Parabody 701 Assembly Instruction

701 to the manual bd629542-4698-42a2-ae96-92e187c49b32

2014-12-13

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701
PARABODY 525 PEC DEC OPTION

PRODUCT ASSEMBLY
INSTRUCTIONS
SHEETS
REV1SI:ON

C

! ! ! ATTENTION! ! !
UNLESS__O_T_HER~
C_~NNE~
_CAg_NSJS_T~F ONE LD BO_L Z’~
~HERS,
AND
ONE (,O_LO~K..N_U_T,_

BOLT.

701

FACTOR 525 PEC DEC ATT. ASSEMBLY PARTS LIST (LEVEL

1)

SORT AND COI.£NT ALL PARTS BEFORE BEGINNING ASSEMBLY
ITEM
2.
3.
4.
5.
6.
7.
g.
9.
I0.
If.
12.
13.
14.

NAME/DESCRIPTION

QTY

I/2
X4-I/2
IN.
BOLT
............................................................................................
2
3/8
X2IN.
BOLT
..............................................................................................
2
3/4
IN.
WASHER
...............................................................................................
2
I/2
IN.
WASHER
...............................................................................................
4
3/8
IN.
WASHER
...............................................................................................
4
I/2
IN.
LOCK
NUT
.....................................................................
~.........................................
2
3/8
IN.
LOCK
NUT
..............................................................................................
COTTER.LESS
HITCH
PIN
...........................................................................................
CABLE
RETAINING
CLIP
............................................................................................
2
3/4I.D.
STAR
LOCK
COLLAR
.........................................................................................
3/4
IN.FLANGE
BEARING
...........................................................................................
4
KNOB
....................................................................................................
2
CARRIAGE
GUIDE
...............................................................................................
2
2IN.
SQ.
END
CAP
..............................................................................................
6

WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION

QTY

6.
7
8.

BEARING
HOUSING
....................................................
(6352701)
..................................
CENTER
PULLEY
BRACKET
......................................
(6352401)
.......................................
KIGHT
PECDEC
AILM
.................................................
(6354101)
.......................................
l
LEFT
PEC
DEC
ARM
....................................................
(6354201)
.......................................
1
- . t’)....,.,..-.:.,<....:...:...:.............. 1
RIGHT ARM ADVANCE .............................................. (63~210
LEFT
ARMADVANCE
................................................
(635-2-20-I-)....}:.,:.).~:.).’...:~.~..!.~::.:.
......... 1
4 X12ROLLER
PAD
.....................................................
(6176201)
.......................................
2
4-t/2 XI IN.PULLEY
.............................................
:...(3116101)
.......................................
2

NOTE:

BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OFTHE BOLT.

2.
3.
4.

5.

I////i//l
BOLT LENGTH

BOLT LENGTH RULER:
I/2

2

[

3

I/2

701 FACTOR 525

PEC DEC ATT. ASSEMBLY PARTS LIST (ZEVEL 2)

SORT AND COUNT ALL PARTS BEFORE BEGINNING ASSEMBLY
HARDWARE."
ITEM
NAME/DESCRIPTION
QTY
2.
3.
4.
5.
6.
7.
8.
9.
10.
II.

1
I

3/8X2IN.BOLT
..................................................................................................................
3/8Xi-314IN.BOLT
.............................................................................................................
3/8IN.WASHER
....................................................................................................................
1/4IN.WASHER
....................................................................................................................
3/8IN.LOCK
NUT
................................................................................................................
3/8IN.LOW
HEIGHT
LOCK
NUT
.......................................................................................
318IN.NUT
............................................................................................................................
t/4-25IN.NUT
.......................................................................................................................
D-RING
CABLE
CLIP
...........................................................................................................
PULLEY
BRACKET
..............................................................................................................
SWIVEL
..................................................................................................................................

WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION

2
2
2
2
2
l
l
l

QTY
(6371801)
.......................................
(637I101).......................................
(6271801)
.......................................
(311610I)
.......................................

1

2.
3.
4.

LINK
CABLE
.................................................................
LOOP
CABLE
................................................................
SHOCK
CORD
...............................................................
4-1/2X1 IN.PULLEY
...................................................

NOTE:

BOLT LENGTH IS MEASUREDFROM THE UNDERSIDE OF THE HEAD OF THE BOLT.

3

Iiiiiiii
BOLT LENGTIt

BOLT LENGTH RULER:

6
I._1

COTTERLE~HITCHPIN
LEFT PEC DEC
0
2 SO. END CAP (4)

RIGHTPEC DEC ARM

I~Y BRACKET

3/4 IN. WASHER (2)

LEFT ARMA[

RIGHT ARMAE

"-.

~

/-- .CAM STOP

~

CARRIAGE GUIDES (2)

1
.

//
~

~

/

/ 3/4 ~ LD.

/
~2

//

SQ.

END

C~

(2)

~i/2
,
STAR~OCK

,
COL~

X 4 I/2

IN BOLT

(2)

(2)

~
~

~
AS~

P~BODY
INST.

70

I~C-

~01 FACTOR525 PEC DEC ATT. ASSEMBLYINSTRUCTIONS(LEVEL 1) ,--.
NOTE: IF THE SHROUDIS ASSEMBLEDTO THE FACTOR525, IT WILL NEED TO BE REMOVED
TO ASSEMBLE THE PEC DEC A’vrACHMENT. PLEASE REMOVETHE SHROUDAT TH][S
TIME BY CAREFULLY REMOVING TIlE FOURTEEN(14) SHROUD FASTENERS.
Insert two (2) 2 IN. SQ. ENDCAPSinto both ends of the BEARING
HOUSING,
as shown on drawing.
SECURELYassemble the BEARINGHOUSINGand the CENTERPULLEYBRACKETto the
FRONT
UPRIGHT
as shown on drawing, using two (2) I/2 X 4-I/2 IN. BOLTS,four (4) 1/2
WASHERS,and two (2) I/2 IN. LOCK NUTS. (THE CONNECTOR
PLATES ON THE BEARING
HOUSING AND THE CENTER PULLEY BRACKET HAVE SLOTTED HOLES. SHIFT THE
BEARING HOUSING DOWNAND THE CENTER PULLEY BRACKET UP AS FAR AS
POSSIBLE)
Insert four (4) 2 IN. SQ. ENDCAPSinto BOTHENDSof the LEFT, and RIGHTPEC DECARMS
shown on drawing.
Assemble one (1) 314 IN: WASHER,and the LEFT ARM.ADVANCE
to the LEFT PEC DEC ARM
shown on drawing. Also Assemble one (1) 3/4 IN. WASllEK,".,qd the RIGHTARMADVANCE
to the~
RIGHT PEC DEC ARMas shown.
Insert four (4) 3/4 IN. FLANGE
BEARINGS
into the BUSttlNGSof the BEARING
ItOUSING,
shown on drawing.
Insert the LEFTand RIGHTPEC DECARMSthrough the 3/,4 IN. FLANGE
BEARINGS
in the
BEARING
HOUSING
on their respective sides as shown on dr’awing, ~d SECURE
them in place with
two (2) 3/,4 I.D. STARLOCKCOL1.ARS.
Slide two (2) 4 X 12 ROLLERPADSonto the LEFT and RIGHTPEC DECARMS,until the
ROLLERPAD is FLUSHwith the bottom of the ARMS.(IF A LUBRICANTIS REQUIRED,COAT
THE INSIDE OF THEROLI,ER PAl) WITll RUBIJINC ALCOIlOL. ALSO, ROTATING THE
PAD WHILE PUSHING UP WILL ilELP TO EASE ASSEMBLY)
Assemble two (2) KNOBS
to two (2) COTTERLESS
HITCHPINS as shown on drawing. Insert the
(2) COTTERLESS
HITCH PINS through the BUSHINGSon th~ CAMSof the RIGHT and LEFT PEC
DECAR51S, and into the holes on the PEC ARMADVANCES.SEE DRAWING.
Attach two (2) CARRIAGE
GUll)US ~o the CAB1STOP o,i the BEARINGltOUSING where the
ARMADVANCES
makes contact with the CAMSTOP.
I0.

LOOSELYassemble two (2) 4-1/2 X I IN. PULLEYSand two (2~ CABLERETAININGCLIPS
CENTER
PULLEY
BRACKET
as shown on dr-awing, using two (2) 3/8 X 2 IN. BOLTS,four (,~) 13/8
WASHERS,and two (2) 3/8 IN. LOCKNUTS. (NOTE: THIS CONNECTIONWILL
TIGHTENED AFTER TI4E CABLE I tAS BEEN ROUrED)

THIS

CONCLUDES THE ASSFMBLY OF (LEVEL

1)

FACTOR525 PEC DEC ATT. ASSEMBLYINSTRUCTIONS (LEVEL 2)

--.

LOOSEN
the 3/8 X 4 IN. BOLTthat assembles the two (2) PULLEYS,
and two (2) 1/2 IN. SPACEP,
the BASEdirectly behind the FRONTUPRIGHT.Remove the 3/$ IN. LOCKNUT, and the 3/g IN.
WASHER.
Slide the BOLTout enough to remove the two (2) I/2 IN. SPACERS.Replace the 1/9- IN.
SPACERS
with one (1) 4-I/2. X 1 IN. PULLEY,as shown in (VIEWB-B). Slide BOLTback
Replace the 3/8 IN. WASHER,and .3/8 IN. NUT. TIGHTENCONNECTION
SECURELY.
SECURELY
assemble one (1) 4-1~ X 1 IN. PULLEY
to the single hole in the BASEdirectly behind the
FRONTUPRIGHT
as shown in (VIEWB-B) on drawing, using one (I) 3/8 X I-3/4 IN. BOLT,two
3/8 IN. WASHERS,
and one (I)3/8

IN. LOCKNUT.

To assemble the LOOPCABLE,follow the cable routing diagram on drawing, and use the following
steps:
Assemble one end of the LOOPCABLEto the LEFT ARMADVANCE
and the other end ofthe
LOOP CABLE to the RIGHT ARM ADVANCE(MAKE SURE THAT LOOP CABLE IS
ROUTED BETWEENTHE AB CRUNCH CABLE AND THE FRONT UPRIGHT) as shown
on drawing, using~.wo (2) 3/8 IN. NUT,four (4) 3/8 IN. WAS’HERS,
and two (2) 3/8 IN.
HEIGItT LOCK NUT. (TIGHTEN THE CONNECTION ENOUGH TO REMOVE THE
PLAY, YET ALLOWING THE LOOP TO MOVE FREELY)
¯

Drape the CABLEover the both PULLEYSon the CENTERPULLEYBR.kCKET. (THIS
WILL FORM A LOOP IN THE CENTER OF THE CABLE)

¯

Position CABLERETAININGCLIPS in a 45 DEGREEposition over the PULLEYSand
CABLES, and tighten the two (2) PULLEYconnections SECURELY.SEE DRAWING.

To assemble the LINKCABLE,follow the cable routing diagram on drawing, and use the following steps:
¯

LOOSELY
assemble the PULLt"Y BRACKET
to the LINK CABLEas shown in (DETAIL E)
drawing, using two (2) I/4 IN. WASHER,
and two (2) t/4-2S IN. NUTS. (LOCATEPULLEY
BRACKET HALF WAYUP ON TIlE THREADS OF THE LINK CABLE. DO NOT
TIGHTEN NUTS AT TIllS TIME)

¯

Slip one (I) 4-1/2 X I IN, PULLEY
into the LOOPofthe LOOPCABLEcreated from routing
STEP 3. (VIEW D-D) While holding that PULLEYin the LOOP, SECURELY
assemble the
PULLEY
BRACKET
over the PULLEY
as show~l in (DETAILE) on drawing, using one (1) 3/~’,
2 IN. BOLT,two (2) 3;8 IN. WASI-IERS,and ot~e (I) 3~8 IN. LOCK

¯

Route the LINK CABLEas shown on drawing. (ALSO SEE VIEWB-B)

¯

Run the LINKCABLEthrough the pre-determined hole of:he D-RINGas shown in (DETAILA)
and attach one (1) D-RINGCABLECLIP around the ball end of the LINKCABLE.

Attach one (I) SHOCKCORDto the D-RING CABLECLIP on the end ofthe
in (DETAILA).
Route tile

LINK CABLEas shown

SHOCKCORDup and around the prc-determined 2 IN. PULLEY
above the D-RINGas shown

in (VIEWC-C). and down to tile

BASE.

Atmch one (l) SWIVELt° the end °fthe SHOCKCORD"Slipti:eendoftheSWIVEL°vertheL’P]N
on the BASE,and position the SWIVELdirectl: over the FIRST PULLEY
as shown in (VIEWB-B)
drawing.

701 FACTOR525 PEC DEC ATT. ASSEMBLYINSTRUCTIONS (LEVEL
The D-RINGCABLECLIP on the end of the LINKCABLEshould rcstjust above the D-RING.If the
LINKCABLE
seems to be pulling on the D-RINGor is resting too far above the D-RING,adjust it by
raising or lowering the two (2) 1/4-25 lN. NUTSthat attaches the LINKCABLE
to the PULLEY
BRACKET.
Whenthe correct height is obtained SECURELY
tighten the two (2) 1/4-28 NUTStogether
around the PULLEYBRACKET.
To adjust the pre-stretch on the PECDECAILVIS:
Pull up on the COT’fERLESSHITCHPIN.
Swivel the ARMforward or backward.
Let the PIN drop down into one ofthe two holes in the PEC ARMADVANCES.
Or let the PIN drop behind the PEC ARMADVANCES.
NOTE: IF ASSEMBLING THE LEG PRESS ATTACHMENTNEXT, STOP HERE AND REFER TO
THOSE ASSEMBLY INSTRUCTIONS. IF ONLY ASSEMBLING TIIE PEC DEC ATTACHMENT
TO BASE UNIT, ~CONTINUE ON WITH THESE ASSEMBLYINSTRUCTIONS.
lO.

Wrap the SHROUD
around the CABLES
that t-oute to the D-RING,and assemble the SHROUD
to
BOTHSIDESof the MIDDLE
U,’~PRIGHTas shown in (VIEWF-F) on drawing, using the fourteen (14)
SHROUD FASTENERS.

THIS CONCLUDESTHE ASSE~,IBLY OF (LEVEL 2), AND
THE ASSEMBLY OF THE PEC DEC ATTACHMENT FOR
THE FACTOR 525 BASE UNIT.

FRONT
OFI~,CHINE

~EE VIEW C-C

D

SEE DET~,ILA

~SHROUD...C~.SEEVIEW F-F)

/
/
i

f LIN.__~K_~ABLZ
SHOCK CC

SEE D~I’AIL

!

F--~

o;

L-PIN

FRONT OF MACHINE
~--D-RING

CABL~ CtJP

~ LEG CURL/~ION
AB CRUNCH CABLE

l

o

._A

VIEW B~B

r- D-R~NG

$HROUI~
FA_RI’ZNERS
(I 4.)

~

FRONTOF MACHINE

~o
MIDDLE
U PRIGF,’r

~

~ SHROUD

VIEW F-F
DETAIL C-C

VIEW D-D

FACTOR

525

PEC

DEC~



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