Nissan 2004 X Trail Owners Manual MTC
2015-10-23
: Nissan Nissan-2004-Nissan-X-Trail-Owners-Manual-818326 nissan-2004-nissan-x-trail-owners-manual-818326 nissan pdf
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MANUAL AIR CONDITIONER J AIR CONDITIONER A SECTION MANUAL AIR CONDITIONER B C D CONTENTS PRECAUTIONS .......................................................... 2 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................. 2 Wiring Diagrams and Trouble Diagnosis .................. 2 TROUBLE DIAGNOSIS .............................................. 3 How to Perform Trouble Diagnoses for Quick and Accurate Repair ....................................................... 3 WORK FLOW ........................................................ 3 SYMPTOM TABLE ................................................ 3 Component Parts and Harness Connector Location..... 4 PASSENGER COMPARTMENT ........................... 4 Discharge Air Flow ................................................... 5 Wiring Diagram —HEATER— .................................. 6 Operational Check ................................................... 7 CHECKING BLOWER ........................................... 7 CHECKING DISCHARGE AIR .............................. 7 CHECKING RECIRCULATION ............................. 7 CHECKING TEMPERATURE DECREASE .......... 8 CHECKING TEMPERATURE INCREASE ............ 8 Mode Door ............................................................... 9 INSPECTION FLOW ............................................. 9 Air Mix Door ........................................................... 10 INSPECTION FLOW ........................................... 10 Intake Door Motor Circuit ........................................11 INSPECTION FLOW ............................................11 COMPONENT DESCRIPTION ............................11 DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR ................................................... 12 Blower Motor Circuit ............................................... 15 INSPECTION FLOW ........................................... 15 DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR ............................................................... 16 COMPONENT INSPECTION .............................. 18 Insufficient Heating ................................................. 19 INSPECTION FLOW ........................................... 19 CONTROLLER ......................................................... 21 Removal and Installation ........................................ 21 REMOVAL ........................................................... 21 INSTALLATION ................................................... 21 Disassembly and Assembly .................................... 21 BLOWER UNIT ......................................................... 22 Removal and Installation ........................................ 22 REMOVAL ........................................................... 22 INSTALLATION ................................................... 22 Disassembly and Assembly .................................... 23 BLOWER MOTOR .................................................... 24 Removal and Installation ........................................ 24 REMOVAL ........................................................... 24 INSTALLATION ................................................... 24 BLOWER FAN RESISTOR ....................................... 25 Removal and Installation ........................................ 25 REMOVAL ........................................................... 25 INSTALLATION ................................................... 25 INTAKE DOOR MOTOR ........................................... 26 Removal and Installation ........................................ 26 REMOVAL ........................................................... 26 INSTALLATION ................................................... 26 HEATER UNIT ........................................................... 27 Removal and Installation ........................................ 27 REMOVAL ........................................................... 27 INSTALLATION ................................................... 28 Disassembly and Assembly .................................... 29 HEATER CORE ......................................................... 30 Removal and Installation ........................................ 30 REMOVAL ........................................................... 30 INSTALLATION ................................................... 30 MODE DOOR ............................................................ 31 Control Linkage Adjustment ................................... 31 MODE DOOR CONTROL CABLE ....................... 31 AIR MIX DOOR ......................................................... 32 Control Linkage Adjustment ................................... 32 AIR MIX DOOR CONTROL CABLE .................... 32 DUCTS AND GRILLES ............................................. 33 Removal and Installation ........................................ 33 REMOVAL ........................................................... 33 INSTALLATION ................................................... 36 MTC-1 E F G H I MTC K L M PRECAUTIONS PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” EJS004L7 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. Wiring Diagrams and Trouble Diagnosis When you read wiring diagrams, refer to the following: ● GI-14, "How to Read Wiring Diagrams" in GI section. ● PG-3, "Wiring Diagram - POWER -" in PG section. When you perform trouble diagnosis, refer to the following: ● GI-10, "How to Follow Trouble Diagnoses" in GI section. ● GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section. MTC-2 EJS000WA TROUBLE DIAGNOSIS TROUBLE DIAGNOSIS How to Perform Trouble Diagnoses for Quick and Accurate Repair PFP:00004 A EJS001FB WORK FLOW B C D SHA900E *1 E MTC-7, "Operational Check". SYMPTOM TABLE F Symptom Reference Page Air outlet does not change. Go to Trouble Diagnosis Procedure for Mode Door. Discharge air temperature does not change. Go to Trouble Diagnosis Procedure Air Mix Door. MTC-10, "Air Mix Door" Go to Trouble Diagnosis Procedure for Intake Door Motor Circuit. MTC-11, "Intake Door Motor Circuit" Blower motor operation is malfunctioning. Go to Trouble Diagnosis Procedure for Blower Motor Circuit. MTC-15, "Blower Motor Circuit" Insufficient heating Go to Trouble Diagnosis Procedure for Insufficient Heating. MTC-19, "Insufficient Heating" Intake door does not change. Intake door motor does not operate normally. MTC-9, "Mode Door" G H I MTC K L M MTC-3 TROUBLE DIAGNOSIS Component Parts and Harness Connector Location EJS001FC PASSENGER COMPARTMENT RJIA2845E MTC-4 TROUBLE DIAGNOSIS Discharge Air Flow EJS001HF A B C D E F G H I MTC K L M SJIA0441E MTC-5 TROUBLE DIAGNOSIS Wiring Diagram —HEATER— EJS001FD TJWA0076E MTC-6 TROUBLE DIAGNOSIS Operational Check EJS001FE A The purpose of the operational check is to confirm that the system operates properly. Conditions :Engine running at usual operating temperature B CHECKING BLOWER 1. Turn fan switch to 1st-speed. Blower should operate on low speed. 2. Then turn fan switch to 2nd-speed, and continue checking blower speed until all speeds are checked. 3. Leave blower on Max. speed. If NG, go to trouble diagnosis procedure for MTC-15, "Blower Motor Circuit" . If OK, continue with the check. C D E RJIA0587E CHECKING DISCHARGE AIR 1. F Turn mode control dial to each position. G H I RJIA0588E 2. Confirm that discharge air comes out according to the air distribution table. Refer to MTC-5, "Discharge Air Flow" . If NG, go to trouble diagnosis procedure for MTC-9, "Mode Door" . If OK, continue the check. MTC K L RJIA0492E CHECKING RECIRCULATION 1. 2. Press REC switch. Recirculation indicator should eliminate. Press REC switch again. Recirculation indicator should not illuminate. 3. Listen for intake door position change (you should hear blower sound change slightly). If NG, go to trouble diagnosis procedure for MTC-11, "Intake Door Motor Circuit" . If OK, continue the check. RJIA0589E MTC-7 M TROUBLE DIAGNOSIS CHECKING TEMPERATURE DECREASE 1. Turn temperature control dial to full cold position. 2. Check for cold air at discharge air outlets. If NG, go to trouble diagnosis procedure for MTC-10, "Air Mix Door" If OK, continue the check. RJIA0590E CHECKING TEMPERATURE INCREASE 1. Turn temperature control dial to full hot position. 2. Check for hot air at discharge air outlets. If NG, go to trouble diagnosis procedure for MTC-19, "Insufficient Heating" . If all operational check are OK (symptom cannot be duplicated), go to Incident Simulation Tests in GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" and perform tests as outlined to simulate driving conditions environment. If symptom appears, refer to MTC-3, "SYMPTOM TABLE" and perform applicable trouble diagnosis procedures. RJIA0591E MTC-8 TROUBLE DIAGNOSIS Mode Door EJS001FF A SYMPTOM: Air outlet does not change. INSPECTION FLOW B C D E F G H I MTC K L M RJIA0592E *1 MTC-5, "Discharge Air Flow". *4 MTC-3, "SYMPTOM TABLE". *2 MTC-7, "Operational Check". MTC-9 *3 MTC-31, "MODE DOOR". TROUBLE DIAGNOSIS Air Mix Door EJS001FG SYMPTOM: Air mix door does not change. INSPECTION FLOW RJIA0593E *1 MTC-32, "AIR MIX DOOR". *2 MTC-3, "SYMPTOM TABLE". MTC-10 *3 MTC-7, "Operational Check". TROUBLE DIAGNOSIS Intake Door Motor Circuit EJS004HC A SYMPTOM: ● Intake door does not change. ● Intake door motor does not operate normally. B INSPECTION FLOW C D E F G H I MTC RJIA0594E *1 MTC-11, "Intake Door Motor Circuit". *2 MTC-7, "Operational Check". *3 K MTC-3, "SYMPTOM TABLE". COMPONENT DESCRIPTION Intake Door Motor L The intake door motor is attached to the intake unit. It rotates so that air is drawn from inlets set by the heater control panel. Motor rotation is conveyed to a lever which activates the intake door. M RJIA0519E MTC-11 TROUBLE DIAGNOSIS DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR SYMPTOM: Intake door does not operate normally. RJIA2846E 1. CHECK POWER SUPPLY FOR HEATER CONTROL PANEL 1. 2. 3. Disconnect heater control panel connector. Turn ignition switch ON. Check voltage between heater control panel harness connector M55 terminal 1 (BR/Y) and ground. 1 – Ground : Battery voltage OK or NG OK >> GO TO 2. NG >> Check power supply circuit and 10 A fuse [No. 15, located in the fuse block (J/B)]. Refer to PG-75, "FUSE BLOCK - JUNCTION BOX (J/B)" . ● If OK, check harness for open circuit. Repair or replace if necessary. ● If NG, replace fuse and check harness for short circuit. Repair or replace if necessary. RJIA2923E 2. CHECK GROUND CIRCUIT FOR HEATER CONTROL PANEL 1. 2. Turn ignition switch OFF. Check continuity between heater control panel harness connector M55 terminal 5 (B) and ground. 5 – Ground : Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair harness or connector. RJIA2924E 3. CHECK RECIRCULATION SWITCH CIRCUIT 1. 2. Press REC (recirculation) switch. Check continuity between heater control panel harness connector M55 terminal 1 (BR/Y) and 5 (B). 1 (−) – 5 (+) : Continuity should exist. OK or NG OK >> GO TO 4. NG >> Replace heater control panel. RJIA2925E MTC-12 TROUBLE DIAGNOSIS 4. CHECK POWER SUPPLY FOR INTAKE DOOR MOTOR 1. 2. 3. A Reconnect heater control panel connector. Turn ignition switch ON. Check voltage between intake door motor harness connector M48 terminal 1 (Y/R: RHD models, R/W: LHD models) and 2 (R/W: RHD models, L/R: LHD models). B C D E RJIA2847E F Terminals (+) Model Intake door motor connector RHD models M48 LHD models M48 (-) Terminal No. (wire color) 2 (R/W) Intake door motor connector M48 1 (Y/R) 1 (R/W) M48 2 (Y/R) OK or NG OK >> Replace intake door motor. NG >> GO TO 5. Condition Voltage G Approx. 12V H Terminal No. (wire color) 1 (Y/R) REC SW: ON 2 (R/W) REC SW: OFF 2 (Y/R) REC SW: ON 1 (R/W) REC SW: OFF Approx. 12V I MTC K L M MTC-13 TROUBLE DIAGNOSIS 5. CHECK CIRCUIT CONTINUITY BETWEEN HEATER CONTROL PANEL AND INTAKE DOOR MOTOR 1. 2. 3. 4. Turn ignition switch OFF. Disconnect heater control panel connector and intake door motor connector. Check continuity between heater control panel harness connector M55 terminal 10 (R/W) and intake door motor harness connector M48 terminal 2 (R/W: RHD models) or 1 (R/W: LHD models). Check continuity between heater control panel harness connector M55 terminal 11 (Y/R) and intake door motor harness connector M48 terminal 1 (Y/R: RHD models) or 2 (Y/R: LHD models). RJIA3145E Terminals Heater control panel connector Intake door motor connector Connector Terminal No. (wire color) Connector M55 10 (R/W) M48 Continuity Terminal No. (wire color) 2 (R/W): RHD models 1 (R/W): LHD models 1 (Y/R): RHD models M55 11 (Y/R) M48 2 (Y/R): LHD models OK or NG OK >> Replace heater control panel. NG >> Repair harness or connector. MTC-14 Yes TROUBLE DIAGNOSIS Blower Motor Circuit EJS001FI A SYMPTOM: Blower motor operation is malfunctioning. INSPECTION FLOW B C D E F G H I RJIA0601E *1 MTC-16, "DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR". *4 MTC-7, "Operational Check". *2 MTC-7, "Operational Check". *3 MTC MTC-3, "SYMPTOM TABLE". K L M MTC-15 TROUBLE DIAGNOSIS DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR SYMPTOM: Blower motor operation is malfunctioning. RJIA0602E 1. CHECK POWER SUPPLY FOR BLOWER MOTOR 1. 2. 3. Disconnect blower motor connector. Turn ignition switch ON. Check voltage between blower motor harness connector M65 terminal 1 (L/W) and ground. 1 – Ground : Battery voltage OK or NG OK >> GO TO 2. NG >> Check power supply circuit and 15A fuses [Nos. 19 and 24, located in the fuse block (J/B)]. Refer to PG-75, "FUSE BLOCK - JUNCTION BOX (J/B)" . ● If OK, check harness for open circuit. Repair or replace if necessary. ● If NG, replace fuse and check harness for short circuit. Repair or replace if necessary. RJIA2929E 2. CHECK GROUND CIRCUIT FOR BLOWER MOTOR 1. 2. 3. Turn ignition switch OFF. Turn fan switch to 1-speed. Check continuity between blower motor harness connector M65 terminal 2 (L/B) and ground. 2 – Ground : Continuity should exist. OK or NG OK >> GO TO 3. NG >> GO TO 4. RJIA2930E 3. CHECK BLOWER MOTOR Refer to MTC-18, "Blower Motor" . OK or NG OK >> INSPECTION END NG >> Replace blower motor. MTC-16 TROUBLE DIAGNOSIS 4. CHECK CIRCUIT CONTINUITY BETWEEN BLOWER MOTOR AND FAN RESISTOR 1. 2. A Disconnect fan resistor connector. Check continuity between fan resistor harness connector M66 terminal 1 (L/B) and blower motor harness connector M65 terminal 2 (L/B). 1–2 B : Continuity should exist. C OK or NG OK >> GO TO 5. NG >> Repair harness or connector. D RJIA2931E 5. CHECK FAN RESISTOR E Refer to MTC-18, "Fan Resistor" . OK or NG OK >> GO TO 6. NG >> Replace fan resistor. F 6. CHECK CIRCUIT CONTINUITY BETWEEN FAN RESISTOR AND HEATER CONTROL PANEL G 1. 2. H Disconnect heater control panel connector. Check continuity between fan resistor harness connector M66 terminal 2 (L/R), 3 (L/Y) or 4 (L/W) and heater control panel harness connector M54 terminal 14 (L/W), 15 (L/Y) or 16 (L/R). 2 – 16 3 – 15 4 – 14 I : Continuity should exist. : Continuity should exist. : Continuity should exist. OK or NG OK >> GO TO 7. NG >> Repair harness or connector. MTC RJIA2932E K 7. CHECK CIRCUIT CONTINUITY BETWEEN BLOWER MOTOR AND HEATER CONTROL PANEL L Check continuity between blower motor harness connector M65 terminal 2 (L/B) and heater control panel harness connector M54 terminal 17 (L/B). 2 – 17 M : Continuity should exist. OK or NG OK >> GO TO 8. NG >> Repair harness or connector. RJIA2933E 8. CHECK FAN SWITCH Refer to MTC-18, "Fan Switch" . OK or NG OK >> GO TO 9. NG >> Replace fan switch. MTC-17 TROUBLE DIAGNOSIS 9. CHECK GROUND CIRCUIT Check continuity between heater control panel harness connector M54 terminal 13 (B) and ground. 13 – Ground : Continuity should exist. OK or NG OK >> INSPECTION END NG >> Repair harness or connector. RJIA2934E COMPONENT INSPECTION Blower Motor Confirm smooth rotation of the blower motor. ● Ensure that there are no foreign particles inside the intake unit. RJIA0609E Fan Switch Check continuity between heater control connector M54 terminals at each switch position. Switch position Terminals Continuity OFF 13 - 14, 15, 16, 17 No 1 13 - 14 2 13 - 15 3 13 - 16 4 13 - 17 Yes RJIA0610E Fan Resistor Check resistance between fan resister connector M66 terminals. Resistance (Ω) Terminals 1 LHD RHD 2 0.25 - 0.31 0.28 - 0.34 3 0.58 - 0.70 0.79 - 0.97 4 1.33 - 1.63 1.84 - 2.24 RJIA0611E MTC-18 TROUBLE DIAGNOSIS Insufficient Heating EJS001FJ A SYMPTOM: Insufficient heating INSPECTION FLOW B C D E F G H I MTC K L M SJIA0482E MTC-19 TROUBLE DIAGNOSIS *1 QR engine; CO-9, "Changing Engine *2 Coolant" or YD engine; CO-31, "Changing Engine Coolant" . QR engine; CO-13, "Checking Radiator Cap" or YD engine; CO-35, "Checking Radiator Cap" . *3 QR engine; (WITH EURO-OBD) EC162, "DTC P0117, P0118 ECT SENSOR" . QR engine; (WITHOUT EURO-OBD) EC-597, "DTC P0117, P0118 ECT SENSOR" . YD engine; (WITH EURO-OBD) EC981, "DTC P0117, P0118 ECT SENSOR" . YD engine; (WITHOUT EURO-OBD) EC-1291, "DTC P0117, P0118 ECT SENSOR" . *4 QR engine; CO-9, "Changing Engine *5 Coolant" or YD engine; CO-31, "Changing Engine Coolant" . MTC-7, "Operational Check" . *6 MTC-3, "SYMPTOM TABLE". MTC-20 CONTROLLER CONTROLLER Removal and Installation PFP:27500 A EJS004HA REMOVAL 1. 2. 3. 4. Remove mode control cable and air mix control cable from heater unit. Refer to MTC-31, "MODE DOOR" and MTC-32, "AIR MIX DOOR" . Remove cluster lid C. Refer to IP-11, "Removal and Installation" . Remove mounting screws from heater control panel. Remove heater control panel, and then remove heater control panel connector. B C D E RJIA0089E F INSTALLATION Installation is basically the reverse order of removal. G Disassembly and Assembly EJS004HB H I MTC K L M RJIA3153E 1. Mode door cable 2. Clamp 3. Case assembly 4. Heater panel 5. Finisher 6. Dial 7. Air mix door cable 8. Fan switch 9. Bulb MTC-21 BLOWER UNIT BLOWER UNIT Removal and Installation PFP:27200 EJS004YB REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. Remove glove box assembly. Remove glove box cover, instrument passenger lower panel and instrument reinforcement. Refer to IP-11, "Removal and Installation" . Remove ECM with ECM bracket attached. Remove instrument panel mounting screw. Remove blower unit mounting bolt and screw. Disconnect blower motor connector and fan resistor connector. Disconnect intake door motor connector and harness clips. Remove blower unit. CAUTION: Slide the blower unit toward the right, remove location pins (2 pieces), then move it downward. RJIA3161E INSTALLATION Installation is basically the reverse order of removal. CAUTION: ● Make sure location pins (2 pieces) are securely installed. MTC-22 BLOWER UNIT Disassembly and Assembly EJS004YC A B C D E F G H I SJIA0483E 1. Upper case 2 2. Filter cover 3. Fan resistor 4. Screw 5. Blower fan motor assembly 6. Washer 7. Cooling hose 8. Intake door motor 9. Motor bracket 10. Intake door link 11. Intake door lever 2 13. Intake door 2 14. Intake door 1 15. Nut 16. Blower fan 17. Bell mouth 18. Intake door lever 1 MTC 12. Upper case 1 K NOTE: This illustration is for LHD models. The layout for RHD models is symmetrically opposite. CAUTION: If retaining tabs are damaged while disassembling blower unit, use 9 screws (27111-2Y000) to assemble blower unit. L M RJIA3155E MTC-23 BLOWER MOTOR BLOWER MOTOR Removal and Installation PFP:27226 EJS004HD REMOVAL 1. 2. Remove blower unit. Refer to ATC-125, "BLOWER UNIT" . Separate blower unit. RJIA0054E 3. Remove cooling hose, fan resistor and blower fan. RJIA0092E INSTALLATION Installation is basically the reverse order of removal. CAUTION: If retaining tabs are damaged while disassembling blower unit, use 9 screws (27111-2Y000) to assemble blower unit. RJIA0097E MTC-24 BLOWER FAN RESISTOR BLOWER FAN RESISTOR Removal and Installation PFP:27150 A EJS004HE REMOVAL 1. 2. Remove glove box cover. Refer to IP-11, "Removal and Installation" . Remove mounting screws, and then remove fan resistor. CAUTION: Do not repair the thermal fuse of the fan resistor. B C D E RJIA0093E INSTALLATION Installation is basically the reverse order of removal. F G H I MTC K L M MTC-25 INTAKE DOOR MOTOR INTAKE DOOR MOTOR Removal and Installation PFP:27730 EJS004HG REMOVAL 1. 2. Remove blower unit. Refer to ATC-125, "BLOWER UNIT" . Remove mounting screws, and then remove intake door motor from blower unit. RJIA0056E RJIA0571E INSTALLATION Installation is basically the reverse order of removal. MTC-26 HEATER UNIT HEATER UNIT Removal and Installation PFP:27100 A EJS001F9 REMOVAL 1. 2. 3. 4. 5. Drain coolant from cooling system. Refer to CO-9, "Changing Engine Coolant" for QR engine or CO-31, "Changing Engine Coolant" for YD engine. Disconnect two heater hoses from heater core pipe. Remove instrument panel. Refer to IP-11, "Removal and Installation" . Remove blower unit. Refer to ATC-125, "BLOWER UNIT" . Remove clips of vehicle harness from steering member. B C D E F RJIA0060E G 6. Remove mounting nuts, and then remove instrument stay. H I MTC RJIA0061E 7. K Remove mounting bolts from heater (& cooling) unit. L M RJIA2444E MTC-27 HEATER UNIT 8. Remove steering member. 9. NOTE: This illustration is for RHD models. The layout for LHD models is symmetrically opposite. Remove heater unit. RJIA2404E INSTALLATION Installation is basically the reverse order of removal. NOTE: When filling radiator with coolant, refer to CO-9, "Changing Engine Coolant" for QR engine or CO-31, "Changing Engine Coolant" for YD engine. MTC-28 HEATER UNIT Disassembly and Assembly EJS001FA A NOTE: This illustration is for RHD models. The layout for LHD models is symmetrically opposite. B C D E F G H I RJIA0613E 1. Screw 2. Air mix door link 3. Air mix door gear 4. Screw 5. Cable bracket 6. Screw 7. Foot duct (right side) 8. Screw 9. Ventilator door link 2 10. Ventilator door link 2 11. Ventilator door lever 12. Main link 13. Max. cool door lever 14. Defroster door lever 15. Heater case (right side) 16. Defroster door 17. Ventilator door 18. Max. cool door 19. Heater case (left side) 20. Screw 21. Heater pipe support 22. Evaporator cover 23. Screw 24. Heater core 25. Heater core cover 26. Foot duct (left side) 27. Screw MTC-29 MTC K L M HEATER CORE HEATER CORE Removal and Installation PFP:27140 EJS004HF REMOVAL 1. 2. 3. 4. Remove heater (& cooling) unit. Refer to MTC-27, "HEATER UNIT" . Remove heater pipe support. Remove mounting screws, and then remove foot duct and heater core cover. Remove heater core from heater (& cooling) unit. RJIA0069E INSTALLATION Installation is basically the reverse order of removal. MTC-30 MODE DOOR MODE DOOR Control Linkage Adjustment PFP:27181 A EJS001DA MODE DOOR CONTROL CABLE 1. 2. 3. Turn the mode control dial to VENT position. Move side link by hand and hold mode door in VENT position. Pull on the cable cover in the direction of the arrow, and then clamp it. NOTE: After positioning control cable, make sure it operates properly. B C D E RJIA0095E F G H RJIA0614E I MTC K L M MTC-31 AIR MIX DOOR AIR MIX DOOR Control Linkage Adjustment PFP:27180 EJS001DB AIR MIX DOOR CONTROL CABLE 1. 2. Turn the temperature control dial to full cold position. Move air mix door lever by hand and hold it at the full cold position. 3. Pull on the cable cover in the direction of the arrow, and then clamp it. NOTE: After positioning control cable, make sure it operates properly. RJIA0085E RJIA0615E MTC-32 DUCTS AND GRILLES DUCTS AND GRILLES Removal and Installation PFP:27860 A EJS004HH REMOVAL B C D E F G H I RJIA2406J 1. Side defroster duct (right) 2. Defroster nozzle 3. Side defroster duct (left) 4. Side ventilator duct (left) 5. Front speaker grille (left) 6. Cup holder (left) 7. Side ventilator grille (left) 8. Multi-box (Instrument center lower panel) 9. Side ventilator grille (right) 10. Cup holder (right) 11. Front speaker grille (right) 12. Side ventilator duct (right) 13. Adaptor 14. Center ventilator grille (left) 15. Multi-box duct 16. Center ventilator grille (right) 17. Driver ventilator grille 18. Instrument panel K L NOTE: This illustration is for RHD models. The layout for LHD models is symmetrically opposite. M Removal of Center Ventilator Grille 1. 2. Remove cluster lid C. Refer to IP-11, "Removal and Installation" . Remove mounting clips, and then remove center ventilator grille. RJIA2407E MTC-33 MTC DUCTS AND GRILLES Removal of Side Ventilator Grille 1. 2. 3. Remove instrument panel. Refer to IP-11, "Removal and Installation" . Remove side ventilator ducts. Refer to MTC-34, "Removal of Defroster Nozzle, Duct and Side Ventilator Duct" . Remove mounting screws, and then remove side ventilator grille. RJIA2408E Removal of Driver Ventilator Grille 1. 2. Remove instrument finisher. Refer to IP-11, "Removal and Installation" . Remove mounting screws, and then remove driver ventilator grille. RJIA2409E Removal of Defroster Nozzle, Duct and Side Ventilator Duct 1. 2. Remove instrument panel. Refer to IP-11, "Removal and Installation" . Remove mounting screws, and then remove side defroster ducts with defroster nozzle. RJIA2410E 3. Remove mounting screws, and then remove side ventilator ducts. MTC-34 DUCTS AND GRILLES Removal of Adaptor 1. 2. 3. A Remove heater (& cooling) unit. Refer toMTC-27, "HEATER UNIT" . Remove mounting screw and clip. Slide adaptor toward vehicle front, and then remove adaptor. B C D RJIA2411E Removal of Multi-box Duct 1. 2. 3. 4. E Remove instrument panel. Refer to IP-11, "Removal and Installation" . Remove mounting screws, and then disconnect multi-box duct from heater (& cooling) unit. Remove mounting bolts, and then remove heater (& cooling) unit bracket. Remove multi-box duct from left side. F G H RJIA2412E I Removal of Foot Duct 1. 2. Remove multi-box duct. Remove mounting screws, and then remove foot duct. MTC K L RJIA0069E MTC-35 M DUCTS AND GRILLES Removal of Floor Duct 1. 2. 3. 4. Remove the front seats. Refer to SE-24, "FRONT SEAT" . Remove multi-box (Instrument center lower panel). Refer to IP-11, "Removal and Installation" . Peel back the floor trim to a point where the floor duct is visible. Remove mounting bolts and clips, then remove rear floor duct. RJIA0071E 5. Remove mounting clips, and then remove front floor duct. RJIA0070E INSTALLATION Installation is basically the reverse order of removal. MTC-36
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