Parabody 445103 Assembly Instruction
445103 to the manual 40e28255-376e-4b51-a5f5-0977e0ab48c3
2014-12-13
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Serious 445103 425 Ste~ SECOND STACK OPTION ASSEMBLY INSTRUCTIONS I Part # 6747401 l~evision: 09/25/97 [IMPORTANT NOTES[ WELCOME TO THE WORLDOF Seeiou~ Please note: * Thankyou for purchasing the Parabody 445103SecondStack Option. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * Werecommendcleaning your product (pads and flame) on a regular basis, using warmsoapy water. Touch-uppaint can be purchased from your Parabodycustomer service representative ’at (800) 328-9714. There is a risk assumedby individuals whouse this type of equipment.To minimizerisk, please follow these rules: 1. Inspect equipmentdaily. Tighten all loose connections and replace wornparts immediately. Failure to do so mayresult in serious injury. 2. Donot allow minors or children to play on or around this equipment. 3. Exercise with care to avoid injury. 4. If unsure of proper use of equipment,call your local Parabodydistributor or call the Parabodycustomer service department at (800) 328-9714. ~ Tools Required for Assembly * Rubber mallet or hammer * 3/4" wrench * 9/16" wrench * Ratchet with 3/4" and 9/16" sockets * 7/32" Allen wrench * Adjustable wrench * Tape measure [ Bolt Length Ruler [ NOTE: BOLT LENGTH IS MEASUREDFROM THE UNDERSIDE OF THI~ HEAD OF THE BOLT. Iliiiii!!1 BOLT LENGTH BOLT LENGTH RULER: 2 4 5 6 PARTS LIST PART# I 2 3 4 5 6 DESCRrPT~Or~ 6523401 6266001 6375902 671~601 6747501 3’116101 GUIDE ROD WEIGHTSTACK SHAFT ’" 1-i/4 SQ. X 4-7/8 ~E ~ PLA~BLA~ P~SS-S~ACK ~LE 4~’i/~" P~LEY *h~4o~ 8 9 SVA~e~ 3108002 3117401 ~IG~ 2 10 2 12 1 2 4 STA~ COSmON C~ PLUG 16 17 18 PART# 3102501 3102802 6480301 3102922 3102901 3102503 6214501 6382301 6189501 DESCRIP ~N 3/8" WASHF,R 3/8" LOCKNUT 3/8" FLANGESF’ACER 3/8X2-3~" DLT 3/8X 1-1~" DLT 3~"WASHER WEIGHTF~ATE WEIGHTPLATEBUSHING 10CT. WEIGHTSTAC BF_.L 1 2 15 3 i FIGURE 1 ~ REAR SHROUD CAP SCREW FRONT S STEP 1 ¯ RIgMOVE the four 3/8" X 1" BUTTON HEADCAPSCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE1. HEAD CAP SCRE~ ~ ~~ FIGURE 2 STEP 2 ¯ REMOVE the four 3/8" X 1" BU’I~ONHEADCAP SCREWS from thebottom of the front SHROUD & re;~r S;HROUD.Removethe SHROUDSfrom the 425103 HOMEGYM.See FIGURE2. 0 I 1 I, I I 1 I ] , I2 I I, I I I I, ! 4 I I ! I I 5 I I ill 6 PLATE CABLE FIGURE 3 STEP3 ¯ Unscrewthe threaded ends of the HEAD PLATECABLE from the WEIGHT STACK SHAFT& the D-RINGand remove HEAD PLATE CABLE. The HEAD PLATE CABLE will be used later. See FIGURE 3. (NOTE:Removepulleys for ease of removal.) PRESS TENSION CORD i CLEVIS,,~~ KEYI-IOLE t COTTERPIN~ PRESS C (67249) LAT CABLE (667248) LEG CURL/EXTENSION CABLE (67247) FIGURE 4 STEP 4 ¯ CAREFULLY remove the PRESS TENSIONCORDand PRESS CABLEby pulling KEYHOLE CLEVISas shown in FIGURE4. the COTTERPIN and CLEVIS PIN from the ¯ CAREFULLY remove the 1/4" CAP NUTfor the PRESS TENSIONCORDon the TOP BOOM. ¯ P/ease d/scm’d the previously CLEVIS. [ 0l lt2 l I i11 removed PRESS TENSIONCORD,PRESS CABLE,COTTERPIN, CLEVISPIN, and KEYHOLE 1~2 I l [ 2 l l i lt~ I I [ 3 l i 1/2 i ! 4! 1~ [ , l [ 1/~: [ l l l [ 6 FIGURE 5 (67249) PRESS CABLE (67249) STEP 5 ¯ Carefully remove and discard ~3/8" the PRESS CABLEas shown in FIGURE 5. LOCK NUT 3-1/2" P~LEY ~ ~3/8 X 2-1/4" BOLT FIGURE 6 Removethe existing 3-1/2" PULLEY,3/8 X 2-1/4" BOLT,3/8" WASHERS, and 3/8" LOCKNUTSfrom the TOPBOOM. They will be used later. See FIGURE 6.. " ~" "-. ~ ~ TOPBOOM @ ~ 318 X 2-3/4" FIGURE 7 STEP 7 ¯ LOOSELY assemble one 4-1/2" PULLEY (6) to the TOPBOOM using one 3/8 X 2-3/4" BOLT(13), two 3/8" FLANGE SPACERS (12), and one 3/8" LOCKNUT(11). See FIGURE 3/8" LOCKNUT 3/8" WASHER ~,/ ~ ~3/8 3-I/2" X 2-1/4" BOLT PULLEY FIGURE 8 STEP $ ¯ LOOSELY assemble the previously removed3-1/2" PULLEY to the TOPBOOM (17) using the previou.,;ly BOLT, two 3/8" WASHERS, and one 3/8" LOCKNUT. See FIGURE8. Oi I ,,! I 11 !, i.a_ 2 3 4 $ removed 3/8 X 2-1/4" [ I, I I [ ! I , I I I ! I I, I I ’ [ I I .... 7 6 FIGURE 9 PRESS-STACK CABLE (67475) PRESS-STACK CABLE (67475) STEP 10 ¯ Route the PRESS-STACK CABLE (5) around the pulleys and 1-brackets as shownin STEP9, (Removepulleys for ease installationo) FIGURE 10 STEP 10 ¯ To assemble the PRESS-STACKCABLE(5) follow the cable routing as shownand use the following steps: ¯ Route the thread end of PRESS-STACK CABLE (5) up and over the PULLEYin the TOPBOOM above the WEIGHT STACK.(Remove pulley for ease of installation.) PRESSSTACK CABLE (67475) ¯ Screw the threaded end of the PRESS-STACK CABLE (5) approximately 1" into the end of the SELECTOR SHAFI" of the HEADPLATEon the WEIGHTSTACKas shownin FIGURE10. ¯ SECURELY tighten the pulley connection from the previous step. STEP 12 ¯ Insert two WEIGHT PLATEBUSHINGS (17) into the "PARABODY" side of each of the f’tfteen WEIGHT PLATES (16) as shownin FIGURE 11. FIGURE 11 FIGURE 12 BOOM ¯ ----LOOSEN STEP 12 LOOSEN the bolts holding the TOPBOOM to the UPRIGHTS. Bolts will have to be removedto install GUq~DE RODS (1). See FIGURE12. o I J I I 3 9 4 J I I I J I I5 Lll 6 X 1-114" BASE FIGURE 13 ;TEP 13 ¯ Insert four CAPPLUGS(9) into the top and bottom ends of the GUIDE RODS(1) as shown in FIGURE13. ¯ SECURELY assemble the WEIGHT STACKSHAFT(2) to the I-[EAD PLATE(4) using one 3/8 X 1-1/4" BOLT(14) and one WASHER (10). ¯ Insert two GUIDERODS(1) into the BASEas shown on FIGURE13. (NOTE: Lubricate GUIDERODS(1) with silicon teflon spray available at most hardware stores.) o Slide two 1-1/4 SQ. X 4-7/8" TUBES(3), two 3/4" WASHERS (15), and two WEIGHT STACKCUSHIONS (8) - IN ORDER - down over the GUIDERODS(1). ¯ Using EXTREME CAREslide all fifteen WEIGHT PLATES(16) down over the GUIDERODS(1) on to the WEIGHT STACK CUSHIONS (8). Makesure that the keyholes of the WEIGHT PLATES (16) are all facing the right . Slide the head plate assembly downover the GUIDE RODS (1) onto the weight stack. ¯ Attach the WEIGHT STACK LABELS (18) to the weight stack. Also insert the WEIGHT STACK PIN (7) into the fast WEIGHT PLATE (16) of the weight stack. 10 (NOTE: Make; sure LAT CABLEruns over top of bolts in TOP BOOM.) FIGURE 14 STEP 14 ¯ CAREFULLY lift ortilt the TOPBOOM and insert all GUIDE RODS into the bushings. See FIGURE 14. ¯ With the GLT[DE RODS(1) securely held in the TOPBOOM. Tighten all TOPBOOM connections. (NOTE:Makesure the CABLE runs over the top of the bolts in the TOPBOOM.) 0 I 6 I l I I I II FIGURE 15 ~) STEP 15 ¯ Screwoneofthethreaded endsof thepreviously removedHEAD PLATECABLEapproximately I" intothe end of the WEIGHTSTACKSHAFT.See FIGURE15. HEAD PLATE CABLE (67250) STEP 16 ¯ Route the thread end of HEADPLATECABLEup and overthe PULLEYSin the TOP BOOMabove the WEIGHTSTACK.(Removepulleysfor case ofinstallation.) ¯ Screwtheotherthreaded endof theHEADPLATE CABLEapproximately I"intotheendof theshaft on the D-RING.Scc FIGURE16. ¯ SECURELY tighten the pulleys connection from the previous step. ¯ Atljust out any slack in the two cable systems. (Refer to your 425103iuslructious for the proper procedures.) FIGURE 16 ! (67250) 12 FIGURE 17 STEP17 If the 435103LEGPRESSADAPTER KITis not installed the rear SHROUD openingmust be removed.AI~plypressure to the bottomof the SHROUD wherethe "V" grooveis and carefuly removethe weight stack opening on the plastic SHROUD as show~. " in FIGURE 17. 1/2 1/2 [ 1/2 [ [ 1r2 [ 1/2" [ 1/2 [ 6 4 5 1 [ ! ! I I I I ! [ I I ! . I I I ! ! I,, FIGURE 18 3/8" X 1" BUTI’ON HEAD CAP SCREW FRONT STEP18 ¯ SECURELY attach the four previously removed3/8" X 1" BUTTON HEAD CAPSCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE18. AD C’ BUTTON FIGURE 19 ;TEP19 ¯ SECURELY attach the four previously removed 3/8" X 1" BUTTON HEAD CAPSCREWS from the bottom of thefrom SHROUD & rear SHROUD. Removethe SHROUDS from the 425103 HOME GYM.See FIGURE19. ¯ The PRESSSTATION and SWIVEL LOW PULLEY are nowoperated with the front stack and the LAT,PEC,and LEGSTATION are nowoperatedwith the rear stack Thank you for purchasing the Parabody 445103 Second Stack Option. If unsure ofproper use of equipment, call your local Parabody distributor or c.all the Parabody customer service department at (800) 328-9714.
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