Napoleon Fireplaces Quality Bgd40 N Users Manual W415 0299 BGD40.pmd

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W415-0299 / C / 03.12.03

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

GAS FIRED - DIRECT VENT MILLIVOLT SYSTEM

INSTALLATION AND OPERATION INSTRUCTIONS FOR

MULTI-VIEW DECORATIVE FIREPLACE

NATURAL GAS MODEL

BGD40-N

PROPANE GAS MODEL

BGD40-P

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from

a neighbor's phone. Follow the gas sup-

plier's instructions.

• If you cannot reach your gas supplier,

call the fire department.

Installation and service must be performed by a qualified installer, service

agency or the gas supplier.

R-2000

W415-0299 / C / 03.12.03

Pg 3-5 INTRODUCTION

Warranty

General Instructions

General Information

Care of Glass & Plated Parts

Dimensions

6-13 VENTING

Vent Lengths

Air Terminal Installation

Venting Application Flow Chart

Typical / Special Vent Installations

Venting Options

14-15 PENINSULA INSTALLATION PROCEDURE

Framing

Bar / Countertop Installation

Brick Panel Installation

Facing

OPEN END INSTALLATION PROCEDURE

Framing

Brick Panel Installation

Facing

SEE-THRU INSTALLATION PROCEDURE

Framing

Brick Panel Installation

Facing

18 VENT FRAMING DIMENSIONS

19-22 VENTING SPECIFICS

Wall and Ceiling Protection

Horizontal Venting Installation

Vertical Venting Installation

Flexible Vent Components

Fireplace Vent Connection

Rigid Vent Components

Gas Supply Connection

22-25 FINISHING

Mantle Height Locations

Log Placement

Logo Placement

Louvre Installation

Door & Louvre Installation

End Door Installation

26 OPTIONAL BLOWER INSTALLATION

27 OPERATION / MAINTENANCE

Operating Instructions

Maintenance

28 ADJUSTMENTS

Pilot Burner Adjustment

Venturi Adjustments

Restricting Vertical Vents

29-30 REPLACEMENTS

Ordering Replacement Parts

Replacement Parts

Vent Kits

Terminal Kits

31 ACCESSORIES

32-33 TROUBLE SHOOTING GUIDE

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay

away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the

fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace

and venting system are kept clean. The fireplace and its venting system should be inspected before use and at

least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from

carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials,

gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect

the fireplace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be

done by a licensed or qualified service person.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple sup-

plied by Wolf Steel Ltd.

TABLE of CONTENTS

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

W415-0299 / C / 03.12.03

NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen

who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test

station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that

you, the customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new NAPOLEONNAPOLEON

NAPOLEONNAPOLEON

NAPOLEON gas fireplace are war- gas fireplace are war-

gas fireplace are war- gas fireplace are war-

gas fireplace are war-

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,ranted against defects for as long as you own the fireplace. This covers: combustion chamber,

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,

heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakageheat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage

heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage

only), gold plated parts against tarnishing, porcelainized enamelled components and aluminumonly), gold plated parts against tarnishing, porcelainized enamelled components and aluminum

only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum

extrusion trims.extrusion trims.

extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

covered and covered and

covered and NAPOLEONNAPOLEON

NAPOLEONNAPOLEON

NAPOLEON will provide replacement parts free of charge during the first year ofwill provide replacement parts free of charge during the first year of

will provide replacement parts free of charge during the first year ofwill provide replacement parts free of charge during the first year of

will provide replacement parts free of charge during the first year of

the limited warranty.the limited warranty.

the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work,Labour related to warranty repair is covered free of charge during the first year. Repair work,

Labour related to warranty repair is covered free of charge during the first year. Repair work,

however, requires the prior approval of an authorized company official. Labour costs to thehowever, requires the prior approval of an authorized company official. Labour costs to the

however, requires the prior approval of an authorized company official. Labour costs to the

account of account of

account of NAPOLEONNAPOLEON

NAPOLEONNAPOLEON

NAPOLEON are based on a predetermined rate schedule and any repair work must are based on a predetermined rate schedule and any repair work must

are based on a predetermined rate schedule and any repair work must are based on a predetermined rate schedule and any repair work must

are based on a predetermined rate schedule and any repair work must

be done through an authorized be done through an authorized

be done through an authorized NAPOLEONNAPOLEON

NAPOLEONNAPOLEON

NAPOLEON dealer. dealer.

dealer. dealer.

dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in

accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:

over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configu-

rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging

chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card

must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED

TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

W415-0299 / C / 03.12.03

THIS GAS FIREPLACE SHOULD BE INSTALLED AND

SERVICED BY A QUALIFIED INSTALLER to conform with

local codes. Installation practices vary from region to re-

gion and it is important to know the specifics that apply to

your area,

for example: in Massachusetts State:

• The fireplace damper must be removed or welded in the open

position prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or

bathroom unless the unit is a direct vent sealed combustion

product.

• WARNING: This product must be installed by a licensed plumber

or gas fitter when installed within the commonwealth of

Massachusetts.

In absence of local codes, install to the current CAN/CGA -

B149 Installation Code in Canada or to the National Fuel

Gas Code, ANSI Z223.1, and NFPA 54 in the United States.

Mobile home installation must conform with local codes.

In the absence of local codes, install to the current stand-

ard for gas equipped mobile housing CAN/CSA Z240 MH

Series in Canada or the manufactured home construction

and safety standard, Title 24 CFR, part 3280, or the Fire

Safety Criteria for manufactured home installations, Sites

and Community Standard ANSI/NFPA 5OIA in the United

States.

Purge all gas lines with the glass door of the fireplace

open. Assure that a continuous gas flow is at the burner

before closing the door.

Under extreme vent configurations, allow several min-

utes (5-15) for the flame to stabilize after ignition.

The fireplace and its individual shutoff valve must be dis-

connected from the gas supply piping system during any

pressure testing of that system at test pressures in ex-

cess of 1/2 psig (3.5 kPa). The fireplace must be isolated

from the gas supply piping system by closing its individual

manual shutoff valve during any pressure testing of the

gas supply piping system at test pressures equal to or

less than 1/2 psig (3.5 kPa).

When the fireplace is installed directly on carpeting, vinyl

tile or other combustible material other than wood flooring,

the fireplace shall be installed on a metal or wood panel

extending the full width and depth.

If the optional heat circulating blower is installed, the blower

must be electrically connected and grounded in accord-

ance with local codes. In the absence of local codes, use

the current CSA C22.1 CANADIAN ELECTRICAL CODE in

Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL

CODE in the United States.

Minimum clearance to combustible construc-

tion from fireplace and vent surfaces:

sides, back, bottom, and top 0 inches

vent pipe 1 inch

recessed depth (corner installation) 25¼25¼

25¼25¼

25¼ inches

FOR YOUR SATISFACTION, ALL BURNER ASSEMBLIES

HAVE BEEN TEST-FIRED TO ASSURE THEIR OPERA-

TIONS AND QUALITY! Maximum input is 30,000 BTU/h

for natural gas and propane. When the fireplace is installed

at elevations above 4,500ft, and in the absence of specific

recommendations from the local authority having jurisdic-

tion, the certified high altitude input rating shall be reduced

at the rate of 4% for each additional 1,000ft. Maximum out-

put for natural gas is 20,400 BTU/hr at an efficiency of 68%

with the fan on.

Minimum inlet gas supply pressure is 4.5 inches water

column for natural gas and 11 inches water column for

propane. Maximum inlet gas pressure is 7 inches water

column for natural gas and 13 inches water column for

propane. Manifold pressure under flow conditions is 3.5

inches water column for natural gas and 10 inches water

column for propane.

This fireplace is approved for bathroom, bedroom and bed-

sitting room installations and is suitable for mobile home

installation

NO EXTERNAL ELECTRICITY (110 VOLTS OR 24 VOLTS) IS

REQUIRED FOR THE GAS SYSTEM OPERATION. Expan-

sion / contraction noises during heating up and cooling

down cycles are normal and are to be expected.

If utilizing one of Wolf Steel's trim or surround kits, follow

the framing instructions on page 14 and the finishing in-

structions on page 23, for removal of the top extension.

Do not use abrasive cleaners to clean these parts. Buff

lightly with a clean dry cloth. The glass is 3/16" tempered

glass available from your Napoleon / Wolf Steel Ltd. dealer.

Do not substitute materials.

If the door glass should crack or break, do not operate the

fireplace. Replace only with a door assembly certified with

the fireplace. See DOOR, LOUVRE AND TRIM INSTALLA-

TION for removal and replacement details. Clean the glass

after the first 10 hours of operation with a recommended

gas fireplace glass cleaner. Thereafter clean as required.

Do not clean glass when hot!

If the glass is not kept clean permanent discolouration

and / or blemishes may result.

Provide adequate ventilation air. Provide adequate

accessibility clearance for servicing and operating

the fireplace. Never obstruct the front opening of

the fireplace.

For safe and proper operation of the fireplace follow

the venting instruction exactly.

Deviation from the minimum vertical vent length can

create difficulty in burner start-up and/or carboning.

Provide a means for visually checking the vent con-

nection to the fireplace after the fireplace is installed.

In order to avoid the possibility of exposed

insulation or vapour barrier coming in contact

with the fireplace body, it is recommended that

the walls of the fireplace enclosure be “finished”

(ie: drywall/sheetrock), as you would finish any

other outside wall of a home. This will ensure

that clearance to combustibles is maintained

within the cavity.

GENERAL INSTRUCTIONS GENERAL INFORMATION

INTRODUCTION

CARE OF GLASS, AND PLATED PARTS

W415-0299 / C / 03.12.03

Vent lengths that pass through unheated spaces (at-

tics, garages, crawl spaces) should be insulated

with the insulation wrapped in a protective sleeve

to minimize condensation.

Objects placed in front of the fireplace must be kept

a minimum of 48" away from the glass front faces of

the unit.

DIMENSIONS

SEE-THRU

PENINSULA

OPEN-END

FIGURE 1a

FIGURE 1b

FIGURE 1c

W415-0299 / C / 03.12.03

Use only Wolf Steel or Simpson Dura-Vent Model DV-GS

venting components. Minimum and maximum vent lengths,

for both horizontal and vertical installations, and air termi-

nal locations for either system are set out in this manual

and must be adhered to. For Simpson Dura-Vent, follow

the installation procedure provided with the venting com-

ponents.

When using Wolf Steel venting components, use only ap-

proved Wolf Steel rigid / flexible components with the fol-

lowing termination kits: WALL TERMINAL KIT GD422, or

1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO

12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMI-

NAL KIT GD412 or PERISCOPE KIT GD401 (for wall pen-

etration below grade). With flexible venting, in conjunction

with the various terminations, use either the 5 foot vent kit

GD420 or the 10 foot vent kit GD430.

Wolf Steel rigid and flexible venting systems must not

be combined.

Wolf Steel and Simpson Dura-Vent venting systems

must not be combined.

These vent kits allow for either horizontal or vertical venting

of the fireplace. The maximum allowable horizontal run is

20 feet. The maximum allowable vertical vent length is 40

feet. The maximum number of 5" vent connections is two

horizontally or three vertically (excluding the fireplace and

the air terminal connections) when using aluminum flex-

ible venting.

For optimum flame appearance and fireplace perform-

ance, keep the vent length and number of elbows to a

minimum.

The air terminal must remain unobstructed at all times.

Examine the air terminal at least once a year to verify

that it is unobstructed and undamaged.

Purge all gas lines with the glass door of the fireplace

open. Assure that a continuous gas flow is at the burner

before closing the door.

Under extreme vent configurations, allow several minutes

(5-15) for the flame to stabilize after ignition.

Nine (9") inches is the minimum bend radius allowed

for the 8" diameter flexible liner.

For optimum performance it is recommended that all

horizontal runs have a 1 inch rise per foot when using

Napoleon flexible vent components.

A terminal shall not terminate directly above a sidewalk

or paved driveway which is located between two sin-

gle family dwellings and serves both dwellings. Local

codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or

vertical runs and elbows. Keep it pulled tight. A 1¼" air

gap all around between the inner liner and outer liner is

required for safe operation. Use a firestop when pen-

etrating interior walls, floor or ceiling.

Horizontal runs may have a 0 inch rise per foot in all

cases using SIMPSON DURA-VENT or NAPOLEON

RIGID OR FLEXIBLE venting components when vent-

ing.

A clearance to combustibles of 1" all around the vent

pipe is required.

VENTING

VENTING LENGTHS

W415-0299 / C / 03.12.03

AIR TERMINAL INSTALLATIONS

* Recommended to prevent condensation on windows and thermal breakage

****

** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.

******

*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.

********

**** This is a recommended distance. For additional requirements check local codes.

††

† Three feet above if within 10 feet horizontally.

‡‡

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single f

dwellings and serves both dwellings.

† †† †

† † Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.

† *† *

† * Recommenced to prevent recirculation of exhaust products. For additional requirements check local code

12 INCHES

9 INCHES

12 INCHES*

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET****

9 INCHES

3 FEET†

7 FEET****

12 INCHES****

16 INCHES

2 FEET†*

Clearance above grade, veranda porch, deck or balcony.

Clearance to windows or doors that open.

Clearance to permanently closed windows.

Vertical clearance to ventilated soffit located above the terminal within

a horizontal distance of 2 feet from the centerline of the terminal.

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding

non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding com-

bustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter

/ regulator assembly to a maximum vertical distance of 15ft.

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a

combustion air inlet to any other appliance.

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on

public property unless fitted with a heat shield kit GD-301.

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

Clearance from an adjacent wall including neighbouring buildings.

CANADIAN U.S.A.

12 INCHES

12 INCHES*

18 INCHES**

12 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

3 FEET

12 INCHES

6 FEET

7 FEET‡

12 INCHES††

16 INCHES

2 FEET†*

INSTALLATIONS

FIGURE 2

W415-0299 / C / 03.12.03

VENTING APPLICATION FLOWCHART

VERVER

VERTICALTICAL

TICALTICAL

TICAL

TERMINTERMIN

TERMINAA

ATIONTION

TIONTION

TION

HORIZONTHORIZONT

HORIZONTALAL

ALAL

TERMINTERMIN

TERMINAA

ATIONTION

TIONTION

TION

vertical risevertical rise

vertical rise

is equal tois equal to

is equal to

or greateror greater

or greater

than thethan the

than the

horizontalhorizontal

horizontal

runrun

run

horizontalhorizontal

horizontal

run + verti-run + verti-

run + verti-

cal rise tocal rise to

cal rise to

maximummaximum

maximum

of 40 feetof 40 feet

of 40 feet

vertical risevertical rise

vertical rise

is equal tois equal to

is equal to

or greateror greater

or greater

than thethan the

than the

horizontalhorizontal

horizontal

runrun

run

horizontalhorizontal

horizontal

run + verti-run + verti-

run + verti-

cal rise tocal rise to

cal rise to

maximummaximum

maximum

of 40 feetof 40 feet

of 40 feet

vertical risevertical rise

vertical rise

is less thanis less than

is less than

horizontalhorizontal

horizontal

runrun

run

horizontalhorizontal

horizontal

run + verti-run + verti-

run + verti-

cal rise tocal rise to

cal rise to

maximum ofmaximum of

maximum of

24.75 feet24.75 feet

24.75 feet

4.2 times4.2 times

4.2 times

the verticalthe vertical

the vertical

rise equal torise equal to

rise equal to

or greateror greater

or greater

than thethan the

than the

horizontalhorizontal

horizontal

runrun

run

verticalvertical

vertical

rise is lessrise is less

rise is less

than hori-than hori-

than hori-

zontal runzontal run

zontal run

horizontalhorizontal

horizontal

run + verti-run + verti-

run + verti-

cal rise tocal rise to

cal rise to

maximummaximum

maximum

of 40 feetof 40 feet

of 40 feet

3 times the3 times the

3 times the

vertical risevertical rise

vertical rise

equal to orequal to or

equal to or

greatergreater

greater

than thethan the

than the

horizontalhorizontal

horizontal

runrun

run

W415-0299 / C / 03.12.03

Use the GD401 periscope kit to locate the air termination

above grade. The periscope must be installed so that when

final grading is completed, the bottom air slot is located a

minimum of 12 inches above grade. The maximum allow-

able vent length depends on the model of fireplace, as

illustrated.

When venting, the horizontal run must be kept to a mini-

mum of 10 inches or a maximum of 20 feet. If a 20 foot

horizontal run is required, the fireplace must have a mini-

mum vertical rise immediately off the fireplace of 57 inches.

FIGURE 3a.

FIGURE 3a

FIGURE 4

FIGURE 3b

When terminating

vertically, the vertical

rise is a minimum 34

inches and a maxi-

mum 40 feet above

the fireplace. FIGURE

3b.

TYPICAL VENT INSTALLATIONS

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION

W415-0299 / C / 03.12.03

REQUIRED

VERTICAL

RISE IN FEET

(VT)

CALCULATED HORIZONTAL VENT RUN

PLUS OFFSETS IN FEET (HT)

FIGURE 5

45º

FIGURE 6

90°

when (HT) < (VT)

Simple venting configuration (only one 45º and 90° elbow)

for the following symbols used in the venting calcula-

tions and examples are:

>- greater than

>- equal to or greater than

<- less than

<- equal to or less than

HT- total of both horizontal vent lengths (HR) and off-

sets (HO) in feet

HR- combined horizontal vent lengths in feet

HO- offset factor: .03(total degrees of offset - 135°**

*) in

feet

VT- combined vertical vent lengths in feet

feet inches

1° 0.03 0.5

15° 0.45 6.0

30° 0.9 11.0

45°**

*1.35 16.0

90°**

*2.7 32.0

* *

* the first 45º and 90° offset has a zero value and is

shown in the formula as -45° and -90º respectively or

-135º when combined.

For vent configurations requiring more than one 45º and

90° elbow, the following formulas apply:

Formula 1: H

< V

Formula 2: H

+ V

< 40 feet

Example 1:

=8 ft

VT=

= 8 ft

= 2.5 ft

=2 ft

+ H

= 2.5 + 2 = 4.5 ft

03(one 45º elbow + two 90º elbows - 135º)

=0.3(225-135º) = 2.7ft

+ H

= 4.5 + 2.7 = 7.2 ft

+ V

= 7.2 +8 =15.2ft

Formula 1: H

< V

7.2 < 8

Formula 2: H

+ V

< 40 feet

15.2 < 40

45º

90°

Since both formulas are met, this vent configuration is ac-

ceptable.

90°

The shaded area within the lines represents acceptable

values for HT and VT .

DEFINITIONS ELBOW VENT LENGTH VALUES

HORIZONTAL TERMINATION

HT- total of both horizontal vent lengths (HR) and offsets

(HO) in feet

W415-0299 / C / 03.12.03

See graph to determine the re-

quired vertical rise VT for the required

horizontal run HT.

For vent configurations requiring more than one 45º and

90° elbow the following formulas apply:

Formula 1: HT < 4.2 VT

Formula 2: HT + VT < 24.75 feet

FIGURE 7

REQUIRED

VERTICAL

RISE IN

INCHES (VT)

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

when (HT) > (VT)

Simple venting configuration (only one 45º and 90° elbow)

Example 2:

=4 ft

VT=V1 = 4 ft

=2 ft

=1 ft

= 1.5 ft

HR=H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft

= .03(one 45º elbow + three 90º elbow -135º)

=.03(315-135)=5.4ft

+ H

= 5.5 +5.4 = 10.9 ft

+ V

= 10.9 + 4 = 14.9 ft

Formula 1: H

< 4.2 V

4.2 VT = 4.2 x 4 = 16.8 ft

10.9 < 16.8

Formula 2: H

+ V

< 24.75 feet

14.9 < 24.75

Since both formulas are met, this vent configuration is ac-

ceptable.

90°

FIGURE 8

45°

The shaded area within the lines represents acceptable

values for HT and VT .

HORIZONTAL TERMINATION

W415-0299 / C / 03.12.03

Example 3:

=5 ft

= 10 ft

VT=

5 + 10 = 15 ft

=3 ft

= 2.5 ft

HR=H1 + H2 = 3 + 2.5 = 5.5 ft

HO= .03(one 45º elbow + three 90º elbows - 135º)

= .03(45+90+90+90-135)=5.4

+ H

= 5.5 + 5.4 = 10.9 ft

+ V

= 10.9 + 15 = 25.9 ft

Formula 1: H

< V

10.9 < 15

Formula 2: H

+ V

< 40 feet

25.9 < 40

Since both formulas are met, this vent configuration is ac-

ceptable.

when (HT) < (VT)

Simple venting configurations

FIGURE 9

REQUIRED VERTICAL RISE IN

FEET (VT)

HORIZONTAL VENT RUN

PLUS OFFSETS IN FEET (HT)

FIGURE10

For vent configurations requiring more than one 45º and

one 90° elbow , the following formulas apply:

Formula 1: H

< V

Formula 2: H

+ V

< 40 feet

See graph to determine the required vertical rise VT for the

required horizontal run HT.

90°

45°

90°

The shaded area within the lines represents acceptable

values for HT and VT.

VERTICAL TERMINATION

W415-0299 / C / 03.12.03

For vent configurations requiring more than one 45º and

one 90° elbow , the following formulas apply:

Formula 1: H

< 3V

Formula 2: H

+ V

< 40 feet

Example 4:

when (HT) > (VT)

Simple venting configurations

See graph to determine the required vertical rise VT for the

required horizontal run HT.

=1 ft

= 1.5 ft

VT=

1 + 1.5 = 2.5 ft

=6 ft

=2 ft

HR=H1 + H2 = 6 + 2 = 8 ft

HO= .03(one 45º elbow + three 90º elbow - 135º)

= .03(45 + 90 + 90 + 90 - 135) = 5.4 ft

+ H

= 8 + 5.4 = 13.4 ft

+ V

= 13.4 + 2.5 = 15.9 ft

Formula 1: H

< 3V

3VT=

3 x

2.5 = 7.5 ft

13.4 > 7.5

Since this formula is not met, this vent configuration is

unacceptable.

Formula 2: H

+ V

< 40 feet

15.9 < 40

Since only formula 2 is met, this vent configuration is unac-

ceptable and a new fireplace location or vent configuration

will need to be established to satisfy both formulas.

Example 5:

= 1.5 ft

=8 ft

VT=

1.5 + 8= 9.5 ft

=1 ft

= 10.75 ft

HR=H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft

HO= .03(three 90° elbows + two 45° elbow - 135°)

= .03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft

+ H

= 12.75 + 6.75 = 19.5 ft

+ V

= 19.5 + 4.5= 29 ft

Formula 1: H

< 3V

3VT =

3 x

9.5 = 28.5 ft

19.5 < 28.5

Formula 2: H

+ V

< 40 feet

29 < 40

Since both formulas are met, this vent configuration is ac-

ceptable.

REQUIRED

VERTICAL

RISE IN

FEET (VT)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)

FIGURE 13

FIGURE 11

45°

90°

The shaded area within the lines represents acceptable

values for HT and VT.

90°

90° V2

45°

90°

FIGURE 12

VERTICAL TERMINATION

W415-0299 / C / 03.12.03

When finishing the fireplace, combustible material may

rest directly on of the top extension. In order to achieve a

countertop or bar type appearance with the minimum height

allowed, framing must be non-combustible and may be

done with metal studding attached to the top extension

sides or the upper frame of the fireplace.

fer to pages 6-13. All venting must have a minimum clear-

ance of 1" to combustible.

See Page 18 for additional framing dimensions.

Note: In order to avoid the possibility of exposed

insulation or vapour barrier coming in contact with the

fireplace body, it is recommended that the walls of the

fireplace enclosure be “finished” (ie: drywall/sheetrock),

as you would finish any other outside wall of a home. This

will ensure that clearance to combustibles is maintained

within the cavity.

It is best to frame your fireplace after it is positioned and

the vent system is installed. Use 2x4's and frame to local

building codes.

To install the fireplace face flush with the finished wall,

position the framework to accommodate the thickness

of the finished wall.

Care should be taken to maintain sufficient clearance for

the vent installation. A horizontal vent installation requires

a minimum height of 39½" using rigid or 43" using flexible

vent pipe. (including the 1" clearance to combustibles).

FIGURE 14

TOP OF THE UNIT

TOP EXTENTION

FIGURE 17

FIGURE 15

A = 22 " minus finishing material thickness each side.

FIGURE 16

* The top extension may be removed if non-combustible

framing is faced with a non-combustible material placed

flush with the front face of the unit and extending from the

top of the unit. (Example: cement board) (not supplied).

Combustible counter / bar tops must maintain a minimum

of 38 inches from the base of the fireplace to the underside

of the top.

NOTE: Wolf Steel trim and/or surround kits will not to-

tally cover the top extension of the fireplace. In order to

obtain a smooth transition from the trim / surround to the

wall, it is recommended that the top extension be re-

moved and the unit be installed following the above pro-

cedure.

PENINSULA INSTALLATION PROCEDURE

VENTING

FRAMING

COUNTERTOP / BAR INSTALLATION

W415-0299 / C / 03.12.03

Combustible materials may be installed flush with the front

of the fireplace but must not cover any of the black face-

areas of the fireplace. Non-combustible material (brick,

stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this

fireplace system.

When roughing in the fireplace, raise the fireplace to ac-

commodate for the thickness of the finished floor materi-

als, i.e. tile, carpeting, hard wood, which if not planned for

will interfere with the opening of the lower access door and

the installation of many decorative flashing accessories.

Objects placed in front of the fireplace should be

kept a minimum of 48" away from the glass front

faces.

Refer to pages 22-25 for complete instructions regarding

mantle requirements and installations, log placement,

glass door and upper and lower louvre attachments.

Install the base panels as illustrated in steps 1-4 . The

side panel sits under the bracket tab. Holding the side

panel in position, bend down the tab to secure. DETAIL 5.

FIGURES 18a-e

FIGURE 19

DRYWALL DRYWALL

5" MIN

RETAINER

DETAIL 5

STEP 3

STEP 2

STEP 1

STEP 4

STEP 5

BRICK PANEL INSTALLATION FACING

FINISHING

W415-0299 / C / 03.12.03

Refer to pages 6-13. All venting must have a minimum

clearance of 1" to combustible.

See Page 18 for additional framing dimensions.

Note: In order to avoid the possibility of exposed

insulation or vapour barrier coming in contact with the

fireplace body, it is recommended that the walls of the

fireplace enclosure be “finished” (ie: drywall/sheetrock),

as you would finish any other outside wall of a home. This

will ensure that clearance to combustibles is maintained

within the cavity.

It is best to frame your fireplace after it is positioned and

the vent system is installed. Use 2x4's and frame to local

building codes.

NOTE: LEFT CORNER UNIT ILLUSTRATED

To install the fireplace face flush with the finished wall,

position the framework to accommodate the thickness

of the finished wall.

Install the base panels as illustrated in steps 1-4 on page

15. The side panel sits under the bracket tab. Holding the

side panel in position, bend down the tab to secure. DE-

TAIL 6.

A = 25¼" minus finishing material thickness each side.

FIGURES 21a-c

FIGURE 20

Combustible materials may be installed flush with the front

of the fireplace but must not cover any of the black face-

areas of the fireplace. Non-combustible material (brick,

stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this

fireplace system.

When roughing in the fireplace, raise the fireplace to ac-

commodate for the thickness of the finished floor materi-

als, i.e. tile, carpeting, hard wood, which if not planned for

will interfere with the opening of the lower access door and

the installation of many decorative flashing accessories.

Objects placed in front of the fireplace should be

kept a minimum of 48" away from the glass front

faces.

Refer to pages 22-25 for complete instructions regarding

mantle requirements and installations, log placement,

glass door and upper and lower louvre attachments.

STEP 6

RETAINER

DETAIL 6

STEP 5

DRYWALL

5" MIN

DRYWALL

FIGURE 22

OPEN-END INSTALLATION PROCEDURE

BRICK PANEL INSTALLATION

VENTING

FRAMING

FACING

FINISHING

W415-0299 / C / 03.12.03

Refer to pages 6-13. All venting must have a minimum

clearance of 1" to combustible.

See Page 18 for additional framing dimensions.

Note: In order to avoid the possibility of exposed

insulation or vapour barrier coming in contact with the

fireplace body, it is recommended that the walls of the

fireplace enclosure be “finished” (ie: drywall/sheetrock),

as you would finish any other outside wall of a home.

This will ensure that clearance to combustibles is

maintained within the cavity.

A = 22" minus finishing material thickness, each side.

FIGURE 23

FIGURES 24a-c

Install the base panels as illustrated in steps 1-4 on page

15. Both side panels sit under the bracket tab. Holding the

side panel in position, bend down the tab to secure. DE-

TAIL 6.

RETAINER

STEP 5

STEP 6

DETAIL 5 & 6

Combustible materials may be installed flush with the front

of the fireplace but must not cover any of the black face-

areas of the fireplace. Non-combustible material (brick,

stone or ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this

fireplace system.

When roughing in the fireplace, raise the fireplace to ac-

commodate for the thickness of the finished floor materi-

als, i.e. tile, carpeting, hard wood, which if not planned for

will interfere with the opening of the lower access door and

the installation of many decorative flashing accessories.

Objects placed in front of the fireplace should be

kept a minimum of 48" away from the glass front

faces.

Refer to pages 22-25 for complete instructions regarding

mantle requirements and installations, log placement,

glass door and upper and lower louvre attachments.

DRYWALL

5" MIN

FIGURE 25

SEE-THROUGH INSTALLATION PROCEDURE

VENTING

FRAMING

BRICK PANEL INSTALLATION

FACING

FINISHING

W415-0299 / C / 03.12.03

There must be a minimum of 1" clearance to combustibles

when framing around all venting options. See pages 14-17.

FIGURE 26 FIGURE 27

Horizontal Vent Off Fireplace Vertical Vent Off Fireplace

A = 42" using flexible vent components.

A = 38½" using Wolf Steel rigid vent components.

B = 45" using flexible vent components.

B = 42½" using Wolf Steel rigid vent components.

VENT FRAMING DIMENSIONS

W415-0299 / C / 03.12.03

For optimum performance it is recommended that all

horizontal runs have a minimum 1 inch rise per foot us-

ing flexible venting.

For safe and proper operation of the fireplace, follow the

venting instructions exactly.

This application occurs when

venting through an exterior wall.

Having determined the air termi-

nal location, cut and frame a hole

in an exterior wall with a mini-

mum square or round opening

of 10½"**

*. (As an alternative to

framing, a vent pipe shield may

be installed, ensuring a 1" clear-

ance to combustibles.

Mark and cut the vent pipe shield to the determined depth

of the combustible wall. Apply a bead of caulking (not sup-

plied) to the framework or to the shield plate (in the case of

a finished wall) and secure the shield through the opening

to the interior wall. The final location of the vent pipe shield

should maintain the required clearance to the 8" vent

pipe / liner. Do not fill this cavity with any type of material.

Apply a bead of caulking all around and place a firestop

spacer over the vent shield to restrict cold air from being

drawn into the room or around the fireplace. Ensure that

both spacer and shield maintain the required clearance to

combustibles. Once the vent pipe / liner is installed in its

final position, apply sealant between the pipe / liner and

the firestop spacer.

FIGURE 29

This application occurs when venting through a roof. In-

stallation kits for various roof pitches are available from

your Napoleon dealer.

See Accessories to or-

der the specific kit re-

quired.

1. Determine the air ter-

minal location, cut and

frame 10½ inch open-

ings in the ceiling and

the roof to provide the

minimum clearance be-

tween the fireplace pipe

/ liner and any combus-

tible material. Try to center the exhaust pipe location mid-

way between two joist to prevent having to cut them. Use a

plumb bob to line up the center of the openings.

DO NOT FILL THIS

SPACE WITH ANY

TYPE OF MATERIAL.

A vent pipe shield will

prevent any materi-

als such as insula-

tion, from filling up

the 1" air space

around the pipe. Nail headers between the joist for extra

support.

2. Apply a bead of caulking (not supplied) to the framework

or to the Wolf Steel vent pipe shield plate or equivalent (in

the case of a finished ceiling), and secure over the open-

ing in the ceiling. A firestop must be placed on the bottom

of each framed opening in a roof or ceiling that the venting

system passes through. Apply a bead of caulking all around

and place a firestop spacer over the vent shield to restrict

cold air from being drawn into the room or around the fire-

place. Ensure that both spacer and shield maintain the

required clearance to com-

bustibles. Once the vent

pipe / liner is installed in its

final position, apply sealant

between the pipe / liner and

the firestop spacer.

3. In the attic, after the pipe /

liner has been installed,

slide the vent pipe collar

down to cover up the open

end of the shield and tighten.

This will prevent any materi-

als, such as insulation, from

filling up the 1" air space around the pipe.

FIGURE 31

FIGURE 32

VENT PIPE

SHIELD

VENT

PIPE

COLLAR

FIGURE 28

FIGURE 30

INSTALLATION

WALL AND CEILING PROTECTION

HORIZONTAL INSTALLATION

VERTICAL INSTALLATION

10½"

W415-0299 / C / 03.12.03

For safe and proper operation of the fireplace, follow

the venting instructions exactly.

1. Stretch the 5" diameter aluminum flexible liner to the

required length taking into account the additional length

needed for the finished wall surface. Apply a heavy bead of

the high temperature sealant, supplied with the unit, to the

inside of the 5" liner approximately 1" from the end. Slip the

liner a minimum of 2" over the fireplace vent collar and

secure with 3 #8 screws.

2. Using the 8" diameter flexible aluminum liner, apply seal-

ant, slide a minimum of 2" over the fireplace combustion

air collar and secure with 3 #8 screws.

The air teminal may be recessed into the exterior wall

or siding by 1½", the depth of the return flange.

3. Insert the liners through the firestop. Position and se-

cure the fireplace using the nailing tabs (2 per side) and/or

secure to the floor using screws inserted through the two

¼" diameter holes in the front left and right corners of the

base. The liners should be flush with the exterior wall.

5. From outside, apply a bead of the high temperature seal-

ant to the inside of both liners, approximately 1" from the

end of each liner.

5. Holding the air terminal (lettering in an upright, readable

position), insert into both liners with a twisting motion to

ensure that both the terminal sleeves engage into the lin-

ers / sealant. Secure the terminal to the exterior wall and

make weather tight by sealing with caulking (not supplied).

6. If more liner needs to be used to reach the fireplace,

couple them together as illustrated. The vent system must

be supported approximately every 3 feet for both vertical

and horizontal runs. Use Napoleon support ring assembly

W010-0380 or equivalent noncombustible strapping to

maintain the minimum 1" clearance to combustibles.

1. Fasten the roof support

to the roof using the

screws provided. The roof

support is optional. In this

case the venting is to be

adequately supported us-

ing either an alternate

method suitable to the au-

thority having jurisdiction

or the optional roof support.

2. Stretch the 5" diameter alumi-

num flexible liner to the required

length. Slip the liner a minimum

of 2" over the inner sleeve of the

air terminal and secure with 3 #8

screws. Seal using a heavy bead

of the high temperature sealant.

3. Repeat using 8" diameter alu-

minum flexible liner.

5. Thread the air terminal pipe

assembly down through the roof.

The air terminal must be located

vertically and plumb. Attach the air terminal assembly to

the roof support, ensuring that a minimum 16" of air termi-

nal will penetrate the roof when fastened.

DO NOT CLAMP THE

FLEXIBLE ALUMINUM

LINER.

FIGURE 38

FIGURE 36

USING FLEXIBLE VENT COMPONENTS

Use only approved aluminum flexible liner kits marked:

"Wolf Steel Approved Venting" as identified by the stamp only on the 8” outer liner.

For optimum performance, it is recommended that

horizontal runs have a minimum ¼ inch rise per

foot .

FIGURE 33

HORIZONTAL AIR TERMINAL INSTALLATION

VERTICAL AIR TERMINAL INSTALLATION

FIGURE 34

FIGURE 35

FIGURE 37

W415-0299 / C / 03.12.03

FIGURE 40

FIGURE 39

1. Move the fireplace into position.

2. Fasten the roof support to the roof using the screws

provided. The roof support is optional. In this case the vent-

ing is to be adequately supported using either an alternate

method suitable to the authority

having jurisdiction or the optional

roof support.

3. Apply high temperature sealant

to the outer edge of the inner sleeve

of the air terminal. Slip a 5" diam-

eter coupler a minimum of 2" over

the sleeve and secure using 3

screws.

5. Apply high temperature sealant

to the outer edge of the of the out-

side sleeve of the air terminal. Slip

a 8" diameter coupler over the sleeve and secure as

before.Trim the 8" coupler even with the 5" coupler end.

5. Thread the air terminal pipe assembly down through the

roof support and attach, ensuring that a minimum 16" of

air terminal will penetrate the roof when fastened. If the

attic space is tight, we recommend threading the Wolf

Steel vent pipe collar or equivalent loosely onto the air

terminal assembly as it is passed through the attic.

The air terminal must be located vertically and plumb.

6. Remove nails from the shingles, above and to the sides

of the chimney. Place the flashing over the air terminal and

slide it underneath the sides and upper edge of the

shingles. Ensure that the air terminal is properly centered

within the flashing, giving a 3/5" margin all around. Fasten

to the roof. Do NOT nail through the lower portion of the

flashing. Make weather-tight by sealing with caulking. Where

possible, cover the sides and top edges of the flashing

with roofing material.

For optimum performance it is recommended that all

horizontal runs have a ¼ inch rise per foot.

For safe and proper operation of the fireplace, follow

the venting instructions exactly.

The vent system must be supported approximately every 3

feet for both vertical and horizontal runs. Use Napoleon

vent spacers W615-0033 every 3 feet and on either side of

each elbow to maintain the minimum 1¼" clearance be-

tween the outer and inner vent pipes. Use Napoleon sup-

port ring assembly W010-0380 or equivalent noncombus-

tible strapping to maintain the minimum 1" clearance to

combustibles for both vertical and horizontal runs.

1. Move the fireplace into position. Measure the vent

length required between terminal and fireplace taking into

account the additional length needed for the finished wall

surface and any 1¼" overlaps between venting compo-

nents.

2. Apply high temperature sealant to the outer edge of the

5" inner collar of the fireplace. Attach the first vent compo-

nent and secure using 3 self tapping screws. Repeat us-

ing 8" piping.

3. Holding the air terminal (lettering in an upright, readable

position), insert into both vent pipes with a twisting motion

to ensure that both the terminal sleeves engage into the

vent pipes and the sealant. Secure the terminal to the exte-

rior wall and make weather tight by sealing with caulking

(not supplied). The air teminal may be recessed into the

exterior wall or siding by 1½", the depth of the return

flange.

USING RIGID VENT COMPONENTS

5. Remove nails from the shingles, above and to the sides

of the chimney. Place the flashing over the air terminal and

slide it underneath the sides and upper edge of the

shingles. Ensure that the air terminal is properly centered

within the flashing, giving a 3/5" margin all around. Fasten

to the roof. Do not nail through the lower portion of the

flashing. Make weather-tight by sealing with caulking.

Where possible, cover the sides and top edges of the flash-

ing with roofing material.

6. Apply a heavy bead of weatherproof caulking 2 inches

above the flashing. Slide the storm collar around the air

terminal and down to the caulking. Tighten to ensure that a

weather-tight seal between the air terminal and the collar

is achieved. Attach the other storm collar centered between

the air intake and the air exhaust slots onto the air termi-

nal. Tighten securely. Attach the vertical rain cap.

Spacers are attached to the 5" inner flex liner at prede-

termined intervals to maintain a 1-1/5" air gap to the 8"

outer liner. These spacers must not be removed.

7. If more liner needs to be used to reach the fireplace,

couple them together as illustrated. The vent system must

be supported approximately every 3 feet for both vertical and

horizontal runs. Use Wolf Steel support ring assembly W010-

0370 or equivalent noncombustible strapping to maintain a

clearance to combustibles of 1".

HORIZONTAL AIR TERMINAL INSTALLATION

VERTICAL AIR TERMINAL INSTALLATION

FIREPLACE VENT CONNECTION

1. Install the 5 inch diameter

aluminum flexible liner to the fire-

place. Secure with 3 screws and

flat washers. Seal

the joint and screw

holes using the high

temperature sealant

provided.

2. Install the 8 inch

diameter aluminum

flexible liner to the

fireplace. Attach and

seal the joints.

FIGURE 41

W415-0299 / C / 03.12.03

Do not connect either the wall switch, thermostat or

gas valve to electricity (110 volts).

Attach the two leads to terminals 1 and 3 located on the

gas valve.

4. Install the rigid black pipe, ½" type-L copper tubing or,

if local codes permit, a 3/8" flex connector and shutoff valve

to the gas line and the fireplace gas valve. Seal and tighten

securely. An adapter fitting is required between the gas

valve and the copper tubing or flex connector.

Do not kink flexible connector.

5. Check for gas leaks by brushing on a soap and water

solution.

Do not use open flame.

6. Mark the appropriate boxes on the rating plate label to

indicate the model type.

Combustible mantle clearance can vary according to the

mantle depth. Use the graph to help evaluate the clear-

ance needed. The three-sided top extension piece may be

removed if non-combustible framing is faced with a non-

combustible material. FIGURES 45 a-b

Dashed lines are suitable mantle sizes and clearances

when a non-combustible facing is used.

* SEE FIGURE 16.

FIGURE 42

FIGURE 44

TOP OF THE UNIT

TOP EXTENTION

7" MANTLE

3" MANTLE

8. Apply a heavy bead of waterproof caulking 2 inches above

the flashing. Slide the storm collar around the air terminal

and down to the caulking. Tighten to ensure that a weather-

tight seal between the air terminal and the collar is

achieved. Attach the other storm collar centered between

the air intake and air exhaust slots onto the air terminal.

Tighten securely. Attach the rain cap.

8. Continue adding rigid venting sections, sealing and

securing as above. Attach a 5" collapsed telescopic pipe

to the last section of rigid piping. Secure with screws and

seal. Repeat using a 8" telescopic pipe.

9. Run a bead of high temperature sealant around the

outside of the 5" elbow. Pull the adjustable pipe a mini-

mum 2" onto the elbow. Secure with 3 screws. Repeat with

the 8" telescopic pipe.

10. In the attic, slide the vent pipe collar down to cover up

the open end of the shield and tighten. This will prevent

any materials, such as insulation, from filling up the 1" air

space around the pipe.

It is best to frame your fireplace after it is positioned and

the vent system is installed. Use 2x4's and frame to local

building codes.

See PAGE 14 for bar type / countertop installation.

1. Move the fireplace into position and secure to the floor

using #10 hex head screws (not supplied).

2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L

copper tubing or equivalent to the fireplace.

3. For ease of accessibility, an optional remote wall

switch or millivolt thermostat may be installed in a conven-

ient location. Route 2-strand (solid core) millivolt wire

through the electrical hole located at the bottom left side of

the unit.

The recommended maximum lead length depends on

wire size:

WIRE SIZE MAX. LENGTH

14 gauge 100 feet

16 gauge 60 feet

18 gauge 40 feet

FIGURE 43

GAS INSTALLATION

FINISHING

MANTLE INSTALLATION

W415-0299 / C / 03.12.03

PHAZERTM logs, glowing and charcoal embers, exclusive

to Napoleon fireplaces, provide a unique and realistic glow-

ing effect that is different in every installation. Take the time

to carefully position the embers for a maximum glowing

effect. Figures 46 A - H.

1. Looking at the unit from the valve side, place log #1

diagonally across the textured burner cover onto the pins.

The texture is designed to cradle the underside of the log.

2. Depending on the type of installation, the view of the log

positioning will reverse. Here the lower end of log #2 rests

near the back left corner of the firebox on the locating pin.

The upper end sits on top of log #1, inside the groove on

log #2.

3. Log # 3 is made up of

two pieces, a and b. Piece

#3a is the base of log #3.

The base sits diagonally in

the designated area lo-

cated between logs #1 and

fits tight up against #2.

4. The slot in the under-

side of piece #3b fits over

#3a. Place the end of

piece #3b onto the pin.

5. When pieces #3a and #3b are attached to create log

#3, the upper end of log #3 should rest in the groove, on

top of log # 2.

6. As with log # 1, log #4 is also cradled by the texture of the

burner cover and the pin in the base. Position log #4 so that

the lower end fits onto the pin. The upper end rests against

the moulded locater on the top of log # 1.

7. Like log #3, log #5

also comes in two

pieces. The base

(#5a) slopes

outwards between

logs #2 and #4.

As with pieces #3a

& b, piece #5b fits

over piece #5a.

Place the end of

piece #5b onto the

pin.

8. The upper end of log #5 rests in the groove, on top of

log #4 and creates the final appearance of log set.

ALOCATING PINS #1 LOCATING PINS

C#3a

#3 #4

LOG PLACEMENT

W415-0299 / C / 03.12.03

FIGURE 50

Attach the hood with louvre brackets by pressing the top

flange of the bracket into the clips along the top of the

louvre opening with louvre securing tabs facing out.

Using 6 screws, attach the lower louvre brackets and hinge

screen as illustrated. Be sure to install the louvre brack-

ets over the hinge screen.

FIGURES 51 a-b

Tear the embers into small pieces and place on the ported

area of the burner. Care should be taken to shred the

embers into thin, small irregular pieces as only the ex-

posed edges of the fibre hairs will glow. The ember mate-

rial will only glow when exposed to direct flame; however,

care should be taken to not block the burner ports. Blocked

burner ports can cause an incorrect flame pattern, carbon

deposits and delayed ignition. PHAZERTM

logs glow when

exposed to direct flame.

Randomly place the embers around the bottom brick pan-

els in a realistic manner but not in contact with the flames.

Keep ember dust away from burner ports to avoid plugging

them.

Fine dust found in bottom of bag not to be used. PHAZERTM

logs, and embers glow when exposed to direct flame. Use

only certified PHAZERTM

logs, glowing embers and char-

coal embers available from your Napoleon / Wolf Steel Ltd.

dealer.

GLOWING EMBERS

DOOR OPENING AND

CLOSING: The upper lou-

vres must be removed to

allow the door to be

opened or closed. To ac-

cess the lower door latch,

open the valve control door.

Release the top and bot-

tom door latches, located

at the right side of the door.

TO INSTALL THE UP-

PER LOUVRES: Insert

the upper louvres into the

slots on both brackets.

Press the top flange of

the hood into the four

clips located along the

top of the unit as shown.

TO INSTALL THE LOWER

LOUVRE ASSEMBLY: At-

tach each hinge to the fire-

box with 2 screws.

Optional plated door trim, and arched door facia are avail-

able at your local Napoleon dealer.

LOUVRE

HOOD

SLOT

BRACKET

LOWER LOUVRES

(VALVE CONTROL DOOR)

GLOWING EMBERS

CHARCOAL EMBERS

DOOR INSTALLATION

UPPER LOUVRE BRACKETS & HOOD

LOWER LOUVRE BRACKETS & HINGE SCREEN

DOOR LATCH

HOOD

UPPER LOUVRE

FLANGE

CLIP

GVFL INSTALLATION

Remove the

backing of the

logo supplied and

place on the glass

viewing door, as

indicated. LOGO

½"

LOGO PLACEMENT

FIGURE 48

W415-0299 / C / 03.12.03

Ensure that the

door is properly

clipped onto the

steel lip to pre-

vent overheat-

ing, glass break-

age and / or dis-

colouration of

the upper trim.

To install the door(s),

hook it over the steel lip

located above the door

opening.

Secure with screws

along the bottom of

the door. Tighten

screws snugly. Do not

over-tighten.

DOOR

STEEL LIP

FIGURE 55

FIGURE 56

END DOOR INSTALLATION

FIGURE 57

L36 LOUVRE INSTALLATION

FIGURE 54 a-c

HOOD

Attach the hood by pressing the

top flange into the clips along

the top of the louvre opening.

Secure using a screw through

the centre slot.

LOWER LOUVRES

Insert the hinge clips into the

slots located at the bottom left

and right corners of the unit.

To remove the louvres, pull the

back tabs of the clips forward,

while pushing the louvre assem-

bly back. Lift the clip.

UPPER LOUVRES

Insert the louvre tabs into the

slots located at the top left and

right corners of the unit.

ACLIPS

CENTRE

SLOT

FLANGE

SLOT

TAB

HINGE

CLIP SLOT

W415-0299 / C / 03.12.03

Remove the "Z" shaped

mounting bracket secured

to the burner, by the pilot.

Remove the thermodisc

from the bracket supplied in

the blower kit and attach to

the mounting bracket. Attach

the connectors from the

black and white wires to the

thermodisc.

Do not overtighten thermodisc or distort housing.

Attach the connectors from the

black and red wires to the

blower. Attach and secure the

variable speed switch using the

nut provided. Plug the harness

cord into the receptacle.

The wire harness provided in this kit is a universal har-

ness. When installed, ensure that any excess wire is

contained, preventing it from making contact with mov-

ing or hot objects.

Drywall dust will penetrate into the blower bearings,

causing irreparable damage. Care must be taken to

prevent drywall dust from coming into contact with the

blower or its compartment. Any damage resulting from

this condition is not covered by the warranty policy.

Because the blower is thermally activated, when turned

on, it will automatically start approximately 10 minutes

after lighting the fireplace and will run for approximately

30 - 45 minutes after the fireplace has been turned off.

Use of the fan increases the output of heat.

INSTALLATION TO BE DONE BY A QUALIFIED IN-

STALLER and must be electrically connected and grounded

in accordance with local codes. In the absence of local

codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE

in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the

United States.

Remove the

blower from its

mounting bracket

and attach to the

bracket supplied

with the fireplace.

This bracket is

found secured on

the mounting stud

located at the bot-

tom of the vent

side wall.

red

white

black

Position the vibration reducing pad, centred, onto the

threaded stud, piercing a hole into the pad. The blower

must be able to be positioned entirely onto the pad.

Tilt the blower onto its side and slide it past the controls.

Position the blower under the clip and onto the stud. Se-

cure with a wing nut.

FIGURE 61

FIGURE 58

FIGURE 60

FIGURE 62

FIGURE 63

FIGURE 59

The blower bracket contains two holes that allow the blower

to be positioned away from the intended gas supply hole.

OPTIONAL BLOWER INSTALLATION

W415-0299 / C / 03.12.03

• Turn off all gas to the fireplace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do

not use any phone in your building.

• Immediately call your gas supplier from

a neighbour's phone. Follow the gas supplier's instruc-

tions.

• If you cannot reach your gas supplier, call the fire de-

partment.

ON/OFF

KNOB

PILOT

ADJUSTMENT

KNOB

FLAME

When lit for the first time, the fireplace will emit a slight

odour for a few hours. This is a normal temporary condi-

tion caused by the curing of the logs and the "burn-in" of

internal paints and lubricants used in the manufacturing

process and will not occur again. Simply open a window to

sufficiently ventilate the room.

After extended periods of non-operation such as following

a vacation or a warm weather season, the fireplace may

emit a slight odour for a few hours. This is caused by dust

particles in the heat exchanger burning off.

Purge the gas line with a glass door open. Assure that

a continuous gas flow is at the burner before re-install-

ing the door.

A. This fireplace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area for

gas and next to the floor because some gas is heavier

than air and will settle on the floor.

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to

repair it. Call a qualified service technician. Force or at-

tempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to

inspect the fireplace and replace any part of the control

system and any gas control which has been under water.

WARNING: The gas valve has an interlock device which

will not allow the pilot burner to be lit until the thermocou-

ple has cooled. Allow approximately 60 seconds for the

thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be

turned from pilot to off unless the knob is depressed

slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise to off.

4. Wait five (5) minutes to clear out any gas. If you smell

gas including near the floor. Stop! Follow "B" in the

above safety information on this label. If you don't smell

gas go the next step.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the

pilot with the push button ignitor. Keep knob depressed

for one minute, then release. If pilot does not continue

to burn, repeat steps 3 through 5.

7. With pilot lit, depress and turn gas knob counter-clock-

wise to on.

8. If equipped with remote on-off switch/thermostat, main

burner may not come on when you turn valve to on.

Remote switch must be in the on position to ignite

burner.

9. Turn on all electric power to the fireplace.

1. Turn off all electric power to the fireplace if service is to be

performed.

2. For a complete shut-down procedure: push in gas control

knob slightly and turn clockwise to off. Do not force.

3. For a temporary shut-down procedure: set thermostat to

lowest setting or remote switch to off. Press and turn the

gas knob clockwise to pilot.

Turn off the gas and electrical power before servicing the

fireplace.

CAUTION: Label all wires prior to disconnection when servic-

ing controls. Wiring errors can cause improper and dangerous

operation. Verify proper operation after servicing. This fireplace

and its venting system should be inspected before use and at

least annually by a qualified service person. The fireplace area

must be kept clear and free of combustible materials, gasoline

or other flammable vapours and liquids. The flow of combus-

tion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly,

remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter open-

ing and the area surrounding the logs clean by vacuuming or

brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any

of the ports which may not be burning or are not burning prop-

erly.

4. Check to see that the pilot flame is large enough to engulf

the thermocouple and thermopile and reaches toward the

burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main and runner burners ignite com-

pletely on all openings when the gas knob for the burners is

turned on. A 5 to 10 second total light-up period is satisfactory. If

ignition takes longer, consult your Napoleon dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of

the door is not broken or missing. Replace if necessary.

OPERATION / MAINTENANCE

FOR YOUR SAFETY READ BEFORE LIGHTING: WHAT TO DO IF YOU SMELL GAS:

LIGHTING INSTRUCTIONS

TO TURN OFF GAS

GAS KNOB

MAINTENANCE

W415-0299 / C / 03.12.03

Adjust the pilot screw to provide properly sized flame. Turn

in a clockwise direction to reduce the gas flow.

Natural gas models have air shutters set at 1/4 (.250") inch

open. Propane gas models have air shutters set at 7/16

(.437) inch open. Closing the air shutter will cause a more

yellow flame, but can lead to carboning. Opening the air

shutter will cause a more blue flame, but can cause flame

lifting from the burner ports. The flame may not appear

yellow immediately; allow 15 to 30 minutes for the final

flame colour to be established.

FIGURE 66

FIGURE 64

FIGURE 65

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A

QUALIFIED GAS INSTALLER!

WARNING: This is a fast act-

ing thermocouple. It is an in-

tegral safety component.

Replace only with a fast act-

ing thermocouple supplied

by Wolf Steel Ltd.

Vertical installations may display a very active flame.If this

appearance is not desirable,the vent exit must be restricted

using the optional restrictor vent kit, RP40-KT. This will

reduce

the velocity of the exhaust gases,slowing down the flame

pattern and creating a more traditional gentle appearance.

Specific instructions are included with the kit.

ADJUSTMENTS

PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT

RESTRICTING VERTICAL VENTS

W415-0299 / C / 03.12.03

# PART No. DESCRIPTION

1* W361-0016 GLOWING EMBERS

2* W550-0001 CHARCOAL EMBERS

3 W562-0009 DOOR GASKET (100 INCHES)

4 W010-0454 GLASS W/ GASKET

5* W500-0028 FIRESTOP - FLEXIBLE VENTING

6* W385-0245 NAPOLEON LOGO

7* W573-0008 HIGH TEMP SEALANT

8 GL-634 BGD40 LOGSET

9 W135-0153 LOG#1

10 W135-0154 LOG#2

11 W135-0155 LOG#3 - PIECE A

12 W135-0156 LOG#3 - PIECE B

13 W135-0157 LOG#4

14 W135-0158 LOG#5 - PIECE A

15 W135-0159 LOG#5 - PIECE B

16 W475-0265 END FIBRE BRICK PANEL - FOR WALL

17 W475-0259 END FIBRE BRICK PANEL - FOR BURNER

18 W475-0260 END FIBRE BRICK PANEL - FOR BURNER

19 W475-0261 SIDE FIBRE BRICK PANEL - FOR BURNER

20 W475-0262 SIDE FIBRE BRICK PANEL - FOR BURNER

21 W080-0519 BOTTOM LOUVRE BRACKET

22 W500-0193 BRICK PANEL RETAINER

23 N010-0279 SIDE LOUVRE HOOD W/ LOUVRE BRACKETS

24 W200-0114 SIDE DOOR COVER

25 N010-0327 SIDE DOOR HEAT SHIELD

26 W300-0057 END DOOR TEMPERED GLASS ONLY

27 W010-0873 END DOOR TEMPERED GLASS C/W GASKET

3 W562-0009 DOOR GASKET (100 INCHES)

28 W475-0263 SIDE BRICK PANEL - FOR WALL

29 N010-0310 END LOUVRE HOOD W/ LOUVRE BRACKETS

30 W500-0192 END BRICK PANEL RETAINER

3 W562-0009 DOOR GASKET (100 INCHES)

16 W475-0265 END FIBRE BRICK PANEL - FOR WALL

31 N010-0326 END DOOR HEAT SHIELD

32 W200-0117 END DOOR COVER

30 W500-0192 END BRICK PANEL RETAINER

33 W010-0516 BLACK SIDE DOOR c/w GLASS

28 W010-0873 END DOOR TEMPERED GLASS

C/W GASKET

33 W010-0516 BLACK SIDE DOOR c/w GLASS

30 N010-0310 END LOUVRE HOOD W/ LOUVRE BRACKETS

34 W010-0871 REPLACEMENT BURNER

35 W010-0801 NATURAL GAS PILOT ASSEMBLY

35 W010-0800 PROPANE GAS PILOT ASSEMBLY

36 W455-0069 NATURAL GAS PILOT INJECTOR

36 W455-0067 PROPANE GAS PILOT INJECTOR

37* W660-0005 BURNER ON/OFF SWITCH

38 W680-0004 THERMOPILE

39 W680-0005 THERMOCOUPLE

40 W240-0006 ELECTRODE W/ WIRE

41 W357-0001 PIEZO IGNITER

42 N455-0003 MAIN BURNER ORIFICE - PROPANE

42 W455-0072 MAIN BURNER ORIFICE - NATURAL GAS

43 W725-0026 PROPANE GAS VALVE

43 W725-0025 NATURAL GAS VALVE

GD420 (5 FOOT)

44* W010-0772 5" FLEXIBLE ALUMINIUM LINER - (5 FT.) C/W SPACERS

45* W730-0012 8" FLEXIBLE ALUMINIUM LINER - (5FT.)

GD430 (10 FOOT)

46* W730-0013 8" FLEXIBLE ALUMINIUM LINER -(10FT.)

47* W010-0773 5" FLEXIBLE ALUMINIUM LINER-(10 FT.) C/W SPACERS

48* W010-0810 WALL SUPPORT ASSEMBLY

49* 1/12 TO 7/12 PITCH - GD410

50* 8/12 TO 12/12 PITCH - GD411

51* FLAT ROOF - GD412

52* W120-0036 VERTICAL CAP

53* W170-0063 STORM COLLAR

54* W010-0453 ROOF SUPPORT

55* W263-0054 /W263-0055 / W263-00056 ROOF FLASHING

56* PERISCOPE - GD401

57* WALL TERMINAL KIT - GD422

REPLACEMENTS

Contact your dealer or the factory for questions concerning

prices and policies on replacement parts. Normally all parts

can be ordered through your Napoleon dealer or distribu-

tor.

When ordering replacement parts always give the follow-

ing information:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

6. TOP OR REAR VENT

* WARNING: This is a fast acting thermocouple. It is an

integral safety component. Replace only with a fast

acting thermocouple supplied by Wolf Steel Ltd.

COMPONENTS COMMON TO ALL UNITS BURNER COMPONENTS

COMPONENTS UNIQUE TO OPEN END UNIT

COMPONENTS UNIQUE TO SEE-THRU UNIT

COMPONENTS UNIQUE TO PENINSULA UNIT

ROOF TERMINAL KITS

TERMINAL KITS

VENT KITS

W415-0299 / C / 03.12.03

* WARNING: This is a fast acting thermocouple. It is an integral safety component.

Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

W415-0299 / C / 03.12.03

# PART No. DESCRIPTION

1 W690-0001 MILLIVOLT THERMOSTAT

2 GD501 HEAT GUARD

3* W573-0008 HI-TEMP SEALANT

4* W010-0370 WALL SUPPORT ASSEMBLY

5 GZ-550-1KT BLOWER KIT

6* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR

7* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE

8* W660-0010 REMOTE CONTROL - ADVANTAGE

8* W660-0011 REMOTE CONTROL - ADVANTAGE PLUS

9* W660-0013 MODULATING REMOTE - CONTROLS FLAME & BLOWER

10* W175-0166 5" COUPLER

10* W175-0002 8" COUPLER

11 GVFLK LOUVRE KIT - BLACK

11 GVFLPB LOUVRE KIT - POLISHED BRASS

11 GVFLAB LOUVRE KIT - ANTIQUE BRASS

11 GVFLSS LOUVRE KIT - STAINLESS STEEL

12* BGDELK END LOUVRE KIT - BLACK

12* BGDELPB END LOUVRE KIT - POLISHED BRASS

12* BGDELAB END LOUVRE KIT - ANTIQUE BRASS

12* BGDELSS END LOUVRE KIT - STAINLESS STEEL

13 L36K LOUVRE KIT - UPPER & LOWER - BLACK

13 L36AB LOUVRE KIT - UPPER & LOWER - ANTIQUE BRASS

13 L36PB LOUVRE KIT - UPPER & LOWER - POLISHED BRASS

13 L36SS LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL

14* ELB40K END LOUVRE KIT - BLACK

14* ELB40PB END LOUVRE KIT - POLISHED BRASS

14* ELB40AB END LOUVRE KIT - ANTIQUE BRASS

14* ELB40SS END LOUVRE KIT - STAINLESS STEEL

15 HOIG-1 HERITAGE ORNAMENTAL INSET-GOLD PLATED

15 HOIKG-1 HERITAGE ORNAMENTAL INSET-BLACK GOLD PLATED

15 HOIBC-1 HERITAGE ORNAMENTAL INSET-BRUSHED COPPER PLATED

15 HOIBG -1 HERITAGE ORNAMENTAL INSET-BRUSHED GOLD PLATED

16* EHOIG -1 END HERITAGE ORNAMENTAL INSET-GOLD PLATED

16* EHOIKG-1 END HERITAGE ORNAMENTAL INSET-BLACK GOLD PLATED

16* EHOIBC-1 END HERITAGE ORNAMENTAL INSET

-BRUSHED COPPER PLATED

16* EHOIBG -1 END HERITAGE ORNAMENTAL INSET - BRUSHED GOLD PLATED

17 DOIG-1 DIAMOND ORNAMENTAL INSET - GOLD PLATED

17 DOIKG-1 DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED

17 DOIBC-1 DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED

17 DOIBG-1 DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED

18* EDOIG-1 END DIAMOND ORNAMENTAL INSET - GOLD PLATED

18* EDOIKG-1 END DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED

18* EDOIBC-1 END DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED

18* EDOIBG-1 END DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED

19 GOIG-1 GOTHIC ORNAMENTAL INSET - GOLD PLATED

19 GOIKG-1 GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED

19 GOIBC-1 GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED

19 GOIBG-1 GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED

20* EGOIG-1 END GOTHIC ORNAMENTAL INSET - GOLD PLATED

20* EGOIKG-1 END GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED

20* EGOIBC-1 END GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED

20* EGOIBG-1 END GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED

21 SOIG-1 SEASHELL ORNAMENTAL INSET - GOLD PLATED

21 SOIKG-1 SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED

21 SOIBC-1 SEASHEL ORNAMENTAL INSET - BRUSHED COPPER PLATED

21 SOIBG-1 SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED

22* ESOIG-1 END SEASHELL ORNAMENTAL INSET - GOLD PLATED

22* ESOIKG-1 END SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED

22* ESOIBC-1 END SEASHEL ORNAMENTAL INSET - BRUSHED COPPER PLATED

22* ESOIBG-1 END SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED

23 EOIG-1 ECLIPSE ORNAMENTAL INSET - GOLD PLATED

23 EOIKG-1 ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED

23 EOIBC-1 ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED

23 EOIBG-1 ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED

24* EEOIG-1 END ECLIPSE ORNAMENTAL INSET - GOLD PLATED

24* EEOIKG-1 END ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED

24* EEOIBC-1 END ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED

24* EEOIBG-1 END ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED

32* GD825N VALVE REGULATOR FOR W660-0013 - NATURAL GAS

33* GD825P VALVE REGULATOR FOR W660-0013 - PROPANE

41* RP40-KT RESTRICTOR VENT KIT

42* W175-0205 CONVERSION KIT - NG - LP

42* W175-0206 CONVERSION KIT - LP - NG

ACCESSORIES

W415-0299 / C / 03.12.03

Carbon is being

deposited on

glass, logs or

combustion

chamber sur-

faces.

Flame is impinging on the

logs or combustion cham-

ber.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and orifice size

as specified by the rating plate values.

- check that the door gasketing is not broken or missing and that the

seal is tight.

- check that both 5" and 8" vent liners are free of holes and well

sealed at all joints.

- check that minimum rise per foor has been adhered to for any

horizontal venting.

Air shutter has become

blocked

- ensure air shutter opening is free of lint or other obstructions.

Flames are con-

sistently too large

or too small.

Carboning occurs.

- check pressure readings:

Inlet pressure can be checked by turning screw (A) counter-clock-

wise 2 or 3 turns and then placing pressure gauge tubing over the

test point. Gauge should read 8" (minimum 4.5") water column for

natural gas or 13" (11" minimum) water column for propane. Check

that main burner is operating on "HI".

Outlet pressure can be checked the same as above using screw (B).

Gauge should read 3.5" water column for natural gas or 10" water

column for propane. Check that main burner is operating on "HI".

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN

SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT

OVERTORQUE.

Leak test with a soap and water solution.

Unit is over-fired or under-

fired.

Main burner flame

is a blue, lazy,

transparent

flame.

Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur

on the terminal and should be removed as required.

Incorrect installation. - refer to Figure 34 to ensure correct location of storm collars.

White / grey film

forms.

Sulphur from fuel is being

deposited on glass, logs or

combustion chamber sur-

faces.

- clean the glass with a recommended gas fireplace glass cleaner.

Do not clean glass when hot!

If deposits are not cleaned off regularly, the glass may become per-

manently marked.

Exhaust fumes

smelled in room,

headaches.

Fireplace is spilling. - check door seal and relief flap seal.

- check for chimney blockage

- check that chimney is installed to building code.

- room is in negative pressure; increase fresh air supply.

Pilot goes out

when the gas knob

is released.

The gas valve has

an interlock de-

vice which will not

allow the pilot

burner to be lit

until the thermo-

couple has

cooled. Allow ap-

proximately 60

seconds for the

thermocouple to

cool.

System is not correctly

purged.

- purge the gas line with a glass door open.

Out of propane gas. - fill the tank.

Pilot flame is not large

enough

- turn up the pilot flame.

- gently twist the pilot head to improve the flame pattern around the

thermocouple.

Pilot flame is not engulfing

the thermocouple.

Thermocouple shorting /

faulty.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

Faulty valve. - replace.

(vertical vent)

TROUBLE SHOOTING GUIDE

EFORE

ATTEMPTING

TROUBLESHOOT

PURGE

YOUR

UNIT

AND

INITIALLY

LIGHT

THE

PILOT

AND

THE

MAIN

BURNER

WITH

THE

GLASS

DOOR

OPEN

SYMPTOM PROBLEM TEST SOLUTION

W415-0299 / C / 03.12.03

Main burner goes

out; pilot goes out.

Refer to "

MAIN BURNER GOES OUT; PILOT STAYS ON

Vent is blocked - check for vent blockage.

- check joint seals and installation.

5" flexible vent has become

disconnected from fireplace.

- re-attach to fireplace.

Vent is re-circulating

Pilot burning; no

gas to main

burner; gas knob

is on 'HI'; wall

switch / thermo-

stat is on.

Themostat or switch is de-

fective.

- connect a jumper wire across the wall switch terminals; if main

burner lights, replace switch / thermostat.

Wall switch wiring is defec-

tive.

- disconnect the switch wires from the valve & connect a jumper wire

across terminals 1 & 3; if the main burner lights, check the wires for

defects and / or replace wires.

Main burner orifice is

plugged.

- remove stoppage in orifice.

- replace.

Faulty valve.

Pilot goes out

while standing;

Main burner is in

'OFF' position.

Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin-

ishes or extinguishes, especially when main burner ignites. Monitor

appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Pilot will not light. - check if pilot can be lit by a match

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

No spark at pilot burner

- fill the tank.Out of propane gas

Spark gap is incorrect - spark gap should be 0.150" to 0.175" (5/32" to 11/65" approx.) from

the electrode tip and the pilot burner. To ensure proper electrode

location, tighten securing nut (finger tight plus 1/4 turn).

No gas at the pilot burner - check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve.

- call the gas distributor.

Main burner goes

out; pilot stays on.

Pilot flame is not large

enough or not engulfing the

thermopile

- turn up pilot flame.

- replace pilot assembly.

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

- replace thermopile / valve.

Remote wall switch wire is

too long; too much resist-

ance in the system.

- shorten wire to correct length or wire gauge.

Faulty thermostat or switch. - replace.

Remote wall

switch is in "OFF"

position; main

burner comes on

when gas knob is

turned to "ON" po-

sition.

Flames are very

aggressive.

Wall switch is mounted up-

side down

- reverse.

Faulty valve.

Door is ajar

Venting action is too great.

- replace.

- replace.Remote wall switch is

grounding.

- check for ground (short); repair ground or replace wire.Remote wall switch wire is

grounding.

-tighten door clamps

-restrict vent exit with restrictor vent kit, RP40-KT.

SYMPTOM PROBLEM TEST SOLUTION

W415-0299 / C / 03.12.03

Wolf Steel Fireplace Service History

This fireplace must be serviced annually depending on usage.

Date Service Technician

Name Service Performed Special ConcernsDealer Name

W415-0299 / C / 03.12.03

NOTES

W415-0299 / C / 03.12.03

NOTES

Napoleon Fireplaces Quality Bgd40 N Users Manual W415 0299 BGD40.pmd

BGD40-N to the manual 8344b49d-2afc-41fb-9a47-e41bdd7caa7d

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