Omron V640HAM11L Carrier ID Reader/Writer (RFID) User Manual Z307 E1 01
Omron Corporation Carrier ID Reader/Writer (RFID) Z307 E1 01
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User manual1(L)
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| Document ID | 1350878 |
| Application ID | UXwBKYNnkmishFS/++ybsg== |
| Document Description | User manual1(L) |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 155.2kB (1939958 bits) |
| Date Submitted | 2010-09-29 00:00:00 |
| Date Available | 2010-09-30 00:00:00 |
| Creation Date | 2010-09-17 16:56:07 |
| Producing Software | Acrobat Distiller 8.1.0 (Windows) |
| Document Lastmod | 2010-09-17 16:56:34 |
| Document Title | Z307-E1-01 |
| Document Creator | FrameMaker 7.0 |
| Document Author: | OMRON |
CIDRW SYSTEM V640 SERIES USER'S MANUAL AMPLIFIER UNITS V640-HAM11-V3 V640-HAM11-L CIDRW HEADS V640-HS61 V640-HS62 CIDRW CONTROLLER V700-L22 LINK UNIT V700-L11 Cat. No. Z307-E1-01 Introduction Thank you for purchasing the V640-series CIDRW System. Please observe the following points when operating the V640-series CIDRW System: • Please read and understand the contents of this manual before using the system. • After reading this manual, store it in a convenient location for easy reference whenever necessary. SECTION 1 Product Outline SECTION 3 Preparing for Communications SECTION 4 Reading from/Writing to ID Tags SECTION 5 Troubleshooting SECTION 6 Appendix CIDRW System V640-HAM11-V3 V640-HAM11-L V640-HS61 V640-HS62 V700-L22 V700-L11 User's Manual Amplifier Unit Amplifier Unit CIDRW Head CIDRW Head CIDRW Controller Link Unit SECTION ëÊ 2 èÕ2 SECTION ëÊ 3 èÕ3 SECTION ëÊ 4 èÕ4 SECTION 5 SECTION 6 SECTION 2 Installation and Connections/Wiring INTRODUCTION ÇÕǹÇ?Ç SECTION ëÊ 1 èÕ1 Introduction Table of Contents/Precautions in Using the Products INTRODUCTION INTRODUCTION READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. Precautions in using the product WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. CIDRW System User’s Manual INTRODUCTION CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. Precautions in using the product Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. INTRODUCTION PERFORMANCE DATA ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety. CIDRW System User’s Manual INTRODUCTION INTRODUCTION To Users of the V700-L21 CIDRW Controller Precautions in using the product The V700-L22 CIDRW Controller complies with the 2003 edition of the SEMI E99 standard. The V700L21 CIDRW Controller cannot simply be replaced with the V700-L22. To replace the V700-L21 with the V700-L22, the control programming for the CIDRW Controller must be updated as described in this manual. ■ Main Differences from the V700-L21 • Added Attributes The CIDRW attributes defined as CarrierIDOffset and CarrierIDlength in the 2003 edition of the SEMI E99 standard have been added. With the V700-L22, the user can now specify as attributes the position of the MID in the ID Tag, and the data length. Refer to Support Attributes p.152. • Changed Message Specifications The 2003 edition of SEMI E99 adds a format definition for the data item MID in the message specifications. The specifications of the data item MID have changed in the V700-L22. Refer to Message Specifications p.70. • Added Data Area Access Function A function for specifying ID Tag data area access destinations as offset addresses has been added to the V700-L22. The V700-L21 divides the data area into 8-byte units called segments, and reads and writes data to each segment. Besides this, the V700-L22 also allows you to specify offset addresses relative to the first address in the ID Tag data area, so that data can be read and written in units of one byte. Refer to Message Specifications p.70. • Replacing the V700-L21 with theV700-L22 The following settings are required to replace the V700-L21 with the V700-L22. (1) Set the CarrierIDOffset and CarrierIDlength attributes. Set CarrierIDOffset to 0 and set CarrierIDlength to the data length of the data item MID specified by the ID write request (S18F11). If there is a mismatch between the CarrierIDlength attribute and the MID length in the ID write request (S18F11), a CE (communications error) occurs, and no data is written. (2) Change the MID to data consisting of displayable ASCII characters only. With the V700-L22, data that includes undisplayable ASCII characters cannot be read with an ID read request (S18F9); an EE (execution error) occurs. Data including undisplayable ASCII characters in the MID cannot be specified with an ID write request (S18F11). With the V700-L21, the MID to be read or written is assigned to an area fixed at 16 bytes. If the specified data length in the ID write request (S18F11) is less than 16 bytes, NUL characters are added in internal processing to make the total 16 bytes. In contrast, with the V700-L22, the accessible MID data occupies only the area specified by the CarrierIDOffset and CarrierIDlength attributes. Data can be read or written only in the area specified by the attributes. CIDRW System User’s Manual INTRODUCTION INTRODUCTION Applicable Standards The CIDRW System complies with the following international regulations and standards. CIDRW Amplifier Unit CIDRW Head FCC Part 15 Subpart C FCC ID: E4EV640HAM11 V640-HAM11-V3 V640-HS61 FCC Part 15 Subpart C FCC ID: E4EV640HAM11L V640-HAM11-L V640-HS62 FCC NOTICE This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. Precautions in using the product 1. USA FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Do not remove the ferrite core (TDK-EPC Type ZCAT2749-0430C:V640-HS62) installed on the cables to suppress RF interference. FCC Part15 subpart B NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. CAUTION This device must be professionally installed. 2. Canada CIDRW Amplifier Unit CIDRW Head IC ID: 850J-V64HAM11 V640-HAM11-V3 V640-HS61 IC ID: 850J-V64HM11L V640-HAM11-L V640-HS62 This device complies with RSS-Gen of IC (Industry Canada) Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. ICES-003 This class A digital apparatus complies with Canadian ICES-003. Cet appareil numerique de la classe A est conforme a la norme NMB-003 du Canada. CIDRW System User’s Manual INTRODUCTION INTRODUCTION Precautions in using the product Applicable SEMI Standards This CIDRW system complies with the following standards. • SEMI E99 THE CARRIER ID READER/WRITER FUNCTIONAL STANDARD • SEMI E5 EQUIPMENT COMMUNICATION STANDARD 2 MESSAGE CONTENT (SECS II) • SEMI E4 EQUIPMENT COMMUNICATION STANDARD 1 MESSAGE TRANSFER (SECS I) SEMI is the acronym for Semiconductor Equipment and Materials International. SECS is the acronym for SEMI Equipment Communication Standard. CIDRW System User’s Manual INTRODUCTION INTRODUCTION Safety Precautions The following notation and alert symbols are used in this User's Manual to provide precautions required to ensure safe usage of a V640-series CIDRW System. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions. The following signal words are used in this manual. WARNING Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage. Precautions in using the product ● Definition of Precautionary Information ● Meanings of Alert Symbols Prohibition Indicates general prohibitions for which there is no specific symbol. ● Alert Statements in this Manual WARNING The product is not designed or rated for ensuring the safety of persons. Do not use it for such purposes. Precautions for Safe Use Please observe the following precautions for safe use of the products. • Do not allow water to enter or insert wires through gaps in the case. This could cause fire or electric shock. • In the event of a malfunction, stop using the product immediately, turn OFF the power, and consult your OMRON dealer. • Dispose of this product as industrial waste. • Do not remove the CIDRW Head from the Amplifier Unit while power is being supplied. Confirm the effects of radio waves on medical devices. The following guideline is from JAISA (Japan Automatic Identification Systems Association). This product is a reader-writer that uses radio waves for RFID equipment. The application and location of this product may affect medical devices. The following precaution must be observed in the application of the product to minimize the effects on medical devices. Any person with an implanted medical device must keep the area where the device is implanted at least 22 cm away from the antenna of a stationary or modular RFID device. CIDRW System User’s Manual INTRODUCTION INTRODUCTION Precautions for Correct Use Precautions in using the product Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product performance. ■ Installation Site Install the product at a location where: • It is not exposed to direct sunlight. • It is not exposed to corrosive gases, dust, metal chips, or salt. • The working temperature is within the range stipulated in the specifications. • There are no sudden variations in temperature (no condensation). • The relative humidity is within the range stipulated in the specifications. • No vibration or shock exceeding the values stipulated in the specifications is transmitted directly to the body of the product. • It is not subject to splashing water, oil, or chemical substances. ■ Mounting • This product communicates with ID Tags using the 134 kHz frequency band. Some transceivers, motors, monitoring equipment, and power supplies (power supply ICs) generate electrical waves (noise) that interfere with communications with ID Tags. If you are using the product in the vicinity of any of these devices, check the effect on communications in advance. • In order to minimize the effects of noise, ground nearby metal bodies with a grounding resistance not exceeding 100 ohms. • When mounting Amplifier Units, tighten the screws with a torque no greater than 1.2 N·m. • When mounting CIDRW Heads, tighten the screws with a torque no greater than 0.6 N·m. • When multiple CIDRW Heads are mounted next to each other, communications performance could be impaired by mutual interference. Read and follow the information in this manual on mutual interference when installing multiple Heads. Refer to page 122. CIDRW System User’s Manual INTRODUCTION INTRODUCTION ■ Power and Ground Cables • Use the power supply voltage specified in this manual. • Ensure correct polarity when connecting to the +/- power supply terminals. ohms. • When using the CIDRW System in Europe, the connecting cable between the CIDRW and the DC power supply must be 3 m or less. ■ Wiring Work • Always turn the power OFF before starting wiring work or connecting/disconnecting cables. • Do not run high-voltage lines and power lines though the same conduit. • To prevent damage by static electricity, wear a wrist strap or equivalent, and take measures to prevent charging, before touching terminal components or parts inside connectors. Precautions in using the product • The ground terminals must be connected to a ground with a grounding resistance not exceeding 100 ■ Screw Locking Adhesive • Screw locking adhesive (screw lock) may cause deterioration and cracking of resin parts; do not use it for screws in resin parts or anywhere where resin washers are used. ■ Cleaning • Use standard grade alcohol. • Do not use organic solvents such as thinner or benzene. ■ Communications with the Host Device Communicate with the host device only after confirming that the CIDRW Controller has started. Also, unstable signals may occur at the host interface when the CIDRW Controller is started. When initializing operation, clear the reception buffer at the host device or take other suitable methods to clear unwanted signals. ■ Startup Precaution Never turn OFF the power supply while the CIDRW Controller is starting, including when power is turned ON, when the mode is changed, or when the CIDRW Controller is being reset. Doing so may damage the CIDRW Controller. CIDRW System User’s Manual INTRODUCTION INTRODUCTION Reading this Manual Precautions in using the product Visual Aids Indicates an explanation of a point that must be observed to ensure that the product is capable of its proper functions and performance. Read this information carefully and follow the cautions. If the product is used incorrectly, data or the equipment itself could be destroyed. Indicates summaries of points of particular importance relating to product performance, e.g., points to note during operation and advice on how to use the product. Indicates the number of a page where related information can be found. Indicates information for reference when you encounter a problem. Indicator Status The following symbols are used to show the status of the indicators on the CIDRW Controller and Amplifier Units. OFF Flashing ON 10 CIDRW System User’s Manual INTRODUCTION Table of Contents INTRODUCTION Table of Contents To Users of the V700-L21 CIDRW Controller Applicable Standards Applicable SEMI Standards Safety Precautions Precautions for Safe Use Precautions for Correct Use Reading this Manual Table of Contents SECTION 1 Product Outline 11 13 What Is a CIDRW System? 14 Features 15 System Configuration 16 Component Names and Functions 17 Flowchart for Getting Started 21 SECTION 2 Installation and Connections/Wiring 25 Installation 26 Connections and Wiring 31 SECTION 3 Preparing for Communications 47 Setting the Communications Conditions for the CIDRW Controller 48 Setting the Communications Conditions for Amplifier Units 61 Setting the Communications Conditions for Link Units 63 Communications Test 64 SECTION 4 Reading from/Writing to ID Tags Table of Contents Introduction 69 When SECS Is Used 70 When SECS Is Not Used 81 CIDRW System User’s Manual 11 INTRODUCTION Table of Contents INTRODUCTION Table of Contents 12 SECTION 5 Troubleshooting When SECS Is Used When SECS Is Not Used SECTION 6 Appendix 95 96 102 109 Specifications and Dimensions 110 System Configuration Examples 115 Characteristic Data According to Conditions of Use 117 ID Tag Memory Maps 147 Regular Inspection 148 SECS Protocol Specifications 149 ASCII Code Table 154 Protective Construction 155 Revision History 159 CIDRW System User’s Manual What Is a CIDRW System? 14 Features 15 System Configuration 16 Component Names and Functions 17 Flowchart for Getting Started 21 CIDRW System User’s Manual SECTION 1 Product Outline SECTION 1 Product Outline 13 SECTION 1 Product Outline What Is a CIDRW System? The CIDRW system writes data to, and reads data from, the carrier IDs (ID Tags) mounted on the carriers SECTION 1 What Is a CIDRW System? (FOUP) in semiconductor manufacturing processes without contacting these ID Tags. CIDRW is the abbreviation of Carrier ID Reader/Writer and this abbreviation is used throughout this manual. Reading and writing information such as models, process instructions, lots, and inspection results to and from ID Tags makes it possible to manage work instruction information from a host device. Example: Management of information in semiconductor and wafer manufacturing processes ID Tag (holder is separate) CIDRW Head Amplifier Unit CIDRW Controller Host 14 CIDRW System User’s Manual Reading and writing information • Model information • Process instruction information • Completion information • Lot information • Inspection results Etc. SECTION 1 Product Outline Features • V640-HAM11-V3 CIDRW System Conforming to SEMI Standards CIDRW Controller V700-L22 Host ID Tag Amplifier Unit CIDRW Head V640-HAM11-V3 V640-HS61 SECTION 1 Features ■ CIDRW Systems That Conform to SEMI Standards (SEMI E99, E5, E4) RI-TRP-DR2B RI-TRP-WR2B (Made by Texas Instruments) SECS I/II RS-232C RS-232C The V640-HS61 CIDRW Head can be connected to V640-HAM11-V3 Amplifier Units to communicate with ID Tags. • V640-HAM11-L CIDRW System Conforming to SEMI Standards CIDRW Controller V700-L22 Host ID Tag Amplifier Unit CIDRW Head V640-HAM11-L V640-HS62 RI-TRP-DR2B RI-TRP-WR2B (Made by Texas Instruments) SECS I/II RS-232C RS-232C The V640-HS62 CIDRW Head can be connected to V640-HAM11-L Amplifier Units to communicate long-distance with ID Tags. The functions of the V640-HAM11-L Amplifier Unit are the same as the functions of the V640-HAM11-V3 Amplifier Unit. List of Applicable Standards • SEMI E99 THE CARRIER ID READER/WRITER FUNCTIONAL STANDARD • SEMI E5 EQUIPMENT COMMUNICATION STANDARD 2 MESSAGE CONTENT (SECS II) • SEMI E4 EQUIPMENT COMMUNICATION STANDARD 1 MESSAGE TRANSFER (SECS I) SEMI is the acronym for Semiconductor Equipment and Materials International. SECS is the acronym for SEMI Equipment Communications Standard. The V640-HAM11-V3 or V640-HAM11-L will automatically detect the model and read/write data for RI-TRPDR2B and RI-TRP--WR2B ID Tags manufacturer by Texas Instruments. CIDRW System User’s Manual 15 SECTION 1 Product Outline System Configuration SECTION 1 System Configuration When SECS Is Used Communications with the host device is possible using the SECS protocol. CIDRW Controller V700-L22 Host Amplifier Unit CIDRW Head V640-HAM11-V3 RS-232C SECS I/II V640-HS61 RS-232C CIDRW Controller V700-L22 Host Amplifier Unit CIDRW Head V640-HAM11-L RS-232C SECS I/II This is a host computer, equipment controller, etc. V640-HS62 RS-232C Multiple Amplifier Units are controlled in response to commands (SECS) from the host device. The Amplifier Units control the CIDRW Heads. The CIDRW Heads are the antennas for reading the carrier IDs from the ID Tags and writing the carrier IDs. When SECS Is Not Used Communications with the host device follow the OMRON proprietary protocol. The Amplifier Units are connected directly to the host device without using a CIDRW Controller. Host Amplifier Unit V640-HAM11-V3 RS-232C CIDRW Head V640-HS61 OMRON proprietary protocol Host Amplifier Unit V640-HAM11-L RS-232C CIDRW Head V640-HS62 OMRON proprietary protocol This is a host computer, equipment controller, etc. The Amplifier Units con- The CIDRW Heads are the trol the CIDRW Heads. antennas for reading the carrier IDs from the ID Tags and writing the carrier IDs. Refer to the following page for connection examples for up to 31 Amplifier Units or for connection examples for using the V700-L11 Link Unit. page 115 Using Link Units (V700-L11) to make connections makes it possible to remove and replace just the relevant Amplifier Unit while leaving the power to the CIDRW system on in the event of a failure or during maintenance. 16 CIDRW System User’s Manual SECTION 1 Product Outline Component Names and Functions SECS No. RS-232C ID SECTION 1 Component Names and Functions V700-L22 CIDRW Controller MAINTENANNCE Name Function Power indicator (green) OPERATING indicator (green) Lit while the CIDRW system status model is operating. An indicator that indicates whether the power is ON or OFF. Lit while the power is ON. ALARMS indicator (green) BUSY indicator (green) Lit when the status in "Operational Status" of the CIDRW system is BUSY. ERROR indicator (red) When a processing error is detected (when SSACK is other than NO), this indicator is lit for 50 ms. 24 VDC power supply terminals (with cover) Connect to the 24 VDC power supply. Frame ground terminal (with cover) The grounding wire is connected here. (Ground to 100 Ω or less) MODE switch Used to select the mode of operation. Lit when the status in "Alarm Status" of the CIDRW system is Alarm (1). Refer to page 48. 0: Normal Operation mode. When mounting the Controller, set the switch to this position. 3: Setting mode, selected to set information such as the communications conditions. When the switch on the bottom face of the Controller cannot be accessed, the operation mode can be changed from the host device while the switch is left at the 0 setting. 1 to 2, 4 to 7: Setting prohibited RESET switch Restarts the CIDRW Controller. 10 SECS port Port for connecting the host device. Conforms to SECS I/II. 11 ID port An Amplifier Unit or Link Unit is connected here. 12 Maintenance port (with cover) Not used. Do not remove the cover. CIDRW System User’s Manual 17 SECTION 1 Product Outline V640-HAM11-V3 and V640-HAM11-L Amplifier Units SECTION 1 Component Names and Functions 18 No. Name Dedicated power supply connector Connect to the 24 VDC power supply. RS-485 port When using multiple CIDRW Heads, connect this to the RS-485 port of another Amplifier Unit or to the multi-connection port of a Link Unit. RS-232C port Connected to a CIDRW Controller or a host device. Uses the OMRON proprietary communications protocol. RUN indicator (green) Turns ON when the Amplifier Unit is in normal operation. COMM indicator (yellow) Turns ON during communications with the host device or during communications with an ID Tag. NORM indicator (green) Turns ON when the communications finish with no error. ERROR indicator (red) Turns ON when an error occurs during communications with the host device, or during communications with an ID Tag. CIDRW Head connection port A CIDRW Head is connected here. Setting DIP switches Used to set the node number, the communications conditions, and the RS-485 terminal resistance. CIDRW System User’s Manual Function SECTION 1 Product Outline V640-HS61 and V640-HS62 CIDRW Heads No. Name SECTION 1 Component Names and Functions ■ V640-HS61 Function Antenna Used to communicate with ID Tags. Antenna center This is the center of the communications area. Connector Connect to an Amplifier Unit. ■ V640-HS62 V640-HS62 CIDRW HEAD MADE IN JAPAN No. Name Function Antenna Used to communicate with ID Tags. Antenna center This is the center of the communications area. Connector Connect to an Amplifier Unit. CIDRW System User’s Manual 19 SECTION 1 Product Outline V700-L11 Link Unit SECTION 1 Component Names and Functions 20 No. Name Function Multi-connection port (RS-485) This is the port that connects to the Amplifier Units when multiple CIDRW Heads are connected to a CIDRW Controller. The GR (frame ground) terminal is also at this port. RUN indicator (green) Turns ON while the Link Unit is in normal operation. ID indicator (green) Not used COMM indicator (green) Turns ON during data communications with the host device. ERR indicator (red) Turns ON when an error occurs during data communications with the host device or Head. Host device connection port (RS-232C) This is a port for connecting to the CIDRW Controller via an RS-232C interface. A dust cover is fitted on shipment from the factory. Remove this cover before using the port. ID connection port Not used 24 V power supply terminals (inside the cover) Connect to the 24 VDC power supply. Setting DIP switches (inside the cover) Used to set the equipment number, the communications conditions, and the RS-485 terminal resistance. CIDRW System User’s Manual SECTION 1 Product Outline Flowchart for Getting Started Installation and Connections Preparation for Communications SECTION 1 Flowchart for Getting Started When SECS Is Used Installation Refer to page 26. Connection and Wiring Refer to page 31. Setting the Communications Conditions for the CIDRW Controller Refer to page 48. Setting the Communications Conditions for Amplifier Units Refer to page 61. Setting the Communications Conditions for Link Units Trial Operation Refer to page 63. Test for Communications with the Host Device Refer to page 64. ID Tag <-> CIDRW System Communications Test Refer to page 66. Check the Surrounding Environment Refer to page 28. CIDRW System User’s Manual 21 SECTION 1 Product Outline Communications SECTION 1 Flowchart for Getting Started When SECS Is Used Refer to page 70. When you Encounter a Problem... When SECS Is Used 22 CIDRW System User’s Manual Refer to page 96. List of Error Messages Refer to page 96. Controller Indicators Refer to page 97. Operation Check Flowchart SECTION 1 Product Outline Preparation for Communications SECTION 1 Flowchart for Getting Started Installation and Connections When SECS Is Not Used Installation Refer to page 26. Connection and Wiring Refer to page 31. Setting the Communications Conditions for Amplifier Units Refer to page 61. Setting the Communications Conditions for Link Units Refer to page 63. Test for Communications with the Host Device Trial Operation Refer to page 64. Communications Test between ID Tags and CIDRW System Refer to page 66. Check the Surrounding Environment Refer to page 28. CIDRW System User’s Manual 23 SECTION 1 Flowchart for Getting Started Communications SECTION 1 Product Outline When SECS Is Not Used Refer to page 81. If you Encounter a Problem... When SECS Is Not Used Refer to page 102. List of Error Messages Refer to page 102. Amplifier Unit Indicators Refer to page 103. Operation Check Flowchart 24 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring 26 CIDRW Controller 26 Amplifier Unit 27 CIDRW Head 28 Link Unit 30 Connections and Wiring 31 CIDRW Controller 31 Amplifier Unit 34 Link Unit 41 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring Installation 25 SECTION 2 Installation and Connections/Wiring Installation CIDRW Controller There is a switch for selecting the operation mode (Normal Operation mode <-> Setting mode) on the bottom face of the CIDRW Controller. Set the communications conditions in the Setting mode (switch position 3) before mounting the SECTION 2 Installation CIDRW Controller. Refer to page 48. Set the Controller to the Normal Operation mode (switch position 0) when mounting it. Mount the CIDRW Controller with the resin washers and four M4 screws provided as accessories. Mounting dimensions (Unit: mm) 4-M4 130±0.2 151±0.2 • Tighten the M4 screws with a torque not exceeding 1.2 N·m. • Do not apply organic solvents used with screw locking agents at the locations where the screws are inserted. 26 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring Amplifier Unit Use spring washers and flat washers with the four M4 screws when mounting the Amplifier Unit. SECTION 2 Installation Mounting dimensions (Unit: mm) 4-M4 46±0.5 175±0.5 Tighten the M4 screws with a torque not exceeding 1.2 N·m. CIDRW System User’s Manual 27 SECTION 2 Installation and Connections/Wiring CIDRW Head The area for communications with ID Tags varies substantially according to the installation orientations and the background conditions (metals, noise, etc.). Check the communications area before deciding the installation position. For details on actual communications distances, see Characteristic Data depending on Conditions of SECTION 2 Installation Use in Appendix. Refer to page 116. ■ Positional Relationship between the CIDRW Head and the ID Tag The communications area differs according to the positional relationship during communications. Mounting orientation Communications area (purely illustrative) Explanation Coaxial The maximum communications area is obtained when the center lines of the CIDRW Head and the ID Tag coincide. Parallel The maximum communications area is obtained when the center point of the antenna on the CIDRW Controller is aligned with the center line of the ID Tag. Vertical When the center point of the antenna on the CIDRW Head is aligned with the center line of the ID Tag, the communications area is substantially reduced. ■ Data Reading and Writing The communications distances for reading and writing are not the same; the distance is shorter for writing. Therefore, when data is to be both read and written, take the distance for writing as the reference distance when installing the CIDRW Head and the ID Tag. 28 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring ■ Influence of Background Metal on ID Tag Metals in the vicinity of the communications area will affect the range, making it smaller. Refer to page 122. ■ Influence of Noise as switching power supplies, inverters, servomotors, or monitors in the surrounding area will adversely affect communications, restricting the communications area. The noise levels in the vicinity of the CIDRW Head can be determined with the environmental NOISE MEASUREMENT command (applies only when SECS is not used) . Refer to page 90. For details on the relationship between noise and communications distance, see Appendix . Refer to page 146. SECTION 2 Installation This CIDRW system uses a frequency of 134 kHz for communications with ID Tags. Equipment such ■ Mounting Use spring washers and flat washers with the four M3 screws when mounting a CIDRW Head. Mounting dimensions (Unit: mm) Antenna center 20±0.2 4-M3 OR φ3.5 21±0.2 Tighten the M3 screws with a torque not exceeding 0.6 N·m. CIDRW System User’s Manual 29 SECTION 2 Installation and Connections/Wiring Link Unit Mount Link Units with the two M4 screws and washers provided as accessories. SECTION 2 Installation Mounting dimensions (Unit: mm) Two M4 or 4.2-dia. holes • Tighten the M4 screws with a torque not exceeding 1.2 N·m. • Do not apply organic solvents used with screw locking agents at the locations where the screws are inserted. 30 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring Connections and Wiring CIDRW Controller ■ Power Supply and Grounding Wires SECTION 2 Connections and Wiring Connect the wires to the 24 VDC power supply terminals and frame ground terminal. 24 VDC Ground to 100 Ω or less. • Crimp Terminals The terminal screws on the terminal block are M3 size. Use appropriate crimp terminals for M3 screws as shown below. Crimp Terminals Shape Size Forked 6 mm max. Round 6 mm max. • Power Supply Use a power supply that satisfies the following conditions. Condition Power supply voltage 24 VDC +10%, -15% Output current 500 mA DC min. Safety standard UL Class 2 Recommended model Manufacturer OMRON Model S82K-01524 Be sure to replace the cover after wiring. CIDRW System User’s Manual 31 SECTION 2 Installation and Connections/Wiring ■ SECS Port The method for wiring for communications with a host device via the SECS port is explained here. Host CIDRW Controller SECTION 2 Connections and Wiring To the RS-232 port To the SECS port • Connector The SECS port on the Controller is a D-SUB 9-pin connector. The pin arrangement is shown below. SECS RS-232C 1 2 3 45 MAINTENANNCE ID The connector rim has electrical continuity with the GR (frame ground) in the 24 VDC power supply ter- 6 7 8 9 Pin No. Signal name Symbol minals. Signal direction Remarks — NC — Not connected Receive data RD Input Send data SD Output — — Output Signal ground SG — — — Input Use in the open status. Request send RS Input Always ON during normal operation — NC — Not connected — NC — Not connected Always OFF Recommended Models Manufacturer Cable Connector Socket Hood 32 CIDRW System User’s Manual Model Hitachi Cable CO-MA-VV-SB 5PX28AWG OMRON XM2D-0901 XM2S-0913 SECTION 2 Installation and Connections/Wiring • Wiring The cable length should be no greater than 15 m. PC/AT Computer D-SUB, 9-pin Socket type #4-40 Name Pin No. Pin No. Name NC NC RD RD SD SD NC NC SG SG NC NC RS RS NC CS NC NC Ground shielded wires either at the CIDRW Controller side or at the PC/AT side. CIDRW System User’s Manual SECTION 2 Connections and Wiring CIDRW Controller V700-L22 D-SUB, 9-pin Socket type #4-40 33 SECTION 2 Installation and Connections/Wiring Amplifier Unit ■ Connector for Connecting a CIDRW Head 1. Align the pin on the connector with the channel in the cable connector and insert SECTION 2 Connections and Wiring the cable connector. Hold the fixed part of the connector while making this insertion. 2. After inserting the connector fully home, turn the fixed part clockwise to lock it. ■ Power Supply and Grounding Wires Connect the power supply and grounding wires to the dedicated power supply connector. 24 V+ GR 24 V- Connector 24 VDC Ground to 100 Ω or less • The grounding wire should be connected to a ground exclusive to the Amplifier Unit. If the grounding wire is shared with another unit, or connected to a beam in a building, there may be adverse effects. • Make the grounding point as close as possible and the length of the grounding wire used as short as possible. • When using the Amplifier Unit in Europe, the connecting cable between the Amplifier Unit and the DC power supply must be 3 m or less. 34 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring • Dedicated Power Supply Connector and RS-485 Port Connector Prepare a V640-A90 (can be purchased as an accessory). Contents of the V640-A90 set (accessory) Name When procured individually Quantity One Pins for power supply connector Three Connector for RS-485 port One Manufacturer Tyco Electronics Model 1-178288-3 SECTION 2 Connections and Wiring Power supply connector 175217-3 Phoenix Contact MSTB2.5/2-STF-5.08 • Dedicated Power Supply Cable Use an AWG20 to AWG24 cable. Use a dedicated tool for crimping the cable to the connector pins. Recommended Crimping Tool Manufacturer Model Tyco Electronics 919601-1 • Power Supply Use a power supply that satisfies the following conditions. Condition Power supply voltage 24 VDC +10%, -15% Output current V640-HAM11-ENT: 300 mA DC min. V640-HAM11-L-ENT: 600 mA DC min. Safety standard UL Class 2 Recommended Product Manufacturer OMRON Model S82K-03024 CIDRW System User’s Manual 35 SECTION 2 Installation and Connections/Wiring ■ RS-232C Port The method for connecting a CIDRW Controller or host device via the RS-232C port is explained here. CIDRW Controller Amplifier Unit SECTION 2 Connections and Wiring To the RS-232C port To ID port Host Amplifier Unit To the RS-232C port To the RS-232C port • Connector The RS-232C port of the Amplifier Unit is a D-SUB, 9-pin connector. The pin arrangement is shown below. 1 2 3 45 6 7 8 9 The connector rim has electrical continuity with the GR (frame ground) terminal in the dedicated power supply connector. Pin No. 36 Signal name Symbol Signal direction Remarks — NC — Receive data RD Input Send data SD Output — NC — Signal ground SG — — NC — Not connected Request send RS Output Always ON during normal operation Send enable CS Input — NC — CIDRW System User’s Manual Not connected Not connected Not connected SECTION 2 Installation and Connections/Wiring Recommended Models Manufacturer Cable Connector Host side CO-MA-VV-SB 5PX28AWG OMRON XM2D-0901 Hood XM2S-0913 Socket XM2D-0901 Hood XM2S-0911 SECTION 2 Connections and Wiring Amplifier Unit side Socket Model Hitachi Cable • Wiring for Connection to a V700-L22 CIDRW Controller The cable length should be no greater than 15 m. Amplifier Unit V640-HAM11-V3 V640-HAM11-L D-SUB, 9-pin Socket type Metric screw, M2.6 CIDRW Controller V700-L22 D-SUB, 9-pin Socket type #4-40 Pin No. Name Name Pin No. NC NC RD RD SD SD NC NC SG SG NC NC RS RS CS CS NC NC Ground shielded wires either at the Amplifier Unit side or at the CIDRW side. CIDRW System User’s Manual 37 SECTION 2 Installation and Connections/Wiring • Wiring for Connection to a PC/AT Computer (9-pin Connector) The cable length should be no greater than 15 m. SECTION 2 Connections and Wiring Amplifier Unit V640-HAM11-V3 V640-HAM11-L D-SUB, 9-pin Socket type Metric screw, M2.6 PC/AT Computer D-SUB, 9-pin Socket type #4-40 Pin No. Name Name Pin No. NC NC RD RD SD SD NC NC SG SG NC NC RS RS CS CS NC NC Ground shielded wires either at the CIDRW Controller side or at the PC/AT side. RS signal control method at the host device In a 1:N connection, the RS signals generated from the host device by normal control must be input as CS signals. Turn the RS signals OFF within 15 ms after the completion of data transmission. Correct communications will not be possible without this control. ON only during data transmission from the host device RS at host device SD at host device Within 15 ms 38 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring ■ RS-485 Port The method for connection to the RS-485 port of another Amplifier Unit when multiple CIDRW Heads are used is explained here. To the RS-485 port Amplifier Unit SECTION 2 Connections and Wiring CIDRW Controller To the RS-232C port The maximum total length of RS-485 cable is 50 m. • Connector Prepare a V640-A90 (can be purchased as an accessory) as the connector for the RS-485 port on the Amplifier Unit. Refer to page 35. The pin arrangement is shown below. Name Function Connect to the minus line of another Amplifier Unit. Connect to the plus line of another Amplifier Unit. Connector CIDRW System User’s Manual 39 SECTION 2 Installation and Connections/Wiring • Cable Information Recommended Models Manufacturer Model Cable RS-485 signal wire Tachii Electric Wire MVVS 2CX0.5SQ Crimp terminals When one wire is connected to each terminal. Phoenix Contact AI0.5-8WH SECTION 2 Connections and Wiring When two wires are connected to each terminal. AI-TWIN2×0.5-8WH Crimping tool CRIMPFOX UD6 • Wiring Method 1. Attach crimp terminals to stripped portions of the cables. 2. Insert the wires into the correct holes in the connector, bearing the orientation of the connector in mind. 3. Tighten the set screws of the connector firmly to secure the cables. The appropriate tightening torque is around 0.5 N·m. A standard, tapered screwdriver will not enter all the way into the screw holes. Use a small gauge flat-blade screwdriver whose shaft and tip have the same thickness. Side view Face view driver with no taper Recommended Screwdriver Manufacturer OMRON 0.6 mm Small flat-blade screw- Model XW4Z-00C 3.5 mm 4. Having fitted the connector to the cable, connect it to an Amplifier Unit. Orient the cable connector correctly in relation to the connector on the Amplifier Unit, and fasten the cable connector by fully tightening the retaining screws. Set screws Disconnecting the connector Fully loosen the two screws, then grip the projections on the connector and pull it straight out. If it is difficult to pull the connector out, press down on the Amplifier Unit while pulling on the connector. 40 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring Link Unit ■ Power Supply Opening the cover on the top face of the Link Unit exposes the power supply terminals. SECTION 2 Connections and Wiring 24 VDC • Crimp Terminals The terminal screws on the terminal block are M3 size. Use appropriate crimp terminals for M3 screws as shown below. Crimp Terminals Shape Size Forked 6 mm max. Round 6 mm max. • Power Supply Use a power supply that satisfies the following conditions. Condition Power supply voltage 24 VDC +10%, -15% Output current 500 mA DC min. Safety standard UL Class 2 Recommended Model Manufacturer OMRON Model S82K-01524 CIDRW System User’s Manual 41 SECTION 2 Installation and Connections/Wiring ■ Host Connection Port The method for connecting to a CIDRW Controller or host device via the RS-232C port is explained here. CIDRW Controller Link Unit SECTION 2 Connections and Wiring To host device port To ID port Host Link Unit To host device port To the RS-232C port • Connector The host device connection port on the Link Unit is a D-SUB, 9-pin connector. The pin arrangement is shown below. The connector rim does not have electrical continuity with the GR (frame ground) terminal in the multi-connection port. 42 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring Pin No. Signal name Symbol Signal direction Remarks — NC — Not connected Receive data RD Input Send data SD Output — NC — Signal ground SG — — NC — Not connected Request send RS Output Always ON during normal operation Send enabled CS Input — NC — Not connected SECTION 2 Connections and Wiring Not connected Recommended model Manufacturer Cable Connector Socket Model Hitachi Cable CO-MA-VV-SB 5PX28AWG OMRON XM2D-0901 Hood XM2S-0913 • Wiring for Connection to a CIDRW Controller The cable length should be no greater than 15 m. Link Unit V700-L11 D-SUB, 9-pin, female Socket type #4-40 CIDRW Controller V700-L22 D-SUB, 9-pin, female Socket type #4-40 Name Pin No. Pin No. Name NC NC RD RD SD SD NC NC SG SG NC NC RS RS CS CS NC NC Ground shielded wires at the CIDRW Controller side. CIDRW System User’s Manual 43 SECTION 2 Installation and Connections/Wiring • Wiring for Connection to a PC/AT Computer Link Unit V700-L11 D-SUB, 9-pin Socket type #4-40 PC/AT Computer D-SUB, 9-pin Socket type #4-40 Pin No. Pin No. Name NC NC RD RD SD SD NC NC SG SG NC NC RS RS CS CS NC NC SECTION 2 Connections and Wiring Name Ground shielded wires at the PC/AT computer side. If the CS function is to be used at the PC/AT computer side, a return wire is required. Link Unit V700-L11 D-SUB, 9-pin Socket type #4-40 PC/AT Computer D-SUB, 9-pin Socket type #4-40 Name Pin No. Pin No. Name NC NC RD RD SD SD NC NC SG SG NC NC RS RS CS CS NC NC Ground shielded wires at the PC/AT computer side. RS signal control method at the host device In a 1:N system using Link Units, the RS signals generated from the host device by normal control must be input as CS signals. Turn the RS signals OFF within 15 ms after the completion of data transmission. Correct communications will not be possible without this control. ON only during data transmission from the host device RS at host device SD at host device Within 15 ms 44 CIDRW System User’s Manual SECTION 2 Installation and Connections/Wiring ■ Multi-connection Port The method for connecting to an Amplifier Unit is explained here. Link Unit To the RS-485 port SECTION 2 Connections and Wiring To multi-connection port Amplifier Unit • Connector Pin No. Name Function No wiring is required. (Short with terminal 2 within the circuit) No wiring is required. (Short with terminal 1 within the circuit) GR Ground to 100 Ω or less. Connect to the minus line of the Amplifier Unit. Connect to the plus line of the Amplifier Unit. CIDRW System User’s Manual 45 SECTION 2 Installation and Connections/Wiring • Cable Recommended Models Manufacturer Cable Crimp terminals RS-485 signal wire Tachii Electric Wire Frame ground line AWG22 to AWG20 cable When one wire is connected to each terminal. Phoenix Contact SECTION 2 Connections and Wiring When two wires are connected to each terminal. Crimping tool Model MVVS 2CX0.5SQ AI0.5-8WH AI-TWIN2×0.5-8WH CRIMPFOX UD6 • Wiring Method 1. Attach crimp terminals to stripped portions of the cables. 2. Insert the wires into the correct holes in the connector, bearing the orientation of the connector in mind. 3. Tighten the set screws of the connector firmly to secure the cables. The appropriate tightening torque is around 0.5 N·m. A standard, tapered screwdriver will not enter all the way into the screw holes. Use a small gauge flat-blade screwdriver whose shaft and tip have the same thickness. Side view Face view Recommended screwdriver Manufacturer OMRON Model XW4Z-00C Small gauge flat-blade screwdriver with no taper 0.6 mm 3.5 mm 4. Having fitted the connector to the cable, connect it to the Link Unit. Orient the cable connector correctly in relation to the connector on the Link Unit, and fasten the cable connector by fully tightening the retaining screws. Set screws Disconnecting the connector Fully loosen the two screws, then grip the projections on the connector and pull it straight out. If it is difficult to pull the connector out, press down on the Link Unit while pulling on the connector. 46 CIDRW System User’s Manual SECTION 3 Preparing for Communications Setting the Communications Conditions for Amplifier Units 61 Setting the Communications Conditions for Link Units 63 Communications Test 64 CIDRW System User’s Manual SECTION 3 Preparing for Communications Setting the Communications Conditions for the CIDRW Controller48 47 SECTION 3 Preparing for Communications Setting the Communications Conditions for the CIDRW Controller Set the communications conditions of the CIDRW Controller only when SECS is used. Switch to Setting Mode Start Terminal Software Set Parameters for Communications Conditions. Change Carrier ID Change Data Segment Area Change Response Time-out Time SECTION 3 Setting the Communications Conditions for the CIDRW Controller Set Software Revisions Return to Normal Operation Mode Switch to Setting Mode The CIDRW Controller has two operating modes, the Normal Operation mode and the Setting mode. Switch to the Setting mode to set the communications conditions. There are two methods for switching the mode. Use the one that is appropriate for the circumstances. ■ Changing the Position of the Mode Switch on the Bottom of the Unit This is the convenient method for setting before mounting the Unit. 1. Turn OFF the power to the CIDRW Controller. 2. Set the mode switch on the bottom of the Unit to 3. 48 CIDRW System User’s Manual SECTION 3 Preparing for Communications 3. When all of the devices to be used are connected, turn the power ON. The system starts up in the Setting mode, and the indicators react as shown below. OPERATING ALARMS BUSY ERROR ■ Sending a Switching Command from the Host Device This method is convenient when the Unit has already been mounted and the switch on the bottom cannot be repositioned to 3. the Setting mode. 1. Send a subsystem command (S18F13 ChangeState CPVAL1 = "PS") from the host device. Refer to page 77. CPVAL1="PS" is an expansion designation unique to V700-L22 and does not conform to SEMI standards. The system is automatically restarted and the mode switches to the Setting mode. The operation indicators react as shown below. OPERATING ALARMS BUSY ERROR Start Terminal Software Use terminal software at the host device to set the CIDRW Controller. SECTION 3 Setting the Communications Conditions for the CIDRW Controller During operation in the Normal Operation mode, a command is sent from the host device to switch to The commands and communications conditions in the setting mode are unique to OMRON. They do not conform to the SEMI standards. For the terminal software, use Hyper Terminal, which is standard with Windows, or a similar program. The communications conditions for communications between the host device and CIDRW Controller are fixed. Make the following settings using the terminal software. Item Setting Baud rate 9600 bps Data length 8 bits Parity EVEN Stop bits Communications control None Send code At the end of a line (when [ENTER] is input), the line feed characters ([LF]) are appended. Display Local echo CIDRW System User’s Manual 49 SECTION 3 Preparing for Communications Set Parameters for Communications Conditions Specify the parameters whose settings are to be changed from the terminal software of the host device. The commands, and the parameters that can be set are indicated below. List of Commands Designation Parameter designation Command Input Explanation (Tag name) = (Set value)Specify the parameter value corresponding to the tag name. SECTION 3 Setting the Communications Conditions for the CIDRW Controller Parameter confirmation ::END Checks the parameter designations that have been received so far and, if there is no error, confirms the settings. Comment This is ignored as the comment line. # (Comment) or CRLF Tag Name List Classification Protocol SECS Operation Parameter Tag name Baud Rate S_BAUD 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps 9600 bps Device ID S_DEVID 0 to 32767 Time-out between characters S_T1 0.1 to 10 s 0.5 s Protocol time-out S_T2 0.2 to 25 s 10 s Response time-out S_T3 1 to 120 s 45 s Time-out between blocks S_T4 1 to 120 s 45 s Retry limit S_RTY 0 to 31 Master/slave S_MS M: Master S: Slave Double block detection yes/no S_DB 1: The header of the block currently being received is compared with the correct block received immediately before, and double blocks are detected. 0: Double block detection is not performed. Source ID S_SRC 0 to 32767 Single block No. S_BNO 0, 1 Baud rate for communications C_BAUD with Amplifier Unit/Link Unit 9600, 19200, 38400 bps Use a consistent baud rate setting within the same system configuration. 9600 bps Number of Heads count processing 0 to 31 0: The number of Heads is automatically detected at the start. Any increase or decrease in the number of Heads is automatically detected. 1 to 31: The number of Heads is specified. The number of Heads detected is compared with this specified number of Heads. If the number of Heads changes, for example because a Head fails, an error (with alarm) is detected. If a Head is not connected or an error is detected with a connected Head, so that the number of Heads does not match the specified number, an error (with alarm) is detected. C_HEAD The setting mode commands do not conform to SEMI standards. For the terminal software, use Hyper Terminal, which is standard with Windows, or a similar program. 50 CIDRW System User’s Manual Default setting Setting range SECTION 3 Preparing for Communications 1. Specify the parameters to be changed. When the first parameter is specified, the ALARMS indicator flashes. S_BAUD=19200 S_DEVID=1 S_BNO=0 2. Confirm the parameter change. The input parameter is checked and written. ::END The ALARMS indicator lights. When writing is completed without error SETUP_COMPLETE If writing is completed with an error, the parameters are not updated. The figure in square brackets [ ] indicates the line number where the When writing is completed with an error error was first detected. If a parity error is detected in the received char- SETUP_FAILED [2]_ acters, this figure is [0]. Check the sent data based on this information. A text file is created based on the data that is keyed in, as shown below, and this data can be conveniently transmitted using the terminal's text file send function. Example: PRM.TXT #Parameter Setting File for SystemA #Protocol S_BAUD=19200 S_DEVID=1 #SECS S_BNO=0 ::END CIDRW System User’s Manual SECTION 3 Setting the Communications Conditions for the CIDRW Controller When writing is completed, a message indicating the result is displayed. 51 SECTION 3 Preparing for Communications ■ Check for Correct Setting The currently set data can be output so that you can check if it is correct. 1. Send the parameter output command "::GET_PARAM" from the host device. ::GET_PARAM The current communications parameter settings are displayed. SECTION 3 Setting the Communications Conditions for the CIDRW Controller S_BAUD=19200 S_DEVID=1 S_T1=0.5 S_T2=10.0 S_T3=45 S_T4=3 S_RTY=3 S_MS=M S_SRC=0 S_BNO=0 C_BAUD=9600 C_HEAD=0 ::END Change Carrier ID To read the carrier ID, the CID has to be specified within the area where the carrier ID can be set (CarrierIDField) within the ID Tag memory. This section explains the procedure for setting the carrier ID offset (attribute name: CarrierIDOffset) and the carrier ID size (bytes) (attribute name: CarrierIDLength) in the memory map of the ID Tag. The commands, and the parameters that can be set, are given below. List of Commands Designation Parameter designation Command input Explanation (Tag name) = (Set value) Specify the parameter value corresponding to the tag name. Parameter confirmation ::END Checks the parameter designations that have been received so far and, if there is no error, confirms the settings. Comment This is ignored as the comment line. # (Comment) or CRLF Tag Name List Parameter Tag name Setting range Default setting Carrier ID offset CIDOF 0 to 15 Carrier ID size (bytes) CIDLN 01 to 16 16 • Settings that exceed the carrier ID area (*) cannot be made. If such a setting is made, an error occurs. *: (CIDOF+CIDLN) ≤ T_CIDLEN • The Carrier ID offset and carrier ID size (bytes) can only be changed in the L22 mode. They cannot be changed in the L21 mode. When you change from the L22 mode to the L21 mode, the carrier ID offset and carrier ID size (bytes) are returned to their initial settings. 52 CIDRW System User’s Manual SECTION 3 Preparing for Communications 1. Specify the parameters to be changed. When the first parameter is specified, the ALARMS indicator flashes. CIDOF=0 CIDLN=16 2. Confirm the parameter change. The input parameter is checked and written. ::END The currently set data can be output so that you can check if it is correct. 1. Send the parameter output command "::GET_E99SYS" ::GET_E99SYS from the host device. The carrier ID settings are displayed. RT=10.0 CT=0.1 RTY=3 DINST= MENT= MODEL=L22 HREV=001.04 CIDOF=00 CIDLN=16 ::END Do not change operation parameters other than RT, CIDOF, and CIDLN. This can cause the system to stop operating correctly. Change Data Segment Area The data segment area (memory map) must be changed to communicate with ID Tags (RI-TRP-DR2B, SECTION 3 Setting the Communications Conditions for the CIDRW Controller ■ Check for Correct Setting made by Texas Instruments). The procedure for changing the data segment area is explained here. ID Tag Memory Maps Refer to page 147. The commands, and the parameters that can be set, are indicated below. List of Commands Designation Parameter designation Command input Explanation (Tag name) = (Set value) Specify the parameter value corresponding to the tag name. Parameter confirmation ::END Checks the parameter designations that have been received so far and, if there is no error, confirms the settings. Comment This is ignored as the comment line. # (Comment) or CRLF CIDRW System User’s Manual 53 SECTION 3 Preparing for Communications Tag Name List Parameter Tag name Setting range Default setting Number of bytes in the carrier ID T_CIDLEN 16 (fixed) The setting must maintain the following relationship (CIDOF + CIDLN) ≤ T_CIDLEN 16 Segment name T_SEGN "S01" to "S99" "S01" to "S28" Number of bytes in a segment T_SEGL 8 (fixed) 1. The form of the input from the host device is shown in the SECTION 3 Setting the Communications Conditions for the CIDRW Controller figure to the right. When the first parameter is specified, the ALARMS indicator flashes. T_CIDLEN=16 T_SEGN=S01 T_SEGL=8 T_SEGN=S02 T_SEGL=8 T_SEGN=S03 T_SEGL=8 T_SEGN=S04 T_SEGL=8 T_SEGN=S05 T_SEGL=8 T_SEGN=S06 T_SEGL=8 T_SEGN=S07 T_SEGL=8 T_SEGN=S08 T_SEGL=8 T_SEGN=S09 T_SEGL=8 T_SEGN=S10 T_SEGL=8 T_SEGN=S11 T_SEGL=8 T_SEGN=S12 T_SEGL=8 T_SEGN=S13 T_SEGL=8 T_SEGN=S14 T_SEGL=8 T_SEGN=S15 T_SEGL=8 2. Confirm the parameter change. The input parameter is checked and written. When writing is completed, a message indicating the result is displayed. The ALARMS indicator lights. ::END When writing is completed without error SETUP_COMPLETE If writing is completed with an error, the parameters are not updated. The figure in square brackets [ ] indicates the line number where the When writing is completed with an error error was first detected. If a parity error is detected in the received characters, this figure is [0]. Check the sent data based on this information. 54 CIDRW System User’s Manual SETUP_FAILED [2]_ SECTION 3 Preparing for Communications ■ Check for Correct Setting The currently set data can be output so that you can check if it is correct. 1. Send the parameter output command "::GET_SEG" from the host device. ::GET_SEG SECTION 3 Setting the Communications Conditions for the CIDRW Controller The data segment area is displayed. T_CIDLEN=16 T_SEGN=S01 T_SEGL=8 T_SEGN=S02 T_SEGL=8 T_SEGN=S03 T_SEGL=8 T_SEGN=S04 T_SEGL=8 T_SEGN=S05 T_SEGL=8 T_SEGN=S06 T_SEGL=8 T_SEGN=S07 T_SEGL=8 T_SEGN=S08 T_SEGL=8 T_SEGN=S09 T_SEGL=8 T_SEGN=S10 T_SEGL=8 T_SEGN=S11 T_SEGL=8 T_SEGN=S12 T_SEGL=8 T_SEGN=S13 T_SEGL=8 T_SEGN=S14 T_SEGL=8 T_SEGN=S15 T_SEGL=8 ::END CIDRW System User’s Manual 55 SECTION 3 Preparing for Communications Change Response Time-out Time In the initial settings of the CIDRW Controller, when ID Tag (RI-TRP-DR2B, made by Texas Instruments) data is read or written, a response time-out may occur. Be sure to set the response time-out time to 10 s. The commands, and the parameters that can be set are indicated below. List of Commands Designation Parameter designation Command input Explanation (Tag name) = (Set value) Specify the parameter value corresponding to the tag name. SECTION 3 Setting the Communications Conditions for the CIDRW Controller Parameter confirmation ::END Checks the parameter designations that have been received so far and, if there is no error, confirms the settings. Comment This is ignored as the comment line. # (Comment) or CRLF Tag Name List Parameter Response time-out time Tag name RT Setting range 10.0 (fixed) 2.5 1. Set the response time-out time to 10.0. RT=10.0 2. Confirm the parameter change. The input parameter is checked and written. When writing is completed, a message indicating the result is displayed. The ALARMS indicator lights. ::END When writing is completed without error SETUP_COMPLETE If writing is completed with an error, the parameters are not updated. The figure in square brackets [ ] indicates the line number where the When writing is completed with an error error was first detected. If a parity error is detected in the received characters, this figure is [0]. Check the sent data based on this information. 56 Default setting CIDRW System User’s Manual SETUP_FAILED [2]_ SECTION 3 Preparing for Communications ■ Check for Correct Setting The currently set data can be output so that you can check if it is correct. 1. Send the parameter output command "::GET_E99SYS" from the host device. ::GET_E99SYS The current operation parameter settings are displayed. Do not change operation parameters other than RT, CIDOF, and CIDLN. This can cause the system to stop operating correctly. Set Software Revisions The operations of the V700-L22 can be changed to match those of the previous model, the V700-L21. The commands, and the parameters that can be set are indicated below. List of Commands Designation Parameter designation Command input Explanation (Tag name) = (Set value) Specify the parameter value corresponding to the tag name. Parameter confirmation ::END Checks the parameter designations that have been received so far and, if there is no error, confirms the settings. Comment This is ignored as the comment line. # (Comment) or CRLF SECTION 3 Setting the Communications Conditions for the CIDRW Controller RT=10.0 CT=0.1 RTY=3 DINST= MENT= MODEL=L22 HREV=001.04 CIDOF=00 CIDLN=16 ::END Tag Name List Parameter Software revision Tag name RVER Setting range 2.00: in V700-L22 mode 1.10: in V700-L21 mode 1. Specify the parameters to be changed. When the first parameter is specified, the ALARMS indicator flashes. Default setting 2.00 RVER=1.10 CIDRW System User’s Manual 57 SECTION 3 Preparing for Communications 2. Confirm the parameter change. The input parameter is checked and written. ::END ■ Check for Correct Setting The currently set data can be output so that you can check if it is correct. 1. Send the parameter output command "::GET_VER" from the host device. ::GET_VER RVER=1.10 ::END Return to Normal Operation Mode ■ When the Mode is Selected with the Mode Switch on the Bottom of the Unit 1. Turn OFF the power to the CIDRW Controller. 2. Set the mode switch on the bottom of the Unit to the 0. 23 5 67 SECTION 3 Setting the Communications Conditions for the CIDRW Controller The software revision settings are displayed. 3. When all of the devices to be used are connected, turn the power ON. Start up in the Normal Operation mode. Even if you restart with the mode switch left at the 3 position, or send a reset command "::EXIT," the Controller will start in the Setting mode. To switch to Normal Operation mode, you must set the mode switch to 0. ■ When the Mode Is Selected by a Command Sent from the Host Device 1. Either send the reset command "::EXIT" from the host device or turn the power to the CIDRW Controller OFF and then back ON. Start up in the Normal Operation mode. 58 CIDRW System User’s Manual ::EXIT SECTION 3 Preparing for Communications Reference: List of Commands Designation Command input Parameter designation Explanation (Tag name) = (Set value) Specify the parameter value corresponding to the tag name. Parameter confirmation ::END Checks the parameter designations that have been received so far and, if there is no error, confirms the settings. Comment This is ignored as the comment line. # (Comment) or CRLF Parameter output Outputs the set parameters (protocol, SECS, operation). Outputs the set parameters (ID Tag memory map). ::GET_E99SYS Outputs the set parameters (operations). ::GET_VER Outputs the set parameters (software revision). :EXIT Restarts the CIDRW Controller. Tag Name List Classification Protocol SECS Operation ID Tag Parameter Tag name Setting range Default setting Baud Rate S_BAUD 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps 9600 bps Device ID S_DEVID 0 to 32767 Time-out between characters S_T1 0.1 to 10 s 0.5 s Protocol time-out S_T2 0.2 to 25 s 10 s Response time-out S_T3 1 to 120 s 45 s Time-out between blocks S_T4 1 to 120 s 45 s Retry limit S_RTY 0 to 31 Master/slave S_MS M: Master S: Slave Double block detection yes/no S_DB 1: The header of the block currently being received is compared with the correct block received immediately before, and double blocks are detected. 0: Double block detection is not performed. Source ID S_SRC 0 to 32767 Single block No. S_BNO 0, 1 Baud rate for communications with Amplifier Unit/Link Unit C_BAUD 9600, 19200, 38400 bps Use a consistent baud rate setting within the same system configuration. 9600 bps Number of Heads count processing C_HEAD 0 to 31 0: The number of Heads is automatically detected at the start. Any increase or decrease in the number of Heads is automatically detected. 1 to 31: The number of Heads is specified. The number of Heads detected is compared with this specified number of Heads. If the number of Heads changes, for example because a Head fails, an error (with alarm) is detected. If a Head is not connected or an error is detected with a connected Head, so that the number of Heads does not match the specified number, an error (with alarm) is detected. Number of bytes in the carrier ID T_CIDLEN 16 (fixed) 16 Segment name T_SEGN “S01” to “S99” “S01” to “S28” 8 (fixed) Number of bytes in a T_SEGL segment CIDRW System User’s Manual SECTION 3 Setting the Communications Conditions for the CIDRW Controller RESET ::GET_PARAM ::GET_SEG 59 SECTION 3 Preparing for Communications Tag Name List Classification E99 SECTION 3 Setting the Communications Conditions for the CIDRW Controller 60 CIDRW System User’s Manual Parameter Tag name Setting range Default setting Response timeout time RT 10.0 s (fixed) 2.5 s Carrier ID offset CIDOF 00 to 15 00 Carrier ID length CIDLEN 01 to 16 16 SECTION 3 Preparing for Communications Setting the Communications Conditions for Amplifier Units Set the communications conditions using the DIP switches on the side face of the Amplifier Unit. After changing the DIP switch settings, restart the system. The new settings will not become effective until the system is restarted. Node No. Baud rate Test Mode Always OFF (Not used in this CIDRW system) Node No. DIP-SW Node No. 01 OFF OFF OFF OFF 02 ON OFF OFF 03 OFF ON OFF 04 ON ON 05 OFF OFF 06 ON OFF ON 07 OFF ON ON 08 ON ON ON 09 OFF OFF OFF 10 ON OFF 11 OFF ON 12 ON 13 OFF 14 DIP-SW Node No. OFF 17 OFF OFF OFF OFF OFF OFF 18 ON OFF OFF OFF ON OFF OFF 19 OFF ON OFF OFF ON OFF OFF OFF 20 ON ON OFF OFF ON ON OFF OFF 21 OFF OFF ON OFF ON OFF OFF 22 ON OFF ON OFF ON OFF OFF 23 OFF ON ON OFF ON OFF OFF 24 ON ON ON OFF ON ON OFF 25 OFF OFF OFF ON ON OFF ON OFF 26 ON OFF OFF ON ON OFF ON OFF 27 OFF ON OFF ON ON ON OFF ON OFF 28 ON ON OFF ON ON OFF ON ON OFF 29 OFF OFF ON ON ON ON OFF ON ON OFF 30 ON OFF ON ON ON 15 OFF ON ON ON OFF 31 OFF ON ON ON ON 16 ON ON ON ON OFF 1:1 protocol ON ON ON ON ON ON SECTION 3 Setting the Communications Conditions for Amplifier Units RS-485 terminator Always set node numbers that are unique within the system configuration. When SECS is used, the node number set here is "HeadID(E99)." Baud Rate DIP-SW Option 38400 bps ON ON 19200 bps OFF ON 9600 bps (default setting) OFF OFF 4800 bps ON OFF Description Use a consistent baud rate setting within the same system configuration. Test Mode Test Mode DIP-SW Disabled ON Enabled OFF Description Set the Test Mode and then restart the Amplifier Unit to make the setting effective. CIDRW System User’s Manual 61 SECTION 3 Preparing for Communications RS-485 Terminator Option DIP-SW Description 10 Invalid OFF Valid ON Set ON at both of the end Units in a multidrop system, and OFF at all the other Units. If there is only one Unit, set ON. If there is a possibility that one of multiple Amplifier Units in use may be used independently, turn the terminators of all the Amplifier Units OFF and fit external terminators close to the Units at both ends. Communications Conditions Item Specifications SECTION 3 Setting the Communications Conditions for Amplifier Units Standard conformed to RS-232C Communications control protocol 1:N protocol exclusive to OMRON Synchronization method Start-stop synchronization Baud rate Set using a DIP switch Frame composition Error detection Start bit Data bits Parity bit 1:N protocol 1:1 protocol 1:N protocol FCS (frame check sequence) 1:1 protocol Vertical parity Stop bit Total None 10 Even 11 Test Mode Test Mode can be used to check communications between the ID Tags and Amplifier Units without connecting a host device. Communications with ID Tags are automatically performed every second and the communications results are displayed on the OPERATING indicator. Refer to V640-HAM11-V3 and V640-HAM11-L Amplifier Units for information on the OPERATING indicator for communications results. page 18 Always connect the CIDRW Head before operating the Amplifier Unit in Test Mode. If Test Mode is used without connecting a CIDRW Head, the ERROR indicator will light and Amplifier Unit operation will stop. Commands from the host device are not accepted during operation in Test Mode. To end Test Mode, turn OFF the Test Mode pin on the DIP switch and restart the Amplifier Unit. 62 CIDRW System User’s Manual SECTION 3 Preparing for Communications Setting the Communications Conditions for Link Units Set the communications conditions by setting the DIP switches. Node No. Baud rate Always OFF (Not used in this CIDRW system) Node No. (fixed) DIP-SW ON ON ON ON ON The node numbers for Link Units are fixed. Check that DIP switches 1to 5 are all ON. SECTION 3 Setting the Communications Conditions for Link Units RS-485 terminator Baud Rate DIP-SW Option 38400 bps ON ON 19200 bps OFF ON 9600 bps (default setting) OFF OFF 4800 bps ON OFF Description Use a consistent baud rate setting within the same system configuration. RS-485 Terminator Option DIP-SW Description 10 Invalid OFF Valid ON Set ON. CIDRW System User’s Manual 63 SECTION 3 Preparing for Communications Communications Test Communications Test with the Host Device Check if the host device, CIDRW Controller, and Amplifier Units are correctly connected. ■ When SECS Is Used Host Amplifier Unit CIDRW Controller SECTION 3 Communications Test • Connection between host device and CIDRW Controller Send Are You There Request message "S1, F1" from the host device. If it is correctly connected, On Line Data “S1, F2” will be sent from the CIDRW Controller. • Connection between the CIDRW Controller and Amplifier Unit The connection between the CIDRW Controller and Amplifier Unit is checked automatically. If they are connected correctly, the operation indicators on the CIDRW Controller light in the manner shown below. POWER 64 CIDRW System User’s Manual OPERATING ALARMS BUSY ERROR SECTION 3 Preparing for Communications ■ When SECS Is Not Used Host Amplifier Unit Node No.1 is tested with the data 12345678. SECTION 3 Communications Test • 1:1 Protocol Command Test data Command code Data 1 Data 2 Data 3 CR Data 4 0Dh Response Test data Response code Data 1 Data 2 Data 3 CR Data 4 0Dh • 1:N Protocol Command SOH Node No. 01h Test data Command code Data 1 Data 2 Data 3 FCS Data 4 CR 0Dh Response SOH Node No. Response code 01h Test data Data 1 Data 2 Data 3 FCS Data 4 CR 0Dh CIDRW System User’s Manual 65 SECTION 3 Preparing for Communications Communications Test between ID Tags and CIDRW System Send a command from the host device and check that normal communications with the ID Tag is possible. ■ When SECS Is Used • Read ID The host device sends a Read ID Request message to the CIDRW Controller for Head 1. The CIDRW Head 1 reads the ID, and the CIDRW Controller returns the ID to the host device. SECTION 3 Communications Test CIDRW Controller Host S18, F9 Read ID Request Target ID="00" S18, F10 Read ID Data MID="XYZ00001" • Read Data The host device sends a Read Data Request message to the CIDRW Controller for Head 1, DataSeg S01 and Datalength 8. The CIDRW Head 1 reads the data, and the CIDRW Controller returns the data to the host device. CIDRW Controller Host S18, F5 Read Request Target ID="01" Dataseg="S01" Datalength="8" S18,F6 Read Data Data="yyyyyyyy" 66 CIDRW System User’s Manual SECTION 3 Preparing for Communications • Write ID (1) The CIDRW Controller is in IDLE. The host device requests the CIDRW Controller change its operational status to MAINTENANCE. (2) The CIDRW Controller changes to MAINTENANCE and replies that it has changed state. (3) The host device sends a Write ID Request message to the CIDRW Controller for Head 1. The CIDRW Head 1 writes ID, and the CIDRW Controller returns the ID to the host devices. CIDRW Controller Host SECTION 3 Communications Test S18, F13 SubSystem Command Request Target ID="01" CPVAL="MT" S18, F14 SubSystem Command Acknowledge SSACK="NO" S18, F11 Write ID Target ID="01" MID="ABC" S18, F12 Write ID Data SSACK="NO" • Write Data The host device sends a Write Data Request message to the CIDRW Controller for Head 1 and DataSeg S02. The CIDRW Head 1 writes the data, and the CIDRW Controller returns the results to the host device. CIDRW Controller Host S18, F7 Write ID Request Target ID="01" Dataseg="S02" Data="xxxxxx" S18, F8 Write Data Acknowledge SSACK="NO" CIDRW System User’s Manual 67 SECTION 3 Preparing for Communications ■ When SECS Is Not Used • Read Reading the page 1 and page 3 data of node No.1: Data content of the ID Tag Page 1 12h 34h 56h 78h 90h 12h 34h 56h 11h 22h 33h 44h 55h 66h 77h 88h Page 2 Page 3 Page 4 SECTION 3 Communications Test Command SOH Node No. 01h Command code Page designation FCS CR 0Dh Binary notation Response SOH Node No. 01h Response code Page 1 Page 3 FCS CR 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 0 7 0Dh • Write Writing data to page 8 and page 10 of node No.1: Command SOH Node Command Page designation No. code 01h Data of page 8 Data of page 10 1 0 2 0 0 0 0 0 0 0 A 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 0 1 2 3 4 5 6 7 8 9 A BCDE F 7 Binary notation 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 Response SOH Node No. Response code 01h FCS CR 0Dh The ID Tag status on normal completion is as shown below: Page 8 11h 22h 33h 44h 55h 66h 77h 88h 01h 23h 45h 67h 89h ABh CDh EFh Page 9 Page 10 68 FCS CIDRW System User’s Manual CR 0Dh
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