Panasonic PD60 User Manual To The C181d188 F6bb 4dea 89dc 2b5a06142500
User Manual: Panasonic PD60 to the manual
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Global Network Services Global Network North America Europe Asia Pacific China Japan Panasonic Electric Works Please contact our Global Sales Companies in: Europe Headquarters Austria Benelux Czech Republic France Germany Hungary Panasonic Electric Works Europe AG Panasonic Electric Works Austria GmbH PEW Electronic Materials Europe GmbH Panasonic Electric Works Sales Western Europe B.V. Panasonic Electric Works Czech s.r.o. Panasonic Electric Works Sales Western Europe B.V. Panasonic Electric Works Deutschland GmbH Panasonic Electric Works Europe AG Ireland Italy Panasonic Electric Works UK Ltd. Panasonic Electric Works Italia s.r.l. Panasonic Electric Works Italia s.r.l. Nordic Countries Panasonic Electric Works Nordic AB PEW Fire & Security Technology Europe AB Poland Panasonic Electric Works Polska sp. z o.o Portugal Panasonic Electric Works España S.A. Spain Panasonic Electric Works España S.A. Switzerland Panasonic Electric Works Schweiz AG United Kingdom Panasonic Electric Works UK Ltd. Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-111, www.panasonic-electric-works.com Rep. of PEWDE, Josef Madersperger Str. 2, 2362 Biedermannsdorf, Tel. (02236) 26846, Fax (02236) 46133, www.panasonic-electric-works.at Ennshafenstraße 30, 4470 Enns, Tel. (07223) 883, Fax (07223) 88333, www.panasonic-electronic-materials.com De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. (0499) 372727, Fax (0499) 372185, www.panasonic-electric-works.nl Prumyslová 1, 34815 Planá, Tel. 374 799 990, Fax 374 799 999, www.panasonic-electric-works.cz Succursale Française, 10, rue des petits ruisseaux, 91370 Verrières le Buisson, Tél. 01 60135757, Fax 01 60135758, www.panasonic-electric-works.fr Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-555, www.panasonic-electric-works.de Magyarországi Közvetlen Kereskedelmi Képviselete, 1117 Budapest, Neumann János u. 1., Tel. 06 1 482 9258, Fax 06 1 482 9259, www.panasonic-electric-works.hu Dublin, Tel. (01) 4600969, Fax (01) 4601131, www.panasonic-electric-works.co.uk Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. (045) 6752711, Fax (045) 6700444, www.panasonic-electric-works.it Building Materials Division, Piazza della Repubblica 24, 20154 Milano (MI), Tel. (02) 29005391, Fax (02) 29003466 Sjöängsvägen 10, 19272 Sollentuna, Sweden, Tel. (08) 59476680, Fax (08) 59476690, www.panasonic-electric-works.se Citadellsvägen 23, 21118 Malmö, Tel. (040) 6977000, Fax (040) 6977099, www.panasonic-fire-security.com Al. Krakowska 4/6, 02-284 Warszawa, Tel. 22 338-11-33, Fax 22 338-12-00, www.panasonic-electric-works.pl Portuguese Branch Office, Avda Adelino Amaro da Costa 728 R/C J, 2750-277 Cascais, Tel. (21) 4812520, Fax (21) 4812529 Barajas Park, San Severo 20, 28042 Madrid, Tel. (91) 3293875, Fax (91) 3292976, www.panasonic-electric-works.es Grundstrasse 8, 6343 Rotkreuz, Tel. (041) 7997050, Fax (041) 7997055, www.panasonic-electric-works.ch Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6 LF, Tel. (01908) 231555, Fax (01908) 231599, www.panasonic-electric-works.co.uk North & South America USA PEW Corporation of America 629 Central Avenue, New Providence, N.J. 07974, Tel. 1-908-464-3550, Fax 1-908-464-8513, www.pewa.panasonic.com Asia Pacific / China / Japan China Panasonic Electric Works (China) Co., Ltd. Hong Kong Panasonic Electric Works (Hong Kong) Co., Ltd. 1048 Kadoma, Kadoma-shi, Osaka 571-8686, Japan, Tel. (06) 6908-1050, Fax (06) 6908-5781, www.mew.co.jp/e-acg/ Matsushita Electric Works, Ltd. Panasonic Electric Works Asia Pacific Pte. Ltd. 101 Thomson Road, #25-03/05, United Square, Singapore 307591, Tel. (06255) 5473, Fax (06253) 5689 Japan Singapore Level 2, Tower W3, The Towers Oriental Plaza, No. 2, East Chang An Ave., Dong Cheng District, Beijing 100738, Tel. (010) 8518-5988, Fax (010) 8518-1297 RM1205-9, 12/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (0852) 2956-3118, Fax (0852) 2956-0398 Copyright © 2007 • Printed in Germany 3176 euen 11/07 PD60/65 2D Code Readers 2D code readers PD60/65 Overview All-in-one design: LED lighting, optics, camera, CPU and interfaces in one compact unit Suitable for Data Matrix ECC200 code and QR code Particularly suitable for direct marks on metal (DPM) Can read 2D codes made by inkjet printing, laser marking, stamping, engraving, etc. Easy installation and easy setup [Stationary type] Field of view From 2s1.6mm [Hand-held type] Accurate, high-speed reading to 30s25mm (12 different models) Integrated light Light configuration Protection construction Read method Pre-processing White LED 4 control sections 1 IP67G * Triggered by I/O FPGA pre-processing + Software pre-processing *1 Fulfils IP67G only when USB connector cap is fitted. 2 11/2007 Field of view 12s10mm or Integrated light White LED 25s20mm Light configuration Protection construction Dual side lighting/diffuse lighting IP67G *1 Read method Triggered by button push Pre-processing FPGA pre-processing + Software pre-processing Real time image transfer and storage Rugged IP67G metal body *1 3 2D code readers PD60/65 Common features Read Error Integrated design All components for lighting, optics, image acquisition (camera) and signal processing (CPU) are combined in one unit and are mutually optimized to ensure that reading codes is performed quickly, reliably and with virtually no maintenance. Improvement of read accuracy due to pre-processing. Read OK Preprocessing Detergent is caught in the code, making donuts shapes. The stamp is restored by correcting the image. Read OK Compact and place-saving solution No detergent Detection Error 1 Reliable code reading for DPM Various original pre-processing algorithms are applied to allow decoding even 2D codes that are difficult to read. We have significantly improved the accuracy of reading direct marking on metal (which is highly problematic for automatic reading) and image detection abilities by using our new pre-processing functions and library. With weak stamping pressure With a coating of detergent Read Error Read OK Pre-processing Pre-processing Blacken cells Make black points larger Equalize Equalize With detergent Code reading even under difficult conditions Real time image transfer and storage Symbol reading error Symbol reading error Images with read errors (or all images) can be stored in the main unit. In addition, using the free utility tool - PDTOOL– images can be transferred to a PC and stored in specified orders in real time. Image storage Read OK Read OK USB PDTOOL 14 types of pre-processing are available. Settings are made by simply selecting from a pull-down menu. 4 11/2007 Traceability made easy 5 Stationary 2D code reader PD60 Hand-held 2D code reader PD65 The hardware The hardware Illumination control Automatic light switching The integrated LED illumination of PD60 can be activated completely or only partially. Without light control With light control Evenly illuminated objects for reliable reading Easy installation Reading under the optimum lighting conditions is made possible by the automatic light switching function. It switches between two lighting patterns which grants greater reading. Side lighting Diffused lighting Optimum reading conditions LED Two LEDs project red spots on the working surface. The correct working distance is indicated when the two spots intersect and appear as one. This combined spot also shows the centre of the inspection area, which is useful for aligning the sensors’ field of view. Suitable distance and position Dual signal notification Too close Too far (blurred) Whether reading is possible or not will be confirmed visually during operation. Easy and time-saving installation Read OK Green light + buzzer Read not possible Orange light OK NG Instant reading confirmation Field of view Long range type 200mm A long range type with 200mm working distance is available. 25 x 20mm High flexibility referring machine construction design Robust aluminium body PD60 can be used in harsh industrial environments. Its compact aluminium housing and robust connectors conform to the protection class IP67G. Handy and robust Due to its ergonomic design it can also easily be used with gloves. For reading the hand reader gets pointed on a particular part and the reading process starts by pressing the trigger. Applicable in rugged enviroment Save and long-lasting equipment for industrial environment 6 11/2007 7 2D code readers PD60/PD65 The software Technical specifications Main units Overview PD60 (stationary) Easy-to-use setup software PDTOOL You can configure the PD60/65 with our free-of- charge Windows-based software PDTOOL. First-time users easily grasp the settings principles and are aided by such functions as auto-teaching. PDTOOL provides the customer with several convenient functions: 1. Clear and well structured user interface 2. Simple setup – one step automatic settings 3. Individual adjustments possible if necessary Part number ANPD060-02 ANPD060-04 ANPD060-05 ANPD060-06 Installation distance 15 ± 0.5mm 50 ± 2.5mm 27 ± 1.0mm 30± 1.5mm Field of view X x Y 2 x 1.6mm 4 x 3.2mm 5 x 4mm 6 x 4.8mm ANPD060S10 ANPD060-10 ANPD060-12 ANPD060-15 Installation distance 45 ± 2.0mm 100 ± 5.0mm 110 ± 5.5mm 65 ± 3.0mm Field of view X x Y 10 x 8mm 10 x 8mm 12 x 10mm 15 x 12mm Part number ANPD060-20 ANPD060S25 ANPD060-25 ANPD060-30 Installation distance 80 ± 4.0mm 105 ± 5.0mm 200 ± 10.0mm 55 ± 2.5mm Field of view X x Y 20 x 16mm 25 x 20mm 25 x 20mm 30 x 25mm Part number PD65 (hand-held) Just use the mouse to move the inspection area position or change the size. The easy setting mode allows even inexperienced users to come to a suitable setup in a short time. The detail setting mode allows you to configure the code setting, settings for black/white reversed code and horizontally flipped code, etc. Part number Field of view X x Y ANPD065-12 ANPD065-25 12 x 10mm 25 x 20mm General specifications Item Specifications Type PD60 (stationary) Image capture element PD65 (hand-held) Black/white C-MOS with 352 x 288 pixels (100,000 pixels) Detection capability 5 or more pixels per cell Processing time 30 to 200ms Operation voltage 24VDC Light source / configuration Several preprocessing algorithms allow reliable code reading even for difficult-to-read codes. White LED / 4 control sections White LED / dual light (side/diffuse) Light lifetime Min. 30000 hours, (50% light intensity remains, 25°C, internal trigger: ON, read time: 6 ms, exposure time: 3ms) Shutter timing 0.03 to 50ms Height-adjustment indicator Interfaces Red LED Parallel: 2 x In, 3 x Out (photo-coupler) Serial: RS-232C, USB 1.1 Supported OS Windows 98SE, Me, 2000, XP Current consumption 0.5A max. Ambient temp. 0 to 40°C (usage) Ambient humidity 35 to 85% RH (at 25°C no freezing or condensation) Protection category IP67G (with protection cap) Weight Approx. 500g Approx. 700g 2D code reading Item The lighting mode will be indicated. After setting the inspection area, you can perform teaching with one click using a non-defective code sample. The exposure time and the 2D code type are automatically detected, eliminating complicated setting processes. PDTOOL can be downloaded free of charge from our Website: www.panasonic-electric-works.com 8 11/2007 Specifications Type Readable code type PD60 (stationary) Type 1 and type 2, symbol size: 21 x 21 to 49 x 49 modules, error correction: levels L, M, Q, H the type, matrix size and error correction level are automatically identified Micro-QR Type 1 and type 2, symbol size: 11 x 11 to 17 x 17 modules, error correction: levels L, M, Q the type, matrix size and error correction level are automatically identified Data Matrix ECC200 Others PD65 (hand-held) OR Code Symbol size: 11 x 11 to 17 x 17 modules (square codes), symbol size: 8 x 18, 8 x 32, 12 x 26, 12 x 36, 16 x 36, 16 x 18 modules (rect. codes), the matrix size is automatically identified Supports black/white revered codes, horizontally flipped codes and dots 9 PD60/PD65 Target Application Target Application Technical specifications Related products Automotive products, Liquid crystal, HDD, Printed circuit boards, etc. Automotive products, Liquid crystal, HDD, Printed circuit boards, etc. Dimensions Dimensions (Unit: mm) Dimensions (Unit: mm) Vision sensors 10 73.0 73.0 68.0 ±0.5 68.0 ±0.5 51.5±0.5 73.0 51.5±0.5 (88.0) 73.0 (88.0) Field of view L 2.5 10 L 2.5 41.4 41.4 2.5 Field of view 2.5 11.65 10 READY OK/NG 10 PD60 READY ALARM 51.5±0.5 PD60 ALARM OK/NG 51.5±0.5 10 51.5 ±0.5 73.0 (88.0) 51.5 ±0.5 73.0 (88.0) Field of view 73.0 73.0 68.0 ±0.5 68.0 ±0.5 73.0 73.0 68.0 ±0.5 68.0 ±0.5 10 L 15.4 L 15.4 2.5 2.5 X X 41.4 41.4 2.5 Field of view 2.5 40.0 Y 11.65 40.0 Y 11.65 Compact Machine Vision systems Imagechecker A100/200 3-M3 3-M3 (depth(depth 5) 5) 3-M3 3-M3 (depth(depth 5) 5) +60 +60 +60 2700−20 2700−20 +10 +10 5 ±1 50 −0 50−0 5 ±1 +60 +60 300−20 +60 300−20 I/O . I/O . 5 I/O I/O 5 POWER:24V 0.5A POWER:24V 0.5A +10 +10 5 ±1 50 −0 50−0 5 ±1 300−20 3-M3 3-M3 (depth(depth 5) 5) 3-M3 3-M3 (depth(depth 5) 5) 300−20 10 10 51.5 ±0.5 51.5 ±0.5 73.0 73.0 68.0 ±0.5 68.0 ±0.5 Our LightPix AE20 combines the ease of use of a conventional photoelectric sensor with the inspection possibilities of an entry-level vision system. It is fast, cost-effective and suitable for various two-dimensional sensing tasks. 22 ● PD60 ● PD60 Other part numbers Other part numbers 11.65 11 ● PD60 ● PD60 ANPD060-02, ANPD060-04 ANPD060-02, ANPD060-04 +60 +60 2700−20 2700−20 All units in mm. ● PD65 ● PD65 ANPD065-12 ANPD065-12 ● Front panel (narrow field type) forfor PD60 [Options] ● Front panel (narrow field type) PD60 [Options] ANPD068-P2 ANPD068-P2 60 139 139 18.0 18.0 60 48.0 200 +10 +60 50 −0 50 +10 5±1 −0 2700 −20 2700 +60 −20 Once color-related product failures require detection, AX40 is the perfect solution. It evaluates images of up to two cameras with respect to minute color differences, checksobjects features, measures dimensions, compares patterns and much more. 200 pipe (without tube) forfor PD65 [Options] ● Guide pipe (without tube) PD65 [Options] ● Guide ANPD068-G2 ANPD068-G2 5±1 Color image processing systems AX40 48.0 48 34 41.5 dia. 34 24.5 dia. 41.5 dia. 24.5 dia. 48 41.4 41.4 A100/200 Machine Vision systems are our entry-level compact system with multi-purpose functionality. With dimensions of just 120 x 40 x 70mm, the A-Series Imagechecker is one of the smallest of its kind. It allows high-speed, dual-camera processing (A200) with a robust and mature stand-alone hardware. 59.0 59.0 300 +60 −20300 +60 −20 16.0 16.0 High-speed machine vision system PV310 PV310 combines the merits of A- and AX-Series Imagecheckers. Furthermore, it is equipped with a second processor and thus allows ultra high-speed inspection. With the optional camera switching unit, inspection with up to 4 cameras can be realized. Interfaces PC-based Machine Vision PD60/65 Setup software tool PDTOOL Commercially available USB cable Schedule ofof Release Schedule Release PC P400 and P400S Imagecheckers represent the next generation of PC-based Machine Vision. The systems are user-friendly and offer multiple functions for a wide range of sophisticated industrial inspection applications. High-end solutions materialize with a simple mouse-click. • Settings • Image monitoring • Upload of rejected images (1) Perform teaching ToTo bebe released in in September 2007 released September 2007 Laser marking systems I/O cable (I/O+RS232C) ANE8870 Attachment bracket (option) 10 11/2007 Inspection trigger input, or product type switching input, Accurate and distinct non-removable marking of almost any product can be achieved with our laser markers. We offer various CO2 and FAYb models ranging from 12 to 30 Watt. readability signal output, etc. (2) Trigger input (3) Read data output PLC PC 11
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