PHI 101769 11 2800 Exit Device Installation Instructions 01769 2800Installation

User Manual: PHI 2800 Exit Device Installation Instructions Instructions

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Z NOISNEMID TESKCAB
1-3/32"
CHANNEL LENGTH
2-3/16" RECOMMENDED
1-11/16" MINIMUM
(7'-0" DOOR)
32-1/2"
(9'-0" DOOR)
56-1/2"
BOTTOM STRIKE SCREWS/ANCHORS QTY.
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2SMS DAEH TALF ,"1 X 41#
2GULP CITSALP ,ROHCNA
2 02-4/1 ,ROHCNA NI-PORD
COVER
HEX DOGGING KEY
(DOGGING IS NOT PERMITTED ON
SERIES FL2800 AND FL2800LBR)
FLAT HEAD SCREWS
#8-32 x 3/8" MS
OVAL HEAD SCREWS (4)
#10-24 x 1" MS OR
#10 x 1" SMS
INSTALLATION INSTRUCTIONS
CONCEALED VERTICAL ROD EXIT DEVICE - REVERSIBLE
SERIES 2800 , FL2800, 2800LBR & FL2800LBR
OVAL HEAD SCREWS
#10-24 x 1/2" MS
DEVICE PREPARATION
DRWG DATE REVISION
PAN HEAD SCREWS
#10-24 x 1/2" MS OR
#10 x 1" SMS
END CAP
MOUNTING BRACKET
FLAT HEAD SCREWS
#10-24 x 3/8" MS
LHRB SHOWN
FINISH WASHER
BOTTOM ROD
STRIKE SHIM
(INCLUDED WITH STRIKE)
TOP STRIKE
S519
PAN HEAD SCREWS
#10-24 x 1/2" MS OR
#10 x 1" SMS
TOP LATCH
OVAL HEAD SCREWS
#10-24 x 1/2" MS
FINISH WASHERS
Pin the Top Rod to the
ADJUSTING TUBE with
3/16" x 1/2" roll pin to suit
door height.
FOR DOOR HEIGHTS NOT SHOWN
OVAL HEAD SCREWS (2)
#10-24 x 1" MS
CENTER CHASSIS
TOP ROD
ADJUSTING TUBE
BOTTOM LATCH CHANNEL
Sex bolts or through bolts are required for composite
(Wood, Plastic and Steel covered), wood core, sheet
metal and hollow metal doors without reinforcement
unless door manufacturer has an alternate mounting
method. Fire doors with steel reinforcement, mount
devices with machine screws
FIRE EXIT DEVICES SERIES FL2800 & FL2800LBR
NOTE:
Fire rated device with less bottom rod applications
must use FIRE BOLT
END OF CHANNEL
CUT DEVICE: - If Required
1. Determine proper CHANNEL LENGTH by subtracting 3-1/4" from dimension Z.
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3. Cut off channel and hinge side ller and deburr.
HINGE SIDE
FILLER
CHANNEL
- CAUTION -
PROTECT INSIDE OF DEVICE
FROM METAL SHAVINGS
BOTTOM BOLT
PAN HEAD SCREWS (2)
#10-24 x 1/2" MS
6'8"
DOOR
7'0"
DOOR
7'2"
DOOR
7'10"
DOOR
8'0"
DOOR
8'2"
DOOR
8'8"
DOOR
8'10"
DOOR
9'0"
DOOR
9'2"
DOOR
9'10"
DOOR
10'0"
DOOR
6'-8" TO 8'-0" DOORS
TOP ROD ASSEMBLY
PN TR551
8'-1" to 10'-0" DOORS
TOP ROD ASSEMBLY
PN TR552
TOP ROD
TOP ROD
When determining DIM "A"
Pin MUST be
in bottom of slot
SLOT
SLOT
Place rod according
To
DIM "A"
and drill 3/16"
dia. hole thru rod
at this location
To determine
DIM "A"
for
door heights not shown,
add or subtract from the
dimension shown.
EXAMPLE:
7'-0" high door
(DIM"A")
=32-1/2"
For 7'-6" high door add 6" =38-1/2"
DIM"A" DIM"A"
LHRB SHOWN RHRB SHOWN
-Remove BACK PLATE ASSEMBLY (4 Screws)
-Place device on a bench so the DEVICE
CHASSIS is off the edge.
-Remove LIFT FINGER (2 Screws)
-Remove LIFT ASSEMBLY (2 Screws)
-Slide ROD CARRIAGE end
marked TOP toward lever,
ROD CARRIAGE will begin to fall.
-Rotate ROD CARRIAGE until
it falls out.
-Insert bottom end of ROD
CARRIAGE into the opposite
side of the chassis as shown.
-With the LEVER in the
SQUARE HOLE. Rotate
ROD CARRIAGE so it
is in the same position as STEP 2.
-Push up and slide the
ROD CARRIAGE onto the chassis.
-Insert LIFT ASSEMBLY into the
ROD CARRIAGE , making sure
that the LARGE END of the
LIFT LEVER is on top of the
LEVER and the other end is
against the ROD CARRIAGE
FLAT . Attach it with 2 screws.
-Secure LIFT FINGER with 2 screws.
-Secure BACK PLATE ASSEMBLY
with 4 screws
ROD CARRIAGE FLAT
LEVER
LARGE END
LIFT LEVER LIFT ASSEMBLY
ROD CARRIAGE
BACK PLATE
ASSEMBLY
LIFT FINGER
1
2
3
4
BOTTOM END OF
ROD CARRIAGE
SQUARE
HOLE
LEVER
LEVER LEVER
DOWN
2803/FL2803
2803LBR/FL2803LBR
KEY RETRACTS
LATCH
UP
2808/FL2808
2808LBR/FL2808LBR
KEY LOCKS AND
UNLOCKS TRIM
INSTRUCTIONS TO CHANGE FUNCTION
CAM
1. Remove BACK PLATE ASSEMBLY (4 screws)
2. Remove CAM
INSTRUCTIONS TO CHANGE HAND
RHRB - SHOWN
DEVICE
CHASSIS
TOUCHBAR ASSEMBLY
BOTTOM STRIKE
S460
FLAT HEAD SCREWS
CHASSIS
CAM must be toward
the "TOP" marked on
ROD CARRIAGE
ADJUSTING TUBE
SHEET 1 OF 2
a Division of Stanley Security Solutions, Inc.
www.stanleysecuritysolutions.com
Precision Hardware
CONCEALED VERTICAL ROD EXIT DEVICE - REVERSIBLE
SERIES 2800 , FL2800, 2800LBR & FL2800LBR
7/16
1/4
1/2
When installed:Maximum
gap between door and
frame to be 1/4"
34-9/16"
(FLOOR APPLICATION)
34-1/16"
(THRESHOLD APPLICATION)
3/4"
DOOR
DOOR
1/2"
THRESHOLD
5/8
THROW
1/4" TO 3/4"
3/4"
DOOR
HEIGHT
DIM." A"
7'-0" 37'-11/16"
8'-0" 49-11/16"
9'-0" 61-11/16"
10'-0" 73-11/16"
CVR ASSEMBLY & INSTALLATION
2
INSTALLATION
APPLY DEVICE
NOTE: If Trim is specified: see Trim instructions packaged with the trim.
If the Exit Device has Electrical or other options see specific option instructions
packaged in exit device carton.
1. LOCK STILE CASE mounting
DEVICE WITH TRIM
: See trim instructions
CYLINDER ONLY See 03 trim instructions
Insert the
ROD LIFT
in the
ROD LIFT SLOT
and attach the
LOCK STILE
CASE
to the CVR CENTER CHASSIS using the two screws at center of chassis and
mount chassis to the door with four screws.
2. Insert the
MOUNTING BRACKET
into touch bar assembly tight against
the channel. Level the device, mark and drill 2 holes for #10 sheet metal screws or
#10-24 machine screws. Fasten the MOUNTING BRACKET to door and attach the
ENDCAP
to
MOUNTING BRACKET
with 2 screws.
3. Attach Top Strike to frame using two screws. NOTE: If there is an
excessive clearance between the door and frame,apply the strike shim.
4. APPLY BOTTOM STRIKE
A.
FOR FLOOR APPLICATION
Center strike around bolt.
- Mark floor for fasteners. Prepare floor for the type of
fastener furnished. Provide clearance in floor for the bolt.
B.
FOR THRESHOLD APPLICATION
- Center strike around bolt.
- Provide hole in threshold to accept the bolt.
Mark threshold for fasteners. Prepare the threshold
according to the type of fasteners furnished.
5. Attach cover to Lock Stile Chassis with 4 screws.
3
DOOR PREPARATION
1SEE TOP STRIKE
FRAME MACHINING DETAIL
DEADLOCK/HOLDBACK
ADJUSTMENT
4
VERTICAL
CENTERLINE
HORIZONTAL
CENTERLINE
39-15/16 "
TO FINISHED FLOOR
REINFORCEMENT RECOMMENDED 5 PLACES.
THE DOOR SKIN THICKNESS (INCLUDING
REINFORCMENT) TO BE 1/8" - 5/32"
TOP LATCH
TEMPLATE
LOCK STILE CASE
TEMPLATE
BOTTOM LATCH
TEMPLATE
BACKSET
2-3/4" OR CENTERED ON
EXPOSED LOCK STILE
TOP OF DOOR
DEADLOCK:
When latchbolt is fully extended, it should be in deadlock.
Deadlocking does not allow the latchbolt to be pushed down.
HOLDBACK:
(Latches held retracted)
Top latch should be in holdback when the touchbar is
depressed and door is open. If device is in holdback,
the latchbolt cannot be extended without rotating the
latchbolt. Make sure bottom bolt clears the bottom strike.
Holdback:
If no holdback; turn top adjusting screw
clockwise one half turn at a time and repeat if necessary
Deadlock:
Rotate top latchbolt to extend fully: if it is not deadlocked.
Turn top adjusting screw counter clockwise one half turn at
a time and repeat if necessary.
Depress the touch bar, the device must be in holdback
to gain access to adjusting screw. To increase clearance
between bottom bolt and strike , turn the bottom adjusting
screw clockwise. To decrease clearance between the
bottom bolt and strike, turn counter clockwise.
ACCESS HOLE FOR
BOTTOM ADJUSTING SCREW
TOP ADJUSTING
SCREW
TO ADJUST HOLDBACK / DEADLOCK
TO ADJUST BOTTOM BOLT
ROD LIFT
ROD LIFT
SLOT
BACKPLATE CAM
CAUTION:
For
LBR
device, omit prep for bottom latch
For
FL2800LBR
devices see FIRE BOLT instructions
01297-11-000.
TOP STRIKE MACHINING
DRILL AND TAP
#10-24 SCREWS
INSIDE
STOP
VERTICAL
1. Circle the TRIM NO. (if specified) at various locations (holes B and C)
on the TRIM TEMPLATE.
2. Mark HORIZONTAL CENTERLINE on inside face of door 39-15/16"
from finished floor as shown. (Continue horizontal centerline to
outside face of door if Trim is specified).
3. Mark VERTICAL CENTERLINE per backset indicated at lock side
on full height of door. . (Mark vertical centerline at lock side using
Backset dimension on outside face of door if Trim is specified).
CAUTION: Vertical centerlines on both sides of the door should be the
same dimension from the edge of the door.
4. Tape LOCK STILE CASE, TOP LATCH and BOTTOM LATCH Templates (and
Trim Template if Trim specified) to the door so that the centerlines on
the Template line up with centerlines on the door. Mark centers and drill
the required holes as indicated on the templates.
TIGHT
AGAINST
CHANNEL
MOUNTING
BRACKET
MARK HOLE
LOCATION
MOUNTING
BRACKET
LOCK STILE
CASE LEVEL
Thread top rod onto top rod
connector to the DIM"A" as shown.
1. Insert Concealed Vertical Rod (CVR) assembly into
the door through the hole in the top edge of door
2. Attach the
CENTER CHASSIS
to the door with two screws
through "E" holes. (see Device Template)
3. Attach each latch to the door with two screws and finishing washers.
BOTTOM BOLT APPLICATION
CAUTION
Pins to be at bottom
of slot. (3) places
CENTER CHASSIS
ASSEMBLY
TOP ROD
CONNECTOR
BOTTOM BOLT
BOTTOM ROD
TOP ROD
Door must be hung in the opening. Transfer the
vertical centerline from the door to the frame
rabbet and drill and tap the holes as shown.
For C1715 and 4914 trim
the lift must be unlocked.
The cam will move locking
slide away from lift to unlock.
LOCKING
SLIDE
CAM
LIFT
For door heights not shown:
Add or subtract from DIM"A" shown.
Thread bottom rod onto bottom rod
connector to the required dimension.
BOTTOM ROD
CONNECTOR
NOTE:
Bottom bolt must be fully extended
MARKED
BOTTOM
All dimensions are based on
the horizontal centerline of
the device being mounted
39-15/16" from the finished
floor. Adjust dimensions
shown when the device is
not mounted at that height.
THRESHOLD MOUNT
STRIKE APPLICATION
FLOOR MOUNT
STRIKE APPLICATION
FINISHED FLOOR
NOTE:
A
A
A
A
C
B
01769-11-000 SHEET 2 OF 2

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