Ta00884 Installation Directions

394312-Installationsheet 394312-InstallationSheet 394312-InstallationSheet 786210 Batch6 unilog cesco-content

2014-07-30

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COPPER COLOR-KEYED® LUGS
CABLE SIZE: 250 MCM TO 1000 MCM

GENERAL INFORMATION
Made of high conductivity copper, electro-tin plated.
UL and CSA listed for copper code cables.
An inspection peep hole provided to ensure adequate cable insertion.
Color coded to assist in the matching of installing die and connector.
WARNING
DO NOT CRIMP ON HOT ENERGIZED WIRES.

INSTALLATION INSTRUCTIONS
1. Strip the insulation from cable to the length shown in table on reverse side.
Be careful not to nick cable strands which may later result in strands breaking.
2. Cable end should be clean: wire brushed then inserted into the connector until
it stops. Inspect cable through peep hole to confirm cable is fully inserted.
3. Table on reverse side shows installing die and the number of compressions
required for each die connector combination. Insert connector in die and
compress between the markings beginning near the tongue of the connector.

CAUTION
Using improper installing die may result in a defective connection.
4. After crimping, remove all sharp edges, flash or burrs.
5. Insulating methods shown in table on reverse side.
INSULATION CHOICE
1. Adhesive Pad: AC 5 x 7 Size Key #4. Use on all connector sizes.
2. Shrink Tubing: Part No. HS40-400. Use on cable size 250 MCM thru
427/.0306; Part No. HS500-1000 on cable size 500 MCM through 1000 MCM.
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability
of this product for the user's intended application. Thomas & Betts warrants that this product will be free from defects in materials and
workmanship for a period of two (2) years following the date of purchase. Upon prompt notification of any warranted defect, Thomas & Betts will,
at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized
modification of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL
OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE
WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL
THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

© 2007 Thomas & Betts. All Rights Reserved.

Thomas & Betts Corporation
Memphis, Tennessee
In Canada, Thomas & Betts Ltd., Iberville, P.Q.
Website: www.tnb.com

TA00884 P Page 1 of 2

Catalog No.

Hex
Strip
Die
Length Cable Size
Code
(in.)
No.

1 Hole Lugs

2 Hole Lugs

54172-TB
54173
54174
55156
54113

54213
54275

1-1/8

58161
58162
58163
58165
58166

58265

1-1/8

54178
54179
54114
54181
55162

54214
54280

58168
54115
54183
55165

250 MCM
250 Navy

Number of Compressions
Color
Code

Hand Tools
TBM4S TBM5
**

TBM6

Hydraulic Heads
TBM6H
TBM8
6 TON

Battery Operated Tools
TBM8-750
TBM8-750BSCR
12 14/15 40 TBM6BSCR
BPLT14BSCR
TBM8-750M-1
TBM61500BSCR
TBM14BSCR
TON TON TON TBM62BSCR

2

2

2

2

2

1

1

1

2

1

1

Yellow

—

2

2

2

2

1

1

1

2

1

1

66

White

—

—

2

2

2

2*

1

1

2

1

1

250 Weld
650/24
259/.0311
703/.0189

66

White

—

—

2

2

2

2*

1

1

2

1

1

1-1/8

350 MCM
350 Navy

71

Red

—

—

2

2

2

2*

2*

1

2

2*

1

71

Red

—

—

2

2

2

2*

2*

1

2

2*

1

62

Yellow

4/0 Weld
550/24
133/.0399
259/.0286
637/.0183

62

1-1/8

300 MCM
300 Navy

—

1-1/8

54215
54282
256-30695-332

58171

—

1-1/8

300 Weld
775/24
259/.034
427/.0265
889/.0183

54116
54185

54216
54283

1-5/16

400 MCM
400 Navy

76

Blue

—

—

2

2

2

2*

1

1

2

1

1

350 Weld
427/.0285
259/.0368
703/.0224
889/.0201

76

Blue

—

—

2

2

2

2*

1

1

2

1

1

80

—

—

—

—

—

2

2*

2*

1

2

2*

1

87

Brown

—

—

—

2

2

2*

2*

1

2

2*

1

58174

—

1-5/16

58177

58277

1-3/8

54118
54187
55171

54218
54286

1-5/16

58180

54279

1-5/16

500 Weld
1000/24
259/.0417
427/.0325
703/.0253

94

Green

—

—

—

—

—

2*

2*

1

—

2*

1

54120

54220
54289

1-1/2

600 MCM

94

Green

—

—

—

—

—

2*

2*

1

—

2*

1

54221

1-1/2

650 Navy

94

Green

—

—

—

—

—

2*

2*

1

—

2*

1

54291

1-1/2

700 MCM

99

Pink

—

—

—

—

—

2*

2*

1

—

2*

1

1325/24
427/.0342

99

Pink

—

—

—

—

—

2*

2*

1

—

2*

1

750 MCM

106H

Black

—

—

—

—

—

2*

2*

1

—

2*

1

54122-TB

400 Weld
925/24
259/.0393
427/.0306
500 MCM
500 Navy

58182
256-30695-1503
256-30695-1504

58281

1-1/2

54123-TB
55178

54223

1-5/8

54879NT

—

1-7/8

58184

—

1-5/8

1600/24
893/.027
888/.0265

106H

Black

—

—

—

—

—

2*

2*

1

—

2*

—

800 MCM
800 Navy

107

Orange

—

—

—

—

—

2*

2*

1

—

2*

—

900 MCM
1925/24

115

Yellow

—

—

—

—

—

2*

2*

1

—

2*

—

1000 MCM
1000 Navy

125

—

—

—

—

—

—

—

2*

1

—

2*

—

54124-TB

54224

1-3/4

54126

54226

1-5/8

58825NT

—

1-7/8

54128

54228

1-3/4

* Indicates the number of compressions with half width die.

** For copper code cables only.

NOTE: Some special configurations of catalog numbers shown above have suffixes as follows: XXXXXBT - Blank Tongue,
XXXXXNT - Narrow Tongue, XXXXXSP - Silver Plated, XXXXXBE - Blind End (no inspection hole). All crimp settings for these parts are
the same as for the base numbers.
XXXXXG - special packaging

TA00884 P Page 2 of 2



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