator's Manual before using the unit. Also, some operatots do not have enough experience. The result is unsafe use, endangering the operator, bystanders and the equipment. Another result can be a poor appearance of the area mowed. Read this book. Read the instructions on the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety rules, cautions or warnings in thisbeck and on the unit. Make sure anyone that uses the unit reads the instructions and is told how to safely operate the mower. gency, how fast you can stop the blade is important. Learn howto control the mower at all times. Many engines are started by hand. When you use a pull start or rope start, place your feet apart and away from the blade(s). Hold the rope handle tight. Never wrap the rope around you r arm or fingers for a "Better grip". To start the engine, follow the instructions on the mower, inthis book and in the engine operating instructions. For electric start engines, sit in the seat to start the engine. The battery can be dangerous. Follow the instructions on the battery, the acid container, and in this book when working with the battery. Even small batteries have enough voltage to cause an injury. Always be careful. The mower is designed to be operated by one person. Never let another person ride with you on the unit or on any accessories. A passenger will make the unit harder to control, block the visibility or distract the operator and is dangerous to the operator, the passenger and the equipment. Without a passenger seat, the passenger can fall fromthe mower orcontact dangerous parts. A mower is not a toy for showing off or for giving rides. The mower will give you good service and durability, ifoperated in normal conditions. If the mower is not correctly serviced or is used where the terrain is rough or unsuitable, product performance and safety will be decreased. Correct clothing is an important part of safe mowing. Safety glasses will protect the eyes from objectsdischarged bythe mower. Safety shoes with steel plates can protect a foct from injury bytheblade. For prctection from objects discharged from the mower, wear clothing that will cover the arms and legs. Before you start cutting the grass, practice using the mower in a large open and level area. Learn the location of the controls on the mower. Know the purpose of the controls and how they work. In an emer- GUIDE The blade of power mower rot_es very fast. It can discharge rocks and other objects over a long distance which can be dangerous. The force of the objects can break windows, cause injuries or even put an eye out. Most of the time the injury is to a person, like a child. Keep every person completely away from the area to be mowed. Make sure the grass is not discharged toward anyone. Planning your mowing pattern has a double advantage. It can decrease the possibility of an injury and make the clean up after mowing easier. Check the terrain of the area to be mowed. Never cut awet lawn. Wet grasscancause an accident, affect mower performance and can cause problems with future lawn growth and appearance. Wet grass is slippery and can cause the mower to slip. Someone can get injured by touching the blade(s). Wet grass tends to clog the mower, causing poor discharge. Cut wet grass will collect on the lawn, retarding the growth of the grass. Also, getting the mower wet will cause parts to rust and decrease the life of the unit. When you look over the lawn, remember obstacles that cannot be removed, like pipes, stumps or rocks. Keep away from these obstacles that can cause damage to the mower or injury to the operator or a person near the mower. Clear the area of rocks, toys, wire or other loose objects. These ffems can damage the mower or can be discharged by the mower blade. 7 Mow inpattern that will keep you away from dangerous areas. Checkthe distance you need to stop and the distance avairable to turn. Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all. With riding mowers, mow up and down the hill When you must mow rough terrain or on slopes, never change directions or change speeds and stop in these areas only in and emergency. Before you ride up or down a slope, try to back straight up the slope. Do not ride up or down a slope that is too steep to back straight up. See the "Guide" in the back of this Owner's/Operator's Manual to check any slopes. SAFE MOWING Before you start cutting, make sure the mowerwas completely assembled according to the Owner's/Operator's Manual. If the mower was completely assembled at the store, you must still check the mower according to the assembly instructions. Make sure the mower is correctly assembled and that all fasteners are tight. Make sure the engine has the correct amount of oil. Check these items often during the life of the mower. Your mower has a gasoline engine. Gasoline is a dangerous fuel. Keep gasoline only in an approved safety gasoline container, Do not keep large amounts of gasoline. When you add gasoline to the fualtank, do not smoke. Storetha gasoline container and the mower in an area that has good ventilation. Also, keep the gasoline away from any flames like the pilot light of a furnace or any other source of ignition. If the mower is to be stored for more than a few weeks, remove the gasoline from the fuel tank. When inside an enclosure, do not add gasoline to the fuel tank. Before you add gasoline move the mower outside and add gasoline carefully. Before your start the angina, remove anygasoline from the outside of the fuel tank or from the mower. Warm gasoline will expand. Leave is running. Do nottouch these parts of the mower. Stop the engine. Let the engine and transmission cool before servicing the mowerRemember, exhaustfumesaredangerous. Never operate the engine inside a building. When you get a new mower, it can be a new experience for the family. Tell each person how a mower can be dangerous. Remember, a mower is not a toy. A mower is not to be used by children or anyone not old enough, strong enough or that does not have experience. If the mower is not correctly assembled, not operated correctly, or not regularly serviced, the mower can be dangerous. The most important rule to follow is always use good judgement and common sense. Mow safely and carefully. Your mower will easily cut thick grass. Fingers, feet and other parts can also be cut by the blade. Injuries occur when the operator does not think and reaches into the chute opening. Always operate the mower as if the blade is rotating. Do not service or make an adjustment, except to the carburetor, while the engine is running. GUIDE When you mow, remember that children are attracted to the mower. Always usa caution when mowing around obstacles like trees or shrubs or when moving backward. Only mow in a forward direction if possible. You r visibility is decreased when you mow backward. Also, the blades are made to cut while the unit is moving forward. If you mow backward, the cutting performance decreases. Before you leave the mower, stop the engine. Remove the key. Disengage and lower any attachment. Set the parking brake. Never mount or dismount from the seat while the engine is running. An accident can occur if you touch the brake, shift lever, throttle, clutch, or mower clutch lever while the engine is running. Mount and dismount from the seat on the side opposite the discharge chute. some space in the fu_tank for the gasoline to expand. Also, the fuel cap has a vent hole for fuelvapors. Always usathe correct fuel cap. Failure to follow safety rules about gasoline will cause fires and explosions, injury to you and damage to the equipment and other property. Use only accessories that are factory approved for your mower. The wrong accessory can decrease the safety of the mower and can even damage the unit. Read and follow the instructions included with the accessory and the mower. If you add gasoline to an engine that is running or hot, the result can be an explosion. Before you add gasoline, stop the engine and let the engine cool for several seconds. Remove dry grass and other debris from the mower. Keep the mower clean to improve the performance, help the engine and transmission run cooler, extend the like of moving parts, and decrease the danger of a fire. Use only original equipment or replacement parts that are factory approved for service. If you need service, select and Authorized Service Center for your mower. If you do the work on the unit, follow the instructions Jn the Owner's/Operator's Make sure you are in good condition when you mow. When you mow for several hours your reflexes will decrease and your mind will not be as alert. Take a short break or an accident can occur. If the temperature is hot, use caution to prevent dehydration. If you are tired, angry or not completely alert, do not operate the mower. If you use alcohol, medication or drugs, do not use the mower or any type of power equipment. Engine speed is a key to safe mowing and to a good looking lawn. The maximum speed of the engine was set at the factory. Do not change the setting of the engine governor. Select the maximum engine and ground speed that is right for the terrain and the height of the grass. The blade cuts best when the engine is operating at maximum Fires and explosions are not the only dangers when working around a mower. The engine, transmission, and the muffler will get hot in several minutes when the engine 8 SAFE MOWING speed. Also, the grass catcher willf unction better when the engine is operating at maximum speed. On slopes, decrease the ground speed and use care making sure mower feels safe to operate. If the weather conditions are bad, do not mow. If weather conditions become bad, stop cutting and finish later. It is dangerous to cut grass in the rain. Always find protection in an electrical storm. If the weather conditions are extra dry, protect your eyes with safety glasses from the dust and from the objects discharged by the mower. Also, a dust or a pollen mask can help. Your mower is equipped with a number of safety devices which are important to the safety of the operator and bystanders and must never be changed or removed from the mower. If a safety device is lost, damaged or no longer functions, repair or replace the device before you operate the mower. It is best to mow during the day. If you must mow at night, make sure there is enough light for safe operation. Your mower will require regular maintenance and service. The maintenance schedule depends on the hours of use. Also, mowing conditions can change the schedule. Check the Owner's/Operator's Manual for more information. Correct maintenance will help the mower function safely. Vibration can be a warning of a problem, Keep all nuts, bolts and screws tight. The blade is the most dangerous part of the mower. Frequently check the blade and the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid object, stop the engine. Remove the wire from the spark plug. Check for a blade that is bent, cracked or for other damages. Before you start the engine, replace the damaged blade. For safety, replace the blade every two years. A sharp blade decreases the work load on the engine and more evenly cuts grass. Frequently sharpen the blade for a better looking cut. Use the left side of the mower deck to trim near an object. A grass catcher is a good a accessory for your mower. For best performance and safety, make sure the grass catcher is approved for use with your mower. Follow the assembly and operation instructions included with the grass catcher. Some grass catchers require a special blade for best performance. Before you attach, check, or empty the grass catcher, always stopthe engine. Beforeeach useof the grass catcher, check for cracks, wear or deterioration. Before you use the grass catcher, replace a damaged part with a replacement part approved by the factory. Do not service the mower (except for the carburetor adjustment) while the engine is running. Before il_,l you service the un t, even I_ with the engine stopped, Itl always disconnect the wire from the spark plug to prevent the engine from starting. If you hit a large object during operation, stop the engine. Remove the wire from the sparkplug. Carefully inspect the mower for damage. Before you start the engine again, make the necessary repairs. If you feel new or excessive vibration, immediately stop the engine and check for the problem. For you to have a good green lawn, follow the mowing procedures below. Do not cut the grass too short. If you cut the grass to short you can cause the grass to become yellow or make the lawn look brown. Use a lower height of cut in cool months when the grass is thicker. Raise the height of cut in hot dry periods, if you cut the grass with GUIDE a blade that is not sharp or at a slow engine speed you can damage the grass. Move the throttle control to the FAST position when mowing and using the grass catcher. Also, use a slower ground speed when using the grass catcher. Ifyou change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker. Do not add oil or gasoline to the mower while on the lawn. Spilled oil or gasoline can kill the grass. In high or thick grass, do not try to cut all the grass the first time. Raise the height of cut on the first cutting and lower the heightfor the next cutting Anotherway is to cut only part of the width of the mower and decrease your ground speed (not the engine) to move more slowly so that the mower can discharge the grass as it moves forward. Understand the controls and how they work. Learn the ground speed(s) of your mower. Check the stopping distance required at different travel speeds. Check the turning radius of the mower. The controls on your riding mower are different from an automobile. The throttle is operated by hand and holds the engine speed constant until it is changed. The location of the shift lever and the shift pattern is different from that of an automobile. Also, the brake and clutch systems are different. Remember the procedures to follow in an emergency. Remember, turning off the ignition switch will stop the blade and the drive mechanism. If the traction of the wheels is lost or does not feel safe, disengage all systems and stop the engine. Dismount from the mower. Pushthe unif to a safe place before you begin mowing again. Your unit has an electrical system that includes an seat switch in the seat. The seat switch detects if the operator is sitting on the seat. The engine will stop if the operator leaves the seat when the blade engagement control is engaged. This seat switch is a safety device only. It must not regularly be used to stop the engine or the blade. There are other control systems on the mower for this purpose. Always keep the seat switch and other safety devices and controls in place and operating for your protection. Remember, your mower is a tool that can be dangerous if it is not correctly used. Follow the instructions in this Owner's/ Operator's Manual. Safe and careful use of the mower willgive you ma _,_,safe hours of problem free use. STEPS TO FOLLOW BEFORE MOWING • Be sure to dress correctly. • Examine the blade. A blade that is bent, cracked or damaged must be replaced with a factory replacement blade. • Fillthe fueltank • Read and follow the Owner's/Operator's Manual, the instructions with the engine, and the instructions with any attachments. Owner's/Operator's Manual instructions are for your safety and the safety of others. • Exhaust fumes are dangerous. • Make sure all safety devices are in place and working correctly. • Wear hard shoes, not sandals or tennis shoes. outside. Clean off spilled fuel. Start the engine outside. Operation of the mower is only for a person that has experience. • Wet grass can be dangerous. Let the grass dry. • Instruct children and others to keep away from the work area. • Never cut the grass w_thoutgood light. • Pick up loose objects. Remove them from the mowing area, WHILE MOWING • • Watch for fixed objects and avoid them. They can damage the mower or cause injury. A hot engine, muffler, and transmission will cause a burn. Do not touch. • Inclines and slopes must be carefully mowed. See the "Guide* in the back of this book to check a slope. • Lack of daylight or good artificial light is cause to stop mowing. • Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively. • • Do not make adjustments or repairs without stopping the engine (except for carburetor). \. On or near roads, watch out for traffic. Direct discharge away from roads. • When mowing, avoid areas where traction is unsure. • In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower. • Never remove any safety related parts. • Do not pour gasoline into a engine that is hot or running. Disconnect the spark plug wire. Look back before changing direction of travel. AFTER MOWING • Always let the mower cool before storing in an enclosed area. • Foreign material on the mower is dangerous. • Tighten all loose nuts, bolts, and screws before you use the unit. • Empty and clean any grass catcher or other accessory. • Remove the key or disconnect the spark plug wire to prevent unauthorized use. • Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion. • Only original parts or factory approved substitutes can be used to service the mower. • When storing the mower for an extended period, remove the fuel from the fuel tank. • Instruct children to leave the mower alone. • Never keep gasoline near a source of ignition. Always use an approved container. • Lubricate according to the Owner's/Operator's IMPORTANT- ,_ Clean off grass, leaves, grease, and oil before storing. Jtis not a toy. READ THE OWNER'S/OPERATOR'S Keep gasoline away from children Manual. See "Lubrication". MANUAL. KEEP THIS BOOK FOR FUTURE USE AND REFERENCE. WARNING: for this symbol to point out important safety precautions. Your Safety Look Is Involved." 10 It means: "Altentlon! Become Alert! ASSEMBLY STEERING WHEEL INSTALLATION (FIG. 2-ASSY) Your lawn tractor has a right side and left side as you face forward while seated in operator's seat. 1. Position front wheels straight forward. TO ACTIVATE BATTERY 2. Place spacer (If so equipped) on steering shaft. IMPORTANT: : Before you attach the battery cables to the battery, check the battery date code. The battery date code tells if the battery must be charged. 3. Place steering shaft cover (if so equipped) over spacer. 4. Align cross holes in steering wheel and steedng shaft. Make sure wheel single wheel spoke points down. NOTE: Use a small Phillips screwd river with a 1/4 inch shaft to aFignholes. 1. Check the battery date code on top of the battery. 2. If the battery is put into service before the battery date, the battery cables can be attached without charging the battery. See Battery Installation paragraph in Maintenance section of this manual. 5. Drive spring pin through holes with a hammer. STEERING WHEEL 3. If the battery is put into service after the battery date, the battery must be charged. To charge proceed: When you charge the battery, do not smoke,_ Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion. TO CHARGE THE "MAINTENANCE SPRING PIN • STEERING SHAFT COVER ( FREE" BATTERY NOTE: Before you attach the battery cables, make sure the battery is fully charged. This will extend the life of the battery and provide the necessary power to start the engine. SPACER (IF SO EQUIPPED) 4. Remove battery from lawn tractor (see Battery Removal paragraph in Maintenance section of this manual). 5. Remove the protective caps from the battery terminals. 6. Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service center charge the battery. Complete assembly section of this man ual while waiting for battery to charge. 7. Reinstall battery (see Battery Installation Maintenance section of this manual). paragraph in 11 STEERING SHAFT ASSEMBLY TO ADJUST QUICK ADJUST SEAT (FIG.3-ASSY! if adjustment Is needed: 1. Loosen T-knob remove). located underneath seat I_ (Do not running or Is hot. Immediately wipe off any | spilled gasoline before attempting to start | Never fill the gas tank while the engine is | engine. J 2, Move seat forward or rearward to desired operator's position. 3. T_ghten T-knob securely. TO SERVICE TO SERVICE ENGINE 1. Check tire pressure. Recommended operating tire pressure is 10 to 14 pounds per square inch. Check side wall of tires for manufacturer's maximum tire pressure. Do not exceed this pressure. Equal tire pressure shoutd be maintained in all tires, (FIG. 4-ASSY) 1. Place tractor so engine is in a level position. 2. Raise hood to gain access to engine. NOTE: Raise and lower slowly to avoid personal injury or damage to tractor. 3. Remove oir fill cal'/dipstick. TRACTOR 2. Check all nuts and bolts to be sure none are loose. Clean dipstick with a rag. 3. ReturntotheToActivateBattery paragraphinthissection and complete the battery installation. 4. Check oil level. Use a funnel to add oil to the engine crankcase, if the oil level is below the full mark. See Engine Operating and Maintenance manual for proper prooedu re. 5. Reinstall oil fill cap/dipstick and tighten securely. 6. Check to make sure that spark plug wire(s) is attachedto spark plug(s). 7. Fill gas tank with clean, fresh lead-free gasoline with a minimum rating of 77 octane. Low-lead or regular grade leaded gasolines are acceptable. Do not mix oil with gasoline, Be certain container is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container. 12 OPERATION The operation of this lawn tractor can result in objects being thrown into the ayes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating a lawn tractor. We recommend standard safety glasses or a wide vision safety mask for over spectacles. I deflector In place. A lawn tractor can be dangerous to operate if misused. On slopes, be very cautious and avoid sharp turns to preDo Not operate this of tractor without a chute] vent tipping or loss control. NEVER carry passengers. Get to know your lawn tractor and its controls. Be sure you (or any other operator) have read and understood the Safety Pages listed in the front of this manual. I I I I ,J Battery Charoe Indicator (if so equipped)- Indicates whether battery is being recharged when engine is running. The battery charge indicator light is GREEN. When engine is running and light is lit this means the battery IS charging. If indicator is not on, have battery and/or engine charging system checked by an authorized service dealer. Your new lawn tractor wUigive years of service if cared for properly. Never run intotrees, curbs, etc. Service regularly and store in a dry area. Operate your lawn tractorat slow speeds until you become familiar with the machine. Avoid sharp turns at high speed and uphillor downhillturns. Operate tractor carefully. Be especially cautious on hills. When riding down inclines, keep shiftcontrol in low speed with brake-clutch pedal out.This allows the engine to control the speed. Use brake for fast stops on hills. Oil Pressure Indicator (if so eauioDed)- Indicates engine oil pressure. If it is lit, stop immediately and check the oil. KEEP MOWER CLEAN. Grass clippings may pack under the mower deck due to the internal moisture content of the grass. This accumulation of cut grass should be removed after each mowing. Remove ignition key and scrape accumulation off with a putty knife or similar tool. Cleaning of the underside is easier if mower deck is removed. See Mower Deck Removal paragraph in Malntenanca section of this manual. Remove dirt and debris from engine area with a brush or cloth. O All Systems Go Liaht - If this indicator is lit, the engine will not start. CONTROLS FIG. 1-OP shows all operating controls. The controls and their functions are as follows: ® 13 1. Your clutch-brake pedal may not be fully depressed. 2. The mower clutch lever may not be in the DISENGAGE position. OPERATION Transmission Control Lever - Used to select ground speed ranges as well as direction of motion (forward-neutraFreverse). Forward speed ranges are labeled (1 -2-3-4-5) or (1-2-3-4-5-6). o - Regulates engine and blade speed. Engine should always be run at fast speed for best grass cutting. NOTE: For models without a choke control button the choke is regulated with the throttle control lever. No. 1 range isslowest forward speed, used for traveling up or down steep hills or for snow removal. No. 2 range is used for cutting tall or heavy grass. Ionltlon Switch - Used to start and stop engine. Turn key all the way right to 3rd position to start engine. When key is released after starting engine it will return to 2nd position. To stop engine, turn kay to 1st position. Remove key to lock ignition. No. 3 range is used for average mowing conditions. No. 4 range is used for light mowing. No. 5 range is used for very light mowing on smooth flat surfaces on a 6 speed. On a 5 speed it is used for transporting the unit. No. 6 range should be used for transporting unit only. Headltoht Switch - Turns headlights on and off. With engine running, push ON and of switch to turn headlights on. To turn headlights off push OFF and of switch. B _ Hour Meter flf so soulor, ed) - Counts total number of hours lawn tractor has been operated. Use meter with Maintenance Check List to schedule maintenance for lawn tractor. ® I\1 Choke Control ome to a full stop before changing direct,o_ of motion. Parkino Brake Lever - Used to lock brake-clutch pedal in brake position. NOTE: Check gear shift position and know op e rating intentions before releasing brake. (If so eauloned) - Used to start cold engine. Ammeter fir so eaulnoed) - Indicates whether battery is being recharged wheh engine is running. If charge is not indicared while engine is running at full throttle, have engine charging system checked by an authorized engine service dealer. 1. Depress brake-clutch pedal fully, engaging brake. 2. Push parking brake lever forward and engage notch in parking brake lever against main frame. 3. To release parking brake, apply pressure to pedal and spring will release parking brake lever. I l -I l Brake-Clutch Pedal - This is a dual purpose control. Press pedal halfway down to disengage dutch. It is used for changing speed range or direction of traver (forward or reverse). Release pedalto engage clutch. With pedal compretely depressed, brake is applied. 14 OPERATION Mower Clutch Lever - Used to engage or disengage the power to the mower deck blades. With mower clutch lever moved all the (_uttine Heloht Adjustment Lever- Used to change height of cut. The bottom position of lever is the lowest cutting height and the top position is the highest cutting height. Other positions change height of cut approximately 1/2 inch each. way to DISENGAGE (rearward) position, blades should stop in a safe period of time. Use DISENGAGE position when using as a tractor for yard jobs such as pulling a roller, seeder, sweeper or other accessories. 1. 2. Move lever slowly(Never "snap" the lever) toward frontof lawn tractor to engage power to the blades, it is important to engage mower clutch lever while engine is running at full speed. Move lever slowly toward rear of lawn tractor to disengage power to blades and to apply blade brakes. Mower clutch lever must always be In full DISENGAGE position to start engine. Never place lever in ENGAGE posltlon until engine is warmed up and operator ison seat, ready to start mowing. Always return lever to DISENGAGE position before dismounting from tractor. _k hands and feet from under the mower deck| Blades and awaywill fromnot thestop discharge immediately. chute. Keep'_| J 15 t. Grasp lever (RG.I-OP) with left hand and pull upward to raise mower deck. You will hear a click sound as lever passes to next height position. 2. Grasp lever with left hand and pull upward slightly. Depr'ess button on end of lever with thumb to release height adjustment lever latch and lower mower deck to desired height. Release latch button and allow lever to latch in place. OPERATION TO START ENGINE If engine cranks but fails to start, proceed as follows: Read Operation section in this manual and Engine OperatIng and Maintenance manual before trying to start engine, 1. Checkto make sure fueltank contains clean, fresh gasoline. 2. Check to make sure spark plug(s) is/are tightened securely into engine and spark plug wire(s) is/are attached to spark plug(s). 3. Carburetor adjustment may be necessary Operating and Maintenance manual). NOTE: Be sure engine crancase Is filled to the full mark before starting engine. Never run engine unless crankcase is properly filled with o11and dipstick is tightened securely. IMPORTANT: When starting engine, the brake+clutch pedal must be fully depressed and mower clutch lever must be in full DISENGAGE position to engage the lockout switches, The All Systems Go light (if so equipped) on dash will glow and engine will not crank unless these conditions are met. (see Engine If engine does not crank, check the following: Your lawn tractor Is equipped with a seat switch. The engine will stop if operator is not firmly seated in operator's seat when mower clutch lever is engaged. Leaning forward or to one side on the seat may cause the engine to stop. To leave operator's seat, the brake-clutch pedal must be pushed all the way down and locked or engine will stop. 1. Be sure brake-clutch pedal is fully depressed and mower clutch lever is in DISENGAGE position. 2. Be sure the battery has been serviced and charged. 3. Check fuse in red wire near back of ignition switch. To start engine proceed as follows: 1+ Check to make sure fuel tank contains clean, fresh gasoline, and engine crankcase is properly filled with oil. 2. Depress and hold brake-clutch pedal all the way down. Place shift lever in NEUTRAL position. 3. Place mower clutch lever in DISENGAGE position. 4. Place throttle control lever to FAST position. 5, A warm engine will require little or no choking. For cold starts place throttle control lever in choke position or pull choke control out. This will depend on the type choke your unit is equipped with. 6, Turn ignition key to START position. Release key when engine has started. NOTE: Continuous cranking of more than 15 seconds per minute can cause starter to overheat. Allow startei" to cool two minutes after prolonged cranking of more than 15 seconds per minute. 7+ After engine starts, move throttle control out of choke position to desired engine speed or gradually push choke control all the way in and move throttle control lever to desired engine speed. This will depend on the type choke your unit is equipped with. 8. To stop engine, turn ignition key to OFF position. I Move throttle to slow before turning ignition off to reduce muffler "POP". IMPORTANT Failure to do so will result In engine and exhaust system damage. may exceed 150° F. Avoid these areas. LAWN TRACTOR OPERATION Take a comfortable riding position on seat of lawn tractor and start engine as outlined. After engine warm-up, move the transmission control lever to a slow speed position to get used to your lawn tractor. After you become familiar with the operation of your tractor, move the transmission control lever to a faster speed. With mower blades stopped, make your first run in a large, open, level area. Learn to start, stop, and change direction in this area. Once you learn to maneuver your lawn tractor, move throttle control to FAST position. Slowly move mower clutch lever to ENGAGE position and start mowing. To stop blades, move lever to DISENGAGE position. To stop engine, move throttle control toSLOW position, turn ignition key to OFF position. CAUTION: Disengage mower clutch lever, set parking brake, stop engine, lower mower deck and remove key before leaving operator's position. Always dismount from left side. Your lawn tractor is equipped with a seat switch. The engine will stop if operator is not firmly seated in operator's seat when mower clutch lever is engaged. Leaning forward or to one side on the seat may cause the engine to stop. To leave operator's seat, the brake-clutch pedal must be pushed all the way down and locked or engine will stop. 1 16 OPERATION MULCHING f TO AVOID SERIOUS INJURY OR DEATH Read Owner's/Operator's Blades must be sharp. A dull blade will rip or tear grass, creating an uneven appearing cut lawn. 2 Mow grass when it has grown 1/2-1 inch above the recommended height (consult your local nursery for advice on recommended height). 3. To achieve best mulching results, mow the lawn often enough to cut less than 1 inch. 4 Do not cut off more than 1/3 of the total height of the grass in one mowing. If the lawn is overgrown cut a little at a time and let grass recover before mowing again. 5, Avoid mowing wet grass, it will clog the mower deck and leave clumps ofgrassonthe lawn. Ifthis occurs even under normal conditions mow more frequently, at a slower speed, a narrower swath, or raise the cutting height. 6, Place engine mowing. 7 Always clean under mower housing after each use. Keep guards, safety shields and switches In place and working. Remove objects that could be thrown blade(s). _. by _IL Do not mowwhen chlldren & othersare around. Never carry children or passengers. Look down and behind before and while backing. Do not mow where machlns could tlp or sllp. If machine stops going uphlll, blade(s) and back down slowly. disengage Remove key when leavlng machine. Avoid sudden turns. Go up and down slopes, not across. MOWING j TIPS 1, Manual(s). Know location & function of all controls. MOWING ALL-WHEEL throttle control in fast position when STEERING FEATURE Because both front and rear wheels turn, an all-wheel steering lawn tractor is very maneuverable. If the lawn tractor becomes wedged against a wall, fence or other obstruction, do the following: HINTS For best mowing results, engine should be run at fast throttleand ground speed controlled by shift control lever position. Forward speed of the lawn tractor must be controlled in accordance with thetype and quantityof grass being mowed. The more grassthat must be cut, the slower the speed forward should be. When cutting light grass, the forward speed can be increased. By observing the cutting action of your mower, you can determine how fast you can travel. 1. Move transmission control lever to No. 1 position. 2. Turn steering wheel slightly away from obstruction. NOTE: If you turn sharply (7° or more), rear wheels will turn in opposite direction of front wheels (turning into obstruction you are trying to turn away from). 3. You can reverse tractor to back out of dead ends. CAUTION: Before backing up, stop mower blades. Be sure tractor is completely stopped before shifting into reverse. Before backing up, carefully check the area behind the lawn tractor for children, pets, and other obstructions. Your mower may tend to leave unmowed strips when long and tender grass is being mowed. Tender grass has a high internal moisture content and is easily depressed by the lawn tractor wheels, and may not always spring back in time to be cut. To overcome this condition, we advise mowing the lawn in a counterclockwise direction, overlapping previous cut, which allows the lifting action of the rotating blades to lift the grass into the cutting path. The rear wheels are driven by a transaxle, similar to an automobile differential. This makes short turns possible and prevents marring of the lawn. It is possible to spin the drive wheels of the lawn tractor under adverse conditions. When one wheel slips, shift your weight over this wheel to obtain more pulling power. Your lawn traclor is very maneuverable and can be reversed to back out of dead ends. CAUTION: Disengage mower blades before backing up. Carefully check area behind tractor for children or pets before backing up. 17 MAINTENANCE The warranty on this lawn tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain lawn tractor as instructed in this manual. The following IVlaln- tsnance Check List is supplied to assist operator to properly maintain lawn tractor. This is a check list only. Adjustments referred to will be found in Adjustments section of this manual. BEFORE STORAGE MAINTENANCE BEGINNING EACH SEASON EVERY 100 HOURS EVERY 50 HOURS EVERY 25 HOURS MONTHLY SERVICE CHECK LIST RECORD FILL IN DATES AS YOU COMPLETE REGULAR SERVICE FREQUENTLY AFTER FIRST 5 HOURS BEFORE EACH USE Check Engine Oil Level Change Engine Oil Change Oil Filter (if so equipped) Clean Air Fitter Change Spark Plug(s) Replace Air Filter Paper Cartridge Clean Air Screen Inspect Muffler/Spark Arrestor Rep[ace Fuel Filter Check Battery Fluid Level/Recharge (if so _qui_ped) Clean Battery and Terminals Adjust Motion Drive Belt Tension Check Brake Operat on Check Transmission • • • • Cooling Check Tire Pressure (10-14 Ibs) Adjust Mower Deck Belt Sharpen or Replace Mower Blades Check for Loose Fasteners • Clean Lawn Tractor See Lubrication Chart • ! NOTES: 1. Change more often when operating under a heavy load or in HIGH temperatures. (90°and above) 2. Service more often when operating in dirty or dusty conditions. 3. Replace more often when mowing in sandy soil. LUBRICATION At no time dur ing maintenance or adjustments can the lawn tractor be lifted more than 20 inches from level position without taking the _ For lubrication frequency see Maintenance Check List. For lubrication points and type of lubricant see Lubrication Chart. The transmission has been lubricated for life. following precautions: 1. Remove gasoline from tank and run engine until carburetor is dry. 2. Remove battery. (see BATTERY REMOVAL paragraph in MAINTENANCE section.) 3. Remove oll from crankcase. 18 MAINTENANCE CLEANING LAWN TRACTOR TO CHANGE CRANKCASE (FIG. 1-MAINT) Grass clippings may pack under the mower deck due to the internal moisture content of the grass, This accumulation of cut grass should be removed after each mowing. Remove ignifion key and scrape accumulation off with a putty knife or similar tool. Cleaning of the underside is easier if mower deck is removed, Sea paragraph Mower Deck Removal. Remove dirt and debris from engine area with a brush or cloth. ENGINE MAINTAIN Change crankcase oil after first 5 hours of operation and every 25 hours thereafter. See Engine Operating and Maintenance manual for proper procedure. 1. Place a flat bottom 2 quart container beneath oil drain valve. NOTE: The user has the option of connecting a vinyl hose (1/2" diameter) to pert end of valve in order to drain used oil into container for disposal. Hose may be purchased at any local hardware store. MAINTENANCE See Engine Operating and Maintenance nance instructions. manual for mainte- NOTE: It may be necessary to raise left side of lawn tractor (with , blocks under left wheels) to get proper drainage. THE AIR FILTER 2. Turn oil drain valve counterclockwise and pull to drain oil. NOTE: Oil fill cap/dipstick should be loosen ed to serve as an air vent, The air filter should be cleaned and/or replaced every 25 hours of operation under normal operating conditions; more often under dusty conditions. To clean the air filter see Engine Operating and Maintenance manual. 3. Tocioseoildrain valve push and turn clockwise. Removeoil fill cap/dipstick and refill crankcase as outlined in Engine Operating and Maintenance manual. SPARK PLUG MAINTENANCE Spark plug should be checked periodically for excessive carben and gap. The spark plug gap should be checked with a wire feeler gauge and set at .030 inch as shown in the Engine Operating and Maintenance manual. MAINTAIN 4. Reinstall oil fill cap/dipstick. THE OIL FILTER The oil filter should be changed every 100 hours of operation under normal operating conditions, more often under severe conditions. See the Engine Operating and Maintenance manual for proper procedure, MAINTAIN OIL THE FUEL FILTER Check the in-line fuel filter at frequent intervals and replace before the screen becomes clogged with sediment. Make sure new filter is installed with the IN marking toward the tank and the OUT marking toward the engine. Check fuel system components frequently and replace any parts showing wear or cracks. See the Engine Operating and Maintenance manual for proper procedure. 19 MAINTENANCE LUBRICATION CHART WIPE GREASE ON SECTOR GEAR AND STEERING GEAR Orientation view only. Do Not stand on end. OIL FRONT AXLES AND PIVOT POINTS ON BOTH SLOES GREASE WHEELS BEARINGS ON BOTH SIDES WIPE GREASE ON END OF DRAG LINK AND IN CAM SLOTS OIL IDLER ARM SHOULDER BOLT GREASE UNIVERSAL I JOINTS ON BOTH I SIDES GREASE ZERKS ON QUILL ASSEMBLIES / OIL MOWER DECK WHEELS ON BOTH SIDES OIL STEERING PIVOT POINTS ON BOTH SIDES USE A GOOD GRADE MOWER DECK HITCH PIVOT POINTSq EVERY 25 HOURS OF OPERATION USE SAME TYPE OIL USED IN CRANKCASE OF CUP GREASE HEADUGHT BULB REPLACEMENT (FIG. 2-MAINT) NOTE: Do not remove the plastic replacing the headlight bulbs. headlamp lens when TO REMOVE 1. Lift hood. 2. Turn the headlight harness (holding the bulb) t/4 turn countemlockwise (to the left) and remove. HEADLIGHT 3. Pull the bulb out (do not unscrew). Push in new bulb. 4. Replace the headlight harness and turn a quarter turn clockwise to the right to lock in place. BULB 2O MAINTENANCE Keep the battery away from any sparks. The I fumes from the battery acid can cause an/ When you charge the battery, do not smoke. I explosion. J BATTERY I _ I J V _, I_ Always disconnect negative (black) cable first."_ Removing positive cable first can result In| sparks if the wrench touches any metal aur-/ face. Be sure battery hold-down bracket does I L not touch battery terminals and cause a spark.J MAINTENANCE BATTERY When starter operates properly and battery connections are clean and tight but cranking difficulty is experienced, battery may not be charged. Battery should be taken to an authorized service station and tested. REMOVAL (FIG.3-MAINT) 1. Raise seat and disconnect negative (black) battery cable and move away from terminal. 2. Pull away battery cable boot (if so equipped) from positive (+) battery terminal. Disconnect positive (red) battery cable from battery. if engine will not start right away under normal cranking speed, continued cranking will run down the battery and may cause damage to starter. Check ignition and fuel systems and correct any faults. 3. Remove plastic wing nut from battery hold-down rod. 4. Remove battery hold-down bracket and hold-down rod. The battery should be kept clean. If the top has an accumulation of dirt or grease, remove the battery from vehicle for cleaning. The battery should be cleaned with a mild solution of baking soda and water. Brush this on, keeping vent plugs tightly in place to prevent any solution from entering the cells, Allow solution to work for a few minutes, then rinse with clean water and wipe battery dry. ff battery terminals are corroded, dean with a wire brush and coat terminals with petroleum jelly, Be sure to reinstall battery in the same position and properly reconnect battery cables (red to positive, black to negative). 5. Lift battery out of tractor. 6. Reinstall battery (see Battery Installation paragraph). Proper care will lengthen battery life. When replacement becomes necessary, use battery of same size and type for continued trouble-free service (see Repair Parts section/ manual). BATTERY HOLD-DOWN BRACKET 1/4 X 3/4 INCH HEX HEAD SCREW PLASTIC 1/4 X 3/4 INCH HEX HEAD SCREW WlNGNUT B LOT NEGATIVE (-) BLACK BATTERY CABLE (-) BATTERY TERMINAL % BATTERYBOOT _.-,_ (IF SO EQUIPPED) ;'"'_;_'" NEGATIVE CABLE (-) BLACK BATTERY BATTERY \ BATTERY HOLD-DOWN 1/4 INCH KEP_ NUTS POSITIVE BATTERY BATTERY (+) RED CABLE ;MALL HOLE /LARGE POSITIVE HOLE (+) RED BATTERY TERMINAL BATTERY BOO*T (IF SO EQUIPPED) CUT-AWAY POSITIVE VIEW FROM RIGHT-HAND 21 SiDE OF TRACTOR (+) RED BATTERY CABLE MAINTENANCE I,A 6. Before clutch idler pulley and belt retainer are repositioned and tightened, make drive belt adjustment. See Lawn Tractor Drive Belt Adjustment paragraph in Adjustments section. nectlng negative cable first can rseult In sparks| if the wrench touches any metal surface. Be/ sure battery hold-down bracket does nottouch| Always (red) acable battery connect terminalspositive and cause sparkfirst. Con-'_ | 7. If blade drive belt needs replacement, reinstalling mower deck assembly. J do so before 8. Reinstall mower deck in reverse order of removal. BAYIrERY INSTALLATION (FIG.3- Um) 1. Raise seat plate and place battery back into tractor with positive (+) terminal toward right side of tractor. 2. Place battery hold-down bracket through slot in back of console. NOTE: Turn bracket to side, place through slot in console and rotate upright. c UPPER ENGINE ,DLE. PULLEY -. 3. Place hook end of battery hold-down rod through shift lever hole in main frame and hook into small hole in front of battery. OuW ENG'NE 4. Placethreaded end ofhold-down rod throughloop in bracket and securewith plasticwingnut. PULLEY BELT GUIDE 5. Attach positive (red) battery cable to positive (+) terminal on battery with a 1/4 X 3/4 inch hex head screw and a 1/4 inch keps nut. !" 6. Slide battery beot if so eq uippod up cable and over terminal. _I___DRIVE BELT 7. Attach negative (black) battery cable to negative (-) terminal on battery with a 1/4 X 3/4 inch hex head screw and a 1/4 inch keps nut. BELT GUIDE S This unit is equipped with belt guides (FIG. 4-MAINT) located next to engine pulley. These belt guides are angle rods secured to main frame. The guides are moved (by loosening Iocknuts) before replacing belts. When repositioning (after new belt installation) allow 1/16 inch gap between guide and pulley. BELT RETAINER LAWN TRACTOR REPLACEMENT CLUTCH IDLER PULLEY MOUNTING SCREW DRIVE BELT Your lawn tractor uses v-belts made of special compounds. If any belt becomes worn or breaks, replace with original equipment belt (see Repair Parts section/manual). NEVER USE A SUBSTITUTE. To replace tractor drive belt proceed: 1. Remove mower deck. See Mower Deck Removal graph. CLUTCH IDLER PULLEY para- I 2. Depress brake clutch pedal and set parking brake. 3. Loosen clutch idler pulley mounting screw enough to allow belt to be removed between pulley and retainer (FIG.5MAINT). 4. Remove belt from transaxle pulley (roll belt over top of pulley), 5. Replace belt with new original equipment belt in reverse order of removal. NOTE: Be sure drive belt is installed to inside of upper engine pulley belt guide (FIG. 4-MAINT). 22 MAINTENANCE MOWER DECK REMOVAL BLADE DRIVE (FIG. 7-MAINT) BELT REPLACEMENT 1. Set parking brake. 2. Set mower clutch lever to the DISENGAGE position. Set cutting height adjustment lever to the lowest cut position, 1. Remove mower deck. See Mower Deck Removal paragraph. :3. Turn front wheels all the way to left to allow deck hitch to slide past right front wheel. 2. Remove LH mowerdeck 3. Remove hairpin cotterfrom mower deck hitch rod at front of deck (FIG. 6-MAINT). Remove hitch rod and lower deck hitch. Note position of belt retainer on idler pulley so that retainer can be reposltioned properly after belt installation. Loosen idler pulley. 4. Remove old belt equipment belt. 5. Reinstall LH belt guard. 6. Reposifion belt retainer and retighten idler pulley. 7. Reinstall mower deck assembly. 8. Adjust belt as described in paragraph Blade Drive Belt Adjustment in Adjustments section. Adjustment in Adjustments section. 4. Remove 5. (RG. arm. hairpin cotter and flatwasher 6A-MAINT). Slide right lift from right rear lift arm bracket off rear lift Remove hairpin cotter and flatwasher from left rear lift arm. Slide the left lift bracket off of the rear lift arm. 6, 7. Slide deck toward front of tractor. 8. Flax lower pulley belt guides away from engine pulley and slip mower deck drive belt off lower engine pulley. Note original position of lower engine pulley belt guides (FIG. 4MAINT). Correct distance between guide and pulley is 1/ 16". Loosen guides and swing away from pulley. g, Move deck forward and remove the mower deck drive belt from the lower engine pulley. 10. Disconnect mower deck engagement cable (FIG. 7-MAINT) from mower deck clutch spring. 11. Place in high cut position, deck can now be pulled out from right side of unit. 12. Installation of deck is reverse of removal ii FRONT MOUNTING HAIRPIN COTTER DECK HITCH EARS HITCH ROO HANGER PIN REAR LIFT ARM LIFT Rl_ (RIGHT SIDE) 23 belt guard. and replace with a new original MAINTENANCE BLADE RIEPLACEMEHT (FIG. 8-MAINIr) BLADE The cutting blades should be sharp and well-balanced to run smoothly. Blades should have correct amount of "lift" for proper cutting and discharge of clippings. Lift is created by upturned bent tip edges of blade ends. As cutting edges of blades wear, the bent tip edges also wear, decreasing blade lift, resulting in decreased cutting ability. It is recommended blades be replaced when upturned ends show signs of wear. CENTER HOLE IMPORTANT: Stop engine and Inspect blades at once if you strike any solid unyielding object. Check to make sure blade mounting screws are tight. To remove blades: 1. Remove mower deck. See Mower Deck Removal paragraph. I,A_ MULCHING PLUG INSTRUCTIONS (FIG. 9A-MAINT) DO NOT handle blades with bare hands. Wser_ gloves or wrap blade with newspaper or other material J It yourtractor has a mulching kitinstalled on the mower deck and you want to convert from mulching to regular lawnmowing, the mulching plug may be removed as follows: white removing or Installing blade. J 2. With a 9/16 inch wrench, remove blade mounting screws by turning screws counterclockwise. NOTE: If mulching plug is supplied in a kit installation is reverse of removal. When replacing blades, be sure all parts are reassembled in proper order (see Repair Parts section/manual) or severe vibration will occur. Bent tip edges of blades must be up toward top of mower deck or blades will not cut. NOTE: Make sure blade mounting screws are tightened securely. We recommend using a 10 inch wrench or atorque wrench, ff a torque wrench is used, torque blade mounting screws to between 30 and 35 foot pounds. NOTE: If mulching blades are not installed see Blade Replacement paragraph in this section. 1. Remove the two 5/16-18 wing nuts and 5/16 lock washers from atop of mulching plug installed inside mower deck chute. 2. The two 5/16-18 x .75 inch carriage bolts will drop and can be easily removed from underneath the mulching plug and toe guard. 3. Remove mulching plug from mower chute. DO NOT remove toe guard. Your tractor is now ready to be used as a conventional mower. 4. Store mulching plug and hardware in a safe place for future 3. Reinstall mower_leck. use. 5. To reinstall plug reverse the above steps. IMPORTANT: On installation head of carriage bolt must be to underneath side of skid bar. TO SHARPEN BLADE (FIG. 9-MAINT) Care should be taken to keep blades balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. TOEGUARD 1. Blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on mower. 2. Place center hole of blade over head of the nail or end of a screwdriver clamped horizontally in a vice. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen heavy end until the blade is balanced. CARRIAGE BOLTS 5116-18X .75 _,_l 24 CAU'RON: DO NOT OPERATE MOWER_ IWNITpHLOUT.DISCHARGE CHUTE THE DEFLECTORJ ADJUSTMENTS If drive belt requires adjustment, adjust as follows: I_iiK 1. Depress brake-clutch pedal far enough to latch parking brake lever in third notch (FIG. 2-ADJ inset). away from any moving parts on engine or lawn tractor when making any adjustments that eeprequire hands, engine feet, hair, to beand running. loose DO clothing NOT 1 2. Loosanclutchingidlerpu]ley(FIG. carry passengers. 2-ADJ)mountingscrew. 3. If brake-clutch pedal was too far forward, slide idler pulley in toward engine pulley, if pedal was too far rearward, slide idler pulley out away from engine pulley. Located beneath the main frame are two v-belts. One v-belt (lawn tractor drive belt) transmits power to the transaxla, which in turn transmits power to the rear wheels. The other v-belt transmits power to the mower blades. 4. Ratighten idler pulley mounting screw. NOTE: Belt retainer should point toward position where running board meets main frame (FIG. 2-ADJ). Located on the mower deck is a clutch that disengages power to the blades and a deck leveling adjustment. 5. Release brake-clutch pedal and recheck pedal for proper position. Readjust if necessary. Before any adjustments are made, it is necessary that you understand the function of the brake, clutch, and the brake-clutch pedal. The pedal disengages the clutch when partially depressed and applies the brake when fully depressed. Adjustment of the lawn tractor drive belt and brake must be synchronized so brake does not grab before clutch disengages. An incorrect adjustment causes brakes to grab or hold while power is being transmitted to the rear wheels. Lawn tractor will try to move with brake applied; this will cause difficulty when shifting from one speed range or direction to another. 6. Check lawn tractor brake adjustment as outlined in paragraph Lawn Tractor Brake Adjustment. To replace drive belt, you must remove mower deck. Removal of deck isn't necessary for other adjustments, but if several adjustments are needed, it will be more convenient ff deck is removed. At no time during the adjustment or repairs _ can the lawn tractor be lifted more than 20 Inches from level position without taking the following precautions: 1. Remove gasoline from tank and run engine until carburetor is dry. 2. Remove battery. (see BA'rrERY REMOVAL paragraph in MAINTENANCE section of this manual.) 3. Remove oil from crankcase. J LAWN TRACTOR ADJUSTMENT DRIVE BELT The drive belt is kept tight by a spring attached to the brakeclutch pedal assembly. The Brake-clutch pedal in fully released position should appear as shown in FIG. t-ADJ when drive belt is properly adjusted. LAWN TRACTOR Your tractor is equipped mounted on the transaxle. BRAKE ADJUSTMENT with an adjustable disc brake To check brake operation: 1. Stop tractor on a hard flat surface and turn off engine. 2. Place shift control lever in NEUTRAL position. 3. Depress brake-cJutchpedalenough to latch parking brake in 2nd notch (FIG. 2-ADJ). 4. Try to push tractor. If you are unable to push tractor, brake is too tight and should be loosened (see To adjust tight brake). 5. Depress brake-clutch pedal enough to Jatch parking brake in 4th notch ( FIG. 2-ADJ). 6, Try to push tractor, if you are able to push tractor, brake is too loose and should be tightened (see To adjust loose brake). 25 ADJUSTMENTS LAWN TRACTOR BRAKE ADJUSTMENT 3. (com.) To adjust loose brake: 4. If adjustment is necessary, block up mower deck with a 2 x 4 and set height adjustment lever to low cut position. 1. Place shift control lever in NEUTRAL pesition and depress brake-clutch pedal enough to latch parking brake in 4th notch. 5. Remove hair pin cotter (FIG. 4-ADJ) from clevis pin. Remove clevis pin. 2. Turn brake adjusting nut clockwise until you cannot push tractor. 6. Loosen hex jam nut on cable above clevis. Turn clevis clockwise to raise mower deck. Turn counterclockwise to lower deck. Each 1-1/2 complete turn of clevis represents approximately 1/8 inch change in the height of mower deck. 3. Recheck tractor brake adjustment as outlined in To check brake operstlon. To adjust tight brake: 1. Place shift control lever in NEUTRAL position and depress brake-clutch pedal enough to latch parking brake in 2nd notch. 2. Turn brake adjusting nut counter-clockwise push tractor. 7. until you can 9. Check and adjust level of mower deck as outlined in paragraph Mower Deck Leveling Adjustment. During tractor operation, check for stopping distance. If tractor requires more than six (6) feet for stopping distance at high speed in highest gear, the brake must be adjusted (see Lawn Tractor Brake Adjustment above) DECK HEIGHT ADJUSTMENT Before making any mower deck height adjustments, check air pressure in all four tires. All tires must be properly inflated. Recommended air pressure is 10 to 14 pounds per square inch. Check side wall of tire for manufacturer's maximum tire pressure. Do not exceed this pressure. should be maintained in all tires. MOWER To adjust mower deck wheels proceed: 1. Park lawn tractor on firm level surface, such as a driveway or garage floor. 2. Set cutting height adiustment lever to lowest anticipated cutting height. 1. Park lawn tractor on firm level surface, such as a driveway or garage floor. deck height adjustment DECK WHEEL ADJUSTMENT Mower deck wheels may be adjusted to four positions. Both wheels must be adjusted to the same position. NOTE: Do Not adjust wheels to support mower deck while mowing or uneven cutting will result. Equal tire pressure Main frame on lawn tractor should be level across the front from left side to right side. If main frame will not sit level, the two outside axle mounting screws may be too tight. The two outside mounting screws must be loose enough to allow front axle to pivot. NOTE: DO NOT loosen center mounting s_row. 2. Place mower position. Reinstall clevis and clevis pin. Return height adjustment lever to high cut position and remove wood block from under deck. 8. Check mower deck height measurement, if measurement is correct reinstall hairpin cotter and tighten jam nut. If more adjustment is necessary repeat preceding instructions. 3. Recheck tractor brake adjustment as outlined in To check brake operation. MOWER Measure height from the bottom of the left hand blade mounting screw to ground. Height should be 3-1/2 inches with mower deck set in high cut. 3. Adjust wheels to a position 1/8 inch to 1/4 inch above the ground. Change wheel height adjustment by relocating shoulder bolt in one of four positions in wheel mounting bracket. lever in high cut 26 ADJUSTMENTS To adjust side to side level. 7, Measure height,from level surface, of left and rightblade tips at outside edge of deck. If blades are equal or not more than 1/8 inch different, no side to side adjustment is necessary. 8. If adjustment is necessary, loosen right side eccentric mounting screw (FIG. 6-ADJ) and turn eccentric clockwise or counterclockwise as required to level mower deck. NOTE: When groove in eccentric is pointing downward, right side of deck is in lowest position. When groove is pointing upward, right side of deck is in highest position. MOWERDECK MOUNTING BRACKET BRACKET 9. Hold eccentric with a wrench while tightening right side eccentric mounting screw securely. MOUNTING MOWER BRACKET ADJUSTMENT HOLES DECK LEVEUNG ADJUSTMENT Before making any mower deck leveling adjustments, check air pressure in all four tires. Recommended air pressure is t 0 to 14 pounds per square inch. Check sidewall of tires for manufacturer's maximum tire pressure. Do not exceed this pressure. Equal tire pressure should be maintained in all tires. Tractor main frame should be level across the front from left side to right side. ff main frame will not sit level, the two outside axle mounting screws may be too tight. The two outside mounting screws must be loose enough to allow front axle to pivot. NOTE: DO NOT loosen center mounting screw. The mower deck level can be adjusted from front to back and from side to side. Always adjust front to back level first. 1. Park tractor on firm level surface, such as a driveway or garage ficor. BLADE DRIVE BELT ADJUSTMENT 2. Checkand adjustheightof mowerdeck asoutlined inMower Deck Height Adjustment paragraph. When mower blade drive belt slips and blades will not rev to full speed while mowing, the blade drive belt should be tightened. 3. Place mower deck cutting height adjustment lever/pedal in mid cut position. NOTE: All adjustments will be made from mid cut position. To adjust: 1. Place mower clutch lever in DISENGAGE position. To adjust front to back level. 2. Loosen idler pulley hex nut (FIG. 6-ADJ). Note position of belt retainer location and replace in same location after making adjustment. 4. Measure height, from level surface, of right side blade tips at front and rear of mower deck (be sure all tires are properly inflated). If distances are equal or not more than 1/ 8 inch lower in front, no front to back adjustment is necessary. 3. Slide idler pulley toward center of deckto tighten belt. NOTE: Only a small amount of movement should be required. 4. Re-tighten hax nut on idler pulley. 5. If adjustment is necessary, loosen front eccentric mounting screws (FIG. 5-ADJ) and turn front adjustment eccentric clockwise or counterclockwise as required. NOTE: When groove on eccentric is pointed straight forward (FIG. 5-ADJ inset) front of deck is at the lowest point. Turn both eccentrics so grooves are pointing same direction (upward or downward). Always keep grooves toward front of lawn tractor. 5, 6. To loosen blade drive belt, reverse step 3 above. If more adjustment is necessary, front of mower deck may be raised or lowered by relocating eccentric mounting screws in higher or lower hole position on mower deck mounting bracket. 6. Hold eccentric with a wrench while tightening mounting screws securely. To check adjustment start engine and run engine at FAST throttle setting. Engage mower clutch lever and allow sufficient time for blades to run to full speed, then disengage mower clutchlever. Blades should stop within a few seconds and remain stopped. If blades do not step or tend to creep, adjustment is too tight. eccentric 27 ADJUSTMENTS ARROWS ALIGN SECTOR GEAR 1 i STEERING \ MOUNTING SCREWS LOWER STEERING :ARING TRANSMISSION CONTROL ADJUSTMENT FIG. 9-ADJ) Should the lawn tractor fail to shift correctly when you shift into a forward, neutral or reverse position, the transmission control lever may need adjusting. BLADE BRAKE ADJUSTMENT Brake pad should completely clear quill assembly mower clutch lever is in ENGAGE position. LEVER when To adjust transmission 1. Place height adjustment lever/pedal in lowest cut position. t. 2. Move mower clutch lever back to disengaged position. 3. In the disengaged position there should be no tension on the mower deck clutch spring. There should be only enough slack as to allow approximately 1 inch total sideways movement on the ceble/spring junction. This ensures that the brake engagement spring is exerting proper pressu re to stop the right side blade effectively. Make adjustment if necessary for the proper disengaged position requirements. lever: Locate true neutral by choosing a transmission control lever position and attempting to push the tractor. You should be able to push the lawn tractor when the transmission control lever is in the true neutral position. 2. Loosen the screw on the shift bracket on top of the saxle. (See 'A' In FIG, 9-ADJ). 3. Place the transmission neutral slot. tran- control lever into the center of the 4. Tighten screw'A'. 4. If adjustment is necessary, proceed as follows: idler arm 5. Checkthe transmission control lever adjustment by pushing the lawn tractor. Put the transmission control lever in neutral b. Adjust cable conduit and. To increase or decrease cable slack. slot. You should be able to push the lawn tractor. You should not be able to pus h the lawn tractor when you shift to forward or reverse. a. Move Spring extension. hook to another hole on 5. Check adjustment on left hand brake pad. Locknut on end of brake rod should be approximately 1/8 inch from brake pad mounting bracket with mower clutch lever disengaged and left hand brake pad against quill pulley. Adjust Iocknut if necessary. STEERING GEAR ADJUSTMENT (FIG. 8-ADJ) If excessive play develops sector gears as follows: in steering, adjust pinion and 1. Position front wheels straight forward. SHIFT LEVER BRACKET 2. Arrows should align in pinion and sector gear. 3. Slightly loosen mounting bearing. screws in lower steering shaft 4. Move lower steering bearing toward back of tractor, as needed. 5. Hold bearing in place, tighten mounting screws securely. Use a 10-inch wrench or a torque wrench. If to rque wrench is usad, torque mounting screws to between 30 and 35 foot pounds. ENGINE ADJUSTMENTS See Engine Operating and Maintenance adjustment instructions. 28 manual for engine TROUBLESHOOTING PROBLEM Mower Cuts Ragged or Uneven GUIDE CORRECTION 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove any accumulation of grass clippings from underside of mower deck housing Make certain blades are sharp and in good condition (not bent or incorrectly mounted). Check blade mounting screw(s). Blade screw(s) must be tight. Check mower deck leveling adjustment per manual. Adjust if necessary. Check blade belt tension per manual. Adjust if necessary. Check quill assembly(s) for damage or wear. Replace if necessary. Check for possible damage to mower deck housing. Repair or replace if necessary. • Check pivot tube (if so equipped) assembly for damage. If bent or damaged, repair or replace Check deck wheels being run on ground. 1. Mowing a heavy stand of grass or grass with excessive surface moisture could allow mower to leave an unmowed strip. Mower Leaves Unmowed Strip Between Blades 2. Forward speed should be adjusted to mowing conditions by transmission lever position. Engine should be run at full throttle. 3. Make certain blades are sharp and in good condition. Replace if necessary. 4. Check blade belt tension. Adjust if necessary. 5. Check quill assembly(s) for damage or wear. Replace if necessary. 6. Check for damage to mower deck housing. Repair or replace if necessary. Mower Scalps Lawn Mower Will Not Discharge Clippings 1. 2. 3. 4. 5. During Use mower height adjustment setting and readjust if needed. Scalping is more likely on rough or uneven lawns for damage to mower deck housing. Repair or replace if necessary. for bent blade(s) or quill assembly(s). Replace if necessary. mower deck leveling adjustment and adjust if necessary. for damaged deck wheels. 1, Remove any accumulation of grass clippings from underside of mower deck housing. 2. Wet conditions can cause the discharge chute and underside of mower deck to become plugged with clippings. Do not mow wet grass. 3. Forward speed should be adjusted to mowing conditions by transmission throttle. 4. 5. 6. 7. Blade Drive Belt Comes Off Check Check Check Check Check lever position. Engine should be run at full When mowing long grass make first cutting in high position, then re-cut at normal cutting height. Check blade belt tension per manual. Adjust if necessary. If blade(s) have been replaced, make sure they have been correctly mounted. When mulching plug is installed clippings will not discharge. 1. Blade drive belt may suffer internal damage to cords when it comes off during use If belt still comes off after checking all steps below, replace with a new original equipment belt. 2. Check belt tension pe_ manual. Adjust if necessary. 3. Check belt guide Correct clearance is 1/16 inch from belt when blade engage lever is engaged 4. Check mower deck leveling adjustment per manual. Adjust if necessary. 5. Check for and remove any foreign objects interfering with belt travel. 6. Check all pulleys on mower deck A bent or split pulley could cause problems. Replace if necessary 7. Check engine drive pulley inner surface. If inner surface is rough or split, pulley should be replaced. 8. Check blade engagement idler assembly for wear. Replace necessary parts. Blade Drive Belt Slips 1. If grass is too high or wet, belt slippage may occur. 2. Check belt for wear or damage Replace if necessary. 3. Check blade belt tension per manual. Adjust if necessary. 4. Check blade drive belt tension spring, If spring is stretched or damaged, replace spring, Blade Drive Belt Wears Excessively Blade(s) Will Not Engage Blada(s) Will Not Disengage I. Check all belt guides. Correct clearance is 1/16 inch from belt when blade engage lever is engaged. 2. Check for and remove any foreign objects interfering with belt travel 3. Check pulleys for damage. Replace if necessary. 4. Make certain blade brake is clearing belt when mower clutch lever is engaged 5. Make certain mower deck leveling adjustment is correct. Adjust if necessary. 6. Check blade belt tension per manual. Adjust if necessary. Adjust or replace if necessary. 1. Check belt. If worn or broken, replace. If belt is too loose, make belt adjustment 2. Check engagement spring on deck engagement idler. If broken or damaged, replace 3. Check for and remove any foreign objects interfering with engagement idler travel 1. Check blade belt tension per manual. Adjust if necessary 2 If blade belt adjustment witl not provde enough slack in drive belt, replace with correct Original 3. Check for and remove any foreign objects interfering with engagement idler travel. . 29 Equipment Belt TROUBLESHOOTING PROBLEM GUIDE CORRECTION Extreme Vibration Occurs When Blade ls 1. 2. 3. 4. Check Check Check Check blade(s) and make certain they are not bent, out of balance or loose. Replace if necessary belt for burn spots or irregularities that might cause vibration. Replace if necessary. quill assembly(s) for damage or wear. Replace if necessary. for worn or damaged blade engagement parts. Repair or replace if necessary. Engaged 5. 6. 7. 8. Check Check Check Check engine drive pulley inner surface. If inner surface is rough or split, pulley should be replaced. under side of mower deck housing for accumulation of clippings. Remove accumulated clippings. for loose or damaged angina mounts. Tighten or replace as necessary. blade belt tension per manual. Adjust if necessary. Unit Drive Belt Slips 1. 2. 3. 4. 5. Check Check Check Check Check unit drive belt adjustment(s). Adjust if necessary. for damaged or broken clutching idler spring. Replace if necessary. belt(s) for wear or damage. Replace if necessary. for and remove any foreign objects obstructing clutching idler mechanism. for split engine or transmission pulley. Replace if necessary. Unit Drive Belt Squeals When Brake Is Applied 1. Check lawn tractor drive belt adjustment and lawn tractor brake adjustment per manual. Adjust if necessary. 2. Check for and remove any foreign objects obstructing clutching idler mechanism. Unit Drive Belt Comes Off During Use 1, 2. 3. 4. Unit Will Not Propel Itself When Clutch is Engaged 1. Bee Steps I through 5 in Unit Drive Belt Slip== section of this chart. 2. Check engine, transmission or transaxle pulley(s) for sheared or missing key. Replace if necessary. 3. Check transaxle to make certain it is operable. Extreme VilxatJon Occurs When Clutch Is Engaged (Let-Out) Unit Will Not Shift or Shifts Hard Check Check Check Check belt tension. Adjust if necessary. belt guides. Adjust if necessary. for split or damaged pulley(s). Replace if necessary. clutching idler pulley alignment. If out of alignment, idler bracket may be bent. Replace if necessary 1. Check for split or damaged pulley(s). Replace if necessary. '2. Check belt for irregularities or burned spots. Replace if necessary. 3. Make certain belt tension is correct. Adjust if necessary. 4. Check clutching idler assembly for wear or damage. Replace parts as necessary. 1. Check shifting procedure. Unit MUST come to a complete stop before shifting on all models except e _hift-on-the=Go and Hydrostatic. 2. Check lawn tractor drive belt adjustment and lawn tractor brake adjustment per manual Adjust if necessary 3. Have transaxle checked by an authorized service dealer, Steering Slips Or Is Loose t. Check for steering sector gear and pinion looseness. If gears are loose, make sector gear adjustment 2. Check ball joints for wear. Replace if necessary. Engine Will Not "rum Over 1. Check starting procedure. Make sure starting instructions are followed. 2. Check fuse (if so equipped) (See wiring Schematic and diagram in Repair Parts section/manual) 3. Check battery for charge. Make sure battery has been activated and charged (on new units). 4. On new units, remove spark plug and check cylinder for accumulation of oil due to improper handling 5. Make visual check of electrical system to make sure all connections and lockout switches are secure Schematic and diagram in Repair Parts saction/manual) 6. Check engine according to engine manufacturer's instructions (See wiring 7. Have electrical system checked by an authorized service dealer. (See wiring Schematic and diagram in Repair Parts saction/manual) Engine Turns Over But Will Not Start 1. Check starting procedure. Make sure starting instructions are followed. 2. Make certain fuel tank is filled with clean, fresh gasoline 3. Make certain fuel shut-off is open (if so equipped) 4. Make certain that throttle is in start or fast position (check for remote choke use). 5. Check engine according to engine manufacturer's instructions 6. Have wiring and lockout switches checked by an authorized service dealer. (See wiring Schematic Repair Parts section/manual) 7. Check fuel filter for obstructions. 3O and diagram in STORAGE 3. Prepare engine for storage (see Engine Operating and Maintenance Manual). The tractor should be immediateJy prepared for storage at the end of the season or if the unit is to be un-usecl for 30 days or more. Gasoline, if permitted to stand un-used for extended periods (30 days or more), may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction. 4. Lubricate all points shown in Lubrication Chart. 5. Remove battery (see Batiery Removal paragraph in Maintenance section of this manual). 6. Clean battery as instructed in Battery Maintenance paragraph in Maintenanca section of this manual. Fully charge battery. A discharged battery will freeze and may burst. If possible place battery in a cool, dry area. Charge battery overnight every 30 days. 7. Store the tractor in a clean, dry area and cover for additional protection. A yearly check-up or a tune-up by an authorized service dealer is a good way of insuring that your tractor will provide maximum performance for the next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found in stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor, Do not drain the gas tank and carburetor if using stabilizer. To prepare tractor for storage, proceed as follows: 1. Clean the tractor thoroughly. 2. Inspect the tractor for worn or damaged parts and tighten all loose screws and nuts. 31 -SIGHT AND HOLD THIS GUIDE LEVEL WITH A VERTICAL TREE, A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE POST. I 10 DEGREES 15 REES ) or down slopes, the face of slopes, To determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the slope. If you can back up the slope, It Is generally safe to mow. However, If you do not feel safe, or If you are not completely sure, use this guide and do not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind attachment, do not operate the unit on a slope that is greater than 10 degrees. A 15 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet. A 10 degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet. slopes. Operate a riding mower up or down slopes, never across the face of slopes. Use extra care when operating on or near slopes Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety in mowing on and obstructions. CUT HERE TO USE SLOPE GUIDE NOTES 33 NOTES 34 NOTES 35 MURRAY OUTDOOR PRODUCTS, INC. Two Year Limited Warranty Murray Outdoor Products, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase: however, thiswarrantydoes not coverengines, accessories (such as snow blowers, snow blades, grass catchers and plows), transmissions, batteries and Normal Wear Parts (except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchase r any part covered by this Limited Warranty during the applicable warranty period. In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days ofthe date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored. This Murray Outdoor Products, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your warranty does_not cover minor mechanical adjustments which are not due to any defect in material workmanship. For assistance in making such adjustments, consult your Owner's/Operator's Manual. To make a claim under this Murray Outdoor Products, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized In advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit. if we authorize the return of the defective part only, we will either replace or repair the part. In the case of a defect in a transmission differential (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts. This Murray Outdoor Products, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This Limited Warranty Is given in lieu of all other expressed and implied warranties including the Implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, write or calh MURRAY Outdoor Customer Power Equipment Service Department PO Box 8000 Jackson, Tennessee 1-800-247-7464 36 38308
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