1000270043 Catalog

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2016-07-29

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Master Catalog
Solutions for the Electrical Industry
Experience.Technology. Answers.
TM
From the Ground Up
With Over 85 Years of Experience
Since 1924, BURNDY®has been at the forefront of technological
innovation for the telecommunications, data, industrial, instrumentation,
and energy industries. As a result, we offer one of most widely used and
reliable product lines available.
But as times change, we don’t forget where we’ve been. It’s our ongoing
commitment to our customers and our products that propel us forward.
All our products come with the guarantee of the BURNDY®Engineered
System. Our coordinating dies, connectors, and tools are designed to
work together—today and in the future. When improving our products or
debuting new ones, we’re committed to ensuring they continue to work
with the BURNDY®pieces you already have.
As you look through our catalog and consider how we can work together,
look for:
The Grounding SuperstoreTM
.BURNDY®offers three versatile
grounding system choices, you can choose from mechanical grounding
connectors, BURNDYWeld®exothermic products, and the HYGROUND®
Irreversible Compression Grounding System.
Installation Tooling. Our mechanical, hydraulic, and battery-powered
tools and accessories are designed to work where you work—
regardless of weather or access to a power supply.
Resources for the future. BURNDY®devotes significant resources to
developing and offering state-of-the-art wind and solar technology.
Our trained and experienced factory sales force can further help you get
the products that are right for your job. In fact, as you tell us what you
need, our advanced engineering support teams can custom build
connectors specifically for your needs.
Make the connection. Call today.
Customer Service Department
7 Aviation Park Drive
Londonderry, NH 03053
1-800-346-4175
1-603-647-5299 (International)
Canada
1-800-361-6975 (Quebec)
1-800-387-6487 (All other provinces)
Mexico
011-52-722-265-4400
Brazil
011-55-11-5515-7200
Tool Repair Center
Littleton Industrial Park
Littleton, NH 03561
1-800-426-8720
Experience.Technology. Answers.
TM
www.burndy.com | 1-800-346-4175
Item # 591717
Experience
Founded July 19, 1924 in New York City under the name of BURNDY®
Engineering Company.
Over 85 years of experience in engineering and manufacturing of
quality connectors and tooling to the electrical industry.
Headquartered in Manchester, New Hampshire.
Technology
Our lab tests connectors and tooling to the following standards: ANCE,
ANSI, ASTM, CSA, IEC, IEEE, NEMA, UL, NUPIC, OSHA, SAE, and Military.
Quickly and efficiently create virtually any model that our customers
desire using the Dimension 1200 Series rapid prototype machine.
Answers
• BURNDY®is the recognized leader in innovation in engineering and
manufacturing of high quality compression connectors, grounding
products and installation tooling.
Supplying products and services that span the entire scope the energy
industry.
A trained and experienced factory sales force that is available to assist
you with choosing the right BURNDY®connector and tooling solution
for your specific application.
www.burndy.com | 1-800-346-4175
Customer Service Department
7 Aviation Park Drive
Londonderry, NH 03053
1-800-346-4175
1-603-647-5299 (International)
Canada
1-800-361-6975 (Quebec)
1-800-387-6487 (All other provinces)
Mexico
011-52-722-265-4400
Brazil
011-55-11-5515-7200
Tool Repair Center
Littleton Industrial Park
Littleton, NH 03561
1-800-426-8720
Experience.Technology. Answers.
TM
Trust the BURNDY®Engineered System
Since 1924, BURNDY®has been at the forefront of technological
innovation for the telecommunications, data, industrial, instrumentation,
and energy industries. As a result, we offer one of most widely used and
reliable product lines available.
Our trained and experienced factory sales force can further help you get
the products that are right for your job. In fact, as you tell us what
you need, our advanced engineering support teams
can custom build specifically for your needs.
Experience.Technology. Answers.
TM
Tooling: Designed to
BURNDY®Specifications
Die Sets: Die Embossment
with Color Match System
The SmartCart®and BURNDY®Wire Caddies
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
POWER DISTRIBUTION BLOCKS
U-BLOK™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-39 - A-40
CONNECTORS
Ferrules, Bare and Insulated . . . . . . . . . . . . . . . . . . . . . B-5 - B-9
CONNECTORS
Heat Shrink Terminals . . . . . . . . . . . . . . . . . . . . . . . . . B-10 - B-11
CONNECTORS
Heat Shrink Fully Loaded Rack . . . . . . . . . . . . . . . . . . . . . . . B-12
CONNECTORS
Heat Shrink Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
CONNECTORS
BREAK-AWAY™ Lugs . . . . . . . . . . . . . . . . . . . . . . . . . C-11 - C-13
CONNECTORS
Narrow Tongue . . . . . . . . C-21 - C-22, C-34 - C-35, C-47 - C-48,
C-59 - C-60, C-66 - C-67
CONNECTORS
YAG-L-TC, Flex with No Inspection Window . . . . . . C-49 - C-50
CONNECTORS
YSR Reducer In-Line Splice Kits . . . . . . . . . . . . . . . . C-90 - C-99
GROUNDING
BusBars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-57 - E-58
CABLE TIES
Universal Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
TRANSMISSION
IMPLO™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-53 - I-68
(Continued on next page)
What’s New
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
What’s New
DIE KITS
U-Die Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
YF TOOLS
Ferrule Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-8
MRC840AL
Mechanical Crimping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . N-15
MD6-K
Hand Operated Crimping Tool
(Accepts KEARNEY™ Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-19
PATRIOT®HIGH PERFORMANCE PAT750XT-18V
Battery Actuated Crimping Tool . . . . . . . . . . . . . . . . . . . . . . N-34
PATRIOT®PAT750K-18V
Battery Actuated Crimping Tool
(Accepts KEARNEY™ Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-35
PATRIOT®IN-LINE®PATMD6K-14V
Battery Actuated IN-LINE®Crimping Tool
(Accepts KEARNEY™ Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-40
PATRIOT®PATHCC10-18V SERIES
Battery Actuated Cutting Tool . . . . . . . . . . . . . . . . . . . . . . . . N-59
ENFORCER™ HIW716ENF
Low Pressure Hydraulic Impact Wrench . . . . . . . . . . . . . . . N-75
WIRE MANAGEMENT
SmartCart®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-97 - N-99
WIRE MANAGEMENT
Wire Caddies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-100 - N-106
A
B
C
D
E
F
G
H
I
J
K
L
M
N
N
N
N
N
N
O
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Small Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compression Connectors . . . . . . . . . . . . .
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Underground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Substation — Bolted . . . . . . . . . . . . . . . . . . . .
Substation — Welded/EHV . . . . . . . . . . .
Tooling Crimpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tooling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tooling Hydraulic Pumps and LPHT . . . . . . . . . . . . .
Tooling Knockouts . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tooling Benders . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tooling Wire Management . . . . . . . . . . . . . . . . . . . . .
Reference and Index . . . . . . . . . . . . . . . . . . . .
A-1
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Types KS, KS-3 & SC. . . A-4
Type KSU . . . . . . . . . . . . A-5
Type KSA . . . . . . . . . . . . A-6
Types KVS, KVSU. . . . . . A-7
Types KVSW, KVS-A . . . A-8
Type QPX . . . . . . . . . . . . A-9
Type QPX-Y . . . . . . . . . A-10
Type KPA . . . . . . . . . . . A-11
Type KPA-UP . . . . . . . . A-12
Type KLU . . . . . . . . . . . A-13
Types KA, EA . . . . . . . . A-14
Types BGBL, CL50-1 . . A-15
Types QA, QQA . . . . . . A-16
Types Q2A, Q3A . . . . . . A-17
Types QB, Q2B. . . . . . . A-18
Types QDA & QR . . . . . A-19
Types VT, E-C-G. . . . . . A-20
Types VA, VVA . . . . . . . A-21
Type HFB-P1 . . . . . . . . A-22
Type HFB-N . . . . . . . . . A-23
Types KA-U, KKA-U. . . A-24
Type K2A-U . . . . . . . . . A-25
Types K3A-U, KK3A-U
. . . . . . . . . . . . . A-26, A-27
Types K4A-U, KK4A,
K11A-U, K21A, K22A. A-28
Type KAU-KIT. . . . . . . . A-29
Type AMS . . . . . . . . . . . A-30
Type AGSKIT . . . . . . . . A-31
Type UGSKIT . . . . . . . . A-31
Type UGSKIT8 . . . . . . . A-32
Type UGS350ULDB . . . A-32
Type BISR-DB . . . . . . . A-33
Type QGFL . . . . . . . . . . A-34
Type FCB . . . . . . . . . . . A-35
Types KPU-AC,
UCU-AC . . . . . . . . . . . A-36
Type BIPC . . . . . . . . . . . A-37
TERMINAL BLOCKS . . A-38
U-BLOK™ . . . . . . . . . . A-39
U-BLOK™
PLATFORMS . . . . . . . A-40
SPEC-BLOK™ . . A-41, A-42
SPEC-BLOK™
PLATFORMS . . . . . . . A-43
Types BDA, BDB,
BDC . . . . . . . . . A-45, A-46,
A-47, A-48, A-49
Types BIT, BISR . . . . . . A-50
Type BIBS . . . . . . . . . . . A-51
Type BIBD. . . . . . . . . . . A-52
Types BIBS-MT,
BIBD-MT. . . . . . . . . . . A-53
Type 1PL . . . . . . . . . . . . A-54
Complies with NFPA 78-86 Ordinary Structures.
Complies with NFPA 78-86 Heavy Duty Stacks
(order: LD for Lead Plating for Heavy Duty Stacks
applications.)
TABLE OF CONTENTS
A-2 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
LIGHTNING PROTECTION INFO.
Basic rules for selection are:
1 Must be like material to the conductor
(Flexitap out due to steel bolts!).
2. Two bolts to ground rod — minimum.
3 Cable to cable connections can be
anything — one bolt, two bolt, compres-
sion, etc.
4 Cable to steel structure must have 8
square inch contact with steel.
5. Heavy duty stacks — mechanical only.
6. On all connectors with heavy duty stack
rating, we must offer 1/16” thick lead
plating as an option. Reason is closest 25
ft. to stack opening must use lead coated
product.
Complies with NFPA 78-86 Ordinary
Structures.
Complies with NFPA 78-86 Heavy
Duty Stacks
(order: LD for Lead Plating for Heavy
Duty Stack applications)
ALL OTHERS
REFER TO FACTORY
1-800-346-4175
Other features are also available for products
listed in price book such as undrilled or
special drilling, 45° or 90° pad angles, belling
for extra flexible cable, smooth or special
SPECIAL FEATURES
threaded studs, special labeling or packag-
ing, extra long braid, and nuclear certifica-
tion. REFER TO FACTORY.
A-3
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
REVOLUTIONARY
BURNDY®DESIGN
MEETS STRICT
UL486B STANDARDS
. . . and puts the bite on
aluminum connections
forever!
For use on all combinations
• Aluminum to aluminum
• Aluminum to copper
• Copper to copper
Patented
Special heat-treated hard, aluminum alloy.
Tin-plated contact
surface inhibits
oxide formation.
Available in sizes from #10 through 500 kcmil.
†When used in NEC applications of insulated cables only.
Spacer provides built-in
separation to retard
galvanic corrosion.
Anti-galling, high efficiency threaded
components result in high contact
force. Easily installed using standard,
everyday wrenches.
Triangular edges bite into
cable to break through
surface oxides:
provide low contact
resistance.
produces gas tight seal.
Unique ‘‘bite and grip’
TRITAP™
SERVIT®contact
delivers safe, long-term
reliability—even without
scratch brushing . . .
without oxide inhibiting
compounds.†
A-4 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPES KS & KS-3
SERVIT®
For Copper, Copperweld
Compact, high strength, high copper alloy
SERVIT®split-bolt has free-running threads
and easy to grip wrench flats. Highly resist-
ant to season cracking and corrosion, the
SERVIT®provides maximum pressure and
assures a secure connection on all combina-
tions of run and tap conductors. Type KS-3
accommodates 3 maximum size conductors.
TYPE SC
SERVIT®COVER
HUG-A-BUG
Used indoors or outdoors, this compact,
one-piece plastic SERVIT®cover saves time
and material, eliminates costly taping of
split-bolts. Positive latch snaps easily and
quickly over connector, ideal for tight quar-
ters. Self-positioning plastic fingers wrap
around wires fully insulating joint. UL Listed
for 600 volt indoor application with type KS.
Three Covers accommodate a range of 6
SERVIT®sizes through 2/0 Str.
Listed torque values are for maximum conductor combi-
nations accommodated. Consult UL486 Tables 7-4, 7-5,
7-6 for smaller conductor combinations.
SERVIT®and cover combination
can be ordered as follows:
CKS4 KS20 with cover
For other combinations, please
contact factory.
See note page A-2
* Not UL Listed or CSA Certified.
In addition to UL Listed for wire connectors and CSA
Certified, these items are also UL rated for direct burial.
Conductor
Copper Copperweld
Min. Tap Recommended
Catalog Cross Range for Equal with Maximum Run and Tap Tightening
Number Flats L W Run and Tap Max. Run Sol. Str. Type A Type D Torque in-lb
KS90 .50 .85 .38 12 Str. - 10 Str. 16 Str. #10
KS15 .50 .85 .38 10 Str. - 8 Str. 14 Str. #8 80
KS17 .63 1.14 .45 8 Str. - 6 Sol. 14 Str. #6 3 #12 8A 9-1/2D
* KS17-3 8 Str. - 6 Sol. 16 Str. #6 3 #12 8A 9-1/2D
KS20 .69 1.20 .51 8 Str. - 4 Sol. 14 Str. #4 3 #10 6A 8D 165
* KS20-3 8 Str. - 4 Sol. 14 Str. #4 3 #10 6A 8D
KS22 .75 1.50 .60 6 Str. - 2 Sol. 14 Str. #2 3 #8 4A 6D
* KS22-3 6 Str. - 2 Sol. 14 Str. #2 3 #8 4A 6D 275
KS23 .82 1.54 .62 6 Str. - 2 Str. 14 Str. #1 3 #7 3A 5D
KS25 .94 1.77 .73 4 Str. - 1/0 Str. 14 Str. 2/0 3 #5 2A 4D
KS26 1.05 1.94 .82 2 Str. - 2/0 Str. 14 Str. 3/0 7 #7 385
KS27 1.36 1.86 1.17 1 Str. - 3/0 Str. 8 Sol. 500
KS29 1.36 2.07 1.17 1 Str. - 250 8 Str. 4/0 7 #5
KS31 1.70 2.51 1.41 1/0 Str. - 350 1/0 Str. 19 #8 650
KS34 1.82 2.79 1.48 2/0 Str. - 500 2/0 Str. 19 #6 825
KS39 2.31 3.29 1.94 4/0 Str. - 750 4/0 Str. 19 #5 1000
KS44 2.56 3.73 2.19 300 - 1000 4/0 Str. 1100
Catalog
Number For Use With
KS17, KS17-3, KS20
SC4 KSU17, KSU20
KS22, KS20-3, KS23,
SC2 KS22-3, KSA6, KSA4,
KSU22, KSU23
KS25, KS26, KSA2, KSA 1/0
SC2/0 KSU25, KSU26
A-5
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPE KSU
UNIVERSAL SERVIT®
For All Combinations of
Copper, Aluminum,
ACSR, AAAC, 5005, and Steel
Tin-plated, high strength copper alloy
SERVIT®with spacer. Spacer separates dis-
similar conductors and provides long contact
length that prevents high pressure point
contacts between run and tap conductors.
Use of PENETROX™ joint compound recom-
mended with Aluminum and ACSR.
Accommodates compressed conductors within conduc-
tor ranges.
See note page A-2
486A
Copper Only
Copper Only
Conductor
Maximum
Conductor
Run Tap Steel Recommended
Catalog Cross Copper & ACSR AAAC Copper & ACSR † AAAC Sol. 3 Str. Nom Tightening
Number Fig. Flat L W Aluminum 5005 Aluminum 5005 BWG BWG Dia. Torque in-lb.
KSU17 2 .62 .92 .42 12 Sol. - 6 Sol. 8 (6-1) 12 Sol. - 6 Sol. 8 (6-1) 8 5/32
KSU20 2 .69 1.05 .48 10 Sol. - 4 Sol. 6 (6-1) 10 Sol. - 4 Sol. 6 (6-1) 6 8 7/32 165
KSU22 2 .74 1.25 .57 10 Sol. - 2 Sol. 6 (6-1) - 4 (7-1) 10 Sol. - 2 Sol. 6 (6-1) - 4 (7-1) 4 6 1/4 275
KSU23 2 .81 1.48 .59 8 Str. - 2 Str. 3 (6-1) - 2 (6-1) 8 Sol. - 2 Str. 6 (6-1) - 2 (6-1) 4 5/16 275
KSU25 2 .93 1.77 .70 2 Str. - 1/0 Str. 3 (6-1) - 1 (6-1) 10 Str. - 1/0 Str. 6 (6-1) - 1 (6-1) 3/8 385
KSU26 2 1.04 1.93 .79 1/0 Str. - 2/0 Str. 1 (6-1) - 1/0 (6-1) 8 Str. - 2/0 Str. 6 (6-1) - 1/0 (6-1) 7/16 385
KSU27 1 1.38 2.34 1.12 1 Str. - 3/0 Str. 1 (6-1) - 2/0 (6-1) 8 Sol. - 3/0 Str. 8 (6-1) - 2/0 (6-1) 1/2 500
KSU29 1 1.38 2.50 1.14 1 Str. - 250 2/0 (6-1) - 4/0 (6-1) 8 Str. - 250 6 (6-1) - 4/0 (6-1) 1/2 650
KSU31 1 1.69 2.88 1.36 4/0 Str. - 350 3/0 (6-1) - 4/0 (6-1) 4 Str. - 350 4 (6-1) - 4/0 (6-1) 5/8 650
336 (30-7) - 477
KSU34 1 2.00 3.12 1.47 400 - 500 (18-1) 2 Str. - 500 2 (6-1) - 477 (18-1) 825
A-6 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
Listed torque values are for maximum conductor
combinations accommodated. Consult UL486 Tables 7-4,
7-5, 7-6 for smaller conductor combinations.
* Not CSA Certified.
** No scratch brushing or oxide inhibiting compounds
required for insulated 90° C max. rated conductor for
N.E.C. applications.
TYPE KSA
TRITAP™ SERVIT®
For All Combinations of
Aluminum to Aluminum,
Aluminum to Copper and
Copper to Copper, Aluminum
Alloy Tin Plated
PATENTED TRIANGULAR
PENETRATION TECHNOLOGY
CONTACT
Features and Benefits
No scratch brushing required.
No oxide inhibitor required.
Orients the conductor.
Provides maximum pressure and assures
a secure connection of run and tap
conductors.
Facilitates piercing the aluminum
conductor surface oxides.
UL 486B listed, 90°C rated.
Provides a low contact resistance.
Provides equal coefficient of expansion
Inhibits the reformation of oxides by
producing a gas-tight seal.
Provides improved retention of minimum
to maximum conductor combinations.
Recommended
Catalog Cross Alum. to Alum., Alum. to Copper, Copper to Copper Conductors Tightening
Number Flats L W Max. Run to Max. Tap Min. Run to Min. Tap Max. Run to Min. Tap Torque in-lb
KSA6 .75 1.28 .56 #6 Str. (.184) #6 Str. (.184) #10 Sol. (.102) #10 Sol. (.102) #6 Str. (.184) #10 Sol. (.102) 165
KSA4 .81 1.38 .62 #4 Str. (.232) #4 Str. (.232) #8 Sol. (.129) #10 Sol. (.102) #4 Str. (.232) #10 Sol. (.102) 165
KSA2 .94 1.58 .69 #2 Str. (.292) #2 Str. (.292) #6 Sol. (.169) #8 Str. (.146) #2 Str. (.292) #8 Sol. (.146) 275
#2 Str. Compact
KSA 1/0 1.00 1.92 .75 #1/0 Str. (.373) #1/0 Str. (.373) (.268) #8 Sol. (.129) #1/0 Str. (.373) #8 Sol. (.129) 385
#2 Str. Compact
KSA 2/0 1.12 1.92 .88 #2/0 Str. (.418) #2/0 Str. (.418) (.268) #8 Str. (.146) #2/0 Str. (.418) #8 Str. (.146) 385
#2 Str. Compact
KSA 4/0 1.49 2.54 1.13 #4/0 Str. (.528) #4/0 Str. (.528) (.268) #6 Str. (.184) #4/0 Str. (.528) #6 Str. (.184) 500
#1/0 Str. Compact
*KSA 350 1.69 3.24 1.50 350 kcmil (.681) 350 kcmil (.681) (.336) #4 Str. (.232) #350 kcmil (.681) #4 Str. (.232) 650
400 kcmil #2 Str. Compact #2 Str. Compact
*KSA 500 2.00 3.62 1.73 500 kcmil (.813) 500 kcmil (.813) Compact (.659) (.268) #500 kcmil (.813) (.268) 825
A-7
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
TYPE KVS
OKLIP™
Mechanical Connector
For Copper & Copperweld
Compact, two-piece, high strength, high
copper alloy BURNDY®OKLIPrecommend-
ed for heavy duty connections. Neoprene
rings hold DURIUM™ bolts in place during
installation. Installed with ordinary wrench.
TYPE KVSU
UNIVERSAL OKLIP™
Mechanical Connector
For All Combinations
of Copper, Aluminum,
ACSR, AAAC & 5005
Compact, high strength, tin plated copper
alloy two-piece connector with spacer and
tin-plated silicon bronze DURIUM™ hard-
ware. Recommended for heavy duty connec-
tions. Spacer separates dissimilar conduc-
Listed torque values are for maximum conductor combi-
nations accommodated. Consult UL486 Tables 7-4, 7-5,
7-6 for smaller conductor combinations.
Accomodations compressed conductors within diameter
range.
See note page A-2
tors and provides long contact length.
Neoprene ring prevents loss of shorter bolt
during installation. Longer peened bolt per-
mits swivel action for easier installation.
Use of PENETROX™ joint compound recom-
mended with aluminum and ACSR.
See note page A-2
Conductor
Copper Copperweld Recommended
Catalog Max. Run and Tap Tightening
Number Run Tap Sol. Str. Type V Torque in-lb
KVS26 2 Str. - 2/0 Str. 6 Sol. - 2/0 Str. 3/0 7 #8 180
KVS28 1/0 Str. - 4/0 Str. 10 Str. - 4/0 Str. 4/0 7 #6 V3/0 250
KVS31 250 - 350 kcmil 10 Str. - 350 kcmil 19 #8 V250 325
KVS34 400 - 500 kcmil 10 Str. - 500 kcmil 19 #6 V350 375
KVS40 400 - 800 kcmil 3/0 Str. - 800 kcmil 19 #5 500
KVS44 500 - 1000 kcmil 3/0 Str. - 1000 kcmil 500
Conductor
Run Tap Run Tap
Copper Copper
ACSR, ACSR, Sol., Sol., Recommended
Catalog AAAC, AAAC,
Copperweld
Steel
Copperweld
Steel Tightening
Number Copper & Alum. & 5005 Copper & Alum. & 5005 Sol., Nom. Dia. Sol., Nom. Dia. H J L W Torque in-lb
KVSU26 2 Str. - 2/0 Str. 3 - 2/0 6 Str. - 2/0 Str. 6 - 2/0 1 - 3/0 5/16 - 7/16 #6 - 3/0 3/16 - 7/16 2 5/16 1 1-1/2 180
KVSU28 1/0 Str. - 4/0 Str. 1/0 - 4/0 6 Str. - 4/0 Str. 6 - 4/0 2/0 - 4/0 3/8 - 1/2 #6 - 4/0 5/32 - 1/2 2-3/8 3/8 1-1/8 1-3/4 250
KVSU31 250 - 350
kcmil
4/0 - 300 AWG 6 - 350
kcmil
6 - 300 9/16 - 5/8 #6 - 4/0 3/16 - 5/8 2-5/8 1/2 1-3/8 2-1/8 325
KVSU34 400 - 500
kcmil
336.4 - 397.5 AWG 4 - 500
kcmil
5 - 397.5 3/4 - 3/4 #4 - 4/0 7/32 - 3/4 3 1/2 1-1/2 2-1/4 375
KVSU40 400 - 800
kcmil
4/0 - 800 AWG 4/0 - 800
kcmil
3/0 - 715.5 3/4 - 1 1/2 - 1 3-1/2 1/2 1-5/8 2-1/2
KVSU44 500 - 1000
kcmil
4/0 - 1000
AWG 4/0 - 1000 kcmil
4/0 - 900 7/8 - 1-1/8 1/2 - 1-1/8 4 3/8 2 3 500
Blue highlighted items are industry standard and most frequently ordered.
A-8 Mechanical BURNDY®
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Blue highlighted items are industry standard and most frequently ordered.
TYPE KVSW
OKLIP™
Mechanical Connector
For Copper and Copperweld.
Similiar to OKLIP™ Type KVS except for a
high copper alloy spacer that separates run
and tap conductors. Provides high contact
pressure, confines conductor strands, and
assures vibration-proof connection. Longer
peened bolt, permits swivel action for easier
installation. Silicon bronze DURIUM™ hard-
ware.
TYPE KVS-A
ALUMINUM OKLIP™
Mechanical Connector
For All Combinations of
Copper, Aluminum†, ACSR†,
AAAC and 5005
Three-piece, high-conductivity, non-copper
bearing aluminum alloy connector with thick
spacer and aluminum hardware. Hardware in
KVS26A and KVS28A is stainless steel.
Recommended for heavy duty dissimilar
metal applications. Spacer separates con-
ductors and provides long contact length.
Belled entrances prevent chafing, permit
easier assembly of conductors. Longer
peened bolt permits swivel action for easier
installation. Neoprene ring prevents loss of
shorter bolt. PENETROX™ joint compound
recommended with aluminum and ACSR.
THESE CONNECTORS
CAN ACCOMMODATE
ACSR CONDUCTORS
OVER ARMOR ROD WITHIN
THE DIAMETER RANGE
INDICATED.
APPLICATION OVER
ARMOR ROD
See note page A-2
Accommodates compressed conductors within diameter
range.
See note page A-2
Recommended
Catalog Conductor Tightening
Number Run Tap Torque in-lb
KVSW26 2 Str. - 2/0 Str. 6 Sol. - 2/0 Str. 180
KVSW28 1/0 Str. - 4/0 Str. 6 Sol. - 4/0 Str. 250
KVSW31 250 - 350 kcmil 4 Sol. - 350 kcmil 325
KVSW34 400 - 500 kcmil 4 Str. - 500 kcmil 375
KVSW40 400 - 800 kcmil AWG 4/0 - 800 kcmil 500
KVSW44 500 - 1000 kcmil 250 - 1000 kcmil 500
Conductor
Run Tap Recommended
Catalog Copper, ACSR†, Copper, ACSR†, Tightening
Number & Alum.† AAAC, & 5005 & Alum.† AAAC & 5005 Torque in-lb
KVS26A 2 Str. - 2/0 Str. AWG 4 - 2/0 10 Str. - 2/0 Str. 6 - 2/0 180
KVS28A 1/0 Str. - 4/0 Str. AWG 1/0 - 4/0 10 Str. - 4/0 Str. 6 - 4/0 240
KVS31A 250 - 350
kcmil
AWG 4/0 - 336.4 6 Str. - 350
kcmil
6 - 336.4 300
KVS34A 400 - 500
kcmil
336.4 - 397.5 4 Str. - 500
kcmil
5 - 397.5 300
KVS40A 400 - 800
kcmil
336.4 - 715.5 3/0 Str. - 800
kcmil
3/0 - 715.5 300
KVS44A 500 - 1000
kcmil
397.5 - 900 3/0 Str. - 1000
kcmil
3/0 - 900 480
Conductor Range by Diameter
Catalog Max. Run &
Number Min. Run Dia. Min. Tap Dia. Tap Dia. H J L W
KVS26A .281 .116 .447 2-1/4 5/16 1-1/4 1-5/8
KVS28A .360 .116 .564 3 3/8 1-5/8 2-1/16
KVS31A .565 .184 .681 3-1/16 1/2 1-15/16 2-7/16
KVS34A .728 .216 .814 3-9/16 1/2 2-5/16 2-5/8
KVS40A .728 .470 1.036 4-1/16 1/2 2-7/16 2-7/8
KVS44A .806 .470 1.162 4-7/8 5/8 2-1/2 3-1/8
A-9
BURNDY®Mechanical
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Blue highlighted items are industry standard and most frequently ordered.
TYPE QPX
VERSITAP™
Parallel Clamp For Copper,
Copperweld, Copperweld-
Copper
The VERSITap™ Type QPX is recommended
for Tee, Cross, Parallel, Butt and Tap connec-
tions. Range-taking, only 10 connectors
required to accommodate conductor sizes
from #6 Str. to 1000 kcmil. Edges are round-
ed for easy taping. Made of high strength,
high-conductivity copper alloy and silicon
bronze DURIUM™ hardware.
* For various configurations, see page
A-10.
Listed torque values are for maximum conductor combi-
nations accommodated. Consult UL486 Tables 7-4, 7-5,
7-6 for smaller conductor combinations.
See note page A-2.
Fig. 1 Fig. 2
Recommended
Catalog Copper Conductor Tightening
Number Run Tap Fig. No. H J L W Torque in-lb
QPX2C2C 6 Str. - 2 Str. 6 Str. - 2 Str. 1-1/2 1-3/8 150
QPX282C 6 Str. - 2 Str. 2-1/16 5/16 1-5/16 1-9/16
QPX2828 1 Str. - 4/0 Str. 1 Str. - 4/0 Str. 1 3/8 1-13/16 1-13/16 250
QPX342C 6 Str. - 2 Str. 2-3/8 5/16 1-3/8 1-7/8
QPX3428 250 - 500 kcmil 1 Str. - 4/0 Str. 2-3/4 1-3/4 2-1/16 375
QPX3434 250 - 500 kcmil 2 3 3/8 2-1/16 2-3/16
QPX442C 6 Str. - 2 Str. 2-11/16 5/16 1-3/8 2-1/4
QPX4428 1 Str. - 4/0 Str. 12-7/8 1-13/16
QPX4434 500 - 1000 kcmil 250 - 500 kcmil 3-1/16 3/8 2-1/16 2-7/16 500
QPX4444 500 - 1000 kcmil 23-7/16 2-5/8 2-9/16
Conductor
Run Tap
Catalog Copperweld Copperweld
Number Copperweld – Copper Copperweld – Copper
QPX2C2C 5 Sol. - 3 #7 8A - 4A 5 Sol. - 3 #7 8A - 4A
QPX282C 7 #9 - 7 #5 3A - 3/0 V 5 Sol. - 3 #7 8A - 4A
QPX2828 7 #9 - 7 #5 3A - 3/0 V 7 #9 - 7 #5 3A - 3/0 V
QPX342C 5 Sol. - 3 #7 8A - 4A
QPX3428 19 #9 - 19 #6 4/0 EK 7 #9 - 7 #5 3A - 3/0 V
QPX3434 19 #9 - 19 #6 4/0 EK
QPX442C 5 Sol. - 3 #7 8A - 4A
QPX4428 7 #9 - 7 #5 3A - 3/0 V
QPX4434 19 #6 19 #9 - 19 #6 4/0 EK
QPX4444 19 #6
A-10 Mechanical BURNDY®
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Blue highlighted items are industry standard and most frequently ordered.
TYPE QPX-Y
UNIVERSAL VERSITAP™
Universal Parallel Clamp
For Copper and Aluminum
High copper alloy cast connector, tin-plated
for use with copper or aluminum cable.
Makes parallel, tap, tee, cross or end-to-end
connections. Edges rounded for easy taping.
PENETROX™ joint compound recommend-
ed.
APPLICATION
VARIATIONS
Listed torque values are for maximum
conductor combinations accommodated.
Consult UL486 Tables 7-4, 7-5 7-6 for smaller
conductor combinations.
See note page A-2.
PARALLEL TAP CROSS
SPLICE
TEE
Fig. 1 Fig. 2
Conductor Recommended
Catalog Aluminum or Copper Tightening
Number Run Tap Fig. No. H J L W Torque in-lb
QPX2C2C-Y 6 Str. - 2 Str. 6 Str. - 2 Str. 1-5/8 1-5/8
QPX282C-Y 1/0 Str. - 4/0 Str. 6 Str. - 2 Str. 11-7/8 5/16 1-1/2 1-7/8 150
QPX2828-Y 1/0 Str. - 4/0 Str. 1/0 Str. - 4/0 Str. 2 3/8 2 2-1/8 250
QPX342C-Y 6 Str. - 2 Str. 1 2-1/4 5/16 1-1/2 2-1/8
QPX3428-Y 250 - 500 kcmil 1/0 Str. - 4/0 Str. 2-1/2 2 2-1/2 375
QPX3434-Y 200 - 500 kcmil 2 2-7/8 3/8 2-1/2 2-5/8
QPX4444-Y 750 - 1000 kcmil 750 - 1000 kcmil 2 3-7/8 1/2 3-1/2 3-1/2 500
A-11
BURNDY®Mechanical
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Blue highlighted items are industry standard and most frequently ordered.
TYPE KPA
SCRULUG™
For Copper Cable
High copper alloy tin-plated terminal for join-
ing a wide range of cable to equipment pads
or terminal blocks. Especially good in light
industrial applications. The tongue and body
are a one-piece design. The pressure bar
equalizes pressure over the conductor and
prevents the screw from cutting into the cable.
NOTE: For unplated version add “UNPL” suffix.
Fig. 1 Fig. 2
Stud Recommended
Catalog Fig. Hole Tightening
Number Wire Range No. C D H K Size L N T Torque in-lb
KPA8C 14 Sol. - 8 Str. 1 .38 .47 .72 .21 .10 .95 .22 .06 12
KPA4C 14 Sol. - 4 Str. 1 .50 .59 .94 .27 1/4 1.20 .30 .06 45
KPA25 4 Str. - 1/0 Str. 2 .75 .81 1.25 .33 5/16 1.70 .41 .10 180
KPA28 1/0 Str. - 4/0 Str. 2 .97 1.12 1.66 .40 3/8 2.29 .53 .13 250
KPA34 4/0 Str. - 500 kcmil 2 1.38 1.38 2.44 .54 1/2 3.14 .75 .20 375
A-12 Mechanical BURNDY®
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Blue highlighted items are industry standard and most frequently ordered.
TYPE KPA-UP
SCRULUG™
For Copper Cable
High copper alloy terminal for joining a wide
range of cable to equipment pads or terminal
blocks. Plain copper finish.
NOTE: For tin plating drop “-UP” suffix and add “-TP” suffix
(example: KPA4CTP).
For use in grounding applications with a green screw,
contact factory. Listed for grounding per UL467.
Features and Benefits
One piece design.
Superior torque and pull
out performance.
Convenient range taking design.
Reduces catalog numbers.
One catalog number accommodates
several conductor sizes.
High conductivity copper alloy.
Long lasting, reliable contact.
Compact design.
Easy to use.
Slot Robertson screw, hex head,
hex socket bolt.
No special installation tools required.
Eliminates over-torquing/potential
conductor damage.
Fig. 1
Stud Recommended
Catalog Wire Fig. Hole Tightening
Number Range No. C D H K Size L N T Hardware Torque in-lb
14 Sol. - 1/4 Dia. Slot
KPA8CUP 6 Str. 0.38 0.51 0.81 0.20 #10 1.01 0.24 0.07 Robertson 35
14 Sol. - 15/16 Dia. Slot
KPA4CUP 4 Str. 0.50 0.71 1.00 0.28 1/4 1.28 0.33 0.07 Robertson 45
A-13
BURNDY®Mechanical
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Blue highlighted items are industry standard and most frequently ordered.
TYPE KLU
SCRULUG™
For Copper Cable —
Offset Tongue — Non-Plated
High copper alloy terminal with offset tongue
for joining a wide range of cable to equip-
ment pads or bar. Easy to install with screw-
driver or wrench. Connector is reusable.
Plain copper finish. Features and Benefits
Convenient range-taking design.
Reduces catalog numbers.
One conductor accommodates
several conductor sizes.
High conductivity copper alloy.
Long lasting reliable contact.
Compact design.
Easy to use. Reduces labor time.
NOTES:
Suffix “-TP” on catalog number denotes tin plate (exam-
ple: KLU400TP).
2 Material: Copper alloy.
Slot Robertson screw, hex head/hex
socket bolt.
No special installation tools required.
Eliminates over-torquing/potential
conductor damage.
Fig. 1 Fig. 2 Fig. 3
Recommended Stud Strip
Catalog Fig. B C K L N T Tightening Hole Quantity/ Length
Number Conductor No. (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) Torque in Lbs. Hardware Size Package (In.)
KLU25 14 Sol. 1.63 (0.64) Dia. to 6.4 8.0 3.6 26.0 6.3 1.9 No. 8 - 32 Slotted Round
KLU25TP 10 Sol. 2.60 (1.02) Dia. Cu 3.26 .31 .14 1.02 .21 .07 20 Machine Screw #6 100 7/16
KLU35 14 Sol. 1.63 (.0641) Dia. to 8.4 10.0 6.0 31.6 5.6 1.8 1/4 UNF Slotted Set
KLU35TP 6 Str. 4.67 (.184) Dia. Cu .33 .39 .20 1.24 .22 .07 45 Screw #10 100 5/8
KLU70 8 Sol. 3.28 (.129) Dia. to 11.8 12.0 6.7 39.6 6.4 2.1 5/16 UNF Slotted Set
KLU70TP 2 Str. 7.42 (.292) Dia. Cu 2.46 .47 .26 1.56 .25 .08 50 Screw 1/4 100 3/4
KLU125 2 Str. 7.42 (.292) Dia. to 16.9 16.9 6.5 50.5 10.8 2.7 3/8 UNF Slotted Set
KLU125TP 1/0 Str. 9.44 (.372) Dia. Cu .63 .63 .26 1.99 .43 .11 50 Screw 1/4 25 15/16
KLU175 4 Str. 5.89 (.232) Dia. to 18.0 19.0 10.0 66.0 11.0 4.0 3/8 UNF Socket/Hex
KLU175TP 3/0 Str. 11.94 (.470) Dia. Cu .71 .75 .39 2.20 .43 .16 124 Screw 3/8 12 1
KLU225 2 Str. 7.42 (.292) Dia. to 119.6 26.2 8.5 65.0 13.0 3.1 7/16 UNF Socket/Hex
KLU225TP 4/0 Str. 13.4 (.528) Dia. Cu .77 .99 .33 2.56 .51 .12 204 Screw 5/16 12 1-5/16
KLU300 1/0 Str. 9.44 (.372) Dia. to 25.2 26.2 10.0 72.0 13.1 3.1 5/8 UNF Socket/Hex
KLU300TP 350 kcmil 17.30 (.681) Dia. Cu 1.0 .99 .39 2.83 .52 .12 325 Screw 3/8 6 1-5/8
KLU400 1/0 Str. 9.44 (.372) Dia. to 129.6 38.0 10.0 104.0 23.0 4.5 5/8 UNF Socket/Hex
KLU400TP 500 kcmil 207 (.813) Dia Cu 1.16 1.60 .39 4.09 .91 .18 375 Screw 3/8 3 1-5/32
A-14 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPE KA
KA-LUG™
For Copper Cable
Compact, economical, high copper alloy
terminal for joining a wide range of cable to
equipment pads or terminal blocks.
TYPE EA
VERSILUG™
For Copper Cable
Compact, high copper alloy terminal for join-
ing a wide range of cable to equipment pads
or bar. Clamping element adjustable to
several angles. One-wrench installation.
Listed torque values are for maximum conductor sizes
accommodated.
Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor
sizes.
* “N” indicates NEMA standard stud holes.
Listed torque values are for maximum conductor sizes
accommodated.
Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor
sizes.
Fig. 1 Fig. 2
Stud Recommended
Catalog Fig. Hole Tightening
Number Conductor No. C H J K Size L N T Torque in-lb
KA8C 14 Sol. - 8 Str. 3/8 5/8 #12 7/32 #10 13/16 3/16 3/32 25
KA4C 14 Sol. - 4 Str. 19/16 3/4 5/16 9/32 1/4 1-1/8 1/4 7/64 45
KA25 4 Str. - 1/0 Str. 2 3/4 15/16 1/2 27/64 3/8 1-11/16 3/8 1/8 200
KA25-2TC 38 4 Str. - 1/0 Str. 3 3/4 15/16 1/2 27/64 3/8 2-13/16 3/8 1/8 200
KA28 1 Str. - 4/0 Str. 15/16 1-1/4 5/8 27/64 3/8 1-15/16 7/16 3/16 275
KA34 4/0 Str. - 500 kcmil 21-3/8 2-3/32 13/16 9/16 1/2 2-9/16 9/16 9/32 375
No. of Stud Recommended
Catalog Holes Hole Tightening
Number Conductor in Pad C D E H K Size L N T Torque in-lb
EA2C 8 Sol. - 2 Str. 1 13/16 1-1/16 1-3/8 3/8 2-1/2 13/32 150
EA25 2 Str. - 1/0 Str. 1 7/8 1-1/8 1-7/16 7/16 3/8 2-11/16 7/16 1/4 180
EA28 1 1-3/8 3/8 3-3/16 17/32
EA28-2N 1/0 Str. - 4/0 Str. 2 NEMA 1-1/16 3-5/8 1-3/4 1-3/4 1/2 5-1/8 5/8 5/16 250
EA34 1 1-5/8 — 9/16 1/2 4 13/16
EA34-2N 250 - 500 kcmil 2 NEMA 1-3/8 3-5/8 1-3/4 2-1/4 1/2 5-5/8 5/8 3/8 375
Fig. 3
A-15
BURNDY®Mechanical
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Blue highlighted items are industry standard and most frequently ordered.
TYPE BGBL
LAY-IN QIKLUG™
*UL Listed 90° C, 600 V
The Lay-In QIKLUG™, Type BGBL is manu-
factured from high strength 6061-T6
aluminum, and is ideally suited for grounding
and bonding applications accommodating
both copper and aluminum conductor sizes
#14 AWG to 250 kcmil. Features and Benefits
* UL486B listed, AL9CU rated.
For copper and aluminum conductor
combinations up to 90° C, 600 Volt
applications.
UL Recognized for grounding and bonding.
Ensures reliability.
Electro-tin plated.
Provides low contact resistance.
Lay-in feature.
Eases installation.
NOTE: PEN-A PENETROX™ inhibitor is recommended for all
aluminum terminations.
Fig. 1
Fig. 2
TYPE CL50-1
COPPER LAY-IN QIKLUG™
FOR COPPER
The Lay-In QIKLUG™ is manufactured from
high strength pure electrolytic copper to
ensure maximum strength and conductivity.
UL467 Listed for direct burial in earth or con-
crete. The open-faced design allows for fast
lay-in of the conductor without the need for
cutting or breaking.
Catalog Wire Range
Number Copper Stud Hole
CL50-1 #14 - #4 Cu #10
CL50-1TN* #14 - #4 Cu #10
Dimensions
Catalog Fig. Conductor H Bolt Size K Hex
Number No. Range C D E Ref. J Dia. L N T Size
.39 .62 .48 .79 .22 1.10 .20 .13
BGBL-4 1 AWG 14 - 4 [10] [16] [12] [20] 1/4 - 28 [6] [28] [5] [3] SLOT
.63 .80 .83 1.16 .28 1.63 .44 .19
BGBL-1/0 1 AWG 14 - 1/0 [16] [20] [21] [29] 3/8 - 24 [7] [41] [11] [5] SLOT
.88 1.18 1.00 1.72 .28 2.18 .45 .25
BGBL-250 2 AWG 6 - 250 kcmil [22] [30] [30] [44] 7/16 - 18 [7] [55] [11] [6] 7/32
Stainless Steel Screw
*-TN version is tin plated. Commonly used for solar panel
grounding
A-16 Mechanical BURNDY®
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Blue highlighted items are industry standard and most frequently ordered.
TYPES QA, QQA
QIKLUG™
For Copper Cable
Type QA heavy duty, compact, high copper
alloy terminal for joining a wide range of
cable to equipment pads or bar. Fast one-
wrench installation. Type QQA heavy duty,
high copper alloy terminal for joining cable to
equipment pads or bar. Twin clamping
elements secure joint vibration and flexing.
One-wrench installation.
Type QA Type QQA
* ‘‘N’’ indicates NEMA standard stud holes.
All 4N items See note page A-2
No. of Stud Recommended
Catalog Number* Conductor Holes Hole Tightening
Type QA Type QQA Commercial Navy in Pad C D E & F H K Size L LL N T Torque in-lb
QA8C-B 1 9/16 1-3/8 2-5/16 9/32
QA8C-2B 14 Sol. - 8 Str. 4 - 14 29/16 1-1/4 5/8 11/16 7/32 #10 2 3 5/16 5/32 75
QA4C-B QQA4C 1 5/8 1-7/16 2-3/8
QA4C-2B QQA4C-2 8 Str. - 4 Str. 23 - 40 2 1-3/16 5/8 3/4 9/32 1/4 2 2-15/16 5/16 3/16 110
QA1C-B QQA1C 15/8 3/4 1-3/4 2-13/16
QA1C-2B QQA1C-2 4 Str. - 1 Str. 50 - 75 2 1-9/16 7/8 111/32 5/16 2-9/16 3-5/8 11/32 150
QA26-B QQA26 1 1 2 3-3/16 7/32
QA26-2B QQA26-2 1/0 Str. - 2/0 Str. 100 - 125 213/16 1-15/16 1 1-3/16 3 4-3/16 7/16 180
QA28-B QQA28 1 1-1/16 — 13/32 3/8 2-1/4 3-9/16 17/32
QA28-2B 3/0 Str. - 4/0 Str. 150 - 200 2 1 2 1 1-5/16 3-9/16 7/16 1/4 250
QA28-2N* QQA28-2N* 2 NEMA 3-1/8 1-3/4 9/16 4-5/16 5-5/8 5/8
QA31-B QQA31 1 1-3/8 — 17/32 1/2 2-11/36 4-1/8 11/16
QA31-2B 250 - 350 kcmil 250 - 350 2 1-3/16 1-31/32 1 1-11/16 7/16 3/8 3-3/8 7/16 5/16 325
QA31-2N* QQA31-2N*2 NEMA 3 1-3/4 9/16 4-7/16 5-7/8 5/8
QA34-B QQA34 1 1-5/8 — 17/32 1/2 3-3/16 4-7/8 13/16
QA34-2B 21-3/8 2 13/32 3-9/16 — 7/16
QA34-4B 400 - 500 kcmil 400 - 500 4 1-7/8 1-15/16 12
7/16 3/8 3-1/2 — 7/16 5/16 375
QA34-2N* QQA34-2N* 2 NEMA 1-3/8 3-3/32 1-3/4 9/16 1/2 4-11/16 6-9/32 5/8
QA40-B 1 1-7/8 11/16 5/8 3-11/16 27/32
QA40-2N* QQA40-2N* 600 - 800 kcmil 650 - 800 2 NEMA 1-5/8 2-7/16 4-14/16 3/8
QQA40-4N 4 NEMA 3 3 1-3/4 9/16 1/2 7-3/32 5/8
QA44-B 1 2 11/16 5/8 3-15/16 1 500
QA44-2N* QQA44-2N 850 - 1000 kcmil 1000 2 NEMA 1-7/8 3 2-3/4 1/2
QA44-4N* 4 NEMA 3 3-1/16 1-3/4 9/16 1/2 5 7-1/8 5/8
QA46-B 1 2-1/8 — 13/16 3/4 4-3/8 1-1/16
QA46-2N* 1100 - 1500 kcmil 1300 2 NEMA 2-1/8 3 1-3/4 3-1/8 9/16 1/2 5-1/4 5/8 9/16 600
A-17
BURNDY®Mechanical
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TYPE Q2A
QIKLUG™
For Copper Cable
Compact, high copper alloy terminal for join-
ing two cables to equipment pads or bars.
Each element accommodates a wide range
of cable. One-wrench installation.
TYPE Q3A
QIKLUG™
For Copper Cable
Compact, high copper alloy terminal for join-
ing three cables to equipment pads or bar.
Each element accommodates a wide range
of cable. One-wrench installation.
* ‘‘N’’ indicates NEMA standard stud holes.
All 4N items See note page A-2
* ‘N’’ indicates NEMA standard stud holes.
No. of Stud Recommended
Catalog Holes in Hole Tightening
Number* Conductor Pad C D E & F H K Size L N T W Torque in-lb
Q2A1C-2 4 Str. - 1 Str. 2 1-1/2 1-7/8 1 1-1/16 7/16 3/8 2-7/8 7/16 7/32 1-13/16 150
Q2A26-2N 1/0 Str. - 2/0 Str. 2 NEMA 1-5/8 3/4 1-3/16 4-3/16 7/32 1-15/16 180
Q2A28-2N 2 NEMA 1-7/8 4-3/8 1-15/16
Q2A28-4N 3/0 Str. - 4/0 Str. 4 NEMA 3 1-3/8 1/4 2-1/8 250
Q2A31-2N 2 NEMA 2-3/8 4-1/2 2-1/8
Q2A31-4N 250 - 350 kcmil 4 NEMA 3 3-1/8 1-11/16 5/16 3325
Q2A34-2N 2 NEMA 2-1/2 1-3/4 9/16 1/2 5/8 3
Q2A34-4N 400 - 500 kcmil 4 NEMA 3 2 4-11/16 3/8 3-3/4 375
Q2A40-2N 2 NEMA 3-3/4
Q2A40-4N 600 - 800 kcmil 3 2-7/16 5 7/16 4-11/32 500
Q2A44-4N 850 - 1000 kcmil 4 NEMA 3-1/4 2-3/4 5-1/4 1/2 4-11/32
Q2A46-4N 1100 - 1500 kcmil 4 NEMA 3-1/2 3-1/4 3-1/8 5-1/2 11/16 5 600
No. of Stud Recommended
Catalog Holes in Hole Tightening
Number* Conductor Pad C D E & F H K Size L N T W Torque in-lb
Q3A28-2N 2 NEMA 1-7/8 4-5/16
Q3A28-4N 3/0 Str. - 4/0 Str. 4 NEMA 3 1-3/8 4-3/8 1/4 3-3/16 250
Q3A31-2N 2 NEMA 2-3/8
Q3A31-4N 250 - 350 kcmil 4 NEMA 3 3-1/8 1-11/16 4-7/16 5/16 4-1/16 325
Q3A34-2N 2 NEMA 2-1/2 1-3/4 9/16 1/2 5/8
Q3A34-4N 400 - 500 kcmil 4 NEMA 1-15/16 4-3/4 3/8 4-9/16 375
Q3A40-4N 600 - 800 kcmil 32-7/16 5 7/16 5-13/16
Q3A44-4N 850 - 1000 kcmil 4 NEMA 3-1/4 2-3/4 5-1/4 1/2 6-5/8 500
Q3A46-4N 1100 - 1500 kcmil 4 NEMA 3-1/2 3-1/4 3-1/8 5-1/2 11/16 7-7/8 600
Blue highlighted items are industry standard and most frequently ordered.
A-18 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPE QB
QIKLUG™
For Copper Cable
Compact, high copper alloy side entrance
terminal for joining a range of cable at right
angles to terminal blocks. One-wrench
installation.
“N” indicates NEMA standard stud holes.
“N” indicates NEMA standard stud holes.
All 4N items See note page A-2
TYPE Q2B
QIKLUG™
For Copper Cable
Compact, high copper alloy terminal for join-
ing two cables at right angles to a single
terminal block. Each element accommodates
a range of cable. One-wrench installation.
No. of Stud Recommended
Catalog Holes Hole Tightening
Number* Conductor in Pad C D E H K Size L N T Torque in-lb
QB8C 14 Sol. - 8 Str. 1 9/16 9/16 7/8 7/32 #10 1-1/8 9/32 5/32 75
QB4C 8 Str. - 4 Str. 1 27/32 13/16 1-3/8 1/4 110
QB1C 4 Str. - 1 Str. 1 11/16 13/16 — 1 9/32 1/4 1-1/2 11/32 150
QB26 1/0 Str. - 2/0 Str. 1 13/16 1 1-1/32 1-13/16 7/16 7/32 180
QB28 3/0 Str. - 4/0 Str. 1 1 1-1/16 1-5/16 13/32 3/8 2-1/16 17/32 1/4 250
QB31-2N 250 - 350 kcmil 2 NEMA 13/16 3-1/4 1-3/4 1-11/16 9/16 1/2 4-1/2 5/8 5/16 325
No. of Stud Recommended
Catalog Holes Hole Tightening
Number* Conductor in Pad C D E & F H K Size L N T Torque in-lb
Q2B28-2N 3/0 Str. - 4/0 Str. 2 NEMA 1-7/8 3-1/8 1-3/4 1-3/8 3/8 5-3/16 1/4 250
Q2B31-2N 250 - 350 kcmil 2 NEMA 2-3/8 3-3/16 1-11/16 1-3/8 9/16 1/2 5-7/8 5/8 5/16 325
Q2B40-4N 600 - 800 kcmil 4 NEMA 3 3-1/16 1-3/8 2-5/16 1 6-11/16 7/16 500
A-19
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPE QDA
QIKLUG™
For Copper Cable
Compact, high copper alloy terminal for join-
ing a wide range of cable to equipment
studs. Provides low contact resistance when
gripped between two contact nuts. One-
wrench installation.
TYPE QR QIKLINK™
SPLICE OR REDUCER
For Copper Cable to Cable
High copper alloy splicer/reducer for joining
a range of cable end to end. Neat, compact
easy to tape installation. One-wrench
installation.
See note page A-2.
Stud Recommended
Catalog Conductor Hole Tightening
Number Commercial Navy C H K Size L T Torque in-lb
QDA8C 14 Sol. - 8 Str. 3 - 14 11/16 3/16 75
QDA4C 8 Str. - 4 Str. 23 - 40 1 3/4 7/16 3/8 1-7/8 7/32 110
QDA1C 4 Str. - 1 Str. 50 - 75 1 2-3/16 9/32 150
QDA26 1/0 Str. - 2/0 Str. 100 - 125 1-3/16 2-1/2 180
QDA28 3/0 Str. - 4/0 Str. 150 - 200 1-1/4 1-5/16 9/16 1/2 2-5/8 250
QDA31 250 - 350 kcmil 250 - 350 1-1/2 1-11/16 11/16 5/8 3 5/16 325
QDA34 400 - 500 kcmil 400 - 500 1-7/8 2 13/16 3/4 3-5/8 375
QDA40 600 - 800 kcmil 650 - 800 2-1/8 2-5/16 1-1/16 1 4-3/16 3/8 500
Recommended
Catalog Conductor Tightening
Number Either Size H L W Torque in-lb
QR4C 8 Str. - 4 Str. 3/4 1-11/16 5/8 110
QR1C 4 Str. - 1 Str. 1-1/16 1-15/16 11/16 150
QR26 1/0 Str. - 2/0 Str. 1-3/16 2-1/8 13/16 180
QR28 3/0 Str. - 4/0 Str. 1-3/8 2-3/8 1 250
QR31 250 - 350 kcmil 1-11/16 2-5/8 1-1/4 325
QR34 400 - 500 kcmil 1-15/16 3-1/16 1-7/16 375
QR40 600 - 800 kcmil 2-7/16 3-5/8 1-7/8 500
A-20 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPE VT
VARITAP™ T-CONNECTOR
For Copper Cable to Cable
High copper alloy T-connector for cable run,
cable tap. V-bolt clamping elements accom-
modate large range of cable and are
particularly suited for extra flexible cable.
One-wrench installation.
See note page A-2
TYPE E-C-G
TRANSFORMER
TAP ADAPTER
For Copper
Multi-tap, range-taking cast copper alloy con-
nector designed to take 2, 3 or 4 conductors
from a single secondary transformer outlet.
Recommended
Catalog Conductor Tightening Torque in-lb
Number Run Tap H L W Run Tap
VT2C2C 8 Sol. - 2 Str. 8 Sol. - 2 Str. 1-5/16 2-5/16 1-5/16 275 275
VT2525 6 Sol. - 1/0 Str. 6 Sol. - 1/0 Str. 2-5/8 1-7/16 385 385
VT2825 6 Sol. - 1/0 Str. 1-5/8 3-1/8 1-1/4 250 385
VT2828 1/0 Str. - 4/0 Str. 1/0 Str. - 4/0 Str. 3-1/16 1-11/16 250 250
VT3025 6 Sol. - 1/0 Str. 3-3/8 1-3/8 325 385
VT3030 1/0 Str. - 300 kcmil 1/0 Str. - 300 1-7/8 3-5/16 1-15/16 325 325
VT3425 6 Sol. - 1/0 Str. 3-11/16 1-1/2 375 385
VT3428 1/0 Str. - 4/0 Str. 3-1/2 1-11/16 375 250
VT3430 300 - 500 kcmil 1/0 Str. - 300 2-5/16 3-5/8 1-15/16 375 325
VT3434 300 - 500 3-3/4 2-1/4 375 375
VT4040 500 - 800 kcmil 500 - 800 2-9/16 4-1/2 2-5/8 500 500
VT4425 6 Sol. - 1/0 Str. 4-5/16 2 500 385
VT4428 750 - 1000 kcmil 1/0 Str. - 4/0 Str. 2-7/8 4-1/8 2 500 250
VT4834 1500 - 2000 kcmil 300 - 500 4-1/4 5-1/4 5 600 375
Recommended
Catalog No. of Conductor A Tightening
Number Conductors Size Dia. D H J L W Torque in-lb
E2C34G1 2 3-1/2
E3C34G1 3
1/0 Sol. - 500 kcmil
.78 3-3/4 2-7/8 1/2-13 6-1/4 5-1/4 480
E4C34G1 4 6-7/8
A-21
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPES VA, VVA
VARILUG™
For Copper Cable
High copper alloy terminal for joining a wide
range of cable to equipment pads or bar.
Particularly suitable for use on extra flexible
cable. One-wrench installation. Type VVA,
twin elements secure joint against vibration
and flexing. Particularly recommended for
use on extra flexible cables. One-wrench
installation.
“N” indicates NEMA standard stud holes.
All 4N items See note page A-2
Type VA Type VVA
No. of Stud Recommended
Catalog Number* Holes Hole Tightening
Type VA Type VVA Conductor in Pad C D E & F H K Size L LL N T Torque in-lb
VA2C VVA2 8 Sol. - 2 Str. 13/16 1-1/4 1-1/2 2-3/4 4-1/16 13/32 275
VA25 VVA25 6 Sol. - 1/0 Str. 17/8 1-5/16 1-7/8 7/16 3/8 2-7/8 4-5/16 7/16 1/4 385
VA28 VVA28 1 1-1/2 7/16 2-7/8 4-1/8 17/32
VA28-2N VVA28-2N 1/0 Str. - 4/0 Str. 2 NEMA 1-1/16 3-1/2 1-3/4 2-1/4 9/16 1/2 4-15/16 6-3/6 5/8 250
VA30 VVA30 1 1-5/8 7/16 3/8 3-1/4 4-5/8 5/8 5/16
VA30-2N VVA30-2N 1/0 Str. - 300 kcmil 2 NEMA 1-1/8 3-9/16 1-3/4 2-3/16 5-3/16 6-9/16 5/8 325
VA34 VVA34 1 2 3-13/16 5-5/16 13/16
VA34-2N VVA34-2N 300 - 500 kcmil 2 NEMA 1-3/8 3-5/8 1-3/4 3-11/32 9/16 1/2 5-3/8 6-7/8 5/8 375
VA34-4N VVA34-4N 4 NEMA 3 3-5/8 1-3/4 5-3/8 6-7/8 5/8
VA40 VVA40 1 2-5/16 11/16 5/8 4-1/2 6-3/8 15/16 3/8
VA40-2N VVA40-2N 500 - 800 kcmil 2 NEMA 1-5/8 3-5/8 1-3/4 2-7/8 9/16 5-13/16 7-11/16 5/8 500
VA40-4N VVA40-4N 4 NEMA 3 2-5/8 1-3/4 9/16 1/2 5-13/16 7-11/16 5/8
A-22 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPE HFB-P1
BAR CLAMP
ASSEMBLY COMPONENTS
For Copper Bar
To build your own high strength clamp
assembly for multiple flat bar using type HFB-
P1 bar clamps and clamping hardware, the
following tables have been provided. The
clamp assembly eliminates the need for
drilling the flat bar and is used in indoor and
outdoor applications.
*Z=Space between the bar clamp contact surfaces
† Ordered separately from BURNDY®.
* See table below when ordering assembly clamp-
ing bolts to specify correct bolt length in Cat. #.
NOTE: When ordering assembly bolts specify
correct bolt length in catalog number as
indicated in table.
One Clamp Half
Bar Clamp Bar “J” Recommended
Catalog Run Tap Bolt Tightening
Number ‘A ‘AA Dia. L W Z Torque in-lb
HFB22P1 2.00 2.00 3/8 4.38 4.38 * 240
HFB33P1 3.00 3.00 3/8 4.38 4.38 * 240
HFB42P1 4.00 2.00 3/8 5.75 5.75 * 240
HFB44P1 4.00 4.00 1/2 5.75 5.75 * 480
HFB63P1 6.00 3.00 1/2 7.75 4.75 * 480
HFB66P1 6.00 6.00 5/8 8.12 8.12 * 660
HFB88P1 8.00 8.00 3/4 10.50 10.50 * 1990
Bar Clamp Assembly Components
Copper Silicon Bronze Clamping Hardware
Bus Bar Split Lock
Width (Inches) Bar Clamp Bolts Nuts Washers
Run-A Tap-AA Qty. Cat. No. Qty. Cat. No. Qty. Cat. No. Qty. Cat. No.
222HFB22P1 438 X (*) HEB 438CHEN 438SW
332HFB33P1 438 X (*) HEB 438CHEN 438SW
422HFB42P1 438 X (*) HEB 438CHEN 438SW
442HFB44P1 450 X (*) HEB 450CHEN 450SW
632HFB63P1 450 X (*) HEB 450CHEN 450SW
662HFB66P1 462 X (*) HEB 462CHEN 462SW
882HFB88P1 475 X (*) HEB 475CHEN 475SW
Bolt Length
Clamp “J” When When When When When When When When
Number Bolt Dia. Z = 1.25 Z = 1.50 Z = 1.75 Z = 2.00 Z = 2.25 Z = 2.50 Z = 2.75 Z = 3.00
HFB22P1 3/8 (-16) 3.00 3.25 3.50 4.00 4.00 4.50 4.50 5.00
HFB33P1 3/8 (-16) 3.00 3.25 3.50 4.00 4.00 4.50 4.50 5.00
HFB42P1 3/8 (-16) 3.00 3.25 3.50 4.00 4.00 4.50 4.50 5.00
HFB44P1 1/2 (-13) 3.25 3.50 3.75 4.00 4.50 4.50 5.00 5.00
HFB63P1 1/2 (-13) 3.25 3.50 3.75 4.00 4.50 4.50 5.00 5.00
HFB66P1 5/8 (-11) 3.50 4.00 4.00 4.50 4.50 5.00 5.00 5.50
HFB88P1 3/4 (-10) 3.75 4.00 4.50 4.50 5.00 5.00 5.50 5.50
A-23
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPE HFB-N
BAR CLAMP
TAP PAD ADAPTER
For Copper Bar
High conductivity copper, tap pad adapter
provides a NEMA drilled contact pad when
assembled to the HFB-P1 clamps. Tap
connections can be made from copper bus
bar(s) without drilling, by bolting standard
mechanical or compression terminal pads
directly to the pre-drilled tap pad
‘H’ Clamp (two required per assembly) and hardware (as
shown) not included with bar clamp tap pad, order
separately.
Fig. 1
Fig. 2
Catalog Fig. Use with ‘H’ Clamp
Number No. A-C E & F L N Catalog Number
HFB33-4N 1 3.00 1.75 7.00 .62 HFB33P1
HFB44-4N 1 4.00 1.75 9.12 1.12 HFB44P1
HFB66-6N 2 6.00 1.75 11.31 1.12 HFB66P1
A-24 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPES KA-U, KKA-U
UNIVERSAL TERMINAL
(One Conductor)
For Aluminum and
Copper Conductors
These dual-rated one-conductor lugs are
constructed from high strength aluminum
alloy and electro tin-plated to provide low
contact resistance.
* “N” indicates NEMA standard stud holes.
Listed torque values are for maximum conductor sizes
accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for
smaller conductor sizes.
** Maximum dimension.
AL9CU
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Wire Range Stud Dimensions Recommended
Catalog Fig. Aluminum or Hole ** ** Tightening
Number* No. Copper Size D L N W E T H Torque in-lb
KA6U 1 14 Str. - 6 Str. .63 1.06 .25 .50 .09 .50 45
KA2U 1 14 Str. - 2 Str. .63 1.16 .31 .50 .10 .55 50
KA25U 1 14 Str. - 1/0 Str. 1/4 .81 1.50 .44 .63 — .19 .80 50
KA26U 2 6 Str. - 2/0 Str. .81 1.47 .47 .63 .19 .80 120
KA29U 2 6 Str. - 250 kcmil .94 2.00 .50 1.00 .25 1.13 275
KA30U 2 6 Str. - 300 kcmil 5/16 .94 2.00 .50 1.00 .25 1.12 275
KA31U 2 6 Str. - 350 kcmil 1.03 2.25 .88 1.13 .25 1.25 275
KA34U 2 4 Str. - 500 kcmil 3/8 1.50 2.81 .88 1.51 .31 1.58 500
KA36U 2 2 Str. - 600 kcmil 1.72 3.19 .78 1.50 .44 1.56 500
KA40U 2 300 - 800 kcmil 1.69 3.38 .88 1.75 .50 1.94 550
KA44U 2 500 - 1000 kcmil 1/2 1.69 3.38 .88 1.75 .50 1.94 550
KKA31U-2N 3 6 Str. - 350 kcmil 3.16 5.50 .63 1.25 1.75 .38 1.50 275
KA36U-2N 4 2 Str. - 600 kcmil 3.22 4.69 .63 1.50 1.75 .44 1.57 500
KA40U-2N 4 300 - 800 kcmil 1/2 3.03 4.75 .63 1.75 1.75 .50 1.94 500
KA44U-2N 4 500 - 1000 kcmil 3.03 4.75 .63 1.75 1.75 .50 1.94 550
A-25
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
AL9CU
TYPE K2A-U
UNIVERSAL TERMINAL
(Two Conductor)
For Aluminum and
Copper Conductors
These dual-rated two-conductor lugs are
constructed from high strength aluminum
alloy and electro tin-plated to provide low
contact resistance.
Fig. 1 Fig. 2
Fig. 3
* “N” indicates NEMA standard stud holes.
Listed torque values are for maximum conductor sizes
accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for
smaller conductor sizes.
** Maximum dimension.
Wire Range Stud Dimensions Recommended
Catalog Fig. Aluminum or Hole ** ** Tightening
Number* No. Copper Size D L N W E T H Torque in-lb
K2A25U 1 Two: 14 Str. - 1/0 Str. .81 1.47 .44 1.13 .19 .79 50
K2A26U 2 Two: 14 Str. - 2/0 Str. 1/4 .81 1.47 .44 1.25 .19 .79 120
K2A29U 2 Two: 6 Str. - 250 kcmil 3/8 1.50 2.56 .50 1.66 .25 1.20 275
K2A31U 2 Two: 6 Str. - 350 kcmil 1.69 2.88 .88 1.94 .25 1.25 275
K2A36U 2 Two: 2 Str. - 600 kcmil 1/2 1.75 3.20 .63 2.41 .44 1.58 375
K2A40U 2 Two: 300 - 800 kcmil 1.66 3.38 .88 3.19 .50 1.94 550
K2A44U 2 Two: 500 - 1000 kcmil 5/8 1.66 3.50 .88 3.52 .50 1.94 550
K2A31U-2N 3 Two: 6 Str. - 350 kcmil 3.00 4.50 .63 2.31 1.75 .31 1.38 275
K2A36U-2N 3 Two: 2 Str. - 600 kcmil 3.22 4.69 .63 2.41 1.75 .44 1.56 375
K2A40U-2N 3 Two: 300 - 800 kcmil 1/2 3.03 4.75 .63 3.19 1.75 .50 1.94 375
K2A44U-2N 3 Two: 500 - 1000 kcmil 3.03 4.75 .63 3.19 1.75 .50 1.94 375
A-26 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPES K3A-U, KK3A-U
UNIVERSAL TERMINAL
(Three Conductor)
For Aluminum and
Copper Conductors
Dual-rated three-conductor lugs are con-
structed from high strength aluminum alloy
and electro tin-plated to provide low contact
resistance.
AL9CU
Fig. 1 Fig. 2
Fig. 3
* Slotted screw.
** ‘N” indicates NEMA standard stud holes.
Listed torque values are for maximum conductor sizes
accommodated.
Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor
sizes. All 4N items See note page A-2
Wire Range Stud Recommended
Catalog Fig. Aluminum or Hole Dimensions Tightening
Number* No. Copper K Size D L N W E T H Torque in-lb
K3A2U-2*1 Three: 14 Str. - 2 Str. 11/32 5/16 1.63 2.19 .34 1.59 .88 .19 .62
K3A25U-2*1 Three: 14 Str. - 1/0 Str. 7/16 3/8 2.09 2.91 .34 1.94 1.00 .25 .88 50
K3A26U-2N 3 Three: 14 Str. - 2/0 Str. 3.06 3.75 .63 1.95 .19 1.79
K3A27U-2N 3 Three: 6 Str. - 3/0 Str. 3.00 3.88 .63 2.81 .31 1.12
K3A29U-2N 3 Three: 6 Str. - 250 kcmil 3.00 4.00 .63 2.81 .31 1.19 275
K3A31U-2N 3 Three: 6 Str. - 350 kcmil 3.52 4.31 .63 3.00 .31 1.38
K3A36U-2N 3 Three: 2 Str. - 600 kcmil 9/16 1/2 3.22 4.69 .63 3.63 1.75 .44 1.56
KK3A36U-2N 2 Three: 2 Str. - 600 kcmil 3.00 5.63 .56 4.22 .44 1.69
KK3A40U-2N 2 Three: 300 - 800 kcmil 3.03 5.69 .63 4.81 .50 1.94 375
KK3A44U-2N 2 Three: 500 - 1000 kcmil 3.34 6.19 .63 4.75 .56 1.88
A-27
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPES K3A-U, KK3A-U
(Continued)
* Slotted screw
** ‘N” indicates NEMA standard stud holes.
Listed torque values are for maximum conductor sizes
accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for
smaller conductor sizes.
All 4N items See note page A-2
Fig. 3 Fig. 4
AL9CU
Wire Range Stud Recommended
Catalog Fig. Aluminum or Hole Dimensions Tightening
Number** No. Copper K Size D L N W E T H Torque in-lb
K3A2U-4* 3 Three: 14 Str. - 2 Str. 11/32 5/16 1.63 2.19 .34 1.59 .88 .19 .62
K3A25U-4*3 Three: 14 Str. - 1/0 Str. 7/16 3/8 2.09 2.91 .34 1.94 1.00 .25 .88 50
K3A27U-4N 3 Three: 6 Str. - 3/0 Str. 3.00 3.88 2.81 .31 1.12
K3A29U-4N 3 Three: 6 Str. - 250 kcmil 3.00 4.00 2.81 .31 1.19 275
K3A31U-4N 3 Three: 6 Str. - 350 kcmil 3.00 4.31 3.00 .31 1.38
K3A36U-4N 3 Three: 2 Str. - 600 kcmil 3.22 4.69 3.63 .44 1.56
K3A40U-4N 3 Three: 300 - 800 kcmil 9/16 1/2 3.03 4.75 .63 4.81 1.75 .50 1.94 375
KK3A36U-4N 4 Three: 2 Str. - 600 kcmil 3.00 5.63 4.22 .44 1.69
KK3A40U-4N 4 Three: 350 - 800 kcmil 3.34 6.19 5.34 .56 1.88 275
KK3A44U-4N 4 Three: 500 - 1000 kcmil 3.34 6.19 4.75 .56 1.88 375
A-28 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPES K4A-U, KK4A-U
UNIVERSAL TERMINAL
(Four Conductor)
For Aluminum and
Copper Conductors
These dual-rated four conductor lugs are
constructed from high strength aluminum
alloy and electro tin-plated to provide low
contact resistance.
AL9CU
* “N” indicates NEMA standard stud holes.
All 4N items See note page A-2
Listed torque values are for maximum conductor sizes
accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for
smaller conductor sizes.
TYPES K11A-U,
K21A-U,
K22A-U
UNIVERSAL TERMINAL
For Aluminum and
Copper Conductors
Dual-rated panelboard lugs are constructed
from high strength extruded aluminum alloy
and electro tin-plated to provide low contact
resistance.
Fig. 1
Fig. 2 Fig. 3
Fig. 4 Fig. 5
Fig. 1 Fig. 2
AL9CU
Wire Range Stud Recommended
Catalog Fig. Aluminum or Hole Dimensions Tightening
Number* No. Copper Size D L N W E T H Torque in-lb
K4A29U-4N 1 Four: 6 Str. - 250 kcmil 3 4 3.69 .31 1.19
K4A31U-4N 1 Four: 6 Str. - 350 kcmil 3 4.31 5.04 .31 1.38 275
KK4A36U-4N 2 Four: 2 Str. - 600 kcmil 1/2 3.34 5.63 .63 51.75 .44 1.69
KK4A40U-4N 2 Four: 300 - 800 kcmil 3 6.19 6 .56 1.88 375
Wire Range Stud Recommended
Catalog Fig. Aluminum or Hole Dimensions Tightening
Number No. Copper Size D L N W E T H Torque in-lb
K11A30U 1 Two: 6 Str. - 300 kcmil 5/16 .94 3.00 .47 1.00 .31 2.00 275
K11A34U-2 2 Two: 4/0 Str. - 500 kcmil 1/4 2.91 .25 1.44 .69 .63 2.38
K11A36U-2 3 Two: 2 Str. - 600 kcmil 1.50
K21A36U-2 4 Three: 2 Str. - 600 kcmil 2.50
K22A36U-2 5 Four: 2 Str. - 600 kcmil 3/8 2.31 4.91 .38 2.50 1.38 .75 3.00 375
K11A39U-2 3 Two: 1/0 Str. - 750 kcmil 1.69
K22A39U-2 5 Four: 1/0 Str. - 750 kcmil 3.06
A-29
BURNDY®Mechanical
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Blue highlighted items are industry standard and most frequently ordered.
TYPE KAU-KIT
TRANSFORMER LUG KIT
These dual-rated lugs are constructed from
high strength aluminum alloy and electro tin-
plated to provide low contact resistance.
Lugs and mounting hardware packaged
together in these kits.
Features and Benefits
UL listed AL9CU dual rated set screw
terminals and CSA certified.
Ensure the transformer feeders and
taps are terminated properly.
Plated steel cap screws and hex nuts
with captive conical washers or individual
Belleville washers.
Terminal to bus connections are made
using proper hardware resulting in true
torque to pressure performance.
Compensates for dissimilar metal
expansion and contraction.
Hardware packed in plastic bag.
No lost hardware prior to installation.
Larger 800 kcmil lugs in KIT3 and KIT4.
Accommodates common 750 kcmil tap
conductors in larger transformers.
Terminals Wire Range
Catalog Transformer Catalog Aluminum Hardware
Number KVA Rating Qty. Number or Copper Qty. Bolt Size Qty. Nut Qty. Washer
15 - 37.5 8 KA2U #14 - 2
KAU-KIT1 15 - 45 4 KA29U #6 - 250 kcmil 8 1/4-20 3/4 HH 8 1/4 20 HN Captive to Nut
50 - 75 8 1/4-20 3/4 HH
KAU-KIT2 75 - 112.5 12 KA29U #6 - 250 kcmil 8 1/4-20 2 HH 16 1/4 20 HN Captive to Nut
100 - 167 6 K2A31U #6 - 350 kcmil 5 1/2-13 3 HH 22 1/2 FW
KAU-KIT3 150 - 300 7 K2A40U 300 - 800 kcmil 6 1/2-13 2-1/2 HH 11 1/2-13 HN 11 1/2 Belleville
7 1/2-13 2 22 1/2 FW
KAU-KIT4 400 - 500 15 K2A40U 300 - 800 kcmil 4 1/2-13 2-1/2 11 1/2-13 HN 11 1/2 Belleville
A-30 Mechanical BURNDY®
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TYPE AMS
DUAL RATED
SPLICER/REDUCER
For Copper and
Aluminum Cable
All splicer/reducers are dual rated for use
with aluminum and copper conductors and
are constructed from high strength, tin plated
aluminum. PENTROX™ oxide inhibiting joint
compounds are recommended for all
aluminum applications.
Features and Benefits
All connectors are tin-plated.
Provide low contact resistance and
prevents galvanic corrosion.
Connectors feature rounded bottoms.
Facilitates taping.
Solid center barrier.
Prevents contact of dissimilar metals.
* Slotted Screws. H2 measured with maximum conductors,
reference only.
Complies with NFPA 78-86.
Large screw diameters.
Ensures greater surface contact with
wires for maximum pullout force.
Large cable ranges.
Each splice is also an effective
reducing connector.
Catalog Wire Range No. of Screw Hex
Number Max. Min. L W H1 H2 Max. Screws Dia. Size
AMS-2*AWG 2 AWG 14 1-19/32 9/16 9/16 .79 2 3/8 S
AMS-0*AWG 1/0 AWG 14 1-29/32 3/4 3/4 .86 2 7/16 S
AMS-4/0 AWG 4/0 AWG 6 2-5/16 1 1-3/32 1.28 2 9/16 5/16
AMS-250 250 kcmil AWG 6 4-3/32 1 1-3/32 1.29 4 5/8 5/16
AMS-350 350 kcmil AWG 6 4-11/32 1 1-3/32 1.30 4 11/16 5/16
AMS-500 500 kcmil AWG 3/0 4-25/32 1-1/4 1-3/8 1.48 4 13/16 3/8
AMS-750 750 kcmil 250 kcmil 6-1/16 1-7/16 1-5/8 1.98 4 15/16 1/2
AMS-1000 1000 kcmil 500 kcmil 8-11/16 1-21/32 1-7/8 2.34 6 1-1/8 9/16
A-31
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TYPE AGSKIT
ABOVE GRADE SPLICE KITS
For All Aluminum or
Copper/Aluminum
Combinations
Type AGS Above Grade Splice Kit consists of
a standard AMS splice/reducer and a heavy
wall heat-shrink sleeve. The AMS Splice is
dual rated for use with aluminum and copper
conductors and are constructed from high
strength, tin plated aluminum that provides
low contact resistance and reduces the
effects of galvanic corrosion. Connector is
installed with common installation tools. The
heavy wall heat shrink sleeve is lined with
adhesive material, providing a positive seal
against moisture egress. Heat shrink sleeve
is installed with standard propane torch, or
electric heat gun.
Catalog Figure Wire Range
Number Number Maximum Minimum
AGSKIT2 128
AGSKIT250 2 250 1
Fig. 1 Fig. 2
TYPE UGSKIT
WATERTIGHT/
UNDERGROUND SPLICE KITS
For all Aluminum or
Copper/Aluminum
Combinations
Type UGS Watertight Underground Splice Kit
consists of a standard AMS splice/reducer
and two heavy wall heat-shrink sleeves. The
AMS Splice is dual rated for use with
aluminum and copper conductors and are
constructed from high strength, tin plated
aluminum that provides low contact resist-
ance and reduces the effects of galvanic
corrosion. Connector installed with common
installation tools. Both heavy wall heat shrink
sleeves are lined with adhesive material,
providing a watertight splice that can with-
stand abrasions that may occur during direct
burial applications. Heat shrink sleeve
installed with standard propane torch, or
electric heat gun.
Catalog Figure Wire Range
Number Number Maximum Minimum
UGSKIT2*128
UGSKIT250*2 250 1
Fig. 1 Fig. 2
*UL486D Listed for Direct Burial
A-32 Mechanical BURNDY®
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Blue highlighted items are industry standard and most frequently ordered.
TYPE UGSKIT8
UF DIRECT BURIAL
SPLICE KIT
Type UGS UF Splice Kit consists of a UF
splice connector and a heavy wall heat-
shrink sleeve. The UF splice connector can
accommodate up to four UF conductors and
is installed with common installation tools.
The heavy wall heat shrink sleeve is lined
with an adhesive material, providing a water-
tight splice that can withstand abrasions that
may occur during direct burial applications.
Heat shrink sleeve installed with standard
propane torch, or electric heat gun. Catalog Wire Range
Number Copper
UGSKIT8*8 AWG – 14 AWG
*UL486D Listed for Direct Burial.
TYPE UGS350ULDB
IN-LINE SPLICE/REDUCER
For Direct Burial
Features and Benefits
EPDM rubber covered 6061-T6 aluminum
connector.
Dual rated AL9CU for copper or aluminum
conductor.
UL Listed and CSA Certified for Direct
Burial.
Broad range taking capability.
Low installation cost.
Catalog Length Height Torque
Number Wire Range In. [mm] In. [mm] Hex Size (In. Lbs.)
8.50 2.81
UGS350ULDB AWG 12 - 350 kcmil [216] [71.4] 5/16350
Dimensions in brackets [ ] are in millimeters.
A-33
BURNDY®Mechanical
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BURNDY®UNITAP™
THE MOLE™
For Direct Burial
600V, 90°C
Designed specifically for direct burial appli-
cations, the MOLE™ inline splice/reducer is
made with a specialized plastisol material
that forms a rugged weathertight connection.
Features and Benefits
UL486D Listed for direct burial.
AL9CU Dual-rated for copper and
aluminum applications. 600V 90°C.
Plastisol covered AL6061-T6 aluminum
body saves time by eliminating the need
for heat shrink.
Oxide inhibitor pre-installed preventing
moisture and contaminants from entering
contact area.
Range-taking capability reduces the
number of connectors carried in inventory.
Number Wire Hex Key Wire
Catalog of Range Dimensions (Inches) (Torque) Strip
Number Ports (AWG/kcmil) L W H (In.-lbs.) Length
1/8
BISR4-DB 2 #6 - 4 AWG 4.30 0.80 1.28 (50) 7/8
5/32
BISR1-DB 2 #2 - 1 AWG 6.30 0.93 1.59 (130) 1-3/32
3/16
BISR3/0-DB 2 1/0 - 3/0 AWG 6.25 0.99 1.84 (220) 1-3/32
5/16
BISR250-DB 2 4/0 - 250 kcmil 6.70 1.18 2.03 (360) 1-5/16
BISR-DB = BURNDY Inline Splice/Reducer Direct Burial.
UNITAP™ rated for code conductor only.
A-34 Mechanical BURNDY®
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Blue highlighted items are industry standard and most frequently ordered.
TYPE QGFL
BARTAP™
For Copper Cable To Flat
High copper alloy BARTAP™ for joining a
range of cable to bar or pad. One-wrench
installation.
* Can be installed side by side or in-line on NEMA drilled
bar.
Catalog Copper T
Number Conductor B H J (Max.) W
QGFL1CB1 1-7/8 1/4
QGFL1CB1T6 10 Sol. - 1 Str. 1-1/8 2-3/8 3/4 1
QGFL26B1 2-1/8 3/8 1/4
QGFL26B1T6 1-1/4 2-5/8 3/4
QGFL26B2*8 Sol. - 2/0 Str. 2-1/2 1/4 1-1/8
QGFL26B2T6* 2-1/8 3/4
QGFL29B1* 1-1/2 2-5/8 1/4
QGFL29B1T6* 6 Str. - 250 kcmil 3-1/8 3/4 1-3/8
QGFL31B1* 1-5/8 2-7/8 1/4
QGFL31B1T6*2 Sol. - 350 kcmil 3-1/4 3/4 1-5/8
QGFL34B1 1-3/4 3-1/8 1/4
QGFL34B1T6 1/0 Sol. - 500 kcmil 3-5/8 1/2 3/4
QGFL39B1 23-1/4 1/4 1-3/4
QGFL39B1T6 350 - 750 kcmil 3-5/8 3/4
QGFL44B1 3-3/8 1/4
QGFL44B1T6 750 - 1000 kcmil 4-1/8 3/4 2-1/8
QGFL46B1 2-1/4 41/4
QGFL46B1T6 1000 - 1500 kcmil 4-1/2 3/4 2-1/2
QGFL48B1 1500 - 2000 kcmil 5-1/4 1/4 3
A-35
BURNDY®Mechanical
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Blue highlighted items are industry standard and most frequently ordered.
NOTE: All pads are NEMA drilled.
TYPE FCB
TRANSFORMER
TAP ADAPTER
For Copper and Aluminum
Silver brazed 101% conductivity copper
transformer tap adapter designed to accom-
modate from 1 to 6 NEMA drilled copper or
aluminum terminal taps from a single
secondary transformer outlet. Tin-plated.
Order mounting hardware & tap terminals
separately.
Fig. 2
Fig. 1
Fig. Catalog A H
No. Number Dia. Ref. L P
1FCB63-4N .50 5.25 3.75 2.25
2FCB63-6N .50 5.25 5.50 2.25
1FCB64-4N .75 5.75 4.00 2.75
2FCB64-6N .75 5.75 5.75 2.75
1FCB65-4N 1.00 7.00 4.25 4.00
Not FCB63-2NP300 .50 5.00 3.50 3.00
Shown FCB64-44NP50 .75 9.00 5.00 5.00
A-36 Mechanical BURNDY®
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Blue highlighted items are industry standard and most frequently ordered.
TYPE KPU-AC
POLYTAP™
Insulated Gutter Tap for All
Copper and Aluminum
Combinations
Wide range-taking tin-plated aluminum par-
allel clamp and insulating cover assembly for
industrial and multiple story structure appli-
cations. Only six connectors cover the entire
14 Sol.-750 kcmil range. Covers having flex-
ible fingers that conform to conductor, fully
insulating the connection. UL486B listed for
600 volts maximum 90° C service. Cover and
connector are packaged together. No taping
required.
600 Volt Max. 90° C
Listed torque values are for maximum conductor combi-
nations accommodated. Consult UL486 Tables 7-4, 7-5,
7-6 for smaller combinations.
See note page A-2.
Listed torque values are for maximum conductor
combinations accommodated. Consult UL486 Tables 7-4,
7-5, 7-6 for smaller combinations.
TYPE UCU-AC
RISER TAP
Parallel-groove riser tap and insulation cover
for copper and aluminum. Wide range-taking
assembly for apartment house and light
industrial applications. Cover and connector
are packaged together. Covers having insu-
lating fingers that conform to conductors,
fully insulating the connection. UL486B
Listed for 600 volts max. 90° C service. 600 Volt Max. 90° C Max.
Conductor Recommended
Catalog Copper or Aluminum Tightening
Number Run Tap W H L Torque in-lb
KPU29A26AC 1/0 Str. - 250 kcmil 14 Sol. - 2/0 Str.
KPU29A29AC 1/0 Str. - 250 kcmil 6 Str. - 250 kcmil 3-1/8 3-3/8 4-1/4 375
KPU34A26AC 4/0 Str. - 500 kcmil 14 Sol. - 2/0 Str.
KPU34A34AC 4/0 Str. - 500 kcmil 6 Str. - 500 kcmil 3-1/2 3-1/2 4-5/8 450
KPU39A26AC 500 - 750 kcmil 14 Sol. - 2/0 Str.
KPU39A39AC 500 - 750 kcmil 1/0 Str. - 750 kcmil 3-1/2 3-7/8 5-1/16 600
Recommended
Catalog Conductor Tightening
Number Run Tap W H L Torque in-lb
UCU28AC 2 Str. - 4/0 Str. 10 Sol. - 2 Str. 2-1/4 1-13/16 2-5/8 120
A-37
BURNDY®Mechanical
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Blue highlighted items are industry standard and most frequently ordered.
TYPE BIPC
UL Listed 90° C, *600 Volt
The Type BIPC, Burndy Insulation Piercing
Connector is ideally suited for splicing and
tapping aluminum and copper conductor
wire sizes: #10 AWG to 500 kcmil.
Features and Benefits
Insulation piercing capability.
Eliminates the need for conductor
insulation stripping.
UL486B listed, AL9CU rated.
For copper and aluminum conductor
combinations up to 90° *600 Volt
applications.
Insulation piercing design.
Eliminates the need for taping.
Easy snap-out tabs.
Eases installation, protects connection
from dirt and debris.
Simple bolt-on connection.
Eases installation. Fig. 1 Fig. 2
Max.
Catalog Conductor Range Bolt Socket Fig. Dimensions Recommended Voltage
Number Run Tap Size Size No. H L W Torque (N,m) Rating
1/0 - 8 AWG 2 - 8 AWG 2.00 1.53 2.56 180 in. lbs.
BIPC1/0-2 [50 - 6 mm2] [35 - 6 mm2]5/16-18 1/2 1 [51] [39] [65] [20.3 N.m] 600V
4/0 - 1/0 AWG 1/0 - 6 AWG 2.50 2.12 2.00 250 in. lbs.
BIPC4/0-6 [95 - 50 mm2] [50 - 16 mm2]5/16-18 1/2 2 [64] [54] [51] [28.3 N.m] 300V
4/0 - 1/0 AWG 4/0 - 1/0 AWG 2.50 2.12 2.06 250 in. lbs.
BIPC4/0-1/0 [95 - 50 mm2] [95 - 50 mm2]5/16-18 1/2 2 [64] [2.12] [52] [28.3 N.m] 300V
350 - 4/0 AWG 4/0 - 10 AWG 3.00 1.59 2.50 375 in. lbs.
BIPC350-4/0 [185 - 95 mm2] [95 - 6 mm2]3/8-16 9/16 1 [76] [40] [64] [42.4 N.m] 300V
350 - 4/0 AWG 350 - 4/0 AWG 3.00 2.62 2.75 300 in. lbs.
BIPC350-350 [185 - 95 mm2] [185 - 95 mm2]3/8-16 9/16 2 [76] [67] [70] [33.9 N.m] 300V
500 - 350 kcmil 4/0 - 4 AWG 3.25 1.59 2.62 400 in. lbs.
BIPC500-4/0 [240 - 185 mm2] [95 - 25 mm2]3/8-16 9/16 1 [83] [40] [67] [45.2 N.m] 600V
A-38 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
MISCELLANEOUS
ACCESSORIES
TERMINAL BLOCKS
For bulk pack contact factory.
Number
of Overall Catalog
Circuits Length General Description Number
2 2-3/32Molded General RK149-2
2 3-7/32Purpose Phenolic Base RK150-2
6 4-11/3230 amps, #10 studs RK225-2
8 5-15/32RK151-2
10 6-19/321 piece, per card RK152-2
12 7-23/32300-volt rating RK226-2
14 8-27/32RK153-2
16 9-31/32RK227-2
Meets UL component requirements:
CLASS B:
Commercial Equipment 300 V RMS
CLASS C:
General Industrial 300 V RMS
Withstands volts, Vdc 10,500
Steel nickel plated screws
A-39
BURNDY®Mechanical
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U-BLOK™ POWER
DISTRIBUTION
BLOCKS
For Junction Box Applications
The U-BLOK™ system is a modern, state-of-
the-art approach to multi-load power distribu-
tion applications. Among typical uses are
multi-story or multi-unit buildings, HVAC,
refrigeration, control panels, motor control,
switch gear, elevator systems and materials-
handling equipment. U-BLOK™ is UL Listed
for Copper or Aluminum conductors and rated
for 600-volt applications. U-BLOK™ can be
mounted on bases for use in troughs or bolt-
ed directly to junction boxes. AL9CU rated.
Features and Benefits
Connector top slides OFF/ON for quick
cable lay-in.
Labor savings. Easy access for
installation, modifications or retrofit.
Electro-tin plated connectors in each pole.
Durability. High-conductivity and
resistance to corrosion.
Compact size.
Requires less space than traditional
connection methods.
Trough installations can be mounted on
raised platforms.
Passage of cables under block means
through-cables need not be terminated.
FT4B500
3 WIRE POWER DISTRIBUTION BLOCKS
PENETROX™ inhibitor is recommended for all aluminum
wire connections.
For two wire tap range is 8 through 1/0.
Insulating covers and mounting blocks
rated 94-VO.
Saves costly taping, time and material.
Conforms to or exceeds building codes.
Connectors accommodate a wide range
of wire sizes.
Reduces parts inventory requirements.
Feeder conductors can be cut or fed
through on a continuous run.
Ease of installation.
Maximum
Number of Allen
Catalog Wires per Al or Cu Wire Range *Weight Wrench Torque Strip
Number Phase Run Tap W L H Each Size (in-lb) Length
FT3B4/0 3/0 - 4/0 6 - 4/0 1-1/4 lbs. 1/4200 1-1/2
FT3B500 2400 - 500 6 - 500 3-7/85-7/84-1/82-1/8 lbs. 3/8375 2-5/16
3S 2 250-350 6 - 350 3-5/89-3/44-7/83 lbs. 1/4200 1-3/4
Run Tap Run Tap
3U 1 8 3/0-500 6 - 1/0 4-3/49-3/45-1/23 lbs. 5/32110 2-5/161-5/32
4 WIRE POWER DISTRIBUTION BLOCKS
Maximum
Number of Allen
Catalog Wires per Al or Cu Wire Range *Weight Wrench Torque Strip
Number Phase Run Tap W L H Each Size (in-lb) Length
FT4B4/0 3/0 - 4/0 6 - 4/0 2 lbs. 1/4200 1-1/2
FT4B500 2400 - 500 6 - 500 3-7/87-7/84-1/82-3/4 lbs. 3/8375 2-5/16
4S 2 250-350 6 - 350 3-5/811-3/44-7/83-1/2 lbs. 1/4200 1-3/4
Run Tap Run Tap
4U 1 8 3/0-500 6 - 1/0 4-3/411-3/45-1/23-1/2 lbs. 5/32110 2-5/161-5/32
FT3B4/0
3S 3U
*Aluminum and copper conductors cannot be assembled
under the same pressure plate or t-bar.
A-40 Mechanical BURNDY®
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Blue highlighted items are industry standard and most frequently ordered.
U-BLOK™ MOUNTING
PLATFORMS
For Trough Applications
Hole pattern shown is for reference only.
* Supercedes TBPT4/0-6 and TBPT350/500-6.
FLEXI-TAP™
ALLOWABLE AMPACITIES OF INSULATED CONDUCTOR, 60° TO 90° C **
** NOTE: Values referenced from Article 310 of the National
Electric Code, Table 310-16, 1996. The above chart is to
be used for REFERENCE ONLY. Please consult Table 310-
16 of the National Electric Code (latest revision) for infor-
mation regarding insulation type, voltage range, and con-
ductor housings/surroundings. U-TAP™, U-BLOK™, and
SPEC-BLOK™ connectors are rated for 90 deg. C by
Underwriters' Laboratories. Use of 60 deg. C and 75 deg. C
conductor(s) is valid, though only as determined by the
National Electric Code.
CATALOG GUTTER WEIGHT
NUMBER W L H SIZE EACH
TBPT-6* 4-1/45-7/81-1/263/4 lb.
TBPT-8 4-1/47-7/83-1/281-1/4 lb.
TBPT-10 4-1/49-7/84101-1/2 lb.
TBPT-12 4-1/411-7/84121-3/4 lb.
Size AWG Copper Al or Copper Clad Al
kcmil 60 deg. C 75 deg. C 90 deg. C 60 deg. C 75 deg. C 90 deg. C
12 25 25 30 20 20 25
10 30 35 40 25 30 35
8 40 5055304045
6 55 6575405060
4 70 8595556575
3 85 100 110 65 75 85
2 95 115 130 75 90 100
1 110 130 150 85 100 115
1/0 125 150 170 100 120 135
2/0 145 175 195 115 135 150
3/0 165 200 225 130 155 175
4/0 195 230 260 150 180 205
250 215 255 290 170 205 230
300 240 285 320 190 230 255
350 260 310 350 210 250 280
400 280 335 380 225 270 305
500 320 380 430 260 310 350
600 355 420 475 285 340 385
700 385 460 520 310 375 420
750 400 475 535 320 385 435
A-41
BURNDY®Mechanical
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Blue highlighted items are industry standard and most frequently ordered.
SPEC-BLOK™
POWER
DISTRIBUTION
CONNECTORS
Unique, modular, made-to-order, power-
distribution assemblies accommodate any
number of supply and load conductors in any
number of poles. Capacity matches the con-
ductors accommodated and SPEC-BLOK™
assures uniform loading.
Adjacent poles are separated by easy-to-
handle, wrap-around insulating covers which
eliminate taping and reduce heat build-up by
allowing air to flow freely around connectors.
SPEC-BLOK™ is UL Listed for copper or
aluminum conductors for 600 volts. (AL9CU)
Assemblies are mounted on platforms suit-
able for easy installation in wireway or
junction box.
Features and Benefits
Accommodate unlimited conductors.
Fits wide range of applications.
Eliminates need for non-UL-listed
improvisation.
Connector elements tin-plated.
Provides high reliability, low-resistance
connections.
User friendly, space-saving design.
Easy to install. Saves labor.
94-VO rated insulation folds into place
insulating the components.
Saves time and material. Allows
easy installation.
Contact BURNDY®or Technical Services: 1-800-451-4956,
or BURNDY®Customer Service: 1-800-346-4175
Connector caps removable for easy
cable lay-in.
Saves labor. Makes installation easier.
Allows installation or straight-through
conductors. Eases retrofit.
Belleville washers built-in on pressure
screw assemblies, except in assemblies
installed with a 5/32Allen wrench.
Provides high-integrity connections.
Conductors can be cut or fed straight
through.
Straight through installation ideal for
riser applications.
A-42 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
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)053(
DT 005-004005-6#
61/1-428/5-54/3-1
8/3
)005(
EW 057-006057-0/3
8/7-44/1-24/1-78/5-2
)057(
Allen
Wrench
Size
Catalog Designation
(Maximum
Conductor)
Number of
Conductors
Accommodated
AL or CU
Wire Range Under
Each Cap Dimensions
Width
Catalog Designation
(Maximum Conductor) Number of Conductors
Accommodated Large
Groove Small
Grooves**
Height On
Maximum
ConductorsWidth
Length
Without
Insulator
Allen
Wrench
Size
P (1/0) 1 to 8 (0, 1 or 2 under
each screw) __ 6-1/0 3-1/22
1-3/45/32
U (1/0 & 500) 2 to 9 (0, 1 or 2 under
each screw plus one
large conductor) 3/0-500 6-1/0 4-1/82
** This range may be expanded to include #8 provided two
conductors are being installed in that particular element.
SPEC-BLOK™ Features and Benefits
The SPEC-BLOK™ system includes
12 connector elements
A wide variety of conductor sizes can
be accommodated
Each element can be bolted together
in parallel
Provides an efficient flow of current
from one element to another
AL9CU rated for Copper or Aluminum
conductors
Dual-rated system, with UL486B’s
highest temperature rating
SPEC-BLOK™ CONNECTORS
E W D T
C S B R A Q U P
2 Wire (series), 4 (parallel), and Multi-Tap
versions available
Nearly any conductor combination can
be terminated
Tin-plated Aluminum Alloy Construction
High-strength, corrosion-resistant
connector elements
All SPEC-BLOKs™ are custom made for
nearly any Power Distribution system
requirement
Time savings — pre-assembled in our
factory for immediate installation!
A-43
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
SPEC-BLOK™
MOUNTING PLATFORMS
SPEC-BLOK™ Mounting Platforms are rigid
steel construction with a black finish. They
can be supplied for junction box mounting or
wireway construction allowing trough con-
ductors to pass underneath the assemblies. (CPB-) (CPT-)
5DR-NDST-GQP-12
(assembly pictured)
5 Total number of poles in the
completed assembly
DR One ‘D’ unit and one ‘R’ unit, bolted
in parallel, forming each phase pole
(3 phase poles)
N Denotes the beginning of the neutral
pole (where required)
DST One ‘D’ unit, one ‘S’ unit, and on ‘T’
unit, bolted in parallel, forming the
neutral pole
G Denotes the beginning of the ground
pole description (where required)
QP One ‘Q’ unit and on ‘P’ unit, bolted in
parallel, forming the ground pole.
12 Size (inches) of the wireway or trough
that is needed to enclose the assem-
bly. If a junction box enclosure is
used, no number is used to denote
the size of the enclosure.
SPEC-BLOK™ catalog numbers describe exactly how the distribution block is assembled:
SPEC-BLOK™ IS A SYSTEM THAT CAN SOLVE MOST POWER DISTRIBUTION APPLICATIONS!
Catalog L L W
Number (Nominal) (Overall) (Overall)
CPB6 67-3/42-1/2
CPB8 89-3/42-1/2
CPB10 1011-3/42-1/2
CPB12 1213-3/43-1/2
CPB14 1415-3/43-1/2
CPB16-5/8 16-5/818-3/83-1/2
CPB21-1/4 21-1/4233-1/2
Catalog
Number L W H
CPT6 5-7/82-1/22-1/4
CPT8 7-7/83-1/23
CPT10 9-7/83-1/23-1/2
CPT12 11-7/83-1/24
CPT16 15-7/83-1/24
A-44 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
QUESTIONNAIRE
FOR SPEC-BLOK™
OR ELECTRO-RAIL™
APPLICATIONS
What is the total capacity of the system?_____________amps
How many poles in the system
(3-wire, 4-wire, single phase, etc.)?_____________poles
Are neutral conductors (when required) different sizes (AWG/kcmil)
than the phase conductors?
_________the same size __________different size
Is a ground connection required? Yes No
What are the quantities, sizes (AWG/kcmil) and material (Al/Cu)
of the incoming line conductors and outgoing load conductors?
CONDUCTOR
TYPE
QUANTITY SIZE (Cu/Al)
LINE
PER
PHASE LOAD
LINE
PER
NEUTRAL LOAD
LINE
PER
GROUND
LOAD
Are any conductors continuous? Yes No
If yes, which ones?____________________________________
___________________________________________________
What kind of enclosure is connection assembly being mounted into
and what are inside space dimensions?
Trough size _________________________________________
Box, panel, cabinet, other size___________________________
When is a quotation required? Date:______________________
When is the material required? Date:_____________________
Is there a preference for a particular
BURNDY®distributor? Yes No
If yes, give name, location & telephone Number:
Name:______________________________________________
Address:____________________________________________
__________________________________________________
Phone #:____________________________________________
A-45
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
VERSI-POLE™
POWER DISTRIBUTION
BLOCKS
VERSI-POLE™ Power Distribution Blocks
are designed to provide modular solutions to
power distribution applications. Each con-
nector element is made from a high conduc-
tivity aluminum alloy which is insulated with a
high strength polymer housing. One, two,
and three pole versions available. “Add” a
pole (snap-together) blocks are also avail-
able for wire sizes up to 500 kcmil. For use
with Cu or Al. 600 V, AL9CU rated.
Features and Benefits
“Add” a pole feature available.
Provides capability to create as many
poles as required.
Up to 30 tap conductors accommodated.
Ideal for current distribution to multiple
locations.
Single or dual run connections.
Allows user to minimize the number
of connectors needed to do the job.
* BDB-430-500-1 not UL recognized or CSA certified
NOTES:
1. Order Optional BDB COVER1 per pole if desired.
2. Snap-together blocks can also be assembled to 1, 2, 3
pole blocks to create multi-pole distribution blocks.
VERSI-POLE™
Snap-Together Blocks
Suitable for use with aluminum or
copper conductors.
Provides maximum versatility.
600 V, AL9CU rated.*
Meets or exceeds industry standard
requirements.
Dead-front covers available
Provides user protection – one cover
per pole.
Run Tap Ampere
Catalog Connector Wire Range Wire Range Rating per Number of
Number Run Tap AL9CU AL9CU Pole Poles
BDA-112-350 AWG 6 - 350 kcmil AWG 14 - 4 310 ADDER
BDA-16-350 AWG 6 - 350 kcmil AWG 14 - 2/0 310 ADDER
BDA-16-500 AWG 4 - 500 kcmil AWG 4 - 2/0 380 ADDER
BDA-26-350 AWG 6 - 350 kcmil AWG 14 - 2/0 620 ADDER
BDA-212-500 AWG 4 - 500 kcmil AWG 14 - 4 760 ADDER
BDA-26-500 AWG 4 - 500 kcmil AWG 14 - 2/0 760 ADDER
BDA-24-500 AWG 4 - 500 kcmil AWG 6 - 4/0 760 ADDER
BDA-11-500 AWG 4 - 500 kcmil AWG 4 - 500 kcmil 380 ADDER
BDA-22-350 AWG 6 - 350 kcmil AWG 6 - 350 kcmil 620 ADDER
BDA-22-500 AWG 4 - 500 kcmil AWG 4 - 500 kcmil 760 ADDER
A-46 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
VERSI-POLE™
VERSI-POLE™ 1, 2, 3 Pole
Distribution Blocks
Run Tap Ampere Optional
Catalog Connector Wire Range Wire Range Rating per Number of Cover Order
Number Run Tap AL9CU AL9CU Pole Poles 1 per Pole
BDB-16-2/0-1 1
BDB-16-2/0-2 AWG 12 - 2/0 AWG 14 - 4 175 2 BDBCOVER2
BDB-16-2/0-3 3
BDB-26-2/0-1 1
BDB-26-2/0-2 AWG 14 - 2/0 AWG 14 - 2 350 2 BDBCOVER2
BDB-26-2/0-3 3
BDB-112-350-1 1
BDB-112-350-2 AWG 6 - 350 kcmil AWG 14 - 4 310 2 BDBCOVER1
BDB-112-350-3 3
BDB-16-350-1 1
BDB-16-350-2 AWG 6 - 350 kcmil AWG 14 - 2/0 310 2 BDBCOVER1
BDB-16-350-3 3
BDB-14-500-1 1
BDB-14-500-2 AWG 4 - 500 kcmil AWG 14 - 2/0 380 2 BDBCOVER2
BDB-14-500-3 3
BDB-16-500-1 1
BDB-16-500-2 AWG 4 - 500 kcmil AWG 14 - 2/0 380 2 BDBCOVER1
BDB-16-500-3 3
BDB-162-500-1 1
BDB-162-500-2 AWG 4 - 500 kcmil AWG 14 - 2 380 2 BDBCOVER2
BDB-162-500-3 3
BDB-26-350-1 1
BDB-26-350-2 AWG 6 - 350 kcmil AWG 14 - 2/0 620 2 BDBCOVER1
BDB-26-350-3 3
BDB-212-500-1 1
BDB-212-500-2 AWG 4 - 500 kcmil AWG 14 - 4 760 2 BDBCOVER1
BDB-212-500-3 3
BDB-26-500-1 1
BDB-26-500-2 AWG 4 - 500 kcmil AWG 14 - 2/0 760 2 BDBCOVER1
BDB-26-500-3 3
BDB-24-500-1 1
BDB-24-500-2 AWG 4 - 500 kcmil AWG 6 - 4/0 760 2 BDBCOVER1
BDB-24-500-3 3
A-47
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
VERSI-POLE™
VERSI-POLE™ 1, 2, 3
Splice/Reducer Blocks
SNAP TOGETHER
SPLICE/REDUCER
BLOCKS
Run Tap Ampere Optional
Catalog Connector Wire Range Wire Range Rating per Number of Cover Order
Number Run Tap AL9CU AL9CU Pole Poles 1 per Pole
BDB-11-2/0-1 1
BDB-11-2/0-2 AWG 14 - 2/0 AWG 14 - 2/0 175 2 BDBCOVER2
BDB-11-2/0-3 3
BDB-11-350-1 1
BDB-11-350-2 AWG 6 - 350 kcmil AWG 6 - 350 kcmil 310 2 BDBCOVER2
BDB-11-350-3 3
BDB-11-500-1 1
BDB-11-500-2 AWG 6 - 500 kcmil AWG 6 - 500 kcmil 380 2 BDBCOVER1
BDB-11-500-3 3
BDB-22-2/0-1 1
BDB-22-2/0-2 AWG 14 - 2/0 AWG 14 - 2/0 350 2 BDBCOVER2
BDB-22-2/0-3 3
BDB-22-350-1 1
BDB-22-350-2 AWG 6 - 350 kcmil AWG 6 - 350 kcmil 620 2 BDBCOVER1
BDB-22-350-3 3
BDB-22-500-1 1
BDB-22-500-2 AWG 4 - 500 kcmil AWG 4 - 500 kcmil 760 2 BDBCOVER1
BDB-22-500-3 3
Run Tap Ampere Optional
Catalog Connector Wire Range Wire Range Rating per Number of Cover Order
Number Run Tap AL9CU AL9CU Pole Poles 1 per Pole
BDC-14-2/0-1 AWG 14 - 2/0 AWG 14 - 4 175 1 BDBCOVER3
BDA-14-2/0-1 AWG 14 - 2/0 AWG 14 - 4 175 ADDER BDBCOVER3
BDC-11-2/0-1 AWG 14 - 2/0 AWG 14 - 2/0 175 1 BDBCOVER3
BDA-11-2/0-1 AWG 14 - 2/0 AWG 14 - 2/0 175 ADDER BDBCOVER3
A-48 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
VERSI-POLE™
(Continued)
VERSI-POLE™ 1, 2, 3
Splice/Reducer Blocks
The Figure to the Lower Right is Applicable to the Following:
Catalog Number Number of Poles Catalog Number Number of Poles
BDA-11-500 1 (adder) BDB-16-500-3 3
BDA-112-350 1 (adder) BDB-212-500-1 1
BDA-16-350 1 (adder) BDB-212-500-2 2
BDA-16-500 1 (adder) BDB-212-500-3 3
BDA-212-500 1 (adder) BDB-22-350-1 1
BDA-22-350 1 (adder) BDB-22-350-2 2
BDA-22-500 1 (adder) BDB-22-350-3 3
BDA-24-500 1 (adder) BDB-22-500-1 1
BDA-26-350 1 (adder) BDB-22-500-2 2
BDA-26-500 1 (adder) BDB-22-500-3 3
BDB-11-500-1 1BDB-24-500-1 1
BDB-11-500-2 2BDB-24-500-2 2
BDB-11-500-3 3BDB-24-500-3 3
BDB-112-350-1 1BDB-26-350-1 1
BDB-112-350-2 2BDB-26-350-2 2
BDB-112-350-3 3BDB-26-350-3 3
BDB-16-350-1 1BDB-26-500-1 1
BDB-16-350-2 2BDB-26-500-2 2
BDB-16-350-3 3BDB-26-500-3 3
BDB-16-500-1 1BDB-430-500-1 1
BDB-16-500-2 2
No. of Dimensions A
Poles Inches
Adder 2.50
12.81
25.31
37.81
N (2.50 X N) + .31
Example for 10 poles:
A = (2.50 X 10) + .31 = 25
These tables and illustrations refer to VERSI-
POLE™ Power Distribution Blocks listed on
pages A-48 through A-50.
A-49
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
VERSI-POLE™
(Continued)
VERSI-POLE™ 1, 2, 3
Splice/Reducer Blocks
The Figure to the Right is
Applicable to the Following:
Catalog Number Number of Poles
BDB-11-2/0-1 1
BDB-11-2/0-2 2
BDB-11-2/0-3 3
BDB-11-350-1 1
BDB-11-350-2 2
BDB-11-350-3 3
BDB-14-500-1 1
BDB-14-500-2 2
BDB-14-500-3 3
BDB-16-2/0-1 1
BDB-16-2/0-2 2
BDB-16-2/0-3 3
BDB-162-500-1 1
BDB-162-500-2 2
BDB-162-500-3 3
BDB-22-2/0-1 1
BDB-22-2/0-2 2
BDB-22-2/0-3 3
BDB-26-2/0-1 1
BDB-26-2/0-2 2
BDB-26-2/0-3 3
No. of Dimensions A
Poles Inches
Adder 1.64
11.94
23.57
35.20
N (1.64 X N) + .30
Example for 10 poles:
A = (1.64 X 10) + .30 = 16.20
Applicable VERSI-POLETM Items
Catalog Number Number of Poles
BDA-14-2/0-1 1 (adder)
BDC-14-2/0-1 1
BDA-11-2/0-1 1 (adder)
BDC-11-2/0-1 1
No. of Dimensions A
Poles Inches
Adder .81
11.08
21.89
32.70
N (.81 X N) + .27
Example for 10 poles:
A = (.81 X 10) + .27 = 8.37
These tables and illustrations refer to VERSI-
POLE™ Power Distribution Blocks listed on
pages A-41 through A-55.
A-50 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
BURNDY®UNITAP™
TYPES BIT, BISR
Clear Insulated
Multiple Tap Connectors
Tap connections and in-line splice/reduc–
tions are made quickly and easily with the
UNITap™ line of connectors. UL486B Listed.
Dual-rated AL9CU for any stranded copper
or stranded aluminum applications. 600 Volt,
90° C.
Features and Benefits
Clear Plastisol covered AL6061-T6
aluminum body.
Saves time, lowers installation costs,
eliminates taping.
Clear Plastisol.
Allows visual confirmation that
conductor is properly inserted.
2 Port, 1 or 2 Sided Entry
In-Line Splicer/Reducer
Fig. 1
Fig. 2
Oxide inhibitor pre-installed.
Inhibits moisture and contaminants
from entering the contact area.
• Range-taking.
Reduces number of connectors carried
in inventory.
* Not UL Listed.
UNITAP™ rated for code conductor only.
Catalog # of Wire Range Fig.
Number Ports (AWG/kcmil) L W H Hex Key No.
BIT4 2 #14 - #4 1.16 1.16 1.25 1/8 1
BITO4 2 #14 - #4 1.16 1.50 1.25 1/8 2
BIT2/0 2 #14 - 2/0 1.52 1.40 1.38 3/16 1
BITO2/0 2 #14 - 2/0 1.52 1.56 1.38 3/16 2
BIT250 2 #10 - 250 2.03 2.07 2.13 5/16 1
BITO250 2 #10 - 250 2.03 2.64 2.13 5/16 2
BIT350 2 #10 - 350 2.22 2.32 2.50 5/16 1
BITO350 2 #10 - 350 2.22 3.00 2.50 5/16 2
BIT600 2 #4 - 600 2.72 2.38 2.75 3/8 1
BITO600 2 #4 - 600 2.72 3.00 2.75 3/8 2
BIT750* 2 #2 - 750 2.87 2.70 3.00 3/8 1
BITO750* 2 #2 - 750 2.87 3.38 3.00 3/8 2
Catalog Wire Range
Number (AWG/kcmil) L W H Hex Key
BISR2 #14 - 2 2.38 0.75 1.22 5/32
BISR1/0 #14 - 1/0 2.91 0.91 1.38 3/16
BISR250 #10 - 250 4.01 1.19 2.10 5/16
BISR350 #10 - 350 4.63 1.34 2.35 5/16
BISR500 #6 - 500 5.00 1.62 2.62 3/8
UNITAP™ rated for code conductor only.
A-51
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
BURNDY®UNITAP™
MULTI-PORT
Single-Sided Entry
* Not UL Listed.
UNITAP™ rated for code conductor only.
Catalog # of Wire Range Hex
Number Ports (AWG/kcmil) L W H Key
BIBS4-3 3 #14 - 4 1.59 1.25 1.25 1/8
BIBS4-4 4 #14 - 4 2.03 1.25 1.25 1/8
BIBS4-5 5 #14 - 4 2.47 1.25 1.25 1/8
BIBS4-6 6 #14 - 4 2.91 1.25 1.25 1/8
BIBS4-8 8 #14 - 4 3.78 1.25 1.25 1/8
BIBS2/0-3 3 #14 - 2/0 2.19 1.31 1.38 3/16
BIBS2/0-4 4 #14 - 2/0 2.86 1.31 1.38 3/16
BIBS2/0-5 5 #14 - 2/0 3.53 1.31 1.38 3/16
BIBS2/0-6 6 #14 - 2/0 4.20 1.31 1.38 3/16
BIBS2/0-8 8 #14 - 2/0 5.55 1.31 1.38 3/16
BIBS2/0-10 10 #14 - 2/0 6.89 1.31 1.38 3/16
BIBS2/0-12 12 #14 - 2/0 8.24 1.31 1.38 3/16
BIBS2/0-14 14 #14 - 2/0 9.58 1.31 1.38 3/16
BIBS250-3 3 #10 - 250 2.97 2.07 2.13 5/16
BIBS250-4 4 #10 - 250 3.91 2.07 2.13 5/16
BIBS250-5 5 #10 - 250 4.84 2.07 2.13 5/16
BIBS250-6 6 #10 - 250 5.78 2..07 2.13 5/16
BIBS250-8 8 #10 - 250 7.66 2.07 2.13 5/16
BIBS250-10 10 #10 - 250 9.53 2.07 2.13 5/16
BIBS250-12 12 #10 - 250 11.41 2.07 2.13 5/16
BIBS250-14 14 #10 - 250 13.29 2.07 2.13 5/16
BIBS350-3 3 #10 - 350 3.13 2.32 2.50 5/16
Catalog # of Wire Range Hex
Number Ports (AWG/kcmil) L W H Key
BIBS350-4 4 #10 - 350 4.04 2.32 2.50 5/16
BIBS350-5 5 #10 - 350 4.95 2.32 2.50 5/16
BIBS350-6 6 #10 - 350 5.86 2.32 2.50 5/16
BIBS350-8 8 #10 - 350 7.68 2.32 2.50 5/16
BIBS350-10 10 #10 - 350 9.50 2.32 2.50 5/16
BIBS350-12 12 #10 - 350 11.32 2.32 2.50 5/16
BIBS350-14 14 #10 - 350 13.14 2.32 2.50 5/16
BIBS600-3 3 #4 - 600 4.00 2.38 2.75 3/8
BIBS600-4 4 #4 - 600 5.28 2.38 2.75 3/8
BIBS600-5 5 #4 - 600 6.56 2.38 2.75 3/8
BIBS600-6 6 #4 - 600 7.84 2.38 2.75 3/8
BIBS600-8 8 #4 - 600 10.41 2.38 2.75 3/8
BIBS600-10 10 #4 - 600 12.97 2.38 2.75 3/8
BIBS600-12 12 #4 - 600 15.53 2.38 2.75 3/8
BIBS600-14 14 #4 - 600 18.09 2.38 2.75 3/8
BIBS750-3*3 #2 - 750 4.25 2.70 3.00 3/8
BIBS750-4*4 #2 - 750 5.63 2.70 3.00 3/8
BIBS750-6* 6 #2 - 750 8.37 2.70 3.00 3/8
BIBS750-8* 8 #2 - 750 11.13 2.70 3.00 3/8
BIBS750-10* 10 #2 - 750 13.87 2.70 3.00 3/8
BIBS750-12* 12 #2 - 750 16.63 2.70 3.00 3/8
BIBS750-14* 14 #2 - 750 19.37 2.70 3.00 3/8
A-52 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
BURNDY®UNITAP™
MULTI-PORT
Double-Sided Entry
NOTE: Only 1 conductor per port allowed.
* Not UL Listed.
UNITAP™ rated for code conductor only.
Catalog # of Wire Range Hex
Number Ports (AWG/kcmil) L W H Key
BIBD4-2 2 #14 - #4 1.16 1.50 1.25 1/8
BIBD4-3 3 #14 - #4 1.59 1.50 1.25 1/8
BIBD4-4 4 #14 - #4 2.03 1.50 1.25 1/8
BIBD4-5 5 #14 - #4 2.47 1.50 1.25 1/8
BIBD4-6 6 #14 - #4 2.91 1.50 1.25 1/8
BIBD4-8 8 #14 - #4 3.78 1.50 1.25 1/8
BIBD2/0-2 2 #14 - 2/0 1.52 1.56 1.25 3/16
BIBD2/0-3 3 #14 - 2/0 2.19 1.56 1.25 3/16
BIBD2/0-4 4 #14 - 2/0 2.86 1.56 1.25 3/16
BIBD2/0-5 5 #14 - 2/0 3.53 1.56 1.25 3/16
BIBD2/0-6 6 #14 - 2/0 4.20 1.56 1.25 3/16
BIBD2/0-8 8 #14 - 2/0 5.55 1.56 1.25 3/16
BIBD2/0-10 10 #14 - 2/0 6.89 1.56 1.25 3/16
BIBD2/0-12 12 #14 - 2/0 8.24 1.56 1.25 3/16
BIBD2/0-14 14 #14 - 2/0 9.58 1.56 1.25 3/16
BIBD250-2 2 #10 - 250 2.03 2.64 2.13 5/16
BIBD250-3 3 #10 - 250 2.97 2.64 2.13 5/16
BIBD250-4 4 #10 - 250 3.91 2.64 2.13 5/16
BIBD250-5 5 #10 - 250 4.84 2.64 2.13 5/16
BIBD250-6 6 #10 - 250 5.78 2.64 2.13 5/16
BIBD250-8 8 #10 - 250 7.66 2.64 2.13 5/16
BIBD250-10 10 #10 - 250 9.53 2.64 2.13 5/16
BIBD250-12 12 #10 - 250 11.41 2.64 2.13 5/16
BIBD250-14 14 #10 - 250 13.29 2.64 2.13 5/16
BIBD350-2 2 #10 - 350 2.22 3.00 2.50 5/16
Catalog # of Wire Range Hex
Number Ports (AWG/kcmil) L W H Key
BIBD350-3 3 #10 - 350 3.13 3.00 2.50 5/16
BIBD350-4 4 #10 - 350 4.04 3.00 2.50 5/16
BIBD350-5 5 #10 - 350 4.95 3.00 2.50 5/16
BIBD350-6 6 #10 - 350 5.86 3.00 2.50 5/16
BIBD350-8 8 #10 - 350 7.68 3.00 2.50 5/16
BIBD350-10 10 #10 - 350 9.50 3.00 2.50 5/16
BIBD350-12 12 #10 - 350 11.32 3.00 2.50 5/16
BIBD350-14 14 #10 - 350 13.14 3.00 2.50 5/16
BIBD600-2 2 #4 - 600 2.56 3.00 2.75 3/8
BIBD600-3 3 #4 - 600 3.77 3.00 2.75 3/8
BIBD600-4 4 #4 - 600 4.97 3.00 2.75 3/8
BIBD600-5 5 #4 - 600 6.17 3.00 2.75 3/8
BIBD600-6 6 #4 - 600 7.37 3.00 2.75 3/8
BIBD600-8 8 #4 - 600 9.78 3.00 2.75 3/8
BIBD600-10 10 #4 - 600 12.97 3.00 2.75 3/8
BIBD600-12 12 #4 - 600 15.53 3.00 2.75 3/8
BIBD600-14 14 #4 - 600 18.09 3.00 2.75 3/8
BIBD750-2* 2 #2 - 750 2.87 3.38 3.00 3/8
BIBD750-3* 3 #2 - 750 4.25 3.38 3.00 3/8
BIBD750-4* 4 #2 - 750 5.63 3.38 3.00 3/8
BIBD750-6* 6 #2 - 750 8.37 3.38 3.00 3/8
BIBD750-8* 8 #2 - 750 11.13 3.38 3.00 3/8
BIBD750-10* 10 #2 - 750 13.87 3.38 3.00 3/8
BIBD750-12* 12 #2 - 750 16.63 3.38 3.00 3/8
BIBD750-14* 14 #2 - 750 19.37 3.38 3.00 3/8
A-53
BURNDY®Mechanical
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
BURNDY®UNITAP™
TYPES BIBS-MT, BIBD-MT
Clear Insulated
Multiple Tap Connectors
Mounting Version
The BIBS-MT and BIBD-MT series UNITAP™
offer the same multi-port capabilities as the
standard UNITAP™ connectors except
these -MT types are provided with two iso-
lated mounting holes at both ends of the
connector for direct mounting to a trough,
gutter or wireway. They will accommodate
up to standard 1/4hardware.
MULTI-PORT
Double-Sided Entry
Fig. 1 Fig. 2
Catalog # of Wire Range Hex
Number Fig # Ports (AWG/Kcmil) L W H Key
BIBS2/04MT 1 4 #14-2/0 3.95 1.31 1.38 3/16
BIBS2/06MT 1 6 #14-2/0 5.29 1.31 1.38 3/16
BIBS2/08MT 1 8 #14-2/0 6.64 1.31 1.38 3/16
BIBS2/010MT 1 10 #14-2/0 7.98 1.31 1.38 3/16
BIBS2/012MT 1 12 #14-2/0 9.33 1.31 1.38 3/16
BIBS2504MT 1 4 #10-250 5.53 2.07 2.13 5/16
BIBS2506MT 1 6 #10-250 7.40 2.07 2.13 5/16
BIBS2508MT 1 8 #10-250 9.28 2.07 2.13 5/16
BIBS25010MT 1 10 #10-250 11.16 2.07 2.13 5/16
BIBS25012MT 1 12 #10-250 13.03 2.07 2.13 5/16
BIBS3504MT 1 4 #10-350 5.61 2.32 2.50 5/16
BIBS3506MT 1 6 #10-350 7.43 2.32 2.50 5/16
BIBS3508MT 1 8 #10-350 9.25 2.32 2.50 5/16
BIBS35010MT 1 10 #10-350 11.07 2.32 2.50 5/16
BIBS35012MT 1 12 #10-350 12.89 2.32 2.50 5/16
BIBS6004MT 1 4 #4-600 7.59 2.38 2.75 3/8
BIBS6006MT 1 6 #4-600 10.16 2.38 2.75 3/8
BIBS6008MT 1 8 #4-600 12.72 2.38 2.75 3/8
BIBS60010MT 1 10 #4-600 15.28 2.38 2.75 3/8
BIBS60012MT 1 12 #4-600 17.84 2.38 2.75 3/8
Catalog # of Wire Range Hex
Number Fig # Ports (AWG/Kcmil) L W H Key
BIBD2/04MT 2 4 #14-2/0 3.95 1.56 1.38 3/16
BIBD2/06MT 2 6 #14-2/0 5.29 1.56 1.38 3/16
BIBD2/08MT 2 8 #14-2/0 6.64 1.56 1.38 3/16
BIBD2/010MT 2 10 #14-2/0 7.98 1.56 1.38 3/16
BIBD2/012MT 2 12 #14-2/0 9.33 1.56 1.38 3/16
BIBD2504MT 2 4 #10-250 5.53 2.64 2.13 5/16
BIBD2506MT 2 6 #10-250 7.40 2.64 2.13 5/16
BIBD2508MT 2 8 #10-250 9.28 2.64 2.13 5/16
BIBD25010MT 2 10 #10-250 11.16 2.64 2.13 5/16
BIBD25012MT 2 12 #10-250 13.03 2.64 2.13 5/16
BIBD3504MT 2 4 #10-350 5.61 3.00 2.50 5/16
BIBD3506MT 2 6 #10-350 7.43 3.00 2.50 5/16
BIBD3508MT 2 8 #10-350 9.25 3.00 2.50 5/16
BIBD35010MT 2 10 #10-350 11.07 3.00 2.50 5/16
BIBD35012MT 2 12 #10-350 12.89 3.00 2.50 5/16
BIBD6004MT 2 4 #4-600 7.59 3.00 2.75 3/8
BIBD6006MT 2 6 #4-600 10.16 3.00 2.75 3/8
BIBD6008MT 2 8 #4-600 12.72 3.00 2.75 3/8
BIBD60010MT 2 10 #4-600 15.28 3.00 2.75 3/8
BIBD60012MT 2 12 #4-600 17.84 3.00 2.75 3/8
MULTI-PORT
Single-Sided Entry
UNITAP™ rated for code conductor only. UNITAP™ rated for code conductor only.
A-54 Mechanical BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
UV RATED
BLACK UNITAP™
600V, 90°C
Number Wire Hex Key
Catalog of Range Dimensions (Inches) (Torque)
Number Ports (AWG/kcmil) L W H (In.-lbs.)
1PL42 2 #14 - 4 1.16 1.16 1.25 1/8 (45)
1PLO42 2 #14 - 4 1.16 1.50 1.25 1/8 (45)
1PL2/02 2 #14 - 2/0 1.52 1.40 1.38 3/16 (120)
1PLO2/02 2 #14 - 2/0 1.52 1.56 1.38 3/16 (120)
1PL2502 2 #10 - 250 2.03 2.07 2.13 5/16 (275)
1PLO2502 2 #10 - 250 2.03 2.64 2.13 5/16 (275)
1PL3502 2 #10 - 350 2.22 2.32 2.50 5/16 (275)
1PL6002 2 #4 - 600 2.72 2.38 2.75 3/8 (375)
1PLO6002 2 #4 - 600 2.72 3.00 2.75 3/8 (375)
1PBS2 2 #14 - 2 2.38 0.75 1.22 5/32 (45)
1PBS1/0 2 #14 - 1/0 2.91 0.91 1.38 3/16 (120)
1PBS250 2 #10 - 250 4.01 1.19 2.10 5/16 (120)
1PBS350 2 #10 - 350 4.63 1.34 2.35 5/16 (275)
1PBS500 2 #6 - 500 5.00 1.62 2.62 3/8 (375)
1PL43 3 #14 - 4 1.59 1.25 1.25 1/8 (45)
1PL44 4 #14 - 4 2.03 1.25 1.25 1/8 (45)
1PL2/03 3 #14 - 2/0 2.19 1.31 1.38 3/16 (120)
1PL2503 3 #10 - 250 2.97 2.07 2.13 5/16 (275)
1PLD43 3 #14 - 4 1.59 1.50 1.25 1/8 (45)
1PLD44 4 #14 - 4 2.03 1.50 1.25 1/8 (45)
1PLD2/02 2 #14 - 2/0 1.52 1.56 1.25 3/16 (120)
1PLD2/03 3 #14 - 2/0 2.19 1.56 1.25 3/16 (120)
1PLD2/04 4 #14 - 2/0 2.86 1.56 1.25 3/16 (120)
1PLD2/06 6 #14 - 2/0 4.20 1.56 1.25 3/16 (120)
1PLD2502 2 #10 - 250 2.03 2.64 2.13 5/16 (275)
1PLD2503 3 #10 - 250 2.97 2.64 2.13 5/16 (275)
1PLD2504 4 #10 - 250 3.91 2.64 2.13 5/16 (275)
1PLD2506 6 #10 - 250 5.78 2.64 2.13 5/16 (275)
1PLD3502 2 #10 - 350 2.22 3.00 2.50 5/16 (375)
1PLD3503 3 #10 - 350 3.13 3.00 2.50 5/16 (375)
1PLD3504 4 #10 - 350 4.04 3.00 2.50 5/16 (375)
1PLD3506 6 #10 - 350 5.86 3.00 2.50 5/16 (375)
1PLD3508 8 #10 - 350 7.68 3.00 2.50 5/16 (375)
1PLD6002 2 #4 - 600 2.56 3.00 2.75 3/8 (375)
1PLD6003 3 #4 - 600 3.77 3.00 2.75 3/8 (375)
1PLD6004 4 #4 - 600 4.97 3.00 2.75 3/8 (375)
1PLD6005 5 #4 - 600 6.17 3.00 2.75 3/8 (375)
1PLD6006 6 #4 - 600 7.37 3.00 2.75 3/8 (375)
1PLD6008 8 #4 - 600 9.78 3.00 2.75 3/8 (375)
1PL = 2 Port Single Sided Entry
1PLO = 2 Port Offset Entry
1PBS = In-line Splice/Reducer
Features and Benefits
UV Rated Plastisol covered AL6061-T6
aluminum body saves time by eliminating
the need for taping.
Oxide inhibitor pre-installed inhibits
moisture and contaminants from
entering the contact area.
Range-taking capability reduces the
number of connectors carried in inventory.
UL486B Listed, AL9CU, 600V 90°C
1PL = Multi-Port Single Sided Entry
1PLD = Multi-Port Double Sided Entry
UNITAP™ rated for code conductor only.
B-1
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
General Information. . . . . . . . . . . . B-2, B-3
MIL. SPEC. Equivalent Tables. . . . . . . . B-4
Bare Ferrules
Type YF . . . . . . . . . . . . . . . . . . . . . B-5, B-6
Insulated Ferrules
Type YFI. . . . . . . . . . . . . . . . . . . . . B-7, B-8
Types YF & YFI Twin Ferrules . . . . . . . . B-9
Heat Shrink
Type YHS Ring and
Fork Tongue Terminals. . . . . . . . . . . B-10
Type YHS Butt Splices and
Quick Disconnects. . . . . . . . . . . . . . B-11
Type HSSHRACK . . . . . . . . . . . . . . . . B-12
Type HSKIT . . . . . . . . . . . . . . . . . . . . . B-13
Terminals
Types T& YAD . . . . . . . . . . . . . . . . . . . B-14
Types TP & BA . . . . . . . . . . . . . . . . . . B-15
Types TN & YAES . . . . . . . . . . . . . . . . B-16
Type YAE-G BOX . . . . . . . . . . . . . . . . B-17
Types YAE-N BOX & YAE-N . . . . . . . B-18
Type YAES-K . . . . . . . . . . . . . . . B-19, B-20
Types YAV BOX & YAV . . . . . . . B-21, B-22
Types YAV-L BOX & YAV-L . . . . B-23, B-24
Types YAV-H BOX & YAV-H . . . . . . . . B-25
Type YBM . . . . . . . . . . . . . . . . . . . . . . B-26
Types YAEV & YAEV-L . . . . . . . B-27, B-28
Type YAEV-H . . . . . . . . . . . . . . . B-29, B-30
Types YAV-R & YAV-RS . . . . . . . . . . . . B-31
Type YAEV-RS . . . . . . . . . . . . . . . . . . . B-32
Type YAEV-RH. . . . . . . . . . . . . . . . . . . B-33
Types T-F & YAD-F . . . . . . . . . . . . . . . B-34
Types YAV-T-F BOX & YAV-T-F . . . . . . B-35
Types YAV-H-F BOX, YAV-H-F
& YAV-Z . . . . . . . . . . . . . . . . . . . . . . B-36
Types TN-F & YAES-F . . . . . . . . . . . . . B-37
Types YAE-N-F BOX & YAE-N-F . . . . B-38
Types TP-F & BA-EF . . . . . . . . . . . . . . B-39
Types YAE-Z BOX & YAE-Z . . . . . . . . B-40
Types TP-Z & BA-EZ. . . . . . . . . . . . . . B-41
Types TP-LF & BA-EL . . . . . . . . . . . . . B-42
Type Q-F . . . . . . . . . . . . . . . . . . . . . . . B-43
Type QP-F . . . . . . . . . . . . . . . . . . . . . . B-43
Type QN-F . . . . . . . . . . . . . . . . . . . . . . B-44
Type QM. . . . . . . . . . . . . . . . . . . . . . . . B-44
Type QP-M. . . . . . . . . . . . . . . . . . . . . . B-45
Type QN-M . . . . . . . . . . . . . . . . . . . . . B-45
Types PGP & PGN . . . . . . . . . . . . . . . . B-46
Types FQN-F & FQN-M. . . . . . . . . . . . B-47
Type FL . . . . . . . . . . . . . . . . . . . . . . . . B-48
Uninsulated Splices . . . . . . . . . . . . . . . B-49
Types YSV, YSV-H & YSV-L . . . . . . . . B-49
Type YSV-L . . . . . . . . . . . . . . . . . . . . . B-50
Type YSM. . . . . . . . . . . . . . . . . . . . . . . B-51
Type YSCM . . . . . . . . . . . . . . . . . . . . . B-52
Types YSES-K . . . . . . . . . . . . . . . . . . . B-53
Types SP & BS. . . . . . . . . . . . . . . . . . . B-54
Insulated Splices . . . . . . . . . . . . . . . . . B-55
Types SN, YSE-HN . . . . . . . . . . . . . . . B-55
Types SNM, YSE BOX, YSES,
YSE-H BOX, YSE & YSE-H . . . . . . B-56
Types YSV & YRV-L. . . . . . . . . . . . . . . B-57
Types YQE & RK . . . . . . . . . . . . . . . . . B-58
TABLE OF CONTENTS
B-2
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
Performance
The terminals and splices in this catalog are
approved, per SAE-AS7928 and/or UL486,
where indicated. Table 1 shows the perform-
ance requirements for terminals used in mili-
tary and commercial equipment. The voltage
drops listed are maximum allowable values
taken at currents well above rated current for
the wires. Tensile values assure that the wires
will not become separated from the terminals
under reasonably expected stresses. UL ten-
sile values are chosen to reflect the severest
expected duty. MIL Specification tensile val-
ues apply only to crimp terminations and
reflect minimum values that are obtained in
good crimp joints. Actual performance of
BURNDY®terminals exceeds the require-
ments of Table 1. Typical values are shown in
Figs. 1-5. For High Temperature application
BURNDY®YAV series with nickel plating
“-NK” suffix provide for continuous operation
to 650° F and 750° F intermittent service.
Performance Requirements — Terminals for Copper Wire
Per SAE-AS7928Per UL486
Wire Size
Test
Current
(Amps)
Maximum
Voltage
Drop
(Mv.)
Minimum
Tensile
Strength
(Lbs.)
Minimum
Tensile
Strength
(Lbs.)
263 8 7 — —
24 4.5 8 10
22 97 15 8 —
20 11 61913 —
18 165 38 20 —
1622 7 50 30 —
14 32 670 50 15
12 41 5 110 70 20
10 55 5 150 80 30
8 73 5 225 90 50
6101 5300 100 65
4135 5400 140 85
2181 5550 180 115
1211 5650 200 130
0245 5700 250 150
00 283 5750 300 175
000 320 5825 350 200
0000 380 5875 450 230
Test
Current
For Max.
50°C Rise
(Amps)
Fig 1. Tensile strength of YAD
HYLUG™ after axial
rotation stresses.
Fig 2. Tensile strength of BA
VINYLUG™ after axial
rotation stresses.
TENSILE STRENGTH IN POUNDS
COMMERCIAL WIRE SIZE COMMERCIAL WIRE SIZE
TENSILE STRENGTH IN POUNDS
Table 1
B-3
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
GENERAL
INFORMATION
(Continued)
Fig 3. Tensile strength of YAES
INSULUG™ after
vibration.
TENSILE STRENGTH IN POUNDS
AN WIRE SIZE
Fig 5. Voltage drops of YAES at
currents per Table 1 after
vibration.
VOLTAGE DROP mV
AN WIRE SIZE
Fig 4. Temperature rise of BA
VINYLUG™ at currents
per Table 1.
DEGREES CENTIGRADE
COMMERCIAL WIRE SIZE
TERMINAL
SIZE
B-4
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
EQUIVALENT TABLES
MILITARY SPECIFICATIONS
Terminals
BURNDY®Equivalents to SAE-AS25036 in
accordance with Specification SAE-AS7928
Terminals
BURNDY®Equivalents to SAE-AS20659 in
accordance with Specification SAE-AS7928
AS25036 Catalog Class Class Cage AS25036 Catalog Class Class Cage AS20659 Catalog Class Class Cage AS20659 Catalog Class Class Cage
Dash No. Number 1 2 Code* Dash No. Number 1 2 Code* Dash No. Number 1 2 Code* Dash No. Number 1 2 Code*
101 YAES18-N1 X X 124 YAEV4C-L4 X 1NJK8 105 YAV10 X X 1NJK8 134 YAV1C-L3 X1NJK8
YAE18-G43 X1NJK8 125 YAEV4C-L2 X X 1NJK8 106 YAV10-T2 X X 1NJK8 135 YAV25-L3 X1NJK8
102 YAES18-N2 X X 126 YAEV2C-L1 X X 1NJK8 107 YAV8C-L X 1NJK8 136 YAV26-L3 X X 1NJK8
YAE18-N21 X1NJK8 127 YAEV2C-L X 1NJK8 108 YAV8C-L2 X 1NJK8 137 YAV28-L54 X1NJK8
103 YAES18-N3 X X 128 YAEV2C-L4 X X 1NJK8 109 YAV6C-L X X 1NJK8 140 YAV8C-L14 X1NJK8
YAE18N X1NJK8 129 YAEV1C-L1 X 1NJK8 110 YAV6C-L2 X 1NJK8 141 YAV8C-L1 X X 1NJK8
104 YAES18-N4 X X 130 YAEV1C-L X X 1NJK8 111 YAV4C-L X X 1NJK8 142 YAV8C-L4 X1NJK8
YAE18-N3 X1NJK8 131 YAEV1C-L3 X 1NJK8 112 YAV4C-L2 X 1NJK8 143 YAV6C-L10 X1NJK8
YAES18-N5 X X 132 YAEV25-L1 X 1NJK8 113 YAV2C-L1 X 1NJK8 144 YAV4C-L3 X1NJK8
105 YAE18-N15 X1NJK8 133 YAEV25-L X X 1NJK8 114 YAV2C-L X 1NJK8 145 YAV4C-L5 X1NJK8
YAES14-N6 X X 134 YAEV25-L3 X 1NJK8 115 YAV1C-L1 X X 1NJK8 146 YAV2C-L3 X1NJK8
106 YAE14-N43 X1NJK8 135 YAEV26-L2 X 1NJK8 116 YAV1C-L X 1NJK8 147 YAV2C-L2 X X 1NJK8
107 YAES14-N7 X X 1NJK8 136 YAEV26-L X 1NJK8 117 YAV25-L1 X 1NJK8 148 YAV2C-L11 X1NJK8
YAES14-N8 X X 137 YAEV26-L3 X 1NJK8 118 YAV25-L X X 1NJK8 149 YAV1C-L2 X1NJK8
108 YAE14N X1NJK8 143 YAE22-G18 X 1NJK8 119 YAV26-L2 X 1NJK8 150 YAV1C-L4 X1NJK8
YAES14-N9 X X 144 YAE22-G16 X 1NJK8 120 YAV26-L X 1NJK8 151 YAV25-L2 X1NJK8
109 YAE14-N3 X1NJK8 145 YAE22-G13 X 1NJK8 121 YAV27-L X X 1NJK8 152 YAV25-L16 X1NJK8
YAES14-N10 X 146 YAE22-G14 X 1NJK8 122 YAV27-L1 X 1NJK8 153 YAV26-L1 X1NJK8
110 YAE14-N4 X1NJK8 147 YAE22-G15 X 1NJK8 123 YAV28-L X 1NJK8 154 YAV26-L16 X1NJK8
YAES10-N11 XX YAES18-N48 X X 124 YAV28-L12 X X 1NJK8 155 YAV27-L20 X1NJK8
111 YAE10-N5 X1NJK8 148 YAE18-N17 X1NJK8 128 YAV10-T4 X X 1NJK8 156 YAV27-L18 X1NJK8
YAES10-N12 XX YAES18-N49 X X 129 YAV8C-L3 X 1NJK8 157 YAV28-L56 X1NJK8
112 YAE10N X1NJK8 149 YAE18N1 X1NJK8 130 YAV6C-L1 X 1NJK8 158 YAV28-L60 X1NJK8
YAES10-N13 XX YAES18-N50 X X 131 YAV6C-L4 X 1NJK8 159 YAV28-L13 X1NJK8
113 YAE10-N2 X1NJK8 150 YAE18-N2 X1NJK8 132 YAV4C-L4 X 1NJK8 160 YAV28-L14 X1NJK8
YAES10-N14 X 152 YAES14-N52 X X 1NJK8 133 YAV2C-L4 X 1NJK8 165 YAV10-T7 X X 1NJK8
114 YAE10-N4 X1NJK8 YAES14-N53 XX
115 YAEV8C-L X X 1NJK8 153 YAE14-N1 X1NJK8
116 YAEV8C-L1 X1NJK8 YAES14-N54 XX
117 YAEV8C-L2 X1NJK8
154 YAE14-N2 X1NJK8
118 YAEV8C-L3 X 1NJK8 155 YAES14-N54 X X 1NJK8
119 YAEV6C-L1M X X 1NJK8 YAES10-N56 XX
120 YAEV6C-LM X1NJK8
156 YAE10-N11 X1NJK8
121 YAEV6C-L4M X1NJK8 YAES10-N57 XX
122 YAEV6C-L2M X1NJK8
157 YAE10-N3 X1NJK8
123 YAEV4C-L X 1NJK8 158 YAES10-N58 X X 1NJK8
* Main Office Cage Code Number
Notes:
For factory cage code numbers, please contact your local
BURNDY®Sales Representative or the Headquarters phone
number below.
SAE stands for the Society of Automotive Engineering, which
has replaced the Military Specifications.
B-5
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPE YF
BARE FERRULES
For Use On Copper Conductor
Wire ferrules are also known as cord end ter-
minals or bootlace ferrules. These are electri-
cal connectors used to terminate stranded
wires. These terminals are made of electrolyt-
ically tin plated copper, uninsulated ferrules
are designed to form neat end terminations to
multi-strand cables or wires. Smooth funnel
entry assists in wire insertion. Specifically
designed to aid in termination of extra flexible
Features and Benefits
Made of electrolytic copper, tin plated
Seamless barrels
Smooth funnel entry to make wire insertion
easier
RoHS compliant
Catalog Wire Size Dimensions in Inches Recommended
Number AWG mm2L1 D D1 D2 Bag Qty. Tooling
YF2807UI 28 .14 .276 .035 .027 .063 1000 YF3206TOOL
YF2605UI 26 .25 .196 .043 .031 .059 1000
YF2607UI 26 .25 .276 .043 .031 .059 1000 YF3206TOOL
YF2405UI 24 .34 .196 .047 .031 .059 1000 YF2610TOOL
YF2407UI 24 .34 .276 .047 .031 .059 1000
YF2206UI 22 .50 .236 .051 .039 .059 1000
YF2208UI 22 .50 .315 .051 .039 .067 1000
YF2210UI 22 .50 .394 .051 .039 .067 1000
YF2212UI 22 .50 .472 .051 .039 .067 1000
YF2006UI 20 .75 .236 .059 .047 .067 1000
YF2010UI 20 .75 .394 .059 .047 .075 1000
YF2012UI 20 .75 .472 .059 .047 .075 1000
YF1806UI 18 1.00 .236 .067 .055 .075 1000
YF1808UI 18 1.00 .315 .067 .055 .087 1000
YF1810UI 18 1.00 .394 .067 .055 .087 1000 YF3206TOOL
YF1812UI 18 1.00 .472 .067 .055 .087 1000 YF2610TOOL
YF1607UI 16 1.50 .276 .079 .067 .087 1000 YF2214TOOL
YF1608UI 16 1.50 .315 .079 .067 .098 1000 YF2210TOOL
YF1610UI 16 1.50 .394 .079 .067 .098 1000
YF1612UI 16 1.50 .472 .079 .067 .098 1000
YF1618UI 16 1.50 .709 .079 .067 .098 1000
YF1407UI 14 2.50 .276 .102 .091 .130 1000
YF1408UI 14 2.50 .315 .102 .091 .130 1000
YF1410UI 14 2.50 .394 .102 .091 .130 1000
YF1412UI 14 2.50 .472 .102 .091 .130 1000
YF1418UI 14 2.50 .709 .102 .091 .130 1000
YF1209UI 12 4.00 .354 .126 .110 .154 1000
YF1212UI 12 4.00 .472 .126 .110 .154 1000 YF3206TOOL
YF1215UI 12 4.00 .591 .126 .110 .154 1000 YF2610TOOL
YF1218UI 12 4.00 .709 .126 .110 .154 1000 YF2210TOOL
YF1010UI 10 6.00 .394 .154 .138 .185 250 YF3206TOOL
YF1012UI 10 6.00 .472 .154 .138 .185 250 YF2610TOOL
YF1015UI 10 6.00 .591 .154 .138 .185 250 YF2210TOOL
YF1018UI 10 6.00 .709 .154 .138 .185 250 YF1006TOOL
YF0812UI 8 10.00 .472 .193 .177 .228 250
YF0815UI 8 10.00 .591 .193 .177 .228 250
YF0818UI 8 10.00 .709 .193 .177 .228 250 YF3206TOOL
YF0612UI 6 16.00 .472 .244 .228 .283 250 YF1006TOOL
YF0615UI 6 16.00 .591 .244 .228 .283 250 YF0801TOOL
YF0618UI 6 16.00 .709 .244 .228 .283 250
YF0625UI 6 16.00 .984 .244 .228 .283 250
fine stranded conductor, provides enhanced
flexibility relating to wire termination and
management. A positive contact surface
helps ensure system integrity.
B-6
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPE YF (Continued)
BARE FERRULES
For Use On Copper Conductor
Catalog Wire Size Dimensions in Inches Recommended
Number AWG mm2L1 D D1 D2 Bag Qty. Tooling
YF0412UI 4 25.00 .472 .311 .295 .358 100
YF0415UI 4 25.00 .591 .311 .295 .358 100
YF0418UI 4 25.00 .709 .311 .295 .358 100
YF0420UI 4 25.00 .787 .311 .295 .358 100
YF0425UI 4 25.00 .984 .311 .295 .358 100
YF0432UI 4 25.00 1.260 .311 .295 .358 100
YF0215UI 2 35.00 .591 .343 .327 .402 100 YF0801TOOL
YF0220UI 2 35.00 .787 .343 .327 .402 100 YF0401TOOL
YF0225UI 2 35.00 .984 .343 .327 .402 100
YF0232UI 2 35.00 1.260 .343 .327 .402 100
YF0122UI 1 50.00 .866 .429 .406 .500 50
YF0125UI 1 50.00 .984 .429 .406 .500 50
YF0132UI 1 50.00 1.260 .429 .406 .500 50
YF2/022UI 2/0 70.00 .866 .563 .531 .622 50
YF2/025UI 2/0 70.00 .984 .563 .531 .622 50
YF2/032UI 2/0 70.00 1.260 .563 .531 .622 50
YF3/025UI 3/0 95.00 .984 .614 .583 .681 50
YF3/030UI 3/0 95.00 1.180 .614 .583 .681 50
YF3/032UI 3/0 95.00 1.260 .614 .583 .681 50 YF1/03/0TOOL
YF4/032UI 4/0 120.00 1.260 .697 .657 .795 25
YF4/034UI 4/0 120.00 1.390 .697 .657 .795 25
YF4/040UI 4/0 120.00 1.570 .697 .657 .795 25
YF25032UI 250 150.00 1.260 .811 .722 .906 25 YF4/0250TOOL
YF25040UI 250 150.00 1.570 .811 .722 .906 25
YF35032UI 350 185.00 1.260 .843 .795 .941 25
YF35040UI 350 185.00 1.570 .843 .795 .941 25 Y644HSXT
B-7
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPE YF-I FERRULES
INSULATED FERRULES
For Use On Copper Conductor
Offered in Series D, T & W
Ferrules are electrical connectors used to ter-
minate stranded wires, creating a quality, reli-
able connection by ensuring each wire strand
conducts current when properly crimped.
Especially useful when multiple reconnec-
tions could be necessary within terminal
blocks or other similar devices. No breakage
of wire strands when wire is bent, under
stress or in a vibration environment. Twin fer-
rule designs allow two individual stranded
conductors to be connected to the same ter-
mination, most beneficial in jumpering or
other similar applications. Both styles (single
and twin) offer the same features and bene-
fits. The YF-TOOL series has been designed
to crimp both the bare (type YF-UI) and insu-
lated (type YF-I) ferrules.
Features & Benefits
Made of electrolytic copper, tin plated
Smooth funnel entry to make wire insertion
easier
Secure contacting even after multiple
reconnections
Long-term contact resistance
No fraying of strands
No breakage of wire strands when wire is
bent, under stress or in vibration environ-
ment
RoHS compliant
Catalog Wire Size Dimensions in Inches
Number* AWG mm2L1 (in.) L2 (in.) D (in.) D1 (in.) D2 (in.) Bag Qty. Tooling
YF2806I_ 28 .14 .409 .236 .037 .031 .043 500
YF2808I_ 28 .14 .488 .315 .037 .031 .043 500 YF3206TOOL
YF2606I_ 26 .25 .409 .236 .043 .031 .075 500
YF2608I_ 26 .25 .488 .315 .043 .031 .075 500 YF3206TOOL
YF2406I_ 24 .34 .409 .236 .043 .031 .075 500 YF2610TOOL
YF2408I_ 24 .34 .488 .315 .043 .031 .075 500
YF2205I_ 22 .50 .433 .197 .051 .039 .102 500
YF2206I_ 22 .50 .472 .236 .051 .039 .102 500
YF2208I_ 22 .50 .551 .315 .051 .039 .102 500
YF2210I_ 22 .50 .630 .394 .051 .039 .102 500
YF2212I_ 22 .50 .709 .472 .051 .039 .102 500
YF2006I_ 20 .75 .472 .236 .059 .047 .110 500
YF2008I_ 20 .75 .551 .315 .059 .047 .110 500
YF2010I_ 20 .75 .630 .394 .059 .047 .110 500
YF2012I_ 20 .75 .709 .472 .059 .047 .110 500
YF2018I_ 20 .75 .957 .709 .059 .047 .110 500
YF1806I_ 18 1.00 .472 .236 .067 .055 .118 500 YF3206TOOL
YF1808I_ 18 1.00 .551 .315 .067 .055 .118 500 YF2610TOOL
YF1810I_ 18 1.00 .630 .394 .067 .055 .118 500 YF2214TOOL
YF1812I_ 18 1.00 .709 .472 .067 .055 .118 500 YF2210TOOL
YF1818I_ 18 1.00 .957 .709 .067 .055 .118 500
YF1606I_ 16 1.50 .484 .236 .079 .067 .138 500
YF1608I_ 16 1.50 .551 .315 .079 .067 .138 500
YF1610I_ 16 1.50 .630 .394 .079 .067 .138 500
YF1612I_ 16 1.50 .709 .472 .079 .067 .138 500
YF1615I_ 16 1.50 .839 .591 .079 .067 .138 500
YF1618I_ 16 1.50 .945 .709 .079 .067 .138 500
YF1408I_ 14 2.50 .591 .315 .098 .087 .165 500
YF1410I_ 14 2.50 .685 .394 .098 .087 .165 500
YF1412I_ 14 2.50 .709 .472 .098 .087 .165 500
YF1418I_ 14 2.50 .945 .709 .098 .087 .165 500
YF1425I_ 14 2.50 .984 .709 .098 .087 .165 500
* Insert series letter for complete catalog number:
(example: YF2806IW).
D2
D1
D
L2
L1
B-8
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
Catalog Wire Size Dimensions in Inches
Number* AWG mm2L1 (in.) L2 (in.) D (in.) D1 (in.) D2 (in.) Bag Qty. Tooling
YF1209I_ 12 4.00 .646 .315 .126 .110 .189 500
YF1210I_ 12 4.00 .699 .394 .126 .110 .189 500 YF3206TOOL
YF1212I_ 12 4.00 .787 .472 .126 .110 .189 500 YF2610TOOL
YF1218I_ 12 4.00 1.020 .709 .126 .110 .189 500 YF2210TOOL
YF1010I_ 10 6.00 .728 .394 .154 .138 .248 100 YF3206TOOL
YF1012I_ 10 6.00 .787 .472 .154 .138 .248 100 YF2610TOOL
YF2210TOOL
YF1018I_ 10 6.00 1.020 .709 .154 .138 .138 100 YF1006TOOL
YF0812I_ 8 10.00 .866 .472 .193 .177 .299 100
YF0815I_ 8 10.00 .929 .591 .193 .177 .299 100 YF3206TOOL
YF0818I_ 8 10.00 1.10 .709 .193 .177 .299 100 YF1006TOOL
YF0612I_ 6 16.00 .945 .472 .244 .228 .346 100 YF0801TOOL
YF0618I_ 6 16.00 1.10 .709 .244 .228 .346 100
YF0412I_ 4 25.00 .945 .472 .303 .287 .441 100
YF0415I_ 4 25.00 1.06 .591 .303 .287 .441 100
YF0416I_ 4 25.00 1.10 .630 .303 .287 .441 100
YF0418I_ 4 25.00 1.18 .709 .303 .287 .441 100
YF0422I_ 4 25.00 1.42 .866 .303 .287 .441 100
YF0425I_ 4 25.00 1.45 .984 .303 .287 .441 100
YF0216I_ 2 35.00 1.18 .630 .343 .327 .500 100
YF0218I_ 2 35.00 1.26 .709 .343 .327 .500 100 YF0801TOOL
YF0222I_ 2 35 1.15 .709 .343 .327 .50 100 YF0401TOOL
YF0225I_ 2 35 1.53 .984 .343 .327 .50 100
YF0112I_ 1 50 1.10 .472 .429 .406 .591 50
YF0116I_ 1 50 1.26 .630 .429 .406 .591 50
YF0120I_ 1 50 1.417 .787 .429 .406 .591 50
YF0122I_ 1 50 1.50 .866 .429 .406 .591 50
YF0125I_ 1 50 1.58 .984 .429 .406 .591 50
YF0130I_ 1 50 1.81 1.18 .429 .406 .591 50
YF2/020ID 2/0 70 1.48 .787 .563 .531 .631 25
YF2/025ID 2/0 70 1.654 .984 .563 .531 .631 25
YF2/027ID 2/0 70 1.73 1.06 .563 .531 .631 25 YF1/03/0TOOL
YF3/025ID 3/0 95 1.73 .984 .614 .583 .725 25
YF3/030ID 3/0 95 1.95 1.18 .614 .583 .725 25
YF4/027ID 4/0 120 1.87 1.06 .697 .657 .799 25
YF4/030ID 4/0 120 2.09 1.18 .697 .657 .799 25
YF4/032ID 4/0 120 2.07 1.26 .697 .657 .799 25
YF4/034ID 4/0 120 2.15 1.34 .697 .657 .799 25
YF25025ID 250 150 1.99 .984 .811 .772 .921 25 YF4/0250TOOL
YF25027ID 250 150 2.07 1.06 .811 .772 .921 25
YF25032ID 250 150 2.27 1.26 .811 .772 .921 25
YF25038ID 250 150 2.50 1.50 .811 .772 .921 25
D2
D1
D
L2
L1
TYPE YF-I FERRULES
(Continued)
INSULATED FERRULES
For Use On Copper Conductor
Offered in Series D, T & W
* Insert series letter for complete Catalog Number:
(example: YF2806IW).
** Note that 2/0 size and above only available in D Series.
B-9
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPES YF,
YF-I FERRULES
INSULATED TWIN FERRULES
For Use On Copper Conductor
Ferrules are electrical connectors used to ter-
minate stranded wires, creating a quality, reli-
able connection by ensuring each wire strand
conducts current when properly crimped.
Especially useful when multiple reconnec-
tions could be necessary within terminal
blocks or other similar devices. No breakage
of wire strands when wire is bent, under
stress or in a vibration environment. Twin fer-
rule designs allow two individual stranded
conductors to be connected to the same ter-
mination, most beneficial in jumpering or
other similiar applications. Both styles (single
and twin) offer the same features and bene-
fits. The YF-TOOL series has been designed
to crimp both the bare (type YF) and insulat-
ed (type YF-I) ferrules.
Features & Benefits
Made of electrolytic copper, tin plated
Smooth funnel entry to make wire insertion
easier
Secure contacting even after multiple
reconnections
Long-term contact resistance
No fraying of strands
No breakage of wire strands when wire is
bent, under stress or in vibration environ-
ment
RoHS compliant
Catalog Wire Size Dimensions in Inches
Number* AWG mm2L1 (in.) D (in.) D1 (in.) D2 (in.) Bag Qty. Tooling
YFTW0614_ 6 16.00 1.2300.3430.3270.748100
YFTW0814_ 8 10.00 1.0500.2720.2560.496100
YFTW1014_ 10 6.00 1.0300.2090.1930.374100
YFTW1212_ 12 4.00 0.9090.1650.1500.346100
YFTW1410_ 14 2.5 0.7280.1300.1140.315500
YFTW1413_ 14 2.5 0.8460.1300.1140.315500
YFTW1608_ 16 1.5 0.6100.1020.0910.252500 YF2210TOOL
YFTW1612_ 16 1.5 0.7680.1020.0910.252500
YFTW1808_ 18 1.00 0.5940.0940.0830.217500
YFTW1810_ 18 1.00 0.6730.0940.0830.217500
YFTW2008_ 20 .75 0.5790.0830.0710.217500
YFTW2010_ 20 .75 0.6570.0830.0710.217500
YFTW2208_ 22 .50 0.5710.0710.0590.197500
* Insert series number after Catalog Number
(example: YFTW0614W is the W series).
B-10
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPE YHS
HYDENT™ HEAT SHRINK
RING AND FORK TONGUE
TERMINALS
For Use On Copper Conductor
Features and Benefits
Made from pure copper, annealed for
maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire
contact and tensile strength
Electro tin plated for corrosion resistance
Wire Strip Length 5/16
Figure 2 Figure 3
Catalog No. Catalog No. Fig. Stud Conductor Tongue Dimensions Tongue
(100/bag) (20/bag) No. Size Size Type B C K L N Thickness
YHSA18K6 YHSA18K6RK 2 #6 22 - 18 AWG Ring 0.220.290.141.180.140.03
YHSA18K8 YHSA18K8RK 2 #8 22 - 18 AWG Ring 0.220.320.171.180.170.03
YHSA18K10 YHSA18K10RK 2 #10 22 - 18 AWG Ring 0.220.320.201.180.330.03
YHSA18K14 YHSA18K14RK 2 1/4 22 - 18 AWG Ring 0.220.470.271.400.380.03
YHSA18K38 YHSA18K38RK 2 3/8 22 - 18 AWG Ring 0.220.560.401.450.280.03
YHSA14K8 YHSA14K8RK 2 #8 16 - 14 AWG Ring 0.220.320.171.180.160.03
YHSA14K10 YHSA14K10RK 2 #10 16 - 14 AWG Ring 0.220.320.201.180.170.03
YHSA14K14 YHSA14K14RK 2 1/4 16 - 14 AWG Ring 0.220.470.261.400.230.03
YHSA14K38 YHSA14K38RK 2 3/8 16 - 14 AWG Ring 0.220.560.401.450.280.03
YHSA10K10 YHSA10K10RK 2 #10 12 - 10 AWG Ring 0.220.340.201.150.180.04
YHSA10K14 YHSA10K14RK 2 1/4 12 - 10 AWG Ring 0.220.560.261.450.150.04
YHSA10K38 YHSA10K38RK 2 3/8 12 - 10 AWG Ring 0.220.560.401.450.280.04
YHSA10K12 YHSA10K12RK 2 1/2 12 - 10 AWG Ring 0.220.690.531.690.360.04
YHSA18K10F YHSA18K10FRK 3 #10 22 - 18 AWG Fork 0.220.310.201.180.270.03
YHSA14K10F YHSA14K10FRK 3 #10 16 - 14 AWG Fork 0.220.340.211.170.270.03
YHSA10K10F YHSA10K10FRK 3 #10 12 - 10 AWG Fork 0.220.370.211.160.270.04
Recommended Tooling MR22.
B-11
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPE YHS
HYDENT™ HEAT SHRINK
BUTT SPLICES AND
QUICK DISCONNECTS
For Use On Copper Conductor
Features and Benefits
Made from pure copper, annealed for
maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire
contact and tensile strength
Electro tin plated for corrosion resistance
Wire strip length 5/16
Figure 1 Figure 4
Figure 5 Figure 6
Catalog No. Catalog No. Fig. Conductor Dimensions
(100/bag) (20/bag) No. Size Connector Type B C L
YHSS18 YHSS18RK 1 22 - 18 AWG Butt Splice 0.25— 1.50
YHSS14 YHSS14RK 1 16 - 14 AWG Butt Splice 0.25— 1.50
YHSS10 YHSS10RK 1 12 - 10 AWG Butt Splice 0.25— 1.60
YHSQ18F25X03 YHSQ18F25X03RK 4 22 - 18 AWG Female Quick Disconnect 0.220.301.27
YHSQ18M25X03 YHSQ18M25X03RK 5 22 - 18 AWG Male Quick Disconnect 0.220.251.25
YHSQ14F25X03 YHSQ14F25X03RK 4 16 - 14 AWG Female Quick Disconnect 0.220.301.27
YHSQ14M25X03 YHSQ14M25X03RK 5 16 - 14 AWG Male Quick Disconnect 0.220.251.25
YHSQ10F25X03 YHSQ10F25X03RK 4 12 - 10 AWG Female Quick Disconnect 0.220.301.27
YHSQ10M25X03 YHSQ10M25X03RK 5 12 - 10 AWG Male Quick Disconnect 0.220.251.19
YHSFQ18F25X03 YHSFQ18F25X03RK 6 22 - 18 AWG Fully Insulated Female Quick Disconnect 0.220.381.28
YHSFQ14F25X03 YHSFQ14F25X03RK 6 16 - 14 AWG Fully Insulated Female Quick Disconnect 0.220.381.28
YHSFQ10F25X03 YHSFQ10F25X03RK 6 12 - 10 AWG Fully Insulated Female Quick Disconnect 0.220.381.34
Recommended Tooling MR22.
B-12
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPE HSSHRACK
HYDENT™ HEAT SHRINK
FULLY LOADED RACK
For Use On Copper Conductor
Standard crimp terminals leave the wire
exposed allowing in moisture or other con-
taminants which can result in corrosion.
Corrosion reduces the amount of current the
wire can carry safely. The integrity of the elec-
trical system can be compromised when
unsealed electrical connections are utilized.
Heat shrink terminals provide a durable seal
blocking out contaminants ensuring a better
connection.
List of Items Included in HSSHRACK
Quantity of
Bags included
in rack Stud Conductor
(20 pieces per bag) Catalog Number Size Size Description
5YHSS18RK 22 - 18 AWG Butt Splice
5YHSS14RK 16 - 14 AWG Butt Splice
5YHSS10RK 12 - 10 AWG Butt Splice
5YHSA18K10RK #10 22 - 18 AWG Ring Tongue Terminal
5YHSA14K10RK #10 16 - 14 AWG Ring Tongue Terminal
5YHSA10K10RK #10 12 - 10 AWG Ring Tongue Terminal
5YHSA18K10FRK #10 22 - 18 AWG Fork Tongue Terminal
5YHSA14K10FRK #10 16 - 14 AWG Fork Tongue Terminal
5YHSA10K10FRK #10 12 - 10 AWG Fork Tongue Terminal
5YHSFQ18F25X03RK 22 - 18 AWG Fully Insulated Female Quick Disconnect
5YHSFQ14F25X03RK 16 - 14 AWG Fully Insulated Female Quick Disconnect
5YHSFQ10F25X03RK 12 - 10 AWG Fully Insulated Female Quick Disconnect
Durable Cardboard Rack Display
Features and Benefits
Made from pure copper, annealed for
maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire
contact and tensile strength
Electro tin plated for corrosion resistance
Wire strip length 5/16
Recommended Tooling MR22.
B-13
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPE HSKIT
HYDENT™ HEAT SHRINK
CONNECTORS AND
INSTALLATION TOOL
For Use On Copper Conductor
Standard crimp terminals leave the wire
exposed allowing in moisture or other con-
taminants which can result in corrosion. Heat
shrink terminals provide a durable seal,
blocking out contaminants, ensuring a better
connection.
Features and Benefits
Made from pure copper, annealed for
maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire
contact and tensile strength
Electro tin plated for corrosion resistance
Wire strip length 5/16
List of Items Included in HSKIT
Quantity Quantity
of Pieces of Pieces
included Conductor Stud included Conductor Stud
in kit Description Size Size in kit Description Size Size
50 Butt Splice 22 - 18 AWG 10 Fork Terminal 22 - 18 AWG #6
50 Butt Splice 16 - 14 AWG 10 Fork Terminal 22 - 18 AWG #8
30 Butt Splice 12 - 10 AWG 10 Fork Terminal 22 - 18 AWG #10
15 Butt Splice #8 AWG 10 Fork Terminal 16 - 14 AWG #6
10 Ring Terminal 22 - 18 AWG #6 10 Fork Terminal 16 - 14 AWG #8
10 Ring Terminal 22 - 18 AWG #8 10 Fork Terminal 16 - 14 AWG #10
10 Ring Terminal 22 - 18 AWG #10 10 Fork Terminal 12 - 10 AWG #6
10 Ring Terminal 22 - 18 AWG 5/16” 10 Fork Terminal 12 - 10 AWG #8
10 Ring Terminal 22 - 18 AWG 1/4” 10 Fork Terminal 12 - 10 AWG #10
10 Ring Terminal 22 - 18 AWG 3/8” 15 Fork Terminal #8 AWG 3/8”
10 Ring Terminal 16 - 14 AWG #8 50 (25 ea) Male & Female Quick Disc. 22 - 18 AWG
10 Ring Terminal 16 - 14 AWG #10 50 (25 ea) Male & Female Quick Disc. 16 - 14 AWG
10 Ring Terminal 16 - 14 AWG 5/16” 50 (25 ea) Male & Female Quick Disc. 12 - 10 AWG
10 Ring Terminal 16 - 14 AWG 1/4” 30 (15 ea) Male & Female Bullet 16 - 14 AWG
10 Ring Terminal 16 - 14 AWG 3/8” 20 (10 ea) Male & Female Ins. Quick Disc. 22 - 18 AWG
10 Ring Terminal 16 - 14 AWG #6 20 (10 ea) Male & Female Ins. Quick Disc. 16 - 14 AWG
10 Ring Terminal 12 - 10 AWG #8 20 (10 ea) Male & Female Ins. Quick Disc. 12 - 10 AWG
10 Ring Terminal 12 - 10 AWG #10 10 Step Down Butt Splice 16 - 14 to 22 - 18 AWG
10 Ring Terminal 12 - 10 AWG 5/16” 10 Step Down Butt Splice 12 - 10 to 16 - 14 AWG
10 Ring Terminal 12 - 10 AWG 1/4” 1 Ratchet Crimp Tool
10 Ring Terminal 12 - 10 AWG 3/8” 1 Metal Case with Dividers
15 Ring Terminal #8 AWG #10
B-14
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPES T AND YAD
HYLUG™
Uninsulated Compression
Terminal, Ring Tongue
The Type T uninsulated terminals are con-
structed of pure electrolytic copper.
Designed with a long brazed seam barrel,
standard neck, deep V groove inner serra-
tions and electro-tin plated. The terminals are
ideal for control wiring and other standard
duty applications.
The ring tongue provides a secure termina-
tion under the screw head that cannot be
removed without the complete removal of
the screw. Two or more terminals can easily
be stacked on a common stud.
ELECTRO-TIN
PLATED
WIRE
CRIMP
RING
TONGUE
WIRE RANGE
DEEP “V” GROOVE
SERRATIONS
LONG BRAZED
SEAM BARREL
Features and Benefits
Constructed of pure electrolytic copper.
Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
Long brazed seam barrel and deep
V groove inner serrations.
Provides optimum conductivity reliability
and holding power after crimping.
Electro-tin plated.
Provides durable long-lasting
corrosion resistance.
Wire range is clearly marked on terminal.
Provides easy identification.
Inspection hole.
Provides an easy visual check of
wire insertion.
Long neck terminal.
Permits easy bending and stacking of
several terminals on a common stud.
*NOTE: UL Listed for 14-10 when installed with MR8G98
and Y8MRB-1 tools only.
1000 pcs/reel.
Dimensions Bulk Tape Mounted Wire
Catalog Wire Stud L Y Z Catalog Installation Catalog Number Installation Strip
Number Range Size C Max. Max. Min. Number* Tooling 2000/Reel Tooling Length
T18-4 3, 4 .25 .65 .53 .24 YAD18-4 Non-Ratchet: YAD18-4M
T18-6 4-6 .25 .65 .53 .24 YAD18-6 Y10D, YAD18-6M
T18-8 6-8 .31 .77 .61 .33 YAD18-8 Y10-22 YAD18-8M TFM
T18-10 22-18 8-10 .31 .77 .61 .33 YAD18-10 Ratchet: YAD18-10M with 9/32
T18-14 1/4 .45 .96 .73 .44 YAD18-14 MR8G98, YAD18-14M DFM6D1
T18-516 5/16 .45 .96 .73 .44 YAD18-516 Y8MRB-1, Die
T18-38 3/8 .53 1.05 .78 .49 YAD18-38 MR20
T14-4 3, 4 .25 .67 .55 .26 YAD14-4 Non-Ratchet: YAD14-4M
T14-6 4-6 .25 .67 .55 .26 YAD14-6 Y10D, YAD14-6M
T14-8 6-8 .31 .77 .61 .33 YAD14-8 Y10-22 YAD14-8M TFM
T14-10 20-14 8-10 .31 .77 .61 .33 YAD14-10 Ratchet: YAD14-10M with 9/32
T14-14 1/4 .45 .96 .73 .44 YD14-14 MR8G98, YAD14-14M DFM5D1
T14-516 5/16 .45 .96 .73 .44 YAD14-516 Y8MRB-1, — Die
T14-38 3/8 .53 1.05 .78 .49 YAD14-38 MR20 YAD14-38M
T10-6 4-6 .37 .83 .64 .29 YAD10-6 Non-Ratchet: —
T10-8 6-8 .37 .83 .64 .29 YAD10-8 Y10D, Y10-22 YAD10-8M TFM
T10-10 8-10 .37 .83 .64 .29 YAD10-10 Ratchet: — with
T10-14 12-10* 1/4 .46 .97 .74 .39 YAD10-14 MR8G98, *YAD10-14M DFM4D1 11/32
T10-516 5/16 .53 1.02 .76 .41 YAD10-516 Y8MRB-1, *YAD10-516M Die
T10-38 3/8 .58 1.08 .79 .44 YAD10-38 MR20 *YAD10-38M
B-15
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPES TP AND BA
VINYLUG™
Terminal — Polyvinylchloride
Insulated, Ring Tongue
600 Volts Max., 105° C Max.
VINYLUG™ Type TP is designed for commer-
cial and light duty industrial control and power
circuit applications. Supplied with an expand-
ed polyvinyl chloride (PVC) insulation shroud,
many tongue variations and rated 600V
makes TP terminals versatile and economical.
RING
TONGUE
WIRE SIZE
RANGE TIN
PLATED
SMOOTH
ENTRY
EXPANDED SHROUD
INSULATION CRIMP
DEEP “V”
SERRATIONS
COLOR CODED
INSULATION
WIRE
CRIMP
* 1000/Reel
Features and Benefits
Expanded insulation support accepts
standard and large wire diameters.
Lowers inventory requirements,
permits greater flexibility and provides
insulation support.
Funnel entry.
Easy wire insertion.
Manufactured of pure electrolytic copper.
Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
Deep V groove serrations in the
inner barrel.
Provides added holding strength and
better conductivity.
Electro-tin plated.
Provides durable long-lasting
corrosion resistance.
Bulk Tape Mounted Wire
Catalog Wire Stud Dimensions Catalog Installation Catalog Number Installation Strip
Number Range Size C L Y Z Number* Tooling 2000/Reel Tooling Length
TP16-4 3-4 .22 .71 .61 .17 BA16E4 BA16E4M
TP16-6 22-16 4-6 .25 .74 .62 .18 BA16E6 BA16E6M TFM
TP16-8 Max. Insul. 6-8 .31 .85 .70 .26 BA16E8 BA16E8M with
TP16-10 Dia. Accom.: .145 8-10 .31 .85 .70 .26 BA16E10 Plier Type: BA16E10M DFM3D-1 13/64
TP16-14 Color Code: 12, 1/4 .40 .99 .79 .36 BA16E14 Y10-22, Y10D BA16E14M Die
TP16-38 Red 3/8 .53 1.15 .88 .45 BA16E38 or BA16E38M
TP14-4 3-4 .22 .71 .61 .17 BA14E4 Ratchet Tool: BA14E4M
TP14-6 16-14 4-6 .25 .74 .62 .18 BA14E6 MR8-89-1, BA14E6M
TP14-8 Max. Insul. 6-8 .31 .85 .70 .26 BA14E8 MR8-G96, BA14E8M TFM
TP14-10 Dia. Accom.: .180 8-10 .31 .85 .70 .26 BA14E10 MR15 BA14E10M with 13/64
TP14-14 Color Code: 12, 1/4 .40 .99 .79 .36 BA14E14 BA14E14M DFM2D-1
TP14-516 Blue 5/16 .53 1.15 .88 .45 BA14E516 BA14E516M Die
TP14-38 3/8 .53 1.15 .88 .45 BA14E38
TP10-6 4-6 .31 .91 .75 .20 BA10E6 Plier Type: *BA10E6M
TP10-8 12-10 6-8 .36 1.00 .81 .26 BA10E8 Y10-22, Y10D *BA10E8M TFM
TP10-10 Max. Insul. 8-10 .36 1.00 .81 .26 BA10E10 or Ratchet: *BA10E10M with
TP10-14 Dia. Accom.: .260 12, 1/4 .53 1.22 .95 .40 BA10E14 MR8-89-1, *BA10E14M DFM1D5 19/64
Color Code: MR15, M8ND Die
TP10-38 Yellow 3/8 .53 1.27 1.00 .45 BA10E38 w/N10HET-23 *BA10E38M
B-16
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
Class 1 and class 2. Meets the requirement of aerospace
specification SAE-AS7928.
Bulk Wire
Catalog Wire Stud Dimensions Catalog Installation Strip
Number Range Size SAE-25036 C L Max. Y Max. Z Max. Number Tooling Length
TN18-4 3-4 -148 .23 .76 .64 .20 YAES18N48
TN18-6 4-6 -101 .25 .76 .64 .20 YAES18N1
TN186G1 22-18 4-6 -102 .25 .87 .74 .49 YAES18N2
TN18-8 Max. Insul. 6-8 -149 .31 .91 .76 .29 YAES18N49
TN18-10 Dia. Accom.: .120 8-10 -103 .31 .91 .76 .29 YAES18N3 7/32”
TN18-14 Color Code: 12, 1/4 -150 .46 1.09 .87 .41 YAES18N50
TN18-516 Red 5/16 -104 .46 1.09 .87 .41 YAES18N4 Non-Ratchet:
TN18-38 3/8 -105 .53 1.17 .91 .45 YAES18N5 Y10D,
TN14-4 3-4 -152 .25 .79 .67 .24 YAES14N52 Y1022
TN14-6 4-6 -106 .25 .79 .67 .24 YAES14N6
TN146G1 16-14 4-6 -107 .30 .91 .76 .51 YAES14N7
TN14-8 Max. Insul. 6-8 -153 .31 .89 .74 .31 YAES14N53
TN14-10 Dia. Accom.: .153 8-10 -108 .31 .89 .74 .31 YAES14N8 7/32”
TN14-14 Color Code: 12, 1/4 -154 .45 1.08 .86 .43 YAES14N54
TN1412G1 Blue 1/2 -155 .71 1.32 .97 .72 YAES14N55
TN14-516 5/16 -109 .45 1.08 .86 .43 YAES14N9
TN14-38 3/8 -110 .53 1.16 .90 .47 YAES14N10 Ratchet:
TN10-6 4-6 -111 .37 1.12 .94 .26 YAES10N11 MR8-83
TN10-8 12-10 6-8 -156 .37 1.12 .94 .26 YAES10N56
TN10-10 Max. Insul. 8-10 -112 .37 1.12 .94 .26 YAES10N12
TN10-14 Dia. Accom.: .210 12, 1/4 -157 .53 1.32 1.06 .37 YAES10N57 11/32”
TN10-516 Color Code: 5/16 -113 .53 1.32 1.06 .37 YAES10N13
TN10-38 Yellow 3/8 -114 .58 1.34 1.05 .40 YAES10N14
TYPES TN AND YAES
INSULUG™
Terminal — Nylon Insulated,
Ring-Tongue
300 Volts Max., 105°C Max.
INSULUG™ type TN Nylon-insulated termi-
nals are designed for heavy duty industrial,
utility and military power and control-circuit
applications for wire sizes 26 AWG through
10 AWG. They offer high dielectric strength
and stability in oily conditions and meet mili-
tary CLASS 1 and CLASS 2 requirements per
SAE-AS25036 and the requirements of mili-
tary specifications SAE-AS7928.
COLOR CODED
NYLON INSULATION
WIRE SIZE
AND STUD SIZE
SMOOTH
FUNNEL ENTRY
INTEGRAL INSULATION
SUPPORT AND WIRE
STRAIN RELIEF
DEEP "V"
SERRATIONS
INTEGRAL
ONE PIECE
COPPER,
TIN PLATED
DESIGN
Features and Benefits
An integral one-piece copper barrel /insu-
lation grip and wire strain relief design.
Provides improved physical strength
characteristics over a multi-piece design.
Manufactured of pure electrolytic copper.
Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
Brazed seam.
Provides a stronger barrel design to
minimize any possible splitting and
eliminates folding.
Deep inner barrel serrations.
Provides excellent electrical conductivi-
ty and pullout strength values.
Smooth funnel entry.
Easy wire insertion.
The insulation is locked in place.
Will not twist off, thereby maintains
proper dielectric values.
Electro-tin plated.
Provides durable long-lasting resistance
to corrosion.
Color-coded and clearly marked.
Provides quick, easy wire size identifi -
cation.
Ring Tongue.
Provides a secure termination under the
screw head that can not be removed
without complete removal of the screw.
Two or more terminals may be stacked on
a common stud easily.
Provides flexibility and versatility.
B-17
BURNDY®Small Terminals
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Blue highlighted items are industry standard and most frequently ordered.
TYPES YAE-G AND
YAE-N
INSULUG™
Terminal — Nylon Insulated,
Ring-Tongue Multi-Finger
Insulation Grip
300 Volts Max., 105° C Max.
INSULUG™ Types YAE-G and YAE-N nylon
insulated terminals are designed with a multi-
finger insulation grip for paper, EPR and
other elastic or hard to grip insulations. The
metal fingers firmly grip the insulation provid-
ing superior holding characteristics, cable
support and strain relief. Types YAE-G and
YAE-N terminals are rated 105° C and meet
military standard AS25036 Class 2 and
SAE-AS7928 requirements.
Not UL recognized or Listed.
* 1000/Box
** Class 2
MULTI-FINGER
INSULATION GRIP
WIRE SIZE
RANGE RING TONGUE
INSULATION
CRIMP
COLOR CODED
NYLON INSULATION
DEEP "V"
SERRATIONS
WIRE CRIMP
TIN PLATED
Features and Benefits
Multi-finger insulation grip.
Provides superior insulation holding
characteristics, especially on EPR
and other elastic-type insulations.
Brazed seam.
Provides stronger more durable
termination.
Manufactured of pure electrolytic copper.
Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
Deep V groove, inner barrel serrations.
Provide optimum conductivity, reliability,
and holding power.
Smooth funnel entry.
Easy wire insertion.
** Dimensions Bulk Tape Mounted Wire
Catalog Wire Stud SAE- L Y Z Catalog Installation Catalog Number Installation Strip
Number Range Size AS25036 C Max. Max. Max. Number* Tooling 2000/Reel Tooling Length
YAE22G18 BOX• 26-20 1.2 -148 .15 .70 .62 .22 YAE22G18• YAE22G18M•
YAE22G12 BOX• Max. Insul. 1.2 .25 .75 .62 .22 YAE22G12• M8ND —TFM
YAE22G16 BOX• Dia. Accom.: 3.4 -144 .18 .75 .62 .22 YAE22G16• with YAE22G16M• with
YAE22G13 BOX• .098 4-6 -145 .25 .75 .62 .22 YAE22G13• N14HET-25V1 YAE22G13M• DFM11D1 5/32
YAE22G14 BOX• Color Code: 6-8 -146 .32 .83 .67 .27 YAE22G14• Die — Die
YAE22G15 BOX• Amber 8-10 -147 .32 .83 .67 .27 YAE22G15• MR8-1A
B-18
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPES YAE-G AND
YAE-N
(Continued)
INSULUG™
* 1000/Reel
** Class 2
Use Y10D or Y10-22 only when crimping #16 AWG.
Tape Mounted
Bulk C
atalog Wire
C
atalog Wire Stud
**SAE- Dimensions C
atalog
Installation N
umber
Installation Strip
N
umber Range Size
AS25036 C L Max. Y Max. Z Min. N
umber
Tooling 2000/Reel Tooling Length
YAE18N29 BOX 1-2 .14 .75 .68 .19 YAE18N29 YAE18N29M
YAE18N27 BOX 2 .19 .77 .66 .19 YAE18N27 YAE18N27M
4 .25 .80 .68 .19 YAE18-N7 MR8-1A, YAE18-N7M
4 -148 .25 .80 .68 .19 YAE18N17 MR8-33T-1
22-16 † 4 .23 .78 .68 .19 YAE18N26 (no extra dies YAE18N26M
YAE18N21 BOX Max. Insul. 4-6 -102 .25 .89 .77 .28 YAE18N21 required) YAE18N21M
Dia. 4-6 .22 .79 .68 .19 YAE18N25 M8ND YAE18N25M TFM
YAE18G43 BOX Accom.: 4-6 -101 .25 .90 .68 .19 YAE18G43 with one of YAE18G43M with 3/16
YAE18N24 BOX .125 6-8 .28 .92 .77 .28 YAE18N24 following dies: YAE18N24M DFM10D1
YAE18N1 BOX Color Code: 6-8 -149 .31 .92 .77 .28 YAE18N1 N14HET-25V1 YAE18N1M die
YAE18N BOX Red 8-10 -103 .31 .92 .77 .28 YAE18N N10ET-9 YAE18NM
12, N14HET-15
YAE18N2 BOX 1/4 -150 .45 1.11 .88 .40 YAE18N2 N10ET-23 YAE18N2M
YAE18N3 BOX 5/16 -104 .45 1.11 .88 .40 YAE18N3 YAE18N3M
YAE18N15 BOX 3/8 -105 .53 1.19 .93 .43 YAE18N15 YAE18N15M
YAE14N43 BOX 16-14 4-6 -106 .25 .82 .69 .20 YAE14N43 or YAE14N43M
YAE14N1 BOX Max. Insul. 6-8 -153 .31 .92 .75 .28 YAE14N1 YAE14N1M TFM
YAE14N BOX Dia. 8-10 -108 .31 .92 .75 .28 YAE14N Y10D YAE14NM with
YAE14N2 BOX Accom.: .156 1/4 -154 .45 1.11 .88 .40 YAE14N2 Y10-22 YAE14N2M DFM9D1 3/16
YAE14N3 BOX Color Code: 5/16 -109 .45 1.11 .88 .40 YAE14N3 YAE14N3M die
YAE14N4 BOX Blue 3/8 -110 .53 1.19 .93 .44 YAE14N4 YAE14N4M
14-12 10 .31 1.06 .93 .29 YAE12N7 MR8-1A,
YAE12N9 BOX Max. Insul. 6-8 .31 1.06 .90 .28 YAE12N9 MR8-33T-1 YAE12N9M
YAE12N1 BOX Dia. 6-8 .31 1.06 .90 .28 YAE12N1 (no extra dies YAE12N1M
YAE12N BOX Accom.: .180 8-10 .31 1.06 .90 .28 YAE12N required) YAE12NM 21/64
Color Code: Y10D, M8ND
YAE12N2 BOX Green 1/4 .46 1.25 1.02 .40 YAE12N2 with die N12HET-1 YAE12N2M
YAE10N5 BOX 4-6 -111 .38 1.15 .96 .28 YAE10N5 MR8-33T-1 * YAE10N5M TFM
YAE10N11 BOX 6-8 -156 .38 1.17 .98 .30 YAE10N11 (no extra dies * YAE10N11M with
12-10 required) DFM7D1
YAE10N BOX Max. Insul. 8-10 -112 .38 1.15 .96 .28 YAE10N M8ND with one of * YAE10NM die
YAE10N3 BOX Dia. 1/4 -157 .54 1.39 1.12 .44 YAE10N3 the following dies: * YAE10N3M 3/8
Accom.: .209 N10HET-15,
YAE10N2 Color Code: 5/16 -113 .54 1.39 1.12 .44 YAE10N2 N10ET-9, * YAE1ON2M
Yellow N10ET-23,
YAE10N4 3/8 -114 .54 1.39 1.12 .44 YAE10N4 Y10D, Y10-22 * YAE10N4M
B-19
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPE YAES-K
INSULUG™
NUCLEAR TERMINALS
AND SPLICES
Radiation Resistant
Insulated Terminals,
Ring Tongue
Polyvinylidene (PVF2) Insulated
200 Megarads, –60° through
150° C, 600 Volts
The type YAES-K, radiation resistant
KYNAR®insulated terminals are designed
and have been tested to meet the require-
ments for class 1E critical circuits as set by
the Nuclear Regulatory Commission (NRC).
Additional testing for compatibility under loss
of coolant accident (LOCA) conditions with
cross-link polyethylene (XLP) and
HYPALON®insulations was completed suc-
cessfully. Compatibility with ethylene propy-
lene rubber (EPR) insulation was determined
by analysis. Each terminal is manufactured of
pure electrolytic copper per QQ-C 576 and
bright tin-plated per MIL-T-10727 and meets
or exceeds SAE-AS7928 using stranded
copper AWG wire. The KYNAR®insulation
offers 200 megarad radiation resistance.
The Type YAES-K radiation resistant
KYNAR®- insulated terminals are suitable for
class 1E critical circuits and non-critical
nuclear associated applications.
Features and Benefits
• KYNAR®insulation.
Provides 200 megarad radiation resist-
ance plus successfully tested for insula-
tion compatibility.
An integral one-piece copper bar-
rel/insulation grip and wire strain relief
design.
Provides improved physical strength
characteristics over a multi-piece
design.
The KYNAR®insulation is locked in place.
The insulation will not move or twist
off, thereby maintains proper dielectric
values.
Manufactured from pure electrolytic
copper.
Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
Bright tin-plated per MIL-T-10727.
Provides durable long-lasting resistance
to corrosion.
Deep inner barrel serrations.
Provides excellent electrical conductivity
and tensile strength values.
Brazed seam.
Provides a stronger barrel design to
minimize any possible splitting and
eliminates folding.
Smooth funnel entry.
Easy wire insertion.
Color coded terminals.
Provides easy wire size identification
and inspection.
Coded raised dots in the die area of the
connection after compression.
Provides visual identification that the
correct tool and die were used for
proper installation.
Inspection hole.
Permits visual check for proper wire
insertion.
Ring tongue design.
Provides a secure termination under
screw head that cannot be removed
without the complete removal of the
screw.
Multiple terminals may be stacked on a
common stud easily.
Provides flexibility and versatility.
KYNAR - is a registered trademark of the Pennwalt Corp. for
Polyvinylindene Floride (PVF2)
HYPALON - Is a registered trademark of the E.I. DuPont
deNemours & Co., Inc.
BRAZED SEAM
ON BARREL
WIRE SIZE
INTEGRAL
SUPPORT
INSULATION
SMOOTH
FUNNEL
ENTRY
COLOR CODED
KYNAR INSULATION
B-20
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPE YAES-K
(Continued)
INSULUG™
Wire
Catalog Wire Stud Dimensions Installation Strip
Number Range Size C L Max. Y Max. Z Min. Tooling Length
YAES18K48 4 .23 .76 .64 .20 Ratchet Tool:
YAES18K-1 6 .23 .76 .64 .20 MR10G6
YAES18K-2 22-18 AWG str. 6 .25 .87 .74 .29 Crimp Mark:
YAES18K-49 Max. Insul. 8 .31 .91 .76 .29 (1) Small Dot
YAES18K-3 Dia. Accom.: .120 10 .31 .91 .76 .29 Red Groove 7/32
YAES18K-50 Color Code: Red 1/4 .46 1.09 .86 .41
YAES18K-4 5/16 .46 1.09 .86 .41 Calibration Gauge:
YAES18K-5 3/8 .53 1.18 .91 .45 PG-373-1
YAES14K-6 6 .25 .77 .65 .22 Ratchet Tool:
YAES14K-7 16-14 AWG str. 6 .31 .91 .76 .29 MR10G6
YAES14K-53 Max. Insul. 8 .31 .91 .76 .29 Crimp Mark:
YAES14K-8 Dia. Accom.: .153 10 .31 .91 .76 .29 (2) Small Dots 7/32
YAES14K-54 Stock Thickness: .032 1/4 .46 1.09 .86 .41 Blue Groove
YAES14K-9 Color Code: Blue 5/16 .46 1.09 .86 .41 Calibration Gauge:
YAES14K-10 3/8 .53 1.18 .91 .45 PG-371-1
YAES10K-11 6 .38 1.12 .94 .26 Ratchet Tool:
YAES10K-11T1 6 .31 1.09 .94 .26 MR10G6
YAES10K-56 12-10 AWG str. 8 .38 1.12 .94 .26 Crimp Mark:
YAES10K-12 Max. Insul. 10 .38 1.12 .94 .26 (1) Large Dot
YAES10K-57 Dia. Accom.: .210 1/4 .53 1.32 1.06 .37 3/8
YAES10K-13 Stock Thickness: .040 5/16 .53 1.32 1.06 .37
YAES10K-14 Color Code: Yellow 3/8 .58 1.34 1.05 .40 Calibration Gauge:
YAES10K-58 1/2 .72 1.41 1.06 .45 PG-372-1
B-21
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
SEAMLESS
BARREL
ELECTRO-TIN
PLATED
DOUBLE THICK
TONGUE
CRIMP
INSPECTION
HOLE
BEVELED
ENTRY
(See table on following page for specifications)
TYPES YAV BOX
AND YAV
HYLUG™
Seamless Uninsulated
Compression Heavy Duty
Ring Tongue Terminal
#22-10 Stranded and Solid
Copper
HYLUG™ type YAV is a seamless,
heavy duty uninsulated com pres sion
ring tongue terminal manufactured from
pure electrolytic copper tubing and is
for use on copper commercial (code)
cable, type AN aircraft cable and extra
flexible conductors. Because of its
seamless design, the YAV HYLUG™
also accommodates solid conductors.
The seamless tubing produces a double
thick tongue and a strong connector for
demanding applications that require
high reliability. Applications include
industrials, hospitals, electric utilities,
air craft, shipboard and marine, com -
puters, steel mills, mining equip ment
and other equipment that is subject to
vibration or requiring dependable elec -
trical performance.
The YAV-HYLUG™ terminals meet the
requirements of SAE-AS7928.
Features and Benefits
Manufactured from seamless pure
electrolytic copper tubing.
Provides maximum conductivity,
low resistance and excellent ductility
for crimping.
Seamless tubular crimp barrel design.
No seams to split resulting in a very
high quality electrical connection. Also
can be used on solid conductor.
Double thick tongue.
Provides a very strong terminal tongue.
Produced from tubular copper.
Extra copper material assures the com-
pression connector will operate cooler
than the conductors it connects.
Internally bevelled barrel.
Provides easy cable entry, especially
for flexible conductors.
Inspection hole.
Provides easy visual check for proper
conductor insertion.
Electro-tin plated.
Provides long lasting durable corrosion
resistance.
Nickel plating available, add “NK” suffix.”
Nickel plated HYLUGs™ provide high
temperature applications up to 650° F
continuous service and 750° F intermit-
tent service.
B-22
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPES YAV BOX
AND YAV
HYLUG™
Seamless Uninsulated
Compression Heavy Duty
Ring Tongue Terminal
Use #14 groove
UL Listed for 14 Str. to #10 Sol. & Str. when installed with
MR8G98 and Y8MRB-1 tools only.
* Class 1 & 2 connectors.
Bulk Wire
Catalog Wire Stud Dimensions Catalog Installation Strip
Number Range Size C L Max. Y Max. Z Min. Number Tooling Length
YAV18-T4 BOX 3, 4 .19 .62 .54 .16 YAV18-T4 Non-Ratchet:
YAV18-L33 BOX 22-18 4-6 .25 .67 .55 .18 YAV18-L33 Y10D, Y10-22
YAV18-T5 BOX Str. 4-6 .31 .76 .61 .24 YAV18-T5 Ratchet: 9/32
YAV18-T1 BOX and 6-8 .31 .76 .61 .24 YAV18-T1 MR8G98, MR8-9Q,
YAV18 BOX Sol. 8-10 .31 .76 .61 .24 YAV18 Y8MRB-1, MR20
YAV14-L33 BOX 4-6 .25 .71 .59 .18 YAV14-L33
YAV14-T5 BOX 20-14 4-6 .31 .79 .64 .24 YAV14-T5 Non-Ratchet:
YAV14-T1 BOX Str. 6-8 .31 .79 .64 .24 YAV14-T1 Y10D, Y10-22
YAV14-L36 BOX 8-10 .29 .74 .59 .18 YAV14-L36 Ratchet: 9/32
YAV14 BOX 20-12 8-10 .31 .79 .64 .24 YAV14 MR8G98, MR8-9Q,
YAV14-T2 BOX Sol. 1/4 .42 .99 .75 .32 YAV14-T2 Y8MRB-1, MR20
YAV14-T3 BOX 5/16 .44 .99 .75 .32 YAV14-T3
YAV12-G2 BOX 14-12 8-10 .30 .82 .67 .24 YAV12-G2 Y10D, Y8MRB-1
YAV12-G3 BOX Str. 1/4 .36 1.00 .76 .34 YAV12-G3 M8ND w/N14HT 9/32
YAV10-T7 BOX 4-6 .30 .93 .78 .24 YAV10-T7 *
YAV10-T11 BOX †14 Str. 6-8 .38 .97 .79 .26 YAV10-T11 Non-Ratchet:
YAV10-L36 BOX 12-10 8-10 .29 .86 .71 .23 YAV10-L36 Y10D, Y10-22
YAV10 BOX 8-10 .38 .97 .79 .26 YAV10 *Ratchet: 7/16
YAV10-T3 BOX Str. 1/4 .47 1.10 .87 .32 YAV10-T3 MR8G98, MR8-9Q,
YAV10-T2 BOX and 5/16 .53 1.13 .87 .31 YAV10-T2 *Y8MRB-1, MR20,
YAV10-T4 BOX Sol. 3/8 .56 1.18 .90 .35 YAV10-T4 *N10HT, N10HT-24
YAV9C-L36 BOX 8-10 .31 .97 .83 .15 YAV9C-L36 Ratchet:
YAV9C-T9 BOX 10-9 1/4 .44 1.19 .95 .31 YAV9C-T9 MR8-9Q, 7/16
YAV9C-T4 BOX Str. 5/16 .52 1.27 1.02 .36 Y8MRB-1
B-23
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPES YAV-L BOX
AND YAV-L
HYLUG™
Large Size Uninsulated
Compression Terminals
Seamless Uninsulated
Compression Ring Tongue
Terminal
#8-4/0 Str. Copper
HYLUG™ Type YAV is a seamless, heavy
duty uninsulated compression terminal man-
ufactured from electrolytic copper and is for
use on Type AN aircraft cable, extra flexible
conductors and commercial (code) conduc-
tors. The seamless tubing produces a double
thick tongue and seamless barrel design
ELECTRO-TIN
PLATED
INSPECTION
HOLE
SEAMLESS
BARREL BEVELED
ENTRY
CRIMP
DOUBLE THICK
TONGUE
provides a strong connector for demanding
applications requiring high reliability.
Applications include aircraft, industrials, hos-
pitals, electric utilities, marine, computers,
and other equipment subject to vibration or
requiring dependable electrical performance.
The YAV HYLUG™ terminals meet the
requirements of SAE-AS7928 and are listed
per AS20659 for use with copper aircraft
cable per MIL-W-5086
The benefits of YAV-L connectors are
the same as YAV connectors for stranded
conductors.
Class 1.
Available in (90°) right angle design. Suffix "RS" Replaces
Suffix "L".
Use Y35P3 Indentor Adapter with Y35 and Y39 Tool.
Bench Mount Adapter - Cat. BMY-BCH-MT is available for
Type "MY" HYTOOLS™.
Add "NK" sufix for nickel plated HYLUGs™ for high
temperature applications up to 650° F continuous service
and 750° intermittent service.
Installation Tooling
Dimensions (Inches) Bulk HYPRESS™ Wire
Catalog Wire Stud MS20659 L Y Z Catalog Die Y29B, Y35, Y39, Strip
Number Range Size Dash No.† C Max. Max. Min. Number HYTOOL™
Index Y29NC Y750 Length
6-8 -140 .41 1.15 .94 .28 YAV8C-L14• Non-Ratchet:
YAV8C-L BOX 8 8-10 -107 .41 1.15 .94 .28 YAV8C-LMY29-11 DV8L-1 UV8L
YAV8C-L1 BOX Aircraft 1/4 -141 .46 1.22 .99 .32 YAV8C-L1Ratchet: Nest Nest
YAV8C-L2 BOX AN 8 5/16 -108 .57 1.30 1.01 .34 YAV8C-L2 MR4C, MR8-9Q, 38 Y29PL Y34PL 1/2
YAV8C-L3 BOX Flex 3/8 -129 .57 1.30 1.01 .34 YAV8C-L3• Y8MRB-1, M8ND Indentor Indentor
YAV8C-L4 BOX 1/2 -142 .73 1.52 1.14 .48 YAV8C-L4w/ N8CT Die Set (1) Crimp (1) Crimp
YAV6C-L1 BOX 8-10 -130 .48 1.31 1.06 .29 YAV6C-L1• Non-Ratchet: DV6L UV6L
YAV6C-L BOX 5 & 6 1/4 -109 .48 1.31 1.06 .29 YAV6C-LMY28, Nest Nest
YAV6C-L4 BOX Aircraft 5/16 -131 .60 1.43 1.13 .35 YAV6C-L4MY29-11 39 Y29PL Y34PLA 1/2
YAV6C-L2 BOX AN 5 & 6 3/8 -110 .60 1.43 1.13 .35 YAV6C-L2• Ratchet: Indentor Indentor
YAV6C-L10 BOX Flex 1/2 -143 .73 1.64 1.26 .49 YAV6C-L10 MR4C (1) Crimp (1) Crimp
YAV4C-L3 BOX 8-10 -144 .55 1.37 1.11 .28 YAV4C-L3• Non-Ratchet: DV4L UV4L
YAV4C-L BOX 41/4 -111 .55 1.37 1.11 .28 YAV4C-L MY28, Nest Nest
YAV4C-L4 BOX Aircraft 5/16 -132 .63 1.48 1.17 .33 YAV4C-L4• MY29-11 40 Y29PL Y34PLA 1/2
YAV4C-L2 BOX AN 4 3/8 -112 .63 1.48 1.17 .33 YAV4C-L2• Ratchet: Indentor Indentor
YAV4C-L5 BOX Flex 1/2 -145 .73 1.68 1.30 .47 YAV4C-L5 MR4C (1) Crimp (1) Crimp
8-10 -146 .69 1.72 1.37 .35 YAV2C-L3 DV2L UV2L
YAV2C-L1 BOX 21/4 -113 .69 1.72 1.37 .35 YAV2C-L1• Non-Ratchet: Nest Nest
YAV2C-L2 BOX Aircraft 5/16 -147 .69 1.72 1.37 .35 YAV2C-L2• MY28, 41 Y29PL Y34PLA 5/8
YAV2C-L BOX AN 2 3/8 -114 .69 1.72 1.37 .35 YAV2C-LMY29-11 Indentor Indentor
YAV2C-L4 BOX Flex 1/2 -133 .77 1.89 1.49 .46 YAV2C-L4 (1) Crimp (1) Crimp
B-24
Small Terminals BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
TYPES YAV-L BOX
AND YAV-L
(Continued)
HYLUG™
Class 1.
Available in (90°) right angle design. Suffix "RS" replaces
suffix "L".
Use Y35P3 Indentor Adapter with Y35 and Y39 tool.
Bench Mount Adapter - Cat. BMY-BCH-MT is available for
Type "MY" HYTOOLS™.
Add "NK" sufix for nickel plated HYLUGs™ for high
temperature applications up to 650° F continuous service
and 750° intermittent service.
Installation Tooling
Dimensions (Inches) Bulk HYPRESS™ Wire
Catalog Wire Stud MS20659 L Y Z Catalog
Die Y29B, Y35, Y39, Strip
Number Range Size Dash No.† C Max. Max. Min. Number HYTOOL™ Index Y29NC Y750 Length
8-10 .76 1.67 1.32 .25 YAV1C-L6• DV1L UV1L
YAV1C-L1 BOX 11/4 -115 .76 1.84 1.45 .38 YAV1C-L1Nest Nest
YAV1C-L2 BOX Aircraft 5/16 -149 .76 1.84 1.45 .38 YAV1C-L242 Y29PL Y34PLA 5/8
YAV1C-L BOX AN 1 3/8 -116 .76 1.84 1.45 .38 YAV1C-L Indentor Indentor
YAV1C-L3 BOX Flex 1/2 -134 .86 1.97 1.54 .46 YAV1C-L3 (1) Crimp (1) Crimp
YAV25-L1 BOX 1/4 -117 .83 2.01 1.61 .43 YAV25-L1 DV25L UV25L
YAV25-L2 BOX 1/0 5/16 -151 .83 2.01 1.61 .43 YAV25-L2 Nest Nest
YAV25-L BOX Aircraft 3/8 -118 .83 2.01 1.61 .43 YAV25-L43 Y29PR Y34PA 11/16
YAV25-L3 BOX AN 1/0 1/2 -135 .88 2.09 1.64 .46 YAV25-L3• Indentor Indentor
YAV25-L4 BOX Flex 5/8 .88 2.31 1.80 .62 YAV25-L4 (1) Crimp (1) Crimp
YAV26-L1 BOX 1/4 -153 .93 2.32 1.85 .48 YAV26-L1 Non-Ratchet: DV26L UV26L
YAV26-L2 BOX 2/0 5/16 -119 .93 2.32 1.85 .48 YAV26-L2 MY28, Nest Nest
YAV26-L BOX Aircraft 3/8 -120 .93 2.32 1.85 .48 YAV26-LMY29-11 44 Y29PR Y34PA 13/16
YAV26-L3 BOX AN 2/0 1/2 -136 .93 2.32 1.85 .48 YAV26-L3Indentor Indentor
YAV26-L12 BOX Flex 5/8 .93 2.52 1.99 .62 YAV26-L12 (1) Crimp (1) Crimp
YAV27-L BOX
3/0 Aircraft
3/8 -121 1.03 2.45 1.93 .52 YAV27-L• UV27L Nest
YAV27-L1 BOX AN 3/0 1/2 -122 1.03 2.45 1.93 .52 YAV27-L1 45 Y34PA Indentor 13/16
YAV27-L15 BOX Flex 5/8 1.03 2.60 2.04 .62 YAV27-L15 (1) Crimp
YAV28-L BOX 4/0 3/8 -123 1.12 2.72 2.16 .60 YAV28-L UV28L Nest
YAV28-L12 BOX Aircraft 1/2 -124 1.12 2.72 2.16 .60 YAV28-L12 Y34PA
YAV28-L13 BOX AN 4/0 5/8 -159 1.12 2.72 2.16 .60 YAV28-L13 46 — Indentor 7/8
YAV28-L14 BOX Flex 3/4 -160 1.23 2.95 2.33 .78 YAV28-L14 (1) Crimp
ELECTRO-TIN
PLATED
INSPECTION
HOLE
SEAMLESS
BARREL BEVELED
ENTRY
CRIMP
DOUBLE THICK
TONGUE
B-25
BURNDY®Small Terminals
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
TYPES YAV-H BOX
AND YAV-H
HYLUG™
Seamless Uninsulated
Compression Ring Tongue
Terminal With Shroud
The type YAV-H HYLUG™ is a seamless
heavy duty uninsulated compression ring
tongue terminal with a shroud for an insulation
grip and cable support. They are manufac-
tured from pure electrolytic copper tubing for
use on copper commercial (code) cable, Type
AN aircraft cable and extra flexible conduc-
tors.
The seamless design produces a double
thick tongue and the seamless barrel pro-
vides a strong highly reliable connection.
Meets the requirements of SAE-AS7928. The
benefits of the Type YAV apply to the
YAV-H HYLUG™.
Features and Benefits
Shroud/insulation grip cable support
and strain relief.
Protects the wire against breaking
under vibration or flexing conditions.
* For conductor crimp only.
Bulk Wire
Catalog Wire Stud Max. Insul. Dimensions Catalog Installation Strip
Number Range Size Dia. Accom. C L Max. Y Max. Z Min. Number Tooling Dies Length
Plier: M8ND,
YAV18-H BOX 22-18 8-10 .120.31 .91 .76 .24 YAV18-H Y10D*, Y10-22* with 9/32
YAV14-H1 BOX 6-8 .31 .95 .80 .24 YAV14-H1 N14HT,
YAV14-H BOX 20-14 8-10 .150.31 .95 .80 .24 YAV14-H Ratchet: N14HT-5 9/32
YAV14-H2 BOX 1/4 .42 1.14 .90 .32 YAV14-H2 MR8-G98, Die</