PHI Precision Reliant 5000 Exit Device & Trim Illustrated Parts Catalog Series Guide T83704a

User Manual: PHI Reliant 5000 Series Exit Device Illustrated Parts Guide Literature

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CREDITS/COPYRIGHT
Copyright © 2010 Stanley Security Solutions, Inc. All rights reserved. Printed in the United
States of America.
Information in this document is subject to change without notice and does not represent a
commitment on the part of Stanley Security Solutions, Inc. The software described in this
document are furnished under a license agreement or nondisclosure agreement.
This publication is intended to be an accurate description and set of instructions pertaining
to its subject matter. However, as with any publication of this complexity, errors or omissions
are possible. Please call Stanley Security Solutions, Inc. at (317) 849-2250 if you see any
errors or have any questions. No part of this manual and/or databases may be reproduced or
transmitted in any form or by any means, electronic or mechanical, including photocopying,
recording, or information storage and retrieval systems, for any purpose, without the express
written permission of Stanley Security Solutions, Inc.
This document is distributed as is, without warranty of any kind, either express or implied,
respecting the contents of this book, including but not limited to implied warranties for the
publication’s quality, performance, merchantability, or fitness for any particular purpose.
Neither Stanley Security Solutions, Inc., nor its dealers or distributors shall be liable to the
user or any other person or entity with respect to any liability, loss, or damage caused or
alleged to be caused directly or indirectly by this publication.
TORX is a registered trademark of the Camcar Division of Textron.
T83704 Rev A – April 2010

CONTENTS

CONTENTS 1–III
FIGURES

1–V

GETTING STARTED 1–1
Introduction

1–1

Overview 1–2
Before looking up the part 1–2
Models 1–2
ANSI Functions 1–2
Style 1–4
Finishes 1–5
Other options 1–5
Web Addresses 1–5

EXIT DEVICE OVERVIEW 2–1
5100 Reliant Rim Series 2–2
5100 Series parts guide 2–2
5200 Reliant Surface Vertical Rod Series 2–3
5200 Series parts guide 2–3

PHI Reliant Illustrated Parts Catalog, Rev A

iii

CONTENTS

TRIM

3–1

Trim Components
Basic Styles

3–1

3–2

501, 602, 603 Trim

3–2

700 Trim with Pulls

3–3

800 Trim

3–4

Lever Assembly

3–5

FINISHED PARTS 4–1
Finished Parts

4–1

Common Finished Parts
Endcaps

4–2

4–3

Hinge Fillers

4–4

Alarm Hinge Fillers

4–5

TOUCHBAR COMPONENTS 5–1
Spring Touchbar Components
Sub-Bracket Assembly

5–2

5–3

ACTIVE CASE PARTS 6–1
5100 Active Case Parts

6–2

5200 Active Case Parts

6–3

STRIKES AND VERTICAL ROD COMPONENTS
Reliant Strikes

7–1

7–2

5200 SVR Bottom Latch
5200 SVR Top Latch

7–3
7–4

OTHER COMPONENTS 8–1
Mullions

8–2

Touchbar Switches 8–2
Exit Alarm Kits

8–3

Shims and Brackets

8–3

Screw Packs 8–3

GLOSSARY
INDEX

9–1

I–1

Index by part number I–1
Index by part type I–3
Index by part description I–4

iv

PHI Reliant Illustrated Parts Catalog, Rev A

FIGURES

EXIT DEVICE OVERVIEW
5100 Reliant Rim Exit Device

2–2

5200 Reliant Surface Vertical Rod (SVR) Exit Device

2–3

TRIM
501, 602 and 603 Trim
700 Series Pulls

3–3

800 Series Trim

3–4

800 Lever

3–2

3–5

FINISHED PARTS
Overview of common finished parts
Endcap for all devices

4–2

4–3

Basic hinge filler styles

4–4

Alarm hinge filler parts

4–5

TOUCHBAR COMPONENTS
Spring type mechanism

5–2

Sub-bracket assembly for hex and cylinder dogging units only.

5–3

ACTIVE CASE PARTS
5100 Active Case

6–2

5200 Active Case parts

PHI Reliant Illustrated Parts Catalog, Rev A

6–3

v

FIGURES

STRIKES AND VERTICAL ROD COMPONENTS
Strikes

7–2

2200 SVR bottom latch
2200 SVR top latch

vi

7–3

7–4

PHI Reliant Illustrated Parts Catalog, Rev A

1

GETTING STARTED

INTRODUCTION
The Stanley PHI Reliant 5000 Series Touchbar Style Exit Device is the
Exit Device of choice when an economical and reliable exit device is
required. All Reliant 5000 Series Exit Devices are UL listed for panic and
fire hardware and are certified to ANSI A156.3 Grade 1. The Reliant Series
is available in durable powder coat finishes with a variety of trim styles
and functions. The chassis is constructed of stainless steel and covers the
standard type 161 door preparation.

PHI Reliant Illustrated Parts Catalog, Rev A

1–1

Getting Started

OVERVIEW
Before
looking up
the part

Before looking up the part, know the model of the exit device, the
function it performs, which style lever, knob, or grip you presently have,
and what type of finish is on it. All these parameters are important to
ordering the proper parts for your device.
Please read any footnotes, as they may contain important information
concerning options for your unit or your parts.

Models

5100 Rim Devices
5200 Surface Vertical Rod Exit Devices

ANSI
Functions

The following illustrations show how the outside lever/knob/thumbpiece,
the inside touchbar, and the latchbolt operate. The illustrations show a
5100 series exit device, but the functionality is the same for all models of
exit device. Functionality is described in the Reliant Exit Device product
catalog.

Overhead view
Key

Lever/Knob/Pull/Thumbpiece

Door
Cylinder

Outside

Inside

Touchpad

Active case

Latch

Strike

Touchbar

Figure 1.1 Understanding function diagrams

1–2

PHI Reliant Illustrated Parts Catalog, Rev A

Getting Started
ANSI function 01 -- Exit only
Latchbolt operated by:
inside touchbar
Outside lever locked/unlocked by:
N/A
Inside touchbar is always active.

Figure 1.2 Function 01
ANSI function 02 -- Dummy trim
Latchbolt operated by:
inside touchbar
Outside lever is:
always rigid
Inside touchbar is always active.

Figure 1.3 Function 02
ANSI function 03 -- Key retracts latchbolt
Latchbolt operated by:
outside key
inside touchbar
Outside lever is:
always rigid
Inside touchbar is always active

Figure 1.4 Function 03

PHI Reliant Illustrated Parts Catalog, Rev A

1–3

Getting Started
ANSI function 08 -- Key locks/unlocks lever/knob
Latchbolt operated by:
outside lever when not locked
inside touchbar
Outside lever locked/unlocked by:
outside key
Inside touchbar is always active

Figure 1.5 Function 08
ANSI function 14 -- No lock
Latchbolt operated by:
outside lever
inside touchbar
Outside lever is:
always active
Inside touchbar is always active

Figure 1.6 Function 14

ANSI
Function

Style

1–4

•
•
•

Description

01

Exit only (cover plate) - Uses a push plate trim with no lever, grip or knob

02

Dummy trim - Uses a lever, grip or knob that does not engage any
mechanism

03

Key retracts latchbolt - Uses a cylinder to retract the latch

08

Key locks/unlocks lever/knob - Uses a cylinder to lock/unlock the lever or
knob

14

No cylinder - lever/knob always active - Lever or knob always retracts the
latch

Know which of the many styles of trim and levers your unit requires.
Know which options your unit has.
Know if your unit has a fire (FL) rating, it requires special ordering of
the parts.

PHI Reliant Illustrated Parts Catalog, Rev A

Getting Started

Finishes
ANSI/BHMA

Description

600

Primed for Paint (Mullions only)

689

Aluminum Paint

695

Dark Bronze Paint

Other options
Abbreviation

Description

ALK

Exit Alarm: battery operated

ALW

Exit Alarm: remote power

CD

Cylinder Dogging

FL

Fire Exit Hardware

LD

Less Dogging

SNB

Sex Nut and Bolt

TDS

Touchbar Monitoring Double Switch

TS

Touchbar Monitoring Switch

If you are unsure of which part you need, please contact your Stanley
Security Solution dealer or call direct to 1-800-392-5209.

Web
Addresses

Precision Hardware -- www.precisionhardware.com.
Stanley Securtity Solutions -- www.stanleysecuritysolutions.com.

PHI Reliant Illustrated Parts Catalog, Rev A

1–5

Getting Started

1–6

PHI Reliant Illustrated Parts Catalog, Rev A

2
EXIT DEVICE OVERVIEW

This chapter provides top level diagrams for various Reliant 5000
models of Exit Devices. It gives direction as to where in this manual
more detailed information on the separate components of that model
may be found.
The diagrams show a basic model. Details of usage and options are
listed in the component chapters. If you do not find the optional or
specialized part, see Chapter 8 "Other Components."

PHI Reliant Illustrated Parts Catalog, Rev A

2–1

Exit Device Overview

5100 RELIANT RIM SERIES

Figure 2.1

5100 Reliant Rim Exit Device

5100 Series
parts guide

Refer to Figure 2.1 and the table below to find the basic chapter you
need.
Item

Description

Chapter

1

End Cap

See Chapter 4

2

Finished Parts

See Chapter 4

3

Touchbar Mechanisms

See Chapter 5

4

Active Case Cover

See Chapter 4

5

Active Case Assembly

See Chapter 6

6

Trim

See Chapter 3

7

Strike/Latch/Rods

See Chapter 7

Complete touchbar mechanisms and active cases are sold as one unit.
Internal parts are shown separately.

2–2

PHI Reliant Illustrated Parts Catalog, Rev A

Exit Device Overview

5200 RELIANT SURFACE VERTICAL ROD SERIES

Figure 2.2

5200 Reliant Surface Vertical Rod (SVR) Exit Device

5200 Series
parts guide

Refer to Figure 2.2 and the table below to find the chapter you need.
Item

Description

Chapter

1

End Cap

See Chapter 4

2

Finished Parts

See Chapter 4

3

Touchbar Mechanisms

See Chapter 5

4

Active Case Cover

See Chapter 4

5

Active Case Assembly

See Chapter 6

6

Strike/Latch/Rods

See Chapter 7

7

Trim

See Chapter 3

PHI Reliant Illustrated Parts Catalog, Rev A

2–3

Exit Device Overview

2–4

PHI Reliant Illustrated Parts Catalog, Rev A

3
TRIM

Trim
Components

To order replacement trim components, please note which function
your exit device performs and what type of finish is on it. For a detailed
list of functionality, see ANSI Functions on page 1–2.
All trim is field reversible. See installation instructions for further details.
ANSI
Function

Description

01

Exit only (cover plate)

02

Dummy trim

03

Key retracts latchbolt

08

Key locks/unlocks lever/knob

14

No cylinder - lever/knob always active

ANSI/BHMA

Description

689

Aluminum Paint

695

Dark Bronze Paint

PHI Reliant Illustrated Parts Catalog, Rev A

3–1

Trim

BASIC STYLES
The Reliant 5000 trim comes in a variety of styles. When ordering
replacement parts, insure you have the correct style, function and finish.
Trim Series

Lever

Grip

Plate

500



600




700
800



501, 602, 603 TRIM

Figure 3.1 501, 602 and 603 Trim
Item

Part Number

Description

Qty

1

00199-04 *

501 Trim Assembly

1

2

00200-04 *

602 Trim Plate Assembly

1

3

00201-04 *

603 Trim Plate Assembly

1

4

02122-09

Cylinder Sleeve Kit

1

* Specify finish when ordering these parts.

3–2

PHI Reliant Illustrated Parts Catalog, Rev A

Trim

700 TRIM WITH PULLS

Figure 3.2
Item

700 Series Pulls

Part Number

Description

Qty

1

00206-04 *

702 Trim Plate Sub Assembly

1

2

03152-04 *

700 Trim Grip Kit (includes items 3, 4, and 5)

1

3

00233-54

Trim Stud

1

4

00222-50

Stud, Reliant Trim

1

5

00323-54 *

A Grip

1

6

02122-09

Cylinder Sleeve Kit

1

7

00207-04 *

703 Trim Plate Sub Assembly

1

* Specify finish when ordering these parts.

PHI Reliant Illustrated Parts Catalog, Rev A

3–3

Trim

800 TRIM

808A ESCUTCHEON

814A ESCUTCHEON
Figure 3.3
Item

800 Series Trim

Part Number

Description

Qty

1

00222-50

Stud, Reliant Trim

2

2

00191-50

Backplate, Reliant Rim

1

3

00203-50 *

Escutcheon, 14 Trim, Reliant

1

4

02123-09

Cylinder Attachment, Reliant Lever Trim

1

5

00615-04

Backplate Assembly, 800 Trim

1

6

00202-50 *

Escutcheon, 08 Trim, Reliant

1

* Specify finish when ordering these parts.

3–4

PHI Reliant Illustrated Parts Catalog, Rev A

Trim

LEVER ASSEMBLY

Figure 3.4 800 Lever
Item

Part Number

Description

Qty

02760-04 *

Complete A Lever Kit RHRB Reliant Trim
(includes all parts shown)

02761-04 *

Complete A Lever Kit LHRB Reliant Trim
(includes all parts shown)

1

00214-50

Spindle Hub, Reliant Trim

1

2

00192-50

Tail Piece, Reliant Trim

1

3

00617-91

Retaining Ring,.375 dia Shaft

1

4

00213-50

Hub, Reliant Trim

1

5

00223-89

Spring, Torsion, Reliant Trim

1

6

00616-04 *

A Lever Assembly Reliant

1

* Specify finish when ordering these parts.

All levers are field reversible. See installation instructions for further
details.

PHI Reliant Illustrated Parts Catalog, Rev A

3–5

Trim

3–6

PHI Reliant Illustrated Parts Catalog, Rev A

4
FINISHED PARTS

Finished Parts

To order replacement trim components, please note which function
your exit device performs, and what type of finish is on it. For a detailed
list of functionality, see ANSI Functions on page 1–2.

ANSI
Function

Description

01

Exit only (cover plate)

02

Dummy trim

03

Key retracts latchbolt

08

Key locks/unlocks lever/knob

14

No cylinder - lever/knob always active

ANSI/BHMA

Description

689

Aluminum Paint

695

Dark Bronze Paint

If you need replacements for units rated for fire (FL), contact your
Stanley Security Solution dealer or call direct to 1-800-392-5209.

PHI Reliant Illustrated Parts Catalog, Rev A

4–1

Finished Parts

COMMON FINISHED PARTS

Figure 4.1 Overview of common finished parts
Item

Part Number

Description

Qty

3 ft

4 ft

1

See page 4–3.

Endcap

1





2

00120-52

Device Channel

1



00122-52



1

3

See page 4–4.

Hinge Filler

1



4

00160-02

Touchpad Sub-assembly

1



00162-02

1




If you need replacements for units rated for fire (FL), contact your Stanley
Security Solution dealer or call direct to 1-800-392-5209.
Specify finish when ordering these parts.

4–2

PHI Reliant Illustrated Parts Catalog, Rev A

Finished Parts

ENDCAPS

Figure 4.2
Item

Endcap for all devices

Part Number Description
00778-02

Endcap Device (includes cover, bracket and hardware)

03306-02

Qty
1

Used on
Standard Electric



1

1

02104-09

Screw Pack, Endcap Screws (2 screws)

1





2

00133-52

Endcap Cover

1





3

00305-02

Endcap Mounting Bracket

1





4

01723-56

Grommet (Electric only)

1

PHI Reliant Illustrated Parts Catalog, Rev A



4–3

Finished Parts

HINGE FILLERS

Figure 4.3
Item
1

Basic hinge filler styles

Part Number Description
00236-52 *

Plain Hinge Filler

00237-52 *
2

00240-52 *

00489-02 *

Hex Hinge Filler

00491-06 *

CD Hinge Filler (includes hardware)

Alarm- ALK Filler (includes hardware and
chassis)

1

1

1

Alarm - ALW Filler (includes hardware
and chassis)

1










1
Dogging Key (optional)
Cylinder Attachment Kit (includes collar,
cylinder locating washer, and lock nut)

1

4 ft


1

00494-06 *
Not 00220-93
shown 02105-09



1

00492-06 *
00493-06 *

1

1

00490-02 *
4

3 ft

1

00241-52 *
3

Qty









* Specify finish when ordering these parts.

4–4

PHI Reliant Illustrated Parts Catalog, Rev A

Finished Parts

ALARM HINGE FILLERS

Figure 4.4
Item

Alarm hinge filler parts
Qty

ALK

Hinge Filler for 00491-06

1



00249-52 *

Hinge Filler for 00492-06

1



00248-52 *

Hinge Filler for 00493-06

1



00249-52 *

Hinge Filler for 00494-06

1



2

01460-56

Lens, LED

1



3

00699-06 *

Alarm Chassis Assembly

1



00899-06 *

Alarm Chassis Assembly

1

4

02310-09 *

ALK Hardware Pack

1

5

02309-09 *

ALW Hardware Pack

1

1

Part Number

Description

00248-52 *

ALW







* Specify finish when ordering these parts.

Item

Part Number

Description

1

00872-92

“Emergency Exit Only” Label

1

2

00672-92

“Arm/Disarm” Label

1

PHI Reliant Illustrated Parts Catalog, Rev A

Qty

4–5

Finished Parts

4–6

PHI Reliant Illustrated Parts Catalog, Rev A

5
TOUCHBAR COMPONENTS

This chapter provides diagrams and part numbers for the components
of the touchbar mechanism associated with Reliant 5000 Exit Devices.
Please read through all the options to ensure you select the proper part
for your unit.

PHI Reliant Illustrated Parts Catalog, Rev A

5–1

Touchbar components

SPRING TOUCHBAR COMPONENTS

Figure 5.1 Spring type mechanism
Item Part Number Description

Qty

Door width
3 ft
4 ft

Dogging Type
Hex
CD
FL

1

02130-52

Touchbar Guide

2











2

00110-52

Bumper

2











3

00108-52

Bracket, Touchbar

2











4

00228-91

Retaining Ring

8











5

00449-90

Pin, Pivot

8











6

00111-52

Beam

2











7

00131-89

Spring, Touchbar

1











8

00702-02

Dogging Channel Assembly

1



















00701-02
9

Not sold
separately

1
Consolidated Mounting Bracket





NOTE: Fire rated equipment may never be dogged.

5–2

PHI Reliant Illustrated Parts Catalog, Rev A

Touchbar components

SUB-BRACKET ASSEMBLY

Figure 5.2

Sub-bracket assembly for hex and cylinder dogging units only.

Item Part Number Description

Qty

Dogging Type
Hex
CD

1

00115-52

Bracket, Hex Key

1



2

00254-91

E-clip, .250 dia Shaft

1



3

00253-91

1/4 Curved Spring Washer

1



4

00252-52

Dogging Fastener

2





5

00253-91

1/4 Curved Spring Washer

2





6

00116-52

Dogging Cam

1





7

00114-52

Dogging Hook

1





8

Not sold
separately

Consolidated Mounting
Bracket





9

00254-91

E-clip, .250dia Shaft

2





10

00220-93

Dogging Key

1



NOTE: Fire rated equipment may never be dogged.

PHI Reliant Illustrated Parts Catalog, Rev A

5–3

Touchbar components

5–4

PHI Reliant Illustrated Parts Catalog, Rev A

6
ACTIVE CASE PARTS

This chapter provides diagrams and part numbers for the Active Case
(chassis) used on the PHI Reliant 5100 and 5200 Exit Devices.

PHI Reliant Illustrated Parts Catalog, Rev A

6–1

Active Case Parts

5100 ACTIVE CASE PARTS

Figure 6.1
Item

5100 Active Case

Part Number

Description

Qty

1

00228-91

Retaining Ring, .188 dia Shaft

3

2

00279-51

Touch Bar Lever

1

3

00287-90

Pin, Pivot, Latchbolt

2

4

00147-51

Deadlock Lever

1

5

Not sold separarately Case Chassis

1

6

00412-91

Retaining Ring, .438 Shaft

1

7

00146-89

Spring, Deadlock Release

1

8

00284-51

Deadlock Release

1

9

00385-89

Spring, Latchbolt

1

10

00226-51

Latchbolt

1

11

00626-51

Touchbar Lever Guard, Reliant

1

12

00229-90

Pin, Pivot, Touchbar Lever

1

13

00328-89

Spring, Torsion

1

14

02474-01

Active Case Cover

1

15

00282-51

Cam, Reliant Rim, 21 Device

1

RHRB and LHRB are mirror images of each other.
If you need replacements for units rated for fire (FL), contact your Stanley
Security Solution dealer or call direct to 1-800-392-5209.

6–2

PHI Reliant Illustrated Parts Catalog, Rev A

Active Case Parts

5200 ACTIVE CASE PARTS

Figure 6.2
Item

5200 Active Case parts

Part Number

Description

Qty

1

00229-90

Pin, Pivot, Touchbar Lever

1

2

00279-51

Touch Bar Lever

1

3

00626-51

Touchbar Lever Guard, Reliant

1

4

00228-91

Retaining Ring, .188dia Shaft

3

5

00156-90

Pin, Pivot, Reliant SVR

2

6

00282-51

Cam, Reliant Rim

1

7

02476-01

SVR Cover Kit (includes hardware)

1

8

Not sold separarately

Case Chassis

9

00412-91

Retaining Ring, .438 Shaft

1

10

00280-51

Rod Carriage Lever, Reliant

1

11

00278-51

Rod Carriage, Reliant

1

RHRB and LHRB are mirror images of each other.
If you need replacements for units rated for fire (FL), contact your
Stanley Security Solution dealer or call direct to 1-800-392-5209.

PHI Reliant Illustrated Parts Catalog, Rev A

6–3

Active Case Parts

6–4

PHI Reliant Illustrated Parts Catalog, Rev A

7
STRIKES AND VERTICAL ROD
COMPONENTS
This chapter provides diagrams and part numbers for the strikes and the
components of the 5200 Surface Vertical Rod assemblies.

PHI Reliant Illustrated Parts Catalog, Rev A

7–1

Strikes and Vertical Rod Components

RELIANT STRIKES

Figure 7.1 Strikes
Item

Part Number

Description

1

00300-08

Strike Kit, S300

1

2

00301-08

Strike Kit, Roller, S301

1

3

00458-08

Strike Kit, Roller, Narrow S458

1

4

00988-08

Strike Kit, Roller, Aluminum Door S988

1

5

00459-08

Strike Kit, Blade S459

1

6

00460-08

Strike Kit, Bottom S460

1

7

00232-58

Shim, Strike

1

7–2

Qty

PHI Reliant Illustrated Parts Catalog, Rev A

Strikes and Vertical Rod Components

5200 SVR BOTTOM LATCH

Figure 7.2 2200 SVR bottom latch
Item Part Number Description

Qty

1

01008-03

Bottom Latch Kit, SVR (includes items 2, 3, 5, 6, and 7)

2

01012-03

Latch Cover Kit, Reliant

1

3

00540-53

Bottom Bolt, SVR

1

4

00787-53 *

Bottom Rod, SVR (sold separately)

1

5

02356-03

Bottom Latch Channel Assembly, SVR

1

6

00460-08

Strike Kit, Bottom S460

1

7

02845-09-000 Screw Pack, Surface Latch, 1/4-20

1

8

00398-90

Rod Pin

1

9

01237-53

Spring Clip

1

Bottom Rod Kit (includes rod and screwpack 02112-09000)

1

Bottom Rod Kit Longer 5200 (includes rod and
screwpack 02845-09-000)

1

Not 01864-03 *
shown

05248-09 *

* Specify finish when ordering these parts.

If you need replacements for units rated for fire (FL), contact your
Stanley Security Solution dealer or call direct to 1-800-392-5209.

PHI Reliant Illustrated Parts Catalog, Rev A

7–3

Strikes and Vertical Rod Components

5200 SVR TOP LATCH

Figure 7.3 2200 SVR top latch
Item

Part Number Description

Qty

Door Height
7ft 8ft 10ft

1

01002-03

Top Latch Kit, SVR (includes items 2, 3, 4, and 5)

1







2

00300-08

Strike Kit, Standard, S300

1







3

01012-03

Latch Cover Kit (includes hardware)

1







4

00296-03

Top Latch Assembly, SVR

1







5

02845-09-000 Screw Pack, Surface Latch, 1/4-20

1







6

00398-90

Rod Pin

1







7

01237-53

Spring Clip







8

00546-53 *

Top Rod, SVR (sold separately)

1




00547-53 *



00549-53 *
Not
01860-03 *
shown

Top Rod SVR Kit (includes rod and screwpack
02112-09-000)

1

01861-03 *

1

01863-03 *

1





* Specify finish when ordering these parts.

If you need replacements for units rated for fire (FL), contact your Stanley
Security Solution dealer or call direct to 1-800-392-5209.

7–4

PHI Reliant Illustrated Parts Catalog, Rev A

Strikes and Vertical Rod Components

PHI Reliant Illustrated Parts Catalog, Rev A

7–5

Strikes and Vertical Rod Components

7–6

PHI Reliant Illustrated Parts Catalog, Rev A

8
OTHER COMPONENTS

This chapter covers mullions, conversion kits, and miscellaneous
hardware that may not be covered in other chapters.

PHI Reliant Illustrated Parts Catalog, Rev A

8–1

Other Components

MULLIONS
Model
811 822 KR822

Part Number Description

Tubes not
sold separately



KRC822

Mullion Head Cap Assembly

MC811

Mullion Headcap

MC822

Mullion Headcap

MB811

Mullion Sill Base

MB822

Mullion Sill Base

02856-07

Screw Pack, 811 Mullion Assembly

02857-07

Screw Pack, 822 Mullion Head Cap & Sill Base

ST989

Mullion Stabilizer Kit (includes hardware)







MCS822

Spacer, Mullion







S1447

Interlock Kit














If you need replacements for units rated for fire (FL), contact your Stanley
Security Solution dealer or call direct to 1-800-392-5209.
811 Mullion

TOUCHBAR SWITCHES
These switches can be added to the electrical Exit Devices listed in the
chart.
Part
Number

Description

00309-06

TS - Touchbar Switch Monitoring Assembly TSK309

All

00310-06

TDS - Touchbar Double Switch Monitor TDS310

All

Used on

TDS Switch

8–2

PHI Reliant Illustrated Parts Catalog, Rev A

Other Components

EXIT ALARM KITS
The ALK models come with batteries included. .
Length
Part Number Description

3ft

00491-06 *



Exit Alarm

4ft

ALK





00493-06 *




00494-06 *

ALW




00492-06 *

Power



* Specify finish when ordering these parts.

SHIMS AND BRACKETS
Transom
Bracket
Frame
Top
Strike

Part Number Description

Used on

00232-58

Shim, Strike

Strike S300, S301, and S458

00453-53

Transom Bracket for S300 Strike

Top Latches

Door
Top Latch

SCREW PACKS
Part Number

Description

02102-09 *

Screw Pack, 4 Cover
Screws

Contents

(4) Screw, #8-32 X 3/8 PUFHMS
02103-09-000

Screw Pack, Endcap
Bracket
(2) Washer, #10 External Tooth
(2) Screw, #10-24 X 1/2
(2) Screw, #10-16 X 1

02104-09 *

Screw Pack, Endcap
Screws
(2) Screw, #8-32 X 3/8 PUFHMS

* Specify finish when ordering these parts.

PHI Reliant Illustrated Parts Catalog, Rev A

8–3

Other Components
Part Number

Description

02105-09 *

Screw Pack, Cylinder
Dogging

Contents

Nut, Cylinder Locking
Washer, Cylinder Locating
3/16 Cylinder Collar
02106-09 *

Screw Pack, 2 Cover
Screws
(2) Screw, #8-32 X 3/8 PUFHMS

02107-09-000

Screw Pack, 2400,
5100, 5200
(2) Screw, #10-24 X 1-1/2 POHMS
(2) Screw, #10-16 X 1 POHSMS
(2) Washer, #10 External Tooth
(2) Screw, #10-24 X 1/2 PPHMS
(2) Screw, #10-16 X 1 PPHSMS TYPE AB

02109-09 *

Screw Pack, Latchbolt
Cover
Latch Opening Cover

02110-09 *

Screw Pack, 1/2in
Blocking Ring, Narrow
w/o Trim
1/2 Cylinder Collar

02112-09-000

Screw Pack, Surface
Latch

(2) Screw, #10 X 1-3/4" POHSMS
Rod Guide
(2) Screw, #10-24 X 1-1/2" POHMS,
(2) Screw, #10-16 X 1 PPHSMS
Spring Clip, Vertical Rod
Pin, Rod, .188 X 1.296
(2) Screw, #10-24 X 1/2 PPHMS
02113-09 *

Screw Pack, Guide
Strap
Rod Guide Strap

02120-09 *

Screw Pack, A And C
Grip Bottom Screw
Screw, #1/4-20 x 2 POHMS
Washer, Finish, 1/4

* Specify finish when ordering these parts.

8–4

PHI Reliant Illustrated Parts Catalog, Rev A

Other Components
Part Number

Description

02845-09-000

Screw Pack, Surface
Latch, 1/4-20

Contents

(2) Screw, #10 X 1-3/4" POHSMS (A)
Rod Guide
(2) Screw, #10-24 X 1-1/2" POHMS
(2) Screw, 1/4-14 X 1 PPHSMS
Spring Clip, Vertical Rod
Pin, Rod, .188 X 1.296
(2) Screw, 1/4-14 X 1 PPHSMS
02985-04 *

Screw Pack For
Dummy Trim
(4) Washer, Finish, #10
(4) Screw, #10-24 X 1-1/2 POHMS

03240-09-SST

Screw Pack, 2400,
5100, 5200
(2) Screw, #10-24 X 1-1/2 POHMS
(2) Screw, #10-16 X 1 PPHSMS
(2) Screw, #10-24 X 1/2 PPHMS
(2) Screw, #10-16 X 1 POHSMS
(2) Washer, #10 External Tooth
Hex Dogging Key

* Specify finish when ordering these parts.

PHI Reliant Illustrated Parts Catalog, Rev A

8–5

Other Components

8–6

PHI Reliant Illustrated Parts Catalog, Rev A

9
GLOSSARY

ALK

Exit alarm, battery operated.

ALW

Exit alarm, remote powered.

Cam

See Cylinder cam.

Core

See Interchangeable core.

Cylinder cam
CD
Cylinder ring

Door bevel
E
Escutcheon
Figure-8
FL

A rotating part of a keyed cylinder that drives the deadbolt or latchbolt.
Cylinder dogging.
A metal ring that fits around the cylinder and protects it from
tampering. The cylinder ring also spaces the cylinder out to the right
position.
The angle on the edge of a door.
Electric device.
A surface-mounted plate that covers holes that were made in the door
for levers and cylinders.
The basic shape of the interchangeable core and its housing (door lever,
cylinder, padlock, and so forth.). See also Interchangeable core.
Fire exit hardware.

Hand of door

The swing direction of the door as viewed from the outside of the door.
A right-handed (RH) door is hinged on the right and swings inward. A
left-handed (LH) door is hinged on the left and swings inward. If either
of these doors swings outward, it becomes a right-hand reverse bevel
(RHRB) door, or a left-hand reverse bevel (LHRB) door respectively.

Interchangeable
core

A figure-8 shaped device that contains all mechanical parts for a
masterkeyed system. The interchangeable core can be removed by a
special control key and can be recombinated without disassembling the
lock. See also Figure-8.

PHI Reliant Illustrated Parts Catalog, Rev A

9–1

Glossary
Lock function
Removable core

See Interchangeable core.

SNB

Sex nuts and bolts.

SVR

Surface vertical rod.

Tailpiece

A part that extends from the back of the cylinder and engages an exit
device mechanism.

TDS

Touchbar monitoring double switch. See also Request-to-exit switch.

Template
TS
Wire harness

9–2

An ANSI code number describing the way a lock operates.

A precise, detailed hole pattern that serves as a guide for the mortising and
drilling of doors and frames.
Touchbar monitoring switch. See also Request-to-exit switch.
A group of wires bundled together with connectors at either end.

PHI Reliant Illustrated Parts Catalog, Rev A

I

INDEX

INDEX BY PART NUMBER
00108-52, Bracket, Touchbar .................... 5-2
00110-52, Bumper ..................................... 5-2
00111-52, Beam ......................................... 5-2
00114-52, Dogging Hook........................... 5-3
00115-52, Bracket, Hex Key...................... 5-3
00116-52, Dogging Cam ............................ 5-3
00120-52, Device Channel ........................ 4-2
00122-52, Device Channel ........................ 4-2
00131-89, Spring, Touchbar ...................... 5-2
00133-52, Endcap Cover ........................... 4-3
00146-89, Spring, Deadlock Release ......... 6-2
00147-51, Deadlock Lever ......................... 6-2
00156-90, Pin, Pivot, Reliant SVR .............. 6-3
00160-02, Touchpad Sub-assembly ........... 4-2
00162-02, Touchpad Sub-assembly ........... 4-2
00191-50, Backplate, Reliant Rim.............. 3-4
00192-50, Tail Piece, Reliant Trim............. 3-5
00199-04, 501 Trim Assembly ................... 3-2
00200-04, 602 Trim Plate Assembly .......... 3-2
00201-04, 603 Trim Plate Assembly .......... 3-2
00202-50, Escutcheon, 08 Trim, Reliant ... 3-4
00203-50, Escutcheon, 14 Trim, Reliant ... 3-4
00206-04, 702 Trim Plate Sub Assembly ... 3-3
00207-04, 703 Trim Plate Sub Assembly ... 3-3
00213-50, Hub, Reliant Trim ..................... 3-5
00214-50, Spindle Hub, Reliant Trim ........ 3-5
00220-93, Dogging Key ............................. 5-3
00220-93, Dogging Key ............................ 4-4
00222-50, Stud, Reliant Trim ..................... 3-3, 3-4
00223-89, Spring, Torsion, Reliant Trim ... 3-5
00226-51, Latchbolt................................... 6-2
00228-91, Retaining Ring .......................... 5-2
00228-91, Retaining Ring, .188 dia Shaft... 6-2
00228-91, Retaining Ring, .188 dia Shaft... 6-3
00229-90, Pin, Pivot, Touchbar Lever ....... 6-2, 6-3

PHI Reliant Illustrated Parts Catalog, Rev A

I–1

Index
Part Number

Page

00232-58, Shim, Strike ............................... 7-2, 8-3
00233-54, Trim Stud................................... 3-3
00236-52, Plain Hinge Filler ....................... 4-4
00237-52, Plain Hinge Filler ....................... 4-4
00240-52, Hex Hinge Filler ........................ 4-4
00241-52, Hex Hinge Filler ........................ 4-4
00248-52, Hinge Filler for 00491-06 .......... 4-5
00248-52, Hinge Filler for 00493-06 .......... 4-5
00249-52, Hinge Filler for 00492-06 .......... 4-5
00249-52, Hinge Filler for 00494-06 .......... 4-5
00252-52, Dogging Fastener ...................... 5-3
00253-91, 1/4 Curved Spring Washer ........ 5-3
00254-91, E-clip, .250 dia Shaft .................. 5-3
00254-91, E-clip, .250dia Shaft ................... 5-3
00278-51, Rod Carriage, Reliant................. 6-3
00279-51, Touch Bar Lever ........................ 6-2, 6-3
00280-51, Rod Carriage Lever, Reliant....... 6-3
00282-51, Cam, Reliant Rim....................... 6-3
00282-51, Cam, Reliant Rim, 21 Device..... 6-2
00284-51, Deadlock Release ...................... 6-2
00287-90, Pin, Pivot, Latchbolt .................. 6-2
00296-03, Top Latch Assembly, SVR.......... 7-4
00300-08, Strike Kit, S300.......................... 7-2
00300-08, Strike Kit, Standard, S300 .......... 7-4
00301-08, Strike Kit, Roller, S301 .............. 7-2
00305-02, Endcap Mounting Bracket ......... 4-3
00309-06, TS - Monitoring Assembly......... 8-2
00310-06, TDS - Double Switch Monitor 8-2
00323-54, A Grip ........................................ 3-3
00328-89, Spring, Torsion.......................... 6-2
00385-89, Spring, Latchbolt ....................... 6-2
00398-90, Rod Pin ...................................... 7-3, 7-4
00412-91, Retaining Ring, .438 Shaft ......... 6-2, 6-3
00449-90, Pin, Pivot ................................... 5-2
00453-53, Transom Bracket for S300 Strike8-3
00458-08, Strike Kit, Roller, Narrow S458 . 7-2
00459-08, Strike Kit, Blade S459 ................ 7-2
00460-08, Strike Kit, Bottom S460 ............. 7-2, 7-3
00489-02, CD Hinge Filler ......................... 4-4
00490-02, CD Hinge Filler ......................... 4-4
00491-06, Alarm- ALK Filler ...................... 4-4
00491-06, Exit Alarm.................................. 8-3
00492-06, Alarm- ALK Filler ...................... 4-4
00492-06, Exit Alarm.................................. 8-3
00493-06, Alarm - ALW Filler .................... 4-4
00493-06, Exit Alarm.................................. 8-3
00494-06, Alarm - ALW Filler .................... 4-4
00494-06, Exit Alarm.................................. 8-3
00540-53, Bottom Bolt, SVR....................... 7-3
00546-53, Top Rod, SVR ........................... 7-4
00547-53, Top Rod, SVR ........................... 7-4
00549-53, Top Rod, SVR ........................... 7-4
00615-04, Backplate Assembly, 800 Trim .. 3-4
00616-04, A Lever Assembly Reliant .......... 3-5

PHI Reliant Illustrated Parts Catalog, Rev A

Part Number

Page

00617-91, Retaining Ring,.375 dia Shaft .....3-5
00626-51, Touchbar Lever Guard, ..............6-2, 6-3
00672-92, “Arm/Disarm” Label ...................4-5
00699-06, Alarm Chassis Assembly .............4-5
00701-02, Dogging Channel Assembly .......5-2
00702-02, Dogging Channel Assembly .......5-2
00778-02, Endcap Device ..........................4-3
00787-53, Bottom Rod, SVR .......................7-3
00872-92, “Emergency Exit Only” Label .....4-5
00899-06, Alarm Chassis Assembly .............4-5
00988-08, Strike Kit, Roller, Al Door .........7-2
01002-03, Top Latch Kit, SVR ....................7-4
01008-03, Bottom Latch Kit, SVR ...............7-3
01012-03, Latch Cover Kit .........................7-4
01012-03, Latch Cover Kit, Reliant .............7-3
01237-53, Spring Clip..................................7-3, 7-4
01460-56, Lens, LED....................................4-5
01723-56, Grommet ...................................4-3
01860-03, Top Rod SVR Kit .......................7-4
01861-03, Top Rod SVR Kit .......................7-4
01863-03, Top Rod SVR Kit .......................7-4
01864-03, Bottom Rod Kit .........................7-3
02102-09, Screw Pack, 4 Cover Screws ......8-3
02103-09-000, Screw Pack, Endcap Bracket8-3
02104-09, Screw Pack, Endcap Screws.......8-3
02104-09, Screw Pack, Endcap Screws ......4-3
02105-09, Screw Pack, Cylinder Dogging...8-4
02105-09, Cylinder Attachment Kit ...........4-4
02106-09, Screw Pack, 2 Cover Screws ......8-4
02107-09-000, Screw Pack, 5100, 5200 ......8-4
02109-09, Screw Pack, Latchbolt Cover .....8-4
02110-09, Screw Pack, 1/2in Blocking ......8-4
02112-09-000, Screw Pack, Surface Latch...8-4
02113-09, Screw Pack, Guide Strap ............8-4
02120-09, Screw Pack, Bottom Screw ........8-4
02122-09, Cylinder Sleeve Kit .....................3-2, 3-3
02123-09, Cylinder Attachment, Lever Trim3-4
02130-52, Touchbar Guide .........................5-2
02309-09, ALW Hardware Pack ..................4-5
02310-09, ALK Hardware Pack ...................4-5
02356-03, Bottom Latch Channel ...............7-3
02474-01, Active Case Cover ......................6-2
02476-01, SVR Cover Kit ............................6-3
02760-04, Complete A Lever Kit RHRB Trim 3-5
02761-04, Complete A Lever Kit LHRB Trim 3-5
02845-09-000, Screw Pack, Surface Latch...7-3, 7-4,
8-5
02856-07, Screw Pack, 811 Mullion............8-2
02857-07, Screw Pack, 822 Mullion ...........8-2
02985-04, Screw Pack For Dummy Trim ....8-5
03152-04, 700 Trim Grip Kit ......................3-3
03240-09-SST, Screw Pack, 5100, 5200 ......8-5
03306-02, Endcap Device ..........................4-3
05248-09, Bottom Rod Kit Longer 5200 ....7-3

I–2

Index
Part Number

Page

K
KRC822, Mullion Head Cap Assembly ....... 8-2
M
MB811, Mullion Sill Base ............................ 8-2
MB822, Mullion Sill Base ............................ 8-2
MC811, Mullion Headcap........................... 8-2
MC822, Mullion Headcap........................... 8-2

Part Number

Page

MCS822, Spacer, Mullion ............................8-2
S
S1447, Interlock Kit ....................................8-2
ST989, Mullion Stabilizer Kit ......................8-2

INDEX BY PART TYPE
Mullions
KRC822, Mullion Head Cap Assembly .............. 8-2
MB811, Mullion Sill Base ................................... 8-2
MB822, Mullion Sill Base ................................... 8-2
MC811, Mullion Headcap.................................. 8-2
MC822, Mullion Headcap.................................. 8-2
MCS822, Spacer, Mullion .................................. 8-2
S1447, Interlock Kit .......................................... 8-2
ST989, Mullion Stabilizer Kit............................. 8-2
02856-07, Screw Pack, 811 Mullion ................. 8-2
02857-07, Screw Pack, 822 Mullion ................. 8-2

Active case
02474-01, Active Case Cover ............................ 6-2
02476-01, SVR Cover Kit................................... 6-3

Touchbar
00160-02, Touchpad Sub-assembly ................... 4-2
00162-02, Touchpad Sub-assembly ................... 4-2
00305-02, Endcap Mounting Bracket ................ 4-3
00489-02, CD Hinge Filler................................. 4-4
00490-02, CD Hinge Filler................................. 4-4
00701-02, Dogging Channel Assembly ............. 5-2
00702-02, Dogging Channel Assembly ............. 5-2
00778-02, Endcap Device.................................. 4-3
03306-02, Endcap Device.................................. 4-3

Vertical rod latch
00296-03, Top Latch Assembly, SVR................. 7-4
01002-03, Top Latch Kit, SVR ........................... 7-4
01008-03, Bottom Latch Kit, SVR...................... 7-3
01012-03, Latch Cover Kit ................................ 7-4
01012-03, Latch Cover Kit, Reliant ................... 7-3
01860-03, Top Rod SVR Kit .............................. 7-4
01861-03, Top Rod SVR Kit .............................. 7-4
01863-03, Top Rod SVR Kit ............................. 7-4
01864-03, Bottom Rod Kit ............................... 7-3
02356-03, Bottom Latch Channel, SVR ............ 7-3

Trim
00199-04, 501 Trim Assembly.......................... 3-2

I–3

00200-04, 602 Trim Plate Assembly.......... 3-2
00201-04, 603 Trim Plate Assembly.......... 3-2
00206-04, 702 Trim Plate Sub Assembly ... 3-3
00207-04, 703 Trim Plate Sub Assembly ... 3-3
00615-04, Backplate Assembly, 800 Trim . 3-4
00616-04, A Lever Assembly Reliant ......... 3-5
02760-04, A Lever Kit RHRB Trim ........... 3-5
02761-04, A Lever Kit LHRB Trim............ 3-5
02985-04, Screw Pack For Dummy Trim .. 8-5
03152-04, 700 Trim Grip Kit..................... 3-3

Electrical
00309-06, TS -Monitoring Assembly.......... 8-2
00310-06, TDS -Double Switch Monitor .. 8-2
00491-06, Alarm- ALK Filler ...................... 4-4
00491-06, Exit Alarm................................. 8-3
00492-06, Alarm- ALK Filler ...................... 4-4
00492-06, Exit Alarm................................. 8-3
00493-06, Alarm - ALW Filler .................... 4-4
00493-06, Exit Alarm................................. 8-3
00494-06, Alarm - ALW Filler .................... 4-4
00494-06, Exit Alarm................................. 8-3
00699-06, Alarm Chassis Assembly ........... 4-5
00899-06, Alarm Chassis Assembly ........... 4-5

Strike
00300-08, Strike Kit, S300......................... 7-2
00300-08, Strike Kit, Standard, S300......... 7-4
00301-08, Strike Kit, Roller, S301 ............. 7-2
00458-08, Strike Kit, Roller, Narrow S458 7-2
00459-08, Strike Kit, Blade S459 ............... 7-2
00460-08, Strike Kit, Bottom S460 ............ 7-2, 7-3
00988-08, Strike Kit, Roller, Al Door S988 7-2

Hardware kits
02102-09, Screw Pack, 4 Cover Screws .... 8-3
02103-09-000, Screw Pack, Endcap Bracket8-3
02104-09, Screw Pack, Endcap Screws..... 8-3
02104-09, Screw Pack, Endcap Screws..... 4-3
02105-09, Screw Pack, Cylinder Dogging. 8-4
02105-09, Cylinder Attachment Kit .......... 4-4
02106-09, Screw Pack, 2 Cover Screws .... 8-4
02107-09-000, Screw Pack, 5100, 5200 .... 8-4

PHI Reliant Illustrated Parts Catalog, Rev A

Index
Part Number

Page

02109-09, Screw Pack, Latchbolt Cover ... 8-4
02110-09, Screw Pack, 1/2in Blocking Ring,8-4
02112-09-000, Screw Pack, Surface Latch. 8-4
02113-09, Screw Pack, Guide Strap .......... 8-4
02120-09, Screw Pack, Bottom Screw ...... 8-4
02122-09, Cylinder Sleeve Kit ................... 3-2, 3-3
02123-09, Cylinder Attachment, Lever Trim3-4
02309-09, ALW Hardware Pack ................ 4-5
02310-09, ALK Hardware Pack ................. 4-5
02845-09-000, Screw Pack, Surface Latch, 1/4-20
7-3, 7-4, 8-5
03240-09-SST, Screw Pack, 5100, 5200..... 8-5
05248-09, Bottom Rod Kit Longer 5200 ... 7-3

Individual trim parts
00191-50, Backplate, Reliant Rim ............. 3-4
00192-50, Tail Piece, Reliant Trim ............ 3-5
00202-50, Escutcheon, 08 Trim ................ 3-4
00203-50, Escutcheon, 14 Trim ................ 3-4
00213-50, Hub, Reliant Trim..................... 3-5
00214-50, Spindle Hub, Trim ................... 3-5
00222-50, Stud, Reliant Trim..................... 3-3, 3-4

Individual active case parts
00147-51, Deadlock Lever......................... 6-2
00226-51, Latchbolt .................................. 6-2
00278-51, Rod Carriage, Reliant................ 6-3
00279-51, Touch Bar Lever ....................... 6-2, 6-3
00280-51, Rod Carriage Lever ................... 6-3
00282-51, Cam, Reliant Rim...................... 6-3
00282-51, Cam, Reliant Rim, .................... 6-2
00284-51, Deadlock Release ..................... 6-2
00626-51, Touchbar Lever Guard ............. 6-2, 6-3
00108-52, Bracket, Touchbar.................... 5-2
00110-52, Bumper..................................... 5-2
00111-52, Beam......................................... 5-2
00114-52, Dogging Hook .......................... 5-3
00115-52, Bracket, Hex Key ..................... 5-3
00116-52, Dogging Cam............................ 5-3
00120-52, Device Channel ........................ 4-2
00122-52, Device Channel ........................ 4-2
00133-52, Endcap Cover ........................... 4-3
00236-52, Plain Hinge Filler ...................... 4-4
00237-52, Plain Hinge Filler ...................... 4-4
00240-52, Hex Hinge Filler ....................... 4-4
00241-52, Hex Hinge Filler ....................... 4-4

Part Number

Page

00248-52, Hinge Filler for 00491-06 ......... 4-5
00248-52, Hinge Filler for 00493-06 ......... 4-5
00249-52, Hinge Filler for 00492-06 ......... 4-5
00249-52, Hinge Filler for 00494-06 ......... 4-5
00252-52, Dogging Fastener ..................... 5-3
02130-52, Touchbar Guide ....................... 5-2

Individual vertical rod parts
00453-53, Transom Bracket ...................... 8-3
00540-53, Bottom Bolt, SVR...................... 7-3
00546-53, Top Rod, SVR ........................... 7-4
00547-53, Top Rod, SVR ........................... 7-4
00549-53, Top Rod, SVR ........................... 7-4
00787-53, Bottom Rod, SVR...................... 7-3
01237-53, Spring Clip................................ 7-3, 7-4

Miscellaneous individual parts
00233-54, Trim Stud.................................. 3-3
00323-54, A Grip ....................................... 3-3
01460-56, Lens, LED.................................. 4-5
01723-56, Grommet .................................. 4-3
00232-58, Shim, Strike .............................. 7-2, 8-3
00131-89, Spring, Touchbar...................... 5-2
00146-89, Spring, Deadlock Release ......... 6-2
00223-89, Spring, Torsion, Reliant Trim ... 3-5
00328-89, Spring, Torsion......................... 6-2
00385-89, Spring, Latchbolt ...................... 6-2

Individual hardware
00156-90, Pin, Pivot, Reliant SVR.............. 6-3
00229-90, Pin, Pivot, Touchbar Lever....... 6-2, 6-3
00287-90, Pin, Pivot, Latchbolt ................. 6-2
00398-90, Rod Pin ..................................... 7-3, 7-4
00449-90, Pin, Pivot .................................. 5-2
00228-91, Retaining Ring .......................... 5-2
00228-91, Retaining Ring, .188 dia Shaft .. 6-2
00228-91, Retaining Ring, .188 dia Shaft .. 6-3
00253-91, 1/4 Curved Spring Washer ....... 5-3
00254-91, E-clip, .250 dia Shaft ................. 5-3
00254-91, E-clip, .250dia Shaft .................. 5-3
00412-91, Retaining Ring, .438 Shaft ........ 6-2, 6-3
00617-91, Retaining Ring,.375 dia Shaft ... 3-5
00672-92, “Arm/Disarm” Label ................. 4-5
00872-92, “Emergency Exit Only” Label ... 4-5
00220-93, Dogging Key............................. 4-4, 5-3

INDEX BY PART DESCRIPTION
1/4 Curved Spring Washer, 00253-91 ........ 5-3
501 Trim Assembly, 00199-04 .................... 3-2
602 Trim Plate Assembly, 00200-04 ........... 3-2
603 Trim Plate Assembly, 00201-04 ........... 3-2

PHI Reliant Illustrated Parts Catalog, Rev A

700 Trim Grip Kit, 03152-04 ...................... 3-3
702 Trim Plate Sub Assembly, 00206-04 .... 3-3
703 Trim Plate Sub Assembly, 00207-04 .... 3-3

I–4

Index
Part Descritpion

Page

A
A Grip, 00323-54 ........................................ 3-3
A Lever Assembly Reliant, 00616-04 .......... 3-5
Active Case Cover, 02474-01 ..................... 6-2
Alarm - ALW Filler, 00493-06 ..................... 4-4
Alarm - ALW Filler, 00494-06 ..................... 4-4
Alarm- ALK Filler, 00491-06 ....................... 4-4
Alarm- ALK Filler, 00492-06 ....................... 4-4
Alarm Chassis Assembly, 00699-06 ............ 4-5
Alarm Chassis Assembly, 00899-06 ............ 4-5
ALK Hardware Pack, 02310-09 .................. 4-5
ALW Hardware Pack, 02309-09 ................. 4-5
“Arm/Disarm” Label, 00672-92 .................. 4-5

B
Backplate Assembly, 800 Trim, 00615-04 .. 3-4
Backplate, Reliant Rim, 00191-50 .............. 3-4
Beam, 00111-52 .......................................... 5-2
Bottom Bolt, SVR, 00540-53 ....................... 7-3
Bottom Latch Channel, SVR, 02356-03 ...... 7-3
Bottom Latch Kit, SVR, 01008-03 ............... 7-3
Bottom Rod Kit, 01864-03 ......................... 7-3
Bottom Rod Kit Longer 5200, 05248-09 .... 7-3
Bottom Rod, SVR, 00787-53 ....................... 7-3
Bracket, Hex Key, 00115-52 ...................... 5-3
Bracket, Touchbar, 00108-52 ..................... 5-2
Bumper, 00110-52 ...................................... 5-2

C
Cam, Reliant Rim, 00282-51 ....................... 6-3
Cam, Reliant Rim, 21 Device, 00282-51 ..... 6-2
Case Chassis, Not sold separarately ........... 6-2, 6-3
CD Hinge Filler, 00489-02 .......................... 4-4
CD Hinge Filler, 00490-02 .......................... 4-4
Complete A Lever Kit LHRB Trim, 02761-04 3-5
Complete A Lever Kit RHRB Trim, 02760-04 3-5
Consolidated Mounting Bracket, ............... 5-2, 5-3
Cylinder Attachment Kit, 02105-09 ........... 4-4
Cylinder Attachment, Lever Trim, 02123-09 3-4
Cylinder Sleeve Kit, 02122-09 .................... 3-2, 3-3

D
Deadlock Lever, 00147-51 .......................... 6-2
Deadlock Release, 00284-51 ...................... 6-2
Description, Number ................................. 8-2
Description, Part Number .......................... 4-3, 5-2,
5-3, 7-4, 8-2, 8-3
Device Channel, 00120-52 ......................... 4-2
Device Channel, 00122-52 ......................... 4-2
Dogging Cam, 00116-52 ............................. 5-3
Dogging Channel Assembly, 00701-02 ...... 5-2
Dogging Channel Assembly, 00702-02 ...... 5-2
Dogging Fastener, 00252-52 ...................... 5-3
Dogging Hook, 00114-52 ........................... 5-3
Dogging Key, 00220-93 .............................. 4-4

I–5

Part Description

Page

Dogging Key, 00220-93 .............................. 5-3

E
E-clip, .250 dia Shaft, 00254-91 .................. 5-3
E-clip, .250 dia Shaft, 00254-91 .................. 5-3
“Emergency Exit Only” Label, 00872-92 .... 4-5
Endcap Cover, 00133-52 ............................ 4-3
Endcap Device, 00778-02 .......................... 4-3
Endcap Device, 03306-02 .......................... 4-3
Endcap Mounting Bracket, 00305-02 ......... 4-3
Endcap, See page 4 3. ................................ 4-2
Escutcheon, 08 Trim, Reliant, 00202-50 .... 3-4
Escutcheon, 14 Trim, Reliant, 00203-50 .... 3-4
Exit Alarm, 00491-06 .................................. 8-3
Exit Alarm, 00492-06 .................................. 8-3
Exit Alarm, 00493-06 .................................. 8-3
Exit Alarm, 00494-06 .................................. 8-3

G
Grommet, 01723-56 ................................... 4-3

H
Hex Hinge Filler, 00240-52 ........................ 4-4
Hex Hinge Filler, 00241-52 ........................ 4-4
Hinge Filler for 00491-06, 00248-52 .......... 4-5
Hinge Filler for 00492-06, 00249-52 .......... 4-5
Hinge Filler for 00493-06, 00248-52 .......... 4-5
Hinge Filler for 00494-06, 00249-52 .......... 4-5
Hinge Filler, See page 4 4. .......................... 4-2
Hub, Reliant Trim, 00213-50 ...................... 3-5

I
Interlock Kit, S1447 ................................... 8-2

L
Latch Cover Kit, 01012-03 ......................... 7-4
Latch Cover Kit, Reliant, 01012-03 ............ 7-3
Latchbolt, 00226-51 ................................... 6-2
Lens, LED, 01460-56 ................................... 4-5

M
Mullion Head Cap Assembly, KRC822 ....... 8-2
Mullion Headcap, MC811 ........................... 8-2
Mullion Headcap, MC822 ........................... 8-2
Mullion Sill Base, MB811 ............................ 8-2
Mullion Sill Base, MB822 ............................ 8-2
Mullion Stabilizer Kit, ST989 ...................... 8-2

P
Pin, Pivot, 00449-90 ................................... 5-2
Pin, Pivot, Latchbolt, 00287-90 .................. 6-2
Pin, Pivot, Reliant SVR, 00156-90 ............... 6-3
Pin, Pivot, Touchbar Lever, 00229-90 ........ 6-2, 6-3
Plain Hinge Filler, 00236-52 ....................... 4-4
Plain Hinge Filler, 00237-52 ....................... 4-4

PHI Reliant Illustrated Parts Catalog, Rev A

Index
Part Description

Page

R
Retaining Ring, .188 dia Shaft, 00228-91 ... 6-2
Retaining Ring, .188dia Shaft, 00228-91 .... 6-3
Retaining Ring, .438 Shaft, 00412-91 ......... 6-2, 6-3
Retaining Ring, 00228-91 ........................... 5-2
Retaining Ring,.375 dia Shaft, 00617-91 .... 3-5
Rod Carriage Lever, Reliant, 00280-51 ....... 6-3
Rod Carriage, Reliant, 00278-51 ................. 6-3
Rod Pin, 00398-90 ...................................... 7-3, 7-4

S
Screw Pack For Dummy Trim, 02985-04 ... 8-5
Screw Pack, 1/2in Blocking Ring, 02110-09 8-4
Screw Pack, 2 Cover Screws, 02106-09 ..... 8-4
Screw Pack, 2400, 5100, 5200, 02107-09-000 8-4
Screw Pack, 2400, 5100, 5200, 03240-09-SST 8-5
Screw Pack, 4 Cover Screws, 02102-09 ..... 8-3
Screw Pack, 811 Mullion Assembly, 02856-07 8-2
Screw Pack, 822 Mullion, 02857-07 ........... 8-2
Screw Pack, Grip Bottom Screw, 02120-09 8-4
Screw Pack, Cylinder Dogging, 02105-09 .. 8-4
Screw Pack, Endcap Bracket, 02103-09-000 8-3
Screw Pack, Endcap Screws, 02104-09 ...... 4-3, 8-3
Screw Pack, Guide Strap, 02113-09 ........... 8-4
Screw Pack, Latchbolt Cover, 02109-09 .... 8-4
Screw Pack, Surface Latch, 02112-09-000 .. 8-4
Screw Pack, Surface Latch, 1/4-20, 02845-09 8-5
Screw Pack, Surface Latch, 1/4-20, 02845-09 7-3,
7-4
Shim, Strike, 00232-58 ............................... 7-2, 8-3
Spacer, Mullion, MCS822 ........................... 8-2
Spindle Hub, Reliant Trim, 00214-50 ......... 3-5
Spring Clip, 01237-53 ................................. 7-3, 7-4
Spring, Deadlock Release, 00146-89 .......... 6-2
Spring, Latchbolt, 00385-89 ....................... 6-2

PHI Reliant Illustrated Parts Catalog, Rev A

Part Description

Page

Spring, Torsion, 00328-89 .......................... 6-2
Spring, Torsion, Reliant Trim, 00223-89 .... 3-5
Spring, Touchbar, 00131-89 ....................... 5-2
Strike Kit, Blade S459, 00459-08 ................ 7-2
Strike Kit, Bottom S460, 00460-08 ............. 7-2, 7-3
Strike Kit, Roller, Al Door S988, 00988-08 . 7-2
Strike Kit, Roller, Narrow S458, 00458-08 . 7-2
Strike Kit, Roller, S301, 00301-08 .............. 7-2
Strike Kit, S300, 00300-08 .......................... 7-2
Strike Kit, Standard, S300, 00300-08 .......... 7-4
Stud, Reliant Trim, 00222-50 ...................... 3-3, 3-4
SVR Cover Kit, 02476-01 ............................ 6-3

T
Tail Piece, Reliant Trim, 00192-50 ............. 3-5
TDS - Double Switch Monitor, 00310-06 ... 8-2
Top Latch Assembly, SVR, 00296-03 .......... 7-4
Top Latch Kit, SVR, 01002-03 .................... 7-4
Top Rod SVR Kit, 01860-03 ....................... 7-4
Top Rod SVR Kit, 01861-03 ....................... 7-4
Top Rod SVR Kit, 01863-03 ....................... 7-4
Top Rod, SVR, 00546-53 ............................ 7-4
Top Rod, SVR, 00547-53 ............................ 7-4
Top Rod, SVR, 00549-53 ............................ 7-4
Touch Bar Lever, 00279-51 ........................ 6-2, 6-3
Touchbar Guide, 02130-52 ........................ 5-2
Touchbar Lever Guard, 00626-51 .............. 6-2, 6-3
Touchpad Sub-assembly, 00160-02 ............ 4-2
Touchpad Sub-assembly, 00162-02 ............ 4-2
Transom Bracket for S300 Strike, 00453-53 8-3
Trim Stud, 00233-54 ................................... 3-3
TS - Monitoring Assembly, 00309-06 ......... 8-2

I–6



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Title                           : Precision Reliant 5000 Exit Device & Trim Illustrated Parts Catalog
Creator                         : Rosemarie Miller for Stanley Security Solutions, Inc
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Metadata Date                   : 2010:07:01 13:50:01-04:00
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