Wiring Manual | 2011 Brochure
2016-10-06
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- Eaton Wiring Manual
- Title
- Imprint
- Content
- Moeller is Eaton
- Eaton power supply quality
- Eaton Medium Voltage Systems
- What's new in this edition?
- Competence and Experience from a Single Source
- Support Portal
- Eaton Online Catalog
- After Sales Service
- Service Specialists
- Material characteristic
- Logistics
- Helpline
- Hotline
- Help desk
- Onsite Service
- Troubleshooting onsite
- Mounting and commissioning support
- Conversions and expansions
- Inspection and maintenance
- Thermography
- Network analysis
- Bus monitoring
- Repairs
- Direct exchange
- Repairs
- Share parts/Replacement devices
- Online Service
- Online troubleshooting
- FAQ - Frequently Asked Questions
- Downloads
- Contact
- Hotline for faults
- Help desk
- Internet
- Photovoltaics in residential buildings
- Using solar energy safely – Solutions from Eaton
- Safe photovoltaic systems
- Safe isolation, switching and protecting.
- Converting solar energy efficiently
- Grid-connected power inverters from 1500 to 4600 W
- Indoor use
- Outdoor use
- Specifications
- The power of the sun – used optimally
- Requirements, the DC isolation gap
- DC switch-disconnector
- Compact disconnectors for inverters
- Perfectly enclosed for outdoor installation
- Fireman's switch – small investment, massive protection
- Simple installation
- DC-string protection
- Fuse switch-disconnectors with integrated short-circuit protective device
- String circuit-breakers
- DC surge protection
- Surge protective devices for PV applications
- Increasing building safety and comfort
- Combination switch
- Distribution systems
- Surge protection
- Wireless monitoring of PV installation and simple energy management
- Energy measuring sensor up to 16 A and Room Manager
- Comfort, safety and energy management
- Eaton power distribution equipment
- xEnergy – Safe energy distribution up to 5000 A
- System features:
- Available technologies
- xEnergy XP (Power)
- xEnergy XF (Fixed) compartment design
- xEnergy XR (Removable) removable compartment design
- xEnergy XW (Withdrawable) withdrawable compartment design
- xEnergy XG (General) empty sections
- xVtl add-on board
- System features:
- xVtl low-voltage energy distribution system
- xVtl subdistribution system
- xVtl control centres
- Modular switchgear systems MODAN®
- MODAN® P – Power
- MODAN® R – Removable
- Removable compartments
- MODAN® W – Withdrawable
- MODAN for withdrawable units
- ARCON® arc fault protective system
- ARCON® – Quenching device
- Sheet steel wall-mounting enclosure CS with mounting plate
- Compact distribution board for flush mounting and surface mounting
- KLV-U flush mounted compact distribution board
- IVS service distribution system
- K terminal
- CI insulated distribution boards, totally insulated
- SASY60i busbar system for the world market
- Switching, control, visualization
- SmartWire-DT communication system
- Connect don't wire
- Evolution in the switchboard
- Before
- PKE communication via SmartWire-DT
- Overload relay function (ZMR)
- ZMR Manual mode
- ZMR Automatic mode
- DOL starter with PKZ
- Reversing starter with PKZ
- DOL starter with PKE
- Reversing starter with PKE
- Star-delta starter
- With SmartWire-DT modules for DILM
- With SmartWire-DT I/O-module EU5E-SWD-4D2R
- With SmartWire-DT contactor module and ETR4-51 timing relay
- With PKE and SWD modules for DILM
- With PKE, SWD modules for mains contactor DILM and ETR4-51 timing relay
- Star delta starter with 3 SmartWire-DT contactor modules
- SmartWire-DT star-delta starter with EU5E-SWD-4D2R I/O module
- Star delta starter with SmartWire-DT contactor module and ETR4-51 timing relay
- Star delta starter with PKE and SWD modules for DILM
- Star delta starter with PKE, SWD module for mains contactor DILM and ETR4-51 timing relay
- NZM circuit-breakers
- Digital and analog signal processing
- Safety-related applications
- Feedback circuit
- The way to the safe machine
- Timing relays
- EMR measuring and monitoring relays
- EMR...-I Current monitoring relay
- Selected bridging of short current peaks
- Phase monitoring relay EMR...-W
- EMR...-F phase sequence relay
- EMR...-A phase imbalance relay
- EMR...-N liquid level monitoring relay
- EMR...-R Insulation monitoring relay
- AC or DC control voltage
- EMR...-AW(N) multifunctional three-phase monitors
- Further information sources
- System overview easyRelay, MFD-Titan
- Engineering easy
Relay, MFD-Titan
- Power supply connection
- Digital input connection of the AC devices
- Digital input connection of the DC devices
- Analog inputs
- Connecting power supply and analog inputs for easy…AB device
- Analog input connections to easy...DA/DC ... or MFD-R.../T...
- Connecting Pt100/Ni1000 with MFD-T(A)P…
- Connection options for the “High-speed counter” inputs on easy…DA/DC devices or MFD-R…/-T…
- Connection of relay outputs for EASY...R MFD...R.
- Protective element main pole L..
- Possible AC voltage range:
- Possible DC voltage range:
- Connection of transistor outputs for EASY...T MFD T...
- Connection of analog outputs for EASY820-DC-RC…, EASY822-DC-TC…, MFD-RA…, MFD-TA…
- I/O expansion
- Central expansion, up to 40 I/O
- Remote expansion, up to 40 I/O
- easy central and remote expansion module
- easyNet, “loop through the device” network connection
- easyNet, network connection “T connector with stub line”
- easyNet network connection
- RJ45 sockets and plugs
- Bus terminating resistor
- User prepared cables
- Calculating cross-section with known cable lengths
- Network connect “through the device”
- Network connection “T connector with stub line”
- Expansion units for networking
- Remote display in IP65
- easy communication connections
- EASY209-SE standard connection
- Ethernet connection
- COM connection
- Connecting and operating the 800 on the serial log printer
- Connection and modem operation with easy or MFD
- Programming easy
Relay, MFD-Titan
- Programming instead of wiring
- Contacts, coils, function blocks, operands
- Coil functions
- Parameter sets for times
- Example based on EASY512
- Basic circuits
- Logic table
- Logic table
- Logic table
- Logic table
- Self-latching
- Logic table
- Impulse relays
- Logic table
- Permanent contact
- Logic table
- Wiring of contacts and relays
- Star-delta starting
- Function of the easy circuit diagram:
- Stairway lighting
- Important Note
- 4-way shift register
- Display text and actual values , display and edit setpoint values
- Visualization with MFD-Titan
- HMI-PLC - Systematic visualization and control
- Compact PLC – universal compact controllers
- Modular PLC
- System overview
- XC100 modular PLCs
- XIOC signal modules
- Engineering
- Device arrangement
- Power supply
- Terminal assignment on the CPU
- Connecting inputs/outputs to the central processing unit
- Ethernet/RS2232
- CANopen interface
- Connection examples
- Wiring: digital input modules
- Wiring digital output modules
- Wiring digital output modules (relays)
- Wiring analog input modules
- Wiring analog output modules
- Modular I/O system
- Software
- SmartWire-DT communication system
- Electronic motor starters and drives
- Drives engineering basic information
- Drives egineering selection criteria
- Three-phase asynchronous motor
- Motor starting variants
- Information on the rating plate
- Star circuit
- Delta circuit
- Comparison of startup variants
- Voltage curve
- Current curve
- Torque behaviour
- Voltage curve
- Current curve
- Torque behaviour
- Voltage curve
- Current curve
- Torque behaviour
- Voltage curve
- Current curve
- Torque behaviour
- Soft starter basic information
- Soft starters
- Control of the motor voltage
- Types
- Selection criteria
- Selection criteria
- Permissible connection circuits of the motor
- Example
- Soft starters and coordination types to IEC/EN 60947-4-3
- Type 1 coordination
- Type 2 coordination
- Residual current devices
- Motor protection
- Parallel connection of several motors to a single soft starter
- Using soft starters with three-phase slipring motors
- Motors with compensation capacitors
- Connection example DS7
- DS7 product features
- Sizes DS7
- Size 1 (4 to 12 A)
- Size 2 (16 to 32 A)
- Size 3 + 4 (41 to 200 A)
- Documentation
- Size 1 (4 to 12 A)
- Size 2 (16 to 32 A)
- Size 3 and 4 (41 to 200 A)
- Standard connection with upstream mains contactor and soft stop ramp
- Standard connection with mains contactor, size 1 (4 to 12 A)
- Control section with mains contactor
- Rotation direction reversal with soft stop ramp
- Size 1 (4 to 12 A)
- Control section for bidirectional operation
- Control section for bidirectional operation
- Compact motor starter with maintenance switch
- NZM circuit-breaker with emergency-off function to IEC/EN 60204 and VDE 0113 Part 1, size 3 + 4 (41 to 200 A)
- Bypass circuit
- Bypass circuit for emergency operation
- DS7 power section ≧ 41 A with bypass emergency operation (example: pump)
- Starting several motors sequentially with a soft starter (cascaded control)
- Cascade control
- Actuation, motor cascade, part 1
- Actuation, motor cascade, part 2
- DM4 connection example
- DM4 product features
- Sizes DM4
- Documentation
- Enable/immediate stop without ramp function (e.g. for Emergency-Stop)
- Warning!
- Linking the overload relay into the control system
- Warning!
- With separate contactor and overload relay
- Standard connection
- Actuation
- Soft starters with separate mains contactor
- Actuation
- Soft starters with separate mains contactor
- In-delta connection
- Inline/delta connection
- In-delta connection
- Actuation
- Bypass circuit
- Bypass circuit
- Actuation
- Starting several motors sequentially with a soft starter (cascaded control)
- Cascade control
- Frequency inverter basic information
- Design and mode of operation of frequency inverters
- Block diagram with main components of a frequency inverter
- BDM (basic drive module)
- CDM (complete drive module)
- Electrical mains connection
- Mains voltages in North America
- PDS categories
- PDS category C1
- PDS category C2
- PDS category C3
- PDS category C4
- Notes about correct installation of frequency inverters
- Example of shielding control and signal cables:
- EMC-compliant mounting and connection
- Residual-current device (RCD)
- Motor chokes
- Sinusoidal filter
- Connection example for M-Max™
- Rapid Link System 4.0
- Drives engineering basic information
- Pilot devices
- RMQ – System
- RMQ – Engineering
- RMQ – Inscription
- Signal Towers SL
- LS-Titan® position switches
- New combinations for your solutions with LS-Titan®
- Actuating devices RMQ-Titan® simply snap fitting
- Overview
- Safety position switches LS4…ZB, LS…ZB
- Positive opening
- Certification
- “Personnel protection” by monitoring the protective device
- LS…ZB
- „Enhanced personnel protection“ with separate signal for door position
- LS…FT-ZBZ, spring-powered interlock (closed-circuit principle)
- „Process protection and enhanced personnel protection“ with separate signal for door position
- LS…MT-ZBZ, magnet-powered interlock (open-circuit principle)
- “Personnel protection” by monitoring of the protective mechanism
- LSR…TKG, LSR…TS
- LSE-Titan® electronic position switches
- Analog electronic position switches
- Sensors – Functionality
- Sensors – Applications
- Broken Tool Detection
- Broken Tool Detection
- Machining process
- Tool Position
- Bottle Filling Detection
- Process control engineering
- Conveyor System Control
- Stack Height Control
- Carton Fill-Level Detection
- Lid Detection
- Tollbooth Control
- Liquid Level Detection
- Bulk Material Detection
- Parts Presence
- Parts Presence
- Filter Paper Length Control
- Speed monitoring
- Motion Control
- Clear Plastic Web Break Detection
- Paper detection
- Damage Warning
- Cam switches
- Overview
- ON-OFF switches, main switches, maintenance switches
- Changeover switches, reversing switches
- (Reversing) star-delta switches
- Multi-Speed Switches
- 2 speeds, 1 operating direction
- Tapped winding
- 2 separate windings
- 2 speeds, 2 operating directions
- Tapped winding
- 2 separate windings, 2 operating directions
- 3 speeds, 1 operating direction
- Tapped winding arrangement, single winding for low speed
- 3 speeds, 1 operating direction
- Tapped winding arrangement, single winding for high speed
- Interlock circuits
- Single-phase approach circuits
- Meter changeover Switches
- Heater switches
- Step switches
- Contactors and relays
- Contactor relays
- Contactors DIL, overload relays Z
- Contactors DIL
- Overload relays Z
- ZEB electronic overload relay
- ZEV electronic motor-protective system
- Operating principle and control
- Device overview
- Tripping characteristics
- Tripping limits for 3-pole balanced load
- Electronic motor-protective system ZEV with earth-fault protection and thermistor monitored motor
- Thermistor protection
- Electronic motor-protective system ZEV with short-circuit monitoring at the thermistor input
- Basic data
- Device mounting
- ZEV mounting and current sensor
- Mounting on the current conductors
- Thermistor overload relay for machine protection EMT6
- CMD contactor monitoring device
- Motor-protective circuit-breakers
- Overview
- PKZM01, PKZM0 and PKZM4 – description
- PKE – description
- PKM0, PKZM0-…-T, PKZM0-…-…C – description
- MSC Motor starters – description
- PKZM0 and PKZM4 – current limiters
- PKZM01, PKZM0, PKZM4 and PKE – auxiliary contacts
- PKZM01, PKZM0, PKZM4 and PKE – trip blocks
- PKZM01, PKZM0, PKZM4 and PKE – block diagram
- Circuit-breakers
- Overview
- Shunt release
- Undervoltage releases
- Contact diagrams of the auxiliary contacts
- Internal circuit diagrams NZM
- Remote switch-off with voltage release
- Applications of the undervoltage release
- Switch off of the undervoltage release
- Indication of the contactor state
- Short-time delayed circuit-breaker – internal circuit diagrams
- Mesh network circuit-breakers
- Remote operation with motor operator
- Circuit-breaker as transfomer switch
- Circuit-breaker with residual current device
- Contact representation for “not released”
- Residual-current relays PFR with ring-type transformers
- Trip of circuit-breakers with shunt release and possible external reset of the relay by a pushbutton (NC contact)
- Trip of circuit-breakers with undervoltage release and possible external reset of the relay by a pushbutton (NC contact)
- Terminal assignments of IZMX circuit-breakers
- All about Motors
- Motor protection
- Selection aids
- Overload relay with reclosing lockout
- Overload relays without reclosing lockout
- Special circuitry
- Frequently recurring operating cycles
- Back-up fuses and instantaneous releases
- To what current must the overload relay properly be set?
- When is it right for the overload relay to trip?
- When does the overload relay fail to trip in good time although the motor is endangered?
- What causes destruction of the overload relay?
- Pick-up times
- Overload capacity
- Short-circuit strength of the main circuit
- Type 1 coordination
- Type 2 coordination
- Short-circuit strength of the auxiliary contact
- Motor protection in special applications
- Heavy starting duty
- Current transformer-operated overload relays ZW7
- Adjusting the current transformer-operated overload relay ZW7 for lower rated motor current
- Example:
- Bridging of motor protection during starting
- Multi-speed switches
- Heavy starting duty
- Individually compensated motor
- Capacitor connected
- Thermistor overload relay for machine protection
- Temperature monitoring of electric motors
- Protection of current and temperature-dependent motor-protective devices
- Notes on engineering
- Circuit documents
- Power supply
- Control circuit supply
- Contactor markings
- Direct-on-line start of three-phase motors
- Typical circuits with DIL contactors
- Fuseless without overload relay
- Fuses with overload relay
- Typical circuit with bridging of overload relay during starting
- Function
- 2 operating directions, DIUL reversing contactor
- Fuseless without overload relay
- Fuses with overload relays
- Operating direction and two speeds (reversing contactor)
- Control circuit devices for direct-on-line start
- Star-delta switching of three-phase motors
- Star-delta switch with overload relay
- Automatic star-delta switches SDAINL
- Arrangement and rating of protective devices
- Rating of switchgear
- SDAINLM12 to SDAINLM55
- Function
- SDAINLM70 to SDAINLM260
- SDAINLM12 to SDAINLM260
- Automatic star-delta switches SDAINL EM
- Function
- Automatic reversing star-delta switches
- Rating of switchgear
- Function
- Control circuit devices for star-delta starting
- Pole-changing motors
- Motor windings
- Multi-speed contactors
- Multi-speed switch for three-phase motors
- Control circuit devices for multi-speed contactors
- Multi-speed switch for three-phase motors
- Tapped winding, 1 operating direction, 2 speeds
- Multi-speed contactor
- Fuseless
- Function
- Tapped winding, 2 operating directions, 2 speeds (direction preselected)
- Multi-speed contactors
- Connection
- Function
- Tapped winding, 2 operating directions, 2 speeds (direction and speed selected simultaneously)
- Multi-speed contactor
- Connection
- Function
- Tapped winding, medium and high speed, 1 operating direction, 3 speeds, 2 windings
- Multi-speed contactor
- Function
- Tapped winding, low and high speed, 1 operating direction, 3 speeds, 2 windings
- Multi-speed contactor
- Function
- Tapped winding, low and medium speed, 1 operating direction, 3 speeds, 2 windings
- Multi-speed contactor
- Function
- Three-phase autotransformer starter
- Three-phase autotransformer starter with mains contactor and resistors, 2-stage, 3-phase version
- Three-phase autotransformer starter with mains contactor and resistors, 2-stage, 3-phase version
- Function
- Three-phase autotransformer starter with mains contactor and starting transformer, 1-stage, 3-phase
- Function
- Three-phase automatic rotor starters
- Switching of capacitors
- Duplex pump control
- Fully automatic pump control
- Fully automatic main transfer switch with automatic release
- Motor protection
- Export to World Markets and North America
- Approvals and certifications
- Fuse classifications in North America
- Global Codes and Standards Authorities
- Testing Agencies and Certification Marks
- Identification of electrical equipment in North America
- Electrical circuit symbols, Europe – North America
- Circuit diagram examples using North American graphic symbols
- North American classification for control circuit contact ratings
- North American motor full load current ratings (FLC)
- North American environmental type ratings for electrical equipment
- North American conductor cross-sections
- Standards, formulae, tables
- Marking of electrical equipment
- Protective measures
- Protection against electrical shock to IEC 60364-4-41/DIN VDE 0100-410
- Protection against indirect contact by means of disconnection or indication
- Systems to IEC 60364-1/DIN VDE 0100-100
- Protective devices and conditions for disconnection to IEC 60364-4-41/ DIN VDE 0100-410
- Protective devices and conditions for disconnection to IEC 60364-4-41/DIN VDE 0100- 410
- Protective devices and conditions for disconnection to IEC 60364-4-41/ DIN VDE 0100-410
- Protective devices and conditions for disconnection to IEC 60364-4-41/DIN VDE 0100-410
- Protective devices and conditions for disconnection to IEC 60364-4-41/DIN VDE 0100-410
- Maximum disconnection times (s) as a function of the rated voltage. Phase conductors to earth and the system in accordance with VDE 0100-411.3.2.2
- Overcurrent protection of cables and conductors
- Overload protection
- Arrangement of overload protective devices
- Short-circuit protection
- Arrangement of protective devices for protection in the event of a short-circuit.
- Protection of the main poles and the neutral conductors
- Protection of the main poles
- Protection of the neutral conductor:
- Note:
- Disconnection of the neutral conductor
- Minimum cross-sections for protective conductors to DIN VDE 0100-540
- Conversion factors
- Conversion factors to DIN VDE 0 298-4, Table 21
- Electrical equipment of machines
- Extract from DIN EN 60204-1 (VDE 0113-1)
- Mains isolating device (main switches)
- Protection against electric shock
- Basic protection/protection against direct contact
- Fault protection – Protection against indirect contact
- Protection of equipment
- Protection in the event of power failure
- Overcurrent protection
- Overload protection of motors
- Control functions in the event of a fault
- Emergency switching off device
- Emergency operations
- Colors of pushbuttons and their meanings
- Colors of indicator lights and their meanings
- Colors of illuminated pushbutton actuators and their meanings
- Safety-related characteristic values to EN ISO 13849-1 and IEC 62061
- Measures for risk reduction
- Protection types for electrical equipment
- Utilization categories for switching elements
- Utilization categories for contactors and motor starters
- Utilization categories for switch-disconnectors
- Rated motor currents
- Conductors
- Wiring and cable entries with grommets
- Cable grommets
- Wiring and cable entries with cable glands
- Material properties
- External diameter of conductors and cables
- Cables and wiring, type abbreviation
- Examples for complete cable designation
- Rated operational currents and short-circuit currents for standard transformers
- Formulae
- International Unit System
- International Unit System (SI)
- Factors for conversion of old units into SI units
- Conversion factors
- Decimal powers (parts and multiples of units)
- Physical units
- Mechanical force
- Pressure
- Work
- Power
- Magnetic field strength
- Magnetic flux
- Magnetic flux density
- Conversion of Imperial/American units into SI units
- Conversion of Imperial/American units into SI units
- Index
- Backcover