Parabody 445103 Assembly Instruction

445103 to the manual 40e28255-376e-4b51-a5f5-0977e0ab48c3

2014-12-13

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Serious
445103

425

Ste~

SECOND STACK OPTION

ASSEMBLY INSTRUCTIONS
I

Part # 6747401

l~evision: 09/25/97

[IMPORTANT NOTES[
WELCOME
TO THE WORLDOF

Seeiou~

Please note:
* Thankyou for purchasing the Parabody 445103SecondStack Option. Please read these
instructions thoroughly and keep them for future reference. This product must be assembled
on a flat, level surface to assure its proper function.
* Werecommendcleaning your product (pads and flame) on a regular basis, using warmsoapy
water. Touch-uppaint can be purchased from your Parabodycustomer service representative
’at (800) 328-9714.
There is a risk assumedby individuals whouse this type of equipment.To minimizerisk, please
follow these rules:
1. Inspect equipmentdaily. Tighten all loose connections and replace wornparts immediately.
Failure to do so mayresult in serious injury.
2. Donot allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury.
4. If unsure of proper use of equipment,call your local Parabodydistributor or call the
Parabodycustomer service department at (800) 328-9714.

~ Tools Required for Assembly
* Rubber mallet or hammer
* 3/4" wrench
* 9/16" wrench
* Ratchet with 3/4" and 9/16" sockets
* 7/32" Allen wrench
* Adjustable wrench
* Tape measure

[ Bolt

Length

Ruler

[

NOTE: BOLT LENGTH IS MEASUREDFROM THE UNDERSIDE OF THI~ HEAD OF THE BOLT.

Iliiiii!!1
BOLT LENGTH
BOLT LENGTH RULER:
2

4

5

6

PARTS LIST
PART#
I
2
3
4
5
6

DESCRrPT~Or~

6523401
6266001
6375902
671~601
6747501
3’116101

GUIDE ROD
WEIGHTSTACK SHAFT ’"
1-i/4 SQ. X 4-7/8 ~E
~ PLA~BLA~
P~SS-S~ACK
~LE
4~’i/~" P~LEY

*h~4o~
8
9

SVA~e~

3108002
3117401

~IG~

2

10

2

12

1
2
4

STA~ COSmON
C~ PLUG

16
17
18

PART#
3102501
3102802
6480301
3102922
3102901
3102503
6214501
6382301
6189501

DESCRIP ~N
3/8" WASHF,R
3/8" LOCKNUT
3/8" FLANGESF’ACER
3/8X2-3~"
DLT
3/8X 1-1~"
DLT
3~"WASHER
WEIGHTF~ATE
WEIGHTPLATEBUSHING 10CT.
WEIGHTSTAC
BF_.L

1
2

15
3

i

FIGURE 1

~

REAR SHROUD

CAP SCREW

FRONT S

STEP 1
¯ RIgMOVE
the four 3/8" X 1" BUTTON
HEADCAPSCREWS
from the top of the front SHROUD
& rear SHROUD.
See FIGURE1.

HEAD

CAP

SCRE~

~

~~

FIGURE 2
STEP 2
¯ REMOVE
the four 3/8" X 1" BU’I~ONHEADCAP SCREWS
from thebottom of the front SHROUD
& re;~r S;HROUD.Removethe
SHROUDSfrom the 425103 HOMEGYM.See FIGURE2.
0
I

1

I,

I

I

1

I

]

,

I2

I

I,

I

I

I

I,

!

4
I

I

!
I

I

5

I

I

ill

6

PLATE
CABLE

FIGURE 3
STEP3
¯ Unscrewthe threaded ends of the HEAD
PLATECABLE
from the WEIGHT
STACK
SHAFT& the D-RINGand remove HEAD
PLATE
CABLE.
The HEAD
PLATE
CABLE
will be used later. See FIGURE
3. (NOTE:Removepulleys for ease of removal.)

PRESS TENSION CORD

i
CLEVIS,,~~

KEYI-IOLE

t

COTTERPIN~

PRESS C
(67249)

LAT CABLE
(667248)

LEG CURL/EXTENSION
CABLE
(67247)

FIGURE 4
STEP 4
¯ CAREFULLY
remove the PRESS TENSIONCORDand PRESS CABLEby pulling
KEYHOLE
CLEVISas shown in FIGURE4.

the COTTERPIN and CLEVIS PIN from the

¯ CAREFULLY
remove the 1/4" CAP NUTfor the PRESS TENSIONCORDon the TOP BOOM.
¯ P/ease d/scm’d the previously
CLEVIS.

[
0l

lt2
l

I i11

removed PRESS TENSIONCORD,PRESS CABLE,COTTERPIN, CLEVISPIN, and KEYHOLE

1~2

I
l

[
2

l l i

lt~

I I

[
3

l i

1/2

i ! 4!

1~

[
,

l

[

1/~:

[

l l

l

[
6

FIGURE 5

(67249)

PRESS CABLE
(67249)

STEP 5
¯ Carefully

remove and discard
~3/8"

the PRESS CABLEas shown in FIGURE 5.

LOCK NUT

3-1/2"

P~LEY

~

~3/8 X 2-1/4" BOLT

FIGURE 6
Removethe existing 3-1/2" PULLEY,3/8 X 2-1/4" BOLT,3/8" WASHERS,
and 3/8" LOCKNUTSfrom the TOPBOOM.
They will
be used later. See FIGURE
6..

"

~" "-. ~

~

TOPBOOM

@

~

318 X 2-3/4"

FIGURE 7
STEP 7
¯ LOOSELY
assemble one 4-1/2" PULLEY
(6) to the TOPBOOM
using one 3/8 X 2-3/4" BOLT(13), two 3/8" FLANGE
SPACERS
(12), and one 3/8" LOCKNUT(11). See FIGURE

3/8" LOCKNUT
3/8" WASHER

~,/

~

~3/8

3-I/2"

X 2-1/4"

BOLT

PULLEY

FIGURE 8
STEP $
¯ LOOSELY
assemble the previously removed3-1/2" PULLEY
to the TOPBOOM
(17) using the previou.,;ly
BOLT, two 3/8" WASHERS,
and one 3/8" LOCKNUT.
See FIGURE8.

Oi I ,,!

I

11

!, i.a_

2

3

4

$

removed 3/8 X 2-1/4"

[ I, I I [ ! I , I I I ! I I, I I ’ [ I I ....
7

6

FIGURE 9

PRESS-STACK
CABLE
(67475)

PRESS-STACK
CABLE
(67475)

STEP 10
¯ Route the PRESS-STACK
CABLE
(5) around the pulleys and 1-brackets as shownin STEP9, (Removepulleys for ease installationo)

FIGURE 10

STEP 10
¯ To assemble the PRESS-STACKCABLE(5)
follow the cable routing as shownand use the
following steps:
¯ Route the thread end of PRESS-STACK
CABLE
(5) up and over the PULLEYin the TOPBOOM
above the WEIGHT
STACK.(Remove pulley for
ease of installation.)

PRESSSTACK
CABLE
(67475)

¯ Screw the threaded end of the PRESS-STACK
CABLE
(5) approximately 1" into the end of the
SELECTOR
SHAFI" of the HEADPLATEon the
WEIGHTSTACKas shownin FIGURE10.
¯ SECURELY
tighten the pulley connection from
the previous step.

STEP 12
¯ Insert two WEIGHT
PLATEBUSHINGS
(17) into the
"PARABODY"
side of each of the f’tfteen WEIGHT
PLATES
(16) as shownin FIGURE
11.

FIGURE 11

FIGURE 12
BOOM

¯ ----LOOSEN

STEP 12
LOOSEN
the bolts holding the TOPBOOM
to the UPRIGHTS.
Bolts will have to be removedto install GUq~DE
RODS
(1). See
FIGURE12.

o
I

J I I

3
9

4
J I I I

J I I5

Lll

6

X 1-114"

BASE

FIGURE 13
;TEP 13
¯ Insert four CAPPLUGS(9) into the top and bottom ends of the GUIDE
RODS(1) as shown in FIGURE13.
¯ SECURELY
assemble the WEIGHT
STACKSHAFT(2) to the I-[EAD PLATE(4) using one 3/8 X 1-1/4" BOLT(14) and one
WASHER
(10).
¯ Insert two GUIDERODS(1) into the BASEas shown on FIGURE13. (NOTE: Lubricate GUIDERODS(1) with silicon
teflon spray available at most hardware stores.)
o Slide two 1-1/4 SQ. X 4-7/8" TUBES(3), two 3/4" WASHERS
(15), and two WEIGHT
STACKCUSHIONS
(8) - IN
ORDER
- down over the GUIDERODS(1).
¯ Using EXTREME
CAREslide all fifteen WEIGHT
PLATES(16) down over the GUIDERODS(1) on to the WEIGHT
STACK
CUSHIONS
(8). Makesure that the keyholes of the WEIGHT
PLATES
(16) are all facing the right
. Slide the head plate assembly downover the GUIDE
RODS
(1) onto the weight stack.
¯ Attach the WEIGHT
STACK
LABELS
(18) to the weight stack. Also insert the WEIGHT
STACK
PIN (7) into the fast WEIGHT
PLATE
(16) of the weight stack.
10

(NOTE: Make; sure
LAT CABLEruns over top of
bolts in TOP BOOM.)

FIGURE 14
STEP 14
¯ CAREFULLY
lift ortilt the TOPBOOM
and insert all GUIDE
RODS
into the bushings. See FIGURE
14.
¯ With the GLT[DE
RODS(1) securely held in the TOPBOOM.
Tighten all TOPBOOM
connections. (NOTE:Makesure the
CABLE
runs over the top of the bolts in the TOPBOOM.)
0
I

6
I

l

I

I

I

II

FIGURE 15
~)
STEP 15
¯ Screwoneofthethreaded
endsof thepreviously
removedHEAD PLATECABLEapproximately
I"
intothe end of the WEIGHTSTACKSHAFT.See
FIGURE15.

HEAD PLATE
CABLE
(67250)

STEP 16
¯ Route the thread end of HEADPLATECABLEup
and overthe PULLEYSin the TOP BOOMabove
the WEIGHTSTACK.(Removepulleysfor case
ofinstallation.)
¯ Screwtheotherthreaded
endof theHEADPLATE
CABLEapproximately
I"intotheendof theshaft
on the D-RING.Scc FIGURE16.
¯ SECURELY
tighten the pulleys connection from the previous step.
¯ Atljust out any slack in the two cable systems. (Refer to your 425103iuslructious for the proper procedures.)

FIGURE 16

!

(67250)

12

FIGURE 17
STEP17
If the 435103LEGPRESSADAPTER
KITis not installed the rear SHROUD
openingmust be removed.AI~plypressure to the
bottomof the SHROUD
wherethe "V" grooveis and carefuly removethe weight stack opening on the plastic SHROUD
as show~.
"
in FIGURE
17.
1/2
1/2
[
1/2
[
[
1r2
[
1/2"
[
1/2
[
6
4
5
1
[ ! !
I I I I
! [ I I !
. I I
I ! !

I,,

FIGURE 18

3/8" X 1" BUTI’ON
HEAD CAP SCREW

FRONT

STEP18
¯ SECURELY
attach the four previously removed3/8" X 1" BUTTON
HEAD
CAPSCREWS
from the top of the front SHROUD
&
rear SHROUD.
See FIGURE18.

AD C’ BUTTON

FIGURE 19
;TEP19
¯ SECURELY
attach the four previously removed 3/8" X 1" BUTTON
HEAD
CAPSCREWS
from the bottom of thefrom SHROUD
& rear SHROUD.
Removethe SHROUDS
from the 425103 HOME
GYM.See FIGURE19.
¯ The PRESSSTATION
and SWIVEL
LOW
PULLEY
are nowoperated with the front stack and the LAT,PEC,and LEGSTATION
are
nowoperatedwith the rear stack
Thank you for purchasing the Parabody 445103 Second Stack Option. If unsure ofproper use of equipment,
call your local Parabody distributor or c.all the Parabody customer service department at (800) 328-9714.



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