Oneida Air Systems Super Dust Gorilla Users Manual 2hp 8x11 07.FH10
Super Dust Gorilla to the manual f3f44cde-5f3d-4426-b696-9ea87e677d9d
2015-02-05
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2 HP Cyclonic Dust Collector Owners Manual 1/07 The GORILLA *Models may vary sligthly in appearance. Shown with optional bolt together Angle Iron stand. Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204 Phone 1-800-732-4065 315-476-5151 Fax 315-476-5044 www.oneida-air.com Thank You for Choosing an Oneida Air Systems Product! OAS manufactures and sells dust collection equipment only. Our qualified technicians and sales staff are available 7:30am - 6:00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to answer any questions concerning OAS products and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost. Read the entire Owners Manual before installing or operating system! Table of Contents Page I. System Start-Up Information 2 II. Commercial Configurations 3 III. General Specifications & Fan Performance Curves 4 IV. Dimensions 5 V. General Assembly 6 VI. General Assembly Instructions 7 VII. Bracket Assembly 8 VIII. Filter Assembly 9 IX. Filter Maintenance 10 X. Directions for Cleaning External Filter & Clipping Dust Pan 11 XI. Fan / Blower Wiring Diagram 12 XII. Troubleshooting 13 XIII. Fire Hazards - Read Before Installing System 14 XIV. Terms and Conditions 15 XV. Stand Assembly 16 XVI. Accessories 17 XVII. Fan Motor Maintenance 18 XVIII. Optional Remote Controller Diagram 19 XIX. 20 Optional Filter Efficiency Gauge Mounting Instructions 1 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 I. System Start-Up Information 1. Read the installation and maintenance instructions as well as the recommended safety practices in this manual. 2. Install Ductwork completely before operating collector: A.) Seal ductwork with silicone sealant or duct tape. B.) Have Dust Bin in place and sealed. 3. Have licensed electrician wire Fan / Blower according to wire diagram on pg. 12 in this owners manual. 4. Have licensed electrician check current draw on motor with all gates open. Current draw should not exceed maximum motor amperage. (OAS is not responsible for damage to motors caused by improper installation, wiring or failure to follow these directions.) Caution The Direct Drive Fan / Blower makes the system top heavy! Use extreme care when setting the unit up! Warning Do not operate Fan / Blower unless Cyclone and Dust Bin are in place. Motor will over heat! Warning Check amperage draw during operation with (2) open 5 dia. blastgates (or smaller). Make certain amperage is not outside operating limit indicated on motor plate! Warning If amperage is too high - shut down immediately! (See troubleshooting section.) 2 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 II. 2hp Dust Gorilla Configurations Caution: If exhaust air is vented outside you must provide make up / return air. Flue gases (carbon monoxide) can be drawn into the shop from furnaces, water heaters or other appliances. 1. External Cartridge Filter - Silencer Included with Filter Cartridge Filter Media 1 Pleated Spun-Bonded Cartridge Filter 39 / 95 Sq. Ft. Accredited, independent lab tested. Bathed in teflon-like coating for easy dust release. Captures 99.9% of Test Material from 0.2 - 2 microns. 1. External Cartridge Filter 2hp and Under Systems 13 Diameter Filter r nce Sile ded u incl ilter w/ F 1. Carefully pull Silencer up over the flange end until black plastic top meets flange plate. It is a tight fit. 2. Slide Filter up to meet Flange Plate. Fasten bottom brace to rod to hold Filter. Follow Pg. 9 in Owners Manual to Complete Installation. Shown with optional Angle Iron Stand. 3 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 III. General Specifications & Fan Performance Curves 2.0 hp Height without Dust Bin 63 Cyclone Diameter Inlet Diameter Weight without Dust Bin 7 Approx. Wt. 122 lbs. w/o drum or filter 21 * TEFC Motors Class F 115/230v 23/11.5 amps 1.15 Service Factor - Sleeve kit adds 7 (4 is minimum) - 35 gal. bin is 22 dia. x 22.5 h / 55 gal. bin is 22 dia. x 35.5 h - Several Filter Options Available- Galvanized steel construction - The collector can be hung on the wall, from the ceiling, or free standing support using the 10 ga. angle iron ring at the top of the cone. (See assembly instructions) 2hp Super Dust Gorilla System 1422 CFM @ 2.3 SP w/c w/o filter Industrial Baldor TEFC 2hp motor 115/230v - 23/11.5 amps / 1.15 Service Factor Full 16 gauge galvanized cyclone & 11 ga. fan housing 7 dia. inlet / 8 rectangular outlet 14.25 dia. x 4 wide cast aluminum fan wheel back inclined non-sparking, non-ferrous dynamic, two-planed balanced to ISO 6.3 specifications. Sound 78 - 79dB @ 10 with Built-in Silencer and Filter 95 Sq. Ft. Filter Media / Spun-Bonded * Static Pressure at Cyclone Inlet 9 Static pressure and volume together determine a fans performance. Several factors, such as layout of ductwork and diameter of openings, can affect a fans performance. 2hp Super Dust Gorilla CFM vs. SP Curve* 11 10 * Note: Motor Starter supplied with system is for 220v only. 10.65 9.4 8 8.25 7 6.3 6 5 1422 cfm @ 2.3 SP w/c w/o filter. Vented outside. 4.3 4 3 1349 cfm @ 2.3 SP w/c w/ filter. FCS133900 - Without Filter - With Filter 2 3 2.3 *Fan curves vary slightly with different filter packages. 0 0 200 400 600 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 800 CFM 1000 1200 1400 1600 4 IV. Dimensions For Minimum Mounting Heights w/ 39 Filter. *Dimensions subject to slight variation in manufacturing. 42.5 24.25 26.34 13.00 Allow 1 - 2 from ceiling. 8.00 The TM GORILLA 7.00 13.00 16.00 91.00 39.00 75.50 66.50 56.00 6.00 35 Gal Shown Add 13" for 55 Gal Dimensions shown with 2" flex hose between drum and cone collars 5 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 V. General Assembly Caution: If exhaust air is vented outside you must provide make up/return air. 1a Flue gases (carbon monoxide) can be drawn into the shop from furnaces, water heaters or other appliances. Caution Read Before Installing and Operating! For All Systems To avoid personal injury or property damage, read owners manual thoroughly before installing and operating system. (Read section on collector location and fire hazards.) This collector is for use with WOOD DUST ONLY! Keep fire extinguishers handy at all times. Do not use this product to collect other types of dusts or fumes. (Fire or explosion may occur!) Do not introduce sparks or sources of ignition into collector. Personnel should stay at least 20 ft. away from operating system. (Deflagration Hazard) Empty and check dust bin frequently for possible smoldering materials. Rotating blades inside. Keep hands and objects away. Do not operate system unless COMPLETELY assembled with dustbin. (Personal injury or motor damage may occur!) Consult local fire marshal before installing. Follow all Federal, State, Local and NFPA codes when installing system. To reduce the risk of injury from moving parts - unplug before servicing. To reduce the risk of electric shock - unplug before cleaning or servicing. XGK020105 1f (4) 3/8 x 1 Bolts (4) 3/8 Washers (4) 3/8 Nuts (8) 5/16 Washers (8) 5/16 Nuts 5jh 1e 5a 2 5jh (8) 5/16 Washers (8) 5/16 Nuts 3 5g 6 From Included Hardware (3) 3/8 x 1 1/4 Bolts (3) 3/8 Washers (3) 3/8 Nuts (12) 5/16 x 1 1/4 Bolts (12) 5/16 Washers (12) 5/16 Nuts 5jh 5c 5b 4 7 5d 5e 5f 16b 5h 16c 16b Filter Maintenance Failure to follow filter maintenance instructions in owners manual will cause filter to be damaged. Blow down filter at end of day with compressed air per owners manual or blow down when back pressure reaches 3 water gauge - whichever comes first. Never allow gauge to reach 5. 16a 5i 16d Caution 8 Check Dust Bin Frequently For Smoldering Materials. Empty Bin Before Leaving Shop. Caution 9 Drum cover must be in place when system is operating to prevent motor overheating! An airtight seal between the cyclone and drum will provide the necessary resistance needed to prevent motor overheating! The TM GORILLA Optional Angle Iron Stand 34a. Optional 35 gal. Angle Iron Stand - STG021035 1.Uprights - SXX000056 (4) 2. Braces - SXX000021 (4 / SXX000023 (3) 3. Feet - STX002001 (4) 34b. Optional 55 gal. Angle Iron Stand - STG021055 1. Uprights - SXX000068 (4) 2. Braces - SXX000021 (7) 3. Feet - STX002001 (4) 6 Stand - Hardware Kit AHX021023 A. (32) AFB155190 5/16 Bolts B. (32) AFT155175 5/16 Wiz Nuts C. (64) AFW180000 5/16 Flat Washers 1. Motor Assembly - BXI002105 1a. 2 hp Motor - BMZ020105 1b. Magnetic Starter w/ Remote Option - AMR221114 1c. Cord Connector - WCC025038 1d. Cord Connector Lock Nut - WCN120000 1e. Fan Wheel - BWX142578 1f. Motor Plate - RMP002105 2. Fan Housing - BHX030005 3. Cyclone Barrel - SXI002105 4. Cyclone Cone - SCX002105 5. Plenum 9 Kit - GXF015339 5a. Plenum Elbow 8 Assembly - FPX015339 5b. Filter Support Rod (2) - YSS000200 5c. 5/16 Connector 18 x 7/8 - VRH051618 (1) 5d. Filter Support Brace - RBX000000 5e. Washer - AFW170000 5f. Thumb Nut - AFT000001 5g. Internal Silencer (Pat. Pend.) - BSC130000 5h. Dust Pan - RFG130805 5i. Dust Clips (3) - AFC000000 5j. Hardware Kit - AHX000000 a. (3) 3/8 x 1 1/4 Bolts - AFS015700 b. (14) 3/8 Washers - AFW190000 c. (7) 3/8 Wiz Nuts - AFT00004 d. (4) 3/8 x 1 Bolts - AFS015100 e. (12) 5/16 x 1 Bolts Prewelded - AFB155190 f. (24) 5/16 Washers - AFW180000 g. (28) 5/16 Nuts AFT155175 h. Gasket (25) RAZ000000 5k. Owners Manual - ZBM000013 6. Filter 13 dia. x 39 L - FCS133995 7. Wall Bracket - SMS300021 8. Decal - (1) Oneida Logo - ZBC000015 9. Decal - (1) Gorilla Logo - ZBC990020 10. Rotation Label - ZBC000029 11. Caution / Exhaust Label - ZBS000004 12. General Caution Label - ZBS000001 13. Filter Maintenance Label - ZBS000007 14. Caution / Check Frequently Label - ZBS000006 15. Caution / Drum Cover Label - ZBS000005 16. Gal. Fiber Drum Kit (Standard) - SDK350901 16a. Drum Lid w/ 9 Ring - SDX000900 16b. Hose Clamp (2) - ACB120000 16c. Flex Hose (9) - DHF090000 16d. 35 Gal. Fiber Drum - SDS350000 17. 55 Gal. Fiber Drum Kit - SDK550901 17a. Drum Lid w/ 9 Ring - SDX000900 17b. Hose Clamps (2) - ACB120000 17c. Flex Hose (9) - DHF090000 17d. 55 Gal. Fiber Drum - SDS550000 18. 55 Gal. Steel Drum Kit - SEK550901 18a. Drum Lid w/ 9 Ring - SEX550900 18b. Hose Clamps (2) - ACB120000 18c. Flex Hose (9) - DHF090000 18d. 55 Gal. Steel Drum - SES550000 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 VI. General Assembly Instructions There are essentially three ways to assemble your collector and to attach it to the bracket. The way that is right for you should be determined by expertise and manpower available. When the units are all assembled they are very heavy and top weighted. All of this should be taken into account before deciding on the method best suited for you. With all assemblies, make sure rectangular air outlet is oriented on Fan/Blower housing as you are TOP looking down as in Fig. 1A or facing VIEW it as shown in diagrams. This is very important. Then you can rotate housing to whatever bolt position is Fig. 1A best for your shop. Before you start, make sure you have cut and placed the provided gasket material on top and bottom of the Fan/Blower housing and the Cone as shown in the diagrams. Then determine which direction you want your filter to hang and which direction your ductwork will enter the collector. Method #1 Bolt Fan/Blower housing to Cyclone barrel. Then bolt Motor and Plate to Fan/Blower housing. Carefully lay unit on its side and then bolt cone to barrel. Lift entire unit up onto wall braket. Unit is extremely heavy and top weighted, be advised! Method #2 Bolt Fan/Blower housing to Cyclone barrel. Then bolt Motor and Plate to Fan/Blower housing. Put Cone up on Wall Bracket and orient holes. Lift assembled unit onto cone making sure proper holes are lined up. Bolt unit to bracket, then finish bolting barrel to cone. Method #3 Bolt Fan/Blower housing to Cyclone barrel. Put Cone up on Wall Bracket and orient holes. Lift assembled unit onto cone making sure proper holes are lined up. Bolt unit to bracket, then finish bolting barrel to cone. Lift Motor & Plate onto Fan/Blower housing and bolt together in proper direction. Do NOT use hook on motor to lift unit. 1. Motor & Plate Gasket Material Outside of Bolt Circle on top of Housing. To further eliminate air leaks, a small amount of silicone should be used on nuts used to secure motor plate. TOP Fan / Blower Housing Air Outlet Air Inlet Gasket Material Outside of Bolt Circle on underside of Housing. Silicone nuts. 2. The TM GORILLA Cyclone Barrel TOP Gasket Material The TM GORILLA Cyclone Barrel Gasket Material Inside of Bolt Circle (12) 3/8 Bolts (24) Flat Washers (12) Serrated Nuts Bolt Washer Flange Cyclone Cone Washer Nut 4. 3. 3/8 Bolt / (2) Washers / Serrated Nut per bolt hole on each side and back. Collector Hose Clamp Flex Hose The TM GORILLA Hose Clamp Dust Bin Note: For cyclonic preseparation there must be an air tight seal between cyclone and dust container. Dust bin must be located vertically under cyclone, material drops down by gravity. 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 7 VII. Bracket Assembly 1 24.25 1. You must determine the direction the fan outlet will point to proceed with this mounting assembly. The collector will seem quieter if the outlet is aimed away from the area people tend to work. Slots in the brackets are .406 x 1.00 Note: Bolts included to mount bracket to collector. Hardware NOT included to mount to wall. 16 .406 x 1.00 16 2. Hold bracket against wall with top of plate at 56. Mark where mounting holes fall. Mount wall bracket. For wall mounting, the bolt centers on the brackets are at 16to accomodate most wall stud spacing. See Fig. 1 & 2. Use a Level to ensure straightness. 3. Attach bracket to wall with lag screws, concrete anchors, or other suitable hardware. See Fig. 2 & 3. Note: When installing the brackets on a concrete wall, mount 2 x 4s between wall and brackets to stabilize and dampen vibration. 12 Ga. 2 Level 4. Position Angle Ring around top of cone over bracket. Line up one hole in Ring with hole in each bracket at desired rotation of outlet. If rotation you desire does not correspond to an existing hole in Angle Ring, drill new ones. Use three 3/8 bolts (included) with washers & lock washers to secure the fan. See Fig. 4. 5. Attach tightly with bolts. See Fig. 4. 3 4 56 to top of plate. Distance tor minimum mounting height. Note: Please do not install an Oneida Dust Collection System alone. Competent assistance is advisable. Units are heavy! 8 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 VIII. Filter Assembly Before attaching filter, you must first carefully pull foam silencer on to end of plenum, pushing black plastic end against flange plate. It is a tight fit. External 39 Filter Assembly *Silencer Included. 1. Attach cartridge with hardware provided making sure gasket is attached. See Fig. 1 The 2. If Filter requires additional support. Use the plate at the top of the filter to support the filter assembly. TM GORILLA Silencer Note: If filter cartridge is located away from the cyclone and motor, additional square-to-round connectors and pipe can be purchased. Fig. 1 Filter Gasket Material Rod Brace Washer Wing Nut Dust Bin (4) 3/8 x 1 Bolts (8) Washers (4) Serrated Nuts Dust Pan Clips (3) For Filter cleaning instructions and Dust Pan clipping instructions, see pg. 11. No Filter Assembly 1. Exhaust air to exterior of building. Mount directly at the hole in exterior wall or use a square-to-round transition and ductwork to vent air to exterior. Option * Exhaust Diverter Can be used either up or down The * Only usable on No Filter. TM GORILLA Note: Do not return exhaust air to the shop unless filter media is added. Caution: If exhaust air is vented outside you must provide make up / return air. Flue gases (carbon monoxide) can be drawn into the shop from furnaces, water heaters or other appliances. Caution: Rotating blades! Keep hands clear. Keep people away from exhaust. 9 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 IX. Filter Maintenance External Filter Cartridge Cleaning Intervals When unit is turned off, use compressed air to blow dust off from exterior of filter. Hold nozzle at least 8 away from filter pleats*. Do not remove bottom dust pan before or during the blow-off process! Let dust settle into dust pan. Unclip and dump out dust. Filter removal is not required. * WARNING: A close, direct blast with the compressed air nozzle too close to filter, may damage filter media. Always wear safety glasses while blowing off filter. Caution: Fine dust collected in filter is hazardous to your health! Do not breathe! Fan / Blower & Cyclone Outside Placement Fan / Blower has a TEFC - Totally Enclosed Fan Cooled motor. Note: Use steel drum when placed outside. Shown with optional Angle Iron Stand. Before Operation: Mount system and connect cyclone and dust bin. Make sure dust bin is in place before turning on the dust collector. Do not operate Fan / Blower unless Cyclone and Dust Bin are in place! Motor will overheat! Electrical Wiring: Make sure power source matches wire voltage configurations on motor. Prior to connecting to the power line, check motor plate for proper voltage and rotation connection. Wire for counter-clockwise rotation. Fan wheel must rotate counter-clockwise if looking down on fan housing. Note: If fan is wired incorrectly and fan is rotating backwards, poor suction and airflow will result. See Wire Diagrams on motor plate. Use 12 gauge cord for the fan / blowers. Lubrication: See page 18 for instructions. Caution: Rotating Fan Blades! Keep objects clear of outlet. 10 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 X. Directions for Cleaning External Filter All steps should be done with a dust mask and eye protection. The External Filter can be cleaned using the following methods: 1. Compressed air from outside. Blast air along pleats of the filter at about a 20 angle. Blast air out and away from you or anyone in the general area. Keep air nozzle at least 6 from filter. Closer blasts may damage filter material. 6 6 2. Empty Dust Bin. Wait a few minutes for internal dust to settle then unclip and carefully empty dust bin. 3. Rinse with water. (Optional) Keep nozzle at least 6 from filter and keep your pressure down. Closer blasts may damage filter material. Rinse off INSIDE of filter. Let filter dry completely before reuse or keep a spare filter on hand. Clipping Filter Dust Pan Position bottom of U on top of clip between filter pleats, then push bottom of clip underneath the rim of the dust pan. Space the three clips equally around the dust pan, making sure the pan is even with filter bottom and tightly sealed. Bottom of U Side view of clip 11 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 XI. Wiring Diagram for Magnetic Starter (220v, 1 ** )* Always use a licensed, professional electrician. Dedicated Receptacle Fed from 2 Pole Dedicated Circuit Breaker, 6-20R 6-20P I Magnetic Starter Mount Close to Collector O Motor Baldor 2hp Catalog #VL3515T 6 Long Type SJT 14 AWG Power Cord * Note: Motor Starter supplied with system is for 220v only. Open access cover on the Overload. Note: Overload must be set or nuisance tripping may occur. Set the overload amperage dial for the SFA* amperage of your motor. The SFA* value can be found below: SFA = 12.1 (FLA 11.5) *SFA - Service Factor Amperage *FLA - Full Load Amperage Note: This Dust Collector is pre-wired at the factory and need only be plugged into a NEMA 6020R dedicated electrical receptacle. 3hp single phase only. Optional Remote Controller diagram pg. 19 *Starter will not operate at any other voltages. **Starter is shown configured for 1O but can also be used for 2hp, 3O motors. 12 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 XII. Troubleshooting Unplug unit before servicing or cleaning. 13 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 XIII. Fire Hazards - Read Before Installing and Operating Oneida Collectors are designed for WOOD DUST only!! Wood shaping and cutting processes generate wood chips, shavings, and dust. These materials are considered combustible. Air borne wood dust below 420 microns in size (.017 of an inch) in certain concentration ranges when ignited can deflagrate (burn quickly). An ignition source such as a spark, or ember, can ignite a dust mixture resulting in an expanding flame front, which can cause an explosion if tightly contained. A disturbance that raises a cloud of accumulated fine dust can raise additional dust clouds, which can cause a series of explosions that can level an entire building. Until this type of fire has been witnessed, it is difficult to believe the devastation. This type of fire is rare but worth safeguarding against. The best way to avoid a wood shop fire is to keep the shop clean. A shop ankle deep in dust with layers of fine dust everywhere is an accident waiting to happen. A good dust collection system reduces overall fire hazards but also adds new concerns. A fire hazard is still present. Combustible material is now in the dust collector and storage container. The following points are worth heeding: It is the buyers responsibility to follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations when installing and operating this dust collector. Fire Marshalls may want the unit located outside of the building. If the collector is located inside the facility, controls such as spark detection, suppression, or explosion venting may be required. Most local jurisdictions consult or adopt NFPA ( National Fire Protection Agency) codes. However, other codes may apply. Local codes may vary from jurisdiction to jurisdiction. NFPA 664 Code book, Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities, applies to woodworking operations that occupy areas of more than 5,000 sq. ft. or to areas where dust producing equipment requires an aggregate dust collection flow rate of more than 1500 cfm (Cubic Feet per Minute). This exempts some small operators from the NFPA code 664, but other codes may apply in your jurisdiction. Consult your local Fire Marshall for help. Additional information can be found in NFPA Code Book 664. The customer assumes the responsibility for contacting their insurance underwriter with regard to specific application requirements of explosion venting or if additional fire protection and safety equipment may be required. Do not use this product to collect other types of dust or flammable vapors. Fire or explosion may occur! Never collect sparks from a bench grinder into a wood dust collector. Never introduce sparks or sources of ignition into the dust collector. Personnel should keep at least 20 feet away from unit. Check dust bin frequently and before leaving the shop for smoldering material. Keep portable Fire Extinguishers handy. The ABC type (dry chemical) is generally a good choice for small wood shops. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers). Be especially careful with sanding units. They can produce concentrations of dust in the combustible range. Make certain enough air volume is at the suction point to capture all the particulate generated. This high air volume will dilute the mixture below the lower limit of flammability. Be careful not to generate sparks into the sanding dust. Empty dust bin and clean filter often, especially when sanding. Dont overload woodworking equipment, especially sanders. Excessive frictional heat can spontaneously ignite dust. Sparks can be generated in several ways: High-speed sanders and abrasive planers may strike foreign material Saws and edgers may strike foreign material and create a red hot metal fragment. Knots in hardwood can create frictional sparks. Tramp metal when drawn into the collector can spark against ductwork. Check wood stock for old nails and screws which can create red hot metal fragments. Avoid using excessively large wood waste storage bins. Always check storage bins for smoldering material before leaving for the day. Electrically ground all equipment and ducting. Static sparks can ignite wood dust. (Avoid using PVC drainpipe) Dont allow accumulation of layers of fine dust on horizontal surfaces. (Especially overhead lights, electrical boxes, and fuse panels which can ignite dust) Unplug unit before servicing or cleaning. 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 14 XIV. Terms and Conditions Checking in Order Please look over the shipped order very carefully in the presence of the delivery person for damage or incomplete shipment before signing the delivery receipt. Please note any tears or irregularities in shipping packaging, however slight, on the shipping delivery receipt. This could be an indication of extensive concealed damage. The shipping company will not take responsibility if the damage is not noted on the delivery receipt. In the event of shipping damage, call O.A.S. immediately so we can expedite replacements. Please check in all parts within 3 days from receiving order. Notify O.A.S. immediately of any missing or incorrect parts. O.A.S. does not accept any claims for damage or shortage after 3 days from date of delivery. Limited Warranty Oneida Air Systems warrants products it manufactures for a period of 2 years to the original purchaser from the date of purchase. Items not manufactured by O.A.S. are limited to their own manufacturers warranties. This warranty does not apply to defects due directly or indirectly to misuse, negligence, accidents, abuse, repairs, or alterations or lack of maintenance. This is Oneida Air Systems sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. O.A.S. does not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall O.A.S.s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Oneida Air Systems shall be tried in the State of New York, County of Onondaga. Oneida Air Systems shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our product. Oneida Air Systems does not warrant or authorize use of wood dust collectors for other purposes. This includes wood products that are treated, coated, or otherwise altered from their natural state. *Note: Motors should be protected from extreme weather to prolong motor life. Single phase motors should only be started and stopped up to 4 - 10 times per hour. Starting single phase motors more frequently can cause heat build up and can cause the motor overload to trip or cause motor damage. In general, motors should be started and stopped as little as possible for maximum lifespan and best economy (electrical use). Delivery Risk of Loss Products will be shipped to Buyers single destination. Title and risk of loss shall pass to the Buyer upon delivery to such destination. Buyer pays transportation expenses. Dates of shipment are advisory and O.A.S. will make reasonable efforts to ship on or before the date states for shipment, however, O.A.S. shall not incur any liability for failure to ship on that date. Returned Goods Policy Buyer must inform O.A.S. of any shortage or damage, by so noting in writing, on the freight delivery bill prior to signing to indicate receipt of shipment. All claims, including claims covered under the limited warranty, are subject to inspection and investigation by O.A.S.. O.A.S. reserves the right to inspect and investigate all returned products before Buyers claim is settled. All products returned for a refund must be unused, resaleable and purchased within the last six months. There are no refunds on flex hose, custom made components, or partial kit items. Kits must be returned in full (all components) for credit. There will be a 25% restocking fee applied to any returned items. Some parts of this system are outsourced and not made in the USA. 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 15 XV. Stand Assembly 21 3/4 T F LE 23 7/8 Included Hardware: (32) 5/16 x 1 Bolts - AFB155190 (32) 5/16 Nuts - AFW180000 (64) 5/16 Flat Washers - AFT155175 23 7/8 21 3/4 T H RIG 23 7/8 56 21 3/4 FRO lowe NT has r bra n ce a o cros s. 21 3/4 The two triangular slotted braces go on the left and right top. Lower left and right braces have no slots in top. Optional Angle Iron Stand Washers Nut Bolt Stand 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 Optional 35 gal. Angle Iron Stand - STG021035 1.Uprights - SXX000056 2. Braces - SXX000021 Optional 55 gal. Angle Iron Stand - STG023055 1. Uprights - SXX000068 2. Braces - SXX000021 16 XVI. Accessories 25 25 Bolt Together Angle Iron Stand STG021035 - 35 gal. Stand STG021055 - 55 gal. Stand 56 Filter Efficiency Gauge FXK000000 This easy to read gauge takes the guesswork out of knowing when your filters need to be cleaned and tells you how much pressure is backed up behind your filters. It reads pressure from plenum to gauge up to 8 away and allows you to keep your dust collection system running efficiently. Kit Contents: 0 1 2 3 4 5 INCHES W.C. Gauge Bracket 8 Ft. Hose and Connection Replacement Filter FCS133900 13 x 39 / 95 Sq. Ft. Spun-Bonded. Filters 99.9% of test material from 0.2 to 2 microns. Dust Containers 35 gal. Fiber 55 gal. Fiber 55 gal. Steel The BAG Gripper ABX000000 The BAG Gripper provides the ability to use convenient plastic bags inside your dust drum. It provides a constant, negative pressure on the outside surface of the plastic bag that keeps it pulled tight against the sides of the dust drum. Can be used with 35 and 55 gal. barrels. Must be wired into your system. 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 17 XVII. Fan Motor Maintenance Per Baldor specifications, their 2 pole motors (3600 RPM) motors are to be relubricated every 5500 hours. Table 1 - Service Conditions Table 2 - Lubrication Interval Multiplier Per Baldor specifications, add .30 ounces (8.4 grams) of Mobil Polyrex grease by weight or .6 cubic inches (2 teaspoons) of Mobil Polyrex grease by volume. 18 2HP Super Dust Gorilla Owners Manual c O.A.S. 2007 XVIII. Remote Wiring Diagram Retrofit (Wiring) of Wireless Remote into 220V Control Circuit of Square D / Telemecanique Mag Starters Square D Telemecanique Mag Starters AMK Series Plug into 9 pin female Molex on back panel of starter base. Important! Remove this factory installed Jumper Wire. 3 4 1 2 1A 3 Wire Adaptor Molex AMA000000 BRN YEL Wire Nuts YEL RED Female molex at bottom of starter Stop Remote Black Box 2 YEL Start / Stop Push Button Assembly on Starter (Molex) Start 3 A2 A1 BRN RED 1L1 3L2 5L3 13NO YEL RED RED BRN Contactor 6T3 2T1 4T2 Amp Adjustment Dial YEL BRN BRN Overload YEL RED RED 98 97 95 AMR220000 96 BRN Retrofit (Wiring) of Wireless Remote into 220V OAS Import Magnetic Starters: AMI020000 AMI030000 YEL BRN NHD, Inc. Mag Starters BRN Remote is mounted inside starter top cover by using double-sided tape (supplied). Red Yellow Yellow Brown Brown Yellow: N/O contact (ON) Brown: N/C contact (OFF) Contactor 2T1 4T2 YEL RED RED Black (antenna) 2HP Dust Gorilla Owners Manual c O.A.S. 2007 14NO Red Amp Adjustment Dial Blue Red (ON) (OFF) 6T3 13NO 17 YEL BRN BRN 1L1 3L2 5L3 18 RED Remote Controller Diagram Red: AC Power A2 A1 Remote Black Box Red YEL RED Overload 98 97 2T1 4T2 96 6T3 95 BRN Remove this factory installed red wire! 19 Optional - XIX. Filter Efficiency Gauge Mounting Instructions Rectangular Plenum Can be attached up to 8 away. Air Flo to Filte w r 0 1 2 3 4 5 INCHES W.C. OR Mounting Instructions 1. Mount brass static pressure tube in plenum with tip pointed into the air stream. Use mounting bracket and sheet metal screws if interior of plenum is not accessible. Refer to drawings for location of brass static pressure tube. 2. Refer to instructions provided with gauge for mounting to bracket. 3. Mount gauge up to 8 away, mounting it closer will not affect reading. 4. Connect clear tubing from brass static pressure tube to the port labeled high on the back of the pressure gauge. 5. Make sure the tubing is not crushed or kinked along its entire length, cut shorter if necessary. Gauge Reading Instructions Elbow Plenum (Side View) Air Flow to Filter 1. Gauge may need to be zeroed. Follow the instructions provided with pressure gauge. 2. Take the initial reading with cleaned filter(s) and the typical number of blast gates open in normal operation. 3. Always read the gauge with the same number of gates open. The more gates open, the higher the pressure reading on the gauge. 4. When the gauge rises to 3, its time to clean your filter(s). After many cleaning cycles, a filters pressure will rise after each cleaning. An older filter does not get as clean as a new filter. 20 2HP Dust Gorilla Owners Manual c O.A.S. 2007
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