Ta00884 Installation Directions

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INSTALLATION INSTRUCTIONS

1. Strip the insulation from cable to the length shown in table on reverse side.

Be careful not to nick cable strands which may later result in strands breaking.

2. Cable end should be clean: wire brushed then inserted into the connector until

it stops. Inspect cable through peep hole to confirm cable is fully inserted.

3. Table on reverse side shows installing die and the number of compressions

required for each die connector combination. Insert connector in die and

compress between the markings beginning near the tongue of the connector.

CAUTION

Using improper installing die may result in a defective connection.

4. After crimping, remove all sharp edges, flash or burrs.

5. Insulating methods shown in table on reverse side.

INSULATION CHOICE

1. Adhesive Pad: AC 5 x 7 Size Key #4. Use on all connector sizes.

2. Shrink Tubing: Part No. HS40-400. Use on cable size 250 MCM thru

427/.0306; Part No. HS500-1000 on cable size 500 MCM through 1000 MCM.

COPPER

COLOR-KEYED® LUGS

CABLE SIZE: 250 MCM TO 1000 MCM

R

LISTED

140B

GENERAL INFORMATION

• Made of high conductivity copper, electro-tin plated.

• UL and CSA listed for copper code cables.

• An inspection peep hole provided to ensure adequate cable insertion.

• Color coded to assist in the matching of installing die and connector.

WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability

of this product for the user's intended application. Thomas & Betts warrants that this product will be free from defects in materials and

workmanship for a period of two (2) years following the date of purchase. Upon prompt notification of any warranted defect, Thomas & Betts will,

at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized

modification of the product voids all warranties.

Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL

OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY

OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE

WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL

THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Thomas & Betts Corporation

Memphis, Tennessee

In Canada, Thomas & Betts Ltd., Iberville, P.Q.

Website: www.tnb.com

© 2007 Thomas & Betts. All Rights Reserved. TA00884 P Page 1 of 2

WARNING

DO NOT CRIMP ON HOT ENERGIZED WIRES.

* Indicates the number of compressions with half width die.

** For copper code cables only.

XXXXXG - special packaging

Catalog No.

Strip

Length

(in.)

Cable Size

Hex

Die

Code

No.

Color

Code

Number of Compressions

1 Hole Lugs 2 Hole Lugs

Hand Tools Hydraulic Heads Battery Operated Tools

TBM8-750

TBM8-750BSCR

TBM8-750M-1

BPLT14BSCR

TBM14BSCR

54172-TB

54173

54174

55156

54113

54213

54275 1-1/8

250 MCM

250 Navy 62 Yellow 1 1

58161

58162

58163

58165

58166

58265 1-1/8

4/0 Weld

550/24

133/.0399

259/.0286

637/.0183

62 Yellow 1 1

54178

54179

54114

54181

55162

54214

54280 1-1/8 300 MCM

300 Navy 66 White 1 1

58168 — 1-1/8

250 Weld

650/24

259/.0311

703/.0189

66 White 1 1

54115

54183

55165

54215

54282

256-30695-332

1-1/8 350 MCM

350 Navy 71 Red 2* 1

58171 — 1-1/8

300 Weld

775/24

259/.034

427/.0265

889/.0183

71 Red 2* 1

54116

54185

54216

54283 1-5/16 400 MCM

400 Navy 76 Blue 1 1

58174 — 1-5/16

350 Weld

427/.0285

259/.0368

703/.0224

889/.0201

76 Blue 1 1

58177 58277 1-3/8

400 Weld

925/24

259/.0393

427/.0306

80 — 2* 1

54118

54187

55171

54218

54286 1-5/16

500 MCM

500 Navy 87 Brown 2* 1

58180 54279 1-5/16

500 Weld

1000/24

259/.0417

427/.0325

703/.0253

94 Green 2* 1

54120

54220

54289 1-1/2 600 MCM 94 Green 2* 1

54221 1-1/2 650 Navy 94 Green 2* 1

54122-TB 54291 1-1/2 700 MCM 99 Pink 2* 1

58182

256-30695-1503

256-30695-1504

58281 1-1/2 1325/24

427/.0342 99 Pink 2* 1

54123-TB

55178 54223 1-5/8

750 MCM 106H Black 2* 1

54879NT — 1-7/8

58184 — 1-5/8

1600/24

893/.027

888/.0265

106H Black 2* —

54124-TB 54224 1-3/4 800 MCM

800 Navy 107 Orange 2* —

54126 54226 1-5/8 900 MCM

1925/24 115 Yellow 2* —

58825NT — 1-7/8

54128 54228 1-3/4 1000 MCM

1000 Navy 125 —

TBM4S

**

2

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

TBM5

2

2

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

TBM6

2

2

2

2

2

2

2

2

—

—

—

—

—

—

—

—

—

—

—

—

TBM8

2

2

2

2

2

2

2

2

—

2

—

—

—

—

—

—

—

—

—

—

TBM6H

6 TON

2

2

2

2

2

2

2

2

2

2

—

—

—

—

—

—

—

—

—

—

12

TON

1

1

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

—

14/15

TON

1

1

1

1

2*

2*

1

1

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

40

TON

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

TBM6BSCR

TBM61500BSCR

TBM62BSCR

2

2

2

2

2

2

2

2

2

2

—

—

—

—

—

—

—

—

—

— 2* —

NOTE: Some special configurations of catalog numbers shown above have suffixes as follows: XXXXXBT - Blank Tongue,

XXXXXNT - Narrow Tongue, XXXXXSP - Silver Plated, XXXXXBE - Blind End (no inspection hole). All crimp settings for these parts are

the same as for the base numbers.

TA00884 P Page 2 of 2

VC 8/4/1989

JP 8/9/1989

SA 1/8/1989

BP

EE 6-23-89

MD4329-327YLC (31482)

Installation Instructions for

Copper Color-Keyed® Lugs

TA00884

TA00884 (Print version "P")

1:1

A

REVISIONS

13

SEE ISO DOCUMENT No. 0441:09:29

FOR REQUIRED SIGNATURES ON

RELEASED DOCUMENTS

RETAIL MARKETING MGR.

DATE

UL: Listed Not Listed

CSA: Certified Not Certified

Other__________________

CONFIDENTIAL AND PROPRIETARY INFORMATION OF THOMAS & BETTS THAT MAY NOT BE REPRODUCED, DISCLOSED OR

USED FOR ANY PURPOSE EXCEPT UNDER THE AUTHORIZED WRITTEN CONSENT OF THOMAS & BETTS AND MAY BE

RECALLED AT ANY TIME. COPYRIGHT (2006) THOMAS & BETTS CORPORATION. ALL RIGHTS RESERVED

Memphis, Tennessee

Thomas & Betts Corporation

PROJ NO (ER NO)

DWG NO. & PRINT VERSION

DWG NO.SCALESIZE

TECH LIAISON DESCRIPTION

PROD MGR

Proprietary Info.

___________________

Safety

__________________________

Warranty

________________________

Other (if necessary)

________________

LEGAL (3 signatures required)

PROD. ENGR

DRAWN

DATE

DATE

DATE

DATE

DATE

DO NOT PACK THIS SHEET WITH PRODUCT!

Internal Handling Reference:

1. THIS DOCUMENT NUMBER FOLLOWED BY A -TB1 IN EDOCS IS A

THOMAS & BETTS CONFIDENTIAL FILE ONLY.

2. THIS DOCUMENT NUMBER FOLLOWED BY A -TB2 IN EDOCS IS FOR

PUBLIC INFORMATION AND PRINTING NEEDS.

NOTES:

1. ALL COPY TO BE PRINTED BLACK.

2. STUFFER SIZE TO BE 5-1/2" x 8-1/2" FOLDED

THREE TIMES TO 2-1/8" x 2-3/4" WITH THOMAS

BETTS LOGO FACING OUT.

3. MATERIAL: 20 LB BOND (WHITE)

4. DASHED MARKS INDICATE FOLD LINES.

ONE

5-1/2" x 8-1/2"

SHEET

PRINTED ON

BOTH SIDES

This EDOCS ".TIF" file is

for viewing / quoting

purpose only.

Do not use this ".TIF"

image for use in

production printing.

Contact Technical

Documentation

Department, in Memphis,

for original ADOBE

ILLUSTRATOR (version

CS) electronic file.

DRAWN DATE

DATE

DATE

DATE

DATE

PROD. ENGR.

PROD. MGR.

LEGAL (3 signatures required)

Proprietary Info. ______________________

Safety ______________________________

Warranty ___________________________

Other (if necessary)

______________

TECH LIAISON

UL:

Listed

Not Listed

CSA:

Certified

Not Certified

Other

__________________

DATE

RETAIL MARKETING MGR.

See Engr. Rlse. No.

ERN2008752

(CM403432)

DJ 8/31/2007

See EDOCS

See EDOCS

See EDOCS

See EDOCS

See EDOCS

See EDOCS

INSTALLATION INSTRUCTIONS

1. Strip the insulation from cable to the length shown in table on reverse side.

Be careful not to nick cable strands which may later result in strands breaking.

2. Cable end should be clean: wire brushed then inserted into the connector until

it stops. Inspect cable through peep hole to confirm cable is fully inserted.

3. Table on reverse side shows installing die and the number of compressions

required for each die connector combination. Insert connector in die and

compress between the markings beginning near the tongue of the connector.

CAUTION

Using improper installing die may result in a defective connection.

4. After crimping, remove all sharp edges, flash or burrs.

5. Insulating methods shown in table on reverse side.

INSULATION CHOICE

1. Adhesive Pad: AC 5 x 7 Size Key #4. Use on all connector sizes.

2. Shrink Tubing: Part No. HS40-400. Use on cable size 250 MCM thru

427/.0306; Part No. HS500-1000 on cable size 500 MCM through 1000 MCM.

COPPER

COLOR-KEYED® LUGS

CABLE SIZE: 250 MCM TO 1000 MCM

R

LISTED

140B

GENERAL INFORMATION

• Made of high conductivity copper, electro-tin plated.

• UL and CSA listed for copper code cables.

• An inspection peep hole provided to ensure adequate cable insertion.

• Color coded to assist in the matching of installing die and connector.

WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability

of this product for the user's intended application. Thomas & Betts warrants that this product will be free from defects in materials and

workmanship for a period of two (2) years following the date of purchase. Upon prompt notification of any warranted defect, Thomas & Betts will,

at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized

modification of the product voids all warranties.

Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL

OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY

OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE

WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL

THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Thomas & Betts Corporation

Memphis, Tennessee

In Canada, Thomas & Betts Ltd., Iberville, P.Q.

Website: www.tnb.com

© 2007 Thomas & Betts. All Rights Reserved. TA00884 P Page 1 of 2

WARNING

DO NOT CRIMP ON HOT ENERGIZED WIRES.

* Indicates the number of compressions with half width die.

** For copper code cables only.

XXXXXG - special packaging

Catalog No.

Strip

Length

(in.)

Cable Size

Hex

Die

Code

No.

Color

Code

Number of Compressions

1 Hole Lugs 2 Hole Lugs

Hand Tools Hydraulic Heads Battery Operated Tools

TBM8-750

TBM8-750BSCR

TBM8-750M-1

BPLT14BSCR

TBM14BSCR

54172-TB

54173

54174

55156

54113

54213

54275 1-1/8

250 MCM

250 Navy 62 Yellow 1 1

58161

58162

58163

58165

58166

58265 1-1/8

4/0 Weld

550/24

133/.0399

259/.0286

637/.0183

62 Yellow 1 1

54178

54179

54114

54181

55162

54214

54280 1-1/8 300 MCM

300 Navy 66 White 1 1

58168 — 1-1/8

250 Weld

650/24

259/.0311

703/.0189

66 White 1 1

54115

54183

55165

54215

54282

256-30695-332

1-1/8 350 MCM

350 Navy 71 Red 2* 1

58171 — 1-1/8

300 Weld

775/24

259/.034

427/.0265

889/.0183

71 Red 2* 1

54116

54185

54216

54283 1-5/16 400 MCM

400 Navy 76 Blue 1 1

58174 — 1-5/16

350 Weld

427/.0285

259/.0368

703/.0224

889/.0201

76 Blue 1 1

58177 58277 1-3/8

400 Weld

925/24

259/.0393

427/.0306

80 — 2* 1

54118

54187

55171

54218

54286 1-5/16

500 MCM

500 Navy 87 Brown 2* 1

58180 54279 1-5/16

500 Weld

1000/24

259/.0417

427/.0325

703/.0253

94 Green 2* 1

54120

54220

54289 1-1/2 600 MCM 94 Green 2* 1

54221 1-1/2 650 Navy 94 Green 2* 1

54122-TB 54291 1-1/2 700 MCM 99 Pink 2* 1

58182

256-30695-1503

256-30695-1504

58281 1-1/2 1325/24

427/.0342 99 Pink 2* 1

54123-TB

55178 54223 1-5/8

750 MCM 106H Black 2* 1

54879NT — 1-7/8

58184 — 1-5/8

1600/24

893/.027

888/.0265

106H Black 2* —

54124-TB 54224 1-3/4 800 MCM

800 Navy 107 Orange 2* —

54126 54226 1-5/8 900 MCM

1925/24 115 Yellow 2* —

58825NT — 1-7/8

54128 54228 1-3/4 1000 MCM

1000 Navy 125 —

TBM4S

**

2

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

TBM5

2

2

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

TBM6

2

2

2

2

2

2

2

2

—

—

—

—

—

—

—

—

—

—

—

—

TBM8

2

2

2

2

2

2

2

2

—

2

—

—

—

—

—

—

—

—

—

—

TBM6H

6 TON

2

2

2

2

2

2

2

2

2

2

—

—

—

—

—

—

—

—

—

—

12

TON

1

1

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

—

14/15

TON

1

1

1

1

2*

2*

1

1

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

2*

40

TON

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

TBM6BSCR

TBM61500BSCR

TBM62BSCR

2

2

2

2

2

2

2

2

2

2

—

—

—

—

—

—

—

—

—

— 2* —

NOTE: Some special configurations of catalog numbers shown above have suffixes as follows: XXXXXBT - Blank Tongue,

XXXXXNT - Narrow Tongue, XXXXXSP - Silver Plated, XXXXXBE - Blind End (no inspection hole). All crimp settings for these parts are

the same as for the base numbers.

TA00884 P Page 2 of 2

VC 8/4/1989

JP 8/9/1989

SA 1/8/1989

BP

EE 6-23-89

MD4329-327YLC (31482)

Installation Instructions for

Copper Color-Keyed® Lugs

TA00884

TA00884 (Print version "P")

1:1

A

REVISIONS

13

SEE ISO DOCUMENT No. 0441:09:29

FOR REQUIRED SIGNATURES ON

RELEASED DOCUMENTS

RETAIL MARKETING MGR.

DATE

UL: Listed Not Listed

CSA: Certified Not Certified

Other__________________

CONFIDENTIAL AND PROPRIETARY INFORMATION OF THOMAS & BETTS THAT MAY NOT BE REPRODUCED, DISCLOSED OR

USED FOR ANY PURPOSE EXCEPT UNDER THE AUTHORIZED WRITTEN CONSENT OF THOMAS & BETTS AND MAY BE

RECALLED AT ANY TIME. COPYRIGHT (2006) THOMAS & BETTS CORPORATION. ALL RIGHTS RESERVED

Memphis, Tennessee

Thomas & Betts Corporation

PROJ NO (ER NO)

DWG NO. & PRINT VERSION

DWG NO.SCALESIZE

TECH LIAISON DESCRIPTION

PROD MGR

Proprietary Info.

___________________

Safety

__________________________

Warranty

________________________

Other (if necessary)

________________

LEGAL (3 signatures required)

PROD. ENGR

DRAWN

DATE

DATE

DATE

DATE

DATE

DO NOT PACK THIS SHEET WITH PRODUCT!

Internal Handling Reference:

1. THIS DOCUMENT NUMBER FOLLOWED BY A -TB1 IN EDOCS IS A

THOMAS & BETTS CONFIDENTIAL FILE ONLY.

2. THIS DOCUMENT NUMBER FOLLOWED BY A -TB2 IN EDOCS IS FOR

PUBLIC INFORMATION AND PRINTING NEEDS.

NOTES:

1. ALL COPY TO BE PRINTED BLACK.

2. STUFFER SIZE TO BE 5-1/2" x 8-1/2" FOLDED

THREE TIMES TO 2-1/8" x 2-3/4" WITH THOMAS

BETTS LOGO FACING OUT.

3. MATERIAL: 20 LB BOND (WHITE)

4. DASHED MARKS INDICATE FOLD LINES.

ONE

5-1/2" x 8-1/2"

SHEET

PRINTED ON

BOTH SIDES

This EDOCS ".TIF" file is

for viewing / quoting

purpose only.

Do not use this ".TIF"

image for use in

production printing.

Contact Technical

Documentation

Department, in Memphis,

for original ADOBE

ILLUSTRATOR (version

CS) electronic file.

DRAWN DATE

DATE

DATE

DATE

DATE

PROD. ENGR.

PROD. MGR.

LEGAL (3 signatures required)

Proprietary Info. ______________________

Safety ______________________________

Warranty ___________________________

Other (if necessary)

______________

TECH LIAISON

UL:

Listed

Not Listed

CSA:

Certified

Not Certified

Other

__________________

DATE

RETAIL MARKETING MGR.

See Engr. Rlse. No.

ERN2008752

(CM403432)

DJ 8/31/2007

See EDOCS

See EDOCS

See EDOCS

See EDOCS

See EDOCS

See EDOCS