North Pole Engineering 1997 WIRELESS WLAN MODULE User Manual WiFi IT

North Pole Engineering, Inc. WIRELESS WLAN MODULE WiFi IT

USER MANUAL

WiFi-IT!™ WLAN Module www.npe-inc.com Page 1 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G WiFi-IT! KEY FEATURES Battery Operation (7.5 μA Sleep Current) Small Form Factor (1.3” x 1.8”) Timer and Event Triggered Auto-reporting Capability Analog, Digital, Serial and PWM Interfaces Multiple Active Interfaces Real-Time Clock Security: WEP128, WPA-PSK and WPA2-PSK (TKIP / AES) Simple Wireless-Wire Mode WLAN Stack Built-in UART Interfaces Support Hardware Flow Control -40 to +85 °C Operating Temperature Range 2.0 volts to 3.3 volts Operating Voltage 802.11b/g Wireless Network Module GENERAL INFORMATION The WiFi-IT wireless module is a low cost, easy to integrate, robust solution for providing low to mid-speed WLAN communication. WiFi-IT is perfectly suited for creating sensor-based networks that require no additional programming. The module supports a wide range of interfaces including, UART, SPI (master and slave), I2C, Digital, Analog and Pulse Width Modulated (PWM). Multiple active interfaces are supported! WiFi-IT is compatible with standard 802.11 b/g wireless access points. MODULE BLOCK DIAGRAM 802.11 b/gTransceiver&ProcessorBalunAlarm 0 Alarm 1VDD 3.3v1.8vVDD_ADCVDD_IOSPI 0/GPIOSPI 1/GPIOUART 0/GPIOUART 1/GPIOI2C/GPIOPWM 0ADC 0 / DACADC 1 PWM 1PWM 2GPIOReady44 MHz 32 Khz
WiFi-IT!™ WLAN Module www.npe-inc.com Page 2 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G HARDWARE DESCRIPTION The WiFi-IT module operates in the 2.4 GHz ISM band and supports two standard 802.11 b/g data rates, 1 Mb/s and 2 Mb/s. The module provides a variety of hardware interfaces that may be active at any time. There are two UARTs, each providing an asynchronous communication interface supporting all standard bit rates up to 921.6 kbps. Both UARTs support hardware flow control, if enabled. Two SPI interfaces provide dual synchronous serial communication and operate in either slave or master modes. SPI 0, when configured as a master device, provides up to four chip selects. One I2C port is provided supporting bit rates of up to 392 kbps. Three Pulse-Width Modulation (PWM) outputs are provided. The PWM outputs operate in two modes; as independent function blocks providing an output signal with programmable frequency and duty cycle, or as synchronized PWM function blocks with programmable phase delay between each PWM output. Two ADC inputs provide 10-bit A-to-D conversions at up to 32 ksps. ADC 0 can be configured as a DAC providing 10-bit D-to-A conversions. When ADC 0 is used as a DAC, ADC 1 is disabled and should be left unconnected. Unused pins are available as General Purpose I/O (GPIO), which may be programmed as Input (default), Output or Bi-Directional. Two Alarm inputs are provided to wake the WiFi-IT from the power conservation sleep mode. The Alarm inputs have programmable polarity and are Schmidt-triggered logic. The Ready output goes active when the module is ready to communicate. FIRMWARE DESCRIPTION The WiFi-IT module is available preloaded in two different configurations. The Wireless-Wire (L1) configuration requires no programming, just use the configuration application to setup your desired operation parameters. The WiFi-IT Basic (L2) application provides a Basic language interpreter, enabling the engineer to design, code and debug their own applications. Using the WiFi-IT! Module and WiFi-IT Basic you can replace the microprocessor in many embedded designs! WIFI-IT! WIRELESS-WIRE The Wireless-Wire application supports configuration of a nodes interface ports and control engine. It is also used to setup the wireless communication parameters either remotely or through an RS232/USB port on a Personal Computer. Interface ports can be enabled and configured with the desired operating parameters. The node control engine can me setup to operate in three unique modes: 1. Sleeping sensor node with timer or interrupt auto-reporting. 2. Sleeping data node with timer or interrupt auto-reporting. 3. Always-on node with interrupt, timer or continuous connection. Once configured the WiFi-IT node permanently stores the settings and will operate, using those settings, until they are changed. The Wireless-Wire Configuration application can update node operating parameters over the wireless network at anytime.
WiFi-IT!™ WLAN Module www.npe-inc.com Page 3 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G The Wireless-Wire protocol supports UDP communication between the node and an Access Point. Communication between a Microsoft Windows® PC and the WiFi-IT nodes is directly supported through a supplied virtual COM port (vCOM) driver. Once the vCOM port is created the connection to the embedded system containing the WiFi-IT node operates just as a wired connection. Data can be transferred from the embedded system or sent to the embedded system through the vCOM port. When operating with legacy RS232 equipment, no modifications to the legacy communication protocol need to be made, in many instances. The Wireless-Wire wraps the legacy communication messages in its own protocol for transmission and removes the wrapper before forwarding the communication on to the legacy system. `Wireless-Wire ConfigurationWiFi-IT!Control Software& vCOM Figure 1: L1 System When operating in one of the sleep modes there may be a latency period until the node leaves the sleeping state and connects to the WLAN. The vCOM port can be configured to buffer messages until the node is available. WIFI-IT BASIC (L2) APPLICATION The WiFi-IT Basic application provides a higher level of control requiring programming to implement a solution. Using the WiFi-IT development environment with WiFi-IT Basic, sophisticated programs can be written providing direct program control of an embedded system. WiFi-IT Basic provides a simplified Application Programming Interface (API) to the WLAN, special sleep modes and control of the hardware interfaces. The WiFi-IT development environment provides tools to debug the application and download it to a module. Once the application has been verified the code can be burned into as many WiFi-IT L2 modules as desired. A WiFi-IT L2 module may replace the microprocessor in many embedded systems, providing a cost effective wireless solution for the embedded system designer.
WiFi-IT!™ WLAN Module www.npe-inc.com Page 4 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G PIN-OUT AND SIGNAL DESCRIPTION The following diagram lists the WL10-G signals. The signals are color-coded to indicate functional groups according to their associated interfaces. For I/O signals that share functionality with GPIO pins, the default functional state after reset is GPIO, with pins configured as inputs. VDDVDDIOVDDADCVDDIO referenced signalsVDD referenced signalsVDDADC referenced signals3 4215 612117 89101415 161318172022192123 2428262527302933 3431 3235 3640383937424143 44464547 4852515049545355 5657 586460626165 6668597077 787369748075716772637976GNDKEY PIN SIGNAL ALTERNATE I/O DESCRIPTION DRIVE 3 TMS 3 I JTAG Control Input — 4 TRSTn 3 I JTAG Reset Input (Active Low) — 5 TDO O JTAG Data Output 4 ma 6 TDI 4 I JTAG Data Input — 7 CFG0 GPIO_28 2 I/O JTAG Configuration 0 Input 4 ma 8 TCK 3 I JTAG Clock Input — 11 LED0 GPIO_30 I/O High Drive Output 0 20 ma 12 CFG1 GPIO_29 2 I/O JTAG Configuration 1 Input 4 ma 13 LED1 GPIO_31 I/O High Drive Output 1 20 ma 14 UART0_CTS \ READY GPIO_24 I/O UART 0 Clear to Send Input \ Alarm Wake-up Ready 4 ma 15 UART0_RX GPIO_00 I/O UART 0 Receive Data Input 4 ma 16 UART0_RTS GPIO_25 I/O UART 0 Request to Send Output 4 ma 19 UART1_TX GPIO_02 I/O UART 1 Transmit Data Output 4 ma 20 UART0_TX GPIO_01 I/O UART 0 Transmit Data Output 4 ma
WiFi-IT!™ WLAN Module www.npe-inc.com Page 5 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G PIN SIGNAL ALTERNATE I/O DESCRIPTION DRIVE 21 UART1_RX GPIO_03 I/O UART 1 Receive Data Input 4 ma 22 UART1_CTS GPIO_26 I/O UART 1 Clear to Send Input 4 ma 25 SSPI_DIN I SPI Slave Data Input 4 ma 26 UART1_RTS GPIO_27 1 I/O UART 1 Request to Send Output 4 ma 27 SSPI_CS I SPI Slave Chip Select Input 4 ma 28 AUXSNAP0 GPIO_16 I/O Auxiliary Snapshot 0 Input 4 ma 31 SSPI_CLK I SPI Slave Clock Input 4 ma 32 SSPI_DOUT I/O SPI Slave Data Output 4 ma 33 12C_DATA GPIO_08 I/O I2C Data 12 ma 34 I2C_CLK GPIO_09 I/O I2C Clock 12 ma 37 AUXSNAP1 GPIO_17 I/O Auxiliary Snapshot 1 Input 4 ma 38 PWM0 GPIO_10 I/O Pulse Width Modulated Output 0 4 ma 39 PWM1 GPIO_11 I/O Pulse Width Modulated Output 1 4 ma 40 AUXTARGET GPIO_18 I/O Auxiliary Target Output 4 ma 43 PWM2 GPIO_12 I/O Pulse Width Modulated Output 2 4 ma 44 CLK0_44MHz GPIO_19 I/O 44 MHz Clock Output 4 ma 45 CLK_11MHz GPIO_21 I/O 11 MHz Clock Output 4 ma 46 CLK0_22MHz GPIO_20 I/O 22 MHz Clock Output 4 ma 49 CLK_LP GPIO_22 I/O Low Power Clock Output 4 ma 50 PPS GPIO_23 I/O Pulse Per Second Output 4 ma 51 MSPI_CS1 GPIO_13 I/O SPI Master Chip Select 1 Output 4 ma 52 MSPI_CS0 GPIO_04 I/O SPI Master Chip Select 0 Output 4 ma 55 MSPI_CLK GPIO_05 I/O SPI Master Clock Output 4 ma 56 MSPI_DOUT GPIO_07 I/O SPI Master Data Output 4 ma 57 MSPI_CS2 GPIO_14 I/O SPI Master Chip Select 2 Output 4 ma 58 MSPI_CS3 GPIO_15 I/O SPI Master Chip Select 3 Output 4 ma 61 RESETn I/O External Reset Output / Module Reset Input — 62 MSPI_DIN GPIO_06 I/O SPI Master Data Input 4 ma 65 NC — DO NOT CONNECT — 66 ADC2 5 VREF I ADC Channel 2 Input / Reference Voltage Input —
WiFi-IT!™ WLAN Module www.npe-inc.com Page 6 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G PIN SIGNAL ALTERNATE I/O DESCRIPTION DRIVE 69 DC_CTRL 6 O DC-to-DC Regulator Control Output 4 ma 70 ADC1 5 DAC I/O ADC Channel 1 Input / DAC Output — 73 RTC_OUT2 6 CLK_OUT O Sensor Wake Real-Time Clock Output 2 / Low Power Clock 4 ma 74 ALARM2 6 I Wake-Up Input 2 — 77 ALARM1 6 I Wake-Up Input 1 — 78 RTC_OUT1 6 O Sensor Wake Real-Time Clock Output 1 4 ma Table 1: Interface Signal Description NOTES 1. If GPIO_27 is pulled high during boot, the module will enter program update mode and wait for FLASH download via SSPI or UART 0. 2. GPIO_28 and GPIO_29 are sampled at reset to establish the JTAG configuration for debugging. These signals should only be used as outputs and not be driven by an external device. 3. Configured as input with pull-up active. 4. JTAG TDI is not equipped with a pull-up or pull-down resistor. It should not be left floating. 5. Referenced to VDD_ADC. 6. Referenced to VDD. GENERAL NOTES All I/O signals are configured as inputs with pull-down active after power-up or reset. Unless otherwise noted all signals are referenced to VDD_IO. WL10-G ABSOLUTE MAXIMUM RATINGS RATING VALUE UNITS VDD IO Supply Voltage Range 3.0 to 3.6 V VDD Supply Voltage Range 1.8 to 3.0 V Operating Ambient Temperature Range -40 to +85 °C Storage Temperature -55 to +125 °C WL10-G ELECTRICAL CHARACTERISTICS RATING SYM MINIMUM TYPICAL MAXIMUM UNITS NOTES Supply Voltage Range VDD_IO 3.0 3.3 3.6 V 1,3 VDD 2.0 2.7 3.0 V 1,2 VDD_ADC 0 1.9 V 4 VDD_IO VOH VDD_IO - 0.4 VDD_IO V 5
WiFi-IT!™ WLAN Module www.npe-inc.com Page 7 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G VDD_IO VOL 0 0.4 V 5 VDD_IO VIH 0.8 VDD_IO V 5 VDD_IO VIL 0.25 VDD_IO V 5 VDD VOH VDD - 0.4 VDD V 6 VDD VOL 0 0.4 V 6 VDD VIH 0.8 VDD V 6 VDD VIL 0.25 VDD V 6 VDD_ADC VI 0 VDD_ADC - 0.036 7,8 Receive Mode Current 150 mA Transmit Mode Current 200 mA Sleep Mode Current 7.5 μA NOTES: 1. VDD_IO and VDD are generated by the host board. 2. The values of VDD minimum maybe higher in some applications depending on the required value for VIH of the VDD_IO power supply enable. 3. Lower VDD_IO voltages are possible in some applications. Contact NPE, Inc. for further information. 4. VDD_ADC is generated on the WL10-G and has a nominal value of 1.8v. 5. See Table 1 for signals referenced to VDD_IO. 6. See Table 1 for signals referenced to VDD. 7. See Table 1 for signals referenced to VDD_ADC. 8. An external resistor divider can be used to expand the input range of the ADC inputs. WL10-G RF CHARACTERISTICS RATING MINIMUM TYPICAL MAXIMUM UNITS NOTES Operating Frequency Range 2412 2484 MHz RF Data Rates 1 to 2 Mb/s Number of RF Channels 14 RF Transmit Power 10 mW Receiver Sensitivity: 1 Mb/S Data Rate 2 Mb/S Data Rate dBm -92 -90 Antenna Impedence 50 Ω
WiFi-IT!™ WLAN Module www.npe-inc.com Page 8 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G WIFI-IT MODULE PLACEMENT The WiFi-IT module is available in two antenna configurations; internal chip antenna (WL10-GC) and SMA antenna (WL10-GS) configuration. When using the WL10-GC care must be taken to minimize signal loss. The chip antenna should be clear of any metallic components, copper traces, internal layers and any ground or voltage planes. There should be at least a 5 mm clearance in all directions. The WL10-GC module should not be enclosed in a metal enclosure. FCC LABELING INSTRUCTIONS When installing the WiFi-IT! module into equipment, the module FCC ID number must be visible. If it is not visible then labeling that is clearly visible must be attached to the product stating; WL10-GS “Contains FCC ID: XRH-1997” WL10-GC “Contains FCC ID: XRH-1997” WIFI-IT MODULE CERTIFICATION This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. NOTE: The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment. The WiFi-IT! module has been certified by the FCC as a module that may be used in OEM equipment without requiring re-certification as an FCC Class C device. To maintain this certification the WiFi-IT! module must use only one of the two following antennas. MANUFACTURER ANTENNA GAIN PART NUMBER DESCRIPTION Taoglas 1.8 DbI GW.11.A153 84 mm Hinged SMA Reverse Male Straight Connector Antenna Factor 0.5 DbI ANT-2.45-CHP-x 2.45GHz Chip Antenna
WiFi-IT!™ WLAN Module www.npe-inc.com Page 9 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G ORDERING INFORMATION The WiFi-IT module can be ordered with or without firmware loaded in either of two antenna configurations. PART NUMBER DESCRIPTION WL10-GS SMA antenna version (no firmware loaded). WL10-GS-L1 SMA antenna version loaded with Wireless-Wire firmware. WL10-GS-L2 SMA antenna version loaded with WiFi-IT Basic firmware. WL10-GC Chip antenna version (no firmware loaded). WL10-GC-L1 Chip antenna version loaded with Wireless-Wire firmware. WL10-GC-L2 Chip antenna version loaded with WiFi-IT Basic firmware. OUTLINE AND MOUNTING DIMENSIONS The figure shown below displays the WL10-GC module dimensions in inches. 1.81.3ANT1J1.150.150 .150.150.294.312.096.282All Dimensions given in inches
WiFi-IT!™ WLAN Module www.npe-inc.com Page 10 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G CONNECTOR PART NUMBERS The WiFi-IT J1 connector is Molex part number 0544-770808. This connector mates to Molex part number 0553-390808. WIFI-IT CONNECTOR MATING When attaching the module to the embedded system, please follow these instructions.
WiFi-IT!™ WLAN Module www.npe-inc.com Page 11 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G TYPICAL CIRCUITS The following schematic shows a typical example of a WiFi-IT! compatible power supply designed for both battery and/or wall transformer operation. The power supply will operate under control of the WiFi-IT! module, through the signal RTC_DC_DC_CNTL, to minimize power usage. The Bill of Materials (BOM) consists of: IDENTIFIER QTY PART NO. DESCRIPTION U4 1 TPS2115A TI Auto-switching Power Mux U5 1 TPS62200DBV TI DC-DC Step Down Converter U6 1 TPS63031 TI Buck-Boost Converter L3 1 LPS3010-103ML Coilcraft Low Profile Shielded Inductor L4 1 LPS3010-222ML Coilcraft Low Profile Shielded Inductor C1, C19, 2 0.1 uF Capacitor C23, C25 2 4.7 uF Capacitor C20 1 40 pF Capacitor C21 1 120 pF Capacitor C22, C24 2 10 uF Capacitor R2 1 499k Resistor R17 1 147k Resistor
WiFi-IT!™ WLAN Module www.npe-inc.com Page 12 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G ENGINEER’S DESIGN CHECKLIST This design checklist should be reviewed before committing a design to PCB fabrication. The checklist contains items that affect performance and/or operation of the WiFi-IT! module. ITEM DESCRIPTION Y/N 1 ALARM1 is pulled high or low through a pull up or pull down resistor. If pulled high, the signal must be pulled to VDD. 2 ALARM2 is pulled high or low through a pull up or pull down resistor. If pulled high, the signal must be pulled to VDD. 3 DC_DC_CNTRL is pulled low to GND. 4 EXT_RESETn is pulled high to VDD_IO. 5 JTAG_NTRST is pulled low to GND. 6 JTAG_TDI is pulled high to VDD_IO. 7 JTAG_TMS is pulled high to VDD_IO. 8 JTAG_TCK is pulled high to VDD_IO. 9 JTAG_TDO is pulled high to VDD_IO. 10 JTAG_CFG [0] (GPIO28) is pulled high to VDD_IO, or low to GND. 11 JTAG_CFG [1] (GPIO29) is pulled high to VDD_IO, or low to GND. 12 GPIO27 is pulled high to VDD_IO, and low to GND. 13 VDD traces and vias to the WiFi-IT! connector are sized to carry 200 mA per connector pin. Two vias per WiFi-IT! connector VDD pin may be necessary.
WiFi-IT!™ WLAN Module www.npe-inc.com Page 13 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G 14 At least six 0.1 uF bypass capacitors are placed within 0.250” of the WiFi-IT! connector between VDD_IO and GND. 15 At least two 0.1 uF bypass capacitors are placed within 0.250” of the WiFi-IT! connector between VDD and GND. 16 At least one 0.1 uF bypass capacitor(s) are placed within 0.250” of the WiFi-IT! connector between 1.8V_ADC and GND. 17 A power supply capable of supplying 300 mA peak current to the WiFi-IT! is provided over VDD. 18 A power supply capable of supplying 100 mA peak current at 3.3 volts over VDD_IO, plus any other current requirements of the PCARD. This power supply voltage must be enabled with the GainSpan GS1010’s DC_DC_CNTRL signal. 19 All I/O connecting to VDD_IO referenced signals on the GS1010 are held low whenever the GS1010 drives DC_DC_CNTRL low. This will protect against possibility of causing latch-up in the GS1010. 20 All I/O connecting to VDD_IO referenced signals on the GS1010 meet the minimum and maximum voltage specification of the GS1010.
WiFi-IT!™ WLAN Module www.npe-inc.com Page 14 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G WIFI-IT! EDK - EVALUATION AND DEBUG DEVELOPMENT SYSTEM The EDK evaluation and debug development system allows you to evaluate and develop Wireless-Wire and WiFi-IT Basic applications using the WiFi-IT! module. Using a Microsoft Windows® based application; you can configure WiFi-IT! modules, running Wireless-Wire (L1) firmware and write and debug your own application code on modules running WiFi-IT Basic (L2). The EDK platform provides power, easy access to all of the WiFi-IT! interfaces and visual indication of interface signaling, thereby reducing the need for an oscilloscope and/or logic analyzer. In addition, the EDK supports access to the WiFi-IT!’s UART0 through the onboard RS232 interface for setting configuration information, loading code and debugging programs. To evaluate the WiFi-IT! modules, NPE provides a configuration and administration program which runs on Microsoft Windows based PCs and operates through a wired or wireless connection. Configuration information is stored directly on the WiFi-IT! module, once configured the node boots to that configuration when powered up.
WiFi-IT!™ WLAN Module www.npe-inc.com Page 15 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G The EDK contains two WiFi-IT! Modules – WL10-GS and WL10-GC, the EDK platform board and all cables and power adaptors. A full description of the EDK development system is available from North Pole Engineering, Inc. at our website – www.npe-inc.com.
WiFi-IT!™ WLAN Module www.npe-inc.com Page 16 of 16 ©2009 by NPE, Inc. v1.3 WL10-G - 3/19/2010 WL10-G REVISION HISTORY VERSION DATE DESCRIPTION 1.0 Aug. 9, 2009 Initial release version. 1.1 Aug. 10, 2009 Added pin-out graphic. Other minor modifications. 1.2 Aug. 28, 2009 Update firmware description. 1.3 Sept. 25, 2009 Added FCC labeling instructions. The information included here is provided by North Pole Engineering, Inc. (NPE) and is believed to be accurate and reliable. However, NPE assumes no responsibility for its use, nor any infringement of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent rights of NPE other than for circuitry embodied in NPE’s products. This document and described circuitry is subject to change without notice. The software described in this document is furnished under a license agreement and may be used only in accordance with the terms of the license agreement. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, without the express written consent of NPE. Copyright 2009, North Pole Engineering, Inc. All Rights Reserved.

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