Norton 6000 Series Swinging Door Operator Environmental Product Declaration (EPD) 157.1 ASSA ABLOY Mr EPD
User Manual: Norton 6000 Series Swinging Door operator - Environmental Product Declaration (EPD) Literature
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ENVIRONMENTAL PRODUCT DECLARATION NORTON 6000 SERIES SWINGING DOOR OPERATOR The Norton 6000 Series PowerMatic® operator combines intelligence, reliability superior control in one package. ASSA ABLOY is committed to providing products and services that are environmentally sound throughout the entire production process and the product lifecycle. Our unconditional aim is to make sustainability a central part of our business philosophy and culture, but even more important is the job of integrating sustainability into our business strategy. The employment of EPDs will help architects, designers, and LEED-APs select environmentally preferable door openings. The Norton 6000 Series Swinging Door Operator EPD provides detailed requirements with which to evaluate the environmental and human health impacts related to producing our door openings. ASSA ABLOY will continue our efforts to protect the environment and health of our customers/end users and will utilize the EPD as one means to document those efforts. According to EN 15804 and ISO 14025 Dual Recognition by UL Environment and Institut Bauen und Umwelt e.V. This declaration is an environmental product declaration (EPD) in accordance with ISO 14025. EPDs rely on Life Cycle Assessment (LCA) to provide information on a number of environmental impacts of products over their life cycle. Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the site-specific environmental impacts of raw material extraction, nor are they meant to assess human health toxicity. EPDs can complement but cannot replace tools and certifications that are designed to address these impacts and/or set performance thresholds – e.g. Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable. PROGRAM OPERATOR DECLARATION HOLDER ULE DECLARATION NUMBER IBU DECLRATION NUMBER UL Environment ASSA ABLOY / Norton Door Controls 4786545067.157.1 EPD-ASA-20150269-IBA1-EN DECLARED PRODUCT Swinging Door Operator – Norton 6000 Series REFERENCE PCR Automatic doors, automatic gates, and revolving door systems (door systems), 07.2014 DATE OF ISSUE PERIOD OF VALIDITY September 20, 2015 5 years General information Product / Product description CONTENTS OF THE LCA calculation rules DECLARATION LCA scenarios and further technical information LCA results References The PCR review was conducted by: IBU – Institut Bauen und Umwelt e.V. PCR was approved by the Independent Expert Committee (SRV) The CEN Norm EN 15804 serves as the core PCR. This declaration was independently verified in accordance with ISO 14025 by Underwriters Laboratories ☐ INTERNAL ☒ EXTERNAL Wade Stout This life cycle assessment was independently verified in accordance with EN 15804 and the reference PCR by: IBU – Institut Bauen und Umwelt e.V. 1. General Information ASSA ABLOY Swinging door operator – Norton 6000 Series Programme holder IBU - Institut Bauen und Umwelt e.V. Panoramastr. 1 10178 Berlin Germany Owner of the Declaration Norton Door Controls 3000 Hwy 74 East Monroe, NC 28112 USA Declaration number EPD-ASA-20150069-IBA1-EN Declared product / Declared unit The declaration is valid for 1 Norton 6000 Series low energy swinging door operator , consisting of the following items: - an operator assembly (2 pieces); - arm or track assembly; - accessories (instruction sheets, signage, mounting hardware, etc). This Declaration is based on the Product Category Rules: PCR Automatic doors, automatic gates, and revolving door systems (door systems), 07.2014 Scope: (PCR tested and approved by the independent expert committee (SVR)) This declaration and its LCA study are relevant to Norton 6000 low energy door operator. The primary manufacturing processes are made by external suppliers and the final manufacturing processes and assembly for all door closer components occur at our manufacturing factory in Monroe, NC USA. Issue date 10.04.2015 Valid to 09.04.2020 Verification The CEN Standard EN 15804 serves as the core PCR Independent verification of the declaration and data according to ISO 14025 Prof. Dr.-Ing. Horst J. Bossenmayer (President of Institut Bauen und Umwelt e.V.) internally x externally Dr. Wolfram Trinius (Independent verifier appointed by SVR) Dr.-Ing. Burkhart Lehmannt (Managing Director IBU) 2. Product 2.1 Product description Product name: Norton 6000 Series Operator Product characteristics: The Norton 6000 Series PowerMatic® operator combines intelligence, reliability and superior control in one package. Designed with the user in mind, this operator features simple to use electronics, an onboard power supply and easy integration into access control systems. It also includes: - ease of installation and setup with simple instructions and LCD screen / joystick controller - application versatility and ease of adjustment - non-handed units 2 - push- or pull-side mounting - interfaces with electric hardware and access control systems - operates as mechanical surface closer during close cycle or if power is turned off - critical for fire-rated doors - clutch mechanism allows closer to function as a normal manual door closer - operation activation options include: - wall switches - radio frequency devices - Push-and-Go - obstruction detection in both closing and opening directions Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 - adjustable motor start delay - adjustable vestibule delay - adjustable hold open delay - single pole double throw relay output - blow open for smoke ventilation - presence detector input - On - Off - Infinite Hold Open selector mode switch 2.2 Application Designed for moderate to high traffic applications, this operator has a two-piece sub-assembly for easy installation and LCD screen for clear and accurate read-out of operator settings. Available for push or pull side non-handed mounting, the Norton 6000 can be operated manually or activated via wall switches or radio frequency devices. This reliable unit ensures consistent opening and closing based on dual mode, electrohydraulic technology and is ideal for hospitals, office buildings, sports arenas or government facilities. And as structures become increasingly energy efficient, the Norton 6000 operator features a number of sustainable features and enhanced options to help minimize power usage and reduce air infiltration. 2.3 Technical Data The product has the following technical properties: Parameter Power Supply Auxiliary output power Door Opening Door Weight Door Swing Directions Closing Speed Latching Speed Back check Opening Angle Obstruction Detection Adjustable Motor Startup delay Adjustable Vestibule delay Adjustable Latch retraction Selector Mode Switch: Value 120V AC +10%/-15%; 60Hz; 0.9A current draw 24VDC @ 1.3A 6010/6050 (pull) - up to 110° 6020 (push - std arm) - up to 110° 6030 (push - std arm) - 110° to 180° 6060/6070 (push - heavy duty arm) - up to 110° 250 lbs (114 kg) max. Non-handed (left or right hand mounted) Variable between 180° - 10° Variable between 10° - 0° Variable above 70° Up to 180° depending on arm application adjustable from 0 to 5 sec in both opening and closing cycles adjustable from 0 to 10 sec adjustable from 0 to 30 sec adjustable from 0 to 45 sec Off, On (activated by signal inputs), HO (infinite hold open) Operates as mechanical closer during closing cycle if power is lost Single Pole Double Throw relay output Blow Open for smoke ventilation Presence Detector input Adjustments made through Joystick and settings shown on LCD screen 3 2.4 Placing on the market / Application rules The standards that can be applied for operators and relevant accessories are: ETL tested to UL/ULc standards for automatic doors used on fire and smoke barrier doors ETL tested to CSA C22.2 No 247 for operators and systems of doors ANSI/BHMA A156.19 certified Complies with ADA Meets requirements of UL10C for positive pressure California State Fire Marshall Listing 32660944:0110. 2.5 Delivery status Operator units are delivered ready for installation in separate packages. The operator unit including the packaging has the following dimensions: 889 mm x 210 mm x 184 mm. 2.6 Base materials / Ancillary materials The average composition of Norton 6000 operator is as follows: Component Aluminum Brass Steel Zinc Plastics Electronic Ele-mech others Total Percentage in mass (%) 11.16 0.49 54.96 1.31 2.36 1.73 25.95 2.04 100.0 2.7 Manufacture The primary manufacturing processes are made by Tier 1 suppliers located in China, Taiwan, Mexico, and across USA and some primary and the final manufacturing processes for operator units occur at in factory Monroe, NC USA. Electronic component manufacturing processes are made by suppliers located in China, Japan, and USA. Manufacturing of the operator unit consists of machining, die-casting, stamped steel, turning, and component manufacturing (springs, bearings, o-rings). Final manufacturing process includes turning, assembly, testing, painting, and packing of the door operator. The factory of Monroe, NC USA has certification of Quality Management system in accordance with ISO 9001:2008. Waste management at the Monroe, NC USA factory is in accordance with the plant's ISO9001 and ISO14001 standards: - Office paper / cardboard recycling - covered under Solid Waste Recycling Program - Plant paper / cardboard recycling - covered under Solid Waste Recycling Program - General trash - covered by under Solid Waste Recycling Program Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 - Comingled recyclables - covered under Solid Waste Recycling Program - Metals recycling - metal chips and dust - covered under Solid Waste Recycling Program - Wood pallets - covered under Solid Waste Recycling Program 2.8 Environment and health during manufacturing ASSA ABLOY and Norton Door Controls are committed to producing and distributing door opening solutions with minimal environmental impact, where health & safety is the primary focus for all employees and associates. • Environmental operations, GHG, energy, water, waste, VOC, surface treatment and H&S are being routinely monitored. Inspections, audits, and reviews are conducted periodically to ensure that applicable standards are met and Environment Management program effectiveness is evaluated. • Code of Conduct covers human rights, labor practices and decent work. Management of ASSA ABLOY and Norton Door Controls are aware of their environmental roles and responsibilities, providing appropriate training, supporting accountability and recognizing outstanding performance. • The factory in Monroe, NC USA has certification of Environmental Management to ISO 14001:2004. • Any waste metals during machining are separated and recycled. The waste from the water-based painting process is delivered to waste treatment plant. 2.9 Product processing / Installation Norton 6000 operators are sold through various distributors and wholesalers and are recommended to be installed by trained installation technicians, such as locksmiths, carpenters etc. adhering to local/national standards and requirements, but can also be installed by non-skilled laborers. In any case the installation must be done in line with instructions provided by the manufacturer. 2.10 Packaging Norton 6000 operators are packed in cardboard packaging. Packaging includes two paper sheets (installation instruction and signage instructions) – all of which are fully recyclable. More than 40% of carton is made from recycled material; 100% of paper documents are made from recycled material. Material Cardboard/paper Plastic Total Value (%) 99.60 0.40 100.0 2.12 Environment and health during use There is no harmful emissive potential. No damage to health or impairment is expected under normal use corresponding to the intended use of the product. 2.13 Reference service life Norton 6000 operator was developed to comply with ANSI/BHMA A156.19 standard and quality requirements. The warranty period of a Norton 6000 operator is 2 years, but the expected life is 10 years, dependent on frequency of cycles. 2.14 Extraordinary effects Fire Norton 6000 operator is tested for usage in fire and smoke protection doors per ETL to UL/ULc standards and CSA C22.2 No. 247. Water Operators include hydraulic oil and are designed for traditional locations and are not intended for flood protection. Unforeseeable flooding conditions will increase the potential for developing surface rust. Mechanical destruction No danger to the environment can be anticipated during mechanical destruction. 2.15 Re-use phase It is possible to re-use the product during the reference service life and it can be moved from one door to another. The majority, by weight, of components is steel and aluminum alloy, both can be recycled. The plastic components can be used for energy recovery within a waste incineration process. Norton Door Controls has a Product End-of-Life Recycle Program where product can be returned to Norton for proper recycling/ disposal. Once received product is separated and recycled/ disposed of according to the Solid Waste Recycling Program guidelines. 2.16 Disposal Lacquer and lubricants contained in the product were treated as a waste for landfill. 2.17 Further information Norton Door Controls 3000 Hwy 74 East Monroe, NC 28112 USA Tel: +800-438-1951 www.nortondoorcontrols.com 2.11 Condition of use Annual inspection is recommended in order to guarantee correct functionality of the product and the door leaf. The inspection includes: checking, fixing screws to ensure they are properly tight, correct adjustments (closing speeds, force) and compliance with local legal inspection standards. 4 Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 3. LCA: Calculation rules 3.1 Declared Unit The declaration refers to the functional unit of 1 piece of Norton 6000 Series Operator as specified in Part B requirements on the EPD for Doors, windows, shutters, and related products/IBU PCR Part B/.(PCR Automatic doors, automatic gates, and revolving door systems (door systems). Declared unit Name Value Declared unit Conversion factor to 1 kg Unit piece of 13.52 Kg operator 0.074 3.2 System boundary Type of the EPD: cradle to gate - with Options The following life cycle phases were considered for Door Closer: Production stage: A1 – Raw material extraction and processing A2 – Transport to the manufacturer and A3 – Manufacturing A4-A5 Construction stage: A4 - Transport from the gate to the site A5 – Packaging waste processing Use stage related to the operation of the building includes: B6 – Operational energy use End-of-life stage: C2 – Transport to waste processing C3 – Waste processing for recycling and C4 – Disposal (landfill) This includes provision of all materials, products and energy, packaging processing and its transport, as well as waste processing up to the end-of waste state or disposal of final residues. 3.3 D - Declaration of all benefits or recycling potential from EOL and A5 Estimates and assumptions In the End-of-Life phase a scenario with collection rate of 100% for all the recyclable materials was assumed. 3.4 Cut-off criteria In the assessment, all available data from the production process are considered, i.e. all raw materials used, auxiliary materials (e.g. lubricants), thermal energy consumption and electric power consumption - including material and energy flows contributing less than 1% of mass or energy (if available). In case a specific flow contributing less than 1% in mass or energy is not available, worst case 5 assumption proxies are selected to represent the respective environmental impacts. Impacts relating to the production of machines and facilities required during production are out of the scope of this assessment. 3.5 Background data For life cycle modeling of the considered products, the GaBi 6 Software System for Life Cycle Engineering, developed by PE INTERNATIONAL AG, is used /GaBi 6 2013/. The GaBi-database contains consistent and documented datasets which are documented in the online GaBi-documentation /GaBi 6 2013D/. To ensure comparability of results in the LCA, the basic data of GaBi database were used for energy, transportation and auxiliary materials. 3.6 Data quality The requirements for data quality and background data correspond to the specifications of the /IBU PCR PART A/. PE INTERNATIONAL performed a variety of tests and checks during the entire project to ensure high quality of the completed project. This obviously includes an extensive review of project-specific LCA models as well as the background data used. The technological background of the collected data reflects the physical reality of the declared products. The datasets are complete and conform to the system boundaries and the criteria for the exclusion of inputs and outputs. All relevant background datasets are taken from the GaBi 6 software database. The last revision of the used background data has taken place not longer than 10 years ago. 3.7 Period under review The period under review is 2013/14 (12 month average). 3.8 Allocation Regarding incineration, the software model for the waste incineration plant (WIP) is adapted according to the material composition and heating value of the combusted material. In this EPD the following specific life cycle inventories for the WIP are considered: • Waste incineration of plastic • Waste incineration of paper • Waste incineration of wood • Waste incineration of electronic wastes. Regarding the recycling material of metals, the metal parts in the EoL are declared as end-of-waste status. Thus, these materials are considered in module D. Specific information on allocation within the background data is given in the GaBi dataset documentation. 3.9 Comparability Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to /EN 15804/ and the building Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 context, respectively the product-specific characteristics of performance, are taken into account. 4. LCA: Scenarios and additional technical information The following technical information is a basis for the declared modules or can be used for developing specific scenarios in the context of a building assessment if modules are not declared (MND). Installation into the building (A5) Name Output substances following waste treatment on site (Paper packaging) Output substances following waste treatment on site (Plastic packaging) Value Unit 2.51 kg 0.02 kg Value Unit 10 a Reference service life Name Reference service life Operational energy use (B6) Name Value Unit Electricity consumption Days per year in use Hours per day in on mode Power consumption in on mode in W Hours per day in stand-by mode Power consumption in stand-by mode in W 496.7 365 2 108 22 kWh d h W h 10.8 W Value Unit 13.25 kg 0.28 kg 0.32 kg 12.93 kg 0.28 kg End of life (C1-C4) Name Collected separately Zinc, Brass, Copper, Steel, Stainless Steel, Plastic, Electro mechanics Collected as mixed construction waste for landfilling Reuse plastic parts Recycling Zinc, Brass, Copper, Steel, Stainless Steel, Electro mechanics Landfilling Reuse, recovery and/or recycling potentials (D), relevant scenario information Name Collected separately waste type Operator (including packaging) Recycling Aluminum Recycling Zinc Recycling Brass Recycling Steel Recycling Plastic Recycling Electronic Recycling Electro mechanics Reuse Packaging (paper) (from A5) Reuse Packaging (plastic) (from A5) Loss Construction waste for landfilling (no recycling potential) 6 Value Unit 16.04 kg 9.41 1.10 0.41 46.35 1.99 1.46 21.88 15.62 0.06 % % % % % % % % % 1.72 % Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 5. LCA: Results Results shown below were calculated using CML Methodology. DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED) X ReuseRecoveryRecyclingpotential B6 Disposal B5 Waste processing B4 Transport B3 De-construction demolition B2 MND MND MND MND MND Operational water use Operational energy use B1 1) X Refurbishment A5 X 1) Assembly A4 X Replacement Transport from the gate to the site A3 X Repair Manufacturing A2 X BENEFITS AND LOADS BEYOND THE SYSTEM BOUNDARYS END OF LIFE STAGE Maintenance Transport A1 USE STAGE Use Raw material supply PRODUCT STAGE CONSTRUCTI ON PROCESS STAGE B7 C1 C2 C3 C4 D MND MND X X X X RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 piece of Norton 6000 Parameter Global warming potential Unit A1-3 A4 A5 B6 C2 C3 C4 D 4.58E-01 3.57E+00 3.34E+02 4.58E-01 8.88E-02 1.68E+00 -3.38E+01 2.19E-12 1.63E-11 1.15E-07 2.19E-12 6.08E-11 5.45E-12 5.74E-09 2.10E-03 8.14E-04 1.13E+00 2.09E-03 4.19E-04 7.17E-04 -1.83E-01 4.25E-02 4.79E-04 1.41E-04 6.02E-02 4.78E-04 2.36E-05 8.63E-05 -1.01E-02 4.26E-02 -6.76E-04 5.76E-05 6.89E-02 -6.76E-04 2.49E-05 4.90E-05 -1.36E-02 7.35E-03 1.73E-08 6.56E-08 4.41E-05 1.73E-08 1.23E-08 1.75E-07 -3.27E-03 1.22E+03 6.32E+00 1.00E+00 3.85E+03 6.32E+00 1.01E+00 1.29E+00 -3.21E+02 [kg CO2-Eq.] 1.02E+02 Depletion potential of the stratospheric ozone layer [kg CFC114.08E-07 Eq.] Acidification potential of land and water [kg SO2-Eq.] 6.35E-01 Formation potential of tropospheric ozone photochemical oxidants Abiotic depletion potential for non fossil resources [kg (PO4)3-Eq.] [kg Ethen Eq.] [kg Sb Eq.] Abiotic depletion potential for fossil resources [MJ] Eutrophication potential RESULTS OF THE LCA - RESOURCE USE: 1 piece of Norton 6000 Parameter Renewable primary energy as energy carrier Renewable primary energy resources as material utilization Total use of renewable primary energy resources Non renewable primary energy as energy carrier Non renewable primary energy as material utilization Total use of non renewable primary energy resources Use of secondary material Use of renewable secondary fuels Use of non renewable secondary fuels Use of net fresh water Unit A1-3 A4 A5 B6 C2 C3 C4 D [MJ] 2.34E+02 - - - - - - - [MJ] 0.00E+00 - - - - - - - [MJ] 2.34E+02 2.49E-01 9.33E-02 3.77E+02 2.49E-01 2.89E-01 1.12E-01 -7.77E+01 [MJ] 1.39E+03 - - - - - - - [MJ] 0.00E+00 - - - - - - - [MJ] 1.39E+03 6.34E+00 1.17E+00 4.87E+03 6.34E+00 1.58E+00 1.42E+00 -3.67E+02 [kg] 3.05E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 [MJ] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 [MJ] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 [m³] 6.15E-01 1.76E-04 1.04E-02 1.71E+00 1.76E-04 7.13E-04 2.95E-03 -2.33E-01 B6 C2 C3 C4 D RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: 1 piece of Norton 6000 7 Parameter Unit A1-3 A4 A5 Hazardous waste disposed [kg] 6.49E-02 1.44E-05 8.08E-05 3.80E-03 1.44E-05 2.19E-04 1.06E-04 -1.70E-03 Non hazardous waste disposed [kg] 7.68E+00 7.97E-04 9.13E-02 1.55E+00 7.97E-04 5.10E-04 3.11E+00 -3.12E+00 Radioactive waste disposed [kg] 6.61E-02 8.30E-06 6.85E-05 4.01E-01 8.30E-06 2.28E-04 4.96E-05 -1.82E-02 Components for re-use [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 - Materials for recycling [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.17E+01 0.00E+00 - Materials for energy recovery [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 - Exported electrical energy [MJ] 0.00E+00 0.00E+00 4.53E+00 0.00E+00 0.00E+00 0.00E+00 2.74E+00 - Exported thermal energy [MJ] 0.00E+00 0.00E+00 1.28E+01 0.00E+00 0.00E+00 0.00E+00 7.53E+00 - Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 6. LCA: Interpretation This chapter contains an interpretation of the Life Cycle Impact Assessment categories. Stated percentages in the whole interpretation are related to the overall life cycle, excluding credits (module D). The production phase (modules A1-A3) contributes between 23% and 78% to the overall results for all the environmental impact assessment categories hereby considered, except for the abiotic depletion potential (ADPE), for which the contribution from the production phase accounts for app. 99% - this impact category describes the reduction of the global amount of non-renewable raw materials, therefore, as expected, it is mainly related with the extraction of raw materials (A1). Within the production phase, the main contribution for all the impact categories is the production of steel, with app. 90%, mainly due to the energy consumption on this process. Steel accounts with app. 55% to the overall mass of the product, therefore, the impacts are in line with the mass composition of the product. The environmental impacts for the transport (A2) have a negligible impact within this stage. To reflect the use phase (module B6), the energy consumption was included and it has a major contribution for all the impact assessment categories considered - between 21% and 76%, with the exception of ADPE (1%). This is a result of 2 hours of operation in on mode and 22 hours of operation in stand-by mode per day per 365 days in a year. In the end-of-life phase, there are loads and benefits (module D, negative values) considered. The benefits are considered beyond the system boundaries and are declared for the recycling potential of the metals and for the credits from the incineration process (energy substitution). 7. Requisite evidence Not applicable in this EPD. 8. References Institut Bauen und Umwelt Institut Bauen und Umwelt e.V., Berlin (pub.): Generation of Environmental Product Declarations (EPDs); General principles for the EPD range of Institut Bauen und Umwelt e.V. (IBU), 2013-04 www.bau-umwelt.de IBU PCR Part A IBU PCR Part A: Institut Bauen und Umwelt e.V., Königswinter (pub.): Product Category Rules for Construction Products from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the Background Report. April 2013 www.bau-umwelt.de IBU PCR Part B IBU PCR Part B: PCR Guidance-Texts for BuildingRelated Products and Services. From the range of Environmental Product Declarations of Institute Construction and Environment e.V. (IBU). Part B: Requirements on the EPD for Automatic doors, automatic gates, and revolving door systems (door systems),. www.bau-umwelt.com ADA Compliant ADA Compliant: Americans with Disabilities Act 2010 Standard for Accessible Design ANSI/BHMA A156.19 ANSI/BHMA A156.19-2013: Power Assist and Lower Energy Operated Doors 8 CSA C22.2 No. 247 CSA C22.2 No. 247: Canadian Standards Association standard for Operators and Systems of Doors, Gates, Draperies, and Louvers CSFM 3266.0944:0110 CSFM 3266.0944:0110: California State Fire Marshal Listing for Door Operators DIN EN 1154 DIN EN 1154: Building hardware - Controlled door closing devices - Requirements and test methods (includes amendment A1:2002) DIN EN ISO 9001 DIN EN ISO 9001:2008: Quality management systems - Requirements; Trilingual version EN ISO 9001:2008 DIN EN ISO 14001 DIN EN ISO 14001: Environmental management systems - Requirements with guidance for use (ISO 14001:2004 + Cor. 1:2009) DIN EN ISO 14025 DIN EN ISO 14025:2011-10: Environmental labels and declarations — Type III environmental declarations — Principles and procedures EN 15804 EN 15804:2012+A1:2014: Sustainability of construction works - Environmental product declarations - Core rules for the product category of construction products Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 ETL tested to UL325 Tested to / Compliant with UL325 Door, Drapery, Gage, Louver, and Window Operators and Systems GaBi 6 2013 GaBi 6 2013: Software-System and Database for Life Cycle Engineering. Copyright, TM. Stuttgart, Echterdingen, 1992-2013. GaBi 6 2013D GaBi 6 2013D: Documentation of GaBi 6: SoftwareSystem and Database for Life Cycle Engineering. Copyright, TM. Stuttgart, Echterdingen, 1992-2013. http://documentation.gabi-software.com/ UL10C UL10C Positive Pressure Fire Test of Door Assemblies 9 Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 9. Annex Results shown below were calculated using TRACI Methodology. DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED) X ReuseRecoveryRecyclingpotential B6 Disposal B5 Waste processing B4 Transport B3 De-construction demolition B2 MND MND MND MND MND Operational water use Operational energy use B1 1) X Refurbishment A5 X 1) Assembly A4 X Replacement Transport from the gate to the site A3 X Repair Manufacturing A2 X BENEFITS AND LOADS BEYOND THE SYSTEM BOUNDARYS END OF LIFE STAGE Maintenance Transport A1 USE STAGE Use Raw material supply PRODUCT STAGE CONSTRUCTI ON PROCESS STAGE B7 C1 C2 C3 C4 D MND MND X X X X RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 piece of Norton 6000 Parameter Parameter GWP Global warming potential ODP AP EP Unit A1-3 [kg CO2-Eq.] Depletion potential of the stratospheric [kg CFC11-Eq.] ozone layer Acidification potential of land and water [kg SO2-Eq.] Eutrophication potential [kg N-eq.] Smog Ground-level smog formation potential A4 A5 B6 C2 C3 C4 D 1.02E+02 4.58E-01 3.57E+00 3.34E+02 4.58E-01 8.88E-02 1.68E+00 -3.38E+01 4.34E-07 2.33E-12 1.73E-11 2.33E-12 6.46E-11 5.80E-12 6.16E-01 2.74E-03 9.86E-04 1.05E+00 2.74E-03 3.96E-04 8.34E-04 -1.75E-01 2.50E-02 1.92E-04 5.54E-05 1.92E-04 1.56E-05 4.38E-05 -4.93E-03 1.23E-07 4.11E-02 6.11E-09 [kg O3-eq.] 6.74E+00 5.63E-02 2.29E-02 8.98E+00 5.63E-02 3.59E-03 1.30E-02 -1.80E+00 [MJ] 9.53E+01 9.08E-01 1.18E-01 2.27E+02 9.08E-01 7.18E-02 1.45E-01 -1.80E+01 Resources RESULTS OF THE LCA - RESOURCE USE: 1 piece of Norton 6000 Parameter PERE PERM PERT PENRE PENRM PENRT SM RSF NRSF FW Parameter Renewable primary energy as energy carrier Renewable primary energy resources as material utilization Total use of renewable primary energy resources Non renewable primary energy as energy carrier Non renewable primary energy as material utilization Total use of non renewable primary energy resources Use of secondary material Use of renewable secondary fuels Use of non renewable secondary fuels Use of net fresh water Unit A1-3 A4 A5 B6 C2 C3 C4 D [MJ] 2.34E+02 - - - - - - - [MJ] 0.00E+00 - - - - - - - [MJ] 2.34E+02 2.49E-01 9.33E-02 3.77E+02 2.49E-01 2.89E-01 1.12E-01 -7.77E+01 [MJ] 1.39E+03 - - - - - - - [MJ] 0.00E+00 - - - - - - - [MJ] 1.39E+03 6.34E+00 1.17E+00 4.87E+03 6.34E+00 1.58E+00 1.42E+00 -3.67E+02 [kg] 3.05E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 [MJ] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 [MJ] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 [m³] 6.15E-01 1.76E-04 1.04E-02 1.71E+00 1.76E-04 7.13E-04 2.95E-03 -2.33E-01 RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: 1 piece of Norton 6000 Parameter Parameter Unit HWD Hazardous waste disposed NHWD Non hazardous waste disposed RWD Radioactive waste disposed CRU Components for re-use MFR 10 A1-3 A4 A5 B6 C2 C3 C4 D [kg] 6.49E-02 1.44E-05 [kg] 7.68E+00 7.97E-04 8.08E-05 3.80E-03 1.44E-05 2.19E-04 1.06E-04 -1.70E-03 9.13E-02 1.55E+00 7.97E-04 5.10E-04 3.11E+00 -3.12E+00 [kg] 6.61E-02 8.30E-06 [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 6.85E-05 4.01E-01 8.30E-06 2.28E-04 4.96E-05 -1.82E-02 - Materials for recycling [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.17E+01 0.00E+00 - MER Materials for energy recovery [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 - EEE Exported electrical energy [MJ] 0.00E+00 0.00E+00 4.53E+00 0.00E+00 0.00E+00 0.00E+00 2.74E+00 - EET Exported thermal energy [MJ] 0.00E+00 0.00E+00 1.28E+01 0.00E+00 0.00E+00 0.00E+00 7.53E+00 - Environmental Product Declaration Assa Abloy /Norton Door Controls/ – Norton 6000 Publisher Institut Bauen und Umwelt e.V. Panoramastr. 1 10178 Berlin Germany Tel Fax Mail Web +49 (0)30 3087748- 0 +49 (0)30 3087748- 29 info@bau-umwelt.com www.bau-umwelt.com Programme holder Institut Bauen und Umwelt e.V. Panoramastr 1 10178 Berlin Germany Tel Fax Mail Web +49 (0)30 - 3087748- 0 +49 (0)30 – 3087748 - 29 info@bau-umwelt.com www.bau-umwelt.com Author of the Life Cycle Assessment PE INTERNATIONAL AG Hauptstraße 111 70771 Leinfelden-Echterdingen Germany Tel Fax Mail Web +49 711 34 18 17 22 +49 711 34 18 17 25 consulting@pe-international.com www.pe-international.com Norton Door Controls 3000 Hwy 74 East Monroe, NC 28112 USA Tel +1 800-438-1951 Fax +1 800-338-0965 Web www.nortondoorcontrols.com www.assaabloydss.com
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