OSANG Healthcare RPM-A432 Robotic Packing Machine User Manual 1 of 2

Infopia Co.,Ltd. Robotic Packing Machine 1 of 2

Contents

User manual 1 of 2

Introduction to RPMUser Manual1
◈Introduction◈Specifications◈Installation Guide•Unlocking the Lower Unit………………………………………………………………………………………………………………………………….3-4•Unlocking the Middle Unit………………………………………………………………………………………………….……………………………..5-6•Turning the machine on………………………………………………………………………………………………………………..………..…………7◈Upper Unit•Upper Unit Parts…………………………………………………………………………………………………….….………..........................8-9•How to install/remove cassette…………………………………….............................................................………...10◈Middle Unit•Middle Unit Parts……………………………………………………………............................................................….....….11•How to change receipt paper…………………………………………………………………………………………….…………………..………..12◈Lower Unit•Lower Unit Parts………………………………………………………………………………………………………….…………….…………..………13-14•How to change cellophane (packing) paper…………………………………………………………………………….………….………..15-17•How to change print ribbon…………………………………………………...............................................................18-19Content2
Introduction3Please read carefully install manual before set up machine.Do not unsealing someone without completion study machine, pleasesetup machine acceptance staffBe careful hazard risk
Introduction4Precaution Mark
Introduction5Precaution before installation◈ Step1. Select location1) keep up rang another equipmentRear pen which rear side machine must keep up 20cm range wall orsomething because of change of air2) Please avoid heat and humiditydue to heat and humidity change medicine discolor and deformationAvoid from sink unit and heat unit, because of inside machine accuracyelectric component◈ Step2. Settle Level1) Please using caster lever settle level, when ground irregular2) not settle level accuracy, occur to hazard door sink and draw hook3) Turn right caster lever, go up machine base◈Step 3. Earth1) Exist earth terminalUsing AC220V receptacle earth terminal, don’t need earth2) Do not exist earth terminalUsing AC220V receptacle without earth terminal, internal machine earth leadline to ground earth3) no where to earthdon’t have earth duo to humidity and static, you must install circuit breaker(4) please check before set up machine internal power AC220V or AC110V andonline power(5) RPM using internal Data communication by LAN(801.11)Please check space LAN Cable connection
Specifications6◈ Model : RPM-A432◈ Basic SpecificationCassette Capacity 432Packaging Speed Maximum 70 packing / minuteDisplay & Input Method Touch screen PCPower Supply AC220V(230V, 110V, 100V), 50/60HzPower Consumption 850W, 1000VAWeight RPM-A432 (About 850 Kg)Outside Dimension (W X D X H)mm 840(W) X 1030(D) X 2100(H)◈ SpecificationControl System Touch screen PC(Ultra mobile PC control)Control System Window Standard 7Pollution Category 2Overvoltage Category IIOperating Temperature 10°C ~ 40°C (Centigrade)Operating Humidity 10% ~ 80%Altitude Up to 2,000mClass of Equipment I◈ Main PrinterPrinter Specification Printer Method: Thermal PrinterPrinter Course: Line DirectionCharacter SpecificationGraphic support windowsAll character & bar cord of possible line printingMechanical SpecificationRated Voltage : DC24VRated Power : 50WPrinter Type : Thermal Type
Installation Guide7◈Unlocking the Lower Unit (1/2)Remove the panels for easier access. Each panels have 4 screws.It is recommended to remove three bottom panels (Left, Right, Back).
Installation Guide8◈Unlocking the Lower Unit (2/2)There are two brackets that are holding the lower unit. Location is shown aboveRemove the two screws that are holding the bracket to remove it
Installation Guide9◈Unlocking the Middle Unit (1/2)There are two brackets on each side that hold the middle unit. Location is shown aboveRemove the two screws that are holding the bracket to remove it. Do it on both sides
Installation Guide10◈Unlocking the Middle Unit (2/2)Find the magnet piece inside the zip lock bag and install them.Once the bracket is removed, the middle unit is free from the machine frames. As shown above, due to the placement of the locking bracket, a magnet piece is missingZip lock bag containing:•Magnet pieces•Screws to install
Installation Guide11◈Turning the machine onPlug power chord and make sure circuit breaker is up. When ready, twist the emergency switch to disable it and turn the key to activate RPMRe-install the panels. The back panel has fans mounted on them and cables need to be connected before installationPower PlugCircuit Breaker Emergency Switch
◈About Upper Unit•Upper unit mainly consist of cassettes which contain designated medication•The drawers slide out for user to install and remove desired cassettes•The LEDs on the front of every drawer display the medication name that each drawer containsUpper Unit12LED Screen : displays medication nameCassette Drawers : Each cassette drawers can hold 24 cassettes (12 on one sideInstallation Guide
◈About Upper UnitCassettes•Cassettes dispense medication to bottom unit•Each Cassette is made for a specific drug.•If size of medication changes, cassette will not work properlyCassette Base•Cassette Bases hold the Cassettes •Responsible for turning the drums inside the Cassettes to dispense correct quantity•FlexibleThe base changes according to the installed Cassette. There are two flexible bases located on every section•FixedUpper Unit13Installation Guide
◈How to install/remove CassettesInstall the back first for easier installation. Do the reverse process to remove The top cover of the Cassette opens up in a hinge motionUpper Unit14Installation Guide
Middle Unit15◈About Middle UnitMDC (Manual Dispensing Cell)•For non-Cassette items, user can use MDC to repack medication•Using MDC requires user to manually fill the tray•For more information on using the MDC, please refer to RPMS Manual and RPMC ManualMDC : tray opens when needed for user to manually fill each cell with medicationReceipt Printer : prints the prescription (order) information for user to check what is being dispensed and packedEmergency Switch: In case of emergency, pressing this button will cut off all the powerPower Key: For security purposes, key is needed to turn on the machineInstallation Guide
◈How to change receipt paperOpen the printer by pressing “Open”. Install a replacement rollManually feed the paper over the black cover and close the printer. Press “Feed” to check if replacement roll is installed correctly Once confirmed, press “Cutter” to finish Middle Unit16Installation Guide
17Lower Unit◈About Lower Unit•Main job for lower unit is to pack medication and print•Two consumablesPacking paper (cellophane)Print ribbonOne roll packs approximately 3600 packagesInstallation Guide
◈About Lower UnitPaper Roller : guides the packing paperCellophane (Packing) Paper Mount : rotates and feeds only the calculated amount paper Conveyor : brings strips of repacked medication outLast Shutter : stops medication for the last time before packagingInstant Sealer : attaches replacement roll with the previous rollPrint Shaft (following) : feeds the print ribbon. Unused part is rolled up herePrint Shaft (driving) : Pulls the print ribbon. Used part is rolled up here.Print head : gives heat to the ribbon to print on the pack18Lower UnitInstallation Guide
◈How to change packing paper (1/3)Pull the lower unit out by using the handle. Do not use the conveyor to pull the unit outThe paper is free from the barrel. Pull the barrel to remove.Once the packing paper runs out, machine will stop with an alarm message on RPMC19Lower UnitInstallation Guide
◈How to change packing paper (2/3)Lower UnitLock the lower unit by using the device shown above which is located on the left of the lower unitInsert new roll to the mount. Paper barrel has grooves on the inside for the mount’s ball catcher to go through Feed the paper to the instant sealer. See page 20 to correctly feed the paper20Installation Guide
◈How to change packing paper (3/3)Hold the instant sealer for 5 seconds to attach. While holding, remove the excess by pulling towards the right. To finish, press forward until the connected parts are out of the machine Lower UnitPlace the previous paper and new paper through the instant sealer. Newly Installed Paper  Previous Paper21Installation Guide
◈How to change print ribbon (1/2)When paper ribbon runs out, machine will stop with an alarm message on RPMC. Green light on the sensor will turn on.Trash the used roll on the driving shaft but save the empty cardboard on the following shaft. Install the saved cardboard to the driving shaft22Lower UnitInstallation Guide
◈How to change print ribbon (2/2)Install a new print ribbon. Then attach the end of it to the cardboard on the driving shaft. See page 20 to install correctlyTurn the driving shaft until the sensor senses the ribbon and turns off the green light23Lower UnitInstallation Guide
◈Paper/Print Ribbon DiagramLower Unit24Installation Guide
◈Supply PowerFollow picture electric power plug connect receptacle. Notice: Using standard power plug.Using receptacle must be isolate earth.Receptacle do not earth, electric board malfunction and make surehazard risk.◈ Connect LAN cableFollow picture rear side machine LAN port to connect HUB (Direct cable).◈ Power Up the RPM System◈ System Function Check-Seal Function-Cut Funtion-Cartridge Function-MDC Function◈ The RPMS Server have to send the prescription to RPMC Machine25Installation Guide
26Information for the userNOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.Portable equipment: Equipment for which the spaces between human body and antenna are used within 20cm. Mobile equipment: Equipment used at position in which the spaces between human body and antenna exceeded 20cm. Notice:  This device complies with Part15 of the FCC Rules. Operation is subject to the following two condition: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. FCC WARNINGChanges or modification not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This transmitter must not be co-located or operated in conjunction with any other antenna or transmitter. This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guidelines in Supplement C to OET65. This equipment has very low levels or RF energy that are deemed to comply without testing of specific absorption ratio (SAR)
Infopia Co., Ltd132, Anyangcheondong-ro, Danan-guAnyan-si, Gyeonggi-do, KoreaTEL : +82-31-460-0300FAX : +82-031-460-0401Call Center: 82-80-300-8114www.infopia21.comShopmall : www.infopiamall.comG-Healthcare : global.infopia21.com

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