Panasonic Mva Series Air Handling Unit Service Manual IOM 1.0
2015-05-18
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MVA Series Air Handling Unit Installation, Operation and Maintenance Manual MVA Series units are direct drive vertical and multi-position Air Handlers delivering nominal cooling capacities of 1.5 to 5 tons. Units may be specified with hot water or electric heating coils to meet space cooling loads or heating loads or both. Three return air configurations are available for maximum flexibility. How to Use this Manual: This manual gives instructions regarding installation, operation and maintenance for the MVA Series air handling units. Use these instructions in conjunction with other appropriate instructions, including but not limited to those instructions supplied with the outdoor unit. Installation must comply with all applicable local codes. GENERAL Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and regulations and are experienced with HVAC equipment of this type. WARNING: Sharp edges, coil surfaces and rotating fans are a potential injury hazard – avoid contact. WARNING: Hazardous voltage – Disconnect and Lock Out all incoming power sources before servicing or installing unit. ELECTRIC SHOCK CAN CAUSE DEATH. WARNING: This equipment may be installed well above finished floor—Use extreme caution when working at heights. UNPACKING-CHECK FOR DAMAGE! SAFETY WARNING: Installer should pay particular attention to the following words: NOTE–intended to clarify or make installation easier. CAUTION–given to prevent equipment damage. WARNING–to alert installer that personal injury and/or equipment damage may result if installation procedure is not properly followed. 035-000039-001 Immediately inspect each unit for damage upon receipt. Inspect units for external and concealed damage immediately. File any damage claims in accordance with the Freight Damage Policy and Terms and Conditions. Do not repair damaged units without written authorization. Protect stored units from damage. Page 1 of 38 MVA IOM 1.0 4-25-2014 THIS PAGE INTENTIONALLY LEFT BLANK 035-000039-001 Page 2 of 38 MVA IOM 1.0 4-25-2014 MVA Series Air Handling Unit Installation, Operation and Maintenance Manual /ŶƐƚĂůůĂƟŽŶ͕ ^ƚĂƌƚ-Up and Service /ŶƐƚƌƵĐƟŽŶƐ Topic Page SAFETY CONSIDERATIONS PRODUCT NOMENCLATURE 1, 5 6-7 8 8 8 8 8 8,11,12 9 10 8,13,14 13 13 15 15-16 17-23 24-26 24-25 25-26 27-29 27-28 29 29 30 31 32-35 37 UNPACKING INSTALLATION Pre-installation Rigging Unpackaging Service Clearances Return Air & Unit Orientation Vertical to Horizontal Conversion (EEV) Unit Suspension or Floor Mount Condensate Drain Ductwork Refrigerant Piping Electric Heater Accessory Electrical START-UP Fan Airflow Step-Up Airflow Data SERVICE Fan & Fan Motor Filters Access Panels Coil & Drain Pan Service ELECTRICAL RATINGS DIMENSIONS Startup Report 035-000039-001 Page 3 of 38 MVA IOM 1.0 4-25-2014 THIS PAGE INTENTIONALLY LEFT BLANK 035-000039-001 Page 4 of 38 MVA IOM 1.0 4-25-2014 DANGER NEVER enter an enclosed fan cabinet or reach into a unit while the fan is running. LOCK OPEN AND TAG the fan motor power disconnect switch before working on a fan. Take fuses with you and note removal on tag. Electric shock can cause personal injury or death. LOCK OPEN AND TAG the electric heat coil power disconnect switch before working on or near heaters. Failure to follow these warnings could lead to personal injury or death. WARNING CHECK the assembly and component weights to be sure that the rigging equipment can handle them safely. Note also, the centers of gravity and any specific rigging instructions. CHECK for adequate ventilation so that fumes will not migrate through ductwork to occupied spaces when welding or cutting inside air-handling unit cabinet or plenum. WHEN STEAM CLEANING COILS be sure that the area is clear of personnel. DO NOT attempt to handle access covers and removable panels on outdoor units when winds are strong or gusting until you have sufficient help to control them. Make sure panels are properly secured while repairs are being made to a unit. DO NOT remove access panel fasteners or open access doors until fan is completely stopped. Pressure developed by a moving fan can cause excessive force against the panel which can injure personnel. DO NOT work on dampers until their operators are disconnected. BE SURE that fans are properly grounded before working on them. Failure to follow these warnings could result in personal injury or equipment damage. 035-000039-001 Page 5 of 38 MVA IOM 1.0 4-25-2014 PRODUCT NOMENCLATURE Unit Type/Size Code Selection 01, 02 MV Generation/Series Code Selection 03 A Unit Type/Size Code Description Revision Level Description 18 18,000 Btu/hr 24 24,000 Btu/hr 30 30,000 Btu/hr 36 36,000 Btu/hr 42 42,000 Btu/hr 48 48,000 Btu/hr 60 60,000 Btu/hr Primary Coil Type Selection 06 F Heating Coil Code Direct Drive Multiposition air handling unit Selection NOM Capacity 04, 05 Code Description Selection B 07 Description 4 ROW DX with electronic expansion valve, R-410a Description Electric Heat Ready (field installed kit - EH Top will be provided)* C 3.0 kW - single phase w/circuit breaker only * 1 stage (all sizes) D 5.0 kW - single phase w/circuit breaker only * 1 stage (all sizes) E 6.0 kW - single phase w/circuit breaker only * 1 stage (all sizes) F 8.0 kW - single phase w/circuit breaker only * 1 stage (all sizes) G 9.5 kW - single phase w/circuit breaker only * 1 stage (all sizes) H 14.5 kW - single phase w/circuit breaker only * 1 stage (size 30 to 60) I 19.5 kW - single phase w/circuit breaker only * 1 stage (size 42, 48, 60) Notes: * 1. Electric Heat KW rated at 230V. For 208V operation, derate heater to 75% of 230V rating. 2. Electric Heat complete with circuit breaker style power switch. 3. 14.5 and 19.5 kW shall have two supply circuits. Future Use Code 08 035-000039-001 Description Selection A Future Use Page 6 of 38 MVA IOM 1.0 4-25-2014 PRODUCT NOMENCLATURE—CONT’D Unit Grade Code Description Selection 09 S Unit Voltage Code Description Selection 10 6 Controls Code Standard 208/230/1/60 ECM-VE (customer change transformer tap for 208V) Description Selection 11 H Panasonic control board & low voltage interface Return Air Cabinet Options Ordering Number Description Code Selection Unit Orientation Return Location 12 B Vertical (Fro nt RH Co nd Drain Cnx) o r Ho rizo ntal Right Bottom Return R Vertical (Fro nt LH Co nd Drain Cnx) Right Return L Vertical (Fro nt RH Co nd Drain Cnx) Left Return T Ho rizo ntal Left o r Vertical (Fro nt LH Co ndensate Drain Cnx) Bottom Return Note: Right return, horizontal orientation, or left hand condensate drain connections require "Universal" drainpan selection. See code 13. Drain Pan Code Description Selection drain pan and cabinet insulation type C D G H 13 Tracking Code 14 035-000039-001 Fiberglass, Universal Drainpan - Galvanized Fiberglass, Universal Drainpan - Stainless Steel Foil Face Fiberglass, Universal Drainpan - Galvanized Foil Face Fiberglass, Universal Drainpan - Stainless Steel Description Selection P Panasonic Page 7 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION Pre-installation 1. Check items received against packing list. 2. Do not stack unit components or accessories during storage. Stacking can cause damage or deformation. 3. If unit is to be stored for more than 2 weeks prior to installation, observe the following precautions: a. Choose a dry storage site that is reasonably level and sturdy to prevent undue stress or permanent damage to the unit structure or components. Do not store unit on vibrating surface. Damage to stationary bearings can occur. Set unit off ground if in heavy rain area. b. Remove all fasteners and other small parts from jobsite to minimize theft. Tag and store parts in a safe place until needed. c. Cover entire unit with a tarp or plastic coverall. Extend cover under unit if stored on ground. Secure cover with adequate tie-downs or store indoors. Be sure all coil connections have protective shipping caps. d. Monthly — Remove tarp from unit, enter fan section through access door or through fan inlet, and rotate fan and motor slowly by hand to redistribute the bearing grease and to prevent bearing corrosion. Rigging — Do not remove shipping skids or protective covering until unit is ready for final placement. Use slings and spreader bars as applicable to lift unit. Do not lift unit by coil connections or headers. Do not remove protective caps from coil piping connections until ready to connect piping. Unpackaging 1. Remove all packaging and any foreign material from unit. 2. Check blower wheel for free rotation. 3. Check copper lines, coil etc. for internal or hidden damage. Return Air and Unit Orientation Units may be positioned in several configurations depending on the return air configuration selected—see Figure 1. NOTE: Right and left return units are not recommended for horizontal installation. Service Clearance The fan coil is completely serviceable from the front. Units are approved for 0” (zero 035-000039-001 WARNING-AUXILIARY DRAIN PAN RECOMMMENDED: This product has an auxiliary condensate drain which should be piped to a condensate overflow sensor or safe drain location or both to protect the equipment and property from damage in the case of condensate overflow. In addition, the International Mechanical Code (IMC) section 307.2.3 requires the use of auxiliary drain pans. Many municipalities have adopted this code. This practice represents the standard for professional installation whether or not this code has been adopted in a specific municipality or territory. As such, water damages that would have been prevented had an auxiliary pan been deployed will not be considered for compensation. This position is taken regardless of whether the source of the moisture was specified as a potential failure mode in the applicable building code or not. A freeze burst, cracked drain pan, failed weld, or corrosion induced leak are some of the potential failure modes that are mitigated when an auxiliary pan is properly installed. Professional installers recognize the value of protecting customer assets against foreseeable events. Customers who choose to avoid the cost of common protective measures waive their right to seek damages when those foreseeable events occur. If the product is located above a living space or where damage may result from condensate overflow, install a watertight pan of corrosion-resistant metal beneath the unit to catch over-flow which may result from clogged drains or from other reasons. Provide proper drain piping for this auxiliary pan. Consult local codes for additional precautions before installation. inches) of clearance. This allows substantial freedom in the positioning of the unit to best serve the requirements of the structure. Unit Support Floor mounting: Unit may be mounted on a housekeeping pad, floor, platform or plenum. Provide a suitable isolation pad to minimize sound transmission to the structure. CAUTION! Make sure to allow enough elevation to permit construction of the condensate trap. Also allow enough elevation and clearance for opening the filter door (removes to the front). See Service Clearances. Page 8 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION Figure 1 Return Configurations and Unit Orientations NOTE: Electronic Expansion Valve (EEV) must be oriented vertically, and is shipped for vertical cabinet orientation. For horizontal cabinet orientation, follow procedure to rotate the EEV assembly. Refer to Figure 2. WARNING FOR HORIZONTAL CABINET ORIENTATION, EEV MUST BE ROTATED TO VERTICAL POSITION! Failure to reorient the EEV can result in improper unit operation or equipment damage or dangerous condition. 035-000039-001 Page 9 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION—VERTICAL TO HORIZONTAL CONVERSION—EEV ROTATION WARNING Figure 2aVertical Orientation FOR HORIZONTAL CABINET ORIENTATION, EEV MUST BE ROTATED TO VERTICAL POSITION! Failure to reorient the EEV in VERTICAL position can result in improper unit operation or equipment damage or dangerous condition. CONVERSION PROCEDURE: 1. UNIT IS SHIPPED WITH NITROGEN Figure 2bCHARGE. IF UNIT HAS ALREADY BEEN Vertical CHARGED WITH REFRIGERANT, REMOVE REOrientation FRIGERANT CHARGE PER LOCAL CODES BEFORE PERFORMING CONVERSION PROCEDURE. 2. REMOVE PIPING PLUGS AND SAVE FOR LATER USE. NITROGEN WILL DISCHARGE FROM COIL. 3. REMOVE PIPING GROMMETS; REMOVE LIQUID INLET CAP FOR HORIZONTAL POSITION. 4. REMOVE BLOWER PANEL, LEFT AND RIGHT COIL PANELS 5. SECURE EEV BRACKET WITH WRENCH AND TURN COUPLING FLANGE NUT COUNTER CLOCKWISE WITH 3/4" WRENCH TO LOOSEN AND DISCONNECT COUPLING. THE COUPLING TAIL NUT SHOULD BE ALLOWED TO TURN FREELY. 6. REPOSITION EXPANSION VALVE ASSEMBLY AS SHOWN IN FIGURE 2d. ENSURE EXPANSION VALVE IS VERTICAL WITHIN +/- 15 DEG WITH UNIT INSTALLED IN HORIZONTAL POSITION 7. REATTACH COUPLING AND TIGHTEN TO 10-12 FT LBS WHILE SECURING EEV BRACKET WITH WRENCH. 8. AS AN ALTERNATIVE TO STEP 5 COUPLING MAY BE TIGHTENED UNTIL NO EEV BRACKET THREADS ARE SHOWING AND COUPLING IS BOTTOMED OUT. THEN TURN AN ADDITIONAL 60 DEG (OR ONE HEX FLAT) TO TIGHTEN. 9. REINSTALL FRONT PANELS, GROMMETS, AND PIPING PLUGS. Figure 2d-Horizontal Orientation Detail AEEV Detail EEV IN VERTICAL ORIENTATION Figure 2c-Vertical Orientation, Panels Removed 035-000039-001 Page 10 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION—SERVICE CLEARANCES 035-000039-001 Page 11 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION—SERVICE CLEARANCESSIDE RETURN FILTER DETAILS 035-000039-001 Page 12 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION Install the unit so that it is level or pitches slightly –(1/8 inch) – toward the condensate drain connection. Anchor the unit to the plenum or platform through the bottom flange using 2ea #10 sheet metal screws on each side (4 screws total). Ceiling Suspension: Mount the unit in ceilingsuspended horizontal orientation per suspension details (Figure 4). Unit is NOT intended to be wall mounted. Consult a qualified structural engineer for special mounting considerations. NOT TO SCALE WARNING MAINTAIN THESE DIMENSIONS FOR ADEQUATE TRAP SEAL: A = 3.5” MINIMUM B = 2.0” MINIMUM INSURE THAT THE UNIT IS ADEQUATELY SUPPORTED FROM STRUCTURE TO PREVENT DAMAGE OR INJURY CAUSED BY FALLING EQUIPMENT! If uncertain about how to connect to the structure, consult a qualified structural engineer. NOTES: 1. CONDENSATE DRAIN PIPING RECOMMENDATIONS: A. MINIMUM 3/4” Φ PIPE SIZE B. COPPER OR PVC PIPE MATERIAL C. USE DIELECTRIC UNION FOR DISSIMILAR METALS. D. INSULATE PER PROJECT SPECIFICATIONS. 2. PAD OR PLENUM HEIGHT AS REQUIRED TO INSTALL TRAP AND CONDENSATE DRAIN PIPING. 3. AVOID BLOCKING FILTER SERVICE ACCESS WHEN INSTALLING CONDENSATE DRAIN PIPING. Install the unit so that it pitches slightly –(1/8 inch) – toward the condensate drain connection. Condensate Drain Install a trapped condensate drain line at unit drain connection. All MVA units have 3/4 in. FPT condensate main and auxiliary drain connections. Provide adequate trap clearance (trap depth) beneath the unit as indicated in Fig. 3. Provide freeze-up protection as required to insure reliable condensate drainage. Freeze protection measures are customer-supplied and installed. Pipe to condensate drain using PVC or copper or other suitable material. Pitch drain piping downward at a minimum slope of 1/8 inch per foot. Pipe auxiliary drain to “tell tale” drain location or floor drain to clearly indicate when condensate drain service is required. Alternately, use a fieldprovided condensate overflow detection device in the auxiliary drain connection to provide alarm or other controls action when the drain pan fills to the level of the auxiliary drain. Placing Unit In Ductwork 1. Utilize flexible transitions on supply and return connections to reduce noise and vibration transmission to the structure. 035-000039-001 Page 13 of 38 Fig. 3 — Condensate Drain 2. When the connecting return air duct is smaller than the coil inlet opening, construct the transition piece so that the vertical and horizontal dimensions of the transition piece do not increase more then one inch for every seven inches of length of the transition piece. 2. Provide at least three feet of straight duct work preceding the unit inlet. Duct Insulation and Vapor Proofing: Properly select and install duct insulation as required by the application. All externally insulated duct work must have an adequate vapor seal for summer operation. This is particularly important where the duct is exposed to highly humid conditions in such places as attics, vented crawl spaces, unconditioned basements, and utility rooms. The vapor seal prevents condensation of moisture in the insulating material and subsequent loss of its insulating value. MVA IOM 1.0 4-25-2014 Figure 4 CEILING SUSPENSION DETAILS 035-000039-001 Page 14 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION CAUTION Direct-expansion coils are shipped pressurized with dry nitrogen. Release pressure from the coil through valves in protective caps before removing caps. Do not leave piping open to the atmosphere unnecessarily. Water and water vapor are detrimental to the refrigerant system. Until the piping is complete, recap the system and charge with nitrogen at the end of each workday. Clean all piping connections before soldering joints. Fig. 5 — Heater Accessory Installed (right side panel not shown) Failure to follow these procedures could result in personal injury or equipment damage. Refrigerant Piping Refrigerant Coils: Direct-expansion coils have liquid and suction line connections through the front of the cabinet. CAUTION: Use proper care when brazing including use of heat sink (wet cloth or other method) to prevent damage to liquid line and suction line components. Size and install refrigerant lines in accordance with the condensing unit manufacturer’s instructions. Provide insulation on the suction line, to prevent condensation. Provide insulation on the liquid line if unit to be used for heat pump service or if otherwise required. Electric Heater Accessory The electric heater may be factory-installed or field-installed. See Figures 5 through 8. Removal Procedure: To remove the electric heater, 1. Disconnect and lock out electrical power from the unit. Remove heater access panel. Disconnect power wires from the power switch—DANGER! - MAKE SURE there is no voltage on these wires before disconnecting! 2. Disconnect 2 harness connectors at the blower deck. 3. Remove 2 screws holding heater support feet to the blower deck. 4. Remove 4 screws that mount the heater to the heater bulkhead. Handle heater carefully to avoid damaging the wire heating elements. Remove heater from the unit. Fig. 6 — Heater Accessory Installed (right side and heater access panels not shown) DANGER WARNING: Hazardous voltage. Only qualified personnel must install the electrical service. Disconnect and Lock Out all incoming power sources before connecting to electrical service. WARNING: This appliance must be permanently grounded in accordance with the National Electrical Code and local code requirements. WARNING: For use with copper conductors only. 035-000039-001 Page 15 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION DANGER Install Procedure: To install the electric heater, 1. Disconnect and lock out electrical power from the unit. Remove heater access panel. Disconnect field power wires from the unit power wires. DANGER! - MAKE SURE there is no voltage supply to the unit before proceeding! 2. Disconnect and discard 1 harness connector at the blower deck. 3. Remove blank plate from heater access panel (covers square hole for breaker style power switches). 4. Remove SAT sensor and sensor holder from heater bulkhead and reposition on unit discharge ductwork routing through auxiliary SAT sensor hole on top panel. 5. Install SAT 3 feet after the first 90 degree turn in the discharge ductwork. 6. Remove plate on the heater bulkhead (4 screws). 7. Install heater by carefully supporting the heater and inserting it into the opening in the heater bulkhead. NOTE: Make sure to guide the pin into the hole at the back of the heater shroud. Secure the heater to the bulkhead with 4 screws. 8. Connect 2 wiring harnesses (male) to the matching female receptacles in the blower deck. WARNING: Hazardous voltage. Only qualified personnel must install the electrical service. Disconnect and Lock Out all incoming power sources before connecting to electrical service. 9. Connect field wiring to the breaker-style power switches on the front of the heater. WARNING! Be sure to provide the appropriate wire size and branch circuit protection as required by the unit nameplate! 10. Install the heater access panel. 11. Install the silicone cover “boot” over the top of the power switches. This protects them from dust buildup. The switches may be activated through the flexible boot material. 12. Mark the nameplate label with the matching heater kW rating. Label is located on the exterior of the front top panel. 13. Update EEPROM settings to values shown in the table. Refer to test run manual for detailed instructions for changing the EEPROM settings. Item Code 07 38 3C New Settings 0001 0002 -001 HEATER SHROUD PIN G RI HT SI DE Fig. 8 — Heater Accessory Installed HEATER SHROUD HEATER ASSEMBLY POWER SWITCH(ES) COVER BOOT HEATER ACCESS PANEL HEATER BULKHEAD Fig. 7 — Heater Accessory Removal (right side and heater access panels not shown for clarity) 035-000039-001 Page 16 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION-ELECTRICAL DANGER DANGER WARNING: Hazardous voltage. Only qualified personnel must install the electrical service. Disconnect and Lock Out all incoming power sources before connecting to electrical service. WARNING: This appliance must be permanently grounded in accordance with the National Electrical Code and local code requirements. WARNING: For use with copper conductors only. NEVER enter an enclosed fan cabinet or reach into a unit while the fan is running. LOCK OPEN AND TAG the fan motor power disconnect switch before working on a fan. Take fuses with you and note removal on tag. Electric shock can cause personal injury or death. LOCK OPEN AND TAG the electric heat coil power disconnect switch before working on or near heaters. Failure to follow these warnings could lead to personal injury or death. CAUTION Typical wiring diagrams are shown on the following pages FOR REFERENCE. Always refer to the wiring diagram on the air handling unit for actual wiring. Use only copper conductors for field-installed electrical wiring. Unit terminals are not designed to accept other types of conductors. Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan. NOTE: CHECK MOTOR RATING PLATE FOR CORRECT LINE VOLTAGE. Connect electrical service to unit. Refer to unit wiring diagram. Power Wiring For power supply connection, route field power wiring L1 and L2 and connect either: 1. Unit Without EH: to field-provided and installed disconnect switch and from switch to power entry (unit side) and to unit power leads inside the unit electrical section; or 2. Unit With EH: into the unit through power entry (unit side) and then to the factory installed power switch inside the electrical section (see Figure 9). Note: power switch looks like a circuit breaker but does not provide overload protection. Power switch provided only with electric heater (field kit or factory installed). NOTE: When electric heat greater than 10kW is provided, two power supply circuits are required, as shown on the wiring diagram. Make wiring connections in accordance with the system wiring system diagram and these instructions. Wrong wiring may cause improper operation or unit damage! Unauthorized changes in the internal wiring can be very dangerous. The manufacturer will accept no responsibility for any damage or malfunction that occurs as a result of such unauthorized changes. other convenient location. Control voltage wiring leads exit the bottom of the control box and are ready for field-connection. CAUTION! To prevent malfunction of the air conditioner caused by electrical noise, route control wiring and inter-unit control wiring SEPARATELY FROM THE POWER WIRING! POWER SWITCH Refer to nameplate or Electrical Ratings (page 30) for FLA, maximum overcurrent protection device (MOPD) and minimum circuit ampacity (MCA). Also refer to wiring diagram affixed to unit to make control and power wiring connections. For new heater installation, mark the nameplate label with the matching heater kW rating. Label is located on the exterior of the front top panel. NOTE: Installer is responsible for power wiring and branch circuit over current protection. Control Voltage Wiring Control voltage wiring may enter the unit at the control box located behind the blower access door, or 035-000039-001 Page 17 of 38 Figure 9 Unit with Electric Heat MVA IOM 1.0 4-25-2014 DANGER INSTALLATION-ELECTRICAL General Provide strain relief where field wiring passes through cabinet. Wiring within the cabinet has been positively located and supported so that it does not pass over sharp metal edges or come in contact with moving parts. After servicing, position wiring properly in the original supports. All field-installed wiring, including the electrical ground, MUST comply with the National Electrical Code (NEC) as well as applicable local codes. In addition, all field wiring must conform to the Class II temperature limitations described in the NEC. Refer to factory wiring diagrams installed in the unit. Use the MCA and MOPD from the nameplate or electric heat nameplate or Electrical Ratings (page 30) to size power supply wiring and overcurrent protection device. Installation must comply with NEC and local codes. WARNING: Hazardous voltage. Only qualified personnel must install the electrical service. Disconnect and Lock Out all incoming power sources before connecting to electrical service. WARNING: This appliance must be permanently grounded in accordance with the National Electrical Code and local code requirements. WARNING: For use with copper conductors only. CAUTION Loose wiring may cause the terminal to overheat or result in unit malfunction or cause a fire hazard. Insure that all wiring is tightly connected! nections. Refer to the condensing unit operation manual for more details. For communicating controls, refer to Figures 10 through 13 for max lengths, sizing and interconFigure 10 Building System Wiring Diagram (multiple indoor & outdoor units) NOTE: See table below for wire requirements for lines above marked “A”, “B”, “C” and “D”. Control w iring 035-000039-001 (A) Inte r- unit (be twe e n outdoor a nd indoor units) c ontrol wiring (B) Re mote c ontrol wiring AWG #18 (0.75 mm2) AWG #18 (0.75 mm2) Max. 3,280 ft. Max. 1,640 ft. (C) Control wiring for group c ontrol (D) Inte r- outdoor unit c ontrol wiring AWG #18 (0.75 mm2) AWG #18 (0.75 mm2) Max. 650 ft. (Total) Max. 980 ft. Page 18 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION-ELECTRICAL Figure 11 Inter-Unit Control Wiring Do not install the inter-unit control wiring in a way that forms a loop. Figure 12 Inter-Unit Control Wiring Do not install inter-unit control wiring with splices or “star branch” pattern. Star branch wiring causes misaddress setting errors. Figure 13 Branched Inter-Unit Control Wiring If branching the inter-unit control wiring, the number of branch points should be 16 or fewer. (Branches less than 3.3 ft. are not included in the total branch number.) 035-000039-001 Page 19 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION-ELECTRICAL (cont’d) TYPICAL WIRING DIAGRAM— Unit sizes 18 & 24 TYPICAL WIRING—MVA18, MVA24 035-000039-001 Page 20 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION-ELECTRICAL (cont’d) TYPICAL WIRING DIAGRAM— Unit sizes 30, 36, 42, 48 & 60 TYPICAL WIRING—MVA30, MVA36, MVA42, MVA48, MVA60 035-000039-001 Page 21 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION-ELECTRICAL (cont’d) TYPICAL WIRING DIAGRAMS— Electric Heat: 1-6kW and 8-9.5kW TYPICAL WIRING—ELECTRIC HEAT TYPICAL WIRING—ELECTRIC HEAT 035-000039-001 Page 22 of 38 MVA IOM 1.0 4-25-2014 INSTALLATION-ELECTRICAL (cont’d) TYPICAL WIRING DIAGRAMS— Electric Heat: 14.5kW and 19.5kW TYPICAL WIRING—ELECTRIC HEAT TYPICAL WIRING—ELECTRIC HEAT 035-000039-001 Page 23 of 38 MVA IOM 1.0 4-25-2014 START-UP Pre-Startup Building Envelope—All building windows and doors should be installed and closed before starting unit. During summer construction, avoid unit sweating by allowing for gradual pull down: use reduced capacity and use maximum available airflow. Temperature Controls-Check that unit is connected to the controls system and communicating properly. Outside Air and Freeze Protection WARNING: Insure that the property is protected against freezing conditions Failure to provide freeze protection may result in property damage. Freeze protection measures are customer-provided and installed and include but are not limited to low-limit thermostats, automatic temperature controls, and outside air dampers. Startup 1. Insure electrical installation agrees with the unit nameplate (voltage, branch circuit protection, wire size). 2. Close all panels and access doors. Make sure filter media is clean before starting unit. Replace filter if necessary. 3. Verify that discharge ductwork and input plenum are in place and secure. 4. Apply power to unit. If unit is equipped with on-board power switch(es), turn switch(es) to the “On” position. 5. Insure that controls system has power and is operational. 6. Force control system to send fan on signal and speed signal. Refer to unit wiring diagram and electrical section for fan speed control arrangement. 7. Fan should start and run. Make sure fan operates without significant noise or vibration. 8. Allow control system to start condensing unit, or as required for the installation. 9. Complete the checklist on the Start-Up Report. 10. Follow additional startup procedures for the system as required by the condensing unit. Fig. 14 — Fan Wheel Rotation— FORWARD CURVED FAN Fan Airflow Step-Up If the duct system ESP is higher than planned and increased Air Handler ESP is needed, shift the terminals as shown in Figure 15. Refer to Airflow tables and curves for airflow performance. 035-000039-001 Page 24 of 38 MVA IOM 1.0 4-25-2014 Figure 15 Increasing ESP setting Stay Shift all three down As Shipped Higher Fan Setting MVA18 Areas not recommend for operation due to excess velocity ESP Fan Setting High Top High Medium Low RPM 969 902 898 827 0.000 SCFM 833 774 772 711 Fan Setting High Top High Medium Low RPM 1236 1109 969 902 0.000 SCFM 1052 959 833 774 WATTS 394 284 188 156 RPM 1265 1155 1022 955 0.100 SCFM 1034 929 804 749 WATTS 396 296 197 163 RPM 1301 1198 1067 1016 0.200 SCFM 996 908 780 717 WATTS 383 302 206 173 Fan Setting High Top High Medium Low RPM 828 764 708 630 0.000 SCFM 1263 1160 1064 940 WATTS 275 219 171 121 RPM 851 795 737 663 0.100 SCFM 1221 1114 1017 892 WATTS 287 224 175 125 RPM 865 819 758 693 0.200 SCFM 1186 1076 973 835 WATTS 286 239 178 130 Fan Setting High Top High Medium Low RPM 934 881 764 708 0.000 SCFM 1425 1342 1160 1064 WATTS 406 393 219 171 RPM 943 900 795 737 0.100 SCFM 1396 1311 1114 1017 WATTS 414 347 224 175 RPM 966 920 819 758 0.200 SCFM 1358 1271 1076 973 WATTS 417 356 239 178 Fan Setting High Top High Medium Low RPM 967 835 760 717 0.000 SCFM 1722 1475 1311 1228 WATTS 525 332 248 211 RPM 985 862 784 742 0.100 SCFM 1679 1425 1271 1184 WATTS 529 343 258 218 RPM 1009 890 803 767 0.200 SCFM 1642 1388 1229 1140 WATTS 541 353 263 225 Fan Setting High Top High Medium Low RPM 1057 967 835 760 0.000 SCFM 1894 1722 1475 1311 WATTS 1040 525 332 248 RPM 1080 985 862 784 0.100 SCFM 1872 1679 1425 1271 WATTS 1031 529 343 258 RPM 1093 1009 890 803 0.200 SCFM 1816 1642 1388 1229 WATTS 1020 541 353 263 Fan Setting High Top High Medium Low RPM 982 878 760 689 0.000 SCFM 2323 2082 1793 1603 WATTS 1010 699 427 314 RPM 1010 909 807 724 0.100 SCFM 2269 2027 1716 1544 WATTS 1040 711 450 326 RPM 1037 946 825 761 0.200 SCFM 2222 1959 1667 1489 WATTS 1050 733 466 342 WATTS 188 156 152 116 RPM 1022 955 960 897 0.100 SCFM 804 749 737 670 WATTS 197 163 160 123 RPM 1067 1016 1012 956 0.200 SCFM 780 717 711 641 WATTS 206 173 169 131 RPM 1132 1067 1091 1050 0.300 SCFM 743 690 669 596 WATTS 215 181 176 137 RPM 1173 1102 1132 1090 0.400 SCFM 711 656 633 555 WATTS 222 193 182 142 RPM 1201 1144 1158 1115 0.500 SCFM 666 611 569 473 WATTS 224 201 187 149 0.300 SCFM 953 882 743 690 WATTS 345 311 215 181 RPM 1351 1284 1173 1102 0.400 SCFM 897 849 711 656 WATTS 340 319 222 193 RPM 1430 1304 1201 1144 0.500 SCFM 838 780 666 611 WATTS 261 302 224 201 0.300 SCFM 1142 1037 932 797 WATTS 301 241 190 138 RPM 922 825 785 750 0.400 SCFM 1105 1014 886 743 WATTS 306 243 194 143 RPM 915 874 856 806 0.500 SCFM 1082 975 844 696 WATTS 309 251 204 152 0.300 SCFM 1319 1229 1037 932 WATTS 426 356 241 190 RPM 1005 967 825 785 0.400 SCFM 1279 1195 1014 886 WATTS 432 365 243 194 RPM 1032 986 874 856 0.500 SCFM 1246 1160 975 844 WATTS 440 370 251 204 0.300 SCFM 1597 1335 1195 1099 WATTS 546 365 274 236 RPM 1050 940 870 840 0.400 SCFM 1557 1287 1151 1046 WATTS 558 372 286 246 RPM 1071 970 900 878 0.500 SCFM 1510 1238 1114 994 WATTS 567 370 290 254 0.300 SCFM 1764 1597 1335 1195 WATTS 1010 546 365 274 RPM 1109 1050 940 870 0.400 SCFM 1685 1557 1287 1151 WATTS 990 558 372 286 RPM 1122 1071 970 900 0.500 SCFM 1629 1510 1238 1114 WATTS 975 567 370 290 0.300 SCFM 2180 1932 1623 1425 WATTS 1070 754 488 362 RPM 1093 1007 913 846 0.400 SCFM 2132 1889 1577 1373 WATTS 1090 771 506 380 RPM 1115 1038 956 890 0.500 SCFM 2092 1844 1517 1335 WATTS 1110 791 520 400 MVA24 ESP RPM 1327 1233 1132 1067 MVA30 Airflow Performance ESP RPM 898 843 794 730 MVA36 ESP RPM 988 939 843 794 MVA42 ESP RPM 1029 918 834 803 MVA48 ESP RPM 1104 1029 918 834 MVA60 ESP RPM 1064 979 873 805 NOTES: 1. Data at sea level w/ 1" throw-away filter and dry coil. 035-000039-001 Page 25 of 38 MVA IOM 1.0 4-25-2014 Airflow Performance Curves MVA18 MVA24 0.40 L H HT 0.35 0.30 0.25 0.20 0.15 External Static Pressure (inch W.G.) M Area not recommended for use for exessive airflow External Static Pressure (inch W.G.) 0.45 0.10 0.05 0.45 0.40 L M 400 HT 0.30 0.25 0.20 0.15 0.10 0.05 500 600 700 Airflow (SCFM) 800 600 900 700 800 900 Airflow (SCFM) MVA30 1000 1100 MVA36 0.50 External Static Pressure (inch W.G.) 0.50 External Static Pressure (inch W.G.) H 0.35 0.00 0.00 0.45 0.40 0.35 0.30 0.25 0.20 L M H HT 0.15 0.10 0.05 0.45 0.40 0.35 0.30 0.25 0.20 L M H HT 1300 1400 0.15 0.10 0.05 0.00 0.00 600 700 800 900 1000 Airflow (SCFM) 1100 1200 800 1300 900 1000 MVA42 1100 1200 Airflow (SCFM) 1500 MVA48 0.50 External Static Pressure (inch W.G.) 0.50 External Static Pressure (inch W.G.) Area not recommended for use for exessive airflow 0.50 0.50 0.45 0.40 0.35 0.30 0.25 0.20 L M H HT 0.15 0.10 0.05 1000 1200 1400 Airflow (SCFM) 1600 0.40 0.35 0.30 0.25 0.20 L 1800 M H HT 0.15 0.10 0.05 0.00 1000 0.00 800 0.45 1200 1400 1600 Airflow (SCFM) 1800 2000 MVA60 External Static Pressure (inch W.G.) 0.50 0.45 0.40 0.35 0.30 0.25 0.20 M H HT 0.10 0.05 0.00 1200 035-000039-001 L 0.15 1400 1600 1800 2000 Airflow (SCFM) Page 26 of 38 2200 2400 MVA IOM 1.0 4-25-2014 DANGER NEVER enter an enclosed fan cabinet or reach into a unit while the fan is running. LOCK OPEN AND TAG the fan motor power disconnect switch before working on a fan. Take fuses with you and note removal on tag. Electric shock can cause personal injury or death. LOCK OPEN AND TAG the electric heat coil power disconnect switch before working on or near heaters. Failure to follow these warnings could lead to personal injury or death. SERVICE General 1. Review Safety Considerations at beginning of these instructions. Good safety habits are important tools when performing service procedures. 2. To make speed measurements, use a laser-style tachometer. MOTOR HARNESS & CONNECTORS Figure 16 MOTOR HARNESS & CONNECTORS Fan Motor Replacement WARNING: Shut off motor power and lock out power supply. Remove Blower/Motor Assembly Procedure: 1. Disconnect wiring harness plugs from motor (Fig. 16 and 17). 2. Remove blower mounting bolts, which secure the blower rails upward against the blower deck (2ea). 3. Remove motor/wheel assembly from the AHU by sliding out (Figure 18). 4. See Figure 19. Loosen shaft set screw (opposite motor side) and motor mount tightening screw until motor can be removed. 5. Remove motor. Install new motor (Fig. 20), tighten motor mount bolt, then locate fan wheel and tighten shaft set screw. 6. Reverse steps 1-4 to reinstall fan. Make sure that the two clips at the back hold the blower rails up against the blower deck. 7. Spin fan by hand to make sure there is no rubbing or interference. 8. Close unit access doors, remove lockout/tag out and restore the unit to operation. 035-000039-001 Page 27 of 38 Figure 17 MVA IOM 1.0 4-25-2014 DANGER NEVER enter an enclosed fan cabinet or reach into a unit while the fan is running. LOCK OPEN AND TAG the fan motor power disconnect switch before working on a fan. Take fuses with you and note removal on tag. Electric shock can cause personal injury or death. LOCK OPEN AND TAG the electric heat coil power disconnect switch before working on or near heaters. Failure to follow these warnings could lead to personal injury or death. Fan System Periodic Maintenance 1. The factory strongly recommends use of a Preventive Maintenance program to insure that the unit operates safely and efficiently. 2. Motor bearings are permanently sealed and do not require lubrication. 3. Clean the fan’s flow area - maintenance interval in accordance with the degree of contamination. 4. The fan wheel can be cleaned with a moist cloth. 5. Do not use any aggressive, paint solvent cleaning agents when cleaning. 6. Never use a high-pressure cleaner or water-spray for cleaning - particularly when the fan is running. Coil Cleaning DETERGENT — Spray mild detergent solution on coils with garden-type sprayer. Rinse with fresh water. Check to ensure condensate line is free. Excess water from cleaning may flood unit if condensate line is plugged. MOTOR/ BLOWER SLIDES OUT Figure 18 Figure 19 Figure 20 035-000039-001 Page 28 of 38 MVA IOM 1.0 4-25-2014 SERVICE—Filters Filters FILTER SECTIONS — Open or remove filter panel to replace old filter with a new filter. See physical data tables for filter data. See Figure 21. Figure 22 Figure 21 035-000039-001 Access Panels The 3 sections of the unit can be reached using the front access panels, removable using 5/16” socket or driver or flat head screwdriver. See Figure 22. Page 29 of 38 MVA IOM 1.0 4-25-2014 SERVICE-Coil Removal and Reinstallation Procedure 1. Perform procedure on the ground for safety. If working at heights USE EXTREME CAUTION observe all FALL SAFETY considerations. Under all conditions, LOCK OUT all power supplies before performing this procedure. WARNING! Coil section can be heavy—use proper lifting equipment. 2. Isolate coil and reclaim refrigerant. Disconnect unit from piping. Remove supply piping to allow access into the coil section from the front. 3. Remove blower access door and coil access doors. 4. Carefully remove temperature sensors from the coil and set them aside, clear of the coil & drain pan assembly. Disconnect electronic expansion valve (EEV) wiring from the EEV. 5. Remove 4 screws on the drain pan side of the cabinet (right side shown in Fig. 23). Remove 4 screws from coil support side of the cabinet (left side shown in Fig. 23). 6. Slide coil & drain pan assembly out of the unit (Fig 19). 7. Coil can be detached from drain pan using 5/16” driver, 2 screws. Coil can be detached from coil support using 5/16” driver, 4 screws. 8. Follow instructions in reverse to install new coil. 9. Re-install sensors back in original positions. CAUTION! Be sure to place sensors in correct locations for proper unit operation. 10. Re-install wiring to EEV. 11. Re-install unit access panels. 12. Return unit to service. COIL SUPPORT DRAIN PAN Figure 23 035-000039-001 Page 30 of 38 MVA IOM 1.0 4-25-2014 UNIT ELECTRICAL RATINGS MVA Electrical Data MOTOR TOTAL FLA ELECTRIC 240HT (KW) 240 208 208V NONE 1.0 0.8 3.0 2.3 3.0 18/24 5.0 3.8 6.0 4.5 8.0 6.0 9.5 7.1 NONE 1.0 0.8 3.0 2.3 5.0 3.8 3.6 30/36 6.0 4.5 8.0 6.0 9.5 7.1 14.5 10.9 NONE 1.0 0.8 3.0 2.3 5.0 3.8 4.9 42 6.0 4.5 8.0 6.0 9.5 7.1 14.5 10.9 19.5 14.6 NONE 1.0 0.8 3.0 2.3 5.0 3.8 6.0 48 6.0 4.5 8.0 6.0 9.5 7.1 14.5 10.9 19.5 14.6 NONE 1.0 0.8 3.0 2.3 5.0 3.8 7.6 60 6.0 4.5 8.0 6.0 9.5 7.1 14.5 10.9 19.5 14.6 MVA Unit Size ELECTRIC HEAT AMPS CIRCUIT 1 240 208 NONE 4.2 3.6 12.5 10.8 20.8 18.1 25.0 21.7 33.3 28.9 39.6 34.3 NONE 4.2 3.6 12.5 10.8 20.8 18.1 25.0 21.7 33.3 28.9 39.6 34.3 39.6 34.3 NONE 4.2 3.6 12.5 10.8 20.8 18.1 25.0 21.7 33.3 28.9 39.6 34.3 39.6 34.3 39.6 34.3 NONE 4.2 3.6 12.5 10.8 20.8 18.1 25.0 21.7 33.3 28.9 39.6 34.3 39.6 34.3 39.6 34.3 NONE 4.2 3.6 12.5 10.8 20.8 18.1 25.0 21.7 33.3 28.9 39.6 34.3 39.6 34.3 39.6 34.3 CIRCUIT 2 240 208 NONE 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 NONE 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 20.8 18.1 NONE 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 20.8 18.1 41.7 36.1 NONE 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 20.8 18.1 41.7 36.1 NONE 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 20.8 18.1 41.7 36.1 UNIT FLA CIRCUIT 1 240 208 3.0 3.0 7.2 6.6 15.5 13.8 23.8 21.1 28.0 24.7 36.3 31.9 42.6 37.3 3.6 3.6 7.8 7.2 16.1 14.4 24.4 21.7 28.6 25.3 36.9 32.5 43.2 37.9 43.2 37.9 4.9 4.9 9.1 8.5 17.4 15.7 25.7 23.0 29.9 26.6 38.2 33.8 44.5 39.2 44.5 39.2 44.5 39.2 6.0 6.0 10.2 9.6 18.5 16.8 26.8 24.1 31.0 27.7 39.3 34.9 45.6 40.3 45.6 40.3 45.6 40.3 7.6 7.6 11.8 11.2 20.1 18.4 28.4 25.7 32.6 29.3 40.9 36.5 47.2 41.9 47.2 41.9 47.2 41.9 CIRCUIT 2 240 208 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 20.8 18.1 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 20.8 18.1 41.7 36.1 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 20.8 18.1 41.7 36.1 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 20.8 18.1 41.7 36.1 MINIMUM CIRCUIT AMPACITY CIRCUIT 1 CIRCUIT 2 240 208 240 208 3.8 3.8 n/a n/a 9.0 8.3 n/a n/a 19.4 17.3 n/a n/a 29.8 26.3 n/a n/a 35.0 30.8 n/a n/a 45.4 39.9 n/a n/a 53.2 46.6 n/a n/a 4.5 4.5 n/a n/a 9.7 9.0 n/a n/a 20.1 18.0 n/a n/a 30.5 27.1 n/a n/a 35.8 31.6 n/a n/a 46.2 40.6 n/a n/a 54.0 47.4 n/a n/a 54.0 47.4 26.0 22.6 6.1 6.1 n/a n/a 11.3 10.6 n/a n/a 21.8 19.7 n/a n/a 32.2 28.7 n/a n/a 37.4 33.2 n/a n/a 47.8 42.2 n/a n/a 55.6 49.0 n/a n/a 55.6 49.0 26.0 22.6 55.6 49.0 52.1 45.1 7.5 7.5 n/a n/a 12.7 12.0 n/a n/a 23.1 21.0 n/a n/a 33.5 30.1 n/a n/a 38.8 34.6 n/a n/a 49.2 43.6 n/a n/a 57.0 50.4 n/a n/a 57.0 50.4 26.0 22.6 57.0 50.4 52.1 45.1 9.5 9.5 n/a n/a 14.7 14.0 n/a n/a 25.1 23.0 n/a n/a 35.5 32.1 n/a n/a 40.8 36.6 n/a n/a 51.2 45.6 n/a n/a 59.0 52.4 n/a n/a 59.0 52.4 26.0 22.6 59.0 52.4 52.1 45.1 Maximum Overcurrent Protective Device (A) CIRCUIT 1 CIRCUIT 2 240 208 240 208 15 15 n/a n/a 15 15 n/a n/a 20 20 n/a n/a 30 30 n/a n/a 35 35 n/a n/a 50 40 n/a n/a 60 50 n/a n/a 15 15 n/a n/a 15 15 n/a n/a 25 20 n/a n/a 35 30 n/a n/a 40 35 n/a n/a 50 45 n/a n/a 60 50 n/a n/a 60 50 30 25 15 15 n/a n/a 15 15 n/a n/a 25 20 n/a n/a 35 30 n/a n/a 40 35 n/a n/a 50 45 n/a n/a 60 50 n/a n/a 60 50 30 25 60 50 60 50 15 15 n/a n/a 15 15 n/a n/a 25 25 n/a n/a 35 35 n/a n/a 40 35 n/a n/a 50 45 n/a n/a 60 60 n/a n/a 60 60 30 25 60 60 60 50 15 15 n/a n/a 15 15 n/a n/a 30 25 n/a n/a 40 35 n/a n/a 45 40 n/a n/a 60 50 n/a n/a 60 60 n/a n/a 60 60 30 25 60 60 60 50 MIN WIRE SIZE AWG* 14 14 12 10 8 8 6 14 14 10 8 8 8 6 6 14 14 10 10 8 8 6 6 6 14 14 10 10 8 8 6 6 6 14 14 10 8 8 6 6 6 6 Notes: *1. Minimum Wire Gauge is based upon Circuit 1 ampacity and the use of 75C wire at the unit. 2. 14.5kW and 19.5kW Heating units require two supply circuits. 3. MVA18/24 use ECM 5.0 motor. MVA30/36/42/48/60 use ECM-VE motor. 035-000039-001 Page 31 of 38 MVA IOM 1.0 4-25-2014 UNIT DIMENSIONS 035-000039-001 MVA18-60 Elec Heat Ready RH Drain Connections—Configuration B Page 32 of 38 MVA IOM 1.0 4-25-2014 UNIT DIMENSIONS 035-000039-001 MVA18-60 Elec Heat Ready LH Drain Connections—Configuration T Page 33 of 38 MVA IOM 1.0 4-25-2014 UNIT DIMENSIONS 035-000039-001 MVA18-60 Elec Heat Ready RH Return — Configuration R Page 34 of 38 MVA IOM 1.0 4-25-2014 UNIT DIMENSIONS 035-000039-001 MVA18-60 Elec Heat Ready LH Return — Configuration L Page 35 of 38 MVA IOM 1.0 4-25-2014 THIS PAGE INTENTIONALLY LEFT BLANK 035-000039-001 Page 36 of 38 MVA IOM 1.0 4-25-2014 MVA Series Air Handling Unit Start-up Report Job Name City Sales Order # Unit Tag Model Number Serial Number Installer Quantity of Units STARTUP REPORT Group Checklist Item Yes No Electrical/ Operational Does electrical service correspond to unit nameplate? -Nameplate Supply Voltage/Phase: Rated_________ Measured___________ -Nameplate Rated FLA motor current: Rated_______ Measured__________ Structural Does all field wiring conform to unit wiring diagram? Is field-provided freeze protection present? (if required) Is fan wheel turning the correct direction? Is the filter clean? Is unit properly supported? Is unit installed level (necessary for proper condensate drainage)? Is properly sized condensate trap present? Is the condensate disposal system operating correctly? Is auxiliary external condensate drain pan installed or auxiliary drain connection utilized as recommended by IOM? (not required for valid warranty) Piping Check CRITICAL! For Horizontal Unit Orientation: Is the EEV in vertical orientation? Is the DX system charged per the condensing unit instructions? Is unit piping correct and insulated to prevent condensation? Are the refrigerant pipe lines properly insulated? Are there any leaks detected: interior to unit or at connections? 035-000039-001 Page 37 of 38 MVA IOM 1.0 4-25-2014 MVA Series Air Handling Unit Installation, Operation and Maintenance Manual 035-000039-001 Page 38 of 38 MVA IOM 1.0 4-25-2014
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