Omron Okayama factory WD30B DeviceNet Wireless Unit User Manual
Omron Corporation Okayama factory DeviceNet Wireless Unit
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Cat. No. M071-E1-01A WD30-ME/-SE/-ME01/-SE01 DeviceNet Wireless Units OPERATION MANUAL Notice (1) This manual may not be copied, reproduced, or reprinted, in whole or in part, without permission. (2) The specifications listed within this manual may be revised without prior notice. (3) The information in this manual was compiled with the utmost care. However, if you should find any errors or inconsistencies, please contact the OMRON business office. Be sure to tell us the revision number of the manual in which you found the error. Copyrights and Trademarks DeviceNet is a registered trademark of the OpenDeviceNet Vendor Association (ODVA). S-S Technologies, Inc. holds the copyrights for DeviceNet master unit and all software included with the DeviceNet wireless slave station. 1 Introduction Introduction Thank you for purchasing this DeviceNet wireless unit. This DeviceNet wireless unit was developed based on OMRON’s advanced control technology and experience. Carefully read and understand the functions and performance of this device before using the DeviceNet master and DeviceNet slave together as a structured system. Personnel to whom this manual is directed This User's Manual was designed for use by the following personnel. Persons with a knowledge of electronics (electricians or those with similar training) and who: • are in charge of introducing FA equipment • design FA system • install and connect FA equipment • manage FA sites Precautions for use • This equipment should be used as indicated in the general specifications. • If this equipment is used under conditions or in an environment such as those listed below, the user should contact the OMRON business office for assistance. All uses and safety measures should be considered carefully according to the ratings and functions of the equipment. 1. Using the equipment under conditions or in environments not indicated in this manual 2. Using the equipment to control nuclear power, for railway facilities, for airline facilities, for automobiles, for combustion facilities, for medical equipment, for entertainment equipment, or for safety equipment. 3. Using the equipment in a manner that is expected to have an effect on human life or property, and particularly for applications that require safety measures • The information contained in this manual is required for the correct use of the DeviceNet wireless unit. Be sure to carefully read and understand this User's Manual, the DeviceNet User's Manual, and the DeviceNet Slave Manual before using this equipment. After reading this User's Manual, store it in a safe location where it can be referred to at any time as necessary. The frequency band used for this equipment is also used for the manufacture of products such as microwave ovens, in scientific applications, and in medical equipment. Countries where this product can be used This product has been approved for wireless standards in the countries listed below. Consult your OMRON representative before using this product in other countries. WD30-ME/-SE: Austria, Belgium, Canada, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Japan, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, UK, USA WD30-ME01/-SE01: Japan, USA 1 Introduction FCC Notice: This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. IC Notice: To prevent radio interference to the licensed service, this device is intended to be operated indoors and away from windows to provide maximum shielding. Equipment (or its transmit antenna) that is installed outdoors is subject to licensing. !Caution To ensure that the WLAN transmitter complies with current FCC regulations limiting both maximum RF output power and human exposure to radio frequency radiation, a separation distance of at least 20cm must be maintained between the unit’s antenna and the body of the user and any nearby persons at all times and in all applications and uses. CE Notice English Hereby, Omron Corporation, declares that this WD30-ME/-SE is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. Finnish Omron Corporation vakuuttaa täten että WD30-ME/-SE tyyppinen laite on direktiivin 1999/5/EY oleellisten vaatimusten ja sitä koskevien direktiivin muiden ehtojen mukainen. Bij deze verklaart Omron Corporation dat deze WD30-ME/-SE voldoet aan de essentiële eisen en aan de overige relevante bepalingen van Richtlijn 1999/5/EC. Härmed intygar Omron Corporation att denna WD30-ME/-SE står I överensstämmelse med de väsentliga egenskapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/EG. Dutch Swedish Danish Undertegnede Omron Corporation erklærer herved, at følgende udstyr WD30-ME/-SE overholder de væsentlige krav og øvrige relevante krav i direktiv 1999/5/EF German Hiermit erklärt Omron Corporation die Übereinstimmung des Gerätes WD30-ME/-SE mit den grundlegenden Anforderungen und den anderen relevanten Festlegungen der Richtlinie 1999/5/EG. Italian Con la presente Omron Corporation dichiara che questo WD30ME/-SE è conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999/5/CE. Por medio de la presente Omron Corporation declara que el WD30-ME/-SE cumple con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE Omron Corporation declara que este WD30-ME/-SE está conforme com os requisitos essenciais e outras disposições da Directiva 1999/5/CE. Omron Corporation erklærer herved, at følgende utstyr WD30-ME/SE overholder de vesentlige krav og øvrige relevante bestemmelser i direktiv 1999/5/EF Spanish Portuguese Norwegian French Greek ii Par la Présente Omron Corporation déclare que l’appareil WD30ME/-SE est conforme aux exigences essentielles et aux autres dispositions pertinentes de la directive 1999/5/CE. La France étant le seul pays ayant une directive locale qui différelégèrement de la directive Européenne, ce produit ne peut être utilisé en France. ΜΕ ΤΗΝ ΠΑΡΟΥΣΑ Omron Corporation ∆ΗΛΩΝΕΙ ΟΤΙ WD30-ME/SE ΣΥΜΜΟΡΦΩΝΕΤΑΙ ΠΡΟΣ ΤΙΣ ΟΥΣΙΩ∆ΕΙΣ ΑΠΑΙΤΗΣΕΙΣ ΚΑΙ ΤΙΣ ΛΟΙΠΕΣ ΣΧΕΤΙΚΕΣ ∆ΙΑΤΑΞΕΙΣ ΤΗΣ Ο∆ΗΓΙΑΣ 1999/5/EK 2 Safety Precautions Safety Precautions Observe the following points to ensure safe operation of this equipment. • Do not use this equipment for real-time control (I/O control that requires a response rate the same as that of DeviceNet). • Do not apply excess vibrations or shock to this equipment. Do not drop this equipment. • Do not use this equipment in any of the following environments: Areas with corrosive or combustible gasses Areas with large amounts of dust or dirt Areas containing water, oils, or chemical agents Areas with severe fluctuations in humidity that results in condensation Areas with static electricity or excessive noise • Do not place the communications cables nearby other cables with high voltage or strong currents. • Do not attach connectors to the communications cables while they are supplied by the power supply. • Use the cables specified in this manual for connections with the communications cables. • Prevent objects such as chips from getting inside the equipment while the cover is open. • Do not install this equipment in areas where it will be subject to excess external force, or in walkways. • Tighten installation screws at the rated torque specified in this User's Manual. • Do not use this equipment near other devices that may malfunction due to the electronic waves emitted by the DeviceNet wireless unit. iii Proper Use of This Equipment Proper Use of This Equipment 1. Turn the power source OFF before performing any wiring work. 2. When adjusting the installation position, use double-sided tape or rope to fix the equipment and prevent it from falling. 3. Do not use this equipment in areas exposed to direct sunlight, in areas of very high humidity, near televisions or radios, near motors or drills that emit sparks, near strong magnets, or near fluorescent lights. 4. Do not turn or bend the antennas. Do not wrap electric wires around the antennas. 5. Install the equipment so that the antennas are not near any electric wires or metal plates. Install the equipment as far away as possible from electric wires and metal plates. 6. Communications performance will vary according to environment. Other wireless devices that operate within the same frequency band may interfere with this equipment. Be sure to perform the tests provided for this equipment (such as the installation test) before operating it. iv 4 DeviceNet Manuals DeviceNet Manuals The following manuals are available for information relating to DeviceNet. Be sure to thoroughly read and understand the applicable manuals before installing or operating DeviceNet devices and make sure that you are using the most recent version of the manual. DeviceNet Operation Manual (W267) Describes the functions and applications of DeviceNet including available Master Units, their specifications, functions, operating procedures, and applications. Always read this manual thoroughly before installing or operating DeviceNet devices. DeviceNet Slaves Operation Manual (W347) Describes available Slave Units, their specifications, functions, operating procedures, and applications. This manual has been separately produced in response to the increase in Slave Unit models since the production of the DeviceNet Operation Manual (W267). Use this manual in conjunction with the DeviceNet Operation Manual (W267). DeviceNet Configurator Operation Manual (W328) Describes the operating procedures of the DeviceNet Configurator, which is used to freely allocate remote I/O areas, and allows multiple Master Units to be mounted to one PLC or connected to one DeviceNet Network to perform independent remote I/O communications. Refer to this manual when operating a DeviceNet Network with a DeviceNet Configurator. MULTIPLE I/O TERMINAL Operation Manual (W348) Describes available MULTIPLE I/O TERMINALs, their specifications, functions, operating procedures, and applications. This manual has been separately produced in response to the increase in MULTIPLE I/O TERMINAL models since the production of the DeviceNet Operation Manual (W267). Use this manual in conjunction with the DeviceNet Operation Manual (W267). Manual Outline 5-1 Manual Outline Outline of This Manual Section 1 DeviceNet Wireless Unit This section explains the features of the DeviceNet Wireless Unit, including system structure, types of units, basic functions, and configurator outline. Section 2 Hardware Settings and Checking of Operations This section gives specific explanations of the operations and procedures necessary for you to use the DeviceNet wireless unit. Follow the explanations in this section to perform operation check procedures. Section 3 Sample Program This section contains an example program for monitoring the status of the DeviceNet wireless unit. Section 4 DeviceNet Wireless Unit Station Specifications This section explains the settings and installation procedures for the parts and switches of the DeviceNet wireless unit. Section 5 Test This section explains the procedures for the system tests required for using the DeviceNet wireless unit. Section 6 Relay Function This section gives detailed explanations of the relay function of the wireless slave stations used to enlarge the communications area. Section 7 Message Communication Function This section gives detailed explanations of the basic format and commands for the Explicit messages used in the Message Communications Function performed by setting and reading the status of the DeviceNet wireless master station. Section 8 Using the Configurator This section explains how to monitor the conditions and make the various settings of the wireless network used for the configurator. Section 9 Communications Timing This section explains the remote I/O communications response time and the delay time between wireless networks when the DeviceNet wireless unit is connected. Section 10 Troubleshooting This section contains information regarding troubleshooting and inspection methods to be performed by daily inspectors when errors occur. Appendices The appendices include DeviceNet wireless unit profiles and lists of connecting devices that are required when connecting with a DeviceNet master manufactured by a different company. vi 5 Manual Outline 5-2 Instruction Markings: Instruction markings are used throughout this manual to indicate additional information. These markings are described below. This mark indicates information/instructions that should be followed precisely. This mark indicates additional information that the user would find constructive. vii TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Proper Use of This Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv DeviceNet Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi SECTION 1 DeviceNet Wireless Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1 DeviceNet Wireless Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Basic Functions of the DeviceNet Wireless Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Configurator Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1-4 Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1-5 Points for Consideration with Wireless Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 SECTION 2 Hardware Settings and Checking of Operations . . . . . . . . . . . 19 2-1 Basic Operation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2-2 Pre-work Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2-3 Hardware Settings and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2-4 System Initial Setting and Starting Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2-5 Operation Confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2-6 Other Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 2-7 Deciding the Antenna Installation Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 SECTION 3 Sample Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 3-1 Status Monitoring Program Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 3-2 Example of Using an Explicit Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 SECTION 4 DeviceNet Wireless Unit Station Specifications. . . . . . . . . . . . 55 4-1 DeviceNet Wireless Master Station Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 4-2 DeviceNet Wireless Slave Station Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 4-3 Common Specifications to All DeviceNet Wireless Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 SECTION 5 Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 5-1 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 5-2 Installation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 5-3 Confirmation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 5-4 Wireless Channel Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 ix TABLE OF CONTENTS SECTION 6 Relay Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 6-1 Relay Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 6-2 Actual Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 SECTION 7 Message Communication Function. . . . . . . . . . . . . . . . . . . . . . 85 7-1 Explicit Messages Addressed to the DeviceNet Wireless Master Station . . . . . . . . . . . . . . . . . 86 7-2 List of Explicit Messages Addressed to DeviceNet Wireless Master Station. . . . . . . . . . . . . . . 88 7-3 Explicit Messages Addressed to DeviceNet Slave Connected before DeviceNet Wireless Slave Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 SECTION 8 Using the Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 8-1 Additional Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 8-2 Wireless Network Configuration Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 8-3 Wireless Network Parameter Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 8-4 Wireless Channel Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 8-5 Running Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 SECTION 9 Communications Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 9-1 Remote I/O Communications Performances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 9-2 Message Communication Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 SECTION 10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 10-1 Normal Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 10-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 10-3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Appendices Device Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Connection-related Devices Model List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Current Consumption List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Optional Products List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 SECTION 1 DeviceNet Wireless Unit This section explains the features of the DeviceNet Wireless Unit, including system structure, types of units, basic functions, and configurator outline. 1-1 1-2 1-3 DeviceNet Wireless Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-3 Types of units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-4 Model list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Functions of the DeviceNet Wireless Unit . . . . . . . . . . . . . . . . . . . . . . 1-2-1 Replacing data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-2 I/O allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-3 DeviceNet wireless unit status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-4 Slave error flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-5 Disconnect/Connect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-6 DeviceNet node addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1-2-7 DeviceNet wireless unit default setting values . . . . . . . . . . . . . . . . . 11 1-2-8 Serial Number Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Configurator Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1-3-1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1-3-2 Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1-3-3 Outline of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1-4 Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1-5 Points for Consideration with Wireless Systems . . . . . . . . . . . . . . . . . . . . . . 16 1-5-1 16 Construction of multiple wireless systems . . . . . . . . . . . . . . . . . . . . Section 1-1 DeviceNet Wireless Unit 1-1 DeviceNet Wireless Unit The DeviceNet wireless unit, consisting of a DeviceNet wireless master station and a DeviceNet wireless slave station, allows wireless communication with the DeviceNet slave. Basically, the wireless master station is connected to the DeviceNet network and acts as either a virtual DeviceNet slave or wireless network master station for the DeviceNet master unit. The wireless slave station acts as either a wireless network slave station or a virtual DeviceNet master with the DeviceNet slave unit. This unit conforms to the following radio wave standards. WD30-ME/-SE WD30-ME01/-SE01 Japan: ARIB STD-T66 USA: FCC part 15.247 Canada: IC RSS 210 Europe: ETS 300 440 Japan: ARIB STD-T66 USA: FCC part 15.247 Canada: IC RSS 210 Conformance with these standards means that the antenna can be installed separately. The unit can be purchased as a set with a pencil antenna (WD30ME/-SE) or with a magnet-base antenna (WD30-ME01/-SE01). (The diagrams in this manual are for the WD30-ME/-SE.) 1-1-1 System configuration DeviceNet master unit Configurator DeviceNet network Wireless master station DeviceNet cable DC24V power supply Wireless network Wireless slave station Wireless slave station DeviceNet slaves 1-1-2 Features DeviceNet slaves can be made wireless Wireless DeviceNet slaves allows for a variety of field level applications. Section 1-1 DeviceNet Wireless Unit We recommend that this function be used for applications that are not required to operate in real time (such as displays for indicators and manufacturing instruction data transmissions). Errors can be monitored DeviceNet slave error information (including errors in wireless slave stations) can be assigned to two or four status words and monitored from the PLC. Abundant number of wireless channels allows the construction of multiple systems in the same area Since the wireless region is divided into 34 frequencies from 2,400 to 2,483.5MHz, you can select an unused frequency for building multiple systems. Relay functions make possible an extension in communications distances Although communications distances vary according to the installation environment, the goal indoors is 60m in line of sight. Using a spectral spread method (DS: direct spread) as a modulation method achieves high-quality communications even in areas of excess noise. The relay functions allow an increase in the communications area (to a maximum of 3 stages). DeviceNet slaves may also be connected to the relay station. However, relay station system settings can only be performed from the configurator. Diversity functions Multi-pass phasing is improved with a diversity system (which requires 2 antennas). The effects of this function are observed when used in areas where variations in radio waves (such as reflections) occur. Maximum number of I/O per wireless master station increased Depending on the switch settings of the wireless master station, the maximum number of I/O per wireless master station can be increased to 100 words/ 100 words (IN/OUT). The maximum number of wireless slave stations that can be connected has increased to 64. Magnet-base antenna added to lineup Using the magnet-base antenna, the station itself can be installed inside a control panel with the antenna installed outside. Also, because it is mounted with a magnet, the position of the antenna can be adjusted easily when, for example, the control panel is moved. Attenuation in the antenna cable (2m), however, limits the maximum communications distance to approximately 50m indoors. 1-1-3 Types of units DeviceNet wireless master station (Wireless master station) • Connects to the DeviceNet network and acts as a virtual DeviceNet slave. • Maximum number of I/O as DeviceNet slave: IN/OUT = 32 words (512 points)/32 words (512 points) or 100 words (1,600 points)/100 words (1,600 points) depending on the DIP switch setting. However, if Status is selected, IN/OUT = 30 words (480 points)/32 words (512 points) or 96 words (1,536 points)/100 words (1,600 points) depending on the DIP switch setting. • As the wireless network master station, it controls a maximum of 64 wireless slave stations and sends remote I/O transmissions. • The wireless master station was tested at the test laboratories of a third part organization authorized by the ODVA. It is authorized as being in conforming to ODVA conformance software. Multi-pass phasing Multi-pass phasing is the phenomenon of a radio wave being transmitted form a single point, passing through multiple propagation paths, and then arriving at a single point. Section 1-2 Basic Functions of the DeviceNet Wireless Unit DeviceNet wireless slave station (Wireless slave station) • As an slave station for the wireless network, it exchanges remote I/O communications with the wireless master station via the wireless line. • Acts as a virtual DeviceNet master with DeviceNet slaves. • Connects with a maximum of 63 DeviceNet slaves and performs a maximum of 64 words (1,024 points) I/O control. (Even if multiple wireless slave stations are used, the maximum number of nodes for DeviceNet slaves is 63.) 1-1-4 Model list Type No. of inputs/ outputs DeviceNet None wireless master station None DeviceNet wireless slave station No. of words in PLC I/O memory IN Status: 2 or 4 words (See note.) OUT 0 words 0 words 0 words I/O Unit voltage Installation connection None Supplied by Screws power for external communications None Model Model WD30-ME Model WD30ME01 Model WD30-SE Model WD30SE01 Note When set to “status” Accessories The following accessories are included with purchase of both wireless master station and slave station: • 2 antennas (ME/-SE: pencil antenna; ME01/-SE01: magnet-base antenna) • User’s manual • Sticker (Attach in a visible location.) • 2 installation screws (with nuts) • Declaration of Conformity (CE) (Provided with ME/-SE models only.) Applicable connectors 1-2 1-2-1 Basic Functions of the DeviceNet Wireless Unit Replacing data Initializing the wireless master station Use DeviceNet micro-connectors for communications connectors. A list of recommended connectors in the appendix. When the power supply is turned on, the wireless master station adds each registered wireless slave station. When wireless communication begins with an slave station, if the number of I/O points on the DeviceNet slave connected to the slave station and the I/O points registered for the wireless master station are identical, it is added. If they are not identical, an I/O configuration error will occur. Section 1-2 Basic Functions of the DeviceNet Wireless Unit DeviceNet master unit Configurator DeviceNet network Wireless master station I/O configuration check Addition process I/O points WNODE IN points OUT points 1 word (16 points) 1 word (16 points) 01 ------Wireless network Wireless slave station If the number of I/O points on the wireless master station and the wireless slave station is different, an I/O configuration error will occur. WNODE=01 I/O points IN: 1 word (16 points), OUT: 1 word (16 points) Processing when an error occurs Even if an error occurs in the DeviceNet network below a wireless slave station after initialization is complete, the wireless network polling communication will continue as normal. The user should monitor the status at his device (PLC, computer) when an error occurs, and apply the appropriate error processing program for the type of error and the area in which it occurred. Section 1-2 Basic Functions of the DeviceNet Wireless Unit 1-2-2 I/O allocation I/O for DeviceNet slaves is allocated in the wireless slave stations by ascending order of DeviceNet node address without leaving any unused areas, and then in the wireless master station by ascending order of slave station wireless node address (WNODE) without leaving any unused areas. DeviceNet master unit Network power supply DeviceNet network Terminal resistor IN OUT #3 IN #3 OUT #4 IN #4 OUT # 1 IN #1 OUT #2 IN #2 OUT WNODE=01 Wireless master station WNODE=02 Wireless network Allocated in ascending order of WNODE DeviceNet slaves DeviceNet slaves #2 #4 DeviceNet slaves Wireless slave station #1 DeviceNet slaves Wireless slave station WNODE=02 #3 WNODE=01 IN OUT IN OUT #1 IN #1 OUT #3 IN #3 OUT #2 IN #2 OUT #4 IN #4 OUT Allocated in ascending order of DeviceNet node address Allocated in ascending order of DeviceNet node address • The IN and OUT areas are allocated in units of 16 points (1 word). In the case of 8-point units, the lower byte (bits 0 to 7) is allocated and the upper byte (bits 8 to 15) is set to 00 Hex. • The following four types of I/O allocations can be set using the DIP switch. 1,2,3... 1. Status 2 words (32 points), I/O IN/OUT = 30 words (480 points)/32 words (512 points) IN area Wd+0 For wireless master +1 station NNODE 15 Status (2 words, fixed) OUT area Wd+0 15 +1 OUT (Max. 32 words) IN (Max. 30 words) +31 +31 2. I/O IN/OUT = 32 words (512 points)/32 words (512 points) IN area Wd+0 +1 +31 15 IN (Max. 32 words) OUT area Wd+0 +1 +31 15 OUT (Max. 32 words) Section 1-2 Basic Functions of the DeviceNet Wireless Unit 3. Status 4 words (64 points), I/O IN/OUT = 96 words (1,536 points)/ 100 words (1,600 points) IN area Wd+0 15 +1 OUT area Wd+0 15 +1 Status (4 words, fixed) OUT (Max. 100 words) IN (Max. 96 words) +99 +99 4. I/O IN/OUT = 100 words (1,600 points)/100 words (1,600 points) IN area Wd+0 15 +1 OUT area Wd+0 +1 IN (Max. 100 words) +99 15 OUT (Max. 100 words) +99 The default settings are "(2) I/O IN/OUT = 32 words (512 points)/32 words (512 points)". Section 1-2 Basic Functions of the DeviceNet Wireless Unit 1-2-3 DeviceNet wireless unit status The format for the IN area status area is shown below. Confirm this status at the CPU unit, and prepare an error processing program for sending commands to (Explicit messages) and obtaining detailed status reports (wireless network status, DeviceNet master status) from wireless master stations showing error flags. (Refer to SECTION 3 Sample Program.) 1. When maximum number of I/O = 32 words/32 words: 15 Status begins Wd+0 Slave error flag Wd+1 2. When maximum number of I/O = 100 words/100 words: 15 Status begins Wd+0 Wd+1 Wd+2 Slave error flag Wd+3 1-2-4 Slave error flag 1. When maximum number of I/O = 32 words/32 words: 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 2. When maximum number of I/O = 100 words/100 words: 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 Each of the following for the DeviceNet master status of added wireless slave stations is set to an OR value. Incorrect switch setting/EEPROM error (bit address 00) Repetitive node address/Busoff detection (bit address 01) Configuration error (bit address 03) Structural error (bit address 04) Send error (bit address 05) Communication error (bit address 06) Verify error (bit address 07) Also, if a wireless slave station has been registered but not added, the bit will be 1. For example, if a wireless slave station error occurs for WNODE = 16, the uppermost bit for "status begin word +0" (16) becomes 1. Master unit I/O point limitations Each wireless master station can control a maximum of 512 (or 1,600) I/O points. However, there are limits to the number of I/O points per node for each master unit. Therefore, systems should be designed without exceeding the limitations for the number of I/O points per node for each master unit. Basic Functions of the DeviceNet Wireless Unit Section 1-2 Refer to the "DeviceNet User’s Manual" for details concerning DeviceNet master status errors. 1-2-5 Disconnect/Connect Switch The Disconnect/Connect Switch function that was introduced with CS/CJseries DeviceNet master units can be used for wireless slave stations. A bit is allocated to each wireless slave station’s WNODE, and if this bit is turned ON (1), wireless I/O communications and message communications with the corresponding wireless slave station will stop (i.e., the wireless slave station is disconnected from the network). This function is mainly used to reserve space for wireless slave stations to be added in the future (i.e., I/O points have been registered in the wireless master station but no wireless slave station has been connected yet). Wireless slave stations that have been disconnected from the network do not need to be considered when calculating the wireless communications cycle time. In the DeviceNet master unit’s I/O area, 0 is set in the IN area allocated to wireless slave stations that have been set to leave the network. Section 1-2 Basic Functions of the DeviceNet Wireless Unit 1-2-6 DeviceNet node addresses DeviceNet node addresses (NNODEs) are included in wireless master stations. The master unit controls the assignment of DeviceNet slave I/O data registered with wireless slave stations to areas corresponding to these node addresses. Wireless node addresses (WNODEs) are included in wireless slave stations. These node addresses are used for control by wireless master stations. Therefore, there is no purpose in assigning the wireless slave station DeviceNet node addresses (NNODEs) to I/O. Normally, a 7 segment LED is used to display the DeviceNet node address on wireless slave stations. Since DeviceNet node addresses are controlled by wireless slave stations, be sure to set the DeviceNet slaves so that there is no redundancy. DeviceNet master unit DeviceNet network There should be no redundancy within this area. Wireless master station DeviceNet slaves Wireless network Wireless slave station DeviceNet slaves Redundancy is acceptable in this area. Wireless slave station DeviceNet slaves There should be no redundancy within this area. 10 Basic Functions of the DeviceNet Wireless Unit 1-2-7 Section 1-2 DeviceNet wireless unit default setting values Wireless unit network default settings are on a 1:1:2 structure of wireless master station: wireless slave station: DeviceNet slave with IN/OUT = 16 points/16 points, as shown in the figure below. Wireless master station I/O points: IN 1 word (16 points) OUT 1 word (16 points) Registered wireless slave station: 1 node Wireless slave station WNODE=01 IN/OUT=1 word (16 points) 1 word (16 points) DeviceNet slave NNODE=01 IN/OUT= (16 points/0 point) DeviceNet slave NNODE=02 IN/OUT= (0 point/16 points) The default settings can be returned to on both wireless master stations and slave stations using the DIP switches in SET mode. Refer to 2-4 System Initial Setting and Starting Communications for detailed setting information. 1-2-8 Serial Number Check With the release of the WD30-ME with Identity Object Revision value 3.02, it has become possible to register the serial number (the wireless slave station’s own unique ID) of wireless slave stations to non-volatile memory in the wireless master station. If a wireless slave station is registered to a wireless master station using switch operations at the wireless master station, or if serial number check is enabled for the wireless slave station by editing the device parameters using the configurator, and the serial number is written, the wireless slave station’s serial number is registered to the wireless master station’s non-volatile memory. This function is for preventing incorrect WNODE settings for wireless slave stations, and communications errors resulting from the effects of intermodulation. If serial number check is enabled for all the wireless slave stations registered to a wireless master station, the dot on the right-hand side of the wireless master station’s 7-segment LED lights. 11 Section 1-3 Configurator Outline Also, if serial number check is enabled for all the wireless slave stations registered to a wireless master station, and all of the wireless slave stations’ serial numbers are registered to the wireless master station, the dot on the left-hand side of the wireless master station’s 7-segment LED lights. 1-3 Configurator Outline This is the Windows application that runs the DeviceNet computer master station. Master and slave unit settings can be referenced (slave entry, I/O allocations, wireless network protocol parameters, commands issued), conditions monitored, used frequency bands (channels) monitored, and running tests performed from the DeviceNet configurator (Ver. 2.0 or later). 1-3-1 Configuration The computer running the Configurator is connected to the DeviceNet network by installing an OMRON DeviceNet Board in the computer or by connecting the computer to a serial communications port (peripheral port) of the CS1W-DRM21 DeviceNet Unit on a CS1-series PLC. Note In both cases, the same online functions are supported. 1-3-2 Operating environment This is the operating environment for the DeviceNet configurator. Product Configurator (Ver. 2.@) Model Contents Method of connecting Personal personal computer to computer network WS02-CFDC1-E Installation disk Either one of the following IBM PC/AT or (CD-ROM) methods compatible • Serial connection • Dedicated PCMCIA Card • Dedicated ISA Board (see table below) OS Windows 95, 98, 2000 or NT4.0 Note Use the following dedicated Boards and Card Model 3G8F5-DRM21 3G8E2-DRM21 12 Contents Personal computer Dedicated ISA Board and Configurator IBM PC/AT or (Ver. 2.@) installation disk compatible Dedicated PCMCIA Card and Configurator (Ver. 2.@) installation disk OS Windows 95, 98 or NT4.0 Windows 95 or 98 Section 1-3 Configurator Outline 1-3-3 Outline of functions • Monitor the network condition of the wireless unit • Set and reference parameters of the wireless unit (setting/referencing wireless slave entry, number of I/O points, and wireless slave station routing information) • Monitor channels (monitor the transmission levels of used frequency bands, and keep logs) • Running test (perform running tests according to user configurations without grouping PC and PLC applications, and leave a test log with time information) • Wireless communication cycle time calculation Refer to SECTION 8 Using the Configurator for a detailed explanation of these functions. 13 Section 1-4 Application Limitations 1-4 Application Limitations The wireless unit is not designed to be compatible with every type of application that uses DeviceNet. Do not use the unit with the following applications. 1,2,3... 1. Applications that require real-time control Do not use the unit with applications that require real-time control. In particular, it cannot be used under conditions that require responsiveness greater than that outlined in "Section 9 Communications Timing". Applications that do not require real-time control, such as indicators, equipment error monitors, and parts picking operation, are recommended. 2. Applications that use FINS message communications Wireless units do not support FINS message communications. For example, although CX-Programmer Ver. 2.1 and later versions support online connection (i.e., remote programming and monitoring) to PLCs on DeviceNet networks (e.g., PLCs with CS/CJ-series DeviceNet Units or programmable slaves), this functionality is not available via wireless units. CX-Programmer installed on a computer CS1 Upper DeviceNet network Wireless master station Programmable slave Wireless slave station Lower DeviceNet network 14 Section 1-4 Application Limitations 3. Applications that use Peer to Peer communications between the upper DeviceNet network DeviceNet master and the lower DeviceNet net-work DeviceNet master. DeviceNet master unit Upper DeviceNet network Wireless master station DeviceNet master unit Wireless network Wireless slave station Lower DeviceNet network 15 Section 1-5 Points for Consideration with Wireless Systems 4. Applications that require setting the DeviceNet slave "Communication Error Output" to "Standby" When a wireless slave station is reset from some error, it is possible that the DeviceNet slave output will be momentarily cleared. Therefore, applications that set the output to "Standby" during communication errors can not be used. DeviceNet master unit Upper DeviceNet network Wireless master station Wireless network Wireless slave station Lower DeviceNet network Output set to "Standby" during transmission errors DeviceNet slaves OUT Cleared momentarily 5. Applications where software reset (Explicit messages) must be performed for the slave station from the upper DeviceNet network 1-5 1-5-1 Points for Consideration with Wireless Systems Construction of multiple wireless systems When constructing a system for using multiple wireless master stations, the following points must be considered. Consult your OMRON representative. 16 Section 1-5 Points for Consideration with Wireless Systems Setting wireless channels It is necessary to select frequencies for the wireless channels that are not interfered with by radio waves. (Radio interference can be handled by retry processes between the wireless networks, but will lengthen the system response time.) With this unit, 34 wireless channels can be selected from. Taking the following points into consideration, however, the maximum number of wireless systems usable in a single area without radio interference is, as a rough guide, 10. 1. It is possible that, for example, there is a wireless LAN on site that uses the same frequency as this unit. Select an unused wireless channel using the Configurator’s wireless channel monitor function. 2. Do not select neighboring wireless channels as they have a large amount of interference. 3. Due to the fundamental nature of radio waves, if 2 or more waves with different frequencies are output at exactly the same time, mutual interference will occur between the different frequencies, and new waves will be generated with frequencies at intervals equal to the intervals between the output frequencies. (This phenomenon is called “intermodulation.”) Wireless master station f1-(f2 - f1)=1ch Wireless slave station Radio wave created by intermodulation f1=5ch Wireless master station Wireless slave station f2=9ch f2+(f2 - f1)=13ch Radio wave created by intermodulation Do not select the frequencies of waves created by intermodulation. Antenna separation distance The distance between wireless units has a large influence on the amount of interference received. In particular, there may often be cases where wireless master stations are installed relatively closely to each other. Separate the antennas for different wireless master stations by at least 1 m (at least 2 m, if possible). Test confirmation Perform a test to see whether or not the wireless units are receiving interference. Using the Configurator’s running test function, obtain the packet error rate, and, based on this, determine whether or not the communications quality is sufficient for the application. (As a rough guide, the packet rate should be less than 0.01.) Intermodulation Due to the fundamental nature of radio waves, if 2 or more waves with different frequencies are output at exactly the same time, mutual interference will occur between the different frequencies, and new waves will be generated with frequencies at intervals equal to the intervals between the output frequencies. 17 Points for Consideration with Wireless Systems Section 1-5 !Caution Communications errors caused by intermodulation Communications errors and retry processing may occur due to intermodulation and consequently cause transmission delays. In order to eliminate the influence of intermodulation, do not set the wireless channels for wireless units in every system to frequencies at regular intervals. Before starting operation of the wireless system using a WD30-ME with Identity Object Revision value 3.02, either register wireless slave stations to the wireless master station using switch operations at the wireless master station, or enable serial number check for the wireless slave stations using the configurator, and then register the serial numbers of the wireless slave stations to the wireless master station by writing the serial numbers. 18 SECTION 2 Hardware Settings and Checking of Operations This section gives specific explanations of the operations and procedures necessary for you to use the DeviceNet wireless unit. Follow the explanations in this section to perform operation check procedures. 2-1 2-2 2-3 2-4 2-5 2-6 2-7 Basic Operation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2-1-1 Basic operation procedures flowchart. . . . . . . . . . . . . . . . . . . . . . . . 20 Pre-work Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2-2-1 Determination of system configuration . . . . . . . . . . . . . . . . . . . . . . 22 2-2-2 Confirmation of specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2-2-3 Temporary installation and installation test . . . . . . . . . . . . . . . . . . . 23 Hardware Settings and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2-3-1 DeviceNet wireless master station settings and installation . . . . . . . 24 2-3-2 DeviceNet wireless slave station settings and installation . . . . . . . . 24 2-3-3 Installation of connection equipment . . . . . . . . . . . . . . . . . . . . . . . . 25 2-3-4 Cable connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 System Initial Setting and Starting Communications . . . . . . . . . . . . . . . . . . . 26 2-4-1 System start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2-4-2 DeviceNet slave entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2-4-3 DeviceNet wireless slave station entry . . . . . . . . . . . . . . . . . . . . . . . 29 2-4-4 Scan list valid settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Operation Confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2-5-1 Unit LED confirmation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2-5-2 Status confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2-5-3 Confirmation by reading/writing data . . . . . . . . . . . . . . . . . . . . . . . 32 Other Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 2-6-1 DeviceNet wireless slave station deletion. . . . . . . . . . . . . . . . . . . . . 32 2-6-2 DeviceNet wireless master station initialization. . . . . . . . . . . . . . . . 35 2-6-3 DeviceNet wireless slave stations initialization . . . . . . . . . . . . . . . . 36 Deciding the Antenna Installation Position . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2-7-1 41 Example of installation inside a control panel . . . . . . . . . . . . . . . . . 19 Section 2-1 Basic Operation Procedure 2-1 Basic Operation Procedure Specific examples illustrating the basic operation procedure of the DeviceNet wireless unit are given in this section. 2-1-1 Basic operation procedures flowchart The basic operation procedure is shown below. Refer to the "DeviceNet User’s Manual" and the "DeviceNet Slave Manual" for details concerning settings and connections. Pre-work confirmation Determination of system configuration Confirmation of specifications Temporary installation and installation test (See page 22). (See page 22). (See page 23). Hardware settings and wiring DeviceNet Wireless master station settings and installation DeviceNet Wireless slave station settings and installation Installation of connection equipment Cable connections System initialization and starting communication System start DeviceNet slave entry DeviceNet wireless slave station entry Scan list valid settings 20 (See page 24). (See page 24). (See page 25). (See page 25). (See page 26). (See page 27). (See page 29). (See page 31). Section 2-1 Basic Operation Procedure Operation confirmation Unit LED confirmation (See page 31). Confirmation by reading/writing data (See page 32). 21 Section 2-2 Pre-work Preparations 2-2 Pre-work Preparations Items to be checked before performing installation work are explained here. 2-2-1 Determination of system configuration A single wireless master station is limited to a maximum of 1,024 or 3,200 points, 512 (32 words) or 1,600 (100 words) points each for both IN and OUT. In addition, the maximum configuration in a wireless network of master stations to slave stations is 1 to 32 or 1 to 64, and the maximum number of IN/ OUT points for the entire system is limited by the DeviceNet master unit. This should be considered carefully when determining system configuration. System configuration example In this section, the operation procedure is explained using the following system configuration as an example. A communications power supply (Model S82K) has been purposely left out DeviceNet master unit Model CS1W-DRM21 (NNODE=10) DeviceNet network Wireless mater station (NNODE=00) Wireless network Wireless slave station (WNODE=01) (NNODE=00) Wireless slave station (WNODE=02) (NNODE=00) DeviceNet slaves Model DRT1-ID08C (NNODE=01) DeviceNet slaves Model DRT1-MD16C (NNODE=03) DeviceNet slaves DRT1-ID08C Model DRT1-ID08C NNODE=2 (NNODE=02) NNODE: DeviceNet node address WNODE: Wireless node address ModelDRT-ID08C: 8 environment-resistant terminal inputs DeviceNet slaves ModelDRT1-MD16C: 16 environment-resistant Model DRT1-MD16C terminal inputs/outputs (NNODE=04) of the diagram above. It should be connected and supply power to the DeviceNet network (both upper and lower) and should be connected with terminating resistor. In addition, an external power supply should be connected to the environment-resistant terminal of the DeviceNet slave. 2-2-2 Confirmation of specifications Confirmation of number of IN/OUT points Confirm that the number of IN/OUT points for each wireless master station is no more than 512 or 1,600 (32 or 100 words). In the example, the number of IN points is 8 × 4 = 32, and the number of OUT points is 8 × 2 = 16. Master unit I/O limitations 22 A single wireless master station can control up to 512 points (or 1,600 points) for both input and output, but the number of I/O points per node is limited by the master unit. Be careful not to exceed the limit for I/O points per master unit node when constructing your system. Section 2-2 Pre-work Preparations Confirmation of wiring A special communications cable is required to connect to the DeviceNet micro-connector on the wireless unit. In addition, if multiple DeviceNet slaves are connected, branch taps should be used as necessary. Terminators for the wireless slave station DeviceNet network should also be prepared. Refer to the "DeviceNet User’s Manual" for details. Confirmation of communications power supply 2-2-3 Since power is supplied to the wireless unit from an external communications power supply, a communications power connection must be made. Taking the maximum current at startup into consideration, use a power supply of at least 350mA. If using an OMRON S82K or S82J switching power supply, use a model with a capacity of at least 30W (S82K) or 25W (S82J). Temporary installation and installation test Temporary installation of wireless master station Set the switches as shown below, and temporarily fix the master station in the determined location. Master station W NODE 23 78 901 23 78 901 456 456 X10 X1 W CH SW2 901 78 23 78 901 23 RUN TEST SET 456 456 X10 X1 SW3 • SW3=bit4 ON (positioning test) • Mode select switch = TEST • WNODE = test subject’s wireless slave station WNODE (This example starts at WNODE = 01.) • WCH = 01 ON 1 2 3 4 5 6 7 8 Connect a DeviceNet cable prepared for a micro-connector, and connect the DC24V communications power supply. Temporary installation of wireless slave station Set the switches as shown below, and temporarily fix the master station in the determined location. Slave station W NODE 78 901 456 456 X10 SW2 X1 W CH 78 23 78 901 • SW3=bit4 ON (installation test) • Mode select switch = TEST • WNODE = WNODE for each wireless slave station (WNODE = 01 to 02 for this example.) 456 901 23 456 RUN TEST SET 23 23 78 901 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Connect a DeviceNet cable prepared for a micro-connector, and connect the DC24V communications power supply. Performing the installation test Perform the positioning test. (Refer to 5-2 Installation Test for details concerning the procedure.) Once you have confirmed that wireless communications are stable, ensure that they remain stable by securing the wireless unit in position. (Refer to 2-7 Deciding the Antenna Installation Position for details.) In this example, an installation test is performed between the wireless master 23 Section 2-3 Hardware Settings and Wiring station and slave station 1, and the wireless master station and slave station 2. 2-3 Hardware Settings and Wiring Settings and wiring to be performed before turning on the power supply to the system are explained in this section. 2-3-1 DeviceNet wireless master station settings and installation Settings An example setting for a wireless master station is shown below. Refer to 4-1 DeviceNet Wireless Master Station Specifications for details concerning setting procedures. In this example, Status is selected and IN/OUT = 512/512 points (32 words/32 words). DeviceNet master unit Model CS1W-DRM21 (NNODE=00) DeviceNet Network Wireless master station Model WD30-M SW3=bit6 ON SW1=bit3 ON WNODE=01 NNODE=10 Mode select switch = SET Installation 2-3-2 Use screws to firmly fix the wireless master station that has already been temporarily installed. Refer to 4-1 DeviceNet Wireless Master Station Specifications for details. DeviceNet wireless slave station settings and installation Settings Settings example for each wireless slave station are shown below. Refer to 42 DeviceNet Wireless Slave Station Specifications for details concerning the setting procedure. In this example, the default settings should be used for all DeviceNet settings apart from the node address. Refer to the "DeviceNet Slave Manual" for details concerning the settings for each DeviceNet slave. Terminating resistor installation 24 Terminating resistors are required not only for the wireless master station, but also on both ends of the wireless slave stations’ DeviceNet network. Section 2-3 Hardware Settings and Wiring Wireless master station SW3=bit6 ON SW1=all OFF WNODE=01 NNODE=00 Mode select switch=SET Installation 2-3-3 Wireless slave station Wireless network Wireless slave station SW3=bit6 ON SW1=all OFF WNODE=02 NNODE=00 Mode select switch=SET DeviceNet slaves Model DRT1-ID08C (NNODE=01) DeviceNet slaves Model DRT1-ID08C (NNODE=02) DeviceNet slaves Model DRT1-MD16C (NNODE=03) DeviceNet slaves Model DRT1-MD16C (NNODE=04) Use screws to firmly fix the wireless slave stations that have already been temporarily installed. Refer to 4-2 DeviceNet Wireless Slave Station Specifications for details. Installation of connection equipment Connection equipment that requires installation is listed below. • Shielded T-type branch connector • Shielded terminating resistor • Communications power supply (DC24V) 2-3-4 Cable connections Connect a DeviceNet cable prepared for micro-connectors to the wireless master and slave stations. Connect the cables to the DeviceNet master (C200HW-DRM21-V1) and the DeviceNet slave (environment-resistant terminal) to create the complete physical system network. Example 1: Connecting the cable on the side and installing a terminating resistor Model DRS2-1 Shielded terminating resistor Plug Socket Dedicated cable Plug Model DCN2-1 Socket Plug Socket 25 Section 2-4 System Initial Setting and Starting Communications Example 2: Connecting the cable to the top, and installing a terminating resistor Special cable Plug Socket Plug Model DCN2-1 Socket Plug Model DRS2-2 Socket Example 3: Connecting the cable to the bottom, and installing a terminating resistor Model DRS2-1 Shielded terminating resistor Plug Socket Model DCN2-1 Plug Plug Socket Socket Dedicated cable 2-4 System Initial Setting and Starting Communications The required entries, and deletion and initialization procedures following system start are explained in this section. 2-4-1 System start Turn on the communications power source and the node power supply in the following order. 1,2,3... 1. DeviceNet slave (environment-resistant terminal) external power supply 2. DeviceNet master (C200HW-DRM21-V1) power supply It is also OK to turn all power supplies on simultaneously. 26 Section 2-4 System Initial Setting and Starting Communications DeviceNet slave entry Register the number of DeviceNet slave I/O points in the wireless slave station. If the same system configuration as for the network default settings (Refer to 1-2 Basic Functions of the DeviceNet Wireless Unit.) is used, there is no need to do this registration. The specifics of this example are explained below. First, begin with the WNODE = 1 wireless slave station. 1. Confirm that the slave station node address (NNODE) is not doubled with the DeviceNet slave. In this example, NNODE-00 is OK. Slave station MS NS WS N NODE SW2 78 901 23 23 78 901 456 456 X10 X1 SW1 RUN TEST SET ON 1 2 3 4 Slave station MS NS WS N NODE SW2 78 901 23 23 78 901 456 456 X10 X1 SW1 RUN TEST SET 2. Check if the communications rate for the slave station and the DeviceNet slave is the same. In this example, since default settings (125kbps) are used, all of the bits for SW1 should be OFF. ON 1 2 3 4 Slave station W NODE 78 901 456 X10 X1 W CH 901 23 23 78 901 78 SW2 RUN TEST SET 3. Since the DeviceNet slave is registered, set SW3 to "bit 6 = ON". 23 23 78 901 456 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Slave station 4. Set the mode select switch to "SET". W NODE 78 901 456 X10 X1 W CH 23 23 78 901 78 901 456 SW2 456 RUN TEST SET 23 23 78 901 456 2-4-2 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 27 System Initial Setting and Starting Communications Section 2-4 Slave station MS NS WS N NODE SW2 23 78 901 23 78 901 456 456 X10 X1 SW1 RUN TEST SET ON 5. Turn ON the wireless slave station communications power supply. After confirming that the LED display shows a decimal point display (scan list invalid mode) and the NS LED lights green, push SW2. 1 2 3 4 Slave station MS NS WS SW2 N NODE 23 78 901 23 78 901 456 456 X10 X1 SW1 6. Once the decimal point display has disappeared from the LED display, DeviceNet slave entry is complete. (scan list valid mode) RUN TEST SET ON 1 2 3 4 Slave station 7. Set SW3 to "bit 6 = OFF". W NODE 23 78 901 23 78 901 456 456 X10 SW2 X1 W CH 901 78 78 23 23 RUN TEST SET 901 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Slave station W NODE 78 901 456 456 X10 SW2 X1 W CH 78 23 23 78 901 456 901 RUN TEST SET 8. Set the mode select switch to "RUN". 23 23 78 901 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 9. If the NS LED lights green and the LED display shows the node address, the system is in RUN operation status. Slave station MS NS WS SW2 N NODE 78 23 23 78 901 456 901 456 X10 X1 SW1 RUN TEST SET ON 1 2 3 4 The operation for the WNODE = 2 wireless slave station is the same as steps (1) through (9) above. 28 Section 2-4 System Initial Setting and Starting Communications DeviceNet wireless slave station entry Enter the wireless slave station in the wireless master station. If the same system configuration as for the network default settings (Refer to 1-2 Basic Functions of the DeviceNet Wireless Unit.) is used, there is no need to do this registration. In addition, when not using the WNODE = 1 wireless slave station (entry is complete with default settings when sent from the factory), it must be deleted before proceeding with entry. The specifics of this example are explained below. First, begin with the WNODE = 1 wireless slave station. Master station W NODE 78 901 23 23 78 901 1. Use the wireless master station WNODE = 1. 456 456 X10 X1 W CH SW2 901 78 78 23 23 RUN TEST SET 901 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station W NODE 78 901 456 X10 X1 W CH 901 23 23 78 901 78 SW2 RUN TEST SET 23 23 78 901 2. To enter the wireless slave station, set SW3 to "bit 6 = ON". 456 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station W NODE 78 901 456 X10 X1 W CH 23 23 78 901 78 901 456 SW2 RUN TEST SET 3. Set the wireless master station mode select switch to "SET". 23 23 78 901 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station MS NS WS N NODE 23 23 78 901 78 901 456 456 2-4-3 X10 X1 SW1 SW2 4. Turn ON the wireless master station communications power supply. Once the MS LED flashes green and SW2 is pressed, the addition of the wireless slave station begins. RUN TEST SET ON 1 2 3 4 29 System Initial Setting and Starting Communications Master station MS NS WS SW2 N NODE 23 78 901 23 78 901 456 456 X10 X1 SW1 RUN TEST SET ON Section 2-4 5. Once communication has begun with the wireless slave station, the WS LED lights green, the number of IN/OUT points are acquired, and a check is performed on the total number of points. If the check is OK, entry is performed automatically. 1 2 3 4 Master station MS NS 6. If entry is completed correctly, the registered WNODE (01 for this example) is shown in the LED display. WS N NODE SW2 78 901 23 23 78 901 456 456 X10 X1 SW1 RUN TEST SET ON 1 2 3 4 Master station MS NS 7. If entry fails, the WS LED flashed red, and the error condition is shown in the LED display. WS N NODE 78 23 23 78 SW2 901 456 901 456 X10 X1 SW1 RUN TEST SET ON 1 2 3 4 8. The registration for the WNODE = 2 wireless slave station is the same as steps (1) through (7) above. This procedure completes the registration of all wireless slave stations. 9. Set SW3 to "bit 6 = OFF". Master station W NODE 78 901 456 456 X10 X1 W CH 901 23 23 78 901 78 SW2 RUN TEST SET 23 23 78 901 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 10. Set the mode select switch to "RUN". Master station W NODE 78 901 456 456 X10 X1 W CH 78 901 23 23 78 901 456 SW2 456 RUN TEST SET 23 23 78 901 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 30 Section 2-5 Operation Confirmation Master station MS NS WS N NODE SW2 23 78 901 23 78 901 456 456 X10 X1 SW1 11. If the MS, NS, and WS LEDs all light green and nothing is shown in the LED display, the system is in RUN operation status. RUN TEST SET ON 1 2 3 4 Slave station MS NS WS SW2 N NODE 78 23 23 78 901 456 901 456 X10 X1 SW1 RUN TEST SET 12. At this point, the MS, NS, and WS LEDs on each wireless slave station light green, too, and the node addresses (NNODE = 0) are shown in the LED displays. ON 1 2 3 4 2-4-4 Scan list valid settings Scan list creation and entry and the scan list valid mode are performed from the DeviceNet master (C200HW-DRM21-V1). Refer to the "DeviceNet User’s Manual" for details. 2-5 Operation Confirmation The confirmation procedure for whether or not remote I/O communications are performed correctly is explained in this section. 2-5-1 Unit LED confirmation If the MS and NS LEDs on all DeviceNet slaves (environment-resistant terminals) light green, the node address is shown on the DeviceNet master (C200HW-DRM21-V1) LED display (the decimal display disappears), and the MS and NS LEDs light green, wireless remote I/O communications are operating correctly in scan list enable mode. 2-5-2 Status confirmation If the STATUS setting is made, status information is automatically assigned to the 2 words at the top of the IN area. (The position is fixed.) The IN/OUT data for DeviceNet slaves (environment-resistant terminals) is first assigned to the IN areas and OUT areas by the wireless slave stations in ascending order of WNODE and is then assigned by the wireless master stations in ascending order of NNODE (1 to 4 in this example). The IN and OUT areas are allocated in units of 16 points (1 word). Because the slaves are 8-point units, the lower bytes (bits 0 to 7) are allocated and the upper bytes (bits 8 to 15) are set to 00 Hex. Replacing wireless slave stations When a wireless slave station has been replaced, with reference to 2-4-2 DeviceNet slave entry, register the new wireless slave station to the wireless master station using switch operations at the wireless master station, or, with reference to SECTION 8 Using the Configurator, update the serial number for the wireless slave station held at the wireless master station by writing the serial number. If the DeviceNet wireless slave station is not registered, or the serial number is not written, because the wireless master station will use the previous wireless slave station’s serial number, communications will not be possible with the new wireless slave station. 31 Section 2-6 Other Operations IN area CH+0 +1 15 15 OUT area CH+0 Status (fixed for 2 words) NNODE=3: 8 points WNODE=01 NNODE=4: 8 points WNODE=02 +2 NNODE=1: 8 points +3 =3: 8 points +4 =2: 8 points +5 =4: 8 points WNODE=01 WNODE=02 indicates an open area Master Unit Model CS1W-DRM21 (NNODE=00) DeviceNet Network Wireless master station (NNODE=10) Wireless network Wireless slave station (WNODE=01) DeviceNet slaves Model DRT1-ID08C (NNODE=01) DeviceNet slaves Model DRT1-MD16C (NNODE=03) 2-5-3 Wireless slave station (WNODE=02) DeviceNet slaves Model DRT1-ID08C (NNODE=02) DeviceNet slaves Model DRT1-MD16C (NNODE=04) Confirmation by reading/writing data Connect the computer’s peripheral tools to the master, read and write from and to the OUT and IN areas of the DeviceNet master unit (C200HWDRM21-V1), and confirm that this is reflected correctly on the DeviceNet slave (environment-resistant terminal). 2-6 2-6-1 Other Operations DeviceNet wireless slave station deletion Wireless slave stations you want to remove from the system can be deleted. When creating a system that does not use a WNODE = 1 wireless slave station, the WNODE = 1 slave station (registered as the default before being shipped from the factory) should be deleted before performing the entry procedure. 32 Section 2-6 Other Operations Deletion example Delete the WNODE = 1 wireless slave station from the system shown below. DeviceNet master unit DeviceNet network Wireless master station Wireless slave station (WNODE=1) Master station W NODE 23 78 901 23 78 901 456 456 X10 X1 1. Align with the wireless slave station WNODE = 1 that will delete the wireless master station WNODE. W CH SW2 901 78 78 23 23 RUN TEST SET 901 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station W NODE 78 901 23 23 78 901 456 X10 X1 W CH 23 23 78 901 78 901 456 SW2 RUN TEST SET 2. To delete the wireless slave station, set SW3 to "bit 7 = ON". 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station NS WS N NODE 78 901 23 23 78 901 456 456 X10 X1 SW1 SW2 RUN TEST SET 3. Set the wireless master station mode select switch to "SET". The NS LED goes off, and the MS LED flashes green. ON 1 2 3 4 Master station MS NS WS N NODE 78 901 23 23 78 901 456 456 Procedure Wireless slave station (WNODE=2) X10 X1 SW1 4. "01", the item to be deleted, will be shown in the LED display. SW2 RUN TEST SET ON 1 2 3 4 33 Section 2-6 Other Operations 5. Push SW2 to delete the item. Master station MS NS WS N NODE SW2 78 901 23 23 78 901 456 456 X10 X1 SW1 RUN TEST SET ON 1 2 3 4 Master station MS NS 6. Once deletion is complete, "--" is shown in the LED display. WS N NODE SW2 RUN TEST SET 23 78 901 23 78 901 456 456 X10 X1 SW1 ON 1 2 3 4 Master station 7. Set SW3 to "bit 7 = OFF". W NODE 23 78 901 23 78 901 456 456 X10 X1 W CH SW2 901 78 78 23 23 RUN TEST SET 901 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station W NODE 78 901 23 23 78 901 456 456 X10 X1 W CH 23 23 78 901 78 901 456 SW2 RUN TEST SET 8. Set the mode select switch to "RUN". 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 9. If all MS, NS, and WS LEDs light green and the LED display goes off, the system is in RUN operation status. Master station MS NS WS N NODE 78 456 X10 X1 SW1 ON 1 2 3 4 34 23 23 78 901 456 901 SW2 RUN TEST SET Section 2-6 Other Operations 2-6-2 DeviceNet wireless master station initialization Initialize all registered IN/OUT points to their default settings. Wireless master station I/O points: IN1 word (16 points) OUT1 word (16 points) Registered wireless slave station: 1 node Wireless slave station WNODE=01 IN/OUT=1 word (16 points)/1 word (16 points) DeviceNet slaves DeviceNet slaves NNODE=01 NNODE=02 IN/OUT=16 points/0 point IN/OUT=0 point/16 points Procedure Master station 1. Set SW3 to "bit 8 = ON". W NODE 78 901 23 23 78 901 456 456 X10 X1 W CH 78 23 23 RUN TEST SET 901 78 901 456 SW2 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station MS SW2 N NODE 78 23 23 78 901 456 901 2. While holding down SW2, set the mode select switch to "SET". NS WS 456 X10 X1 SW1 RUN TEST SET ON 1 2 3 4 35 Section 2-6 Other Operations Master station MS NS WS SW2 N NODE 23 78 901 23 78 901 456 456 X10 X1 SW1 3. Once initialization is complete, "dF" is shown in the LED display, the MS and WS LEDs flash green, and the NS LED goes off. RUN TEST SET ON 1 2 3 4 4. Set SW3 to "bit 8 = OFF". Master station W NODE 78 901 23 23 78 901 456 456 X10 X1 W CH SW2 901 78 78 23 23 RUN TEST SET 901 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station W NODE 78 901 23 23 78 901 456 456 X10 X1 W CH 23 23 78 901 78 901 456 SW2 RUN TEST SET 5. Set the mode select switch to "RUN". 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station MS NS WS N NODE 78 23 23 78 901 456 901 456 X10 X1 SW1 SW2 RUN TEST SET 6. If all MS and NS LEDs light green and the LED display goes off, the system is in RUN operation status. However, while the WS LED lights green, "E2" is shown in the LED display. ON 1 2 3 4 2-6-3 DeviceNet wireless slave stations initialization Initialize all registered IN/OUT points to their default settings. 36 Section 2-6 Other Operations Wireless slave station IN/OUT=1 word (16 points)/1 word (16 points) DeviceNet slave NNODE=01 IN/OUT =16 points/0 point DeviceNet slave NNODE=02 IN/OUT =0 point/16 points Procedure Slave station 1. Set SW3 to "bit 8 = ON". W NODE 23 78 901 23 78 901 456 456 X10 X1 W CH SW2 901 78 78 23 23 RUN TEST SET 901 456 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Slave station MS NS 2. While holding down SW2, set the mode select switch to "SET". WS N NODE SW2 78 901 23 23 78 901 456 456 X10 X1 SW1 RUN TEST SET ON 1 2 3 4 Slave station MS NS WS SW2 N NODE 78 23 23 78 901 456 901 456 X10 X1 SW1 3. Once initialization is complete, "dF" is shown in the LED display, the MS and WS LEDs flash green, and the NS LED goes off. RUN TEST SET ON 1 2 3 4 4. Set SW3 to "bit 8 = OFF". Slave station W NODE 78 901 456 456 X10 X1 W CH 78 901 23 23 78 901 456 SW2 456 RUN TEST SET 23 23 78 901 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 37 Section 2-7 Deciding the Antenna Installation Position Slave station 5. Set the mode select switch to "RUN". W NODE 78 901 23 23 78 901 456 456 X10 X1 W CH 78 23 23 RUN TEST SET 901 78 901 456 SW2 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Slave station MS NS N NODE 78 23 23 78 SW2 901 456 901 456 X10 X1 SW1 6. If all MS and NS LEDs light green and the node address is shown in the LED display, the system is in RUN operation status. WS RUN TEST SET ON 1 2 3 4 2-7 Deciding the Antenna Installation Position This unit uses radio waves of frequency 2.4GHz, which is very high. High-frequency waves exhibit strong rectilinear propagation and are reflected easily. For this reason, careful consideration of the antenna installation position is required to achieve sufficient wireless performance. 1. If possible, install antennas so that there is a direct line of sight between them. High-frequency waves, which exhibit strong rectilinear propagation, are used and so it is difficult for the waves to reach areas that are not in a direct line of sight, as shown in the following diagram. This is a particularly important point for communications at long distances (e.g., exceeding 50m or 60m.) Transmission antenna Area not in a direct line of sight from the antenna Obstacle Antenna that is difficult for the waves to reach Antenna that waves will reach If the antennas are installed in locations with relatively high ceilings and a lot of open space, even if there is no direct line of sight between the antennas, if one of the antennas is installed in a high location, communications may still be possible via radio waves that are reflected off the ceiling. 2. Install in as high a location as possible. As mentioned in the preceding paragraph, if the antennas are installed in high locations, because the space surrounding the antennas will be more open, there will be less influence from obstacles, and the radio waves will 38 Section 2-7 Deciding the Antenna Installation Position propagate more easily. High antenna Radio wave energy Obstacle 3. Do not place obstacles (especially metal objects) near the antennas. If there are obstacles near the antennas (in particular, in the direction of radio wave propagation), the radio waves may not be propagated due to the influence of the objects. Metal objects have the largest influence as they reflect radio waves, whereas glass and plastic objects allow the waves to pass through and so have the smallest influence. Ensure a distance of at least 30cm between obstacles and antennas. 4. Cable loss in magnet-base antennas With magnet-base antennas (WD30-ME01/-SE01), there is loss in the 2m antenna cable. This means that the maximum communications distance is shorter than with the pencil antennas. As a rough guide, the maximum communications distance is approximately 50m indoors. 5. Cable bending radius for magnet-base antennas The minimum bending radius for magnet-base antennas (WD30-ME01/ -SE01) is 38mm. Also, do not bend the cable at points less than 40mm from the end connected to the station or at points less than 20mm from the end connected to the antenna. 6. Separate different sets of antennas as much as possible. If different sets of antennas are close to each other, they will influence each other and thereby influence wireless communications, causing an increase in the number of retries and a reduction in the possible communications distance. Separate different sets of antennas by at least 1m (at least 2m if possible). 7. Do not install the 2 magnet-base antennas close to each other. If the 2 antennas are close to each other, the diversity effect will not be utilized. Separate the antennas by at least 62mm (as with pencil antennas). Magnet-mounting allows the positions to be adjusted easily. If possible, separate the antennas by a greater distance than this. 8. Install the antennas with the same orientation. Install antennas that are performing communications with the same orientation, as shown in the following diagram. If they are installed at an angle of 90° to each other, the possible communications distance will be shortened. (In this case, the waves are said to be “polarized.”) 9. Separate the antennas from ID tags by at least 3m. 39 Deciding the Antenna Installation Position Section 2-7 The OMRON V690 microwave RF-ID system uses frequencies within the range used by the wireless unit and so if they are used on the same floor, observe the following points when installing. • Separate the antennas and ID tags by at least 3m. • Set frequencies outside the range 12CH to 30CH. 10. Direction of waves emitted from the antennas Antennas emit waves in certain directions, and there are certain directions in which waves are received easily. These directions are known as the “directional characteristics.” The directional characteristics for pencil antennas and magnet-base antennas when they are installed vertically are donut-shaped, spreading outwards horizontally. Radio waves are emitted in every horizontal direction but are not emitted upwards or downwards. 11. Other points about magnet-base antennas • The magnet on the magnet-base antenna is very strong. Do not remove the antenna by pulling on the cover or cable. Doing so may damage the antenna. Be sure to hold the base when handling the antenna. • Twist the cable as little as possible. • Before mounting the antenna to the wireless unit, check that the plug and jack are properly connected and then tighten them by twisting the ring nut. When mounting, twist only the ring nut; do not twist the cable. • Design the hole for passing the cable through so that the cable is protected. 40 Section 2-7 Deciding the Antenna Installation Position 2-7-1 Example of installation inside a control panel Separate by at least 62mm. Antenna cable length: 2m 3. Magnet-base antennas (The larger the separation distance between the antennas, the greater the utilization of the diversity effect.) Antennas attached to the control panel enclosure (metal surface) with powerful magnets. R38 min. Hole diameter: 9mm min. R38 min. Do not bend for 5. Shielded 40mm min. terminating resistor DRS2-1 9-dia. connectors 4. Shielded T-branch connector DCN2-1 85 1. Wireless unit 250mm min. 80 6. Cable with one connector (0.5m) DCA1-5CNC5F1 54 PLC output card (PNP) 9. 24VDC, 1A 150 2. 16-point input terminal DRT1-ID16 8. Terminal block with 7. Multi-drop terminating resistor connection connector DRS1-T XW4B-05C4-TF-D 1. The wireless unit (1) is installed in the control panel using the two M4 screws provided. 2. The 16-point input terminal (2) is installed in the control panel using DIN track or two M4 screws. 3. The antennas are attached to the control panel with magnets and the antenna cables are fed into the control panel where they are connected to the wireless unit (1) with connectors. 4. A shielded T-branch connector (4) is connected to the wireless unit (1), and a shielded terminating resistor (5) and a cable with one connector (6) are connected to it. 5. Wire the DeviceNet cable (of 6), the terminal block with a terminating resistor (8), and the DC24V, 1A power supply (for the wireless unit (1) and the 16-point input terminal (2)) to the multi-drop connection connector (7). 6. Wire the contact signals of the 16-point input terminal (2) to the PLC’s output card (PNP). Use a separate power supply for I/O. 41 SECTION 3 Sample Program This section contains an example program for monitoring the status of the DeviceNet wireless unit. 3-1 Status Monitoring Program Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reading the DeviceNet master status of the lower network . . . . . . . 44 3-2 Example of Using an Explicit Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 3-2-1 50 3-1-1 Reading reception data from port 1 of the DRT1-232C . . . . . . . . . . 44 43 Section 3-1 Status Monitoring Program Example 3-1 Status Monitoring Program Example An example of a status monitoring program for the DeviceNet wireless unit is given below. In this example, the status of the DeviceNet wireless unit is checked at the PLC CPU unit. If an error flag has occurred, an Explicit message command to read the DeviceNet master status in the lower network where the wireless slave station is connected will be issued. In order to assign a status to the IN area, bit 3 of SW1 on the wireless master station should be turned ON beforehand. Maser unit CS1W-DRM21 The DeviceNet node address is used for both the node address and the NNODE. Node address = 63, device address = 01 Upper DeviceNet network Wireless master station NNODE = 02 Wireless network Wireless slave station NNODE = 03 Lower DeviceNet network The IN area allocation for the wireless master station at the CS1 is shown below. 15 14 13 12 11 10 9 Wd 3300 16 15 14 13 12 11 10 3-1-1 0 Bit 1 Status Wd 3301 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 Status Wd 3302 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 Status Wd 3303 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 Status Reading the DeviceNet master status of the lower network The status assigned to the IN area of the master is monitored. Since the bit for WNODE = 3 is 1, Instance ID is set to "03" and an Explicit message (DeviceNet master status read) command is issued to the wireless slave station. 44 Section 3-1 Status Monitoring Program Example Ladder program Data work area name: Data work area beginning address: CMND command control data: CMND command transmission buffer: CMND command reception buffer: Bit work area name: Bit work area beginning address: Startup request bit: Processing completion bit: Normal completion bit: Error completion bit: Processing forced completion bit: Data memory D00000 D00000 D00006 D00011 I/O bits 0000.00 0001.00 0001.03 0003.00 0003.01 0000.00 Channels allocated to the data work area: Channels allocated to the bit work area: Read data beginning address: Number of read data bytes: D00000 to D00019 0000.00 to 0003.15 D00015 10 Explicit message command format: 2801 02 0E 00AA 0003 67 Explicit message response format: 2801 0000 0004 02 8E xxxx Interlock condition Always ON CMND command control data settings 1) Number of command bytes (0x0009) 2) Number of response bytes (0x000A) 3) DNA (0x0000) 4) DA1 (0x000), DA2 (0x11) 5) Port number (0x07); number of retries (0x00) 6) Response monitoring time (0x0032) 45 Status Monitoring Program Example Explicit message setting 2801 02 0E 00AA 0003 67 Clear response storage channels (FINS command to service code). Explicit message transmission If A202.07 (Communications Port Enabled Flag) is ON and 1536.00 is on-line, the Explicit Response monitoring 1) Response monitoring 2) FINS completion code monitoring 46 Section 3-1 Status Monitoring Program Example Section 3-1 Compare results and transfer from channel 2 to channel 3 (Copy & Hold) 1) 2.00: Success 2) 2.01: Failure 3) 2.02: Explicit error: Error code storage area (D15) 4) 2.03: FINS error: Error code storage area (D12) Equals Flag Equals Flag If Explicit message communications are completed, clear the execution conditions. If the wireless status bit for WNODE = 3 is ON, turn ON the Explicit message communications conditions. 47 Status Monitoring Program Example 48 Section 3-1 Section 3-2 Example of Using an Explicit Message Responses If reading is performed without error, the following responses are stored. Word 3-2 Contents (Hex) Definition DM00011 DM00012 28 01 00 00 Explicit message command code = 28 01 Hex End code (0000 Hex: normal end) DM00013 00 04 DM00014 00 8E DM00015 XX XX Number of bytes received (data length after DM00014) = 4 bytes Transmission source node address 00, ServiceCode = 8E Hex Status of read DeviceNet master Example of Using an Explicit Message An example of a program that transmits an Explicit message via the DeviceNet wireless unit is given below. In this example, an Explicit message is sent to the DRT1-232C to read data received by the DRT1-232C in the system configuration shown below. Maser unit CS1W-DRM21 The DeviceNet node address is used for both the node address and the NNODE. Node address = 63, device address = 01 Upper DeviceNet network Wireless master station NNODE = 02 Wireless network DRT1-232C Node address = 04 Wireless slave station NNODE = 03 Bar code reader RS-232C Lower DeviceNet network The IN area allocation for the DRT1-232C at the CS1 is shown below. 15 14 13 12 11 10 Bit 3300CH Transmission Ready Flag System Setting Error Flag RS-232C Receiving Flag RS-232C Reception Completed Flag Parity Error Flag Overrun Error Flag Framing Error Flag Reception Buffer Overflow Flag 49 Example of Using an Explicit Message 3-2-1 Section 3-2 Reading reception data from port 1 of the DRT1-232C Data received at port 1 of the DRT1-232C and stored in the reception buffer is read to the DM Area. Data is read as soon as it is stored in the reception buffer. Response data for Explicit messages is stored after DM15. Ladder program Data work area name: Data work area beginning address: CMND command control data: CMND command transmission buffer: CMND command reception buffer: Bit work area name: Bit work area beginning address: Startup request bit: Processing completion bit: Normal completion bit: Error completion bit: Processing forced completion bit: Data memory D00000 D00000 D00006 D00015 I/O bits 0000.00 0001.00 0001.03 0003.00 0003.01 0000.00 Channels allocated to the data work area: Channels allocated to the bit work area: Read data beginning address: Number of read data bytes: D00000 to D00024 0000.00 to 0003.15 D00019 12 Explicit message command format: 2801 02 34 00A5 0003 08 34 A5 04 04 0E 94 02 64 Explicit message response format: 2801 0000 0006 00B4 B4 8E xxxx Interlock condition Always ON CMND command control data settings 1) Number of command bytes (0x0011) 2) Number of response bytes (0x000C) 3) DNA (0x0000) 4) DA1 (0x000), DA2 (0x11) 5) Port number (0x07); number of retries (0x00) 6) Response monitoring time (0x0032) 50 Example of Using an Explicit Message Section 3-2 Explicit message setting 2801 02 34 00A5 0003 08 34 A5 04 04 0E 94 02 64 Clear response storage channels (FINS command to service code). 51 Example of Using an Explicit Message Explicit message transmission If A202.07 (Communications Port Enabled Flag) g) is ON and 1536.00 is on-line, the Explicit message is transmitted. Response monitoring 1) Response monitoring 2) FINS completion code m Compare results and transfer from channel 2 to channel 3 (C 1) 2.00: Success 2)) 2.01: Failure 3)) 2.02: Explicit error: Error code storage g area ((D19) 4) 2.03: FINS error: Error code storage area (D16) A219.07: Communications Port Enabled Flag Equals Equals 52 Section 3-2 Example of Using an Explicit Message Section 3-2 Equals Flag Equals Flag If Explicit message communications are completed, clear the execution conditions. If the DRT1-232C’s RS-232C Receiving Flag is OFF and the RS-232C Reception Completed Flag is ON, turn ON the Explicit message communications conditions. RS-232C Receiving Flag RS-232C Reception Completed 53 Section 3-2 Example of Using an Explicit Message Responses If reading proceeds correctly, the response is stored as follows. Word DM00016 Contents Definition (Hex) 28 01 Explicit message transmission command code= 28 01 Hex 00 00 End code (0000 Hex: normal end) DM00017 XX XX Number of bytes received (data length after DM00018) DM00018 DM00019 00 B4 B4 8E DM00015 XX XX −−− −−− Transmit service 2 byte = 00B4 Hex, Transmit service 1 byte = B4 Hex "Receiving data reading" response service code = 8E Hex The data received at port 1 of the DRT1-232C is stored in the order upper byte, lower byte. DM00015 54 SECTION 4 DeviceNet Wireless Unit Station Specifications This section explains the settings and installation procedures for the parts and switches of the DeviceNet wireless unit. 4-1 4-2 4-3 DeviceNet Wireless Master Station Specifications. . . . . . . . . . . . . . . . . . . . . 56 4-1-1 Part identifications and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 4-1-2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 4-1-3 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 4-1-4 External terminals/connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 4-1-5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 4-1-6 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 DeviceNet Wireless Slave Station Specifications . . . . . . . . . . . . . . . . . . . . . . 63 4-2-1 Part identification and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 4-2-2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 4-2-3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 4-2-4 External terminals/connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 4-2-5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 4-2-6 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Common Specifications to All DeviceNet Wireless Units . . . . . . . . . . . . . . . 69 55 Section 4-1 DeviceNet Wireless Master Station Specifications 4-1 4-1-1 DeviceNet Wireless Master Station Specifications Part identifications and functions External Antennas Try removing the cover. As shown in the figure on the left, use a fingernail in the area shown to lift the cover in the direction of the arrow. Main unit Micro-connector (plug) Pull here with your fingernail. Cover Internal (with cover removed) Status LEDs 78 901 23 78 901 23 456 456 88 LED display NNODE switch W NODE X10 SW1 DeviceNet setting switch 901 78 456 X10 78 456 78 TEST X1 SET X1 W CH 901 23 78 SW2 RUN 23 23 23 Set the DeviceNet node address here. 901 456 901 456 N NODE X10 SW3 X1 ON ON 1 2 3 4 1 2 3 4 5 6 7 8 WNODE switch Set the wireless I/F node address here. WCH switch Set the wireless group frequency here. Wireless setting switch Make settings other than the node address here. Mode select switch Select between RUN/TEST/SET here. 4-1-2 Push button Push for operations such as parameter entry. Settings NNODE switch (DeviceNet node address setting switch) Set the DeviceNet interface node address here. Set the switches before turning on the power supply. Only the setting values detected immediately after the power supply has been turned on are enabled. Changes to switch settings after the power supply has been turned on are ignored. N NODE 78 78 23 23 456 X10 901 456 901 56 Make wireless settings here. X1 Section 4-1 DeviceNet Wireless Master Station Specifications DeviceNet setting switch (SW1) Set the communication speed and status of the DeviceNet interface here. Set the switches before turning on the power supply. Only the setting values detected immediately after the power supply has been turned on are enabled. Changes to switch settings after the power supply has been turned on are ignored. SW1 ON 1 2 3 4 No. Contents Communication speed selection (MODE1) Status/No status (MODE2) Maximum number of I/O points • DeviceNet communication speed settings Communication speed (bps) DIP switch status MODE1 Wireless setting switch (SW3) Remarks MODE2 125k OFF OFF Length of main line: 500m 250k 500k ON OFF OFF ON Length of main line: 250m Length of main line: 100m ON ON Settings prohibited, no communication No. Contents Status/No status ON Status OFF No status Maximum number of I/O points 1,600/1,600 points 512/512 points (100 words/100 words) (32 words/32 words) Perform the various settings for TEST and SET modes. Set the switches before turning on the power supply. Only the setting values detected immediately after the power supply has been turned on are enabled. Changes to switch settings after the power supply has been turned on are ignored. SW3 ON 1 2 3 4 5 6 7 8 WCH switch No. Contents ON OFF (Usually OFF) (Usually OFF) Wireless channel monitor Installation test Performed Performed Not performed Not performed Confirmation test Wireless slave station entry Performed Entries Not performed Does not entry Wireless slave station deletion Default configuration Deletes Default settings used Does not delete Default settings not used Set the frequencies for the wireless interface group addresses. The settings should be made in decimals in a range from 01 to 34 will result in a switch setting error. For normal operation modes, settings outside of the valid range will 57 Section 4-1 DeviceNet Wireless Master Station Specifications result in switch setting errors. Set the switches before turning on the power supply. Only the setting values detected immediately after the power supply has been turned on are enabled. Changes to switch settings after the power supply has been turned on are ignored. W CH 78 78 23 456 58 23 X10 901 456 901 X1 SW status 10 s 1s position position Group address Frequency Remarks (center frequency: MHz) 2401.0 2403.4 2405.8 2408.2 2410.6 2413.0 2415.4 2417.8 2420.2 10 11 10 11 2422.6 2425.0 12 13 12 13 2427.4 2429.8 14 15 14 15 2432.2 2434.6 16 17 16 17 2437.0 2439.4 18 19 18 19 2441.8 2444.2 20 21 20 21 2446.6 2449.0 22 23 22 23 2451.4 2453.8 24 25 24 25 2456.2 2458.6 26 27 26 27 2461.0 2463.4 28 29 28 29 2465.8 2468.2 30 31 30 31 2470.6 2473.0 32 33 32 33 2475.4 2477.8 34 34 2480.2 Section 4-1 DeviceNet Wireless Master Station Specifications WNODE switch Set the wireless interface node address. During normal operation, the setting for this switch is ignored by the wireless master station and a node address of 00 is used for operation. W NODE 456 78 X10 Mode select switch 23 23 78 901 456 901 X1 Set the wireless master station operation mode (3 positions). RUN TEST SET Operation mode Push button "SW2" SW status Normal mode RUN Test mode Setting mode TEST SET Used as a trigger for making various settings while in Setting mode. SW2 4-1-3 Displays Status LED LED MS (Module Status) NS (Network Status) Color Green On Normal conditions Red Flashing On Test/Setting mode Critical malfunction Flashing Minor malfunction Off No power supply Green On Online/communication Remote I/O communications are established while connection complete online. Or, message communications are established. Flashing Online/communication connection not complete Critical communication error Although the system is online, remote I/O communications and message communications are not established. Communication is not possible. Flashing Minor communication error Communication timeout Off Offline, power turned off The system is not online. Red Status On Tips for using the mode select switch Meaning (primary error) Communication is normal. Test mode or Setting mode has been activated. A critical error has occurred that can not be recovered. The unit must be replaced. An error has occurred that can be recovered by resetting the system. Power is not being supplied, or the system is resetting. The software is reset (switch settings are reread) when the mode select switch is changed. It should be used when you want to enable the switch changes on the main unit. 59 Section 4-1 DeviceNet Wireless Master Station Specifications LED WS (Wireless Status) Color Green Status On Flashing Red On Flashing Off Wireless communication connection complete Wireless communication connection not complete Critical wireless communication error Minor wireless communication error Current not sent Meaning (primary error) Transmissions have been established between the wireless systems. Wireless systems are communicating when the system is started, or there are no wireless slave stations. A critical error has occurred that can not be recovered. An error has occurred that can be recovered. No current has been sent. Refer to 10-2 Troubleshooting for troubleshooting details. LED display Normally, this display is off. When an error occurs, error codes are shown in the order of "error code +node where error occurred" and in the order that they occurred. In addition, the level of reception is shown in the display during tests. Error code Node where error occurred No information is displayed here if there is no node where the error occurred. Error code Node where error occurred Error code Node where error occurred Error code Node where error occurred Note The MS LED, NS LED, WS LED, and LED display together show data concerning errors. Refer to 10-2 Troubleshooting for details concerning the specific meanings of these displays. 4-1-4 External terminals/connectors Antenna connector RP-SMA connector. Included with the 2 antennas. Communication connector DeviceNet transmission connector (plug) and DeviceNet micro-connector accessory. 60 Section 4-1 DeviceNet Wireless Master Station Specifications 4-1-5 Installation Installation location • Do not install this device in locations such as the following: • Areas exposed to direct sunlight • Areas with extremely high humidity • Near devices that use electric waves, such as televisions and radios • Near devices that emit sparks, such as motors and drills • Near strong magnets • Near fluorescent lights Installation conditions When tightening screws, be careful not to apply a torque of greater than 0.3N·m. External dimensions WD30-ME/-SE (unit itself) 62 16 59.5 85 159 74 15 80 35 61 Section 4-1 DeviceNet Wireless Master Station Specifications 94 115 WD30-AT001 magnet-base antenna provided with WD30-ME01/-SE01C 13.3 20 (Cable length: 2m) 35.8 dia. 39 Installation method Use the screws provided to fix the device in the 2 locations shown in the figure below. Do not place any metal objects near the antennas. Metal board Metal board M4 screw 29.5 Nut Spring washer Flat washer 4.5dia. 4-1-6 Wiring DeviceNet communication cable Use a special DeviceNet cable (with socket on one end). Refer to the appendix for models. Antennas Use the 2 antennas included. Both should be installed. If both are not installed, diversity effects will not be attained. 62 Section 4-2 DeviceNet Wireless Slave Station Specifications 4-2 4-2-1 DeviceNet Wireless Slave Station Specifications Part identification and functions External Antennas Try removing the cover. As shown in the figure on the left, use a fingernail in the area shown to lift the cover in the direction of the arrow. Body Micro-connector (plug) Pull here with your fingernail. Cover Internal (with cover removed) Status LEDs 901 78 78 901 23 456 456 LED display W NODE 23 88 X10 78 78 456 456 SW1 901 WCH switch 901 23 TEST X1 SET X10 ON 1 2 3 4 1 2 3 4 5 6 7 8 Mode selection switch Select between RUN/TEST/SET here. Set the wireless group frequency here. X1 SW3 ON Make settings other than the node address here. Set the wireless I/F node address here. X1 W CH SW2 RUN 23 X10 DeviceNet setting switch 23 23 78 901 456 901 78 N NODE Set the DeviceNet node address here. 456 NNODE switch WNODE switch Wireless setting switch Make wireless settings here. Push button Press for operations such as parameter entry. 63 Section 4-2 DeviceNet Wireless Slave Station Specifications 4-2-2 Settings NNODE switch (DeviceNet node address setting switch) Set the DeviceNet interface node address here. Set the switches before turning on the power supply. Only the setting values detected immediately after the power supply has been turned on are enabled. Changes to switch settings after the power supply has been turned on are ignored. N NODE 78 78 456 DeviceNet setting switch (SW1) 23 23 X10 901 456 901 X1 Set the DeviceNet interface communication speed, relay station, and measures for when communication errors occur. "Maintain/Clear output when communication errors occur" is for setting whether to maintain or clear the ON output when a wireless network error occurs and while communication continues in the DeviceNet network that the wireless slave station is connected to. (Although communication continues in the wireless network when an error occurs in the DeviceNet network, the ON input to the wireless master station at that time becomes "Maintain".) Set the switches before turning on the power supply. Only the setting values detected immediately after the power supply has been turned on are enabled. Changes to switch settings after the power supply has been turned on are ignored. SW1 ON 1 2 3 4 No. Contents Communication speed selection Maintain/Clear output when communication errors occur MODE1 MODE2 Relay station/No relay station selection • DeviceNet communication rate settings Baud rate DIP-SW status MODE1 Maintaining/ Clearing output when there is a DeviceNet slave communication error 64 Remarks MODE2 125k 250k OFF ON OFF OFF Length of main line: 500m Length of main line: 250m 500k OFF ON ON ON Length of main line: 100m Settings prohibited, no communication Applications that require the maintaining of output when a DeviceNet slave communication error occurs (if ON must be maintained when an error is occurred) cannot be used. Section 4-2 DeviceNet Wireless Slave Station Specifications Wireless setting switch (SW3) No. Contents Relay station/No relay station selection ON Relay station OFF No relay station Maintain/Clear output when transmission errors occur Maintain Clear Perform the various settings for TEST and SET modes. Set the switches before turning on the power supply. Only the setting values detected immediately after the power supply has been turned on are enabled. Changes to switch settings after the power supply has been turned on are ignored. SW3 ON 1 2 3 4 5 6 7 8 WCH switch No. Contents ON OFF (Usually OFF) (Usually OFF) Wireless channel monitor Performed Installation test Performed Not performed Not performed (Usually OFF) DeviceNet slave entry Enters Does not enter (Usually OFF) Default configuration Default settings used Default settings not used Set the frequencies for the wireless interface group addresses. The settings should be made in decimals in a range from "01" to "34". "00" will result in a switch setting error. Settings are the same as for wireless master stations. W CH 78 901 456 456 X10 WNODE switch 23 23 78 901 X1 Set the wireless interface node address. The setting range is from "01" to "64". W NODE 78 78 456 Tips for using the mode select switch 23 Mode select switch 23 X10 901 456 901 X1 Set the wireless slave station operation mode.(3 positions) The software is reset (switch settings are reread) when the mode select switch is changed. It should be used when you want to enable the switch changes on the main unit. 65 Section 4-2 DeviceNet Wireless Slave Station Specifications RUN TEST SET Push button "SW2" Operation mode Normal mode SW status RUN Test mode Setting mode TEST SET Used as a trigger for making various settings while in setting mode. Settings are the same as for wireless master stations. SW2 4-2-3 Display Status LED LED Color Status MS (Module Status) Green On Flashing Normal conditions Test/Setting mode Red On Critical malfunction Flashing NS (Network Status) Off Green On Flashing Red On Communication is not possible. A wireless network is being added to the system. Critical wireless communication error Approval has been received from the wireless master station to add a wireless network. Flashing Minor wireless communication error An error has occurred that can be recovered. Off Current not sent No current has been sent. Off Green On Flashing Red A critical error has occurred that can not be recovered. The unit must be replaced. Minor malfunction An error has occurred that can be recovered by resetting the system. No power supply Power is not being supplied, or the system is resetting. Online/communication Remote I/O communications are established while connection complete online. Or, message communications are established. Online/communication Although the system is online, remote I/O communiconnection not complete cations and message communications are not established. Critical communication error Minor communication error Offline, power supply turned off Wireless network addition Flashing WS (Wireless Status) Meaning (primary error) Communication is normal. Test mode or Setting mode has been activated. On Communication timeout The system is not online. Wireless network addition approved A critical error has occurred that can not be recovered. Refer to 10-2 Troubleshooting for troubleshooting details. 66 Section 4-2 DeviceNet Wireless Slave Station Specifications LED display Normally, this displays a node address (NNODE). When an error occurs, error codes are shown in the order of "error code +node where error occurred" and in the order that they occurred. In addition, the receiving wave level is shown in the display during tests. Error code Node where error occurred No information is displayed here if there is no node where the error occurred. Error code Node where error occurred Error code Node where error occurred Error code Node where error occurred Note The MS LED, NS LED, WS LED, and LED display together show information concerning errors. Refer to 10-2 Troubleshooting for details concerning the specific meanings of these displays. 4-2-4 External terminals/connectors Antenna connector RP-SMA connector. Included with the 2 antennas. Communication connector DeviceNet communication connector (plug) and DeviceNet microconnector accessory. 4-2-5 Installation Installation location Do not install this device in locations such as the following: • Areas exposed to direct sunlight • Areas with extremely high humidity • Near devices that use electric waves, such as televisions and radios • Near devices that emit sparks, such as motors and drills • Near strong magnets • Near fluorescent lights Installation conditions When tightening screws, be careful not to apply a torque of greater than 0.3N·m. 67 Section 4-2 DeviceNet Wireless Slave Station Specifications External dimensions 16 62 59.5 85 156 159 74 15 35 80 Installation method Use the screws provided to fix the device in the 2 locations shown in the figure below. Do not place any metal objects near the antennas. Metal board Metal board 29.5 M4 screw Nut Spring washer Flat washer 4.5dia. 4-2-6 Wiring DeviceNet communication cable Use a special DeviceNet cable (with socket on one end). Refer to the appendix for models. Antennas Use the 2 antennas included. Both should be installed. If both are not installed, diversity effects will not be attained. 68 Section 4-3 Common Specifications to All DeviceNet Wireless Units 4-3 Common Specifications to All DeviceNet Wireless Units Table 1 General specifications Item DeviceNet transmission voltage Current consumption Specifications DC11 - 25V (Supplied from the Device Net network power supply) 350mA maximum (at startup); average: 120mA Ambient temperature -10 to +50°C Ambient humidity 25 to 85%RH Storage temperature -20 to +65°C Weight Approximately 200g Table 2 Wireless interface specifications Item Specifications Wave type Communication method Spread Spectrum (direct sequence; DS-SS) Simplex (half duplex) Frequency band Number of channels 2.4GHz (2401MHz-2480.2MHz) 34 66 channels (based on frequency division) Antenna power Data transfer speed between wireless stations Protocol between wireless stations 10mW/MHz 100kbps Transmission format Transmission distance (varies according to installation environment) Conform to HDLC Indoors: 60m maximum (approx. 50m with magnet-base antennas) An increase in transmission distance is possible using relays. (3 stages maximum) Max. number of wireless slave stations 64 1:N polling selection method Table 3 DeviceNet interface specifications (general description) Item Specifications Communication functions Master/Slave connections Self-diagnosis function Unit Device profile Remote I/O functions Explicit message transmission function WDT errors, hardware errors (memory, CAN), setting errors DeviceNet Duplicate node address errors, BUSoff deteccommunication tion, connection timeout Communication IDs (vender, device type = communication control unit adapter, product code, product revision, product name, serial number, status, and I/O unit IDs) can be found in the appendix. All other specifications are the same as conventional DeviceNet slave unit and DeviceNet communication specifications. 69 SECTION 5 Test This section explains the procedures for the system tests required for using the DeviceNet wireless unit. 5-1 5-2 5-3 5-4 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Installation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 5-2-1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 5-2-2 Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Confirmation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 5-3-1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 5-3-2 Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Wireless Channel Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 5-4-1 77 Method without configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Section 5-1 Test 5-1 Test • The test consists of the Installation test, confirmation test and wireless channel monitor. • The positioning test must be implemented on the system that uses this unit before operation. • Temporarily fix the unit till the test is finished, and then use screws to firmly fix the unit. While the unit is fixed only temporarily, pay attention so that the unit will not fall and be damaged. • The purpose of each test is as follows. Test Content/Purpose Test timing Installation test Adjusts the installation position (confirmation of receiving wave, etc.) and the setup conditions (selection of available frequencies). Both master and slave stations require the switch Checks the wireless communication status with each slave station in a system in operation. This is a switch operation from the master station. At installation At advance on-site test Confirmation test At confirmation after installation At maintenance and inspection Wireless channel monitor Obtains the receiving wave level of the frequency band (all At installation channels) to allow for the selection of the available channels At advance on-site test (frequency band). 72 Section 5-2 Installation Test 5-2 Installation Test This test is for adjusting the installation position (confirmation of receiving wave, etc.) and the setup conditions (selection of unused frequencies, selection of transmission output, etc.) at installation. Both master and slave stations require the switch operation. 5-2-1 Preparation • The DeviceNet master and DeviceNet slave do not need to be connected for the installation test. • Set the WNODE switch of the wireless master station to "00" and the WNODE switch of a wireless slave station to "01" to "64", avoiding duplication. • Since both the wireless master stations and wireless slave stations require the transmission power supply, connect them to the power supply via the DeviceNet cable prepared for a micro-connector. 5-2-2 Test procedure Master station W NODE 23 78 901 23 78 901 456 456 X10 X1 W CH SW2 901 78 78 23 23 RUN TEST SET 901 456 456 X10 X1 SW3 1. Set the mode select switch of the wireless master station to "TEST", and the WNODE switch to the WNODE number of the wireless slave station to be tested. "01" is used for this example. Set SW3 to "bit 4 = ON". ON 1 2 3 4 5 6 7 8 Slave station W NODE 78 901 456 456 X10 X1 W CH 23 23 78 901 78 901 456 SW2 RUN TEST SET 23 23 78 901 2. Set the mode select switch of the wireless slave station to "TEST". 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 Master station Slave station WS 901 78 456 456 X1 SW1 901 X10 X1 SW1 ON ON 1 2 3 4 1 2 3 4 WS N NODE 78 901 901 78 78 78 456 456 X1 SW1 NS 23 23 23 X10 SW2 RUN TEST SET 23 901 456 N NODE 901 MS WS 456 NS SW2 RUN TEST SET 3. Turn on the communication power supplies of the wireless master station and all wireless slave stations. The system is in test operation status. Slave station Master station MS WS N NODE 23 X10 SW2 RUN TEST SET 23 23 78 901 23 78 901 NS 78 N NODE MS 456 NS 456 MS X10 X1 SW1 ON ON 1 2 3 4 1 2 3 4 SW2 RUN TEST SET 4. The LED display shows the receiving wave level "L1 to L9", if the wireless master station and the wireless slave station to be tested have been installed within the distance where both stations can receive the electric wave from each other. 73 Section 5-2 Installation Test If the WS LED lights green, this means that the wireless communication link has been established. Position the devices so that the WS LED lights green. If the electric wave is weak, adjust the position of the wireless slave station so that receiving wave level is stabilized in L5 or higher. Master station MS NS Slave station WS MS NS The LED display shows the WS receiving wave level "L0" if the devices have been installed 901 78 78 78 456 456 X1 SW1 901 SW2 23 X10 RUN TEST SET 23 23 23 78 901 N NODE 456 901 SW2 456 N NODE X10 X1 SW1 ON ON 1 2 3 4 1 2 3 4 RUN TEST SET they cannot receive the electric wave from each other. Master station W NODE 78 901 23 23 78 901 456 456 X10 X1 W CH 78 901 456 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 74 5. Set the WNODE switch of the wireless master station to the WNODE number ("00" for this example) of the wireless slave station to be tested next, and then press SW2. 23 23 78 901 456 SW2 RUN TEST SET outside the distance where Repeat this procedure till the communication with all wireless slave stations is established and stabilized. Section 5-3 Confirmation Test 5-3 Confirmation Test This test is for checking the wireless communication status with each slave station in the system in operation after installation. The test can be implemented by the switching operation from the master station. 5-3-1 Preparation • The DeviceNet master does not need to be connected for the confirmation test. (The DeviceNet slave needs to be connected.) • The confirmation test is employed for the inspection work after installation. Thus, the system registration is assumed to be completed beforehand. • Leave the mode select switches of the wireless slave stations in the "Run" position. Test procedure Master station W NODE 78 901 23 23 78 901 456 456 X10 X1 W CH 901 78 23 23 RUN TEST SET 901 78 SW2 456 456 X10 X1 SW3 ON 1. Set the mode select switch of the wireless master station to "TEST", and the WNODE switch to the WNODE number of the wireless slave station to be tested. "01" is used for this example. Set SW3 to "bit 5 = ON". 1 2 3 4 5 6 7 8 Master station MS NS WS N NODE 78 901 23 23 78 901 456 456 X10 X1 SW1 SW2 RUN TEST SET 2. Turn on the communication power supply to the wireless master station. The system is in test operation status. The NS LED goes off and the MS LED flashes green. ON 1 2 3 4 Master station MS NS WS SW2 N NODE 23 23 78 901 78 901 456 456 5-3-2 X10 X1 SW1 ON 1 2 3 4 RUN TEST SET 3. The LED display shows the receiving wave level "L1 to L9" if the wireless master station and the wireless slave station to be tested have been installed within the distance where both stations can receive the electric wave from each other. If the WS LED lights green, the wireless communication link has been established. Position the devices so that the WS LED lights green. If the electric wave is weak, adjust the position of the wireless slave station so that the receiving wave level is stabilized at L5 or higher. 75 Section 5-3 Confirmation Test Master station MS NS WS The LED display shows the receiving wave level "L0", if the devices have been installed outside the distance where they cannot receive the electric wave from each other. N NODE 78 23 23 78 901 456 901 456 X10 X1 SW1 RUN TEST SET ON SW2 1 2 3 4 Master station W NODE 78 901 456 456 X10 X1 W CH 78 901 23 23 78 901 456 SW2 456 RUN TEST SET 23 23 78 901 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 76 4. Set the WNODE switch of the wireless master station to the WNODE number ("02" for this example) of the wireless slave station to be tested next, and then push SW2. Repeat this procedure till communication with all wireless slave stations is established and stabilized. Section 5-4 Wireless Channel Monitor 5-4 Wireless Channel Monitor Obtains the receiving wave level of the frequency band (all channels) to allow for the selection of the available channels (frequency band). 5-4-1 Method without configurator Preparation • The DeviceNet master and DeviceNet slave do not need to be connected for the positioning test. • Prepare either the wireless master station or an slave station. (Either one is acceptable.) • The wireless unit requires a communication power supply. Connect the unit to the power via the DeviceNet cable prepared for a micro-connector. Test procedure 23 456 456 SW2 W CH 901 78 23 78 901 23 RUN TEST SET 78 901 23 78 901 456 456 X10 X1 SW3 ON 1. Set the mode select switch to "TEST". Set SW3 to "bit 3 = ON". Set the WCH switch to the wireless channel to be monitored. "01" is used for this example. 1 2 3 4 5 6 7 8 MS NS WS N NODE SW2 78 901 23 23 78 901 456 456 X10 X1 SW1 RUN TEST SET 2. Turn on the communication power supply. The system is in test operation status. The NS LED goes off and the MS LED flashes green. ON 1 2 3 4 Master station MS NS 3. The WS LED lights green and the LED display shows the receiving wave level "L1 to L9". WS N NODE 78 23 23 78 SW2 901 456 901 456 X10 X1 SW1 RUN TEST SET ON 1 2 3 4 W NODE 78 901 456 456 X10 X1 W CH 78 901 23 23 78 901 456 SW2 456 RUN TEST SET 23 23 78 901 X10 X1 SW3 ON 1 2 3 4 5 6 7 8 4. Set the WCH switch of the wireless master station to the wireless channel to be monitored next, and then push SW2. Repeat this procedure to search the available channel whose receiving wave level is "L1"or lower. Select the wireless channel to be used among the unused channels. 77 SECTION 6 Relay Function This section gives detailed explanations of the relay function of the wireless slave stations used to enlarge the communications area. 6-1 6-2 Relay Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Actual Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 6-2-1 System configuration example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 6-2-2 System setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 6-2-3 Installation test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 6-2-4 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 6-2-5 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 6-2-6 Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 79 Section 6-1 Relay Function 6-1 Relay Function A wireless slave station can be used as a relay station when expansion of the communication area is intended but the direct communication is blocked by obstacles. The relay station can select either (1) the mode that does not connect the DeviceNet slave (dedicated relay station mode) or (2) the mode functions as both the DeviceNet master and the relay station by connecting the DeviceNet slave (non-dedicated mode) using DIP switches. For details, refer to 4-2 DeviceNet Wireless Slave Station Specifications. The maximum number of relay stages is 3 (no. of hops: 4). A configurator is used for the relay station system setting. When the wireless slave station is used in the dedicated relay station mode, the DeviceNet slave is not connected. However, since the communication power supply is required, the communication cable needs to be connected. Also, in the relay station system, the WCH switches of all wireless units must be set to an identical frequency. DeviceNet master unit Configurator DeviceNet network Wireless master station Wireless slave station (dedicated for relay station) Max. of 3 relay stages (no. of hops:4) Wireless slave station DeviceNet slaves Wireless slave station (dedicated for relay station) Wireless slave station DeviceNet slaves The I/O connected with wireless slave stations are loaded first by ascending order of DeviceNet node addresses in the wireless slave station, and then by ascending order of wireless node addresses for the slave station (WNODE) in the wireless master station. 80 Section 6-2 Actual Example 6-2 6-2-1 Actual Example System configuration example DeviceNet master unit Configurator DeviceNet network Wireless master station WNODE=00 Wireless slave station WNODE=01 SW1=bit3 ON (dedicated for relay station) Wireless slave station WNODE=02 SW1=bit3 OFF (not dedicated for relay station) 1 relay stages (no. of hops:2) DeviceNet slaves Although omitted in the above illustration, it is assumed that the communication power is supplied to all wireless units via the communication cables and that terminators are installed. 6-2-2 System setting Preparation Connect the wireless master station and configurator with the DeviceNet network. The wireless slave stations do not need to be prepared at this stage. Setting from the configurator After starting up the configurator, set the system configuration of the relay station and enter it in the wireless master station on the screen of the parameter setting function of the wireless unit. 6-2-3 Installation test Temporary installation • Temporarily install the wireless master station, relay station, and slave stations to the respective determined positions. • Set the switches as described in the illustration of the system configuration example. 81 Section 6-2 Actual Example Text execution 1,2,3... 1. Perform the installation test between the wireless master station and the relay stations. For the method of installation test, refer to 5-2 Installation Test. DeviceNet master unit DeviceNet network Wireless master station WNODE=01 Mode select switch=TEST Wireless slave station WNODE=01 SW1=bit3 ON (dedicated for relay station) Mode select switch=TEST 2. Perform the installation test between the wireless master station and the relay stations, and between the relay stations and the slave stations. (Select WNDOE = 2 in the wireless master station.) DeviceNet master unit DeviceNet network Wireless master station WNODE=02 Mode select switch=TEST Wireless master station WNODE=01 SW1=bit3 ON (dedicated for relay station) Mode select switch=TEST DeviceNet slaves Wireless slave station WNODE=02 SW1=bit3 OFF (not dedicated for relay station) Mode select switch=TEST 82 Section 6-2 Actual Example 6-2-4 Preparation Setting and installation Set the wireless units as shown in the illustration below and fix the wireless unit that has already been temporarily installed. Connect the required cables. For details, refer to 4-1 DeviceNet Wireless Master Station Specifications or 42 DeviceNet Wireless Slave Station Specifications. DeviceNet master unit Configurator DeviceNet network Wireless master station WNODE=00 Mode select switch=RUN Wireless slave station WNODE=01 SW1=bit3 ON (dedicated for relay station) Mode select switch=RUN 1 relay stages (no. of hops:2) DeviceNet slaves Wireless auxiliary station WNODE=02 SW1=bit3 OFF (not dedicated for relay station) Mode selector switch=RUN Starting the system Communications If the WS LED of a wireless unit lights green, this indicates that the wireless remote I/O communication is properly made. MS NS WS SW2 N NODE 78 901 23 23 78 901 456 Confirming unit LEDs 456 6-2-5 Turn on the power supplies to the entire system. X10 X1 SW1 RUN TEST SET ON 1 2 3 4 83 Actual Example Checking with the configurator 6-2-6 Section 6-2 Check if the system is communicating correctly on the wireless network monitoring screen. Response For the system response of the relay station, refer to 9-1 Remote I/O Communications Performances. 84 SECTION 7 Message Communication Function This section gives detailed explanations of the basic format and commands for the Explicit messages used in the Message Communications Function performed by setting and reading the status of the DeviceNet wireless master station. 7-1 7-2 7-3 Explicit Messages Addressed to the DeviceNet Wireless Master Station . . . 86 7-1-1 Basic format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 List of Explicit Messages Addressed to DeviceNet Wireless Master Station. 88 7-2-1 Reading actual time of wireless communication cycle. . . . . . . . . . . 89 7-2-2 Reading addition information of lower DeviceNet slave . . . . . . . . . 90 7-2-3 Reading addition information of the wireless slave station . . . . . . . 91 7-2-4 Entering/deleting wireless slave station . . . . . . . . . . . . . . . . . . . . . . 92 7-2-5 Setting the number of IN points . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 7-2-6 Reading the number of IN points . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 7-2-7 Setting the number of OUT points . . . . . . . . . . . . . . . . . . . . . . . . . . 94 7-2-8 Reading the number of OUT points . . . . . . . . . . . . . . . . . . . . . . . . . 94 7-2-9 Setting upper station node address . . . . . . . . . . . . . . . . . . . . . . . . . . 95 7-2-10 Reading upper station node address . . . . . . . . . . . . . . . . . . . . . . . . . 96 7-2-11 Reading wireless network status. . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 7-2-12 Reading wireless error counts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 7-2-13 Reading DeviceNet master status . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 7-2-14 Writing settings/soft reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Explicit Messages Addressed to DeviceNet Slave Connected before DeviceNet Wireless Slave Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 85 Explicit Messages Addressed to the DeviceNet Wireless Master Station 7-1 Section 7-1 Explicit Messages Addressed to the DeviceNet Wireless Master Station The following items are possible by issuing Explicit messages to the wireless master station from the PLC and PC on the DeviceNet network o which the wireless master station is connected. • Wireless master station parameter setting/reference • Command transmissions to the wireless master station The information in his section applies only to wireless units. For information on other areas, refer to the DeviceNet User's Manual. Master unit DeviceNet network Wireless master station (NNODE=**) Wireless network Wirelss slave station 7-1-1 Wireless slave station Basic format The following explains common parts in each command response. The number of the specified byte of ClassID, InstanceID, and AttributeID may be different depending on a master unit. In the case of the OMRON DeviceNet master unit, 2 byte (4 digits) for ClassID and InstanceID, and 1 byte (2 digits) for AttributeID. Parameter setting timing to become valid 86 The set data of he parent wireless station parameter settings take effect when the power supply is reset or a soft reset is executed in the Explicit message. Section 7-1 Explicit Messages Addressed to the DeviceNet Wireless Master Station Command format "Destination node address" 28 01 Max. 238 bytes ** ClassID ServiceCode Command code InstanceID ServiceData Destination node address "Transmission destination node address" Specifies the wireless master station node address (NNODE) controlled by the Explicit message. "ServiceCode", "ClassID", "InstanceID" These are parameters to specify command types, processing objects, and the details of the process. "ServiceData" This data is set as necessary. The maximum specifiable byte is 238. Response format 1,2,3... 1. The issued Explicit message is normally responded to: 28 01 Command code 00 00 End code ** No. of received bytes Max. 238 bytes ServiceData ServiceCode Source node address "No. of received bytes" The number of bytes of the received data from the source node address and after are responded to in hexadecimal. "Communication source node address" Specifies the wireless master station node address (NNODE) issued by the command. "ServiceCode" If the system ends normally, the value resulting when the uppermost bit of the ServiceCode specified by the command becomes ON is stored. Code 0004 Hex always results when an error is responded. "ServiceData" When a read command is issued, the read data is stored. 238 byte is the maximum. 87 Section 7-2 List of Explicit Messages Addressed to DeviceNet Wireless Master Station 2. The issued Explicit message is responded to with an error: 28 01 00 00 Command code End code 00 04 ** 94 No. of received bytes ErrorCode ServiceCode Source node address "ErrorCode" This is the error code of the Explicit message. For details, refer to the DeviceNet specifications. 7-2 List of Explicit Messages Addressed to DeviceNet Wireless Master Station The following table shows the Explicit messages that can be processed by the wireless master station. Explicit message Function ServiceCode Format in ( ) is response Reading actual time of wireless communication cycle Reads the latest actual time of wireless communication cycle at a user system. 0E Hex (8E Hex) A7 Hex 01 Hex 65 89 Reading addition information of lower DeviceNet slave Reads the addition informa- 0E Hex (8E Hex) A7 Hex tion of the DeviceNet slave connected to a wireless slave station. Reads the addition informa- 0E Hex (8E Hex) A7 Hex tion of wireless slave station. 01 Hex 6A 90 01 Hex 6B 91 Reading addition information of wireless slave station ClassID InstanceID AttributeID Page Entering a specified wireless slave station Enters a specified wireless slave station to wireless network. 10 Hex (90 Hex) A8 Hex 01 to 40 Hex 64 92 Deleting a specified wireless slave station Deletes a specified wireless slave station from the network. 10 Hex (90 Hex) A8 Hex 01 to 40 Hex 64 92 A8 Hex 01 to 40 Hex 6D 92 A8 Hex 01 to 40 Hex 6D 93 A8 Hex 01 to 40 Hex 6E 94 A8 Hex 01 to 40 Hex 6E 94 Setting the No. of Sets the number of IN points 10 Hex (90 Hex) IN points of a specified wireless slave station. 0E Hex (8E Hex) Reading the No. Reads the number of IN of IN points points of a specified wireless slave station. 10 Hex (90 Hex) Setting No. of Sets the number of OUT OUT points points of a specified wireless slave station. 0E Hex (8E Hex) Reading the num- Reads the number of OUT ber of OUT points points of a specified wireless slave station. 88 Section 7-2 List of Explicit Messages Addressed to DeviceNet Wireless Master Station Explicit message Function ServiceCode Format in ( ) is response ClassID InstanceID AttributeID Page A8 Hex 01 to 40 Hex 6F 95 A8 Hex 01 to 40 Hex 6E 96 AA Hex 01 to 40 Hex 64 96 AA Hex 65 97 error count between the master station and a specified wireless slave station. 01 to 40 Hex Reading DeviceNet master status Reads the DeviceNet master 0E Hex (8E Hex) AA Hex status of a specified wireless slave station. Writes settings in EEPROM 10 Hex (90 Hex) AC Hex 01 to 40 Hex 67 98 01 Hex 64 99 Setting upper sta- Sets the node address of the 10 Hex (90 Hex) tion node address upper station on the relay route of a specified wireless slave station. 0E Hex (8E Hex) Reading upper Reads the node address of station node the upper station on the relay address route of a specified wireless slave station. Reading wireless Reads the status information 0E Hex (8E Hex) network status of wireless network between the master station and a specified wireless slave station. 0E Hex (8E Hex) Reading wireless Reads the error counts Writing settings/ soft reset or executes soft reset. The following pages explain each command. By the way, in the command (response) format, the command codes and end codes in the header section are omitted. 7-2-1 Reading actual time of wireless communication cycle Reads the latest actual time of wireless communication cycle at a user system. Command format 00 0E 00 A6 ClassID ServiceCode 00 64 01 InstanceID Destination node address AttributeID Response format 00 04 00 No. of received bytes 8E Data ServiceCode Source node address 89 List of Explicit Messages Addressed to DeviceNet Wireless Master Station Parameter details Section 7-2 "Data" (response) The read actual cycle time of wireless communication is stored. The data consists of 2-byte character codes. Unit in ms. Actual cycle time (lower) Actual cycle time (upper) 7-2-2 Reading addition information of lower DeviceNet slave Reads the addition information of the DeviceNet slave connected to a wireless slave station. Command format 00 0E 00 A7 00 ClassID ServiceCode 6A 01 InstanceID Destination node address AttributeID Response format 00 8 bytes 8E 00 0A No. of received bytes ServiceCode Data Source node address Parameter details The read addition information of the lower DeviceNet slave is stored. The data consists of 8-byte character codes. D7 D6 D5 D4 D3 D2 D1 D0 15 14 13 12 11 10 23 22 21 20 19 18 17 16 31 30 29 28 27 26 25 24 39 38 37 36 35 34 33 32 47 46 45 44 43 42 41 40 55 54 53 52 51 50 49 48 63 62 61 60 59 58 57 56 If the DeviceNet slave of the above node address is 1, an slave station is added, and if 0, not added. 90 List of Explicit Messages Addressed to DeviceNet Wireless Master Station 7-2-3 Section 7-2 Reading addition information of the wireless slave station Reads the addition information of the wireless slave station. Command format 00 0E 00 A7 ClassID ServiceCode 00 6B 01 InstanceID Destination node address AttributeID Response format 00 00 06 No. of received bytes 4 bytes 8E ServiceCode Data Source node address Parameter details 1. The read addition information of the wireless slave station is stored. If bit 4 of SW1 of the wireless master station is OFF, the data consists of 4-byte character codes. D7 D6 D5 D4 D3 D2 D1 D0 16 15 14 13 12 11 10 24 23 22 21 20 19 18 17 35 31 30 29 28 27 26 25 If the wireless slave station of the above node address is 1, a slave station is added, and if it is 0, no slave station is added. 2. If bit 4 of SW1 of the wireless master station is ON, the data consists of 8byte character codes. D7 D6 D5 D4 D3 D2 D1 D0 16 15 14 13 12 11 10 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 40 39 38 37 36 35 34 33 48 47 46 45 44 43 42 41 56 55 54 53 52 51 50 49 64 63 62 61 60 59 58 57 91 List of Explicit Messages Addressed to DeviceNet Wireless Master Station Section 7-2 If the wireless slave station of the above node address is 1, a slave station is added, and if it is 0, no slave station is added. 7-2-4 Entering/deleting wireless slave station Enters or deletes a specified wireless slave station to or from the wireless network, enables or disables serial number check, and sets the Disconnect/Connect Switch. Command format 00 10 64 A8 00 ClassID ServiceCode InstanceID Destination node address Data AttributeID Response format 00 00 02 90 No. of received bytes ServiceCode Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (command) Set in the way shown below. The data consists of 1-btye character codes. D7 D6 D5 D4 D3 D2 D1 D0 Serial number check enabled/disabled 1: Check enabled 0: Check disabled Disconnect/Connect Switch 1: Disconnect 0: Connect Enter/delete 1: Enter 0: Delete 7-2-5 Setting the number of IN points Sets the number of IN points of a specified wireless slave station. Command format 00 10 00 ClassID ServiceCode Destination node address 92 6D A8 InstanceID Data AttributeID List of Explicit Messages Addressed to DeviceNet Wireless Master Station Section 7-2 Response format 00 00 02 90 No. of received bytes ServiceCode Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (command) Sets the IN points (512 points (32 words) at maximum) as follows. The data consists of 1-byte character codes. 7-2-6 D7 D6 D5 D4 D3 D2 D1 D0 IN points (no. of channels) Reading the number of IN points Reads the number of IN points of a specified wireless slave station. Command format 00 0E 00 6D A8 ClassID ServiceCode InstanceID Destination node address AttributeID Response format 00 8E 00 03 No. of received bytes Data ServiceCode Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (response) The read IN points (512 points (32 words) at maximum) are stored as follows. The data consists of 1-byte character codes. D7 D6 D5 D4 D3 D2 D1 D0 IN points (no. of channels) 93 List of Explicit Messages Addressed to DeviceNet Wireless Master Station 7-2-7 Section 7-2 Setting the number of OUT points Sets the number of OUT points of a specified wireless slave station. Command format 00 10 6E A8 00 ClassID ServiceCode InstanceID Destination node address Data AttributeID Response format 00 00 02 No. of received bytes 90 ServiceCode Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (command) Sets the OUT points (512 points (32 words) at maximum) as follows. The data consists of 1-byte character codes. 7-2-8 D7 D6 D5 D4 D3 D2 D1 D0 OUT points (no. of channels) Reading the number of OUT points Reads the number of OUT points of a specified wireless slave station. Command format 00 0E 00 ClassID ServiceCode Destination node address 94 6E A8 InstanceID AttributeID List of Explicit Messages Addressed to DeviceNet Wireless Master Station Section 7-2 Response format 00 8E 00 03 Data ServiceCode No. of received bytes Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (response) The read number of OUT points (512 points (32 words) at maximum) are stored as follows. The data consists of 1-bit character codes. 7-2-9 D7 D6 D5 D4 D3 D2 D1 D0 OUT points (no. of channels) Setting upper station node address Sets the node address of the upper station on the relay route of a specified wireless slave station. Command format 00 10 6F A8 00 ClassID ServiceCode InstanceID Destination node address Date AttributeID Response format 00 00 02 No. of received bytes 90 ServiceCode Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (command) Sets the node address of the upper station as follows. The data consists of 1byte character code. 95 List of Explicit Messages Addressed to DeviceNet Wireless Master Station D7 D6 D5 D4 D3 D1 D2 Section 7-2 D0 Upper station node address 7-2-10 Reading upper station node address Reads the node address of the upper station on the relay route of a specified wireless slave station. Command format 00 0E 00 6E A8 ClassID ServiceCode InstanceID Destination node address AttributeID Response format 00 8E 00 03 Data ServiceCode No. of received bytes Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (response) The read node address of the upper station is stored as follows. The data consists of 1-byte character codes. D7 D6 D5 D4 D3 D1 D2 D0 Upper station node address 7-2-11 Reading wireless network status Reads the status information of wireless network between the master station and a specified wireless slave station. Command format 00 0E 00 ClassID ServiceCode Destination node address 96 64 AA InstanceID AttributeID Section 7-2 List of Explicit Messages Addressed to DeviceNet Wireless Master Station Response format 00 8E 00 03 Data ServiceCode No. of received bytes Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (response) The read wireless network status is stored as follows. The data consists of 1byte character codes. D7 D6 D5 D4 D3 Routing error D2 I/O structural error D1 D0 Addition/Separation 7-2-12 Reading wireless error counts Reads the error counts between the master station and a specified wireless slave station. Command format 00 0E 00 65 AA ClassID ServiceCode InstanceID Destination node address AttributeID Response format 00 00 04 No. of received bytes 8E Data ServiceCode Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (response) The number of the read wireless error counts is stored. The data consists of 2-byte character codes. 97 List of Explicit Messages Addressed to DeviceNet Wireless Master Station Section 7-2 Error count (lower) Error count (upper) 7-2-13 Reading DeviceNet master status Reads the DeviceNet master status of a specified wireless slave station. Command format 00 0E 00 67 AA ClassID ServiceCode InstanceID Destination node address AttributeID Response format 00 00 04 No. of received bytes 8E Data ServiceCode Source node address Parameter details "InstanceID" (command) Sets WNODE:01 - 40 Hex of a specified wireless slave station. "Data" (response) The read DeviceNet master status is stored. The data consists of 2-byte character codes. 98 Section 7-2 List of Explicit Messages Addressed to DeviceNet Wireless Master Station 14 15 13 10 11 12 Remote I/O communication stop status Scan list operation completion Scan list operation error Communication error stop reset completion Message communication enable flag Scan list invalid mode is in operation Error/ Remote I/O communication is being stopped due to an error Remote I/O communication is in operation Incorrect switch setting/EEPROM error Node address duplication/Bus off detection Configuration error Construction error Send error Communication error Verify error 7-2-14 Writing settings/soft reset Writes the settings in EEPROM or executes soft reset. Command format 00 10 01 AC 00 ClassID ServiceCode InstanceID Destination node address 64 Data AttributeID Response format (not for when executing soft reset) 00 02 00 No. of received bytes 90 Data ServiceCode Source node address 99 Section 7-2 List of Explicit Messages Addressed to DeviceNet Wireless Master Station Parameter details (response) “Data” (command) D7 D6 D5 D4 D3 D2 D1 D0 1: Writing settings confirmation 1: Soft reset 1: Writing settings Error code 100 D7 D6 D5 D4 D3 D2 D1 D0 1: Writing settings completion/ 0: EEPROM error 1: Settings check OK The error codes of when setting check NG are as shown in the following table. Errors I/O points error Error code 19 Hex Additional error code 01 Hex Routing error 19 Hex 02 Hex Explicit Messages Addressed to DeviceNet Slave Connected before DeviceNet Wireless Slave Station 7-3 Section 7-3 Explicit Messages Addressed to DeviceNet Slave Connected before DeviceNet Wireless Slave Station The following items are possible by issuing Explicit messages to a DeviceNet slave connected before the wireless slave station from the PLC and PC on the DeviceNet network to which the wireless master station is connected. • DeviceNet slave parameter settings/reference • Commands issued to the DeviceNet slave The transmission method for Explicit messages is shown below. By installing a relay class that relays messages to the wireless master and slave stations, specifying the relay destination node to the relay class with an Instance ID, and specifying the relay service with a Service Code, the value set to the Service Data area is relayed. ServiceCode Relay Service ClassID InstanceID Relay Class Relay destination node Wireless slave station WNODE ServiceData Data length Data length of the data area ServiceCode ClassID Explicit message relayed InstanceID AttributeID DeviceNet Wireless master station (NNODE=00) =0 Install the Transmit Class that provides the relay service to wireless master and slave stations. Messages can be transmitted by specifying the transmission node with the InstanceID to the Transmit Class. Transmit Class Supports relay service Wireless slave station (WNODE=02) 02 Installation Class Attribute When providing wireless slave station (WNODE = 2) Class ID = B, Instance ID = C, and Attribute ID = D with Service Code = A service Trasmit Class Transmission destination node address (NNODE = 00) ServiceCode:34 Hex (Transmit service) ClassID:A5 Hex (Transmit Class) InstanceID:02 (Transmission destination WNODE) Data length ServiceCode:A ServiceData Capsulated in the data area ClassID:B InstanceID:C AttributeID:D 101 Explicit Messages Addressed to DeviceNet Slave Connected before DeviceNet Wireless Slave Station Section 7-3 For example, when providing Service Code = A service for wireless slave station (WNODE = 02) Class ID:B, Instance ID: C, and Attribute ID: D with a wireless master station node address of NNODE = 00, the following is transmitted. ServiceCode ClassID 34 Hex 00A5 Hex Transmit service Transmit Obj InstanceID 0002 Hex Wireless master station WNODE 04 Hex Data length 4 bytes ServiceCode ClassID InstanceID AttriubteID ServiceData The command format is shown below. 28 01 00 34 00 A5 00 02 04 Command code Transmit Obj Wireless slave station Transmit service NNODE ClassID AttributeID Number of transInstanceID mission bytes ServiceCode Wireless master station NNODE When performing multiple-staged relays, the message relayed to the Service Data area is capsulated before transmission. For example, when providing Service Code = A service for DeviceNet slave (WNODE = 03) Class ID:B, Instance ID: C, and Attribute ID: D connected before a wireless slave station (WNODE = 02), the following is transmitted. ServiceCode ClassID 34 Hex 00A5 Hex Transmit service Transmit Obj InstanceID 0002 Hex Wireless slave station WNODE 08 Hex Number of transmission bytes 8 bytes Transmit service 34 Hex A5 Hex 03 Hex 04 Hex Transmit Obj* DeviceNet slave node address* Data length 4 bytes ServiceCode ClassID* InstanceID* AttributeID ServiceData (*Class ID and Instance ID are 1 byte in capsulated areas.) The command format is shown below. 102 8 Byte 4 Byte Section 7-3 Explicit Messages Addressed to DeviceNet Slave Connected before DeviceNet Wireless Slave Station 28 A5 00 02 08 34 A5 03 04 Transmit Obj Wireless slave station Transmit Transmit Data ClassID AttributeID WNODE service service length Number of Transmit Wireless master ServiceCode transmission Obj station NNODE InstanceID bytes DeviceNet slave node address Command code ServiceData A representative example of the method for issuing Explicit messages to the RS232C unit (Model DRT1-232C2) is shown below. (Ex. 1) When transmitting an "RS232C receiving data read" command (specified to port 1) to the DRT1-232C with the system configuration shown below of a 1:1:1 connection of wireless master station (NNODE = 00), wireless slave station (WNODE = 02), and DRT1-2332C2 (node address = 03): DeviceNet master unit Upper DeviceNet network Wireless master station NNODE=00 Model DRT1-232C2 Node address = 03 Wireless network Wireless slave station WNODE=02 Lower DeviceNet network Command format 28 01 00 34 00 A5 00 02 08 34 Wireless slave station WNIDE Wireless master station Number of transmission bytes A5 03 04 0E 94 02 64 AttributeII ClassID DRT1-232C2 node address ServiceCode InstanceID Data length 103 Explicit Messages Addressed to DeviceNet Slave Connected before DeviceNet Wireless Slave Station Section 7-3 Response format (when abcd is 4 bytes for receiving data) 28 01 00 Command code 00 00 08 B4 00 B4 Number of receiving bytes Completion code Transmit service (2 bytes) 8E Transmitted data ServiceCode Transmit service (1 byte) (Ex. 2) When transmitting a "RS232C receiving data read" command (specified to port 1) to the DRT1-232C with the system configuration shown below of a 1:1:1:1 connection of wireless master station (NNODE = 00), 1 relay station, wireless slave station (WNODE = 03), and DRT1-232C2 (node address = 04): DeviceNet Master unit Upper DeviceNet network Wireless master station NNODE=00 Wireless network Relay station WNODE=02 Model DRT1-232C2 Node address = 04 Wireless slave station WNODE=03 Lower DeviceNet network Command format 28 01 Command code 00 34 Transmit service Wireless master station NNODE 104 00 A5 00 03 08 34 A5 04 04 0E 94 02 64 Wireless slave AttributeID station WNODE ClassID DRT1-232C2 Number of node address ServiceCode transmission InstanceID bytes Data length Transmit service Section 7-3 Explicit Messages Addressed to DeviceNet Slave Connected before DeviceNet Wireless Slave Station Response format (when abcd is 4 bytes for receiving data) 28 01 Command code 00 00 00 08 00 B4 B4 Number of receiving Completion bytes Transmit service code (2 bytes) 8E Receiving data ServiceCode Transmit service (1 byte) Refer to Section 3-2 for an example of an Explicit message transmission sample program. 105 SECTION 8 Using the Configurator This section explains how to monitor the conditions and make the various settings of the wireless network used for the configurator. 8-1 Additional Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 8-1-1 Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 8-2 Wireless Network Configuration Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 8-3 Wireless Network Parameter Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 8-3-1 Setting procedure flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 8-3-2 8-4 8-5 Setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Wireless Channel Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 8-4-1 Monitoring all channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 8-4-2 Monitoring 1 channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Running Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 8-5-1 Explanation of functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 8-5-2 Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 107 Section 8-1 Additional Functions 8-1 Additional Functions The following functions have been added to the DeviceNet configurator for use with the DeviceNet wireless unit. • Wireless network configuration display • Wireless network parameter editing (setting/reading device parameters) • Wireless channel monitor • Running test 8-1-1 Operating environment Model 3G8F5-DRM21 3G8E2-DRM21 Hardware Dedicated ISA board Dedicated PCMCIA card (Type II) Compatible computers DOS/V compatible computers (IBM PC/AT compatible) Recommended model: FC55 model 11 (OMRON) OS Windows 95/98 Windows NT 4.0 Workstation DOS/V compatible computers (IBM PC/AT compatible) Windows 95/98 CPU When using Windows95: at least i486DX2 66MHz When using WindowsNT: at least Pentium 90MHz Available hard disk At least 5 megabytes space (Although this depends on varying conditions, a separate capacity of 30 megabytes maximum is required per day.) Memory When using Windows95: at least 12MB (at least 16MB recommended) When using WindowsNT: at least 16MB (at least 24MB recommended) Floppy disk drive 1 drive for 1.44MB 3.5 inch 2HD floppy disks Display At least VGA display functions 8-2 Wireless Network Configuration Display Wireless slave station route information and the wireless network configuration are shown in the "Device" window. The tree display of the wireless master station is shown in real time as a tree view route according to wireless slave station route information. Device monitor display 1,2,3... Refer to the DeviceNet Configurator Operation Manual for details about starting up and shutting down the DeviceNet configurator. 1. Set the wireless master station "mode select switch" to RUN. 2. Read the Network Configuration from the Network. a) Place the Configuration online. b) Select Network. c) Select Upload. 108 Section 8-2 Wireless Network Configuration Display 3. Select the WD30-ME-V1 icon and right-click to run "Monitor". The following window will be displayed. Wireless slave stations for which the Disconnect/Connect Switch has been turned ON will not be displayed. Tree display area Device parameter display area Device type: Product model (displays the wireless slave station unit node No.) Out: OUT size registered with the wireless slave station In: IN size registered with the wireless slave station Net Stat (Wire): Displays the wireless network communication status. The following types of messages are displayed. • Communicating (Communication are occurring normally.) • No join (Communication is blocked.) • Error (An error has occurred.) Net Status (Wire):Displays the DeviceNet network communication status. Group No.: Displays the contents set at the DeviceNet wireless unit WCH. Com.Cycle Time: The latest wireless communication cycle time for the user's system. 109 Section 8-2 Wireless Network Configuration Display Baudrate (Wireless communication speed): This value is fixed. The status when communication is normal between wireless master station and wireless slave station (#01), and when normal communication is not possible for the wireless slave station (#30), is displayed on the screen above. 4. Click the "Running Test" button to log the wireless network communication error status in a file. Refer to section 8-5 Running Test for details. Click the "Channel Monitor" button to monitor the status of each channel or all channels together. Refer to section 8-4 Wireless Channel Monitor for details. Note When starting up the DeviceNet configurator, click the "Online" button on the "Online Settings" window to display the following message. Click the "OK" button to start up the DeviceNet configurator. DeviceNet network configuration display for wireless slave station 1. Select Move to Lower Network. 2. The following window will be displayed. It shows the wireless slave stations registered at the wireless master station that can be moved to. Select one wireless slave station and click the “OK” button. 3. The DeviceNet slaves (DRT1-ND16S in this example) connected to the DeviceNet network for the selected wireless slave station will be displayed. 110 Section 8-2 Wireless Network Configuration Display ▲ 4. To return to the original window, select Move to Upper Network. Resetting the wireless slave station Although the wireless master station has a reset function, the wireless slave station does not have this function. Executing the reset operation will have no effect. 111 Wireless Network Parameter Editing 8-3 Section 8-3 Wireless Network Parameter Editing This section covers the setting procedures for wireless network configuration parameters, such as wireless slave station registration. 8-3-1 Setting procedure flow The procedure for setting wireless network parameters is shown below. Wireless slave station registration Routing path settings (* only required when setting relay stations) Writing to the device (wireless master station) Resetting the wireless master station 8-3-2 Setting procedure Wireless slave station registration 1,2,3... The wireless slave station to be registered on the wireless network should be registered on the wireless master station. 1. Set the wireless master station "mode select switch" to RUN. 2. Select the wireless master station to which the wireless slave station is to be registered from the "Network Configuration" window on the DeviceNet configurator. 3. Select "Edit Device Parameters" from "Edit" on the menu bar. Depending on the type of wireless master station used, one of the following screens is displayed. If the wireless master station is a WD30-M or a WD30-ME, the following screen is displayed. 112 Wireless Network Parameter Editing Section 8-3 If the wireless master station is a WD30-ME-V1, the following screen is displayed. 4. Select the node No. of the wireless slave station unit you want to register from the drop down box. Click the box to the left of "Register Slave" so that a check mark appears. 5. Set the "OUT Size" and the "IN Size". Be careful to enter the byte number (even number), not the channel number. Enter "0" to create a relay station. 6. Enable serial number check for the wireless slave station by clicking the box to the left of "Enable Serial No. Check" so that a check mark appears. 7. To disconnect the wireless slave station from the network, click the Disconnect/Connect Switch box (indicated by "Desert/re-Join" in the display) so that a check mark appears. 113 Section 8-3 Wireless Network Parameter Editing Routing path settings (* only required when setting relay stations) 1,2,3... Set the wireless network configuration to be set with the wireless slave station as a relay station. 1. Set the wireless slave station (including relay stations) "mode select switch" to RUN. 2. Click the "Set Connection Routing" button in the "Edit Device Parameters" window. The following window will be displayed. Wireless slave stations for which the Disconnect/Connect Switch has been turned ON will not be displayed. 3. Drag and drop the wireless slave station to set the routing path. At this time, the wireless slave station (#01) becomes a relay station. Drag and drop 4. After completing the settings, click the "OK" button. Writing to the device (wireless master station) 1,2,3... Write the set parameters to the wireless master station. 1. Click the "Download" button on the "Edit Device Parameters" window. 2. The following message will be displayed. Click "Yes". 114 Wireless Network Parameter Editing Section 8-3 3. With WD30-ME-V1 wireless master units with Identity Object Revision value 3.01, which do not have the Disconnect/Connect Switch or serial number check functions, after clicking the "Download" button on the "Edit Device Parameters" window, the following warning message will be displayed. Click “OK” to download. 4. The following window will be displayed during writing. Also, once writing begins, the wireless master station 7 segments LED will display "st". 5. When the window disappears, writing to the wireless master station is complete. Resetting the wireless master station 1,2,3... Reset the wireless master station. The parameters written to the wireless master station will be followed. 1. Click the "Reset" button in the "Edit Device Parameters" window. 2. The following message will be displayed. Click "Yes". The wireless master station will be reset. Writing the serial number 1,2,3... Use the following procedure to communicate with registered wireless slave stations and register their serial numbers to the wireless master station. 1. Turn ON the power to the wireless slave stations to allow communications. 2. Click the "Write Serial No." button in the "Edit Device Parameters" window. The following message will be displayed. Click “Yes.” 3. While communications is performed and the serial numbers are written, the following window will be displayed. 115 Section 8-4 Wireless Channel Monitor 4. If this window disappears and the following window is displayed, the serial numbers have been successfully written. If there were some wireless slave stations for which the serial number could not be written (e.g., because communications were not possible), those wireless slave stations are displayed in the way shown below. After taking any steps necessary to restore communications with the wireless slave stations (e.g., by making switch settings), click the "Write Serial No." button again. 8-4 Wireless Channel Monitor • You can acquire the receiving wave level for the frequency bands used (all channels) to select a channel (frequency band) that can be used. • You can log all channels or the temporal variation in the receiving wave level of a specified channel. • While monitoring all channels, you can display a bar graph with the receiving wave level along the vertical axis and the wireless channels along the horizontal axis, with the current values and maximum values for each channel. • While monitoring a single channel, you can display a broken line graph with the receiving wave level along the vertical axis and the time along the horizontal axis. • The monitoring results can be saved as CSV files on the computer. 116 Section 8-4 Wireless Channel Monitor 90 bytes, when there are 10 wireless slave stations Clear Clear Clear Cler WNODE ch ch CR/LF Year Month Day Time PER Level Level CR/LF Year Month Day Time PER Level Level CR/LF Item ch Meaning Wireless channel number Data size (bytes) Value 01 to 66 34 Year Month Calendar year Month 2001 or more 1 to 12 Day Time Day Time 1 to 31 00:00:00 to 23:59:59 Level CR/LF Receiving wave level Line feed Clear Space As appropriate 00 to 64 * ASCII code indicating a line return * ASCII code indicating a space 8-4-1 Monitoring all channels 1,2,3... 1. Set the wireless master station "mode select switch" to RUN. 2. Click the "Channel Monitor" button on the "Device Monitor" screen. 3. The following message will be displayed. Click "Yes". 4. The channel monitor window will be displayed. 117 Section 8-4 Wireless Channel Monitor A few minutes after this window is opened, the graph display for monitoring all channels will begin. Maximum value (white):The maximum value of all acquired receiving wave levels is displayed. Current value (blue): The latest receiving wave level is displayed. Select a channel with a wave level of 5 or less (as a rough guide). A wave level of approximately 5 may be displayed for 1CH due to small waves from the wireless device itself. Do not, however, select this channel. 5. Click the "Clear Max Value" button to clear the maximum value. Logging The results from monitoring all channels are saved in CSV format in the computer. Caution when logging 118 Even while making logging settings, logging will end if the disk becomes too full to write additional data. Section 8-4 Wireless Channel Monitor 1,2,3... 1. Click the "Start Logging" button. 2. The following window is displayed. Set the "Term", "Internal", "Filename", and "Save Folder", and then click the "OK" button. Logging will then begin. The setting values and initial values are as shown below. Possible setting values Initial values Interval (Logging interval) Term (Logging term) 5, 10, 30, 60 (seconds) 1, 7, 15, 30 (days) 5 (seconds) 1 (days) File name File names possible with Windows Save Folder Directory names possible with Windows Ch_log## ## is the number in the save directory. C:\Program Files \Omron \CompoBus/D \Configurator (When the DeviceNet configurator is installed in default installation directory) 3. Click the "Stop Logging" button to stop logging. 4. The following message will be displayed. Click "Yes" to stop logging. 8-4-2 Monitoring 1 channel 1,2,3... 1. Click the "One Channel Mode" button in the "Channel Monitor" window. 2. The following window will be displayed. Select the channel you want to monitor, and click the "OK" button. 3. A graph indicating the temporal variations in the transmission level of the selected channel begins to appear. 119 Section 8-4 Wireless Channel Monitor Changing channels 1,2,3... 1. Click the "Change Channel" button to change the channel you want to monitor. 2. The "Select Target Channel" window will be displayed. Select the channel you want to monitor, and click the "OK" button. A graph indicating the transmission level of the selected channel begins to appear. Logging The results from monitoring all channels are saved in CSV format in the computer. 1,2,3... 1. Click the "Start Logging" button. 2. The following window is displayed. Set the "Term", "Interval", "Filename", and "Save Folder", and then click the "OK" button. Logging will then begin. The setting values and initial values are as shown below. Interval (Logging interval) Term (Logging term) 120 Possible setting values Initial values 5, 10, 30, 60 (seconds) 5 (seconds) 1, 7, 15, 30 (days) 1 (days) Section 8-5 Running Test Possible setting values Initial values File name File names possible with Windows Ch_log## ##is the number in the save directory. Save Folder Directory names possible with Windows C:\Program Files \Omron \CompoBus/D \Configurator (When the DeviceNet configurator is installed in default installation directory) 3. Click the "Stop Logging" button to stop logging. 4. The following message will be displayed. Click "Yes" to stop logging. Click the "Close" button to end channel monitoring. The "Channel Monitor" window will close. 8-5 Running Test With a running test, you can log the wireless network transmission error status into a file. This can be useful when performing maintenance on the user systems. 8-5-1 Explanation of functions • Multiple wireless slave stations can be specified for the test. • The number of test packet transmissions and the number of test packet receiving errors for each wireless station are acquired every 5 minutes to calculate the packet error rate. This data is stored in CSV format in the computer. The wireless master station transmission and error counters are cleared by the data acquisition message. Therefore, the latest acquired data is displayed for 10 seconds. • Before performing a running test, complete wireless slave station registration, and then connect the registered I/O points. Packet error rate The packet error rate is the ratio of receiving error packets to the number of test packet transmissions. 121 Section 8-5 Running Test 90 bytes, when there are 10 wireless slave stations Clear Clear Clear Cler WNODE WNODE WNODE CR/LF Year Month Day Time PER PER PER CR/LF Year Month Day Time PER PER PER CR/LF Item Meaning Data size (bytes) Value Year Month Calendar year Month 2001 or more 1 to 12 Day Time Day Time 1 to 31 00:00:00 to 23:59:59 WNODE Level Test match No. Packet error rate 01 to 64 0, 0.0001 to 1.0000 CR/LF Line feed * ASCII code indicating a line return Clear Space As appropriate * ASCII code indicating a space 8-5-2 Test procedure 1,2,3... 1. Set the wireless master station "mode select switch" to RUN. 2. Click the "Running Test" button on the "Device Monitor". 3. The running test window is displayed. 4. Click the node address for the wireless slave station to be tested. The selected wireless slave station is displayed in blue in the "Register Slave" box on the right side of the screen. 122 Section 8-5 Running Test 5. After wireless slave station selection is complete, click the "Start Test" button. 6. The following window is displayed. Select the "Term", "Filename", and "Save Folder", and then click the "OK" button. The setting ranges and initial values are shown below. Term (Logging term) File name Save Folder Possible setting values Initial values 1, 7, 15, 30 (days) 1 (days) File names possible with Windows Ts_log## ##is the number in the save directory. Directory names pos- C:\Program Files \Omron sible with Windows \CompoBus/D \Configurator (When the DeviceNet configurator is installed in default installation directory) 7. Start the running test and logging. Caution when logging Even while making logging settings, logging will end if the disk becomes too full to write additional data. 123 Section 8-5 Running Test The number of test packets and the number of error packets will be displayed on the screen. Although the criteria varies with the application, 10 or less error packets (i.e.,a packet error rate of 0.01 or less) indicates that communications are satisfactory. 8. To stop the running test and logging, click the "Abort Test" button. The running test and logging will stop. Click the "Close" button to close the "Running Test" window. 124 SECTION 9 Communications Timing This section explains the remote I/O communications response time and the delay time between wireless networks when the DeviceNet wireless unit is connected. 9-1 9-2 Remote I/O Communications Performances. . . . . . . . . . . . . . . . . . . . . . . . . . 126 9-1-1 I/O response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 9-1-2 Wireless communication cycle time (TWCY) . . . . . . . . . . . . . . . . . 128 9-1-3 Actually measured reference data. . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Message Communication Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 9-2-1 Message communication time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 9-2-2 Reference data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 125 Remote I/O Communications Performances 9-1 Section 9-1 Remote I/O Communications Performances This section describes the performances of remote I/O communications when the DeviceNet wireless unit is used. Specifying communications timing as calculated is difficult in a wireless network compared to a wire communication network. Thus, the timings presented here are in accordance with the standard expressions and the actually measured data resulting from the OMRON system test. This unit is not applicable for applications requiring real time control. Instead, use this data as a scale to determine if this unit is applicable to your need. The equations provided here are valid under the following conditions: • The DeviceNet Master Unit is an OMRON product. • The Master Unit is operating with the scan list valid mode. • All of the required wireless slave stations and DeviceNet slaves have been added in communications. • No errors are being indicated at either the DeviceNet master unit or wireless units. • Messages are not being produced in the Network (from another company's configurator, for example). Note 1. The values provided by these calculations may not be accurate if another company’s DeviceNet Master or Slave unit is being used. 2. This manual only refers to parts related to the wireless unit. For details about the DeviceNet Master unit or the entire DeviceNet system, refer to the "DeviceNet User’s Manual", and for details about Slaves, refer to the "DeviceNet Slave Manual". 9-1-1 I/O response time The I/O response time is the time it takes from the reception of an input signal at an Input Slave (REMOTE I/O TERMINAL) to the output of the corresponding output signal at an Output Slave (REMOTE I/O TERMINAL) via the process by the ladder program in the PLC module. Since the wireless master station operates as a DeviceNet slave virtually, and the wireless slave station operates as the DeviceNet master, also virtually, a time delay among wireless network is not noticeable in the operation from the PLC. However, the actual I/O response time depends on the number of wireless slave stations, and if relayed, on the number of relay stages due to the time delay among wireless networks and 1:N polling communication. The following describes the maximum I/O response time. 126 Section 9-1 Remote I/O Communications Performances DeviceNet master unit DeviceNet network Wireless master station (virtual slave) Remote I/O communication Wireless slave station (relay station) Remote I/O communication 1:N polling communication Wireless slave station (virtual master) DeviceNet slaves Command execution PLC Master unit Wireless master station Depending on the number of wireless slave stations and number of relay stages Wireless slave station Input unit Output unit TIN TRM TWCY TIN TOUT TRM TWCY TPLC TRF TRM TPC TPC TRF TRM TWCY TRM TOUT : Input I/O unit ON (OFF) delay time : Output I/O unit ON (OFF) delay time : Communication cycle time (DeviceNet) : Wireless communication delay time : Peripheral devices execution system cycle time at the PLC : DeviceNet unit refresh time at the PLC 127 Section 9-1 Remote I/O Communications Performances Note For details on the Input I/O Unit input delay time and the Output I/O Unit output delay time, refer to the information in the "DeviceNet Slave Manual"; for details on the communication cycle and refresh processing time, refer to the information of the remote I/O communication performance in the "DeviceNet User’s Manual". Refer to the PLC Operation Manual for details on the PLC cycle time. The maximum I/O response time (T MAX) can be obtained from the following expression: TMAX = TIN +TOUT +4 × TRM +2 × TWCY +2 × TPLC +TRF 9-1-2 Wireless communication cycle time (TWCY) Wireless communication delay time occurs in a wireless network when using wireless units. The wireless communication delay time becomes longer depending on the increase in the number of wireless slave stations and relay stages. The unit is ms. TWCY =Σ (Total cycle time of wireless slave stations) WNODE =Σ [{(TX_LEN+RX_LEN )/12+2+2} WNODE (No. of relay stages+1)] Command send overhead Response send overhead TX_LEN : Command data length RX_LEN : Response data length TX_LEN =29+OUTSIZE [byte] + No. of relay stages(No. of stages = byte) Command header RX_LEN =41+INSIZE [byte] + No. of relay stages (No. of stages = byte) Response header OUTSIZE [byte]: Add 1, if an odd number results when even numbers, slave 8-point output, etc. are used. INSIZE [byte]: Add 1, if an odd number results when even numbers, slave 8-point input, etc. are used. Wireless slave stations for which the Disconnect/Connect Switch is set to ON (i.e., disconnected) are not included in the total cycle time of wireless slave stations. 9-1-3 Actually measured reference data Use the following values of the I/O response time (IN input -PLC processing OUT output) measured by the OMRON system test as reference. The data described is the smallest and largest values resulting from 30 times of continuous testing. The actual measurements could be longer than the largest value depending on the environment where the measurements were taken. Thus, use the results only as a reference. 128 Section 9-1 Remote I/O Communications Performances (Ex. 1) 1 wireless master station:1 slave station:2 DeviceNet slaves --> Min. 21ms, Max. 33ms DeviceNet master unit CS1W-DRM21 CPU unit: CS1 (Ladder cycle time: 1ms) DeviceNet network Wireless master station Wireless slave station DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-OD16 129 Section 9-1 Remote I/O Communications Performances (Ex. 2) 1 wireless master station: 4 slave station: 2 DeviceNet slaves --> Min. 72ms, Max. 105ms DeviceNet master unit CS1W-DRM21 CPU unit: CS1 (Ladder cycle time: 1ms) DeviceNet network Wireless master station Wireless slave station 130 Wireless slave station Wireless slave station Wireless slave station DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 Section 9-1 Remote I/O Communications Performances (Ex. 3) 1 wireless master station: 1 relay station: 4 slave stations: 2 DeviceNet slaves -->Min. 155ms, Max. 225ms DeviceNet DeviceNet master unit C200HW-DRM21-V1 CS1W-DRM21 CPU200HX CPU 10msunit: CS1 (Ladder cycle time: 1ms) DeviceNet network Wireless master station Wireless slave station (relay station) Wireless slave station Wireless slave station Wireless slave station Wireless slave station DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 131 Section 9-1 Remote I/O Communications Performances (Ex. 4) 1 wireless master station: 2 relay station: 4 slave stations: 2 DeviceNet slaves -->Min. 250ms, Max. 365ms DeviceNet master unit CS1W-DRM21 CPU unit: CS1 (Ladder cycle time: 1ms) DeviceNet network Wireless master station Wireless slave station (1st stage relay station) Wireless slave station (2nd stage relay station) 132 Wireless slave station Wireless slave station Wireless slave station DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 Wireless slave station Section 9-1 Remote I/O Communications Performances (Ex. 5) 1 wireless master station: 3 relay station: 4 slave stations: 2 DeviceNet slaves -->Min. 365ms, Max. 538ms DeviceNet master unit CS1W-DRM21 CPU unit: CS1 (Ladder cycle time: 1ms) DeviceNet network Wireless master station Wireless slave station (1st stage relay station) Wireless slave station (2nd stage relay station) Wireless slave station (3rd stage relay station) Wireless slave station Wireless slave station Wireless slave station Wireless slave station DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-ID16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 DeveceNet slave DRT1-OD16 133 Section 9-2 Message Communication Performance 9-2 9-2-1 Message Communication Performance Message communication time When issuing a message on the DeviceNet network from one node to another (data and CMND for SEND/RECV commands, FINS command for IOWR commands), the time from the start of the departure of the message from the DeviceNet master on the network until the end of the departure of the message is called the "message communication time". This is defined as the time required for the message to reach the DeviceNet slave. If a DeviceNet wireless unit is used, since the wireless master station works temporarily as the DeviceNet slave and the wireless slave unit works temporarily as the DeviceNet master, this will be the total of the following 3 times. • "Message communication time" from the DeviceNet master to the wireless master station • "Message communication delay time" from the wireless slave station to the DeviceNet slave • "Wireless communication extension time" within the wireless network However, regarding the actual message transmission time, since some latency may occur within the wireless network and 1:N polling is performed, when there are several wireless slave stations or a relay, there are relay stages. Actual data is provided on the following page as a reference. Although this can not be used with applications that require real time control, you should determine whether or not this data can be used as a reference. DeviceNet master unit DeviceNet network Wireless master station (virtual slave) Message communication Wireless slave station (relay station) 1:N polling communication Message communication Wireless slave station (virtual master) DeviceNet slaves (DRT1-232C, etc.) Note Refer to the message communication capacity explanations in the DeviceNet Slave Manual and the DeviceNet User’s Manual regarding message communication times on the DeviceNet network. 134 Section 9-2 Message Communication Performance 9-2-2 Reference data Actual measurements of message communication times on our system (PLC CPU unit ->DeviceNet master ->wireless master station -> DeviceNet slave (Model DRT1-232C2 back to back)->wireless slave station >wireless master station ->DeviceNet master ->PLC CPU unit) are shown below for reference. The specific Explicit message commands issued are: • RS-232C data transmission • RS-232C receiving data reading 128 bytes of data are returned by the Model DRT1-232C. The data shows the minimum and maximum values of the results of 30 continuous tests. Depending on the actual on-site environment, there may be cases that take more time than the maximum value. These values are only for reference. (Ex. 1) Wireless master station 1: slave station 1: DRT1-232C2 1 --> Min. 600ms, Max. 700ms CPU unit: Model CS1 (Ladder cycle time: 1ms) Master unit: Model CS1W-DRM21 DeviceNet network Wireless master station Wireless slave station Model DRT1-232C2 135 Section 9-2 Message Communication Performance (Ex. 2) Wireless master station 1: slave station 4: DRT1-232C2 1 --> Min. 380ms, Max. 780ms CPU unit: Model CS1 (Ladder cycle time: 1ms) Master unit: Model CS1W-DRM21 DeviceNet network Wireless master station Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 (Ex. 3) Wireless master station 1: relay station 1: slave station 4: DRT1-232C2 1 -->Min. 500ms, Max. 1010ms CPU unit: Model CS1 (Ladder cycle time: 1ms) Master unit: Model CS1W-DRM21 DeviceNet network Wireless master station Wireless slave station (relay station) Wireless slave station Model DRT1-232C2 136 Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 Section 9-2 Message Communication Performance (Ex. 4) Wireless master station 1: relay station 2: slave station 4: DRT1-232C2 1 -->Min. 600ms, Max. 1360ms CPU unit: Model CS1 (Ladder cycle time: 1ms) Master unit: Model CS1W-DRM21 DeviceNet network Wireless master station Wireless slave station (relay station 1) Wireless slave station (relay station 2) Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 137 Section 9-2 Message Communication Performance (Ex. 5) Wireless master station 1: relay station 3: slave station 4 DRT1-232C2 1 -->Min. 750ms, Max. 1690ms CPU unit: Model CS1 (Ladder cycle time: 1ms) Master unit: Model CS1W-DRM21 DeviceNet network Wireless master station Wireless slave station (relay station 1) Wireless slave station (relay station 2) Wireless slave station (relay station 3) Wireless slave station Model DRT1-232C2 138 Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 Wireless slave station Model DRT1-232C2 Section 9-2 Message Communication Performance (Ex. 6) Wireless master station 1: relay station 3: slave station 4: DRT1-232C2, DRT1-ID16 -->Min. 840ms, Max. 2300ms CPU unit: Model CS1 (Ladder cycle time: 1ms) Master unit: Model CS1W-DRM21 DeviceNet network Wireless master station Wireless slave station (relay station 1) Wireless slave station (relay station 2) Wireless slave station (relay station 3) Wireless slave station Wireless slave station Wireless slave station Wireless slave station Model DRT1-232C2 Model DRT1-232C2 Model DRT1-232C2 Model DRT1-232C2 Model DRT1-ID16 Model DRT1-ID16 Model DRT1-ID16 Model DRT1-ID16 Model DRT1-OD16 Model DRT1-OD16 Model DRT1-OD16 Model DRT1-OD16 139 SECTION 10 Troubleshooting This section contains information regarding troubleshooting and inspection methods to be performed by daily inspectors when errors occur. 10-1 Normal Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 10-1-1 MS/NS/WS LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 10-1-2 LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 10-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 10-2-1 How to locate errors when the system is having trouble . . . . . . . . . 144 10-2-2 Check by LED display and remedy . . . . . . . . . . . . . . . . . . . . . . . . . 147 10-2-3 Check by status area and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 10-3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 10-3-1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 10-3-2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 10-3-3 Replacing nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 141 Section 10-1 Normal Indication 10-1 Normal Indication When the DeviceNet wireless unit is operating normally, the status will be as follows. 10-1-1 MS/NS/WS LED display MS (Module Status) LED indicates the conditions of nodes. NS (Network Status) LED indicates the conditions of the DeviceNet network. WS (Wireless Status) LED indicates the conditions of the wireless zone. In normal conditions, all three LEDs turn on green in both master and slave stations. Wireless master station LEDs LED Color MS (Module Status) Green Status MS MS Red MS Meaning (primary error) Normal conditions Communication is normal. Test/Setting mode Test mode or Setting mode has been activated. Critical fault A critical error has occurred that can not be recovered. The unit must be replaced. Minor fault An error has occurred that can be recovered by resetting the system. No power supply Power is not being supplied, or the system is resetting. On Online/communication connection complete If online, the remote I/O communication with the slave registered on the scan list has been established. Or, the message communication has been established. Flashing Online/communication connection not complete Although the system is online, remote I/O communications and message communications are not established. On Critical communication error Communication is not possible. Flashing Minor communication error Communication timeout Off Offline/power supply turned off The system is not online. On Wireless communication connection complete Communications have been established between the wireless systems. Flashing Wireless communication connection not complete During startup, wireless master station is adding an slave station or there is no remote I/O slave. On Critical wireless communication error A critical error has occurred that can not be recovered. Minor wireless communication error An error has occurred that can be recovered. Flashing Radio wave not sent No radio wave has been sent. On Flashing On MS Flashing NS (Network Status) Green MS NS NS Red NS NS WS (Wireless Status) Green NS WS WS Red WS WS 142 WS Off Off Section 10-1 Normal Indication Wireless slave station LEDs LED Color MS (Module Status) Green Status MS Meaning (primary error) Normal conditions Communication is normal. Test/Setting mode Test mode or Setting mode has been activated. Critical fault A critical error has occurred that can not be recovered. The unit must be replaced. Minor fault An error has occurred that can be recovered by resetting the system. No power supply Power is not being supplied, or the system is resetting. On MS Flashing Red MS On MS Flashing NS (Network Green Status) MS NS Off On On Online/communication Although the system is online, remote I/O connection not comwith the slave registered on the scan list has plete been established. Or, the message communication has been established. Critical communicaCommunication is not possible. tion error Minor communication error Communication timeout Flashing Offline/power supply turned off The system is not online. Adding in the wireless network Communications have been established between the wireless systems NS Flashing Red NS NS WS (Wireless Status) Green NS WS Off On WS Flashing Red WS Waiting for permission The slave wireless station is waiting for perto be added to wiremission to be added to wireless network. less network On Critical wireless communication error A critical error has occurred that can not be recovered. Flashing Minor wireless communication error An error has occurred that can be recovered. Off Radio wave not sent No radio wave has been sent. WS WS Online/communication If online, the remote I/O communication connection complete slave registered on the scan list has been established. Or, the message communication has been established. 143 Section 10-2 Troubleshooting 10-1-2 LED display Under normal conditions, the dot LEDs of the wireless master station come on depending on the registration status of the wireless slave station serial numbers, and the wireless slave station displays the node numbers (NNODE). In the wireless slave station, the right and left dot LEDs come on in the scan list invalid mode and go off in the scan list valid mode. Under error conditions, "error code +error occurrence node" are displayed sequentially, according to the error codes in the order of detection. The error codes are conform to DeviceNet error codes. In addition, the receiving wave level is displayed during the test. Error code Error occurrence node This is omitted if there is no error occurrence node. Error code Error occurrence node Error code Error occurrence node Error code Error occurrence node 10-2 Troubleshooting This section explains the causes of errors, how to determine their locations, and the actions to be taken when errors occur in a DeviceNet wireless unit. 10-2-1 How to locate errors when the system is having trouble Trouble assumable in the system using the DeviceNet wireless can be roughly classified into the following two cases. 1,2,3... 1. Hardware error in each unit 2. Communication error in each network (the upper DeviceNet network between the DeviceNet master unit and wireless master station, the wireless network between the wireless master station and a wireless slave station, the lower DeviceNet network between a wireless slave station and the DeviceNet slave connected with a wireless slave station) Hardware errors in each unit can be determined either by the LEDs of the unit or by the fact that a unit is not added to the upper unit (this could be a wireless 144 Section 10-2 Troubleshooting slave station if it is a DeviceNet slave connected with the end of a wireless slave station, the wireless master station if it is a wireless slave station, or a DeviceNet master if it is the wireless master station) to which the unit should have been added. (Ex. 1) A hardware error occurs in a DeviceNet slave: DeviceNet master Upper DeviceNet network Wireless master station Wireless network Determined by the LEDs (NS LED, LED display) of the wireless slave station that is the network master station. Wireless slave station The LED (MS) of the unit indicates a hardware error. Lower DeviceNet network DeviceNet slaves (Ex. 2) A hardware error is present in a wireless slave station: DeviceNet master Upper DeviceNet network Wireless master station The LED (MS) of the unit indicates a hardware error. Wireless network Wireless slave station Lower DeviceNet network DeviceNet slaves Hardware errors in each unit can be determined either by the LEDs or the status of the master station of each network (this could be a wireless slave station if it is the lower DeviceNet network, the wireless master station if it is the wireless network, or the DeviceNet master if it is the upper DeviceNet net- 145 Section 10-2 Troubleshooting work). When an error unit is found in each network, the cause can be pin down by implementing the communication test on each network after the settings of the unit in concern have been checked. (Ex. 3) A hardware error is present in the lower DeviceNet network: DeviceNet master Upper DeviceNet network Wireless master station The error is determined by the LEDs (NS LED, LED display) of a wireless slave station, which is the network master station. Wireless network Wireless slave station Lower DeviceNet network DeviceNet slaves (Ex. 4) A communication error is present in the wireless network: DeviceNet master When a wireless slave station is added during startup, the error can be determined by the LEDs (WS LED, LED display) of the wireless master station, which is the master station of the network. Since wireless communication errors cannot be determined by the LEDs due to the interference wave in the middle of communication, this is made possible by using the test function of the wireless unit, etc. Upper DeviceNet network Wireless master station Wireless network Wireless slave station Lower DeviceNet network 146 DeviceNet slaves Section 10-2 Troubleshooting 10-2-2 Check by LED display and remedy The wireless unit has LEDs indicating its status. Inspecting the LEDs allows you to pinpoint the content and cause of the error. Causes of wireless master station errors and remedies by MS LED MS LED status MS OFF MS ON (red) MS Flashing (red) LED display OFF Condition Power OFF Cause Remedy The power is not being Check if the power is properly supplied. supplied from the communication power supply. F8 F9 FA F7 OFF F3 Unrecoverable error Hardware error during startup (EEPROM error, etc.) Recoverable error Incorrect switch setting Check the switch setting and reset correctly. EEPROM SUM error Initialize the unit. If the error persists, the unit needs to be replaced. Contact our sales department for assistance. F8 Reset the power supply or initialize the unit. If the error persists, contact our sales department for assistance. Causes of wireless master station errors and remedies by NS LED NS LED status NS ON (red) NS Flashing (red) LED display Condition Cause Remedy OFF DeviceNet Busoff detection error Communication interruption due to multiple data errors DeviceNet node address duplicates. After reviewing the following items, restart the unit. E2 OFF E2 Recoverable error • • • • Communication speed Cable length (main/branch) Broken or loose cable Terminating resistor should only be installed on both ends of the main line. • Excessive noise • Node address duplication Communication time out After reviewing the following items, restart the unit. • • • • Communication speed Cable length (main/branch) Broken or loose cable Terminating resistor should only be installed on both ends of the main line. • Excessive noise 147 Section 10-2 Troubleshooting Causes of wireless master station errors and remedies by WS LED (LEDs with a "*" mark display error occurrence node addresses alternately.) WS LED status LED display E9 WS ON (red) WS Flashing (red) D1 D6* E5* E8 Condition Cause Remedy Unrecoverable error Carrier sense error An electric wave of the other WD30-ME is output to the same wireless channel. Reset the power supply or change the WCH to the other wireless channel, and then restart the system. Recoverable error (wireless zone configuration error) Total I/O size over Routing pass Check the switch setting and reset correctly. No registered slave Discrepancy I/O size Check the switch setting and reset correctly. If normal operation is not restored, it is possible that intermodulation is the cause of the error. With reference to Points for Consideration with Wireless Systems on page 16, reset the frequency to a level for which intermodulation does not occur. Note Refer to 10-1 Normal Indication for details on the conditions when the WS LED is green and flashing. Causes of wireless slave station errors and remedies by MS LED (LEDs with a "*" mark display error occurrence node addresses alternately.) MS LED status MS OFF MS ON (red) MS 148 Flashing (red) LED display OFF F8 F9 FA F7 OFF F3* E8 Condition Cause Remedy Power OFF The power is not being supplied. Check if the power is properly supplied from the communication power supply. Unrecoverable error Hardware error during startup (EEPROM error, etc.) Reset the power supply once or initialize the unit. If the error persists, contact our sales department for assistance. Recoverable error Incorrect switch setting Check the switch setting and reset correctly. Initialize the unit. If the error persists, the unit needs to be replaced. Contact our sales department for assistance. EEPROM SUM error Section 10-2 Troubleshooting Causes of wireless slave station errors and remedies by NS LED (LEDs with a "*" mark display error occurrence node addresses alternately.) NS LED status NS ON (red) LED dis- Condition play Cause Remedy F0* Unrecoverable error (DeviceNet node address duplication.) DeviceNet node address duplication. Check the settings and reset correctly. F1* Unrecoverable error (Busoff status) Communication stop due to multiple data errors After reviewing the following items, restart the unit. • • • • NS D0* Flashing (red) D1* D2* D5* Unrecoverable error (communication timeout) I/O area duplication Communication speed Cable length (main/branch) Broken or loose cable Terminating resistor should only be installed on both ends of the main line. • Excessive noise Reset node address of the slave. I/O area zone over Unsupported slave No slave After reviewing the following items, restart the unit. • • • • • Power supply to the slave Communication speed Cable length (main/branch) Broken or loose cable Terminating resistor should only be installed on both ends of the main line. • Excessive noise • Contents of registered DeviceNet slave D6* Discrepancy slave I/O size After checking the slave, initialize the D9* Remote I/O communication timeout unit and register the slave again. After reviewing the following items, restart the unit. • • • • • Power supply to the slave Communication speed Cable length (main/branch) Broken or loose cable Terminating resistor should only be installed on both ends of the main line. • Excessive noise 149 Section 10-2 Troubleshooting Causes of wireless slave station errors and remedies by WS LED (LEDs with a "*" mark display error occurrence node addresses alternately.) WS LED status WS ON (red) WS Flashing (red) WS ON (red) WS LED display Condition Remedy NNODE E2 Unrecoverable error Node address duplication Check the switch setting and reset corin wireless zone rectly. If normal operation is not restored, it is possible that intermodulation is the cause of the error. With reference to Points for Consideration with Wireless Systems on page 16, reset the frequency to a level for which intermodulation does not occur. E2 Recoverable error OFF Unrecoverable error Relay station Check the settings and reset correctly. Node address duplication in wireless zone, verify error, routing error Unrecoverable error Relay station Set the unit so the wireless communication is stabilized by changing the freWireless zone timeout quency (WCH) or implementing the setup test. OFF Flashing (red) Cause Verify error, routing error Wireless zone timeout Check the settings and reset correctly. Set the unit so the wireless communication is stabilized by changing the frequency (WCH) or implementing the setup test. Note Refer to 10-1 Normal Indication for details on the conditions when the WS LED is green and flashing. 10-2-3 Check by status area and remedy When "Status" is selected in the DIP switch settings of the wireless master station, the status area that displays the wireless slave station status is available in the first two or four words of the input area in the Master. The contents and causes of errors can be found by checking this area. To be concrete, an error flag is allocated for each wireless station in the status area, as shown in the following diagram. 1. When maximum number of I/O = 32 words/32 words: 15 Status begins Wd + 0 Slave error flag Status begins Wd + 1 15 14 13 12 11 10 9 16 15 14 13 12 11 10 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 2. When maximum number of I/O = 100 words/100 words: 150 Section 10-2 Troubleshooting 15 Status begins Wd + 0 Status begins Wd + 1 Slave error flag Status begins Wd + 2 Status begins Wd + 3 15 14 13 12 11 10 9 16 15 14 13 12 11 10 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 Each of the following for the DeviceNet master status of added wireless slave stations is set to an OR value. Incorrect switch setting/EEPROM error (bit address 00) Repetitive node address/Busoff detection (bit address 01) Configuration error (bit address 03) Structural error (bit address 04) Sending error (bit address 05) Communication error (bit address 06) Verify error (bit address 07) Also, if a wireless slave station has been registered by not added, the bit will be 1. For example, if a wireless slave station error occurs for WNODE = 16, the highest bit for "status begin word +0" (16) becomes 1. If you issue a command (Explicit message) to the wireless slave station to which an error flag is set, the detailed contents of the error can be obtained. (See SECTION 3 Sample Program.) After the details are obtained, take action according to the following table. Error content Bit address Cause Incorrect switch setting/EEPROM error 00 Incorrect DIP switch setting Check the switch settings. or EEPROM hardware Reset the power supply. If the error persists, error the unit needs to be replaced. Contact our sales window for assistance. Node address duplication/Busoff detection 01 A node address (NNODE) duplication or the unit is in Busoff status (Communication stop due to multiple data errors). Check the node address of other nodes. Review the following items. • Communication speed • Cable length (main/branch) • Broken or loose cable • Terminating resistor should only be installed on both ends of the main line. • Excessive noise Configuration error 03 Configuration data error Initialize the unit and register the slave again. Structural error I/O area duplication, I/O area zone over, and unsupported slave Check the node address of the slave and reset correctly. 04 Remedy 151 Section 10-3 Maintenance Error content Send error Bit address Cause Remedy 05 Network power supply error, send timeout Check the network power supply and the network cable wiring. Review the following items. • Communication speed • Cable length (main/branch) • Broken or loose cable • Terminating resistor should only be installed on both ends of the main line. • Excessive noise Communication error 06 Remote I/O communication timeout Review the following items • Communication speed • Cable length (main/branch) • Broken or loose cable • Terminating resistor should only be installed on both ends of the main line. • Excessive noise Verify error 07 Discrepancy slave I/O size, After checking the slave, initialize the unit no slave and re-entry the slave again. • Communication speed • Cable length (main/branch) • Broken or loose cable • Terminating resistor should only be installed on both ends of the main line. • Excessive noise 10-3 Maintenance This section describes the routine cleaning and inspection and the equipment handling procedure for replacement. 10-3-1 Cleaning Clean the network regularly as described below in order to keep it in its optimal operating condition. • Wipe the Unit with a dry, soft cloth for regular cleaning. • When a spot cannot be removed with a dry cloth, dampen the cloth with a neutral cleaner (diluted to 2%), wring out the cloth, and wipe the Unit. • A smudge may remain on the Unit from gum, vinyl, or tape that was left on for a long time. Remove the smudge when cleaning. !Caution Never use volatile solvents such as paint thinner or benzene or chemical wipes. These substances could damage the surface of the Unit. 10-3-2 Inspection Be sure to inspect the system periodically to keep it in its optimal operating condition. In general, inspect the system once every 6 to 12 months, but inspect more frequently if the system is used at high temperatures or humidity or under dirty/dusty conditions. Inspection equipment Required equipment Prepare the following equipment before inspecting the system. • Standard and Phillips screwdrivers • Multimeter (or digital volt meter) 152 Section 10-3 Maintenance • Alcohol and all-cotton cloth Equipment that could be needed • Synchroscope • Oscilloscope (pen-writing type) • Thermometer, hygrometer Inspection item Check the items in the following table to make sure they meet the standard. If they do not, improve the surrounding environment so they meet the standard or adjust this unit. Item Inspection contents Standard Inspection method Environmental conditions Ambient and in-panel temperature See below. Thermometer Ambient and in-panel humidity Dust/dirt accumulation See below. None Thermometer Visual Installation Are the units installed securely? Are the communications cables securely connected? No looseness No looseness In the antenna tight? No looseness The following table shows the operating ambient temperature and humidity ranges for each unit Unit DeviceNet wireless master station DeviceNet wireless slave station Acceptable −10 to 50 ºC Acceptable humidity 25%to 85% −10 to 50 ºC (with no condensation or icing) 25%to 85% (with no condensation or icing) 10-3-3 Replacing nodes Each node (master, slave, wireless master station, wireless slave station) makes up the network. The entire network is affected when a node is faulty, so a faulty node must be repaired or replaced quickly. We recommend having spare parts available to restore network operation as quickly as possible. Precautions Observe the following precautions when replacing a faulty unit. • After replacement make sure there are no errors with the new unit. • When a unit is being returned for repair, attach a sheet of paper detailing the problem and return the unit to your OMRON dealer listed at the end of this manual. • If there is a faulty contact, try wiping the contact with a clean, lint-free cloth dampened with alcohol. !Caution To prevent electric shock when replacing a unit, be sure to turn OFF the power supplies to all of the nodes (master and slaves) before removing the faulty unit. 153 Appendix A Device Profiles Refer to the specifications and device profile in this manual when connecting an OMRON DeviceNet wireless master station to another company’s master. Device profile of DeviceNet wireless unit master station (WD30ME/-ME01) General data Physical conformance data Applicable DeviceNet Specifi- Volume I-Release 2.0 cations Volume II-Release 2.0 Vender name OMRON Corporation Vender ID = 47 Device profile Device profile = 12 Product catalog number Slaves : Communication Adapter Manual number Product revision 1.0 Network current consumption Connector type Physical insulation Supported indicator MAC ID setting Communications data Open plug Yes Module Network Wireless Rotary switch Default MAC ID Transmission communication speed setting Supported transmission communication speeds DIP switch Explicit message fragmentation support Yes 125 kbps 250 kbps 500 kbps Predefined Master/Slave con- Group 2 only server nection set Dynamic connection support No (UCMM) 155 Appendix A Device Profiles Object Loading Identity Object (0 x 01) Object class Attribute Service Object instance Attribute Service Not supported Not supported ID content Get Set Value 1 Vendor 2 Product type ❍ ❍ ✕ ✕ 47 12 3 Product code 4 Revision ❍ ❍ ✕ ✕ 505 3.02 5 Status (bits supported) 6 Serial number ❍ ❍ ✕ ✕ Unique for each unit Bit 0 only 7 Product name 8 State ❍ ✕ ✕ ✕ WD30-ME-V1 DeviceNet service 05 Reset Parameter option No OE Get_Attribute_Single No Message Router Object (0 x 02) Object class Attribute Not supported Object instance Service Attribute Not supported Not supported Service Not supported No Vender fix specification addition DeviceNet Object (0 x 03) Object class Attribute Service Not supported Not supported Object instance Attribute ID content 1 MAC ID Get ❍ Set ✕ 2 Communication speed 3 BOI ❍ ❍ ✕ ✕ 4 Bus-off counter 5 Allocation Information ❍ ❍ ✕ ✕ 6 MAC ID switch changed 7 Communication speed switch changed 8 MAC ID switch value ✕ ✕ ✕ ✕ ✕ ✕ 9 Communication speed switch ✕ ✕ DeviceNet service 0E Get_Attribute_Single Parameter option No 4B Allocate Master/ Slave_Connection_Set Release_Master/ Slave_Connection_Set No Service 156 No Value 00H Appendix A Device Profiles Connection Object (0 x 05) Object class Object instance 1 Attribute Service Not supported Not supported Max. number of active connections Section Instance type Information Explicit Message Production trigger Transport type Cyclic Server Transport class Attribute ID content Get Set Value 1 State 2 Instance type ❍ ❍ ✕ ✕ 0000H 3 Transport class trigger 4 Produced connection ID ❍ ❍ ✕ ✕ 5 Consumed connection ID ❍ 6 Initial comm. characteristics ❍ ✕ ✕ 2100H 7 Produced connection size 8 Consumed connection size ❍ ❍ ✕ ✕ FF00H FF00H 9 Expected packet rate 12 Watchdog time-out action ❍ ❍ ❍ ✕ 0100H 13 Produced connection path length ❍ ✕ 0000H 14 Produced connection path 15 Consumed connection path length 16 Consumed connection path ❍ ❍ ✕ ✕ 0000H ❍ ❍ DeviceNet service 05 Reset Parameter option No 0E Get_Attribute_Single 10 Set_Attribute_Single No No Service Max. number of instances 8300H 157 Appendix A Device Profiles Object instance 2 Section Instance type Information Polled I/O Production trigger Transport type Cyclic Server Transport class Attribute ID content Get Set Value 1 State 2 Instance type ❍ ❍ ✕ ✕ 0100H 3 Transport class trigger 4 Produced connection ID ❍ ❍ ✕ ✕ 5 Consumed connection ID ❍ 6 Initial comm. characteristics ❍ ✕ ✕ 0100H 7 Produced connection size 8 Consumed connection size ❍ ❍ ✕ ✕ *1 *1 9 Expected packet rate 12 Watchdog time-out action ❍ ❍ ❍ ✕ 0000H 13 Produced connection path length 14 Produced connection path ❍ ✕ 0000H ❍ ✕ 15 Consumed connection path length ❍ ✕ 16 Consumed connection path ❍ ❍ DeviceNet service 05 Reset Parameter option No 0E Get_Attribute_Single 10 Set_Attribute_Single No No Service Max. number of instances *1 This is the total number of DeviceNet slaves connected to the wireless slave station. 158 8200H 0000H Appendix A Device Profiles Object instance 3 Section Instance type Information Polled I/O Production trigger Transport type Cyclic Server Transport class Attribute ID content Get Set Value 1 State 2 Instance type ❍ ❍ ✕ ✕ 0100H 3 Transport class trigger 4 Produced connection ID ❍ ❍ ✕ ✕ 5 Consumed connection ID ❍ 6 Initial comm. characteristics ❍ ✕ ✕ 0100H 7 Produced connection size 8 Consumed connection size ❍ ❍ ✕ ✕ 0400H 0800H 9 Expected packet rate 12 Watchdog time-out action ❍ ❍ ❍ ✕ 0000H 13 Produced connection path length 14 Produced connection path ❍ ✕ 0000H ❍ ✕ No 15 Consumed connection path length ❍ ✕ 0000H 16 Consumed connection path ❍ ❍ DeviceNet service 0E Get_Attribute_Single Parameter option No 10 Set_Attribute_Single No Service Max. number of instances 8200H 159 Appendix B Connection-related Devices Model List Basic unit Model WD30-ME Specifications DeviceNet wireless master station (pencil antenna) Manufacturer OMRON WD30-SE WD30-ME01 DeviceNet wireless slave station (pencil antenna) OMRON DeviceNet wireless master station (magnet-base antenna) OMRON WD30-SE01 DeviceNet wireless slave station (magnet-base antenna) OMRON Configurator Model 3G8F5-DRM21 Specifications ISA board compatible configurator Manufacturer OMRON 3G8E2-DRM21 WS02-CFDC1-E PCMCIA card compatible configurator OMRON Installation disk (CD-ROM) OMRON Connection cable for DeviceNet Model DCA1-5CNC01F1 DCA1-5CNC02F1 DCA1-5CNC03F1 DCA1-5CNC05F1 DCA1-5CNC10F1 Specifications Manufacturer Connection cable for DeviceNet Cable OMRON with connector at one side (socket side) Power supply for communication Model S82K-03024*1 Specifications Switching power supply Manufacturer OMRON S82J-0224*2 S82J-2224 S82J-5224 S82J-6224 Switching power supply OMRON *1: type of 30W or above *2: type of 25W or above Connector with terminating resistors Model Specifications DRS2-1 DRS2-2 Shielded terminating resistors (plug) OMRON Shielded terminating resistors (socket) OMRON Manufacturer T-branch connector Model Specifications Manufacturer DCN2-1 Shielded T-branch connector OMRON 161 Appendix C Current Consumption List Current Consumption List Model WD30-ME/-ME01 *1 Total current consumption Max. 350mA WD30-SE/-SE01 Max. 350mA *1 The wireless unit receives the total power supply from the communication power supply via the dedicated DeviceNet cable. Thus, the total power supply listed here does not distinguish the internal circuit area from the communication area. Taking the maximum current at startup into consideration, however, use a power supply of at least 350mA. If using an OMRON S82K or S82J switching power supply, use a model with a capacity of at least 30W (S82K) or 25W (S82J). 163 Appendix D Optional Products List 94 13.3 Cable length: 2m 20 115 WD30-AT001 magnet-base antenna 35.8 dia. 39 165 Index Device profiles, 155 Accessories, 4 DeviceNet communication cable (wireless master station), 62 Actually measured reference data, 128 DeviceNet communication cable (wireless slave station), 68 Allocation, 6 DeviceNet interface specifications, 69 Antenna connector (wireless master station), 60 DeviceNet manuals, v Antenna connector (wireless slave station), 67 DeviceNet node addresses, 10 Antennas (wireless master station), 62 DeviceNet setting switch (wireless master station), 57 Antennas (wireless slave station), 68 DeviceNet setting switch (wireless slave station), 64 Applicable connectors, 4 DeviceNet slave entry, 27, 65 Application limitations, 14 DeviceNet wireless master station, 3 DeviceNet wireless master station initialization, 35 DeviceNet wireless master station settings and installation, 24 Basic format, 86 DeviceNet wireless master station specifications, 56 Basic operation procedure, 20 DeviceNet wireless slave station, 4 DeviceNet wireless slave station deletion, 32 DeviceNet wireless slave station entry, 29 DeviceNet wireless slave station initialization, 36 Cable connections, 25 DeviceNet wireless slave station settings and installation, 24 Caution when logging, 118, 123 DeviceNet wireless unit, 4 Certificate of conformance with technological standards, 3 DeviceNet wireless unit status, 8 Check by LED display and remedy, 147 Diversity functions, 3 Cleaning, 152 Common specifications to all DeviceNet wireless units, 69 Communication connector (wireless master station), 60 Communication connector (wireless slave station), 67 Example of using an explicit message, 49 Communication speed selection (wireless master station), 57 Explicit messages addressed to DeviceNet slave connected before DeviceNet wireless slave station, 101 Communication speed selection (wireless slave station), 64 Explicit messages addressed to DeviceNet wireless master station, 86 Communications, 83 Communications error output, 16 Communications power supply, 23 Configurator, 108 Confirmation of specifications, 22 Confirmation test, 57, 72, 75 External dimensions (magnet-base antenna), 62 External dimensions (wireless master station), 61 External dimensions (wireless slave station), 68 External terminals/connectors (wireless master station), 60 External terminals/connectors (wireless slave station), 67 Connection-related devices, 161 Construction of multiple wireless systems, 16 Current consumption list, 163 Default settings, 11, 57, 65 Determination of system configuration, 22 Features, 2 General specifications, 69 Device monitor display, 108 167 Index Monitoring 1 channel, 119 Monitoring all channels, 117 Hardware settings and wiring, 24 MS LED (wireless master station), 60, 147 How to locate errors when the system is having trouble, 144 MS LED (wireless slave station), 67, 148 MS/NS/WS LED display, 142 I/O limitations, 22 I/O response time, 126 Multi-pass phasing, 3 Initializing the wireless master station, 4 NNODE switch (wireless master station), 56 Inspection, 152 NNODE switch (wireless slave station), 64 Installation (wireless master station), 61 Normal indication, 142 Installation (wireless slave station), 67 NS LED (wireless master station), 60, 147 Installation conditions (wireless master station), 61 NS LED (wireless slave station), 67, 149 Installation conditions (wireless slave station), 67 Installation example, 41 Installation location (wireless master station), 61 Installation location (wireless slave station), 67 Operation confirmation, 31 Installation method (wireless master station), 62 Installation method (wireless slave station), 68 Installation of connection equipment, 25 Installation test, 57, 65, 72, 73 Packet error rate, 121 Installation test (relay function), 81 Peer to peer communications, 15 Pre-work preparations, 22 Ladder program, 45 Processing when an error occurs, 5 Push button (wireless master station), 59 Push button (wireless slave station), 66 LED display, 144 LED display (wireless master station), 60 LED display (wireless slave station), 67 List of explicit messages address to DeviceNet wireless master station, 88 Logging (monitoring 1 channel), 120 Logging (monitoring all channels), 118 Reading actual time of wireless communication cycle, 89 Reading addition information of lower DeviceNet slave, 90 Reading addition information of the wireless slave station, 91 Reading DeviceNet master status, 44, 98 Reading receiving data to port 1 of the RS232C unit, 50 Reading the number of IN points, 93 magnet-base antenna, 165 Reading the number of OUT points, 94 Maintain/Clear output when communication errors occur, 64, 65 Reading upper station node address, 96 Maintenance, 152 Message communication performance, 134 Message communication time, 134 Mode select switch (wireless master station), 59 Mode select switch (wireless slave station), 65 Model list, 4 168 Reading wireless error counts, 97 Reading wireless network status, 96 Relay function, 3, 80 Relay station/No relay station selection, 64, 65 Remote I/O communications performances, 126 Replacing data, 4 Replacing nodes, 153 Index Resetting the wireless master station, 115 WS LED (wireless slave station), 67, 150 Routing path, 114 Running test, 121 Setting the number of IN points, 92 Setting the number of OUT points, 94 Setting upper station node address, 95 Slave error flag, 8 Status confirmation, 31 Status LED (wireless master station), 59 Status LED (wireless slave station), 66 Status monitoring program example, 44 System configuration, 2 System initial setting and starting communications, 26 System start, 26 Temporary installation and installation test, 23 Terminating resistor installation, 24 Test, 72 Troubleshooting, 144 WCH switch (wireless master station), 57 WCH switch (wireless slave station), 65 Wireless channel monitor, 57, 65, 72, 77, 116 Wireless communication cycle time, 109, 128 Wireless interface specifications, 69 Wireless network configuration display, 108 Wireless setting switch (wireless master station), 57 Wireless setting switch (wireless slave station), 65 Wireless slave station, 4 Wireless slave station deletion, 57 Wireless slave station entry, 57 Wireless slave station entry/deletion, 92 Wireless slave station registration, 112 WNODE switch (wireless master station), 59 WNODE switch (wireless slave station), 65 Writing settings/soft reset, 99 Writing to the device, 114 WS LED (wireless master station), 60, 147 169 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. M071-E1-01A Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version. Revision code 01 Date April 2002 01A September 2002 Revised content Original production Page 9: Information on Disconnect/Connect Switch function added. Page 10: Information on serial number check function added. Page 16: Changes made to precautionary information. Page 29: Supplementary information added at bottom of page. Page 90: Changes made to explanation on entering/deleting wireless slave stations in two places. Page 107: Text added to step 3 in procedure. Pages 110, 111, 112: Several changes made to setting procedures. Page 124: Text added to explanation on wireless communication cycle time. Page 140: Changes made to information on LED display. Page 144, 146: Notes added. Page 152: Identity Object Revision value changed from 3.01 to 3.02. 171 OMRON CORPORATION FA Systems Division H.Q. 66 Matsumoto Mishima-city, Shizuoka 411-8511 Japan Tel: (81)55-977-9181/Fax: (81)55-977-9095 OMRON ELECTRONICS INC. (OEI) After Sales Support Engineering Services Department 1 East Commerce Drive, Schaumburg, IL 60173-5302 U.S.A. Phone:1-847-843-7900 Fax: 1-847-7787 OMRON CANADA INC. (OCI) Technical Sales and Services-Toronto 885 Milner Avenue, Scarborough, Ontario M1B 5V8 CANADA Phone:1-416-286-6465 Fax: 1-416-286-6648 EUROPEAN H.Q. (OEE-HQ) OMRON EUROPE B.V. Wegalaan 67-69 P.O.BOX 13 2130AA Hoofddorp THE NETHERLANDS Phone:31-23-56-81-300 Fax: 31-23-56-81-388 Authorized Distributor: Cat. No. M071-E1-01A Note: Specifications subject to change without notice. Printed in Japan 0902-0.1M (0402) (B) Cat. No. M071-E1-01A WD30-ME/-SE/-ME01/-SE01 DeviceNet Wireless Units OPERATION MANUAL
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