PHI 101769 11 2800 Exit Device Installation Instructions 01769 2800Installation
User Manual: PHI 2800 Exit Device Installation Instructions Instructions
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INSTALLATION INSTRUCTIONS INSTRUCTIONS TO CHANGE FUNCTION INSTRUCTIONS TO CHANGE HAND Pin the Top Rod to the CONCEALED VERTICAL ROD EXIT DEVICE - REVERSIBLE SERIES 2800 , FL2800, 2800LBR & FL2800LBR ADJUSTING TUBE with 1. Remove 3/16" x 1/2" roll pin to suit ROD CARRIAGE FLAT STRIKE SHIM (INCLUDED WITH STRIKE) MUST Pin 2. Remove CAM LIFT ASSEMBLY LIFT LEVER DIM "A" When determining ROD CARRIAGE be DEVICE in bottom of slot TOP STRIKE S519 (4 screws) LARGE END SLOT SLOT BACK PLATE ASSEMBLY RHRB - SHOWN door height. DOWN 2803/FL2803 2803LBR/FL2803LBR CHASSIS 6'8" PAN HEAD SCREWS KEY RETRACTS DOOR LATCH #10-24 x 1/2" MS OR 8'-1" to 10'-0" DOORS #10 x 1" SMS #10-24 x 1/2" MS DIM"A" FINISH WASHERS 8'2" TOP ROD ASSEMBLY 7'0" OVAL HEAD SCREWS DOOR LEVER DOOR PN TR552 DIM"A" 6'-8" TO 8'-0" DOORS (7'-0" DOOR) TOP ROD ASSEMBLY 32-1/2" (9'-0" DOOR) PN TR551 8'8" ADJUSTING TUBE TOP LATCH 7'10" DOOR BACK PLATE ASSEMBLY LIFT ASSEMBLY into the , making sure ROD CARRIAGE LARGE END of the that the is on top of the LIFT LEVER LEVER and the other end is ROD CARRIAGE against the FLAT . Attach it with 2 screws. -Insert (4 Screws) DEVICE 4 is off the edge. FOR DOOR HEIGHTS NOT SHOWN 9'0" Place rod according 8'0" To DOOR DIM "A" ADJUSTING TUBE and drill 3/16" LIFT ASSEMBLY DOOR add or subtract from the (DIM"A") 7'-0" high door -Secure LIFT FINGER -Secure BACK PLATE ASSEMBLY with 2 screws. ROD CARRIAGE 2 -Rotate 3 =32-1/2" TOP ROD ROD CARRIAGE LEVER LEVER until CARRIAGE ROD into the opposite side of the chassis as shown. LEVER CENTER CHASSIS LEVER in the SQUARE HOLE. Rotate ROD CARRIAGE CHASSIS -With the end ROD CARRIAGE TOP toward lever, ROD CARRIAGE will begin to fall. -Slide marked PAN HEAD SCREWS (2) PAN HEAD SCREWS #10-24 x 1/2" MS so it STEP 2. is in the same position as SQUARE HOLE -Push up and slide the #10-24 x 1/2" MS OR ROD CARRIAGE #10 x 1" SMS OVAL HEAD SCREWS (2) RHRB SHOWN it falls out. -Insert bottom end of For 7'-6" high door add 6" =38-1/2" BOTTOM END OF LHRB SHOWN DOOR EXAMPLE: UNLOCKS TRIM with 4 screws 10'0" dimension shown. KEY LOCKS AND (2 Screws) 9'10" for door heights not shown, TOP ROD -Remove (2 Screws) DOOR DIM "A" To determine LIFT FINGER 9'2" at this location TOP ROD -Remove DOOR dia. hole thru rod UP 2808/FL2808 2808LBR/FL2808LBR ROD CARRIAGE -Place device on a bench so the CHASSIS ASSEMBLY "TOP" marked on DOOR 8'10" DOOR the 1 -Remove BACK PLATE CAM must be toward LIFT FINGER 56-1/2" 7'2" DOOR CAM onto the chassis. #10-24 x 1" MS END CAP TOUCHBAR ASSEMBLY DEVICE PREPARATION MOUNTING BRACKET B AC K S E T D I ME NS I ON Z FLAT HEAD SCREWS LHRB SHOWN #10-24 x 3/8" MS HEX DOGGING KEY OVAL HEAD SCREWS (4) (DOGGING IS NOT PERMITTED ON #10-24 x 1" MS OR SERIES FL2800 AND FL2800LBR) #10 x 1" SMS 1-3/32" 2-3/16" RECOMMENDED 1-11/16" MINIMUM END OF CHANNEL CHANNEL LENGTH BOTTOM ROD CUT DEVICE: - If Required 1. Determine proper CHANNEL LENGTH BOTTOM LATCH CHANNEL Z. by subtracting 3-1/4" from dimension 2 . Ma r k c u t o f f p o i n t ( h i n g e s i d e f i l l e r mu s t b e a l l t h e wa y i n s i d e o f c hannel ) . 3. Cut off channel and hinge side filler and deburr. FLAT HEAD SCREWS #8-32 x 3/8" MS OVAL HEAD SCREWS FIRE EXIT DEVICES SERIES FL2800 & FL2800LBR COVER #10-24 x 1/2" MS Sex bolts or through bolts are required for composite HINGE SIDE FILLER (Wood, Plastic and Steel covered), wood core, sheet metal and hollow metal doors without reinforcement unless door manufacturer has an alternate mounting FINISH WASHER method. Fire doors with steel reinforcement, mount devices with machine screws CONCEALED VERTICAL ROD EXIT DEVICE - REVERSIBLE SERIES 2800 , FL2800, 2800LBR & FL2800LBR NOTE: BOTTOM BOLT FLAT HEAD SCREWS BOTTOM STRIKE S460 BOTTOM STRIKE SCREWS/ANCHORS 1 / 4 - 2 0 x 1 / 2 " , F L A T H E A D MS - CAUTION - Fire rated device with less bottom rod applications QTY. must use FIRE BOLT 2 # 1 4 X 1 " , F L A T H E A D S MS 2 A NC H OR , P L A S T I C P L U G 2 D R OP - I N A NC H OR , 1 / 4 - 2 0 2 DRWG DATE REVISION PROTECT INSIDE OF DEVICE CHANNEL FROM METAL SHAVINGS Precision Hardware a Division of Stanley Security Solutions, Inc. www.stanleysecuritysolutions.com SHEET 1 OF 2 DOOR PREPARATION 1 4 SEE TOP STRIKE FRAME MACHINING DETAIL REINFORCEMENT RECOMMENDED 5 PLACES. DEADLOCK/HOLDBACK ADJUSTMENT THE DOOR SKIN THICKNESS (INCLUDING REINFORCMENT) TO BE 1/8" - 5/32" TOP OF DOOR 1. Circle the on the TRIM NO . (if specified) TRIM TEMPLATE. at various locations (holes B and C) DEADLOCK: When latchbolt is fully extended, it should be in deadlock. HORIZONTAL CENTERLINE 2. Mark on inside face of door 39-15/16" Deadlocking does not allow the latchbolt to be pushed down. from finished floor as shown. (Continue horizontal centerline to outside face of door if Trim is specified). VERTICAL CENTERLINE 3. Mark on full height of door. HOLDBACK: TOP LATCH TEMPLATE HORIZONTAL CENTERLINE per backset indicated at lock side . (Mark vertical centerline at lock side using depressed and door is open. If device is in holdback, the latchbolt cannot be extended without rotating the Backset dimension on outside face of door if Trim is specified). CAUTION: latchbolt. Make sure bottom bolt clears the bottom strike. Vertical centerlines on both sides of the door should be the 39-15/16 " TO FINISHED FLOOR same dimension from the edge of the door. When installed:Maximum 4. Tape (Latches held retracted) Top latch should be in holdback when the touchbar is TOP ADJUSTING SCREW LOCK STILE CASE, TOP LATCH BOTTOM LATCH and TO ADJUST HOLDBACK / DEADLOCK gap between door and Templates (and Holdback: frame to be 1/4" Trim Template if Trim specified) to the door so that the centerlines on A the Template line up with centerlines on the door. Mark centers and drill B A BACKSET the required holes as indicated on the templates. If no holdback; turn top adjusting screw clockwise one half turn at a time and repeat if necessary C Deadlock: A 2-3/4" OR CENTERED ON Rotate top latchbolt to extend fully: if it is not deadlocked. EXPOSED LOCK STILE Turn top adjusting screw counter clockwise one half turn at A a time and repeat if necessary. LOCK STILE CASE TEMPLATE TOP STRIKE MACHINING TO ADJUST BOTTOM BOLT Door must be hung in the opening. Transfer the Depress the touch bar, the device must be in holdback vertical centerline from the door to the frame to gain access to adjusting screw. To increase clearance rabbet and drill and tap the holes as shown. between bottom bolt and strike , turn the bottom adjusting BOTTOM LATCH TEMPLATE screw clockwise. To decrease clearance between the bottom bolt and strike, turn counter clockwise. 1/4 VERTICAL CENTERLINE INSIDE STOP For FL2800LBR For LBR device, omit prep for bottom latch 01297-11-000. devices see FIRE BOLT instructions VERTICAL DRILL AND TAP #10-24 SCREWS 2 ACCESS HOLE FOR BOTTOM ADJUSTING SCREW CAUTION: 1/2 7/16 CVR ASSEMBLY & INSTALLATION 3 BOTTOM ROD APPLY DEVICE NOTE: If Trim is specified: see Trim instructions packaged with the trim. If the Exit Device has Electrical or other options see specific option instructions packaged in exit device carton. BOTTOM ROD CONNECTOR CENTER CHASSIS ASSEMBLY TOP ROD CONNECTOR 1. LOCK STILE CASE mounting DEVICE WITH TRIM : CYLINDER ONLY BACKPLATE CAM TOP ROD BOTTOM BOLT MARKED BOTTOM Insert the CASE See trim instructions See 03 trim instructions ROD LIFT in the ROD LIFT SLOT and attach the LOCK STILE to the CVR CENTER CHASSIS using the two screws at center of chassis and mount chassis to the door with four screws. 2. Insert the ROD LIFT SLOT MOUNTING BRACKET into touch bar assembly tight against the channel. Level the device, mark and drill 2 holes for #10 sheet metal #10-24 machine screws. Fasten the Pins to be at bottom ENDCAP to MOUNTING BRACKET MOUNTING BRACKET screws or to door and attach the with 2 screws. of slot. (3) places 34-9/16" (FLOOR APPLICATION) 3. Attach Top Strike to frame using two screws. NOTE: If there is an excessive clearance between the door and frame,apply the strike shim. Thread top rod onto top rod connector to the DIM"A" as shown. 34-1/16" (THRESHOLD APPLICATION) DOOR HEIGHT DIM." A" 7'-0" 37'-11/16" All dimensions are based on 8'-0" 49-11/16" the horizontal centerline of A. NOTE: 9'-0" 61-11/16" 10'-0" 73-11/16" 4. APPLY BOTTOM STRIKE Thread bottom rod onto bottom rod the device being mounted ROD LIFT connector to the required dimension. NOTE: B. Bottom bolt must be fully extended FOR THRESHOLD APPLICATION - Center strike around bolt. - Provide hole in threshold to accept the bolt. 39-15/16" from the finished Mark threshold for fasteners. Prepare the threshold according to the type of fasteners furnished. For door heights not shown: DIM"A" Center strike around bolt. fastener furnished. Provide clearance in floor for the bolt. floor. Adjust dimensions Add or subtract from FOR FLOOR APPLICATION - Mark floor for fasteners. Prepare floor for the type of shown when the device is CAUTION shown. 5. not mounted at that height. Attach cover to Lock Stile Chassis with 4 screws. For C1715 and 4914 trim the lift must be unlocked. BOTTOM BOLT APPLICATION The cam will move locking slide away from lift to unlock. DOOR DOOR LOCKING SLIDE 5/8 THROW LOCK STILE CASE LIFT 1/4" TO 3/4" 3/4" 1/2" CAM LEVEL TIGHT AGAINST CHANNEL MARK HOLE LOCATION THRESHOLD INSTALLATION 1. Insert Concealed Vertical Rod (CVR) assembly into the door through the hole in the top edge of door 2. Attach the CENTER CHASSIS through "E" holes. to the door with two screws (see Device Template) 3/4" FINISHED FLOOR 3. Attach each latch to the door with two screws and finishing washers. FLOOR MOUNT STRIKE APPLICATION THRESHOLD MOUNT STRIKE APPLICATION MOUNTING BRACKET MOUNTING BRACKET 01769-11-000 SHEET 2 OF 2
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