Panasonic PD60 User Manual To The C181d188 F6bb 4dea 89dc 2b5a06142500

User Manual: Panasonic PD60 to the manual

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PD60/65

2D Code Readers

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Copyright © 2007 • Printed in Germany

3176 euen 11/07

Global Network

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Panasonic Electric Works

Please contact our Global Sales Companies in:

Europe

Headquarters Panasonic Electric Works Europe AG Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-111, www.panasonic-electric-works.com

Austria Panasonic Electric Works Austria GmbH

PEW Electronic Materials Europe GmbH

Rep. of PEWDE, Josef Madersperger Str. 2, 2362 Biedermannsdorf, Tel. (02236) 26846, Fax (02236) 46133, www.panasonic-electric-works.at

Ennshafenstraße 30, 4470 Enns, Tel. (07223) 883, Fax (07223) 88333, www.panasonic-electronic-materials.com

Benelux Panasonic Electric Works

Sales Western Europe B.V.

De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. (0499) 372727, Fax (0499) 372185,

www.panasonic-electric-works.nl

Czech Republic Panasonic Electric Works Czech s.r.o. Prumyslová 1, 34815 Planá, Tel. 374 799 990, Fax 374 799 999, www.panasonic-electric-works.cz

France Panasonic Electric Works

Sales Western Europe B.V.

Succursale Française, 10, rue des petits ruisseaux, 91370 Verrières le Buisson, Tél. 01 60135757, Fax 01 60135758,

www.panasonic-electric-works.fr

Germany Panasonic Electric Works Deutschland GmbH Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-555, www.panasonic-electric-works.de

Hungary Panasonic Electric Works Europe AG Magyarországi Közvetlen Kereskedelmi Képviselete, 1117 Budapest, Neumann János u. 1., Tel. 06 1 482 9258, Fax 06 1 482 9259,

www.panasonic-electric-works.hu

Ireland Panasonic Electric Works UK Ltd. Dublin, Tel. (01) 4600969, Fax (01) 4601131, www.panasonic-electric-works.co.uk

Italy Panasonic Electric Works Italia s.r.l. Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. (045) 6752711, Fax (045) 6700444, www.panasonic-electric-works.it

Panasonic Electric Works Italia s.r.l. Building Materials Division, Piazza della Repubblica 24, 20154 Milano (MI), Tel. (02) 29005391, Fax (02) 29003466

Nordic Countries Panasonic Electric Works Nordic AB

PEW Fire & Security Technology Europe AB

Sjöängsvägen 10, 19272 Sollentuna, Sweden, Tel. (08) 59476680, Fax (08) 59476690, www.panasonic-electric-works.se

Citadellsvägen 23, 21118 Malmö, Tel. (040) 6977000, Fax (040) 6977099, www.panasonic-fire-security.com

Poland Panasonic Electric Works Polska sp. z o.o Al. Krakowska 4/6, 02-284 Warszawa, Tel. 22 338-11-33, Fax 22 338-12-00, www.panasonic-electric-works.pl

Portugal Panasonic Electric Works España S.A. Portuguese Branch Office, Avda Adelino Amaro da Costa 728 R/C J, 2750-277 Cascais, Tel. (21) 4812520, Fax (21) 4812529

Spain Panasonic Electric Works España S.A. Barajas Park, San Severo 20, 28042 Madrid, Tel. (91) 3293875, Fax (91) 3292976, www.panasonic-electric-works.es

Switzerland Panasonic Electric Works Schweiz AG Grundstrasse 8, 6343 Rotkreuz, Tel. (041) 7997050, Fax (041) 7997055, www.panasonic-electric-works.ch

United Kingdom Panasonic Electric Works UK Ltd. Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6 LF, Tel. (01908) 231555, Fax (01908) 231599, www.panasonic-electric-works.co.uk

North & South America

USA PEW Corporation of America 629 Central Avenue, New Providence, N.J. 07974, Tel. 1-908-464-3550, Fax 1-908-464-8513, www.pewa.panasonic.com

Asia Pacific / China / Japan

China Panasonic Electric Works (China) Co., Ltd. Level 2, Tower W3, The Towers Oriental Plaza, No. 2, East Chang An Ave., Dong Cheng District, Beijing 100738, Tel. (010) 8518-5988,

Fax (010) 8518-1297

Hong Kong Panasonic Electric Works

(Hong Kong) Co., Ltd.

RM1205-9, 12/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (0852) 2956-3118, Fax (0852) 2956-0398

Japan Matsushita Electric Works, Ltd. 1048 Kadoma, Kadoma-shi, Osaka 571-8686, Japan, Tel. (06) 6908-1050, Fax (06) 6908-5781, www.mew.co.jp/e-acg/

Singapore Panasonic Electric Works Asia Pacific Pte. Ltd. 101 Thomson Road, #25-03/05, United Square, Singapore 307591, Tel. (06255) 5473, Fax (06253) 5689

Field of view

Integrated light

Light configuration

Protection construction

Read method

Pre-processing

From 2s1.6mm

to 30s25mm

(12 different models)

White LED

4 control sections

IP67G *1

Triggered by I/O

FPGA pre-processing +

Software pre-processing

Field of view

Integrated light

Light configuration

Protection construction

Read method

Pre-processing

*1 Fulfils IP67G only when USB connector cap is fitted.

12s10mm or

25s20mm

White LED

Dual side lighting/diffuse lighting

IP67G *1

Triggered by button push

FPGA pre-processing +

Software pre-processing

[Hand-held type]

[Stationary type]

2

2D code readers PD60/65

Overview

All-in-one design: LED lighting, optics, camera,

CPU and interfaces in one compact unit

Suitable for Data Matrix ECC200 code and QR code

Particularly suitable for direct marks on metal (DPM)

Can read 2D codes made by inkjet printing,

laser marking, stamping, engraving, etc.

Easy installation and easy setup

Accurate, high-speed reading

Real time image transfer and storage

Rugged IP67G metal body *1

3

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5

Integrated design

All components for lighting, optics, image acquisition

(camera) and signal processing (CPU) are combined

in one unit and are mutually optimized to ensure that

reading codes is performed quickly, reliably and with

virtually no maintenance.

Reliable code reading for DPM

Various original pre-processing algorithms are applied to allow

decoding even 2D codes that are difficult to read.

Real time image transfer and storage

Images with read errors (or all images) can be stored in the

main unit. In addition, using the free utility tool - PDTOOL–

images can be transferred to a PC and stored in specified

orders in real time.

2D code readers PD60/65

Common features

14 types of pre-processing are available. Settings are made by

simply selecting from a pull-down menu.

We have significantly improved the accuracy

of reading direct marking on metal (which is

highly problematic for automatic reading) and

image detection abilities by using our new

pre-processing functions and library.

Symbol reading error

With weak stamping pressure

With a coating of detergent

Read OK

Symbol reading error

Read OK

Detergent is caught in the

code, making donuts shapes.

The stamp is restored

by correcting the image.

Pre-

processing

Read Error

Read OK

Detection Error 1 Read Error Read OK

Read OK

Blacken cells

Equalize

Make black points larger

Equalize

Pre-processing Pre-processing

Improvement of

read accuracy due

to pre-processing.

No detergent

With detergent

Compact and place-saving solution

Code reading even under difficult conditions

Traceability made easy

Image

storage USB

PDTOOL

4

11/2007

Automatic light switching

Reading under the optimum lighting conditions

is made possible by the automatic light switching

function. It switches between two lighting patterns

which grants greater reading.

7

Illumination control

The integrated LED illumination of PD60 can be

activated completely or only partially.

6

Stationary 2D code reader PD60

The hardware

Easy installation

Two LEDs project red spots on the working

surface. The correct working distance is indicated

when the two spots intersect and appear as one.

This combined spot also shows the centre of the

inspection area, which is useful for aligning the

sensors’ field of view.

Long range type

A long range type with 200mm working distance is

available.

Robust aluminium body

PD60 can be used in harsh industrial environments.

Its compact aluminium housing and robust

connectors conform to the protection class IP67G.

Side

lighting

Diffused

lighting

Dual signal notification

Whether reading is possible or not will be

confirmed visually during operation.

Read OK

Green light + buzzer

Read not possible

Orange light OK NG

Handy and robust

Due to its ergonomic design it can also easily be

used with gloves.

For reading the hand reader gets pointed on a

particular part and the reading process starts by

pressing the trigger.

Field of view

25 x 20mm

200mm

Evenly illuminated objects for reliable reading

Easy and time-saving installation

High flexibility referring machine construction design

Save and long-lasting equipment for industrial environment

Optimum reading conditions

Instant reading confirmation

Applicable in rugged enviroment

Hand-held 2D code reader PD65

The hardware

Without light

control

With light

control

Suitable distance

and position Too close Too far

(blurred)

LED

11/2007

Easy-to-use setup software PDTOOL

You can configure the PD60/65 with our free-of- charge Windows-based software PDTOOL. First-time users easily grasp the

settings principles and are aided by such functions as auto-teaching. PDTOOL provides the customer with several convenient

functions:

1. Clear and well structured user interface

2. Simple setup – one step automatic settings

3. Individual adjustments possible if necessary

Just use the mouse to move

the inspection area position or

change the size.

The detail setting mode allows you to

configure the code setting, settings for

black/white reversed code and horizontally

flipped code, etc.

The lighting mode will be indicated.

After setting the inspection area, you can perform

teaching with one click using a non-defective code

sample. The exposure time and the 2D code type

are automatically detected, eliminating complicated

setting processes.

PDTOOL can be downloaded free of charge from our Website:

www.panasonic-electric-works.com

The easy setting mode allows

even inexperienced users to come

to a suitable setup in a short time.

2D code readers PD60/PD65

The software

Overview

Technical specifications

Main units

2D code reading

89

Several pre-

processing

algorithms allow

reliable code

reading even for

difficult-to-read

codes.

Item Specifications

Type PD60 (stationary) PD65 (hand-held)

Readable code

type

OR Code Type 1 and type 2, symbol size: 21 x 21 to 49 x 49 modules, error correction: levels L, M, Q, H

the type, matrix size and error correction level are automatically identified

Micro-QR Type 1 and type 2, symbol size: 11 x 11 to 17 x 17 modules, error correction: levels L, M, Q

the type, matrix size and error correction level are automatically identified

Data Matrix

ECC200

Symbol size: 11 x 11 to 17 x 17 modules (square codes), symbol size: 8 x 18, 8 x 32, 12 x 26, 12 x 36,

16 x 36, 16 x 18 modules (rect. codes), the matrix size is automatically identified

Others Supports black/white revered codes, horizontally flipped codes and dots

PD60 (stationary)

Part number ANPD060-02 ANPD060-04 ANPD060-05 ANPD060-06

Installation distance 15 ± 0.5mm 50 ± 2.5mm 27 ± 1.0mm 30± 1.5mm

Field of view X x Y 2 x 1.6mm 4 x 3.2mm 5 x 4mm 6 x 4.8mm

Part number ANPD060S10 ANPD060-10 ANPD060-12 ANPD060-15

Installation distance 45 ± 2.0mm 100 ± 5.0mm 110 ± 5.5mm 65 ± 3.0mm

Field of view X x Y 10 x 8mm 10 x 8mm 12 x 10mm 15 x 12mm

Part number ANPD060-20 ANPD060S25 ANPD060-25 ANPD060-30

Installation distance 80 ± 4.0mm 105 ± 5.0mm 200 ± 10.0mm 55 ± 2.5mm

Field of view X x Y 20 x 16mm 25 x 20mm 25 x 20mm 30 x 25mm

PD65 (hand-held)

Part number ANPD065-12 ANPD065-25

Field of view X x Y 12 x 10mm 25 x 20mm

Item Specifications

Type PD60 (stationary) PD65 (hand-held)

Image capture element Black/white C-MOS with 352 x 288 pixels (100,000 pixels)

Detection capability 5 or more pixels per cell

Processing time 30 to 200ms

Operation voltage 24VDC

Light source / configuration White LED / 4 control sections White LED / dual light (side/diffuse)

Light lifetime Min. 30000 hours, (50% light intensity remains, 25°C, internal trigger: ON, read time: 6 ms, exposure time: 3ms)

Shutter timing 0.03 to 50ms

Height-adjustment indicator Red LED

Interfaces Parallel: 2 x In, 3 x Out (photo-coupler) Serial: RS-232C, USB 1.1

Supported OS Windows 98SE, Me, 2000, XP

Current consumption 0.5A max.

Ambient temp. 0 to 40°C (usage)

Ambient humidity 35 to 85% RH (at 25°C no freezing or condensation)

Protection category IP67G (with protection cap)

Weight Approx. 500g Approx. 700g

General specifications

11/2007

10 11

Related products

PD60/PD65

Technical specifications

Dimensions

Vision sensors

Our LightPix AE20 combines the ease of use of a conventional photoelectric sensor with the

inspection possibilities of an entry-level vision system. It is fast, cost-effective and suitable for

various two-dimensional sensing tasks.

Compact Machine Vision systems Imagechecker A100/200

A100/200 Machine Vision systems are our entry-level compact system with multi-purpose

functionality. With dimensions of just 120 x 40 x 70mm, the A-Series Imagechecker is one of

the smallest of its kind. It allows high-speed, dual-camera processing (A200) with a robust and

mature stand-alone hardware.

High-speed machine vision system PV310

PV310 combines the merits of A- and AX-Series Imagecheckers. Furthermore, it is equipped

with a second processor and thus allows ultra high-speed inspection. With the optional camera

switching unit, inspection with up to 4 cameras can be realized.

PC-based Machine Vision

P400 and P400S Imagecheckers represent the next generation of PC-based Machine Vision.

The systems are user-friendly and offer multiple functions for a wide range of sophisticated

industrial inspection applications. High-end solutions materialize with a simple mouse-click.

Color image processing systems AX40

Once color-related product failures require detection, AX40 is the perfect solution.

It evaluates images of up to two cameras with respect to minute color differences,

checksobjects features, measures dimensions, compares patterns and much more.

Interfaces

Laser marking systems

Accurate and distinct non-removable marking of almost any product can be achieved with

our laser markers. We offer various CO2 and FAYb models ranging from 12 to 30 Watt.

–2–

Automotive products, Liquid crystal, HDD, Printed circuit boards, etc.

To be released in September 2007

Target Application

Dimensions (Unit: mm)

Schedule of Release

41.4

48.0

18.0

● ●

●

POWER:24V 0.5A

.

5

300

73.0

68.0±0.5

11.65

51.5±0.5 10

73.0

41.4

X

Y

(88.0)

2.5

I/O

PD60

OK/NG

ALARM READY

50+10

−0

+60

−20

+60

−20

5±12700

15.4L

40.0

2.5

10

51.5±0.5

73.0

68.0±0.5

I/O

2.5 2.5

(88.0)

10

51.5±0.5

73.0

68.0±0.5 41.4 L

73.0

10

51.5±0.5

11.65

68.0±0.5

73.0

270050

34

24.5 dia.

60

200

48

139

41.5 dia.

5±1300

●

●

PD60 1

ANPD060-02, ANPD060-04

PD60 2

Other part numbers

PD65

ANPD065-12

Front panel (narrow field type) for PD60 [Options]

ANPD068-P2

Guide pipe (without tube) for PD65 [Options]

ANPD068-G2

3-M3 (depth 5)

59.0 16.0

300

50+10

−0

+60

−20

+60

−20

5±12700

+10

−0

+60

−20

+60

−20

3-M3 (depth 5)

Field of view

Field of view

3-M3 (depth 5)

3-M3 (depth 5)

Inspection trigger input,

product type switching input,

readability signal output, etc.

Setup software tool

PDTOOL

I/O cable (I/O+RS232C)

(2) Trigger input

(3) Read data output

Commercially available USB cable

(1) Perform teaching

• Settings

• Image monitoring

• Upload of rejected images

PLC PC

or

PC

PD60/65

ANE8870

Attachment bracket

(option)

–2–

Automotive products, Liquid crystal, HDD, Printed circuit boards, etc.

To be released in September 2007

Target Application

Dimensions (Unit: mm)

Schedule of Release

41.4

48.0

18.0

● ●

●

POWER:24V 0.5A

.

5

300

73.0

68.0±0.5

11.65

51.5±0.5 10

73.0

41.4

X

Y

(88.0)

2.5

I/O

PD60

OK/NG

ALARM READY

50+10

−0

+60

−20

+60

−20

5±12700

15.4L

40.0

2.5

10

51.5±0.5

73.0

68.0±0.5

I/O

2.5 2.5

(88.0)

10

51.5±0.5

73.0

68.0±0.5 41.4 L

73.0

10

51.5±0.5

11.65

68.0±0.5

73.0

270050

34

24.5 dia.

60

200

48

139

41.5 dia.

5±1300

●

●

PD60 1

ANPD060-02, ANPD060-04

PD60 2

Other part numbers

PD65

ANPD065-12

Front panel (narrow field type) for PD60 [Options]

ANPD068-P2

Guide pipe (without tube) for PD65 [Options]

ANPD068-G2

3-M3 (depth 5)

59.0 16.0

300

50+10

−0

+60

−20

+60

−20

5±12700

+10

−0

+60

−20

+60

−20

3-M3 (depth 5)

Field of view

Field of view

3-M3 (depth 5)

3-M3 (depth 5)

All units in mm.

11/2007