On Track Innovations OTI-SCIBA2 Contactless Smart Card Reader User Manual Installation Manual 15845

On Track Innovations Ltd Contactless Smart Card Reader Installation Manual 15845

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OTI SCIBA2 User Manual

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Z.H.R Industrial Zone P.O. Box 32 Rosh Pina 12000 Israel Tel: 972-4-6868000 Fax: 972-4-6938887 SCIBA2 User & Installation Manual Version 1.00 On Track Innovations Ltd. (O T I)

SCIBA2 User & Installation Manual Version 1.00 Revision History page A Revision History Version Description Date Author 1.00 Preliminary data 15/03/04 Avner 1.00 Minor corrections 18/03/04 Hemy 1.00 Minor corrections 21/03/04 Hemy 1.00 Minor corrections 11/04/04 Hemy 1.00 Minor corrections 13/04/04 Avner

SCIBA2 User & Installation Manual Version 1.00 NOTICE page B NOTICE This manual contains intellectual property, including but not limited, to trade secrets and know-how, operation procedures and production procedures that belong solely to OTI. Disclosure and/or use and/or reproduction of any part of the above are strictly forbidden, except under a written license from OTI.

SCIBA2 User & Installation Manual Version 1.00 FCC Compliance page C FCC Compliance OTI SCIBA2 FCC ID: JNX-OTI-SCIBA2 Manufacturer: On Track Innovations Ltd. This device complies with Part 15, of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which this receiver is connected. • Consult the dealer or an experienced radio/TV technician for help Warning! Changes or modifications in this equipment, not expressly approved by the party responsible for compliance (On Track Innovations Ltd,) could void the user’s authority to operate the equipment. Warning! This product was tested with special accessories (shielded cables and/or special connectors or other), which must be used with the unit to insure compliance.

SCIBA2 User & Installation Manual Version 1.00 Table of Contents page E Table of Contents REVISION HISTORY...................................................................................................................................A NOTICE ..........................................................................................................................................................B FCC COMPLIANCE .....................................................................................................................................C FCC DECLARATION OF CONFORMITY ...............................................................................................D TABLE OF CONTENTS ............................................................................................................................... E 1 INTRODUCTION .............................................................................................................................. 1-1 2 TECHNICAL SPECIFICATIONS ................................................................................................... 2-3 3 SYSTEM CONFIGURATION .......................................................................................................... 3-4 3.1 CIBA2 READER............................................................................................................................ 3-5 3.1.1 Standard Connectors ............................................................................................................... 3-5 3.1.2 Optional Connectors................................................................................................................ 3-6 3.1.3 LEDs........................................................................................................................................ 3-7 3.1.4 Jumpers.................................................................................................................................... 3-7 3.1.5 SAMs........................................................................................................................................ 3-7 3.2 ANTENNA ..................................................................................................................................... 3-9 3.3 POWER SUPPLY............................................................................................................................. 3-9 4 INSTALLATION INSTRUCTIONS .............................................................................................. 4-10 4.1 READER INSTALLATION .............................................................................................................. 4-10 4.2 ANTENNA INSTALLATION ........................................................................................................... 4-10 5 FLASH MEMORY PROGRAMMING.......................................................................................... 5-11 5.1 INTRODUCTION ........................................................................................................................... 5-11 5.2 PC REQUIREMENTS ..................................................................................................................... 5-11 5.3 PROGRAMMER SOFTWARE INSTALLATION.................................................................................. 5-11 5.4 HARDWARE SETUP ..................................................................................................................... 5-11 5.5 PROGRAMMING........................................................................................................................... 5-12 5.5.1 Flash Memory Files............................................................................................................... 5-12 5.5.2 Programming Procedure....................................................................................................... 5-12 5.6 HELP........................................................................................................................................... 5-12 FCC DECLARATION OF CONFORMITY ...............................ERROR! BOOKMARK NOT DEFINED.

SCIBA2 User & Installation Manual Version 1.00 Introduction page 1-1 1 Introduction The SCIBA2 reader is an inexpensive, compact radio frequency communications electronic interface unit. Bi-directional RF communication to contactless smart cards, serial communication to application controller and rich set of macro commands make it the keystone in contactless smart card systems. The SCIBA2 can be integrated into existing systems. Using USB interface between reader and Host, the SCIBA2 allows bi-directional, communication between the Host and passive, contactless smart card. Optional RS232 or RS485 Host communication link is also available. The SCIBA2 reader serves as a smart interface unit between the application controller and: 1. ISO 14443 Type B Contactless smart cards. 2. ISO 14443 Type A Contactless smart cards. 3. Mifare Contactless smart cards 4. Optional ICODE contactless smart cards 5. Up to four Secured Applications Modules (SAM) At the Host’s command, the SCIBA2 generates and modulates a 13.56 MHz carrier signal for the transmission of power, commands and data to an in-range smart card. The SCIBA2 detects the, signal encoded by the card automatically choosing the modulation technique required by the card. Read and write operations have equal data rates and range. By utilizing a matched antenna, the SCIBA2 communication technology is unique in allowing for a remote antenna configuration (up to 33 meters). Secured Transactions Secured Purse to Purse transactions can be achieved between card and “on board” SAM Secured Applications Module. Digital IO The SCIBA2 optionally supports up to 8 Digital Inputs & 16 Digital Outputs via onboard connectors. Operating Voltage The SCIBA2 can operate from 7.0 to 15VDC

SCIBA2 User & Installation Manual Version 1.00 Introduction page 1-2 Antennas The SCIBA-2 is supplied with a standard antennas with which the system was EMC certified. WARNING: It is the installer responsibility to ensure that when using the antenna kits in the United States (or where FCC rules apply), only those antennas certified with the product are used. The use of any antenna other than those certified with the product is expressly forbidden in accordance with FCC rules CFR47 part 15.204.

SCIBA2 User & Installation Manual Version 1.00 Technical Specifications page 2-3 2 Technical Specifications  Power input from 7.0 to 15VDC.  Operating temperature range -20° to 70°C (-4° to 158°F).  Up to two antenna RF channels.  13.56 MHz transmission frequency conforming to ISO 14443 standard.  ISO 14443 Type A/B and Mifare cards support.  Bi-directional radio frequency interface between Host and Contactless Smart Cards  USB (or optional RS232/485) Communications interface to Host computer.  Flexible, software configurable microcomputer-based design.  Integrated, sophisticated Smart Card Operating System on board.  High security encryption system (DES/RSA) in the board’s Operating System (with SAM option on-board).  Signal penetrates virtually any non-conductive material - no contact or line-of-sight required.  Unique passive “electronics free” remote antenna for added security and easy physical integration.  Up to two serial COM ports.  Up to four EMV2000 compliant “on-board” SAMs.  Indicator Leds for Power ON, good USB link and five programmable leds. (Two of these leds are usually used as transmit indicators for the two RF channels)  Up to 8 optional Digital Inputs & 16 Digital Outputs  Compliance with FCC Section 15 and I-ETS 300 330 emission limit requirements.  In system programming of reader firmware to 128KB flash memory via standard Host communication link.  Optional open collector output (100mA max) for operation of external relay or buzzer.  Embedded watchdog timer and full reset on brownout.  There are no connections with exposed plant leads. All lines are indoor only.

SCIBA2 User & Installation Manual Version 1.00 System Configuration page 3-4 3 System Configuration 5VDCLEDTR1LEDTR2LEDP8P9ANT-CH1ANT-CH2SAM 2SAM1SAM 4(on back)SAM 3(on back)USBGoodLEDP2P5PWRINLEDs &BuzzerANT1LEDs &BuzzerANT2USBAntennaAntennaPowerSupplySCIBA2 ReaderHOSTLEDs cableLEDs cable CoaxcableCoaxcableLEDsLEDsBuzzer BuzzerUSB CablePower CableP4P6 Figure 3-1: SCIBA2 System Configuration

SCIBA2 User & Installation Manual Version 1.00 System Configuration page 3-5 3.1 SCIBA2 Reader Enclosure ABS Plastic Protection IP20 3.1.1 Standard Connectors Antenna # 1 RF Connector P8 MCX type coax connector Antenna #1 External LEDs connector P4 6-pin Molex connector pin-to-pin compatible with LEDs connector on Antenna 1. Pin 1 – LED1 2. Pin 2 – LED2 3. Pin 3 – LED3 4. Pin 4 – Buzzer 5. Pin 5 – GND 6. Pin 6 – +5V Antenna # 2 RF Connector P9 MCX type coax connector Antenna #2 External LEDs connector P6 6-pin Molex connector pin-to-pin compatible with LEDs connector on Antenna 1. Pin 1 – LED1 2. Pin 2 – LED2 3. Pin 3 – LED3 4. Pin 4 – Buzzer 5. Pin 5 – GND 6. Pin 6 – +5V Power IN connector P5 4-pin reader power supply input connector 1. Pin 1 – Vin - 2. Pin 2 – Vin + (7.0 – 15VDC) 3. Pin 3 – GND 4. Pin 4 – Regulated 5VDC USB connector P2 USB Device (B) connector 1. – VCC 2. – CD- 3. – CD+ 4. – GND

SCIBA2 User & Installation Manual Version 1.00 System Configuration page 3-6 3.1.2 Optional Connectors External Buzzer connector P3 2-pin Molex Microfit connector 1. Pin 1 – GND/+5V 2. Pin 2 – Open collector output COM1 RS232 connector P1 RJ45 connector. 1. Pin 4 – GND 2. Pin 5 – RXD 3. Pin 6 – TXD External I/O connector P7 (Optional) 10-pin Molex connector 1. Pin 1 –GND 2. Pin 2 – +5V 3. Pin 3 – IN/OUT 4. Pin 4 – IN/OUT 5. Pin 5 – IN/OUT 6. Pin 6 – IN/OUT 7. Pin 7 – IN 8. Pin 8 – IN 9. Pin 9 – IN 10. Pin 10 – IN Antenna Channel 1 connector P10 (Optional) 3-pin Molex connector Antenna Channel 2 connector P11 (Optional) 3-pin Molex connector CH2 RS232 connector P12 (Optional) 3-pin Molex connector 1. Pin 1 – GND 2. Pin 2 – RXD 3. Pin 3 – TXD COM1 RS485 terminal TB1 (Optional) Terminal block. 1. – D 2. – D* 3. – GND

SCIBA2 User & Installation Manual Version 1.00 System Configuration page 3-7 3.1.3 LEDs LED1 Green - USB link good LED2 Red – user programmable LED3 Red – user programmable LED4 Red – user programmable LED5 Red – 5V power LED6 Green – channel 1 Antenna ON, optionally user programmable LED7 Green – channel 2 Antenna ON, optionally user programmable 3.1.4 Jumpers J1 Emergency jumper used to reset flash. 3.1.5 SAMs SAM 1 SIM Connector on PCB front SAM 2 (Optional) SIM Connector on PCB front SAM 3 (Optional) SIM Connector on PCB back SAM 4 (Optional) SIM Connector on PCB back

SCIBA2 User & Installation Manual Version 1.00 System Configuration page 3-8 LED1LED2LED3BuzzerAntenna #1Antennacoil+5VLED1LED2LED3BuzzerAntenna #2Antennacoil RFChannel #2+5VTR2100mA Output+5VSAM#4VoltageRegulator+5VV- V+ GNDVIN7 - 15VDCSAM#3SAM#2SAM#11234562345611234561234561234567891012Digital inputs/outputsDigital InputsOpen collectorProgrammableLEDsRFChannel #1TR15V(REG)1234+5VP5P7P3P6P4P8P9Digital SectionSCIBA2MCXMCXCOM2123TB1DTDT*GNDCOM1RS485DTRDSRGNDRXDTXDCTSRTS12345678P1USB link good123P12GNDRXDTXDRS232123P2VCCCD-CD+4GNDUSBRS232COM1 Figure 3-2: SCIBA2 – Reader Block Diagram

SCIBA2 User & Installation Manual Version 1.00 System Configuration page 3-9 3.2 Antenna The SCIBA-2 is supplied with standard antennas with which the system was EMC certified. The use of other antennas requires re-testing and certification. Enclosure ABS Plastic Protection IP__ The antenna is provided with two cable tails 1. Six-wire cable tail with Molex 6 pole connector connected to the antenna’s three LEDs and buzzer 2. Coax cable tail with the MCX connector which is connected to the antenna’s RF coil. Important! Use coax cable in length provided. Do not shorten or lengthen coax cable. 3.3 Power Supply Power supply voltage should be in the range of 7.0 to 15VDC. If the power supply may provide current more than 5A a fuse of 4.5A should be used, if the maximum power supply current less than 5A there are no special requirements. Standard power adapter, mains/(9 to 12 V DC) is recommended for use: 9VDC or 12VDC 500mA .

SCIBA2 User & Installation Manual Version 1.00 Installation Instructions page 4-10 4 Installation Instructions 4.1 Reader Installation Install the reader in a location where it will not be subjected to excessive heat, humidity or vibration. Heavy electrical equipment should not be installed close to the reader. 4.2 Antenna Installation Mount antenna on non-metallic surface. Distance between antenna and closest metal surface should be at least 30 millimeters. Route antenna cables to reader in protective conduit.

SCIBA2 User & Installation Manual Version 1.00 Flash Memory Programming page 5-11 5 Flash Memory Programming 5.1 Introduction The SCIBA2 reader’s program is stored in its non-volatile Flash Memory. Application versions and updates to the SCIBA2 reader’s program may be written only at OTI. The application versions and updates can be programmed into the SCIBA2 reader’s Flash memory by the customer through use of the Flash Memory Programmer software, described in the following paragraphs. 5.2 PC requirements  Flash Memory Programmer software runs on Windows 95 or Windows NT 32bit operating systems.  PC should be at least a 486 DX2. Program loading time depends on the speed of PC. 5.3 Programmer Software Installation 1. Run the setup.exe file from CD. 2. Follow the instructions on the PC screen. 5.4 Hardware Setup 1. Connect RS232 cable between PC and SCI interface. Note: DTR and DSR as well as CTS and RTS in the PC connector should be shorted. For 25-pin D type connector, short between 4 & 5 and between 6 & 20. For 9-pin D type connector, short between 4 & 6 and between 7 & 8. 2. Apply power to the reader

SCIBA2 User & Installation Manual Version 1.00 Flash Memory Programming page 5-12 5.5 Programming 5.5.1 Flash Memory Files The flash memory files, written at OTI can be loaded into the PC from CD or through the Internet. The prefix of the flash memory files is SCI5, followed by a four-character application code, followed by the date. 5.5.2 Programming Procedure 1. Run the Flash Programmer software 2. Choose the communication port 3. Press the “Load” button. A dialogue window opens, 4. Select the file to be programmed into the SCIBA2 reader. The selected file is validated as an SCI5flash memory file. 5. Press the “Program” button. The programmer will start programming the selected file into the flash memory. If the SCIBA2 reader is already programmed, the programmer will issue a warning and wait for an approval to continue by pressing the “yes” button The system automatically finds and switches to the fastest Baud rate possible. 6. After programming the file into the flash memory, the programmed file is verified, and a “ valid version” flag in the SCIBA2 reader’s memory is set. 7. The SCIBA2 reader is ready to operate with the new program file. 5.6 Help A comprehensive Help section provides the user with detailed explanations regarding the operation of the Flash Memory Programmer software.