Nokia Solutions and Networks T6EK1 1X-EVDO SC480 BTS Microcell Base Station Transmtr User Manual print instructions
Nokia Solutions and Networks 1X-EVDO SC480 BTS Microcell Base Station Transmtr print instructions
Contents
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User Manual Part 1 of 4
Technical Information 1X SC480 BTS HARDWARE INSTALLATION, OPTIMIZATION/ATP, AND FRU SOFTWARE RELEASE 2.16.5.X 1.9 GHZ CDMA2000 1X DRAFT ENGLISH JUN 2004 68P09262A08–1 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Notice While reasonable efforts have been made to assure the accuracy of this document, Motorola, Inc. assumes no liability resulting from any inaccuracies or omissions in this document, or from use of the information obtained herein. The information in this document has been carefully checked and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies or omissions. Motorola, Inc. reserves the right to make changes to any products described herein and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes. Motorola, Inc. does not assume any liability arising out of the application or use of any product, software, or circuit described herein; neither does it convey license under its patent rights or the rights of others. It is possible that this publication may contain references to, or information about Motorola products (machines and programs), programming, or services that are not announced in your country. Such references or information must not be construed to mean that Motorola intends to announce such Motorola products, programming, or services in your country. Copyrights This instruction manual, and the Motorola products described in this instruction manual may be, include or describe copyrighted Motorola material, such as computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola and its licensors certain exclusive rights for copyrighted material, including the exclusive right to copy, reproduce in any form, distribute and make derivative works of the copyrighted material. Accordingly, any copyrighted material of Motorola and its licensors contained herein or in the Motorola products described in this instruction manual may not be copied, reproduced, distributed, merged or modified in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, as arises by operation of law in the sale of a product. Usage and Disclosure Restrictions License Agreement The software described in this document is the property of Motorola, Inc and its licensors. It is furnished by express license agreement only and may be used only in accordance with the terms of such an agreement. Copyrighted Materials Software and documentation are copyrighted materials. Making unauthorized copies is prohibited by law. No part of the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Motorola, Inc. High Risk Activities Components, units, or third–party products used in the product described herein are NOT fault–tolerant and are NOT designed, manufactured, or intended for use as on–line control equipment in the following hazardous environments requiring fail–safe controls: the operation of Nuclear Facilities, Aircraft Navigation or Aircraft Communication Systems, Air Traffic Control, Life Support, or Weapons Systems (“High Risk Activities”). Motorola and its supplier(s) specifically disclaim any expressed or implied warranty of fitness for such High Risk Activities. Trademarks MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Copyright 2003, 2004 Motorola, Inc. Javat Technology and/or J2MEt: Java and all other Java–based marks are trademarks or registered trademarks of Sun Microsystems, Inc. in the U.S. and other countries. UNIXR: UNIX is a registered trademark of The Open Group in the United States and other countries. REV091302 DRAFT Table of Contents 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU Software Release 2.16.5.X List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi FCC Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvi Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxviii Chapter 1: Introduction Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 CDMA 1.9 GHz Operating Frequency Programming Information . . . . . . . . . . 1-8 Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 ATP Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 BTS Equipment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Outdoor Enclosure Equipment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29 Installation and ATP Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 Chapter 2: Site Preparation Site Preparation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Site Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Prepare Site for the Arrival of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Unpacking the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Dimensions and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Chapter 3: BTS Cables Jun 2004 Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Power, Earth Ground, and Battery Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Antenna Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Span Line Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Remote GPS Head and Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Local GPS (RF–GPS) Antenna Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Table of Contents – continued Chapter 4: BTS and Cabling Installation Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Attaching BTS to Mounting Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Compact Combined Linear Power Amplifier Installation . . . . . . . . . . . . . . . . . 4-10 Thermal Management Enclosure Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 Compact BTS and HMS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 Power Distribution Enclosure Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Earth Ground Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47 BTS DC Power Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54 AC / DC Power Cabling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-57 Antenna Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-59 Span Line, RGPS, and RF GPS Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64 Customer Input / Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76 Site Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78 Installation Completion Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-79 Chapter 5: Power Installation Frame Configuration DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Pre–Power Up Test (Indoor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 AC Power Input (Outdoor Configuration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Battery Backup DC Power Input (Outdoor Configuration) . . . . . . . . . . . . . . . . 5-9 Initial Power–Up Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Remove Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Chapter 6: Optimization and Calibration ii Preliminary Operations: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Preliminary Operations: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Introduction to Optimization and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Preparing the LMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Span Lines – Interface and Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 LMF to BTS Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 Using the LMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 Pinging the Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33 Pinging the Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 Download the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36 CSA System Time – GPS & HSO/MSO Verification . . . . . . . . . . . . . . . . . . . . 6-43 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Table of Contents – continued Test Equipment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51 Test Set Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65 Bay Level Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76 Chapter 7: Automated Acceptance Test Procedure (ATP) Automated Acceptance Test Procedure – Introduction . . . . . . . . . . . . . . . . . . . . 7-1 Acceptance Tests – Test Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Abbreviated (All–inclusive) Acceptance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Individual Acceptance Tests–Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 TX Spectral Purity Transmit Mask Acceptance Test . . . . . . . . . . . . . . . . . . . . . 7-11 TX Waveform Quality (Rho) Acceptance Test . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14 TX Pilot Time Offset Acceptance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 TX Code Domain Power/Noise Floor Acceptance Test . . . . . . . . . . . . . . . . . . . 7-18 RX FER Acceptance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Generating an ATP Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Chapter 8: Leave the Site Updating Calibration Data Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Prepare to Leave the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Chapter 9: Field Replaceable Unit Jun 2004 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Fan Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 High and Medium Stability Oscillator Module . . . . . . . . . . . . . . . . . . . . . . . . . 9-7 Global Positioning System (GPS) Receivers . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 RF–GPS Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14 Power Supply Module (PSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18 Clock Synchronization Alarms Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21 Group Line Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24 Multi–Channel CDMA Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28 Broadband Transceiver Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32 Compact BTS Multi–Coupler Preselector Card . . . . . . . . . . . . . . . . . . . . . . . . . 9-36 MCC Data Only (MCC–DO) Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41 Compact BTS Input and Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-45 SDCX Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50 RF Filter Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-55 Compact Combined Linear Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-67 TME Power Distribution Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-70 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT iii Table of Contents – continued Heat Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-74 Thermal Management Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-82 Power Distribution Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-85 Master Item Number Failure List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-86 Chapter 10: Reference Procedures Performed At OMC–R Reference Procedures Performed At OMC–R . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Accessing OMC–R CLI Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 Circuit BTS Shut Down Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 Circuit BTS Start–Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23 Packet BTS Shut Down Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32 Packet BTS Start–Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53 Chapter 11: Basic Troubleshooting Basic Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 Appendix A: MCC–Data Only MCC–DO Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Appendix B: Test Equipment Preparation Test Equipment Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Verifying and Setting GPIB Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 Test Equipment Connection, Testing, and Control . . . . . . . . . . . . . . . . . . . . . . . B-17 Equipment Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28 Manual Cable Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32 Appendix C: Download ROM Code Downloading ROM Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 Appendix D: MMI Cable Fabrication MMI Cable Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 Appendix E: Multiple BTS Configurations Compact BTS Expansion Configuration (Indoor) . . . . . . . . . . . . . . . . . . . . . . . E-1 Multiple Compact BTS Configuration (Outdoor) . . . . . . . . . . . . . . . . . . . . . . . E-22 Appendix F: Logical BTS Configuration Logical BTS LAN Configuration for Compact BTS (Indoor) . . . . . . . . . . . . . . F-1 Appendix G: Integrated BTS Router Preliminary Operations iv Integrated BTS Router Preliminary Operations – Introduction . . . . . . . . . . . . . G-1 Verify GLI3 Software Version and Span Parameter Settings . . . . . . . . . . . . . . . G-2 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Table of Contents – continued Change GLI3 Span Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6 Appendix H: Integrated BTS Router Installation Integrated BTS Router Installation – Introduction . . . . . . . . . . . . . . . . . . . . . . . H-1 New Packet BTS Installation with IBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2 BTS Span Connections for IBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4 BTS Span Connections for IBR – One Span . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5 Appendix I: Packet Backhaul Configuration Packet Backhaul BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1 Appendix J: Highway Cell Configuration BTS for Highway Cell Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1 Index Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT List of Figures 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU Software Release 2.16.5.X vi FCC Label and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxv Figure 1-1: Mounted BTS and Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Figure 1-2: North America PCS Frequency Spectrum (CDMA Allocation) . . . 1-8 Figure 1-3: RS232–IEEE488 Converter Serial Cable Configuration . . . . . . . . . 1-16 Figure 1-4: Front View of Compact BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 Figure 1-5: Rear View of Compact BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 Figure 1-6: CCP2 Shelf Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 Figure 1-7: CBIO Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27 Figure 1-8: +27VDC RF Connectors, Circuit Breaker, DC Power Terminal Strip, and Ground Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 Figure 1-9: Thermal Managment Enclosure and Heat Manaagement System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29 Figure 1-10: Power Distribution Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Figure 1-11: Power Distribution Enclosure and Heat Exchanger . . . . . . . . . . . . 1-31 Figure 1-12: Compact Combined Linear Power Amplifier . . . . . . . . . . . . . . . . 1-31 Figure 2-1: Securing Lights with Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Figure 2-2: Wood Shipping Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Figure 2-3: Cardboard Shipping Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Figure 2-4: Overall Dimensions of BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Figure 2-5: cCLPA Dimensions and Functional Clearances . . . . . . . . . . . . . . . 2-17 Figure 2-6: Indoor Functional Clearances for BTS . . . . . . . . . . . . . . . . . . . . . . 2-18 Figure 2-7: Indoor Functional Clearances for BTS Side–By–Side Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 Figure 2-8: TME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Figure 2-9: Overall Dimensions of the Thermal Management Enclosure . . . . . 2-21 Figure 2-10: Functional Clearances for TME . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Figure 2-11: PDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Figure 2-12: PDE Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Figure 2-13: Functional Clearances for PDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 Figure 2-14: Mulitple Pole Installation and Functional Clearances for Enclosures and PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 List of Figures – continued Jun 2004 Figure 2-15: Multiple Wall Installation and Functional Clearances for TME and HMS, PDE, and cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 Figure 3-1: Antenna Cabling Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Figure 4-1: Rear View of BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Figure 4-2: Detail of Antenna Connectors and DC Power (Rear of BTS) . . . . . 4-4 Figure 4-3: Attaching Mounting Plate to Rack . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Figure 4-4: Attaching Mounting Bracket to BTS . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Figure 4-5: Attaching BTS to Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Figure 4-6: BTS Rear Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Figure 4-7: Bottom View of cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Figure 4-8: cCLPA Mounting to Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Figure 4-9: cCLPA Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Figure 4-10: DC Power Connection to cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Figure 4-11: CBIO–to–cCLPA Data Cable RJ45 Connector . . . . . . . . . . . . . . . 4-16 Figure 4-12: Data Cable Connection Diagram for Compact BTS to cCLPA . . . 4-18 Figure 4-13: Pole Mounting BracketAssembly . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 Figure 4-14: Wall Mounting Bracket and cCLPA . . . . . . . . . . . . . . . . . . . . . . . 4-20 Figure 4-15: Thermal Management Enclosure and Heat Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 Figure 4-16: Bottom View of TME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 Figure 4-17: Wall Mounting Bracket and Pole Mounting Bracket Assembly . . 4-25 Figure 4-18: TME Screw Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27 Figure 4-19: Thermal Management Enclosure and BTS . . . . . . . . . . . . . . . . . . 4-29 Figure 4-20: Heat Management System (HMS) . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 Figure 4-21: HMS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 Figure 4-22: PDE and Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Figure 4-23: PDE Conduit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 Figure 4-24: PDE Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35 Figure 4-25: Wall Mounting Bracket and Pole Mounting Bracket Assembly . . 4-36 Figure 4-26: PDE Mounting Screw Locations . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39 Figure 4-27: PDE Heat Exchanger Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 4-40 Figure 4-28: PDE Heat Exchanger Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41 Figure 4-29: PDE and Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 Figure 4-30: Detail Location of Ground Studs . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48 Figure 4-31: Grounding Location on BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49 Figure 4-32: Typical Outdoor Grounding Configuration . . . . . . . . . . . . . . . . . 4-51 Figure 4-33: Typical Multiple Outdoor Grounding Configuration . . . . . . . . . . 4-52 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT vii List of Figures – continued viii Figure 4-34: Rear View of PDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53 Figure 4-35: DC Power Terminal Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55 Figure 4-36: TME Power Distribution Assembly for +27VDC . . . . . . . . . . . . . 4-56 Figure 4-37: Antenna Cabling (With cCLPA) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60 Figure 4-38: Antenna Cabling with 2 cCLPAs . . . . . . . . . . . . . . . . . . . . . . . . . . 4-61 Figure 4-39: Two Antenna Cabling (Without cCLPA) . . . . . . . . . . . . . . . . . . . . 4-62 Figure 4-40: Three Antenna Cabling (Without cCLPA) . . . . . . . . . . . . . . . . . . . 4-63 Figure 4-41: Span and RGPS Cabling Details . . . . . . . . . . . . . . . . . . . . . . . . . . 4-65 Figure 4-42: Connector Pins Numbering for Cables C and C1 . . . . . . . . . . . . . 4-67 Figure 4-43: Installing the Remote GPS Head . . . . . . . . . . . . . . . . . . . . . . . . . . 4-69 Figure 4-44: RGPS Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70 Figure 4-45: RGPS to SC480 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . 4-70 Figure 4-46: RGPS Lightning Arrestor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 4-71 Figure 4-47: RF–GPS Installation and Components . . . . . . . . . . . . . . . . . . . . . 4-73 Figure 4-48: Span and RF–GPS Cabling Details . . . . . . . . . . . . . . . . . . . . . . . . 4-74 Figure 4-49: EV–DO Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-75 Figure 5-1: DIP Switch Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Figure 5-2: Expansion Frames DIP Switch Configuration . . . . . . . . . . . . . . . . . 5-2 Figure 5-3: Location of Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Figure 5-4: Bottom View of cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Figure 6-1: LAN Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Figure 6-2: WinLMF Folder Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Figure 6-3: WinLMF Connection Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 Figure 6-4: BTS Login Screen – Identifying Circuit and Packet BTS Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 Figure 6-5: Self–Managed Network Elements (NEs) State of a Packet Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21 Figure 6-6: Available Packet Mode Commands . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 Figure 6-7: Packet Mode Site with MCC–1 and BBX–1 under LMF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23 Figure 6-8: LMF Computer Common MMI Connections – Motorola MMI Interface Kit, SLN2006A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31 Figure 6-9: MMI Connection Detail – Fabricated MMI Cable . . . . . . . . . . . . . 6-32 Figure 6-10: BTS Ethernet LAN Termination Diagram . . . . . . . . . . . . . . . . . . 6-33 Figure 6-11: CSA MMI Terminal Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46 Figure 6-12: IS–95A/B and CDMA 2000 1X Cable Calibration Test Setup –Agilent E4406A/E4432B and Advantest R3267/R3562 . . . . . . . . 6-56 Figure 6-13: IS–95A/B and CDMA 2000 1X Cable Calibration Test Setup – Agilent E4406A/E4432B and Advantest R3267/R3562 . . . . . . . . . . . . . . . . . . 6-57 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 List of Figures – continued Jun 2004 Figure 6-14: TX Calibration Test Setup – CyberTest (IS–95A/B) and Agilent 8935 (IS–95A/B and CDMA2000 1X) . . . 6-58 Figure 6-15: TX Calibration Test Setup – Using Power Meter . . . . . . . . . . . . . 6-59 Figure 6-16: TX Calibration Test Setup – Agilent E4406A and Advantest R3567 (IS–95A/B and CDMA2000 1X) . . . . . 6-60 Figure 6-17: IS–95A/B ATP Test Set–up– CyberTest, Advantest R3465, and Agilent 8935 . . . . . . . . . . . . . . . . . . . . . . . . 6-61 Figure 6-18: IS–95A/B ATP Test Setup – HP 8921A . . . . . . . . . . . . . . . . . . . . 6-62 Figure 6-19: IS–95A/B and CDMA2000 1X ATP Test Setup Agilent Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63 Figure 6-20: IS–95A/B and CDMA2000 1X Optimization/ATP Test Setup – Agilent E4432B/8935 Series E6380A and E4432B/E4406A Test Equipment . 6-64 Figure 6-21: Cal Setup for TX/Duplexed RX Test Cabling Using Signal Generator & Spectrum Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72 Figure 6-22: Cal Setup for Non–Duplexed RX Test Cabling Using Signal Generator & Spectrum Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73 Figure 7-1: TX Mask Verification Spectrum Analyzer Display . . . . . . . . . . . . . 7-13 Figure 7-2: Code Domain Analyzer CD Power/Noise Floor Display Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Figure 9-1: Compact BTS Front Panel Layout without Front Panel Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Figure 9-2: Compact BTS Fan and CCP2 Shelf Layout . . . . . . . . . . . . . . . . . . 9-3 Figure 9-3: Fan Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Figure 9-4: HSO or MSO Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9 Figure 9-5: HSO or MSO Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Figure 9-6: RGPS Head and Mounting Pipe/Conduit . . . . . . . . . . . . . . . . . . . . 9-13 Figure 9-7: RF–GPS Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16 Figure 9-8: RF–GPS Placement on CBIO Board . . . . . . . . . . . . . . . . . . . . . . . 9-17 Figure 9-9: Power Supply Module (PSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20 Figure 9-10: Clock Synchronization and Alarm Card . . . . . . . . . . . . . . . . . . . . 9-23 Figure 9-11: Group Line Interface 3 Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27 Figure 9-12: MCC 1X Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31 Figure 9-13: BBX–1X Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35 Figure 9-14: Compact Multi–Coupler Preselector Card . . . . . . . . . . . . . . . . . . . 9-39 Figure 9-15: Compact Multi–Coupler Preselector Card Jumper Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40 Figure 9-16: MCC–DO Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44 Figure 9-17: CBIO Board with SDCX Removed . . . . . . . . . . . . . . . . . . . . . . . . 9-49 Figure 9-18: SDCX Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52 Figure 9-19: CBIO Board with SDCX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-53 Figure 9-20: CBIO Board with SDCX Removed . . . . . . . . . . . . . . . . . . . . . . . . 9-54 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT ix List of Figures – continued Figure 9-21: cMPC Cable Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-58 Figure 9-22: Filter Tray Connectors and Cable Part Numbers (SGLN6221) . . . 9-61 Figure 9-23: Filter Tray Connectors and Cable Part Numbers (SGLN6220) . . . 9-62 Figure 9-24: Filter Tray Connectors and Cable Part Numbers (SGLN6219) . . . 9-66 Figure 9-25: Compact Combined Linear Power Amplifier . . . . . . . . . . . . . . . . 9-69 Figure 9-26: PDA Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-71 Figure 9-27: Power Distribution Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-73 Figure 9-28:Heat Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-75 Figure 9-29: HMS Heater Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-78 Figure 9-30: HMS Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-79 Figure 9-31: Blower Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-81 Figure B-1: Agilent E7495A Pre–Power Sensor Calibration Connection . . . . . B-4 Figure B-2: Agilent E7495A Power Sensor Calibration Connection . . . . . . . . . B-4 Figure B-3: Setting Agilent E4406A GPIB Address . . . . . . . . . . . . . . . . . . . . . B-5 Figure B-4: Setting Agilent E4432B GPIB Address . . . . . . . . . . . . . . . . . . . . . B-6 Figure B-5: Setting Advantest R3267 GPIB Address . . . . . . . . . . . . . . . . . . . . B-8 Figure B-6: Advantest R3562 GPIB Address Switch Setting . . . . . . . . . . . . . . B-9 Figure B-7: Agilent 8935 Test Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9 Figure B-8: HP 8921A and HP 83236A/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11 Figure B-9: R3465 Communications Test Set . . . . . . . . . . . . . . . . . . . . . . . . . . B-12 Figure B-10: HP 437 Power Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14 Figure B-11: Gigatronics 8541C Power Meter Detail . . . . . . . . . . . . . . . . . . . . B-15 Figure B-12: RS232 GPIB Interface Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16 Figure B-13: HP 8921A/600 Cable Connections for 10 MHz Signal and GPIB without Rubidium Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18 Figure B-14: HP 8921A Cable Connections for 10 MHz Signal and GPIB with Rubidium Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20 Figure B-15: Cable Connections for Test Set without 10 MHz Rubidium Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23 Figure B-16: Cable Connections for Test Set with 10 MHz Rubidium Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24 Figure B-17: Agilent 8935/E4432B 10MHz Reference and Even Second Tick Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26 Figure B-18: Agilent 10 MHz Reference Connections . . . . . . . . . . . . . . . . . . . B-26 Figure B-19: Advantest 10 MHz Reference and Serial I/O Connections . . . . . . B-27 Figure B-20: Performing Agilent E4406A Self–alignment (Calibration) . . . . . B-28 Figure B-21: Power Meter Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-29 Figure B-22: Gigatronics 8541C Power Meter Detail . . . . . . . . . . . . . . . . . . . . B-31 Figure B-23: Cable Calibration Using HP8921 with PCS Interface . . . . . . . . . B-35 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 List of Figures – continued Jun 2004 Figure B-24: Cable Calibration Using Advantest R3465 . . . . . . . . . . . . . . . . . . B-38 Figure D-1: Fabricated MMI Cable Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 Figure E-1: Three Expansion BTSes Cabling Diagram with Two cCLPAs . . . E-4 Figure E-2: Two Expansion BTSes Cabling Diagram with Two cCLPAs . . . . . E-6 Figure E-3: One Expansion BTS Cabling Diagram with Two cCLPAs . . . . . . . E-8 Figure E-4: Three Expansion BTSes Cabling Diagram with One cCLPA . . . . . E-11 Figure E-5: Two Expansion BTSes Cabling Diagram with One cCLPA . . . . . . E-13 Figure E-6: One Expansion BTS Cabling Diagram with One cCLPA . . . . . . . . E-15 Figure E-7: Three Expansion BTSes Cabling Diagram . . . . . . . . . . . . . . . . . . . E-17 Figure E-8: Two Expansion BTSes Cabling Diagram . . . . . . . . . . . . . . . . . . . . E-18 Figure E-9: One Expansion BTS Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . E-19 Figure E-10: Three Expansion BTSes Cabling Diagram . . . . . . . . . . . . . . . . . . E-24 Figure E-11: Outdoor Two Expansion BTSes Cabling Diagram . . . . . . . . . . . . E-25 Figure E-12: Outdoor One Expansion BTS Cabling Diagram . . . . . . . . . . . . . . E-26 Figure F-1: Three Expansion BTSes LAN Cabling Diagram . . . . . . . . . . . . . . F-1 Figure F-2: Two Expansion BTSes LAN Cabling Diagram . . . . . . . . . . . . . . . . F-2 Figure F-3: One Expansion BTS LAN Cabling Diagram . . . . . . . . . . . . . . . . . F-2 Figure H-1: Cabling Compact BTS Packet Operation Integrated BTS Router Spans – One Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5 Figure J-1: Typical Highway Cell Configuration Diagram . . . . . . . . . . . . . . . . J-2 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xi List of Tables 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU Software Release 2.16.5.X xii FCC Part 68 Registered Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv Table 1-1: Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Table 1-2: 1900 MHz TX and RX Frequency vs. Channel . . . . . . . . . . . . . . . . 1-9 Table 1-3: Recommended Tools and Materials for Rack Mounting . . . . . . . . . . 1-11 Table 1-4: CCP2 Shelf Card/Module Device ID Numbers for Logical BTS . . . 1-21 Table 1-5: Shelf Device ID Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 Table 2-1: Procedure to Prepare the Site for the BTS . . . . . . . . . . . . . . . . . . . . 2-6 Table 2-2: Recommended Unpacking Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Table 2-3: Unpacking Equipment from a Cardboard or Wood Container . . . . . 2-11 Table 2-4: Procedure to Remove Outdoor Equipment from Container . . . . . . . 2-11 Table 2-5: Procedure to Remove Indoor Equipment from Container . . . . . . . . . 2-13 Table 2-6: Installation Dimensions for the BTS . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Table 2-7: Minimum Clearances for the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Table 2-8: Installation Dimensions for the cCLPA . . . . . . . . . . . . . . . . . . . . . . . 2-16 Table 2-9: Minimum Clearances for the cCLPA . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Table 2-10: Installation Dimensions for the TME . . . . . . . . . . . . . . . . . . . . . . . 2-20 Table 2-11: Minimum Clearances for the TME . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Table 2-12: Installation Dimensions for the PDE . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Table 2-13: Minimum Clearances for the PDE . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Table 3-1: Cable Descriptions and Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Table 3-2: Cables Needed for Antenna Connections . . . . . . . . . . . . . . . . . . . . . 3-6 Table 3-3: Pin and Signal Information for Cable B (Antenna Cable) . . . . . . . . 3-6 Table 3-4: Cables Needed for Span/RGPS Connections . . . . . . . . . . . . . . . . . . 3-7 Table 3-5: Pin/Signal Information for Span Cable . . . . . . . . . . . . . . . . . . . . . . . 3-7 Table 3-6: Cables Needed for Span/RGPS Connections . . . . . . . . . . . . . . . . . . 3-8 Table 3-7: RGPS Pin/Signal Name Information . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Table 3-8: Cabling for Local GPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Table 3-9: Local GPS Antenna Mounting Considerations . . . . . . . . . . . . . . . . . 3-12 Table 4-1: Procedure to Attach Mounting Plate to Rack . . . . . . . . . . . . . . . . . . 4-6 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 List of Tables – continued Jun 2004 Table 4-2: Procedure to Attach BTS Mounting Bracket . . . . . . . . . . . . . . . . . . 4-7 Table 4-3: Procedure to Attach BTS to Mounting Plate . . . . . . . . . . . . . . . . . . . 4-8 Table 4-4: DC Input Cable Description and Part Number . . . . . . . . . . . . . . . . . 4-10 Table 4-5: Procedure to Mount the Power Amplifier . . . . . . . . . . . . . . . . . . . . . 4-11 Table 4-6: Ground Cable and Lug Description and Part Number . . . . . . . . . . . 4-12 Table 4-7: Procedure to Ground the cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Table 4-8: Procedure to Attach DC Power Cable to the cCLPA . . . . . . . . . . . . 4-14 Table 4-9: Data Cable Description and Part Number . . . . . . . . . . . . . . . . . . . . . 4-16 Table 4-10: Data Cable Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 Table 4-11: Procedure to Attach BTS Data Cable to cCLPA . . . . . . . . . . . . . . . 4-17 Table 4-12: Procedure to Pole or Wall Mount the cCLPA . . . . . . . . . . . . . . . . . 4-19 Table 4-13: TME Conduit Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23 Table 4-14: Procedure to Pole Mount the TME . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 Table 4-15: Procedure to Install Mounting Bracket on a Wall . . . . . . . . . . . . . . 4-26 Table 4-16: Procedure to Install Compact BTS in a TME . . . . . . . . . . . . . . . . . 4-28 Table 4-17: Procedure to Install the HMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 Table 4-18: Conduit Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 Table 4-19: Procedure to Install Mounting Bracket Assembly on a Pole . . . . . 4-37 Table 4-20: Procedure to Install the Wall Mounting Bracket on a Wall . . . . . . . 4-38 Table 4-21: Procedure to Install the Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 4-41 Table 4-22: PDE Punchblock Wiring Descriptions . . . . . . . . . . . . . . . . . . . . . . 4-42 Table 4-23: Ground Cable and Lug Description and Part Number . . . . . . . . . . 4-47 Table 4-24: Procedure to Attach the Earth Ground Cable . . . . . . . . . . . . . . . . . 4-48 Table 4-25: Procedure to Ground an Outdoor Site . . . . . . . . . . . . . . . . . . . . . . 4-50 Table 4-26: DC Input Cable Description and Part Number . . . . . . . . . . . . . . . . 4-54 Table 4-27: Procedure to Connect DC Power to the BTS . . . . . . . . . . . . . . . . . 4-54 Table 4-28: Procedure to Connect DC Power to the BTS . . . . . . . . . . . . . . . . . 4-56 Table 4-29: AC Input Cable Description and Part Number . . . . . . . . . . . . . . . . 4-57 Table 4-30: Cable Descriptions and Part Numbers . . . . . . . . . . . . . . . . . . . . . . . 4-59 Table 4-31: Procedure to Install Antenna Cables . . . . . . . . . . . . . . . . . . . . . . . . 4-59 Table 4-32: List of Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64 Table 4-33: Pin/Signal Information for Span Cable . . . . . . . . . . . . . . . . . . . . . . 4-66 Table 4-34: Procedure to Install 1X or DO Span Cable . . . . . . . . . . . . . . . . . . . 4-66 Table 4-35: Pinout for Cables C and C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-67 Table 4-36: Procedure for Installing the RGPS Head and Cabling . . . . . . . . . . 4-68 Table 4-37: Procedure for Installing RF–GPS Antenna and Cabling . . . . . . . . . 4-71 Table 4-38: Cable Descriptions and Part Numbers . . . . . . . . . . . . . . . . . . . . . . . 4-76 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xiii List of Tables xiv – continued Table 4-39: Customer Input Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . 4-76 Table 4-40: Customer Input Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . 4-77 Table 4-41: Procedure for Using Ferrite Core on Customer Input and Output Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-77 Table 4-42: Indoor Installation Completion Checklist . . . . . . . . . . . . . . . . . . . . 4-79 Table 5-1: Frame ID Switch Position – Single/Starter Frame . . . . . . . . . . . . . . 5-2 Table 5-2: Frame ID Switch Position – Expansion 1 Frame . . . . . . . . . . . . . . . 5-3 Table 5-3: Frame ID Switch Position – Expansion 2 Frame . . . . . . . . . . . . . . . 5-3 Table 5-4: Frame ID Switch Position – Expansion 3 Frame . . . . . . . . . . . . . . . 5-3 Table 5-5: BTS DC Pre–Power Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Table 5-6: cCLPA DC Pre–Power Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Table 5-7: PDE Initial Power –Up Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Table 5-8: Cable Descriptions and Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Table 5-9: Procedure to Verify Battery Backup DC Power Test . . . . . . . . . . . . 5-9 Table 5-10: Procedure for BTS Initial Power–Up . . . . . . . . . . . . . . . . . . . . . . . 5-11 Table 5-11: Procedure cCLPA Initial Power–Up . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Table 5-12: TME DC Initial Power–Up Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Table 5-13: Procedure to Remove Power to BTS . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Table 5-14: Procedure to Remove Power to cCLPA . . . . . . . . . . . . . . . . . . . . . 5-14 Table 5-15: Procedure to Remove Power to PDE . . . . . . . . . . . . . . . . . . . . . . . 5-14 Table 6-1: Initial Installation of Boards/Modules . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Table 6-2: Install WinLMF using CD ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Table 6-3: Copying CDF or NECF Files to the WinLMF Computer . . . . . . . . . 6-12 Table 6-4: Create HyperTerminal Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 Table 6-5: T1/E1 Span Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 Table 6-6: Connecting the WinLMF to the BTS . . . . . . . . . . . . . . . . . . . . . . . . 6-17 Table 6-7: BTS GUI Login Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25 Table 6-8: BTS CLI Login Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27 Table 6-9: BTS GUI Logout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 Table 6-10: BTS CLI Logout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29 Table 6-11: Establishing MMI Communication . . . . . . . . . . . . . . . . . . . . . . . . . 6-30 Table 6-12: Pinging the Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 Table 6-13: Verify GLI ROM Code Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38 Table 6-14: Download and Enable GLI Device . . . . . . . . . . . . . . . . . . . . . . . . . 6-39 Table 6-15: Download RAM Code and Data to Non–GLI Devices . . . . . . . . . . 6-40 Table 6-16: Select CSA Clock Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 Table 6-17: Enable CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 List of Tables – continued Jun 2004 Table 6-18: Enable MCCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42 Table 6-19: Test Equipment Setup (GPS & HSO/MSO Verification) . . . . . . . . 6-45 Table 6-20: GPS Initialization/Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47 Table 6-21: IS–95A/B–only Test Equipment Interconnection . . . . . . . . . . . . . . 6-53 Table 6-22: CDMA2000 1X/IS–95A/B Test Equipment Interconnection . . . . . 6-54 Table 6-23: Procedure for Selecting Test Equipment Manually in the Serial Connection Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67 Table 6-24: Procedure for Selecting Test Equipment Using Auto-Detect . . . . . 6-68 Table 6-25: Procedure for Test Equipment Calibration . . . . . . . . . . . . . . . . . . . 6-69 Table 6-26: Procedure to Test Cabling Calibration using Communication System Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70 Table 6-27: Procedure to Calibrate TX/Duplexed RX Test Cabling Using Signal Generator & Spectrum Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71 Table 6-28: Procedure for Calibrating Non–Duplexed RX Test Cabling Using Signal Generator & Spectrum Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72 Table 6-29: Procedure for Setting Cable Loss Values . . . . . . . . . . . . . . . . . . . . 6-73 Table 6-30: Procedure for Setting TX and RX Directional Coupler Loss Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74 Table 6-31: Procedure to Set Up Test Equipment for RF Path Calibration . . . . 6-78 Table 6-32: Maximum and Minimum Power . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79 Table 6-33: Test Patterns with Channels and Gain Settings Used . . . . . . . . . . . 6-81 Table 6-35: Procedure for All Cal/Audit and TX Calibration . . . . . . . . . . . . . . 6-83 Table 6-36: Procedure to Download BLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85 Table 6-37: Procedure for BTS TX Path Audit . . . . . . . . . . . . . . . . . . . . . . . . . 6-86 Table 6-38: Create CAL File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88 Table 7-1: Set Up Test Equipment – TX Output Verify/Control Tests . . . . . . . . 7-4 Table 7-2: All TX/RX ATP Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Table 7-3: All TX ATP Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Table 7-4: All RX ATP Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Table 7-5: Test Spectral Purity Transmit Mask . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Table 7-6: Test Waveform Quality (Rho) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14 Table 7-7: Test Pilot Time Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 Table 7-8: Test Code Domain Power/Noise Floor . . . . . . . . . . . . . . . . . . . . . . . 7-19 Table 7-9: Test FER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Table 7-10: Generating an ATP Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Table 8-1: Copying CAL Files to a Diskette . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Table 8-2: Copying CAL Files from Diskette to the CBSC . . . . . . . . . . . . . . . . 8-2 Table 8-3: Remove External Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Table 8-4: Bring Modules into Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xv List of Tables xvi – continued Table 8-5: Terminate the WinLMF Session and Remove the WinLMF . . . . . . . 8-4 Table 8-6: Connect T1 or E1 Spans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Table 8-7: Check Before Leaving the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Table 8-8: Reset BTS Devices and Remote Site Initialization . . . . . . . . . . . . . . 8-5 Table 9-1: Procedure to Remove Fan Module . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Table 9-2: Procedure to Install Fan Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 Table 9-3: Procedure to Remove HSO or MSO Module . . . . . . . . . . . . . . . . . . 9-8 Table 9-4: Procedure to Install HSO or MSO Module . . . . . . . . . . . . . . . . . . . . 9-8 Table 9-5: Procedure to Remove RGPS Head . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 Table 9-6: Procedure to Install RGPS Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 Table 9-7: Procedure to Remove RF–GPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Table 9-8: Procedure to Install RF–GPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Table 9-9: Procedure to Remove Power Supply Module . . . . . . . . . . . . . . . . . . 9-19 Table 9-10: Procedure to Install Power Supply Module . . . . . . . . . . . . . . . . . . . 9-19 Table 9-11: Procedure to Remove CSA Module . . . . . . . . . . . . . . . . . . . . . . . . 9-21 Table 9-12: Procedure to Install CSA Module . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22 Table 9-13: Procedure to Remove GLI3 Card . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25 Table 9-14: Procedure to Install GLI3 Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25 Table 9-15: Procedure to Recover GLI3 Card . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26 Table 9-16: Procedure to Remove MCC–1X Card . . . . . . . . . . . . . . . . . . . . . . . 9-29 Table 9-17: Procedure to Install MCC–1X Card . . . . . . . . . . . . . . . . . . . . . . . . 9-30 Table 9-18: Procedure to Remove BBX–1X Card . . . . . . . . . . . . . . . . . . . . . . . 9-34 Table 9-19: Procedure to Install BBX–1X Card . . . . . . . . . . . . . . . . . . . . . . . . . 9-34 Table 9-20: cMPC PWR/ALM LED State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36 Table 9-21: Procedure to Remove cMPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37 Table 9-22: Procedure to Install cMPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38 Table 9-23: MCC–DO LED States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41 Table 9-24: Procedure to Remove MCC–DO Card . . . . . . . . . . . . . . . . . . . . . . 9-42 Table 9-25: Procedure to Install MCC–DO Card . . . . . . . . . . . . . . . . . . . . . . . . 9-43 Table 9-26: Procedure to Remove CBIO Board . . . . . . . . . . . . . . . . . . . . . . . . . 9-46 Table 9-27: Procedure to Install CBIO Board . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47 Table 9-28: Procedure to Remove SDCX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50 Table 9-29: Procedure to Install SDCX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51 Table 9-30: Preparation Procedure for Removing the Filter Tray . . . . . . . . . . . 9-56 Table 9-31: Procedure to Remove Filter Tray Kit SGLN6221 . . . . . . . . . . . . . . 9-57 Table 9-32: Procedure to Remove cMPC Cable Clip . . . . . . . . . . . . . . . . . . . . . 9-57 Table 9-33: Procedure to Install cMPC Cable Clip . . . . . . . . . . . . . . . . . . . . . . 9-58 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 List of Tables – continued Jun 2004 Table 9-34: Procedure to Install Filter Tray Kit SGLN6221 . . . . . . . . . . . . . . . 9-58 Table 9-35: Procedure to Remove Filter Tray Kit SGLN6220 . . . . . . . . . . . . . . 9-61 Table 9-36: Procedure to Install Filter Tray Kit SGLN6220 . . . . . . . . . . . . . . . 9-63 Table 9-37: Procedure to Remove Filter Tray Kit SGLN6219 . . . . . . . . . . . . . . 9-65 Table 9-38: Procedure to Install Filter Tray Kit SGLN6222 or SGLN6219 . . . 9-65 Table 9-39: Procedure to Remove cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-67 Table 9-40: Procedure to Install cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68 Table 9-41: Procedure to Remove PDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-71 Table 9-42: Procedure to Install PDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72 Table 9-43: Procedure to Remove HMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-76 Table 9-44: Procedure to Re–install HMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-76 Table 9-45: Procedure to Replace Heater Elements . . . . . . . . . . . . . . . . . . . . . . 9-77 Table 9-46: Procedure to Install Heater Elements . . . . . . . . . . . . . . . . . . . . . . . 9-77 Table 9-47: Procedure to Replace HMS Controller . . . . . . . . . . . . . . . . . . . . . . 9-78 Table 9-48: Procedure to Install HMS Controller . . . . . . . . . . . . . . . . . . . . . . . . 9-79 Table 9-49: Procedure to Replace Blower Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 9-80 Table 9-50: Procedure to Install Blower Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-80 Table 9-51: Procedure to Remove TME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-82 Table 9-52: Procedure to Install TME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-83 Table 9-53: Fan Module Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-86 Table 9-54: HSO or MSO Module Item Number List . . . . . . . . . . . . . . . . . . . . 9-86 Table 9-55: RGPS Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-86 Table 9-56: RF GPS Module Item Number List . . . . . . . . . . . . . . . . . . . . . . . . 9-86 Table 9-57: PSM Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-87 Table 9-58: CSA Card Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-87 Table 9-59: GLI3 Card Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-87 Table 9-60: MCC–1X Card Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . 9-87 Table 9-61: BBX–1X Card Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . 9-88 Table 9-62: Compact MPC Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . 9-88 Table 9-63: MCC–DO Card Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . 9-88 Table 9-64: CBIO Board Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-88 Table 9-65: SDCX Module Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . 9-88 Table 9-66: Filter Tray Kit Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . 9-89 Table 9-67: cCLPA Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-89 Table 9-68: TME PDA Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-89 Table 9-69: TME HMS Item Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-89 Table 9-70: TME HMS Heater Element Item Number List . . . . . . . . . . . . . . . . 9-90 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xvii List of Tables xviii – continued Table 9-71: TME HMS Controller Item Number List . . . . . . . . . . . . . . . . . . . . 9-90 Table 9-72: TME HMS Blower Fan Item Number List . . . . . . . . . . . . . . . . . . . 9-90 Table 10-1: Login and Access Alarm Window Procedure . . . . . . . . . . . . . . . . . 10-2 Table 10-2: Shut Down Site Signaling Functions Procedure For a Circuit BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 Table 10-3: Shut Down Sector Signaling Functions Procedure For a Circuit BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9 Table 10-4: Shut Down Carrier Signaling Functions Procedure For a Circuit BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16 Table 10-5: Restore Site Signaling Operations Procedure For a Circuit BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23 Table 10-6: Restore Sector Signaling Operations Procedure For a Circuit BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26 Table 10-7: Restore Carrier Signaling Operations Procedure For a Circuit BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29 Table 10-8: Shut Down Site Signaling Functions Procedure For a Packet BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33 Table 10-9: Shut Down Sector Signaling Functions Procedure For a Packet BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40 Table 10-10: Shut Down Carrier Signaling Functions Procedure For a Packet BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-47 Table 10-11: Restore Site Signaling Operations Procedure For a Packet BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53 Table 10-12: Restore Sector Signaling Operations Procedure For a Packet BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56 Table 10-13: Restore Carrier Signaling Operations Procedure For a Packet BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-59 Table 11-1: Login Failure Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . 11-1 Table 11-2: Force Ethernet LAN A to Active State as Primary LAN . . . . . . . . 11-2 Table 11-3: GLI IP Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3 Table 11-4: Troubleshooting a Power Meter Communication Failure . . . . . . . . 11-5 Table 11-5: Troubleshooting a Communications System Analyzer Communication Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5 Table 11-6: Troubleshooting a Signal Generator Communication Failure . . . . . 11-6 Table 11-7: Troubleshooting Code Download Failure . . . . . . . . . . . . . . . . . . . . 11-6 Table 11-8: Troubleshooting Data Download Failure . . . . . . . . . . . . . . . . . . . . 11-7 Table 11-9: Troubleshooting Device Enable (INS) Failure . . . . . . . . . . . . . . . . 11-7 Table 11-10: cCLPA Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 Table A-1: Procedure to Test MCC–DO Code Domain Power . . . . . . . . . . . . . A-2 Table A-2:Procedure to Test the MCC–DO TX Mask . . . . . . . . . . . . . . . . . . . . A-4 Table A-3: Procedure to Test MCC–DO Pilot Time Offset . . . . . . . . . . . . . . . . A-6 Table A-4: Procedure to Test MCC–DO Rho . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 List of Tables – continued Jun 2004 Table A-5: Procedure to Test MCC–DO Packet Error Rate . . . . . . . . . . . . . . . . A-10 Table B-1: Set IP Address on Agilent E7495A test set . . . . . . . . . . . . . . . . . . . B-2 Table B-2: Detecting Agilent E7495A Test Equipment . . . . . . . . . . . . . . . . . . . B-3 Table B-3: E7495A Power Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Table B-4: Verify and Change Agilent E4406A GPIB Address . . . . . . . . . . . . . B-5 Table B-5: Verify and Change Agilent E4432B GPIB Address . . . . . . . . . . . . . B-7 Table B-6: Verify and Change Advantest R3267 GPIB Address . . . . . . . . . . . . B-8 Table B-7: Verify and/or Change Agilent 8935 (formerly HP 8935) GPIB Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10 Table B-8: Verify and/or Change HP 8921A and HP 83236A GPIB Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11 Table B-9: Verify and/or Change Advantest R3465 GPIB Address . . . . . . . . . . B-12 Table B-10: Verify and/or Change Motorola CyberTest GPIB Address . . . . . . B-13 Table B-11: Verify and/or Change HP 437 Power Meter GPIB Address . . . . . . B-14 Table B-12: Verify and/or Change Gigatronics 8541C Power Meter GPIB Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15 Table B-13: HP 8921A/600 Communications Test Set Rear Panel Connections Without Rubidium Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17 Table B-14: HP 8921A/600 Communications Test Set Rear Panel Connections With Rubidium Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19 Table B-15: System Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21 Table B-16: Pretest Setup for HP 8921A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22 Table B-17: Pretest Setup for Agilent 8935 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22 Table B-18: Advantest R3465 Clock Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24 Table B-19: Pretest Setup for Advantest R3465 . . . . . . . . . . . . . . . . . . . . . . . . . B-25 Table B-20: Perform Agilent E4406A Self–alignment (Calibration) . . . . . . . . . B-28 Table B-21: HP 437 Power Meter Calibration Procedure . . . . . . . . . . . . . . . . . B-29 Table B-22: Calibrate Gigatronics 8541C Power Meter . . . . . . . . . . . . . . . . . . . B-31 Table B-23: Calibrating Test Cable Setup (using the HP PCS Interface) . . . . . B-32 Table B-24: Procedure for Calibrating Test Cable Setup Using Advantest R3465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36 Table C-1: Download ROM and RAM Code to Devices . . . . . . . . . . . . . . . . . . C-2 Table D-1: Parts Required to Fabricate MMI Cable . . . . . . . . . . . . . . . . . . . . . . D-1 Table D-2: Fabricated MMI Cable Wire Run List . . . . . . . . . . . . . . . . . . . . . . . D-2 Table E-1: Combiner and Directional Coupler Specifications . . . . . . . . . . . . . . E-1 Table E-2: Procedure for Installing Expansion Compact BTS with Dual cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2 Table E-3: Starter and Three Expansion BTS Interconnect Cabling for Circuit or Packet Configuration with Dual cCLPA . . . . . . . . . . . . . . . . . . . E-3 Table E-4: Starter and Two Expansion BTS Interconnect Cabling for Circuit or Packet Configuration with Dual cCLPA . . . . . . . . . . . . . . . . . . . E-5 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xix List of Tables xx – continued Table E-5: Starter and One Expansion BTS Interconnect Cabling for Circuit or Packet Configuration with Dual cCLPA . . . . . . . . . . . . . . . . . . . E-7 Table E-6: Procedure for Installing Expansion Compact BTS with Single cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 Table E-7: Starter and Three Expansion BTS Interconnect Cabling for Circuit or Packet Configuration with Single cCLPA . . . . . . . . . . . . . . . . . . E-10 Table E-8: Starter and Two Expansion BTS Interconnect Cabling for Circuit or Packet Configuration with Single cCLPA . . . . . . . . . . . . . . . . . . E-12 Table E-9: Starter and One Expansion BTS Interconnect Cabling for Circuit or Packet Configuration with Single cCLPA . . . . . . . . . . . . . . . . . . E-14 Table E-10: Procedure for Installing Expansion Compact BTS without cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16 Table E-11: BBX (Carrier) to cCLPA Via RS485 . . . . . . . . . . . . . . . . . . . . . . . E-20 Table E-12: Starter and Three Expansion BTS Cabling for Circuit or Packet to Dual cCLPAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20 Table E-13: Starter and Two Expansion BTS Cabling for Circuit or Packet to Dual cCLPAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-21 Table E-14: Starter and One Expansion BTS Cabling for Circuit or Packet to Dual cCLPAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-21 Table E-15: Combiner and Directional Coupler Specifications . . . . . . . . . . . . . E-22 Table E-16: Procedure for Installing Expansion Compact BTSes . . . . . . . . . . . E-23 Table F-1: Procedure for Installing LAN Cabling for Logical BTS . . . . . . . . . . F-3 Table G-1: Suggested Preliminary Verification Locations . . . . . . . . . . . . . . . . . G-1 Table G-2: Verify GLI3 Software Version and Span Parameter Settings . . . . . . G-3 Table G-3: Set GLI3 Span Parameter Configuration . . . . . . . . . . . . . . . . . . . . . G-6 Table H-1: Implement IBR Functionality in New BTS . . . . . . . . . . . . . . . . . . . H-2 Table H-2: BTS Span Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Foreword Scope of manual This manual is intended for use by cellular telephone system craftspersons in the day-to-day operation of Motorola cellular system equipment and ancillary devices. This manual is not intended to replace the system and equipment training offered by Motorola, although it can be used to supplement or enhance the knowledge gained through such training. Obtaining manuals To view, download, or order manuals (original or revised), visit the Motorola Lifecycles Customer web page at https://mynetworksupport.motorola.com/, or contact your Motorola account representative. If Motorola changes the content of a manual after the original printing date, Motorola publishes a new version with the same part number but a different revision character. Text conventions The following special paragraphs are used in this manual to point out information that must be read. This information may be set-off from the surrounding text, but is always preceded by a bold title in capital letters. The four categories of these special paragraphs are: NOTE Presents additional, helpful, non-critical information that you can use. IMPORTANT Presents information to help you avoid an undesirable situation or provides additional information to help you understand a topic or concept. CAUTION Presents information to identify a situation in which damage to software, stored data, or equipment could occur, thus avoiding the damage. WARNING Presents information to warn you of a potentially hazardous situation in which there is a possibility of personal injury. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xxi Foreword – continued The following typographical conventions are used for the presentation of software information: S In text, sans serif BOLDFACE CAPITAL characters (a type style without angular strokes: for example, SERIF versus SANS SERIF) are used to name a command. S In text, typewriter style characters represent prompts and the system output as displayed on an operator terminal or printer. S In command definitions, sans serif boldface characters represent those parts of the command string that must be entered exactly as shown and typewriter style characters represent command output responses as displayed on an operator terminal or printer. S In the command format of the command definition, typewriter style characters represent the command parameters. Reporting manual errors To report a documentation error, call the CNRC (Customer Network Resolution Center) and provide the following information to enable CNRC to open an SR (Service Request): – the document type – the manual title, part number, and revision character – the page number(s) with the error – a detailed description of the error and if possible the proposed solution Motorola appreciates feedback from the users of our manuals. Contact us Send questions and comments regarding user documentation to the email address below: cdma.documentation@motorola.com Motorola appreciates feedback from the users of our information. Manual banner definitions A banner (oversized text on the bottom of the page, for example, PRELIMINARY) indicates that some information contained in the manual is not yet approved for general customer use. 24-hour support service If you have problems regarding the operation of your equipment, please contact the Customer Network Resolution Center (CNRC) for immediate assistance. The 24 hour telephone numbers are: North America Europe, Middle East, Africa Asia Pacific Japan & Korea . . . . . . . . . . . +1–800–433–5202 +44– (0) 1793–565444 +86–10–88417733 +81–3–5463–3550 For further CNRC contact information, contact your Motorola account representative. xxii 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 FCC Requirements Content This section presents the Federal Communications Commission (FCC) Rules Parts 15 and 68 requirements and compliance information for the SC480 domestic series Radio Frequency Base TransceiverStations. FCC Part 15 Requirements Part 15.19a(3) – Information to User NOTE This device complies with Part 15 of the FCC Rules. Operationis subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, includinginterference that may cause undesired operation. Part 15.21 – Information to User CAUTION Changes or modifications not expressly approved by Motorolacould void your authority to operate the equipment. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xxiii FCC Requirements – continued Part 15.105(b) – Information to User NOTE This equipment has been tested and found to comply with thelimits for a Class B digital device, pursuant to Part 15 of theFCC Rules. These limits are designed to provide reasonableprotection against harmful interference in a residentialinstallation. This equipment generates, uses and can radiate radiofrequency energy and, if not installed and used in accordancewith the instructions, may cause harmful interference to radiocommunications. However, there is no guarantee thatinterference will not occur in a particular installation. If thisequipment does cause harmful interference to radio or televisionreception, which can be determined by turning the equipmentOFF and ON, the user is encouraged to try to correct theinterference by one or more of the following measures: S Reorient or relocate the receiving antenna. S Increase the separation between the equipment and receiver. S Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. S Consult the dealer or an experienced radio/TV technician for help. Part 68 Requirements This equipment complies with Part 68 of the Federal CommunicationsCommission (FCC) Rules. A label on the GLI3 board, easily visiblewith the board removed, contains the FCC Registration Number for thisequipment. If requested, this information must be provided to the telephone company. FCC Part 68 Registered Devices Device SC480–800MHz 1X/EVDO See Note FCC Part 68 ID US: IHEDENANSC4801XDO NOTE The SC480–800MHz 1X/EVDO BTS is registered with an FCC part number (US: IHEDENANSC4801XDO) which will cover all the internal cards and modules. The telephone company may make changes in its facilities, equipment, operations, or procedures that could affect the operation of your T1. If this happens, the telephone company will provide advance notice so that you can modify your equipment as required to maintain uninterrupted service. xxiv 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 FCC Requriements – continued If this equipment causes harm to the telephone network, the telephone company will notify you in advance that temporary discontinuance of service may be required. If advance notice is not practical, the telephone company will notify you as soon as possible. Also, you will be advised of your right to file a complaint with the FCC if you believe it is necessary. If you experience trouble operating this equipment with the T1, please contact: Global Customer Network Resolution Center (CNRC) 1501 W. Shure Drive, 3436N Arlington Heights, Illinois 60004 Phone Number: (847) 632–5390 for repair and/or warranty information. You should not attempt to repair this equipment yourself. This equipment contains no customer or user–serviceable parts. Changes or modifications not expressly approved by Motorola could void your authority to operate this equipment. FCC Label and Location LABEL SHOWN ISFOR DISPLAY PURPOSES ONLY. BTS CCLPA Label placed here ModelNo.Motorola Model No. ___________ MOTOROLA Jun 2004 SERIAL NO. FCCIDIHET5EJ1 FCC ID: IHET6EK1 Complies with Part 68, FCC Rules FCC Reg. No. US: IHEDENANSC4801XDO 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xxv General Safety Remember! . . . Safety depends on you!! The following general safety precautions must be observed during all phases of operation, service, and repair of the equipment described in this manual. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the equipment. Motorola, Inc. assumes no liability for the customer’s failure to comply with these requirements. The safety precautions listed below represent warnings of certain dangers of which we are aware. You, as the user of this product, should follow these warnings and all other safety precautions necessary for the safe operation of the equipment in your operating environment. Ground the instrument To minimize shock hazard, the equipment chassis and enclosure must be connected to an electrical ground. If the equipment is supplied with a three-conductor ac power cable, the power cable must be either plugged into an approved three-contact electrical outlet or used with a three-contact to two-contact adapter. The three-contact to two-contact adapter must have the grounding wire (green) firmly connected to an electrical ground (safety ground) at the power outlet. The power jack and mating plug of the power cable must meet International Electrotechnical Commission (IEC) safety standards. NOTE Refer to Grounding Guideline for Cellular Radio Installations – 68P81150E62. Do not operate in an explosive atmosphere Do not operate the equipment in the presence of flammable gases or fumes. Operation of any electrical equipment in such an environment constitutes a definite safety hazard. Keep away from live circuits Operating personnel must: S not remove equipment covers. Only Factory Authorized Service Personnel or other qualified maintenance personnel may remove equipment covers for internal subassembly, or component replacement, or any internal adjustment. S not replace components with power cable connected. Under certain conditions, dangerous voltages may exist even with the power cable removed. S always disconnect power and discharge circuits before touching them. xxvi 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 General Safety – continued Do not service or adjust alone Do not attempt internal service or adjustment, unless another person, capable of rendering first aid and resuscitation, is present. Do not substitute parts or modify equipment Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification of equipment. Contact Motorola Warranty and Repair for service and repair to ensure that safety features are maintained. Dangerous procedure warnings Warnings, such as the example below, precede potentially dangerous procedures throughout this manual. Instructions contained in the warnings must be followed. You should also employ all other safety precautions that you deem necessary for the operation of the equipment in your operating environment. WARNING Dangerous voltages, capable of causing death, are present in this equipment. Use extreme caution when handling, testing, and adjusting . Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT xxvii Revision History Manual Number 68P09262A08–1 Manual Title 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU Software Release 2.16.5.X Version Information The following table lists the manual version, date of version, and remarks on the version. Version Level Date of Issue –1 Jun 18, 2004 xxviii Remarks DRAFT – For General engineering review 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 1 Chapter 1: Introduction Table of Contents Jun 2004 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-1 1-3 1-3 1-3 1-3 Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Abbreviations and acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1-5 1-5 CDMA 1.9 GHz Operating Frequency Programming Information . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900 MHz PCS Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calculating 1900 MHz Center Frequencies . . . . . . . . . . . . . . . . . . . . . . 1-8 1-8 1-8 1-9 Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools and Materials for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 1-11 1-11 ATP Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test equipment calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test cable calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Warm–up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-14 1-14 1-14 1-14 1-15 1-19 BTS Equipment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shelf Device ID Numbers for Stand–Alone . . . . . . . . . . . . . . . . . . . . . HSO and MSO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-20 1-24 1-26 1-26 1-26 Outdoor Enclosure Equipment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Enclosure Equipment Identification . . . . . . . . . . . . . . . . . . . . Thermal Management Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Distribution Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Combined Compact Linear Power Amplifier . . . . . . . . . . . . . . . . . . . . 1-29 1-29 1-29 1-30 1-31 Installation and ATP Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1 Table of Contents – continued Indoor Installation Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Installation Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ATP Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-32 1-32 1-32 Jun 2004 Introduction Scope of this Document This document provides information pertaining to the hardware installation, cabling installation, ATP and Field Replaceable Unit (FRU) procedures of the Motorola SCt480 CDMA Base Transceiver Subsystem (BTS), 1.9 GHz, +27 VDC versions. Information on Circuit and Packet Backhaul, Expansion, and Logical BTS are also included. The FRU procedures cover all components that are considered replaceable. An individual SCt480 BTS will be referred to as the “BTS” for the remainder of this document. For detailed installation information of non-Motorola equipment, refer to the vendor manuals provided with such equipment. Manual Order The installation order is the order of the manual starting at Chapter 1 and continuing through Chapter 5. After hardware installation has been completed, run the ATP for the system by following the procedures defined in Chapter 6 of this manual. Chapter 1 “Introduction” — This is a brief outline of the manual. Also provided is a list of additional documents and tools necessary to complete the procedures. Chapter 2 “Site Preparation” — This chapter contains the necessary information to verify the condition of the site. Chapter 3 “BTS Cables” — This chapter contains the general information on the cables required for the Compact BTS. Chapter 4 “Installation of Equipment, Cables, and GPS” — This chapter contains procedures for installing the equipment, external AC, DC, data, ground antenna, and GPS cabling. Chapter 5 “Pre–Power–Up, Initial Power, and Removal of Power” — This chapter contains procedures for performing electrical power checks. Chapter 6 “Optimization and Calibration Procedures” – This chapter contains general information and procedures for optimizing the BTS. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-1 1 Introduction – continued Chapter 7 “Acceptance Test Procedures” – This chapter contains general information and procedures for testing the BTS. Chapter 8 “Leaving the Site” – This chapter contains general information and procedures for preparing to leave and departing the site. Chapter 9 “Field Replaceable Units” – This chapter contains general information and procedures for removing and installing boards, cards and modules of the BTS. Chapter 10 “Reference Procedures Performed at OMC–R ” – This chapter contains general information and procedures to be followed by the OMC–R operator. Appendix A “MCC–Data Only ” – This appendix contains general information and test procedures for the DO card. Appendix B “Test Equipment Preparation ” – This appendix contains general information and procedures for setting up the test equipment. Appendix C “Download ROM Code ” – This appendix contains general information and procedures for the loading ROM code into the BTS cards. Appendix D “MMI Cable ” – This appendix contains general information and procedures for making an MMI cable. Appendix E “Expansion BTS Configuration” – This appendix contains general information and interconnect diagrams for expansion configuration. Appendix F “Logical BTS LAN Configuration for Compact BTS (Indoor) ” – This appendix contains general information and interconnect diagrams for logical BTS. Appendix G “Integrated BTS Router Preliminary Operations” – This appendix contains general information and procedures IBR and span line verification. 1-2 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Introduction – continued Appendix H “Integrated BTS Router Installation ” – This appendix contains general information and procedures IBR and span line installation. Appendix I “Packet Backhaul BTS ” – This appendix contains general information and procedures for packet backhaul operation with LMF Help. Appendix J “BTS Highway Cell Configuration” – This appendix contains general information and procedures for highway configuration operation. Site Cleanliness While performing the procedures provided in this document, ensure that: S for an internal installation, the site is kept clean and free of tracked-in dirt S all packing material has been removed from the equipment. S all tools not currently in use are picked-up as the installation progresses. S all trash is removed from the site at the end of each day and after the installation is complete. S equipment is covered with a tarpaulin whenever possible. S use a shop-vac whenever you perform an internal installation procedure that generates dust, such as drilling or cutting. Site Manager The site manager is the person in charge of and responsible for the full site. The installer will be verifying a variety of conditions with the site manager. System Diagrams Figure 1-1 shows the BTS mounted on a rack. The configuration is for indoor operation. Configurations The BTS supports the omni configuration. The power configuration for the BTS is: S DC power only The synchronization configurations for the BTS are: S Remote GPS Receiver – synchronous operation S RF GPS Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-3 1 Introduction – continued Figure 1-1: Mounted BTS and Rack NOTE: SIngle BTS setup shown. Compact PA and RGPS Head are not shown Rack BTS Location for Second BTS Mounting Bracket Mounting Plate ti–cdma–wp–00303–v01–ildoc–ah 1-4 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Required Documents Installation The following documents are required to perform the installation, ATP and FRU procedures of the cell site equipment: S SCt480 BTS Hardware Installation, Optimization/ATP and FRU – 68P09262A08 (This manual) S Standards and Guidelines for Communication Sites – Hard copy (Motorola Part Number 6881089E50–A) – CD–ROM (Motorola Part Number 9882904Y01) S Grounding Guidelines for Cellular Radio Installations (Motorola part number 68P81150E62) or – Appendix C of Standards and Guidelines for Communication Sites S Site Document (generated by Motorola Systems Engineering), which includes: – site specific documentation – channel allocation – contact list (customer) – ancillary/expendable equipment list – site wiring lists – contact list (Motorola support) – job box inventory S Demarcation Document (Scope of Work agreement) S Installation manuals for non-Motorola equipment (for reference purposes). Abbreviations and acronyms Table 1–1 contains a list of the abbreviations and acronyms used in this manual. Table 1-1: Abbreviations and Acronyms Acronym Description ACT Active ALM Alarm ATP Acceptance Test Procedure AUX Auxiliary BLO Bay Level Offset BSS Base Station System BTS Base Transceiver Station or Subsystem BBX Broad Band Transceiver table continued on next page Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-5 1 Required Documents – continued Table 1-1: Abbreviations and Acronyms Acronym Description CAL Calibration CBIO Compact BTS Input/Output CBSC Centralized Base Station Controller cCLPA Compact Combined Linear Power Amplifier CCP2 CDMA Channel Processor 2 CDF Configuration Data File CDMA Code Division Multiple Access cMPC Compact Multi–coupler Preselector Card CRMS Cellular Remote Monitoring System CSA Clock Synchronization Alarms DLM Download Manager EMPC Expansion Compact Mulit–Preselector Card ERP Effective Rated Power ESD Electrostatic Discharge EXP Expansion FREQ Frequency FRU Field Replaceable Unit FTP File Transfer Protocol GLI 3 Group Line Interface III GPS Global Positioning System or Satellite HMS Heat Management System HSO High Stability Oscillator HX Heat Exchanger INS In–Service INS_ACT In–Service Active INS_SBY In–Service Standby LAN Local Area Network LIF Load Information File LMF Local Maintenance Facility table continued on next page 1-6 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Required Documents – continued Table 1-1: Abbreviations and Acronyms Acronym Jun 2004 Description LMT Local Maintenance Tool MCC Multi–Channel CDMA MCC–DO Multi–Channel CDMA Data Only MMI Man–Machine Interface MON Monitor MSO Medium Stability Oscillator NECB Network Element Configuration Base NECF Network Element Configuration File NECJ Network Element Change Journal OMC–R Operations and Maintenance Center – Radio OOS Out–of–Service PDE Power Distribution Enclosure PSM Power Supply Module PWR Power RAM Random Access Memory ROM Read Only Memory RF GPS Radio Frequency Global Positioning System RGPS Remote Global Positioning System RX Receive SDCX Synchronization Daisy–Chaining and eXpansion STA Status SYNC Synchronization TME Thermal Management Enclosure TX Transmit 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-7 1 CDMA 1.9 GHz Operating Frequency Programming Information Introduction Programming of each of the BTS BBX synthesizers is performed by the BTS GLI cards over the Concentration Highway Interface (CHI) bus. This programming data determines the transmit and receive operating frequencies (channels) for each BBX. 1900 MHz PCS Channels Figure 1-2 shows the valid channels for the North American PCS 1900 MHz frequency spectrum. There are 10 CDMA wireline or non–wireline band channels used in a CDMA system (unique per customer operating system). Figure 1-2: North America PCS Frequency Spectrum (CDMA Allocation) FREQ (MHz) RX TX 1851.25 1931.25 CHANNEL 25 275 ÉÉÉ ÉÉÉ ÉÉÉ 1863.75 1943.75 1871.25 1951.25 1883.75 1963.75 1896.25 1976.25 1908.75 1988.75 425 675 ÉÉÉ ÉÉÉ ÉÉÉ ÉÉÉ 925 1175 1-8 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT FW00463 Jun 2004 CDMA 1.9 GHz Operating Frequency Programming Information – continued Calculating 1900 MHz Center Frequencies Table 1-2 shows selected 1900 MHz CDMA candidate operating channels, listed in both decimal and hexadecimal, and the corresponding transmit, and receive frequencies. Center frequencies (in MHz) for channels not shown in the table may be calculated as follows: S TX = 1930 + 0.05 * Channel# Example: Channel 262 TX = 1930 + 0.05 * 262 = 1943.10 MHz S RX = TX – 80 Example: Channel 262 RX = 1943.10 – 50 = 1863.10 MHz Actual frequencies used depend on customer CDMA system frequency plan. Each CDMA channel requires a 1.77 MHz frequency segment. The actual CDMA carrier is 1.23 MHz wide, with a 0.27 MHz guard band on both sides of the carrier. Minimum frequency separation required between any CDMA carrier and the nearest NAMPS/AMPS carrier is 900 kHz (center-to-center). Table 1-2: 1900 MHz TX and RX Frequency vs. Channel Channel Number Decimal Hex 25 0019 50 0032 75 004B 100 0064 125 007D 150 0096 175 00AF 200 00C8 225 00E1 250 00FA 275 0113 300 012C 325 0145 350 015E 375 0177 400 0190 425 01A9 450 01C2 475 01DB 500 01F4 525 020D 550 0226 Transmit Frequency (MHz) Center Frequency 1931.25 1932.50 1933.75 1935.00 1936.25 1937.50 1938.75 1940.00 1941.25 1942.50 1943.75 1945.00 1946.25 1947.50 1948.75 1950.00 1951.25 1952.50 1953.75 1955.00 1956.25 1957.50 Receive Frequency (MHz) Center Frequency 1851.25 1852.50 1853.75 1855.00 1856.25 1857.50 1858.75 1860.00 1861.25 1862.50 1863.75 1865.00 1866.25 1867.50 1868.75 1870.00 1871.25 1872.50 1873.75 1875.00 1876.25 1877.50 table continued next page Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-9 1 CDMA 1.9 GHz Operating Frequency Programming Information – continued Table 1-2: 1900 MHz TX and RX Frequency vs. Channel Channel Number Decimal Hex 575 023F 600 0258 625 0271 650 028A 675 02A3 700 02BC 725 02D5 750 02EE 775 0307 800 0320 825 0339 850 0352 875 036B 900 0384 925 039D 950 03B6 975 03CF 1000 03E8 1025 0401 1050 041A 1075 0433 1100 044C 1125 0465 1150 047E 1175 0497 1-10 Transmit Frequency (MHz) Center Frequency 1958.75 1960.00 1961.25 1962.50 1963.75 1965.00 1966.25 1967.50 1968.75 1970.00 1971.25 1972.50 1973.75 1975.00 1976.25 1977.50 1978.75 1980.00 1981.25 1982.50 1983.75 1985.00 1986.25 1987.50 1988.75 Receive Frequency (MHz) Center Frequency 1878.75 1880.00 1881.25 1882.50 1883.75 1885.00 1886.25 1887.50 1888.75 1890.00 1891.25 1892.50 1893.75 1895.00 1896.25 1897.50 1898.75 1900.00 1901.25 1902.50 1903.75 1905.00 1906.25 1807.50 1908.75 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Installation Tools and Materials Introduction Many of the tools and materials depend on the style of the wall, pole, or rack on which the mounting bracket is being installed. The tools and materials required to install the BTS hardware are specified for each mounting style. Due to the variability of mounting styles, additional tools and materials may be required to meet specific site needs. Tools and Materials for Installation The tools and materials listed in Table 1-3 are recommended to properly and safely perform the installation procedures. Table 1-3: Recommended Tools and Materials for Rack Mounting Hand Tools Materials Purpose Adjustable Torque ratchet and socket set Customer Supplied General torquing of screws and nuts. T10, T20, T30, Security T20, Security T30 Torx, cross–recess, flathead bits, 1/4–in. hex Customer Supplied General purpose use Torque driver wrench, 1/4–in. hex female drive, 0–10 N–M (Utica P/N TCI–150 R/A 3/8–in. or equivalent) Customer Supplied General torquing of screws and nuts. Power Drill, 1/4–in or 3/8–in drive Appropriate wood and masonry drill bits (Standard set may be adequate) Customer Supplied Drill holes in wood and light concrete Appropriate masonry drill bits (Customer Supplied) Rack installation to floor and RGPS to wall Adjustable Wrench Customer Supplied General purpose use Mechanical lifting device Customer Supplied For lifting equipment Bucklestrap Cutting Tool (Motorola P/N 6604809N01) Pole Mounting Tape Measure Customer Supplied General purpose measurement Heavy Gloves Customer Supplied Hand Safety Safety Glasses Customer Supplied Eye Safety Tin Snips Customer Supplied General purpose metal cutting Hacksaw Various blades (Customer Supplied) Cutting large coax cable Metal File Fine cut (Customer Supplied) Coax cable preparation Flashlight Customer Supplied General purpose use Utility Knife Customer Supplied General purpose cutting Small Flathead Screwdriver Customer Supplied General purpose use Hammer Drill Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-11 1 Installation Tools and Materials – continued Table 1-3: Recommended Tools and Materials for Rack Mounting Hand Tools Small Phillips Screwdriver Materials Purpose Customer Supplied General purpose use Hex Crimping Tool Various die sets (Customer Supplied) Create RF cabling and power/ground cabling RJ45 Crimping Tool (Tyco P/N 2–231652–1, 853400–0, 853400–1, 853400–7 or equivalent) Customer Supplied Create RJ11/RJ45 cabling 5/16 Breakaway Torque Wrench, 9–in. lb Customer Supplied SMA Connectors 13/16 Breakaway Torque Wrench 38–in. lb Customer Supplied N Connectors Volt/Ohmmeter or Digital Multimeter Customer Supplied Voltage and continuity testing Label Maker Customer Supplied General purpose marking Motorola P/N: 5587763T01 For installing the cCLPA Customer Supplied Accommodates 6 AWG to 26 AWG RTV Sealant (Customer Supplied) Weatherproofing openings for cable pass through electrical tape (Customer Supplied) General purpose use Fine Grit Sandpaper (Customer Supplied) Finishing coax cable surfaces Cable Tie–wraps various sizes. (Customer Supplied) General purpose dressing of cables 15–pin D–sub plug and termination equipment (Customer Supplied) For RGPS cabling BNC male style connectors (Customer Supplied) Coaxial span cable, interframe cabling N–male and N–female style connectors for 1/2–in Heliax (Customer Supplied) Cabling between BTS, PA, and Antenna 7/16 DIN connector for 1/2–in and 7/8–in Heliax (Customer Supplied) Antenna cabling RF Cabling, 1/2–in and 7/8–in Heliax Cabling between BTS, PA, and Antenna Braided Coax (Customer Supplied) Coaxial span cable, interframe cabling 10AWG two–wire stranded (Customer Supplied) Power cabling cCLPA Installation Handles Wire Strippers 1-12 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Installation Tools and Materials – continued Table 1-3: Recommended Tools and Materials for Rack Mounting Hand Tools Materials Purpose 6 AWG stranded (Customer Supplied) Ground cabling Assorted ground lugs (6AWG, 10 AWG) ring style (Customer Supplied) Site ground cabling, Core power input Assortment of flat washers, lock washers (Customer Supplied) Mounting equipment to racks and for general purpose Assortment of nuts M3 – M6 (Customer Supplied) Mounting equipment to racks and for general purpose Rack screws (depends on rack style used) (Customer Supplied) Rack mounting T1/E1 span cabling (4 or 8 wire TP style) (Customer Supplied) Span and cCLPA signal cabling ILSCO p/n CRB–6L2–14–58 two–hole ground lugs or equiv. Hole spacing 5/8”, hole sizes for 1/4” bolt, tang width 13/32”. (Customer Supplied) Ground Lugs Chalk or marker to mark location on rack (Customer Supplied) Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-13 1 ATP Tools and Materials Policy To ensure consistent, reliable, and repeatable test results, test equipment meeting the following technical criteria should be used to perform the ATP on the BTS equipment. NOTE During manual testing, you can substitute supported test equipment with other test equipment models not supported by the LMF. However, they must meet the same technical specifications. It is the responsibility of the customer to account for any measurement variances and /or additional losses / inaccuracies that can be introduced as a result of these substitutions. Before beginning the ATP, make sure that the test equipment needed is on hand and operating properly. Test equipment calibration Optimal system performance and capacity depend on regular test equipment service, calibration, and characterization. Follow the original equipment manufacture (OEM) recommended maintenance and calibration schedules closely. Test cable calibration Equipment test cables are very important in the ATP. It is recommended that the cable calibration be run at every BTS with the test cables attached. This method compensates for test cable insertion loss within the test equipment itself. No other allowance for test cable insertion loss needs to be made during the performance of tests. Another method is to account for the loss by entering it into the Local Maintenance Facility (LMF) during the optimization procedure. This method requires accurate test cable characterization in a lab environment. The cable should be tagged with the characterization information prior to field optimization. Equipment Warm–up After arriving at the a site, the test equipment should be plugged in and turned on to allow warm up and stabilization to occur for as long as possible. The following pieces of test equipment must be warmed–up for a minimum of 60 minutes prior to the ATP. S Communications Test Set S Power Meter 1-14 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 ATP Tools and Materials – continued Test Equipment List The following pieces of test equipment are required during the ATP. Common assorted tools like screwdrivers and keys are not listed, but are still required. Read the owners manual on all of the following major pieces of test equipment to understand their individual operation prior to use in optimization. NOTE Always refer to specific OEM test equipment documentation for detailed operating instructions. CDMA LMF Hardware Requirements A CDMA LMF computer platform that meets the following requirements (or better) is recommended: Notebook computer 128 MB RAM minimum (98SE) or 256 (Windows 2000) PCMCIA to Serial I/O Adapter 266 MHz (32 bit CPU) Pentium processor 4 GigaByte internal hard disk drive SVGA 12.1 inch active matrix color display with 1024 x 768 (recommended) or 800 x 600 pixel resolution and capability to display more than 256 colors 20X CD ROM drive 3–1/2 inch floppy drive Serial port (COM 1) Serial Port (COM 2) Parallel port (LPT 1) PCMCIA Ethernet interface card (for example, 3COM Etherlink III) with a 10Base–T–to–coax adapter S Windows 98 SE or higher operating system NOTE If 800 x 600 pixel resolution is used, the CDMA LMF window must be maximized after it is displayed. Ethernet LAN Transceiver (part of all LMF kits) S PCMCIA Ethernet Adapter + Ethernet UTP Adapter 3COM Model – Etherlink III 3C589B used with S Transition Engineering Model E–CX–TBT–03 10BaseT/10Base 2 Converter Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-15 1 ATP Tools and Materials – continued CDMA LMF Software The Local maintenance Facility (LMF) application program is a graphical user interface (GUI)–based software tool. This product is specifically designed to provide cellular communication field personnel with the capability to support the following CDMA Base Transceiver Station (BTS) operations: Installation Maintenance Calibration Optimization RS232 to GPIB Interface One National Instruments GPIB–232–CT with Motorola CGDSEDN04X RS232 serial cable or equivalent; used to interface the LMF to the test equipment. A Standard RS–232 cable can be used with the following modifications: S Pin 8 (CTS) does not have to be jumpered/shorted to the others as it is a driver output. The DTR is already a driver output signal. The other pins are to receivers. Short pins 7, 1, 4, 6 on each cable end: Figure 1-3: RS232–IEEE488 Converter Serial Cable Configuration 9–pin D (female) 9–pin D (female) GND 5 5 GND RX 3 2 TX TX 2 3 RX RTS 7 CTS 8 RSD/DCD 1 7 RTS ON BOTH CONNECTORS SHORT PINS 7 AND 8; SHORT PINS 1, 4 AND 6 8 CTS 1 RSD/DCD DTR 4 4 DTR DSR 6 6 DSR Communications system analyzer CDMA/analog IS–95A/B–only test capability – The following communications system analyzers which provide only IS–95A/B test capability are supported by the LMF: S Motorola CyberTest S Hewlett Packard Model HP 8921A/600 Analyzer including 83203B CDMA Interface, manual control system card, and, for 1900 MHz BTSs, 83236A/B PCS Interface 1-16 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 ATP Tools and Materials – continued S Advantest R3465 Analyzer with R3561L signal generator CDMA2000 1X and IS–95A/B test capability – The following communications system analyzers which provide both CDMA2000 1X and IS–95A/B test capability are supported by the LMF: S Agilent 8935 series E6380A communications test set (formerly HP 8935) with option 200 or R2K for CDMA2000 1X support S Agilent E4406A S Advantest R3267 spectrum analyzer with Advantest R3562 Generator for IS–95 and cdma200 1X testing A combination of test equipment supported by the LMF may also be used during optimization and testing of the RF communications portion of BTS equipment when the communications system analyzer does not perform all of the following functions: S Frequency counter S Deviation meter S RF power meter (average and code domain) S RF signal generator (capable of DSAT/CDMA modulation) S Audio signal generator S AC voltmeter (with 600–ohm balanced audio input and high impedance input mode) S Noise measurement meter S C–Message filter S Spectrum analyzer S CDMA code domain analyzer NOTE Advantest R3267 with Advantest R3562 Generator are capable of performing IS–95B and cdma2000 1X tests, if the required options are installed. GPIB cables Two Hewlett Packard 10833A or equivalent; 1 or 2 meters long used to interconnect test equipment and LMF terminal. Power meter Gigatronics Model 8541C with 80601A power sensor capable of measuring from –70 dBm to +23 dBm; supported by the LMF to perform BTS Total Power measurement. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-17 1 ATP Tools and Materials – continued Model SLN2006A MMI Interface Kit S Motorola Model TRN9666A null modem board. Connectors on opposite sides of the board must be used as this performs a null modem transformation between cables. This board can be used for 10–pin to 8–pin, 25–pin to 25–pin and 10–pin to 10–pin conversions. S Motorola 30–09786R01 MMI cable or equivalent; used to interface the LMF serial port connection to GLI, CSA and cCLPA debug serial ports. CDMA2000 1X signal generators S Agilent E4432B signal generator (required for use with Agilent E4406A when performing Frame Erasure Rate acceptance testing) or S Advantest R3562 signal generator (required for use with Advantest R3267 when performing Frame Erasure Rate acceptance testing) Power meter S Hewlett Packard Model HP437B with HP8481A power sensor capable of measuring from –30 dBm to 20 dBm or S Gigatronics 8542B power meter Timing Reference Cables S Two BNC–male to BNC–male RG316 cables; 3.04 m. (10 ft.) long, Two BNC–male to BNC–male RG316 cables; 0.61 m. (2 ft.) long with Two BNC “T” connectors, used to interconnect the Communications Analyzer to CSA front panel timing references in the BTS. RF Attenuators S 30 dB Fixed in–line attenuators, 150 W (Narda 769–30) used in conjunction with calibration of test cables. S 50 dB attenuator for connection to 30 dB directional coupler Misc. Components (RF Adaptors, Loads, Cables, etc.) S As required to interface test cables and BTS equipment and for various test set ups. Should include at least (2) 50–Ohm loads (type N) for calibration, (1) RF short, (2) RF cables, (1) GPIB Box, and (1) ethernet cable. RF Load S 150W non–radiating RF load; used (as required) to provide dummy RF loading during BTS transmit tests. High–Impedance Conductive Wrist Strap S Motorola Model 42–80385A59; used to prevent damage from Electrostatic Discharge (ESD) when handling or working with modules. 1-18 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 ATP Tools and Materials – continued Directional Coupler S 30 dB attenuation Optional Equipment NOTE Not all optional equipment specified here will be supported by the LMF in automated tests or when executing various measure type commands. It is meant to serve as a list of additional equipment that might be required during maintenance and troubleshooting operations. Digital Multimeter S Fluke Model 8062A with Y8134 test lead kit or equivalent; used for precision dc and ac measurements, requiring 4–1/2 digits. Frequency Counter S Stanford Research Systems SR620 or equivalent. If direct measurement of the 3 MHz or 19.6608 MHz references are required. Spectrum Analyzer S Spectrum Analyzer (HP8594E with CDMA personality card) or equivalent; required for manual tests other than standard Receive band spectral purity and TX cCLPA IM reduction verification tests performed by the LMF. LAN Tester S Model NETcat 800 LAN troubleshooter (or equivalent); Used to supplement LAN tests using the ohm meter. Span Line (T1 or E1) Verification Equipment S As required for local application RF Test Cable (if not provided with test equipment) S Motorola Model TKN8231A; used to connect test equipment to the BTS transmitter output during optimization procedures. Oscilloscope S Tektronics Model 2445 or equivalent; used for waveform viewing, timing, and measurements procedures. CDMA Subscriber Mobile or Portable Radiotelephone S CDMA compatible with power supply and antenna; used to provide test transmission and reception during BTS maintenance. Two radios will be required for system and drive around testing after optimization and BTS ATP is completed. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-19 1 BTS Equipment Identification Overview Stand–Alone BTS The 1X SC480 BTS consists of one shelf of cards and modules within a metal cabinet. Depending on configuration the BTS may be powered by: S Converted AC to +27 VDC S Battery (–48 or +27 VDC) S +27 VDC The BTS can support up to two carriers in a non–redundant omni configuration. Figure 1-4 shows the two different front vies and Figure 1-5 shows the rear view of the BTS. Exapnsion BTS When more than two carriers are desired, up to 3 additional BTSes may be added. Up to 8 carriers can be supported in this configuration. The Starter BTS has the Compact Multi–Preselector Card (cMPC) and the expansion BTSes contain Expansion Compact Multi–Preselector Cards (EMPC) in place of the cMPC. In expansion the BTSes are identified as individual BTSes, (i.e.; BTS–100, BTS–200, BTS–300, BTS–400). LAN connections are not used. The BTSes will share TX and RX antennas. Reference Appendix E for interconnect diagrams. Logical BTS The BTS software implements the logical BTS capability. Previously, all BTS frames co–located at a single site had to be identified in the network with separate and distinct BTS ID numbers. In the Logical BTS feature, all BTSes located at a single BTS site are identified with unique Frame ID numbers (Frame ID Numbers 1, 101, 201, 301) under a single (site) BTS ID number. A logical BTS can consist of up to three BTSes (up to 8 carriers). When the LMF is connected to the Starter of a logical BTS, you can access all devices in all of the BTSes that make up the logical BTS. A logical BTS requires a CDF/NECF file that includes equipage information for all of the logical BTSes and their devices and a CBSC file that includes channel data for all of the logical BTSes. In this configuration LAN connections are used. The Starter BTS has the Compact Multi–Preselector Card (cMPC) and the expansion BTSes contain Expansion Compact Multi–Preselector Cards (EMPC) in place of the cMPC. The BTSes will share TX and RX antennas. Reference Appendix F for interconnect diagrams. CCP2 Shelf Card/Module Device ID Numbers Logical BTS All cards/modules/boards in the BTSes at a single site, assigned to a single BTS number, are also identified with unique Device ID numbers dependent upon the Frame ID number in which they are located. Refer to Table 1-4 for specific device ID numbers. See Figure 1-6 for shelf layout. 1-20 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 BTS Equipment Identification – continued Table 1-4: CCP2 Shelf Card/Module Device ID Numbers for Logical BTS BTS # PSM CSA GLI3 – – 101 – 101 101 101 102 103 101 104 – 201 – 201 201 201 202 203 201 204 – 301 – 301 301 301 302 303 301 304 – Jun 2004 MCC BBX cMPC/E MPC 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-21 1 BTS Equipment Identification – continued Figure 1-4: Front View of Compact BTS Front Panel Cover Standard CCP2 Shelf Front Panel cover removed CCP2 Shelf with MCC–DO card Front Panel cover removed 1-22 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 BTS Equipment Identification – continued Figure 1-5: Rear View of Compact BTS RF GPS not shown and SDCX Module is shown. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-23 1 BTS Equipment Identification – continued Shelf Device ID Numbers for Stand–Alone All cards/modules/boards in the BTS at a single site assigned to a single BTS are also identified with unique Device ID numbers. Refer to Table 1-5 for the Device ID Numbers. Reference Figure 1-6 or Figure 9-2 for the layout of the shelf. Table 1-5: Shelf Device ID Numbers BTS # PS1 CSA GLI MCC BBX cMPC – Figure 1-6: CCP2 Shelf Layout SYNC MONITOR STA/ALM FREQ. MONITOR MMI When used, the MCC–DO is seated in MCC slots 1 and 2. MCC slot 3 can be an MCC–1X or a filler panel. ti–cdma–wp–00310–v01–ildoc–ah The following is a list of the cards/modules in CCP 2 Shelf and a brief description. 1. Power Supply Module 2. CSA 1-24 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 BTS Equipment Identification – continued 3. 4. 5. 6. 7. 8. 9. GLI3 MCC–1X (or MCC–DO) MCC–1X (or MCC–DO) MCC–1X or Filler Panel BBX–1X (Carrier 1) BBX–1X (Carrier 2) cMPC Power Supply Module Occupies the first slot. The same assembly used in the SC48XX series. Provides power to the cards on the CCP2 shelf. CSA Card Occupies the second slot. The Clock Synchronization Alarm card, combines the functions of the SC4812’s CSM and AMR cards into one. The CSA timing circuit receives a 1pps signal from the GPS. The CSA timing circuit generates the CDMA timing signal to the BBX and MCC cards. During normal operation the CSA is set up to select the GPS as the first reference source. With an HSO or MSO as backup, the CSA is set up to select the HSO or MSO 1 pps as the backup reference source should the GPS signal fail. . GLI3 Card Occupies the third slot. The same card used in the SC48XX series. Provides interfaces, inter–card communications, operation, and maintenance functions for all the devices in the CCP2 shelf. MCC–1X Cards and MCC–DO Occupies the fourth through sixth slots (MCC slots 1, 2, & 3). Depending on configuration they will be MCC–1X cards (16s, 32s, 48s, or 64s). MCC–1X 64s require packet backhaul configuration. This implements the traffic and control (sync, paging, access) channels of the BTS. If the BTS is configured for MCC–Data Only (DO), then MCC slots 1 and 2 will be used with slot 3 containing an MCC–1X card or a filler panel. BBX–1X Cards Occupies the seventh and eighth slots (BBX slots 1 & 4). The same BBX–1X cards used in the SC48XX series. Provides the RF to digital signal functions for the reverse and forward links. cMPC Occupies the ninth slot. Compact BTS Multicoupler Preselector Card. Provides low–noise amplification for all RX path signals. DC voltages are monitored on the RF devices and regulators and are used to generate hard and soft alarms. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-25 1 BTS Equipment Identification – continued HSO and MSO The High Stability and Medium Stability Oscillator module provide a backup reference source should the Global Positioning System (GPS) fail. The HSO is capable of providing up to 24 hours and the MSO is capable of providing up to 8 hours. Only one of either the HSO or MSO is available in the Compact BTS. The module is located in front, behind a cover, underneath the CCP2 Shelf. The unit slides into the top slot of the two that are present. Modem The slot underneath the HSO/MSO slot is reserved for a Modem module, however it is not supported for the SC480. BTS Rear Panel LAN connectors, RF Connectors, circuit breaker, DC Power connection, RF GPS, and SDCX are found at the rear of the BTS. CBIO Board Figure 1-7 shows the RF GPS, SDC, TME, PDE, cPA, Customer I/O connectors, and Status indicators. RF GPS The optional Radio Frequency Global Positioning System (RF–GPS) is contained in a module that plugs in to the CBIO board at the rear of the BTS. It can be used in place of the RGPS. See Figure 1-7. SDCX The Synchronization Daisy–Chaining and eXpansion (SDCX) module is only used when there are expansion BTSs at the site. It supports timing distribution for up to three expansion frames, and also supports synchronization daisy–chaining feature. See Figure 1-7. LAN Connectors LAN input and out put connectors for 10BaseT connection are found at the upper right rear of the BTS. See Figure 1-7. There are LAN output connectors on the front panel below the CCP2 Shelf. See Figure 1-4. 1-26 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 BTS Equipment Identification – continued Figure 1-7: CBIO Board TME Alarm LAN RF–GPS PWR Expansion TX RF–GPS IN PDE Alarm Customer Input/Output CBIO LEDs Network Span 1X–A, –B, & –C Expansion RX Main Group 1 Span DO–A, –B, & –C EXPANSION FRAME SYNC – OUT Expansion RX Diversity DAISY–CHAIN POWER SDCX SDCX POWER cCLPA Data A & B SDCX KIT NO. SDCX SERIAL NO. DAISY–CHAIN SYNC – OUT Directional Coupler See Figure 1-8 Frame ID Switch ti–cdma–wp–00311–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-27 BTS Equipment Identification – continued RF Connectors Figure 1-8 shows the RF connectors at the rear of the Compact BTS. Modem Connector Figure 1-8 shows the Modem connector at the rear of the Compact BTS (not supported in SC480). Circuit Breaker Figure 1-8 shows the location of the +27VDC, 25A circuit breaker, respectively. DC Power Connection Figure 1-8 and Figure 1-8 shows the location of the DC Power Terminal Strip. Ground Figure 1-8 shows the location of the two ground screw holes for the Compact BTS. Figure 1-8: +27VDC RF Connectors, Circuit Breaker, DC Power Terminal Strip, and Ground Studs 25A Circuit Breaker 25A 25 TME GROUND (Screw Holes) 1-28 DC Power Terminal Strip +27 V RETURN TME 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Outdoor Enclosure Equipment Identification Outdoor Enclosure Equipment Identification Figure 1-9 shows the TME and HMS outdoor enclosures. Figure 1-9: Thermal Managment Enclosure and Heat Manaagement System Wall Mounting Bracket Heat Management System Thermal Management Enclosure Compact BTS Thermal Management Enclosure The following are brief descriptions of the components of the TME. TME The Thermal Management Enclosure surrounds the Compact BTS, affording it protection against the weather. See Figure 1-9. HMS The Heat Management System attaches to the TME and provides temperature regulation of the Compact BTS. See Figure 1-9. PDA The Power Distribution Assembly is the connection point for the +27 VDC. Also, it contains circuit breakers for the TME and 1U (optional module). Connections to the HMS and BTS are also provided at the rear of the unit.. See Figure 1-10. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-29 1 Outdoor Enclosure Equipment Identification – continued Figure 1-10: Power Distribution Assembly ti–cdma–wp–00350–v01–ildoc–ah Power Distribution Enclosure The following are brief descriptions of the components of the PDE. PDE The Power Distribution Enclosure converts AC voltage to DC voltage for use by the TME and Compact Combined Linear Power Amplifier (cCLPA). Battery backup is routed through the PDE. See Figure 1-11. S AC Load Center (ACLC) – Where the AC voltage is connected to the PDE. Also contains AC surge protection. S Power Supply Module (PSM) – Converts the 220–240 VAC to +27 V DC for use by the TME, BTS, and cCLPA. S Power Management Alarm Card (PMAC) – Monitors alarms for PDE and battery backup. S Circuit Breakers (CB) – Provides DC surge and DC short circuit protection. S Punch Block (PB) – Distribution point for incoming and outgoing data signal lines. S Multiple ground connections at the reaar of the PDE S Antenna surge arrestors slots HX The Heat Exchanger attaches to the PDE and provides temperature regulation. 1-30 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 BTS Equipment Identification – continued Figure 1-11: Power Distribution Enclosure and Heat Exchanger Power Management Enclosure Heat Exchanger Antenna Surge Arrestor Location Ground Location Combined Compact Linear Power Amplifier Figure 1-12: Compact Combined Linear Power Amplifier ti–cdma–wp–00300–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-31 1 Installation and ATP Order Indoor Installation Order The pieces of the BTS should be installed in the following order. 1. Unpack and inspect hardware 2. Install mounting hardware and bracket (s) 3. Attach and secure unit to mounting bracket 4. Install GPS 5. Prepare site cabling 6. Attach all ground cabling to unit(s) 7. Attach all cables to unit(s) Outdoor Installation Order The pieces of the BTS should be installed in the following order. 1. Unpack and inspect hardware 2. Install mounting hardware 3. Attach and secure units to mounting bracket(s). 4. Attach all ground cabling to unit(s). 5. Prepare site cabling 6. Install GPS. 7. Install antennas 8. Attach AC power cable to PDE 9. Connect DC Power cables between PDE and TME 10. Connect DC power cables between PDE and cCLPA 11. Connect optional Battery Backup cable to PDE 12. Attach all interconnection cables to unit(s). ATP Order The following should already be installed on the laptop computer S WinLMF The ATP for the BTS is performed in the following sequence: 1. BTS preparation 2. Connecting the LMF computer to the BTS 3. Connecting test equipment to the BTS and LMF 4. Establishing an MMI communications session 5. Setting customer operating channel 6. Synchronization verification 7. Start WinLMF and log on to BTS 8. Update BTS–specific CDF file device load version 9. Download and enable MCC 10. Test equipment setup (Calibration/GPIB address & clock setup) 1-32 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Installation and ATP Order – continued 11. 12. 13. 14. 15. 16. 17. 18. 19. Jun 2004 Test equipment selection Power meter calibration Test cable calibration Create CAL file RF path audit TX and RX Acceptance tests Generate an ATP Report Copy WinLMF CAL file to Floppy Disc Terminate LMF session/leave the site 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 1-33 1 Installation and ATP Order – continued Notes 1-34 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Chapter 2: Site Preparation Table of Contents Jun 2004 Site Preparation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Verifications and procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Verifications and inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-1 2-1 2-1 2-1 Site Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deficiencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . What to Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna and Transmission Line Inspections . . . . . . . . . . . . . . . . . . . . . Structural Inspections and Verifications . . . . . . . . . . . . . . . . . . . . . . . . Grounding Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 2-2 2-2 2-2 2-2 2-4 Prepare Site for the Arrival of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Securing Fluorescent Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Prepare the Site for the Equipment . . . . . . . . . . . . . . . . . . 2-5 2-5 2-5 2-5 2-6 Unpacking the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How Equipment is Shipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How Equipment Arrives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Securing Fluorescent Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking a Cardboard or Wood Container . . . . . . . . . . . . . . . . . . . . . Removing Outdoor Equipment from a Container . . . . . . . . . . . . . . . . . Removing Indoor Equipment from a Container . . . . . . . . . . . . . . . . . . 2-7 2-7 2-7 2-7 2-7 2-7 2-7 2-8 2-11 2-11 2-13 Dimensions and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cCLPA Dimensions and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TME Dimensions and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 2-14 2-14 2-15 2-16 2-18 2-20 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Table of Contents – continued TME Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PDE Dimensions and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PDE Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-22 2-23 2-25 2-25 Jun 2004 Site Preparation Overview Overview This chapter provides the procedures and information to verify that the site is ready to have the equipment installed. It also provides procedures to ensure the safety of the installation personnel, protect the equipment from damage, and verify the site layout parameters. Installation This SCt480 BTS can be installed indoors or outdoors. The site preparation depends on the type of installation and the site characteristics. Battery back up is optional and provided by the customer. Verifications and procedures The verifications and procedures provided in this chapter are: S Internal site inspections S Preparing site for the arrival of equipment S Site layout verification Site manager The site manager is the person in charge of and responsible for the full site. Verifications and inspections Verifications typically have the installer check with the site manager that a condition has been previously checked or procedure previously performed and meets a stated specification. Inspections typically have the installer personally checking that a condition or item meets stated specifications. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-1 Site Inspections Inspection overview Inspect the site to verify that the necessary equipment has been properly installed. Also, as part of the inspection, verify that the equipment is adequate to support the Motorola equipment. Not all inspections may apply to every site. The site characteristics determine which inspections apply. NOTE Installation of ancillary equipment (e.g., power supplies, terminal blocks, etc.) may be the responsibility of the installer. Refer questions to your Motorola Program Manager. Deficiencies Notify responsible personnel of any deficiencies as soon as possible, if the installer is not responsible for correcting the noted deficiencies. Deficiencies may need to be corrected before any installation can start. What to Inspect The following external items should be inspected and compared against any related site-specific documentation. S Antennas S External ground systems S Clearances for units S Mounting Structures Additionally, for all sites the incoming power should be inspected and compared against any related site-specific documentation. Antenna and Transmission Line Inspections Documentation The vendor(s) responsible for supplying other equipment have left installation documentation at the site. Review this documentation and compare it with any related site-specific documents. Inspection Inspect the following: S Antenna and transmission line installation S Grounding. Structural Inspections and Verifications Site power Verify with the site manager that site power has been previously checked and meets the specifications stated in the site-specific documentation. 2-2 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Site Inspections – continued Cabling rack Inspect the cable rack for proper installation. The cable racks should be at least 7 ft from the floor. The cable racks should be electrically tied together with 6 AWG wire, except cable racks that are in an isolated ground zone. Fire protection For indoor installations verify with the site manager that some type of fixed fire suppression equipment is installed. The possible types are: S Halon gas system, recommended for cell sites because: – Halon extinguishes a fire without removing oxygen from a room. – Halon is clean, allowing for quick cleanup after a fire. – Halon will not damage the cell site equipment. S CO2 (carbon dioxide) system. S Sprinkler system. “Dry pipe” sprinkler systems that remove all power to a room before filling the overhead sprinklers with water are recommended. WARNING In addition to the fixed fire suppression equipment, there should be at least two 5-lb ABC class portable fire extinguishers on the premises before equipment installation begins. Fire Fighting Procedures Cellular infrastructure equipment contains various materials which can decompose into toxic compounds during intense heat. When fire fighting conditions are severe, wear full protective clothing, including helmet, self–contained, positive pressure or pressure demand breathing apparatus, bunker coat and pants, bands around arms, waist and legs, face mask, and protective covering for exposed areas of the head. Antenna cables and ports Inspect the antenna cables and ports to verify that: S All antenna cables have been properly labeled. S Antenna ports have been properly weatherproofed. S An adequate number of ports exist to handle all of the required antenna runs. S Lightning arrestors have been installed at the building or shelter entry point. S For some systems, special ports may be required (refer to the site-specific information for further details). Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-3 Site Inspections – continued Grounding Inspections Indoor installations For indoor installations refer to the Grounding Guideline for Cellular Radio Installations (68P81150E62) for all grounding inspection procedures. Verify the following: S All ground cables have a bend radius of 20 cm (8 inches) or more. S Metallic lines (span, phone[modem], RGPS, power and antenna) that enter or leave the site should be equipped with a 3-electrode gas tube protector. The ground side of the gas tubes should be tied to the Master Ground Bus (MGB). S All installed cable racks (in the same ground zone) are jumpered together. WARNING Cable racks in an Isolated Ground Zone (IGZ) are not to be connected to a cable rack in a non-IGZ. For more information on IGZ, see Grounding Guideline for Cellular Radio Installations, Motorola part number 68P81150E62 or Appendix C of Standards and Guidelines for Communications Sites (Motorola part number 9882904Y01) Outdoor Installations For outdoor installations refer to the Grounding Guideline for Cellular Radio Installations (Motorola part number 68P81150E62) or Appendix C of Standards and Guidelines for Communications Sites (Motorola part number 9882904Y01) for all grounding inspection procedures. Verify the following: S All outdoor enclosures are grounded to system masrter ground. S All enclosures have conduit attached. S It is recommended that all metallic lines (span, RGPS, power, and antenna) that enter or leave the site are be equipped with a surge suppression device (lightning arrestor). 2-4 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Prepare Site for the Arrival of the Equipment Description This information covers various topics not all of which are needed at every site. Based on the site characteristics execute the steps that apply to your site. Before installing the equipment, do the following to ensure the safety of installation personnel and to protect the equipment. Equipment Arrival Before the equipment arrives, indicate to the transport company an area at the site where the equipment can be unloaded and, if necessary, unpacked. The equipment should be carefully delivered to the site, along with all equipment dollies and padding required to safely move the equipment from the unloading area to the cell site. The following should also be provided, outdoor weather protection, temporary lighting and power for lighting and power tools. Securing Fluorescent Lights Figure 2-1 illustrates the use of tape to secure fluorescent tubes. Secure any fluorescent tubes that may be hit or damaged by any unit, cable, or personnel. Figure 2-1: Securing Lights with Tape Apply masking tape to keep fluorescent tubes in place in the fixtures. Jun 2004 0150–O_IL.doc 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-5 Prepare Site for the Arrival of the Equipment – continued Procedure to Prepare the Site for the Equipment Table 2-1: Procedure to Prepare the Site for the BTS Step Action If some type of protective padding is available install it around any existing equipment at the site that could be damaged during installation of the unit(s). Hang plastic sheets around intended work areas to prevent dust and debris from damaging co-located equipment during installation. Secure any fluorescent tubes in place using masking tape. (Refer to Figure 2-1.) NOTE This will prevent the tubes from being inadvertently jarred from the fixtures during the installation of equipment or cables. Locate the demarcation blocks for external utilities. Verify that they are shown on the Site Engineering documents, and determine the required cable routing back to the equipment frames. Verify the following: 2-6 DC power is available and meets the site documentation specifications (if applicable). Cable rack is installed per site document specifications. Outdoor cable runs are installed and meet local building codes. Span line termination tie points are available. Customer input termination tie points are available. There is clear access to move the equipment to the desired mounting area. There is sufficient space for installation and service access to the equipment. Customer supplied shelters are installed. 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Unpacking the Equipment Description The Purpose of this section is to describe how the SC480 Compact BTS, TME, PDE, and cCLPA are packaged for shipping and how to correctly unpack the units in preparation for installation. How Equipment is Shipped The equipment are shipped in either cardboard or wood containers. The equipment are shipped with all internal cabling installed. For an indoor installation, the BTS is shipped in a single container. BTS accessories are shipped in their own container. If used, the cCLPA and accessories are shipped in a single container. Also, the Mounting Plate and BTS Mounting Bracket are shipped in a separate container. For an outdoor configuration, the Thermal Management Enclosure (TME) and Wall Mounting Bracket are shipped in a single containter. The Base Transceiver Station (BTS) is shipped in a separate container. BTS accessories are packed separately and shipped in a container. The Power Distribution Enclosure (PDE), and Compact Combined Linear Power Amplifier (cCLPA) with their respective accessories, are shipped in separate containers. Conduit piping and batteries for backup power are customer supplied. How Equipment Arrives Before the equipment arrives, indicate to the transport company an area at the site where the equipment can be unloaded and, if necessary, unpacked. The equipment should be carefully delivered to the site, along with all equipment dollies and padding required to safely move the equipment from the unloading area to the cell site. The following should also be provided, outdoor weather protection, temporary lighting and power for lighting and power tools. Securing Fluorescent Lights For indoor configuration, Figure 2-1 illustrates the use of tape to secure fluorescent tubes. Secure any fluorescent tubes that may be hit or damaged by any unit, cable, mechanical lift, or personnel. Unpacking Process The unpacking process requires that the following procedures be completed in the order shown: 1. Unpack the shipping container 2. Inventory the shipping container 3. Inspect equipment for damage Recommended Tools The tools in Table 2-2 are recommended to assist in opening the containers housing the equipment. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-7 Unpacking the Equipment – continued Table 2-2: Recommended Unpacking Tools Qty Description Tin Snips Knife, Box Cutter, or Scissors Unpacking Diagrams The following diagrams show how to unpack the equipment. WARNING The steel bands surrounding the container can spring out from the container when the bands are cut. To avoid personal injury, stand safely to one side of the bands while cutting. The approximate weights of the containers (with packaging): TME: 50 kgs (100 lbs) BTS: 30 kgs (150 lbs) PDE :40 kgs (85 lbs) cCLPA: 22 kgs (48 lbs). Mounting Plate/BTS Mounting Bracket: 7 kgs (15 lbs). 2-8 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Unpacking the Equipment – continued Figure 2-2: Wood Shipping Container Wood Crate Top NOTE: 1. Normally this styrofoam packing is attached to the pallet. it is shown exploded for clarity 2. This example shows the TME shipping container. Wall Mounting Bracket container Styrofoam Packing TME Styrofoam Packing Wood Crate ti–cdma–wp–00347–v02–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-9 Unpacking the Equipment – continued Figure 2-3: Cardboard Shipping Container Wall Mounting Bracket cardboard Box Cardboard Lid Insert with Packing Styrofoam Packing NOTE: 1. Normally this styrofoam packing is attached to the pallet. it is shown exploded for clarity 2. This example shows the TME shipping container. TME Styrofoam Packing1 Cardboard Box Wood Pallet ti–cdma–wp–00347–v01–ildoc–ah 2-10 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Unpacking the Equipment – continued Unpacking a Cardboard or Wood Container Follow the procedure in Table 2-3 to unpack equipment from a container. Table 2-3: Unpacking Equipment from a Cardboard or Wood Container Step Action Inspect the container for damage. Cardboard Container Open container using tin snips to cut each outer steel band or a knife (or equivalent) to cut the plastic wrap that surrounds the container. Remove equipment door key from top of container. Lift off the cardboard cover. Proceed to Table 2-4 or Table 2-5. Wood Container Perform step 1. Loosen latches at the bottom of the container. Remove clips holding the top pallet , and remove pallet from the container. Remove equipment door key from pallet. 10 Proceed to Table 2-4 or Table 2-5. Removing Outdoor Equipment from a Container Follow the procedure in Table 2-4 to remove the outdoor equipment from a container. The following procedure starts with the TME removal and continues through to the Pole Mounting Assembly. The order of opening containers is not important, it is just for demonstration purposes. The procedure is written for one set. Perform procedure as many times as required to accommodate the site configuration. Table 2-4: Procedure to Remove Outdoor Equipment from Container Step Action Open shipping container holding TME. Perform Table 2-3. Remove the box containing the Wall Mounting Bracket from the insert. Remove insert. Remove cage style packing material surrounding the TME. Using a knife or equivalent, carefuly cut through protective bag enclosing TME. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-11 Unpacking the Equipment – continued Table 2-4: Procedure to Remove Outdoor Equipment from Container Step Action n WARNING The TME and HMS are shipped as one unit. Together they weigh 39 kg (86 lbs). It is recommended that the HMS be removed first; otherwise, two people are required to remove the TME with HMS installed. Use the key to unlock the HMS and open. Use a wrench to remove two nuts and washers securing ground cable to HMS. Disconnect signal cable from TME. Remove HMS from TME hinges and place on a flat surface. 10 Remove TME and place on its backside on a flat surface. 11 Open shipping container holding PDE. Perform Table 2-3. 12 Remove box containing the Wall Mounting Bracket from insert. 13 Remove insert. n WARNING The PDE and HX are shipped as one unit. Together they weigh 52 kg (115 lbs). It is recommended that a minimum of two people be required to remove the PDE with HX installed. 13a Remove PDE and place on its backside on a flat surface. 14 Open shipping container holding cCLPA. Perform Table 2-3. ! CAUTION Be careful not to damage the cooling fins on the cCLPA. 14a Remove cCLPA and place on its backside on a flat surface. 15 Remove associated accessories and place on a flat surface. 16 Open shipping container holding BTS. Perform Table 2-3. 17 Remove box containing RGPS or Local GPS (RF–GPS) antenna and cabling, and place on a flat surface. NOTE RGPS or RF–GPS may have been shipped in a separate container. 18 Remove packing surrounding BTS. 19 Remove BTS and place on a flat surface. 20 If system is to be pole mounted proceed to step 21; otherwise, proceed to step 23. 21 Open shipping container holding Pole Mounting Assembly. 22 Remove Pole Mounting Bracket Assembly from container and set on a flat surface. 23 Take inventory of equipment received. Report the extent of any equipment damage to the transport company and to appropriate management personnel. 2-12 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Unpacking the Equipment – continued Removing Indoor Equipment from a Container Follow the procedure in Table 2-5 to remove the indoor equipment from a container. The following procedure starts with the BTS removal and continues through to the Mounting Plate. The order of opening containers is not important, it is just for demonstration purposes. The procedure is written for one set. Perform procedure as many times as required to accommodate the site configuration. Table 2-5: Procedure to Remove Indoor Equipment from Container Step Action Inspect containers for damage. Use tin snips or knife to cut straps holding Mounting Plate container to the BTS container. Open container holding Mounting Plate and accessories. Remove Mounting Plate and accessories and place on a flat surface. Open shipping container holding BTS. Remove box containing RGPS or Local GPS (RF–GPS) antenna and cabling, and place on a flat surface. Remove insert. Remove packing surrounding BTS. Remove BTS and place on a flat surface. NOTE If a cCLPA has also been shipped, proceed to step 9; otherwise, proceed to step 12. Open shipping container holding cCLPA. Perform Table 2-3. 10 Remove packing surrounding cCLPA. ! CAUTION Be careful not to damage the cooling fins on the cCLPA. 11 Remove cCLPA and place on a flat surface. 12 Take inventory of equipment received. Report the extent of any equipment damage to the transport company and to appropriate management personnel. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-13 Dimensions and Clearances BTS Overview This information covers the dimensions and clearances associated with the BTS for indoor configurations. Dimensions and Clearances Table 2-6, Table 2-7, and Figure 2-4 through Figure 2-7 show the installed dimensions and recommended clearances for each item. Table 2-6: Installation Dimensions for the BTS Item Height Width Depth Weight BTS (fully installed) 425 mm (17 in.) 218 mm (9 in.) 626 mm (25 in.) 23 kg (50 lbs) Table 2-7: Minimum Clearances for the BTS Item Front Back Left Right Top Bottom Installation and Maintenance Requirements 680 mm (27 in.) 400 mm (16 in.) 50 mm (2 in.) 50 mm (2 in.) 50 mm (2 in.) 0 mm (0 in.) Functional Requirements 50 mm (2 in.) 50 mm (2 in.) 50 mm (2 in.) 50 mm (2 in.) 50 mm (2 in.) 0 mm (0 in.) 2-14 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Dimensions and Clearances – continued BTS Dimensions The BTS dimensions are shown below. Figure 2-4: Overall Dimensions of BTS 218 mm Front cover installed 425 mm 626 mm ti–cdma–wp–00302–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-15 Dimensions and Clearances – continued cCLPA Dimensions and Clearances Table 2-8, Table 2-9, and Figure 2-5 show the installed dimensions and recommended clearances for each item. Table 2-8: Installation Dimensions for the cCLPA Item Height Length Width Weight cCLPA 261 mm (10 in.) 495 mm (19 in.) 295 mm (12 in.) 20 kg (44 lbs) Table 2-9: Minimum Clearances for the cCLPA Item Front Back Left Right Top Bottom Installation and Maintenance Requirements 680 mm (27 in.) 0 mm (0 in.) *150 mm (6 in.) *150 mm (6 in.) 100 mm (4 in.) **500 mm (20 in.) Functional Requirements 680 mm (27 in.) 0 mm (0 in.) 150 mm (6 in.) 150 mm (6 in.) 100 mm (4 in.) 500 mm (20 in.) * Dimension shown accommodates the handles. Without handles 0 mm is the minimum. ** Minimum of 1 M (40 in) for ground clearance. 2-16 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Dimensions and Clearances – continued Figure 2-5: cCLPA Dimensions and Functional Clearances Top Clearance 100 mm minimum NOTE: Overall length of cCLPA is from mounting flange to mounting flange. 487.0 mm Side Clearance 150 mm minimum Side Clearance 150 mm minimum 295.0 mm Bottom Clearance 500 mm minimum Bottom Clearance 1 M minimum above ground Front Clearance 680 mm minimum 260.0 mm Rear Clearance 0 mm minimum ti–cdma–wp–00301–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-17 Dimensions and Clearances – continued Unit Clearances The unit clearances are shown below. Figure 2-6: Indoor Functional Clearances for BTS Side Clearance 50 mm minimum Mounting Plate Front Clearance 50 mm minimum NOTE: For access to RF filter tray, remove BTS from the shelf. Top View Rear Clearance 50 mm minimum Compact BTS Side Clearance 50 mm minimum NOTE: If there is only one cCLPA, then the top clearance is 100 mm (4 in.) minimum. The clearance above a single BTS is 125 mm (5 in.) minimum. 100 mm minimum clearance For two BTSs the clearance is 250 mm (10 in.) minimum. See Figure 2-7. If two cCLPAs are used, the clearance between them is 625 mm (20 in.) minimum. See Figure 2-7. 125 mm minimum clearance BTS can be mounted on either side of the mounting plate Side View 2-18 Front View 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Dimensions and Clearances – continued Figure 2-7: Indoor Functional Clearances for BTS Side–By–Side Configuration NOTE: For access to RF filter tray remove BTS from the shelf. Seated side–by–side on the mounting plate does not interfere with BTS ventilation. Side Clearance 50 mm minimum Front Clearance 50 mm minimum Top View Rear Clearance 50 mm minimum Side Clearance 50 mm minimum NOTE: The 100 mm (4 in.) clearance above the cCLPA only applies if there is a single cCLPA present. If two cCLPAs are used, the clearance between the cCLPAs is 625 mm (25 in. ) minimum. Top Clearance 100 mm minimum 625 mm minimum clearance NOTE: Normal clearance for cCLPA above BTS is 125 mm (5 in.) minimum. If two BTSs are used, the clearance is 250 mm (10 in.) minimum. 250 mm minimum clearance Side View Jun 2004 Front View 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-19 Dimensions and Clearances – continued TME Dimensions and Clearances Table 2-10, Table 2-11, Figure 2-9, and Figure 2-10 show the TME installed dimensions and recommended clearances. Table 2-10: Installation Dimensions for the TME Item Height Length Width Weight TME 530 mm (21 in.) 738 mm (29 in.) 448 mm (18 in.) 34 kg (75 lbs) Table 2-11: Minimum Clearances for the TME Item Front Back Left Right Top Bottom Installation and Maintenance Requirements 705 mm (30 in.) 51 mm (2 in.) 600 mm (24 in. 600 mm (24 in.) 80 mm (3 in.) *1000 mm (39 in.) Functional Requirements 100 mm (30 in.) 51 mm (2 in.) 300 mm (12 in.) 300 mm (12 in.) 80 mm (3 in.) *1000 mm (39 in.) * Minimum of 1 Meter for ground clearance. Figure 2-8: TME ti–cdma–wp–00357–v01–ildoc–ah 2-20 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Dimensions and Clearances – continued Figure 2-9: Overall Dimensions of the Thermal Management Enclosure 738 mm 530 mm ti–cdma–wp–00354–v01–ildoc–ah 448 mm ti–cdma–wp–00353–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-21 Dimensions and Clearances – continued TME Clearances Figure 2-10 shows the recommended clearances for the TME. Figure 2-10: Functional Clearances for TME Rear Clearance 51 mm Side Clearance 300 mm Side Clearance 300 mm Front Clearance 100 mm Top Clearance 80 mm Bottom Clearance 1M 2-22 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Dimensions and Clearances – continued PDE Dimensions and Clearances Table 2-12, Table 2-13, and Figure 2-11 and Figure 2-12 show the installed dimensions and recommended clearances for each item. Table 2-12: Installation Dimensions for the PDE Item Height Length Width Weight PDE *350 mm (14 in.) 810 mm (32 in.) 473 mm (19 in.) 52 kg (115 lbs) * Mounting Bracket extends an additional 186 mm (7 in) beyond bottom of TME. Table 2-13: Minimum Clearances for the PDE Item Front Back Left Right Top Bottom Installation and Maintenance Requirements 760 mm (30 in.) 51 mm (2 in.) 334 mm (13 in.) 334 mm (13 in.) 150 mm (6 in.) *150 mm (6 in.) Functional Requirements 300 mm (12 in.) 51 mm (2 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) *150 mm (6 in.) * Minimum of 1 Meter for ground clearance. Figure 2-11: PDE ti–cdma–wp–00336–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-23 Dimensions and Clearances – continued Figure 2-12: PDE Overall Dimensions 810 mm 760 mm 350 mm 186 mm 473 mm 444 mm 305mm ti–cdma–wp–00270–v01–ildoc–ah 2-24 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Dimensions and Clearances – continued PDE Clearances Figure 2-13 shows the recommended clearances for the PDE. Figure 2-13: Functional Clearances for PDE Rear Clearance 51 mm Side Clearance 150 mm Side Clearance 150 mm Front Clearance 300 mm Top Clearance 150 mm Bottom Clearance 1M Outdoor Clearances Figure 2-14 and Figure 2-15 show the minimum clearances for the outdoor configuration. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-25 Dimensions and Clearances – continued Figure 2-14: Mulitple Pole Installation and Functional Clearances for Enclosures and PA BTS with TME/HMS, PDE HX, & PA Electrical connections not shown PA 2 TME 2&4, PDE 2, and PA2 are attached on the opposite side of the pole. PA 1 Front View TME 3 10 Meters 1000 mm Minimum PDE 2 Partial Side View PDE 1 1000 mm Minimum TME 2 TME 1 Ground Level 2-26 1000 mm Minimum 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Dimensions and Clearances – continued Figure 2-15: Multiple Wall Installation and Functional Clearances for TME and HMS, PDE, and cCLPA PA #2 PA #1 A possible layout is shown. Electrical connections not shown 10 Meters Battery Backup not shown. Batteries are connected through the PDE. Wall TME #2 1000 mm Minimum TME #3 TME #1 1000 mm minimum 1000 mm Minimum PDE #1 PDE #2 1000 mm Minimum Front View Ground Level Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 2-27 Dimensions and Clearances – continued Notes 2-28 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Chapter 3: BTS Cables Table of Contents Jun 2004 Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configurations Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabling Installation Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground Lug Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer I/O Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Descriptions and Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . Cabling for EV–DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-1 3-1 3-1 3-1 3-2 3-2 3-3 Power, Earth Ground, and Battery Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grounding Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-4 3-4 3-5 3-5 Antenna Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna Cable Pin and Signal Information . . . . . . . . . . . . . . . . . . . . . . 3-6 3-6 3-6 3-6 Span Line Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Pin and Signal Information for Span Cabling . . . . . . . . . . . . . . . 3-7 3-7 3-7 3-7 Remote GPS Head and Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Pin and Signal Information for RGPS Cabling . . . . . . . . . . . . . RGPS Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 3-8 3-8 3-8 3-8 3-9 Local GPS (RF–GPS) Antenna Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 3-11 3-11 3-11 3-11 3-12 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Table of Contents – continued Notes 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Cable Description Overview This chapter provides the procedures to install the BTS site cabling, but not attach it to the BTS . Connect the cables to the site and route them to the BTS location. Procedures for attaching the cables to the BTS is contained in Chapter 4. NOTE Cabling is one of the most noticeable aspects of workmanship. Straight runs and proper turns are critical for a positive evaluation of the work. Configurations Supported This chapter supports cable installation for single carrier omni configurations. Cabling Installation Order To install the cables, Motorola recommends that the following procedures be completed in the order shown: 1. Earth ground cabling 2. Power cabling 3. Antenna cabling 4. Span cabling 5. cCLPA Data cable 6. RGPS/Local GPS/HSO/MSO cabling (HSO/MSO optional) 7. Customer I/O cabling 8. EV–DO (MCC–DO) Cabling Cable Labels The “Cable Descriptions and Part Numbers” in Table 3-1 provides cable descriptions and part numbers. The labels used to designate the cables in that area are used throughout this chapter. Ground Lug Specification Ground lugs with the following specification is recommended for use with the system. S ILSCO P/N: CRB–6L2–14–58 – Two Hole, Long Barrel lug connector, 6 AWG, 1/4–inch diameter, 5/8–inch stud hole spacing, 13/32 Tang width Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 3-1 Cable Description – continued Customer I/O Connector The recommended connector for Customer Input and Output is listed below: S Input Connector: Molex, terminla plugs, P/N 39352–0106 S Output Connector: Molex, terminla plugs, P/N 39352–0108 Cable Descriptions and Part Numbers Table 3-1 gives the cable descriptions and part numbers for the cables used to install the BTS. Table 3-1: Cable Descriptions and Part Numbers Cable Qty. Part Number Description Customer Supplied Ground cable, 6 -AWG, insulated copper wire. Requires one two–hole lug connectors. 1–6 Andrew LDF4–50 Customer Supplied Antenna Cable, 800 MHz, length selections: 10 m (31 ft.) T472AA RGPS cable, 15 m (50 ft.) T472AB RGPS cable, 38 m (125 ft.) T472AC RGPS cable, 76 m (250 ft.) T472AD RGPS cable, 152 m (500 ft.) T472AE RGPS cable, 304 m (1000 ft.) T472AF RGPS cable, 608 m (2000 ft.) C1 T650AA Punchblock to CBIO Board, 15 pin D–connector on one end and loose wires on the other end. Customer Supplied Span cable, 4 or 8 conductors, 24–28 AWG stranded, twisted pair Customer Supplied Customer Input/Output cable, 0–8 conductors, 18–24 AWG stranded wire Customer Supplied DC power cable with crimped lugs, 8–10 AWG, 10 m, stranded, designed for –60 to –40 or +20 to +35 VDC power input Customer Supplied RJ45 cable for BTS to cCLPA 1–11 3086039H18 RGPS Synchronization cable (part of kit SGKN4351A) 3086039H19 RGPS Synchronization cable (part of kit SGKN4352A) J** Supplied in Kit SGRG4030 Local GPS Cable, 1/2–inch coaxial, length = 50 ft. Two male N–type connectors, one end to be terminated after routing of cable table continued on next page 3-2 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Cable Description – continued Table 3-1: Cable Descriptions and Part Numbers Cable Qty. Part Number Description Customer Supplied AC power cable, 10 AWG, copper, designed for 200 – 240 VAC @ 25 A. L{ 2–7 Customer Supplied DC power cables, 8–10 AWG, stranded, designed for +20 to +34 VDC power input *Quantity of cables depends upon system configuration. Your system may require one or more Motorola kits. Refer to Motorola Kits for Multi–Unit Installations for more information ** An SMA to N adapter is required; otherwise, a cable must be made with an SMA connector on one end { Length of cables are dependent upon BTS equipment layout. Cabling for EV–DO Information regarding EV–DO (MCC–DO) cabling can be found in 1xEV–DO Hardware Installation manual – 68P09257A95 Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 3-3 Power, Earth Ground, and Battery Cabling Objective The objective of this procedure is to install the power and earth ground cabling for the BTS at the site. WARNING Dangerous voltages, capable of causing death, are present in this equipment. Use extreme caution when handling and testing this equipment. Grounding Considerations This procedure covers only the grounding information for the cable that attaches to the BTS. NOTE Motorola recommends that you use an oxide inhibitor such as Burndy PENETROXt or Ilsco DE–OXt on all the external ground connections on the unit and on the site I/O interface for all outdoor installations. This includes the ground connections on the mounting bracket, the Site I/O, and the lugs on the customer–supplied site I/O interface. Above Ground For ground rings and the interconnection of internal and external ground rings, #2 AWG or larger is required. For grounding of equipment and miscellaneous metallic objects, #6 AWG miminum is required. Exceptions – Connection from an isolated ground bar (IGB) to master ground bar (MGB) is accomplished using #2 AWG as a minimum. The external ground bar (EGB) is grounded through a 2–inch wide, 16–gauge copper strap, if available; otherwise, 2–#2 AWG wires can be used. If the #2AWG wires are used, then they must be connected at opposite ends of the EGB and have a minimum separation of 12–inches between them. Below Ground All wire must be #2 AWG as a minimum. Ground rods are to be a minimum of 8 feet long and 5/8–inch in diameter. In the case of a deep basement next to the rod, the rod must be long enough to extend 3 feet below the basement floor. 3-4 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Power, Earth Ground, and Battery Cabling – continued Indoor Power Considerations The BTS is designed for +20 to +34 VDC power input. The power for the Indoor BTS configuration is: S DC power Outdoor Power Considerations The TME/BTS and cCLPA are designed for +20 to +34 VDC power input from the PDE. The PDE is designed for 200–240 VAC input. The power for the Outdoor BTS configuration is: S AC power S DC power (converted from AC) S DC power (Battery Backup if used) NOTE Neither the “+” or “–” terminal of the DC Input is connected to the BTS ground. If a negative supply input is provided, the “+” terminal of the DC input must be connected to the Master Ground Bar. By connecting the “+” terminal of the DC input to the MGB, a +27 VDC (nominal) system is created. The system configuration determines which power cables are installed. The ground cable is always installed first. Based on the system configuration perform the appropriate procedures described in Chapter 4. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 3-5 Antenna Cabling Cable Labels The cable designations are referenced to Table 3-1 in the “Cable Description” area of this chapter. Required Cables Table 3-2 provides the quantities and descriptions of the cables. Table 3-2: Cables Needed for Antenna Connections Cable Qty. Part Number Description 1 to 4* Andrew LDF4–50 Customer Supplied Antenna Cable, 800 MHz, 10 m (31 ft.) * Four cables are required if a cCLPA is used, otherwise, two are needed for the BTS only. Antenna Cable Pin and Signal Information The antenna cabling uses a 50–Ohm coaxial cable. The inner conductor provides signaling and the outer conductor provides shielding and ground. Figure 3-1: Antenna Cabling Details ANTENNA CABLE (COAXIAL) CONNECTOR INNER CONDUCTOR OUTER CONDUCTOR Table 3-3: Pin and Signal Information for Cable B (Antenna Cable) Antenna 3-6 Inner Conductor Outer Conductor TX/RX Ground RX Ground 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Span Line Cabling Cable Labels The cable designations are referenced to Table 3-1 in the “Cable Description” area of this chapter. Required Tools and Materials Table 3-4 provides the quantities and descriptions of the cables. Table 3-4: Cables Needed for Span/RGPS Connections Cable Qty. Part Number Description 1–3 Customer Supplied Span cable, 4 or 8 conductors, 24–28 AWG stranded, twisted pair 1 –4* 7687717T02 Ferrite, clip–on core * One Ferrite bead per cable. Cable Pin and Signal Information for Span Cabling Table 3-5 gives the pin and signal information for the Span cable. Table 3-5: Pin/Signal Information for Span Cable BTS Interface Span Line Cable Jun 2004 Pin Wire/Stripe Color Description White/Orange Orange White/Green Blue White/Blue Green NC White/Brown NC Brown NC RX RING RX TIP NC TX RING TX TIP 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 3-7 Remote GPS Head and Cabling Objective This section contains general information on the Remote Global Positioning System (RGPS) cabling and RGPS head. For installation information refer to Chapter 4, beginning with Table 4-36. Cable Labels The cable designations are referenced to Table 3-1 in the “Cable Description” area of this chapter. Required Tools and Materials One RGPS Head (Motorola Part Number 0186012H03 or 0186012H04) is required. Table 3-6: Cables Needed for Span/RGPS Connections Cable Qty. Part Number T472AA RGPS cable, 15 m (50 ft.) T472AB RGPS cable, 38 m (125 ft.) T472AC RGPS cable, 76 m (250 ft.) T472AD RGPS cable, 152 m (500 ft.) T472AE RGPS cable, 304 m (1000 ft.) T472AF RGPS cable, 608 m (2000 ft.) T650AA Punchblock to CBIO Board, 15 pin D–connector on one end and loose wires on the other end. 1 –4* 7687717T02 C1 Description Ferrite, clip–on core * One Ferrite bead per cable. Cable Pin and Signal Information for RGPS Cabling Table 3-7 gives the pin and signal information for the RGPS cable. Connector must be a 15 pin, D–Sub, female. Table 3-7: RGPS Pin/Signal Name Information Pin 3-8 Signal Name DATA + (From Head) SYNC + (From Head) SYNC + (Not used for RGPS connection, daisy chain use between BTSs only) DATA + NC (To Head) 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Remote GPS Head and Cabling – continued Table 3-7: RGPS Pin/Signal Name Information Pin Signal Name NC RGPS +28V Supply RGPS +28V Supply DATA – (From Head) 10 SYNC – (From Head) 11 SYNC – (To Head) 12 DATA – (To Head) 13 NC 14 RGPS Return 15 RGPS Return RGPS Mounting Considerations The RGPS Head requires specific mounting considerations in order to properly observe the GPS satellites. S The mounting pipe for the RGPS head should be mounted vertically with less than five degrees (5_) of tilt. S The RGPS head mounting hardware which comes with the RGPS head should be used in all installations. This mounting hardware properly isolates the painted metal base of the RGPS head from other conductive surfaces. If the metal base comes in contact with another conductive surface, the electrical surge resistance of the RGPS head can be significantly reduced leading to RGPS head failure. – If the supplier of the RGPS mounting hardware cannot be used, the installer MUST make certain that the metal base of the RGPS head does not make contact with any conductive surface. S Position the RGPS head to have an unobstructed view of the sky and to minimize the chance of debris (leaves, dirt, etc.) accumulating on the radome of the RGPS head. S The RGPS head must have a clear view of the sky, preferably to within ten degrees (10_) of the horizon in all directions. The total blockage of the sky (due to buildings, mountains, etc.) should be less than 50%. S Place the RGPS head as far away from the BTS transmit antenna as possible to avoid RF interference issues. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 3-9 Remote GPS Head and Cabling – continued S Place the RGPS head at least 15 m away from lightning rods, towers, or structures that attract lightning. RGPS head damage is usually not the result of a direct lightning strike, but of a lightning strike on a nearby structure. Also, since a lightning rod is connected to an earth ground, it can act as a shield and create a shadow that may block or reduce the signal from a satellite. S After the BTS is powered up, check the RGPS signal strengths with the “gstatus” command on the CSA MMI port. – An optimal installation will have at least one satellite (SV) with an RSSI value ≥ 50, and at least four (4) satellites with RSSI values ≥ 45. – A minimal installation should have at least four (4) satellites with RSSI values ≥ 40. S The RGPS head is rated for ambient air temperatures from –40°C (–40°F) to 80°C (176°F), and has ratings for humidity, shock, waterproof, UV light resistance, vibrations, salt fog, ESD, EMI, and altitude. S The RGPS system used for the SCt480 BTS will support up to 604 m (2000 ft.) of overall cable length from the RGPS head to the last connected BTS. If a long cable run needs to be broken into pieces, minimize the number of breaks in the cable. S A Compact BTS equipped with an SDCX is capable of providing up to three other BTSs with timing signals. 3-10 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Local GPS (RF–GPS) Antenna Cabling Objective This section contains general information on the Radio Frequency Global Positioning System receiver (RF–GPS) antenna cabling. More commonly referred to as Local GPS. Refer to Table 4-37 for installation information. Cable labels The cable designations referenced to Table 3-1 in the “Overall Cabling and Descriptions” area. Cabling diagram Figure 4-48 shows the Local GPS antenna connections. Equipment needed Table 3-8 contains a detailed description of the Local GPS Cabling. Table 1-3 lists the tools needed. Table 3-8: Cabling for Local GPS Cable J* Qty. Part Number Description Receiver SGRG4030 RF–GPS Cable, 1/2–inch coaxial, length = 50 ft. Two male N–type connectors, one end loose. If lengths greater than 50 ft. are required, cable style and length should be determined by site configurations. Maximum loss <4.5 dB @ 1575 MHz for all cabling and connections between the Local GPS antenna and the frame. CGDSGPSKITF 4NM50 Assembly, Receiver, RF–GPS with 50 ft cable *An SMA to N adapter is required; otherwise, a smaller diameter cable must be made with an SMA connector on one end, with a maximum loss of <4.5 dB. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 3-11 Local GPS (RF–GPS) Antenna Cabling – continued Mounting Considerations Table 3-9 lists the Local GPS Head requires specific mounting considerations in order to properly observe the GPS satellites. Table 3-9: Local GPS Antenna Mounting Considerations Consideration The mounting pipe for the Local GPS Head should be mounted vertically with less than five (5) degrees of tilt. The Local GPS Head requires a clear view of the sky, preferably to within ten (10) degrees of the horizon in all directions. The more sky that is observed increases the number of potential satellites that can be tracked, resulting in better Local GPS performance. During normal operation, the Local GPS Head continuously tracks a minimum of four (4) GPS satellites. However, it is theoretically possible to operate the BTS by tracking only one (1) GPS satellite. Motorola does not recommend tracking only one (1) GPS satellite unless there has been an accurate site survey. Place the Local GPS Head where RF obstructions of the sky are minimal. The “sky” includes everything to within ten (10) degrees of the horizon in all directions. RF obstructions include buildings, towers, natural rock formations, snow, foliage, and debris. Separate the Local GPS Head from other radiating sources. Excessive RF energy can degrade the Local GPS Head’s ability to observe the GPS satellites. The Local GPS Head receives on the GPS L1 frequency of 1575.42 MHz and incorporates filters to minimize the effects of potential RF interference, however, strong radiants can overwhelm the filters, thus degrading the units reception capability. The Local GPS Head is rated for ambient air temperatures in the range –40 to + 50_C, and has ratings for humidity, shock, waterproofing, UV light resistance, vibrations, salt, fog, ESD, EMI, and altitude. If the overall length of the Local GPS Head to the BTS is greater than 50 feet, the cable style and length should be determined by the site configurations. The maximum loss should be less than 4.5 dBm @ 1575 MHz for all cabling and connections between the Local GPS Head and the frame. 3-12 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Chapter 4: BTS and Cabling Installation Table of Contents Jun 2004 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation of EV–DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-1 4-2 Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor/Outdoor Configuration Connectors . . . . . . . . . . . . . . . . . . . . . . Outdoor Configuration Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4-3 4-4 4-4 Attaching BTS to Mounting Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Attach Mounting Plate to Rack . . . . . . . . . . . . . . . . . . . . BTS Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS to Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 4-5 4-5 4-5 4-6 4-7 4-8 Compact Combined Linear Power Amplifier Installation . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor cCLPA Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cCLPA Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cCLPA Mounting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cCLPA Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Power Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Cable Description and Part Number . . . . . . . . . . . . . . . . . . . . . . . Data Cable Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS Data Cable Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . Outdoor cCLPA Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pole or Wall Mounting cCLPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 4-10 4-10 4-10 4-10 4-11 4-11 4-12 4-14 4-15 4-16 4-17 4-19 4-19 Thermal Management Enclosure Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TME Connectors and Conduit Locations . . . . . . . . . . . . . . . . . . . . . . . TME Conduit Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 4-21 4-21 4-22 4-22 4-22 4-23 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Table of Contents – continued Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TME Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23 4-23 Compact BTS and HMS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compact BTS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HMS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 4-28 4-28 4-30 Power Distribution Enclosure Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PDE Conduit Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PDE Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Bracket Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Exchanger Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Exchanger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PDE Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 4-32 4-33 4-33 4-33 4-34 4-36 4-36 4-37 4-40 4-41 4-41 4-42 Earth Ground Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor Grounding Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS Ground Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Grounding Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Grounding Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PDE Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47 4-47 4-47 4-47 4-47 4-48 4-49 4-50 4-53 BTS DC Power Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Cable and Connector Signal Information . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connect DC Power to TME Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 4-54 4-54 4-54 4-54 4-54 4-56 AC / DC Power Cabling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC and DC Power Cabling Procedure . . . . . . . . . . . . . . . . . . . . . . . . . Battery Backup Power Cabling Procedure . . . . . . . . . . . . . . . . . . . . . . PDE to TME and cCLPA DC Power Cabling Procedure . . . . . . . . . . . 4-57 4-57 4-57 4-57 4-58 4-58 Antenna Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-59 4-59 4-59 4-59 Span Line, RGPS, and RF GPS Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Table of Contents Jun 2004 – continued Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Span Line Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Pin and Signal Information for Span Cabling . . . . . . . . . . . . . . . Span Cable Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Customer–Defined Inputs to the CBIO . . . . . . . . . . . . . . . RGPS or RF–GPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install the RGPS Head . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the RGPS Cable to Lightning Arrestor . . . . . . . . . . . . . . . Connecting the RF–GPS Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting MCC–DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64 4-64 4-64 4-64 4-66 4-66 4-67 4-67 4-67 4-68 4-70 4-71 4-71 4-74 Customer Input / Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Descriptions and Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . Customer Input and Output Connector Pinouts . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76 4-76 4-76 4-76 4-77 Site Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove Protective Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lighting Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove Debris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78 4-78 4-78 4-78 4-78 4-78 4-78 Installation Completion Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor Installation Completion Checklist . . . . . . . . . . . . . . . . . . . . . . . 4-79 4-79 4-79 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Table of Contents – continued Notes 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Installation Overview Overview This chapter provides the procedures for BTS installation and cabling. The site cabling has been installed and routed to the location of the BTS. In this chapter, the cables will be attached to the unit(s). Cabling installation will be repeated as necessary for each unit at the BTS. This chapter provides the information and procedures to: Assembling the BTS mounting hardware Attach cables to the BTS Power to BTS Complete the installation completion checklist Procedure order Indoor The process of installing the indoor unit requires that the following procedures be completed in the order shown: 1. Mount and secure Mounting Plate to rack 2. Attach angle bracket to BTS 3. Secure BTS to the Mounting Plate 4. Attach Earth ground cable to BTS 5. Connect DC Power cable to BTS 6. Attach antenna cable 7. Mount and secure cCLPA mounting bracket to rack (if used) 8. Mount and secure cCLPA to mounting bracket (if used). 9. Attach Earth ground cable to cCLPA 10. Connect DC Power cable to cCLPA 11. Connect data cable between cCLPA and BTS 12. Terminate unused connectors 13. Perform Pre–Power checks 14. Power on the units 15. Clean up site 16. Fill out the installation completion checklist Outdoor The process of installing the outdoor unit requires that the following procedures be completed in the order shown: 1. Attach the mounting brackets to wall or pole mounting bracket assemblies 2. Detach HMS from TME 3. Mount TME onto mounting bracket Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-1 Installation Overview – continued 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Mount BTS inside TME Attach HMS to TME Detach Heat Exchanger from PDE Mount PDE onto mounting bracket Attach Heat Exchanger to PDE Mount PA onto mounting bracket Attach earth ground cables Attach the DC input power cable Attach DC output power cables Attach antenna cable Attach PA data cables Terminate unused connectors Power on the unit Clean up site Fill out the installation completion checklist Installation of EV–DO Information regarding the installation of a BTS equipped with EV–DO (MCC–DO) can be found in 1xEV–DO Hardware Installation manual – 68P09257A95 4-2 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Connector Locations Connector Locations Figure 4-1 shows the location of the cable connectors on the BTS. The system configuration determines which connectors are used. Figure 4-2 is a detail of the connectors on the rear of the BTS. Figure 4-1: Rear View of BTS RGPS Connector and SDCX Module are shown. PWR RF–GPS IN Note: 1. The LAN Connections should be terminated with 50–Ohm loads. 2. The Expansion TX and RX ports should be terminated with SMA 50–Ohm loads. EXPANSION FRAME SYNC – OUT DAISY–CHAIN POWER SDCX POWER SDCX KIT NO. SDCX SERIAL NO. DAISY–CHAIN SYNC – OUT 25A 25 ti–cdma–wp–00311–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-3 Connector Locations – continued Figure 4-2: Detail of Antenna Connectors and DC Power (Rear of BTS) Circuit Breaker 25 TME 25A GROUND Location and GROUND LUG DC Power Terminal Strip Indoor/Outdoor Configuration Connectors cCLPA Connectors and Conduit Locations Refer to Figure 4-7 for connectors and conduit locations Outdoor Configuration Connectors TME Connectors and Conduit Locations Refer to Figure 4-16 for connectors and conduit locations PDE Conduit Locations Refer to Figure 4-23 for conduit locations 4-4 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Attaching BTS to Mounting Rack Objective The objective of this procedure is to attach the BTS to the Rack. Background The mounting plate is attached to the Rack, then a mounting bracket is attached to the BTS. Finally, the BTS is attached to the Mounting Plate. Required Tools and Materials The following tools and materials are required to attach the BTS to the Mounting Plate. Jun 2004 Torque driver wrench, 1/4–in. hex female drive, 0–10 N–M T30 Star tamper bit Three (3) M6X16 screws (Motorola Part No. 0310907D03) Three (3) isolation washers (Motorola Part No. 4309874U03) Six (6) customer supplied rack screws (Check manufacturer’s specifications) 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-5 Attaching BTS to Mounting Rack – continued Procedure to Attach Mounting Plate to Rack Follow the procedure in Table 4-1 to attach the Mounting Plate to the Rack. Refer to Figure 4-3. Table 4-1: Procedure to Attach Mounting Plate to Rack Step Action Determine where in the rack the Mounting Plate is to be attached. Ensure that the mounting plate is level. Set Mounting Plate similar to what is shown in Figure 4-3. Attach Mounting Plate to Rack using four (4) customer supplied rack screws. Torque screws to manufacturer’s specifications. Figure 4-3: Attaching Mounting Plate to Rack Four (4) rack screws are required for attching mounting plate to rack. Two per side. ti–cdma–wp–00301–v01–ildoc–ah 4-6 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Attaching BTS to Mounting Rack – continued BTS Mounting Bracket Perform the procedure in Table 4-2 to attach the bracket to the BTS. Table 4-2: Procedure to Attach BTS Mounting Bracket Step Action Atttach mounting bracket as indicated in Figure 4-4. Using two (2) isolation washers and 2 M6 screws securely attach the mounting bracket to the forward most holes on the BTS. Torque screws to 5 N–M (44 in–lbs). Figure 4-4: Attaching Mounting Bracket to BTS Hole not used. MOUNTING BRACKET 2 M6 SCREWS & 2 ISOLATION WASHERS ti–cdma–wp–00302–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-7 Attaching BTS to Mounting Rack – continued BTS to Mounting Plate Perform the procedure in Table 4-3 to attach the BTS to the Mounting Plate. Table 4-3: Procedure to Attach BTS to Mounting Plate Step Action NOTE The Compact BTS weighs 12 Kg (22 lbs). Place BTS on Mounting Plate as indicated in Figure 4-5. BTS bracket holes align with rack holes. Secure BTS bracket to rack using two (2) customer supplied screws. Torque screws to manufacturer’s specification. At the rear of the BTS, use one M6 screw and isolation washer to secure the BTS to the mounting plate. Torque screw to 5 N–M (44 in–lbs). Figure 4-5: Attaching BTS to Mounting Plate Two (2) rack screws are required for attaching BTS to rack. One (1) M6 screw and isolation washer is required to attach BTS to rack. See Figure 4-6. ti–cdma–wp–00303–v01–ildoc–ah 4-8 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Attaching BTS to Mounting Rack – continued Figure 4-6: BTS Rear Attachment One M6 screw and isolation washer for attaching BTS to mounting plate. ti–cdma–wp–00305–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-9 Compact Combined Linear Power Amplifier Installation Objective This section contains general information for installing a Compact Combined Linear Power Amplifier (cCLPA). Cable Description The following cable in Table 4-4 is necessary to do this procedure. Table 4-4: DC Input Cable Description and Part Number Cable Qty. Part Number Customer Supplied Description DC input cable with crimped lugs, 8–10 AWG, 10 m, designed for +20 to +34 VDC power input. Required Tools The following are the tools required : Torque driver wrench, 1/4–in. hex female drive, 0–10 N–m T20 Torx Tamper Bit, 1/4–in. hex T30 Torx Tamper Bit, 1/4–in. hex Wire Crimping Tool Indoor cCLPA Installation The cCLPA is mounted directly to a 19–inch rack. Placement of cCLPA is up to the customer. The maximum allowable TX cable loss (including surge arrestor) from the cCLPA to the BTS is 2.0 dB for 800 MHz and 3.0 dB for 1.9 GHz. The maximum allowable RX cable loss (including surge arrestor) from the cCLPA to the BTS is 3.0 dB. The 1.9 GHz cCLPA receives +20 to +34 VDC from the DC power source. 4-10 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Compact Combined Linear Power Amplifier Installation – continued cCLPA Connectors Figure 4-7 shows the location of the cCLPA connectors. Figure 4-7: Bottom View of cCLPA FORWARD REFLECTED ANTENNA RX OUT TX INPUT REMOVABLE HANDLE REMOVABLE HANDLE 20A Circuit Breaker DC INPUT DATA INPUT ti–cdma–wp–00298–v01–ildoc–ah IMPORTANT The cCLPA requires its own DC power source that is different than the power source assigned to the Compact BTS. cCLPA Mounting Procedure Follow the procedure in Table 4-5 to attach the cCLPA to the rack. Table 4-5: Procedure to Mount the Power Amplifier Step Action Place two screws (one each on each side of the rack). See Figure 4-8. Holding onto handles, mount the cCLPA onto the two screws. Secure cCLPA to rack using 4 screws. See Figure 4-8. Torque screws to to10 N–M (88 in–lbs). NOTE Handles of cCLPA may be removed if mounting space is limited. Remove 2 screws each securing handles to cCLPA prior to mounting. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-11 Compact Combined Linear Power Amplifier Installation – continued cCLPA Grounding Cable Description Since the length of this cable varies from site to site, no specific length is assigned. Table 4-6 lists the components required to build a ground cable. Table 4-6: Ground Cable and Lug Description and Part Number Cable Qty. Part Number Customer Supplied Ground cable, 6 -AWG, insulated copper wire. Customer Supplied Two Hole, Long Barrel lug connector, 6 AWG, 1/4–inch diameter, 5/8–inch stud hole spacing, 13/32 Tang width. Description Figure 4-8: cCLPA Mounting to Rack Mounting Hole Location for cCLPA Rack Screw for Mounting cCLPA Screw for Mounting cCLPA Screws Screws 4-12 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Compact Combined Linear Power Amplifier Installation – continued Follow the procedure in Table 4-7 to attach the ground cable to the cCLPA. Table 4-7: Procedure to Ground the cCLPA Step Action If not already done, remove handles from cCLPA. Retrieve ground lug and cabling. 2a Using a wire stripper, trim back 1/2–inch of the ground cable insulation from each end. 2b Using a crimp tool crimp the lug onto one end of the cable. 2c Attach the ground clamp to the opposite end of the ground cable. Using one screw attach the ground cable and lug to one of the holes left vacant by the removal of the handles. See Figure 4-9. Slide ground clamp over ground anchor and secure using a lockwasher. Use a 13mm socket to tighten the hex nut. Use a torque wrench to tighten hex nut to 10.0 N–M (88 in–lbs). Use tie–wraps as required to dress the ground cable. Figure 4-9: cCLPA Grounding After handle is removed attach ground lug ti–cdma–wp–00361–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-13 Compact Combined Linear Power Amplifier Installation – continued DC Power Connection Procedure A +27 VDC power source is required to supply the cCLPA. Follow the procedure in Table 4-8 to attach the DC Power cable to the cCLPA. Table 4-8: Procedure to Attach DC Power Cable to the cCLPA Step Action Set DC Power source circuit breaker to OFF. Route cable (F) from DC Power source to the cCLPA. See Figure 4-10 Remove 8 screws securing I/O Panel cover and remove. Route cable through connector to DC Power Terminal Block. See Figure 4-10. If not already loosened, loosen DC Power Terminal Block screws. Strip approximately 12 mm (1/2–inch) of sheathing from the end of each wire. Insert the ”+” wire (red) into the “+” opening of the DC Power Terminal Block, then secure it by tightening the screw. Torque screw to 2.3 N–M (20 in–lbs). Perform step 6 for the “–” wire. Insert the “–” wire (blue) into the “–” opening of the DC Power Terminal Block, then secure it by tightening the screw. Torque screw to 2.3 N–M (20 in–lbs). 10 If the Data Cable is not installed, proceed to Table 4-11; otherwise, proceed to Table 5-6 for Pre–Power up Test. 4-14 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Compact Combined Linear Power Amplifier Installation – continued Figure 4-10: DC Power Connection to cCLPA cCLPA Separate DC Power Source +27 VDC CABLE DC IN CONNECTOR (F) ti–cdma–wp–00297–v01–ildoc–ah Close In View of +27 V cCLPA I/O Board DC Power Connection Data Cable Description and Part Number Table 4-9 lists the cable required to perform this procedure. Since the cable length will vary from site to site, it will be left to the customer to build the data cable desired. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-15 Compact Combined Linear Power Amplifier Installation – continued Table 4-9: Data Cable Description and Part Number Cable Qty. Part Number Customer Supplied 7687717T02 Description RJ45 cable for BTS to cCLPA Ferrite, clip–on core Data Cable Wiring Information Table 4-10 lists the wiring information required to manufacture the CBIO–to–cCLPA Data Cable. Figure 4-11 shows the location of Pin 1 on the RJ45 connector. Table 4-10: Data Cable Wiring Scheme CBIO Signal Name Wire Color RJ45 Pin Outs cCLPA Signal Name Txx_ACT_P White/Orange CLPA_485_TX_ACT_P Txx_ACT_N Orange CLPA_485_TX_ACT_N CLPA_x_ADDR White/Green CLPA_485_ADD_0 RxD_x_P Blue CLPA_485_TX_A_P RxD_x_N White/Blue CLPA_485_TX_A_N GROUND Green GROUND TxD_P White/Brown CLPA_485_RX_A_P TxD_N Brown CLPA_485_RX_A_N Figure 4-11: CBIO–to–cCLPA Data Cable RJ45 Connector Wires inserted in this end Pin 1 4-16 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Compact Combined Linear Power Amplifier Installation – continued BTS Data Cable Connection Procedure Once the Data Cable has been built, follow the procedure in Table 4-11 to connect the BTS Data cable to the cCLPA. Table 4-11: Procedure to Attach BTS Data Cable to cCLPA Step Action If not already performed, remove 8 screws securing I/O Panel cover. Route BTS Data cable to the cCLPA. See Figure 4-12. Mate Data cable RJ45 plug to I/O Board RJ45 socket. See Figure 4-12. Table 4-10 identifies the data cable wiring. If there are two cCLPAs in use, bundle cables together and place ferrite core around cables. Ensure that the cables are not being pinched before closing and latching the ferrite core. Slide ferrite core as close to the BTS connectors as possible without causing stress. Use a tie–wrap on the ferrite core side away from the connector. The tie–wrap holds the ferrite core in place Install I/O Panel Cover and secure using 8 screws. Torque screws to 2.3 N–M (20 in–lbs). Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-17 Compact Combined Linear Power Amplifier Installation – continued Figure 4-12: Data Cable Connection Diagram for Compact BTS to cCLPA NOTE: 1. Not to scale. 2. Ferrite bead is used in indoor configuration only Ferrite Core RF– GP D IN To cPA–A Connector on CBIO DATA IN CONNECTOR To RJ45 Connector on cCLPA I/O Board Compact BTS Close In View of cCLPA I/O Board Data Cable Connection DATA CABLE 4-18 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Compact Combined Linear Power Amplifier Installation – continued Outdoor cCLPA Installation The cCLPA is mounted on a bracket assembly and secured to a pole. Placement of cCLPA is up to the customer. The cCLPA is already weatherproofed, so there are no special weather related precautions required for outdoor installation. The maximum allowable TX cable loss (including surge arrestor) from the cCLPA to the BTS is 2.0 dB for 800 MHz, and 3.0 dB for 1.9 GHz. The maximum allowable RX cable loss (including surge arrestor) from the cCLPA to the BTS is 3.0 dB. The 800 MHz cCLPA operates on –60 t0 –40 VDC supplied by the Power Distribution Enclosure (PDE). The 1.9 GHz cCLPA operates on +20 to +35 VDC supplied by the Power Distribution Enclosure (PDE). Pole or Wall Mounting cCLPA Follow the procedure in Table 4-12 to pole or wall mount the cCLPA. Table 4-12: Procedure to Pole or Wall Mount the cCLPA Step Action Determine where on the pole or structure the cCLPA will be mounted. Consult site configuration documentation as required. For wall or other such structure, proceed to step 2a. For pole mount, proceed to step 2c. 2a Using the Wall Mounting Bracket as a template, drill starter holes, using the wider of the two sets present. Screw in one each M6 anchor bolt in the upper holes. 2b Hang Wall Mounting Bracket on anchor bolts. Install remaining anchor bolts and secure bracket by tightening the 4 M6 anchor bolts. Torque anchor bolts to 10 N–M (88 in–lbs). Proceed to step 3. 2c Center the Wall Mounting Bracket on Pole Mounting Bracket Assembly and install the 4 M6 screws in the narrower of the two sets of holes present. Secure bracket by tightening the 4 M6 screws. Torque screws to 10 N–M (88 in–lbs). Proceed to step 3. See Figure Figure 4-13. Install two M6 screws in the top holes of the Wall Mounting Bracket. n WARNING It is recommended that two people hang the cCLPA onto the Wall Mounting Bracket. Hang cCLPA and install remaining 4 M6 screws. Secure cCLPA to bracket by tightening screws. Torque screws to 10 N–M (88 in–lbs). If not already done, remove handles from cCLPA. Perform Table 4-7 to install the ground cable. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-19 Compact Combined Linear Power Amplifier Installation – continued Figure 4-13: Pole Mounting BracketAssembly Figure 4-14 shows the cCLPA being attached to the Wall Mounting Bracket. Reference Figure 4-13 for the Pole Mounting Bracket Assembly. Figure 4-14: Wall Mounting Bracket and cCLPA For wall mount For pole mount cCLPA Wall Mounting Bracket ti–cdma–wp–00278–v01–ildoc–ah 4-20 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Thermal Management Enclosure Installation Objective This section contains general information for installing a Thermal Management Enclosure (TME). These procedures are utilized if the BTS site is configured for outdoor use. The purpose of the TME (Figure 4-15) is to protect the BTS from the weather. The Compact BTS is installed in the TME and some cables are connected to interior TME connectors, while others are routed out through access holes. Figure 4-17 shows the Wall Mounting Bracket and Pole Mounting Bracket Assembly. The TME can be pole or wall mounted. The Heat Management System (HMS) is attached to the TME and is used to regulate temperature within the TME. The TME is replaced as a whole should damage to the exterior no longer allow protection from the environment or if damage should occur to the TME connectors . Figure 4-15: Thermal Management Enclosure and Heat Management System ti–cdma–wp–00320–v01–ildoc–ah Electrical Requirements The TME is powered by DC voltage that has been converted from an AC power source by the PDE or from battery backup routed through the PDE. Power required is –48VDC nominal, range is –60 to –40 VDC. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-21 Thermal Management Enclosure Installation – continued Environmental Requirements The following lists the environmental requirements of the TME: S Operate Temperature: –50° to +75°C Storage Temperature: –40° to +60°C Operating/Storage Humidity: 10 to 95%, non–condensing Cold Start: –40° to 0°C Seismic: Per Telecordia GR–63–CORE Zone 4 Weight Requirement S TME: 18 kg (40 lbs) S Heat Management System: 11.5 kg (26 lbs) S Wall Mounting Bracket: 2.5 kg (5.5 lbs) TME Connectors and Conduit Locations Figure 4-16 shows the connectors and conduit locations Figure 4-16: Bottom View of TME EXPANSION Cable Conduit Location RF–GPS Connector FIBER OPTICS Conduit Location TX 1 Connector TX 2 Connector RX DIV Connector RX MAIN Connector DATA Cable Conduit Location POWER Cable Conduit Location ti–cdma–wp–00321–v01–ildoc–ah 4-22 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Thermal Management Enclosure Installation – continued TME Conduit Sizes The following are the conduit sizes required for connecting to the TME. Reference Figure 4-16. Table 4-13: TME Conduit Sizes No. Designation Data and Expansion TME Power Input Fiber Optic Required Size (Inches) 1–1/2 1/2 Materials Tools The following tools are required to install the TME: Torque Screwdriver Drill, 3/8–inch or 1/2–inch drive Appropriate concrete or wood drill Bits Tie–Wraps Appropriate size conduit (Metallic sealtight) Bucklestrap Cutting Tool (Motorola P/N 6604809N01) Safety Glasses Heavy Gloves Electrical Tape Tape Measure Hammer, ball–peen TME Installation Pole Mount Follow the procedure in Table 4-14 to pole mount the TME. Figure 4-17 shows the Mounting Bracket Assembly and Wall Mounting Bracket. Check site documents to verify that pole and supporting hardware are capable of handling the load created by mounting the BTS system. WARNING Once TME is installed, DO NOT use it as a step ladder. It will not support a person standing on top or hanging from it. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-23 Thermal Management Enclosure Installation – continued Table 4-14: Procedure to Pole Mount the TME Step Action Slide non–buckle end of strap through openings in Pole Mounting Bracket Assembly. Set Pole Mounting Bracket Assembly with straps at the desired height. NOTE Initial height is determined by customer. The bottom of the TME is a minimum of 1 meter from the ground. Adjust Pole Mounting Bracket Assembly to account for this minimum distance. Wrap strap around the pole, slide non–buckle end through strap loop and pull snug. Attach Bucklestrap Cutting Tool (slide strap through openings in tool, pull gripper lever to slide strap into spindle head), slide tool towards buckle. Place cutting tool end of tool as close to the buckle as possible. NOTE The strap can be cut to a more manageable length prior to using the tool. Bucklestrap Cutting Tool is a ratchet spindle and cutter in one. Turn spindle clockwise until strap is tight. Use cutter lever to cut strap. Using the tool bend the strap over towards the buckle . Remove tool and use a hammer to bend the strap more. Use the hammer to bend buckle tabs over strap. 10 Use electrical tape to cover over the buckle and straps. 11 Perform step 3 through step 10, for the remaining straps. 12 Secure Wall Mounting Bracket to Pole Mounting Bracket Assembly using 8 M6 screws. Torque screws to 3.4 N–M (30 in–lbs). See Figure 4-17. n WARNING The TME weighs 22 kg (48 lbs). One person is able to mount the TME on the Wall Mounting Bracket. It is recommended that two people or one person using a mechanical lift to mount the TME onto mounting bracket. Do not place the Compact BTS inside the TME prior to placing it on the mounting bracket. Remove the HMS prior to mounting the TME. 13 Set the TME onto the Wall Mounting Bracket. Ensure that it rests in the slots of the Wall Mounting Bracket. See Figure 4-17. 14 Secure the TME to the mounting bracket using 6 M6 screws. Torque screws to 3.4 N–M (30 in–lbs). See Figure 4-18. 4-24 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Thermal Management Enclosure Installation – continued Figure 4-17: Wall Mounting Bracket and Pole Mounting Bracket Assembly Slots for hanging the TME Isolation Washer Pole Mounting Straps Shoulder Washer M6 Screw Pole Rest Isolation Pad ti–cdma–wp–00317–v01–ildoc–ah Wall Mount Follow the procedure in Table 4-15 to wall mount the TME. Refer to Figure 4-17 for the Wall Mounting Bracket. Check site documents to verify that wall structure and supporting hardware are capable of handling the load created by mounting the BTS system. WARNING Once TME is installed, DO NOT use it as a step ladder. It will not support a person standing on top or hanging from it. DO NOT mount HMS and leave it in the open position. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-25 Thermal Management Enclosure Installation – continued Table 4-15: Procedure to Install Mounting Bracket on a Wall Step Action Select a suitable wall position such that the bottom of the TME is a minimum of 1 meter above the ground. NOTE Check site documentation for further information. Position Wall Mounting Bracket on wall and mark hole locations. Drill starter holes for the anchor bolts. Secure Wall Mounting Bracket to wall using 8 M6 anchor bolts. Torque anchor bolts to 3.4 N–M (30 in–lbs). n WARNING The TME weighs 18 kg (40 lbs). One person is able to mount the TME on the Wall Mounting Bracket. It is recommended that two people or one person using a mechanical lift mount the TME onto mounting bracket. Do not place the Compact BTS inside the TME prior to placing it on the mounting bracket. Do not attach HMS to the TME prior to mounting the TME. Hang TME on Wall Mounting Bracket. Mounting bar on the rear of the TME is set into the cutouts on the Wall Mounting Bracket. Secure the TME to the Wall Mounting Bracket using 6 M6 screws. Torque screws to 3.4 N–M (30 in–lbs). See Figure 4-18. 4-26 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Thermal Management Enclosure Installation – continued Figure 4-18: TME Screw Mounting Location Screw Hole Location ti–cdma–wp–00334–v01–ildoc–ah Screw Hole Locations Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-27 Compact BTS and HMS Installation Objective This section contains general information for installing a Compact BTS in a Thermal Management Enclosure (TME). WARNING Once the outdoor enclosures are installed, they are not to be used as steps or other types of climbing aids. They were not designed to support a person. Compact BTS Installation Follow the procedure in Table 4-16 to install the BTS inside the TME. Table 4-16: Procedure to Install Compact BTS in a TME Step Action Verify that the TME is securely fastened to the mounting bracket. Lift and slide the Compact BTS into the TME (See Figure 4-19). n WARNING The Compact BTS weighs 25 kg (55 lbs). One person is able to mount the BTS inside the TME. It is recommended that two people or one person using a mechanical lift mount the BTS inside the TME. Once placed in the proper position, slide the Compact BTS inside the TME. Secure the Compact BTS to the TME with 5 M6 screws. (See Figure 4-19). Torque screws to 3.4 N–M (30 in–lbs). If not already open, unlock and open the left–hand door to the TME. ! CAUTION Ensure that DC power to TME/BTS is disengaged. Attach ground lug (part of TME) to BTS using two M6 screws. Remove protective cover from BTS DC Power connector and connect DC power cable from TME Power Distribution Assembly. Connect the “+” wire (red, marked +27V) to the +27 V terminal. Connect the “–” wire (black, marked RETURN) to the RETURN terminal. 10 Connect the blue wire (marked TME) to the TME terminal. 11 Connect the TX and RX cables to the appropriate TME connectors. 12 Connect RGPS or Local GPS (RF–GPS) cable to CBIO. 4-28 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Compact BTS and HMS Installation – continued Figure 4-19: Thermal Management Enclosure and BTS HMS is removed for clarity. Once BTS is in place install M6 screws at these locations ti–cdma–wp–00262–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-29 Compact BTS and HMS Installation – continued HMS Installation In an outdoor configuration, the HMS module is part of the Thermal Management Enclosure (TME). It is external to the TME and its purpose is to regulate the heating and cooling of the Compact BTS within the TME. See Figure 4-20. Figure 4-20: Heat Management System (HMS) INTERIOR VIEW EXTERIOR VIEW ti–cdma–wp–00318–v01–ildoc–ah ti–cdma–wp–00319–v01–ildoc–ah Follow the procedure in Table 4-17 to install the Heat Management System (HMS). Table 4-17: Procedure to Install the HMS Step Action Once the TME and BTS are installed, attach the HMS to the TME. NOTE HMS weighs 11.5 kg (26 lbs). table continued on next page 4-30 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Compact BTS and HMS Installation – continued Table 4-17: Procedure to Install the HMS Step Action Set the HMS on the hinges located on the TME (See Figure 4-21). Use a driver wrench with socket to attach ground lug to HMS ground connection. Connect the Data/DC PowerCable to HMS controller. Dress cables as necessary. Ensure that door swings freely and does not pinch any cables. Close HMS and secure using the two draw latches. Fold draw latch handles down. Verify that HMS is fully closed and seated. Close draw latch door and lock using key. Figure 4-21: HMS Installation Set HMS on TME hinges. HMS TME ti–cdma–wp–00320–v02–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-31 Power Distribution Enclosure Installation Objective This section contains general information for installing a Power Distribution Enclosure (PDE) with Heat Exchanger (HX). See Figure 4-22. The optional PDE is a stand–alone unit external to the TME. When in use, the PDE provides Primary surge for input power, customer alarms, GPS, external antenna(s) and span lines; in addition to AC/DC power conversion for the SC480 base unit and optional external PAs. If battteries are used as backup, their cabling is routed to the PDE. The present manual contains high level information on only one of two manufacturer’s of the PDE. IMPORTANT Motorola does not recommend the PDE be used to support indoor configuration The PDE is not configurable for indoor sites, and in general, it does not locate surge protection functions appropriately for indoor cellsites. For indoor, power and surge protection functions should be implemented according to Standards and Guidelines for Communication Sites using telecom–grade third party equipment that is available through the ancillary group. Figure 4-22: PDE and Heat Exchanger PDE Brackets for Antenna Surge Arrestors Ground Location HX ti–cdma–wp–00336–v01–ildoc–ah 4-32 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Power Distribution Enclosure Installation – continued Electrical The PDE is powered by AC voltage (customer supplied) in the range 154–286 VRMS at 47–63 Hz at 3100 Watts. The PDE outputs –54 Vdc at 2000 Watts (China). The PDE outputs +30 VDC at 2000 Watts (Domestic) Batteries if used, are located in a customer supplied external cabinet. Environmental The following lists the environmental requirements of the PDE: Operate Temperature: –40° to +50°C Storage Temperature: –40° to +60°C Operating/Storage Humidity: 10 to 95%, non–condensing Cold Start: –40° to 0°C Seismic: Per Telecordia GR–63–CORE Zone 4 Weight S PDE: 52 kg (115 lbs) – – – – PDE cabinet: 25 kg (55 lbs) Heat Exchanger: 12 kg (26 lbs) Power Supply Module (PSM): 5 kg (11 lbs) Miscellaneous: 10 kg (22 lbs) Figure 4-23: PDE Conduit Location ti–cdma–wp–00338–v01–ildoc–ah 1 – PDE Power Input (AC) 2 – Compact PA #1 Power (DC) 3 – Compact PA #2 Power (DC) 4 – Compact PA #1 Signal (TP) 5 – Compact PA #2 Signal (TP) Jun 2004 6 – Battery Power (DC & TP) 7 – Expansion PDE (TP) 8 – TME Power (DC) 9 – PDE Signal (TP) 10 – Customer I/O (TP) 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-33 Power Distribution Enclosure Installation – continued PDE Conduit Sizes The following are the conduit sizes required for connecting to the PDE. Reference Figure 4-23. Table 4-18: Conduit Sizes No. 4-34 Designation Required Size (Inches) PDE Power Input 3/4 Compact PA #1 Power 1/2 Compact PA #2 Power 1/2 Compact PA #1 Signal 1/2 Compact PA #2 Signal 1/2 Battery Power 1–1/2 Expansion PDE 1–1/2 TME Power TME Signal 1–1/2 10 Customer I/O 1–1/2 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Power Distribution Enclosure Installation – continued Figure 4-24: PDE Detail Power Management Alarms Card (PMAC) Punch Block DC Output Terminal Block AC Terminal Block ti–cdma–wp–00359–v01–ildoc–ah Power Supply Module DC Circuit Breakers Could be buttons or switches ti–cdma–wp–00345–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-35 Power Distribution Enclosure Installation – continued Materials Tools The following tools are required to install the PDE: Torque Screwdriver Drill, 3/8–inch or 1/2–inch drive Appropriate concrete or wood drill Bits Tie–wraps Alarms connector, 8–pin in–line, (Tyco, part number 103958–7) customer supplied S Bucklestrap Cutting Tool (Motorola P/N 6604809N01) for pole mounting bracket assembly PDE Installation Figure 4-25 shows the Wall Mounting Bracket. and Mounting Bracket Assembly. Figure 4-25: Wall Mounting Bracket and Pole Mounting Bracket Assembly Slots for hangging the PDE Isolation Washer Pole Mounting Straps Shoulder Washer M6 Screw Pole Mounting Bracket Assembly Pole Rest Wall Mounting Bracket Isolation Pad ti–cdma–wp–00317–v01–ildoc–ah 4-36 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Power Distribution Enclosure Installation – continued Mounting Bracket Assembly Procedure Pole Mount Follow the procedure in Table 4-19 to install the pole mounting bracket assembly and wall mounting bracket for pole mounting the PDE. WARNING Once PDE is installed, DO NOT use it as a step ladder. It will not support a person standing on top or hanging from it. Table 4-19: Procedure to Install Mounting Bracket Assembly on a Pole Step Action Wrap the mounting bracket straps around the pole to gauge the proper length. Cut straps to proper length. Slide straps through slots in mounting bracket assembly. Secure mounting bracket to pole using the straps. Secure Wall Mounting Bracket to Pole Mounting Bracket Assembly using 8 M6 bolts. Torque bolts to 3.4 N–M (30 in–lbs). n WARNING The PDE (less HX) weighs 25 kg (55 lbs) . It is recommended that a minimum of two people or one person using a mechanical lift mount the PDE. Remove the Heat Exchanger prior to mounting the PDE. NOTE Initial height is determined by customer. Minimum height from the ground is 1 meter. Hang PDE on Wall Mounting Bracket and secure using 4 M6 screws. Torque screws to 3.4 N–M (30 in–lbs). Wall Mount Follow the procedure in Table 4-20 to install the Wall Mounting Bracket on a wall for the PDE. WARNING Once PDE is installed, DO NOT use it as a step ladder. It will not support a person standing on top or hanging from it. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-37 Power Distribution Enclosure Installation – continued Table 4-20: Procedure to Install the Wall Mounting Bracket on a Wall Step Action Select a suitable wall position such that the bottom of the PDE is a minimum of 1 meter above the ground. NOTE Check site documentation for further information. Position Wall Mounting Bracket on wall and mark hole locations. Drill starter holes for the anchor bolts. Secure Wall Mounting Bracket to wall using 8 M6 anchor bolts. Torque anchor bolts to 3.4 N–M (30 in–lbs). Unlock and open PDE side door and remove Power Supply Module (PSM) and AC input cover prior to mounitng PDE. NOTE Screw to secure PDE to Wall Mounting Bracket can only be seen with PSM removed. n WARNING The PDE (less HX) weighs 25 kg (55 lbs) . It is recommended that a minimum of two people or one person using a mechanical lift mount the PDE. Remove Heat Exchanger prior to mounting the PDE. NOTE Initial height is determined by customer. Minimum height from the ground is 1 meter. Hang PDE on Wall Mounting Bracket. Secure PDE to Wall Mounting Bracket using 4 M6 screws. Torque screws to 3.4 N–M (30 in–lbs). See Figure 4-26. Install PSM after PDE is secured to Wall Mounting Bracket. AC cover may be left out for AC connection later. 4-38 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Power Distribution Enclosure Installation – continued Figure 4-26: PDE Mounting Screw Locations Screw Hole Location Screw can only be inserted if the Power Converter is first removed. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-39 Power Distribution Enclosure Installation – continued Heat Exchanger The Heat Exchanger (HX) is attached to the PDE and provides temperature regulation. Figure 4-27 shows the HX. Figure 4-27: PDE Heat Exchanger Dimensions 140 mm 700 mm 300 mm ti–cdma–wp–00339–v01–ildoc–ah 4-40 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Power Distribution Enclosure Installation – continued Heat Exchanger Details Figure 4-28 shows the main components of the HX. Figure 4-28: PDE Heat Exchanger Detail Internal Shield removed for clarity Internal Loop Exhaust Blower Core Controller Internal Loop Inlet Blower Heat Exchanger Installation Follow the procedure in Table 4-21 to install the Heat Exchanger. Table 4-21: Procedure to Install the Heat Exchanger Step Action NOTE The HX weighs 12 kgs (26 lbs). One person is able to lift the HX and place it on the PDE. Once PDE is securely attached, place HX on hinges on the PDE. Connect Ground and DC/Alarm power, and RS232 Alarm cables. The Test connector should be connected to a load. table continued on next page Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-41 Power Distribution Enclosure Installation – continued Table 4-21: Procedure to Install the Heat Exchanger Step Action Use tie–wraps to dress cables as necessary. Ensure that HX swings freely on the hinges and does not pinch any cable. Figure 4-29: PDE and Heat Exchanger Internal Shields removed for clarity ti–cdma–wp–00342–v01–ildoc–ah PDE Cabling Table 4-22 shows the cabling pin–outs of the multiple layout punchblock for the PDE. Consult manufacturer’s installation specification for connecting wires to the punch block. Use punchdown tool provided or an equivalent 110 punchdown tool. Table 4-22: PDE Punchblock Wiring Descriptions Unit Interface Customer Input Signal Wire Color PB Pin CDI_1 101T CDI_1_RTN 101R CDI_2 102T CDI_2_RTN 102R Output Pin table continued next page 4-42 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Power Distribution Enclosure Installation – continued Table 4-22: PDE Punchblock Wiring Descriptions Unit Interface Customer Output Signal Wire Color PB Pin CDI_3 103T CDI_3_RTN 103R CDI_4 104T CDI_4_RTN 104R CDI_5 105T CDI_5_RTN 105R CDI_6 106T CDI_6_RTN 106R CDI_7 107T CDI_7_RTN 107R CDI_8 108T CDI_8_RTN 108R CDO NC_0 109T CDO COM_0 109R CDO NO_0 110T CDO NC_1 110R CDO COM_1 201T CDO NO_1 201R CDO NC_2 202T CDO COM_2 202R CDO NO_2 203T CDO NC_3 203R CDO COM_3 204T CDO NO_3 204R CDO NC_4 205T CDO COM_4 205R CDO NO_4 206T CDO NC_5 206R CDO COM_5 207T CDO NO_5 207R CDO NC_6 208T Output Pin table continued next page Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-43 Power Distribution Enclosure Installation – continued Table 4-22: PDE Punchblock Wiring Descriptions Unit Interface Signal RGPS Combined Compact Linear Power Amplifier 1 Power Management Enclosure Wire Color PB Pin CDO COM_6 208R CDO NO_6 209T CDO NC_7 209R CDO COM_7 210T CDO NO_7 210R DATA_FROM_HEAD_POS 301T SYNC_FROM_HEAD_POS 301R SYNC_TO_HEAD_POS 302T DATA_TO_HEAD_POS 302R RGPS_+28V 303T RGPS_+28V 303R DATA_FROM_HEAD_NEG 304T SYNC_TO_HEAD_NEG 304R SYNC_TO_HEAD_NEG 305T DATA_TO_HEAD_NEG 305R RGPS RTN 306T RGPS RTN 306R CLPA_485_TX_ACT_P 307T CLPA_485_TX_ACT_P 307R CLPA_485_ADD_0 308T CLPA_485_TX_A_P 308R CLPA_485_TX_A_N 309T GROUND 309R CLPA_485_RX_A_P 320T CLPA_485_RX_A_N 310R PDE_AC_FAILURE 401T PDE_DOOR_ALARM 401R PDE_HARD_FAILURE 402T PDE_SOFT_FAILURE 402R PDE_PRESENCE 403T PDE_ALARM_RTN 403R Output Pin table continued next page 4-44 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Power Distribution Enclosure Installation – continued Table 4-22: PDE Punchblock Wiring Descriptions Unit Interface 1X Span Line Battery Backup Combined Compact Linear Power Amplifier 2 DO Span Line Signal Wire Color PB Pin RX_RING_NET_A 404T RX_TIP_NET_A 404R TX_RING_NET_A 405T TX_TIP_NET_A 405R RX_RING_NET_B 406T RX_TIP_NET_B 406R TX_RING_NET_B 407T TX_TIP_NET_B 407R RX_RING_NET_C 408T RX_TIP_NET_C 408R TX_RING_NET_C 409T TX_TIP_NET_C 409R UNUSED 410T UNUSED 410R BAT_TP1_PRESENCE_DET 502T BATT_TP1_PRESENCE_RTN 502R BATT_TP2_+VE 503T BATT_TP2_–VE 503R BATT_TP2_PRESENCE_DET 504T BAT_TP2_PRESENCE_RTN 504R CLPA_485_TX_ACT_P 505T CLPA_485_TX_ACT_P 505R CLPA_485_ADD_0 506T CLPA_485_TX_A_P 506R CLPA_485_TX_A_N 507T GROUND 507R CLPA_485_RX_A_P 508T CLPA_485_RX_A_N 508R RX_RING_NET_1 509T RX_TIP_NET_1 509R TX_RING_NET_1 510T Output Pin table continued next page Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-45 Power Distribution Enclosure Installation – continued Table 4-22: PDE Punchblock Wiring Descriptions Unit Interface 4-46 Signal Wire Color PB Pin TX_TIP_NET_1 510R RX_RING_NET_2 601T RX_TIP_NET_2 601R TX_RING_NET_2 602T TX_TIP_NET_2 603R RX_RING_NET_3 603T RX_TIP_NET_3 603R TX_RING_NET_3 604T TX_TIP_NET_3 604R 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Output Pin Jun 2004 Earth Ground Cabling Objective The objective of this procedure is to attach the earth ground cabling to the BTS. Indoor Grounding Considerations Refer to the site documentation for other grounding considerations. Rack Electrical Isolation on Concrete Slab – The onluy BTS and cCLPA grounding permitted is through the power cable and chassis ground connection. If the rack is installed on a concrete slab, it must be electrically isolated from the slab. The rack should be placed on a dielectric pad and the seismic mounting bolts should be installed through the rack with dielectric isolating washers as is done with the BTS frame. If this method cannot be used, the BTS must be electrically isolated from the equipment rack. Cable Description The following cables in Table 4-23 are necessary to do this procedure. Table 4-23: Ground Cable and Lug Description and Part Number Cable Qty. Part Number Description Customer Supplied Ground cable, 6 -AWG, insulated copper wire. Customer Supplied Two Hole, Long Barrel lug connector, 6 AWG, 1/4–inch diameter, 5/8–inch stud hole spacing, 13/32 Tang width (ILSCO P/N CRB–6L2–14–58) Customer Supplied 1–inch, 1–1/2–inch, 1/2–inch, and 3/4–inch metallic sealtight type conduit or RF Solid Shielded cable – Sufficient quantity to meet the outdoor site and local code requirements Required Tools and Materials The following tools are required to attach ground cabling to the BTS. S Torque wrench set to 5.0 N–M (44 in–lbs) and 13 mm socket S Flathead screwdriver bit S 2 M6x10 screws for ground lug S Crimping tool S Anti–Oxidant grease, copper/aluminium mix (Penetrox, part number P8A) S Up to 10 of surge arrestors. NOTE Eight of the ten surge arrestor holes on the PDE flange are double flat sided. Requires a surge arrestor with a shaft that is flat on the two opposite sides. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-47 Earth Ground Cabling – continued BTS Ground Procedure Follow the procedure in Table 4-24 to attach the ground cable. Table 4-24: Procedure to Attach the Earth Ground Cable Step Action NOTE Due to variability in rack placement, the rack is isolated from ground to reduce the chances of creating ground loops. Retrieve ground lug and cabling. 1a Using a wire stripper, trim back 1/2–inch of the ground cable insulation from each end. 1b Using a crimp tool crimp the lug onto one end of the cable. 1c Attach the ground clamp to the opposite end of the ground cable. Using two screws attach the ground cable and lug to the BTS. See Figure 4-31. Slide ground clamp over ground anchor and secure using a lockwasher. Use a 13mm socket to tighten the hex nut. Use a torque wrench to tighten hex nut to 5.0 N–M (44 in–lbs). Use tie–wraps as required to dress the ground cable, unless conduit is used. Figure 4-30: Detail Location of Ground Studs 25A 25 GROUND LOCATION 4-48 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Earth Ground Cabling – continued Figure 4-31: Grounding Location on BTS P/O BTS RF Panel GROUND LUG GROUND SCREW HOLES M6 SCREWS Outdoor Grounding Considerations cCLPA The cCLPAs are designed to mount directly to the antenna tower. They have primary lightning protection on all terminations. There is a ground stud provided to connect the unit to the tower. If the cCLPAs are not mounted on the tower, they should be mounted as close as possible to an antenna ground system connection. All interconnect cables should be in conduit or solid shield RF cables. PDE The Primary PDE is the master ground point for all the outdoor equipment. This Primary PDE should be mounted within 2 meters of the master ground connection of the antenna ground system. The secondary PDE should be mounted within 1 meter of the primary PDE and single point grounded to the same master ground point. Compact BTS and TME The Compact BTS and TME and all other outdoor expansion hardware should be located within 5 meters of the primary PDE. They are all to be single point grounded to the system master ground. All these expansion enclosures are insulated from ground through their respective mounting brackets. All interconnect cables should be in conduit or solid shield RF cables. It is recommended that these cables be run in raceways to reduce the loop dimensions of the cable runs. This minimizes the effect of inducted currents caused by the intense electromagnetic field of lightning current. Antennas The Compact BTS is being installed at an antenna site that has a proper ground system for the antenna. Proper ground connection points are also available for the cCLPA and PDE units. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-49 Earth Ground Cabling – continued Site Requirements The enclosures are mounted according to the site documentation. Refer to Figure 2-10, Figure 2-13 through Figure 2-15 for dimensions and clearances and spacing information. Figure 4-32 shows an example of a mounted single system outdoor grounding diagram. Figure 4-33 shows an example of a mounted multiple unit system outdoor grounding diagram. Outdoor Grounding Procedure Follow the procedure in Table 4-25 to set up a site for grounding. Table 4-25: Procedure to Ground an Outdoor Site Step Action If not already known, consult site documentation for location to mount system. Verify that all master ground for the system is in place. Follow the procedures as described in Chapter 4 for installing the PDE, TME, and cCLPA. Once installation is complete, ground the Primary PDE to the system master ground. Route grounding cables from the other enclosures to the Primary PDE. Apply anti–oxidant grease to ground lugs and connections. * IMPORTANT In order to route the TME to PDE Earth ground cable through the power conduit, a jumper cable must be spliced from the conduit ground bushing to the earth cable. Ground the cCLPA to the system master ground. Apply anti–oxidant grease to ground lug and connection. Ground the antennas to the system master ground. Once grounding is completed, layout conduit or solid shield RF (SSRF) cables. Route wires from PDE through conduit or route SSRF cables to the TME. 10 Route Data cabes from the TME to the cCLPAs. 11 Route AC power and battery backup (if used) to PDE. 12 Route DC power from PDE to cCLPA and TME. 13 Perform the procedures described in the remainder of this Chapter. 4-50 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Earth Ground Cabling – continued Figure 4-32: Typical Outdoor Grounding Configuration ANTENNA TOWER LEGEND: 1. PSA – Primary Surge Arrestor 2. SSA – Secondary Surge Arrestor 3. CDT – Conduit 4. SLD – Shielded Cable 5. EGD – Earth Ground 6. TWR – Tower Ground ANTENNAS TME and PDE are electrically isolated from ground. In addition, there are shielded RF cables connecting the TME and PDE. TWR GPS SLD SLD The TME to PDE Earth ground cable can be routed through the power conduit as long as a jumper cable is spliced from the conduit ground bushing to the earth cable PSA TWR The SSAs are attached to the rear flange of the PDE. cCLPA SSA SSA TME CDT EGD CDT PSA SSA SSA DC Power PDE PSA EGD POWER and DATA LINES EGD SINGLE POINT MASTER GROUND Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-51 Earth Ground Cabling – continued Figure 4-33: Typical Multiple Outdoor Grounding Configuration LEGEND: 1. PSA – Primary Surge Arrestor 2. SSA – Secondary Surge Arrestor 3. CDT – Conduit 4. SLD – Shielded Cable 5. EGD – Earth Ground 6. TWR –Tower Ground 7. TSA –Tertiary Surge Arrestor ANTENNA TOWER ANTENNAS NOTE: TME and PDE are electrically isolated from ground. In addition, there are shielded RF cables connecting the TME and PDE. The TME to PDE Earth ground cable can be routed through the power conduit as long as a jumper cable is spliced from the conduit ground bushing to the earth cable TWR GPS SLD SLD PSA TWR TME 2 CDT The SSAs are attached to the rear flange of the PDE. TSA cCLPA EGD SSA SSA TME 3 TME 1 TSA TSA EGD CDT EGD PSA SSA CDT SSA DC Power CDT PDE 2 PDE 1 CDT PSA PSA EGD POWER and DATA LINES EGD SINGLE POINT MASTER GROUND 4-52 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Earth Ground Cabling – continued PDE Ground Connection Figure 4-34 shows the ground location for the starter PDE and the other outdoor enclosures. Figure 4-34: Rear View of PDE NOTE: 1. in a multiple unit setup, all the grrounds are connected to the rear of the PDE (Starter). 2. Up to 10 surge arrestors can be attached to the rear flange on the PDE. Surge Arrestors GROUND Location ti–cdma–wp–00356–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-53 BTS DC Power Cabling Objective The objective of this procedure is to attach the DC input cable to the BTS for indoor configuration. WARNING This equipment uses dangerous voltages and is capable of causing death. Use extreme caution when handling and testing this equipment. DC Cable Description The following cable in Table 4-26 is necessary to do this procedure. Table 4-26: DC Input Cable Description and Part Number Cable Qty. Part Number Description Customer Supplied DC input cable with crimped lugs, 10 AWG, 10 m, designed to handle +20 to +34 VDC power input. 7687717T02 Ferrite, Clip–on core Power Cable and Connector Signal Information The DC input connector is located on the bottom, right side rear of the BTS. The BTS is designed for –60 to –40 VDC. The TME DC power connection is for outdoor configuration and only in use if the Thermal Management Enclosure (TME) is used. IMPORTANT Motorola does not recommend the PDE be used to support indoor configuration The PDE is not configurable for indoor sites, and in general, it does not locate surge protection functions appropriately for indoor cellsites. For indoor, power and surge protection functions should be implemented according to Standards and Guidelines for Communication Sites using telecom–grade third party equipment that is available through the ancillary group. Procedure Use the following procedure in Table 4-27 to connect the DC voltage input cable to the BTS. Refer to Figure 4-35. Table 4-27: Procedure to Connect DC Power to the BTS Step Action Ensure that DC power source circuit breaker is disengaged (OFF). Route DC power cables to the rear of the BTS. 4-54 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 BTS DC Power Cabling – continued Table 4-27: Procedure to Connect DC Power to the BTS Step Action Connect the “–” wire (black) to the RTN terminal. Connect the “+” wire (red) to the +27 V terminal. Bundle wires together and place ferrite core around wires. Ensure that the wires are not being pinched before closing and latching the ferrite core. Slide ferrite core as close to the BTS connection as possible without causing stress. Use a tie–wrap on the ferrite core side away from the connection. The tie–wrap holds the ferrite core in place. Figure 4-35: DC Power Terminal Strip 25 TME 25A NOTE: 1. The TME DC power connection is not in use unless a TME is used. 2. A surge suppressor is recommended between the BTS and the DC power source. SURGE SUPPRESSOR DC Power from source Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-55 BTS DC Power Cabling (Indoor) – continued Connect DC Power to TME Procedure Use the following procedure in Table 4-28 to connect the DC voltage input cable to the TME. Refer to Figure 4-36. Table 4-28: Procedure to Connect DC Power to the BTS Step Action Ensure that DC power from PDE is disengaged (ciruit breaker set to OFF). Route DC power cable through conduit to TME POWER Cable hole location. Ensure that 1U and TME circuit breakers are disengaged (pulled out). Remove protective cover from PDA DC power connector. If not already done, trim insulation back about 15 mm (1/2–in) on each wire. Insert the cable connector into the plug on the PDA. See Figure 4-36. Replace protective cover. Figure 4-36: TME Power Distribution Assembly for +27VDC Captive Screw 1U Circuit Breaker FRONT +27 VDC Connector Socket TME Circuit Breaker (Rocker Style) Captive Screw Ground Location SURGE SUPPRESSOR DC Power from source ti–cdma–wp–00348–v01–ildoc–ah 4-56 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 AC / DC Power Cabling Installation Objective The objective of this procedure is to install the AC power cabling and Battery Backup input cables to the Power Distribution Enclosure (PDE). CAUTION This equipment uses dangerous voltages and is capable of causing death. Use extreme caution when handling and testing this equipment. Earth connection is essential before connecting the power due to the presence of high earth leakage current. AC Cable Description NOTE The Power Distribution Enclosure (PDE) is UL rated at 14 Amperes, in the range 200–240 VAC. The Customer Site installation must provide a disconnect device and over current protection device. A breaker size of 25 Amperes is recommended or as appropriate by local electrical code. The frame can accommodate an AC conductor range of 6 AWG to 12 AWG, as limited by the internal AC terminal block. Cable sizing should be determined by Local Electrical Codes, using 90C min rated conductors, with derating for 50C operation. Motorola recommends not less than 10AWG copper for buried/raceway cables. The cables listed in Table 4-29 are recommended for this installation. However, consult the manufacturer’s installation guide for further information. Table 4-29: AC Input Cable Description and Part Number Cable Qty. Part Number Customer Supplied AC power cable with crimped lugs, 10 AWG, copper, designed for 200 to 240 VAC @ 25 A. {L 2–7 Customer Supplied DC power cables, 10 AWG, stranded, designed for +20 to +34 VDC power input Description Length of cables are dependent upon BTS equipment site layout. AC and DC Power Cabling Procedure After PDE is installed, connect the AC and DC power cables according to the manufacturer’s installation specification. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-57 AC / DC Power Cabling Installation (Outdoor) – continued Battery Backup Power Cabling Procedure After PDE is installed, connect the Battery Backup DC power cable to the PDE according to the manufacturer’s installation specification. PDE to TME and cCLPA DC Power Cabling Procedure After PDE is installed, connect the DC power cables from the TME and cCLPA according to the manufacturer’s installation specification. 4-58 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Antenna Cabling Objective The objective of this procedure is to install the cabling for the antenna(s). This cabling is installed between the unit and the customer–supplied lightning arrestor(s). If lightning arrestor(s) are not required, the cabling connects directly to the antenna(s). Cable Descriptions The following cables in Table 4-30 are necessary to do this procedure. Table 4-30: Cable Descriptions and Part Numbers Cable Qty. Part Number 1–6* Andrew LDF4–50 Customer Supplied Description RF Cable, 800 MHz, length selections: 10 m (31 ft.) * Four antenna cables are required if one cCLPA is used. Six are required if two cCLPAs are used. Procedure Install the cabling between the BTS, external lightning arrestors, and the cCLPA. If lightning arrestors are not present, the cables connect to the antenna. Cable the BTS as shown in Figure 4-37. Torque the connectors to 4.3 N–M (38 in–lbs). Perform the procedure in Table 4-31 to install the antenna cables. Table 4-31: Procedure to Install Antenna Cables Step Action Check with site documentation to determine proper location for mounting antennas. If used, connect lightning arrestors. Surge arrestors are physically mounted to the rear flange of the PDE. With cCLPA configuration, proceed to step 4. Without cCLPA configuration, proceed to step 6. Route antenna cables to cCLPA and Compact BTS. See Figure 4-37 or Figure 4-38. Proceed to step 7. Route antenna cables between cCLPA and Compact BTS. See Figure 4-37 or Figure 4-38. Proceed to step 7. 5a If a TME is used (outdoor configuration), route antenna cables to appropriate TME connectors. Route antenna cables to Compact BTS. See Figure 4-39. Proceed to step 7. Dress cables as necessary, unless conduit is used. Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-59 Antenna Cabling – continued Figure 4-37: Antenna Cabling (With cCLPA) NOTE: If the antennas are located indoors the lightning arrestors are not required. Antenna B If the antennas are located outdoor and the BTS indoor, the arrrestors are required and located in the integrated wall entry ground system panel If this is an oudoor configuration then surge arrestors are required on both ends of the TX1 and RX MAIN cables. LIGHTNING ARRESTOR SA (B) Surge Arrestors are required on both ends of the antenna cables in an outdoor configuration. SA Antenna A This LA is not required for outdoor configuration. (B) 50–Ohm Loads LIGHTNING ARRESTOR (B) SURGE ARRESTORS (B) 4-60 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Antenna Cabling – continued Figure 4-38: Antenna Cabling with 2 cCLPAs NOTE: If the antennas are located indoors the lightning arrestors are not required. If the antennas are located outdoor and the BTS indoor, the arrrestors are required and located in the integrated wall entry ground system panel If this is an oudoor configuration then surge arrestors are required on both ends of the BTS to cCLPA TX and RX cables. Surge Arrestors are required on both ends of the antenna cables in an outdoor configuration. (B) SA (B) SURGE ARRESTORS (B) (B) 50–Ohm Loads Antenna cCLPA 1 LIGHTNING ARRESTOR SA (B) These LAs are not required for outdoor configuration. SA Antenna SURGE ARRESTORS LIGHTNING ARRESTOR (B) cCLPA 2 Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-61 Antenna Cabling – continued Figure 4-39: Two Antenna Cabling (Without cCLPA) NOTE: If the antennas are located indoors the lightning arrestors are not required. Antenna B If the antennas are located outdoor and the BTS indoor, the arrrestors are required and located in the integrated wall entry ground system panel. Antenna A If it is an outdoor configuration, then surge arrestors are required on the antenna cables. LIGHTNING ARRESTOR LIGHTNING ARRESTOR (B) 4-62 (B) 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Antenna Cabling – continued Figure 4-40: Three Antenna Cabling (Without cCLPA) NOTE: If the antennas are located indoors the lightning arrestors are not required. Antenna B Antenna C If the antennas are located outdoor and the BTS indoor, the arrrestors are required and located in the integrated wall entry ground system panel. LIGHTNING ARRESTOR LIGHTNING ARRESTOR If it is an outdoor configuration, then surge arrestors are required on the antenna cables. Antenna A (B) (B) LIGHTNING ARRESTOR (B) Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-63 Span Line, RGPS, and RF GPS Cabling Objective The objective of this procedure is to install the span line and RGPS cabling. Cable Labels The cable designations are referenced to Table 3-1 in the “Cable Description” area of this chapter. Required Tools and Materials Table 4-32 provides the quantities and descriptions of the cables. Table 4-32: List of Required Cables Cable Qty. Part Number Description T472AA RGPS cable, 15 m (50 ft.) T472AB RGPS cable, 38 m (125 ft.) T472AC RGPS cable, 76 m (250 ft.) T472AD RGPS cable, 152 m (500 ft.) T472AE RGPS cable, 304 m (1000 ft.) T472AF RGPS cable, 608 m (2000 ft.) Punchblock to CBIO Board, 15 pin D–connector on one end and loose wires on the other end. C1 T650AA Customer Supplied Span cable, 4 or 8 conductors, 24–28 AWG stranded, twisted pair J* SGRG4030 RF–GPS Cable, 1/2–inch coaxial, length = 50 ft. Two male N–type connectors, one end to be terminated after routing of cable 1–2** 7687717T02 Ferrite, clip–on core * An SMA to N adapter is required; otherwise a cable must be made with an SMA connector on one end. ** Attach one ferrite bead per bundle of 3 (or less) span lines and one for RGPS cable. Ferrite core is not required for RF–GPS cable. Connecting the Span Line Cable The BTS provides for three 1X T1/E1 span lines and three MCC–Data Only (MCC–DO) span lines (See Figure 4-41). Each interface is made up of Transmit Tip/Ring and Receive Tip/Ring connections. The Transmit and Receive data flow is given from the perspective of the BTS. 4-64 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004 Span Line, RGPS, and RF–GPS Cabling – continued Figure 4-41: Span and RGPS Cabling Details Ferrite Beads LIGHTNING ARRESTOR C1 Surge Protected Punchblock (Customer supplied) LIGHTNING ARRESTOR NOTE: Ferrite Beads are used in indoor configuration only. ti–cdma–wp–00311–v01–ildoc–ah Jun 2004 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT 4-65 Span Line, RGPS, and RF–GPS Cabling – continued Cable Pin and Signal Information for Span Cabling Table 4-33 gives the pin and signal information for the Span cable. Table 4-33: Pin/Signal Information for Span Cable BTS Interface Span Line Cable Pin Wire/Stripe Color Description White/Orange Orange White/Green Blue White/Blue Green NC White/Brown NC Brown NC RX RING RX TIP NC TX RING TX TIP Span Cable Procedure Follow the procedure in Table 4-34 to connect the span cable. Table 4-34: Procedure to Install 1X or DO Span Cable Step Action If BTS is configured for 1X operation, proceed to step 1a. If BTS is confgiured for DO operation, proceed to step 1b. 1a Route 1X span line (Cable D) from site interface panel and connect to Network Span Group 1X (1X–A) connector at the rear of the BTS. 1b Route DO span line (Cable D) from DO site interface panel and connect to Network Span Group 1 DO (DO–A) connector at the rear of the BTS. If cable must be made, insert wires into RJ48 connector per Table 3-5. If more than one span cable is used, bundle them together and place ferrite core around cables. Ensure that the cables are not being pinched before closing and latching the ferrite core. Slide ferrite core as close to the connectors as possible without causing stress. Use a tie–wrap on the ferrite core side away from the connectors. The tie–wrap holds the ferrite core in place Secure cable to rack using tie–wraps, be sure to leave some slack. 4-66 1X SC480 BTS Hardware Installation, Optimization/ATP, and FRU DRAFT Jun 2004
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