Norton 6000 Series Swinging Door Operator Environmental Product Declaration (EPD) 157.1 ASSA ABLOY Mr EPD

User Manual: Norton 6000 Series Swinging Door operator - Environmental Product Declaration (EPD) Literature

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E
NVIRONMENTAL
P
RODUCT
D
ECLARATION
NORTON
6000 SERIES SWINGING DOOR OPERATOR
ASSA ABLOY is committed to
providing products and services that
are environmentally sound
throughout the entire production
process and the product lifecycle.
Our unconditional aim is to make
sustainability a central part of our
business philosophy and culture,
but even more important is the job
of integrating sustainability into our
business strategy. The employment
of EPDs will help architects,
designers, and LEED-APs select
environmentally preferable door
openings. The Norton 6000 Series
Swinging Door Operator EPD
provides detailed requirements with
which to evaluate the environmental
and human health impacts related
to producing our door openings.
ASSA ABLOY will continue our
efforts to protect the environment
and health of our customers/end
users and will utilize the EPD as
one means to document those
efforts.
The Norton 6000 Series PowerMatic® operator combines intelligence, reliability
superior control in one package.
According to EN 15804 and ISO 14025
Dual Recognition by UL Environment and Institut Bauen und Umwelt e.V.
This declaration is an environmental product declaration (EPD) in accordance with ISO 14025. EPDs rely
on Life Cycle Assessment (LCA) to provide information on a number of environmental impacts of
products over their life cycle. Exclusions: EPDs do not indicate that any environmental or social performance
benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address
the site-specific environmental impacts of raw material extraction, nor are they meant to assess human health
toxicity. EPDs can complement but cannot replace tools and certifications that are designed to address these
impacts and/or set performance thresholds e.g. Type 1 certifications, health assessments and
declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations
of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported
impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited
comparability when they cover different life cycle stages, are based on different product category rules or are
missing relevant environmental impacts. EPDs from different programs may not be comparable.
PROGRAM OPERATOR
UL Environment
DECLARATION HOLDER
ASSA ABLOY / Norton Door Controls
ULE DECLARATION NUMBER
4786545067.157.1
IBU DECLRATION NUMBER
EPD-ASA-20150269-IBA1-EN
DECLARED PRODUCT
Swinging Door Operator Norton 6000 Series
REFERENCE PCR
Automatic doors, automatic gates, and revolving door systems (door systems),
07.2014
DATE OF ISSUE
September 20, 2015
PERIOD OF VALIDITY
5 years
CONTENTS OF THE
DECLARATION
General information
Product / Product description
LCA calculation rules
LCA scenarios and further technical information
LCA results
References
The PCR review was conducted by:
IBU Institut Bauen und Umwelt e.V.
PCR was approved by the Independent
Expert
Committee
(SRV)
The CEN Norm EN 15804 serves as the core PCR. This declaration
was independently verified in accordance with ISO 14025 by
Underwriters Laboratories
INTERNAL
EXTERNAL
Wade
Stout
This life cycle assessment was independently verified in accordance
with EN 15804 and the reference PCR by:
IBU Institut Bauen und Umwelt e.V.
2
Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
1. General Information
ASSA ABLOY
Swinging door operator Norton
6000 Series
Programme holder
IBU - Institut Bauen und Umwelt e.V
.
Panoramastr. 1
10178 Berlin
Germany
Owner of the Declaration
Norton Door Controls
3000 Hwy 74 East
Monroe, NC 28112
USA
Declaration number
EPD-ASA-20150069-IBA1-EN
Declared product / Declared unit
The declaration is valid for 1 Norton 6000 Series low
energy swinging door operator , consisting of the
following items:
-
an operator assembly (2 pieces);
-
arm or track assembly;
-
accessories (instruction sheets, signage, mounting
hardware, etc).
This Declaration is based on the Product
Category Rules:
PCR Automatic doors, automatic gates, and revolving door
systems (door systems), 07.2014
(PCR tested and approved by the independent expert
committee (SVR))
Issue date
10.04.2015
Valid to
09.04.2020
Scope:
This declaration and its LCA study are relevant to
Norton 6000 low energy door operator.
The primary manufacturing processes are made by
external suppliers and the final manufacturing
processes and assembly for all door closer
components occur at our manufacturing factory in
Monroe, NC USA.
Verification
The CEN Standard EN 15804 serves as the core PCR
Independent verification of the declaration and data
according to ISO 14025
Prof. Dr.-Ing. Horst J. Bossenmayer
(President of Institut Bauen und Umwelt e.V.)
internally x externally
Dr.-Ing. Burkhart Lehmannt
(Managing Director IBU)
Dr. Wolfram Trinius
(Independent verifier appointed by SVR)
2. Product
2.1 Product description
Product name: Norton 6000 Series Operator
Product characteristics: The Norton 6000 Series
PowerMatic® operator combines intelligence, reliability
and superior control in one package. Designed with the
user in mind, this operator features simple to use
electronics, an onboard power supply and easy
integration into access control systems. It also
includes:
- ease of installation and setup with simple instructions
and LCD screen / joystick controller
- application versatility and ease of adjustment
- non-handed units
- push- or pull-side mounting
- interfaces with electric hardware and access
control systems
- operates as mechanical surface closer during close
cycle or if power is turned off
- critical for fire-rated doors
- clutch mechanism allows closer to function as a
normal manual door closer
- operation activation options include:
- wall switches
- radio frequency devices
- Push-and-Go
- obstruction detection in both closing and opening
directions
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Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
- adjustable motor start delay
- adjustable vestibule delay
- adjustable hold open delay
- single pole double throw relay output
- blow open for smoke ventilation
- presence detector input
- On - Off - Infinite Hold Open selector mode switch
2.2 Application
Designed for moderate to high traffic applications, this
operator has a two-piece sub-assembly for easy
installation and LCD screen for clear and accurate
read-out of operator settings. Available for push or pull
side non-handed mounting, the Norton 6000 can be
operated manually or activated via wall switches or
radio frequency devices. This reliable unit ensures
consistent opening and closing based on dual mode,
electrohydraulic technology and is ideal for hospitals,
office buildings, sports arenas or government facilities.
And as structures become increasingly energy
efficient, the Norton 6000 operator features a number
of sustainable features and enhanced options to help
minimize power usage and reduce air infiltration.
2.3 Technical Data
The product has the following technical properties:
Parameter
Value
Power Supply
120V AC +10%/-15%; 60Hz;
0.9A current draw
Auxiliary output
power
24VDC @ 1.3A
Door Opening
6010/6050 (pull) - up to 110°
6020 (push - std arm) - up to
110°
6030 (push - std arm) - 110°
to 180°
6060/6070 (push - heavy
duty arm) - up to 110°
Door Weight
250 lbs (114 kg) max.
Door Swing
Directions
Non-handed (left or right
hand mounted)
Closing Speed
Variable between 180° - 10°
Latching Speed
Variable between 10° -
Back check
Variable above 70°
Opening Angle
Up to 180° depending on
arm application
Obstruction
Detection
adjustable from 0 to 5 sec in
both opening and closing
cycles
Adjustable Motor
Startup delay
adjustable from 0 to 10 sec
Adjustable
Vestibule delay
adjustable from 0 to 30 sec
Adjustable Latch
retraction
adjustable from 0 to 45 sec
Selector Mode
Switch:
Off, On (activated by signal
inputs), HO (infinite hold
open)
Operates as mechanical closer during closing cycle
if power is lost
Single Pole Double Throw relay output
Blow Open for smoke ventilation
Presence Detector input
Adjustments made through Joystick and settings
shown on LCD screen
2.4 Placing on the market / Application rules
The standards that can be applied for operators and
relevant accessories are:
- ETL tested to UL/ULc standards for automatic
doors used on fire and smoke barrier doors
- ETL tested to CSA C22.2 No 247 for
operators and systems of doors
- ANSI/BHMA A156.19 certified
- Complies with ADA
- Meets requirements of UL10C for positive
pressure
- California State Fire Marshall Listing 3266-
0944:0110.
2.5 Delivery status
Operator units are delivered ready for installation in
separate packages.
The operator unit including the packaging has the
following dimensions: 889 mm x 210 mm x 184 mm.
2.6 Base materials / Ancillary materials
The average composition of Norton 6000 operator is
as follows:
Component
Percentage in mass (%)
Aluminum
11.16
Brass
0.49
Steel
54.96
Zinc
1.31
Plastics
2.36
Electronic
1.73
Ele-mech
25.95
others
2.04
Total
100.0
2.7 Manufacture
The primary manufacturing processes are made by
Tier 1 suppliers located in China, Taiwan, Mexico, and
across USA and some primary and the final
manufacturing processes for operator units occur at in
factory Monroe, NC USA. Electronic component
manufacturing processes are made by suppliers
located in China, Japan, and USA.
Manufacturing of the operator unit consists of
machining, die-casting, stamped steel, turning, and
component manufacturing (springs, bearings, o-rings).
Final manufacturing process includes turning,
assembly, testing, painting, and packing of the door
operator.
The factory of Monroe, NC USA has certification of
Quality Management system in accordance with ISO
9001:2008.
Waste management at the Monroe, NC USA factory is
in accordance with the plant's ISO9001 and ISO14001
standards:
- Office paper / cardboard recycling - covered under
Solid Waste Recycling Program
- Plant paper / cardboard recycling - covered under
Solid Waste Recycling Program
- General trash - covered by under Solid Waste
Recycling Program
4
Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
- Comingled recyclables - covered under Solid Waste
Recycling Program
- Metals recycling - metal chips and dust - covered
under Solid Waste Recycling Program
- Wood pallets - covered under Solid Waste Recycling
Program
2.8 Environment and health during
manufacturing
ASSA ABLOY and Norton Door Controls are
committed to producing and distributing door opening
solutions with minimal environmental impact, where
health & safety is the primary focus for all employees
and associates.
• Environmental operations, GHG, energy, water,
waste, VOC, surface treatment and H&S are being
routinely monitored. Inspections, audits, and reviews
are conducted periodically to ensure that applicable
standards are met and Environment Management
program effectiveness is evaluated.
• Code of Conduct covers human rights, labor
practices and decent work. Management of ASSA
ABLOY and Norton Door Controls are aware of their
environmental roles and responsibilities, providing
appropriate training, supporting accountability and
recognizing outstanding performance.
• The factory in Monroe, NC USA has certification of
Environmental Management to ISO 14001:2004.
• Any waste metals during machining are separated
and recycled. The waste from the water-based painting
process is delivered to waste treatment plant.
2.9 Product processing / Installation
Norton 6000 operators are sold through various
distributors and wholesalers and are recommended to
be installed by trained installation technicians, such as
locksmiths, carpenters etc. adhering to local/national
standards and requirements, but can also be installed
by non-skilled laborers. In any case the installation
must be done in line with instructions provided by the
manufacturer.
2.10 Packaging
Norton 6000 operators are packed in cardboard
packaging. Packaging includes two paper sheets
(installation instruction and signage instructions) all
of which are fully recyclable.
More than 40% of carton is made from recycled
material; 100% of paper documents are made from
recycled material.
Material
Value (%)
Cardboard/paper
99.60
Plastic
0.40
Total
100.0
2.11 Condition of use
Annual inspection is recommended in order to
guarantee correct functionality of the product and the
door leaf. The inspection includes: checking, fixing
screws to ensure they are properly tight, correct
adjustments (closing speeds, force) and compliance
with local legal inspection standards.
2.12 Environment and health during use
There is no harmful emissive potential. No damage to
health or impairment is expected under normal use
corresponding to the intended use of the product.
2.13 Reference service life
Norton 6000 operator was developed to comply with
ANSI/BHMA A156.19 standard and quality
requirements. The warranty period of a Norton 6000
operator is 2 years, but the expected life is 10 years,
dependent on frequency of cycles.
2.14 Extraordinary effects
Fire
Norton 6000 operator is tested for usage in fire and
smoke protection doors per ETL to UL/ULc standards
and CSA C22.2 No. 247.
Water
Operators include hydraulic oil and are designed for
traditional locations and are not intended for flood
protection. Unforeseeable flooding conditions will
increase the potential for developing surface rust.
Mechanical destruction
No danger to the environment can be anticipated
during mechanical destruction.
2.15 Re-use phase
It is possible to re-use the product during the reference
service life and it can be moved from one door to
another. The majority, by weight, of components is
steel and aluminum alloy, both can be recycled. The
plastic components can be used for energy recovery
within a waste incineration process.
Norton Door Controls has a Product End-of-Life
Recycle Program where product can be returned to
Norton for proper recycling/ disposal. Once received
product is separated and recycled/ disposed of
according to the Solid Waste Recycling Program
guidelines.
2.16 Disposal
Lacquer and lubricants contained in the product were
treated as a waste for landfill.
2.17 Further information
Norton Door Controls
3000 Hwy 74 East
Monroe, NC 28112 USA
Tel: +800-438-1951
www.nortondoorcontrols.com
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Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
3. LCA: Calculation rules
3.1 Declared Unit
The declaration refers to the functional unit of 1 piece
of Norton 6000 Series Operator as specified in Part B
requirements on the EPD for Doors, windows, shutters,
and related products/IBU PCR Part B/.(PCR Automatic
doors, automatic gates, and revolving door systems
(door systems).
Declared unit
Name
Value
Unit
Declared unit
13.52 Kg
piece of
operator
Conversion factor to 1 kg
0.074
3.2 System boundary
Type of the EPD: cradle to gate - with Options
The following life cycle phases were considered for
Door Closer:
Production stage:
A1 Raw material extraction and processing
A2 Transport to the manufacturer and
A3 Manufacturing
A4-A5 Construction stage:
A4 - Transport from the gate to the site
A5 Packaging waste processing
Use stage related to the operation of the building
includes:
B6 Operational energy use
End-of-life stage:
C2 Transport to waste processing
C3 Waste processing for recycling and
C4 Disposal (landfill)
This includes provision of all materials, products and
energy, packaging processing and its transport, as well
as waste processing up to the end-of waste state or
disposal of final residues.
D - Declaration of all benefits or recycling
potential from EOL and A5
3.3 Estimates and assumptions
In the End-of-Life phase a scenario with collection rate
of 100% for all the recyclable materials was assumed.
3.4 Cut-off criteria
In the assessment, all available data from the
production process are considered, i.e. all raw
materials used, auxiliary materials (e.g. lubricants),
thermal energy consumption and electric power
consumption - including material and energy flows
contributing less than 1% of mass or energy (if
available). In case a specific flow contributing less than
1% in mass or energy is not available, worst case
assumption proxies are selected to represent the
respective environmental impacts.
Impacts relating to the production of machines and
facilities required during production are out of the
scope of this assessment.
3.5 Background data
For life cycle modeling of the considered products, the
GaBi 6 Software System for Life Cycle Engineering,
developed by PE INTERNATIONAL AG, is used /GaBi
6 2013/. The GaBi-database contains consistent and
documented datasets which are documented in the
online
GaBi-documentation /GaBi 6 2013D/.
To ensure comparability of results in the LCA, the
basic data of GaBi database were used for energy,
transportation and auxiliary materials.
3.6 Data quality
The requirements for data quality and background data
correspond to the specifications of the /IBU PCR PART
A/.
PE INTERNATIONAL performed a variety of tests and
checks during the entire project to ensure high quality
of the completed project. This obviously includes an
extensive review of project-specific LCA models as
well as the background data used.
The technological background of the collected data
reflects the physical reality of the declared products.
The datasets are complete and conform to the system
boundaries and the criteria for the exclusion of inputs
and outputs.
All relevant background datasets are taken from the
GaBi 6 software database. The last revision of the
used background data has taken place not longer than
10 years ago.
3.7 Period under review
The period under review is 2013/14 (12 month
average).
3.8 Allocation
Regarding incineration, the software model for the
waste incineration plant (WIP) is adapted according to
the material composition and heating value of the
combusted material. In this EPD the following specific
life cycle inventories for the WIP are considered:
Waste incineration of plastic
Waste incineration of paper
Waste incineration of wood
Waste incineration of electronic wastes.
Regarding the recycling material of metals, the metal
parts in the EoL are declared as end-of-waste status.
Thus, these materials are considered in module D.
Specific information on allocation within the
background data is given in the GaBi dataset
documentation.
3.9 Comparability
Basically, a comparison or an evaluation of EPD data
is only possible if all the data sets to be compared
were created according to /EN 15804/ and the building
6
Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
context, respectively the product-specific
characteristics of performance, are taken into account.
4. LCA: Scenarios and additional technical information
The following technical information is a basis for the
declared modules or can be used for developing
specific scenarios in the context of a building
assessment if modules are not declared (MND).
Installation into the building (A5)
Name
Value
Unit
Output substances following waste
treatment on site (Paper packaging)
2.51
kg
Output substances following waste
treatment on site (Plastic packaging)
0.02
kg
Reference service life
Name
Value
Unit
Reference service life
10
a
Operational energy use (B6)
Name
Value
Unit
Electricity consumption
496.7
kWh
Days per year in use
365
d
Hours per day in on mode
2
h
Power consumption in on mode in W
108
W
Hours per day in stand-by mode
22
h
Power consumption in stand-by mode
in W
10.8
W
End of life (C1-C4)
Name
Value
Unit
Collected separately Zinc, Brass,
Copper, Steel, Stainless Steel, Plastic,
Electro mechanics
13.25
kg
Collected as mixed construction waste
for landfilling
0.28
kg
Reuse plastic parts
0.32
kg
Recycling Zinc, Brass, Copper, Steel,
Stainless Steel, Electro mechanics
12.93
kg
Landfilling
0.28
kg
Reuse, recovery and/or recycling potentials (D),
relevant scenario information
Name
Value
Unit
Collected separately waste type
Operator (including packaging)
16.04
kg
Recycling Aluminum
9.41
%
Recycling Zinc
1.10
%
Recycling Brass
0.41
%
Recycling Steel
46.35
%
Recycling Plastic
1.99
%
Recycling Electronic
1.46
%
Recycling Electro mechanics
21.88
%
Reuse Packaging (paper) (from A5)
15.62
%
Reuse Packaging (plastic) (from A5)
0.06
%
Loss Construction waste for landfilling
(no recycling potential)
1.72
%
7
Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
5. LCA: Results
Results shown below were calculated using CML Methodology.
DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)
PRODUCT STAGE
CONSTRUCTI
ON PROCESS
STAGE
USE STAGE
END OF LIFE STAGE
BENEFITS AND
LOADS
BEYOND THE
SYSTEM
BOUNDARYS
Raw material
supply
Transport
Manufacturing
Transport from the
gate to the site
Assembly
Use
Maintenance
Repair
Replacement1)
Refurbishment1)
Operational energy
use
Operational water
use
De-construction
demolition
Transport
Waste processing
Disposal
Reuse-
Recovery-
Recycling-
potential
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
B6
B7
C1
C2
C3
C4
D
X
X
X
X
X
MND
MND
MND
MND
MND
X
MND
MND
X
X
X
X
RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 piece of Norton 6000
Parameter
Unit
A1-3
A4
A5
B6
C2
C3
C4
D
Global warming potential
[kg CO2-Eq.]
1.02E+02
4.58E-01
3.57E+00
3.34E+02
4.58E-01
8.88E-02
1.68E+00
-3.38E+01
Depletion potential of the stratospheric ozone layer
[kg CFC11-
Eq.]
4.08E-07
2.19E-12
1.63E-11
1.15E-07
2.19E-12
6.08E-11
5.45E-12
5.74E-09
Acidification potential of land and water
[kg SO2-Eq.]
6.35E-01
2.10E-03
8.14E-04
1.13E+00
2.09E-03
4.19E-04
7.17E-04
-1.83E-01
Eutrophication potential
[kg (PO4)3--
Eq.]
4.25E-02
4.79E-04
1.41E-04
6.02E-02
4.78E-04
2.36E-05
8.63E-05
-1.01E-02
Formation potential of tropospheric ozone
photochemical oxidants
[kg Ethen
Eq.]
4.26E-02
-6.76E-04
5.76E-05
6.89E-02
-6.76E-04
2.49E-05
4.90E-05
-1.36E-02
Abiotic depletion potential for non fossil resources
[kg Sb Eq.]
7.35E-03
1.73E-08
6.56E-08
4.41E-05
1.73E-08
1.23E-08
1.75E-07
-3.27E-03
Abiotic depletion potential for fossil resources
[MJ]
1.22E+03
6.32E+00
1.00E+00
3.85E+03
6.32E+00
1.01E+00
1.29E+00
-3.21E+02
RESULTS OF THE LCA - RESOURCE USE: 1 piece of Norton 6000
Parameter
Unit
A1-3
A4
A5
B6
C2
C3
C4
D
Renewable primary energy as energy carrier
[MJ]
2.34E+02
-
-
-
-
-
-
-
Renewable primary energy resources as material
utilization
[MJ]
0.00E+00
-
-
-
-
-
-
-
Total use of renewable primary energy resources
[MJ]
2.34E+02
2.49E-01
9.33E-02
3.77E+02
2.49E-01
2.89E-01
1.12E-01
-7.77E+01
Non renewable primary energy as energy carrier
[MJ]
1.39E+03
-
-
-
-
-
-
-
Non renewable primary energy as material utilization
[MJ]
0.00E+00
-
-
-
-
-
-
-
Total use of non renewable primary energy
resources
[MJ]
1.39E+03
6.34E+00
1.17E+00
4.87E+03
6.34E+00
1.58E+00
1.42E+00
-3.67E+02
Use of secondary material
[kg]
3.05E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
Use of renewable secondary fuels
[MJ]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
Use of non renewable secondary fuels
[MJ]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
Use of net fresh water
[m³]
6.15E-01
1.76E-04
1.04E-02
1.71E+00
1.76E-04
7.13E-04
2.95E-03
-2.33E-01
RESULTS OF THE LCA OUTPUT FLOWS AND WASTE CATEGORIES:
1 piece of Norton 6000
Parameter
Unit
A1-3
A4
A5
B6
C2
C3
C4
D
Hazardous waste disposed
[kg]
6.49E-02
1.44E-05
8.08E-05
3.80E-03
1.44E-05
2.19E-04
1.06E-04
-1.70E-03
Non hazardous waste disposed
[kg]
7.68E+00
7.97E-04
9.13E-02
1.55E+00
7.97E-04
5.10E-04
3.11E+00
-3.12E+00
Radioactive waste disposed
[kg]
6.61E-02
8.30E-06
6.85E-05
4.01E-01
8.30E-06
2.28E-04
4.96E-05
-1.82E-02
Components for re-use
[kg]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
-
Materials for recycling
[kg]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
1.17E+01
0.00E+00
-
Materials for energy recovery
[kg]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
-
Exported electrical energy
[MJ]
0.00E+00
0.00E+00
4.53E+00
0.00E+00
0.00E+00
0.00E+00
2.74E+00
-
Exported thermal energy
[MJ]
0.00E+00
0.00E+00
1.28E+01
0.00E+00
0.00E+00
0.00E+00
7.53E+00
-
8
Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
6. LCA: Interpretation
This chapter contains an interpretation of the Life
Cycle Impact Assessment categories. Stated
percentages in the whole interpretation are related
to the overall life cycle, excluding credits (module
D).
The production phase (modules A1-A3) contributes
between 23% and 78% to the overall results for all
the environmental impact assessment categories
hereby considered, except for the abiotic depletion
potential (ADPE), for which the contribution from the
production phase accounts for app. 99% - this
impact category describes the reduction of the
global amount of non-renewable raw materials,
therefore, as expected, it is mainly related with the
extraction of raw materials (A1). Within the
production phase, the main contribution for all the
impact categories is the production of steel, with
app. 90%, mainly due to the energy consumption on
this process. Steel accounts with app. 55% to the
overall mass of the product, therefore, the impacts
are in line with the mass composition of the product.
The environmental impacts for the transport (A2)
have a negligible impact within this stage.
To reflect the use phase (module B6), the energy
consumption was included and it has a major
contribution for all the impact assessment
categories considered - between 21% and 76%,
with the exception of ADPE (1%). This is a result of
2 hours of operation in on mode and 22 hours of
operation in stand-by mode per day per 365 days in
a year.
In the end-of-life phase, there are loads and benefits
(module D, negative values) considered. The
benefits are considered beyond the system
boundaries and are declared for the recycling
potential of the metals and for the credits from the
incineration process (energy substitution).
7. Requisite evidence
Not applicable in this EPD.
8. References
Institut Bauen und Umwelt
Institut Bauen und Umwelt e.V., Berlin (pub.):
Generation of Environmental Product Declarations
(EPDs);
General principles
for the EPD range of Institut Bauen und Umwelt e.V.
(IBU), 2013-04
www.bau-umwelt.de
IBU PCR Part A
IBU PCR Part A: Institut Bauen und Umwelt e.V.,
Königswinter (pub.): Product Category Rules for
Construction Products from the range of Environmental
Product Declarations of Institut Bauen und Umwelt
(IBU), Part A: Calculation Rules for the Life Cycle
Assessment and Requirements on the Background
Report. April 2013
www.bau-umwelt.de
IBU PCR Part B
IBU PCR Part B: PCR Guidance-Texts for Building-
Related Products and Services. From the range of
Environmental Product Declarations of Institute
Construction and Environment e.V. (IBU). Part B:
Requirements on the EPD for
Automatic doors, automatic
gates, and revolving door systems (door systems),
.
www.bau-umwelt.com
ADA Compliant
ADA Compliant: Americans with Disabilities Act 2010
Standard for Accessible Design
ANSI/BHMA A156.19
ANSI/BHMA A156.19-2013: Power Assist and Lower
Energy Operated Doors
CSA C22.2 No. 247
CSA C22.2 No. 247: Canadian Standards Association
standard for Operators and Systems of Doors, Gates,
Draperies, and Louvers
CSFM 3266.0944:0110
CSFM 3266.0944:0110: California State Fire Marshal
Listing for Door Operators
DIN EN 1154
DIN EN 1154: Building hardware - Controlled door
closing devices - Requirements and test methods
(includes amendment A1:2002)
DIN EN ISO 9001
DIN EN ISO 9001:2008: Quality management systems
- Requirements; Trilingual version EN ISO 9001:2008
DIN EN ISO 14001
DIN EN ISO 14001: Environmental management
systems - Requirements with guidance for use
(ISO 14001:2004 + Cor. 1:2009)
DIN EN ISO 14025
DIN EN ISO 14025:2011-10: Environmental labels and
declarations Type III environmental declarations
Principles and procedures
EN 15804
EN 15804:2012+A1:2014: Sustainability of
construction works - Environmental product
declarations - Core rules for the product category of
construction products
9
Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
ETL tested to UL325
Tested to / Compliant with UL325 Door, Drapery,
Gage, Louver, and Window Operators and Systems
GaBi 6 2013
GaBi 6 2013: Software-System and Database for Life
Cycle Engineering. Copyright, TM. Stuttgart,
Echterdingen, 1992-2013.
GaBi 6 2013D
GaBi 6 2013D: Documentation of GaBi 6: Software-
System and Database for Life Cycle Engineering.
Copyright, TM. Stuttgart, Echterdingen, 1992-2013.
http://documentation.gabi-software.com/
UL10C
UL10C Positive Pressure Fire Test of Door Assemblies
10
Environmental Product Declaration Assa Abloy /Norton Door Controls/ Norton 6000
9. Annex
Results shown below were calculated using TRACI Methodology.
DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)
PRODUCT STAGE
CONSTRUCTI
ON PROCESS
STAGE
USE STAGE
END OF LIFE STAGE
BENEFITS AND
LOADS
BEYOND THE
SYSTEM
BOUNDARYS
Raw material
supply
Transport
Manufacturing
Transport from the
gate to the site
Assembly
Use
Maintenance
Repair
Replacement1)
Refurbishment1)
Operational energy
use
Operational water
use
De-construction
demolition
Transport
Waste processing
Disposal
Reuse-
Recovery-
Recycling-
potential
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
B6
B7
C1
C2
C3
C4
D
X
X
X
X
X
MND
MND
MND
MND
MND
X
MND
MND
X
X
X
X
RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 piece of Norton 6000
Parameter
Parameter
Unit
A1-3
A4
A5
B6
C2
C3
C4
D
GWP
Global warming potential
[kg CO2-Eq.]
1.02E+02
4.58E-01
3.57E+00
3.34E+02
4.58E-01
8.88E-02
1.68E+00
-3.38E+01
ODP
Depletion potential of the stratospheric
ozone layer
[kg CFC11-Eq.]
4.34E-07
2.33E-12
1.73E-11
1.23E-07
2.33E-12
6.46E-11
5.80E-12
6.11E-09
AP
Acidification potential of land and water
[kg SO2-Eq.]
6.16E-01
2.74E-03
9.86E-04
1.05E+00
2.74E-03
3.96E-04
8.34E-04
-1.75E-01
EP
Eutrophication potential
[kg N-eq.]
2.50E-02
1.92E-04
5.54E-05
4.11E-02
1.92E-04
1.56E-05
4.38E-05
-4.93E-03
Smog
Ground-level smog formation potential
[kg O3-eq.]
6.74E+00
5.63E-02
2.29E-02
8.98E+00
5.63E-02
3.59E-03
1.30E-02
-1.80E+00
Resources
[MJ]
9.53E+01
9.08E-01
1.18E-01
2.27E+02
9.08E-01
7.18E-02
1.45E-01
-1.80E+01
RESULTS OF THE LCA - RESOURCE USE: 1 piece of Norton 6000
Parameter
Parameter
Unit
A1-3
A4
A5
B6
C2
C3
C4
D
PERE
Renewable primary energy as
energy carrier
[MJ]
2.34E+02
-
-
-
-
-
-
-
PERM
Renewable primary energy
resources as material utilization
[MJ]
0.00E+00
-
-
-
-
-
-
-
PERT
Total use of renewable primary
energy resources
[MJ]
2.34E+02
2.49E-01
9.33E-02
3.77E+02
2.49E-01
2.89E-01
1.12E-01
-7.77E+01
PENRE
Non renewable primary energy
as energy carrier
[MJ]
1.39E+03
-
-
-
-
-
-
-
PENRM
Non renewable primary energy
as material utilization
[MJ]
0.00E+00
-
-
-
-
-
-
-
PENRT
Total use of non renewable
primary energy resources
[MJ]
1.39E+03
6.34E+00
1.17E+00
4.87E+03
6.34E+00
1.58E+00
1.42E+00
-3.67E+02
SM
Use of secondary material
[kg]
3.05E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
RSF
Use of renewable secondary
fuels
[MJ]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
NRSF
Use of non renewable secondary
fuels
[MJ]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
FW
Use of net fresh water
[m³]
6.15E-01
1.76E-04
1.04E-02
1.71E+00
1.76E-04
7.13E-04
2.95E-03
-2.33E-01
RESULTS OF THE LCA OUTPUT FLOWS AND WASTE CATEGORIES:
1 piece of Norton 6000
Parameter
Parameter
Unit
A1-3
A4
A5
B6
C2
C3
C4
D
HWD
Hazardous waste disposed
[kg]
6.49E-02
1.44E-05
8.08E-05
3.80E-03
1.44E-05
2.19E-04
1.06E-04
-1.70E-03
NHWD
Non hazardous waste disposed
[kg]
7.68E+00
7.97E-04
9.13E-02
1.55E+00
7.97E-04
5.10E-04
3.11E+00
-3.12E+00
RWD
Radioactive waste disposed
[kg]
6.61E-02
8.30E-06
6.85E-05
4.01E-01
8.30E-06
2.28E-04
4.96E-05
-1.82E-02
CRU
Components for re-use
[kg]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
-
MFR
Materials for recycling
[kg]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
1.17E+01
0.00E+00
-
MER
Materials for energy recovery
[kg]
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
-
EEE
Exported electrical energy
[MJ]
0.00E+00
0.00E+00
4.53E+00
0.00E+00
0.00E+00
0.00E+00
2.74E+00
-
EET
Exported thermal energy
[MJ]
0.00E+00
0.00E+00
1.28E+01
0.00E+00
0.00E+00
0.00E+00
7.53E+00
-
Publisher
Institut Bauen und Umwelt e.V.
Panoramastr. 1
10178 Berlin
Germany
Tel +49 (0)30 3087748- 0
Fax +49 (0)30 3087748- 29
Mail info@bau-umwelt.com
Web www.bau-umwelt.com
Programme holder
Institut Bauen und Umwelt e.V.
Panoramastr 1
10178 Berlin
Germany
Tel +49 (0)30 - 3087748- 0
Fax +49 (0)30 3087748 - 29
Mail info@bau-umwelt.com
Web www.bau-umwelt.com
Author of the Life Cycle Assessment
PE INTERNATIONAL AG
Hauptstraße 111
70771 Leinfelden-Echterdingen
Germany
Tel +49 711 34 18 17 22
Fax +49 711 34 18 17 25
Mail consulting@pe-international.com
Web www.pe-international.com
Norton Door Controls
3000 Hwy 74 East
Monroe, NC 28112
USA
Tel +1 800-438-1951
Fax +1 800-338-0965
Web www.nortondoorcontrols.com
www.assaabloydss.com
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