Omron Cj1W Drm21 Users Manual
CJ1W-DRM21 to the manual 83cf46ff-4ed2-4116-ad5b-04b6cd16eba8
2015-01-24
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CS-series DeviceNet Unit: CS1W-DRM21 CJ-series DeviceNet Unit: CJ1W-DRM21 Operation Manual Revised July 2001 iv Notice: OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property. !DANGER !WARNING !Caution Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage. OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense. The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else. Visual Aids The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product. Reference Indicates supplementary information on related topics that may be of interest to the user. 1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc. v Trademarks and Copyrights DeviceNet is a registered trademark of the Open DeviceNet Vendor Association, Inc. Windows, Windows 95, Windows 98, Windows Me, Windows NT, and Windows 2000 are registered trademarks of the Microsoft Corporation. Other product names and company names in this manual are trademarks or registered trademarks of their respective companies. The copyright of the DeviceNet Unit belongs to OMRON Corporation. OMRON, 2000 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. vi TABLE OF CONTENTS PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi 1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii 2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii 3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii 4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii 5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv 6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi SECTION 1 Features and System Configuration . . . . . . . . . . . . . . . . 1 1-1 Overview of DeviceNet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1-2 DeviceNet Unit Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 1-3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 1-4 Comparison with Previous Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 1-5 Outline of the Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 1-6 Basic Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 1-7 List of Usage Methods by Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 SECTION 2 Nomenclature and Installation . . . . . . . . . . . . . . . . . . . . 45 2-1 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 2-2 Installing the DeviceNet Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 SECTION 3 Allocated CIO and DM Words . . . . . . . . . . . . . . . . . . . . 57 3-1 Overview of Word Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 3-2 Allocated CIO Area Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 3-3 Allocated DM Area Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 SECTION 4 Remote I/O Master Communications . . . . . . . . . . . . . . . 4-1 Master Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 92 4-2 Scan List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 4-3 Fixed Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 4-4 User-set Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 4-5 Starting and Stopping Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . . 116 4-6 Example of Ladder Programming for Remote I/O Communications . . . . . . . . . . . 116 4-7 Errors that May Occur in Remote I/O Communications . . . . . . . . . . . . . . . . . . . . 118 vii TABLE OF CONTENTS SECTION 5 Remote I/O Slave Communications . . . . . . . . . . . . . . . . . 121 5-1 Slave Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 5-2 Fixed Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 5-3 User-set Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 SECTION 6 Message Communications . . . . . . . . . . . . . . . . . . . . . . . . 133 6-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 6-2 FINS Commands and Responses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 6-3 Using FINS Message Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 6-4 Sending Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 6-5 Receiving Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 SECTION 7 Other Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 7-1 Connecting to the CX-Programmer via the DeviceNet . . . . . . . . . . . . . . . . . . . . . 182 7-2 Memory Card Backup Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 SECTION 8 Communications Timing . . . . . . . . . . . . . . . . . . . . . . . . . 189 8-1 Remote I/O Communications Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 8-2 Message Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 SECTION 9 Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . 199 9-1 Troubleshooting with the DeviceNet Unit Indicators . . . . . . . . . . . . . . . . . . . . . . 200 9-2 Error Log Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 9-3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 9-4 Maintenance and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 Appendices A Allocation Differences from C200H DeviceNet Master Units . . . . . . . . . . . . . . . 229 B DeviceNet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 C FINS Commands and Responses for DeviceNet Units . . . . . . . . . . . . . . . . . . . . 241 D Memory Card Backup Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 E Multi-vendor Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 F DeviceNet Explicit Message Send Command for Other Manufacturer Nodes . . 261 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 viii About this Manual: This manual describes the installation and operation of CS1W-DRM21 DeviceNet Unit for SYSMAC CJ-series PLCs and the CJ1W-DRM21 DeviceNet Unit for SYSMAC CJ-series PLCs, and includes the sections described below. Please read this manual and all manuals for related products carefully and be sure you understand the information provided before attempting to install and operate the DeviceNet Unit. Be sure to read the precautions provided in the following section. Section 1 provides an overview of the DeviceNet network, including features, specifications, and system. Section 2 describes the nomenclature and installation of the DeviceNet Unit. Section 3 describes the words allocated to the DeviceNet Unit in the CIO Area and DM Area. These words both enable controlling the DeviceNet Unit and accessing Unit and network status. Section 4 describes the remote I/O communications performed as a master by the DeviceNet Unit. Section 5 describes the remote I/O communications performed as a slave by the DeviceNet Unit. Section 6 describes message communications using FINS commands sent from the ladder program in the CPU Unit of the PC. Section 7 describes connecting to CX-Programmer via the DeviceNet and the Memory Card backup function. Section 8 describes the time required for remote I/O communications and message communications. Section 9 describes error processing, periodic maintenance, and troubleshooting procedures needed to keep the DeviceNet network operating properly. We recommend reading through the error processing procedures before operation so that operating errors can be identified and corrected more quickly. The Appendices provide information on allocation differences with C200H-series DeviceNet Units, DeviceNet connections, remote programming and monitoring, Memory Card backups, FINS commands and responses, sending DeviceNet explicit message to Non-OMRON nodes, and multi-vendor applications. The following manuals provide information on the DeviceNet and OMRON DeviceNet products. Manual Products Contents Cat. No. CS/CJ-series DeviceNet Unit Operation Manual (This manual) CS1W-DRM21and CJ1W-DRM21 DeviceNet Units Information on CS/CJseries DeviceNet Units. W380 DeviceNet Operation Manual CVM1-DRM21-V1 DeviceNet Master Unit C200HW-DRM21-V1 DeviceNet Master Unit CQM1-DRT21 I/O Link Unit DRT1-series DeviceNet Slaves GT1-series DeviceNet Slaves Information on C200Hseries, CVM1, and CVseries DeviceNet Units, as well as general DeviceNet communications specifications and wiring methods. W267 DeviceNet Configurator Ver. 2. Operation Manual WS02-CFDC1-E DeviceNet Configurator 3G8F5-DRM21 ISA Board 3G8E2-DRM21 PCMCIA Board Information on using the Configurator. W382 DeviceNet Slaves Operation Manual C200HW-DRT21 CQM1-DRT21 DRT1 Series Information on DeviceNet Slaves. W347 Information on MULTIPLE I/O TERMINALs, one type of DeviceNet slave. W348 @ DeviceNet MULTIPLE I/O DRT1-COM TERMINAL Operation GT1 Series Manual ix Manual Products @@ Contents Cat. No. CS1G/H-CPU SYSMAC CS/CJ Series -E CPU Units Communication ComCS1W-SCB21/41 Serial Communications mands Reference Manual Boards CS1W-SCU21 Serial Communications Unit Information on FINS and W342 Host Link commands that can be sent to CS/CJ-series CPU Units. CX-Net Operation Manual Information on setting and W362 monitoring networks, such as the use of routing tables. WS02-CXPC1-EV @ !WARNING Failure to read and understand the information provided in this manual may result in per- sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given. x PRECAUTIONS This section provides general precautions for using the DeviceNet Unit and related devices. The information contained in this section is important for the safe and reliable application of the DeviceNet Unit and Programmable Controller (PC) You must read this section and understand the information contained before attempting to set up or operate a DeviceNet Unit as part of a PC. 1 2 3 4 5 6 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii xii xii xiii xiv xvi xvi xvi xvi xi 1 Intended Audience 1 Intended Audience This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent). • Personnel in charge of installing FA systems. • Personnel in charge of designing FA systems. • Personnel in charge of managing FA systems and facilities. 2 General Precautions The user must operate the product according to the performance specifications described in the operation manuals. Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative. Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms. This manual provides information for installing and operating the DeviceNet Unit. Be sure to read this manual before operation and keep this manual close at hand for reference during operation. !WARNING 3 It is extremely important that a PC and all PC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above mentioned applications. Safety Precautions !WARNING !WARNING Never attempt to disassemble a Unit or touch the inside of Unit while power is being supplied. Doing so may result in serious electrical shock or electrocution. Provide safety measures in external circuits, i.e., not in the Programmable Controller (CPU Unit including associated Units; referred to as “PC”), in order to ensure safety in the system if an abnormality occurs due to malfunction of the PC or another external factor affecting the PC operation. Not doing so may result in serious accidents. • Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits. • The PC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system. • The PC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a counter- xii Operating Environment Precautions 4 measure for such problems, external safety measures must be provided to ensure safety in the system. • When the 24-VDC output (service power supply to the PC) is overloaded or short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system. !WARNING The CPU Unit refreshes I/O even when the program is stopped (i.e., even in PROGRAM mode). Confirm safety thoroughly in advance before changing the status of any part of memory allocated to I/O Units, Special I/O Units, or CPU Bus Units. Any changes to the data allocated to any Unit may result in unexpected operation of the loads connected to the Unit. Any of the following operation may result in changes to memory status. • Transferring I/O memory data to the CPU Unit from a Programming Device. • Changing present values in memory from a Programming Device. • Force-setting/-resetting bits from a Programming Device. • Transferring I/O memory files from a Memory Card or EM file memory to the CPU Unit. • Transferring I/O memory from a host computer or from another PC on a network. !Caution !Caution 4 Execute online edit only after confirming that no adverse effects will be caused by extending the cycle time. Otherwise, the input signals may not be readable. Confirm safety at the destination node before transferring a program to another node or changing contents of the I/O memory area. Doing either of these without confirming safety may result in injury. Operating Environment Precautions Do not install the Unit in any of the following locations. • Locations subject to direct sunlight. • Locations subject to temperatures or humidities outside the range specified in the specifications. • Locations subject to condensation as the result of severe changes in temperature. • Locations subject to corrosive or flammable gases. • Locations subject to dust (especially iron dust) or salt. • Locations subject to exposure to water, oil, or chemicals. • Locations subject to shock or vibration. Provide proper shielding when installing in the following locations: • Locations subject to static electricity or other sources of noise. • Locations subject to strong electromagnetic fields. • Locations subject to possible exposure to radiation. • Locations near to power supply lines. xiii 5 Application Precautions !Caution 5 The operating environment of the PC System can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system. Application Precautions Observe the following precautions when using the DeviceNet Unit. !WARNING Failure to abide by the following precautions could lead to serious or possibly fatal injury. Always heed these precautions. • Always connect to a class-3 ground (100 Units. !Caution Ω or less) when installing the Failure to abide by the following precautions could lead to faulty operation or the PC or the system or could damage the PC or PC Units. Always heed these precautions. • Install double safety mechanisms to ensure safety against incorrect signals that may be produced by broken signal lines or momentary power interruptions. • Enable the scan list to before operating the system. • When adding a new node to the network, make sure that the baud rate is the same as other nodes. • Use specified communications cables. • Do not extend connection distances beyond the ranges given in the specifications. • Always turn OFF the power supply to the personal computer, Slaves, and Communications Units before attempting any of the following. • Mounting or dismounting the DeviceNet Unit, Power Supply Units, I/O Units, CPU Units, or any other Units. • Assembling a Unit. • Setting DIP switches or rotary switches. • Connecting or wiring the cables. • Connecting or disconnecting connectors. • Be sure that the terminal blocks, connectors, Memory Units, expansion cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction. • Be sure that all the mounting screws, terminal screws, Unit mounting screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction. • Leave the label attached to the Unit when wiring. Removing the label may result in malfunction if foreign matter enters the Unit. • Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction. • Always use the power supply voltage specified in this manual. xiv 5 Application Precautions • Double-check all the wiring and connection of terminal blocks and connectors before mounting the Units. • Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. • Observe the following precautions when wiring the communications cable. • Separate the communications cables from the power lines or high-tension lines. • Do not bend the communications cables. • Do not pull on the communications cables. • Do not place heavy objects on top of the communications cables. • Be sure to wire communications cable inside ducts. • Use appropriate communications cables. • Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable. An incorrect power supply may result in malfunction. • Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning. • Double-check all the wiring and switch settings before turning ON the power supply. • Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation. • Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation. • Changing the operating mode of the PC. • Force-setting/force-resetting any bit in memory. • Changing the present value of any word or any set value in memory. • After replacing Units, resume operation only after transferring to the new CPU Unit and/or Special I/O Units the contents of the DM Area, HR Area, and other data required for resuming operation. Not doing so may result in an unexpected operation. • When transporting or storing the product, cover the PCBs with electrically conductive materials to prevent LSIs and ICs from being damaged by static electricity, and also keep the product within the specified storage temperature range. • When transporting the Unit, use special packing boxes and protect it from being exposed to excessive vibration or impacts during transportation. • Do not attempt to disassemble, repair, or modify any Units. xv 6 Conformance to EC Directives 6 Conformance to EC Directives 6-1 Applicable Directives • EMC Directives 6-2 Concepts EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or machines. The actual products have been checked for conformity to EMC standards. (See the following note.) Whether the products conform to the standards in the system used by the customer, however, must be checked by the customer. EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel in which the OMRON devices are installed. The customer must, therefore, perform final checks to confirm that devices and the overall machine conform to EMC standards. Note Applicable EMS (Electromagnetic Susceptibility) and EMI (Electromagnetic Interference standards in the EMC (Electromagnetic Compatibility) standards are as follows: Unit 6-3 EMS CS1W-DRM21 EN50082-2 CJ1W-DRM21 EN61000-6-2 EMI EN50081-2 Conformance to EC Directives DeviceNet products that meet EC directives must be installed as follows: 1,2,3... 1. DeviceNet Units are designed for installation inside control panels. All DeviceNet Units must be installed within control panels. 2. Used reinforced insulation or double insulation for the DC power supplies used for the communications power supply, internal circuit power supply, and the I/O power supplies. 3. DeviceNet products that meet EC directives also meet the common emission standard (EN50081-2). When DeviceNet products are built into equipment, however, the measure necessary to ensure that the standard is met will vary with the overall configuration of the control panel, the other devices connected to the control panel, and other conditions. You must therefore confirm that EC directives are met for the overall machine or device, particularly for the radiated emission requirement (10 m). The following examples show means of reducing noise. 1,2,3.... xvi 1. Noise from the communications cable can be reduced by installing a ferrite core on the communications cable within 10 cm of the DeviceNet Unit. 6 Conformance to EC Directives Ferrite Core (Data Line Filter): 0443-164151 (manufacturered by Fair-Rite Products Co., Ltd.) Impedance specifications 25 MHZ: 156 Ω 100 MHZ: 250 Ω 30 mm 13 mm 33 mm 29 mm 2. Wire the control panel with as thick and short electric lines as possible and ground to 100 Ω min. 3. Keep DeviceNet communications cables as short as possible and ground to 100 Ω min. xvii SECTION 1 Features and System Configuration This section provides an overview of the DeviceNet network, including features, specifications, and system configurations. 1-1 Overview of DeviceNet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1-1-1 Overall System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1-1-2 Applicable Units and DeviceNet Functions . . . . . . . . . . . . . . . . . . . 6 1-1-3 Masters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1-1-4 Types of Slave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1-1-5 DeviceNet Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 1-2 DeviceNet Unit Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 1-3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 1-3-1 21 DeviceNet Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Comparison with Previous Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 1-5 Outline of the Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 1-5-1 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 1-5-2 Configurator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Basic Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 1-6-1 Network Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 1-6-2 Hardware Preparations for Communications . . . . . . . . . . . . . . . . . . 36 1-6-4 Procedures Prior to Starting Communications . . . . . . . . . . . . . . . . . 38 List of Usage Methods by Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 1-6 1-7 1 Section 1-1 Overview of DeviceNet 1-1 Overview of DeviceNet DeviceNet is a multi-bit, multi-vendor network that combines controls and data on a machine/line-control level and that conforms to DeviceNet open field network specifications. Three types of communications are supported: 1) Remote I/O master communications that automatically transfer I/O between slaves and the CPU Unit to which a DeviceNet Unit is mounted without any special programming in the CPU Unit, 2) Remote I/O slave communications that automatically transfer I/O between the Master and the CPU Unit to which a DeviceNet Unit is mounted, and 3) Message communications that read/write messages, control operation, or perform other functions for other CPU Units to which a DeviceNet Unit is mounted and slaves. Message communications are achieved by executing specific instructions (SEND (192), RECV (193), and CMND (194)) from the program in the CPU Unit to which the DeviceNet Unit is mounted. Remote I/O master communications Fixed allocations User-set allocations DeviceNet functions Remote I/O slave communications Fixed allocations User-set allocations Explicit message communications Message communications FINS message communications The following functions are supported with a CS/CJ-series DeviceNet Unit. 1,2,3... 1. Without the Configurator Software Tool a) I/O area words can be flexibly allocated for remote I/O Master and Slave communications. Three types of fixed allocations as well as user-set allocations through allocated DM Area words are possible. b) More than one DeviceNet Unit can be mounted under a single PC. c) More than one DeviceNet Unit can be connected in a single network. With the Configurator, remote I/O can be allocated in any order, i.e., not necessarily in the other of node addresses. Note The Configurator that is connected through a dedicated Board or Card uses one node in the DeviceNet network. It does not use a node if it is connected by a serial line. 2. A CS/CJ-series DeviceNet Unit can function as either a master or slave in remote I/O communications. Both can be used simultaneously. 3. With a CS/CJ-series DeviceNet Unit, the DeviceNet network can be treated exactly like a Controller Link, Ethernet, or other network for message communications or remote programming and monitoring by a CX-Programmer. 2 Section 1-1 Overview of DeviceNet 1-1-1 Overall System Configuration DeviceNet Unit or DeviceNet Master Unit CS Series C200HZ/HX/HG/E/HS: CS1W-DRM21 C200HW-DRM21-V1 CJ Series , CVM1/CV Series: CJ1W- DRM21 CVM1-DRM21-V1 Photoelectric sensors, proximity sensors, limit switches, etc. Photoelectric sensors, proximity sensors, limit switches, etc. I/O Link Unit CQM1 Output Remote Adapter (used with Output Block) Output Terminal Solenoids, valves, etc. Solenoids, valves, etc. : T-branch Taps or multi-drop connections DeviceNet Unit or DeviceNet Master Unit Sensor Terminal Input Remote Adapter (used with Input Block) Input Terminal DeviceNet Configurator (personal computer) Photoelectric sensors or proximity sensors with connectors Photoelectric sensors, proximity sensors, limit switches, etc. Environment-resistant Terminal (Inputs, outputs, or mixed I/O) Solenoids, valves, etc. C200H I/O Link Unit (See note.) Analog Input Terminal Analog Output Terminal Temperature Input Terminal RS-232C Unit Inputs Analog sensors, etc. Inverters, valves, etc. Thermocouple, platinum resistance thermometer Outputs Outputs Inputs MULTIPLE I/O TERMINAL Bar code readers, etc. Note The Configurator is required if more than one Master is connected in a single network when a CVM1-DRM21-V1 or C200HW-DRM21-V1 is used. Master Features DeviceNet Master Units and DeviceNet Units Support remote I/O communications between OMRON PCs (CS-series, CJseries, CVM1, CV-series, or C200HX/HG/HE/HS) and slaves. Support message communications between OMRON PCs, or between an OMRON PC and slaves and masters from other companies. VME Master Boards Supports remote I/O communications between a VME System and slaves. 3 Section 1-1 Overview of DeviceNet Configurator Features • Enables user-set allocations for remote I/O (choice of node address order, 2 area allocations, etc.). • Enables serial connection to the Programming Device Port of a PC. • Enables user settings for DeviceNet remote I/O communications connections. • Enables multiple Masters on a single PC. • Enables multiple Masters in a single network. Slave Features I/O Terminals • Provide general-purpose I/O via terminal blocks (M3). • Available in the following models: • 8-point Transistor Input Terminal • 16-point Transistor Input Terminal • 8-point Transistor Output Terminal • 16-point Transistor Output Terminal Environment-resistant Terminals • Improved I/O Terminals that conform to IP66 for spatter-, water-, and oilresistance. • Available in the following models: • 8-point Transistor Input Terminal • 8-point Transistor Output Terminal • 16-point Transistor I/O Terminal (8 inputs and 8 outputs) Remote Adapters • Used in combination with G70D and other I/O Blocks to handle relay outputs, power MOS FET Relay outputs, etc. • Available in 16-point input and 16-point output models. I/O Link Units • More than one I/O Link Unit can be mounted to a CQM1 PC. • Link 16 inputs and 16 outputs between the PC and the Master. Sensor Terminals • Accept inputs from photoelectric and proximity sensors with connectors. • Available in 16-point input and 8-point input/8-point output models. • Output signals can be used for sensor teaching and external diagnosis. Analog Input Terminals • Convert analog inputs to binary. • Switchable between 2 and 4 input points using the DIP switch. • Handle inputs of 0 to 5 V, 1 to 5 V, 0 to 10 V, –10 to +10 V, 0 to 20 mA, or 4 to 20 mA. Analog Output Terminals • Convert binary data to analog outputs. • Provides outputs of 1 to 5 V, 0 to 10 V, –10 to +10 V, 0 to 20 mA, or 4 to 20 mA. • Available in models with a resolution of either 1/6,000 or 1/30,000. 4 Section 1-1 Overview of DeviceNet Temperature Input Terminals • Temperature data is input as binary data for 4 inputs. • Thermocouple and platinum resistance thermometer inputs are available. C200H I/O Link Units • Special I/O Slaves that mount to C200HX/HG/HE PCs and read/write data from the Master to the specified words in the CPU Unit. • Read and write areas specified for up to 512 bits each (32 words each). • Any memory area words can be read or written using DeviceNet explicit messages. RS-232C Units • Special I/O Slaves that provide two RS-232C ports and control I/O from the Masters. MULTIPLE I/O TERMINALs • Multiple I/O Units can be combined under a Communications Unit and treated as a single Slave. • Special I/O Units, such as Analog I/O Units, and High-speed Counter Units are also available. 5 Section 1-1 Overview of DeviceNet 1-1-2 Applicable Units and DeviceNet Functions Remote I/O Master DeviceNet Unit (Master) CPU Unit Remote I/O communications DeviceNet Slaves Item Max. No. of Slave nodes per Master Master Model CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 C200HW-DRM21-V1 C200HS CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 63 nodes 50 nodes 63 nodes 32 nodes 63 nodes 2,048 pts (64 input /64 32,000 pts (500 words x 4 blocks) output words) or 16,000 pts (500 input/ 500 output words) CVM1, CV Series CVM1-DRM21-V1 2,048 pts (64 input/ 64 6,400 (100 words x output words) 4 blocks CS Series, C200HX/HG/HE 1,600 pts (50 input/50 output words) Without messages: 4,800 pts With messages: 1,600 pts 1,024 pts (32 input/32 output words) 1,280 C200HW-DRM21-V1 C200HS Max. No. of I/O points per Slave controllable by Master With Configurator CVM1, CV Series CVM1-DRM21-V1 CS Series, C200HX/HG/HE Max. No. of control points per Master Without Configurator CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 CVM1, CV Series CVM1-DRM21-V1 CS Series, C200HX/HG/HE 100 input/100 output words 32 input/32 output words C200HW-DRM21-V1 C200HS Remote I/ O allocation areas CS/CJ DeviceNet words in CIO Area, and user-allocated words in CIO Area, DM Area, and other areas. User-allocated words in CIO Area, DM Area, and other areas. CVM1, CV Series CVM1-DRM21-V1 DeviceNet Area CS Series, C200HX/HG/HE C200H DeviceNet words in CIO Area (including dedicated words/ bits) User-allocated words in CIO Area, DM Area, and other areas. CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 C200HS 6 C200HW-DRM21-V1 Section 1-1 Overview of DeviceNet Remote I/O Slave (only Units Mounted in a PC) DeviceNet Unit (Master) CPU Unit IN area OUT area IN area OUT area Remote I/O communications DeviceNet CPU Unit DeviceNet Unit (Slave) Slaves Item Max. No. of I/O pts per Slave Allocation areas in the CPU Unit to which this Slave is mounted CPU Unit to which a Slave is mounted Unit Model Without the Configurator With the Configurator CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 32 pts (1 input/ 1 output word) or 3,200 pts (100 input/100 output words) CS Series, C200HX/HG/HE C200HW-DRT21 1,024 pts (32 input/32 output words) CQM1H CQM1 Series CQM1-DRT21 32 pts (1 input/1 output word) CS Series CS1W-DRM21 CIO, WR, DM, EM, HR CJ Series CJ1W-DRM21 CS Series, C200HX/HG/HE C200HW-DRT21 CIO, DM, EM, AR, LR, T/C CQM1H CQM1 Series CQM1-DRT21 CIO 4,800 pts (100 input words x 2/100 output words x 1) 7 Section 1-1 Overview of DeviceNet Message Communications Master Master RS-232C Interface Unit Communications Instructions Master Unit model CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 CVM1, CV Series CS Series, C200HX/HG/HE Send Receive FINS commands SEND(192) RECV(193) CMND(194) CVM1-DRM21-V1 SEND(192) RECV(193) CMND(194) C200HW-DRM21-V1 None None IOWR C200HS --- Item Max. No. of nodes per Master for message communications using FINS commands Master model Model CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 62 nodes (Node address 0 cannot be used in FINS communications.) CVM1, CV Series CVM1-DRM21-V1 8 nodes CS Series, C200HX/HG/HE C200HW-DRM21-V1 8 nodes C200HS Max. No. of nodes per Master for message communications using explicit messages Not supported CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 63 nodes CVM1, CV Series CVM1-DRM21-V1 63 nodes CS Series, C200HX/ HG/HE C200HW-DRM21-V1 63 nodes CS Series CS1W-DRM21 CJ Series CJ1W-DRM21 SEND(192): 267 words RECV(193): 269 words CMND(194): 542 bytes (starting with command code) CVM1, CV Series CVM1-DRM21-V1 SEND(192): 76 words RECV(193): 78 words CMND(194): 160 bytes (starting with command code) CS Series, C200HX/HG/HE C200HW-DRM21-V1 IOWR(223): 160 bytes (starting with command code) C200HS Max. message length Capacity Not supported Note FINS message communications are supported between any two PCs with a CS/CJ-series DeviceNet Unit (CS1W-DRM21/CJ1W-DRM21). They are not supported for PCs with a C200H DeviceNet Master Unit (C200HW-DRM21- 8 Section 1-1 Overview of DeviceNet V1) or a CVM1/CV-series DeviceNet Master Unit (CVM1-DRM21-V1). Refer to 6-3 Using FINS Message Communications for details. Communications Software Switches and Communications Status Dedicated words in the CPU Unit are allocated for DeviceNet communications software switches and status. Master 1-1-3 Software switches Control scan list registration/clearing, remote I/O communications start/stop, and other parameters Status area Enables monitoring communications errors, communications status of Masters, registered Slave data, normal Slave data, etc. Masters PC Model Mountable position Master/Slave function Maximum number of mountable units With Without Configurator Configurator CS Series CS1W-DRM21 DeviceNet Unit CPU or Expansion CPU Master and Slave 16 Rack (Classified as CPU Bus Units) CJ Series CJ1W-DRM21 CPU Rack or Expansion Rack (Classified as CPU Bus Units) CVM1/CV Series CVM1-DRM21-V1 DeviceNet Master Unit CPU or Expansion CPU Master only Rack (Classified as CPU Bus Units) 16 CS Series C200HW-DRM21-V1 DeviceNet Master Unit CPU Rack or Expansion I/O Rack (Classified as Special I/O Units) 16 C200HX/HG/HE C200HS 1-1-4 1 10 or 16 10 Types of Slave The following classifications are used for DeviceNet Slaves. • General-purpose Slaves: Slave with I/O functions for I/O that uses an ordinary connector connected to a communications cable. • Environment-resistant Slaves: Slave with I/O functions for I/O that uses a round, waterproof connector connected to a communications cable. • Special Slaves: Slave with functions not related to I/O (e.g., message communications) for I/O that uses an ordinary connector connected to a communications cable. 9 Section 1-1 Overview of DeviceNet General-purpose Slaves (Communications Cable: Normal Square Connectors) Name Remote I/O Terminals with Transistors Appearance I/O points Model number 8 input points (NPN) DRT1-ID08 8 input points (PNP) DRT1-ID08-1 Remarks --- 16 input points (NPN) DRT1-ID16 16 input points (PNP) DRT1-ID16-1 8 output points (NPN) DRT1-OD08 --- 8 output points (PNP) DRT1-OD08-1 Remote I/O Terminals with Transistors and 3-tier Terminal Block 16 output points (NPN) DRT1-OD16 16 output points (PNP) DRT1-OD16-1 16 input points (NPN) DRT1-ID16T 16 input points (PNP) DRT1-ID16T-1 16 input points (NPN) DRT1-ID16TA 16 input points (PNP) DRT1-ID16TA-1 Remote I/O Terminals with Transistors and Connectors Remote Adapters 16 output points (NPN) DRT1-OD16T 16 output points (PNP) DRT1-OD16T-1 16 output points (NPN) DRT1-OD16TA 16 output points (PNP) DRT1-OD16TA-1 8 input points+8 output points (NPN) DRT1-MD16T 8 input points+8 output points (PNP) DRT1-MD16T-1 8 input points+8 output points (NPN) DRT1-MD16TA 8 input points+8 output points (PNP) DRT1-MD16TA-1 32 input points (NPN) DRT1-ID32ML 32 input points (PNP) DRT1-ID32ML-1 32 output points (NPN) DRT1-OD32ML 32 output points (PNP) DRT1-OD32ML-1 16 input points+16 output points (NPN) DRT1-MD32ML 16 input points+16 output points (PNP) DRT1-MD32ML-1 16 input points (NPN) DRT1-ID16X 16 input points (PNP) DRT1-ID16X-1 10 16 output points (NPN) DRT1-OD16X 16 output points (PNP) DRT1-OD16X-1 Simple wiring (not necessary to tighten multiple wires together and wiring locations are easy to understand) The DRT1- D16TA(-1) does not need a separate power supply for internal circuits (uses the communications power supply). @ Compact (35 x 60 x 80 mm (W x D x H)) Connects to a Relay Terminal through a MIL cable. Does not need a separate power supply for internal circuits (uses the communications power supply). Compact (85 x 50 x 40 mm W x D x H) Connects to a G70D Relay terminal and can be used for a relay output or a power MOSFET relay output. Section 1-1 Overview of DeviceNet Name Sensor Terminals Appearance I/O points 8 input/8 output points (PNP) Temperature Input Terminals Model number 16 input points (NPN) DRT1-HD16S Remarks Connected to photoelectric and proximity sensors with connectors DRT1-ND16S 4 thermocouple input DRT1-TS04T points (4 words) Thermocouple inputs Temperature resistance thermometer inputs 4 temperature resis- DRT1-TS04P tance thermometer input points (4 words) 4 input points (4 words) or 2 input points (2 words) DRT1-AD04 1 to 5 V, 0 to 5 V, 0 to 10 V, –10 to +10 V, 0 to 20 mA, or 4 to 20 mA input (switchable) Resolution: 1/6,000 4 input points (4 words) DRT1-AD04H 1 to 5 V, 0 to 5 V, 0 to 10 V, 0 to 20 mA, or 4 to 20 mA input (switchable) Resolution: 1/30,000 Analog Output Terminals 2 output points (2 words) DRT1-DA02 1 to 5 V, 0 to 10 V, –10 to +10 V, 0 to 20 mA, or 4 to 20 mA output (switchable) Resolution: 1/6,000 CQM1 I/O Link Unit 16 internal inputs/ 16 internal outputs (between CQM1 and Master) CQM1-DRT21 Remote I/O communications between PCs CPM2A/CPM1A I/O Link Unit 32 internal inputs/ 32 internal outputs (between CPM2A/ CPM1A and Master) CPM1A-DRT21 Remote I/O communications between PCs Analog Input Terminals Note For details on Slaves, refer to the DeviceNet (CompoBus/D) Slaves Operation Manual (W347). 11 Section 1-1 Overview of DeviceNet Waterproof and Environment-resistant Slaves (Communications Cable: Round Connectors) Name Appearance Waterproof Terminals I/O points Model number 4 input points (NPN) DRT1-ID04CL 4 input points (PNP) DRT1-ID04CL-1 8 input points (NPN) DRT1-ID08CL 8 input points (PNP) DRT1-ID08CL-1 4 output points (NPN) DRT1-OD04CL 4 output points (PNP) DRT1-OD04CL-1 Remarks Dust and drip-proof structure for environmental resistance (IP 67) XS2 Series connector system eliminates the need for tools for sensor, valve or other connections. 8 output points (NPN) DRT1-OD08CL 8 output points (PNP) DRT1-OD08CL-1 Environment-resistant Terminals 8 input points (NPN) DRT1-ID08C 8 output points (NPN) DRT1-OD08C 16 input points (NPN) DRT1-HD16C 16 input points (PNP) DRT1-HD16C-1 B7AC Interface Terminal 16 output points (NPN) DRT1-WD16C 16 output points (PNP) DRT1-WD16C-1 8 input points+8 output points (NPN) DRT1-MD16C 8 input points+8 output points (PNP) DRT1-MD16C-1 10 input points x 3 DRT1-B7AC Spatter, dust and drip-proof structure for environmental resistance (IP 66) XS2 Series connector system eliminates the need for tools for sensor, valve or other connections. Splits 1 B7AC Unit into 3 branches. XS2 Series connector system eliminates the need for tools. Dust and drip-proof structure for environmental resistance (IP 66) Special Slaves (Communications Cable: Normal Square Connectors) Name Appearance I/O points Model number Remarks C200H I/O Link Unit 512 inputs max. (32 words) 512 outputs max. (32 words) C200HW-DRT21 Supports remote I/O and message communications between PCs. Max. I/O area: 512 input points and 52 output points Any I/O words can be allocated. RS-232C Unit 16 inputs (1 word) DRT1-232C2 Two RS-232C ports mounted Data sent and received by explicit message (151 bytes max.) Executes settings and control through explicit messages. Reflects RS-232C port status in the input. Programmable Slaves 512 inputs max. (32 words) 512 outputs max. (32 words) CPM2C-S100C-DRT CPM2C-S110C-DRT Controller that enables communications with CompoBus/ S Master. Enables message communications using explicit messages. 12 Section 1-1 Overview of DeviceNet MULTIPLE I/O TERMINAL Units Unit I/O points Words allocated in PC memory Input Communications Unit None Output Two sta- 0 words tus words Basic I/O Transistor 16 input 1 word Units Input Units points 0 words 16 input 1 word points 0 words 16 input 1 word points 0 words 16 input 1 word points 0 words 32 input 2 words points 0 words 16 output points 0 words 16 output points 0 words 16 output points 0 words 16 output points 0 words 32 output points 0 words Relay Out- 16 output Units put points 0 words 1 word 0 words 1 word Transistor Output Units 8 output points I/O connections 1 word 1 word 1 word 1 word 2 words None M3 terminal block Installation Model number 24 VDC DIN track (supplied from outside) DRT1-COM Unit power supply voltage Remarks --- GT1-ID16 NPN GT1-ID16-1 PNP Connector (made by MOLEX) GT1-ID16MX NPN GT1-ID16MX-1 PNP Connector (made by FUJITSU) GT1-ID16ML NPN GT1-ID16ML-1 PNP Connector (D-sub, 25 pin) GT1-ID16DS NPN GT1-ID16DS-1 PNP High-density connector (made by FUJITSU) GT1-ID32ML NPN GT1-ID32ML-1 PNP M3 terminal block GT1-OD16 NPN GT1-OD16-1 PNP Connector (made by MOLEX) GT1-OD16MX NPN Connector (made by FUJITSU) GT1-OD16ML Connector (D-sub, 25 pin) GT1-OD16DS High-density connector (made by FUJITSU) GT1-OD32ML M3 terminal block GT1-ROS16 --- GT1-ROP08 --- GT1-OD16MX-1 PNP NPN GT1-OD16ML-1 PNP NPN GT1-OD16DS-1 PNP NPN GT1-OD32ML-1 PNP 13 Section 1-1 Overview of DeviceNet Unit I/O points Words allocated in PC memory Input Special I/O Units (See note.) I/O connections Output Unit power supply voltage Installation 24 VDC DIN track (supplied from outside) Model number GT1-AD04 Remarks Inputs: 4 to 20 mA, 0 to 20 mA, 0 to 5 V, 1 to 5 V, 0 to 10 V, –10 to 10 V Analog 4 inputs 4 words Input Units 0 words M3 terminal block 8 inputs 8 words 0 words Connector (made by MOLEX) 4 outputs 0 words 4 words M3 terminal block GT1-DA04 Outputs: 4 to 20 mA 0 to 5 V, 1 to 5 V, 0 to 10 V, –10 to 10 V 4 outputs 0 words 4 words Connector (made by MOLEX) GT1-DA04MX Outputs: 0 to 5 V, 1 to 5 V, 0 to 10 V, –10 to 10 V M3 terminal block GT1-TS04T Sensor types: R, S, K, J, T, B, L M3 terminal block GT1-TS04P Sensor types: Pt100, JPt100 M3 terminal block GT1-CT01 1 external input 2 external outputs Analog Output Units Temperature Input Unit Counter Unit 0 words 4 inputs 4 or 8 words (varies 4 inputs with 0 words data format) 1 input 3 words 3 words GT1-AD08MX Note The front-panel indicators and other parts of Analog Input Units, Analog Output Units, and Counter Units differ from those of other I/O Units. These Units belong to a group called Special I/O Units. One I/O Unit Connecting Cable (cable length 40 mm) is included with each I/O Unit. One end connector is attached to the Communications Unit. I/O Unit Connecting Cables with a cable lengths of 0.1, 0.3, 0.4, 0.6, and 1 m (GCN1-010/030/040/060/100) are sold separately (see below). Length Note For details on MULTIPLE I/O TERMINAL Units, refer to the DeviceNet (CompoBus/D) MULTIPLE I/O TERMINAL Operation Manual (W348). 14 Section 1-2 DeviceNet Unit Features 1-1-5 DeviceNet Configurator Use version 2 of the DeviceNet Configurator for the CS1W-DRM21/CJ1WDRM21 DeviceNet Unit. Earlier versions of the DeviceNet Configurator do not support the CS1W-DRM21 DeviceNet Unit. Product name DeviceNet Configurator (Ver. 2) Model WS02-CFDC1-E Components Network connection to computer Installation disk (CD-ROM) Any of the following: • Serial connection • PCMCIA Card • ISA Board (See the table below.) Applicable computer OS IBM PC/AT or compatible Windows 95, 98, Me, NT4.0, or 2000 Note The following Boards and Cards can be used. Model Components 3G8F5-DRM21 Dedicated ISA Board with DeviceNet Configurator (Ver. 2) 3G8E2-DRM21 Dedicated PCMCIA Card with DeviceNet Configurator (Ver. 2) Applicable computer OS IBM PC/AT or compatible Windows 95, 98, or NT4.0 Windows 95 or 98 Note Use DeviceNet Configurator version 2.10 or later for the CJ1W-DRM21. 1-2 DeviceNet Unit Features The following are features of the CS-series and CJ-series DeviceNet Units (CS1W-DRM21 and CJ1W-DRM21). Multi-vendor Network Devices made by other companies (masters or slaves) can be connected to DeviceNet because it conforms to open field network specifications. By using a combination of valves, sensors, and other DeviceNet products, the network can be adapted to various field-level applications. Simultaneous Remote I/O Communications and Messaging Services Remote I/O communications that constantly transfer I/O between a DeviceNet Unit and slaves as well as message communications where the DeviceNet Unit sends and receives data as needed can both be executed simultaneously. When a DeviceNet network is constructed, this feature ensures the network will be able to handle applications that require the free flow back and forth of bit data and message data. FINS commands can be executed along with DeviceNet explicit messages in message communications. Remote I/O Communications CS/CJ-series DeviceNet Unit (master) Remote I/O (master) function DeviceNet Slave Slave Slave Note Refer to SECTION 4 Remote I/O Master Communications for details on remote I/O communications. 15 Section 1-2 DeviceNet Unit Features Explicit Message Communications CS/CJ-series DeviceNet Unit Explicit message DeviceNet RS-232C Slave RS-232C Slave CS/CJ-series DeviceNet Unit Note Refer to 6-4 Sending Explicit Messages for details on remote I/O communications. FINS Message Communications CS/CJ-series DeviceNet Unit FINS message DeviceNet Slave Slave CS/CJ-series DeviceNet Unit Note Refer to 6-3 Using FINS Message Communications for details on FINS communications. User-set allocations without the Configurator With CS/CJ-series DeviceNet Units, remote I/O communications can be allocated in any area without the Configurator simply by using DM Area settings. If the Configurator is used, it allows you to change the node address order for more flexible I/O allocations. This feature ensures the proper I/O allocations for any application and it makes effective use of PC memory by simplifying programming. Note Refer to 4-4 User-set Allocations for details. Slave Functions 16 CS/CJ-series DeviceNet Units can be used as both masters and slaves, and master and slave communications can be executed either separately or simul- Section 1-2 DeviceNet Unit Features taneously. A Unit that is used as a slave supports fixed and user-set allocations. The maximum I/O for the slave function is 100 words. CS/CJ-series DeviceNet Unit (Master) Master PC DeviceNet CS/CJ-series DeviceNet Unit (Slave) Slave PC 64 nodes max. Note Refer to SECTION 5 Remote I/O Slave Communications for details. Configurator Connection through a Serial Line The Configurator can also be connected either as a DeviceNet node or to a serial port on a CPU Unit or a Serial Communication Unit/Board. CS/CJ-series DeviceNet Unit (Master) CPU Unit Configurator Scan list registration Serial connection (Host Link or Peripheral Bus) DeviceNet 17 Section 1-2 DeviceNet Unit Features CX-Programmer Programming and Monitoring of DeviceNet Slave PCs (Ver. 2.1 or Later) CX-Programmer Ver. 2.1 connected to a serial communications port on a DeviceNet PC can be used to remotely program and monitor other DeviceNet PCs (i.e., PCs with a CS/CJ-series DeviceNet Unit or a Programmable Slave). CS/CJ-series DeviceNet Unit (master) CX-Programmer Serial line (Host Link or peripheral bus) CS/CJ-series DeviceNet Unit (master) DeviceNet Programmable Slave CS/CJ-series Ethernet Unit CS/CJ-series DeviceNet Unit (master) CX-Programmer Ethernet DeviceNet CS/CJ-series DeviceNet Unit (master) Programmable Slave Note Refer to 7-1 Connecting to the CX-Programmer via the DeviceNet for details. Inter-network Connections FINS messages can be sent back and forth between DeviceNet and other networks (e.g., Controller Link, SYSMAC LINK, and Ethernet). This feature enables seamless message communications between all types of networks, including DeviceNet. Controller Link Unit Controller Link Controller Link Unit CS/CJ-series DeviceNet Unit FINS message DeviceNet CS/CJ-series DeviceNet Unit Note Refer to 6-3 Using FINS Message Communications for details. 18 Section 1-2 DeviceNet Unit Features Multiple PCs in a Single Network Multiple DeviceNet Units can be connected in a single network for message communications between PCs as well as for remote I/O communications between PCs and slaves in multiple groups. This feature allows a DeviceNet to be used as a common bus that can integrate all types of control with less wiring. CS/CJ-series DeviceNet Unit (Master) CS/CJ-series DeviceNet Unit (Master) Master PC Master PC CS/CJ-series DeviceNet Unit (Slave) DeviceNet Slave PC Remote I/O Remote I/O Note Refer to 4-1 Master Remote I/O Communications for details. Multiple DeviceNet Units on a Single PC Up to 16 CS/CJ-series DeviceNet Units can be mounted to a single PC. This feature enables greater DeviceNet remote I/O control capacity and ensures that DeviceNet can easily handle line expansion as well as other applications. CS/CJ-series DeviceNet Unit (master) (See note 1.) DeviceNet CS/CJ-series DeviceNet Unit (master) DeviceNet CS/CJ-series DeviceNet Unit (slave) (See note 2.) CS/CJ-series DeviceNet Unit (master) (See note 1.) DeviceNet DeviceNet DeviceNet Note 1. Multiple Units can be mounted without the Configurator. 2. DeviceNet Units set as both slaves and/or masters can be mounted at the same time. 3. Refer to 4-1 Master Remote I/O Communications for details. DeviceNet Unit Setup Files (Memory Card Backup) Setup data (e.g., scan lists) in a DeviceNet Unit can be written as a file to the Memory Card mounted in a CPU Unit. This feature greatly simplifies DeviceNet Unit replacement. A DeviceNet Unit device parameter file (same as data setup file) that is prepared offline using the Configurator can be saved on a Memory Card, and setup data from the Memory Card can be downloaded to 19 Section 1-2 DeviceNet Unit Features a DeviceNet Unit. (See Appendix D Memory Card Backup Function for more details.) CS/CJ-series DeviceNet Unit Configurator CPU Unit Memory Card File save File load Loads setup data to a DeviceNet Unit using a software switch in CIO Area of the CPU Unit. Note Refer to 7-2 Memory Card Backup Functions for details. Various Connection Methods Normal multi-drop, T-branch multi-drop (with up to three branches), and daisychain line connections are available. These methods can be combined to construct a flexible system that suits the floor layout. Maximum Network Length of 500 m A network can connect up to 63 Slaves and can handle remote I/O communications of up to 2,000 byes (16,000 points without the Configurator) per DeviceNet Unit. A maximum network length of 500 m is possible with a baud rate of125 Kbps using thick cable. High-speed Communications High-speed communications are possible at up to 500 Kbps for a trunk line length of 100 m. Compatibility with Slow Slaves The communications cycle time can be set even without the Configurator so slaves with slow response times can be used. A Wide Variety of Slaves A wide variety of I/O devices, like Remote I/O Terminals, Environment-resistant Terminals, Remote Adapters, Sensor Terminals, Temperature Input Terminals, CQM1 I/O Link Units, Analog I/O Terminals, C200H I/O Link Units, RS-232C Units, MULTIPLE I/O TERMINALs, Temperature Adjusters, Inverters, and Intelligent Plugs can be used as slaves. 20 Section 1-3 Specifications 1-3 Specifications 1-3-1 DeviceNet Unit Model Applicable PC CS Series Unit classification CPU Bus Unit CJ Series General Specifications Types of communications Model number • Remote I/O communications master (fixed CS1W-DRM21 or user-set allocations) • Remote I/O communications slave (fixed CJ1W-DRM21 or user-set allocations) • Message communications General specifications of the CS/CJ-series DeviceNet Unit conform to the general specifications for the SYSMAC CS/CJ-series CPU Units. Functional and Performance Specifications Item Specification DeviceNet Unit model CS1W-DRM21 CJ1W-DRM21 Applicable PC CS Series CJ Series Unit classification CPU Bus Unit Applicable unit numbers 0 to F Mounting position CPU Rack, CS Expansion Rack (Cannot be mounted to a C200H Expansion I/O Rack or SYSMAC BUS Slave Rack.) No. of Masters that can be mounted Fixed allocations User-set allocations CPU Rack or Expansion Rack 3 Units max. (Unique words must be allocated using the Allocated CIO Area Words Software Switches.) By allocated DM Area words 16 Units max. (Unique words must be allocated using the user setup tables in the allocated DM Area words.) By Configurator 16 Units max. (Unique words must be allocated using the Configurator.) No. of Slaves Fixed allocations that can be mounted User-set allocations 3 Units max. (Unique words must be allocated using the Allocated CIO Area Words Software Switches) By allocated DM Area words 16 Units max. (Unique words must be allocated using the user setup tables in the allocated DM Area words.) By Configurator 16 Units max. (Unique words must be allocated using the Configurator.) No. of Units that can be connected per network 64 Units max. 21 Section 1-3 Specifications Item Words allocated in the CPU Unit DeviceNet When remote I/O used as communi- a Master cations When used as a Slave Specification Fixed allocations User-set alloca- Any I/O memory (Set using the allocated DM Area words or Contions figurator.) Fixed allocations Fixed words in the CS/CJ-series DeviceNet Area in the CIO Area (one of three settings). User-set alloca- Any I/O memory words (Set in allocated DM Area words or Contions figurator.) CIO Area words allocated for the CPU Bus Unit 25 words/Unit (allocation for one Unit) DM Area words allocated for the CPU Bus Unit 100 words/Unit (allocation for one Unit) Other I/O memory Set the allocation size table for all slaves in any area when remote I/O communications is set to user-set allocations from the setting in the allocated DM Area words. Item Supported connections (communications) 22 Fixed words in the CS/CJ-series DeviceNet Area in the CIO Area (any of three settings). CPU Unit to DeviceNet Unit: 9 words for the software switches, 6 words for the status area, 8 words for the registered slaves and normal slaves tables Scan List User Setup Table, Slave User Setup Table, Master I/O Allocation Reference Table, Slave I/O Allocation Reference Table, Detailed Slave Status Table, etc. CPU Unit to DeviceNet Unit: Table for communications cycle time settings Specifications • Remote I/O communications (master and slave): Master/slave connection (poll, bit-strobe, COS, cyclic) • Explicit message and FINS message communications: Explicit connection All conform to DeviceNet communications standards. Section 1-3 Specifications Item Remote I/O Slave allocation method master communications Specifications Fixed allocations Select one of the following fixed allocation areas using the Fixed Allocated Area Switches 1, 2, and 3 in the software switches in the allocated CIO Area words. Allocated words (CIO Area) I/O Size Fixed Allocation Area Setting 1 Fixed Allocation Area Setting 2 Fixed Allocation Area Setting 3 Output (OUT) area 64 words 3200 to 3400 to 3263 3463 3600 to 3663 Input (IN) area 64 words 3300 to 3500 to 3363 3563 3700 to 3763 Select one of the above areas using the software switches. All are fixed at 1 word per node address. The default setting is Fixed Allocation Area Setting 1. User-set allocations By allocated DM Area words Set the areas and the first words for the OUT 1 and IN 1 blocks in the Scan List Setup Table in the allocated DM Area words. Set the allocation size for each slave using the Allocation Size Setup Table (any words). Allocations must be in the order of node addresses. Allocated words The input and output areas can be the following sizes starting from any word in any of the following areas: CIO Area, WR Area, HR Area, DM, Area, or EM Area. Output (OUT) area 500 words max. × 1 block Input (IN) area 500 words max. × 1 block By Config- Set the areas for the OUT 1/2 and IN 1/2 blocks, the urator first words, and the allocation sizes for all slaves using the Configurator. Blocks can be set for nodes in any order. Allocated words The input and output areas can be the following sizes starting from any word in any of the following areas: CIO Area, WR Area, HR Area, DM, Area, or EM Area. Output (OUT) area 500 words max. × 2 blocks Input (IN) area 500 words max. × 2 blocks 23 Section 1-3 Specifications Item Remote I/O master Max. No. of Slaves connected per DeviceNet Unit Specifications Fixed allocations User-set allocations 63 nodes By allocated DM Area words By Configurator Max. No. of I/O points per DeviceNet Unit Fixed allocations 2,048 pts (64 input words, 64 output words) User-set allocations 16,000 pts (500 input words x 1 block, 500 output words x 1 block) By allocated DM Area words By Config- 32,000 pts (500 input words x 2 blocks, 500 output urator words x 2 blocks) Max. No. of I/O per Slave Fixed allocations controllable by a DeviceNet User-set By alloUnit allocations cated DM Area words 2,048 pts (64 input words, 64 output words) 3,200 pts (100 input words, 100 output words) By Config- 3,200 pts (100 input words, 100 output words) urator 24 Section 1-3 Specifications Item Remote I/O slave Allocation method Specifications Fixed allocations Select one of the following fixed allocation areas using the Slave Fixed Allocated Area Switches 1, 2, and 3 in the software switches in the allocated CIO Area words. Allocated words (CIO Area) Fixed Allocation Area Setting 1 Fixed Allocation Area Setting 2 Fixed Allocation Area Setting 3 1 word Output (OUT) area to the slave from the master 3370 3570 3770 1 word Input (OUT) area to the master from the slave 3270 3470 3670 I/O Size Note Select one of the preceding areas using the software switches. All are fixed at 1 word per node address. The default setting is Fixed Allocation Area Setting 1. User-set allocations By allocated DM Area words Set the areas, the first words, and slave allocation size for the OUT 1 and IN 1 blocks (total of 2 blocks) using the Slave User Allocation Setup Table in the allocated DM Area words. Allocated words The input and output areas can be the following sizes starting from any word in any of the following areas: CIO Area, WR Area, HR Area, DM, Area, or EM Area. Output (OUT) area from this slave 100 words Input (IN) area to this slave 100 words By Config- Set the areas for the OUT 1/2 and IN 1/2 blocks, the urator first words, and the slave allocation sizes using the Configurator. Allocated words Max. No. of I/O points per DeviceNet Unit slave The input and output areas can be the following sizes starting from any word in any of the following areas: CIO Area, WR Area, HR Area, DM, Area, or EM Area. Output (OUT) area from this slave 100 words Input (IN) area to this slave 100 words Fixed allocations 32 points (1 input word, 1 output word) User-set allocations 3,200 pts (100 input words, 100 output words) By allocated DM Area words By Config- 4,800 pts (100 input words x 2, 100 output words urator x 1) 25 Section 1-3 Specifications Item Specifications Default settings • • • • • • Scan list: Not supported Master communications: Supported Slave communications: Disabled Remote I/O communications: Start Master fixed allocations: Fixed Allocation Area Setting 1 Slave fixed allocations: Fixed Allocation Area Setting 1 Data stored in non-volatile memory (EEPROM) in the DeviceNet Unit Saves the following data settings (same as the backup file on the Memory Card). • Master scan list • Slave scan list • Message monitoring timer list (monitoring time for explicit message responses) • Communications time settings • Master/Slave enabled Applicable connections • The DeviceNet Unit automatically selects the applicable connection. • The user can also specify poll, bit-strobe, COS (change of state) or cyclic for the applicable connection of each slave using the Configurator. Up to two types of connections can be set for each Slave (although COS and cyclic cannot be specified simultaneously). Communications cycle time Uses values calculated using the following equations to derive default value. Example: 16 Input Slaves (16 points each), 16 Output Slaves (16 points each), and a baud rate of 500 Kbps: 9.3 ms The user can set a value within a range from 2 to 500 ms. However, the calculated value is only enabled when the calculated value from the conditions equation is greater than the setting. Note Uses the default value calculated using 1 input word and 1 output word even for missing nodes when the scan list is disabled. Message Max. No. of nodes for message commu- FINS message comcommunica- nications per DeviceNet Unit munications (Node tions address 0 cannot be used in FINS communicatins.) Execution commands 62 nodes Note FINS message communications using SEND/RECV are not supported on PCs to which a C200H DeviceNet Master Unit or a CVM1/CV DeviceNet Master Unit is mounted. Explicit message are supported however. Send explicit messages 63 nodes FINS commands to send/receive data SEND/RECV instructions Any FINS commands CMND instruction Sending and receiving FINS commands Executes FINS commands from a host computer to a PC (to connected through a serial line which a CS/CJ-series DeviceNet Unit is mounted) on DeviceNet through Host Link connections. A PC can also send unsolicited FINS commands over DeviceNet to a host computer connected through Host Link. Inter–network communica- Same type Allows transmission across the same type of networks between tions of network DeviceNet networks when multiple Units are mounted (can cross up to three levels). Allows transmission across different types of networks between Different type of net- DeviceNet and other networks (e.g., Controller Link, SYSMAC LINK and Ethernet) (can cross up to three levels). work 26 Section 1-3 Specifications Item Other functions Specifications Remote programming/monitoring functions A CX-Programmer connected to the serial communications port of a PC to which a CS/CJ-series DeviceNet Unit is mounted can remotely program and monitor DeviceNet slave PCs with a CS/ CJ-series DeviceNet Unit mounted. Either the peripheral port or built-in RS-232C port can be used with the Host Link or peripheral bus protocol. (Scheduled for CX-Programmer Ver. 2.1 or later) Note 1. Serial ports on a Serial Communications Board/Unit can be used in addition to the ports on the CPU Unit. 2. Inter-network communications across up to 3 levels is possible (even over different types of network). 3. This is also possible from a CX-Programmer on network. Operation from the Configurator connected through a serial line Allows all online monitoring and setup functions to be performed on a master PC on the DeviceNet network from the Configurator connected through a serial line (scan list registration, communications parameter settings, etc.). Memory Card backup function Allows DeviceNet Unit data settings (scan list, communication cycle time settings, etc.) to be backed up as a file to a Memory Card in the CPU Unit. The data settings can also be restored into the DeviceNet Unit from the Memory Card in the CPU Unit. Setting data can be restored into a DeviceNet Unit simply by carrying the Memory Card to the site if the device parameter file prepared from the Configurator is saved to Memory Card from a PC. Error history in the DeviceNet Unit Supported. (The history can be accessed up by the Configurator or using a FINS command.) Communications cycle time setting Supported (in the allocated DM Area words or from the Configurator). Message monitoring timer Sets the response monitoring time (explicit connection opening interval) in the DeviceNet Unit for explicit message communications. Settings can be made separately for all targeted devices using the Configurator. COS/cyclic heartbeat timer setting Sets the minimum SEND interval in COS or cyclic connections for all targeted devices. The setting is made using the Configurator. Device data check function Performs a comparison check on the following device data when slave data registered in the scan list is compared with actual slave data. The Configurator can be used to set this function for all targeted Slaves. Vendor, device type and product code Configurator connection method 1) Serial connection (peripheral bus or Host Link) 2) Direct DeviceNet connection through a dedicated Board/Card The online functions available are the same for both 1) and 2). Setting section Rotary switches: Unit No. (hexadecimal x 1), node address (decimal x 2) Front panel DIP switch: Baud rate, stop or continue communications when an error occurs Display section Two LED indicators (2 colors): Display Unit and network status. Two-digit 7-segment display: Displays the DeviceNet Unit node address, error code, and node address where an error occurred. 2 dot LED indicators: Display whether the registration scan list is enabled or not. Front connector One communications connector (communications data: CAN H and CAN L, communications power supply: V+, V–, shielded) Use the XW4B-05C1-H1-D connector provided to connect the communications cable. Note Use the XW4B-05C4-T-D connector sold separately for multi-drop connections. 27 Section 1-3 Specifications Item Specifications Communications power supply voltage 11 to 25 VDC (supplied from the communications connector) Influence on CPU Unit cycle time 0.7 ms+0.001 x the number of words allocated Current consumption CS1W-DRM21: Communications power supply: 30 mA at 24 VDC, (supplied from the communications connector) Internal circuit power supply: 290 mA max. at 5 VDC (supplied from the Power Supply Unit) CJ1W-DRM21: Communications power supply: 18 mA at 24 VDC, (supplied from the communications connector) Internal circuit power supply: 290 mA max. at 5 VDC (supplied from the Power Supply Unit) External dimensions CS1W-DRM21: 35 x 130 x 101 mm (W x H x D) CJ1W-DRM21: 31 x 90 x 65 mm (W x H x D) Weight CS1W-DRM21: 172 g (including the connector provided) CJ1W-DRM21: 118 g (including the connector provided) Standard accessories One XW4B-05C1-H1-D connector to connect to a node from a Tbranch Tap. 1-3-2 Comparison between CS1W-DRM21 and CJ1W-DRM21 Only the following items are different between the CS1W-DRM21 and the CS1W-DRM21. Otherwise, these Units are functionally the same. Item CS1W-DRM21 CJ1W-DRM21 Consumption current Communications power supply: 30 mA at 24 VDC Communications power supply: 18 mA at 24 VDC External dimensions 35 x 130 x 101 mm (W x H x D) 31 x 90 x 65 mm (W x H x D) Weight (including connector) 172 g 28 118 g Section 1-4 Comparison with Previous Models 1-4 Comparison with Previous Models The following table provides a comparison between the CS1W-DRM21 DeviceNet Unit and the C200HW-DRM21-V1 DeviceNet Master Unit used in a CS/CJ-series PC. Item C200HW-DRM21-V1 CS1W-DRM21/CJ1W-DRM21 Unit classification C200H Special I/O Unit Mounting position CPU Rack, C200H I/O Expansion Rack, CS- CPU Rack, CS/CJ-series Expansion Rack series Expansion Rack No. of Masters that can be mounted 1 Master Fixed allocations User-set allo- 16 Masters (Configurator required) cations CPU Bus Unit 3 Masters (Select unique words must be allocated using the software switches.) 3 Slaves (Select unique words must be allocated using the software switches.) 16 Masters (even without the Configurator) Routing table registration Not necessary When creating a routing table, registration in a local network table is necessary. Unit No. that can be set 0 to F 0 to F Masters on a single network Multiple Masters, Configurator required Multiple Masters even without the Configurator Remote I/O Master communicaSlave tions Message communications ❍ ❍ X ❍ Registration in the scan list when using only message communications Area used to exchange data with the CPU Unit (not including remote I/ O allocation) Allocated CIO Area words Explicit message send, FINS message com- Explicit message send, FINS message communications munications Note Can send and receive explicit messages to the PC to which a C200H DeviceNet Master Unit or CVM1/CV DeviceNet Master Unit is mounted. Cannot sent or receive FINS messages. Required Not required 2,000 to 2,009 + (10 x unit number) 1,500 to 1,524 + (25 x unit number) Allocated DM Not used Area words D30000 to D30099 (100 x unit number) Dedicated DM area Not used. Note With user-set allocations using the allocated DM Area words however, the Allocation Size Setup Table must be allocated to a position in I/O memory. D06032 to D06033 + (2 x unit number) 29 Comparison with Previous Models Item Remote I/O communications Master Fixed allocations C200HW-DRM21-V1 Section 1-4 CS1W-DRM21/CJ1W-DRM21 C200H DeviceNet words in CIO Area 1,600 points (50 input words, 50 output words) CS/CJ-series DeviceNet words in CIO Area 2,048 points (64 input words, 64 output words) Output area: CIO 0050 to CIO 0099 Input area: CIO 0350 to CIO 0399 Select one of the following using the software switch. Output area: (1) CIO 3200 to CIO 3263 (2) CIO 3400 to CIO 3463 (3) CIO 3600 to CIO 3663 Input area: (1) CIO 3300 to CIO 3363 (2) CIO 3500 to CIO 3563 (3) CIO 3700 to CIO 3763 Node addresses: 0 to 49, node address order, 1 word/node address Node addresses: 0 to 63, node address order, 1 word/node address • Slaves with 8 points: Require 1 word even though they are allocated the rightmost byte (requires 1 node address) • Slaves with 16 points: Require 1 word (require 1 node address) • Slaves with over 16 points: Require multiple words (require multiple node addresses) User-set allo- Set by the Configurator. cations Set from allocated DM Area words (Master User Allocation Setup Table) or the Configurator. When using the message communications function: 1,600 pts max. (800 input words, 800 output words) When not using the message communications function: 4,800 pts max. (2,400 input words, 2,400 output words) When set from allocated DM Area words: 16,000 pts max. (8,000 input words, 8,000 output words) When set from the Configurator: 32,000 pts max. (16,000 input words, 16,000 output words) The following areas can be set: CIO: 0000 to 0235, 0300 to 0511 CIO: 1000 to 1063 HR: HR000 to HR099 DM: D00000 to D05999 The following areas can be set: CIO: 0000 to 6143 WR: W000 to W511 HR: HR000 to HR511 words DM: D00000 to D32767 EM: E00000 to E32767 (Banks 0 to C supported) OUT 1, OUT 2, IN 1, and IN 2, for a total of 4 blocks can be set at any size (total for 1 to 4 blocks) at any position in the allocation areas given above. Any node addresses can be set within a block. Any position in the allocation areas given above. Using allocated DM Area words: Total of two block, OUT 1 and IN 1. Using the Configurator: A total of 4 blocks, OUT 1, OUT 2, IN 1, and IN 2 With a total of 4 blocks and a maximum of 100 words per block, the maximum number of words is 100 using message communications and 300 without using the message communications. 500 words max. per block Using allocated DM Area words: 1,000 words total for 2 blocks Using the Configurator: 2,000 words total for 4 blocks Maximum of 32 input words, 32 output words per slave. Using 2 connections: Maximum of 200 input words, 100 output words per slave. Using 1 connection: Maximum of 100 input words, 100 output words per slave. There are the following restrictions. • The bytes 7 to 15 cannot be used for start bytes for slaves with more than 8 points. • More than one master cannot share a slave. • Slaves with 8 points: Require the leftmost or rightmost byte (does not require 1 word) • Slaves with 16 points: Require 1 word • Slave with over 16 points: Require multiple words (the last byte will be the rightmost byte with an odd number of bytes) 30 Section 1-4 Comparison with Previous Models Item C200HW-DRM21-V1 Remote I/O communications Master Max. No. of slaves connected With no Configurator (fixed allocations): 50 nodes Remote I/O Slave Fixed allocations No CS1W-DRM21/CJ1W-DRM21 63 nodes for fixed or user-set allocations With no Configurator (user-set allocations): 63 nodes DeviceNet words in CIO Area: 32 points (1 input word, 1 output word) Select one of the following: Input area to the Slave: (1) CIO 3370, (2) CIO 3570, (3) CIO 3770 Output area from the Slave: (1) CIO 3270, (2) CIO 3470, (3) CIO 3670 User-set allo- No cations Set in the allocated DM Area words or the Configurator. The following areas can be set: CIO: CIO 0000 to CIO 6143 WR: W000 to W511 HR: HR000 to HR511 DM: D00000 to D32767 EM: E00000 to E32767 (Banks 0 to C supported) Using the allocated DM Area words: Can create OUT 1 and IN 1 for a total of 2 blocks. Using the Configurator: Can create OUT 1, OUT 2, IN 1, and IN 2 for a total of 4 blocks. 100 words max. per block Using the allocated DM Area words: 200 words total for 2 blocks Using the Configurator: 300 words total for 3 blocks Message communications Configuration connection method Execute com- Sending/receiving data: No mands Any FINS command: IOWR instruction Sending/receiving data: SEND/RECV instructions Any FINS command: CMND instruction Max. No. of nodes for message communications 8 nodes 63 nodes Gateway function from serial communications Not supported Allows the CX-Programmer connected by a serial line to remotely control and monitor a PC on the DeviceNet (scheduled for Ver. 2.1). Inter-netNot supported work function Supported Allows inter-network communications between DeviceNet and networks like Controller Link and Ethernet (3 levels max.). Serial connection Not supported Supported (Peripheral Bus or Host Link connection to a CPU Unit or a Serial Communication Board/Unit) Direct connection to DeviceNet Supported Supported Specifies I/O communications start/stop after each slave on the scan list starts (nodes that perform explicit message communications must also be registered in the scan list). Sets Master start/stop (using a software switch or the Configurator). Performs I/O communications only with slaves registered in the scan list. (Explicit message nodes do not have to be registered in the scan list.) I/O communications at startup 31 Section 1-4 Comparison with Previous Models Item C200HW-DRM21-V1 CS1W-DRM21/CJ1W-DRM21 Starting and stopping remote Starts or stops remote I/O communications using the Configurator or the software switch from a Programming Device. communications during I/O communications Remote I/O communications Sets remote I/O communications start or stop when an error occurs in master communicawith a communications error tions (set on DIP switch on the front of the Master). Communications parameters Can be changed (communications cycle time). Sending explicit messages to slaves made by another company Supported Master error history Yes (Can be read by the Configurator or FINS command.) Setting communications cycle time Supported (by the Configurator) Supported (with or without the Configurator) Monitoring current communi- Supported cations cycle time Switch that disables commu- The switch that cancels communications nications error stoppage error stoppage is different from the one that starts remote I/O communications. The same software switch is used to cancel communications error stoppage and to start remote I/O communications. Error with multiple Units mounted An error does not occur even with multiple Units mounted. Operation will continue even if the same words are allocated to more than one Unit. Error code on the front panel 7-segment display 32 A mounting error occurs with fixed allocations. Error with Display: E4 multiple Units mounted PC initialization error Display: F5 RAM error No check for multiple mounted Units. Used more detailed error codes in initialization phase. Display: H . @ Display: F5 Changed to H3 (related to the above). Incorrect Display: F5 switch setting Changed to H5 (related to the above). Routing table Display: E5 error Changed to HC (related to the above). PLC Unit WDT error Display: All lit Display: E7 Unit does not reset. Explicit server functions run. EEPROM error Display: F8 Stops operation to store the scan list. Display: E3 Operation continues for error history only (scan list stored in flash ROM) Configuration data error (scan list SUM error) Display: E8 Continues operation in DISABLED mode. Display: F7 Stops remote I/O communications in Master communications. Section 1-5 Outline of the Configurator 1-5 Outline of the Configurator Allocations for remote I/O communications can be set in any order of node addresses from the Configurator. Users can also set remote I/O communications connections. Device (master/slave) registration, I/O allocations, and other operations are especially easy to perform because of graphic operations, including dragging and dropping icons. Any of the following methods can be used to connect the Configurator to DeviceNet. All the connection methods support the same online connection functions. Connection from Dedicated Board/ Card Installed in Computer Serial Connection from COM port of Computer WS02-CFDC1-E Configurator ISA Board or PCMCIA Card WS02-CFDC1-E Configurator CS/CJ-series DeviceNet Unit COM port Peripheral bus or Host Link Peripheral or RS-232C port of CPU Unit or RS-232C port of Communications Board/Unit DeviceNet Network DeviceNet network The Configurator is treated as a single DeviceNet node. 1-5-1 The Configurator is not treated as a single DeviceNet Node. Models Product Configurator (Ver. 2. ) @ Model Contents WS02-CFDC1-E Installation disk (CD-ROM) Method of connecting personal computer to network Either one of the following methods • Serial connection • Dedicated PCMCIA Card • Dedicated ISA Board (see table below) Personal computer IBM PC/AT or compatible OS Windows 95, 98, Me, NT4.0 or 2000 Note Use the following dedicated Boards and Card. Model Contents 3G8F5-DRM21 Dedicated ISA Board and Configurator (Ver.2) installation disk 3G8E2-DRM21 Dedicated PCMCIA Card and Configurator (Ver.2) installation disk Personal computer IBM PC/AT or compatible OS Windows 95, 98 or NT4.0 Windows 95 or 98 The main functions of the Configurator are illustrated below. For further details, refer to the DeviceNet Configurator Operation Manual (W382). 33 Section 1-5 Outline of the Configurator Remote I/O master allocations (with creation of a scan list) and remote I/O slave allocations Setup functions Enabling or disabling master or slave function of CS/CJ-series DeviceNet Unit. Setting master device parameters except scan list parameters (i.e., connection settings, device data checks, and communications cycle time) Setting other manufacturers' slave and master device parameters Main functions of Configurator Displaying a device information list Monitoring functions Monitoring master status, Unit status, Master error logs, and communications cycle data Storage functions Note Saving offline device information prepared with master device parameters or online network device information (Data is saved as network configuration files.) 1. Master device parameters used in a scan list are created with either of the following methods. a) Using the Parameter Wizard b) Setting all parameters 2. Connect only one Configurator to each Network. 3. Do not use the Configurator in a location with too much electromagnetic noise, particularly when using a PCMCIA Card. If noise is too extreme, the computer may run out-of-control, although there will be no negative effects on the DeviceNet network even if noise causes the computer to run out-ofcontrol. 4. The only DeviceNet masters that can be handled by the Configurator are OMRON’s CS1W-DRM21, CJ1W-DRM21, CVM1-DRM21-V1, and C200HW-DRM21-V1. 1-5-2 Configurator Specifications Item Operating environment Personal computer: IBM PC/AT or compatible CPU: Pentium 166 MHz or higher (with Windows NT) Memory: 32 Mbytes Hard disk: A minimum of 15 Mbytes OS Windows 95, 98, Me, NT4.0, or 2000 Network connection method Dedicated Board/Card 34 Specification Hardware Dedicated Board/Card 3G8F5-DRM21: Dedicated ISA Board 3G8E2-DRM21: Dedicated PCMCIA Card Serial connection (to DeviceNet network with gateway) • Peripheral or RS-232C port of PC with DeviceNet Unit mounted. • RS-232C port of Serial Communications Board/Unit. Serial communications mode: Peripheral bus or Host Link Network status A single node address is used. Connectable number of Boards/Cards One/network Section 1-5 Outline of the Configurator Item Main functions Setup functions Specification Master device parameter settings for OMRON’s Master • Remote I/O master allocations (with a scan list) The node address order can be set as desired. Two output blocks and two input blocks can be allocated. (See note.) • Remote I/O slave allocations • Setting master remote I/O communications connections • Setting slave remote I/O communications connections • Enabling or disabling device data checks through remote I/O communications (checks on slave vendor ID, device type, and product code data) • Setting an explicit message monitor timer list • Setting a COS/cyclic heart beat timer value • Setting the communications cycle time Note 1. A device Parameter Wizard is supported for the Master. 2. Using remote I/O master allocations eliminate restrictions on node addresses. Furthermore, a number of masters can be mounted to the PC with no allocation area duplication. Setting parameters for other manufacturers’ slaves (EDS file required). Setting node addresses and baud rates Monitoring func- • Listing information on devices connected to the network (in node address order or tions remote I/O configuration order, for example) • Monitoring Unit status data, Master function status data, and slave function status data • Monitoring Master error history CVM1-DRM21-V1 or C200HW-DRM21-V1: Up to 20 records of time, error code, and error condition data CS1W-DRM21: Up to 64 records of time, error code, and error condition data • Monitoring communication cycle time Storage functions Saving offline device information prepared with master device parameters or online network device information. Such data is saved as network configuration files. Other functions • • • • Files that can be written Reading/writing and preparing EDS files Checking for duplicate I/O allocations in master parameters Printing master/slave device parameters Installing Expansion Modules to expand functions • Master parameter files (parameters for OMRON Master: 1 file per node) Note Slave communications are saved as well in the master device parameters file with the DeviceNet Unit. • Slave device parameter files (parameters for slaves: 1 file per node) • Network file (all master/slave parameters for masters/slaves in the device list: 1 file/ network) • EDS file (DeviceNet device definition file: 1 file/device type) 35 Section 1-6 Basic Operating Procedures 1-6 1-6-1 Basic Operating Procedures Network Installation Procedure Note For details on the network installation procedure, refer to the DeviceNet Operation Manual (W267). Only a general description is given here. Determine a suitable baud rate for the system. (1) (2) Determine the node arrangement, the wiring configuration, and the cable lengths. A) Restrictions on lengths of trunk lines and branch lines and total drop line length. (Selection of thick cables or thin cables) B) Separation from noise sources. Do (1) and (2) above meet the DeviceNet specifications? Check No Yes (3) Determine the method for providing a communications power supply. (4) Arrange for the required devices. Delivery of devices. (5) 1-6-2 Installation Hardware Preparations for Communications 1,2,3... 1. Set the initial settings for the DeviceNet Unit: Unit No. (UNIT No.) Node address (NODE ADR) Baud rate (DIP switches 1 to 2) Communications continue/stop setting for communications errors (DIP switch pin 3)(with Master communications) I/O hold/clear for communications errors (DIP switch pin 4)(with Slave communications) 2. Set the initial settings for slaves: 36 Section 1-6 Basic Operating Procedures Node address (Pins 1 to 6) Baud rate (Pins 7 and 8) Etc. 3. Mount the Master and wire the network. Treat as a CPU Bus Unit. Can mount to a CPU Rack or Expansion Rack. With fixed allocations: 3 Units max. With user-set allocations: 16 Units max. 4. Connect a Programming Device to the PC and turn ON the power supply to the PC. 5. Generate the I/O tables. Note 1. A slave may not go online if the communications power supply is turned ON after the slave is turned ON. 2. The communications power supply and slave power supply, the slave power supply and PC power supply, or all three of these power supplies may be turned ON simultaneously. 1-6-3 Creating Routing Tables The DeviceNet Unit functions as a Communications Unit in the same way as a SYSMAC LINK Unit, Controller Link Unit, and Ethernet Unit. It is therefore necessary to create routing tables for the communications functions to be used, as shown in the table below. Mounted Units Using master or slave functions only Using explicit message communications (not supported across networks) DeviceNet Unit is the only Communications Unit mounted Not necessary (See note 1.) Multiple DeviceNet Units mounted as Communications Units Not necessary (See note 1.) DeviceNet Unit and other Communications Unit mounted simultaneously Local network table necessary (See note 2.) Note Using FINS message Using FINS communications across message networks communications not across networks Local network table (See note 2.) and relay network table are necessary. Local network table necessary (See note 2.) 1. If a local network table already exists in the CPU unit being used, the DeviceNet Unit must be registered in that table. 2. The DeviceNet Unit must be registered in the local network table. Refer to 6-3 Using FINS Message Communications for information on the routing tables. The routing tables are created using CX-Net inside the CX-Programmer. Refer to the CX-Net Operation Manual (WS02-CXPC1-EV@) for details. Note 1. A local network table is sometimes necessary even when the DeviceNet Unit is not operating across networks. 2. If you prepare a local network table inside the CPU Unit, be sure to register the DeviceNet Unit. 3. Even if a local network table exists inside the CPU Unit, the 7-segment display of the DeviceNet Unit may indicate “HC” and FINS message/explicit 37 Section 1-6 Basic Operating Procedures message communications may not be possible unless the DeviceNet Unit is registered in the local network table. 1-6-4 Procedures Prior to Starting Communications Using the Master Function To use the master function, the Master Enable Switch (word n, bit 06) must be turned ON from a Programming Device. Enable master communications through CS1W-DRM21 properties if you are using a Configurator. Note 1. Make sure the scan list is enabled when using the master function. This will allow you to check whether slaves are online or not from the CPU Unit so that you will be able to determine whether or not the DeviceNet is communicating properly. 2. Remote I/O communications with a specified slave can be turned OFF (disconnected) by turning ON (1) the corresponding Disconnect/Connect Switch (words n+6 to n+9) when a slave is replaced or is registered in the scan list prior to being connected. These switches are cleared when the power supply is turned OFF, however, so a bit must be turned back ON (1) from the ladder program when the power turns ON for it to be valid again. Fixed Allocations Use the following procedure to use fixed allocations. Refer to 4-3 Fixed Allocations for details on fixed allocations. 1,2,3... 1. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply before turning ON the slave power supplies or the slaves may not go online. 2. Switch the CPU Unit to PROGRAM mode. 3. Check Unit Status 2 (word n+11, bit 03) from a Programming Device connected to the CPU Unit to see if the master function is ON (enabled). If it is enabled, skip step 4 below and proceed to step 5. 4. If the master function is OFF (disabled), turn ON the Master Enable Switch (word n, bit 06) from a Programming Device connected to the CPU Unit. Note Execute this only when master communications are turned OFF. (If the Master Enable Switch is turned ON when master communications are ON, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) 5. Turn ON the Master Fixed Allocation Area Setting 1 to 3 Switches (word n, bits 8 to 10). Master remote I/O communications will begin with the scan list disabled. 6. Turn ON the Scan List Enable Switch (word n, bit 00). Master remote I/O communications will begin with the scan list enabled. 7. Switch the CPU Unit to RUN mode. User-set Allocations Using Allocated DM Area Words Use the following procedure to set allocations using the words allocated to the Unit in the DM Area. Refer to 4-4 User-set Allocations for details on user-set allocations. 1,2,3... 1. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply before turning ON the slave power supplies or the slaves may not go online. 2. Switch the CPU Unit to PROGRAM mode. 38 Section 1-6 Basic Operating Procedures 3. Check Unit Status 2 (word n+11, bit 03) from a Programming Device connected to the CPU Unit to see if the master function is ON (enabled). If it is enabled, skip step 4 below and proceed to step 5. 4. If the master function is OFF (disabled), turn ON the Master Enable Switch (word n, bit 06) from a Programming Device connected to the CPU Unit. Note Execute this only when master communications are turned OFF. (If the Master Enable Switch is turned ON when master communications are enabled, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) 5. Input data in advance into the Master User Allocation Setup Table (words m+1 to m+6) and the Allocation Size Setup Table (specify the position in words m+5 and m+6) 6. Turn ON the Master User-set Allocation Switch (word n, bit 11). Master remote I/O communications will begin with the scan list enabled. 7. Switch the CPU Unit to RUN mode. User-set Allocations Using the Configurator Use the following procedure to set allocations using the Configurator. Refer to DeviceNet Configurator Operation Manual for details on Configurator operating procedures 1,2,3... 1. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply before turning ON the slave power supplies or the slaves may not go online. 2. Switch the CPU Unit to PROGRAM mode. 3. Create a network configuration file and device parameters file from the Configurator. (Enable master communications in CS1W-DRM21 properties at this time.) 4. Download the above files to the devices on the network. Remote I/O communications will begin with the scan list enabled. 5. Switch the CPU Unit to RUN mode. Using Slave Function To use the slave function, the Slave Enable Switch (word n+1, bit 06) must be turned ON from a Programming Device. Enable slave communications through CS1W-DRM21/CJ1W-DRM21 properties if you are using a Configurator. With fixed allocations or allocations set in the allocated DM Area words, slave communications must be disabled prior to area allocation and must be enabled following area allocation. The order of the procedure is thus Slave Stop Switch (if slave communications are enabled), area allocation, and Slave Enable Switch. Note Slave communications must be disabled prior to area allocation when using fixed allocations or allocations set in the allocated DM Area words, and the settings must be read to the Unit when slave communications are enabled. Allocations will not be valid if slave communications are enabled during area allocation. Fixed Allocations Use the following procedure to use fixed allocations. Refer to 5-2 Fixed Allocations for details on fixed allocations. 1,2,3... 1. Switch the CPU Unit to PROGRAM mode. 39 Section 1-6 Basic Operating Procedures 2. Check Unit Status 2 (word n+11, bit 07) from a Programming Device connected to the CPU Unit to see if the slave function is OFF (disabled). If it is disabled, skip step 3 below and proceed to step 4. 3. If slave communications are enabled, turn ON the Slave Stop Switch (word n+1, bit 07). 4. Turn ON the Slave Fixed Allocation Area Settings 1 to 3 Switches (word n+1, bits 8 to 10). 5. Turn ON the Slave Enable Switch (word n+1, bit 06) from a Programming Device connected to the CPU Unit. Note Execute this only when slave communications are turned OFF. (If the Slave Enable Switch is turned ON when slave communications are enabled, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) 6. Switch the CPU Unit to RUN mode. Slave remote I/O communications will begin. User-set Allocations Using Allocated DM Area Words Use the following procedure to set allocations using the words allocated to the Unit in the DM Area. Refer to 5-3 User-set Allocations for details on user-set allocations. 1,2,3... 1. Switch the CPU UNit to PROGRAM mode. 2. Check Unit Status 2 (word n+11, bit 07) from a Programming Device connected to the CPU Unit to see if the slave function is OFF (disabled). If it is disabled, skip step 3 below and proceed to step 4. 3. If Slave is enabled, turn ON the Slave Stop Switch (word n+1, bit 07). 4. Input data in advance into the Slave User Allocation Setup Table (words m+8 to m+13). 5. Turn ON the user Slave User-set Allocation Switch (word n+1, bit 11). 6. Turn ON the Slave Enable Switch (word n+1, bit 06) from a Programming Device connected to the CPU Unit. Note Execute this only when slave communications are turned OFF. (If the Slave Enable Switch is turned ON when slave communications are enabled, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) 7. Switch the CPU Unit to RUN mode. Slave remote I/O communications will begin. User-set Allocations Using the Configurator Use the following procedure to set allocations using the Configurator. Refer to DeviceNet Configurator Operation Manual for details on Configurator operating procedures 1,2,3... 1. Switch the CPU Unit to PROGRAM mode. 2. Create a device parameter file from the Configurator. (Enable Slave communications in CS1W-DRM21 properties at this time.) Then download the file to the DeviceNet Unit. 3. Turn ON the Slave Enable Switch (word n+1, bit 06) from a Programming Device connected to the CPU Unit. Note Execute this only when slave communications are turned OFF. (If the Slave Enable Switch is turned ON when slave communications are enabled, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) 40 Section 1-6 Basic Operating Procedures 4. Switch the CPU Unit to RUN mode. Slave remote I/O communications will begin. Message Communications Only (Neither Master nor Slave Function Used) The DeviceNet Unit does not have to be registered in the scan list if it is only used for message communications. Message communications (send and receive) can be executed with both master and slave communications disabled. 41 Section 1-7 List of Usage Methods by Purpose 1-7 List of Usage Methods by Purpose Situation Design Allocating any words for remote I/O Action 108 In order of node Set using the allocated DM Area words. addresses (Master User Allocations Setup Table and Allocation Size Setup Table) Note Allocations using allocated DM Area words: Order of node addresses and two blocks, OUT 1 and IN 1. Not in order of node addresses 42 Page Set using the configurator. 113 Note Allocations using Configurator: Any node address order and four blocks, OUT 1, IN 1, OUT 2 and IN 2. Allocation is much easier using a wizard. Using the Unit as a slave Set using the allocated DM Area words. 122 Performing message communications between PCs to which DeviceNet Units are mounted Execute communications instructions from the user 134 program. Mounting multiple DeviceNet Units using master communications to a single PC 3 Units max. with fixed allocations 16 Units max. with user-set allocations 92 Mounting multiple DeviceNet Units using slave communications to a single PC 3 Units max. with fixed allocations 16 Units max. with user-set allocations 122 Connecting multiple PCs (master Supported by user-set allocations using allocated communications) in a network DM Area words or user-set allocations using the Configurator. 122 Connecting a single Master PC and multiple Slave PCs in a network Set multiple PCs to Slave mode from the allocated DM Area words or the Configurator. Note Up to 64 Units may be on a network. (Example: 1 Master PC and 63 Slave PCs) 122 Sending DeviceNet explicit messages Set the FINS command code to 2801. 138 Setting the node address for a DeviceNet Unit Set the rotary switches on the front of the DeviceNet Unit. 49 Setting the baud rate for the DeviceNet Unit Set the DIP switch on the front of the DeviceNet Unit. 50 Stopping remote I/O communica- Set the DIP switch on the front of the DeviceNet tions for communications errors Unit. 51 Holding OUT data in slave I/O memory for communications errors 51 Set the DIP switch on the front of the DeviceNet Unit. Section 1-7 List of Usage Methods by Purpose Situation Operation Action Page Stopping remote I/O communica- Stop communications using the Configurator or the 62 tions with all Slaves Remote I/O Communications Stop Switch in the allocated CIO Area words. Using a scan list in remote I/O communications (fixed allocations) Turn ON the Scan List Enable Switch in the allocated CIO Area words. 61 Enabling a scan list in remote I/O communications (user-set allocations by allocated DM Area words) Set the allocation areas using the allocated DM Area words, and turn ON the user-set allocations user setting switch for the allocated CIO Area words. 64 Changing the communications system configuration 100 Turn ON the Scan List Clear Switch for the allocated CIO Area words, and turn the Scan List Enable Switch back ON after you change the communications system. Monitor the Master Status 2 status codes in the Checking master I/O allocation status (fixed allocations, user-set allocated CIO Area words from a Programming allocations by allocated DM Area Device. words, user-set allocations by the Configurator) 75 Checking to see if all slaves are registered in the scan list Check the Registered Slave Table in the allocated CIO Area words. 78 Checking to see if all slaves are performing remote I/O communications properly Check the Normal Slave Table in the allocated CIO 79 Area words. Checking to see if there is an error history in the DeviceNet Unit Check the error history (registration yes/no) in the allocated CIO Area words from a Programming Device. Monitoring the error history in the Execute the device monitor function from the ConDeviceNet Unit figurator (Error History Tab). 73 DeviceNet Configurator Operation Manual Monitoring status of the DeviceNet Unit Execute the device monitor function from the Configurator (Status and Unit Status Tabs). Checking the current communications cycle time Execute the device monitor function from the Configurator (Current Communications Cycle Time Tab). Adjusting the communications cycle time Execute the device parameter edit function from the Configurator (Communications Cycle Time Tab). Saving all parameters, like scan list data, for masters and slaves on the network Save the network configuration from the Configurator. Replacing a DeviceNet Unit 1. Insert a Memory Card in the CPU Unit and turn 226, 247 ON the Unit Setup File Backup Switch in the allocated CIO Area words. 2. Replace the DeviceNet Unit. 3. Turn ON the Unit Setup File List Switch in the allocated CIO Area words. 4. Turn ON Scan List Clear Switch in the allocated CIO Area words. 5. Make sure the slave is connected, and then turn ON the Scan List Enable Switch. 43 SECTION 2 Nomenclature and Installation This section describes the nomenclature and installation of the DeviceNet Unit. 2-1 2-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 2-1-1 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 2-1-2 Status Indicators: MS and NS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 2-1-3 Seven-Segment Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 2-1-4 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Installing the DeviceNet Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 2-2-1 System Configuration Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 51 2-2-2 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 2-2-3 Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 2-2-4 External Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 45 Section 2-1 Nomenclature and Functions 2-1 2-1-1 Nomenclature and Functions Nomenclature and Functions CS1W-DRM21 DRM21 CS MS Indicators NS 6543 DCB UNIT No. 210FE A987 32 65 4 32 10 9 X101 87 87 NODE ADR 1 0 9 Unit No. switch This switch sets the unit number of the DeviceNet Unit as a one-digit hexadecimal value. X100 65 4 1 2 3 4 1 DR0 2 DR1 3 ESTP 4 HOLD Node address switches These switches set the node address as a two-digit decimal value. DIP switch The pins have the following functions: Pins 1 and 2: Baud rate Pin 3: Continue/Stop communications for error (when used as a Master) Pin 4: Hold/clear I/O for communications error (when used as a Slave) ON Communications connector Connect the Network communications cable to this connector. The communications power is also supplied through this connector. A parallel connector with screws (XW4B-05C1-H1-D) is provided for node connection. CJ1W-DRM21 DRM21 6 789 x101 NODE ADR x100 789 HOLD ESTP DR1 DR0 1 2 3 4 ON ON 4 3 2 1 Indicators Unit No. switch This switch sets the unit number of the DeviceNet Unit as a onedigit hexadecimal value. 23 456 01 MS NS Node address switches These switches set the node address as a two-digit decimal value. DIP switch The pins have the following functions: Pins 1 and 2: Baud rate Pin 3: Continue/Stop communications for error (when used as a Master) Pin 4: Hold/clear I/O for communications error (when used as a Slave) Communications connector Connect the Network communications cable to this connector. The communications power is also supplied through this connector. A parallel connector with screws (XW4B-O5C1-H1-D) is provided for node connection. Indicators The DeviceNet Units are equipped with the following indicators that indicate the operating status of the node itself and the overall network. 1,2,3... 1. Two status indicators (two-color: Green or red LEDs) 2. A two-digit, 7-segment display 3. Two dot indicators 46 Section 2-1 Nomenclature and Functions 2. Two-digit, 7-segment display MS 1. Status indicators NS 3. Dot indicators 2-1-2 Status Indicators: MS and NS The MS (Module Status) indicator indicates the status of the node itself and the NS (Network Status) indicator indicates the status of the network. The MS and NS indicators can be green or red and they can be OFF, ON, or flashing (alternating 0.5-s ON and 0.5-s OFF.) The following table shows the meaning of these indicator conditions. Indicator MS Color Status Meaning (likely errors) Green ON Normal operating status Communications are being performed normally. Red ON A non-recoverable, fatal error has occurred. (Watchdog timer error, memory error, or system error.) Replace the DeviceNet Unit. Flashing A recoverable, non-fatal error has occurred. (Structure error, switch setting error, PC initialization error, PC interface error, or routing table error.) Correct the error and reset the Unit. NS --- OFF Power isn’t being supplied or the Unit is being reset. Green ON The Unit is online with the network and remote I/O communications have been established with a slave registered in the scan list or message communications have been established. Flashing The Unit is online with the network, but neither remote I/ O communications nor message communications have been established. Either the scan list is being read, or both remote I/O communications and message communications are disabled. Red ON A fatal communications error has occurred. Network communications are not possible. (Node address duplicated or Bus Off error) Flashing A non-fatal communications error has occurred. (Communications error, setup error, or verification error) --- OFF The Unit is not online with the network. (There is no network power supply, the Unit is being reset, a minor failure, or a sending error has occurred.) 47 Section 2-1 Nomenclature and Functions 2-1-3 Seven-Segment Display In addition to the MS and NS indicators, DeviceNet Units have a 2-digit, 7segment display that normally indicates the master node address. When an error occurs, the display will alternate between the error code and the node address of the faulty slave. There are dot indicators at the lower-right corner of each digit. The left dot indicator shows whether or not the master is operating and whether the scan list is enabled or disabled. The right dot indicator shows whether or not the slave is operating. Normal: Master's node address Error: Error code and faulty node address Indicates whether the slave is operating or stopped. Indicates whether the master is operating or stopped and whether the scan list is enabled or disabled. Seven-segment Digits The following table shows the functions of the 7-segment digits. Status Remote I/O communications active and normal From power ON to completion of node address check (master function disabled, slave function disabled, or both disabled) Lit Flashing Remote I/O communications started Flashing (until communications actually start) From completion of the node address check until the start of remote I/O communications Flashing Error Scan list Watchdog timer Not lit Memory error or system error Error code only Other errors Alternately displays the error code and error node address (see diagram below) Reading “- -” Registered 48 Display Displays the master’s node address (00 to 63) Lit Flashing Section 2-1 Nomenclature and Functions The following diagram shows the alternating error code/ node address display. OFF (0.1 s) OFF (0.3 s) Faulty slave's node address (1 s) Error code (1 s) OFF (0.1 s) Error code (1 s) OFF (0.3 s) Faulty slave's node address (1 s) OFF (0.1 s) OFF (0.3 s) Master's node address (1 s) OFF (0.3 s) Master's error code (1 s) If there is an error at the DeviceNet Unit. The master’s error code and master’s node address will be displayed if an error has occurred at the master. There is no priority in the error codes; all errors that have occurred will be displayed in order. All error codes begin with letters, so they can be distinguished from node addresses immediately. Dot Indicators The following table shows the functions of the dot indicators. Indicator 2-1-4 Display Left dot Scan list enabled/ disabled, master function disabled ON: Master function disabled Flashing: Scan list disabled mode OFF: Scan list enabled mode Right dot Slave function dis- ON: Slave function disabled abled OFF: Slave operating Switch Settings Unit No. Switch Use this switch to set the unit number of the DeviceNet Unit as a CPU Bus Unit. The unit number setting determines the CIO and DM area words allocated to the Unit as software switches and the status area. CS1W-DRM21 CJ1W-DRM21 01 EF 2 DCB 789A 3456 210FE BCD 6543 Content Setting method: One-digit hexadecimal A987 Setting range: Note 0 to F 1. The unit number is set to 0 at the factory. 2. Any unit number from 0 to F can be set as long as it hasn’t been set on another CPU Bus Unit connected to the same PC. 3. Use a small flat-blade screwdriver to turn the rotary switches; be careful not to damage the switch. 4. Always turn OFF the PC before changing the unit number setting. 5. If the unit number is the same as one set on another CPU Bus Unit connected to the same PC, a duplicate number error will occur in the PC and it won’t be possible to start up the DeviceNet network. Node Address Switches Use these switches to set the node address of the Unit. CS1W-DRM21 CJ1W-DRM21 9 01 9 01 78 32 Setting method: Two-digit decimal 23 X101 78 X100 456 65 4 32 23 10 9 456 X101 87 87 109 X100 Setting range: 0 to 63 49 65 4 Section 2-1 Nomenclature and Functions Note 1. The node address is set to 63 at the factory. 2. Any node address from 0 through 63 can be set as long as it hasn’t been set on another slave node. 3. If the node address is the same as one set on another node, a node address duplication error will occur and it won’t be possible to start up network communications. 4. Node address 0 cannot be used for FINS message communication. Use a node address other than 0 for FINS message communication. DIP Switch The DIP switch on the front of the DeviceNet Unit is used to set the baud rate, whether communications will be continued or stopped when a communications error occurs, and whether to hold or clear the remote outputs when a communications error occurs in the slave function. CS1W-DRM21 1 2 3 4 Baud rate Continue/stop communications for communications error (when used as a master) Hold/clear I/O for communications error (when used as a slave) ON CJ1W-DRM21 1 2 3 4 ON ON Hold/clear I/O for communications error (when used as a slave) Continue/stop communications for communications error (when used as a master) Baud rate The settings of the DIP switch pins are shown in the following table. All pins are set to OFF at the factory. Pin 1 Function Baud rate Setting See the next table. 2 3 Continue/stop remote I/O communica- OFF: tions for communication errors (when ON: used as a master) Continue communications Stop communications 4 Hold/clear remote outputs for commu- OFF: nications error (when used as a slave) ON: Clear remote outputs Hold remote outputs Baud Rate Pins 1 and 2 are used to set the baud rate as shown in the following table. Note Pin 1 Pin 2 OFF OFF 125 kbps Baud rate ON OFF 250 kbps OFF ON 500 kbps ON ON Not allowed. 1. Always turn OFF the PC before changing the DIP switch settings. 2. Set the same baud rate on all of the nodes (Master and Slaves) in the Network. Any slaves with baud rates different from the master’s rate won’t be able to participate in communications and may cause a communications error between nodes that have been set properly. 50 Section 2-2 Installing the DeviceNet Unit Continue/Stop Remote I/O Communications When the DeviceNet Unit is used as a master, pin 3 is used to set whether or not communications will stop after a communications error. Pin 3 Function OFF Continue communications. ON Stop communications. If pin 3 is ON, remote I/O communications will be stopped if one of the following errors occurs. Remote I/O Communications Error Flag (n+12, bit 02 is ON) Send Timeout Flag (n+10, bit 08 is ON) Network Power Error Flag (n+10, bit 07 is ON) Remote I/O communications will remain stopped even if the error is cleared. (Message communications and slave functions will continue.) To resume communications, turn ON the Remote I/O Communications Start Bit (word n, bit 02) of Software Switches 1. Refer to 3-2 Allocated CIO Area Words for details. Note The 7-segment display will show “A0” when remote I/O communications stop. Refer to SECTION 9 Troubleshooting and Maintenance. If pin 3 is OFF, remote I/O communications will stop if a send timeout or network power error occurs, but will restart automatically when the cause of the error is cleared. Hold/Clear Remote Outputs When the DeviceNet Unit is used as a slave, pin 4 is used to set whether to hold or clear remote outputs when a communications error occurs. Note If the DeviceNet Unit is used as a slave, the 7-segment display will show “L9” when remote I/O communications stop. Refer to SECTION 9 Troubleshooting and Maintenance. Communications Connectors Color stickers that match communications cable colors are attached to the communications connectors. Match the colors when connecting communications cables to the connectors. These colors are given in the following table Color Signal Black Power line, negative voltage (V–) Blue Communications line, low (CAN L) --- Shield White Communications line, high (CAN H) Red Power line, positive voltage (V+) For details on communications specifications and wiring, refer to DeviceNet (CompoBus/D) Operation Manual (W267). Note Before connecting communications cables, turn OFF the PC power supply, all slave power supplies, and the communications power supply. 2-2 2-2-1 Installing the DeviceNet Unit System Configuration Precautions • I/O words are allocated to CPU Bus Units according to the unit number setting on the switch located on the front panel of the Unit, not according to Unit slot numbers. Refer to 3-1 Overview of Word Allocations. 51 Section 2-2 Installing the DeviceNet Unit • In the CS-series, up to 16 Units can be mounted to the CS1W-BC CPU Backplane or CS1W-BI 3 Expansion CPU Backplane. @@ @@3 • In the CJ-series, up to 16 Units can be mounted to the CPU Unit or Expansion Unit (but no more than 10 Units on either). 2-2-2 Mounting CS-series Mount the DeviceNet Unit to the Backplane using the following procedure. 1,2,3... 1. Hook the claw on the bottom of the Unit onto the Backplane. Claw Backplane 2. Insert the Unit into Backplane connectors and securely tighten the screw at the bottom of the Unit. Tighten the screws to a torque of 0.4 N•m. 3. When removing the Unit, first loosen the screw at the bottom of the Unit. Fixing screws 52 Section 2-2 Installing the DeviceNet Unit Note When mounting the Unit, provide the clearance shown below to facilitate easy mounting or dismounting. Duct 20 mm min. Backplane 20 mm min. Duct Philips screwdriver CJ-series 1. Carefully align the connectors to mount the DeviceNet Unit. Connectors PA205R POWER RUN DRM21 INH PRPHL PROGRAMMABLE CONTROLLER MS NS COMM OPEN L1 AC100-240V L2/N 4 PERIPHERAL RUN OUTPUT AC240V DC24V PORT 2. Move the yellow sliders on the top and bottom of the Unit until they click into position, to lock. Slider PA205R POWER RUN Lock DRM21 INH PRPHL PROGRAMMABLE CONTROLLER MS COMM Release OPEN L1 BUSY AC100-240V L2/N ON ON 4 PERIPHERAL RUN OUTPUT DC24V PORT Note If the sliders are not securely locked, the DeviceNet Unit functions may not operate sufficiently. To dismount the Unit, move the sliders to the “Release” direction. 2-2-3 Handling Precautions • Always turn OFF the power supply to the PC before mounting or dismounting a Unit or connecting or disconnecting cables. 53 Section 2-2 Installing the DeviceNet Unit • Provide separate conduits or ducts for the I/O lines to prevent noise from high-tension lines or power lines. • Leave the label attached to the Unit when wiring. Removing the label may result in malfunction if foreign matter enters the Unit. • Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction. CS1W-DRM21 Remove the label after wiring. CJ1W-DRM21 Remove the label after wiring. 4 3 2 1 54 HOLD ESTP DR1 DR0 1 2 3 4 ON MS Section 2-2 Installing the DeviceNet Unit External Dimensions CS1W-DRM21 13.7 35 DRM21 101 CS MS NS 6543 EDCB UNIT No. 210F A987 32 87 X101 65 4 1 2 3 4 130 88 109 87 32 NODE ADR 1 0 9 X100 65 4 1 DR0 2 DR1 3 ESTP 4 HOLD ON 35 7 12 15 8 These diagrams show the dimensions of the DeviceNet Unit. Refer to the CS1 Series CPU Unit Operation Manual (W339) or the CJ Series CPU Unit Operation Manual (W393) for the dimensions of the Unit when it is mounted to the Backplane. (All dimensions are in mm.) CJ1W-DRM21 13.7 31 65 MS NS UNIT NO. 50 01 ON 90 4 3 2 1 HOLD ESTP DR1 DR0 1 2 3 4 ON 2-2-4 35 5 11 15 5 55 SECTION 3 Allocated CIO and DM Words This section describes the words allocated to the DeviceNet Unit in the CIO Area and DM Area. These words both enable controlling the DeviceNet Unit and accessing Unit and network status. 3-1 3-2 3-3 Overview of Word Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 3-1-1 Allocated CIO Area Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 3-1-2 Allocated DM Area Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Allocated CIO Area Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 3-2-1 Software Switches 1 (Word n) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 3-2-2 Software Switches 2 (Word n+1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 3-2-3 Master COS Send Switches (Words n+2 to n+5) . . . . . . . . . . . . . . . 69 3-2-4 Disconnect/Connect Switches (Words n+6 to n+9) . . . . . . . . . . . . . 69 3-2-5 Unit Status 1 (Word n+10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 3-2-6 Unit Status 2 (Word n+11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 3-2-7 Master Status 1 (Word n+12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 3-2-8 Master Status 2 (Word n+13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 3-2-9 Slave Status 1 (Word n+14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 3-2-10 Slave Status 2 (Word n+15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 3-2-11 Registered Slave Table (Words n+16 to n+19) . . . . . . . . . . . . . . . . . 78 3-2-12 Normal Slave Table (Words n+20 to n+23) . . . . . . . . . . . . . . . . . . . 79 3-2-13 C200H Master Replacement Master Status 1 (Word n+24) . . . . . . . 79 Allocated DM Area Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 3-3-1 Communications Cycle Time Setup Table . . . . . . . . . . . . . . . . . . . . 81 3-3-2 Master User Allocations Setup Table . . . . . . . . . . . . . . . . . . . . . . . . 82 3-3-3 Allocation Size Setup Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 3-3-4 Slave User Allocations Setup Table . . . . . . . . . . . . . . . . . . . . . . . . . 85 3-3-5 Communications Cycle Time Reference Table . . . . . . . . . . . . . . . . 87 3-3-6 Master User-set Allocations Reference Table . . . . . . . . . . . . . . . . . 87 3-3-7 Slave User-set Allocations Reference Table . . . . . . . . . . . . . . . . . . . 88 3-3-8 Slave Detailed Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 57 Section 3-1 Overview of Word Allocations 3-1 Overview of Word Allocations The words shown in the following diagram are allocated according to the unit number setting. For each Unit, there are 25 words allocated in the CIO Area and 100 words allocated in the DM Area. First word allocated in the CIO Area: n = CIO 1,500 + (25 x unit number) First word allocated in the DM Area: m = D30,000 + (100 x unit number) DeviceNet Unit CPU Unit Unit number: 0 Local memory CPU Bus Unit CIO Area CIO 1500 CIO 1501 Software switches 25 wds Unit #0 25 wds (I/O refresh) status CIO 1524 CIO 1525 CIO 1526 25 wds Unit #1 CIO 1549 CIO 1875 Unit #15 25 wds CIO 1899 D30000 D30001 Unit #0 CPU Bus Unit Allocated DM Area words Local memory setup tables 100 wds (I/O refresh) status 100 wds D30099 D30100 D30101 Unit #1 100 wds D30199 D31500 Unit #15 100 wds D31599 Note The CPU Bus Unit Setup words are not used with a CS/CJ-series DeviceNet Unit. 58 Section 3-1 Overview of Word Allocations 3-1-1 Allocated CIO Area Words Software switches, DeviceNet Unit status, and error data are allocated in the CIO Area according to the unit number, as shown below. Software switches are bits used as commands from the CPU Unit to the DeviceNet Unit to enable executing Unit functions. Unit number 3-1-2 Allocated words Unit number Allocated words 0 CIO 1500 to CIO 1524 8 CIO 1700 to CIO 1724 1 CIO 1525 to CIO 1549 9 CIO 1725 to CIO 1749 2 CIO 1550 to CIO 1574 10 CIO 1750 to CIO 1774 3 CIO 1575 to CIO 1599 11 CIO 1775 to CIO 1799 4 CIO 1600 to CIO 1624 12 CIO 1800 to CIO 1824 5 CIO 1625 to CIO 1649 13 CIO 1825 to CIO 1849 6 CIO 1650 to CIO 1674 14 CIO 1850 to CIO 1874 7 CIO 1675 to CIO 1699 15 CIO 1875 to CIO 1899 Allocated DM Area Words The User Allocations Setup Tables and individual slave status by node address are allocated in the DM area. Unit number Allocated words Unit number Allocated words 0 D30000 to D30099 8 D30800 to D30899 1 D30100 to D30199 9 D30900 to D30999 2 D30200 to D30299 10 D31000 to D31099 3 D30300 to D30399 11 D31100 to D31199 4 D30400 to D30499 12 D31200 to D31299 5 D30500 to D30599 13 D31300 to D31399 6 D30600 to D30699 14 D31400 to D31499 7 D30700 to D30799 15 D31500 to D31599 59 Section 3-2 Allocated CIO Area Words 3-2 Allocated CIO Area Words Data is stored at the offset positions shown in the figure below starting from the first word allocated to the Unit in the CIO Area. The first word can be calculated as follows from the unit number setting: First word n = CIO 1,500 + (25 x unit number) Word Bit 15 Bit 00 n Software Switches 1 n+1 Software Switches 2 I/O CPU Unit ↔ DeviceNet Unit n+2 n+3 n+4 Direction Master COS Send Switches (4 words) n+5 n+6 n+7 n+8 Disconnect/Connect Switches (4 words) Outputs CPU Unit → DeviceNet Unit n+9 n+10 Unit Status 1 n+11 Unit Status 2 n+12 Master Status 1 n+13 Master Status 2 n+14 Slave Status 1 n+15 Slave Status 1 n+16 n+17 n+18 Registered Slave Table (4 words) Inputs CPU Unit ← DeviceNet Unit n+19 n+20 n+21 n+22 Normal Slave Table (4 words) n+23 n+24 3-2-1 C200H Master Replacement Status (1) Software Switches 1 (Word n) All switches execute some function when the user turns them ON. They turn OFF automatically after the function has been executed. Once a function is set by turning a switch ON (except for the switches listed below), it is saved regardless of whether the power is turned OFF and ON again. • Remote I/O Communications Start Switch (bit 02, 03) • Remote I/O Communications Stop Switch (bit 04) Note No functions other than master and slave communications are disabled by stopping master or slave communications. If multiple bits are turned ON simultaneously, the requests will generate errors but they will not alter Unit operation. The corresponding error bits in the following words will turn ON if a request made by a software switch ends in an error. 60 Section 3-2 Allocated CIO Area Words • Unit status area 2 (word n+11) • Master Status 1 (word n+12) Word n [n = CIO 1,500 + (25 x unit number)] Bit 00 01 Name Status Scan List Enable Switch OFF→ ON User OFF Unit OFF→ ON User OFF Unit Scan List Clear Switch Controlled by Unit operation Operation conditions CPU Mas- Scan list ter Unit oper- func- status ating tion mode ProEnDisgram abled abled mode Enables the scan list with fixed allocations. Note The allocated words are the ones set for use when with the scan list is disabled. The following allocated words are the default settings when the scan list is disabled. • OUT area: CIO 3200 to CIO 3263 (1 word/1 node address) • IN area: CIO 3300 to CIO 3363 (1 word/1 node address) Returns to OFF when the scan list is registered and the Unit starts operating with the scan list enabled. EnEnProClears and disables the scan list. gram abled abled This switch clears the scan list and operates the Unit mode using fixed allocations with the scan list disabled regardless of the previous operation settings. The fixed allocations used the last time the scan list was disabled will be used. Returns to OFF when the scan list data is cleared and the Unit starts operating with the scan list disabled. Default setting Scan list disabled Scan list disabled 61 Section 3-2 Allocated CIO Area Words Bit 02 Name Status Remote I/ OFF→ ON O Communications Start Switch OFF 03 04 Remote I/O OFF→ Communi- ON cations OFF Start Switch Remote I/ OFF→ ON O Communications Stop Switch OFF 05 62 Reserved --by system Controlled by User Unit User Unit User Unit --- Unit operation Operation condi- Default tions setting CPU Mas- Scan list ter Unit oper- func- status ating tion mode --En--None abled Starts remote I/O communications. Note 1. The switch is ignored if remote I/O communications are already running. 2. This switch is used to restart remote I/O communications if they are stopped by a communications error. 3. Communications with a slave will fail even if remote I/O communications are started if the Disconnect/Connect Switch (corresponding bit in words n+6 to 9) is ON (1: Connect). Returns to OFF at the start of remote I/O communications. Note This switch will stop remote I/O communications if DIP switch pin 3 on the front panel (remote I/O communications start/stop with a communications error) is ON (stop) and there is an ongoing communications or send error. --This switch functions the same as bit 02 above. Note This switch is used to ensure compatibility between the software switches and C200H DeviceNet Master (C200HW-DRM21-V1). --Stops remote I/O communications. Once remote I/O communications have been stopped, they will remain stopped until the Unit has been restarted or the remote I/O communications have been restarted (i.e., until the Remote I/O Communications Start Switch is turned ON). Note 1. The switch is ignored if remote I/O communications are already stopped. 2. Message communications will remain enabled even if remote I/O communications have stopped. Returns to OFF when remote I/O communications stop. ----- --Enabled En--abled --- --- --- Section 3-2 Allocated CIO Area Words Bit 06 07 08 Name Master Enable Switch Master Stop Switch Master Fixed Allocation Setting 1 Switch 09 Master Fixed Allocation Setting 2 Switch 10 Master Fixed Allocation Setting 3 Switch Status OFF→ ON Controlled by User OFF OFF→ ON Unit User OFF OFF→ ON Unit User OFF OFF→ ON Unit User OFF OFF→ ON Unit User OFF Unit Unit operation Enables master communications. (The Unit automatically restarts.) Once enabled, the Unit will function as a Master regardless of whether the power is turned OFF and back ON again until the Master Stop Switch (word n, bit 07) is turned ON. Note 1. Master communications are enabled in the default settings. 2. If this bit is turned ON with master communications enabled, a Unit status error will occur and a C2 error will be displayed on the 7segment display. The 7-segment display will go out automatically after 30 seconds. Returns to OFF at the start of master communications. Stops master communications. (The Unit automatically restarts.) Turn this switch ON if the Unit will be used only for slave communications. Returns to OFF after master communications stop. Allocates the following words for use when the scan list is disabled (default setting). (The Unit automatically restarts.) • OUT area: CIO 3200 to CIO 3263 (1 word/1 node address) • IN area: CIO 3300 to CIO 3363 (1 word/1 node address) Note The I/O words used with the scan list disabled are also used with the scan list enabled. (Use the Scan List Enable Switch (word n, bit 00).) Returns to OFF after the fixed allocation areas are set. Functions the same as bit 08 to allocate the following words. (The Unit automatically restarts.) • OUT area: CIO 3400 to CIO 3463 (1 word/1 node address) • IN area: CIO 3500 to CIO 3563 (1 word/1 node address) Returns to OFF after the fixed allocation areas are set. Functions the same as bit 08 to allocate the following words. (The Unit automatically restarts.) • OUT area: CIO 3600 to CIO 3663 (1 word/1 node address) • IN area: CIO 3700 to CIO 3763 (1 word/1 node address) Returns to OFF after the fixed allocation areas are set. Operation condi- Default tions setting CPU Mas- Scan list ter Unit oper- func- status ating tion mode ProDis- --Master gram abled enabled mode EnProgram abled mode --- EnDisMaster Program abled abled Fixed Allocamode tion Setting 1 enabled ProEnDisgram abled abled mode ProEnDisgram abled abled mode 63 Section 3-2 Allocated CIO Area Words Bit 11 12 Name Status Master User-set Allocations Switch OFF→ ON User OFF Unit OFF→ Temporary Set- ON ting Switch for Communications Cycle Time OFF 13 64 Commu- OFF→ nications ON Cycle Time Setting Switch OFF Controlled by User Unit User Unit Unit operation Operation conditions CPU Mas- Scan list ter Unit oper- func- status ating tion mode En--ProReads setup data from the Master User Allocations gram abled Setup Table (words m+1 to m+7) in the DM Area and registers the scan list. (The Unit automatically restarts.) mode Once registered, the Unit will operate with master userset allocations regardless of whether the power is turned OFF and back ON again until the scan list is cleared. Returns to OFF when the scan list is registered and the Unit starts operating with the scan list enabled. Note If there is a setting error, an error code will be stored in the Master User Allocations Setup Table (words m+1 to m+7) and the Scan List Register/Clear Failed Flag (word n+12, bit 11) will turn ON. ------Reads setup data from the Communications Cycle Time Setup Table (word m) in the DM Area and temporarily changes the cycle time. The settings are not stored in non-volatile memory in the Unit and will not be valid again if the power is turned OFF and back ON or if the Unit is restarted. Use this to temporarily extend the communications cycle time with a ladder program to place priority on message communication. Note The cycle time can be changed in any CPU Unit operating mode. Returns to OFF after the communications cycle time is changed. The Communications Cycle Time Reference Table (words m+15 to m+18) will be cleared before the switch returns to OFF if the change was successfully completed. Note The Communications Cycle Time Setting Failed Flag (word n+12, bit 12) turns ON if there is a setting error, and the Communications Cycle Time Reference Table (words m+15 to m +18) will not be cleared. ----Reads setup data from the communications cycle time Program setup table (word m) in the DM area to change the communications cycle time, and to store the communi- mode cations cycle time in non-volatile memory in the Unit. The settings will therefore be valid again if the power is turned OFF and back ON or if the Unit is restarted. Returns to OFF after the communications cycle time is changed. The Communications Cycle Time Reference Table (words m+15 to m+18) will clear before the switch returns to OFF if the change was successfully completed. Note The Communications Cycle Time Setting Failed Flag (word n+12 bit 12) will turn ON if there is a setting error. In that case, the Communications Cycle Time Reference Table (words m+15 to m +18) will not be cleared. Default setting Master Fixed Allocation Setting 1 enabled None None Section 3-2 Allocated CIO Area Words Bit 14 Name Status Communications Cycle Time Reference Table Clear Switch OFF→ ON User OFF Unit 3-2-2 Controlled by Unit operation Clears data in the Communications Cycle Time Reference Table (words m+15 to m+18). The data that is cleared will be updated with new data. Returns to OFF after the data in the Communications Cycle Time Reference Table (words m+15 to m+18) has been cleared. Operation condi- Default tions setting CPU Mas- Scan list ter Unit oper- func- status ating tion mode ------None Software Switches 2 (Word n+1) All switches are turned ON by the user. The Unit automatically turns them OFF after the function is executed. Once a function is set by turning a switch ON (except for the switches listed below), it is saved regardless of whether the power is turned OFF and back ON again. • Slave COS Send Switch (bit 12) • Unit Setup File Restore Switch (bit 14) • Unit Setup File Backup Switch (bit 15) If multiple bits are turned ON simultaneously, the requests will generate errors but they will not alter Unit operation. The corresponding error bits in the following words will turn ON if a request made by a software switch ends in an error. • Slave Status 1 Word n+1 [n = CIO 1,500 + (25 x unit number)] Bit Name Status Controlled by Unit operation Operation conditions Default setting CPU Slave Unit funcoper- tion ating mode 00 to 05 Reserved by system --- --- --- --- --- --- 65 Section 3-2 Allocated CIO Area Words Bit Name Status Controlled by Unit operation Operation conditions Default setting CPU Slave Unit funcoper- tion ating mode 06 Slave Enable Switch OFF→ ON 07 Slave Stop OFF→ Switch ON OFF OFF 66 User Enables slave communications. (The Unit automatically Program restarts.) To use fixed allocations, turn this switch ON after turning mode ON a Slave Fixed Allocation Setting Switch (word n+1, bits 08 to 10). To used user-set allocations, turn this switch ON after turning ON the User Setting Switch (word n+1, bit 11). Once enabled, the Unit will function as a slave regardless of whether the power is turned OFF and back ON again until the Slave Stop Switch (word n+1, bit 07) is turned ON. Note 1. Slave communications are enabled in the default setting. 2. If this bit is turned ON with Slave enabled, a Unit status error will occur and a C2 error will be displayed on the 7-segment display. The 7-segment display will go out automatically after 30 seconds. Unit Returns to OFF at the start of slave communications. User Stops slave communications. (The Unit automatically Prorestarts.) Turn this switch ON if the Unit will be used only gram for master communications. mode Unit Returns to OFF after slave communications stop. Disabled Slave disabled Disabled Slave disabled Section 3-2 Allocated CIO Area Words Bit Name Status Controlled by Unit operation Operation conditions Default setting CPU Slave Unit funcoper- tion ating mode 08 OFF→ Slave Fixed Allo- ON cation Setting 1 Switch OFF 09 OFF→ Slave Fixed Allo- ON cation Setting 2 Switch 10 OFF→ Slave Fixed Allo- ON cation setting 3 switch OFF OFF User ProAllocates the following words to the slave. gram • OUT 1 area (input to the CPU Unit): mode CIO 3370 (1 word allocated) • IN 1 area (output from the CPU Unit): CIO 3270 (1 word allocated) • OUT 2 area: Not used • IN 2 area: Not used Note 1. Slave communications must be disabled before this switch is turned ON. After the switch is turned ON, turn the Slave Enable Switch (word n+1, bit 06) ON to enable Fixed Allocation Setting 1. 2. This is the default setting for the Unit. 3. The words allocated by this switch are used as the I/O area for the slave. (Use the Slave Enable Switch (word n+1, bit 06).) Unit Returns to OFF after fixed allocations have been set. User Allocates the following words to the slave. • OUT 1 area (input to the CPU Unit): CIO 3570 (1 word allocated) • IN 1 area (output from the CPU Unit): CIO 3470 (1 word allocated) • OUT 2 area: Not used • IN 2 area: Not used Note Same as notes 1 to 3 for bit 08. Unit Returns to OFF after fixed allocations have been set. User Allocates the following words to the slave. • OUT 1 area (input to the CPU Unit): CIO 3770 (1 word allocated) • IN 1 area (output from the CPU Unit): CIO 3670 (1 word allocated) • OUT 2 area: Not used • IN 2 area: Not used Note Same as notes 1 to 3 for bit 08. Unit Returns to OFF after fixed allocations have been set. Enabled Program mode Disabled Program mode Disabled Slave Fixed Allocation setting 1 enabled 67 Section 3-2 Allocated CIO Area Words Bit Name Status Controlled by Unit operation Operation conditions Default setting CPU Slave Unit funcoper- tion ating mode 11 User Reads setup data from the Slave User Allocations Setup ProTable in the DM Area and registers slave user-set alloca- gram mode tions. Once registered, the Unit will operate with slave user-set allocations regardless of whether the power is turned OFF and back ON again until slave communications are disabled (i.e., until Slave Disable Switch (word n+1, bit 07) is turned ON). Slave communications must be disabled before this switch is turned ON. Note After the switch is turned ON, turn the Slave Enable Switch (word n+1, bit 06) ON to enable user-set allocations. Unit Returns to OFF at the start of operation for slave userset allocations. Note The Slave Function Enable/Stop Failed Flag (word n+14, bit 08) in Unit Status 2 will turn ON if there is a setting error. Slave OFF→ COS Send ON Switch OFF User Sends COS IN data to the master. Unit Returns to OFF after transmission is completed regardless of whether it was completed normally or in error. Reserved by system --- --- --- Status Controlled by Slave User OFF→ ON Allocations Switch OFF 12 13 Bit 14 Name Unit Setup OFF→ ON File Restore Switch OFF 68 Unit operation Disabled Slave Fixed Allocation setting 1 enabled --- --- None --- --- --- Operation conditions CPU Mas- Scan Slave list functer Unit oper- func sta- tion ating tion tus mode User Reads Unit settings (scan list, communica- Protions cycle time settings, etc.) from the file gram mode on a Memory Card in the CPU Unit and writes the data as Unit settings. See7-2 Memory Card Backup Functions for details. (The Unit automatically restarts.) Note After the file data is read, the Unit automatically restarts with the new data. Unit Returns to OFF when the Unit restarts if the data is read properly. Note The File Read/Write Error Flag (word n+11, bit 08) in Unit Status 2 will turn ON if there is a setup data error or a file read error. --- --- --- Default setting None Section 3-2 Allocated CIO Area Words Bit 15 Name Status Unit Setup OFF→ ON File Backup Switch OFF Controlled by Operation conditions CPU Mas- Scan Slave list functer Unit oper- func sta- tion ating tion tus mode User Writes user settings (scan list, communica- --tions cycle time settings, etc.) as a file on the Memory Card in the CPU Unit. See 7-2 Memory Card Backup Functions for details. Note Files can only be backed up with the scan list enabled. Unit Returns to OFF after the data is written to a file. Note The File Read/Write Error Flag (word n+11, bit 08) in Unit Status 2 will turn ON if data failed to be written to file. Note 3-2-3 Unit operation Enabled (See note 1.) --- --- Default setting None 1. When the Master function is enabled, the Unit Setup File cannot be backed up unless the scan list is enabled. Master COS Send Switches (Words n+2 to n+5) One Master COS Send Switch is allocated to each slave node address. If the switch for a slave is turned ON, then COS output data will be sent to that slave. Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit09 Bit08 Bit07 Bit06 Bit05 Bit04 Bit03 Bit02 Bit01 Bit00 n+2 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 n+3 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 n+4 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 n+5 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 More than one of these switches may be turned ON at the same time. The switches will return to OFF starting at the switches for the slaves to which COS data has been sent. If a send error occurs, the corresponding bit will turn ON in Slave Detailed Status. 3-2-4 Disconnect/Connect Switches (Words n+6 to n+9) One Disconnect/Connect Switch is allocated to each slave node address. If the switch for a slave is turned ON, then remote I/O communications to that slave will be temporarily stopped (i.e., it is disconnected from the network). A communications error will occur at the end for any slave has been disconnected if the corresponding switch is turned ON during communications. These switches are used primarily to replace slaves or to reserve a place for a slave that will be added (when a Unit is registered in the scan list but not yet connected). A communications error and verification error for the slave that has been disconnected will not be generated at the master as long as the corresponding switch is ON. Note These switches do not add or remove slaves from the registered scan list. 69 Section 3-2 Allocated CIO Area Words Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit09 Bit08 Bit07 Bit06 Bit05 Bit04 Bit03 Bit02 Bit01 Bit00 n+6 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 n+7 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 n+8 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 n+9 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 Remote I/O communications will restart if a user turns OFF a bit that is ON. More than one of these switches may be turned ON at the same time. If the switch for a slave that is not using remote I/O communications is turned ON, it will be ignored. A Unit that has been disconnected can still perform message communications. Turning ON this bit does not effect the communications cycle time (except that it increases blank time in the communications cycle). Note All Disconnect/Connect Switches are cleared and return to OFF when the power is turned OFF. If required, write the ladder program to turn them back ON when the power is turned ON. Bit – 70 Name Disconnect/ Connect Switch Status Controlled by Unit operation ON User Stops remote I/O communications for the corresponding Slave. OFF User Starts remote I/O communications for the corresponding Slave. Section 3-2 Allocated CIO Area Words 3-2-5 Unit Status 1 (Word n+10) Word n+10 [n = CIO 1,500 + (25 x unit number)] Bit 00 01 Name Unit Error Flag Master Function Error Flag Status Controlled by Unit operation ON Unit Displays DeviceNet Unit operating errors. This bit turns ON if any bit from 01 to 15 in Unit Status 1 turns ON. (OR of bits 01 to 15) Usage example: When writing the ladder program for remote I/O communications, set a NC input conditions for this bit to control Slave I/O processing. OFF Unit Indicates that the an error has not occurred or turns OFF when the error has cleared. ON Unit Indicates that a master error has occurred. (Master Status 1 (See word n+12.)) The master errors are as follows: • Verification Error Flag (word n+12, bit 00) • Structure Error Flag (word n+12, bit 01) • Remote I/O Communications Error Flag (word n+12, bit 02) • Invalid Scan List Data Flag (word n+12, bit 04) • Remote I/O Refresh Error Flag (word n+12, bit 05) OFF Unit Indicates that the error has not occurred or turns OFF when the error has been cleared. 02 Reserved by --system --- --- 03 Slave Function Error Flag ON Unit Indicates that a slave error has occurred. (Slave Status 1 (See word n+14.)) The slave errors are as follows: • Remote I/O Communications Error Flag for OUT 1/ IN 1 (word n+14, bit 02) • Remote I/O Communications Error Flag for OUT 2/ IN 2 (word n+14, bit 03) • Invalid Setup Data Flag (word n+14, bit 04) • Remote I/O Refresh Error Flag (word n+14, bit 05) OFF Unit Indicates that the error has not occurred or turns OFF when the error has been cleared. ON Unit Indicates an error in internal memory where the error history is stored. (The error occurs when the Unit starts up or when the error history is written.) OFF Unit Indicates that the error has not occurred. Once this error has occurred, the bit will remain ON and will not return to OFF. Unit Indicates that a Bus OFF error (communications were stopped by multiple transmissions) has occurred. When a Bus OFF occurs, the Unit goes offline and all communications stop (remote I/O communications stop, slave operation stop, and message communications are disabled). OFF Unit Indicates that the error has not occurred. Once this error has occurred, the bit will remain ON and will not return to OFF. ON Unit Indicates a duplicate node address check error when the Unit starts up. The Unit goes offline and all communications stop. (Remote I/O communications stop, slave operation stop, and message communications are disabled.) OFF Unit Indicates that the error has not occurred. Once this error has occurred, the bit will remain ON and will not return to OFF. 04 05 06 Unit Memory Error Flag Bus Off Flag ON Node Address Duplicated Flag 71 Section 3-2 Allocated CIO Area Words Bit 07 08 Name Network Power Error Flag Send Timeout Flag Status Controlled by Unit operation ON Unit Indicates that there is no power from the network power supply. Note Remote I/O communications stop if DIP switch pin 3 (remote I/O communications stop/continue setting for a communications error) on the front panel is ON (stop). OFF Unit Indicates that the error has not occurred or turns OFF when the network power supply has restarted. ON Unit Indicates that a send timeout occurred due to one of the following factors: • No slaves present. • Mismatched baud rate settings. Note Remote I/O communications stop if DIP switch pin 3 (remote I/O communications stop/continue setting for a communications error) on the front panel is ON (stop). OFF Unit Returns to OFF at the start of communications even with just one slave present. 09 to 11 Reserved by --system --- --- 12 Routing Table Error Flag ON Unit Incorrect data in the routing tables set in the CPU Unit. Refer to 1-6-3 Creating Routing Tables. OFF Unit Indicates that the error has not occurred if a routing table has been set. Invalid Message Timer List Flag ON Unit Indicates that the data in the message monitoring timer list is not correct. OFF Unit Indicates that the data in the message monitoring timer list is correct. Turns OFF if the Configurator registers a message monitoring timer list when the error occurs. The message monitoring timer list shows the time spent waiting for responses in message communications. It is set from the Configurator. --- --- 13 14 to 15 Reserved by --system 3-2-6 Unit Status 2 (Word n+11) Word n+11 [n = CIO 1,500 + (25 x unit number)] Bit 00 72 Name Online Flag Status Controlled by Unit operation ON Unit Indicates that the Unit is online. The Unit normally goes online automatically. Note When executing message communications instructions (SEND/ RECV/CMND) from the ladder program, use an AND of input conditions for the Network Communications Enabled Flag in the CPU Unit (A20200 to A20207) and this bit. OFF Unit Indicates that the Unit is offline. A Unit will go offline under the following conditions: • Operation is stopped by the hardware/software check at startup. • An error occurred in the duplicate node address check (word n+10, bit 06). • A Bus OFF error has occurred (word n+10, bit 05). Section 3-2 Allocated CIO Area Words Bit 01 Name Status Remote I/O ON Communications Flag OFF Controlled by Unit operation Unit Indicates that remote I/O communications are being performed for the master function. Normally, the Unit will perform remote I/O communications automatically. Note This bit only indicates the start of remote I/O communications, and does not indicate whether data has actually been exchanged with slaves. Actual data exchange between one or more slaves is monitored from I/O Data Communications Flag (word n+12 bit 15). Therefore use I/O Data Communications Flag rather than this bit as the input condition in I/O processing for slaves from the ladder program. Unit Indicates remote I/O communications have stopped. This bit turns OFF in order to stop communications under the following conditions: • No slaves are registered in the scan list. • Invalid Setup Data Flag (word n+12, bit 04) • A remote I/O communications error or sending error (network power error or send timeout error) occurred with DIP switch pin 3 (remote I/O communications stop/continue setting for communications errors) on the front panel turned ON. • The remote I/O Communications Stop Switch (word n, bit 04) is ON. --- --- 02 Reserved by --system 03 Master Function Enabled Flag ON Unit Indicates that master communications are enabled (Unit is operating as a Master) (default setting). OFF Unit Indicates that master communications are disabled. 04 Scan List Disabled Flag ON Unit Indicates that the Unit is operating with the scan list disabled (default setting). 05 Reserved by --system 06 Automatic Slave Connection Flag 07 08 OFF Unit Indicates that the Unit is operating with the scan list enabled. --- --- ON Unit Indicates that the connection type was automatically set in the slave scan list. This flag is valid only with slave communications enabled. OFF Unit Indicates that the connection type was set from the Configurator in the slave scan list. Note The type of connection in slave communications cannot be specified without the Configurator. If it is not set from the Configurator, it will be set automatically. Slave Func- ON tion Enabled OFF Flag File Read/ ON Write Error Flag Unit Indicates that slave communications are enabled. Unit Indicates that slave communications are disabled (default setting). Unit Indicates that an error has occurred when user setup data is read from a Memory Card in the CPU Unit or when data is written as a file to a Memory Card. OFF Unit Indicates that the error has not occurred. Turns OFF when the Unit has successfully completed the operation. 09 to 14 Reserved by --system --- --- 15 Error History Flag ON Unit Indicates that an error history has been registered. Turns ON at the first error history for the Unit. OFF Unit Indicates that no errors have been registered in the error history. Turns OFF when the Unit receives an error history clear request. 73 Section 3-2 Allocated CIO Area Words 3-2-7 Master Status 1 (Word n+12) Word n+12 [n = CIO 1,500 + (25 x unit number)] Bit 00 01 02 Name Verification Error Flag Structure Error Flag Status Controlled by Unit operation ON Unit Indicates that the data in the slave registered in the scan list is different from the data from the actual slave. It occurs with the scan list enabled. OFF Unit Indicates that a verification error has not occurred or turns OFF when a verification error is cleared. ON Unit Indicates that I/O allocations cannot be made with the scan list disabled. OFF Unit Indicates that a structure error has not occurred or turns OFF when a structure error is cleared. Unit Indicates that a remote I/O communications timeout has occurred during remote I/O communications with slaves. Remote I/O communications will stop if DIP switch pin 3 (remote I/O communications stop/continue setting for communications errors) on the front panel is ON (stop). This error occurs with the scan list enabled or disabled. Unit Indicates that a remote I/O communications error has not occurred or turns OFF when a remote I/O communications error is cleared. Remote I/O ON Communications Error Flag OFF 03 Reserved by --system --- --- 04 Invalid Scan List Data Flag ON Unit Indicates that there is incorrect data in the scan list (mismatched checksum). Remote I/O communications in the Unit will stop. (Slave operations and message communications will continue.) OFF Unit Indicates that the scan list data is correct. Turns OFF when an incorrect scan list data error occurs and then the correct scan list is registered. ON Unit Indicates that the I/O memory in the CPU Unit that is to be refreshed is not present during I/O refreshing for the master. It occurs in several situations, such as when an I/O area is allocated in an EM bank that is not present. OFF Unit Indicates that no master I/O refresh errors have occurred. --- --- ON Unit Indicates that an error has occurred in one of the following operations: • Master enable (word n, bit 06) • Master stop (word n, bit 07) Once this bit turns ON, it will remain ON until the operation is successfully completed. OFF Unit Indicates that the error has not occurred. The bit turns OFF when the operation is successfully completed. Unit Indicates that an error has occurred in one of the following operations: • Master user-set allocations user setting (word n, bit 11) Once this bit turns ON, it will remain ON until the operation is successfully completed. Details on the master user-set allocation results are output to the Master User Allocations Setup Table. Unit Indicates that the error has not occurred. The bit turns OFF when the operation is successfully completed. 05 Remote I/O Refresh Error Flag 06 to 07 Reserved by --system 08 Master Function Enable/ Disable Failed Flag 09 ON User Allocation Area Setting Failed Flag OFF 74 Section 3-2 Allocated CIO Area Words Bit Name Status Unit operation Unit Indicates that an error has occurred in one of the following operations: • Fixed Allocation Setting 1 (word n, bit 08) • Fixed Allocation Setting 2 (word n, bit 09) • Fixed Allocation Setting 3 (word n, bit 10) Once this bit turns ON, it will remain ON until the operation is successfully completed. OFF Unit Indicates that the error has not occurred. The bit turns OFF when the operation is successfully completed. ON Unit Indicates that an error has occurred in one of the following operations: • Scan list enabled (word n, bit 00) • Scan list clear (word n, bit 01) Once this bit turns ON, it will remain ON until the operation is successfully completed. OFF Unit Indicates that the error has not occurred. The bit turns OFF when the operation is successfully completed. Communica- ON tions Cycle Time Setting Failed Flag OFF Unit Indicates that an error has occurred when setting the communications cycle time (word n, bit 12). Once this bit turns ON, it will remain ON until the next communications cycle time is set. Unit Indicates that the error has not occurred. The bit turns OFF when the operation is successfully completed. 13 to 14 Reserved by --system --- --- 15 I/O Data ON Communications Flag Unit Indicates that at least one slave is performing remote I/O communications. Usage example: When writing the ladder program for remote I/O communications, set a NO input condition for this bit to control slave I/O processing. Unit Indicates that remote I/O communications are not being conducted with any slaves. 10 11 12 ON Fixed Allocation Area Setting Failed Flag Controlled by Scan List Register/ Clear Failed Flag OFF 3-2-8 Master Status 2 (Word n+13) The leftmost eight bits indicate the status of master I/O allocations. Word n+13 Bit 15 Bit 08 Bit 07 Master I/O Allocation Status Bit 00 Reserved by system Master I/O Allocation Status Code Details 00 Hex Unit starting up 01 Hex Fixed allocation status 1 (with the scan list disabled) 02 Hex Fixed allocation status 2 (with the scan list disabled) 03 Hex Fixed allocation status 3 (with the scan list disabled) 11 Hex Fixed allocation status 1 12 Hex Fixed allocation status 2 13 Hex Fixed allocation status 3 20 Hex User-set allocations in the allocated DM Area words 30 Hex User-set allocations from the Configurator 80 Hex Master function disabled 75 Section 3-2 Allocated CIO Area Words 3-2-9 Slave Status 1 (Word n+14) Word n+14 [n = CIO 1,500 + (25 x unit number)] Bit Name Status Controlled by Unit operation 00 to 01 Reserved by --system --- --- 02 Remote I/O ON Communications Error OFF Flag for OUT 1/ IN 1 Unit Indicates that a communications error has occurred in the OUT 1/IN 1 slave I/O connection. Unit Indicates that a remote I/O communications error has not occurred or turns OFF when a remote I/O communications error is cleared. Unit Indicates that a communications error has occurred in the OUT 2/IN 2 Slave I/O connection. Unit Indicates that a remote I/O communications error has not occurred or turns OFF when a remote I/O communications error is cleared. ON Unit Indicates that there is incorrect data in slave settings (mismatched checksum). The Unit stops slave communications. (Remote I/O communications and message communications continue.) OFF Unit Indicates that a Unit is operating with the correct slave setup data or without slave communications being set. Turns OFF when the slave is properly set after a slave setup data error occurs. ON Unit Indicates that the I/O memory in the CPU Unit that is to be refreshed is not present during I/O refreshing for the slave function. It occurs in several situations, such as when an I/O area is allocated in a EM bank that is not present. OFF Unit Indicates that a slave I/O refresh error has not occurred. --- --- ON Unit Indicates that an error has occurred in one of the following operations: • Slave function enabled (word n+1, bit 06) • Slave function disabled (word n+1, bit 07) Once this bit turns ON, it will remain ON until the operation is successfully completed. OFF Unit Indicates that the error has not occurred. The bit turns OFF when the operation is successfully completed. Unit Indicates that an error has occurred in the following operation: • Slave user-set allocations user setting (word n+1, bit 11) Once this bit turns ON, it will remain ON until the operation is successfully completed. Unit Indicates that the error has not occurred. The bit turns OFF when the operation is successfully completed. Unit Indicates that an error has occurred in one of the following operations: • Slave Fixed Allocation Setting 1 (word n+1, bit 08) • Slave Fixed Allocation Setting 2 (word n+1, bit 09) • Slave Fixed Allocation Setting 3 (word n+1, bit 10) Once this bit turns ON, it will remain ON until the operation is successfully completed. Unit Indicates that the error has not occurred. The bit turns OFF when the operation is successfully completed. 03 04 05 Remote I/O ON Communications Error OFF Flag for OUT 2/ IN 2 Invalid Setup Data Flag Remote I/O Refresh Error 06 to 07 Reserved by --system 08 Slave Function Enable/ Disable Failed Flag 09 ON User Allocation Area Setting Failed Flag OFF 10 ON Fixed Allocation Area Setting Failed Flag OFF 76 Section 3-2 Allocated CIO Area Words Bit 11 Name COS Send Failed Flag Status Controlled by Unit operation ON Unit Indicates that an attempt was made to send COS to a Master using the Slave COS send switch (Slave COS Send Switch in n+1) in Software Switches 2, but the transmission failed. The following may cause the failure of COS signal transmission. • A COS connection was not established with a master. • Bus OFF error occurred. • A network power error occurred. • A send timeout occurred. Once this bit turns ON, it will remain ON until the operation is successfully completed. OFF Unit Indicates that the error has not occurred. The bit turns OFF when COS is successfully sent. 12 Connection 2 Established Flag ON Unit Indicates that an I/O connection has been established for OUT 2/IN 2. This bit turns ON even if valid I/O data has not been exchanged. OFF Unit Indicates that an I/O connection has not been established for OUT 2/IN 2. 13 Connection 1 Established Flag ON Unit Indicates that an I/O connection has been established for OUT 1/IN 1. This bit turns ON even if valid I/O data has not been exchanged. OFF Unit Indicates that an I/O connection has not been established for OUT 1/IN 1. Remote I/O ON Communications Flag for OUT 2/IN 2 OFF Unit Indicates that an I/O connection has been established for OUT 2/IN 2 and the slave is conducting normal remote I/O communications with the master. Unit Indicates that an I/O connection has been established for OUT 2/IN 2 and the slave is not conducting normal remote I/O communications with the master. Usage example: When writing the ladder program for slave remote I/O communications, used a NO input conditions for this bit to control I/O processing with the master. Remote I/O ON Communications Flag for OUT 1/IN 1 OFF Unit Indicates that an I/O connection has been established for OUT 1/IN 1 and the Slave is conducting normal remote I/O communications with the Master. Unit Indicates that an I/O connection has been established for OUT 1/IN 1 and the slave is not conducting normal remote I/O communications with the master. Usage example: When writing the ladder program for slave remote I/O communications, used a NO input conditions for this bit to control I/O processing with the master. 14 15 77 Section 3-2 Allocated CIO Area Words 3-2-10 Slave Status 2 (Word n+15) Word Bit 15 Bit 08 Bit 07 Bit 00 Slave I/O Allocation Status n+15 Master Node Addresses Master Node Address This indicates the node address of the remote master for slave communications. Name Range Master Node Address Slave I/O Allocation Status Details 0000 to 003F Hex (0 to 63) This information is valid when the Remote I/O Communications Flag (word n+14, bit 14 or 15) is ON in Slave Status 1. This indicates the I/O allocation status of the slave. Code Details 00 Hex Unit starting up 01 Hex Fixed Allocation Setting 1 02 Hex Fixed Allocation Setting 2 03 Hex Fixed Allocation Setting 3 20 Hex User-set allocations using allocated DM Area words 30 Hex Set from the Configurator 80 Hex Slave function disabled 3-2-11 Registered Slave Table (Words n+16 to n+19) This table indicates the slaves that are registered in the master scan list. The bits correspond to node addresses. This table is updated when the Unit starts up and when a scan list is registered. Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit09 Bit08 Bit07 Bit06 Bit05 Bit04 Bit03 Bit02 Bit01 Bit00 n+16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 n+17 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 n+18 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 n+19 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 Operation with the Scan List Disabled This table indicates the slaves to which a connection has been established at least once. When registering a scan list using the Scan List Enable Switch (word n, bit 00), the bits corresponding to the slaves that are registered are turned ON in this table. Operation with the Scan List Enabled This table indicates the slaves that have been registered in the scan list. Bit – 78 Name Slave Registered Flags Status Controlled by Unit operation ON Unit With the scan list disabled: Indicates slaves to which a connection has been established at least once. With the scan list enabled: Indicates that a slave has been registered in the scan list. OFF Unit Indicates that a slave has not been registered in the scan list. Section 3-2 Allocated CIO Area Words 3-2-12 Normal Slave Table (Words n+20 to n+23) This table indicates the slaves that are communicating normally with the master. The bits correspond to node addresses. The bits for slaves for which normal I/O connections have been made are turned ON in this table. These are not flags to show the remote I/O communications status. Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit09 Bit08 Bit07 Bit06 Bit05 Bit04 Bit03 Bit02 Bit01 Bit00 n+20 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 n+21 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 n+22 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 n+23 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 In the following cases, the status of communications up to the most recent status is saved and then status is cleared when communications are restarted (i.e., when connection is made again). • Communications power supply error • Send timeout • Remote I/O communications stopped • When a communications error occurs with DIP switch pin 3 (remote I/O communications stop/continue setting for communications errors) on the front panel ON (stop) This table is updated continuously. Bit – Name Slave Normal Flags Status Controlled by Unit operation ON Unit Indicates normal connection. OFF Unit Indicates that not all connections have been made. 3-2-13 C200H Master Replacement Master Status 1 (Word n+24) To simplify changes to ladder programs for a C200H DeviceNet Master Unit (C200HW-DRM21-V1), Master Replacement Status 1, which has the same bit configuration as Master Status Area 1, is provided for C200H DeviceNet Master Units. Word n+24 [n = CIO 1,500 + (25 x unit number)] Bit Name Status Controlled by C200HWDRM21-V1 status Details and CS1W-DRM21 status 00 Unit Memory Error Flag ON/OFF Unit Switch Setting Error or EEPROM Error Flag This is the same as a Unit memory error (word n+10, bit 04). Note This bit is also used for incorrect switch settings for the C200HW-DRM21-V1. The Unit will not start if the switch settings are incorrect. 01 Node Address Duplicated/ Bus Off Flag ON/OFF Unit Node Address Duplicated/ Bus Off Flag This bit turns ON if any one of the following flags turns ON: • Node Address Duplicated Flag (word n+10, bit 06) • Bus Off Flag (word n+10, bit 05) 02 Reserved by system --- --- Reserved by system Reserved by system 79 Section 3-2 Allocated CIO Area Words Bit Name Status Controlled by C200HWDRM21-V1 status Details and CS1W-DRM21 status 03 Configuration Error Flag ON/OFF Unit Configuration Error Flag This bit turns ON if any of the following flags turn ON: • Routing Table Error Flag (word n+10, bit 12) • Invalid Message Timer List Flag (word n+10, bit 13) • Invalid Scan List Data Flag (word n+12, bit 04) • Remote I/O Refresh Error Flag (word n+12, bit 05) Note The C200HW-DRM21-V1 does not support slave communications. Scan list data errors for slave communications are not relevant. 04 Structure Error Flag ON/OFF Unit Structure Error Flag This is the same as the Structure Error Flag in word n+12, bit 01. 05 Send Error Flag ON/OFF Unit Send Error Flag This bit turns ON if any one of the following bits turns ON: • Network Power Error Flag (word n+10, bit 07) • Send Timeout Flag (word n+10, bit 08) 06 Communications Error Flag ON/OFF Unit Communications Error Flag This is the same as the Remote I/O Communications Flag (word n+12, bit 02). 07 Verification Error Flag ON/OFF Unit Verification Error Flag This is the same as the Verification Error Flag in word n+12, bit 00. 08 ON/OFF I/O Data Communications Not Running Flag Unit I/O Data Communications Not Running Flag This operates in the reverse way of the Remote I/O Communications Flag (word n+11 bit 01). 09 Reserved by system --- --- Scan List Operation Completed Flag --- 10 Reserved by system --- --- Scan List Operation Error Flag --- 11 Reserved by system --- --- Communica- --tions Error Stop Cleared Flag 12 Message Communications Permitted Flag ON/OFF Unit Message Communications Permitted Flag 13 Invalid Scan ON/OFF List Data Flag Unit Invalid Scan The same operation as the Invalid Scan List Data Flag List Data Flag (word n+11, bit 04). 14 Error Flag ON/OFF Unit Error Flag This bit turns ON if bit 00, 01 or 03 to 07 in this word (n+24) turns ON. 15 Remote I/O Communications Flag ON/OFF Unit Remote I/O Communications Flag The same as I/O Data Communications Flag (word n+12 bit 15). The same as the Online Flag in word n+11, bit 00. Note When executing message communications instructions (SEND/RECV/CMND) from the ladder program, use an AND of input conditions for the Network Communications Enabled Flag in the CPU Unit (A20200 to A20207) and this bit. Note Although the bit configurations are the same, the word addresses are different (because this is a CS/CJ-series CPU Bus Unit). Change the words using a replacement operation from the Programming Device. 80 Section 3-3 Allocated DM Area Words 3-3 Allocated DM Area Words Data is stored at the offset positions shown in the figure below starting from the first word allocated to the Unit in the DM Area. The first word can be calculated as follows from the unit number setting: First word m = D30000 + (25 x unit number) Word m 3-3-1 Bit 15 Bit 00 Communications Cycle Time Setup Table m+1 to m+7 Master User Allocations Setup Table (7 words) m+8 to m+14 Slave User Allocations Setup Table (7 words) m+15 to m+18 Communications Cycle Time Reference Table (4 words) m+19 to m+30 Master User-set Allocations Reference Table (12 words) m+31 to m+42 Slave User-set Allocations Reference Table (12 words) m+43 to m+74 Slave Detailed Status Table (32 words) m+75 to m+99 Reserved by system Direction Outputs CPU Unit → DeviceNet Unit I/O CPU Unit ↔ DeviceNet Unit Inputs CPU Unit ← DeviceNet Unit Communications Cycle Time Setup Table This table sets the communications cycle time for the master. The standard communications cycle time can be updated with these switches. Temporary Setting Word n, bit 12 Switch for Communications Cycle Time Communications Word n, bit 13 Cycle Time Reference Table Clear Switch Returns to the previous setting when the power is turned OFF or the Unit is restarted. Also effective the next time the Unit is started, because the set value is stored in nonvolatile memory. 81 Section 3-3 Allocated DM Area Words Word m Name Communications Cycle Time Setting Bit 15 Bit 00 Communications cycle time setting (ms) Range Details 0000 to 01F4 Hex Sets the communications cycle time in milli(0 to 500) seconds. Setting range: 0 to 500 ms If this bit is set to 0, the optimum time calculated by the Unit will be used. If a value higher than 500 ms is set, then the Unit will operate at 500 ms. If the setting cannot be correctly made for some reason, the Scan List Register/Clear Failed Flag (word n+12, bit 11) in Master Status 1 and the Temporary Setting Switch for Communications Cycle Time (word n, bit 12) will be turned OFF. Note If the setting is smaller than the optimum communications cycle time calculated by the Unit and stored internally in the Unit, then the value calculated by the Unit will be used. 3-3-2 Master User Allocations Setup Table This table is set by the user to specify the I/O words used by the master. Only OUT block 1 and IN block 1 can be set using this table. Word m+1 m+2 m+3 m+4 m+5 m+6 m+7 Bit 15 Bit 08 Bit 07 Reserved by system Bit 00 OUT block 1 area First word in OUT block 1 Reserved by system IN block 1 area First word in IN block 1 Reserved by system Allocation size setup table area First word in the allocation size setup table Setting results Note OUT blocks 1 and 2 and IN blocks 1 and 2 can be set from the Configurator. I/O allocations can be updated in the master by setting this table and turning ON the Master User-set Allocations Switch (word n, bit 11). The Unit will restart automatically and start operating with the scan list enabled. 82 Section 3-3 Allocated DM Area Words Note Make sure the CPU Unit is in PROGRAM mode and the master function is enabled before you set these values. Name OUT block 1 area Range See Areas and Word Ranges. Details Specifies the OUT block area. The OUT block is not allocated when set to 00 Hex. First word in OUT block 1 Specifies the first word for the OUT block. IN block 1 area Specifies the IN block area. The IN block is not allocated when set to 00 Hex. First word in IN block 1 Specifies the first word for the IN block. Allocation size setup table area Specifies the area for the allocation size setup table. An area is not allocated when set to 00 Hex. First word in the allocation size setup table (See note.) Specifies the first word of the allocation size setup table. Setting results See Setting Results. Gives the setting results. Note See Allocation Size Setup Table (p. 84) for more details on the first word of the allocation size setup table. Areas and Word Ranges Code Name Word range 00 Hex --- The block is not allocated. 01 Hex CIO Area (CIO) 0000 to 17FF Hex (0 to 6143) 03 Hex Data Memory (DM) 0000 to 7FFF Hex (0 to 32767) 04 Hex Work Area (WR) 0000 to 01FF Hex (0 to 511) 05 Hex Holding Relay (HR) 0000 to 01FF Hex (0 to 511) 08 to 14 Hex Expansion Data Memory (EM) Bank 0 to bank C (13 banks) 0000 to 7FFF Hex (0 to 32767) for all banks 83 Section 3-3 Allocated DM Area Words Setting Results Code 3-3-3 Description Details 0000 Hex Completed normally --- 1101 Hex No area • Incorrect area setting. • The allocated size in the allocation size setup table is 0. 1103 Hex Address range specifi- The first word is outside the setting range. cation error 110C Hex Parameter error • The OUT or IN size in the allocation size setup table exceeds 200 bytes. • Both the OUT and IN blocks are set for no allocations. • No slaves are allocated. 1104 Hex Address range overflow • The block or the allocation size setup table exceeds the valid word range. • The block is larger than 1,000 bytes. 2201 Hex Wrong operating mode The CPU Unit is not in PROGRAM mode. 2201 Hex Unit busy Service cannot be executed because the Unit is busy. 2606 Hex Cannot execute service The Unit master communications have not been disabled. Allocation Size Setup Table The following allocation size setup tables must be set in the I/O memory in the CPU Unit to use the Master User Allocations Setup Table. The number of bytes set in the allocation size setup table are allocated in word units in order of node addresses for OUT block 1 and then IN block 1. Set the sizes within a range from 0 to 200 bytes (100 words). Word Bit 15 Bit 08 Bit 07 Bit 00 I Node address 0 OUT size (bytes) Node address 0 IN size (bytes) I+1 Node address 1 OUT size (bytes) Node address 1 IN size (bytes) : : I+63 84 Node address 63 OUT size (bytes) Node address 63 IN size (bytes) Section 3-3 Allocated DM Area Words Setting Example The following example shows the allocation when the size (bytes) for OUT block 1 and IN block 1 is set in the allocation size setup table using the specified values. Node address 0: OUT size: 1 byte, IN size: 5 bytes Node address 1: OUT size: 4 byte, IN size: 3 bytes Node address 2: OUT size: 1 byte, IN size: 2 bytes Allocation size setup table 15 I 1 5 s I+1 4 3 s+1 I+2 1 2 s+2 : : s+3 OUT block 1 Not usable IN block 1 15 k 00 00 01 01 k+1 00 00 01 01 k+2 02 k+3 : k+4 Not usable 00 01 01 Not usable 01 02 k+5 l: First word of the allocation size setup table s: First word of OUT block 1 k: First word of IN block 1 Note 00 00 Not usable : 00 : 02 : 1. The numbers in the OUT 1 and IN 1 blocks represent node addresses. 2. Bytes are allocated in order in the blocks in word units in the order of node addresses. If the allocated size is 1 byte, the rightmost byte is used, but the leftmost byte cannot be used. 3-3-4 Slave User Allocations Setup Table The I/O areas specified here for the slave OUT 1 area, for slave IN 1 area are used if the slave function is enabled using the Slave User-set Allocations Switch (word n+1, bit 11). Word m+8 m+9 Bit 15 Bit 08 Bit 07 00 Hex fixed Bit 00 Slave OUT 1 area First word of the Slave OUT 1 area m+10 00 Hex fixed OUT 1 area size (bytes) m+11 00 Hex fixed Slave IN 1 area First word of the Slave IN 1 area m+12 m+13 m+14 00 Hex fixed IN 1 area size (bytes) Setting results I/O allocations for the slaves can be updated by setting this table and turning ON the Slave User-set Allocations Switch (word n+1, bit 11). The Unit restarts automatically and starts operating with the scan list enabled. Note Make sure the CPU Unit is in PROGRAM mode and the Unit has stopped slave communications before you set these values. 85 Section 3-3 Allocated DM Area Words Name Range Slave OUT 1 area First word in the Slave OUT 1 area OUT 1 area size Details See Areas and Word Ranges. Specifies the OUT 1 area. The OUT 1 area is not available if this is set at 0. 00 to C8 Hex (0 to 200 bytes) Specifies the size of the OUT 1 area in bytes. The OUT 1 area is not allocated when set to 00 Hex. Specifies the first word in the OUT 1 area. See Areas and Word First word in the Slave IN 1 Ranges. area Specifies the IN 1 area. The IN 1 area is not allocated when set to 00 Hex. IN 1 area size 00 to C8 Hex (0 to 200 bytes) Specifies the size of the IN 1 area in bytes. The IN 1 area is not allocated when set to 00 Hex. Setting results See Setting Results. Shows the setting results. Slave IN 1 area Specifies the first word in the IN 1 area. Areas and Word Ranges Code 00 Hex Name Word range CIO Area (CIO) The area is not used. 01 Hex Data Memory (DM) 0000 to 17FF Hex (0 to 6143) 03 Hex Work Area (WR) 0000 to 7FFF Hex (0 to 32767) 04 Hex Holding Relay (HR) 0000 to 01FF Hex (0 to 511) 05 Hex Expansion Data Memory (EM) 0000 to 01FF Hex (0 to 511) 08 to 14 Hex Bank 0 to bank C (13 banks) 0000 to 7FFF Hex (0 to 32767) for all banks Setting Results Code 0000 Hex 86 Description Completed normally Details --- 1101 Hex No area Incorrect area setting. 1103 Hex Address range specification error The first word is outside the setting range. 110C Hex Parameter error • The OUT 1 or IN 1 area size exceeds 200 bytes. • The OUT 1 and IN 1 area size is 0. • Both the OUT 1 and IN 1 blocks are set for no allocations. 1104 Hex Address range overflow The allocated area exceeds the valid word range. 2201 Hex Wrong operating mode The CPU Unit is not in PROGRAM mode. 2201 Hex Unit busy Service cannot be executed because the Unit is busy. 2606 Hex Cannot execute service The Unit slave communications have not been disabled. Section 3-3 Allocated DM Area Words 3-3-5 Communications Cycle Time Reference Table This table can be used to access the present, maximum and minimum communications cycle times. All the values in this table are cleared from the Unit and the maximum and minimum values are updated with new values when the Communications Cycle Time Reference Table Clear Switch (word n, bit 13) is turned ON. Word Bit 15 Bit 00 m+15 Communications cycle time setting value (ms) m+16 Communications cycle time present value (ms) m+17 Communications cycle time maximum value (ms) m+18 Communications cycle time minimum value (ms) Ranges Name Range Communications cycle time setting value (ms) Communications cycle time present value (ms) Communications cycle time maximum value (ms) Details 0000 to Provide the communications cycle 01F4 Hex (0 time setting as well as the present, to 500) maximum, and minimum communications cycle time in millisec0000 to onds. The default settings is FFFF Hex (0 to 65535) 0000Hex (0). Communications cycle time minimum value (ms) 3-3-6 Master User-set Allocations Reference Table The settings (area and size) for a maximum of four blocks (OUT block 1, OUT block 2, IN block 1, and IN block 2) can be accessed in the master user-set allocations reference table. The OUT 1 and IN 1 areas and sizes are valid even if a Configurator is not being used. Word m+19 Bit 15 Bit 08 Bit 07 Reserved by system Bit 00 OUT block 1 area m+20 First word in OUT block 1 m+21 No. of bytes in OUT block 1 m+22 Reserved by system IN block 1 area m+23 First word in IN block 1 m+24 No. of bytes in IN block 1 m+25 Reserved by system OUT block 2 area m+26 First word in OUT block 2 m+27 No. of bytes in OUT block 2 m+28 Reserved by system IN block 2 area m+29 First word in IN block 2 m+30 No. of bytes in IN block 2 87 Section 3-3 Allocated DM Area Words Ranges Name Range Details See Areas and Word Ranges. Shows the area. No. of bytes in OUT block 1/2 0000 to 03E8 Hex (0 to 1,000 bytes) Shows the block size in bytes. The OUT block has not been allocated if this is set at 00 Hex. IN block 1/2 area See Areas and Word Ranges. Shows the area. 0000 to 03E8 Hex (0 to 1,000 bytes) Shows the block size in bytes. The OUT block has not been allocated if this is set at 00 Hex. OUT block 1/2 area First word in OUT block 1/2 First word in IN block 1/2 No. of bytes in IN block 1/2 Shows the first word for the block. Shows the first word for the block. Areas and Word Ranges Code 3-3-7 Name Word range 00 Hex --- The block is not used. 01 Hex CIO Area (CIO) 0000 to 17FF Hex (0 to 6143) 03 Hex Data Memory (DM) 0000 to 7FFF Hex (0 to 32767) 04 Hex Work Area (WR) 0000 to 01FF Hex (0 to 511) 05 Hex Holding Relay (HR) 0000 to 01FF Hex (0 to 511) 08 to 14 Hex Expansion Data Memory (EM) Bank 0 to bank C (13 banks) 0000 to 7FFF Hex (0 to 32767) for all banks Slave User-set Allocations Reference Table The slave block settings can be accessed in the Slave User-set Allocations Reference Table. A maximum of two OUT and two IN areas (OUT 1, IN 1, OUT 2, and IN 2) can be used for slave communications and their area and size can be accessed in the table. The OUT 1 and IN 1 areas and sizes are valid even if a Configurator is not being used. Word m+31 Bit 08 Bit 07 Reserved by system Bit 00 Slave OUT 1 area m+32 First word in the slave OUT 1 area m+33 OUT 1 area size (bytes) m+34 Reserved by system Slave IN 1 area m+35 First word in slave IN 1 m+36 IN 1 area size (bytes) m+37 Reserved by system Slave OUT 2 area (Always 0) m+38 First word in the slave OUT 2 area (Always 0) m+39 OUT 2 area size (bytes) (Always 0) m+40 88 Bit 15 Reserved by system Slave IN 2 area m+41 First word in slave IN 2 m+42 IN 2 area size (bytes) Section 3-3 Allocated DM Area Words Note OUT2 is not used. Ranges Name Range OUT 1/2 area Details See Areas and Word First word in the OUT block Ranges. 1/2 Shows the area. OUT 1/2 area size 00 to C8 Hex (0 to 200 bytes) Shows the area by size in bytes. IN 1/2 area See Areas and Word Ranges. Shows the area. 00 to C8 Hex (0 to 200 bytes) Shows the block size in bytes. First word in the IN blocks1/2 IN 1/2 area size Shows the first word for the area. Shows the first word for the area. Areas and Word Ranges Code 3-3-8 Name Word range 00 Hex --- The block is not used. 01 Hex CIO Area (CIO) 0000 to 17FF Hex (0 to 6143) 03 Hex Data Memory (DM) 0000 to 7FFF Hex (0 to 32767) 04 Hex Work Area (WR) 0000 to 01FF Hex (0 to 511) 05 Hex Holding Relay (HR) 0000 to 01FF Hex (0 to 511) 08 to 14 Hex Expansion Data Memory (EM) Bank 0 to bank C (13 banks) 0000 to 7FFF Hex (0 to 32767) for all banks Slave Detailed Status The status of the slaves controlled by the master function of the Unit is provided by node address. Each word provides the status of two slaves. Word Bit 15 00, 08 01, 09 02, 10 Bit 00 m+37 Detailed slave status at node address 1 Detailed slave status at node address 0 m+38 Detailed slave status at node address 3 Detailed slave status at node address 2 to m+68 Bit Bit 08 Bit 07 Name Slave Error Flags Slave Verification Error Flags Slave Configuration Error Flags : Detailed slave status at node address 63 Status Controlled by Detailed slave status at node address 62 Unit operation ON Unit Indicates that a remote I/O communications error has occurred with the slave. More specifically, this bit turns ON when at least one of the following errors occurs: • Verification Error Flag (word n+12 bit 00) • Structure Error Flag (word n+12 bit 01) • Remote I/O Communications Error Flag (word n+12 bit 02) OFF Unit Indicates that an error has not occurred or turns OFF when the error has been cleared. ON Unit Indicates that the data for the slave registered in the scan list is different from the actual Slave. It occurs with the scan list enabled. OFF Unit Indicates that a verification error has not occurred or turns OFF when a verification error is cleared. ON Unit Indicates that an error that disables I/O allocations has occurred at the Slave (with the scan list disabled). OFF Unit Indicates that a structure error has not occurred or turns OFF when the structure error is cleared. 89 Section 3-3 Allocated DM Area Words Bit 03, 11 Name Status ON Slave Remote I/O Communications Error Flag Indicates that an error has occurred in remote I/O communications with the Slave. This bit turns ON if a timeout occurs in at least one connection with multiple connections set. This error occurs with the scan list enabled or disabled. Unit Indicates that a remote I/O communications error has not occurred or turns OFF when a remote I/O communications error is cleared. --- --- ON Unit Indicates that COS sent to a slave destination failed. Use the Master COS Send Switch (n+2/n+3/n+4/n+5 words) to send COS. The following may be cause failure of COS signal transmission. • Remote I/O communications stopped • A COS connection was not established • Bus OFF has occurred. • A network power error has occurred. • A send timeout has occurred. Once this bit turns ON, it will remain ON until the operation is successfully completed. OFF Unit Indicates that the error has not occurred. The bit turns OFF when COS is successfully sent. ON Unit Indicates that the slave is registered in the scan list. OFF Unit The Unit is operating with the scan list disabled or the Unit is not registered in the scan list. Unit Indicates that normal remote I/O communications were conducted with the slaves at all set connections. This bit turns OFF if a timeout occurs in at least one connection with multiple connections set. Unit Indicates that remote I/O communications failed (no slave present, no scan list registered, verification error, structure error) or that a communications error is occurring. 04, 12 Reserved by --system 05, 13 Master COS Send Failure Flag 07, 15 Scan List Registration Flag Remote I/O ON Communications Flag OFF 90 Unit operation Unit OFF 06, 14 Controlled by SECTION 4 Remote I/O Master Communications This section describes the remote I/O communications performed as a DeviceNet master by the Devicenet Unit. 4-1 Master Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 4-1-1 Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 4-1-2 Remote I/O Master Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 95 4-1-3 Precautions on the Number of Master Units. . . . . . . . . . . . . . . . . . . 96 4-1-4 Procedure for Using Remote I/O Master . . . . . . . . . . . . . . . . . . . . . 97 4-2 Scan List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 4-3 Fixed Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 4-3-1 Allocated Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 4-3-2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 4-3-3 Changing System Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 4-3-4 Fixed Allocations Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 4-4 User-set Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 4-5 Starting and Stopping Remote I/O Communications . . . . . . . . . . . . . . . . . . . 116 4-5-1 Starting Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . . 116 4-5-2 Stopping Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . 116 4-5-3 Restarting Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . 116 4-6 Example of Ladder Programming for Remote I/O Communications . . . . . . . 116 4-7 Errors that May Occur in Remote I/O Communications . . . . . . . . . . . . . . . . 118 91 Section 4-1 Master Remote I/O Communications 4-1 Master Remote I/O Communications Remote I/O communications are used to automatically transfer data between slaves and the CPU Unit without any special programming in the CPU Unit under which the Master Unit is mounted. Master Communications CS/CJ-series DeviceNet Unit (master) CS/CJ-series CPU Unit Remote I/O communications DeviceNet Slaves Note 1. A CS/CJ-series DeviceNet Unit can function as either a master or slave in remote I/O communications and it can even function as both a master and a slave at the same time. Turn ON the Master Enable Switch (word n, bit 06) in the Software Switches in the words allocated in the CIO Area to set the CS/CJ-series DeviceNet Unit to function as a master. Once this switch is turned ON and master communications are enabled, the Unit will continue to perform master communications regardless of whether the power is turned OFF and back ON again. Turn ON the Master Stop Switch (word n, bit 07) to stop master communications. Master communications are the focus of this section. 2. In the following descriptions, a CS/CJ-series DeviceNet Unit set to function as a master is referred to as a “Master Unit” and a CS/CJ-series DeviceNet Unit set to function as a slave is referred to as a “Slave Unit”. 4-1-1 Allocations All slaves are allocated words in the I/O memory of the CPU Unit to which the Master Unit is mounted. They are allocated using one of the following methods: 1) Fixed allocations 2) User-set allocations 92 Section 4-1 Master Remote I/O Communications Fixed Allocations Any one of the three areas below can be specified as the words allocated in the CIO Area for fixed allocations. The output (OUT) block and the input (IN) block are allocated strictly in order of node addresses in one of the areas shown below. CS/CJ Series OUT block 1 CIO 3200 CIO 3201 CIO 3262 CIO 3263 IN block 1 CIO 3300 CIO 3301 CIO 0362 CIO 0363 CIO 3400 OUT block 2 CIO 3401 CIO 3462 CIO 3463 Select one. CIO 3500 IN block 2 CIO 3501 CIO 3562 CIO 3563 CIO 3600 CIO 3601 OUT block 3 CIO 3662 CIO 3663 CIO 3700 IN block 3 CIO 3701 CIO 3762 CIO 3763 Address 0 Address 1 Address 62 Address 63 To Slaves Address 0 Address 1 Address 62 Address 63 From Slaves Address 0 Address 1 Address 62 Address 63 Address 0 Address 1 To Slaves From Slaves Address 62 Address 63 Address 0 Address 1 To Slaves Address 62 Address 63 Address 0 Address 1 From Slaves Address 62 Address 63 Words are allocated to slaves starting from address 0 in the output (OUT) and IN blocks. Each address is allocated at least one byte (rightmost). • More than one word is allocated for each slave (according to its node address) with more than16 I/O points. • The rightmost byte of the word is allocated to each slave that has less than 16 I/O points. User-set Allocations The following methods are used for user-set allocations: • Using a Master User Allocations Table (allocated DM Area words) • Using the Configurator Using the Master User Allocations Table In the Master User Allocations Table, set the areas and first words for the output block (OUT 1) and the input block (IN 1) and set the area and first word for the Allocation Size Setup Table. In the Allocation Size Setup Table, set the allocation sizes for the slave input and output blocks. Each slave can be allocated two blocks, OUT 1 and IN 1, according to the settings in these tables. 93 Section 4-1 Master Remote I/O Communications The OUT and IN blocks will be allocated in order of slave node addresses. Each block is a maximum of 500 words. CPU Unit Specified in allocated DM words Ascending order starting from address 0 Address OUT block 1 To Slaves Address IN block 1 Ascending order starting from address 0 Address From Slaves Address Each address is allocated at least one byte (rightmost). • More than one word is allocated for each slave with more than16 I/O points (according to its node address). • The rightmost byte of the word is allocated to each slave that has less than 16 I/O points. Using the Configurator When using the Configurator, each slave can be allocated four blocks: Output (OUT) blocks 1 and 2 and input blocks 1 and 2. Each block is a maximum of 500 words. The position of each block can be set. An order (such as IN block 1, OUT block 2, IN block 2 and OUT block 1) can also be used. CPU Unit Output area OUT block 1 OUT block 2 Address Any address order To Slaves Address Address Any address order To Slaves Address Input area IN block 1 IN block 2 Address Address Address Any address order From Slaves Any address order From Slaves Address Any order can be used for block allocations and for slave allocations within each block. Each address is allocated at least one byte (rightmost). • More than one word is allocated for each slave with more than16 I/O points (using it’s node address). • The leftmost or rightmost byte of the word is allocated to each slave that has less than 16 I/O points. 94 Section 4-1 Master Remote I/O Communications 4-1-2 Remote I/O Master Specifications Item Slave allocation methods Specifications Fixed allocations Select one of the following fixed allocation areas using the Fixed Allocated Area Switches 1, 2, and 3 in the software switches in the allocated CIO Area words. Allocated words (CIO Area) I/O Size Fixed Alloca- Fixed Alloca- Fixed Allocation Area Set- tion Area Set- tion Area Setting 1 ting 2 ting 3 Output (OUT) area 64 words 3200 to 3263 3400 to 3463 3600 to 3663 Input (IN) area 64 words 3300 to 3363 3500 to 3563 3700 to 3763 Select one of the above areas using the software switches. All are fixed at 1 word per node address. The default setting is Fixed Allocation Area Setting 1. User-set allocations By allocated Set the areas and the first words for the OUT 1 and IN 1 blocks in the scan DM Area list Setup Table in the allocated DM Area words. Set the allocation size for words each slave using the allocation size Setup Table (any words). Allocations must be in the order of node addresses. Allocated words By Configurator Fixed allocations User-set allocations Output (OUT) area 500 words max. × 1 block Input (IN) area 500 words max. × 1 block Set the areas for the OUT 1/2 and IN 1/2 blocks, the first words, and the allocation sizes for all slaves using the Configurator. Blocks can be set for nodes in any order. Allocated words No. of Masters that can be mounted The input and output areas can be the following sizes starting from any word in any of the following areas: CIO Area, WR Area, HR Area, DM, Area, or EM Area. The input and output areas can be the following sizes starting from any word in any of the following areas: CIO Area, WR Area, HR Area, DM, Area, or EM Area. Output (OUT) area 500 words max. × 2 blocks Input (IN) area 500 words max. × 2 blocks 3 Units max. (Unique words must be allocated using the Allocated CIO Area Words Software Switches.) By allocated 16 Units max. (Unique words must be allocated using the user Setup Table in the allocated DM Area words.) DM Area words By Configurator 16 Units max. (Unique words must be allocated using the Configurator.) Fixed allocations 63 nodes Max. No. of slaves conUser-set By allocated nected per allocations DM Area DeviceNet Unit words By Configurator 2,048 pts (64 input words, 64 output words) Max. No. of I/O Fixed allocations points per User-set By allocated 16,000 pts (500 input words x 1 block, 500 output words x 1 block) DeviceNet Unit allocations DM Area words By Configurator 32,000 pts (500 input words x 2 blocks, 500 output words x 2 blocks) 95 Section 4-1 Master Remote I/O Communications Item Specifications 2,048 pts (64 input words, 64 output words) Max. No. of I/O Fixed allocations per Slave con- User-set By allocated 3,200 pts (100 input words, 100 output words) trollable by a allocations DM Area DeviceNet Unit words By Configurator 4-1-3 3,200 pts (100 input words, 100 output words) Precautions on the Number of Master Units The following system configurations can be constructed based on various numbers of Master Units when DeviceNet Units are used. Pattern One Master Unit connected on a single network Configuration Multiple Master Units connected Multiple Master Units connected on a single network to a single PC Yes A B Remote I/O communications ❍ × ❍ (Up to 3 Master Units can be used.) By DM Area words ❍ ❍ (See note.) ❍ By Configurator ❍ ❍ (See note.) ❍ Fixed allocations Userset allocations Precautions Same as previous networks. • The communications cycle time • The cycle time of the PC is longer. is longer. Note The communications cycle • Make sure that each word allocated in the system is allocated time for the network in the to only one Master Unit. figure above is TA+TB if sections A and B above are separate networks with a communications cycle time of TA and TB. • Multiple Master Units cannot share a single Slave Unit. • Bus Off errors (communications stopped by multiple transmissions) may occur if multiple Master Units with disabled scan lists are present on a single network. Note Only one Master Unit can be connected to a network if the user specifies a COS or cyclic connection from the Configurator. Remote I/O communications errors may occur is more than one Master Unit is connected for a COS or cyclic connection. 96 Master Remote I/O Communications 4-1-4 Section 4-1 Procedure for Using Remote I/O Master Fixed Allocations for Remote I/O 1,2,3... 1. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply prior to turning ON the slave power supply or the slaves may not go online. 2. Switch the CPU Unit to PROGRAM mode. 3. Turn ON the Master Enable Switch (word n, bit 06). (The master will remain enabled even if the power is turned OFF and back ON again.) Note Execute this only when master communications are turned OFF. (If the Master Enable Switch is turned ON when master communications are enabled, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) 4. Perform the following steps to start with the scan list disabled. Skip to step 5. to re-register and enable the scan list. Skip to step 6. to start with the scan list enabled without any changes to the fixed allocations or scan list. Note The mode can be confirmed from the dots on the 7-segment display on the Master Unit. Left dot not lit: Scan list enabled Left dot flashing: Scan list disabled a) Turn ON a Master Fixed Allocation Setting Switch (word n, bits 08 to 10). b) Monitor and check the registered slave data area to see if communications are possible with registered slaves. c) Turn ON the Scan List Enable Switch (word n bit 00) from a Programming Device. d) Go to step 6. 5. Perform the following steps to re-register the scan list when starting with the scan list enabled. a) Turn ON the Scan List Clear Switch (word n, bit 01) from a Programming Device. b) Turn ON a Master Fixed Allocation Setting Switch (word n, bits 08 to 10). c) Monitor and check the registered slave data area to see if communications are possible with registered slaves. d) Turn ON the Scan List Enable Switch (word n, bit 00) from a Programming Device. 6. Start master remote I/O communications with the scan list enabled. Use the software switches to start or stop communications. 7. Check to see if both the MS and NS indicators are lit green on the master and all slaves. 8. Switch the CPU Unit to RUN mode. User-set Remote I/O Allocations Using DM Area Settings 1,2,3... 1. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply prior to turning ON the slave power supply or the slaves may not go online. 2. Switch the CPU Unit to PROGRAM mode. 97 Master Remote I/O Communications Section 4-1 3. Turn ON the Master Enable Switch (word n bit 06). (The master will remain enabled even if the power is turned OFF and back ON again.) Note Execute this only when master communications are turned OFF. (If the Master Enable Switch is turned ON when master communications are enabled, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) 4. Set data in the Master User Allocation Setup Table (words m+1 to m+6) and the Allocation Size Setup Table in the DM Area words allocated to the Unit from the PC Programming Device. 5. Turn ON the Master User-set Allocations Switch (word n, bit 11). 6. Start master remote I/O communications with the scan list enabled. Use the software switches to start or stop communications. 7. Check to see if both the MS and NS indicators are lit green on the master and all slaves. Note The mode can be confirmed from the dots on the 7-segment display on the Master Unit. Left dot not lit: Scan list enabled Left dot flashing: Scan list disabled 8. Switch the CPU Unit to RUN mode. User-set Remote I/O Allocations Using the Configurator 1,2,3... 1. Connect the Configurator to the network through a serial line or dedicated Board/Card. 2. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply prior to turning ON the slave power supply or the slaves may not go online. 3. Switch the CPU Unit to PROGRAM mode. 4. Perform the following steps to allocate areas, create scan lists, and download the settings to the nodes. a) Create a network configuration offline on the Configurator. b) Enable master communications in the CS1W-DRM21 properties. c) Create master device parameters. d) Save the data as a network component file. Note If desired, you can also go directly online and download the network component file to the network devices without saving the file. e) Read the network component file, go online, and download the file to the network devices. 5. Start master remote I/O communications with the scan list enabled. Use the software switches to start or stop communications. 6. Check to see if both the MS and NS indicators are lit green on the Master Unit and all Slave Units. Note The mode can be confirmed from the dots on the 7-segment display on the Master Unit. Left dot not lit: Scan list enabled Left dot flashing: Scan list disabled 7. Read the network components using the Configurator. 8. Save the components as a network component file using the Configurator. 9. Switch the CPU Unit to RUN mode. Note 98 1. Remote I/O communications with a specified slave can be stopped to effectively disconnect the slave from the network by turning ON the Discon- Section 4-2 Scan List nect/Connect Switch for that slave (words n+6 to n+9). This can be done when a slave is replaced or to register a slave in the scan list in preparations to connect it to the network at a later time. The Disconnect/Connect Switches, however, are cleared when the power supply is turned OFF, so the bit must be turned back ON from the ladder program after the power turns ON in order for it to remain effective. 2. Use Configurator Ver. 2.10 or later for the CJ1W-DRM21. 4-2 Scan List A scan list is used to register the slaves with which the Master Unit communicates in DeviceNet remote I/O communications. It is the basis on which the Master Unit communicates with slaves. The Master Unit does not contain a scan list by default. The CS/CJ-series DeviceNet Unit, however, has a default setting that allows it to communicate with all slaves even with the scan list disabled, but this operating mode should not be used for normal operation. Always create a scan list prior to operating the Unit. Scan List Contents The contents of the scan list is listed in the following table. When a Master Unit goes online, it compares each of these items with the slaves that are actually connected to the network. The items that are compared, however, will depend on the allocation method that is used. Item Description Fixed allocations User-set allocations using allocated DM Area words User-set allocations from the Configurator Node address Node address for every Slave Compared Compared Allocated IN/OUT sizes and allocation Compared Settings of the number of bytes allocated to every slave in a data area of the Master Unit Compared Vendor Unique manufacturer ID Not compared Set from Configurator Device type Unique product type value Not compared Set from Configurator Product code Unique product model value Not compared Set from Configurator Connection type Applicable DeviceNet protocol (See Appendix B DeviceNet Connections for details.) Automatically set Automatically set or set from Configurator Connection path Type of slave I/O data (See Appendix B DeviceNet Connections for details.) Cannot be set Set from Configurator 99 Section 4-2 Scan List Creating the Scan List The way that a scan list is prepared varies with the allocation method as shown below. Fixed allocations With the CPU Unit in PROGRAM mode: 1. Turn ON the one of the Master Fixed Allocation Setting 1 Switches (1 to 3). 2. Turn ON the Scan List Enable Switch. Note User-set allocations User-set allocations through the allocated DM through the Configurator Area words area With the CPU Unit in PROGRAM mode, turn ON the Master User Allocations Setup Switch. Create a list from the Configurator. (Acquire a list of online devices, use it to create a scan list, and then register the scan list in the Master Unit.) 1. Be sure to create a scan list before starting actual system operation. 2. It is still possible to communicate with Units (with the scan list disabled) if a scan list is not created when fixed allocations areas 1 to 3 are used. This may result in faulty operation because the Master Unit will communicate with slaves even if they do not start up due to problems, such as equipment failure if there is no a scan list. Scan List Enabled and Scan List Disabled The scan list must be made. The scan list modes are described here. Scan List Enabled (Used for Actual Operation) Remote I/O communications are performed according to the registered scan list and only with slaves that are on the list. A verification error occurs (word n+12, bit 00 in the status area turns ON) if a slave registered on the scan list is not present on the network, if a slave did not start up when remote I/O communications started, or if the number of I/O points did not match the number registered. Scan List Disabled (Used when Changing System Components) Remote I/O communications can be performed with fixed allocations instead of a scan list in order to change a system component. Do not operate without a scan list during actual system operation. Use this mode only to replace a Master Unit or to change a system component (change a connected slave or a node address). Note a) To disable the scan list, turn ON the Scan List Clear Switch (word n, bit 01) during remote I/O communications with the scan list enabled (with fixed allocations, user-set allocations using allocated DM Area words, or user-set allocations using the Configurator). In all these cases, remote I/O communications are executed using the fixed allocations area that was last used when the list was disabled. All slaves are targeted for remote I/O communications with the scan list disabled. b) Slaves that are connected to the network while communications are in progress are also targeted for communications. Errors cannot be confirmed, however, even if there are slaves present that did start up due to problems such as equipment failure because there is no scan list available to check communications against. The communications cycle time will also be significantly longer than the calculated value. c) The scan list is automatically enabled when user-set allocations are set using the allocated DM Area words or the Configurator. If the list is subsequently cleared using a software switch, fixed allocations (1 to 3) will be used for remote I/O communications when the scan list is disabled. Make sure the system has stopped before 100 Section 4-3 Fixed Allocations you disable the scan list with a Master Unit that is set for user-set allocations. Particularly when multiple Master Units are connected to a single network, communications will not be performed successfully if even one Master Unit on the network is operating with the scan list disabled. Once the list is disabled, the user-set allocations data registered in the Master Unit is lost. Backing Up the Scan List A scan list must be created to switch the DeviceNet Unit to operation with the scan list disabled or to replace a DeviceNet Unit. It is important to back up the list using one of the following methods: Fixed Allocations or Userset Allocations in Allocated DM Area Words Save the scan list as a backup file on Memory Card by turning ON the Setup File Backup Switch (word n+1, bit 15) in the words allocated in the CIO Area. User-set Allocations from the Configurator Save the scan list as a backup file on Memory Card or save it either as a network component file and master parameter file using the Configurator. In the preceding cases, turn ON the Setup File Restore Switch (word n+1, bit 14) in the words allocated in the CIO Area to input setup data, such as the scan list backed up on Memory Card, into a DeviceNet Unit. 4-3 Fixed Allocations 4-3-1 Allocated Words Words in the CS/CJ-series DeviceNet CIO Area in the CPU Unit are allocated. An area of words can be selected from one of three fixed allocation areas. Use a Software Switch to select the allocation area. Each area is comprised of an OUT area that is used to write output data to slaves and an IN area that is used for input from slaves in remote I/O communications. OUT area (word) IN area (word) Selection method Fixed allocation area 1 Area CIO 3200 to CIO 3263 CIO 3300 to CIO 3363 Turn ON the Master Fixed Allocation Setting 1 Switch (word n, bit 08). Fixed allocation area 2 CIO 3400 to CIO 3463 CIO 3500 to CIO 3563 Turn ON the Master Fixed Allocation Setting 2 Switch (word n, bit 09). Fixed allocation area 3 CIO 3600 to CIO 3663 CIO 3700 to CIO 3763 Turn ON the Master Fixed Allocation Setting 3 Switch (word n, bit 10). A maximum of 3 DeviceNet Units can be included as masters in a single PC because the three allocation areas above are set individually for fixed allocations. The default setting is fixed allocations area 1. Each OUT/IN area is allocated to a slave according to its node address as shown below. Allocated words are determined by the node address in fixed allocations as shown. Area 3 Area 2 Area 1 CIO 3600 CIO 3601 CIO 3602 CIO 3400 CIO 3401 CIO 3402 CIO 3661 CIO 3662 CIO 3663 CIO 3461 CIO 3462 CIO 3463 Node address Area 1 Area 2 CIO 3200 CIO 3201 CIO 3202 CIO 3300 CIO 3301 CIO 3302 CIO 3500 CIO 3501 CIO 3502 CIO 3700 CIO 3701 CIO 3702 CIO 3261 CIO 3262 CIO 3263 CIO 3361 CIO 3362 CIO 3363 CIO 3561 CIO 3562 CIO 3563 CIO 3761 CIO 3762 CIO 3763 OUT area IN area Area 3 101 Section 4-3 Fixed Allocations Note More than one Master Unit can be included in a single PC with fixed allocations, as shown below (3 Units max.). Master Unit Master Unit Slave Slave 4-3-2 Procedure Step 1: Place the CPU Unit in PROGRAM mode. Step 2: Turn ON the If the master communications have been disabled (if Master Function Enable Master Enable Switch Flag (word n+11, bit 03) is OFF), turn ON the Master Enable Switch (word n, bit 06) to enable master communications. Once Master communications have been enabled by turning this switch ON, it will not change even if the power is turned OFF and back ON again. Note If the master communications are enabled (if Master Function Enable Flag (word n+11, bit 03) is ON), skip this step and go onto the next step. (If the Master Enable Switch is turned ON when master communications are enabled, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) Step 3: Turn ON the Scan List Clear Switch If the Unit is in the Scan List Enable mode (if Scan List Disabled Flag (word n+11, bit 04) is OFF), turn ON the Scan List Clear Switch (word n, bit 01) to change to the Scan List Disable mode. Note If the Unit is already in the Scan List Disable mode (if the Scan List Disabled Flag (word n+11, bit 04) is ON), skip this step and go onto the next step. (If the Scan List Clear Switch is turned ON when the Unit is in the Scan List Disable mode, a Unit error will occur and a C2 error will be displayed on the 7-segment display on the front panel.) Step 4: Select Fixed Allocations Area 1 to 3 Turn ON the Master Fixed Allocation Setting 1 to 3 Switch (word n, bits 08 to 10) in the Software Switches in the words allocated in the CIO Area to select the fixed allocations area from1 to 3. One word will be allocated per node address in order of node addresses for the output (OUT) block and one word for the input (IN) block in the CS/CJ-series DeviceNet CIO Area. First word n = CIO 1500 + (25 x unit number) Software Switch address Fixed allocations area number Allocated OUT area Allocated IN area Word n, bit 08 Master Fixed Allocation Setting 1 Switch Fixed allocations area CIO 3200 to 1 CIO 3263 CIO 3300 to CIO 3363 Word n, bit 09 Master Fixed Allocation Setting 2 Switch Fixed allocations area CIO 3400 to 2 CIO 3463 CIO 3500 to CIO 3563 Word n, bit 10 Master Fixed Allocation Setting 3 Switch Fixed allocations area CIO 3600 to 3 CIO 3663 CIO 3700 to CIO 3763 Step 5: Turn ON the Scan List Enable Switch 102 Software Switch name Remote I/O communications will start with the scan list disabled after a fixed allocations area has been selected. Check to see if communication is proceeding normally with each slave, and then turn ON the Scan List Enable Switch (word n, bit 00) to communicate with the scan list enabled. Section 4-3 Fixed Allocations Fixed Allocations Area 1 OUT blocks are allocated to slaves from CIO 3200 to CIO 3263 and IN blocks are allocated to slaves from CIO 3300 to CIO 3363. CS/CJ-series DeviceNet CIO Area Bit CIO 3200 OUT block Bit Address 0 CIO 3200 Address 1 CIO 3201 Address 2 CIO 3202 to OUT block to CIO 3260 CIO 3261 CIO 3262 CIO 3263 CIO 3263 to Output to Slaves Address 60 Address 61 Address 62 Address 63 IN block Bit CIO 3300 CIO 3301 CIO 3302 Bit CIO 3300 to IN block to CIO 3363 CIO 3360 CIO 3361 CIO 3362 CIO 3363 Address 0 Address 1 Address 2 to Input from Slaves Address 60 Address 61 Address 62 Address 63 Fixed Allocations Area 2 OUT blocks are allocated to slaves from CIO 3400 to CIO 3463 and IN blocks are allocated to slaves from CIO 3500 to CIO 3563. OUT block CS/CJ-series DeviceNet CIO Area Bit CIO 3400 to OUT block CIO 3463 Bit CIO 3400 CIO 3401 CIO 3402 Address 0 Address 1 Address 2 to to CIO 3460 CIO 3461 CIO 3462 CIO 3463 Output to Slaves Address 60 Address 61 Address 62 Address 63 IN block Bit CIO 3500 to IN block CIO 3500 CIO 3501 CIO 3502 to CIO 3563 CIO 3560 CIO 3561 CIO 3562 CIO 3563 Address 0 Address 1 Address 2 to Input from Slaves Address 60 Address 61 Address 62 Address 63 103 Section 4-3 Fixed Allocations Fixed Allocations Area 3 OUT blocks are allocated to slaves from CIO 3600 to CIO 3663 and IN blocks are allocated to slaves from CIO 3700 to CIO 3763. OUT block CS/CJ-series DeviceNet CIO Area Bit CIO 3600 to OUT block Bit CIO 3600 CIO 3601 CIO 3602 Address 0 Address 1 Address 2 to to CIO 3660 CIO 3661 CIO 3662 CIO 3663 CIO 3663 Output to Slaves Address 60 Address 61 Address 62 Address 63 IN block Bit CIO 3700 to CIO 3700 CIO 3701 CIO 3702 IN block to to CIO 3763 Address 0 Address 1 Address 2 CIO 3760 CIO 3761 CIO 3762 CIO 3763 Input from Slaves Address 60 Address 61 Address 62 Address 63 The Slave allocation order is fixed in the output (OUT) and IN blocks starting from address 0. Each address is allocated at least one byte (rightmost). • More than one word is allocated for each slave (according to it’s node address) with more than16 I/O points. • The rightmost byte of the word is allocated to each slave that has less than 16 I/O points. Note The table below shows how fixed allocations areas differ between the C200HW-DM21-V1 DeviceNet Master Unit of the C200H-series, and the CS1W-DRM21 DeviceNet Unit of the CS/CJ-series and CJ1W-DRM21 DeviceNet Unit of the CJ-series. Item Fixed allocations area 104 C200HW-DRM21-V1 CS1W-DRM21/CJ1W-DRM21 C200 DeviceNet CIO Area CS/CJ-series DeviceNet CIO Area Output area CIO 0050 to CIO 0099 CIO 3200 to CIO 3263 CIO 3400 to CIO 3463 CIO 3600 to CIO 3663 Input area CIO 0350 to CIO 0399 CIO 3300 to CIO 3363 CIO 3500 to CIO 3563 CIO 3700 to CIO 3763 Section 4-3 Fixed Allocations 4-3-3 Changing System Components The scan list must be cleared in the following situations: • Adding a slave • Removing a slave • Changing a node address Turn OFF the Scan List Clear Switch (word n, bit 01) to clear the scan list. Remote I/O communications will be performed with the scan list disabled using fixed allocations in the fixed allocations area that was used the last time the list was disabled. Make sure that communications with all slaves are operating properly after the scan list is cleared and the system component is changed, and then turn ON the Scan List Enable Switch (word n, bit 00) again to register all slaves currently online in the scan list. Remote I/O communications will continue during this time with the scan list enabled. 4-3-4 Fixed Allocations Example This example shows the allocations that are used when Fixed Allocations 1 are used for the following slaves. Node address Outputs Inputs Product 0 0 pts 8 pts 8-pt Transistor Input Terminal (DRT1-ID08) 1 8 pts 0 pts 8-pt Transistor Output Terminal (DRT1-OD08) 2 0 pts 16 pts 16-pt Transistor Input Terminal (DRT1-ID16) 3 16 pts 0 pts 16-pt Transistor Output Terminal (DRT1-OD16) 4 8 pts 8 pts 8-pt Input and 8-pt Output Environment-resistant Terminal (DRT1-MD16C) 5 16 pts 16 pts CQM I/O Link Terminal (CQM1DRT21) 6 32 pts 0 pts C200 I/O Link Unit (C200HWDRM21) with 32 output pts (2 words) 0 pts 64 pts Analog Input Terminal with 4 input pts (DRT1-AD04) 7 8 9 10 11 105 Section 4-3 Fixed Allocations Resulting Slave Allocation OUT area 1 Node address: Pts 0: 0 pts 1: 8 pts CIO Allocation disabled Address 1 Address 3 Allocation disabled Address 4 5: 16 pts Address 5 Address 6 Address 6 Allocation disabled Allocation disabled Allocation disabled Allocation disabled Not used 6: 32 pts 7: None 8: 0 pts 9: None 10: None 11: None 12: None to IN area 1 Node address: Pts CIO 0: 8 pts 1: 0 pts 2: 16 pts 3: 0 pts 4: 8 pts 5: 16 pts 6: 0 pts 7: None 8: 64 pts 9: None 10: None 11: None 12: None to 63: None Allocation disabled for other slaves. Address 3 allocated 1 word. *2 to Address 4 allocated 1 byte, leftmost byte allocation disabled. Address 5 allocated 1 word. Address 6 allocated 2 words. Same as above. Allocation disabled for other slaves. Address 8 of IN area already allocated. Allocation disabled for other slaves. Address 8 of IN area already allocated. Allocation disabled for other slaves. Address 8 of IN area already allocated. *1 Allocation disabled for other slaves. Address 8 of IN area already allocated. Allocation disabled for other slaves. Address 8 of IN area already allocated. to Not used 63: None Allocation disabled for other slaves. Address 0 of IN area already allocated. Address 1 allocated 1 byte, leftmost byte allocation disabled. Allocation disabled 2: 0 pts 3: 16 pts 4: 8 pts to *1 Allocation disabled Allocation disabled for other slaves. Address 8 of IN area already allocated. *1 Can be used as an internal work word. * 2 Cannot be used as an internal work word. Address 0 Allocation disabled Address 2 Allocation disabled Allocation disabled Address 4 Address 5 Allocation disabled Allocation disabled Address 8 Address 8 Address 8 Address 8 Not used to Not used Allocation disabled *2 Address 0 allocated 1 byte, leftmost byte allocation disabled. *1 Allocation disabled for other slaves. Address 1 of OUT area already allocated. *2 Address 2 allocated 1 word. *1 Allocation disabled for other slaves. Address 3 of OUT area already allocated. *2 Address 4 allocated 1 byte, leftmost byte allocation disabled. Address 5 allocated 1 word. *1 Allocation disabled for other slaves. Address 6 of OUT area already allocated. Allocation disabled for other slaves. Address 6 of OUT area already allocated. Address 8 allocated 4 words. Same as above. *2 Same as above. Same as above. Allocation disabled for other slaves. *1 Allocation disabled for other slaves. *1 Can be used as an internal work word. * 2 Cannot be used as an internal work word. Turn ON the Scan List Enable Switch 106 Turn ON the Scan List Enable Switch (word n, bit 00, CIO 150000 in this example). This will create a scan list based on data for slaves that are actually online and will start remote I/O communications with the scan list enabled. Section 4-4 User-set Allocations 4-4 User-set Allocations With a CS/CJ-series DeviceNet Unit, remote I/O communications slaves can be allocated in any area (CIO, WR, HR, DM, or EM) using one of the following methods. • Setting through the allocated DM Area words (Master User Allocations Table) • Setting through the Configurator User-set Allocations Methods Method Set through the allocated DM Area words (Master User Allocations Table) Set through the Configurator Allocation areas CIO: 0000 to 6143 WR: W000 to W511 HR: HR000 to HR511 DM: D00000 to D32767 EM: E00000 to E32767 (Banks 0 to C) No. of allocated blocks 2 blocks: OUT 1 and IN 1 4 blocks: OUT 1, IN 1, OUT 2 and IN 2 OUT 1 and IN 1 can be created anywhere OUT 1, IN 1, OUT 2, and IN 2 can be crein the above areas. ated anywhere in the above areas. Block allocation order Any order Node address order Allocations must be in order of node Any order addresses (0 to 63 in ascending order) Note 1. Note 1. Not all nodes need to be allocated, reducing the number of 2. words required. 2. Node addresses do not have to correspond between blocks. Start bit for allocations Allocation size Slave allocation limits All allocations start from bit 00 (Cannot start from bit 08. All allocations are in 1 word units.) Node addresses do not have to correspond between blocks. One node address cannot be allocated to different blocks. Allocations can start from bit 00 or bit 08. Allocations starting from bit 08 are in 1-byte units only. Per block 500 words max. Total size 1,000 words max. for a total of 2 blocks Slaves with more than 8 points The leftmost byte (bits 07 to 15) cannot be used. Slaves with 8 points Allocated to the leftmost or rightmost bytes (not allocated a word) Slaves with 16 points Allocated one word Slaves with more than 16 points Allocated multiple words (with an odd number of bytes, only the rightmost byte is allocated in the last word) 2,000 words max. for a total of 4 blocks Note Functions will vary as shown below depending on whether allocations are set through the allocated DM Area words (Master User Allocations Table) or through the Configurator. • Words are always allocated to slaves in order of ascending node addresses when allocations are set with the allocated DM Area words. The order can be determined by the user when the Configurator is used. (However, even when using the allocated DM Area words, nodes do not have to be allocated words, reducing the number of words required.) • Only two blocks (OUT 1 and IN 1) can be allocated when setting are made with the allocated DM Area words area, but there are four blocks (OUT 1/2 and IN 1/2) available with the Configurator. 107 Section 4-4 User-set Allocations • The first bit for node allocations is always bit 00 when setting allocations with the allocated DM Area words, but can be either bit 00 or bit 08 with the Configurator. (Allocations for slaves with two bytes or more cannot start at bit 08. Setting through the Allocated DM Area Words (Master User Allocations Table) All slaves are allocated words in order of node addresses in two blocks: OUT block 1 and IN block 1. Addresses are in ascending order. Not all nodes need to be allocated and addresses for nodes with no allocations are skipped. OUT areas Area specified in I/O memory Bit First word specified Bit Address 0 First word specified Node addresses in ascending order to to to Output to Slaves OUT block 1 Addresses are in ascending order. Not all nodes need to be allocated and addresses for nodes with no allocations are skipped. IN areas Bit First word specified Bit First word specified to Address 0 Node addresses in ascending order IN block 1 to Input from Slaves to The block allocation order and block allocation areas can be set. Node addresses in each block are allocated words in ascending order from 0 to 63. Node addresses that are not allocated are skipped (not allocated words). Each address is allocated at least one byte (rightmost byte, 1 word, or multiple words). • More than one word is allocated for each slave (according to it’s node address) with more than16 I/O points. • The rightmost byte of the word is allocated to each slave that has less than 16 I/O points. Note Multiple Master Units can be included in a single PC as shown below using user-set allocations (16 Units max.). Master Unit Master Unit Slave Slave 108 Section 4-4 User-set Allocations Procedure Step 1: Turn ON the Master Enable Switch Make sure that master communications have disabled by checking to see if Master Enable Function Flag (word n+11, bit 03) is OFF and then turn ON the Master Enable Switch (word n+14, bit 06) to enable master communications. Once master communications have been enabled by turning this switch ON, they will remain enabled even if the power is turned OFF and back ON again. Note Do not turn ON the Master Enable Switch unless master communications are stopped. (If the Master Enable Switch is turned ON when master communications are enabled, a Unit error will occur and a C5 error will be displayed on the 7-segment display on the front panel.) Step 2: Setting the Master User Allocations Table This table specifies the area and first word for each block and the area and first word for the Allocation Size Setup Table. • Master User Allocations Table Bit 15 m+1 wd 0 m+2 wd OUT block 1 area 0 Can be set anywhere past here. IN block 1 area 0 First word of IN block 1 m+5 wd 0 m+6 wd First word m = D30,000+(100 x unit no.) 00 First word of OUT block 1 m+3 wd 0 m+4 wd 08 07 Area for Allocation Size Setup Table 0 First word of Allocation Size Setup Table Can be set anywhere past here. • Areas and Word Ranges for OUT Block 1, IN Block 1, and the Allocation Size Setup Table Code Name Word range 00 Hex --- The block is not used. 01 Hex CIO Area (CIO) 0000 to 17FF Hex (0 to 6143) 03 Hex Data Memory (DM) 0000 to 7FFF Hex (0 to 32767) 04 Hex Work (WR) 0000 to 01FF Hex (0 to 511) 05 Hex HR (HR) 0000 to 01FF Hex (0 to 511) 08 to 14 Hex Expansion Data Memory (EM) Bank 0 to bank C (13 banks) 0000 to 7FFF Hex (0 to 32767) for all banks Step 3: Setting the Allocation Size Setup Table Specify the area and first word in this table at words m+5 and m+6. IN and OUT sizes for all nodes are set here as shown in the table below. The setting range for each node is 0 to 200 bytes (0 to 100 words), although actual size depends on the allocated slaves. The maximum size per block is 500 words. If the size set here is larger than 1 byte, the start bit for all slaves is bit 00 and size is allocated in ascending node address order starting from the beginning of the OUT 1 and IN 1 areas in word units. If the size is set at 0 bytes for a node address, it is skipped the words are allocated to the next address. • Allocation Size Setup Table 109 Section 4-4 User-set Allocations l is the first word in the Allocation Size Setup Table and is specified at words m+5 and m+6 08 07 00 Bit 15 Node address 0 OUT size (bytes) Node address 0 IN size (bytes) I+0 I+1 Node address 1 IN size (bytes) Node address 1 OUT size (bytes) to to I+62 Node address 62 OUT size (bytes) Node address 62 IN size (bytes) I+63 Node address 63 OUT size (bytes) Node address 63 IN size (bytes) Step 4: Turn ON the Slave User Allocations Switch Turn ON the Slave User allocations Switch (word n, bit 11). This will make the DeviceNet Unit read allocation results data for the slaves above from the CPU Unit and create a scan list based on data for slaves that are actually online prior to starting remote I/O communications with the scan list enabled. Note The Master User Allocations Switch not only reads slave allocation data, but it also enables the scan list. Master User Allocations Table in the allocated DM Area words Bit m+1 wd OUT block Bit OUT block 1 area m+2 wd First word of OUT block 1 IN block 1 m+3 wd Specify the first word. First word specified Node address 0 Node address 1 area m+4 wd m+5 wd First word of IN block 1 Size Setup Table Area m+6 wd First word of Size Setup Table Specify the size. Allocation Size Setup Table in allocated DM Area words Set first word. Bit I wd I+1 wd Output to Slaves Specify the first word. Address 0 OUT size Address 0 IN size Address 1 OUT size Address 1 IN size Address 63 OUT size Address 63 IN size Node address 63 IN block Bit First word specified Node address 0 Node address 1 Input from Slaves to I+63 wd Node address 63 Specify the first word. Note 1. Any order can be used for the OUT 1 and IN 1 blocks. 2. Node addresses do not have to correspond between output block 1 and input block 1. Example: This is not necessary. OUT block 1 Node address 01 Node address 02 IN block 1 Node address 01 Node address 02 Node address 03 3. The start bit for node addresses must always be bit 00, and never bit 08. 110 Section 4-4 User-set Allocations 4. Multiple masters cannot share the same slave. Master Master Slave 5. Be sure to use user-set allocations and operate the Master Unit with the scan list enabled if multiple masters are connected to a single network. Communications will not be possible if there is more than one master with the scan list disabled connected to a network. Changing System Components In the following situations, the table must be reset, the Master User Allocations Switch (word n, bit 11) turned ON, and the scan list recreated: • Adding a slave • Removing a slave • Changing a node address • Changing a node allocation There is no need to clear the scan list. Example Settings for User-set Allocations through Allocated DM Area Words This example uses the following settings for unit number 0. • OUT block 1 area and first word: WR (04 Hex), 50 (0032 Hex) • IN block 1 area and first word: WR (04 Hex), 100 (0064 Hex) • Allocation Size Setup Table area and first word: DM (03 Hex), 00100 (0064 Hex) This example shows user-set allocations for the following slaves. Node address Outputs Inputs Product 0 16 pts 0 pts 16-pt Transistor Output Terminal (DRT1OD16) 1 8 pts 8 pts 8-pt input and 8-pt Output Environmentresistant Terminal (DRT1-MD16C) 2 16 pts 16 pts CQM I/O Link Terminal (CQM1-DRT21) 3 0 pts 8 pts 8-pt Transistor Input Terminal (DRT1ID08) 4 None 5 160 pts --160 pts CS/CJ-series DeviceNet Unit (CS1WDRM21) (Slave Unit) Master User Allocations Table OUT block 1 area: WR (04 Hex) First word of OUT block 1: 50 (0032 Hex) IN block 1 area: WR (04 Hex) First word of IN block 1: 100 (0064 Hex) Area for the Allocation Size Setup Table: DM (03 Hex) First word of the Allocation Size Setup Table: 00100 (0064 Hex) 111 Section 4-4 User-set Allocations Allocation Size Setup Table OUT sizes specified in the leftmost byte IN sizes specified in the rightmost byte Address 0 OUT: 2 (bytes) Address 0 IN: 0 (bytes) Address 1 OUT: 1 (bytes) Address 2 OUT: 2 (bytes) Address 1 IN: 1 (bytes) Address 2 IN: 2 (bytes) Address 3 OUT: 0 (bytes) Address 4 OUT: 0 (bytes) Address 5 OUT: 20 (bytes) Address 3 IN: 1 (bytes) Address 4 IN: 0 (bytes) Address 5 IN: 20 (bytes) Resulting Slave Allocations OUT area 1 Address 0 Not used Address 1 Address 2 Address 5 Address 0 allocated two bytes (1 word). Address 1 allocated 1 byte, leftmost byte is not used. Address 2 allocated two bytes (1 word). Address 5 allocated 20 bytes (10 words). IN area 1 Not used Address 1 Address 2 Not used Address 3 Address 5 Address 1 allocated 1 byte, leftmost byte is not used. Address 2 allocated two bytes (1 word). Address 3 allocated 1 byte, leftmost byte is not used. Address 5 allocated 20 bytes (10 words). Turning ON the Master User Allocations Switch Turn ON the Master User Allocations Switch (word n, bit 11, CIO 150011 in this example). The Master User Allocations Switch will read the allocation results data for the above slaves and create a scan list based on data for slaves that are actually online prior to starting remote I/O communications with the scan list enabled. 112 Section 4-4 User-set Allocations Setting through the Configurator Slaves can be allocated words in any order for the following blocks: OUT block 1, OUT block 2, IN block 1, and IN block 2. OUT block 1 Specified area in I/O memory User-set block order Bit First word specified Bit First word specified to Address Address Address to OUT block 1 to User-set block order IN block 1 Bit First word specified Bit First word specified Output to slaves Address Address Address Address User-set block order Address Address Address IN block 1 to to to Input from slaves Address Address Address Address OUT block 2 User-set block order Bit First word specified Bit First word specified to Address Address Address to Output to slaves OUT block 2 Address Address Address Address IN block 2 Bit First word specified to User-set block order Bit First word specified Address Address Address IN block 2 to to Input from slaves Address Address Address Address The block allocation order, block allocation areas, and order of node addresses in each block can be set by the user, each address is allocated at least one byte (rightmost or leftmost byte). • More than one word is allocated for each slave (according to it’s node address) with more than16 I/O points. • The leftmost or rightmost byte of the word is allocated to each slave that has less than 16 I/O points. 113 Section 4-4 User-set Allocations Procedure Step 1 Set the area, start word, and words allocated for each block using the Configurator. Step 2 Allocate words to all node addresses in each block as shown below using the Configurator. OUT block 1 Node address 00 Node address 00: DRT1-OD16 (16 output pts) Node address 03 Node address 03: DRT1-DA02 (2 analog output points = 32 bits) IN block 1 Node address 01: DRT1-ID08 (8 input pts) Node address 01 Node address 02 Node address 02: DRT1-ID08 (8 input pts) • Each address is allocated at least one byte (rightmost or leftmost byte). Note a) The order of all blocks can be set as desired by the user. OUT block 1 IN block 2 OUT block 2 IN block 1 b) Node addresses do not have to correspond between an output block and input block. Example: This is not necessary. OUT block 1 IN block 1 Node address 01 Node address 01 Node address 02 Node address 02 Node address 03 c) The same node address cannot be allocated more than once. Example: 114 OUT block 1 OUT block 2 Node address 02 Node address 02 Section 4-4 User-set Allocations d) The start bit for node addresses can be bit 00 or bit 08. If it is bit 08 however, 2 or more bytes cannot be allocated as shown below. Start byte e) Multiple masters cannot share the same slave. Master Master Slave You can determine whether there are duplicate node addresses in the I/O allocations (scan lists) that were created simply by conducting a master parameter file duplicate check from the Configurator. f) Be sure to use user-set allocations and operate with the scan list enabled if multiple masters are connected to a single network. A Bus OFF errors will occur if multiple fixed allocations masters operating with the scan list disabled are present on a single network. g) Multiple Master Units can be included in a single PC as shown below using user-set allocations (16 Units max.). Master Unit Master Unit Slave Slave Note Use Configurator Ver. 2.10 or later for the CJ1W-DRM21. Example of User-set Allocations Using the Configurator OUT area Allocation status Slave types Node address setting Node address Output Input 00 Allocation (00) 00 00 16 pts 0 pts CIO 1950 01 01 8 pts 8 pts CIO 1951 Allocation (01) 02 02 16 pts 16 pts CIO 1952 8 input pts 03 03 0 pts 8 pts CIO 1953 Allocation 32 output pts 10 10 32 pts 0 pts CIO 1954 Allocation Output Input Node address setting Node address 48 input pts 04 04 0 pts 48 pts 8 input pts 09 09 0 pts 8 pts Combination of 8 output and 16 input pts 12 12 8 pts 16 pts IN block 1 OUT block 1 15 16 output pts Combination of 8 input and output pts Combination of 16 input and output pts Slave types IN area 15 00 Allocation (02) CIO 1900 CIO 1901 Allocation (01) Allocation (03) Not used Allocation (02) 15 01000 (10) OUT block 2 Not used 00 Allocation (12) 15 IN block 2 10 wd Allocation 11 wd Allocation 12 wd Allocation 13 wd 14 wd 15 wd 00 (04) Not used Allocation (12) Not used Allocation (09) 115 Starting and Stopping Remote I/O Communications Section 4-5 Configurator Setting Methods Refer to the DeviceNet Configurator Operation Manual (W382) for setting methods. 4-5 4-5-1 Starting and Stopping Remote I/O Communications Starting Remote I/O Communications Remote I/O communications start automatically after the power is turned ON or the Unit is restarted. The I/O Data Communications Flag (word n+12, bit 15) is turned ON when remote I/O communications is started with at least one slave. 4-5-2 Stopping Remote I/O Communications Remote I/O communications stop under the following user-controlled conditions. Message communications can still be performed when the remote I/O communications stop. Stop Communications With All Slaves Remote I/O communications stop when the Remote I/O Communications Stop Switch (word n, bit 04) is turned ON. Stop Communications With a Specified Slave Remote I/O communications stop when the Disconnect/Connect Switch for the desired slave (words n+6 to n+9) is turned ON. (Units are disconnected from remote I/O communication when the Disconnect/Connect Switch is turned ON.) Note The communications cycle time is not shorter even though a slave has been disconnected from remote I/O communications by turning ON the Disconnect/ Connect Switch. (Blank time in the communications cycle will only be increased.) 4-5-3 Restarting Remote I/O Communications Remote I/O communications restart under the following conditions, Restart Communications with All Slaves Remote I/O communications restart when the Remote I/O Communications Start Switch (word n, bit 01 or 03) is turned ON. (Only communications with slaves stopped using the Disconnect/Connect Switch will be restarted.) Restart Communications with Specified Slave Remote I/O communications restart when the Disconnect/Connect Switch for the desired slave (words n+6 to n+9) is turned ON. Restoring the unit will have been completed when the Disconnect/Connect Switch turns OFF.) 4-6 Example of Ladder Programming for Remote I/O Communications When writing ladder programming for remote I/O communications, make sure it performs I/O processing with a Slave under the following conditions: • The I/O Data Communications Flag (word n+12, bit 15) is ON. • The Unit Error Flag (word n+10, bit 00) is OFF. Example: There is no jump and slave I/O is processed when the JMP(004) instruction input condition is ON in the following instructions. There is a jump and slave I/O is not processed when the JMP(004) instruction input condition is OFF. 116 Example of Ladder Programming for Remote I/O Communications Section 4-6 I/O Data Communications Unit Error Flag Flag (word n+12, bit 15) (word n+10, bit 00) Slave I/O processing Note Even if there is a communications error with the slave, the slave input data is saved in the allocated area. To prevent operating errors, make the ladder program so that no slave I/O processing will occur when the Unit Error Flag (word n+10, bit 00) is ON. 117 Section 4-7 Errors that May Occur in Remote I/O Communications 4-7 Errors that May Occur in Remote I/O Communications The following errors may occur during remote I/O communications. Condition Error occurs in fixed allocations with the scan list disabled Error occurs in either fixed or user-set allocations with the scan list enabled 118 Error Structure Error Flag (word n+12, bit 04) turns ON Verification Error Flag (word n+12, bit 00) turns ON Details Results Reconnect with the error slave and continue remote I/O communications. Indicators 7segment display MS: Not related NS: Flashes red d0 Duplicate I/ O area The same I/O word is allocated to two or more slaves. (This occurs whenever a slave that is allocated multiple words has one of the words allocated to the node address of another Slave.) I/O area range exceeded A slave is allocated an area outside the fixed allocations area. (This occurs whenever slaves are allocated multiple words and a slave is allocated a word beyond node address 63 in the fixed allocations area.) d1 Unsupported Slave The I/O size of a slave exceeds 200 bytes (100 words). (This occurs if either the IN or the OUT size exceeds 200 bytes.) d2 No slaves present A Slave registered in the scan list is not present. d5 I/O size mismatched The I/O size registered in the scan list does not match the I/O size of the slave. Note I/O size is compared in 8point (1-byte) units. If I/O size is registered at 8 points for example, then an error I/O size mismatch will not occur with a Slave with just one input point connected. d6 Incorrect vendor The vendor registered in the scan list does not match the slave vendor. d6 Incorrect The device type registered in the device type scan list does not match the slave device type. d6 Incorrect product code The product code registered in the scan list does not match the slave product code. d6 Incorrect connection bus The connection bus registered in the scan list is set incorrectly. d6 UnsupThe slave does not support the ported con- connection registered in the scan nection list. d6 Section 4-7 Errors that May Occur in Remote I/O Communications Condition Fixed or user-set allocations Error Details I/O communications error A timeout occurred during remote I/O communications. (The Slave response timed out 6 times in a row or an error occurred 3 times in a row.) Network power error The network is not supplying communications power. Send timeout A communications request was not successfully completed due to the following reasons: • There are no devices on the network. • Baud settings do not match for every node. • CAN controller error Duplicated node address The master node address is the same address as another node. Bus OFF detected Bus OFF error was detected. Master scan list logic error The master scan list data is incorrect. Results Reconnect with the error Slave and continue remote I/O communications. *1 Indicators 7segment display MS: Not related NS: Flashes red d9 MS: Not related NS: Goes out E0 E2 All communications stop (remote I/O communications stop, slave operation stops, and message communications are disabled). MS: Not related NS: Flashes red F0 Remote I/O communications stop (Slave operation stops, but message communications are enabled). MS: Flashes red NS: Not related E8 F1 Note Remote I/O communications will stop (7-segment display: A0) if DIP switch pin 3 on the front panel is turned ON to specify stopping remote I/O communications for I/O communications errors. 119 SECTION 5 Remote I/O Slave Communications This section describes the remote I/O communications performed as a DeviceNet slave by the DeviceNet Unit. 5-1 5-2 5-3 Slave Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 5-1-1 Allocation Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 5-1-2 Remote I/O and Slave Communications Specifications . . . . . . . . . . 123 5-1-3 Procedures for Using Remote I/O Slave Communications . . . . . . . 123 Fixed Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 5-2-1 Allocated Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 5-2-2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 User-set Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 5-3-1 Connection Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 5-3-2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 5-3-3 Connection Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 121 Section 5-1 Slave Remote I/O Communications 5-1 Slave Remote I/O Communications A CS/CJ-series DeviceNet Unit can function as a Slave Unit in remote I/O communications and a single CS/CJ-series DeviceNet Unit can function as both a Master Unit and a Slave Unit. This section describes Slave communications. Slave Communications CS/CJ-series DeviceNet Unit (Master) CS/CJ-series CPU Unit IN area OUT area IN area CS/CJ-series CPU Unit OUT area Remote I/O communications DeviceNet CS/CJ-series DeviceNet Unit (Slave) Slaves Note 1. In the following descriptions, the areas used to transfer data from the master to the slaves are called OUT areas and the areas used to transfer data from the slaves to the master are called the IN areas. 2. In the following descriptions, a CS/CJ-series DeviceNet Unit set to function as a master is referred to as a “Master Unit” and a CS/CJ-series DeviceNet Unit set to function as a slave is referred to as a “Slave Unit”. 5-1-1 Allocation Methods All slaves are allocated words in the I/O memory of the CPU Unit to which the Master Unit is mounted. They are allocated using one of the following methods: 1) Fixed allocations 2) User-set allocations 122 Section 5-1 Slave Remote I/O Communications 5-1-2 Remote I/O and Slave Communications Specifications Item Allocation method Specifications Fixed allocations Select one of the following fixed allocation areas using the Slave Fixed Allocated Area Switches 1, 2, and 3 in the software switches in the allocated CIO Area words. Allocated words (CIO Area) Note User-set allocations I/O Fixed Allo- Fixed Allo- Fixed Allocation Area cation Area cation Area Setting 1 Setting 2 Setting 3 Output (OUT) area 1 word to the slave from the master 3370 3570 3770 Input (OUT) area to 1 word the master from the slave 3270 3470 3670 Select one of the preceding areas using the software switches. All are fixed at 1 word per node address. The default setting is Fixed Allocation Area Setting 1. By allocated DM Area words Set the areas, the first words, and slave allocation size for the OUT 1 and IN 1 blocks (total of 2 blocks) using the Slave User Allocation Setup Table in the allocated DM Area words. Allocated words By Configurator Max. No. of I/ Fixed allocations O points per User-set By allocated DM DeviceNet allocations Area words Unit slave By Configurator The input and output areas can be the following sizes starting from any word in any of the following areas: CIO Area, WR Area, HR Area, DM, Area, or EM Area. Output (OUT) area from this slave 100 words Input (IN) area to this slave 100 words Set the areas for the OUT 1 and IN 1/2 blocks, the first words, and the slave allocation sizes using the Configurator. Allocated words 5-1-3 Size The input and output areas can be the following sizes starting from any word in any of the following areas: CIO Area, WR Area, HR Area, DM, Area, or EM Area. Output (OUT) area from this slave 100 words Input (IN) area to this slave 100 words 32 points (1 input word, 1 output word) 3,200 pts (100 input words, 100 output words) 4,800 pts (100 input words x 2, 100 output words x 1) Procedures for Using Remote I/O Slave Communications Fixed Allocations for Remote I/O 1,2,3... 1. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply prior to turning ON the slave power supply or the slaves may not go online. 2. Switch the CPU Unit to PROGRAM mode. 3. Turn ON the Slave Stop Switch (word n+1, bit 07) from the PC Programming Device to stop slave communications. 4. Turn ON one of the Slave Fixed Allocation Setting Switches (1 to 3: word n+1, bits 08 to 10) from a Programming Device. 5. Turn ON the Slave Enable Switch (word n+1, bit 06) from a Programming Device to enable slave communications. 6. Switch the CPU Unit to RUN mode. Slave remote I/O communications will start up. Note Slave communications must be disabled prior to area allocation and must be enabled after area allocation. The order of the procedure is 1) stop slave com- 123 Slave Remote I/O Communications Section 5-1 munications, allocate areas, and then enable slave communications. The allocated areas will not be valid if the procedure is done in any other order. User-set Remote I/O Allocations Using DM Area Settings 1,2,3... 1. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply prior to turning ON the slave power supply or the slaves may not go online. 2. Switch the CPU Unit to PROGRAM mode. 3. Turn ON the Slave Stop Switch (word n+1, bit 07) from the PC Programming Device to stop slave communications. 4. Allocate areas as follows: a) Set the Slave User Allocation Setup Table (m+8 to m+13 words) and the Allocation Size Setup Table in the allocated DM Area words from a Programming Device. b) Turn ON the Slave User Allocations Switch (word n+1, bit 11) from a Programming Device. 5. Turn ON the Slave Enable Switch (word n+1, bit 06) from a Programming Device to enable slave communications. 6. Switch the CPU Unit to RUN mode. Slave remote I/O communications will start up. Note 1. Slave communications must be disabled prior to area allocation and must be enabled after area allocation. The order of the procedure is 1) stop slave communications, allocate areas, and then enable slave communications. The allocated areas will not be valid if the procedure is done in any other order. 2. In fixed allocation or user-set allocations through the allocated DM Area settings, area allocations must be set with slave communications disabled and will be transferred to Units when slave communications are enabled. User-set Remote I/O Allocations Using the Configurator 1,2,3... 1. Connect the Configurator to the network through a serial line or dedicated Board/Card. 2. Turn ON the communications, slave, and PC power supplies. Note Turn ON the communications power supply prior to turning ON the slave power supply or the slaves may not go online. 3. Switch the CPU Unit to PROGRAM mode. 4. Perform the following steps to allocate areas, create scan lists, and download the settings to the nodes. a) Enable slave communications in CS1W-DRM21 or CJ1W-DRM21 properties using the Configurator. b) Create the device parameters to set slave communications. c) Save the data as a device parameter file. Note If desired, you can also go directly online and download the device parameter file to the DeviceNet Unit slave without saving the file. d) Read the device parameter file, go online, and download the file to the DeviceNet Unit slave. 5. Switch the CPU Unit to RUN mode. Slave remote I/O communications will start up. 124 Section 5-2 Fixed Allocations Note 1. Enable slave communications in CS1W-DRM21 or CJ1W-DRM21 properties if the Configurator is used. 2. Use Configurator Ver. 2.10 or later for the CJ1W-DRM21. 5-2 5-2-1 Fixed Allocations Allocated Words Words in the CS/CJ-series DeviceNet CIO Area in the CPU Unit are allocated. Words can be selected from one of three fixed allocation areas. Use a Software Switch to select the allocation area. Each area is comprised of an OUT area that is used to write data to the master IN area and an IN area that is used for inputs from the master OUT area in remote I/O communications. Area OUT area (master to slave) IN area (slave to master) Selection method Fixed allocation area 1 CIO 3370 CIO 3270 Turn ON the Slave Fixed Allocation Setting 1 Switch (word n, bit 08). Fixed allocation area 2 CIO 3570 CIO 3470 Turn ON the Slave Fixed Allocation Setting 2 Switch (word n, bit 09). Fixed allocation area 3 CIO 3770 CIO 3670 Turn ON the Slave Fixed Allocation Setting 3 Switch (word n, bit 010). A maximum of 3 DeviceNet Units can be included as slaves in a single PC because the three allocation areas above are set individually for fixed allocations. The default setting is fixed allocations area 1. 5-2-2 Procedure Step 1: Stop Slave Communications If the Unit is already functioning as a Slave Unit, turn ON the Slave Stop Switch (word n+1, bit 07) to stop slave communications. This step is not necessary if slave communications have already stopped. Step 2: Select a Fixed Allocation Area Turn ON one of the Slave Fixed Allocation Setting Switches (1 to 3: word n+1, bits 08 to 10) in the allocated CIO Area words to select a fixed allocation area between 1 and 3. One words is allocated for the output (OUT) area from the Slave Unit to the master and another word is allocated for the input (IN) area from the master to the Slave Unit in the CS/CJ-series DeviceNet CIO Area, as shown below. First word n = CIO 1500 + (25 x unit number) Software switch address Software switch name Fixed allocation area Allocated output (OUT) area (master to slave) Allocated input (IN) area (slave to master) Word n+1, bit 08 Slave Fixed Allocation Setting 1 Switch Fixed allocation area 1 CIO 3370 CIO 3270 Word n+1, bit 09 Slave Fixed Allocation Setting 2 Switch Fixed allocation area 2 CIO 3570 CIO 3470 Word n+1, bit 10 Slave Fixed Allocation Setting 3 Switch Fixed allocation area 3 CIO 3770 CIO 3670 Step 3: Turn ON the Slave Enable Switch Turn ON the Slave Enable Switch (word n+1, bit 06). This will allocated the fixed allocation areas as slave areas and the DeviceNet Unit will start slave remote I/O communications. Slave communications will run automatically after that whenever the power is turned ON. 125 Section 5-3 User-set Allocations Fixed Allocation Area 1 CS/CJ-series DeviceNet CIO Area Master Slave Bit 15 Bit 0 OUT area Output (OUT) area CIO 3370 15 0 Input (IN) area CIO 3270 IN area Fixed Allocation Area 2 CS/CJ-series DeviceNet CIO Area Bit Slave 15 0 OUT area Output (OUT) area CIO 3570 Bit Master 15 0 IN area Input (IN) area CIO 3470 Fixed Allocation Area 3 CS/CJ-series DeviceNet CIO Area Master Slave Bit 15 CIO 3770 Bit 0 Output (OUT) area 15 CIO 3670 5-3 OUT area 0 Input (IN) area IN area User-set Allocations With a CS/CJ-series DeviceNet Unit, remote I/O communications slaves can be allocated in any area (CIO, WR, HR, DM, or EM) using one of the following methods. • Setting through the allocated DM Area words (Slave User Allocations Table) • Setting through the Configurator User-set Allocations Methods Method Set through the allocated DM Area words (Master User Allocations Table) Allocation areas Set through the Configurator CIO: 0000 to 6143 WR: W000 to W511 HR: HR000 to HR511 DM: D00000 to D32767 EM: E00000 to E32767 (Banks 0 to C) No. of allocation blocks 2 blocks: OUT 1 and IN 1 Allocation size Per block 100 words max. Total size 200 words max. for a total of 2 blocks 400 words max. for a total of 3 blocks Automatic (connection specified by the master) Automatic or user specified Connection type Note 126 3 blocks: OUT 1, IN 1 and IN 2 1. Functions will vary as shown below depending on whether allocations are set through the allocated DM Area words (Slave User Allocations Table) or through the Configurator. Section 5-3 User-set Allocations 2. Only two blocks (OUT 1 and IN 1) can be allocated when setting are made with the allocated DM Area words area, but there are three blocks (OUT 1 and IN 1/2) available with the Configurator. Setting through the Allocated DM Area Words (Slave User Allocations Table) Words can be allocated for the OUT 1 area (master to Slave Unit) and IN 1 area (Slave Unit to master) from any specified I/O memory location specified in the settings in the allocated DM area words. Specified area in I/O memory Master Slave Bit 15 First word specified 0 OUT 1 area to OUT area Bit 15 First word specified to 5-3-1 0 IN area IN 1 area Connection Types The type of connection cannot be specified when the allocated DM area words is used for settings. The master specifies a poll, bit-strobe, COS, or cyclic connection. 5-3-2 Procedure Step 1: Stop Slave Communications If the Unit is already functioning as a slave, turn ON the Slave Stop Switch (word n+1, bit 07) to stop slave communications. This step is not necessary if slave communications have already stopped. Step 2: Set the Slave User Allocations Table This table is used to specify the areas, first words, and sizes for OUT block 1 and IN block 1. • Slave User Allocations Table First word m = D30000 + (100 x unit number) Allocated DM area words Details Word m+8 Bits 00 to 07 Slave OUT 1 area Word m+9 Bits 00 to 15 First word of the slave OUT 1 area Word m+10 Bits 00 to 07 Slave OUT 1 area size (in bytes) Word m+11 Bits 00 to 07 Slave IN 1 area Word m+12 Bits 00 to 15 First word of the slave IN 1 area Word m+13 Bits 00 to 07 Slave IN 1 area size (in byte) Select from following table Select from following table 127 Section 5-3 User-set Allocations • Areas and Word Ranges for the OUT 1/IN 1 Areas Code Name Word range 00 Hex --- The block is not used. 01 Hex CIO Area (CIO) 0000 to 17FF Hex (0 to 6143) 03 Hex DM Area (DM) 0000 to 7FFF Hex (0 to 32767) 04 Hex Word Area (WR) 000 to 01FF Hex (0 to 511) 05 Hex Holding Area (HR) 000 to 01FF Hex (0 to 511) 08 Hex to 14 Hex Expansion Data Memory (EM) 0000 to 7FFF Hex (0 to 32767) for all Bank 0 to C (13 banks) banks Step 3: Turn ON the Slave User Allocations Switch Turn ON the Slave User Allocations Switch (word n+1, bit 11). Step 4: Turn ON the Slave Enable Switch Turn ON the Slave Enable Switch (word n+1, bit 06). This will allocated the above areas as slave areas and the DeviceNet Unit will start slave remote I/O communications. Note Once slave communications are enabled by turning ON the Slave Enable Switch, the Unit will continue to perform slave communications even after the power is turned OFF and back ON again. Slave User Allocations Table in the Allocated DM Area Words Slave output (OUT) area Bit Bit Specify the first word. Word m+8 Word m+9 Word m+10 Word m+11 Word m+12 Word m+13 OUT 1 area First word of the OUT 1 area OUT 1 area size IN block 1 area First word of the IN 1 area IN 1 area size Master First word specified Specify the size. to to OUT area Specify the first word. Slave input (IN) area Specify the size. Master Bit First word specified to to IN area Specify the first word. Specify the size. Example Settings for User-set Allocations through Allocated DM Area Words This example uses the following settings for unit number 0. • OUT block 1 area and first word: WR (04 Hex), 50 (0032 Hex), 20-byte size (14 Hex, 10 words) • IN block 1 area and first word: WR (04 Hex), 100 (0064 Hex), 10-byte size (0A Hex, 5 words) 128 Section 5-3 User-set Allocations • Slave User Allocations Table OUT block 1 area : WR (04 Hex) First word of OUT block 1: 50 (0032 Hex) OUT block 1 size: 20 bytes (14 Hex, 10 words) IN block 1 area : WR (04 Hex) First word of IN block 1: 100 (0064 Hex) IN block 1 size: 10 bytes (0A Hex, 5 words) • Slave areas OUT area 1 to IN area 1 Step 1: Turn ON the Slave User Allocations Switch Make sure that slave communications have stopped prior to performing this operation. Turn ON the Slave User Allocations Switch (word n+1, bit 11: CIO 150111 in this example). This will allocate the above areas as slave areas and the DeviceNet Unit will start slave remote I/O communications. Step 2: Turn ON the Slave Enable Switch Turn ON the Slave Enable Switch (word n+1, bit 06: CIO 150106 in this example). This will allocate the above areas as slave areas and the DeviceNet Unit will start slave remote I/O communications. 129 Section 5-3 User-set Allocations Setting through the Configuration A maximum of three blocks can be allocated at any locations in I/O memory for the output (OUT) area block 1, input (IN) area block 1, and input (IN) area block 2. Specified area in I/O memory Master User-set block order Bit 15 First word specified to 0 Slave output (OUT) area 1 Bit 15 First word specified to 0 Slave input (IN) area 1 15 Bit First word specified to OUT area IN area 0 Slave input (IN) area 2 IN area The block allocation order and block allocation areas can be set as required. Refer to the DeviceNet Configurator Operation Manual (W382) for details on the allocation procedure. 5-3-3 Connection Types The type of connection can be specified if the Configurator is used for settings. The number of applicable allocation areas varies with the type of connection used. • A maximum of three areas (OUT 1, IN 1, and IN 2) can be used when multiple connections are specified. • Two allocation areas (OUT 1 and IN 1) can be used if the automatic connection setting or a single connection is specified. 130 Section 5-3 User-set Allocations Connection Types and Allocated I/O Areas The following table shows the relationship between various connection combinations and the allocated areas that are applicable with those connections. Specified connection type OUT 1 area IN 1 area Poll IN data IN 2 area Poll Poll OUT data Not used Bit-strobe Not used Bit-strobe IN data Not used COS COS OUT data COS IN data Not used Cyclic Cyclic OUT data Cyclic IN data Not used Poll+bit-strobe Poll OUT data Poll IN data Bit-strobe IN data Poll+COS (See note.) Poll/COS OUT data Poll IN data COS IN data Poll+cyclic (See note.) Poll/cyclic OUT data Poll IN data Cyclic IN data COS+bit-strobe COS OUT data COS IN data Bit-strobe IN data Cyclic+bit-strobe Cyclic OUT data Cyclic IN data Bit-strobe IN data Note 1. With poll + COS connections, the OUT data is the same for poll and COS. Set the same OUT areas for poll and COS connections when specifying the areas with the Configurator. With poll + cyclic connections as well, the OUT data is the same for poll and cyclic. Set the same OUT areas for poll and cyclic when specifying the areas with the Configurator. 2. Use Configurator Ver. 2.10 or later for the CJ1W-DRM21. 131 SECTION 6 Message Communications This section describes message communications using FINS commands sent from the ladder program in the CPU Unit of the PC. 6-1 6-2 6-3 6-4 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 6-1-1 Outline of Message Communications. . . . . . . . . . . . . . . . . . . . . . . . 134 6-1-2 FINS Message Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 6-1-3 Explicit Message Communications . . . . . . . . . . . . . . . . . . . . . . . . . 137 6-1-4 Message Communications Specifications . . . . . . . . . . . . . . . . . . . . 138 6-1-5 Message Communications Error Indications . . . . . . . . . . . . . . . . . . 139 6-1-6 Message Monitoring Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 6-1-7 Message Communications Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 FINS Commands and Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 6-2-1 FINS Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 6-2-2 Sending/Receiving FINS Command/Responses. . . . . . . . . . . . . . . . 142 6-2-3 Units Supporting FINS Communications. . . . . . . . . . . . . . . . . . . . . 143 6-2-4 FINS Command Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Using FINS Message Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 6-3-3 Data Send/Receive Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 6-3-4 Sending FINS Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 6-3-5 Using SEND(090), RECV(098), and CMND(490) . . . . . . . . . . . . . 151 Sending Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 6-4-1 Sending Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 6-4-2 Sending Explicit Messages Using CMND(490). . . . . . . . . . . . . . . . 161 Receiving Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 6-5-1 List of PLC Object Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 6-3-6 Connecting Networks for FINS Communications . . . . . . . . . . . . . . . . . . . . . 157 6-5 133 Section 6-1 Overview 6-1 Overview Message communications enable messages to be set between nodes on a DeviceNet network when required by system conditions. The messages can be sent between PCs, between an OMRON PC and a master made by another company, or between slaves. They can be used to send/receive data; read time data, error histories, and other data; or control operation, e.g., by force-setting/resetting bits. There are two types of messages: FINS messages and explicit messages. 6-1-1 Outline of Message Communications Item FINS messages Explicit messages Outline Message communications for OMRON products that use the FINS protocol. General-purpose message communications using the DeviceNet protocol. Remote device OMRON PCs (with a CS/CJ-series Other manufacturer masters or DeviceNet Unit) slaves. OMRON PCs with C200H or CVM1/CV-series DeviceNet Master Unit or CS/CJ-series DeviceNet Units OMRON PCs with C200H I/O Link Units Features Provide a greater range of services than explicit messages by sending and receiving FINS commands. Have message compatibility with other OMRON networks, such as Controller Link, SYSMAC LINK, and Ethernet (up to 3 levels) Enable message communications with DeviceNet devices from other manufacturers. Can receive explicit messages from OMRON PCs with C200H- or CVM1/CV-series DeviceNet Master Units and can send explicit messages to OMRON PCs with C200H I/O Link Units Send FINS communications function Receive Message communications functions Explicit message communications function Send Receive 134 Section 6-1 Overview Overall Structure CPU Unit CMND(490) instruction CMND(490) instruction (2801 Hex) DeviceNet Unit FINS message FINS Explicit message FINS message function Explicit message function OMRON special message communications FINS message DeviceNet network DeviceNet message communications Explicit message Note If only the message communications function is being used and the remote I/ O communications function is not being used, message communications are possible even if the master function is disabled. In this case, it is not necessary to register a scan list. 6-1-2 FINS Message Communications Messages can be exchanged using FINS commands between DeviceNet nodes (masters and/or slaves) that support FINS messages. Type of FINS message Network communications instructions PC to PC (both must be CS/CJ-series PCs with a CS/CJ-series DeviceNet Unit) (See note 1.) Note: Inter-network communications is possible with other DeviceNet networks, Controller Link networks, or other networks. (See note 2.) Data send/receive SEND/RECV instructions CS/CJ-series PC CS/CJ-series P FINS commands CMND(490) instructions CS/CJ-series PC CS/CJ-series PC Command to Master Unit Command CS/CJ-series PC Command to CPU Unit Command PC to OMRON Slave CS/CJ-series PC CS/CJ-series PC Command Slave Slave Data length (excluding command code) SEND instruction: 267 words; RECV instruction: 269 words 542 bytes max. 135 Section 6-1 Overview Note 1. The DeviceNet Unit must be registered in the local network routing table of the CS/CJ-series PC when two or more Communications Units (including the DeviceNet Unit) are mounted to a CS/CJ-series PC. The commands will not be sent if the Unit is not registered in the routing tables. 2. For DeviceNet networks connected to a CS/CJ-series DeviceNet Unit, message communications can be conducted between networks, including other DeviceNet networks as well as Controller Link, SYSMAC LINK, and Ethernet networks. Up to three levels of networks can be crossed. Routing tables (containing local network tables and relay network tables) must be registered in the CPU Units of each PC on the network. Up to 3 network levels, including DeviceNet, can be crossed. Controller Link Unit Controller Link Unit CS/CJ-series DeviceNet Unit CS/CJ-series CPU Unit Remote I/O communications CS/CJ-series DeviceNet Unit DeviceNet Controller Link CS/CJ-series DeviceNet Unit DeviceNet Note FINS commands sent and received by the CS/CJ-series DeviceNet Unit include commands addressed to the CS/CJ-series CPU Unit and commands addressed to the CS/CJ-series DeviceNet Unit. FINS message communications is possible between two PCs with CS1WDRM21 or CJ1W-DRM21 DeviceNet Units. FINS messages cannot be sent or received for PCs with C200H-series DeviceNet Master Units (C200HW-DRM21-V1) or CVM1/CV-series DeviceNet Master Units (CVM1-DRM21-V1). Explicit messages, however, can be received from these PCs. The following table outlines which CPU Unit support for FINS message communications. CPU Unit sending message Mounted DeviceNet Unit/ DeviceNet Master Unit CS Series CS1WDRM21 CJ Series CJ1WDRM21 CS Series FINS message Instructions to send/ receive data Instructions to execute any FINS command CPU Unit in receiving message CS Series CJ Series CS1WDRM21 CJ1WDRM21 CS Series C200HX/ HG/HE C200HW- C200HWDRM21DRM21V1 V1 CVM1/CV Series CVM1DRM21V1 SEND/RECV CMND Can receive Cannot receive Cannot receive Cannot receive C200HWDRM21-V1 Not supported IOWR Cannot receive Can receive Can receive Can receive C200HX/HG/ C200HWHE DRM21-V1 Not supported IOWR Cannot receive Can receive Can receive Can receive CVM1/CV Series SEND/RECV CMND Cannot receive Can receive Can receive Can receive 136 CVM1DRM21-V1 Section 6-1 Overview Sending FINS Message Communications CS1W-DRM21 CJ1W-DRM21 CS1W-DRM21 CJ1W-DRM21 CS/CJ-series CPU Unit C200HW-DRM21-V1 CVM1-DRM21-V1 CVM1/CVseries CPU Unit C200HX/HG /HE (-Z) CPU Unit CS/CJ-series CPU Unit Command can be sent. DeviceNet Command cannot be sent. X X Command cannot be sent. Receiving FINS Message Communications CS1W-DRM21 CJ1W-DRM21 CS1W-DRM21 CJ1W-DRM21 CS/CJ-series CPU Unit CS/CJ-series CPU Unit Command can be received X X C200HW-DRM21-V1 C200HX/HG/ HE (-Z) CPU Unit CVM1-DRM21-V1 CVM1/CVseries CPU Unit DeviceNet Command cannot be received Command cannot be received Note C200H-series DeviceNet Master Units (C200H-DRM21-V1) and CVM1/CVseries DeviceNet Master Units (CVM1-DRM21-V1) both support FINS message communications but it is executed by a special OMRON method. With this CS/CJ-series DeviceNet Unit (CS1W-DRM21 or CJ1W-DRM21), the standard message protocol for DeviceNet (i.e., explicit messages) has been used for FINS communications. For this reason, FINS communications is not possible between CS/CJ-series DeviceNet Units (CS1W-DRM21 or CJ1WDRM21) and C200H-series DeviceNet Master Units (C200H-DRM21-V1) or CVM1/CV-series DeviceNet Master Units (CVM1-DRM21-V1). 6-1-3 Explicit Message Communications Service requests can be sent to C200H I/O Link Units and other OMRON slaves, PCs with CS/CJ-series DeviceNet Units, and DeviceNet masters and slaves made by other manufacturers using explicit messages defined for DeviceNet. Service requests to read/write CPU Unit status I/O memory can also be received from PCs with C200H-series DeviceNet Master Units (C200HWDRM21-V1), PCs with CVM1/CV-series DeviceNet Master Units (CVM1DRM21-V1), PCs with CS/CJ-series DeviceNet Units, and DeviceNet masters made by other manufacturers using explicit messages. 137 Section 6-1 Overview Note A specific FINS command (command 2801) is used to send explicit messages. Item Sending Receiving Network commu- CMND(490) using FINS command code 2801 Hex nications instruc- can be used to send explicit messages to tion DeviceNet devices. (See note.) Automatically responds to explicit messages from other devices. Remote devices and supported functions Masters made by other manufacturers. PCs with CS/CJ-series DeviceNet Units. PCs with C200H-series DeviceNet Master Units. PCs with CVM1/CV-series DeviceNet Master Units. All listed devices support status read/write and I/ O memory read/write for the local CPU Unit. Masters/slaves made by other manufacturers. Supported services determine supported functions. PCs with CS/CJ-series DeviceNet Units mounted. Remote CPU Unit status read/write and I/O memory read/write functions supported. PCs with C200H I/O Link Units mounted. Remote CPU Unit I/O memory read/write function supported. Note A specific FINS command (command 2801) is used to send explicit messages. Note This CS/CJ-series DeviceNet Unit (CS1W-DRM21 or CJ1W-DRM21) contains a PLC Object so that the I/O memory of the CPU Unit of the DeviceNet Unit can be read/written from other devices. The C200HW-DRT21 I/O Link Unit also contains a PLC Object so that the I/O memory of the CPU Unit of the I/O Link Unit can be read/written from other devices. The C200HW-DRM21-V1 and CVM1-DRM21-V1 DeviceNet Master Units, however, do not have PLC Objects, the I/O memory of the CPU Unit for these Units cannot be read or written from other devices. 6-1-4 Message Communications Specifications Item Specification Applicable PC CS/CJ-series Unit model number CS1W-DRM21/CJ1W-DRM21 Max. No. of communications nodes per Unit FINS messages 62 (node address 0 cannot be used for FINS communications) Explicit mes- 63 sages Communications instructions Sending/ receiving data SEND and RECV instructions FINS commands CMND(490) instruction Explicit DeviceNet messages CMND(490) instruction There are FINS commands addressed to the PC and others addressed to the CS/CJ-series DeviceNet Unit. Note: FINS commands can be sent to PCs with CS/CJ-series DeviceNet Units mounted to them. FINS commands cannot be sent to PCs with C200HW-DRM21-V1 or CVM1-DRM21-V1 DeviceNet Master Units mounted to them. Sends explicit messages to masters/slaves made by other manufacturers, PCs with C200H I/O Link Units, or PCs with CS/CJ-series DeviceNet Units mounted to them. Sources:destinations 1:1 (Broadcasting is not supported) Data length (excluding command code) SEND: 267 words max. RECV: 269 words max. CMND 542 bytes max. No. of simultaneous instructions One each for 8 ports (ports 0 to 7) Refer to the section on CMND(490) in the CS/CJ Series Programmable Controllers Instructions Reference Manual (W340) for information on ports (logical ports). 138 Section 6-1 Overview Item Specification Response monitoring time Default setting: User setting: Retries 2s 0.1 to 6553.5 s 0 to 15 FINS message communications commands Received from CS/CJseries CPU Unit with CS/ CJ-series DeviceNet Unit Supported (Data send/receive or FINS commands). Received from CVM1/CVseries CPU Units with CVM1/CV-series DeviceNet Master Unit Not supported. Received from CS/CJseries and C200HX/HG/HE CPU Units with C200Hseries DeviceNet Master Unit Received from C200HX/HG/ HE Units with C200H-series DeviceNet Master Unit Internetwork connections Same network type Supports internetwork communications between DeviceNet networks with CS/CJ-series DeviceNet Units mounted (up to 3 levels). Different net- Supports internetwork communications between DeviceNet networks with work type CS/CJ-series DeviceNet Units mounted and other networks (Controller Link, SYSMAC LINK, and Ethernet; up to 3 levels). Message monitor timer function (explicit message communications) 6-1-5 The response monitoring time for DeviceNet Units during explicit message communications (the interval the explicit connection is open) can be set from the Configurator for each device. (The settings for all devices can be stored in the DeviceNet Unit. This is called the Message Monitoring Timer List.) Message Communications Error Indications There are two ways to obtain information on communications errors that occur in message communications: 1) Using the error history in the DeviceNet Unit and 2) Using DeviceNet Unit displays, indicators, and Master Status Areas. 1,2,3... 1. Each time a communications error occurs, an error code is placed in an error record in the error history kept in the RAM of the DeviceNet Unit. Up to 64 records can be stored in the error history. The time and data the record occurred is also recorded. The error history can be read or cleared from the CPU Unit by sending an FINS command to the DeviceNet Unit (Error History Read/Clear). The contents of the error history can also be monitored from the Configurator. Code Code 64 records Code FINS command Read-out Monitor CPU Unit Configurator 2. The MS and NS indicators and the 7-segment display on the front panel of the DeviceNet Unit can be used together with the Master Status Area 1 in the CPU Unit to obtain information on a communications error that has occurred. This information can be used as the basis for troubleshooting. 139 Section 6-1 Overview Example: Routing table error Flashing red Not relevant Master Status Area 1 DeviceNet Unit 6-1-6 CPU Unit Message Monitoring Timer A message monitoring timer monitors responses for the DeviceNet Unit. A timer can be set for each device that will be communicated with (each message destination). Message monitoring timers are supported for both explicit message and FINS message communications. The timers can be set with version 2 or later of the DeviceNet Configurator. The default setting is 2 seconds (2,000 ms). The setting range is 500 to 30,000 ms. If the response from the remote communications device (message destination) is slow, the timer setting must be increased. In particular, responses take time in FINS message communications that cross different network layers, so this setting must be increased. The next message cannot be sent to the same communications device during the response waiting time, so the setting should not be set too high. The DeviceNet Unit uses this timer to monitor message timeouts. The CPU Unit performs the monitoring based on the response monitoring time for CMND, SEND(090), and RECV instructions. There will be no effect, therefore, if either the message monitoring timer or the response monitoring time for CMND/SEND/RECV instructions setting only is increased or decreased. Both must be increased or decreased for there to be an effect. Set the response monitoring time for the CMND, SEND(090), and RECV instructions the same as or longer than the message monitoring timer, i.e., CMND, SEND(090), RECV instructions ≥ message monitoring timer. If a lot of timeouts occur, maintain this relationship but lengthen the time for both. Note When performing remote programming or monitoring from the CX-Programmer (scheduled to be supported by version 2.1 and later), set the message monitoring timer in the CS/CJ-series DeviceNet Unit mounted to the PC connected to the CX-Programmer to at least 20 s (20,000 ms). This setting is required only for the Unit that will perform remote programming. 6-1-7 Message Communications Errors The following table shows the main errors that occur when messages are sent or received. Refer to SECTION 9 Troubleshooting and Maintenance for coun- 140 Section 6-2 FINS Commands and Responses termeasures and errors recorded in error history that are not shown by the indicators. Error Indicators MS Network power error No change NS Not lit Send timeout Unit status 1 (word n+10) Error history code (Hex) E0 Bit 07 turns ON. 0341 E2 Bit 08 turns ON. 0342 7-segment display Routing table error Flashing red No change HC Bit 12 turns ON. 021A Node address duplicated No change F0 Bit 06 turns ON. 0211 F1 Bit 05 turns ON. 0340 Flashing red Not lit HE –– 0002 No change No change –– 0101 Lit red Bus Off detected CPU Unit service monitoring error Other CPU error H7 Local node not part of network; cannot send No change 0006 No. of retries limit exceeded; cannot send 0103 Remote device busy; cannot send 0109 Header error; cannot send 0112 Reception buffer full; message destroyed 0117 Illegal message received; received message destroyed 0118 Local node busy; cannot send 0119 Note 1. The 7-segment display alternately displays the error and the master node address where the error occurred. 2. The send response message or reception response message will be destroyed if any of the following occur: • If any communications instructions (SEND(090), RECV(098), or CMND) are executed from the PC at intervals less than the message communications time. • If messages are received from other nodes at intervals less than the message communications time. Be sure that the interval between sending messages (i.e., the interval for executing communications instructions from the PC) and the interval for receiving messages at any one node are longer than the message communications time. Refer to 8-2 Message Communications for details on the message communications time. 6-2 6-2-1 FINS Commands and Responses FINS Communications The FINS communication protocol was developed by OMRON for use with factory automation control devices. FINS communications enable PC memory read/write and operation control without extensive programming in the user program in the PC. FINS communications use an independent system of addresses that does not rely on the addresses used in the DeviceNet network. This enables communications not only with nodes on the DeviceNet network, but also with devices and PCs connected via other FA networks, such as the SYSMAC NET and SYSMAC LINK Networks. 141 Section 6-2 FINS Commands and Responses Refer to SYSMAC CS/CJ Series Communication Commands Reference Manual (W342) for details on FINS commands. 6-2-2 Sending/Receiving FINS Command/Responses FINS commands are sent using the CMND(490) instruction for CS/CJ-series PCs. Send/receive FINS commands and responses and the data formats used are illustrated in the following diagram. Unless otherwise specified, all data is hexadecimal. (For CS/CJ-series PC) 1 byte 1 byte 1 byte 1 byte Word Command Word Response 2 bytes 540 bytes max. FINS header DeviceNet Unit Automatically Command generated code and attached Text CS/CJ-series CPU Unit Command DeviceNet network Response 2 bytes 2 bytes 538 bytes max. FINS header Automatically generated and attached Command Response code code Text Command Codes Command codes are represented by a 2-byte hexadecimal code. FINS commands always begin with a 2-byte command code and any parameters that are required follow the command code. Response Codes Response codes are represented by a 2-byte hexadecimal code that indicates the results of command execution. The first byte provides the main response code (MRES), which classifies the results, and the second byte provides the sub-response code (SRES), which provides details on the results. 142 Section 6-2 FINS Commands and Responses The main response codes are listed below. Refer to SYSMAC CS/CJ Series Communication Commands Reference Manual (W342) for further details on response codes, including sub-response codes (SRES). Main code Main code 00: Normal completion 20: Read not possible 01: Local node error 21: Write not possible 02: Destination node error 22: Not executable in current mode 03: Communications controller error 23: No Unit 04: Unsupported setting error (service not supported) 24: Start/stop not possible 05: Routing error 25: Unit error 10: Command format error 26: Command error 11: Parameter error 30: Access right error 40: Abort 6-2-3 Units Supporting FINS Communications The parameters used for FINS commands depend on the Unit that is processing the command. Command details are provided in Appendix E FINS Commands and Responses for DeviceNet Units for commands and responses addressed to DeviceNet Units. Refer to SYSMAC CS/CJ Series Communication Commands Reference Manual (W342) for information on commands and responses addressed to CS/CJseries CPU Units. 6-2-4 FINS Command Lists Commands Addressed to CS/CJ-series CPU Units Function Manipulating data in data areas and force-setting/ resetting bits: CIO Area, DM Area, EM Area, Timer/Counter Area, Transition Area, Step Area Name MEMORY AREA READ Command code 01 MEMORY AREA WRITE MEMORY AREA FILL 03 MULTIPLE MEMORY AREA READ 04 MEMORY AREA TRANSFER 05 COMPOSITE REGISTRATION READ 10 REGISTER COMPOSITE READ 11 Manipulating parameters: PARAMETER AREA READ PC Setups, I/O tables, rout- PARAMETER AREA WRITE ing tables, etc. PARAMETER AREA CLEAR 02 Manipulating program areas 03 Controlling operation 01 02 PROGRAM AREA PROTECT 01 02 03 PROGRAM AREA PROTECT CLEAR 04 05 PROGRAM AREA READ 06 PROGRAM AREA WRITE 07 PROGRAM AREA CLEAR 08 RUN (RUN, DEBUG, MONITOR modes) 04 STOP (PROGRAM mode) Reading PC model information CONTROLLER DATA READ Reading PC status CONTROLLER STATUS READ 05 CONNECTION DATA READ CYCLE TIME READ 01 02 01 02 06 01 20 143 Section 6-2 FINS Commands and Responses Function Manipulating the PC clock Name CLOCK READ Command code 07 CLOCK WRITE Manipulating messages MESSAGE READ 01 02 09 20 0C 01 MESSAGE CLEAR FAL/FALS READ Controlling access rights Manipulating error data Manipulating File Memory ACCESS RIGHT ACQUIRE ACCESS RIGHT FORCED ACQUIRE 02 ACCESS RIGHT RELEASE 03 ERROR CLEAR 21 02 ERROR LOG CLEAR 03 FILE NAME READ 22 01 SINGLE FILE READ 02 SINGLE FILE WRITE 03 MEMORY CARD FORMAT 04 FILE DELETE 05 VOLUME LABEL CREATE/DELETE 06 FILE COPY 07 FILE NAME CHANGE 08 FILE DATA CHECK 09 MEMORY AREA FILE TRANSFER 0A PARAMETER AREA FILE TRANSFER 0B PROGRAM AREA FILE TRANSFER Force-setting/resetting bits 01 ERROR LOG READ FORCED SET/RESET FORCED SET/RESET CANCEL 0C 23 01 02 Refer to SYSMAC CS/CJ Series Communication Commands Reference Manual (W342) for information on FINS commands addressed to CS/CJ-series PCs. 144 Section 6-3 Using FINS Message Communications Commands Addressed to DeviceNet Units Name Command code Page RESET 04 03 241 CONTROLLER DATA READ 05 01 241 CONTROLLER STATUS READ 06 01 242 ECHOBACK TEST 08 01 243 ERROR LOG READ 21 02 244 03 245 ERROR LOG CLEAR Command to Send Explicit DeviceNet Messages Name EXPLICIT MESSAGE SEND 6-3 Command code 28 01 Page 261 Using FINS Message Communications There are two instructions that can be executed to send and receive data from CS/CJ-series CPU Units: SEND(090) and RECV(098). There is another instruction that can be executed to send any FINS command: CMND(490). 6-3-1 Setting Node Addresses Set the nodes for FINS message communications to node addresses other than 0. Node address 0 has a special meaning (local node) in message communications. If 0 is set as a node address for the Unit, message communications will not be possible. 6-3-2 Creating Routing Tables The DeviceNet Unit functions as a Communications Unit in the same way as the SYSMAC LINK Unit, Controller Link Unit, and Ethernet Unit. It is therefore necessary to create routing tables for the communications functions to be used, as shown in the table below. Mounted Units Using master or slave functions only Using explicit message communications (not supported across networks) Using FINS message communications not across networks DeviceNet is the only Not necessary (See note 1.) Communications Unit mounted Multiple DeviceNet Units mounted as Communications Units Not necessary (See note 1.) DeviceNet Unit and other Communications Unit mounted simultaneously Local network table necessary (See note 2.) Note Local network table necessary (See note 2.) Using FINS message communications across networks Local network table (See note 2.) and relay network table are necessary. 1. If a local network table already exists in the CPU unit being used, the DeviceNet Unit must be registered in that table. 2. The DeviceNet Unit must be registered in the local network table. 145 Section 6-3 Using FINS Message Communications 3. In all cases other than the following two exceptions, a local network table must be made, and the DeviceNet Unit must be registered in it. a) When there is only one DeviceNet Unit. b) When only multiple DeviceNet Units are mounted, with no remote I/O communications. 4. A local network table is sometimes necessary even when the DeviceNet Unit is not operating across networks. 5. If you prepare a local network table inside the CPU Unit, be sure to register the DeviceNet Unit. 6. Even if a local network table exists inside the CPU Unit, the 7-segment display of the DeviceNet Unit may indicate “HC” and FINS message/explicit message communications may not be possible unless the DeviceNet Unit is registered in the local network table. Routing Tables The routing tables register the communications path from a Communications Unit on the local PC, such as a DeviceNet Unit, Controller Link Unit, SYSMAC LINK Unit, or Ethernet Unit, to the network to which the remote PC is connected. The routing tables are made up of two tables, the local network table and the relay network table, as described below. Local Network Tables The local network table lists the unit numbers of the Communications Units mounted to the PC and the addresses of the Networks to which each Unit belongs. If multiple Communications Units are mounted to one PC CPU Unit, the local network table is used to distinguish between network addresses. The following type of table is used to show which Communications Unit data must be sent through to reach a destination network address, when sending data to a network address from one PC’s CPU Unit. Local Network Address CPU Bus Unit’s unit number Local network: The address (1 to 127) of the network to which the Communications Unit belongs. CPU Bus Unit’s unit number: The unit number of the CPU Bus Unit. Example Unit #00 Unit #01 Unit #02 Network address 1 Network address 2 Network address 3 Local Network Table Address of local network 1 146 CPU Bus Unit’s unit number 00 Section 6-3 Using FINS Message Communications Address of local network CPU Bus Unit’s unit number 2 01 3 02 The unit number of the DeviceNet Unit as a CPU Bus Unit is the number set on the rotary switches on the front panel (0 to 15). The network address is the address of the Network to which the CPU Bus Unit is connected (1 to 127). The network address is specified when this local network table for the routing table is created. Relay Network Tables Relay network tables show the destination network (final network) and the network and node address of the first relay point on the way to that network (the first point to which communications are sent). The relay points are followed on the way to the final network. Final Network Address Relay Network Address Relay Node Address Final network address: The address of the final network (1 to 127). Relay network address: The address of the network to which the first relay point belongs (1 to 127). Relay node address: The node address of the first relay point. Procedure for Creating the Routing Table Use the CX-Net function for creating/sending routing tables in the CX-Programmer, with the following procedure. 1. Select Start/Program/Omron/CX-Server/CX-Net Network Configuration Tool to start the CX-Net. 2. Select Edit/FINS Local from the Routing Table Menu. The following PC Routing Table Window will appear. 3. Click on the Table View Tab. A table like that shown below will appear. 147 Section 6-3 Using FINS Message Communications 4. Use the left-side table to create the local network table. Input the unit numbers and corresponding local network addresses. 5. Use the right-side table to create the relay network table. Input the final network addresses and corresponding relay network addresses and relay node addresses. 6. Save the finished routing table. 7. Go online, then load and send the routing table. Note Use CX-Programmer Ver. 2.1 or later to register the DeviceNet Unit in the routing tables. Actually, registration is possible using versions prior to CX-Programmer Ver. 2.0, but “DeviceNet” will not be displayed in the list of network types when creating the routing tables with CX-Net. In this case, select one of the network types that are displayed (CLK, SLK, etc.). This will enable the DeviceNet to be registered in the routing table. 6-3-3 Data Send/Receive Instructions NETWORK SEND: SEND(090) Description SEND(090) transfers data beginning at word S in the local PC to addresses beginning at D at the designated node on the designated Network. (192) SEND S D C Control Data Variations ↑ SEND The control data depends on the destination. The following information is for DeviceNet networks. Word 148 No. of words (specified in C) ... ... Operands S: 1st source word destination word D: 1st st C: 1 control word Destination node Local node (source) Ladder Symbol Bits 00 to 07 Bits 08 to 15 C Number of words: 1 to 267 words ($0001 to $010B) C+1 Destination network address (0 to 127, i.e., $01 to $7F, 0 = local network) Set to 0. C+2 Destination unit address1 Destination node address2 Section 6-3 Using FINS Message Communications Word Note Bits 00 to 07 Bits 08 to 15 C+3 Bits 00 to 03: No. of retries (0 to 15, i.e., $0 to $F) Bits 04 to 07: Set to 0. Bits 08 to 10: Transmission port number ($0 to $7) Bit 11 to 14: Set to 0. Bit 15: ON: No response. OFF: Response returned. C+4 Response monitoring time ($0001 to $FFFF = 0.1 to 6553.5 seconds)3 1. Indicates a Unit as shown in the following table. Unit Setting CPU Unit 00 User program in FA computer 01 CPU Bus Unit $10 to $1F: Unit numbers 0 to 15 $FE: The local Unit 2. Values of $00 to $3F indicate nodes 0 to 63. 3. Designates the length of time that the PC retries transmission when bit 15 of C+3 is OFF and no response is received. The default value is $0000, which indicates 2 seconds. NETWORK RECEIVE: RECV(098) Description RECV(098) transfers data beginning at word S from the designated node on the designated Network to addresses beginning at D at the local node. Local node (destination) Ladder Symbol (098) (@)RECV S D C ↑ RECV(098) No. of words (specified in C) ... Control Data Variations ... m Operands source word S: 1st D: 1st destination word st C: 1 control word Source node The control data depends on the source node. The following information is for DeviceNet Networks. Word Bits 00 to 07 Bits 08 to 15 C Number of words: 1 to 269, i.e., $0001 to $010D) C+1 Source network address (0 to 127, i.e., $00 to $7F, 0 = local network) Set to 0. C+2 Source unit address1 Source node address2 C+3 Bits 00 to 03: No. of retries (0 to 15 in hexadecimal, i.e., $0 to $F) Bits 04 to 07: Set to 0. Bits 08 to 10: Transmission port number ($0 to $7) Bit 11 to 14: Set to 0. Bit 15: ON: No response. OFF: Response returned. C+4 Response monitoring time ($0001 to $FFFF = 0.1 to 6553.5 seconds)3 149 Section 6-3 Using FINS Message Communications Note 1. Indicates a Unit as shown in the following table. Unit Setting CPU Unit 00 User program in FA computer 01 CPU Bus Unit $10 to $1F: Unit numbers 0 to 15 $FE: The local Unit 2. Values of $00 to $3E indicate nodes 0 to 63. 3. Designates the length of time in (0.1-s units) that the PC retries transmission when bit 15 of C+3 is OFF and no response is received. The default value is $0000, which indicates 2 seconds. If baud rate is slow and the response monitoring time is short, an error may occur. 6-3-4 Sending FINS Commands DELIVER COMMAND: CMND(490) Description CMND(490) can be used in the user program of the CS/CJ-series CPU Unit to send FINS commands to read/write I/O memory, read status data, change the operating mode, and perform other functions at other nodes. CMND(490) transmits the command beginning at word S to the designated Unit at the destination node address in the designated network, and receives the response beginning at word D. Local node (source) Ladder Symbol (490) (@)CMND D C Command Variations ... ↑ CMND(490) ... Operands command word response word C: 1 control word S: 1st D: 1st st S Destination node Interpretation Command data Response Execution ... 150 Response data Section 6-3 Using FINS Message Communications Word C Note Bits 00 to 07 Bits 08 to 15 Number of command bytes to send: 0 to 542 (i.e., $0000 to $021E) C+1 Number of response bytes to receive: 0 to 542 (i.e., $0000 to $021E) C+2 Destination network address (0 to 127, i.e., $00 to $7F, 0 = local network) Set to 0. C+3 Destination unit FINS address1 Destination node address2 C+4 Bits 00 to 03: No. of retries (0 to 15, i.e., $0 to $F) Bits 04 to 07: Set to 0. Bits 08 to 10: Transmission port number ($0 to $7) Bit 11 to 14: Set to 0. Bit 15: ON: No response. OFF: Response returned. C+5 Response monitoring time ($0001 to $FFFF = 0.1 to 6553.5 seconds)3 1. Indicates a Unit as shown in the following table. Unit Setting CPU Unit 00 User program in FA computer 01 CPU Bus Unit $10 to $1F: Unit numbers 0 to 15 $FE: The local Unit 2. Values of $00 to $3E indicate nodes 0 to 63. 3. Designates the length of time in (0.1-s units) that the PC retries transmission when bit 15 of C+3 is OFF and no response is received. The default value is $0000, which indicates 2 seconds. If baud rate is slow and the response monitoring time is short, an error may occur. Note Explicit messages can be sent to OMRON slaves and DeviceNet devices made by other manufacturers by setting the FINS command code to 28 01. When this is done, set the response monitoring time in C+5 to at least the value set for the message monitoring timer (default: 2 s). If it is set to less than the value for the message monitoring timer (default:2 s), communications may be busy even if the next command is executed after the first one times out. 6-3-5 Using SEND(090), RECV(098), and CMND(490) SEND(090), RECV(098), and CMND(490) instructions normally use an AND of the Network Enabled Flag in the CPU Unit (A20200 to A2020007 corresponding to ports 0 to 7) and the Online Flag (word n+11, bit 00) (or the Message Communications Permitted Flag (word n+24, bit 12)) for the DeviceNet Unit. Note The Online Flag and the Message Communication Permitted Flag perform the same operation. Execution condition Network Enabled Flag Online Flag SEND(090), RECV(098), or CMND(490) word n+11, bit 00 or 151 Section 6-3 Using FINS Message Communications Execution condition Network Enabled Flag Message Communications Permitted Flag SEND(090), RECV(098), or CMND(490) word n+24, bit 12 Communications Flags Type Name Address Word Network Enabled Flag A202 Network Error Flag A219 Bit 7 6 5 4 3 2 1 0 Port 7 Port 6 Port 5 Port 4 Port 3 Port 2 Port 1 Port 0 CPU Unit Content 0: Normal completion 1: Error Port 7 Port 6 Port 5 Port 4 Port 3 Port 2 Port 1 Port 0 7 6 5 4 3 2 1 0 0: Execution not possible (executing) 1: Execution possible (not executing) Communications Flag Operation • The Network Enabled Flag turns OFF when instructions are being sent or received (from when the instruction is issued until the response is received) and turns ON when the execution has been completed, whether normally or with an error. • The Network Error Flag maintains its status until the next send or receive is executed. • The Network Error Flag turns OFF when the next communications instruction is executed, regardless of whether the previous execution ended with an error. • The relationship between the Message Communications Permitted Flag and the NS indicator and between the Message Communications Permitted Flag and the NS indicators on the front of the DeviceNet Unit is shown 152 Section 6-3 Using FINS Message Communications in the following table. Message Communications Permitted Flag ON OFF Network Enabled Flag Communications instruction Execution Error Flag Network status NS indicator Communications connection made (network normal) Lit green Communications connection not made (network normal, but communications not established) Flashing green Non-fatal communications error (error in one or more Slaves) Flashing red Offline or power supply is OFF (no power supply, resetting, minor failure, or send error) Not lit Fatal communications error Lit red 1 0 Instruction 1 executed Instruction 2 executed Instruction 3 executed 1 0 Completion code 00 Previous code 00 00 00 Normal end 04 Busy 00 Normal end Communications Instructions Completion Codes The status at the completion of the execution of network communications instructions is shown at the words indicated in the following table, as FINS completion codes. During execution of the instructions the status will be 00 or $0000 and this will be reflected at the end of the execution of the network communications instruction. Words Port #0 to #7 Completion Codes (A203 to A210) Functions A203 to A210 contain the completion codes for the results of communications instruction execution for ports #0 to #7, respectively. Note For the CS/CJ-series, the completion codes are stored as 2 bytes of data (1 word) upon completion of the execution of SEND(090), RECV(098), and CMND(490). These codes are the same as the response codes for FINS commands. The first byte of the completion code is placed in bits 08 to 15 and the second byte is placed in bits 00 to 07. Timing of Reading Responses Responses should be read on the rising edge (upward differentiation) of the Network Enabled Flag, as shown in the following diagram. Network Enabled Flag Processing to read response Send/Receive Data Areas The size of the data areas that can be used with SEND and RECV depends on the PC that is being used. The following table shows the areas that can be used for CS/CJ-series PCs. Data Area Range CIO Area CIO 0000 to CIO 6143 Work Area WR W000 to W511 153 Section 6-3 Using FINS Message Communications Data Area Note Range Holding Area H000 to H511 Auxiliary Area A000 to A959 (*3) Timer Area T0000 to T4095 Counter Area C0000 to C4095 DM Area D00000 to D32767 EM Area E00000 to E32767 (*2) 1. A000 to A477 in the Auxiliary Area are write-protected. 2. There can be up to 13 banks of EM Memory. Refer to the operation manual for the CPU Unit for information on whether it has EM Memory and how many banks can be used. 3. Do not exceed the boundary of the data areas for the PC you are using. Programming Examples Example 1: Sending Data Using SEND CS/CJ-series DeviceNet Unit No. 0 CPU CS/CJ-series Unit PC Node 05 Network 01 CS/CJ-series DeviceNet Unit CPU Unit CS/CJ-series PC Unit address: 00 Node 06 SEND Operation • The data from the 5 words D01000 to D01004 from the PC with DeviceNet Unit 1 with node address 05 are sent to D03000 to D03004 in the PC with DeviceNet Unit 2 with node address 06. • The completion code is stored in D00006 when execution of SEND has been completed. Command Details The following command is used: [SEND S S = D01000: D = D03000: C = D00000: C] First source word at local (source) node First destination word at destination node First control word; settings are given below (Hex). D00000 = 0005: D00001 = 0001: D00002 = 0600: D00003 = 0000: D00004 = 0064: 154 D Number of words to send Destination network address Destination node address (06) Destination unit address (00 = CPU Unit) Response, communications port 0, no retries Response monitoring time Section 6-3 Using FINS Message Communications Program Example A202 11 (071) BSET #1234 D01000 D01004 Sets 1234 in D01000 to D01004. (021) MOV #0005 D00000 (021) MOV #0001 D00001 Places data into control data words to specify the 5 words to be transmitted to the CPU Unit of node 06 of network 01, through port 0, with response, 0 retries, and a response monitoring time of 10.0 seconds. (021) MOV #0600 D00002 (021) MOV #0000 D00003 (021) MOV #0064 D00004 (021) MOV #0001 0000 D03000 D00000 First Scan Flag Execution condition 000 A202 00 00 1511 00 (090) SEND D01000 Network Online Flag Enabled (Word n+11, bit 00) Flag 0000 01 A202 00 Network Enabled Flag A202 08 Network Execution Error Flag (025) ASL (021) MOV A503 (061) ASR 0000 D00006 0000 Places 0001 into CIO 0000 Transfers 5 words of data from D01000 to D01004 from the PC of node 05 to D03000 to D03004 in the PC of node 06. Shifts the contents of CIO 0000 one bit to the left. Stores the completion code in A203 to D00006. Shifts the contents of CIO 0000 one bit to the right and retries the next cycle (CIO 000000 ON). (001) END 155 Section 6-3 Using FINS Message Communications Example 2: Sending a FINS Command Using CMND CS/CJ-series DeviceNet Unit No. 0 CMND CS/CJ-series DeviceNet Unit CPU Unit Node 05 CPU Unit Unit address: 00 Node 06 Network 01 MEMORY AREA READ command Operation • The PC with DeviceNet Unit 1 with node address 5 reads the data from the 5 words D01000 to D01004 from the PC with DeviceNet Unit 2 with node address 06. • The MEMORY AREA READ command (01 01) is used to read variable data. • Command data is written starting from D01000 in the PC with DeviceNet Unit 1 with node address 5 and the response data is written starting from D02000. • The completion code is stored in D00006 when execution of SEND has been completed. Command Details The following command is used: [CMND S D C] S = D01000: First command word at local node Settings (Hex) D01000 = 0101: Command Code D01001 = 8203: Command parameters D01002 = E800: Command parameters D01003 = 0005: Command parameters D = D02000: First response word at local node C = D00000: First control word Settings (Hex). D00000 = 0008: D00001 = 000E: D00002 = 0001: D00003 = 0600: D00004 = 0000: D00005 = 0064: 156 Number of command bytes Number of response bytes Destination network address Destination node address (06) Destination unit address (00 = CPU Unit) Response, communications port 0, no retries Response monitoring time Section 6-3 Using FINS Message Communications Example Program A500 15 (071) BSET #0000 D00000 D02999 Sets 0000 in D00000 to D02999. First Scan Flag Execution condition 0000 A202 00 00 15110 00 (021) MOV #0008 D00000 (021) MOV #000E D00001 (021) MOV #0001 D00002 (021) MOV #0600 D00003 (021) MOV #0000 D00004 (021) MOV #0064 D00005 (021) MOV #0101 D01000 (021) MOV #8203 D01001 (021) MOV #E800 D01002 (021) MOV #0005 D01003 (021) MOV #0001 (490) CMND D01000 Online Flag Port Enabled (word n+11, bit 00) Flag 0000 01 A202 00 Port Enabled Flag D02000 (025) ASL A219 00 (021) MOV Port Execution Error Flag A203 (026) ASR 0000 D00000 0000 D00006 0000 Place data into control data words to specify to read 5 words D01000 to D01004 from the PC of node 06 and network 01 to the PC of node 05. Place the command data for MEMORY AREA READ into D01000 to D01003. Places 0001 into CIO 0000 Reads 5 words D01000 to D01004 from the PC of node 06 and network 01 to the PC of node 05 and stored the data beginning at D02000. Shifts the contents of CIO 0000 one bit to the left. Stores the network error response code in A203 to D00006. Shifts the contents of CIO 0000 one bit to the right to reset CIO 000000. (001) END 6-3-6 Connecting Networks for FINS Communications CS/CJ-series DeviceNet Units can perform FINS communications between networks. DeviceNet networks are handled the same way as other FA networks such as Controller Link or SYSMAC LINK, and the OA network Ethernet. DeviceNet networks can be connected to the other DeviceNet networks or to other types of networks. Note Explicit message communications cannot be performed between networks. 157 Section 6-4 Sending Explicit Messages Up to 3 levels of networks, including DeviceNet, are possible. Controller Link Unit Controller Link Unit CS/CJ-series DeviceNet Unit CS/CJ-series CPU Unit Remote I/O communications DeviceNet Controller Link CS/CJ-series DeviceNet Unit DeviceNet CS/CJ-series DeviceNet Unit When connecting networks, routing tables must be registered for the PC CPU Units on all networks. When connecting two or more communication units (including the DeviceNet Unit) to a CS/CJ-series CPU Unit, the DeviceNet Unit must be registered in the CS/CJ-series PC CPU Unit routing table (for the local network table only). Commands cannot be executed if the DeviceNet Unit is not registered. 6-4 Sending Explicit Messages CS/CJ-series DeviceNet Units can send explicit messages. FINS command headers are attached to explicit messages and sent. Explicit messages can be sent to the following destinations. • Masters or slaves made by other manufacturers • Other PCs with a CS/CJ-series DeviceNet Unit. • PCs (Slaves) with C200H I/O Link Units (See note). Note Only reading and writing I/O memory is possible for PCs with C200H I/O Link Units. Status reading/writing is not possible. Example CS/CJ-series DeviceNet Unit CS/CJ-series CPU Unit Other manufacturer master or slave or CS/CJ-series DeviceNet Unit Explicit messages can be sent FINS header Explicit message DeviceNet C200H I/O Link Unit C200HX/HG/HE or CS/CJ-series CPU Unit (Slave) Note: Only I/O memory read/write possible 158 Section 6-4 Sending Explicit Messages 6-4-1 Sending Explicit Messages The FINS command code 28 01 can be used to send explicit DeviceNet messages to OMRON slaves and DeviceNet devices made by other manufacturers. The use of explicit messages is illustrated in the following diagram. Slave or Master by other manufacturer DeviceNet De viceNet Unit CPU Unit Explicit message FINS header FINS header CMND (490) DeviceNet network Use 28 01 for the FINS command code. FINS header Response Explicit message FINS header Response The local DeviceNet Unit is specified as the destination in the communications instruction in the PC’s user program (not the OMRON Special Slave or DeviceNet device made by another manufacturer), and the node address of the actual destination (i.e., the Slave or Master made by another manufacturer) is specified in the command data for the explicit message send command. FINS command CMND Control data in C+3 Destination node address: Destination unit address: Local node address Unit No. of DeviceNet Unit +10 ( Hex) PC's CPU Unit Explicit message Slave or Master not by OMRON 159 Section 6-4 Sending Explicit Messages The following diagram shows an example of actual node address specifications. Machine No. of DeviceNet Unit: 2 The node address of the non-OMRON node is set as the destination node address in the FINS command data. CMND S D C PC's CPU Unit 15 8 7 2 0 S S+1 8 6 0 0 Command code 1 Node 05 Explicit command block Node address of the nonOMRON node: 06 Hex 15 C+3 8 7 0 5 0 F E Explicit message Destination node address: Destination unit address: Local node address: 05 FE or 12 ( Hex) Node 06 (Slave or Master not by OMRON) Note Depending on conditions, the destination slave may not always accept an explicit message. Always perform retry processing when sending explicit messages. FINS Command: EXPLICIT MESSAGE SEND (28 01) EXPLICIT MESSAGE SEND will send an explicit DeviceNet message to the specified class and receive a response. Command Block 28 01 Command code 534 bytes max. Class ID Service code Instance ID Service data Destination node address Response Block Normal Response 28 01 534 bytes max. Command Response No. of bytes code code received Service data Service code Destination node address (remote node) Error Responses The following response is returned if an error occurs for the explicit message. 28 01 Command Response No. of bytes code code received Error code Service code 94 (Hex) Destination node address (remote node) The following response is returned if the explicit message cannot be sent or times out. 160 Section 6-4 Sending Explicit Messages 28 01 Command code Parameters Response code Destination node address (command): The node address of the destination of the explicit message. (The node address of the local DeviceNet Unit is specified in the control data for the CMND(490) or IOWR instruction, but the node address of the actual destination is specified here in the FINS command.) Service code (command, response): A service code defined for DeviceNet. In a normal response, bit 15 of the service code specified in the command will be turned ON and returned. In an error response, 94 Hex will always be returned. Class ID (command): The class ID of the destination of the explicit message. Instance ID (command): The instance ID of the destination of the explicit message. Service data (command, response): The data defined for the services codes. No. of bytes received (response): The number of bytes received from the destination node address (remote node). Destination node address (remote node): The node address of the OMRON Special I/O Slave Unit or Slave manufactured by another company to which the explicit message was sent is returned. Error code (response): An error code defined by DeviceNet. Note 1. This command sends a DeviceNet-defined explicit message to an OMRON Special I/O Slave Unit or a Slave manufactured by another company and receives a response. 2. Unlike other FINS commands, this command is addressed to the local DeviceNet Unit. The actual destination of the explicit message is given in the command data, as described above. 3. If the DeviceNet Unit receives an explicit message, it will automatically return a response. 4. Refer to the DeviceNet Specification for details on parameters for explicit messages. 5. Contact the Open DeviceNet Vendor Association, Inc. (ODVA) at 8222 Wiles Road, Suite 287, Coral Springs, FL 33067 USA (phone: 954-3405412, fax: 954-340-5413, e-mail: billmoss@ix.netcom.com, Home page: http://www.odva.org/) to obtain copies of the specification. 6. For details on explicit messages to OMRON Special I/O Slaves, refer to the CompoBus/D (DeviceNet) Slaves Operation Manual (W347). 6-4-2 Sending Explicit Messages Using CMND(490) CMND(490) can be used in the CPU Unit ladder program of the CS/CJ-series DeviceNet Unit to send explicit messages. FINS command headers are attached to the explicit messages and sent. After the FINS command header and the FINS completion code are sent, the explicit message response is received. The following command is used: [ CMND S D C] S: First command word 161 Section 6-4 Sending Explicit Messages D: First response word C: First control data word Command data is set in order starting with the word specified for the CMND(490) operand S (first command word) and continuing with words with higher addresses in I/O memory in the command block format. Command Format Example: Writing Error Clear Codes to the CPU Unit Set in this order starting from the word specified for the CMND(490) operand S (first command word) and continuing with words with higher addresses. 28 01 01 10 00 2F 00 00 65 FE FF Command code Service Instance ID Code Service Data Class ID Destination node address Method for Setting Data from CMND(490) Operand S Bit FINS command code Node address, Service Code Class ID Instance ID Service Data Service Data In the same way, response data is set from the starting with the word specified for CMND(490) operand D (first response word) and continuing with words with higher addresses in I/O memory in the response block format. Note Service data that is in word (2-byte) or double-word (4-byte) units, such as word data and ERROR CLEAR codes, is specified from low to high (U) bytes in command block format. For example, to specify word data $1234, specify $34 and then $12. To specify $12345678, specify $78 to $56 to $34 to $12. The command blocks are shown in the following diagram. 162 Section 6-4 Sending Explicit Messages Command Block Eg. For $1234 Eg. For $15678234 Service Data Service Data The format from CMND(490) operand S onwards will be set as follows: Example: $1234 Example: $12345678 From higher byte From higher byte Bit Bit From lower byte Bit From lower byte Bit The response format data in service data that is in word (2-byte) or doubleword (4-byte) units, such as word data and ERROR CLEAR codes, is also specified from low to high bytes in response block format Example: Sending Explicit Messages Using CMND(490) DeviceNet Unit No. 0 CMND(490) instruction PC's CPU Unit Node address 05 Unit address FE Hex or 10 Hex Explicit message Slave node 11 Operation The vendor code is read from a Slave (OMRON vendor code: 002F Hex) using the EXPLICIT MESSAGE SEND command, 28 01. The command data is written starting at DM01000, and the response data is stored starting at D02000. When execution of CMND(490) has been completed, the completion code is stored in D00006 and the instruction is executed again. Command Details The following command is used: [ CMND S = D01000: D C] First command word at local node Settings (Hex) D01000 = 2801: D01001 = 0B0E: D01002 = 0001: D01003 = 0001: D01004 = 0100: D = D02000: C = D00000: S Command Code Slave node address: 11 Service code: 0E Class ID: 0001 Instance ID: 0001 Attribute ID: 01 First response word at local node First control word 163 Section 6-4 Sending Explicit Messages Settings (Hex). D00000 = 0009: D00001 = 000A: D00002 = 0001: D00003 = 05FE: D00004 = 0000: D00005 = 0064: Response 164 Number of command bytes Number of response bytes Destination network address: 1 Destination node address: 05 Destination unit address: FE (or 10) Response, communications port 0, no retries Response monitoring time D02000 = 2801 D02001 = 0000 D02002 = 0004 D02003 = 0B8E:Response source node address 11: 0B Hex Normal completion 8E Hex D02004= 2F00: Vendor code stored from high to low byte Section 6-5 Receiving Explicit Messages Program Example A200 11 (071) BSET #0000 D00000 D02999 Sets 0000 in D00000 to D02999. First Scan Flag Execution condition 0000 A202 00 00 1511 00 (021) MOV #0009 D00000 (021) MOV #000A D00001 (021) MOV #0001 D00002 (021) MOV #05FE D00003 (021) MOV #0000 D00004 (021) MOV #0064 D00005 (021) MOV #2801 D01000 (021) MOV #0B0E D01001 (021) MOV #0001 D01002 (021) MOV #0001 D01003 (021) MOV #0100 D01004 (021) MOV #0001 0000 D02000 D00000 (490) CMND D01000 Message Port Enabled Communications Flag Permitted Flag 0000 01 A202 00 Port Enabled Flag A219 00 Port Execution Error Flag (025) ASL (021) MOV A203 (026) ASR Place data into control data words to specify sending 9 bytes to node 05 (unit FE) on network 01 and to receive 10 bytes in return. 0000 D00006 0000 Place the command data for EXPLICIT MESSAGE SEND into D01000 to D01004. Places 0001 into CIO 0000 Sends 9 bytes of command data to node 05 (unit FE) on network 01 and receives 10 bytes of response data and stores it in D02000. Shifts the contents of CIO 0000 one bit to the left. Stores the completion code in A203 to D00006. Shifts the contents of CIO 0000 one bit to the right and retry at next cycle (CIO 000000 ON). (001) END 6-5 Receiving Explicit Messages This CS/CJ-series DeviceNet Unit contains a PLC Object. The Unit will receive messages addressed to the PLC Object, process service requests addressed to the CPU Unit, and return responses. The following services are provided by the PLC Object. • CPU Unit status read/write • CPU Unit I/O memory read/write The explicit messages can be received from the following sources: • Masters made by other manufacturers • PCs with C200H-series DeviceNet Master Units (C200HW-DRM21-V1) 165 Section 6-5 Receiving Explicit Messages • PCs with CVM1/CV-series DeviceNet Master Units (CVM1-DRM21-V1) • PCs with CS/CJ-series DeviceNet Units Example CS/CJ-series C200H-series DeviceNet Unit DeviceNet Master Unit C200HX/HG/HE CPU Unit CS/CJ-series CPU Unit Other manufacturer master Explicit messages can be received Explicit message DeviceNet Note Status and the I/O memory read/write operations cannot be performed for PCs with a C200H-series or CVM1/CV-series DeviceNet Master Units. The CPU Unit of a CS/CJ-series DeviceNet Unit can also send an explicit message to read/write I/O memory of PCs with C200H I/O Link Units. 6-5-1 List of PLC Object Services PLC Objects provide the following services. Status Read/Write for CPU Units Services CPU Unit Information Read CPU Unit Write CPU Unit Status Read 166 Service code 0E Hex 10 Hex 40 Hex Class ID 2F Hex Instance ID 00 Hex Request service data Contents Attribute ID = 64 Hex Reads the operating mode of the CPU Unit. Attribute ID = 65 Hex Reads if there is a fatal or non-fatal error in the CPU Unit. Attribute ID = 66 Hex Reads CPU Unit model. Attribute ID = 64 Hex, Attribute Value Changes the operating mode of the CPU Unit. Attribute ID = 65 Hex Attribute Value Clears errors. None Reads the detailed status of the CPU Unit. Operation status: Stop, run, CPU standby Operating modes: PROGRAM, MONITOR, RUN Fatal error information: Error flags, including memory errors, I/O bus errors, system errors Messages: Message No. when MSB instruction executed by CPU Unit Error codes: Error code for the most serious errors Error messages: Messages stored in CPU Unit when FAL/FALS instruction executed Section 6-5 Receiving Explicit Messages I/O Memory Read/Write for CPU Units Service Service code Byte Data Read IC Hex Class ID 2F Hex Instance ID Specifies area (01 Hex to 14 Hex) Request service data Contents Address, No. Reads the specified node data in byte units. of read bytes The word data is read in order, from high to low bytes. Read data: 200 bytes max. Word Data Read ID Hex Address, No. Reads the specified node data in word units. The word data is read in order, from of read high to low bytes. words Read data: 200 bytes max. Byte Data Write IE Hex Address, word data Writes the specified node data in byte units. The word data is specified in order, from high to low bytes. Write data: 200 bytes max. Word Data Write IF Hex Address word data Writes the specified node data in word units. The word data is specified in order, from high to low bytes. Write data: 200 bytes max. The commands and responses for the explicit messages that can be sent and received are described on the following pages. Note In the following command and response formats, all boxes represents 1 byte. 167 Section 6-5 Receiving Explicit Messages CPU Information Read (Service Code: 0E Hex) Reads CPU Unit information, including operating mode, fatal/non-fatal errors, and the CPU Unit model. Command Block Attribute ID Class ID Service code Instance ID Destination node address Response Block Service Code Attribute Value Destination node address No. of bytes received Parameters Destination node address (command): The node address of the CS/CJseries DeviceNet Unit from which to read the data, specified in 1-byte (2 digit) hexadecimal. Service code (command, response): 0E Hex is specified for commands. For responses, the highest bit be ON and 8E Hex will be returned. Class ID (command): Always 002F Hex. Instance ID (command): Always 0000 Hex. Attribute ID (command): The read information is specified by the attribute ID. The attribute IDs are listed in the following table. Attribute ID (Hex) 64 Contents CPU Unit operating mode Attribute value size 1 word (2 bytes) 65 CPU Unit errors 1 word (2 bytes) 66 CPU Unit model 22 bytes • CPU Operating Mode (when Attribute ID = 64 Hex) Reads the CPU Unit operating mode. • CPU Unit Errors (when Attribute ID = 65 Hex) Reads if there are any fatal or non-fatal errors in the CPU Unit. • CPU Unit Model (when Attribute ID = 66 Hex) Reads the CPU Unit model. No. of bytes received (response): The number of bytes received from the destination node address (remote node) onwards is returned in hexadecimal. Destination node address (response): The node address of the CS/CJseries DeviceNet Unit that returned the response is returned in hexadecimal. 168 Section 6-5 Receiving Explicit Messages Read data (response): The specified information is returned in order. • CPU Unit operating mode (attribute ID = 64 Hex). The CPU Unit operating mode is returned in 1-word (2-byte) hexadecimal format, as follows: 0001 Hex: PROGRAM mode; 0002 Hex: MONITOR mode; 0004 Hex: RUN mode PROGRAM mode MONITOR mode RUN mode Note The codes for the above modes are 1-word (2-byte) data and are returned in low byte first. For example, for PROGRAM mode, the code is returned as 01 Hex followed by 00 Hex. • CPU Unit Errors (when Attribute ID = 65 Hex) The CPU Unit fatal/non-fatal error data is returned in 1-word (2-byte) hexadecimal format, as follows: 01 Hex: Error; 00 Hex: No error. 1: Error • CPU Unit Model (when Attribute ID = 65 Hex) The CPU Unit model is returned in ASCII. Size: 2 bytes (Always 1400 Hex) + Model: 20 bytes (fixed). Unused area is filled with 20 Hex (spaces) and returned. 20 bytes Byte Byte Byte Byte Byte Unit name CPU Unit Write (Service Code: 10 Hex) This PLC Object service writes CPU Unit information, including the operating mode and clearing errors. Command Block Class ID Attribute ID Service Code Destination node address Attribute Value Instance ID 169 Section 6-5 Receiving Explicit Messages Response Block Service Code Destination node address No. of bytes received Parameters Destination node address (command): The node address of the CS/CJseries DeviceNet Unit to which to write data, specified in 1-byte (2 digit) hexadecimal. Service code (command, response): 10 Hex is specified for commands. For responses, the highest bit will turn ON and 90E Hex will be returned. Class ID (command): Always 002F Hex. Instance ID (command): Always 0000 Hex. Attribute ID (command): Information to write is specified by the attribute ID. The attribute IDs are listed in the following table. Attribute ID (Hex) Contents Attribute value size 64 CPU Unit operating mode 1 word (2 bytes) 65 CPU Unit errors 1 word (2 bytes) • CPU Operating Mode (Attribute ID = 64 Hex) Changes the CPU Unit operating mode. The Attribute Values are as follows: 0001 Hex: PROGRAM mode; 0002 Hex: MONITOR mode; 0004 Hex: RUN mode Note The specified code for the above operating modes are 1-word (2-byte data, and are specified with the low byte first. For example, for PROGRAM mode, the code is specified as 01 Hex followed by 00 Hex. Accordingly, the low to high bytes for the above codes are set as high to low bytes in I/O memory, when setting the codes as data for operand S of CMND(490). • Clearing CPU Unit Errors (when Attribute ID = 65 Hex) Clears any fatal or non-fatal errors in the CPU Unit. Sets the error clear code to Attribute Value. The error clear codes are listed in the following table. Error code (Hex) 170 Data cleared FFFE Current error (clears the highest priority error) 0008B Interrupt task error 009A Basic I/O error 009B PC Setup error 02F0 Inner Board non-fatal error 0300 to 035F Special I/O Unit error 00A0 to 00A1 SYSMAC BUS error 0500 to 055F Special I/O Unit settings error 00E7 I/O verification error When registered and actual I/O tables are different When disconnecting or connecting I/O Units Section 6-5 Receiving Explicit Messages Error code (Hex) Data cleared 00F7 Battery error 0200 to 020F CS/CJ-series CPU Bus Unit error (last 2 digits are binary code for the Unit No.) For parity errors generated when data transferred between CS/CJseries CPU Bus Unit and CPU Unit For watchdog timer errors in CS/CJ-series CPU Bus Unit 0400 to 040F CPU Bus settings error (last 2 digits are binary code for the Unit No.) System error (FAL): FAL instruction executed 4101 to 42FF Note Error clear codes are 1-word (2-byte) data, so the above codes are specified with the low byte first. The low to high bytes for the above codes are set as high to low bytes in I/O memory, when setting the codes as data for operand S of CMND(490). For example, to specify battery error 00F7 Hex, specify the error code as F7 Hex followed by 00 Hex, as shown in the following diagram. Command Block Destination node address Class ID Attribute ID Attribute Value Instance ID Service Code The settings for operand S and following words for CMND(490) are shown in the following diagram. Data set for CMND(490) Bit FINS command code Node address, Service Code Class ID Instance ID Attribute ID, Attribute Value In this case, error code 00F7 is set from the high to the low byte. No. of bytes received (response): The number of bytes received from the destination node address (remote node) is returned in hexadecimal. Destination node address (response): The node address of the CS/CJseries DeviceNet Unit from which the response was sent is returned in hexadecimal. 171 Section 6-5 Receiving Explicit Messages CPU Unit Status Read (Service Code: 40 Hex) This PLC Object service reads status details (operation status, operating mode, fatal and non-fatal errors, etc.) from the CPU Unit. Command Block Class ID Service Code Instance ID Destination node address Response Block Service Code Detailed status Destination node address No. of bytes received Parameters Destination node address (command): The node address of the CS/CJseries DeviceNet Unit from which to read data, specified in 1-byte (2 digit) hexadecimal. Service code (command, response): 40 Hex is specified for commands. For responses, the highest bit will turn ON and C0 Hex will be returned. Class ID (command): Always 002F Hex. Instance ID (command): Always 0000 Hex. No. of bytes received (response): The number of bytes received from the destination node address (remote node) is returned in hexadecimal. Destination node address (response): The node address of the CS/CJseries DeviceNet Unit that returned the response is returned in hexadecimal. Read data (response): The read data is given in the following table. The data is returned after the service code in the order shown in the table (high to low). Operation Status RUN mode Fatal error information (L) Fatal error information (H) Non-fatal error information (L) Non-fatal error information (H) Message exists/does not exist (L) Message exists/does not exist (H) Error code (L) Error code (H) Error message (16 bytes) 172 Section 6-5 Receiving Explicit Messages • Operation status: Returns the operation status of the CPU Unit in 1-byte (2-digit) hexadecimal. • Operating mode: Returns the operating mode of the CPU Unit in 1-byte (2-digit) hexadecimal. 0001 Hex: PROGRAM mode; 0002 Hex: MONITOR mode; 0004 Hex: RUN mode • Fatal error information: Returns the fatal error information for the CPU Unit in 2 bytes (low to high). 1: System error (FALS) 1: Cycle time over 1: Program error 1: I/O setting error 1: No. of I/O points exceeded 1: Inner Board fatal error 1: Number duplicate use error 1: I/O Bus error 1: Memory error • Non-fatal error information: Returns the non-fatal error information for the CPU Unit in 2 bytes (low to high). Unspecified (reserved for system use) 1: Special I/O Unit error 1: CPU Bus settings error 1: Battery error 1: SYSMAC BUS error 1: Special I/O Unit 1: CS1-series CPU Bus Unit error 1: Inner Board error 1: I/O verification error 1: PC system error 1: Unspecified (reserved for system use) 1: Basic I/O Unit error 1: Interrupt task error 1: Unspecified (reserved for system use) 1: System error (FAL) 173 Section 6-5 Receiving Explicit Messages • Message Exists/Does Not Exist: When the MSG instruction is executed by the CPU Unit, the bit corresponding to the message number will turn ON and be returned in 2 bytes (from low to high bytes). Message No. 0 (1: exists; 0: does not exist) Message No. 1 (1: exists; 0: does not exist) Message No. 2 (1: exists; 0: does not exist) Message No. 3 (1: exists; 0: does not exist) Message No. 4 (1: exists; 0: does not exist) Message No. 5 (1: exists; 0: does not exist) Message No. 6 (1: exists; 0: does not exist) Message No. 7 (1: exists; 0: does not exist) • Error Code: The highest priority error code of the errors existing when the command is executed will be returned in 2-byte decimal (from low to high bytes). If there are no errors, the error code will be 0000. Note For information on the severity of error codes, refer to the CS1 Series CPU Unit Operation Manual (W339) or the CJ Series CPU Unit Operation Manual (W393). • Error Messages: If the above error codes have occurred when FAL/FALS instructions are executed with registered messages, those messages are returned in 16-byte ASCII. If there are no registered messages or if the error codes have not occurred due to execution of FAL/FALS instructions, the code is returned in ASCII with 20 Hex (space) in 16 bytes. Byte Data Read (Service Code: 1C Hex) Byte Data Read reads any I/O memory area data in a CPU Unit with a CS/CJseries DeviceNet Unit mounted. The read word data is in byte units. The response block is returned from high to low bytes. Command Block Class ID Address L Address H Service Code Destination node address 174 Instance ID No. of bytes read Section 6-5 Receiving Explicit Messages Response Block Service Code Word data L Word data L Word data H Word data H Destination node address No. of bytes received Parameters Read data (200 bytes max.) Destination node address (command): The node address of the CS/CJseries DeviceNet Unit from which to read data, specified in 1-byte (2 digit) hexadecimal. Service code (command, response): IC Hex is specified for commands. For responses, the highest bit will turn ON and 9C Hex will be returned. Class ID (command): Always 002F Hex. Instance ID (command): The memory area that will read the data is specified in hexadecimal as shown in the following table. Instance ID (Hex) CPU Unit memory area for read Word range 01 CIO 0000 to 6143 03 DM D00000 to D32767 04 WR W000 to W511 05 HR H000 to H511 08 to 14 EM, banks 0 to C En_00000 to En_32767 (n: 0 to C) Address L, Address H (command): The address of the first word from which to read the data is specified in hexadecimal as shown below. Address L: The lower 2 digits when the first word address is given in 4-digit hexadecimal. Address H: The higher 2 digits when the first word address is given in 4-digit hexadecimal. No of Read Bytes (command): The number of bytes of read data is specified in 1-byte (2-digit) hexadecimal. The range is 01 to C8 Hex (1 to 200 decimal). No. of bytes received (response): The number of bytes received from the destination node address (remote node) is returned in hexadecimal. Destination node address (response): The node address of the CS/CJseries DeviceNet Unit that returned the response is returned in hexadecimal. Read data (response): The specified area, word, and byte data is returned in order from word H (high byte: bits 8 to 15) to word L (low byte: bits 0 to 7). If an odd number is specified for the number of read bytes, the last 1 byte of data will be read to the high word. Important Points The actual address L, address H, and number of read bytes that can be specified depends on the model of the CPU Unit of the CS/CJ-series DeviceNet Unit and the type of memory area. Do not exceed the boundary of the data areas for the PC you are using. 175 Section 6-5 Receiving Explicit Messages Word Data Read (Service Code: 1D Hex) Word Data Read reads I/O memory area data in CPU Units with a CS/CJseries DeviceNet Units. The read word data is in word units. The response block is returned from low to high bytes. Command Block Address L Class ID Address H Service Code Instance ID Destination node address No. of words read Response Block Service Code Word data H Word data H Word data L Word data L Destination node address Read data (200 bytes max.) No. of bytes received Parameters Destination node address (command): The node address of the CS/CJseries DeviceNet Unit that reads the data, specified in 1-byte (2 digit) hexadecimal. Service code (command, response): ID Hex is specified for commands. For responses, the highest bit will turn ON and 9D Hex will be returned. Class ID (command): Always 002F Hex. Instance ID (command): The type of memory area that will read the data is specified in hexadecimal as shown in the following table. Instance ID (Hex) CPU Unit memory area for read Word range 01 CIO 0000 to 6143 03 DM D00000 to D32767 04 WR W000 to W511 05 HR H000 to H511 08 to 14 EM, banks 0 to C En_00000 to En_32767 (n: 0 to C) Address L, Address H (command): The address of the first word to read the data from is specified in hexadecimal as shown below. Address L: The lower 2 digits when the first word address is given in 4-digit hexadecimal. Address H: The higher 2 digits when the first word address is given in 4-digit hexadecimal. 176 Section 6-5 Receiving Explicit Messages No of Read Words (command): The number of words of read data is specified in 1-byte (2-digit) hexadecimal. The range is 01 to 64 Hex (1 to 100 decimal). No. of bytes received (response): The number of bytes received from the destination node address (remote node) is returned in hexadecimal. Destination node address (response): The node address of the CS/CJseries DeviceNet Unit that returned the response is returned in hexadecimal. Read data (response): The specified area, word, and byte data is returned in order from word L (low byte: bits 0 to 7) to word H (high byte: bits 8 to 15). Important Points The actual address L, address H, and number of write data bytes that can be specified depends on the CPU Unit of the CS/CJ-series DeviceNet Unit and the Memory Area. Do not exceed the boundary of the data areas for the PC you are using. Byte Data Write (Service Code: 1E Hex) Byte Data Write writes data to I/O memory area in CPU Units with CS/CJseries DeviceNet Units mounted. The write word data is in byte units. The command block is specified from high to low bytes, as shown in the following diagram. Command Block Word data H Class ID Word data H Instance ID Service Code Address L Destination node address Word data L Word data L Address H Write data (200 bytes max.) Response Block Service Code Destination node address No. of bytes received Parameters Destination node address (command): The node address of the CS/CJseries DeviceNet Unit to which to write the data, specified in 1-byte (2 digit) hexadecimal. Service code (command, response): IE Hex is specified for commands. For responses, the highest bit will turn ON and 9E Hex will be returned. Class ID (command): Always 002F Hex. 177 Section 6-5 Receiving Explicit Messages Instance ID (command): The type of memory area to which the data will be written is specified in hexadecimal as shown in the following table. Instance ID (Hex) CPU Unit memory area for write Word range 01 CIO 0000 to 6143 03 DM D00000 to D32767 04 WR W000 to W511 05 HR H000 to H511 08 to 14 EM, banks 0 to C En_00000 to En_32767 (n: 0 to C) Address L, Address H (command): The address of the first word to which the data will be written is specified in hexadecimal as shown below. Address L: The lower 2 digits when the first word address is displayed in 4digit hexadecimal. Address H: The higher 2 digits when the first word address is displayed in 4digit hexadecimal. Write data (response): The specified area and write data is returned in order from word H (higher byte: bits 8 to 15) to word L (lower byte: bits 0 to 7). If an odd number is specified, the last 1 byte of data will be written to word H. No. of bytes received (response): The number of bytes received from the destination node address (remote node) onwards is returned in hexadecimal. Destination node address (response): The node address of the CS/CJseries DeviceNet Unit that returned the response is returned in hexadecimal. Important Points The actual address L, address H, and number of write data words that can be specified depends on the type of CPU Unit with CS/CJ-series DeviceNet Unit mounted and the type of memory area. Do not exceed the boundary of the data areas for the PC you are using. Word Data Write (Service Code: 1F Hex) Word Data Write writes data to any I/O memory area in CPU Units with CS/ CJ-series DeviceNet Units mounted. The write word data is in word units. The response block is returned from low to high bytes. Command Block Word data L Class ID Word data L Instance ID Service Code Address L Destination node address Word data H Address H Write data (200 bytes max.) 178 Word data H Section 6-5 Receiving Explicit Messages Response Block Service Code Destination node address No. of bytes received Parameters Destination node address (command): The node address of the CS/CJseries DeviceNet Unit to which the data is written, specified in 1-byte (2 digit) hexadecimal. Service code (command, response): IF Hex is specified for commands. For responses, the highest bit will turn ON and 9F Hex will be returned. Class ID (command): Always 002F Hex. Instance ID (command): The memory area to which the data is written is specified in hexadecimal as shown in the following table. Instance ID (Hex) CPU Unit memory area for write Word range 01 CIO 0000 to 6143 03 DM D00000 to D32767 04 WR W000 to W511 05 HR H000 to H511 08 to 14 EM, banks 0 to C En_00000 to En_32767 (n: 0 to C) Address L, Address H (command): The address of the first word to which the data is written is specified in hexadecimal as shown below. Address L: The lower 2 digits when the first word address is displayed in 4digit hexadecimal. Address H: The higher 2 digits when the first word address is displayed in 4digit hexadecimal. Write data (response): The specified area and write data is returned in order from word L (lower byte: bits 0 to 7) to word H (higher byte: bits 8 to 15). No. of bytes received (response): The number of bytes received from the destination node address (remote node) is returned in hexadecimal. Destination node address (response): The node address of the CS/CJseries DeviceNet Unit that returned the response is returned in hexadecimal. Important Points The actual address L, address H, and number of read words that can be specified depends on the mode of CPU Unit for the CS/CJ-series DeviceNet Unit and the type of memory areas. Do not exceed the boundary of the data areas for the PC you are using. 179 SECTION 7 Other Functions This section describes connecting to CX-Programmer via the DeviceNet and the Memory Card backup function. 7-1 7-2 Connecting to the CX-Programmer via the DeviceNet. . . . . . . . . . . . . . . . . . 182 7-1-1 Setting Node Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 7-1-2 Setting the Message Monitoring Timer of the DeviceNet Unit . . . . 183 7-1-3 Setting the Frame Length when Using the CX-Programmer via the DeviceNet185 7-1-4 Response when Using the CX-Programmer via the DeviceNet . . . . 185 Memory Card Backup Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 7-2-1 Outline of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 7-2-2 File Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 181 Section 7-1 Connecting to the CX-Programmer via the DeviceNet 7-1 Connecting to the CX-Programmer via the DeviceNet With CX-Programmer Ver. 2.1 or later, a serial connection can be made to a PC containing a CS/CJ-series DeviceNet Unit to form an online connection, via the DeviceNet, to other PC CPU Units on the network. • CS-series CPU Unit • CJ-series CPU Unit • Programmable Slave DeviceNet Unit CX-Programmer Ver. 2.1 or later Serial --> DeviceNet gateway Serial connection (Host Link or peripheral bus) Online connection (enabling all online functions, including remote programming and monitoring) DeviceNet CS-series CPU Unit CJ-series CPU Unit Programmable Slave It is also possible to form an online connection (for remote programming or monitoring) with the PC CPU Units shown above on the DeviceNet network from another network. CX-Programmer Ver. 2.1 or later Ethernet --> DeviceNet gateway Ethernet Ethernet Unit DeviceNet Unit Online connection (enabling all online functions, including remote programming and monitoring) DeviceNet DeviceNet Unit Programmable Slave CS/CJ-series 182 Section 7-1 Connecting to the CX-Programmer via the DeviceNet 7-1-1 Setting Node Addresses When the CX-Programmer is connected online, it uses FINS message communications. It is thus necessary to set the node address to a number other than 0 for DeviceNet Units mounted to the target PC, DeviceNet Units mounted to a PC which is connected by a serial connection to the CX-Programmer, or DeviceNet Units mounted to a PC relaying between networks. If a DeviceNet Unit with the address node 0 exists in the online connection path, connection will not be possible. 7-1-2 Setting the Message Monitoring Timer of the DeviceNet Unit When connecting the CX-Programmer via the DeviceNet, set the message monitoring timer inside the following DeviceNet Units to 20,000 ms (20 s). • The DeviceNet Unit mounted to the PC with the serial connection to the CX-Programmer. • The DeviceNet Unit mounted to the PC relaying between networks. CX-Programmer Ver. 2.1 or later DeviceNet Unit CX-Programmer Ver. 2.1 or later Ethernet Serial connection (Host Link or peripheral bus) Ethernet Unit DeviceNet Unit DeviceNet Set the message monitoring timer of this DeviceNet Unit to 20,000 ms (20 s). Set the message monitoring timer of this DeviceNet Unit to 20,000 ms (20 s). DeviceNet Use the Configurator to set the message monitoring timer. Setting the Message Monitoring Timer 1,2,3... Use the following procedure to set the message monitoring timer. 1. Select Device/Parameter/Edit and then click the Message Timer Tab. 183 Connecting to the CX-Programmer via the DeviceNet Section 7-1 2. Double-click on the node address (#) that you want to change, or select the node address and click on the Edit Button. A dialogue box like the one below will appear. 3. Input the value, then click on the OK Button. Note To set the same value for all of the devices, select the node addresses to be set, then click on Copy to All Device. Note 1. The default setting for the message monitoring timer is 2,000 ms (2 s). If it is used without being changed, a communications error will result when the CX-Programmer is operated. The setting range is 500 to 30,000 ms. Set in units of ms. 2. The message monitoring timer serves as a timeout monitor for message communications (both explicit and FINS). Settings can be made for each device to which messages are to be sent. When the response from the target device is slow, the setting value must be increased. This is often the case when FINS messages are sent across networks, because the response time is typically slow. However, when the setting is increased, subsequent messages cannot be sent to the same device until it is finished waiting for the response. Whereas the DeviceNet Unit monitors the message time-out with this timer, the CPU Unit monitors with the response monitor time set in the CMND/ SEND/RECV instruction. There is thus no effect when only one of them, i.e., only the message monitoring timer or only the response monitor time in the CMND/SEND/RECV instruction, is increased or decreased. Set the 184 Section 7-1 Connecting to the CX-Programmer via the DeviceNet response monitor time in the CMND/SEND/RECV instruction to be the same as or slightly longer than the time for the message monitoring timer (Response monitor time in the CMND/SEND/RECV instruction ≥ message monitoring timer.) If time-outs occur frequently, increase both of the settings equally, while maintaining the relationship between them. 7-1-3 Setting the Frame Length when Using the CX-Programmer via the DeviceNet When using the CX-Programmer via the DeviceNet, set the frame length in the Network Settings under Change PLC from the CX-Programmer to 542 bytes or less. When using the peripheral bus, the value must be changed because the default setting is 1,004 bytes. The Host Link (SYSMAC WAY) does not need to be changed because the factory setting is 540 bytes. The frame length setting is made with the following window. Click on the Settings Button to the right of Network Type in the Change PLC Dialog Box to access this window. Set this value to 542 or less. Refer to the operation manual for the CX-Programmer for details. 7-1-4 Response when Using the CX-Programmer via the DeviceNet To assure appropriate remote I/O response in the DeviceNet field network, the DeviceNet Unit is designed to prioritize remote I/O communications over message communications. For this reason, when the CX-Programmer is connected via the DeviceNet Unit, its response suffers by up to a nine-fold drop (for a communications speed of 500 Kbps) in comparison with connection by a peripheral bus. The following methods can be used to improve this response. 1,2,3... 1. Temporarily disable remote I/O communications. Operate the CX-Programmer after disabling remote I/O communications by turning ON the Remote I/O Communications Stop Switch (word n, bit 04) in the allocated CIO Area words. This will limit the drop in response to 185 Memory Card Backup Functions Section 7-2 a maximum of four-fold (for a communications speed of 500 Kbps) in comparison with connection by a peripheral bus. 2. Temporarily extend the communications cycle time. Operate the CX-Programmer after extending the cycle time in the Communications Cycle Time Setup Table (word m) in the DM Area, and turning ON the Temporary Setting Switch for Communications Cycle Time (word n, bit 12). Extending the communications cycle time 1.5 times will result in a 20%30% improvement in response. However, whereas the CX-Programmer response will increasingly improve by extending the communications cycle time, the remote I/O communications response will suffer. Note The CX-Programmer response decreases in accordance with decreases in the DeviceNet communications speed. At a speed of 125 Kbps, response will suffer by up to a twenty-fold drop in comparison with connection by a peripheral bus. Accordingly, a DeviceNet communications speed of 500 Kbps is recommended when the CX-Programmer is connected to the network via the DeviceNet Unit. 7-2 Memory Card Backup Functions The DeviceNet Unit stores the following setup data in the internal non-volatile memory (EEPROM). • Master scan lists • Slave scan lists • Message monitoring timer lists • Communications cycle time settings • Master/Slave functions enabled/disabled settings Note Backup is possible only when scan lists are enabled. With the CS/CJ-series DeviceNet Unit, all this setup data can be backed up to and restored from a Memory Card mounted to the CPU Unit. (See note.) Note The data can be backed up to a Memory Card only. It cannot be backed up to a EM file. If all setup data for a DeviceNet Unit that starts normally is saved on a Memory Card, that data can be read and used when replacing DeviceNet Units, making the replacement process smooth. Device parameter files (.dvf files) created using the Configurator can be saved from the computer to the Memory Card and can be restored to the DeviceNet Unit mounted to the CPU Unit. This means that setup data created using the Configurator (scan lists and other parameters) can be downloaded to DeviceNet Units simply by taking the Memory Card to site. 186 Section 7-2 Memory Card Backup Functions DeviceNet Unit Unit Setup File Backup Switch CPU Unit Unit Setup File Restore Switch Configurator (computer) All setup data Memory Card Backup Save file Restore 7-2-1 Load file Outline of Functions 1. Backing Up Unit Setup Files Saves all internal Unit setup data to the Memory Card mounted to the CPU Unit. Method: Turn ON the Setup File Backup Switch (word n+1, bit 15) to save the internal Unit setup data to the Memory Card as a Unit Setup File. DeviceNet Unit CPU Unit Unit Setup File Backup switch Memory Card data Backup 2. Restoring Unit Setup Files Restoring Unit Setup Files involves reading the data and setting it to a Unit. The data saved to the Memory Card mounted to the CPU Unit is read to the Unit. Method: Turn ON the Unit Setup File Restore Switch (word n+1, bit 14) to read the Unit setup data file on the Memory Card and to enable these settings as the Unit settings. 187 Section 7-2 Memory Card Backup Functions DeviceNet Unit CPU Unit All setup data Unit Setup File Restore Switch Memory Card Restore Note If there is an error in the setup data or if the file could not be read, the File Read/Write Error bit in Unit Status 2 (word n + 11, bit 08) will turn ON. 3. Saving Files from Configurator to Memory Card Device parameter files (.dvf files) for this DeviceNet Unit that have been created using the Configurator can be saved on the Memory Card via the HMCAP001 Memory Card Adaptor as file name DNnnBKUP.dvf (where nn is the Unit number in 2-digit hexadecimal). This DeviceNet Unit can be mounted to the CPU Unit and, by turning ON the Unit Setup File Restore Switch (word n, bit 14), the setup data can be restored to the DeviceNet Unit. Note The file name when saving setup data to the Memory Card must be DNnnBKUP.dvf (where nn is the Unit number in 2-digit hexadecimal). For example, for unit number 00, the file name must be DN00BKUP.dvf. If the file is saved under another name, the data cannot be restored from the Memory Card to the DeviceNet Unit. DeviceNet Unit CPU Unit Unit Setup File Restore Switch HMC-AP001 Memory Card Adaptor Memory Card Memory Card All setup data Configurator (computer) Restore Saving device parameter file Saved as file name DNnnBKUP.dvf, where nn is the Unit number in 2-digit hexadecimal.) 7-2-2 File Names The following files are created on the Memory Card. Directory (fixed): Route and directory. File name (fixed): DNnnBKUP.dvf (nn: Unit number in 2-digit hexadecimal). Note The data in the above files is compatible with the data in the DeviceNet Unit device parameter file. 188 SECTION 8 Communications Timing This section describes the time required for remote I/O communications and message communications. 8-1 8-2 Remote I/O Communications Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . 190 8-1-1 Communications Cycle Time and Refresh Time . . . . . . . . . . . . . . . 190 8-1-2 I/O Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 8-1-3 More than One Master in Network . . . . . . . . . . . . . . . . . . . . . . . . . . 194 8-1-4 System Startup Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Message Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 8-2-1 Message Communications Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 8-2-2 Calculating the Maximum Message Response Time . . . . . . . . . . . . 197 189 Remote I/O Communications Characteristics 8-1 Section 8-1 Remote I/O Communications Characteristics This section describes the characteristics of remote I/O communications when the DeviceNet Unit is used as a master in combination with OMRON’s slaves. Use this section for reference when planning operations that require precise I/O timing. The equations provided here are valid under the following conditions: 1,2,3... 1. The DeviceNet Unit is operating with the scan list enabled. 2. All of the required Slaves are participating in communications. 3. No errors are being indicated at the DeviceNet Unit 4. Messages aren’t being produced in the Network (from another company’s configurator, for example). Note The values provided by these equations may not be accurate if another company’s Master or Slave is being used in the Network. 8-1-1 Communications Cycle Time and Refresh Time This section explains the communications cycle time, communications time per slave, and refresh time required for calculating processing time by the DeviceNet Unit. Communications Cycle Time The communications cycle time is the time from the completion of a Slave’s remote I/O communications processing until remote I/O communications with the same Slave are processed again. The communications cycle time is used to calculate the maximum I/O response time. The communications cycle time depends on the number of Masters in the Network and on whether or not message communications are being performed. The following explanation is for a network with one Master. For networks with several Masters, refer to More than One Master in Network in the following section. The following graph shows communications cycle time for the number of slaves when there are both 16-point output and 16-point input slaves. Inputs: Bit strobe, Outputs: Poll connection Communications cycle time (ms) Communications Cycle Time Graph Number of Slaves : Communications cycle time: 500 kbps (ms) : Communications cycle time: 250 kbps (ms) : Communications cycle time: 125 kbps (ms) 190 Remote I/O Communications Characteristics Communications Cycle Time Calculation Section 8-1 Use the equations shown below to calculate the communications cycle time (TRM) for a network with one Master. Note that if the result of this calculation is less than 2 ms, the actual communications cycle time will be 2 ms. TRM= Σ (Communications time per Slave) + High-density Unit processing time + Explicit message processing time + COS/Cyclic connection time (ms) + 0.01 × N + 1.0 [ms] Communications Time per Slave: This is the communications time required for a single Slave. “Σ (Communications time per Slave)” represents the total of the “Communications time per Slave” for all the Slaves in the network. High-density Unit Processing Time: 3.5 ms This is added if there are any Slaves in the network that use at least 8 bytes for input, output, or both. Explicit Message Processing Time: (0.11 × TB) × n [ms] Only added when explicit communications (sending or receiving) are performed. n= Number of explicit messages (both sending and receiving) that occur in one cycle time TB = The baud rate factor (500 kbps: TB = 2; 250 kbps: TB = 4; 125 kbps: TB = 8) COS/Cyclic Connection Time: {(0.05+0.008 × S) × TB} × n (ms) S: Total number of inputs and outputs in the COS/cycle connection (bytes) TB: The baud rate factor (500 kbps: TB = 2; 250 kbps: TB = 4; 125 kbps: TB = 8) n: Number of nodes occurring simultaneously within 1 communications cycle time in the COS/Cyclic connection N: Number of Slaves Communications Time/Slave The communications time per Slave is the communications time required for a single Slave. The following equations show the communications time/Slave (TRT) for each kind of Slave Unit. Output Slaves with Less Than 8 Bytes of Output TRT = 0.016 ×TB × SOUT1 + 0.11 × TB + 0.07 [ms] SOUT1 : The number of Output Slave output words The baud rate factor TB : (500 kbps: TB = 2; 250 kbps: TB = 4; 125 kbps: TB = 8) Input Slaves with Less Than 8 Bytes of Input TRT = 0.016 ×TB × SIN1 + 0.06 × TB + 0.05 [ms] SIN1 : The number of Input Slave input words The baud rate factor TB : (500 kbps: TB = 2; 250 kbps: TB = 4; 125 kbps: TB = 8) Mixed I/O Slaves with Less Than 8 Bytes of Input or Output TRT = 0.016 × TB × (SOUT2 + SIN2) + 0.11 × TB + 0.07 [ms] SOUT2 : The number of Mixed I/O Slave output words SIN2 : The number of Mixed I/O Slave input words The baud rate factor TB : (500 kbps: TB = 2; 250 kbps: TB = 4; 125 kbps: TB = 8) 191 Section 8-1 Remote I/O Communications Characteristics TRT = TOH + TBYTE-IN × TOH : TBYTE-IN : BIN : TBYTE-OUT : BOUT : Slaves with More Than 8 Bytes of Input or Out put Baud rate 500 kbps 250 kbps 125 kbps BIN + TBYTE-OUT × BOUT [ms] Protocol overhead The input byte transmission time The number of input words The output byte transmission time The number of output words TOH 0.306 ms 0.542 ms 1.014 ms TBYTE-IN 0.040 ms 0.073 ms 0.139 ms TBYTE-OUT 0.036 ms 0.069 ms 0.135 ms For Input Slaves take BOUT to be 0, and for Output Slaves take BIN to be 0. Refresh Time The refresh time is the time required for I/O data to be exchanged between the PC’s CPU Unit and the DeviceNet Unit. The CPU Unit’s cycle time is increased when a DeviceNet Unit is mounted, as shown below. Processing item I/O refresh Note 8-1-2 Processing time DeviceNet Unit I/O refreshing time (ms) 0.7 + 0.001 × the number of words refreshed (See note 1.) 1. The number of words refreshed is the total number of words in the I/O area that are used by the Slaves, including any unused words between words actually used by the Slaves. For example, if there are only two Input Slaves with node addresses 1 and 5, the 5 input words for nodes 1 through 5 would be refreshed even though the input words for nodes 2, 3, and 4 are unused. 2. If message communications are being performed, just add the number of words used in message communications to the above number of words for whenever messages are being processed. 3. When the message communications are performed, an event execution time must be added to the PC cycle time. 4. For details about refresh time or PC cycle time, refer to operation manual of the PC. I/O Response Time Maximum I/O Response Time Communications Cycle Time ≥ PC Cycle Time The maximum I/O response time will be as shown below if the DeviceNet Unit takes in data immediately after I/O refreshing and if the communications cycle time is longer than the PC cycle time. Instruction execution PC ON input data notice delayed Communications cycle Slave 192 Transfers to the shared RAM when PC scan is completed. Instruction execution Takes into the PC's internal memory. Instruction execution Section 8-1 Remote I/O Communications Characteristics TIN: TOUT: TRM: TPC: The Input Slave’s ON (OFF) delay The Output Slave’s ON (OFF) delay Network’s communications cycle time (See page 191.) The PC’s cycle time (See note below.) Note The PC’s cycle time will be delayed as shown below for one DeviceNet Unit. For details, refer to Refresh Time on page 192. 0.7 ms + (number of occupied words × 0.001 ms) The maximum I/O response time (TMAX) is the total of the following terms: TMAX = TIN + TRM × 2 + TPC × 3 + TOUT Communications Cycle Time < PC Cycle Time The maximum I/O response time will be as shown below if the DeviceNet Unit takes in data immediately after I/O refreshing and if the communications cycle time is shorter than the PC cycle time. Instruction execution PC Instruction execution Transfers to the shared RAM when communications cycle is completed. Communications cycle Slave TIN: TOUT: TRM: TPC: The Input Slave’s ON (OFF) delay The Output Slave’s ON (OFF) delay Network’s communications cycle time (See page 191.) The PC’s cycle time (See note below.) Note The PC’s cycle time will be delayed as shown below for one DeviceNet Unit. For details, refer to Refresh Time on page 192. 0.7 ms + (number of occupied words × 0.001 ms) The maximum I/O response time (TMAX) is the total of the following terms: TMAX = TIN + TRM × 2 + TPC × 2 + TOUT Note 1. Refer to the CompoBus/D (DeviceNet) Slaves Operation Manual (W347) for details on the Input and Output Slaves’ delay times. 2. Refer to Refresh Time on page 192 and to the PC’s Operation Manual for details on the PC’s cycle time. 193 Section 8-1 Remote I/O Communications Characteristics Minimum I/O Response Time The minimum I/O response time occurs when the Slave’s I/O refreshing is executed just after the input signal is received by the DeviceNet Unit and the output signal is output at the beginning of the next I/O refresh cycle. Instruction execution PC Master Unit processing Input Output (TPC+TRF) The Input Slave’s ON (OFF) delay TIN: TOUT: The Output Slave’s ON (OFF) delay TRT-IN: Input Slave’s communications time/Slave (See page 191.) TRT-OUT: Output Slave’s communications time/Slave (See page 191.) The PC’s cycle time TPC: The PC’s DeviceNet Unit refresh time (See page 192.) TRF: The minimum I/O response time (TMIN) is the total of the following terms: Note 8-1-3 TMIN = TIN + TRT-IN + TPC + TRF + TRT-OUT + TOUT 1. Refer to the CompoBus/D (DeviceNet) Slaves Operation Manual (W347) for details on the Input and Output Slaves’ delay times. 2. Refer to Refresh Time on page 192 and to the PC’s Operation Manual for details on the PC’s cycle time. More than One Master in Network The following equation shows the remote I/O communications cycle time (TRM) when there is more than one master in the network. An example for two masters is used. First, the network is divided into two groups: Master A and the slaves in remote I/O communications with it and master B and the slaves in remote I/O communications with it. Slave A Group A Group B Master A Master B Slave B Slave C Slaves in remote I/O communications with Master A 194 Slave D Slave E Slave F Slaves in remote I/O communications with Master B Section 8-1 Remote I/O Communications Characteristics Note Although in the above diagram the Slaves are separated into two groups for convenience, the actual physical positions in the Network are irrelevant. Next, we can refer to 8-1-1 Communications Cycle Time and Refresh Time and calculate the communications cycle time for each group as if they were separate Networks. Group B Group A Master B Master A Slave A Slave C Slave B Slave D Group A communications cycle time: TRM-A Slave E Slave F Group A communications cycle time: TRM-B In Networks with two Masters, the communications cycle time for the entire Network will be the sum of the communications cycle times for the groups. TRM = TRM-A + TRM-B Although this example shows only two Masters in the Network, the total communications cycle time for any Network can be calculated by dividing it into groups and adding the communications cycle times of all groups. 8-1-4 System Startup Time Master Function This section describes the system startup time for a network operating with the scan list enabled. The system startup time is the delay from the time that the DeviceNet Unit (master) is turned ON until remote I/O communications begin. Here, we assume that the scan list is enabled and that remote I/O communications are set to start automatically at startup. The following table shows the system startup times for two cases. In the first case, the DeviceNet Unit starts up just after all of the Slaves’ power supplies are turned ON. In the second case, the DeviceNet Unit is restarted while communications are in progress. Case Program Example Slave’s indicator status System startup time The Master is started just after Slave startup. The NS indicator is OFF or flashing green. 5 seconds Just the Master is restarted. The NS indicator is flashes red while the Mas- 7 seconds ter is OFF. Just the Slaves are restarted. --- 9 seconds As shown in the preceding table, it takes time for DeviceNet communications to start up. This programming uses flags in the Master status area to prevents the Slaves’ I/O processing from being performed until remote I/O communications start up. 195 Section 8-2 Message Communications This programming is for a DeviceNet Unit with a unit number of 00. 1512 15 1510 00 Remote I/O Communications (n+12, bit 15) Unit Error (n+10, bit 00) Slaves' I/O processing Note Refer to 3-2 Allocated CIO Area Words for details on the Master Status Area. Slave Function It takes approximately four seconds from the time that the Devicenet Unit is turned ON or restarted as a slave until remote I/O communications with the master begin. 8-2 8-2-1 Message Communications Message Communications Time The message communications time is the time required from the time a Master Unit starts to send a message over the Network to another node until the Master Unit completes sending the message (data for SEND(192)/ RECV(193) and FINS commands for CMND(194)/IOWR). The following equation can be used to compute the approximate message communications time. Message communications time = Communications cycle time x ((No. of message bytes + 15) ÷ 6 + 1) No. of message bytes: No. of data bytes following the FINS command code The communications cycle time depends on whether or not remote I/O communications are being used. Message Communications Only (No Remote I/O Communications) The following equation can be used to compute the message communications time when remote I/O communications are not being used. Communications cycle time = 2 (see note) + 0.11 × TB + 0.6 [ms] TB : The baud rate factor (500 kbps: TB = 2; 250 kbps: TB = 4; 125 kbps: TB = 8) Note The communications cycle time will be 2 ms even if remote I/O communications are not being used. Remote I/O and Message Communications Performing message communications in addition to remote I/O communications will increase the message communications time. Communications cycle time= Communications cycle time for remote I/O communications only + 0.11 × TB + 0.6 [ms] TB : 196 The baud rate factor (500 kbps: TB = 2; 250 kbps: TB = 4; 125 kbps: TB = 8) (Varies depending on the baud rate.) Section 8-2 Message Communications Note 8-2-2 1. If the CPU Unit attempts to send another message or receives a message from another node within the message communications time, the second message or the message being received from another node may be destroyed. Never execute a second communications instruction before the message communications time has elapsed and never send messages to any one node at intervals less than the message communications time. 2. If send or receive messages are destroyed, error records will be placed in the error history of the Master Unit. If an error occurs, read the error history using the FINS command or monitor the error history from the Configurator. 3. The above equations can be used to find the approximate message communications time, but this is a typical time, not the maximum time. The message communications time will vary depending on the frequency of message communications, the load on the remote node, the communications cycle time, and other factors. For any one Master Unit, the message communications time can be greatly increased due to heavy loads and the user program must be written to allow for this. Calculating the Maximum Message Response Time The message response time is the time required from the time a DeviceNet Unit starts to receive an I/O memory read request message (BYTE DATA READ explicit message) until the DeviceNet Unit completes sending the response message to the client. The message response times described below are based on the following conditions: 1,2,3... 1. Only one DeviceNet Unit is mounted. 2. The I/O memory read request is returned from CS/CJ-series PC in two cycle time. 3. Baud rate: 500 Kbps 4. Communications cycle time: 3 ms (no remote I/O communications) 5. PC’s cycle time: 10 ms 6. DeviceNet Unit’s refresh time: 2 ms (See note.) Note The PC’s cycle time will be delayed as shown below for one DeviceNet Unit. For details, refer to Refresh Time on page 192. 0.7 ms + (number of occupied words × 0.001 ms) Request from One Client (BYTE DATA READ) Instruction execution PC Instruction execution BYTE DATA READ processing time: PC's cycle time x 2 Shared memory DeviceNet internal buffer Communications cycle Read request Client Read result 197 Section 8-2 Message Communications Shown below is the response time required to return data for 100 words. • BYTE DATA READ request sending time: TBRS DeviceNet header (4 bytes) + Parameters (3 bytes) = 7 bytes (no fragment) Therefore, TBRS = 1 communications cycle time (TRM) = 3 ms • PC’s processing time: TPC x 2 TPC x 2 = PC’s cycle time x 2 = 10 x 2 = 20 ms • BYTE DATA READ response receiving time: TBRR DeviceNet header (3 bytes) + Number of words to be read x 2 = 203 bytes Therefore, TBRR = 1 + 203 bytes/6 communications cycle time = 35 communications cycle time • DeviceNet Unit refresh time: TRF = 2 ms The message response time will be as follows: = TRM + TPC x 2 + TRM x 35 + TRF x 2 =3+20+105+4 = 132 ms Shown below is the response time required to return data for 100 words to 8 clients. • BYTE DATA READ request sending time: TBRS DeviceNet header (4 bytes) + Parameters (3 bytes) = 7 bytes (no fragment) Therefore, TBRS = 1 communications cycle time (TRM) = 3 ms • PC’s processing time: TPC x 6 + TPC x 2 = TPC x 8 The following time is required to process data with other clients before the PC starts processing. 7 other clients/2 = Approximately cycle time x 3 If one processing requires twice the cycle time, the time will be as follows: Cycle time x 3 x 2 = Cycle time x 6 PC’s processing time: TPC x 2 = Cycle time x 2 Total time will be as follows: Cycle time x 8 • BYTE DATA READ response receiving time: TBRR DeviceNet header (3 bytes) + Number of words to be read x 2 = 203 bytes Therefore, TBRR = 1 + 203 bytes/6 communications cycle time = 35 communications cycle time • DeviceNet Unit refresh time: TRF = 2 ms The message response time will be as follows: = TRM + TPC x 8 + TRM x 35 + TRF x 2 x 8 =3+80+105+32 = 220 ms Note The above equations can be used to find the approximate message response time, but this is the typical time, not the maximum time. The message response time will vary depending on the frequency of message communications, the load on the remote node, the communications cycle time, and other factors. For any one DeviceNet Unit, the message communications time can be greatly increased due to heavy loads and the user program must be written to allow for this. 198 SECTION 9 Troubleshooting and Maintenance This section describes error processing, periodic maintenance operations, and troubleshooting procedures needed to keep the DeviceNet network operating properly. We recommend reading through the error processing procedures before operation so that operating errors can be identified and corrected more quickly. 9-1 9-2 9-3 9-4 Troubleshooting with the DeviceNet Unit Indicators . . . . . . . . . . . . . . . . . . . 200 9-1-1 Determining Operating Status from the Indicators. . . . . . . . . . . . . . 200 9-1-2 Troubleshooting Errors Occurring in the DeviceNet Unit . . . . . . . . 201 Error Log Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 9-2-1 Error Log Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 9-2-2 Error Codes and Detail Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 9-3-1 CPU Unit’s ERR/ALM Indicator Lit or Flashing. . . . . . . . . . . . . . . 222 9-3-2 Remote I/O Communications Disabled . . . . . . . . . . . . . . . . . . . . . . 222 9-3-3 I/O Link Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 9-3-4 Communications Error Operation Settings. . . . . . . . . . . . . . . . . . . . 224 9-3-5 Scan List Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Maintenance and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 9-4-1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 9-4-2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 9-4-3 Replacing Faulty Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 199 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators 9-1 9-1-1 Troubleshooting with the DeviceNet Unit Indicators Determining Operating Status from the Indicators The following table shows the status of the MS and NS indicators and the 7segment display during normal operation. Indicator status MS NS Network/Unit status Comments 7-segment OFF OFF OFF Initializing with PC Initialization processing with the PC is in progress. Restart the DeviceNet Unit if this status continues for an extended period of time. Replace the CPU Unit and/or DeviceNet Unit if the problem is not corrected by restarting. ON (green) OFF Master’s node Checking for node address duplication address (flashing) The node address duplication check is performed after initialization. ON (green) Flashing (green) Master’s node Waiting for remote I/O comaddress munications (flashing) The Unit will have this status until remote I/O communications are performed with the master or slave function. (When both functions are operating, the Unit will have this status until remote I/O communications are performed with either function.) Master’s node Waiting for message commuaddress nications connection The Unit will have this status when both the master and slave functions are disabled and the Unit is waiting for a connection by message communications. ON (green) ON (green) Master’s node Remote I/O or message com- This is the normal display when the master and/or address munications in progress. slave is active. ON (green) ON (green) - - (flashing) 200 Scan list operation in progress. The scan list is being saved in flash memory or the scan list is being cleared. Section 9-1 Troubleshooting with the DeviceNet Unit Indicators 9-1-2 Troubleshooting Errors Occurring in the DeviceNet Unit Error category Error Indicators MS 7-segment Master function Software settings errors Remote I/O communications stopped by a communications error CPU Unit status error Unit status error Structure error Incorrect setting Multiple switches ON Master funcStructure I/O area duplication tion errors I/O area range exceeded Unsupported slave Verification Non-existent slave errors Illegal vendor Illegal connection path I/O size mismatch Illegal device Illegal product code Unsupported connection Remote I/O communications error Network errors Network power supply error Transmission timeout error Memory Message monitoring timer list logic error access errors Slave scan list logic error Master scan list logic error Memory access error Network errors Node address duplication Bus Off detected CPU Unit Unit number duplication exchange CPU Unit faulty (H2) DeviceNet Unit faulty Node address setting error Communications speed setting error CPU Unit faulty (H6) I/O table not registered CPU Unit memory faulty CPU Unit faulty (Hb) Routing table logic error I/O refresh error CPU Unit service monitoring error CPU Unit watchdog timer error Slave function Remote I/O communications error Unit errors Special Unit error CPU Unit CPU Unit fatal error exchange Output OFF error Note NS A0 --- --- C0 C2 C4 C5 C6 d0 d1 d2 d5 d6 d6 d6 d6 d6 d6 d9 E0 E2 E6 E7 E8 E9 F0 F1 H1 H2 H3 H4 H5 H6 H7 HA Hb HC Hd HE HF L9 OFF ----- ------------------------------------Red (flashing) ----------Red (flashing) Error log (Hex) 0346 ----------0343 0343 0343 0344 0344 0344 0344 0344 0344 0344 Red (flashing) 0345 OFF or 0341 Red (flashing) 0342 --021A --021A --021A --0602 --Red (lit) 0211 --0340 Red (flashing) OFF ----Red (lit) OFF --Red (flashing) OFF ----000F 0006 --0012 0011 021A 0347 0002 0001 --Red (flashing) 0345 Red (lit) OFF 0601 ------------- Page 202 207 207 207 208 208 202 203 203 203 204 204 205 205 205 206 206 208 209 210 211 211 212 209 210 213 213 213 213 213 214 214 214 214 215 215 216 216 217 217 1. The 7-segment display will alternate between the Unit’s node address and the code given in the tables in this section. 2. When a (master function) structure error or verification error occurs, only the most recent error is displayed for each slave. If the Unit is set to stop 201 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators remote I/O communications for a communications error, two errors can be displayed: The slave’s communications error and its most recent error. Master Errors Remote I/O Communications Stopped by a Communications Error 7-segment A0 MS indicator --- NS indicator --- Error log (Hex) 0346 Likely Cause Pin 3 on the master’s DIP switch is set to stop communications in the event of a communications error and communications have been stopped due to a remote I/O communications error, network power supply error, or transmission timeout. DeviceNet Unit Response Remote I/O communications as a master will stop. Remote I/O communications as a slave and message communications will continue. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (the Error Flag) will be ON as well as bit 05 or 06 (the Sending Error Flag or Communications Error Flag). CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+10 (Unit Error Flag) will be ON together with one of the following combinations: • Bit 02 of n+12 (the Remote I/O Communications Error Flag) and bit 01 of n+10 (the Master Function Error Flag) ON. • Bit 07 of n+10 (the Network Power Error Flag) ON. • Bit 08 of n+10 (the Send Timeout Flag) ON. Correction Perform error processing according to the cause: • Remote I/O communications error (See error d9.) • Network power supply error (See error E0.) • Transmission timeout error (See error E2.) Correct the cause of the error and then restart remote I/O communications by toggling bit 02 of n (the Remote I/O Communications Start Switch.) Structure Error: I/O Area Duplication 7-segment d0 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0343 Likely Cause The slave’s I/O areas overlap. (Occurred with the scan list disabled.) Errors will occur in the active slaves. DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the structure error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (the Error Flag) and bit 04 (the Structure Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 01 of n+12 (the Structure Error Flag) and bits 00 and 01 of n+10 (the Unit Error Flag and Master Function Error Flag) will be ON. 202 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators Correction Set the slaves’ node addresses again. Structure Error: I/O Area Range Exceeded 7-segment d1 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0343 Likely Cause The slave’s I/O area isn’t within the allowed range. (Occurs with the scan list disabled.) DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the structure error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (the Error Flag) and bit 04 (the Structure Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 01 of n+12 (the Structure Error Flag) and bits 00 and 01 of n+10 (the Unit Error Flag and Master Function Error Flag) will be ON. Correction Set the slaves’ node addresses again or use user-set allocations. Structure Error: Unsupported Slave 7-segment d2 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0343 Likely Cause The size of the slave’s input and/or output area exceeded 200 bytes. (Occurs with the scan list disabled.) DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the structure error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 04 (the Structure Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 01 of n+12 (Structure Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. Correction Use slaves with input and output areas of 200 bytes max. Verification Error: Non-existent Slave 7-segment d5 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0344 Likely Cause A slave registered in the scan list doesn’t exist or the local node’s (master’s) node address is registered in the scan list. (Occurs with the scan list enabled.) DeviceNet Unit Response Records the error in the error log. • If a slave is involved, the master will periodically attempt to reconnect. • If the master is involved, it will not send an OPEN frame to itself. 203 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 07 (Comparison Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+12 (Comparison Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. Correction Check the following: • Matching master and slave baud rates • Proper cable lengths (trunk and branch lines) • Broken or loose cables • Installation of terminators at both ends of the trunk line • Excessive noise Verification Error: Illegal Vendor 7-segment d6 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0344 Likely Cause The Configurator is set to check the vendor and the slave’s vendor does not match the registered scan list. (Occurs with the scan list enabled.) DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the verification error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 07 (Comparison Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+12 (Comparison Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. Correction Inspect the slave and then create the scan list again. Verification Error: Illegal Connection Path 7-segment d6 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0344 Likely Cause The connection path was set with the Configurator and there is a mistake in the connection path setting in the scan list. (Occurs with the scan list enabled.) DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the verification error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 07 (Comparison Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+12 (Comparison Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. 204 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators Correction Inspect the slave and then create the scan list again. Verification Error: I/O Size Mismatch 7-segment d6 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0344 Likely Cause The slave’s I/O data size does not match the registered scan list. (Occurs with the scan list enabled.) DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the verification error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 07 (Comparison Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+12 (Comparison Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. Correction Inspect the slave and then create the scan list again. Verification Error: Illegal Device 7-segment d6 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0344 Likely Cause The Configurator is set to check the device type and the slave’s device type does not match the registered scan list. (Occurs with the scan list enabled.) DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the verification error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 07 (Comparison Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+12 (Comparison Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. Correction Inspect the slave and then create the scan list again. Verification Error: Illegal Product Code 7-segment d6 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0344 Likely Cause The Configurator is set to check the product code and the slave’s product code does not match the registered scan list. (Occurs with the scan list enabled.) 205 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the verification error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 07 (Comparison Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+12 (Comparison Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. Correction Inspect the slave and then create the scan list again. Verification Error: Unsupported Connection 7-segment d6 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0344 Likely Cause The device does not support the I/O service specified in the scan list. (Occurs with the scan list enabled.) DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the verification error. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 07 (Comparison Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+12 (Comparison Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. Correction Inspect the slave and then create the scan list again. Remote I/O Communications Error 7-segment d9 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0345 Likely Cause A timeout occurred during remote I/O communications using the master function. (The response from the slave timed out 6 consecutive times.) DeviceNet Unit Response Records the error in the error log. The master will periodically attempt to reconnect with the slave with the error, but remote I/O communications will stop if the master is set to stop communications. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 06 (Communications Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bit 02 of n+12 (Remote I/O Communications Error Flag) and bits 00 and 01 of n+10 (Unit Error Flag and Master Function Error Flag) will be ON. Correction Check the following: 206 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators • Matching master and slave baud rates • Proper cable lengths (trunk and branch lines) • Broken or loose cables • Installation of terminators at both ends of the trunk line • Excessive noise Software Switch Setting Errors CPU Unit Status Error 7-segment C0 MS indicator --- NS indicator --- Error log (Hex) --- Likely Cause The software settings operation couldn’t be performed because the CPU Unit wasn’t in PROGRAM mode. DeviceNet Unit Response The only response is the error code displayed on the 7-segment display. The error display will be cleared the next time that a settings operation is completed normally. Correction Switch the CPU Unit to PROGRAM mode and try the operation again. Unit Status Error 7-segment C2 MS indicator --- NS indicator --- Error log (Hex) --- Likely Cause The setting operation failed because the Unit could not perform the requested process in its current status. The most common causes of Unit status errors during settings operations are listed below: • The master was stopped and a software switch operation relating to the master function was performed. (This does not include the master enable operation.) • The scan list was enabled and a software switch operation was performed that can only be performed while the scan list is disabled. (Scan list enable and fixed allocation setting operations) • The scan list was disabled and a software switch operation was performed that can only be performed while the scan list is enabled. (Clear scan list and Backup Unit settings file operations) • The slave was stopped and a software switch operation relating to the slave function was performed. (This does not include the slave enable operation.) DeviceNet Unit Response The only response is the error code displayed on the 7-segment display. The error display will be cleared the next time that a settings operation is completed normally. Correction Change the Unit’s status to allow the operation and try the operation again. Structure Error 7-segment C4 MS indicator --- NS indicator --- Error log (Hex) --- 207 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators Likely Cause The setting operation failed because a structure error occurred. DeviceNet Unit Response The only response is the error code displayed on the 7-segment display. The error display will be cleared the next time that a settings operation is completed normally. Correction Correct the cause of the structure error. (See errors d0 to d2.) Incorrect Setting 7-segment C5 MS indicator --- NS indicator --- Error log (Hex) --- Likely Cause There was an error in the parameters specified in the user settings and the requested settings could not be made. DeviceNet Unit Response The only response is the error code displayed on the 7-segment display. The error display will be cleared the next time that a settings operation is completed normally. Correction Check the parameters in the user settings and try the operation again. Multiple Switches ON 7-segment C6 MS indicator --- NS indicator --- Error log (Hex) --- Likely Cause Two or more software switches were ON simultaneously or a second software switch was turned ON before a prior operation was completed. DeviceNet Unit Response The only response is the error code displayed on the 7-segment display. The error display will be cleared the next time that a settings operation is completed normally. Correction Execute software switch operations one at a time. Network Errors Network Power Error 7-segment E0 MS indicator --- NS indicator Error log (Hex) OFF or Red (flashing)* 0341 Note The NS indicator will flash red if the error occurs during remote I/O communications, otherwise the indicator will be OFF. Likely Cause The communications power supply is not being supplied properly from the network. DeviceNet Unit Response Records the error in the error log. As long as power isn’t being supplied remote I/O communications will remain stopped and errors will be returned in response to requests for message transmissions. The indicator status, scanning, and message processing will 208 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators return to normal when the network power supply is restored, although scanning will not resume if the DeviceNet Unit is set to stop remote I/O communications when a communications error occurs. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 05 (the Sending Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 07 of n+10 (the Unit Error Flag and Network Power Error Flag) will be ON. Correction Check the network power supply and the wiring of the network cables. Transmission Timeout Error 7-segment E2 MS indicator --- NS indicator Error log (Hex) OFF or Red (flashing)* 0342 Note The NS indicator will flash red if the error occurs during remote I/O communications, otherwise the indicator will be OFF. Likely Cause A transmission request was not completed normally for one of the following reasons: • There is not even one device such as a slave in the network. • The communications speed settings are not the same in all of the nodes. • CAN controller error DeviceNet Unit Response Records the error in the error log. As long as transmission timeout is in effect, remote I/O communications will remain stopped and errors will be returned in response to requests for message transmissions. The indicator status, scanning, and message processing will return to normal when the network power supply is restored, although scanning will not resume if the DeviceNet Unit is set to stop remote I/O communications when a communications error occurs. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 05 (the Sending Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 08 of n+10 (the Unit Error Flag and Send Timeout Flag) will be ON. Correction Check the following: • Matching master and slave baud rates • Proper cable lengths (trunk and branch lines) • Broken or loose cables • Installation of terminators at both ends of the trunk line • Excessive noise Node Address Duplication Error 7-segment F0 MS indicator --- NS indicator Red (lit) Error log (Hex) 0211 Likely Cause The master’s node address is also set on another node. 209 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators DeviceNet Unit Response Records the error in the error log. • The Unit will go off–line and communications will be disabled. Error responses will be returned to all communications requests. • The exchange of data with the CPU Unit will continue. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 01 (the Node Address Duplicated/Bus Off Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 06 of n+10 (the Unit Error Flag and Duplicated Node Address Flag) will be ON. Correction Check the node addresses set on other nodes in the network. Correct the settings to eliminate the duplication and restart the DeviceNet Units. Bus Off Detected 7-segment F1 MS indicator --- NS indicator Red (lit) Error log (Hex) 0340 Likely Cause A Bus Off condition was detected. DeviceNet Unit Response Records the error in the error log. • The Unit will go off–line and communications will be disabled. Error responses will be returned to all communications requests. • The exchange of data with the CPU Unit will continue. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 01 (the Node Address Duplicated/Bus Off Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 05 of n+10 (the Unit Error Flag and Bus Off Flag) will be ON. Correction Check the following: • Matching master and slave baud rates • Proper cable lengths (trunk and branch lines) • Broken or loose cables • Installation of terminators at both ends of the trunk line • Excessive noise Memory Access Errors Message Monitoring Timer List Logic Error 7-segment E6 MS indicator Red (flashing) NS indicator --- Error log (Hex) 021A Likely Cause There is an error in the contents of the message monitoring timer list stored in non-volatile memory. 210 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators DeviceNet Unit Response Records the error in the error log. Operation will continue using the default message monitoring timer values. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 03 (the Structure Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 13 of n+10 (the Unit Error Flag and Incorrect Message Monitoring Timer List Data Flag) will be ON. Correction Use the Configurator to register the message monitoring timer list again. Slave Scan List Logic Error 7-segment E7 MS indicator Red (flashing) NS indicator --- Error log (Hex) 021A Likely Cause There is an error in the contents of the slave scan list stored in non-volatile memory. DeviceNet Unit Response Records the error in the error log. • The slave remote I/O communications will be stopped. • Message processing and the exchange of data with the CPU Unit will continue. Normal operation will resume when the slave scan list is written normally. (Start the slave remote I/O communications.) CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 03 of n+10 (the Unit Error Flag and Slave Error Flag) and bit 04 of n+14 (Invalid Setup Data Flag) will be ON. Correction Disable the slave, reset the allocations, and the enable the slave again or use the Configurator to reset the slave scan list. Master Scan List Logic Error 7-segment E8 MS indicator Red (flashing) NS indicator --- Error log (Hex) 021A Likely Cause There is an error in the contents of the master scan list stored in non-volatile memory. DeviceNet Unit Response Records the error in the error log. • The master remote I/O communications will be stopped. • Message communications and the exchange of data with the CPU Unit as a slave will continue. Normal operation will resume when the master scan list is written normally. (Start the master remote I/O communications.) Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 03 (the Structure Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 01 of n+10 (the Unit Error Flag and Master Function Error Flag) and bit 04 of n+12 (the Invalid Scan List Data Flag) will be ON. 211 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators Correction Clear the scan list and register the scan list again or use the Configurator to reset the master scan list. Memory Access Error 7-segment E9 MS indicator Red (flashing) NS indicator --- Error log (Hex) 0602 Likely Cause An error occurred in the Unit’s non-volatile memory itself. This error will occur in the following cases. 1,2,3... 1. An error occurs reading the identity information during initialization 2. All 64 error log records cannot be used during initialization or registering an error log record 3. An error occurs while reading or writing the error log 4. An error occurs while reading or writing the master function enabling data or the master scan list 5. An error occurs while reading or writing the slave function enabling data or the slave scan list 6. An error occurs while reading or writing the message monitoring timer 7. An error occurs while reading or writing the communications cycle time set value 8. An error occurs while reading the identity information during Identity object server processing Note This error does occur for checksum errors while reading data. DeviceNet Unit Response Registers an error record with error code 0602 in the RAM error log area. For error 1: Normal operation continues For error 2 or 3: Remaining writes to EEPROM are all ignored. Other than that, normal operation continues. (Error records continue to be written to RAM.) For error 4: The master remote I/O communications are stopped. Other operations continue. For error 5: The slave scanning is stopped and other operations continue. For error 6: The default values are used for the message monitoring timer and operation continues. For error 7: The communications cycle time is set automatically and operation continues. For error 8: Operation continues. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 00 (the Incorrect Switch Settings/EEPROM Error Flag) will be ON. 212 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 04 of n+10 (the Unit Error Flag and Unit Memory Error Flag) will be ON. Correction Replace the Unit if the error recurs. CPU Unit Exchange Errors Unit Number duplication 7-segment H1 MS indicator Red (flashing) NS indicator OFF Error log (Hex) --- Likely Cause The unit number is duplicated on another Unit. DeviceNet Unit Response Stops operation. Correction Set the unit numbers correctly and restart the DeviceNet Units. CPU Unit Faulty (H2) 7-segment H2 MS indicator Red (flashing) NS indicator OFF Error log (Hex) --- DeviceNet Unit Response Stops operation. Correction Replace the CPU Unit if the error recurs when the CPU Unit is restarted. DeviceNet Unit Faulty 7-segment H3 MS indicator Red (lit) NS indicator OFF Error log (Hex) --- DeviceNet Unit Response Stops operation. Correction Replace the DeviceNet Unit if the same error recurs when the Unit is mounted to another CPU Unit. Node Address Setting Error 7-segment H4 MS indicator Red (flashing) NS indicator OFF Error log (Hex) --- Likely Cause The node address set on the rotary switches is out-of-range (64 or higher.) DeviceNet Unit Response Stops operation. Correction Set the node address correctly and restart the DeviceNet Units. Communications Speed Setting Error 7-segment H5 MS indicator Red (flashing) NS indicator OFF Error log (Hex) --- Likely Cause The communications speed is set incorrectly. 213 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators DeviceNet Unit Response Stops operation. Correction Set the communications speed correctly and restart the DeviceNet Units. CPU Unit Faulty (H6) 7-segment H6 MS indicator Red (flashing) NS indicator OFF Error log (Hex) 000F DeviceNet Unit Response Records the error in the error log. (The time information is set to all zeroes.) Stops operation. Correction Replace the CPU Unit if the error recurs when the CPU Unit is restarted. I/O Table Not Registered 7-segment H7 MS indicator Red (flashing) NS indicator OFF Error log (Hex) 0006 Likely Cause The CPU Unit’s I/O table is not registered. DeviceNet Unit Response Records the error in the error log. Stops operation. Correction Create the I/O table. CPU Unit Memory Faulty 7-segment HA MS indicator Red (flashing) NS indicator --- Error log (Hex) 0012 Likely Cause A parity error occurred while reading the routing table. DeviceNet Unit Response Records the error in the error log and continues processing The routing table is treated as missing. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 03 (the Structure Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 12 of n+10 (the Unit Error Flag and Routing Table Error Flag) will be ON. Correction Register the routing table in the CPU Unit again and restart the CPU Unit. Replace the CPU Unit if the error recurs. CPU Unit Faulty (Hb) 7-segment Hb MS indicator Red (flashing) NS indicator --- Likely Cause A timeout occurred while reading the routing table. 214 Error log (Hex) 0011 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators DeviceNet Unit Response Continues processing but data exchange with the CPU Unit is stopped. The routing table is treated as missing. Records the error in the error log. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 03 (the Structure Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 12 of n+10 (the Unit Error Flag and Routing Table Error Flag) will be ON. Correction Register the routing table in the CPU Unit again and restart the CPU Unit. Replace the CPU Unit if the error recurs. Routing Table Logic Error 7-segment HC MS indicator Red (flashing) NS indicator --- Error log (Hex) 021A Likely Cause There is an error in the contents of the routing table. DeviceNet Unit Response Records the error in the error log. The routing table is treated as missing and processing continues. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 03 (the Structure Error Flag) will be ON. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 12 of n+10 (the Unit Error Flag and Routing Table Error Flag) will be ON. Correction Refer to 1-6-3 Creating Routing Tables. Set the routing table in the CPU Unit correctly and restart the DeviceNet Units. I/O Refresh Error 7-segment Hd MS indicator Red (flashing) NS indicator --- Error log (Hex) 0347 Likely Cause The I/O areas set in the master scan list or slave scan list do not exist in the CPU Unit. This error can occur when the Unit is mounted to a different CPU Unit with a different number of EM banks or EM that has been converted to file memory. Note This error may occur during remote I/O communications, too. DeviceNet Unit Response Records the error in the error log. Stops remote I/O communications for the function (master or slave) using the non-existent area. There is a possibility that this error will occur again. If it does occur again, restart remote I/O communications to return the system to normal operation. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) Bit 14 (Error Flag) and bit 03 (the Structure Error Flag) will be ON. 215 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators CIO Area Flags Allocated to DeviceNet Unit Bit 00 of n+10 (Unit Error Flag) will be ON together with one of the following combinations: • Bit 05 of n+12 (the Master I/O Refresh Error Flag) and bit 01 of n+10 (the Master Function Error Flag) ON. • Bit 05 of n+14 (Remote I/O Refresh Error Flag) and bit 03 of n+10 (the Slave Error Flag) ON. Correction Check the master scan list and slave scan list and reset with a correct allocation. CPU Unit Service Monitoring Error 7-segment HE MS indicator Red (flashing) NS indicator --- Error log (Hex) 0002 Likely Cause Servicing from the CPU Unit is not at fixed intervals. Servicing is normally monitored at 11 s. DeviceNet Unit Response • Records the error in the error log. • Stops master and slave remote I/O communications. Performs the following processing if it receives FINS frames that must be passed along to the CPU Unit: • Returns an error response (0302 Hex) to commands requiring a response. • Discards other frames and stores an error record (010B Hex) in the error log. Note There is a possibility that this error will occur again. If it does occur again, restart remote I/O communications to return the system to normal operation. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) There is no status notification because communications with the CPU Unit are disabled. CIO Area Flags Allocated to DeviceNet Unit There is no status notification because communications with the CPU Unit are disabled. Correction Inspect the CPU Unit’s operating environment. CPU Unit Watchdog Timer Error 7-segment HF MS indicator Red (flashing) NS indicator --- Error log (Hex) 0001 Likely Cause An error occurred in the CPU Unit. Note The CPU Unit’s watchdog timer error can occur during initialization. DeviceNet Unit Response • Records the error in the error log. • Stops master and slave remote I/O communications. Performs the following processing if it receives FINS frames that must be passed along to the CPU Unit: 216 Section 9-1 Troubleshooting with the DeviceNet Unit Indicators • Returns an error response (0302 Hex) to commands requiring a response. • Discards other frames and stores an error record (010B Hex) in the error log. Flags Allocated for C200H DeviceNet Master Unit (CIO n+24) There is no status notification because communications with the CPU Unit are disabled. CIO Area Flags Allocated to DeviceNet Unit There is no status notification because communications with the CPU Unit are disabled. Correction Replace the CPU Unit. CPU Unit Fatal Error 7-segment --- MS indicator --- NS indicator --- Error log (Hex) --- DeviceNet Unit Response Output data is set to 0. (With the master, these are output bits. With the slave, these are input bits to the other master.) Output OFF Error 7-segment --- MS indicator --- NS indicator --- Error log (Hex) --- Likely Cause The Output OFF Bit (A50015) was turned ON in the CPU Unit. DeviceNet Unit Response Output data is set to 0. (With the master, these are output bits. With the slave, these are input bits to the other master.) Slave Errors Remote I/O Communications Error 7-segment L9 MS indicator --- NS indicator Red (flashing) Error log (Hex) 0345 Likely Cause A timeout occurred during remote I/O communications using the slave function. DeviceNet Unit Response Records the error in the error log. If slave has outputs, the status of those outputs is determined by the hold/ clear outputs setting for communications errors. CIO Area Flags Allocated to DeviceNet Unit Bits 00 and 03 of n+10 (the Unit Error Flag and Slave Error Flag) and bits 02 and 03 of n+14 (the Remote I/O Communications Error Flag for OUT1/IN1 and Remote I/O Communications Error Flag for OUT2/IN2) will be ON. Correction Check the following: • Matching master and slave baud rates • Proper cable lengths (trunk and branch lines) • Broken or loose cables 217 Section 9-2 Error Log Functions • Installation of terminators at both ends of the trunk line • Excessive noise Unit Errors Special Unit Error 7-segment OFF MS indicator Red (lit) NS indicator OFF Error log (Hex) 0601 DeviceNet Unit Response Records the error in the error log. Stops the Unit. Correction Restart the CPU Unit. Replace the DeviceNet Unit if the error recurs. 9-2 Error Log Functions Errors detected by the DeviceNet Unit are stored in the error log along with the date and time of their occurrence. The error log can be read, cleared, and monitored using FINS commands or a Configurator. 9-2-1 Error Log Table Error Log Table Each time an error occurs, one error record is recorded in the DeviceNet Unit’s RAM error log table. The table can record up to 64 records. If another error occurs when the table is full, the oldest record will be erased to make room for the new error record. The error log table records the following information. • Error code • Detail code • Time of occurrence (The CPU Unit’s time is used for the time stamp.) Error Log Storage Area When an error is detected, information on the error and the time stamp are stored in the Unit’s internal RAM as an error log record. Serious errors are recorded in EEPROM as well as RAM. The error log records in EEPROM are retained even when the Unit’s power is turned OFF or the Unit is restarted. The error log records in EEPROM are copied to RAM when the DeviceNet Unit is turned ON. When the error log is read with a FINS command or from the Configurator, only the error log records in RAM are read. When the error log is cleared with a FINS command or from the Configurator, the error log records in RAM and EEPROM are erased. Note Refer to 9-2-2 Error Codes and Detail Codes for a table listing the error codes. Reading and Clearing the Error Log The error log table can be read or cleared by sending a FINS command to the DeviceNet Unit. Use the DeviceNet Unit’s unit address as the FINS command’s destination unit address. (The unit address is the unit number+10 Hex.) Refer to the SYSMAC CS/CJ Series Communication Commands Reference Manual (W342) for details on using the FINS commands. Refer to the Appendix E FINS Commands and Responses for DeviceNet Units for details on FINS commands addressed to the DeviceNet Unit. 218 Section 9-2 Error Log Functions When using the Configurator, the error log can be monitored with the master error history read operation. With the Configurator, the error log can only be monitored and the data cannot be saved. Time Information The CPU Unit’s time information is used for the time stamps in the DeviceNet Unit’s error log records. If the time information cannot be read from the CPU Unit, the time stamp will contain all zeroes. The DeviceNet Unit’s time stamps will not be correct or consistent unless the time has been correctly in the CPU Unit. Moreover, if the battery is replaced in a CS/CJ-series CPU Unit, the time must be set again the next time that power is turned ON. 9-2-2 Error Codes and Detail Codes Error Error code (Hex) Detail code First byte Second byte 00 Hex Record stored in EEPROM 0001 CPU Unit watchdog timer error 00 Hex 0002 CPU Unit service monitoring error (The servicing time from the CPU Unit is not fixed.) Monitoring time (ms) Yes 0006 Other CPU error Bit 14 ON: Bit 11 ON: Other bits: Yes 000F CPU Unit initialization error 00 Hex 00 Hex Yes 0011 Event timeout MRC SRC Yes 0012 CPU Unit memory error 01 Hex: Read error 02 Hex: Write error 03 Hex: Routing table Yes 04 Hex: CPU Bus Unit settings error 05 Hex: Special Unit CIO or DM allocation Duplicate unit number setting Unit not in registered I/O table Reserved for system Yes 219 Section 9-2 Error Log Functions Error code (Hex) 0101 0105 0106 0107 0108 0109 010B Error Detail code First byte Second byte Transmission failed because the local node is not participating in the network. FINS message communications command: Bit 15: OFF Bits 14 to 8: SNA Transmission failed because of a node address Bits 7 to 0: SA1 setting error. FINS message communications response: Transmission failed because of a node address Bit 15: ON duplication error. Bits 14 to 8: DNA Transmission failed because the other node is Bits 7 to 0: DA1 not participating in the network. Explicit message communications command: Transmission failed because there is no Unit Bit 15: OFF with the specified unit number. Bits 14 to 8: 0 Bit 7: ON Transmission failed because the other node is Bits 6 to 0: Node address of command source busy. Explicit message communications response: Transmission failed because of a CPU Unit error. Frame discarded due to one of the follow- Bit 15: ON Bits 14 to 8: 0 ing: Bit 7: ON • A cyclic service monitoring timeout occurred. Bits 6 to 0: Node address of command source • A CPU Unit watchdog timer error occurred. • Another CPU Unit error occurred. 010D Transmission failed because the destination address is not registered in the routing table. 010E Transmission failed because the routing table has not been registered. 010F Transmission failed because of a routing table error. 0110 Transmission failed because of too many repetitions. 0111 Transmission failed because the command exceeded the max. command length. 0112 Transmission failed because of a header error. 0117 Packet discarded because the internal reception buffer is full. Record stored in EEPROM No 0118 Illegal packet discarded. 0120 Unexpected routing error 0123 Packet discarded because the internal transmission buffer is full. 0124 Routing failed because maximum frame length was exceeded. 0125 Packet discarded because of response timeout. 021A Setting table logic error 00 Hex 03 Hex: Routing table 0A Hex: Master scan list 0B Hex: Slave scan list 0C Hex: Message monitoring timer list Yes 0211 Node address duplication (cause) 00 Hex Local node address No 0300 Packet discarded because of parameter error. Same as the code (such as 0101 Hex) in the discarded FINS/explicit message packet. No 0340 Bus Off detected 00 Hex No 0341 Network power supply error 00 Hex 00 Hex No 0342 Transmission timeout 00 Hex 00 Hex No 220 00 Hex Section 9-2 Error Log Functions Error code (Hex) Error Detail code First byte Second byte Record stored in EEPROM 0343 Structure error 01 Hex: I/O area duplication 02 Hex: I/O area range exceeded 03 Hex: Unsupported slave Slave’s node address No 0344 Verification error 01 Hex: Non-existent slave 02 Hex: Illegal header 03 Hex: Illegal device type 04 Hex: Illegal product code 05 Hex: Unsupported connection 06 Hex: I/O size mismatch 07 Hex: Illegal connection path Slave’s node address No 0345 Remote I/O communications error 01 Hex: Master 02 Hex: Slave Master: Slave’s node address Slave: Master’s node address No 0346 Remote I/O communications stopped because of a remote I/O communications error. 01 Hex: Remote I/O Remote I/O comm. error: communications error Slave’s node address 02 Hex: Network power Power supply error: supply error Local (master’s) node address 03 Hex: Transmission timeout Transmission timeout: Local (master’s) node address No 0347 I/O refreshing error 01 Hex: Master 02 Hex: Slave No 0348 Message discarded because a new request was received. Same as the code (such as 0101 Hex) in the discarded FINS/explicit message packet. No Yes 0601 Special Unit error Uncertain contents 0602 Special Unit memory error 01 Hex: Read error 02 Hex: Write error 00 Hex 06 Hex: Error log 09 Hex: Identity data 0A Hex: Master scan list 0B Hex: Slave scan list 0C Hex: Message monitoring timer list 0D Hex: Communications cycle time setting Yes (See note.) Note The error information is not written to EEPROM when a memory error occurs in the error log area (EEPROM). 221 Section 9-3 Troubleshooting 9-3 9-3-1 Troubleshooting CPU Unit’s ERR/ALM Indicator Lit or Flashing Use the following table to troubleshoot the network when the DeviceNet Unit is mounted and the CPU Unit’s ERR/ALM indicator is lit or flashing. Error Probable cause An I/O verification error occurred. • Make sure that the Unit is connected properly. • Check the I/O table with the I/O Table Verification operation and correct it if necessary. After correcting it, perform the I/O Table Create operation. A CPU Bus Unit setting error occurred. • The CPU Bus Unit model registered in the I/O table does not match the model of CPU Bus Unit actually mounted. Check the I/O table with the I/O Table Verification operation and correct it if necessary. • After correcting the I/O table, perform the I/O Table Create operation. A CPU Bus error occurred. • Make sure that the Unit is connected properly. • Restart the Unit. Replace the Unit if it doesn’t restart. An I/O Bus error occurred. • Make sure that the Unit is connected properly. • Restart the Unit. Replace the Unit if it doesn’t restart. Note Refer to the CS1 Series CPU Unit Operation Manual (W339) or the CJ Series CPU Unit Operation Manual (W393) for more details on these errors. 9-3-2 Remote I/O Communications Disabled Use the following table to troubleshoot the network when remote I/O data communications won’t start. (The I/O Data Communications Flag remains OFF in Master Status 1.) Error Probable cause All of the DeviceNet Unit’s indicators are OFF. • Check whether power is being supplied to the PC. • Check whether the DeviceNet Unit is mounted in the Backplane correctly. • When a watchdog timer (WDT) error has occurred in the PC, follow the procedures described in the PC’s manual to correct the problem. • All of a CS1W-DRM21 or CJ1W-DRM21 Unit’s indicators will be OFF when a CPU Bus Unit error has occurred. Check for a CPU Bus Unit error. • Restart the Unit. Replace the Unit if it doesn’t restart. The DeviceNet Unit’s MS indicator is ON and green, but the NS indicator remains OFF. (The NS indicator normally goes ON about 2 s after the MS indicator.) • If the DeviceNet Unit’s 7-segment display is displaying an error code, refer to the tables in 9-1 Troubleshooting with the DeviceNet Unit Indicators. • Make sure that the master’s unit number setting is correct. • Make sure that the unit number is not duplicated on another Special Unit. • Check the I/O table with the I/O Table Verification operation and correct it if necessary. After correcting it, perform the I/O Table Create operation. Restart the Unit. Replace the Unit if it doesn’t restart. 222 Section 9-3 Troubleshooting Error Probable cause The DeviceNet Unit’s MS indicator is ON and green, but the NS indicator continues to flash green. (The NS indicator normally goes ON 2 s after the MS indicator.) • If the DeviceNet Unit’s 7-segment display is displaying an error code, refer to the tables in 9-1 Troubleshooting with the DeviceNet Unit Indicators. • Restart the Unit. Replace the Unit if it doesn’t restart. The DeviceNet Unit’s MS and NS indicators are • Check that the DeviceNet Unit’s baud rate matches the baud rates set on all of the slaves. If they don’t match, set all of the baud rates to the ON and green, but the 7-segment display continsame value. ues to flash the master’s node address. (The node address normally stops flashing • Make sure that there are121-Ω terminators connected at both ends within 8 s after the NS lights.) of the trunk line. Connect 121-Ω terminators if the wrong resistance is being used. • Check whether all of the slaves’ settings are correct. • Check whether the communications cables are wired correctly. • Check whether the power supply cables and power supply are wired and set correctly. • Check for broken wires in the communications and power supply cables attached to the connectors. • Check whether the slaves are operating properly. When an OMRON slave is being used, refer to the DeviceNet Slaves Operation Manual (W347). • If another company’s slave is being used, refer to that slave’s user’s manual. 9-3-3 I/O Link Problems Use the following table to troubleshoot I/O Link problems. Error Probable cause The I/O isn’t simultaneous. Observe the following precautions when writing application programs: • The simultaneity of node-units of data is ensured between the PC and DeviceNet Unit. • In OMRON slaves, the simultaneity of word-units of data is ensured. • If another company’s slave is being used, refer to that slave’s user’s manual for details. At startup, OFF outputs are output from the slaves. When the master is operating in scan list enabled mode and the PC is set to maintain the status of I/O area bits, those held output points will be output from the output slaves at startup. Be sure to perform the Create Scan List operation and operate the master with the scan list enabled. Refer to the CS1 Series CPU Unit Operation Manual (W339) or the CJ Series CPU Unit Operation Manual (W393) for details on maintaining I/ O area data with the IOM Hold Bit. 223 Section 9-3 Troubleshooting 9-3-4 Communications Error Operation Settings Use the following table to correct problems with the DIP switch setting for continuing/stopping communications for errors. Error Probable cause Communications are stopped even though there is no communications error. When pin 3 on the DIP switch is ON, communications will be stopped if a communications error, transmission timeout, or network power supply error occurs. While communications are stopped, the 7-segment displays will alternately display error code A0 and the error code of the communications error that caused the stoppage. After a network power supply error or transmission timeout is corrected, the indicators will show just the communications stoppage code (A0). • When communications can’t be restarted with slaves that were communiCommunications are stopped by the DIP cating normally before the stoppage, stop the communications again. switch setting, but don’t resume after togCheck that the slave has started up and perform the “clear communicagling the Clear Communications Error Stoptions error stoppage” operation. page Bit. • It may be necessary to perform the operation twice if the network contains another company’s slave that take a long time to join the network. 9-3-5 Scan List Problems Use the following table to troubleshoot scan list problems. Error Probable cause A scan list couldn’t be created by the “create scan list” operation. A scan list couldn’t be cleared by the “clear scan list” operation. Neither the create scan list nor clear scan list operations can be performed until the I/O Data Communications flag goes ON. (The I/O Data Communications flag will be OFF for a short time after the power is first turned ON and after the scan list clear operation is executed.) Make sure that the I/O Data Communications flag is ON before attempting to execute the create scan list or clear scan list operations. Restart the DeviceNet Unit, execute the clear scan list operation, and then The “create scan list” or “clear scan list” operation was executed, but the master’s 7- the create scan list operation if necessary. segment displays still display “- -”. Replace the DeviceNet Unit if this doesn’t correct the problem. (The “- -” display usually lasts for 1 s after the “create scan list” operation or 0.1 s after the “clear scan list” operation.) 224 Section 9-4 Maintenance and Replacement 9-4 Maintenance and Replacement This section describes the routine cleaning and inspection recommended as regular maintenance as well as the Unit replacement procedure required if a DeviceNet Unit fails. 9-4-1 Cleaning Clean the DeviceNet Units regularly as described below in order to keep the network in its optimal operating condition. • Wipe the Unit daily with a dry, soft cloth. • When a spot can’t be removed with a dry cloth, dampen the cloth with a neutral cleanser (2% solution), wring out the cloth, and wipe the Unit. • A smudge may remain on the Unit from gum, vinyl, or tape that was left on for a long time. Remove the smudge when cleaning. !Caution 9-4-2 Never use volatile solvents such as paint thinner, benzene, or chemical wipes. These substances could damage the surface of the Unit. Inspection Be sure to inspect the system periodically to keep it in its optimal operating condition. In general, inspect the system once every 6 to 12 months, but inspect more frequently if the system is used with high temperature or humidity or under dirty/dusty conditions. Inspection Equipment Prepare the following equipment before inspecting the system. Required Equipment Have a standard and Phillips-head screwdriver, multimeter, alcohol, and a clean cloth. Equipment Required Occasionally Depending on the system conditions, a synchroscope, oscilloscope, thermometer, or hygrometer (to measure humidity) might be needed. Inspection Procedure Check the items in the following table and correct any items that are below standard. Item Environmental conditions Installation Standard Equipment Ambient and cabinet temperature 0°C to 55°C Thermometer Ambient and cabinet humidity (with no condensation or icing) Hygrometer 10% to 90% Dust/dirt accumulation None --- Are the Units installed securely? No looseness --- Are the communications connec- No looseness tors fully inserted? --- Are the external wiring screws tight? No looseness --- Are the connecting cables undamaged? No damage --- 225 Section 9-4 Maintenance and Replacement 9-4-3 Replacing Faulty Units Replace a faulty DeviceNet Unit as soon as possible. Refer to the DeviceNet Slaves Operation Manual (W347) for details on replacing slaves. We recommend having spare Units available to restore network operation as quickly as possible. Precautions Observe the following precautions when replacing a faulty Unit. • After replacement make sure that there are no errors with the new Unit. • When a Unit is being returned for repair, attach a sheet of paper detailing the problem and return the Unit to your OMRON dealer. • If there is a faulty contact, try wiping the contact with a clean, lint-free cloth dampened with alcohol. Note To prevent electric shock when replacing a Unit, be sure to stop communications in the network and turn OFF the power supplies to all of the nodes (master and slaves) before removing the faulty Unit. Settings after Replacing DeviceNet Units When the master is being used, the scan list (network file) must be registered after replacing the DeviceNet Unit. All of the settings data stored in the DeviceNet Unit can be saved to the CPU Unit’s Memory Card1 and later read from the Memory Card2. It will be much easier to replace the Unit if you save all of the settings data when the Unit is operating normally. Note 1. Toggle (OFF to ON) the Unit Setup File Backup Switch (word n+1, bit 15). 2. Toggle (OFF to ON) the Unit Setup File Restore Switch (word n+1, bit 14). 3. The backup file is saved to the CPU Unit’s Memory Card with the filename DNnnBKUP.dvf. (The number “nn” is the unit number in 2-digit hexadecimal.) Default Remote I/O Allocations Turn ON power to all slaves and then turn ON the Scan List Enable Switch (bit 00). The scan list will be registered. User-set Remote I/O Allocations The scan list can be written to the DeviceNet Unit from the CPU Unit’s Memory Card or a network file saved on a disk. Using the Settings Data Stored in the CPU Unit’s Memory Card Use the following procedure to write all of the settings data from the Memory Card to the DeviceNet Unit. 1,2,3... 1. Turn ON power to the PC. 2. Switch the CPU Unit to PROGRAM mode. 3. Toggle (OFF to ON) the Unit Setup File Restore Bit (word n+1, bit 14). Using a Network File Stored on a Floppy Disk or Hard Disk Use the following procedure to write the settings to the DeviceNet Unit from a network file saved on a disk. 1,2,3... 1. Turn ON power to the DeviceNet Unit and the Configurator. 2. Place the Configurator online and read the network file that was previously saved. 3. Use the Edit Device Parameters operation, specify the DeviceNet Unit that has been replaced, and write the settings from the network file to the DeviceNet Unit. 226 Maintenance and Replacement Section 9-4 Creating a New Network File Use the following procedure to write the settings to the DeviceNet Unit from a network file saved on a disk. 1,2,3... 1. Turn ON power to the DeviceNet Unit, slaves, and the Configurator. 2. Place the Configurator online and display the Device List. 3. Specify the DeviceNet Unit that has been replaced, and use the Edit Device Parameters operation to register slaves and allocate I/O. 4. Write the settings to the devices. Note 1. When using user-set remote I/O allocations, always save the network file to a floppy disk or hard disk to restore operation quickly if the DeviceNet Unit needs to be replaced. 2. When the CPU Unit is replaced, be sure that all data in the DM Area, HR Area, and other memory areas is transferred to the new CPU Unit before starting operation. 227 Appendix A Allocation Differences from C200H DeviceNet Master Units The following table shows the CS1W-DRM21/CJ1W-DRM21 DeviceNet Unit allocation areas that correspond to the C200HW-DRM21-V1 DeviceNet Master Unit allocation areas. Note The following table does not include the allocation areas that exist only in CS/CJ-series DeviceNet Units. Refer to this table when using ladder programs in the CS1W-DRM21/CJ1W-DRM21 that have been used in C200HW-DRM21-V1 DeviceNet Master Units and make adjustments as required. Use the CX-Programmer replacement operation to change ladder program addresses. When using a CX-Programmer Ver. 1.2 or earlier, use the global replace utility function to globally replace addresses. Software Switches Unit No.: Set on rotary switches on front panel (0 to 15). Name C200H DeviceNet Master Unit Word address CS/CJ Series Bit C200HX/ HG/HE, C200HS CS/CJ-series DeviceNet Unit CS/CJseries word address Contents for CS/CJseries DeviceNet Unit Bit Differences from C200Hseries DeviceNet Master Unit OFF → ON Registers to scan list the slaves recognized during operation in scan list disabled mode and starts operation in scan list enabled mode (PC Unit in PROGRAM mode). No differences. Different usage: Switch returns to OFF when processing completed. 01 OFF → ON Disables scan list registration and starts operation in disabled mode (PC Unit in PROGRAM mode). No differences. Different usage: Unit switch returns to OFF when processing completed. 02 02 OFF → ON Restarts remote I/O communications stopped with communications error based on settings. Includes bit 03 remote I/O communications start switch functions in CS/CJseries DeviceNet Unit. Different usage: Unit switch returns to OFF when processing completed. Remote I/O Communications Start Switch 03 03 OFF → ON Starts communications Includes bit 02 communications error stop clear switch functions in CS/CJ-series DeviceNet Unit. Different usage: Unit switch returns to OFF when processing completed. Remote I/O Communications Stop Switch 04 04 OFF → ON Different usage: Unit switch Stops remote I/O communi- returns to OFF when processing completed. cations Scan List Enable Switch IR 2000 + Unit No. 0 00 (10 × unit to 9: IR 100 No.) +(10 × unit No.) Unit No. A to F: IR 400 +(10 × unit No. – 10) CIO 1500 + 00 (25 × unit No.) Scan List Clear Switch 01 Remote I/O Communications Start Switch 229 Appendix A Allocation Differences from C200H DeviceNet Master Units Status Areas Master Status Area 1 An area with the exact same bit configuration as Master Status area 1 used for C200H DeviceNet Master Units, was set up. This area is called the Master Replacement Status 1. • The following table compares the C200H DeviceNet Master Unit Master Status Area 1 and the CS/CJseries DeviceNet Unit Master Replacement Status 1. Names for C200H DeviceNet Master Unit Master Status Area 1 C200H DeviceNet Master Unit Word address CS/CJ Series C200HX/ HG/ HE, C200HS Switch Set- IR 2001+ ting Error or (10 × unit No.) EEPROM Error Flag Unit No. 0 to 9: IR 101+(10 × unit No.) Unit No. A to F: IR 401+(10 × unit No. – 10) Bit Names for CS/CJseries DeviceNet Unit Master Replacement Status 1 CS/CJ-series DeviceNet Unit CS/CJseries word address Details and CS1W-DRM21/CJ1WDRM21 status Bit 00 This is the same as a Unit memory error (word n+10, bit 04). Note This bit is also used for incorrect switch settings for the C200HW-DRM21-V1. The Unit will not start if the switch settings are incorrect. Node Address Duplicated/ Bus Off Flag 01 This bit turns ON if any one of the following flags turns ON: • Node address duplicated (word n+10, bit 06) • Bus Off (word n+10, bit 05) 02 Reserved for system use 02 Reserved by system Configuration Error Flag 03 Configuration Error Flag 03 This bit turns ON if any of the following flags turn ON: • Routing table error (word n+10, bit 12) • Invalid message timer list (word n+10, bit 13) • Invalid Scan List Data (word n+12, bit 04) • Remote I/O refresh error (word n+12, bit 05) Note The C200HW-DRM21-V1 does not support slave communications. Scan list data errors for slave communications are not relevant. Structure Error Flag 04 Structure Error Flag 04 This is the same as the Structure Error Flag in word n+12, bit 01. Send Error Flag 05 Send Error Flag 05 This bit turns ON if any one of the following bits turns ON: • Network power error (word n+10, bit 07) • Send timeout (word n+10, bit 08) 00 Unit Error Flag 01 Reserved for system use Node Address Duplicated/ Bus Off Flag 230 CIO 1524+ (25 × unit No.) Appendix A Allocation Differences from C200H DeviceNet Master Units Names for C200H DeviceNet Master Unit Master Status Area 1 C200H DeviceNet Master Unit CS/CJ Series C200HX/ HG/ HE, C200HS Communications Error Flag IR 2001+ (10 × unit No.) Unit No. 0 to 9: IR 101+(10 × unit No.) Unit No. A to F: IR 401+(10 × unit No. – 10) Word address Bit Names for CS/CJseries DeviceNet Unit Master Replacement Status 1 07 CIO 1524+ (25 × unit No.) Bit This is the same as the Remote I/O Communications Error Flag (word n+12, bit 02). Verification error 07 This is the same as the Verification Error Flag in word n+12, bit 00. 08 I/O Data Communications Not Running Flag 08 This operates in the reverse way of the Remote I/O Communications Flag (word n+11 bit 01). Scan List Operation Completed Flag 09 Reserved for system use 09 --- Scan List Operation Error Flag 10 Reserved for system use 10 --- Communications Error Stop Cleared Flag 11 Reserved for system use 11 --- Message Communications Enable Flag 12 Message Communications Permitted Flag 12 The same as the Online Flag in word n+11, bit 00. Note When executing message communications instructions (SEND/RECV/CMND) from the ladder program, use an AND of input conditions for the Network Communications Enabled Flag in the CPU Unit (A20200 to A20207) and this bit. Scan List Disabled Flag 13 Scan List Disabled Flag 13 The same as operation as the Scan List Disabled Flag (word n+11, bit 04). Error Flag 14 Error Flag 14 This bit turns ON if bit 00, 01 or 03 to 07 in this word (n+24) turns ON. I/O Data Communications Flag 15 I/O Data Communications Flag 15 The same as I/O Data Communications Flag (word n+12 bit 15). I/O Data Communications Not Running Flag Communications Error Flag CS/CJseries word address Details and CS1W-DRM21/CJ1WDRM21 status 06 Verification Error Flag 06 CS/CJ-series DeviceNet Unit 231 Appendix A Allocation Differences from C200H DeviceNet Master Units Master Status Area 2 Name C200H DeviceNet Master Unit Word address Error History Flag Bit CS/CJ-series DeviceNet Unit Contents for CS/CJseries DeviceNet Unit Differences from C200H DeviceNet Master Unit Bit CS/CJ Series C200HX/HG/ HE, C200HS CS/CJ-series word address D06032+ (2 × DM6032+ (2 × 00 unit No.) unit No.) CIO 1511 + 15 (25 × unit No.) 1: When error history is stored in Master Unit 0: When error history is not stored in Master Unit No difference. CIO 1513 + 08 to (25 × unit No.) 15 1: When scan list has been created using Configurator and operating in scan list enabled mode (user-set allocations) 0: When operating in scan list disabled mode or when operating in scan list enabled mode based on the scan list registered by software switch settings (fixed allocations) Shown in 1byte code for CS1WDRM21/ CJ1WDRM21 Contents for CS/CJseries DeviceNet Unit C200H DeviceNet Master Unit 15 Master I/O Allocation Status Communications Cycle Time Present Value Name C200H DeviceNet Master Unit Word address CS/CJ Series Communications cycle time present value Bit C200HX/HG/ HE, C200HS D06033+ (2 × DM6033+ (2 × 00 to unit No.) unit No.) 15 CS/CJ-series DeviceNet Unit CS/CJ-series word address m+16 Bit 00 to 15 Stored in The present value of the hexadecimal. communications cycle time is stored in 4-digit BCD. The unit is ms. The digits below decimal place are rounded up. Registered Slave Table Name C200H DeviceNet Master Unit Word address Registered slave table 232 CS/CJ Series C200HX/HG/HE, C200HS 4 words starting with 2002 + (10 × unit No.) Unit No. 0 to 9: 4 words starting with IR 102 +(10 × unit No.) Unit No. A to F: 4 words starting with IR 402 +(10 × unit No. – 10) For CS/CJ-series DeviceNet Unit Bit 00 to 15 CS/CJ-series word address 4 words starting with n+16 C200H DeviceNet Master Unit Bit 00 to 15 No differences. Appendix A Allocation Differences from C200H DeviceNet Master Units Normal Slave Table Name C200H DeviceNet Master Unit Word address CS/CJ Series Normal slave table 4 words starting with CIO 2006 + (10 × unit No.) For CS/CJ-series DeviceNet Units Bit C200HX/HG/HE, C200HS Unit No. 0 to 9: 4 00 to words starting with 15 IR 106 +(10 × unit No.) Unit No. A to F: 4 words starting with IR 406 + (10 × unit No. – 10) Word address C200H DeviceNet Master Unit Bit CS/CJ Series 4 words starting with n+20 00 to 15 With the C200HW-DRM21-V1, normal slave information is held, and when remote I/O communications are started again, the information is cleared to OFF, even in the following cases: Network power supply error Send timeout Remote I/O communications stopped When remote I/O communications are stopped due to a communications error, only the bits for the slaves that caused the stoppage will turn OFF. Also, the “corresponding Slave remote I/O communications timeout” in the detailed information for that slave (m+37 to m+68 bit 11 or bit 03) will turn ON. The communications timeout bits for all other slaves will remain OFF. For the CS1W-DRM21 or CJ1WDRM21, however, all normal slave information will turn OFF when the remote I/O communications are stopped, including for a communications error. Replacing Ladder Programs from C200HW-DRM21-V1 If ladder programs have already been created for C200H DeviceNet Master Unit (C200HW-DRM21-V1) mounted to CS/CJ-series CPU Units, the ladder programs must be changed when replacing the C200HWDRM21-V1 with this Unit. Remote I/O Communications and Status Monitor Ladder Programs • When using a CX-Programmer Ver. 2.0, use its replacement function to globally replace addresses. • When using a CX-Programmer Ver. 1.2 or earlier, use the global replace utility function to globally replace addresses. 233 Appendix A Allocation Differences from C200H DeviceNet Master Units Replace the addresses as shown in the following table. Area type First word of IN area in fixed remote I/O allocations C200HW-DRM21-V1 IR 350 First word of OUT area in fixed remote I/O alloca- Word 50 tions IR 2000 +10 × unit No. Software switches This Unit (CS1WDRM21) Remarks Completely compatiCan be allocated to CIO 350 from Config- ble. urator or in allocated DM Area words Completely compatiCan be allocated to CIO 50 from Configu- ble. rator or in allocated DM Area words CIO 1500 +25 × unit No. Only word address changed. Communications error stop clear Bit 02 Bit 02 Remote I/O communications start Bit 03 Bit 03 Remote I/O communications stop Bit 04 Bit 04 IR 2000 +10 × unit No.+ 1 CIO 1500 +25 × unit No.+ 24 Only word address changed. Scan list registration by Configurator D06032+2 × unit No.+1, bit 15 CIO 1500 +25 × unit No.+ 13 Note: Allocated as status code. Cannot be accessed from ladder program. Error history D06032+2 × unit No.+1, bit 00 CIO 1500 +25 × unit No.+bit 15 of 11 First word of registered slave table IR 2000 +10 × unit No.+2 CIO 1500 +25 × unit No.+16 Only word address changed. First word of normal slave table IR 2000 +10 × unit No.+6 CIO 1500 +25 × unit No.+20 Only word address changed. Master status area 1 Master status area 2 Message Communications in Ladder Programs Instructions Message communications instructions C200HW-DRM21-V1 IOWR instructions Instruction execution con- Message Communicaditions tions Enabled Flag (IR 2000 +10 × unit No.+ 1, bit 12) This Unit (CS1WDRM21) Remarks Change instructions and message CMND instructions (SEND/RECV also possi- data. ble for FINS data communications) AND condition for 1. Message Communications Permitted Flag (CIO 1500 +25 × unit No.+24, bit 12) and 2. Network Communications Enabled Flag (A20200 to A20207: Correspond to ports 0 to 7) Change execution conditions. Note: The Message Communications Permitted Flag (CIO 1500 +25 × unit No.+ 24, bit 12) is the same even when online as (CIO 1500 +25 × unit No.+ 11, bit 00) Note If there is a routing table in the CS/CJ-series CPU Unit, the DeviceNet Unit must be registered in it when replacing the C200HW-DRM21-V1 with the CS1W-DRM21 or CJ1W-DRM21. If the DeviceNet Unit is not registered, it will result in a routing table error, and the 7-segment display of the DeviceNet Unit will indicate “HC”. 234 Appendix B DeviceNet Connections DeviceNet has several different protocols for remote I/O communications between Master and Slave devices. Connections are units used to monitor those protocols. There are four kinds of DeviceNet remote I/O communications protocols (connections): Poll, bit–strobe, COS (change of state), and cyclic. CS/CJ-series DeviceNet Units support all four types. The connection used by the DeviceNet Unit is automatically selected if the Configurator is not used. If the Configurator is used, the connection can be automatically selected by the DeviceNet Unit or the user can specify the connections for each slave. Up to two connections can be set. COS and cyclic connections cannot be specified at the same time. The characteristics of each connection are outlined in the following table. Connection Characteristics Poll Used for basic I/O. Bit-strobe Used for input of 8 bytes or less. Sends broadcasting requests from master and receives input from slaves. COS (Change of State) Communications occur at regular cycles (heartbeat timer) and the con- Note: COS and cyclic nection is determined by the master or slave sending the data. connections cannot be Data can be sent only when required, which reduces the network com- used at the same time. munications load. This connection can be used to send data to the master or slave if the master or slave data changes. For DeviceNet Units, the transmission timing can be decided in the user program. The following points apply for CS/CJ-series DeviceNet Units: If the Master COS Send Switch is turned ON, remote I/O communications output data can be sent every time from the master using COS to the slaves that support COS. If the Slave COS Send Switch is turned ON, remote I/O communications output data can be sent every time from the slave using COS to the master (input data from the perspective of the master). Even if the software switch is not turned ON, the COS communications using regular cycles (heartbeat timer) can be performed simultaneously. Note: This CS/CJ-series DeviceNet Unit is the only OMRON slave that supports COS. Cyclic Communications timing is determined by regular cycles (heartbeat timer). Masters and slaves send output or input data in regular cycles. Note 1. The C200HW-DRM21-V1 and CVM1-DRM21-V1 DeviceNet Master Units use bit-strobe connections with slaves with 8 or less input points and poll connections with other slaves. The DeviceNet Unit automatically chooses the connection. 2. There can be only one master on each network if COS or cyclic connections are used. 235 Appendix B DeviceNet Connections Connections Using Allocations Allocation method Without Configurator With Configurator Contents Fixed allocation (scan Only 1 connection, automatically selected by list disabled or the DeviceNet Unit. (Either a polling or bitenabled) strobe connection is used.) User-set allocations using allocated DM Area word settings Only 1 connection, automatically selected by the DeviceNet Unit based on the I/O area set in the Master User Allocations Table. User-set allocations using Configurator The user can select the connection to be used for each node address with the Configurator e.g., poll could be used for data and COS could be used for status. Automatic selection or user selection can be specified. Two connections can be used simultaneously for one slave (but COS and cyclic cannot be used simultaneously.) Setting Connection Type The settings for remote I/O communications connections differ depending on the allocation method, as outlined below. Fixed Allocation or User-set Allocations Using Allocated DM Area Words The Master CS/CJ-series DeviceNet Unit automatically selects either poll or bit-strobe, whichever makes the communications cycle time shortest. User-set allocations Using Configurator The Master CS/CJ-series DeviceNet Unit can make an automatic selection, the same as above, or the user can select up to two connections for a Slave. The setting method is outlined below. 1. Select the Master Node in the Network Configuration Window in the Configurator. 2. Select Device – Parameters – Edit – All Masters and select the corresponding Slave. Click the Detailed Settings Button. 3. On the Connection Tab Page shown below, select a check box. • Automatic selection • User selection Select up to two connections from poll, bit–strobe, COS and cyclic. COS and cyclic connections cannot be used at the same time. COS send switch OFF to ON Time I/O refresh CPU Unit user program COS send instruction DeviceNet Unit Communications cycle time Communications cycle time Communications cycle time Slave I/O using normal connection 236 COS output Communications cycle time Appendix B DeviceNet Connections Note 1. Output data using poll connections and output data using COS or cyclic connections are transmitted using the same frame. Therefore set the same output size (bytes) when combining poll and COS or poll and cyclic. 2. The COS/cyclic heartbeat timer is the smallest transmission interval for COS or cyclic connections. It can be set for each corresponding slave. Refer to DeviceNet Configurator Operation Manual (W382) for details on Configurator operation. Connection Path Connection path are parameters that specify the type of I/O data in the slaves. Depending on the type of slave, the internal I/O data type may be able to be selected. If it can, the connection path and I/O data type in the slave specified for remote I/O communications. The connection path settings will differ depending on the allocation method, as outlined below. Fixed Allocation or User-set Allocations Using DM Connection path settings cannot be made. User-set Allocations Using Configurator The Configurator can be used to set the type of I/O data in the slave, using the connection path. The user can use this method to set the I/O data type in the master and the remote I/O communications slave. The connection path is saved by the Configurator to the CS/CJ-series DeviceNet Unit scan list and when the remote I/O communications are started, the connection path is set to the slave via the DeviceNet network. Master I/O data Connection Connection path Slave Data 1 Data 2 237 Appendix B DeviceNet Connections Master COS Send Switch COS transmission is possible only for User-set allocations using the Configurator. When required, remote I/O output data can be output from the master to a specified slave. Output data can be sent at the communications cycle timing to the specified slave by other connections selected automatically or by the user (only when using the Configurator). In this case, the communications timing is not dependant on the communications cycle time but it is dependant on the CPU Unit cycle time. Note When there are a lot of masters or slaves using COS communications, or when the number of transmissions using COS is high, it has a large impact on the remote I/O communications performance for each normal communications cycle time and responses may be delayed. Therefore, give ample consideration to the system performance when using COS. DeviceNet Units use the Master COS Send Switch in the allocated CIO Area words to execute COS transmissions from the master to slaves. The procedure is outlined below. Step 1 Before executing COS transmission, the connection for the destination slave must be set to COS in the master scan list, using the Configurator. Step 2 If the bit allocated to each node address from n + 2 words to n + 5 words is turned from OFF to ON, the output data is sent to that node address at a timing independent of the communications cycle time. COS send switch OFF to ON I/O refresh Time CPU Unit user program COS send instruction DeviceNet Unit Communications cycle time Communications cycle time Communications cycle time Communications cycle time Slave I/O using normal connection COS output Multiple bits can be turned OFF to ON simultaneously and output data can be sent to multiple node addresses simultaneously. 238 Appendix B DeviceNet Connections The following diagram shows the transmission timing. After the COS send instruction has been sent to the DeviceNet (at the I/O refresh timing for the CPU Unit), the COS transmission is executed to each slave immediately after the refresh (remote I/O communications), which each slave is performed during the communications cycle. Therefore, when there are a lot of destination slaves, the COS send timing may be delayed in order of the node addresses. Multiple COS send switches (node address #1, #2, #3) turned OFF to ON I/O refresh Time CPU Unit user program COS send instruction DeviceNet Unit Node #1 Node #2 Node #3 Node #4 Node #1 Communications cycle time COS COS COS Node #2 Node #3 Node #4 #1 #2 #3 Communications cycle time Slave # 1 Slave # 2 Slave # 3 : I/O using normal connection : Output using COS (sent to fit in between normal cycles) 239 Appendix C FINS Commands and Responses for DeviceNet Units List of Command Codes Command type Command code Reference page RESET 0403 241 CONTROLLER DATA READ 0501 241 CONTROLLER STATUS READ 0601 242 ECHOBACK TEST 0801 243 ERROR LOG READ 2102 244 ERROR LOG CLEAR 2103 245 Refer to SYSMAC CS/CJ Series Communication Commands Reference Manual (W342) for details on end codes. RESET (0403) Resets (restarts) the DeviceNet Unit. Command Block Resets the DeviceNet Unit. Command code Response Block There are no responses for this command End Code End code (hex) 1001 Contents The command length exceeds maximum command length. Explanation • Resets the DeviceNet Unit. • A communications error has occurred at the Slave but the Slave will restore after the DeviceNet Unit has started up. • The remote device communicating the message may have timed out but communications can be performed normally after the DeviceNet Unit has started up. READ CONTROLLER INFORMATION (0501) Reads the following DeviceNet Unit information. • Model • Version • Node address 241 Appendix C FINS Commands and Responses for DeviceNet Units • Baud rate Command Block Command code Response Block 05 01 Command code End code 20 bytes 20 bytes Model Version Node Baud address rate End Codes End code (hex) Contents 0000 Normal end 1001 Command length exceeds maximum command length. Parameter Details [Model, Version] (Response) The DeviceNet Unit model and version are returned as outlined below in 20byte ASCII code. If the data is less than 20 bytes, the remaining bytes will be filled by 20 Hex (space). • Model: CS1W-DRM21 Or: CJ1W-DRM21 Version: V1.00V1.02V1.01 @@@@@@@@@@ (@: space) @@@@@@@@@@ (@: space) @@@@@ (@: space) • Node Address: The following DeviceNet Unit node addresses are returned: 00 to 3F hex. • Baud Rate: 0 hex: 125 kbps 1 hex: 250 kbps 2 hex: 500 kbps READ CONTROLLER STATUS (0601) Reads the internal status of the DeviceNet Unit. Command Block Command code 242 Appendix C FINS Commands and Responses for DeviceNet Units Response Block Command End code Operation Unit code status status 1 Unit status 2 Master function status 1 Slave function status 1 Master function status 2 Slave function status 2 End Codes End code (hex) Contents 0000 Normal end 1001 Command length exceeds maximum command length. 2606 Service cannot be executed. Parameter Details [Operation status, Units status 1, Unit status 2, Master function status 1, Master function status 2, Slave function status 1, Slave function status 2] (response) • Operation Status Fixed at 01 hex. • Units status 1, Unit status 2, Master function status 1, Master function status 2, Slave function status 1, Slave function status 2 The same value as the status in the allocated CIO Area words is returned. ECHOBACK TEST (0801) Performs an echo back test (communications test between nodes) between specified nodes. Command Block 538 bytes max. Command code Test data Response Block 538 bytes max. Command code End code Test data End Codes End code (hex) Contents 0000 Normal end 1001 Command length exceeds maximum command length. 1002 The command length is insufficient for the smallest command. There is no test data. Parameter Details [Test Data] (Command, Response) 243 Appendix C FINS Commands and Responses for DeviceNet Units For commands, the data to be sent to the specified node is specified, with a maximum of 538 bytes. For responses, The test data that was sent by the command is returned. Explanation An error has occurred if the test data sent by the command and the tests data returned by the response are different. READ ERROR HISTORY (2102) Reads the error history saved in the DeviceNet Unit. Command Block Command Beginning code record no. No. of records Response Block Command End code code Max. no. of stored records No. of stored records No. of read records Error log data (for 1 record) Error log data (for 1 record) End Codes End code (hex) 0000 Contents Normal end 1001 Command length exceeds maximum command length. 1002 The command length is insufficient for the smallest command. 1103 Outside address range error The Read start record No. is larger than the number of records currently stored. 110C Parameter error No. of read records= 0. Parameter Details [Read Start Record No.](Command) Specifies the record number where the read is to start in 2-byte (4-digit) hexadecimal. The record number is specified from 0000 to 0003F hex (0 to 63 decimal), with the first word being 0000 hex. [Read Record No.](Command, response) For commands, specifies the number of records to be read. The specification range is 0001 to 0040 hex (1 to 64 decimal). For responses, the number of records actually read is returned. [Max. No. of Records] (Response) The maximum number of errors that can be recorded in DeviceNet Unit error history. Fixed to 0040 hex (40 decimal) for DeviceNet Units. [No. Stored] (Response) The number of error history records stored at the point when the command was executed. The range is 0000 to 0040 hex (0 to 64 decimal). [Error History Data] (Response) 244 Appendix C FINS Commands and Responses for DeviceNet Units Returns the error history for the number specified by Read Record No., in order from the Read Start Record No. The total number of Error History Data bytes is 10 × Read Record No. One record of error history data is structured in 10 bytes as shown in the following diagram. 1st byte Error code 10th byte Detailed information Minute Second Day Time Year Month • Error Codes, Detailed Information Shows the contents of the error stored in that record. Refer to 9-2 Error Log Functions for details. • Minutes, Seconds, Day, Time, Year, Month Shows the date and time that the error stored in that record occurred. Explanation • Reads the error history data recorded in the DeviceNet Unit from the specified point for the specified number of records. • Up to 64 records are recorded in the DeviceNet Unit and the oldest data will be the first to be replaced when the maximum is reached. Important Points • If there are fewer error history records than the Read Record No., the records up to the last (latest) record stored at the point of command execution and then the processing/communications will end normally. The actually number of records read will be returned as the Read Record No. • If more than the current number of records is specified for Read Record No., the end code 1103 hex will be returned. • If the Read Record No. is 0000, the processing will end normally even if there are no error records. • If the Read Start Record No. is specified as 0000, the end code 110C hex is returned. ERROR HISTORY CLEAR (2103) Command Block Command code Response Block Command code End code 245 Appendix C FINS Commands and Responses for DeviceNet Units End Codes End code (hex) Contents 0000 Normal end 1001 Command length exceeds maximum command length. Important Point The Error History Clear command clears the RAM and EEP-ROM error history tables. 246 Appendix D Memory Card Backup Functions The DeviceNet Unit stores the following setup data in the internal non-volatile memory (EEPROM). • Master scan lists • Slave scan lists • Message monitoring timer lists • Communications cycle time settings • Master/Slave functions enabled/disabled settings Note Backup is possible only when scan lists are enabled. With the CS1 DeviceNet Unit, all this setup data can be backed up to and restored from a Memory Card mounted to the CPU Unit (see note). Note The data can be backed up to a Memory Card only. It cannot be backed up to a EM file. If all setup data for a DeviceNet Unit that starts normally is saved on a Memory Card, that data can be read and used when replacing DeviceNet Units, making the replacement process smooth. Device parameter files (.dvf files) created using the Configurator can be saved from the computer to the Memory Card and can be restored to the DeviceNet Unit mounted to the CPU Unit. This means that setup data created using the Configurator (scan lists and other parameters) can be downloaded to DeviceNet Units simply by taking the Memory Card to site. DeviceNet Unit CPU Unit Unit Setup File Backup Switch Unit Setup File Restore Switch Configurator (computer) All setup data Memory Card Backup Restore Save file Load file 247 Appendix D Memory Card Backup Functions Outline of Functions 1. Backing Up Unit Setup Files Saves all internal Unit setup data to the Memory Card mounted to the CPU Unit. Method: Turn ON the Setup File Backup Switch (word n+1, bit 15) to save the internal Unit setup data to the Memory Card as a Unit Setup File. DeviceNet Unit CPU Unit Unit Setup File Backup switch Memory Card data Backup 2. Restoring Unit Setup Files Restoring Unit Setup Files involves reading the data and setting it to a Unit. The data saved to the Memory Card mounted to the CPU Unit is read to the Unit. Method: Turn ON the Unit Setup File Restore Switch (word n+1, bit 14) to read the Unit setup data file on the Memory Card and to enable these settings as the Unit settings. DeviceNet Unit CPU Unit All setup data Unit Setup File Restore Switch Memory Card Restore Note If there is an error in the setup data or if the file could not be read, the File Read/Write Error bit in Unit Status 2 (word n + 11, bit 08) will turn ON. 248 Appendix D Memory Card Backup Functions 3. Saving Files from Configurator to Memory Card Device parameter files (.dvf files) for this DeviceNet Unit that have been created using the Configurator can be saved on the Memory Card via the HMC-AP001 Memory Card Adaptor as file name DNnnBKUP.dvf (where nn is the Unit number in 2-digit hexadecimal). This DeviceNet Unit can be mounted to the CPU Unit and, by turning ON the Unit Setup File Restore Switch (word n, bit 14), the setup data can be restored to the DeviceNet Unit. Note The file name when saving setup data to the Memory Card must be DNnnBKUP.dvf (where nn is the Unit number in 2-digit hexadecimal). For example, for unit number 00, the file name must be DN00BKUP.dvf. If the file is saved under another name, the data cannot be restored from the Memory Card to the DeviceNet Unit. DeviceNet Unit CPU Unit Unit Setup File Restore Switch HMC-AP001 Memory Card Adaptor Memory Card Memory Card All setup data Configurator (computer) Restore Saving device parameter file Saved as file name DNnnBKUP.dvf, where nn is the Unit number in 2-digit hexadecimal.) File Names The following files are created on the Memory Card. Directory (fixed): Route and directory. File name (fixed): DNnnBKUP.dvf (nn: Unit number in 2-digit hexadecimal). Note The data in the above files is compatible with the data in the DeviceNet Unit device parameter file. 249 Appendix E Multi-vendor Applications This appendix provides precautions and reference material needed when using DeviceNet (CompoBus/D) Units as DeviceNet components in a multi-vendor environment. Connecting another Company’s Slaves to an OMRON Master If a Slave has an EDS file, it can be installed in OMRON’s Configurator to enable handling it just like an OMRON Slave. (OMRON’s Configurator already has installed all of the Slave EDS files currently registered with the ODVA.) In particular, be sure to determine the number of words in the OMRON Master Unit that the Slave requires for input and output. For Connection Object Interface 2 (Polled I/O Connection), the number of I/O words allocated in the OMRON Master can be found from the “Produced Connection Size” and “Consumed Connection Size” as shown below. Up to 32 words can be allocated to inputs and another 32 words to outputs. Produced Connection Size This is the amount of memory (usually in bytes) allocated as input. Consumed Connection Size This is the amount of memory (usually in bytes) allocated as output. If the connection size is an even number of bytes, the number of allocated words is: (bytes ÷ 2). If the connection size is an odd number of bytes, the number of allocated words is: [(bytes +1) ÷ 2)]. If the connections size is zero (0), no words are allocated. For Connection Object Interface 3 (Bit Strobed I/O Connection), the number of input words allocated in the OMRON Master can be found from the “Produced Connection Size” as shown below. Produced Connection Size This is the amount of memory (usually in bytes) allocated as input. If the connection size is an even number of bytes, the number of allocated words is: (bytes ÷ 2). If the connection size is an odd number of bytes, the number of allocated words is: [(bytes +1) ÷ 2)]. Connecting an OMRON Slave to another Company’s Configurator When another company’s configurator (a device that makes environment settings on DeviceNet Masters and Slaves) is connected, it will be able to read settings from OMRON Masters and Slaves but not change them. When another company’s configurator is being used, we recommend creating an OMRON Slave EDS file (a file that contains each Slave’s parameters and operating information). Refer to the OMRON Slave device profile as well as the Configurator’s manual for details on creating an EDS file. 251 Appendix E Multi-vendor Applications Master Unit Device Profile General data Compatible DeviceNet Specifications Volume I - Release 2.0 Volume II - Release 2.0 Vendor name OMRON Corporation Vendor ID = 47 Device profile name Communication Adapter Profile number = 12 Manufacturer catalog number Manual number (W267, W347) Manufacturer revision 1.0 Physical conform- Network current consumption ance data Connector type Communications data 24 VDC, 30 mA max. Open plug Physical insulation Yes Supported indicators Module, Network MAC ID setting Rotary switch Default MAC ID 63 Baud rate setting DIP switch Supported baud rates 125 kbps, 250 kbps, and 500 kbps Predefined Master/Slave connection set Group 2 client Group 2 only client Group 2 server Dynamic connection support (UCMM) Yes Explicit message fragmentation support Yes Object Mounting Identity Object (01 Hex) Object class Attribute Not supported Service Not supported Attribute 1 Vendor Item Object instance ID content Service Object instance Attribute Yes No 12 Yes No 02 4 Revision Yes No 2.1 5 Status (bits supported) Yes No --- 6 Serial number Yes No Unique for each Unit 7 Product name Yes No CS1W-DRM21 or CJ1WDRM21 8 State No No --- DeviceNet Service Parameter option 05 Reset None 0E Get Attribute Single None 252 Not supported Not supported Attribute Not supported Service Value 47 3 Product code Service Vendor specification addition Set (write) No 2 Product type Message Router Object (02 Hex) Object class Get (read) Yes Not supported No Appendix E Multi-vendor Applications DeviceNet Object (03 Hex) Item Object class ID content DeviceNet service Parameter option 0EGet Attribute Single No ID content Service 1 MAC ID No Value Service Attribute Yes Set (write) 1 Revision Item Object class Get (read) Attribute Get (read) Yes 2 Set (write) Value No 2 Baud rate Yes No 3 BOI Yes No 0 0 4 Bus–off counter Yes No 5 Allocation information Yes No 6 MAC ID switch changed No No 7 Baud rate switch changed No No 8 MAC ID switch value No No 9 Baud rate switch value No No DeviceNet service Parameter option 0E Get Attribute Single No 4B Allocate Master/Slave Connection Set No 4C Release Master/Slave Connection Set No Connection Object (05 Hex) Object class Attribute Not supported Service Not supported Max. number of instances 203 253 Appendix E Multi-vendor Applications Object instance 1 Section Information Max. No. of instances Instance type Explicit Message 1 Production trigger Cyclic Transport type Server Transport class 3 Attribute Service 254 ID content Get (read) Set (write) Value 1 State Yes No --- 2 Instance type Yes No 0 3 Transport class trigger Yes No 83 hex 4 Produced connection ID Yes No --- 5 Consumed connection ID Yes No --- 6 Initial comm. characteristics Yes No 21 hex 7 Produced connection size Yes No 553 8 Consumed connection size Yes No Format 16-16: 557 Format 8-8: 555 Format 16-8, 8-16: 556 9 Expected packed rate Yes Yes --- 12 Watchdog time-out action Yes No 1 or 3 13 Produced connection path length Yes No 0 14 Produced connection path Yes No empty 15 Consumed connection path length Yes No 0 16 Consumed connection path Yes No empty 17 Production inhibit time Yes Yes --- DeviceNet service Parameter option 05 Reset No 0E Get Attribute Single No 10 Set Attribute Single No Appendix E Multi-vendor Applications Object instance 2 Section Information Max. No. of instances Instance type Polled I/O 1 Production trigger Cyclic Transport type Server Transport class 2 Attribute Service ID content Get (read) Set (write) Value 1 State Yes No --- 2 Instance type Yes No 1 3 Transport class trigger Yes No 82 hex 4 Produced connection ID Yes No --- 5 Consumed connection ID Yes No --- 6 Initial comm. characteristics Yes No 1 7 Produced connection size Yes No See note 1. 8 Consumed connection size Yes No See note 2. 9 Expected packed rate Yes Yes --- 12 Watchdog time-out action Yes No 0 13 Produced connection path length Yes No 4 14 Produced connection path Yes No 20 94 24 01 hex 15 Consumed connection path length Yes No 4 16 Consumed connection path Yes No 20 94 24 01 hex 17 Production inhibit time Yes Yes --- DeviceNet service Parameter option 05 Reset No 0E Get Attribute Single No 10 Set Attribute Single No Note 1. Number of input bytes used by Slave. 2. Number of output bytes used by Slave. 255 Appendix E Multi-vendor Applications Object instance 3 Section Information Max. No. of instances Instance type Bit Strobed I/O 1 Production trigger Cyclic Transport type Server Transport class 2 Attribute ID content 1 State Service Yes Set (write) No Value --- 2 Instance type Yes No 1 3 Transport class trigger Yes No 82 hex 4 Produced connection ID Yes No --- 5 Consumed connection ID Yes No --- 6 Initial comm. characteristics Yes No 2 7 Produced connection size Yes No See note 1. 8 Consumed connection size Yes No 8 9 Expected packed rate Yes Yes --- 12 Watchdog time-out action Yes No 0 13 Produced connection path length Yes No 0 14 Produced connection path Yes No empty 15 Consumed connection path length Yes No 4 16 Consumed connection path Yes No 20 94 24 01 hex 17 Production inhibit time Yes Yes --- DeviceNet service Parameter option 05 Reset No 0E Get Attribute Single No 10 Set Attribute Single No Note 1. Number of input bytes used by Slave. 256 Get (read) Appendix E Multi-vendor Applications Object instance 4 Section Information Max. No. of instances Instance type COS/cyclic I/O 1 Production trigger Cyclic Transport type Client Transport class 0 (no ACK)/2 (with ACK) Attribute ID content 1 State Service Get (read) Yes Set (write) No Value --- 2 Instance type Yes No 1 3 Transport class trigger Yes No 02 hex (with Cyclic ACK) 12 hex (with COS ACK) 00 hex (no Cyclic ACK) 10 hex (no COS ACK) 4 Produced connection ID Yes No --- 5 Consumed connection ID Yes No FFFF hex (no ACK) 6 Initial comm. characteristics Yes No 01 hex (with ACK) 0F hex (no ACK) 7 Produced connection size Yes No See note 1. 8 Consumed connection size Yes No --- 9 Expected packed rate Yes Yes --- 12 Watchdog time-out action Yes No 0 13 Produced connection path length Yes No 4 14 Produced connection path Yes No 20 94 24 01 hex 15 Consumed connection path length Yes No 0 (no ACK) 4 (with ACK) 16 Consumed connection path Yes No empty (no ACK) 20 2B 24 01 (with ACK) 17 Production inhibit time Yes Yes --- DeviceNet service Parameter option 05 Reset No 0E Get Attribute Single No 10 Set Attribute Single No Note 1. Number of input bytes used by Slave. 257 Appendix E Multi-vendor Applications Object instance 5 and above Section Information Max. No. of instances Instance type Explicit Message/ I/O Message 199 Production trigger Cyclic Transport type Server Transport class 0/2/3 Attribute ID content Get (read) 1 State Service Yes Set (write) No Value --- 2 Instance type Yes No See note 1. 3 Transport class trigger Yes No See note 2. 4 Produced connection ID Yes No --- 5 Consumed connection ID Yes No --- 6 Initial comm. characteristics Yes No --- 7 Produced connection size Yes No --- 8 Consumed connection size Yes No --- 9 Expected packed rate Yes Yes --- 12 Watchdog time-out action Yes No --- 13 Produced connection path length Yes No --- 14 Produced connection path Yes No --- 15 Consumed connection path length Yes No --- 16 Consumed connection path Yes No --- 17 Production inhibit time Yes Yes --- DeviceNet service Parameter option 05 Reset No 0E Get Attribute Single No 10 Set Attribute Single No 1. The following table shows the instance type by communications type. Communications type Instance type Explicit Message 0 I/O 1 2. The following table shows the transport class trigger by connection type. Format Transport class trigger Poll client 22 hex COS (M) client 12 hex (with ACK)/10 hex (no ACK) COS (M) server 92 hex (with ACK)/90 hex (no ACK) Cyclic (M) client 02 hex (with ACK)/00 hex (no ACK) Cyclic (M) server 82 hex (with ACK)/80 hex (no ACK) Bitstrobe client 22 hex Explicit client 22 hex Explicit server 83 hex PC Object (2F Hex) Object class 258 Attribute Not supported Service Not supported Appendix E Multi-vendor Applications DeviceNet service Object Service instance 1 (CIO area) Object instance 3 (DM area) Service Object instance 4 (WR area) Service Object instance 5 (HR area) Service Object instance 6 (AR area) Service Object instance 7 (TIM/CNT area) Service Service Object instance 820 (EM0 to EMC area) Parameter option 1CBlock String Read Logical Area Address Length 1DBlock StringN Read Logical Area Address Length 1EBlock String Write Logical Area Address 1FBlock StringN Write Logical Area Address 1CBlock String Read Logical Area Address Length 1DBlock StringN Read Logical Area Address Length 1EBlock String Write Logical Area Address 1FBlock StringN Write Logical Area Address 1CBlock String Read Logical Area Address Length 1DBlock StringN Read Logical Area Address Length 1EBlock String Write Logical Area Address 1FBlock StringN Write Logical Area Address 1CBlock String Read Logical Area Address Length 1DBlock StringN Read Logical Area Address Length 1EBlock String Write Logical Area Address 1FBlock StringN Write Logical Area Address 1CBlock String Read Logical Area Address Length 1DBlock StringN Read Logical Area Address Length 1EBlock String Write Logical Area Address 1FBlock StringN Write Logical Area Address 1CBlock String Read Logical Area Address Length 1DBlock StringN Read Logical Area Address Length 1EBlock String Write Logical Area Address 1FBlock StringN Write Logical Area Address 1CBlock String Read Logical Area Address Length 1DBlock StringN Read Logical Area Address Length 1EBlock String Write Logical Area Address 1FBlock StringN Write Logical Area Address 259 Appendix E Multi-vendor Applications Note The refresh area types are shown in the following table. PC area CIO 260 Refresh area type 1 Refresh address CIO 0000 to CIO 6143 DM 3 D00000 to D32767 WR 4 W000 to W511 HE 5 H 000 to H511 EM (bank 0) 8 E0_00000 to E0_32767 EM (bank 1) 9 E1_00000 to E1_32767 EM (bank 2) A E2_00000 to E2_32767 EM (bank 3) B E3_00000 to E3_32767 EM (bank 4) C E4_00000 to E4_32767 EM (bank 5) D E5_00000 to E5_32767 EM (bank 6) E E6_00000 to E6_32767 EM (bank 7) F E7_00000 to E7_32767 EM (bank 8) 10 E8_00000 to E8_32767 EM (bank 9) 11 E9_00000 to E9_32767 EM (bank 10) 12 EA_00000 to EA_32767 EM (bank 11) 13 EB_00000 to EB_32767 EM (bank 12) 14 EC_00000 to EC_32767 Appendix F DeviceNet Explicit Message Send Command for Other Manufacturer Nodes Command Command code Explicit message send 2801 Explicit Message Send (2801) Sends a DeviceNet explicit message to a specified object and receives a response. Command Block 534 bytes max. Class ID Service code Command code Instance ID Service data Destination node address Response Block • When a normal response has been returned for the executed explicit message: 534 bytes max. Command code End code No. of bytes received Service data Service code Source node address (local node) • When an error response has been returned for the executed explicit message: Command code End code No. of bytes received Error code Service code 94 (hex) Source node address (local node) • When the explicit message execution failed or timed out: Command code End code 261 DeviceNet Explicit Message Send Command for Other Manufacturer Nodes Appendix F Parameter Details [Send Destination Node Address] (Command) Specifies the node address of the explicit message destination. The local node DeviceNet Unit is specified for CMND and IOWR instruction control data for Explicit Message Send commands and the actual destination node is specified here. [Service Code] (Command, response) For commands, the service code defined by the DeviceNet is specified. For normal responses, the value for when bit 15 of the service code specified in the command turns ON is returned. For error responses, 94 hex, which indicates an error, is returned. [Class ID] (Command) Specifies the class ID for the explicit message destination. [Instance ID] (Command) Specifies the instance ID for the explicit message destination. [Service Data] (Command, response) For commands, specifies the data defined by the service code. For responses, returns the reception data defined by the service code. [No. of Bytes Received] (Response) Returns the number of bytes received after Source (local node) Node Address. [Source (local node) Node Address] (Response) Returns the local node DeviceNet node address that was the source of the explicit message. [Error Code] (Response) Returns the error code defined by the DeviceNet. Explanation • The Explicit Message Send command sends a DeviceNet-defined explicit message to an OMRON Special I/O Slave Unit or a Slave manufactured by another company and receives a response. • Unlike other FINS commands, the Explicit Message Send command specifies the local node DeviceNet Unit as the CMND and IOWR instruction control code destination. The actual destination node is specified using the Destination Node Address in the Explicit Message Send command. Always specify the local node DeviceNet Unit in the CMND or IOWR instruction control code. If another node Master unit is specified an error will occur. • If the DeviceNet Master Unit receives an explicit message, it will automatically return a response. Note 1. Refer to DeviceNet Specifications for explicit message parameter details. 2. For information on explicit messages for OMRON slave, refer to DeviceNet (CompoBus/D) Slave Manual (W347). 3. Contact the Open DeviceNet Vendor Association, Inc. (ODVA) at 8222 Wiles Road, Suite 287, Coral Springs, FL 33067 USA (phone: 954-340-5412, fax: 954-340-5413, e-mail: billmoss@ix.netcom.com, Home page: http://www.odva.org/) to obtain copies of the specification. 262 Index A adaptors remote, 4, 10 allocations See also I/O allocations applicable Units, 6 applications precautions, xiv C C200HW-DRM21-V1 changing ladder programs, 79 comparison, 29 cables I/O Unit Connecting Cable, 14 CIO Area See also I/O allocations cleaning, 225 commands delivering commands through a network, 150 explicit message commands, 168 FINS commands lists, 143, 241 communications, 22, 190, 191 connection types, 127, 130, 235 connectors, 51 cycle time, 81, 190, 232 See also cycle time errors, 224 flags, 152 hardware preparation, 36 high-speed, 20 instructions, 8, 151 completion codes, 153 message communications, 3, 8, 15, 26, 41, 133, 196 data area sizes, 153 data send/receive instructions, 148 errors, 139, 140 explicit messages, 137 commands BYTE DATA READ, 174 BYTE DATA WRITE, 177 CPU INFORMATION READ , 168 CPU UNIT STATUS READ, 172 CPU UNIT WRITE , 169 WORD DATA READ, 176 WORD DATA WRITE, 178 list of PLC object services, 166 receiving, 165 send command for other manufacturer nodes EXPLICIT MESSAGE SEND (2801), 261 sending, 158, 159 sending using CMND(490), 161 FINS messages, 135, 141 command lists, 143 commands ECHO BACK TEST (0801), 243 ERROR HISTORY CLEAR (2103), 245 READ CONTROLLER INFORMATION (0501), 241 READ CONTROLLER STATUS (0601), 242 READ ERROR HISTORY (2102), 244 RESET (0403), 241 connecting networks, 157 sending/receiving, 142, 150 Units supporting, 143 maximum message response time, 197 monitoring timer, 140 overview, 134 programming examples, 154 specifications, 138 structure, 135 time, 196 timing for reading responses, 153 using, 145 procedures prior to starting, 38 remote I/O, 3, 15, 23 errors, 118, 222 example ladder programming, 116 restarting, 116 See also Master Units See also Slave Units specifications, 123 starting, 116 stopping, 116 scan lists, 99 software switches, 9 status, 9 time/Slave, 20, 26, 191 timing, 189 Configurator See also DeviceNet Configurator connections, 20, 235 connection path, 237 supported, 22, 26 using allocations, 236 CPU Units errors, 213 indicators, 222 I/O memory read/write, 167 status read/write, 166 CX-Programmer, 18 cycle time, 190 communications, 20, 190 reference table, 87 setup table, 81 specifications, 26, 232 D DeviceNet Configurator, 15, 17, 27 connecting an OMRON slave to another company’s configurator, 251 connections, 236 functions, 33, 35 making slave allocations, 94, 113, 130 models, 33 outline, 33 saving files to Memory Card, 188, 249 263 Index specifications, 34 dimensions, 55 DM Area See also I/O allocations dot indicators See also seven-segment display E EC Directives, xvi EEPROM data, 26, 186, 247 errors, 201 codes, 219 display, 48 communications, 224 error flags, 71, 74, 76, 79 error log functions, 218 error log table, 218 master, 202 memory access, 210 message communications, 139, 140 network, 208 remote I/O communications, 118 scan lists, 224 slave, 217 software switch, 207 Unit, 218 explicit message communications See also communications F features, 15 multi-vendor network, 15 FINS communications command codes, 241 completion codes, 153 connecting networks, 157 See also communications fixed allocations See also I/O allocations flags See also communications functions, 6, 27, 46 DeviceNet Configurator, 4, 15 master, 3, 6, 195 Memory Card backup, 186, 247 slave, 4, 7, 16, 196 I I/O allocations, 92 allocation size setup table, 84 fixed, 38, 39, 101, 125 allocated words, 101, 125 changing system components, 105 CIO Area, 93 connections, 236 example, 105 264 procedure, 102, 125 using remote I/O master, 97 using remote I/O slave, 123 methods, 122 user-set, 16, 82, 85, 107, 126 connection types, 127, 130 connections using, 236 master user-set allocations reference table, 87 methods, 93, 107, 126 procedure, 38, 40, 127 setting through allocated DM area words, 108, 127 setting through Configurator, 113, 130 slave user-set allocations reference table, 88 using remote I/O master, 97, 98 using remote I/O slave, 124 word allocations, 22 CIO Area, 59, 60 C200 master replacement master status 1 (word n+24), 79 disconnect/connect switches (words n+6 to n+9), 69 master COS send switches (words n+2 to n+5), 69, 238 master status 1 (word n+12), 74 master status 2 (word n+13), 75 normal slave table (words n+20 to n+23), 79 registered slave table (words n+16 to n+19), 78 slave status 1 (word n+14), 76 slave status 2 (word n+15), 78 software switches 1 (word n), 60 software switches 2 (word n+1), 65 unit status 1 (word n+10), 71 unit status 2 (word n+11), 72 DM Area, 59, 81 allocation size setup table, 84 communications cycle time reference table, 87 communications cycle time setup table, 81 master user allocations setup table, 82 master user-set allocations reference table, 87 slave detailed status, 89 slave user allocations setup table, 85 slave user-set allocations reference table, 88 overview, 58 I/O Link Units, 4 C200H I/O Link Unit, 5, 12 CQM 1 I/O Link Unit, 11 errors, 223 I/O memory read/write for CPU Units, 167 I/O response times maximum, 192 minimum, 194 CS1-series and C200HX/HG/HE/HS PCs, 194 I/O Terminals, 4 environment-resistant, 4, 12 water-resistant, 12 I/O Units connecting cable, 14 See also Master Units See also Slave Units indicators Index display section, 27 Master Unit, 200 meaning, 47 message communications errors, 139 seven-segment display, 48 status MS and NS, 47 troubleshooting, 200, 222 inspection, 225 installation, 51 instructions CMND(490), 150, 151 RECV(098), 149, 151 SEND(090), 148, 151 L ladder programs replacing, 233 M maintenance, 225 cleaning, 225 inspection, 225 Master Units, 6, 9 connecting another company’s slave to an OMRON master, 251 device profile, 252 errors, 202 I/O allocations, 82 See also I/O allocations indicators, 200 multiple, 19, 194 node address display, 48 number of, 96 precautions, 96 remote I/O communications, 92 procedures, 97 specifications, 24, 95 status, 200 status areas, 230 system startup time, 195 user-set allocations reference table, 87 using master function, 38 memory access errors, 210 Memory Card, 19, 27, 186, 247 message communications See also communications message monitoring timer, 140 message response time, 197 mounting, 52 objects, 252 MULTIPLE I/O TERMINAL Units, 5, 13 multi-vendor environment, 251 multi-vendor network See also features N networks connecting for FINS communications, 157 errors, 208 installation procedure, 36 inter-network connections, 18 multiple masters, 194 multiple PCs on a single network, 19 O objects, 252 Connection Object, 253 DeviceNet Object, 253 Identity Object, 252 Message Router Object, 252 PC Object, 258 See also PLC object services operation basic operation procedures, 36 operating environment precautions, xiii operating status Master Unit, 200 overview, 2 P PLC object services, 166 precautions, xi applications, xiv general, xii handling, 53 Master Units number of, 96 operating environment, xiii safety, xii system configuration, 51 previous models comparison, 29 replacing ladder programs, 233 programming examples, 154 See also instructions See also ladder programs R refresh time, 192 remote I/O communications characteristics, 190 See also communications replacement, 226 replacing ladder programs, 233 See also setup routing tables, 146 local network tables, 146 relay network tables, 147 RS-232C Units, 5, 12 265 Index S safety precautions, xii scan lists, 99 errors, 224 setup saving setup files, 19, 186, 247 seven-segment display meaning, 48 Slave Units, 7, 9, 20 communications time, 191 connecting an OMRON slave to another company’s configurator, 251 connecting another company’s slave to an OMRON master, 251 environment-resistant, 12 errors, 217 faulty node address display, 48 general-purpose, 10 I/O allocations, 85 See also I/O allocations monitoring, 18 multiple, 19 programmable, 12 programming, 18 remote I/O communications, 122 procedures, 123 specifications, 25, 123 See also adaptors See also I/O Link Units See also I/O Terminals See also MULTIPLE I/O TERMINAL Units See also RS-232C Units See also terminals special, 12 status, 89 system startup time, 196 user-set allocations reference table, 88 using slave function, 39 water-resistant, 12 specifications default settings, 26 general, 21 network length, 20 other functions, 27 remote I/O, 24, 25, 95 startup procedures communications, 38 startup times, 195 status areas comparison with previous models, 230 indicators, 47 Master Unit, 200 read/write for CPU Units, 166 switches, 27, 46 procedures prior to starting communications, 38 settings, 49 errors, 224 266 software switches comparison with previous models, 229 See also I/O allocations setting errors, 207 system configuration, 3 startup times, 195 T tables error log, 218 local network, 146 normal slave, 233 registered slave, 232 relay network, 147 routing, 146 terminals analog input, 4, 11 analog output, 4, 11 B7AC Interface Terminal, 12 remote I/O, 10 See also I/O Terminals sensor, 4, 11 temperature input, 5, 11 timer message monitoring, 140 timing communications, 189 reading responses, 153 troubleshooting, 199, 222 U Units applicable, 7 usage, 42 user-set allocations See also I/O allocations V VME Master Boards, 3 W waterproof, 12 word allocations See also I/O allocations Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. W380-E1-2 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version. Revision code Date 1 October 2000 2 July 2001 Revised content Original production Major revisions to add the CJ-series DeviceNet Unit. “CS1” was changed to “CS” or “CS/CJ” as appropriate and the following changes were made. Other changes are as follows: Page ix: Manual contents updated and manuals added to table. Page xiv: Precaution added on providing double safety mechanisms. Page xv: EMC standards updated. Page xvi: Impedances, manufacturer, and dimensions changed. Page 2: Changed to “DeviceNet Unit” to clarify meaning. Page 3: Corrected callout at upper right of page. Pages 8 and 25: Number of node for FINS communications changed. Pages 8, 16, 17, 18, 19: Notes added. Pages 10, 11, 15: Products added. Page 15: OS updated in table. Page 16: Graphics changed. Page 17: Bottom graphic and description changed. Page 31: Routing table item added to table. Page 33: Maximum words per slave item added to table. Page 34: Corrected CIO 3770 number. Page 36, 37: Added PCI Board info to graphic and tables. Page 39: Note added. Page 41: Routing table section added. Pages 42, 43, 44: Slight change in procedure. Page 48: Graphic added. Pages 48, 49, 50: Information added from previous sections 8-2, 8-3, and graphics changed. Page 51: Graphics changed. Page 52: Note added, graphic added. Page 55: CJ-series explanation added. Page 56: Graphic added. Page 60: Information added to Software Switches 1 description. Pages 62, 63, 64, 65: Table items added. Page 95: Address numbers changed in graphic. Page 101: Note in item 7 corrected (Right changed to Left). Page 101: Same note in item 6 corrected (Right changed to Left). Page 102: Note 2 added concerning Configurator Ver. 2.10. Page 105: Change made to Step 2 of 4-3-2, and Step 3 added. Page 107: Table changed. Page 109: Allocation tables changed. Page 114: Changes made to Changing System Components section. Page 118: Note added concerning Configurator Ver. 2.10. Page 119: Changes made to 4-5-1. Page 119: Changes made to 4-5-2. Page 120: Note added. Page 127: Note 2 added concerning Configurator Ver. 2.10. Page 133: Note 2 added concerning Configurator Ver. 2.10. Page 140: Explanation of node address 0 added to table. Page 142: Revision made to note in section 6-1-6. Pages 146, 147, 148, 149: Sections 6-3 to 6-3-2 newly added. Pages 157, 158: Section 6-4 moved from previous location in section 6-6. Page 160: Note content changed. Page 174: Reference to manual changed in Note. Pages 181, 182, 183, 184, 185: Sections 7-1 to 7-1-4 newly added. Pages 185, 186, 187: Sections 7-2 to 7-2-2 moved from Appendix. Page 193: PC cycle time delay calculation in two Notes changed from 0.25 ms + 1.5 ms to 0.7 ms. Page 194: Table item changed from (TPC-TRF) to (TPC+TRF). Page 197: PC cycle time delay calculation changed from 0.25 ms + 1.5 ms to 0.7 ms. Page 200: Information from previous sections 8-2, 8-3 moved to pages 48, 49, 50. Page 222: Reference to Slaves Operation Manual changed. Page 225: Reference to Slaves Operation Manual changed. Page 225: DNnnBKUP.DAT changed to DNnnBKUP.dvf in Note 3. Page 232: Note added. 267
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