Nokia of America ONEBTS-11 UMTS-CDMA Transceiver System (850) User Manual 401703454i1

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Date Submitted	2006-03-10 00:00:00
Date Available	2006-03-09 00:00:00
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
installation
•
Drilling template optional tool
–
Lucent install order number = ITE-6069
–
Self-install order number = 300325594
•
Drill - Pneumatic Hammer (R-5006), Roto-Stop Hammer Kit (R4416) or equivalent to drill anchor holes
•
Driver for supplied TR 25 Keytorx bit
•
Electrical conduit installation equipment and materials
•
Electrical tape
•
ESD wrist strap (not provided with cabinets)
•
Eyebolt tool number: R-ITE-6113
•
Fish tape
•
Flashlight or drop light
•
Forklift, Hoist, Rol-A-Lift, or equivalent lift (non-tilt) capable of
lifting and moving the cabinet into final position [minimum lifting
capacity: 1500 lb. (680 kg)]
•
Gloves - low voltage rubber lineman’s gloves (R-4285)
•
Hammer, 16 oz. (.5 kg) for anchor installation. etc.
•
Heat gun for heat shrink
•
Insulated hand tools (for completing electrical connections)
•
Insulated gloves
•
Ladder - 6 ft. or work stand/stool
•
Level (4-ft.- 1.5 m) (steel)
•
Measuring tape
•
Mirror (for viewing rear of AC terminal block in Modular Cell
cabinets)
•
Nut driver set (decimal) - with 10-inch extension
•
Nut driver set (metric) - with 250-mm extension
•
Ohmmeter (Multimeter, volt/ohmmeter (or equivalent)
•
Pliers
•
Pry bar
•
Punchdown impact tool (comcode 407974849, AMP 552714-1)
for T1/E1 and alarms
•
Safety goggles or glasses (R-3055)
•
Screwdrivers (power and manual), flat-blade, Phillips
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•
Silicone caulk
•
Socket sets (decimal and metric) various drives
•
Stripping tool (for LDF4 antenna jumper cables) part number 74Z0-12-15
•
Talcum powder
•
Tools for preparing cables
•
Torque wrenches, 35 - 300 in.-lb. (4 - 34 Nm)
•
Torque wrenches, 4.4 -150 ft.-lb. (6 - 200 Nm)
•
Thread sealing tape
•
Vacuum cleaner or equivalent, as required for clearing debris from
anchor holes
•
Volt/ohmmeter
•
Wire cutter/stripper
•
Wire rope slings, 7/16-inch (11 mm), 7 feet long (2 m), minimum
(quantity: 2)
•
Wrench - adjustable, (3/4 in./20 mm) open-ended wrench (or set
of fixed open-ended wrenches)
The following supplies are required.
•
1-inch and 2-inch flexible conduit and connecting hardware
•
Antioxidant compound (provided)
•
Cable - #2-AWG (35-mm2) grounding wire for cabinet grounds
(provided as part of site preparation)
•
Foam gasket tape
•
Shims - for leveling and final placement of cabinet (some are
provided with anchoring kit)
•
Tags or labels - for marking cables
•
Talcum powder (or equivalent, for fitting the cable boots over the
antenna jumper cables)
•
Tape - electrical
•
Tape/marker or equivalent for labeling cable
•
Tie wraps and/or twine
•
Two #2-AWG double-hole terminal lugs with connecting
hardware for cabinet grounds (supplied with cabinet)
User alarm cable (supplied as part of site preparation
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
installation
Safety precautions
.............................................................................................................................................................................................................................................................
General
Always observe all warnings and cautions as they appear in individual
chapter text.
Examples
Safety statement
•
Chapter 2, “Modular Cell cabinet handling, placement, anchoring
and grounding”, has a set of safety precautions specific to the
handling of heavy objects.
•
Chapter 4, “Power and power alarm connections” has specific
power-related cautions.
“All Lucent Technologies Modular Cell Cabinets are *UL Listed for
US & Canada. Any modifications or changes (other than official CN/
CCN) to these cabinets is not permitted without review & official
authorization from the Lucent Technologies Inc., Global Products
Compliance Laboratory located in Holmdel, NJ, 07733, Crawfords
Corners Rd., Building 11B, Rm 175 which may require approval by
Underwriters Laboratories. Safety information, cautions & warnings
are generally to be found inside the front and rear access doors/panels
of this equipment and should be understood and observed by
appropriate installation/maintenance personnel.”
“This equipment is to be installed in accordance with all National, State
(Provincial) & Local Safety Codes for US and Canada and National
Laws, Codes for other countries. All AC powered equipment must be
properly grounded, in accordance with these codes.”
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Safety - General precautions for installation procedures
.............................................................................................................................................................................................................................................................
WARNING
Failure to observe these safety precautions may
result in personal injury or damage to equipment.
•
Read and understand all instructions.
•
Follow all warnings and instructions marked on this
product.
•
Installation and maintenance procedures must be
followed and performed by trained personnel only.
•
Earthling and circuit continuity is vital for safe
operation of the equipment. Never operate the equipment
with earthling/bonding conductor disconnected.
•
Install only equipment identified in the product’s
installation manual. Use of other equipment may result
in an improper connection, which could lead to fire or
injury.
•
Use caution when installing or modifying
telecommunications lines.
•
The product has multiple power inputs. Before servicing,
disconnect all inputs to reduce the risk of electric shock
or energy hazards.
•
For continued protection against risk of fire, all fuses
used in this product must be replaced only with fuses of
the same type and rating.
•
Never install telecommunications wiring during a
lightning storm.
•
Never install telecommunications connections in wet
locations.
•
Never touch uninsulated telecommunications wiring or
terminals unless the telecommunications line has been
disconnected at the interface.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
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•
Never touch uninsulated wiring or terminals carrying
direct current or ringing current, and never leave this
wiring exposed. Protect and tape uninsulated wiring and
terminals to avoid risk of fire, electrical shock, and
injury to personnel.
•
Never push objects of any kind into the product through
slots, as they may touch dangerous voltage points or
short-out parts that could result in a fire or an electrical
shock.
•
Never spill liquids of any kind on the product.
•
Slots and openings in the product are provided for
ventilation. To protect it from overheating, these
openings must not be blocked or covered. The product
should not be placed in a built-in installation unless
proper ventilation is provided.
•
To reduce the risk of an electrical shock, do not
disassemble the product. Opening and removing covers
and/or circuit boards may expose you to dangerous
voltages or other risks. Incorrect reassembly can cause
electrical shock when the unit is subsequently used.
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Safety - Specific hazards
.............................................................................................................................................................................................................................................................
DANGER
Lightning Strikes!
Lightning strikes are possible during stormy weather, and
could result in death or severe injury.
Do not work on the installation itself or on the power supply
lines or antenna feeders of a Modular Cell during stormy
weather.
WARNING
Energy Hazard!
Some parts of all electrical installations are energized.
Failure to observe this fact and the safety warnings may lead
to bodily injury and property damage.
For this reason, only trained and qualified personnel
(electrical workers as defined in IEC 215 + A1 or EN 60215)
may install or service the installation.
WARNING
Energy Hazard!
The power supply lines to the network element are energized.
Short circuits can cause burns to the face and hands.
Open the load disconnect switch in the distribution box to
completely de-energize the network element.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
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WARNING
Beryllium Oxide Poisoning Hazard!
The transmitter units include components which contain
beryllium oxide (BeO). In this form, BeO ceramics do not
constitute a hazardous material as long as this material is not
destroyed by external mechanical forces.
In the event that repair work is carried out by the customer or
by third parties, the following regulations must be observed:
•
Applicable version of the Regulation on Hazardous
Materials in the Workplace
•
Appropriate accident prevention regulations
The following must be specifically observed:
•
Do not eat, drink, or smoke in areas where work is
taking place on BeO ceramic components.
•
Wash your hands carefully under running water after
working with BeO ceramic components.
If the following symptoms occur, contact a physician:
•
Irritation of the respiratory organs
•
Difficulty breathing or skin irritation
CAUTION
Condensation may cause a short circuit!
Sudden changes in the weather may lead to the formation of
condensation on components. Operating the unit when
condensation moisture is present can destroy the unit.
Units which show signs of condensation must be dried before
power is applied.
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CAUTION
Electrostatically Sensitive Components!
Semiconductor elements can be damaged by static
discharges.
The following rules must be complied with when handling any
module containing semiconductor components:
•
Wear conductive or antistatic work clothes (for example,
a coat made of 100% cotton).
•
Wear grounded ESD wrist strap.
•
Wear shoes with conductive soles on a conductive floor
surface or work mat.
•
Leave the modules in their original packaging until
ready for use.
•
Make sure there is no difference in potential between
yourself, the workplace, and the package before
removing, unpacking, or packing a module.
•
Hold the module only by the grip without touching the
connection pins, tracks, or components.
•
Place modules removed from the equipment on a
conductive surface.
•
Test or handle the module only with grounded tools on
grounded equipment.
•
Handle defective modules exactly like new ones to avoid
causing further damage.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
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Safety labels
.............................................................................................................................................................................................................................................................
Overview
This section provides illustrations of certain Modular Cell safety labels.
Safety labels
The following door safety label is found on the Modular Cell cabinets.
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Product safety
.............................................................................................................................................................................................................................................................
Compliance
statement
The Flexent® Modular Cell 4.0B cabinet is UL Listed, Information
Technology Equipment. The UL Listing applies to both the USA and
Canada and is Marked on the Equipment main nameplate label. Should
the local Authority Having Jurisdiction (AHJ) require prior or
additional verification of this Listing, a Product Certificate of
Compliance from Underwriters Laboratories can be obtained by
contacting the Lucent Technologies Global Product Compliance
Laboratory located in Holmdel, NJ 07733 on Crawfords Corners Rd.
Any modifications to this equipment are not permitted without review
and official authorization from the Lucent Technologies Global Product
Compliance Laboratory. Modifications or changes authorized by
official CN/CNN are assumed to have received prior approval from this
Lab.
Equipment
safety
Safety information for this equipment can be found on various Caution,
Warning, and Danger information labels or instructions affixed to or
included with the cabinet, its internal assemblies or included within this
document. Informational and cautionary labels may appear near the
item they address or may be grouped in a single location on the
equipment. Warnings are typically adjacent to the hazard that is noted
on the label. The instructions, cautions and warnings found on these
labels must be understood and observed by all personnel involved with
the equipment installation and maintenance.
Important! Refer to the section "About this Information
Product" for definitions of safety labels.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
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FCC statements
.............................................................................................................................................................................................................................................................
FCC statement
Antenna installations for the Flexent Modular Cell 4.0B shall be
performed in accordance with all applicable manufacturer's
recommendations, and national laws and regulations. To ensure correct
antenna installation, the antenna installer shall perform all necessary
calculations and/or field measurements to evaluate compliance with
applicable national laws or regulations regarding exposure to
electromagnetic fields. The antenna manufacturer or supplier shall
deliver all technical data necessary to perform this compliance
evaluation (for example, antenna gain pattern, antenna dimensions,
etc.). Information on the methodology and results of the compliance
evaluation shall be available for inspection by officials of the governing
authorities.
CAUTION
Changes or modifications not expressly approved by Lucent
Technologies, Inc. could void the user’s authority to operate the
equipment.
47 CFR part 1, subpart 1
statement
Pursuant to 47 CFR Part 1, Subpart I, all installations must be evaluated
for requirements contained in Table 1 "Limits for maximum
permissible exposure" of section 1.1310.
47 CFR part 2 statement
This device complies with Part 2 of the FCC rules.
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47 CFR part 15 statement
This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
Class B
Note: This equipment has been tested and found to comply with the
limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and,
if not used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee
that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or
more of the following measures:
•
Reorient or relocate the receiving antenna.
•
Increase the separation between the equipment and receiver.
•
Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
•
Consult the dealer or an experienced radio/TV technician for help
47 CFR part 22 statement
This device complies with Part 22 of the FCC rules for cellular
products.
47 CFR part 24 statement
This device complies with Part 24 of the FCC rules for PCS products.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
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47 CFR part 68 statement
The Flexent Modular Cell 4.0B complies with Part 68 of the FCC rules.
At the upper right-hand corner inside the cabinet assembly of this
equipment is a label that contains, among other information, the FCC
registration number. If requested, this number must be provided to the
telephone company. This equipment connects to the network via a
punchdown block.The Facility Interface Code for this equipment is
04DU9-1SN. The Service Order Code for this equipment is 6.0N.
These two numbers are required when the customer orders service from
the telephone company.
If this Flexent Modular Cell 4.0B equipment causes harm to the
telephone network, the telephone company will notify you in advance
that temporary discontinuance of service may be required. However, if
advance notice is not practical, the telephone company will notify the
customer as soon as possible. Also, you will be advised of your right to
file a complaint with the FCC if you believe it is necessary.The
telephone company may make changes in its facilities, equipment,
operations, or procedures that could affect the operation of the
equipment. If this happens, the telephone company will provide
advance notice in order for you to make necessary modifications to
maintain uninterrupted service.
If the equipment is causing harm to the telephone network, the
telephone company may request that you disconnect the equipment
until the problem is resolved.
If trouble is experienced with this equipment, repair or warranty
information may be obtained by contacting:
Lucent Technologies Technical Support Services within the United
States: 1 866 LUCENT8 (866 582 3688), prompt 1
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Canadian standards
.............................................................................................................................................................................................................................................................
ICES-003
Interference-Causing Equipment Standard Digital Apparatus
This Class [A] digital apparatus complies with Canadian ICES-003.
Cet appareil numèrique de la classe [A] est conforme à la norme NMB003 du Canada.
CS-02
Specification for Terminal Equipment, Terminal Systems, Network
Protection Devices, Connection Arrangement.
NOTICE: This equipment meets the applicable Industry Canada
Terminal Equipment Technical Specifications. This is confirmed by the
registration number. The abbreviation, IC, before the registration
number signifies that registration was performed based on a
Declaration of Conformity indicating that Industry Canada technical
specifications were met. It does not imply that Industry Canada
approved the equipment.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
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Eco-environmental statements
.............................................................................................................................................................................................................................................................
Overview
The following are eco-environmental statements for the equipment:
Eco-Environmental
Statements
Packaging Collection and Recovery Requirements
Countries, States, Localities, or other jurisdictions may require that
systems be established for the return and/or collection of packaging
waste from the consumer, other final user, or from the waste stream.
Additionally, reuse, recovery and/or recycling targets for the return
and/or collection of the packaging waste may be established.
For more information regarding the requirements for the collection and
recovery of Packaging and Packaging Waste within specific
jurisdictions, please contact the Lucent Technologies’ Field Services/
Installation - Environmental Health and Safety Organization.
For installations not performed by Lucent Technologies, please contact
the Lucent Customer Support Center at:
Technical Support Services
Lucent Technologies
Within the United States: 1 866 LUCENT8 (866 582 3688), prompt 1
From all other countries: +1 630 224 4672, prompt 2
Recycling/Take-Back/Disposal of Product
Waste electronic products should be handled appropriately, in
compliance with applicable legislation. They should not be disposed of
as part of unsorted municipal waste. Due to materials that may be
contained in the product, such as heavy metals or batteries, the
environment and human health may be negatively impacted as a result
of inappropriate disposal.
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Moreover, in compliance with Legal requirements, where applicable,
Lucent Technologies will offer to provide for the collection and
treatment of Waste from Lucent Technologies products, or from
products displaced by Lucent Technologies offers, in accordance with
applicable legislation.
For information regarding Take-Back of equipment by Lucent
Technologies, or for more information regarding the requirements for
recycling/disposal of product, please contact your Lucent Account
Manager or in Europe call +353 1 692 4444.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
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Packaging collection and recycling
.............................................................................................................................................................................................................................................................
Packaging collection
recovery requirements
Countries, States, Localities, or other jurisdictions may require that
systems be established for the return and/or collection of packaging
waste from the consumer, other final user, or from the waste stream.
Additionally, reuse, recovery and/or recycling targets for the return
and/or collection of the packaging waste may be established.
For more information regarding the requirements for the collection and
recovery of Packaging and Packaging Waste within specific
jurisdictions, please contact the Lucent Technologies' Field Services/
Installation - Environmental Health and Safety Organization.
For installations not performed by Lucent Technologies, please contact
the Lucent Customer Support Center at:
Technical Support Services Lucent Technologies
Within the United States: 1 866 LUCENT8 (866 582 3688), prompt 1
From all other countries: +1 630 224 4672, prompt 2
Recycling and disposal
This product contains materials such as heavy metals that require
appropriate handling in recycling/disposal.
For more information regarding the requirements for recycling/disposal
of product, please contact the Lucent Customer Support Center at:
Technical Support Services Lucent Technologies
Within the United States: 1 866 LUCENT8 (866 582 3688), prompt 1
From all other countries: +1 630 224 4672, prompt 2
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Minimum installation temperatures
.............................................................................................................................................................................................................................................................
General
Affected installations
Affected wire sizes
Power wire insulation tends to crack while being handled during
installation at extremely cold temperatures. For this reason minimum
temperatures have been established for the installation.
The following installations are affected by the minimum working
temperatures:
•
All Modular Cell 4.0radio cabinets that do not have integrated
power being installed with PowerHouse 24 or WNG24-K power
cabinets or non-Lucent power
•
The WNG24-BC or 60ECv2 battery cabinets, and the EZBFo
battery frame
The following are the affected wire sizes:
•
Affected wire insulation
type
The following are the affected wire insulation types:
•
Minimum temperatures
2 AWG and larger
THHN
The following are the minimum working and storage temperatures:
•
Working (Installation): -25 degrees C (-13 degrees F)
•
If installation has to proceed at -25 deg. C or below, see
"Storage prior to installation" on the next page.
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•
Storage prior to installation: 20 degrees C (68 degrees F)
•
If installation has to proceed at -25 deg. C or below, cables
must be stored in heated areas (Min. 20 deg. C) for 24 hours
prior to installation. Extra care should be taken to keep cables
sheltered from winds and temperature below -25 deg. C
during installation. The use of a heated tent is highly
recommended.
•
If installations have to occur at temperatures below -25 deg.
C and shelter cannot be provided, the following cable along
with the associated hardware is recommended.
–
Industrial Wire & Cable Corp. Type MTW Machine Tool
Wire, MTWxxxx *
–
FCI Terminal Lug (or equivalent), 3/8" Bolt Size, Straight, 2Hole, 1" Center to Center *
–
FCI Terminal Lug (or equivalent), ¼" Bolt Size, Straight, 2Hole, 5/8" Center to Center *
–
FCI Terminal Lug (or equivalent), 5/16 Bolt Size", Straight,
One-Hole *
–
Panduit (or equivalent) Type HSTTV 75-T2 Insulating
Sleeve, Heat Shrink, Red *
–
Panduit (or equivalent) Type HSTTV 75-T Insulating Sleeve,
Heat Shrink, Black *
* Depends on wire gauge being used.
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Network description
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Overview
Wireless network block
diagram
A high level overview of a 2G/3G wireless network is presented below
describing how base station locations are selected, the different base
hardware that may be deployed, and their interconnection with other
base stations, the Public Switched Telephone Network, and the
Internet.
A simplified block diagram showing how the different Lucent base
station cabinets interface with the mobile Switching Center and the
1xEV-DO radio access network (RAN) to form a wireless network, is
shown in the figure below.
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Base station location
The location of each cell site is carefully planned by RF engineers so
that a continuous radio coverage of a geographical area is maintained.
This planning will ensure that service to each mobile user is
uninterrupted as the user moves throughout the coverage area. At the
center of each cell site is a base station, which is available for a number
of different RF deployment configurations based on the size of the cell,
the expected voice/data call load, its indoor/outdoor location, and the
base station release (when the base station was installed).
AUTOPLEX® and Flexent®
platforms
In some markets, Lucent CDMA wireless networks are deployed on
two platforms: the earlier AUTOPLEX system, using Series II base
stations, and the newer Flexent system, using smaller, more compact
modular base stations. The two platforms can co-exist within the same
network, as shown. Because the Series II base stations are no longer
manufactured, the Flexent base station will be used for all future
installations.
The primary difference between Series II and Flexent base stations is
that the former contains dedicated radio control data processing
circuitry. For voice and 3G1X data calls in the Flexent system, radio
control data processing is centralized for all Flexent base stations by
the Mobility Management Application Processor (AP) in the mobile
switching center (MSC, Refer to the figure on Page 1-51). Additionally,
a Flexent base station can be configured to service 2G voice and 3G
voice/data calls, in addition to 3G 1xEV-DO high speed data
transmissions. Although 1xEV-DO can be collocated in the same base
station with 2G/3G voice service, its deployment is outside the MSC
domain and it requires a Radio Access Network (RAN) ground
network. Despite the versatility of the Flexent base station, handling
three technologies: 2G voice, 3G voice/data, and 3G 1xEV-DO high
speed data, base station installation is transparent of the technology.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
installation
T1/E1 connection to base
station
Regardless of the 2G/3G1X base station deployment configuration,
each base station within a graphical area is connected to a mobile
switching center (MSC) via one or more T1/E1 lines. Each T1/E1 line
is used to transfer call traffic for a number of mobile users to and from
the base station. The call traffic over the T1/E1 line from each user,
which may either be voice or 3G data message, is transferred in a timeshare fashion, where the traffic data from each mobile is transferred in
discrete DS0 time slots.
In addition to call traffic, a control DS0 time slot is used to transmit
signaling and control information between the base station and MSC.
In 1xEV-DO base station, and base stations that include 1xEV-DO, the
T1/E1 lines goes to uplink input router in the RAN network.
Mobile Switching Center
(MSC)
The T1/E1 lines carrying voice calls from all the base stations within a
covered area are received at the MSC by a 5ESS Digital Cellular
Switch (DCS). The DCS switches each voice call either to other DCSs
in the cellular network or the Public Switch Telephone Network
(PSTN) to complete mobile calls. When 3G -1X data messages are
received, the DCS provides connectivity to the Internet via the Packet
Data Service Node (PDSN). This connectivity is handle by the Packet
Control Function (PCF) in the MSC. The operation of the PDSN is
discussed in “Accessing the internet” on page 56.
The registering and routing of each call switched through the DCS is
controlled by the Executive Cellular Processor (ECP). The ECP
maintains the control database for all the base stations in the system.
After each base station is installed, the operating characteristics of the
base station and how the base station interacts with other neighboring
base stations is downloaded into the ECP as part of Operations,
Administration and Maintenance (OA&M) via the Operation/
Maintenance platform (OMP-FX). The database for base stations is
than used by the a group of Radio Cluster Server (RCS)/AP under the
supervision of Mobility Management AP to control the traffic data
though the base stations. Each RCS/AP is a dedicated computer
running up to 16 incidence of Radio Cluster Server (RCS) software on
a UNIX operating system. Each cellular call is register through the
RCS which generate switching signal information, causing the DCS to
routed the call from/to a base station that is in closest proximity to its
mobile user.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
installation
Completing landline
initiated calls
When a landline to mobile call is initiated, call signaling from the
PSTN, containing the mobile directory number, is sent the DCS. The
call signaling is registered by the ECP via the AP interface. The ECP
converted the mobile directory number to its associated electronic
mobile serial number. Not knowing where the mobile user is, the
mobile serial number is transferred via the AP interface to the DCS and
is sent out to all the base stations via a control DS0 time slot on the T1/
E1 lines. As a result, each base station will broadcast the mobile serial
number over a paging channel. The paging channel is a pre-assigned
channel broadcast over each sector in the base station domain. When
the target mobile identifies its serial number on the paging channel, it
will transmit a response to acknowledge the page. The response is sent
to the base station and sector that are in close proximity to the mobile.
The base station receiving this response, then sends the page
acknowledgement to its associated RCS, indicating that the call may be
forward to the targeted mobile. Subsequently, the RCS generates the
appropriated signals causing the DCS to route the call traffic from the
PTSN to the base station to acknowledged the page. The call traffic is
routed on an available DS0 time slot on one of the E1/T1 lines going to
the base station. At this time, the base station establishes a duplex RF
channel with the targeted mobile to complete the call.
Completing mobile initiated
calls
If a call is initiated by a mobile user, when the send button on the
mobile is activated, the call directory number entered by the mobile
user is transmitted to the base station sector closest to the mobile. The
base station then sends the directory number to the MSC via the control
DS0 slot on its T1/E1 line. If the directory number is associated with a
landline telephone, the number is routed to the PSTN to complete the
call, and an RF channel is allotted to handle the call traffic. If the
directory number is associated with another mobile within the cellular
service provider network, the directory number is converted to its
associated mobile serial number by ECP. As a result, the serial number
is broadcast over the paging channels in the service provider network.
If the location of the terminal mobile is unknown, the serial number is
routed to other DCSs in the service provider network to widen the page
coverage. When the landline phone or terminal mobile is answered, the
call is registered in the ECP. At this time, the allotted RF channel is
activated, and the DCS is configured by the RCS to route the call traffic
between the base station were the call was initiated, and the telephone
or mobile where the call is terminated. When the call is terminated to
an in-network mobile, the call traffic is routed directly between the
DCS where the call is initiated to the DCS where the call is terminated.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
installation
1xEV-DO service
The installation of a 1xEV-DO base station is the same as a 2G/3G base
station installation regardless whether the 1xEV-DO base station is a
stand-alone base station or co-located with 2G or 3G-1X base station.
The difference is the destination of the T1/E1 lines. Rather than going
to the MSC, the T1/E1 lines are connected by a Flexent Mobility Server
(FMS) within the RAN network. Users will access the RAN through an
Access Terminal (AT) that maintains an air interface with a 1xEV-DO
base station. The AT may be used in a laptop computer, a hand-held
device such a Palm Pilot or personal digital assistant, or multi-mode
mobile with AMPS/IS-95 and 3G-1X/1xEV-DO capabilities.
The FMS is analogues with the mobility management AP in the 2G/3G
voice network and provides call processing functionality allowing an
AT user to acquire the RAN network. Each FMS frame is capable of
interfacing and handling the call processing function for 48 base
stations, and the RAN network can use up to six FMS frames.
Therefore, the RAN next can service up to 288 base station. The uplink
input router, which is a bidirectional device and provide a common
point to terminate back haul T1/E1 lines from all 1xEV-DO base
stations, steer and convert the uplink data stream received over the T1/
E1 line to the FMS frames.
User maintenance and controls for the six FMS within the RAN are
provided through Element Management System (EMS), which runs on
the Flexent OMP-FX platform. System and base station control and
configuration database is downloaded from the Flexent OMP-FX
platform into the 1xEV-DO network management system. When the
RAN network is integrated with a Lucent wireless voice network, as
shown in the figure, the same OMP-FX platform may by used for voice
and 1xEV-DO data networks. The FMS-processed data is connected to
PDSN via the downlink input router.
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Overview of the Flexent‚ Modular Cell 4.0B cabinet
installation
Accessing the internet
Each time a user accesses the Internet, either a dynamic Internet
Protocol (IP) address is assigned to the user, or the user asserts its own
static IP address. The dynamic IP address is assigned for the duration of
the Internet session by the PDSN, which is operated as a Home Agent
(HA) for the Internet Service Provider (ISP). As its agent, the ISP
allocates the PDSN to open an Internet session with a petitioning AT, in
the 1xEV-DO system, or a 3G mobile in a 3G1X system.
Prior to allowing an AT/3G mobile network access, the AT/3G mobile
is challenged for authentication to determine if the AT/3G mobile is not
masquerading under a false ID, and also for authorization to determine
if the AT/3G mobile is permitted (authorized) to access the network.
This challenge is implemented by the Authentication, Authorization
and Accounting (AAA) server via a server/client relationship with the
PDNS client. The AAA maintains a subscriber database which is used
to validate the user’s ID and password. The PDSN records AT/3G
mobile data usage to provide accounting information to the AAA
Server.
The IP address defines a physical location on the Internet. When an IP
session is established with an AT/3G mobile, the most significant digits
of the IP address, which are listed in the Internet routing tables, are
used to direct Internet data traffic associated with the AT/3G mobile to
and from the PDSN. The PDSN maps the AT/3G mobile to the IP
address so that data reaching the PDSN is directed to the AT/3G
mobile. Therefore, no matter where the user may go on the Internet, the
IP address ensure that response data is routed back to the uses via the
PDSN.
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2
Modular Cell 4.0B and WNG24BC cabinet handling, placement,
anchoring and grounding
Overview
.............................................................................................................................................................................................................................................................
Purpose
This chapter provides general instructions for anchor and optional
mounting base installation and cabinet handling, as well as cabinet
placement, anchoring and grounding.
Contents
This chapter contains the following sections.
Installation of anchors and optional mounting bases,
if applicable
2-2
Cabinet handling
2 - 21
Cabinet placement, anchoring and grounding
2 - 28
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Installation of anchors and optional
mounting bases, if applicable
Overview
.............................................................................................................................................................................................................................................................
Purpose
This section provides the information required for the installation of
anchors and optional steel mounting bases, if applicable.
Anchor holes should be drilled for all cabinets to be installed, including
primary, dual band, and battery cabinets. Note that anchors for
mounting bases must be "set" in the drilled anchor holes, prior to
placement of the mounting base.
Contents
This section covers the following procedures.
How to determine the anchoring requirements
2-3
Anchor installation
2-5
Installation of optional steel mounting bases for a 4.0B primary cabinet with
integrated power, and battery cabinets if applicable
2 - 11
Installation of optional steel mounting bases for a 4.0B dual band cabinets
2 - 16
...........................................................................................................................................................................................................................................................
2 - 2
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
How to determine the anchoring requirements
.............................................................................................................................................................................................................................................................
Overview
Anchoring options
Cabinet anchoring must meet all requirements of the local codes, taking
into consideration the seismic zone of the installation site.
Use the following table to determine how many anchors are required.
If installation is:
Then:
Zone 0, 1, 2, 3, or 4
Install 4 anchors.
Customer-supplied raised floor or
platform
Customer shall supply anchor hardware.
(1/2" bolt size, corrosion resistant)
Zone 0, 1, 2, 3, or 4
Zone 3 or 4 (EZBFo battery base module
only)
Install 8 anchors.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Anchor specifications
Use the following table to determine the specific anchor to use, and the
hole size and depth required. Note that anchors for cabinets may be set
in the drilled hole before or after cabinet placement, whereas anchors
for mounting bases must be set before placement of the mounting base.
Key
Seismic
Zone(s)
Anchor Type
0, 1, 2
(4) 1/2" drop in
3, 4
0, 1, 2
3, 4 *
0, 1, 2
3, 4
Hole Size / Depth
5/8" (16-mm) bit / 2"
(50-mm) deep
(4) 12-mm expansion 11/16" (18-mm) bit /
stud (outdoor)
minimum 4" (100-mm) deep
(4) 1/2" dia. drop in
5/8" bit / 2" (50 mm) deep
(8) 1/2" dia. drop in
5/8" bit / 2" (50 mm) deep
(4) 1/2" drop in
5/8" bit (16-mm) / 2"
(50-mm) deep
(4) 12-mm expansion 11/16" (18-mm) bit /
stud
minimum 4" (100-mm) deep
Anchor set before or
after unit placement?
Before or after
Before or after
Before
Before
Before
Before
Table Note
* A EZBFo frame in Zone 4 requires a "Zone 4 kit" if a second add-on
module is added.
Application key
•
A = Modular Cell Cabinets/ WNG battery cabinets
B = EZBFo battery base module
•
C = Mounting bases
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Anchor installation
.............................................................................................................................................................................................................................................................
Mark and drill the anchor
holes
Important! Note that outdoor cabinets may be mounted directly
on a concrete or on optional steel mounting bases. EZBFo battery
frames may be mounted directly on a concrete pad. Procedures for
the preparation of other types of mounting surfaces are the
responsibility of the customer.
If not already accomplished during site preparation, use the following
procedure to mark and drill the anchor holes in a concrete surface.
...........................................................................................................................................
Mark the surface for all cabinets to be installed (using the information
provided in the document listed below) for cabinet anchoring
dimensions, or steel mounting base anchoring dimensions.
•
Flexent  Modular Cell 4.0/4.0B Site Preparation
Guidelines, 401-703-413.
............................................................................................................................................................................
If installing a EZBFo battery base module, consult the above document
and skip to Appendix A to continue the installation.
............................................................................................................................................................................
Drill the anchor holes to the proper size and depth as specified in the
previous table. Refer to the figure on Page 2-6 for the anchor hole
drilling method.
Important! If a 4-inch hole depth cannot be attained for a 12mm expansion stud anchor (seismic zones 3 and 4), a spacer may
be removed from the anchor assembly, prior to the anchor being
set. In this case, 1 inch must be cut from the end of the threaded
rod, prior to the anchor being set. Refer to the instructions
provided with the anchor setting procedure.
............................................................................................................................................................................
Vacuum out the holes. Refer to the figure on Page 2-6.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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............................................................................................................................................................................
If not setting the anchors at this time, tape over the open hole to prevent
debris from falling into the hole. Then:
•
If installing on mounting bases, skip to Installation of optional steel
mounting bases for a 4.0B primary cabinet with integrated power, and
on Page 2 - 11 and continue the
installation from that point.
battery cabinets if applicable
•
If installing directly on concrete, skip to Cabinet handling on Page 2
- 21 and continue the installation from that point.
DEPTH GAUGE
ANCHOR
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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Set the 1/2-inch drop-in
anchor (if applicable)
Important! If using “12-mm expansion stud anchors” with
mounting bases, skip to Set the 12-mm expansion stud anchors for
mounting bases on Page 2 - 9 and continue the installation from
that point.
Important! If using “12-mm expansion stud anchors” without
mounting bases, skip to Cabinet handling on Page 2 - 21 and
continue the installation from that point.
Use the following procedure to install the 1/2-inch drop-in anchor.
............................................................................................................................................................................
Tap in the anchors.
............................................................................................................................................................................
Set the anchors using the setting tool. Refer to the figure on Page 2-8.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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............................................................................................................................................................................
Tape over the open anchor to prevent debris from falling into the hole.
SETTING
TOOL
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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Set the 12-mm expansion
stud anchors for mounting
bases
Important! If using “12-mm expansion stud anchors” without
mounting bases, skip to Cabinet handling on Page 2 - 21 and
continue the installation from that point.
Perform the following steps to install the 12-mm expansion stud
anchors for mounting bases. Refer to the figure on Page 2-10. Note that
the black shouldered spacer and red cap, included in each zone 3 and 4
anchor kit, are not used.
Important! When performing the next step, use a 1/4-inch
socket to protect the head of the threaded rod if it is necessary to
tap the anchor assembly into place. Note that the black shouldered
spacer and red cap, included in each zone 3 and 4 anchor kit, are
not used.
Important! If a 4-inch hole depth was not attained for the
anchor, the removable spacer may be removed from the anchor
assembly and 1 inch may be cut from the end of the threaded rod.
............................................................................................................................................................................
Remove the tape and insert the anchor assembly into the hole until the
large washer is flat against the surface. Refer to the figure on Page 2-10,
Item A.
............................................................................................................................................................................
Tighten the top nut with a torque wrench to 50 ft-lb (68 Nm). This sets
the anchor, as shown in the figure, Item B.
............................................................................................................................................................................
Loosen the nut, as shown in the figure, Item C1.
............................................................................................................................................................................
Remove the threaded rod and nut assembly (with washers) using the
1/4-inch drive at the top, as shown in the figure, Item C2. The set anchor
remains in the anchor hole, as shown in the figure, Item D.
............................................................................................................................................................................
Tape over the open anchor to prevent debris from falling into the hole.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Repeat Steps 1 through 5 for all four holes for each mounting base to be
placed.
THREADED
ROD
NUT
FLAT
WASHER
PLATE
WASHER
SURFACE
REMOVABLE
SPACER
SPREADER
NUT
1/4-inch
DRIVE
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Installation of optional steel mounting bases for a 4.0B primary
cabinet with integrated power, and battery cabinets if applicable
.............................................................................................................................................................................................................................................................
Overview
Important: If installing a dual band cabinet on a mounting base, skip to
Installation of optional steel mounting bases for a 4.0B dual band cabinets on
Page 2 - 16 to continue the installation.
This section provides procedures for the installation of optional steel
mounting bases, for primary and battery cabinets, at various seismic
zone sites.
This section covers the following procedures.
Install the optional bases
for the primary cabinet, and
battery cabinets if
applicable, using zone 0, 1,
and 2 type anchors
Install the optional bases for the primary cabinet, and
battery cabinets if applicable, using zone 0, 1, and 2
type anchors
2 - 11
Install the optional mounting bases for the primary
cabinet, and battery cabinets if applicable, using zone 3
and 4 type anchors
2 - 13
Important! If using zone 3 or 4 anchors, skip to Install the
optional mounting bases for the primary cabinet, and battery cabinets if
applicable, using zone 3 and 4 type anchors
on Page 2 - 13 and
continue the installation from that point.
Important! If installing a mounting base for the first battery
cabinet only, perform only the Step 4 instructions. If installing a
mounting base for the second battery cabinet only, perform only
the Step 5 and Step 6 instructions.
Perform the following steps to install mounting bases using zone 0, 1,
and 2 type anchors.
............................................................................................................................................................................
Align the Modular Cell 4.0B cabinet mounting base mounting holes
with the anchor holes.
............................................................................................................................................................................
Place the two washers onto each anchor bolt, and insert the anchoring
bolts through the mounting base holes and into the anchors. Refer to the
figure on Page 2-12. Level the mounting base (as required) using shims.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Start threading the anchoring bolts, but leave them loose (they will be
tightened later).
Important! If not installing the first battery cabinet mounting
base at this time, tighten all four anchor bolts to 18 ft-lb (24 Nm)
and then skip to Cabinet handling on Page 2 - 21 to continue the
installation.
............................................................................................................................................................................
Repeat Steps 1 through 4 for the first battery cabinet mounting base and
then attach it to the Modular Cell 4.0B mounting base using the four
bolts, flat washers and lock washers supplied. Refer to the figure on
Page 2-12.
Important! If not installing the second battery cabinet
mounting base at this time, tighten all eight anchor bolts to 18 ft-lb
(24 Nm) and then skip to Cabinet handling on Page 2 - 21 to
continue the installation.
............................................................................................................................................................................
Repeat Steps 1 through 4 for the second battery cabinet mounting base
and then attach it to the first battery cabinet mounting base (as shown
below) using the four bolts, flat washers and lock washers supplied.
PRIMARY CABINET MOUNTING BASE OR
FIRST WNG BATTERY CABINET MOUNTING BASE
BOLT
FLAT
WASHER
FLAT
WASHER
FLAT
WASHER
FIRST WNG BATTERY CABINET MOUNTING BASE
OR SECOND WNG BATTERY CABINET MOUNTING
BASE
MOUNTING
BASE
SHIM
(EXAMPLE)
BOLT
LOCK
WASHER
............................................................................................................................................................................
Tighten all twelve anchor bolts to 18 ft-lb (24 Nm), and then skip to
Cabinet handling on Page 2 - 21 to continue the installation.
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Install the optional
mounting bases for the
primary cabinet, and
battery cabinets if
applicable, using zone 3
and 4 type anchors
Important! If not using zone 3 or 4 anchors, skip to Cabinet
handling on Page 2 - 21 and continue the installation from that
point.
Perform the following steps to install the mounting bases using zone 3
and 4 type anchors.
............................................................................................................................................................................
Align the Modular Cell 4.0B mounting base mounting holes with the
anchor holes.
............................................................................................................................................................................
Insert the threaded rod assemblies (shown below) through the holes in
the mounting base and into the anchors. Refer to the figure on Page 2-14.
NUT
FLAT
WASHER
PLATE
WASHER
THREADED
ROD
............................................................................................................................................................................
Level the mounting base (as required) using shims.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Hand-tighten the nuts, but leave them loose (they will be tightened
later).
PRIMARY CABINET MOUNTING BASE OR
FIRST WNG BATTERY CABINET MOUNTING BASE
THREADED
ROD
NUT
FLAT
WASHER
FLAT
WASHER
BOLT
LOCK
WASHER
PLATE
WASHER
SHIM
(EXAMPLE)
FIRST WNG BATTERY CABINET MOUNTING BASE OR
SECOND WNG BATTERY CABINET MOUNTING BASE
Important! If not installing the first battery cabinet mounting
base at this time, tighten all four nuts to 58 ft-lb (79 Nm). Refer to
the figure on Page 2-15. Then skip to Cabinet handling on Page 2 21 to continue the installation.
............................................................................................................................................................................
Repeat Steps 1 through 4 for the first battery cabinet mounting base and
then attach it to the Modular Cell 4.0B mounting base using the four
bolts, flat washers and lock washers supplied. Refer to the figure on
Page 2-14.
Important! If not installing the second battery cabinet
mounting base at this time, tighten all eight nuts to 58 ft-lb (79
Nm). Refer to the figure on Page 2-15. Then skip to Cabinet
handling on Page 2 - 21 to continue the installation.
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Repeat Steps 1 through 4 for the second battery cabinet mounting base
and then attach it to the first battery cabinet mounting base using the four
bolts, flat washers and lock washers supplied. Refer to the figure on
Page 2-14.
............................................................................................................................................................................
Tighten each of the twelve zone 3 and 4 nuts to 58 ft-lb (79 Nm) as
shown below.
THREADED
ROD
NUT
FLAT
WASHER
PLATE
WASHER
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Installation of optional steel mounting bases for a 4.0B dual band
cabinets
.............................................................................................................................................................................................................................................................
Overview
This section provides procedures for the installation of optional steel
mounting bases, for a 4.0B dual band cabinet, at various seismic zone
sites.
This section covers the following procedures.
Install the optional mounting bases for a dual band cabinet,
2 - 17
using zone 0, 1, and 2 type anchors
Install the optional mounting bases for a dual band cabinet
2 - 19
using zone 3 and 4 type anchors
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Install the optional
mounting bases for a dual
band cabinet, using zone 0,
1, and 2 type anchors
Important! If using zone 3 or 4 anchors, skip to Install the
optional mounting bases for a dual band cabinet using zone 3 and 4
type anchors
on Page 2 - 19 and continue the installation from that
point.
Perform the following steps to install the dual band cabinet mounting
base using zone 0, 1, and 2 type anchors.
............................................................................................................................................................................
Align the cabinet mounting base mounting holes with the anchor holes.
............................................................................................................................................................................
Place the two washers onto each anchor bolt, and insert the anchoring
bolts through the mounting base holes and into the anchors. Refer to the
figure on Page 2-18.
............................................................................................................................................................................
Level the mounting base (as required) using shims.
............................................................................................................................................................................
Start threading the anchoring bolts, but leave them loose (they will be
tightened later).
............................................................................................................................................................................
Attach the dual band cabinet mounting base to the previous Modular
Cell mounting base using the four bolts, flat washers and lock washers
supplied. Refer to the figure on Page 2-18.
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2 - 17
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Tighten all eight anchor bolts to 18 ft.-lb (24 Nm).
PREVIOUS MODULAR CELL
CABINET MOUNTING BASE
DUAL BAND CABINET
MOUNTING BASE
FLAT
WASHER
BOLT
MOUNTING
BASE
FLAT
WASHER
FLAT
WASHER
SHIM
(EXAMPLE)
BOLT
LOCK
WASHER
............................................................................................................................................................................
Skip to Cabinet handling on Page 2 - 21 to continue the installation.
END OF STEPS
.............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
2 - 18
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Install the optional
mounting bases for a dual
band cabinet using zone 3
and 4 type anchors
Important! If not using zone 3 or 4 anchors, skip to Cabinet
handling on Page 2 - 21 and continue the installation from that
point.
Perform the following steps to install the dual band cabinet mounting
base using zone 3 and 4 type anchors.
............................................................................................................................................................................
Align the dual band cabinet mounting base mounting holes with the
anchor holes.
............................................................................................................................................................................
Insert the threaded rod assemblies (shown below) through the holes in
the mounting base and into the anchors. Refer to the figure on Page 2-20.
NUT
FLAT
WASHER
PLATE
WASHER
THREADED
ROD
............................................................................................................................................................................
Level the mounting base (as required) using shims.
............................................................................................................................................................................
Hand-tighten the nuts, but leave them loose (they will be tightened
later).
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Attach the dual band mounting base to the previous Modular Cell
mounting base using the four bolts, flat washers and lock washers
supplied. Refer to the figure below.
DUAL BAND
CABINET
MOUNTING
BASE
PREVIOUS MODULAR CELL
CABINET MOUNTING BASE
FLAT
WASHER
BOLT
LOCK
WASHER
............................................................................................................................................................................
Tighten each of the eight zone 3 and 4 nuts to 58 ft.-lb (79 Nm), as
shown below.
THREADED
ROD
NUT
FLAT
WASHER
PLATE
WASHER
...........................................................................................................................................................................................................................................................
2 - 20
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Cabinet handling
Overview of this section
.............................................................................................................................................................................................................................................................
Purpose
This section provides information about standard practices for handling
cabinets. These practices are common to all installations.
Contents
This section covers the following procedures.
Unpack the cabinet
2 - 24
Lift cabinet using boom tip winch
2 - 25
Transport cabinet
2 - 27
Remove cabinet from pallet
2 - 27
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2 - 21
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Handling a cabinet
.............................................................................................................................................................................................................................................................
Overview
This section provides standard practices for handling a cabinet.
General
WARNING
Equipment damage
When handling a cabinet, never use an equipment dolly that
utilizes straps to secure the cabinet to the dolly. Damage to
the cabinet’s left side solar shield (if equipped) or heat
exchanger can easily result.
Cabinets are usually shipped to the customer via truck and are
delivered to a staging area. At the staging area, a forklift truck may be
used to lift the packed cabinet. When lifting the cabinet with a forklift,
the forks must be at least 4 feet long. Cabinets may be equipped with
lifting eye bolts that are used for handling if a forklift is unavailable or
not practical. Cabinets are equipped with lifting eye bolts shipped
loose. They must be removed after installation.
The cabinet is shipped from the factory with protective packaging that
includes a bottom pallet, and protective cardboard sides and/or "bubble
wrap". The cabinet is bolted to the bottom pallet. The protective
packaging should not be removed until the cabinet is at the job site.
Before you begin
Here is some useful task preparation information.
Tools needed
The following equipment and tools may be required.
•
Derrick truck
•
Forklift (if required)
•
Power screwdriver (#2 Phillips)
•
Four Eyebolts
•
Eyebolt tool number: R-ITE-6113
...........................................................................................................................................................................................................................................................
2 - 22
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Supplies needed
The following supplies are required.
•
Head gear
•
Insulated gloves
Safety precautions for handling equipment
•
Only those operators who are specifically trained and meet
company requirements will be permitted to operate the derrick or
forklift equipment.
•
All persons working with derrick trucks or forklifts, must wear
standard safety headgear, eye protection, and insulated gloves (if
required).
•
Do not operate a derrick until both stabilizers are extended and
firmly supported. Stabilizers should not be extended after a load is
suspended from the derrick.
•
While raising the derrick from the stowed position, be alert for
overhead obstructions, such as power lines, that may interfere.
•
At all times, keep bystanders away from the work area.
•
Operators must not suspend loads over people, nor can any person
be permitted to work, stand, or pass under a suspended load.
•
Personnel must stay clear of the concrete pad when tower work is
performed.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Unpack the cabinet
Use the following procedure to unpack the cabinet.
............................................................................................................................................................................
Make note of the "TIP N TELL" indicator on the package to see if the
cabinet was mishandled or tipped during shipment.
............................................................................................................................................................................
Remove the bubble wrap.
Important! Keep cabinet upright.
............................................................................................................................................................................
Check cabinets for signs of damage.
............................................................................................................................................................................
Report damage as required.
............................................................................................................................................................................
Secure mounting hardware and the instructions sheet inside of each
cabinet. These sheets provide additional instructions for handling the
cabinets.
END OF STEPS
.............................................................................................................................................................................
Install the lifting eye bolts
Use the following procedure to install lifting eye bolts, if available.
.............................................................................................................................................................................
WARNING
Equipment damage
When performing the next step, the nut on the top of the
cabinet must be held in position while the lifting eye bolt is
tightened. Otherwise, the nut can become loose and result in
water leakage into the cabinet. Do not overtighten the lifting
eye bolt.
...........................................................................................................................................
At the applicable cabinet, install the four lifting eye bolts for handling
and placing the cabinet.
...........................................................................................................................................................................................................................................................
2 - 24
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Lift cabinet using boom tip
winch
CAUTION
Personnel injury or equipment damage
Derrick equipment or a forklift must be used to lift the
cabinet. Do not attempt to move the cabinet manually, or
remove it from the pallet manually.
Important! Before attempting to use derrick equipment, refer to
Page 2 - 23, “Safety precautions for handling equipment”.
Use the following procedure to lift a cabinet using a rotating derrick
equipped with a boom tip winch.
.............................................................................................................................................................................
WARNING
Personnel injury or equipment damage
Cabinets are too heavy to move without appropriate lifting
devices.
When moving the cabinet, use appropriate lifting devices and
a sufficient number of personnel.
Refer to Corner Mounted Rotating Derrick Equipped with Hydraulic
Digger- Description and Maintenance, 649-300-021 for operating
procedures and precautions. Also consult Slings, 649-310-115, and B
Connecting Links, 081-410-105.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Important! Make sure that the previously obtained lifting eye
bolts are properly installed before performing the next step. Also
make sure that the slings are long enough to prevent excessive
side stress on the lifting eye bolts.
............................................................................................................................................................................
Attach the slings to the boom line with a B connecting link or clevis.
............................................................................................................................................................................
Attach the other ends of the slings to the lifting eye bolts with a B
connecting link or clevis.
...........................................................................................................................................................................................................................................................
2 - 26
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Transport cabinet
Use the following steps to transport the cabinet after attaching it to the
derrick.
.............................................................................................................................................................................
CAUTION
When moving a cabinet in the following procedures, do not tilt
the cabinet beyond 30 degrees. Do not stand under the cabinet.
Tie a rope from one end of the pallet, with sufficient length to hold and
guide the cabinet while it is transported from the truck. The rope
prevents the cabinet from tilting or swinging.
............................................................................................................................................................................
Lift the cabinet carefully from the truck, keeping the boom line tight to
prevent the cabinet from tipping while it is moving.
............................................................................................................................................................................
Slowly place the cabinet on the ground.
END OF STEPS
.............................................................................................................................................................................
Remove cabinet from pallet
Use the following procedure to remove the cabinet from the pallet.
............................................................................................................................................................................
Make sure that the boom line is tight.
............................................................................................................................................................................
Open the front door.
............................................................................................................................................................................
Use a 3/4-inch deep socket and ratchet to remove the four bolts that hold
the cabinet to the pallet.
Important!
Do not attempt to move the cabinet manually.
............................................................................................................................................................................
Carefully lift the cabinet and remove the pallet.
END OF STEPS
.............................................................................................................................................................................
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2 - 27
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Cabinet placement, anchoring and
grounding
Overview
.............................................................................................................................................................................................................................................................
Purpose
Important! Instructions for placement, anchoring, and grounding of
the EZBFo battery base modules are provided in Appendix A.
This section provides the following placement, anchoring, grounding,
and associated instructions.
Contents
•
Flexent Modular Cell 4.0B primary, as well as physical connection
of a 4.0B dual band cabinet to a Modular Cell 1.0/2.0/3.0/4.0 first
or second growth cabinet, as applicable
•
WNG24-BC battery cabinet, both first and second, and physical
connection to a 4.0B integrated power primary cabinet, or first
battery cabinet, as applicable
•
Heat exchanger and solar shield applications, solar shield
installation, as applicable, and door adjustment.
Use the following procedures, as applicable.
Anchor and torque requirements
2 - 29
Placement and anchoring of the Flexent ‚ Modular Cell 4.0B primary cabinet
2 - 30
Placement and anchoring of the WNG24-BC battery cabinets
2 - 34
Placement and anchoring of a Flexent Modular Cell 4.0B dual band cabinet
2 - 50
Install the cabinet grounding cables
2 - 65
Remove the lifting eye bolts
2 - 67
Install the top solar shield
2 - 70
Install the right side solar shield on the primary cabinet (reference, if applicable)
2 - 75
Adjust the door roller bearing (if required)
2 - 76
...........................................................................................................................................................................................................................................................
2 - 28
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Anchor and torque requirements
.............................................................................................................................................................................................................................................................
Anchor and torque
requirements
The following table provides torque requirements for the installation of
the Modular Cell 4.0B cabinet and WNG battery cabinet anchor bolts.
Seismic
Zone(s)
Anchor Type
0, 1, 2
(4) 1/2" drop in
3, 4
(4) 12-mm expansion
stud
Wrench
Torque
Newton
Meters
Foot
pounds
3/4"
24 Nm
18 ft-lb
19-mm
79 Nm
58 ft-lb
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Placement and anchoring of the Flexent Modular Cell 4.0B primary
cabinet
.............................................................................................................................................................................................................................................................
Overview
This procedure module provides instructions for placement, anchoring
and grounding of the Modular Cell 4.0B primary cabinet.
Step-by-step instructions are provided for the following tasks.
Move/lift the primary cabinet into position
2 - 31
Install anchoring bolts or anchor assemblies and level the
2 - 32
primary cabinet
...........................................................................................................................................................................................................................................................
2 - 30
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Move/lift the primary
cabinet into position
Use the following procedure to move/lift the cabinet into position.
.............................................................................................................................................................................
WARNING
Personnel injury or equipment damage
Cabinets are too heavy to move without appropriate lifting
devices.
When moving the cabinet, always use appropriate lifting
devices and a sufficient number of personnel.
If installing directly to a concrete surface, remove tape and any debris
covering the anchor holes.
............................................................................................................................................................................
Place cabinet into position.
•
On mounting bases or
•
On concrete, over the anchor holes or the set anchors
............................................................................................................................................................................
Open the front door of the cabinet to view the front mounting holes.
Note that the key must remain in the latch to open the door.
............................................................................................................................................................................
Align the cabinet mounting holes with the set anchors or anchor holes,
as applicable.
END OF STEPS
.............................................................................................................................................................................
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2 - 31
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Install anchoring bolts or
anchor assemblies and
level the primary cabinet
Use the following procedure to install anchoring bolts or anchor
assemblies and level the cabinet.
Important! When performing the next step, do not seal the
anchor holes. In the event that water should collect, it must be
allowed to drain out of the cabinet through the anchor holes.
...........................................................................................................................................
Anchor the cabinet.
•
•
Seismic zones 0, 1, and 2:
a.
If the anchors have not been set, tap in the anchors and set
them using the setting tool. Refer to the figure on Page 2-8.
Then, install the four anchor bolts with two washers each.
b.
If the anchors have already been set, install the four anchor
bolts with two washers each.
c.
Do not torque the bolts at this time if a 4.0B dual band
cabinet remains to be installed. If not, level the cabinet using
the supplied shims, and torque to 18 ft-lb (24 Nm).
Seismic zones 3 and 4:
•
Refer to the figure on Page 2-33. Note that the black
shouldered spacer and red cap, included in each zone 3 and 4
anchor kit, are not used.
–
If the anchors have not been set, you will be inserting the
entire anchor assembly (12-mm expansion stud assembly)
into each hole, but without the large washer for the rear holes.
Note that if a 4-inch hole depth was not attained for the
anchor, the removable spacer may be removed from the
anchor assembly, and 1 inch cut from the end of the threaded
rod.
–
If the anchors have been set, you will be inserting only the
threaded rod into each hole, but without the large washer for
the rear holes. Note that if a 4-inch hole depth was not
attained for the anchor, and the 1-inch spacer was removed
from the anchor assembly, 1 inch must be cut from the end of
the threaded rod.
If it is necessary to tap the anchor assembly into place when
performing the next procedure, use a 1/4-inch socket to protect the
head of the threaded rod.
...........................................................................................................................................................................................................................................................
2 - 32
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
a.
Place two expansion stud assemblies, or threaded rods, into
the front mounting holes using both washers on each
assembly. Refer to the figure below.
b.
Place two expansion stud assemblies, or threaded rods, in the
back mounting holes, without the large washer on each
assembly.
c.
Do not torque the nuts at this time if a 4.0B dual band cabinet
remains to be installed. If not, level the cabinet using the
supplied shims, and torque to 58 ft-lb (79 Nm).
THREADED
ROD
FLAT
WASHER
NUT
REMOVABLE
SPACER
PLATE WASHER
(REMOVED FOR
REAR MOUNTING
HOLES ONLY)
SPREADER
NUT
............................................................................................................................................................................
Verify that the cabinet door aligns properly when closed.
Important! If the cabinet door does not align properly when
closed, the cabinet may be releveled until correct door alignment
is achieved, or the door may be adjusted, as applicable. Refer to
Door adjustment procedure on Page 2 - 76 for the adjustment
procedure. Since it may be necessary to re-level the primary
cabinet when connecting a battery or dual band cabinet, you may
wish to delay adjustment of the door(s) until all cabinets have
been placed, leveled, and anchored.
............................................................................................................................................................................
If no further cabinets remain to be installed, proceed to Install the cabinet
grounding cables on Page 2-65 to continue the installation.
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2 - 33
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Placement and anchoring of the WNG24-BC battery cabinets
.............................................................................................................................................................................................................................................................
Overview
This procedure module provides the following instructions.
For the purpose of these instructions, the WNG24-BC battery cabinet
will be hereafter referred to as the first or second battery cabinet, or the
existing cabinet wen required.
•
Placement, anchoring and grounding the WNG24-BC battery
cabinet, both first and second.
•
Physical connection of a WNG24-BC battery cabinet to the
primary Modular Cell 4.0B or a second WNG24-BC battery
cabinet to the first battery cabinet (since the instructions are the
same, references will be to attaching a battery cabinet to the
existing cabinet)
This module contains the following procedures.
2 - 35
Prepare the existing cabinet for attachment of an additional
cabinet
2 - 37
Prepare the cabinet being installed for attachment to the
existing cabinet
Partially install the AC cable guide in the cabinet being installed
2 - 39
Move/lift the cabinet being installed into position
2 - 40
Attach the cabinets together at the square cable support (with
2 - 42
second battery cabinet only)
2 - 45
Install anchoring bolts or anchor assemblies and level the
battery cabinet(s)
Complete the installation of the AC feed-through coupling and
2 - 48
tighten the anchor bolts or nuts
...........................................................................................................................................................................................................................................................
2 - 34
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Prepare the existing
cabinet for attachment of
an additional cabinet
Use the following procedure to prepare the existing cabinet for
attachment of an additional cabinet.
............................................................................................................................................................................
Make sure the front door of the existing cabinet is open. Refer to the
figure below. Note that the existing cabinet may be the first battery
cabinet, in which case the front heat exchanger and solar shields will not
be present.
Side solar
shields
Top solar shield
(All units)
Latch
Front heat
Exchanger
............................................................................................................................................................................
If a first battery cabinet is being attached to the primary cabinet, and the
primary cabinet has a right solar shield, remove the solar shield at this
time. It will not be reused.
............................................................................................................................................................................................................................................................
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2 - 35
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Important! When performing the next step, use care not to bend
or otherwise damage the side wall of the existing cabinet, which
can result in failure of the subsequently installed conduit seal to
prevent water leakage. Use a slow, careful rocking motion to
remove the knockout.
............................................................................................................................................................................
Remove the AC port knockout from the lower-right side, near the front
of the existing cabinet (viewed from the front), shown shaded in the
figure below.
............................................................................................................................................................................
Remove the square panel from the right side, near the front of the cabinet
(viewed from the front), shown shaded in the figure below.
PREVIOUS CABINET*
REMOVE SQUARE
PANEL
REMOVE ROUND
AC PORT
KNOCKOUT
RIGHT SIDE VIEW
* MODULAR CELL 4.0B PRIMARY CABINET OR FIRST BATTERY
CABINET (IF INSTALLING SECOND BATTERY CABINET)
...........................................................................................................................................................................................................................................................
2 - 36
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Prepare the cabinet being
installed for attachment to
the existing cabinet
Use the following procedure to prepare the battery cabinet for
attachment to the existing cabinet.
............................................................................................................................................................................
Open the front door of the cabinet being installed. Refer to the figure on
Page 2-35.
Important! When performing the next step, use care not to bend
or otherwise damage the side wall of the existing cabinet, which
can result in failure of the subsequently installed conduit seal to
prevent water leakage. Use a slow, careful rocking motion to
remove the knockout.
............................................................................................................................................................................
Remove the AC port knockout from the lower-left side, near the front of
the cabinet to be installed (viewed from the front), shown shaded in the
figure below.
............................................................................................................................................................................
Remove the square panel from the left side, near the front of the cabinet
(viewed from the front), shown shaded in the figure below.
FIRST OR SECOND BATTERY CABINET
REMOVE SQUARE
PANEL
REMOVE ROUND
AC PORT
KNOCKOUT
LEFT SIDE VIEW
............................................................................................................................................................................................................................................................
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2 - 37
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Place the DC cable support against the side of the cabinet being
installed, and temporarily attach the DC cable support with the two
supplied self-tapping screws, as shown in the figure below.
OR
SELF TAPPING
SCREWS (2 of 2)
............................................................................................................................................................................
Close the cabinet front door.
Important! When performing the step, the nut on the top of the
cabinet must be held in place while the lifting eye bolt is
tightened. Otherwise, the nut can become loose and result in water
leakage into the cabinet. Do not overtighten.
............................................................................................................................................................................
Install the four lifting eye bolts if required for handling and placing the
cabinet.
...........................................................................................................................................................................................................................................................
2 - 38
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Partially install the AC
cable guide in the cabinet
being installed
Refer to the figure on Page 2-39 and perform the following steps to
partially install the AC cable guide in the battery cabinet.
Important! The following steps must be performed before
moving the WNG battery cabinet into position against the existing
cabinet.
............................................................................................................................................................................
Refer to the figure on Page 2-39 and place a sealing washer (“BOX
SIDE” facing the cabinet wall) and lock nut on one end of the 2-inch
feed-through coupling.
Important! Do not disfigure the sealing washer in any way.
Otherwise the watertight seal will be lost (at a point near the
bottom of the cabinet).
............................................................................................................................................................................
Insert the other end of the 2-inch coupling through the cabinet wall.
............................................................................................................................................................................
Position the 10-mm spacer on the coupling on the outside of the cabinet
wall, as shown in the figure below.
CABINET BEING
INSTALLED
BOTTOM FRONT VIEW
............................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Move/lift the cabinet being
installed into position
WARNING
Personnel injury or equipment damage
Cabinets are too heavy to move without appropriate lifting
devices. When moving the cabinet, use appropriate lifting
devices and a sufficient number of personnel.
Perform the following steps to position the cabinet being installed.
............................................................................................................................................................................
If installing directly to a concrete surface, remove tape and any debris
covering the anchor holes.
............................................................................................................................................................................
Place cabinet into the approximate position on mounting bases or on
concrete, over the anchor holes or the set anchors.
Important! When performing the next step, align the AC feedthrough conduit with the port opening in the wall of the existing
cabinet. Refer to the figure on Page 2-41. Also, use care not to
damage any wires located in the lower right front of the existing
cabinet.
............................................................................................................................................................................
Position the cabinet approximately 10 mm away from the existing
cabinet, while at the same time inserting the AC feed-through coupling
through the wall of the existing cabinet.
............................................................................................................................................................................
Align the cabinet with the anchor holes in the mounting surface or the
holes in the mounting bases, as applicable.
Important! If installing on mounting bases, you must
immediately install the bolts that secure the cabinet to the base. Do
not torque the bolts at this time.
...........................................................................................................................................................................................................................................................
2 - 40
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Perform a preliminary leveling of the cabinet being installed, using the
supplied shims.
............................................................................................................................................................................
Temporarily thread a locknut onto the AC feed-through coupling inside
of the existing cabinet. This is to hold the feed-through coupling in place
until it is permanently attached. Refer to the figure below.
EXISTING
CABINET*
WNG
BATTERY
CABINET
HOLES IN CABLE GUIDE AND
THE EXISTING CABINET MUST
ALIGN, AND THE CABLE GUIDE
MUST BE HELD FIRMLY IN
PLACE BETWEEN THE TWO
CABINET WALLS
SQUARE RF CABLE
GUIDE
TEMPORARY
LOCKNUT
AC FEED-THROUGH
COUPLING
REAR VIEW
SURFACE OR
MOUNTING
BASE
* EXISTING CABINET IS THE PRIMARY CABINET
OR FIRST BATTERY CABINET
............................................................................................................................................................................
Perform another leveling of the cabinet being installed using shims.
Note that the holes in the cable supports must align with the holes in the
opposite cabinet.
............................................................................................................................................................................
If installing a second battery cabinet, continue the installation on the
next page. If installing the first battery cabinet, skip to Install anchoring
bolts or anchor assemblies and level the battery cabinet(s) on Page 2 - 45 for
the procedure to anchor the battery cabinet.
............................................................................................................................................................................................................................................................
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January, 2006
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2 - 41
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Attach the cabinets
together at the square
cable support (with second
battery cabinet only)
Important! If installing the first battery cabinet, do not perform
the instructions below. Note that the first battery cabinet will be
connected to the Modular Cell 4.0B cabinet at the cable support
when the cable interface is installed in Chapter 4. Skip to Install
anchoring bolts or anchor assemblies and level the battery cabinet(s) on
Page 2 - 45 to continue the installation.
If installing the second battery cabinet, continue with the
instructions below.
Perform the following steps to attach the cabinets together at the cable
support.
Important! If there is no battery retaining bracket mounted on
the top shelf (shelf 5), skip the first step.
............................................................................................................................................................................
Refer to the figure below and remove the top (shelf 5) battery retaining
bracket from the first battery cabinet. Do not replace the retaining
bracket at this time.
BATTERY
SHELF 5
SHELF 5 BATTERY
RETAINING
BRACKET
BATTERY
SHELF 4
BATTERY
SHELF 3
...........................................................................................................................................................................................................................................................
2 - 42
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Important! It is preferred that the screws be installed from
inside the first battery cabinet so that all of the nuts are inside of
the second battery cabinet when they are tightened in the next
step.
............................................................................................................................................................................
Attach the second battery cabinet to the first battery cabinet at the cable
support. Use the eight sets of hex-head cap screws, plain washers, lock
washers and nuts. Refer to the figure on Page 2-43.
Important! When performing the next step, the nuts must be
tightened to a point that no gasket material is visible around the
cable support.
............................................................................................................................................................................................................................................................
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January, 2006
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2 - 43
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Refer to the figure below and tighten the cable support nuts using the
tightening sequence shown.
FRONT
10
NOTE:
Nuts 1 through 8 are threaded on
bolts coming from the first battery
cabinet. Screws 9 and 10
were installed to hold the cable
guide to the second battery
cabinet during the connection of
the cabinets.
INSIDE VIEW
...........................................................................................................................................................................................................................................................
2 - 44
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Install anchoring bolts or
anchor assemblies and
level the battery cabinet(s)
Use the following procedure to install anchoring bolts or anchor
assemblies and level the cabinet.
Important! When performing the next step, do not seal the
anchor holes. In the event that water should collect, it must be
allowed to drain out of the cabinet through the anchor holes.
...........................................................................................................................................
Anchor the cabinet.
•
•
Seismic zones 0, 1, and 2:
•
If the anchors have not been preset, tap in the anchors and set
them using the setting tool. Refer to the figure on Page 2-8.
Then, install the four anchor bolts with two washers each.
d.
If the anchors have already been set, install the four anchor
bolts with two washers each.
e.
Do not torque the bolts at this time.
Seismic zones 3 and 4:
•
Refer to the figure on Page 2-46. Note that the black
shouldered spacer and red cap, included in each zone 3 and 4
anchor kit, are not used.
–
If the anchors have not been preset, you will be inserting the
entire anchor assembly (12-mm expansion stud assembly)
into each hole, but without the large washer for the rear holes.
Note that if a 4-inch hole depth was not attained for the
anchor, the removable spacer may be removed from the
anchor assembly, and 1 inch cut from the end of the threaded
rod.
–
If the anchors have been preset, you will be inserting only the
threaded rod into each hole, but without the large washer for
the rear holes. Note that if a 4-inch hole depth was not
attained for the anchor, and the 1-inch spacer was removed
from the anchor assembly, 1 inch must be cut from the end of
the threaded rod.
If it is necessary to tap the anchor assembly into place when
performing the next procedure, use a 1/4-inch socket to protect the
head of the threaded rod.
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January, 2006
Lucent Technologies – Proprietary
See notice on first page
2 - 45
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
a.
Place two expansion stud assemblies, or threaded rods, into
the front mounting holes using both washers on each
assembly. Refer to the figure below.
b.
Place two expansion stud assemblies, or threaded rods, in the
back mounting holes, without the large washer on each
assembly.
c.
Do not torque the nuts at this time.
THREADED
ROD
FLAT
WASHER
NUT
REMOVABLE
SPACER
PLATE WASHER
(REMOVED FOR
REAR MOUNTING
HOLES ONLY)
SPREADER
NUT
Important! If the cabinet door does not align properly when
closed in the next step, the cabinet may be releveled until correct
door alignment is achieved, or the door may be adjusted, as
applicable. Refer to Door adjustment procedure on Page 2 - 76 for
the adjustment procedure. Since it may be necessary to re-level the
primary cabinet when connecting a battery or dual band cabinet,
you may wish to delay adjustment of the door(s) until all cabinets
have been placed, leveled, and anchored.
............................................................................................................................................................................
If the cabinet being installed has a front heat exchanger, verify that the
cabinet door aligns properly when closed.
Important! When leveling the cabinet in the next step, the holes
for the cable supports must align with the holes in the opposite
cabinet.
...........................................................................................................................................................................................................................................................
2 - 46
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Level the cabinet (as required) using the supplied shims.
Important! If the cabinet door does not align properly when
closed, the cabinet must be re-leveled until correct door alignment
is achieved.
............................................................................................................................................................................
Verify that the cabinet door aligns properly when closed.
............................................................................................................................................................................
Do not tighten the anchor bolts or nuts at this time.
END OF STEPS
.............................................................................................................................................................................
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January, 2006
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2 - 47
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Complete the installation of
the AC feed-through
coupling and tighten the
anchor bolts or nuts
Refer to the figure below and perform the following steps to complete
the installation of the AC feed-through coupling and tighten the anchor
bolts or nuts.
............................................................................................................................................................................
Remove the temporary locknut from the AC coupling inside of the
existing cabinet and fully install a sealing washer ("BOX SIDE" facing
the cabinet wall) onto the AC coupling.
............................................................................................................................................................................
Replace and tighten the locknut and install a 2-inch plastic bushing on
the end of the coupling.
Important! If installing a second battery cabinet, skip the next
step.
............................................................................................................................................................................
If installing a first battery cabinet, tighten the locknut and assemble the
2-inch to 1/2-inch reducer on the coupling inside of the first WNG24BC battery cabinet, as shown in the figure below.
MODULAR CELL 4.0/4.0B
PRIMARY CABINET
FIRST WNG24-BC
BATTERY CABINET
SEALING WASHER
SEALING WASHER*
2-inch
PLASTIC BUSHING
2-inch TO 1/2-inch
REDUCER WITH SEAL
LOCK NUT
LOCK NUT
2-inch
FEED-THROUGH COUPLING
AREA BETWEEN
CABINETS
*(”BOX SIDE” FACING
CABINET WALL)
BOTTOM FRONT VIEW
...........................................................................................................................................................................................................................................................
2 - 48
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Tighten the locknut inside of the second battery cabinet (if applicable),
and install a 2-inch plastic bushing on the end of the coupling, as shown
in the figure below.
FIRST WNG24-BC
BATTERY CABINET
SECOND WNG24-BC
BATTERY CABINET
SEALING WASHER*
SEALING WASHER*
2-inch
PLASTIC BUSHING
2-inch
PLASTIC BUSHING
LOCK NUT
LOCK NUT
2-inch
FEED-THROUGH COUPLING
AREA BETWEEN
CABINETS
*(”BOX SIDE” FACING
CABINET WALL)
BOTTOM FRONT VIEW
Important! When performing the next step, do not seal the
anchor holes in any way. In the event that water should collect, it
must be allowed to drain out of the cabinet through the anchor
holes.
............................................................................................................................................................................
Tighten the anchor bolts or nuts on both cabinets as follows.
•
On mounting bases: torque to 50 ft-lb (68 Nm)
•
Seismic zones 0, 1, and 2: Torque the bolts to 18 ft-lb (24 Nm).
•
Seismic zones 3 and 4: Torque the nuts to 58 ft-lb (79 Nm).
Refer to the table on Page 2 - 29.
............................................................................................................................................................................
Proceed to Install the cabinet grounding cables on Page 2-65 to continue
the installation.
............................................................................................................................................................................................................................................................
401-703-454
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January, 2006
Lucent Technologies – Proprietary
See notice on first page
2 - 49
Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Placement and anchoring of a Flexent Modular Cell 4.0B dual band
cabinet
.............................................................................................................................................................................................................................................................
Overview
This section provides the following instructions. The instructions
assume that the primary cabinet, regardless of model, 1.0/2.0/3.0/4.0,
or 4.0B, is already in place, and that if the primary cabinet is not a 4.0B,
that Legacy first and second growth may already be in place.
1.
Placement, anchoring and grounding of an outdoor Flexent
Modular Cell 4.0B dual band cabinet in the G-1 position with a
4.0B primary cabinet
2.
Placement, anchoring and grounding of a Flexent Modular Cell
4.0B dual band cabinet in the G-2 or G-3 position with Legacy
previous cabinets.
For purposes of these instructions the cabinet to which the 4.0B
dual band cabinet is to be attached will be referred to as the
previous cabinet, regardless of model or position in the existing
line-up.
Step-by-step instructions are provided for the following tasks.
Prepare the previous Modular Cell cabinet for connection of a
2 - 51
4.0B dual band cabinet
Partially install the AC cable guide in the previous Modular Cell
2 - 53
cabinet, if applicable
2 - 54
Prepare the 4.0B dual band cabinet for connection to the
previous Modular Cell cabinet
Position the 4.0B dual band Modular Cell cabinet
2 - 56
Install anchoring bolts or anchor assemblies and level the 4.0B
2 - 58
dual band cabinet
2 - 60
Finish the installation of the AC cable guide and tighten the
anchor bolts
Attach the 4.0B dual band Modular Cell cabinet to the previous
2 - 62
Modular Cell cabinet at the RF cable guide
...........................................................................................................................................................................................................................................................
2 - 50
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