On Track Innovations OTI-SAT5000 Contactless Smart Card Reader User Manual
On Track Innovations Ltd Contactless Smart Card Reader Users Manual
Users Manual
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| Document ID | 665493 |
| Application ID | OYhJk3lGw20c/UeRjHn3aQ== |
| Document Description | Users Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 21.24kB (265439 bits) |
| Date Submitted | 2006-06-06 00:00:00 |
| Date Available | 2006-06-06 00:00:00 |
| Creation Date | 2006-05-24 13:55:35 |
| Producing Software | Acrobat Distiller 4.05 for Windows |
| Document Lastmod | 2006-05-24 13:55:36 |
| Document Title | Users Manual |
Saturn 5000 User Manual Preliminary On Track Innovations Ltd. (O T I) Confidential & Proprietary Z.H.R Industrial Zone P.O. Box 32 Rosh Pina 12000 Israel Tel: 972-4-6868000 Fax: 972-4-6938887 Saturn 5000 User Manual Revision History Preliminary Revision History Version Preliminary Preliminary Preliminary Preliminary Preliminary Preliminary Description First draft Added mounting options and minor changes Added mounting options and minor changes Added explanation on options Added power supply requirements and contact information Edit: ! Power supply requirements ! FCC compliance statement ! RF power output to 400mW Confidential & Proprietary Date 23-February 2004 24 February 2004 01 March 2004 07 March 2004 16 January 2005 Author Avner Avner Avner Avner Avner 28 January 2005 Hemy page A Saturn 5000 User Manual FCC Compliance Preliminary FCC Compliance This device (Saturn 5000) complies with Part 15, of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generate, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -- Reorient or relocate the receiving antenna. -- Increase the separation between the equipment and receiver. -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced radio/TV technician for help. Changes or modifications in this equipment, not expressly approved by the party responsible for compliance (On Track Innovations Ltd,) could void the user’s authority to operate the equipment. FCC ID: JNX-OTI-SAT5000 Responsible Party: OTI America Inc. 1601 South DeAnza Blvd. Cupertino, CA95014 USA Phone: 408-252-0333 Confidential & Proprietary page B Saturn 5000 User Manual NOTICE Preliminary NOTICE This manual contains intellectual property, including but not limited, to trade secrets and know-how, operation procedures and production procedures that belong solely to OTI. Disclosure and/or use and/or reproduction of any part of the above are strictly forbidden, except under a written license from OTI. Confidential & Proprietary page C Saturn 5000 User Manual Table of Contents Preliminary Table of Contents REVISION HISTORY...................................................................................................................................A FCC COMPLIANCE .....................................................................................................................................B NOTICE ..........................................................................................................................................................C TABLE OF CONTENTS ...............................................................................................................................D INTRODUCTION ..................................................................................................................................5 1.1 TECHNICAL SPECIFICATIONS .......................................................................................................8 2.1 2.2 READER CONNECTORS ...............................................................................................................11 RS232 INTERFACE......................................................................................................................11 MAGNETIC CARD EMULATOR COIL INTERFACE .........................................................................12 MSR-PS2 INTERFACE ................................................................................................................13 MSR-RS232 INTERFACE ............................................................................................................14 MSR HEAD INTERFACE ..............................................................................................................15 WIRING DIAGRAMS .........................................................................................................................16 4.1 4.2 4.3 4.4 PRODUCT FEATURES .........................................................................................................................8 PRODUCT SPECIFICATIONS................................................................................................................9 READER INTERFACE OPTIONS ....................................................................................................11 3.1 3.2 3.3 3.4 3.5 3.6 READER WITH PAYPASS™ APPLICATION .........................................................................................7 RS232 WIRING ...............................................................................................................................16 MAGNETIC CARD EMULATOR COIL WIRING ...................................................................................16 MSR PS2 WIRING ..........................................................................................................................17 MSR RS232 WIRING ......................................................................................................................18 MOUNTING OPTIONS ......................................................................................................................19 5.1 5.2 5.3 5.4 5.5 MOUNTING HOLES AND CONNECTOR FIELD LAYOUT ......................................................................19 CRADLE MOUNT – COUNTER TOP...................................................................................................20 CRADLE MOUNT - BEHIND GLASS ..................................................................................................21 METAL STAND OPTION ...................................................................................................................22 WALL MOUNT OPTION ....................................................................................................................23 Confidential & Proprietary page D Saturn 5000 User Manual Introduction Preliminary Introduction OTI’s SATURN 5000 is a sophisticated stylishly designed contactless card reader designed for contactless payment and loyalty applications providing unsurpassed cost to performance value. The reader communicates with ISO14443A&B and Mifare cards and supports major financial contactless card programs including MasterCard’s’ PayPass™. The Saturn 5000 employs OTI’s patented matched antenna technology to provide: • Highly efficient power to card transfer • Reliable and stable reader/card communication The Saturn 5000 is a combined microprocessor based ISO14443 A&B proximity transceiver with on board antenna, indicator leds and buzzer in a plastic enclosure H - 6.4” (163.5mm), W – 4.2” (105mm), D – 0.75” (19mm) The reader is designed as an on-counter device with mounting holes for connection to various stands. Reader can also be mounted behind glass allowing contactless communication with contactless cards and tags through the glass. Unit rating • • Nominal supply: 12V DC, 200mA Allowed supply range: 7-15VDC/2.4W Power Supply requirements An external AC/DC adaptor is required with the following specifications: • Input Voltage: 120VAC/60Hz or 230VAC/50Hz according to the destination country national electrical code. • Output voltage: 12VDC. • Output current: 250-800ma. • Connector: Round polarized connecter with the following polarity: Additional requirements for the AC/DC adaptor: • Class 2. • 60950 safety approved • UL approval for USA/Canada. Interface Options to POS Terminal via serial communication • • • RS232 RS485 USB Confidential & Proprietary page 5 Saturn 5000 User Manual Introduction Preliminary Interface Options to POS Terminal via Magnetic Stripe Reader (MSR) • • • MSR PS2 MSR RS232 Magnetic card emulator Note: A specific reader model supports one serial communication option and optionally one MSR interface option. Standards • • • ISO14443 Type B&A (including Mifare) compliant FCC part 15 and EN 301 489-3 compliant PayPass™ compliant Confidential & Proprietary page 6 Saturn 5000 User Manual Introduction Preliminary 1.1 Reader with PayPass™ Application When the reader detects a valid PayPass™ card at its antenna it reads track 1 and track 2 data stored in the contactless chip. If the data is valid the reader gives audiovisual indication and communicates the track data to the merchant’s POS system. Four programmable LEDs behind a transparent cover on top of the reader give status indication. Led at far left indicates system ready, other three leds and buzzer indicate data read successfully from valid card. An oval PayPass™ sticker covering the area over the reader’s antenna indicates where card should be presented. Saturn 5000 PayPas mknoc0iunu9DVYg by09vb)(AC 0as*&9 8jsa9-ZMI-9(unv)VN Cradle Figure 1-1: Card Presentation Confidential & Proprietary page 7 Saturn 5000 User Manual Technical Specifications Preliminary 2 Technical Specifications 2.1 Product Features " Bi-directional radio frequency interface between Host and Contactless Smart Cards " Flexible, software configurable microcomputer-based design. " Integrated, sophisticated Smart Card Operating System on board. " High security encryption system (DES/RSA) in the board’s Operating System (with SAM option on-board). " 13.56 MHz transmission frequency conforming to ISO 14443 standard. " Simultaneous transmission of power and bi-directional read write data to the passive Contactless smart card. " ISO 14443 Type A/B and Mifare cards support. " Equidistant read/write transaction operation. " Signal penetrates virtually any non-conductive material - no contact or line-of-sight required. " RS232/485 & USB Communications interface to Host. " PS2 or RS232 Magnetic Stripe Reader support. " Magnetic Stripe Emulation Coil support. " Up to two EMV2000 compliant “on-board” SAMs. " Four programmable indicator LEDs and buzzer. " Compliance with FCC Section 15 and I-ETS 300 330 emission limit requirements. " Operating temperature range -20° to 70°C (-4° to 158°F). " Power input from 7.0 to 15VDC/2.2W. " In system programming of reader firmware to 128KB flash memory via standard RS232/485/USB communication. " Optional outputs via RJ45 connector for four external LED indicators. " Embedded watchdog timer and full reset on brownout. Confidential & Proprietary page 8 Saturn 5000 User Manual Technical Specifications Preliminary 2.2 Product Specifications Table 2-1: Performance/Electrical Specifications RF Interface: RF Carrier Frequency RF Output Output Short Protection RF Data Operations ISO 14443 A&B and Mifare 13.56 MHz 400 mW Built-in (continuous) Half duplex Full compliance SAM/ Contact Card Interface (up to two channels) EMV 2000 Data line Bi-directional, Half duplex Reset line Clock 5MHz (up to 10MHz@EMV2000) " Communication Links RS232 (up to two channels)/485 Transmit, receive Signals Async (start/stop), bit serial, Bit/Byte Protocol Data Error Checking Connector/Cable USB Fully 1.01 compliant Connector cable USB “Good link” indication (, full duplex. @ 232, half @ 485); data byte=8 data bits, no parity, 2 stop bits, full 8-bit binary data Flexible protocol. Client defined baud rate (up to 57,600 baud) Message Length, Parity, Frame-bits, CRC. Standard connectors on board RJ45 for RS232, RS485 Standard USB Device (B) connector Green LED Confidential & Proprietary page 9 Saturn 5000 User Manual Technical Specifications Preliminary Performance/Electrical Specifications (continued) Indicators: Four programmable onboard LEDs Buzzer Microprocessor Circuit 80C32 – QFP44 - 24MHz XTAL 24 MHz FLASH MEMORY 128Kbyte RAM 32Kbyte LOCK-UP PROTECTION Watch Dog Timer " Electronic Board Power Requirements: From 7.5 to 15VDC Onboard switching power supply Maximum Power consumption 2.2W (RF signal ON) " Mechanical: H-- 6.4” (163.5mm) Dimensions W - 4.2” (105mm), D – 0.75” (19mm) Weight 190 gr. Vibrations 10 ÷ 200 Hz @ 2.0G Environmental " Temperature: Operating -20° to 70°C (-4° to 158°F) Storage -45° to 85°C (-49° to 185°F) " Humidity: 5 to 95% non-condensing " Tuning: NON " Regulatory Compliance: EMC directive 89/336/EEC I-ETS 300 330 FCC Section 15 (US) certified " Secured Applications Secured applications with SAM option. (Up to two SAMs) Microprocessor Confidential & Proprietary page 10 Saturn 5000 User Manual Reader Interface options Preliminary 3 Reader Interface options 3.1 Reader Connectors USB (Optional) Power Jack (Optional) RJ45 3.2 RS232 Interface RS232 port can be used to send track data directly to POS terminal or concentrator via serial RS232 communication. Software integration with POS is required. Saturn 5000 POS Terminal Figure 3-1: RS232 Interface Confidential & Proprietary page 11 Saturn 5000 User Manual Reader Interface options Preliminary 3.3 Magnetic Card Emulator Coil Interface The reader uses the MSR coil interface to emulate magnetic card signals to the POS terminal’s magnetic reader head. The POS terminal sees this data as standard track data read off the cards magnetic stripe. The coil insert unit is very thin allowing parallel use of standard magnetic stripe cards. The advantage of this interface option is that it is a plug and play add on to any existing POS systems supporting magnetic stripe cards and requires no integration effort. Saturn 5000 12V Power Adaptor POS Terminal Magnetic Card Emulator COIL Figure 3-2: Magnetic Card Emulator Coil Interface Confidential & Proprietary page 12 Saturn 5000 User Manual Reader Interface options Preliminary 3.4 MSR-PS2 Interface The reader uses the MSR-PS2 interface to emulate MSR message to the POS terminal. The POS terminal sees this data as standard track data read off the cards magnetic stripe. Functionality of PS2 MSR with standard magnetic stripe cards is preserved. This interface is intended for POS terminals with separate PS2 MSR that plugs into POS terminal. The advantage of this interface option is that it leaves the existing MSR free and requires no integration effort. Saturn 5000 PS2 Splitter PS2 Magnetic Stripe Reader POS Terminal Figure 3-3: MSR PS2 Interface Confidential & Proprietary page 13 Saturn 5000 User Manual Reader Interface options Preliminary 3.5 MSR-RS232 Interface The reader uses MSR-RS232 interface to emulate MSR message to the POS terminal. The POS terminal sees this data as standard track data read off the cards magnetic stripe. Functionality of MSR-RS232 with standard magnetic stripe cards is preserved. This interface is intended for POS terminals with separate MSR-RS232 that plugs into POS terminal. The advantage of this interface option is that it leaves the existing MSR free and requires no integration effort. 12V Power Adaptor Saturn 5000 Breakout Box RS232 Magnetic Stripe Reader POS Terminal Figure 3-4: MSR RS232 Interface Confidential & Proprietary page 14 Saturn 5000 User Manual Reader Interface options Preliminary 3.6 MSR Head Interface The reader uses the MSR head interface to emulate MSR head signals sent from the MSR head to the POS terminal. The POS terminal sees this data as standard track data read off the cards magnetic stripe. Functionality of MSR head with standard magnetic stripe cards is preserved. This interface is intended for POS terminals like the Radiant with a magnetic head that plugs directly into POS terminal with out PS2 or RS232 convector. The advantage of this interface option is that it leaves the existing MSR free and requires no integration effort. 12V Power Adaptor Saturn 5000 Breakout Box POS Terminal Figure 3-5: MSR Head Interface Confidential & Proprietary page 15 Saturn 5000 User Manual Wiring Diagrams Preliminary 4 Wiring Diagrams 4.1 RS232 Wiring Terminal (Hypercom) Saturn 5000 Terminal (VeriFone) Saturn 5000 D9 RJ45 +9V GND TXD RXD RJ45 PIN Pad 1 +V RJ45 +V 4 GND GND 4 4 GND 5 RXD RXD 5 5 RXD 6 TXD TXD 6 6 TXD Power jack Power Supply 0V 12V+ Figure 4-1: RS232 Wiring 4.2 Magnetic Card Emulator Coil Wiring Saturn 5000 RJ45 RJ11 T1COM GN T1A GND RXD TXD BK T2COM RD T2A Magnetic Card Emulator Coil (OMNI 3200) Power Supply 12V+ 0V Power jack Figure 4-2: MC Emulator Coil Wiring Confidential & Proprietary page 16 Saturn 5000 User Manual Wiring Diagrams 4.3 Preliminary MSR PS2 Wiring CLK 5 6 NC GND 3 4 5V DATA 1 2 NC PS2 MALE Host Saturn 5000 RJ45 1 5V-PS2 2 CLK Host 3 CLK Slave 4 GND 5 CLK 5 RXD 5V 4 3GND 6 TXD NC 2 1DATA NC 6 PS2 FEMALE 7 DATA Host Keyboard / MSR 8 DATA Slave Power Supply 12V+ 0V Power jack Figure 4-3: MSR PS2 Wiring Confidential & Proprietary page 17 Saturn 5000 User Manual Wiring Diagrams 4.4 Preliminary MSR RS232 Wiring Saturn 5000 Power jack Power Supply POS Terminal Breakout Box RJ45 RJ45 12V+ 0V GND RXD TXD RXD2 TXD2 D9 D9 +V RJ45 Jarltech MSR GND 3 RXD 7 +12V 1 MS Data 5 Figure 4-4: MSR RS232 Wiring Confidential & Proprietary page 18 Saturn 5000 User Manual Mounting Options Preliminary 5 Mounting Options The Saturn 5000 comes with a cradle for easy counter top applications. Cradle is also used for mounting reader behind glass Two mounting holes in back of reader are intended for optional mounting on various metal stands supplied by others or for mounting on wall. 5.1 Mounting Holes and connector field layout Note: All dimensions in millimeters 105 12.0 42.3 R2.5 R4.5 Mounting Holes 9.0 50.0 12.0 12.0 163.5 52.7 Connector Field 20.5 8.8 7.0 26 Figure 5-1: Mounting holes and connector field layout Confidential & Proprietary page 19 Saturn 5000 User Manual Mounting Options 5.2 Preliminary Cradle Mount – Counter Top Place the cradle at desired position on counter. Slip Saturn 5000 into cradle. Saturn 5000 Cradle Counter Figure 5-2: Cradle Confidential & Proprietary page 20 Saturn 5000 User Manual Mounting Options 5.3 Preliminary Cradle Mount - Behind Glass Glue cradle to glass with double side adhesive. Slip Saturn 5000 into cradle. Glass Saturn 5000 Cradle Adhesive Figure 5-3: Behind Glass Confidential & Proprietary page 21 Saturn 5000 User Manual Mounting Options 5.4 Preliminary Metal Stand Option The Saturn 5000 reader can be connected to a metal stand for optional counter top mounting. The metal stand for this option is not supplied with the reader. See Figure 5-1 for position of connector field and mounting holes. Holes for mounting screws Hole around connector field Mounting Screws Metal Stand Figure 5-4: Metal Stand Confidential & Proprietary page 22 Saturn 5000 User Manual Mounting Options 5.5 Preliminary Wall mount option Mounting hole at back of reader see Figure 5-1 can also be used for wall mounting. A metal wall mount bracket as shown in Figure 5-5 below is suggested. The metal wall mount bracket is not supplied with reader. Wall Mounting holes Saturn Mounting holes Wall Mount Bracket Wall Mounting holes Figure 5-5: Wall Mount Option Confidential & Proprietary page 23
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