Product Detail Manual
2014-10-17
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Modicon M580 automation platform Catalog January 2014 How can you fit a 6000-page catalog in your pocket ? Schneider Electric provides you with the complete set of industrial automation catalogs all on a handy USB key for PC or in an application for tablets Digi-Cat, a handy USB key for PC >>Convenient to carry >>Always up-to-date >>Environmentally friendly >>Easy-to-share format Contact your local representative to get your own Digi-Cat e-Library, the app for tablets If you have an iPad®: >>Go to the App Store and search for e-Library >>or scan the QR code If you have an Android tablet: >>Go to the Google Play StoreTM and search for eLibrary >>or scan the QR code General contents Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I/O architectures. . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ruggedized Modicon M580 modules. . . . . . 5 Standards and certifications . . . . . . . . . . . . . . 6 Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Technical information, index. . . . . . . . . . . . . . . 8 9 10 1 1 2 3 4 5 6 7 8 9 10 1/0 Contents 1 - Presentation, processor modules, single-rack and multirack configurations Presentation bb General presentation.............................................................................. page 1/2 bb Composition.......................................................................................... page 1/8 1 bb Compatibility......................................................................................... page 1/14 Processor modules Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/18 bb Presentation.......................................................................................... page 1/20 2 bb Description............................................................................................ page 1/21 bb Memory structure................................................................................. page 1/22 vv Memory cards......................................................................................... page 1/22 vv Protecting the application....................................................................... page 1/22 vv Modifying the program in online mode.................................................... page 1/22 3 bb References............................................................................................ page 1/23 Single-rack configuration bb Presentation, description, functions.................................................. page 1/24 bb References............................................................................................ page 1/25 4 Multi-rack configuration bb Presentation, description.................................................................... page 1/26 bb References............................................................................................ page 1/28 5 6 7 8 9 10 1/1 General presentation Modicon M580 automation platform Innovative 1 2 Modicon M580 ePAC Control at the heart of PlantStruXure The Modicon M580 ePAC (Programmable Automation Controllers) feature openness, flexibility, robustness and sustainability. The M580 are designed with an Ethernet backbone to optimize connectivity and communications. They support X80 common I/O modules which can be easily integrated into its architecture. The powerful processors offer high levels of computation for complex networked communication, display and control applications. Modicon M580 Modicon M580 combines Unity PAC’s existing features with innovative technologies to deliver Schneider Electric’s complete Ethernet based PAC Modicon X80 drop on Ethernet RIO 3 Innovative ePAC concept >>Top-to-bottom standard Ethernet network >>Open architecture with direct Ethernet connection on backplane Modicon M580 Direct Ethernet connection backplane Ethernet X-bus 6 ODVA organization: supports network technologies built on EtherNet/IP 7 SCADA Ethernet Ethernet 5 nal Intell i tio nce ge Oper a 4 Modicon X80 drop on Ethernet RIO FDT Technology: an international standard with broad acceptance in the automation industry 8 ur Sec ity Variable speed drive Cybersecurity ready >>Cybersecurity ready with Achilles Level 2 certification and advanced built-in cyber security features >>Embedded security features as defined by standard IEC 62443 >>M580 hardware platform: >>Unused services can be disabled >>Remote access to PLC can be controlled >>M580 programming software with integrity check of Unity Pro executable files 9 10 Open and secure solution based on standards 1/2 General presentation (continued) Modicon M580 automation platform Innovative Innovative (continued) ® et Ti 1 Advanced technologies >>Based on high-speed dual-core processor (ARM type) >>High-speed communication, application and execution >>Innovative mechanical and electronic design for high EMC immunity and -m e-to ark m ruggedness that is superior to the required IEC standards 2 >>Supports extended temperature range from −25°C to +70°C Modicon M580 design is compliant with automation standards 3 4 Ti nal Intell i tio nce ge et -m e-to ark m Oper a Ethernet & Web High precision >>Native deterministic Ethernet network >>Ability to deliver 1 ms I/O resolution through native time-stamping at source with 5 specific time-stamping modules via OPC server >>Applications include functions such as: >>sequence of events recording (SER) >>utility substation automation >>protective relay trip history >>alarm/event logs >>time-stamping of power monitoring data logs No program required with time-stamping solution mode 6 7 OPC Server SCADA Modicon M580 8 Routing function via external router 9 External synchronization Ethernet IRIG-B/DCF77 10 Modicon X80 drop on Ethernet RIO Modify your process and architecture during runtime 1/3 General presentation (continued) Simple and flexible Simple and flexible Ti -m e-to ark m et 1 Modicon M580 automation platform Flexibility in design >>Flexible topology allows simple integration of devices >>Ability to mix remote equipment, distributed equipment and other devices on the same Ethernet field network with complete software integration >>Transparent access to data through Ethernet backbone >>Simple HMI integration via third port on remote I/O head >>Interface to other popular fieldbus and device networks including AS-Interface, 2 Modbus, Profibus, and HART Modicon M580 3 Extend your process or application easily with flexible Modicon M580 topology Profibus 4 Variable speed drive Motor protection HMI Modicon X80 drop on Ethernet RIO E th ernet. 5 Modbus 6 HART Distributed devices et -m e-to ark m Ti 7 Optimized architecture >>Simple daisy chain loop Modicon M580 No switches required for simple main loop 9 E t he rnet . 8 Modicon X80 drop on Ethernet RIO Variable speed drive 10 Design your architecture without constraints 1/4 Motor starter General presentation (continued) Modicon M580 automation platform Simple and flexible nce Exce na nce lle Main te Simple and flexible (continued) 1 Easy diagnostics >>Ethernet delivers information everywhere >>Simple remote and mobile diagnostics (smartphone, tablet, etc.) >>Embedded web server for web access >>Manage SCADA screens on HMI and access HMI screens >>Built-in Vijeo Citect objects for advanced integrated diagnostics Data at your fingertips wherever you are 2 SCADA Ethernet HMI HMI HMI 3 Smartphone, tablet (1) 4 Modicon M580 5 HMI Variable speed drive 6 Modicon X80 drop on Ethernet RIO (1) This schematic diagram will operate with the new BMENOC03●1 modules (available second quarter 2014 to replace the existing BMXNOC0402) with complete Ethernet transparency via connection to the Ethernet backplane. 7 8 9 10 Diagnose remotely 1/5 General presentation (continued) Simple and flexible, sustainable Simple and flexible (continued) ew Ren What are my options? How do I operate and maintain? Op e ra bb Add or remove discrete and analog I/O modules on RIO drop (not time-stamped) bb Add a new RIO drop a ll 2 How do I install and commission? st Life Cycle Services How do I optimize? Change configuration on the fly without stopping the process In Optimize How do I renew my solution? an Pl 1 Modicon M580 automation platform te bb Modify channel configuration parameters bb Automatic reconfiguration of modules on hotswap bb Online application changes during process runtime including adding new variables shared with HMI (Human/Machine Interfaces) 3 Inve s on cti ent Prote tm 4 Sustainable Protect investments bb Standardize on the Modicon family with common X80 modules and reduce training and maintenance costs Modicon Quantum Ethernet I/O 5 Modicon family with common X80 modules Modicon M340 6 Modicon X80 I/O Modicon M580 bb Keep your existing Modicon Premium I/O and wiring 7 bb Smooth migration paths for both hardware (quick wiring adapter) and software (SW converters) Modicon M580 8 Modicon X80 expansion rack Installed base migration: keep your existing I/O and wiring X-bus 9 Premium racks 10 Protect existing and future investments 1/6 General presentation nal Intell i tio nce ge Oper a (continued) Modicon M580 automation platform Winning associations in PlantStruXure architecture Winning associations in PlantStruXure architecture Modicon M580 Ethernet PACs have strong associations with: Partners 1 >> Able to develop X80 modules on Ethernet backplane with Ethernet tool kit backplane >>For specific applications or communication modules: weighing, Wi-Fi, etc. Vijeo Citect SCADA >>To manage time-stamped events through OPC server in a system approach >>To display Unity Pro diagnostic buffers >>To integrate objects quickly and easily to provide advanced diagnostic 2 information Altivar variable speed drives >>Simple integration of Altivar variable speed drive range on Ethernet network through FDT/DTM >>Dual-port connection is possible for high availability 3 HMI MagelisTM range >> Connection through X80 Wi-Fi, Web server access, multiple screens on Ethernet backbone, diagnostic buffers supported by Vijeo Designer, export of Unity Pro data to Vijeo Designer Services on installed base 4 >> Schneider Electric provides smooth migration paths to migrate existing wired legacy I/O to M580. Contact our Customer Care Center for more details. 5 6 7 8 9 10 Integration of M580 ePAC in your full PlantStruXure architecture 1/7 Presentation Modicon M580 automation platform Presentation 1 2 The Modicon M580 automation platform is composed of the following devices: bb A BMEP58●●●● processor bb A Modicon X80 I/O platform bb Dedicated modules (HART, weighing, etc.) bb Ethernet backplane bb Unity Modicon M580 automation platform 3 The Modicon M580 automation platform meets the needs of specialist applications such as: bb Manufacturing and large infrastructures bb Water and Waste Water (WWW) bb Food & Beverage (F&B) bb Mining, Minerals, Metals (MMM) bb Oil & Gas (O&G) Processor modules The BMEP58●●●● processor range constitutes the core of a complete control solution based on Modicon M580 specific and compatible modules and racks. The standalone BMEP58●●●● processor is a modular automation processor that physically occupies two module slots on a backplane. 4 BMEP58●●●● processors can be installed on BMEXBP●●●● Ethernet + X-bus racks and BMXXBP●●●● (PV02 or later) X-bus racks. BMEP582020 processor 5 The processors can manage the Modicon X80 I/O platform in a single-rack or multi-rack Ethernet PAC station. Their slots can be equipped with: bb Discrete I/O modules bb Analog I/O modules bb Counter modules bb Communication modules: vv Ethernet Modbus/TCP network, EtherNet/IP network vv AS-Interface actuator/sensor buses and RTU (Remote Terminal Unit) serial link vv Modbus serial link bb Expert modules The seven processors in this range have different memory capacities, processing speeds, number of I/O, number of supported local racks, and embedded Ethernet port functions (see page 1/23). 6 Modicon X80 I/O platform The Modicon X80 I/O platform serves as the common base for automation platforms by simply adding a dedicated processor such as the M580 or M340. It may also: bb Form part of a Quantum Ethernet I/O architecture as an Ethernet RIO (EIO) drop with a CRA bus terminal module bb Form an Ethernet Modbus/TCP DIO drop with a PRA module 7 Modicon X80 I/O platform 8 The Modicon X80 I/O platform is available in single-rack or multi-rack configuration. This platform may also accept automation platform-dedicated modules (communication, application, etc.). One Modicon X80 drop may support two racks separated by a distance of up to 30 meters/98.425 feet. This platform, common to several automation platforms, can reduce maintenance and training costs as it comprises: bb A single range of spare parts in stock bb Training common to several PLCs Based on the latest I/O technology, the Modicon X80 I/O platform offers: bb High-quality ruggedness and compactness bb Compliance with international certifications (ATEX, IEC, etc.) bb A wide selection of modules: Discrete or analog I/O, expert modules, communication modules, etc 9 Note: For further information, please consult the “Modicon X80 I/O platform” catalog available on our website www.schneider-electric.com. 10 1/8 Presentation (continued) Modicon M580 automation platform Dedicated modules HART integrated analog I/O modules The Highway Addressable Remote Transducer (HART) protocol is the global standard for sending and receiving digital information across analog wires between smart devices and a control or monitoring system. The standard is controlled by the HART Communications Foundation. HART integrated analog I/O modules can be added on the backplane of the Modicon M580 processor. HART integrated analog input module These HART modules offer 8 channels per input module and 4 channels per output module. HART integrated analog I/O modules allow the integration of HARTenabled instruments to the network architecture. Each M580 main rack can support up to 6 HART I/O modules and each X80 RIO drop can support up to 7 HART I/O modules. These devices are configured via the Unity Pro DTM. HART analog I/O modules are only supported by Ethernet + X-bus backplanes (main rack or RIO drop). 1 2 3 Note: For further information, please consult the “Modicon X80 I/O platform” catalog available on our website www.schneider-electric.com. Scaime partner weighing module The Scaime integrated partner weighing module is a solution for integrated and distributed weighing systems. The weighing module is only supported by Ethernet + X-bus backplanes (main rack or RIO drop). This Scaime Ethernet system weighing transmitter offers 1 weighing channel and can take up to 100 measurements per second in order to provide a better weighing resolution. Scaime partner weighing module Weighing data is easily provided to the PLC via the Ethernet backbone. The offline configuration can be done via Unity and the online calibrations and settings can be done via FDT/DTM. 4 5 Note: For further information, please consult the “Modicon X80 I/O platform” catalog available on our website www.schneider-electric.com. Two rack types M580 processors can work in either an X-bus rack or a dual (Ethernet + X-bus) rack. 6 Ethernet backplanes are available with 4, 8, and 12 slots. The M580 Ethernet backplanes provide the X-bus connection and Ethernet connectivity. 8-slot Ethernet + X-bus rack A single configuration can support up to 7 standard BMX racks used as expansion racks in addition to the local rack, separated by a cumulative distance of up to 30 meters/98.425 feet. An Ethernet RIO (EIO) drop is composed of one or two racks that can be either a BMX X-bus rack or a BME Ethernet rack. The expansion rack can only be a BMX X-bus rack. All the Ethernet racks are available in a version suitable for use in harsh environments. An Ethernet switch is embedded in the Ethernet backplane. This switch is connected to several slots on the backplane. In the case of 12-slot backplanes, not all slots have Ethernet connectivity. Only 8 slots are available for Ethernet, but they are placed in several locations along the rack for maximum flexibility of use (see page 1/25). M580 application design and installation Unity Pro The Modicon M580 automation platform is programmed and configured using Unity Pro software version u 8.0. Bit forcing simplifies simulation and structured data simplifies diagnostics (see page 4/18). bb Use of these M580 processors requires Unity Pro Large or Extra Large programming software. This software is also compatible with the Modicon X80 I/O, Quantum, Premium, and M340 platforms bb Optionally, as required: vv Unity EFB toolkit software for developing EF and EFB function block libraries in C language vv Unity Dif software for comparing Unity Pro applications vv Unity Loader software for updating Unity Pro projects and firmware 1/9 7 8 9 10 Presentation (continued) Modicon M580 automation platform Cybersecurity ready 1 Achiles Level 2 certification 2 3 Note: For further information, please consult our website www.schneider-electric.com. PF122547 Processor performance The M580 processor supports 4 to 8 local racks (depending on the CPU performance level), using existing X80 I/O modules and accessories. The M580 processor must be installed in the main rack, which can be a dual (Ethernet + X-bus) bus rack. M580 PLCs can support up to 8 expansion racks of 4, 6, 8, or 12 slots. These standalone processors physically occupy two module slots on a backplane. 4 5 The Modicon M580 is Schneider Electric’s most cyber-secure platform thanks to the Achilles Level 2 certification and its advanced built-in cybersecurity features. The Achilles L2 cybersecurity certification demonstrates the robustness of the Modicon M580 platform under both extreme and common Ethernet conditions. The Modicon M580 automation platform also offers the following features: bb Protection against unauthorized remote connections via an online editable Access Control List bb Protection against remote programming changes via a password bb Option to enable or disable HTTP or FTP services bb Option to enable or disable remote run/stop commands bb Option to enable or disable remote write commands bb Authentification and integrety of the firmware bb Integrity of Unity Pro executable files bb Unnecessary services disabled by default bb Security features enabled by default BMEP582040 processor The processors can manage Modicon X80 I/O platform in a single-rack or multi-rack Ethernet PAC station. Their slots can be equipped with: bb Discrete I/O modules bb Analog I/O modules bb Counter modules bb Communication modules: Ethernet Modbus/TCP network, EtherNet/IP network, Modbus SL bb AS-Interface actuator/sensor buses and RTU (Remote Terminal Unit) serial link bb Expert modules The seven processors available have different memory capacities, processing speeds, number of I/O, number of supported local racks, and embedded Ethernet port functions (see page 1/23). 6 The M580 processor range offers the choice between 4 memory levels: bb 4 MB for BMEP581020 processors bb 8 MB for BMEP5820●● processors bb 12 MB for BMEP5830●● processors bb 16 MB for BMEP5840●● processors It also offers the choice between 2 types of Ethernet device network port: bb For BMEP58●●20 processors: distributed I/O ports (DIO) to connect distributed equipment bb For BMEP58●●40 processors: distributed I/O ports (DIO) to connect distributed equipment or remote I/O ports (RIO) to connect remote equipment 7 This range also offers different performance levels: BMEP5840●● processors are twice as fast as BMEP5830●● processors, which are themselves twice as fast as BMEP5810●● and BMEP5820●● processors. 8 An optional 4 GB SD memory card is supplied with M580 processors for application and data storage. In addition, depending on the model, the processors offer: bb 1,024 to 4,096 discrete I/O bb 256 to 1,024 analog I/O bb 64 application-specific channels such as process counters, motion control, serial link, RTU, etc 9 Applications can be downloaded to the M580 processor when: bb Unity is connected via a local communication module such as the BMXNOC0402 Ethernet module (1) bb Unity is connected directly to the processor through USB or Ethernet, or to the Ethernet ports of BMECRA31210 Ethernet drop adapters and ConneXium DRS (Dual Ring Switch) switches 10 (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 1/10 Modicon M580 automation platform Presentation (continued) Various architectures The Modicon M580 ePAC offers different embedded networks to meet various architecture needs: bb Standard Ethernet DIO ports on BMEP58pp20 processors for architectures A, B and C bb Dual Ethernet RIO ports on BMEP58pp40 processors for architecture D Architecture A: Composed of hard-wired I/O; mainly compact topology 1 Architecture B: Composed of devices distributed over fieldbuses; mainly compact topology 2 Modicon M580 main rack X-bus Modbus SL Motor starter HART 3 X-bus Modicon M580 main rack HART device Modicon X80 expansion rack Modicon X80 expansion rack 4 AS-Interface Energy supervision Architecture C: Composed of devices distributed over Ethernet; ideal for mainly distributed topologies 5 Architecture D: Uses Ethernet racks. Composed of remote devices and features remote functions, such as fieldbus master 6 Modicon M580 main rack Modicon M580 main rack 7 Modicon STB I/O Modicon STB I/O Ethernet Ethernet Modicon X80 drop 8 ConneXium DRS switch HMI Variable speed drive Energy supervision Modicon X80 drop 9 Variable speed drive ConneXium DRS switch 10 Energy supervision 1/11 Presentation (continued) Modicon M580 automation platform Ethernet backplane The M580 dual backplanes provide X-bus connection and Ethernet connectivity. One Ethernet switch is embedded in the backplane with connectivity to some slots on the backplane. Not all slots have Ethernet connectivity in the case of 12-slot backplanes. 1 Using such connectivity, Ethernet-based modules (both Schneider Electric and third-party) can communicate with any other module or device that is reachable via the Ethernet and IP networks. 2 An additional connector is added to some slots of the backplane, next to the X-bus connector. The Ethernet backplane provides multiple communication buses compared with the X-bus backplane to improve connectivity on the backplane. These buses can be connected to Ethernet modules and used to communicate different types of data for different purposes (see page 1/25). The following communication buses are present in Ethernet backplanes: bb X-bus bb Ethernet 3 Expanded backplanes To expand the configuration using additional racks, users must use a bus expansion module (BMXXBE1000) and X-bus cables (see page 1/26). An expanded backplane can only be an X-bus rack. 4 Each backplane has to include a power supply module and will support up to 12 modules. It is also possible to expand a drop’s backplane. Each rack will be assigned a physical address using 4 micro switches located in the bus expansion module: bb The main rack containing the processor will be assigned address 0. bb The other racks will be assigned addresses 1 to 7. 5 Premium X-bus expansion - making migration as simple as possible 6 Modicon M580 PLC Modicon X80 expansion rack An M580 system allows TSXRKYpEX Premium expanded local racks to be added to the configuration. The use of Premium racks in a M580 configuration means the existing cabling can be retained. This smooth migration path means that Premium devices, such as discrete and analog I/O, and counter modules, can be retained. X-bus Premium racks Indeed, the M580 processor is able to manage the I/O and application-specific modules on Premium local racks. For further information, see page 1/26. It is also possible to replace a Premium local rack with an M580 rack if necessary. 7 Unity V8.0 offers the option to retain the I/O topology in the Premium expansion rack when revamping a Premium application. Premium X-bus expansion example 8 9 10 1/12 Presentation (continued) Modicon M580 automation platform Design and setup of Modicon M580 applications Unity Pro Unity Pro programming software u V8.0 is required to set up the Modicon M580 automation platform (see page 4/18).The Unity Pro function block software libraries make it possible to meet the needs of specialist applications in various fields of application, such as: bb Water and Waste Water (WWW) bb Food & Beverage (F&B) bb Mining, Minerals, Metals (MMM) bb Oil & Gas (O&G) To set up Modicon M580 automation platform processors, you need Unity Pro Large or Extra Large programming software identical to the one used to set up Modicon M340, Modicon Premium, and Modicon Quantum automation platforms. Unity Pro V8.0 is compatible with Windows® XP, Windows 7, Windows 8, and Windows Server 2008. Depending on requirements, you may also need: bb Unity EFB toolkit software for developing EF and EFB libraries in C language Unity SFC View software for viewing and diagnostics of applications written in Sequential Function Chart (SFC) or Grafcet language bb Graphical Unity Diff matching software for comparing two applications configured with Unity Pro 1 2 3 The function block software libraries provide Modicon M580 processors with the processing capability required to meet the needs of specialist applications in the following area: bb Process control via programmable control loops (EF and EFB libraries) 4 This software also offers the following features: bb References bb Implicit type conversion, IEC 1131-3 proposition bb Security Editor on server bb Improved log file bb A trending tool that is synchronized on each PLC scan bb DFB providing information on users logged on to the PLC bb Data file (dtx) backup with application backup (sta/stu or zef) bb Password protection for the application running on the PLC bb Macro function 5 Treatment for harsh environments If the Modicon M580 automation platform needs to be used in a very harsh environment, the ruggedized offer provides processors, power supply modules, and I/O modules on X-bus and racks with a protective coating applied to their electronic cards (see page 5/2). This treatment improves the cards’ insulation qualities and their resistance to: bb Condensation bb Dusty atmospheres (conducting foreign particles) bb Chemical corrosion, in particular when used in sulphurous atmospheres (oil refinery, purification plant, etc.) or atmospheres containing halogens (chlorine, etc.) This protection, combined with appropriate installation and maintenance, enables Modicon M580 products to be used in harsh chemical environments such as types 3C2 and 3C3 as described in standard IEC/EN 60721-3-3. The functional and electrical characteristics of the coated modules are identical to those of the non-coated versions. 6 7 8 With coated modules, the Modicon M580 automation platform may be used in harsh environments or within a range of operating temperatures from - 25 °C to +70 °C/ - 13 °F to + 158 °F. Some Modicon M580 modules are also ATEX-certified. 9 10 1/13 Modicon X80 I/O platform Compatibility Product compatibility according to the network architecture Product type Reference 1 Local rack Modicon M340 EIO Quantum drop with Modicon X80 EIO drop with CRA drop adaptor type Local rack Modicon M580 M580 EIO drop with X-bus BMXXBP backplane and CRA drop adaptor type Single-rack or multi-rack “standard” BMXCRA31200 X-bus BMXXBP rack “standard” BMXCRA31200 “performance” BMXCRA31210 Ethernet + X-bus BMEXBP rack “performance” BMXCRA31210 M580 EIO drop with Ethernet + X-bus BMEXBP backplane and CRA drop adaptor BMECRA31210 Ethernet Modbus TCP DIO drop with PRA connected to a Quantum/Premium/M580/ M340 platform BMXPRA0100 2 2 Racks X-bus 3 Ethernet + X-bus 4 1 Power supply modules BMXXBE1000/BMXXBE1000H BMXXBE2005 BMXXBP0400/BMXXBP0400H BMXXBP0600/BMXXBP0600H BMXXBP0800/BMXXBP0800H BMXXBP1200 BMXXEM010 BMEXBP0400/BMEXBP0400H BMEXBP0800/BMEXBP0800H BMEXBP1200/BMEXBP1200H BMXCPS2000 BMXCPS2010 BMXCPS3020/BMXCPS3020H (1) (1) 3 4 BMXCPS3500/BMXCPS3500H BMXCPS3540T 5 I/Os 6 Analog Discrete 7 8 9 HART Compatible BMXAMI0410/BMXAMI0410H BMXAMI0800 BMXAMI0810/BMXAMI0810H BMXAMM0600/BMXAMM0600H BMXAMO0210/BMXAMO0210H BMXAMO0410/BMXAMO0410H BMXAMO0802 BMXART0414/BMXART0414H BMXART0814/BMXART0814H BMXDAI0805 BMXDAI1602/BMXDAI1602H BMXDAI1603/BMXDAI1603H BMXDAI1604/BMXDAI1604H BMXDAI0814 BMXDAO1605/BMXDAO1605H BMXDDI1602/BMXDDI1602H BMXDDI1603/BMXDDI1603H BMXDDI1604T BMXDDI3202K BMXDDI6402K BMXDDM16022/BMXDDM16022H BMXDDM16025/BMXDDM16025H BMXDDM3202K BMXDDO1602/BMXDDO1602H BMXDDO1612/BMXDDO1612H BMXDDO3202K BMXDDO6402K BMXDRA0804T BMXDRA0805/BMXDRA0805H BMXDRA1605/BMXDRA1605H BMEAHI0812 BMEAHO0412 5 6 7 8 9 Not compatible (1) Supports only one X-bus rack extension. 10 10 1/14 1/15 1/14 Modicon X80 I/O platform Compatibility (continued) Product type Product compatibility according to the network architecture Reference 1 Local rack Modicon M340 EIO Quantum drop with Modicon X80 EIO drop with CRA drop adaptor type Local rack Modicon M580 M580 EIO drop with X-bus BMXXBP backplane and CRA drop adaptor type Single-rack or multi-rack “standard” BMXCRA31200 X-bus BMXXBP rack “standard” BMXCRA31200 “performance” BMXCRA31210 Ethernet + X-bus BMEXBP rack “performance” BMXCRA31210 M580 EIO drop with Ethernet + X-bus BMEXBP backplane and CRA drop adaptor BMECRA31210 Ethernet Modbus TCP DIO drop with PRA connected to a Quantum/Premium/M580/ M340 platform BMXPRA0100 2 2 Application-specific modules 3 Communication modules 4 SSI encoder Counter BMXEAE0300/BMXEAE0300H BMXEHC0200/BMXEHC0200H BMXEHC0800/BMXEHC0800H Time stamping BMXERT1604T PTO (Pulse Train Output) BMXMSP0200 Weighing PMESWT0100 Ethernet Serial link RTU AS-Interface Optical fibre Wi-Fi 5 1 Communication heads CPUs M340 6 M580 7 Compatible 3 BMXNOC0401 BMXNOC0402 (1) BMXNOE0100/BMXNOE0100H BMXNOE0110/BMXNOE0110H BMXNOM0200/BMXNOM0200H BMXNOR0200H BMXEIA0100 BMXNRP0200 4 BMXNRP0201 PMXNOW0300 BMXCRA31200 BMXCRA31210/BMXCRA31210C BMECRA31210/BMECRA31210C BMXPRA0100 BMXP341000/BMXP341000H BMXP342000 BMXP342010 BMXP3420102 BMXP342020H BMXP3420302/BMXP3420302H BMEP581020/BMEP581020H BMEP582020/BMEP582020H BMEP582040/BMEP582040H BMEP583020 BMEP583040 BMEP584020 BMEP584040 5 6 7 Not compatible (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. See our Modicon M580 catalog on our website www.schneider-electric.com. 8 8 9 9 10 10 1/15 1/16 1/15 1/17 Modicon M580 automation platform Selection guide Modicon M580 processors Modicon M580 platform for Unity Pro software offer BMEP5810 model BMEP5820 models BMEP5830 models BMEP5840 models 1 1 2 2 Racks I/O 3 In-rack applicationspecific channels 4 5 4 Remote I/O drop of 2 racks – – Maximum number of discrete I/O channels (1) 1,024 2,048 3,072 4,096 Maximum number of analog I/O channels (1) 256 512 768 1,024 Maximum number of Ethernet DIO devices 64 128 Maximum number of applicationspecific channels 24 32 Counter (1) BMXEHC0200 2‑channel (60 kHz) or BMXEHC0800 8-channel (10 kHz) modules BMXEHC0200 2‑channel (60 kHz) or BMXEHC0800 8-channel (10 kHz) modules Motion control (1) BMXMSP0200 2‑channel PTO (Pulse Train Output) module for servo drives BMXMSP0200 2‑channel PTO (Pulse Train Output) modules for servo drives Serial link (process or RTU) (1) BMXNOM0200 2‑channel module or BMXNOR0200H module with 1 RTU serial channel BMXNOM0200 2‑channel module or BMXNOR0200H module with 1 RTU serial channel HART(1) BMEAHI0812 8‑channel HART analog input (4–20 mA) module or BMEAHO0412 4‑channel HART analog output (4–20 mA) module BMEAHI0812 8‑channel HART analog input (4–20 mA) or BMEAHO0412 4-channel HART analog output (4–20 mA) module SSI encoder (1) BMXEAE0300 3‑channel module (SSI) BMXEAE0300 3‑channel module (SSI) Time stamping (1) BMXERT1604T 16‑channel discrete input (with 1 ms resolution) module BMXERT1604T 16‑channel discrete output (with 1 ms resolution) module Process control, programmable loops Process control EFB library Process control EFB library Integrated Ethernet Service port (RJ45) communication ports Ethernet Device Network dual ports (RJ45) 6 USB port Communication modules (1) 7 Ethernet network Maximum number AS-Interface Internal memory capacity 64 – 128 16 64 – 128 1 port for DIO devices, Unity, CNM, HMI, SCADA, diagnosis & external tools 1 port for DIO devices, Unity, CNM, HMI, SCADA, diagnosis & external tools 2 ports support DIO mode to connect devices using DIO scanner 2 ports support DIO mode to connect devices using DIO scanner 2 ports support both RIO and DIO mode to connect Modicon X80 drops using deterministic RIO scanner and devices using DIO scanner 1 programming port (PC terminal) 1 programming port (PC terminal) 3 64 2 ports support both RIO and DIO mode to connect Modicon X80 drops using deterministic RIO scanner and devices using DIO scanner 2 ports support DIO mode to connect devices using DIO scanner 3 BMXNOC0402 (2) network modules with 1 EtherNet/IP channel or Modbus TCP communication protocol BMXNOC0402 (2) network modules with 1 EtherNet/IP channel or Modbus TCP communication protocol Maximum number 8 8 Type of module BMXEIA0100 master module BMXEIA0100 master module 4 8 12 16 384 768 1,024 2,048 Data storage (GB) 4 4 2 processing modes (cyclic, periodic) 2 processing modes (cyclic, periodic) 1 processing mode (periodic) 1 processing mode (periodic) Auxiliary tasks (AUX 0, AUX 1) 1 processing mode (periodic) 1 processing mode (periodic) Event tasks I/O event 64 128 Timer event 16 32 Total I/O and Timer event 64 128 No. of K instructions 100% Boolean (Kinstr/ms) executed per ms 65% Boolean + 35% fixed arithmetic (Kinstr/ms) 10 20 40 7.5 15 30 Rack power supply 24 V c isolated, 24…48 V c isolated, or 100…240 V a power supply module 24 V c isolated, 24…48 V c isolated, or 100…240 V a power supply module Modicon M580 processor BMEP581020 BMEP583020 2 ports support both RIO and DIO mode to connect Modicon X80 drops using deterministic RIO scanner and devices using DIO scanner 7 8 BMEP583040 BMEP584020 9 BMEP584040 (1) The maximum values for the number of I/O, application-specific channels, and the number of networks are not cumulative (they are limited by the maximum number of slots in the configuration, 1 rack: 11, 2 racks: 23, 3 racks: 35 and 4 racks: 47.) (2) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 1/18 6 4 Program (MB) Data (KB) BMEP582040 4 5 2 BMEP582020 16 64 Fast task 8 10 8 Type of module Application structure Master task 9 8 Maximum number of local racks 10 1/19 Presentation Modicon M580 automation platform Processor modules Presentation The Modicon M580 BMEP58 modular processors form the core of a complete control solution based on Modicon M580 specific and compatible modules and racks. These standalone processors physically occupy two module slots (0 and 1) on a backplane. 1 2 Modicon M580 configuration 3 The processors can manage the Modicon X80 I/O platform in a single-rack or multi-rack Ethernet PAC station. Their slots can be equipped with: b Discrete I/O modules b Analog I/O modules b Counter modules b Communication modules: Ethernet Modbus/TCP network, EtherNet/IP network, Modbus serial link, AS-Interface actuator/sensor buses and RTU (Remote Terminal Unit) serial link b Expert modules The seven processors available in this range have different memory capacities, processing speeds, number of I/O, number of supported local racks, and embedded Ethernet port functions. An optional 4 GB SD memory card is supplied with M580 processors for application and data storage. Each processor has a USB terminal port for connecting to a programming terminal. A temporary connection to an HMI is possible via the USB port (1). 4 In addition, depending on the model, these processors offer a maximum (noncumulative) of: b 1,024 to 4,096 discrete I/O b 256 to 1,024 analog I/O b 64 application-specific channels (2) (process counter, motion control, and serial link, or RTU) b 1 Ethernet service port b 2 Ethernet device network ports vv DIO ports (distributed equipment) for all processors vv RIO ports (remote equipment) for BMEP58pp40 processors b 4 “Full extended master” AS-Interface V3 actuator/sensor buses, profile M4.0 5 6 Applications can be downloaded to the M580 processor when: b Unity is connected via a local BMXNOC0402 communication module (Ethernet module) (3) b Unity is connected directly to M580 through USB or Ethernet. For a faster transfer, users can select FTP protocol. 7 (1) Please refer to HMI catalogs on www.schneider-electric.com. (2) Maximum number of application-specific channels per station. Only the application-specific channels actually configured in the Unity application are considered. (3) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 8 9 10 1/20 Modicon M580 automation platform Presentation Processor modules 8 Description of BMEP58pppp processors 7 1 6 2 3 5 4 BMEP58pppp BMEP58pppp processors include : 1 A display block comprising 7 LEDs whose varying combinations provide a quick diagnostic status of the processor: b RUN LED (green): processor in operation (program execution) b ERR LED (red): processor or system detected error b I/O LED (red): detected I/O module fault b DL LED (green): firmware download is in progress b BACKUP LED (red): backup memory (internal or card) b ETH MS LED (bi-color green/red): indicates the Ethernet port configuration status b ETH NS LED (bi-color green/red): indicates the Ethernet connection status 2 A mini-B USB port for connecting to a programming terminal 3 An RJ45 Ethernet port that allows diagnosis of Ethernet ports and provides access to external tools, devices, and distributed I/O devices 5 A slot equipped with a optional SD memory card for application and data storage (an LED, located behind the door, indicates access to the memory card) 6 A MAC address printed on the front panel of the processor (the last two bytes of the MAC address are used to calculate the default processor IP address) 7 Two hooks and two screws for mechanical attachment and earthing connection to backplane 8 Two connectors for electrical connection to a M580 backplane (X-bus only or Ethernet backplane) Description of BMEP58pp20 processors 4 BMEP58pp20 processors have dual RJ45 Ethernet ports for connection to the distributed equipment (DIO). 1 2 3 4 Description of BMEP58pp40 processors 4 BMEP58pp40 processors have dual RJ45 Ethernet ports for connection to the remote I/O drops (EIO) and distributed equipment (through DRS) (1). USB terminal port The USB port 2, offering a useful data rate of 480 Mbps, is compatible with Unity Pro programming software, OPC Factory Server (OFS), and Magelis HMI terminals (2). BMEP58 processors can be connected to a USB bus comprising several peripheral devices. However: b Only one processor can be connected to the USB bus b No device on the USB bus can be controlled by the PLC (modem, printer) Ethernet backplanes The new range of Ethernet backplanes feature embedded Ethernet and X-bus connectivity. With 4, 8, and 12 slots, these two connectors allow the existing M580/ X80 modules to be incorporated into an M580 architecture (see page 3/10). (1) DRS: Dual Ring Switches. Supported ConneXium switches TCSESM083F23F1/063F2CU1/ 063F2CS1. (2) Please refer to HMI catalogs on www.schneider-electric.com. 5 6 7 8 9 10 1/21 Modicon M580 automation platform Memory structure Processor modules M580 processor 1 Internal application RAM Program Data 2 Optional memory card Write-protect switch Persistent memory Application program 3 %MW backup Saved data 4 Modicon M580 application storage Memory structure Internal memory capacity The internal application RAM of Modicon M580 processors stores and executes the application program. This RAM has no battery backup, which means data could be lost in the event of a power brake. To avoid data loss, the application can be backed up in the persistent memory. The internal memory provides a maximum capacity of 16 MB for memory program, 2,048 KB for data, and 4 GB for data storage. The internal persistent memory is used by the firmware to register: b the value of application variables b the system state b application backup b a copy of %MW values An optional memory card, BMXRMS004GPF, is used for application backup and data storage. It is formatted by Schneider Electric. BMXRMS004GPF SD memory card Modicon M580 processors support an optional 4 GB memory card BMXRMS004GPF. The SD memory card is of ‘‘industrial grade’’ and formatted for use with Modicon M580 only. The Modicon M580 does not support memory cards from Modicon M340. This card withstands operating temperatures of - 40 to 85 ºC/ - 40 to 185 °F and has 10 years of file retention capacity. Unity Pro programming software helps the application designer manage the structure and memory space of the Modicon M580 automation platform. Protecting the application If necessary, it is possible to limit access to the application (in terms of reading and modifying the program) by only loading the executable code in the PLC. Additionally, a memory protection bit, set in configuration mode, is also available to help prevent any program modification (via the programming terminal or downloading). The user has function blocks for protecting know-how by means of a signature that can be loaded and stored in the M580 processor module’s Flash memory card (code not executed if the signature is not present). 5 7 Modifying the program in online mode As with the Modicon Premium and Quantum platforms (with Unity Pro software), the online program modification function is available on the Modicon M580 automation platform. It has the option of adding or modifying the program code and data in different places in the application in a single modification session (thus helping to ensure that modification is homogenous and consistent with the controlled process). A dedicated memory area of the application internal RAM authorizes these program modification or addition sessions while complying with the recommendation to structure the application program in several, reasonably-sized sections. 8 The CCOTF (Change Configuration On The Fly) function is used to add or remove discrete or analog I/O modules to/from a Modicon M580 CPU in a remote I/O drop in RUN mode. It enables Ethernet RIO drops to be added in RUN mode. The addition of a complete M580 Ethernet RIO drop in RUN mode requires Unity Pro V8.0 or higher on BMEP581020, BMEP582020, BMEP582040, BMEP583020, BMEP583040, BMEP584020, and BMEP584040 processors. 6 The CCOTF function avoids interrupting processes and helps to reduce production costs. It also enables the configuration parameters of pre-existing and new Modicon M580 analog and discrete I/O modules to be modified online in a remote I/O drop. 9 10 1/22 Modicon M580 automation platform References Processor modules Modicon M580 processors PF122552 I/O capacity Maximum number of networks 2 Ethernet networks Device ports Service port Reference 2 DIO 1 BMEP581020 0.849/ 1.872 2,048 discrete I/O 512 analog I/O 32 application-specific channels 8 MB integrated (memory program) 2 Ethernet networks 2 DIO 1 BMEP582020 0.849/ 1.872 2 RIO/DIO 1 BMEP582040 0.849/ 1.872 3,072 discrete I/O 768 analog I/O 64 application-specific channels 12 MB integrated (memory program) 3 Ethernet networks 2 DIO 1 BMEP583020 0.849/ 1.872 2 RIO/DIO 1 BMEP583040 0.849/ 1.872 4,096 discrete I/O 1,024 analog I/O 64 application-specific channels 16 MB integrated (memory program) 4 Ethernet networks 2 DIO 1 BMEP584020 0.849/ 1.872 2 RIO/DIO 1 BMEP584040 0.849/ 1.872 Processor compatibility Capacity Reference All processors 4 GB (for application backup and data storage) BMXRMS004GPF 1,024 discrete I/O 256 analog I/O 24 application-specific channels 4 MB integrated (memory program) BMEP58pppp SD Memory card PF106120 Description SD memory card (optional) (1) Weight kg/lb Weight kg/lb 0.002/ 0.004 BMXRMS004GPF Separate parts PF106185 Description BMXXCAUSBH0pp Terminal port/ USB cordsets 1 2 3 4 5 6 Use From Mini-B USB port on Modicon M580 processor Length m/ft. To Type A USB port on: 1.8/5.905 - PC terminal - Magelis HMI graphic 4.5 /14.764 terminal Reference BMXXCAUSBH018 BMXXCAUSBH045 Weight kg/lb 0.065/ 0.143 0.110/ 0.243 (1) Memory card, used for: - Backing up the program, constants, symbols and data - File storage 7 8 9 10 1/23 Modicon M580 automation platform Presentation, description M580 backplanes Presentation The M580 PAC is complatible with two types of backplane: dual Ethernet and X-bus backplanes or X-bus only backplanes (1)(2). One Ethernet switch is embedded in the backplane with connectivity to some slots on the backplane (not all slots have Ethernet connectivity). X-bus functionality is preserved and conforms to the legacy implementation and specification. The X-bus will be used in a subset of modules on the Ethernet backplane. 1 2 The M580 backplanes provide power supply for all modules in the rack. Dual Ethernet and X-bus backplanes Function The Ethernet backplane provides the following services to X-bus slots: bb provide rack number bb provide interconnection to all slots in main and expanded backplanes 3 4 The Ethernet interface is the main communication medium in the Ethernet backplane. All Ethernet modules on the Ethernet backplane are attached to one of several ports. The modules lead to the Ethernet switch chip embedded inside the Ethernet backplane. The Ethernet backplane provides the following services to ETH slots: bb provide ETH connection to ETH slots bb provide point-to-point lane connection X-bus backplanes (1)(2) Description Dual Ethernet and X-bus backplanes The quantity of X-bus and Ethernet slots found on a backplane depends on the backplane size. 5 8 BMEXBP0400/BMEXBP0800 are 4/8-slot dual Ethernet and X-bus backplanes with: 1 CPS slot for power supply 2 4 slots (BMEXBP0400)/8 slots (BMEXBP0800) with: 2a 4/8 Ethernet and X-bus connectors for mixed modules 3 Expansion: 1 connector for an X-bus backplane expansion 4 2 fixing points for the shielding connection bar 5 Protective earth screw 6 Slots for anchoring the module pin 7 Tapped holes for the locking screw on each module 8 4 holes for M4, M5, M6 or UNC #6-32 screws (4.32 to 6.35 mm/0.170 to 0.250 in.) 9 Rack is fastened to 35 mm/1.38 in. wide and 15 mm/0.59 in. deep DIN rails. Mounting on a 35 mm/1.38 in. wide and 7.5 mm/0.295 in. deep DIN rail is possible (in this case, the product withstands less mechanical stress) 7 2a 6 94 5 1 2 4 63 BMEXBP0400/0800 backplanes 7 8 7 2a 8 2b 9 4 5 1 BMEXBP1200 backplane 2 46 3 BMEXBP1200 is a 12-slot dual Ethernet and X-bus backplane with: 1 CPS slot for power supply 2 12 slots with: 2a 8 Ethernet and X-bus connectors for mixed modules 2b 4 X-bus connectors for X-bus modules 3 Expansion: 1 connector for an X-bus backplane expansion 4 2 fixing points for the shielding connection bar 5 Protective earth screw 6 Slots for anchoring the module pin 7 Tapped holes for the locking screw on each module 8 4 holes for M4, M5, M6 or UNC #6-32 screws (4.32 mm to 6.35 mm/0.170 to 0.250 in.) X-bus backplanes (1)(2) Available with 4, 6, 8, and 12 slots with BMXXBP0400/0600/0800/1200 for X-bus modules. For more information, please refer to the “Modicon X80 I/O platform” catalog available on our website www.schneider-electric.com. (1) For more information on rack, see page 1/26 (2) Mandatory PV02 version or later. 10 1/24 Modicon M580 automation platform Description, references M580 backplanes Description (continued) 10 9 12 11 10 BMXXSPpp00 cable shielding connection kit Cable shielding connection kit To be ordered separately: A BMXXSPpp00 cable shielding connection kit, used to help protect against electrostatic discharge when connecting the shielding on cordsets for connecting: b Analog, counter, and motion control modules b Some Magelis HMI terminals (1) to the processor (via BMXXCAUSBH0pp shielded USB cable) The BMXXSPpp00 shielding connection kit comprises: 9 A metal bar that takes the clamping rings and the earthing terminal 10 Two sub-bases to be mounted on the rack 11 An earthing terminal 12 Not included in the shielding connection kit, the STBXSP30p0 clamping rings (sold in lots of 10, cross-section 1.5…6 mm2/AWG 16...10 or 5…11 mm2/AWG 10...8) PF122506 Racks (2)(3) Description (4) PF122507 BMEXBP0400 4-slot Ethernet + X-bus backplane 8-slot Ethernet + X-bus backplane PF122508 BMEXBP0800 Type of module to be inserted Ethernet connectors BMEP58 4 processors, Modicon X80 I/O 8 modules (6) 12-slot backplane (8 Ethernet + X-bus/4 X-bus) 8 X-bus connectors Power Reference (2) consumption (5) Weight kg/lb 4 2.8 W BMEXBP0400 0.705/ 1.554 8 3.9 W BMEXBP0800 1.060/ 2.337 12 3.9 W BMEXBP1200 1.377/ 3.036 BMEXBP1200 Shielding connection kits comprising: - 1 metal bar - 2 support sub-bases - 1 earthing terminal Spring clamping rings Sold in lots of 10 Protective covers (replacement parts) Sold in lots of 5 2 3 4 5 Accessories Description 1 For use with Reference BMEXBP0400, BMXXBP0400 rack BMXXSP0400 0.280/ 0.617 BMXXBP0600 rack BMXXSP0600 0.310/ 0.683 BMEXBP0800, BMXXBP0800 rack BMXXSP0800 0.340/ 0.750 BMEXBP1200, BMXXBP1200 rack BMXXSP1200 0.400/ 0.882 Cables, cross-section 1.5...6 mm2/ STBXSP3010 AWG 16...10 0.050/ 0.110 Cables, cross-section 5...11 mm2/ STBXSP3020 AWG 10...8 0.070/ 0.154 BMXXEM010 0.005/ 0.011 Unoccupied slots on BMXXBPpp00 rack Weight kg/lb (1) Please refer to HMI catalogs on www.schneider-electric.com (2) In an M580 architecture, Ethernet backplanes can be used for RIO drop Ethernet (EIO) but not as expansion racks anywhere. For expansion rack, it is necessary to use BMXXBP0400/0600/0800/1200 racks (see page 1/26). (3) For multi-rack configuration, see page 1/26. (4) Number of slots including all modules except for power supply rack expansion modules. (5) Power consumption of anti-condensation resistor(s). (6) Please refer to the “Modicon X80 I/O platform” catalog on www.schneider-electric.com 6 7 8 9 10 1/25 Modicon M580 automation platform Presentation Multi-rack configuration 1 4 1 2 2 3 4 Composition of an expansion backplane configuration M580 CPU supports 4 to 8 local racks (depending upon the CPU performance level), using existing X80 I/O modules and accessories. A Modicon M580 CPU must be installed in the first rack (#0) and this can be a dual bus rack. A Modicon M580 PLC will support up to 7 BMXXBPpppp PV02 or higher backplanes (racks) of 4, 6, 8, or 12 slots. The main backplane (rack #0) will support the CPU. To expand the configuration using additional racks, users must use a bus expansion module (BMXXBE1000) and X-bus cables. The backplane expander will be plugged in the dedicated connector on the right side of the backplane. It will not occupy any module slot. The XBE expansion module will not be hot-swappable in accordance with Modicon X80. Each backplane has to include a power supply module and will support up to 12 modules. An expansion rack can be connected to the main backplane and the X80 drop (EIO). The rack address is assigned as follows: b Each rack will be assigned a physical address using 4 micro switches located in the bus expansion module. b The main rack containing the CPU will be assigned address 0. b The other racks will be assigned addresses 1 to 7. 1 4 3 Modicon M580 + expansion rack 4 1 5 Each rack is equipped with: 1 A BMXCPSppppp power supply 2 A BMXXBE1000 rack expansion module. This module, inserted in the right-hand end of the rack (XBE slot) does not occupy rack slots 00…11 (4, 6, 8, or 12 slots are still available). 3 The BMXXBE1000 rack expansion modules are connected to each other by X-bus cordsets. 4 Line terminators: Both expansion modules at the ends of the daisy chain must have a line terminator TSXTLYEX on the unused 9-way SUB-D connector. Ethernet racks The Modicon M580 CPU supports dual bus backplanes (Ethernet and X-bus), all the processors support Ethernet ring or star architectures on their Ethernet port. 2 6 BMXP58pp2p processors support Ethernet star or ring architectures (RSTP loop is supported on ports 2 and 3). The embedded scanner allows scanning of distributed equipment. The CPU drives these devices directly (“NOC” embedded function). BMXP58pp4p processors support an embedded scanner that allows scanning of X80 drops on Ethernet RIO (EIO) in addition to distributed equipment. M580 CPUs have an additional third Ethernet port dedicated to the connection of a service tool such as a PC, HMI, or network analyzer. This port is labeled “ETH 1”. It does not support RSTP. 7 1 4 3 Modicon X80 drop + expansion rack 8 9 10 1/26 M580 CPU will be able to communicate on the main Ethernet backplane. The Modicon M580 CPU cannot be installed in an expansion rack. It is necessary to use an Ethernet backplane Reference Description BMEXBP0400 Standard 4-slot backplane BMEXBP0800 Standard 8-slot backplane BMEXBP1200 Standard 12-slot backplane BMEXBP0400H Ruggedized 4-slot backplane BMEXBP0800H Ruggedized 8-slot backplane BMEXBP1200H Ruggedized 12-slot backplane Modicon M580 automation platform Description Multi-rack configuration Modicon X80 expansion rack Modicon M580 X-bus Premium racks Premium X-bus expansion example Premium X-bus expansion - making migration as simple as possible Modicon M580 CPU supports revamping of an existing Premium installation by replacing the Premium rack 0 (CPU and communication modules) with an M580 rack. It is also possible to associate TSXRKY4EX/6EX/8EX/12EX Premium racks with X80 I/O based on an X-bus rack. Most existing configurations are supported. The number of expansion racks allowed depends on the CPU that is being used: b BMEP581020, BMEP582020, and BMEP582040 CPUs support a main local rack and up to 3 expansion racks. If you are using 4, 6, or 8-slot Premium expansion racks, you may install 2 physical racks at each assigned rack address, allowing up to 6 Premium expansion racks (up to 6 backplanes and 100 m/328.083 ft. between 2 drops). BMEP583020, BMEP583040, BMEP584020, and BMEP584040 CPUs support a main local rack with up to 7 expansion racks. If you are using 4, 6, or 8-slot Premium expansion racks, you may install 2 physical racks at each assigned rack address, allowing up to 14 Premium expansion racks. The maximum number of supported X-bus racks is as follows: b 4 for BMEP581020/20p0 b 8 for BMEP58030p0/40p0 5 6 7 8 The maximum number of X-bus drops is calculated as follows: Max number = 1 (CPU rack: BMXXBPpp00 or BMEXBPpp00) + ½ number of TSXRKY4/6/8EX racks + number of TSXRKY12EX racks + number of BMXXBPpp00 racks 1 2 3 4 Description The front panel of the BMXXBE1000 rack expansion module comprises: 5 Retaining screw for locking the module in its slot (at the far right-hand end of the rack) 6 A display block with 5 LEDs: bb RUN LED (green): module in operation bb COL LED (red): several racks have the same address, or rack address 0 does not contain the BMEP58ppp0 processor module bb LEDs 0, 1, 2, and 3 (green): rack address 0, 1, 2, or 3 7 A 9-way female SUB-D connector, marked X-bus, for the incoming X-bus cordset 3 connected to the upstream rack, or if it is the first rack, for the A/ line terminator included in the TSXTLYEX 4 pack (see page 1/26) 8 A 9-way female SUB-D connector, marked X-bus, for the outgoing X-bus cordset 3 to the downstream rack, or if it is the last rack, for the /B line terminator included in the TSXTLYEX 4 pack (see page 1/26) On the right-hand side panel A flap for accessing the 3 rack addressing micro-switches: 0…3. Installation rules for BMXXBPppp0 racks: For the rules on how to install racks in enclosures, see our website www.schneider-electric.com. 5 6 7 8 9 10 1/27 References Modicon M580 automation platform Multi-rack configuration 1 PF106104 Expansion racks 2 Type of module to be inserted No. of slots (1) Power consumption (2) Reference X-bus backplanes for expansion racks (3) Modicon X80 I/O modules (3) BMEP58 processors 4 1W BMXXBP0400 0.630/ 1.389 6 1.5 W BMXXBP0600 0.790/ 1.742 8 2W BMXXBP0800 0.950/ 2.094 12 0W BMXXBP1200 1.270/ 2.800 PF106105 BMXXBP0400 Description 3 PF106106 BMXXBP0600 Weight kg/lb 4 PF106107 BMXXBP0800 5 PF108119 BMXXBP1200 Description 6 BMXXBE1000 7 Use Reference Modicon X80 I/O rack expansion module (3) Standard module for mounting in each BMXXBE1000 rack (XBE slot) and used to interconnect: - Up to 3 racks with BMEP581020/20pppp processor module - Up to 7 racks with BMEP5830pp/40pp processor module - 1 rack with X80 drop (EIO) Modicon X80 I/O rack expansion kit (3) Complete kit for 2-rack configuration comprising: - 2 BMXXBE1000 rack expansion modules - 1 BMXXBC008K extension cordset, length 0.8 m/2.625 ft. - 1 TSXTLYEX line terminator (set of 2) BMXXBE2005 Weight kg/lb 0.178/ 0.392 0.700/ 1.543 (1) Number of slots taking all modules except for power supply and rack expansion modules (2) Power consumption of anti-condensation resistor(s) (3) Please refer to the “Modicon X80 I/O platform” catalog on www.schneider-electric.com. 8 9 10 1/28 Modicon M580 automation platform References Multi-rack configuration Cordsets and connection accessories PF108142 Description X-bus extension cordsets total length 30 m/98.425 ft. max. Use Composition Type of Length connector m/ft. Reference Between 2 BMXXBE1000 rack expansion modules 2 x 9-way SUB-D connectors Angled 0.8/2.625 BMXXBC008K 1.5/4.921 BMXXBC015K 3/9.842 BMXXBC030K 5/16.404 BMXXBC050K 12/39.37 BMXXBC120K 1/3.281 TSXCBY010K 3/9.842 TSXCBY030K 5/16.404 TSXCBY050K 12/39.37 TSXCBY120K 18/59.05 TSXCBY180K 28/91.86 TSXCBY280KT (1) BMXXBCpppK Straight PF108138 Cable reel TSXTLYEX Description Line terminators X-bus straight connectors Length of cable to be equipped with TSXCBYK9 connectors Cable with – ends with flying leads, 2 line testers Use Composition Required on the 2 BMXXBPppp0 modules located at either end of the daisy chain For TSXCBY1000 cables 100/328.08 TSXCBY1000 Type of Sold in connector lots of 2 x 9-way SUB-D 2 connectors marked A/ and /B Unit reference TSXTLYEX Weight kg/lb 0.165/ 0.364 0.250/ 0.551 0.420/ 0.926 0.650/ 1.433 1.440/ 3.175 0.160/ 0.353 0.260/ 0.573 0.360/ 0.794 1.260/ 2.778 1.860/ 4.101 2.860/ 6.305 1 2 3 4 12.320/ 27.161 Weight kg/lb 5 0.050/ 0.110 6 2 x 9-way SUB-D straight connectors 2 TSXCBYK9 Connector assembly For attaching 2 crimping pliers, – TSXCBYACC10 kit TSXCBYK9 1 pen (2) connectors (1) Cable supplied with a set of 2 TSXTVSY100 electrical transient suppressors. (2)To fit the connectors on the cable, you also need a wire stripper, a pair of scissors, and a digital ohmmeter. 0.080/ 0.176 – 7 8 9 10 1/29 1 2 3 4 5 6 7 8 9 10 2/0 Contents 2 - I/O architectures Architectures Overview of I/O architectures……………………………….………….. . . . . page 2/2 bb Presentation …………………………………..….…………………............ page 2/4 1 bb Architecture A………………….……………..….…………………............. page 2/5 bb Architecture B………………….……………..….…………………............. page 2/6 bb Architecture C………………….……………..….……….…………............ page 2/7 bb Architecture D………………….……………..….…………………............. page 2/8 bb Modicon X80 performance EIO adapter…….................. ….…………... page 2/9 2 bb Modbus/TCP and EtherNet/IP network module.……..................... .... page 2/10 bb Modicon X80 NRP EIO drop optical repeaters …….....................…... page 2/11 bb ConneXium managed switches…………………………........... ….…... page 2/11 bb Example of a complex architecture……………………….….........…... page 2/12 3 bb Examples of architectures…………………………………........ ….…... page 2/13 vv Food and beverage examples..…………………….…............. …………. page 2/13 vv Water example ….……………….…………………………………......... … page 2/14 vv Hydro power example ………..…………………………........... …………. page 2/15 4 vv Cement example .……….…………………………………………….......... page 2/16 bb References and requirements……………………….............. ………... page 2/17 Modicon distributed I/O solutions Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/20 bb Presentation.......................................................................................... page 2/22 5 bb Description, references........................................................................ page 2/23 bb Composition......................................................................................... page 2/24 bb Configuration........................................................................................ page 2/25 6 7 8 9 10 2/1 Modicon M580 automation platform Overview I/O architectures 1 Modicon M580 type of architecture Note: These architectures can be combined with each other Architectures with local racks (main rack and expansion racks) Architecture with local racks (main rack and expansion racks) Architecture with racks in remote drops Hardwired Distributed peripherals over fieldbuses Distributed peripherals and I/O over Ethernet Remote over Ethernet Compact topology with devices hardwired on local I/O Compact topology with devices distributed over fieldbuses Distributed devices and I/O topology over Ethernet Remote I/O + Remote functions (including fieldbus master) Architecture A Architecture B Architecture C Architecture D 1 Ethernet Ethernet X-bus Modbus HART 2 X-bus 2 3 AS-I 3 4 5 4 Expanded rack (with X-bus rack expansion module) Main local rack with up to 7 local expansion racks on X-bus (Modicon Premium or Modicon X80 racks) Main local rack with up to 7 local expansion racks on X-bus (Modicon Premium Main local rack with up to 7 local expansion racks on X-bus (Modicon Premium or or Modicon X80 racks) Modicon X80 racks), RIO drop with up to 1 remote expanded rack on X-bus (only Modicon X80 racks) Backplane compatibility Compatible for main racks (local or remote) Compatible for main racks (local or remote) Mandatory for expansion racks (main or remote) Compatible with any rack if Modicon X80 I/O Ethernet modules are not used in the racks, such as: weighing, HART and BMECRA31210 modules Mandatory for expansion racks (main or remote) Compatible with any rack if Modicon X80 I/O Ethernet modules are not used in the racks, such as: weighing, HART and BMECRA31210 modules All CPUs are compatible (1) All CPUs are compatible (1) SERVICE port One SERVICE port for HMI, Unity, control network, variable speed drive, etc. One SERVICE port for HMI, Unity, control network, variable speed drive, etc. Dual port Dual ports are not used Dual ports are used for distributed equipment (DIO scanner) Dual ports are used for remote equipment (RIO scanner), BMECRA31210 Ethernet drop adapter is mandatory in RIO drop (2). – – A maximum of 16 RIO drops can be supported in an M580 network AS-Interface and serial link modules Yes Yes Yes, in a local rack or in a RIO drop BMXNOR0200H RTU module Yes Yes Yes, only in a local rack Ethernet modules Yes Yes Yes, only in a local rack PTO (Pulse Train Output) modules Yes Yes Yes, only in a local rack Other expert modules: counting, SSI encoder, etc. Yes Yes Yes, in a local rack or in a RIO drop 1 ms max. BMXERT1604T module integrated in the ERT module Yes Yes Yes, in a local rack or in a RIO drop 10 ms with BMECRA31210 combined with discrete I/O modules in the RIO drop – – Yes, only in the RIO drop, system mode with OFS (2) BMEXBPpp00 Ethernet + X-bus racks BMXXBPpp00 X-bus racks PV02 (or later) 6 Compatible CPU types CPU Ethernet ports 7 8 RIO drops Communication Expert functions Time stamping 9 5 6 BMEP58pp40 CPUs are required to manage RIO 7 8 9 Pages (1) BMEP58pp40 CPUs are not mandatory for architectures A, B and C. (2) BMXCRA31210 modules are also compatible. 10 10 2/2 2/3 2/2 Modicon M580 automation platform Presentation I/O architectures Presentation The Modicon M580 automation platform offers four different types of architectures with local racks or with racks in remote drops. These four options are presented on the following pages as architectures A, B, C and D. The Modicon M580 automation platform offers an I/O architecture solution over local racks, fieldbuses and Ethernet, connecting the M580 main rack to remote I/O (RIO) drops, installed on a Modicon X80 rack (1), and distributed I/O (DIO) devices. 1 This Modicon M580 solution comprises: bb RIO drops on a Modicon X80 drop bb Ethernet DIO devices bb A choice of three CRA Ethernet drop adapters (standard or high performance) in each Modicon X80 RIO drop bb Two optical repeaters, for single mode or multimode optical fiber, on Modicon X80 RIO drop bb A choice of three types of managed dual ring switches (DRS) from the ConneXium offer (2), configurable by means of predefined configuration files for immediate setup 2 Different architectures are therefore possible, such as: bb Ethernet RIO architectures with or without ConneXium managed switches (2) bb Architectures with separate or combined Ethernet RIO and Ethernet DIO devices on the same physical medium 3 bb The use of switches other than those detailed in these architecture I/O pages (pages 2/4 to 2/19) is not supported (2). Enterprise ERP system Historian Factory 5 Note bb The validated and tested architectures are shown in the technical documentation available on our website www.schneider-electric.com. Process 4 This solution also includes numerous options and functions as standard, providing: bb High process availability, with the option of connecting Ethernet RIO and Ethernet DIO in a daisy chain loop bb Deterministic data exchanges between the PLC and the Ethernet RIO bb Remote service, with a SERVICE port available on the M580 CPU or Modicon X80 CRA Ethernet drop adapters MES (Manufacturing Execution System) Redundant system servers Unity Pro 6 Vijeo Citec SCADA Ethernet ring Modicon M580 main rack Modicon M580 main rack Expansion rack Field X-bus 7 Modicon X80 drop Modicon X80 drop Modicon X80 drop Modicon X80 drop Variable speed drive HART devices 8 Motor protection iMCC Wi-Fi Remote site 9 Modicon X80 drop ConneXium managed switch (DRS) Optical fiber Typical architecture (3) (1) The Modicon X80 range offers common I/O modules which can be used both in Ethernet RIO drops connected in Modicon M580 automation platforms. (2) Supported ConneXium switches: TCSESM083F23F1/063F2CU1/063F2CS1 (see page 2/11). (3) This typical architecture representation is a conceptual network diagram and does not represent the actual wiring specifications. 10 Processors: page 1/18 2/4 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon X80 drop Modicon M580 automation platform Presentation (continued) Architectures with local racks Architecture A Presentation Main rack Architecture A is used for control systems that reside in the main control cabinet. The M580 platform provides interrupt services for this type of application. X-bus Up to 94 slots are possible for I/O modules in a configuration comprising a main rack and 7 expansion racks, connected by BMXXBEp00p rack expansion modules. Expansion rack Description The Modicon M580 automation platform provides local I/O management for control systems that are wired to the main control cabinet. Architecture A can comprise a maximum of 10 I/O modules in the main rack, in addition to the CPU module 2 and the power supply module 1. These local I/O can be extended on an expansion rack by using a BMXXBEp00p rack expansion module 3. Architecture A: devices on local I/O Ethernet slots are available only in the main rack because rack expansion cables only support X-bus. The choice of appropriate rack depends on the required number of modules for the system. Main racks are available in the following formats: 4, 8 and 12 slots. 1 2 3 As well as discrete and analog I/O modules, the following modules are available: bb vv vv vv vv 1 Application-specific modules: SSI encoder Counter Pulse train output Weighing 4 Some application-specific modules (weighing, etc.) require use of an Ethernet backplane. If necessary, communication and network modules can be installed in the local rack. The majority of communication and network modules need to be in the local rack. Main rack 1 2 10 slots max. available 12 slots max. available Expansion rack For rack accessory references, see page 1/25 3 Architecture A configuration rules When configuring an architecture A system, the following four parameters should be considered: bb Number of slots available in the 8 local racks (main and expansion racks) bb Slots available for optional modules bb Power consumed by the installed modules bb Addressing words available for configuring the modules Available slots and power consumption Architecture A can have a maximum of 94 available slots (with eight 12-slot racks) for I/O modules, application-specific modules and communication modules. 5 6 These modules are powered from the power supply included in the rack. For a valid configuration, simply add together the consumption (in mA) of the modules in the rack and check that the total current is less than that provided by the selected power supply. This power consumption calculation can easily be performed using Unity Pro software. Empty BMXXEM010 modules are also available to occupy unused slots. 7 Module addressing (1) With Unity Pro, the I/O addressing is unlimited (physical limitation: 94 slots). 8 (1) Requires Unity Pro software V8.0. 9 10 Processors: page 1/18 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 2/5 Modicon M580 automation platform Presentation, description Architectures with local racks Architecture B 1 2 3 Presentation 5 Architecture B is based on architecture A with the possibility of adding fieldbuses such as AS-Interface, Modbus SL, HART, etc. 1 Architecture B is used for control systems that are wired to the main control cabinet. It consists of a mainly local topology with several peripherals distributed over fieldbuses. 2 X-bus Main rack 4 The Modicon M580 automation platform provides interrupt services for this type of application. Up to 94 slots are possible for I/O and communication modules in a configuration comprising a main rack and 7 expansion racks, connected by BMXXBEp00p rack expansion modules. Description The Modicon M580 automation platform provides local I/O management for control systems that are wired to the main control cabinet. Expansion rack 3 Architecture B: devices distributed over fieldbuses Architecture B can comprise a maximum of 10 I/O and communication modules in the main BMEXBPpp00 rack, in addition to the CPU module 2 and the power supply module 1. These local I/O and communication modules can be extended on expansion racks by using a BMXXBEp00p rack expansion module. The choice of appropriate racks depends on the required number of modules for the system. Main racks are available in the following formats: 4, 8 and 12 slots. 4 If necessary, communication and network modules can be installed in the main rack. The majority of communication and network modules need to be in the main rack. As well as discrete and analog I/O modules, the following modules are available: bb Communication modules: vv Serial link 3 vv AS-Interface 4 vv HART 5 Some communication modules (Modbus/TCP and EtherNet/IP network module, HART analog I/O modules, etc.) require use of an Ethernet backplane. 5 Architecture B configuration rules When configuring an architecture B system, the following four parameters should be considered: bb Number of slots available in the 8 local racks bb Slots available for optional modules bb Power consumed by the installed modules bb Addressing words available for configuring the modules 6 Available slots and power consumption Architecture B can have a maximum of 94 available slots (with eight 12-slot racks) for I/O modules, application-specific modules and communication modules. 7 These modules are powered from the power supply included in the rack. For a valid configuration, simply add together the consumption (in mA) of the modules in the rack and check that the total current is less than that provided by the selected power supply. 8 This power consumption calculation can easily be performed using Unity Pro software. Empty BMXXEM010 modules are also available to occupy unused slots. Module addressing With Unity Pro (1), the I/O addressing is unlimited (physical limitation: 94 slots). (1) Requires Unity Pro version ≥ 8.0 software. 9 10 Processors: page 1/18 2/6 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon M580 automation platform Presentation, description (continued) Architectures with local racks Architecture C Presentation Main rack 1 Architecture C consists of I/O and devices distributed over Ethernet (DIO). The Ethernet DIO devices can be connected to Ethernet ports of the BMEP58p0p0 CPU 1 or of a ConneXium DRS (Dual Ring Switch) switch. 7 Ethernet Distributed I/O 6 4 2 2 Modbus serial link devices can be integrated in architecture C via the BMXNOM0200 serial link module. 3 5 Distributed I/O Architecture C: devices distributed over Ethernet The available Ethernet DIO devices are: bb Modicon STB distributed I/O 2 bb Variable speed drives 3 bb Energy supervision 4 and HMI bb Tesys U 5 connected via CANopen to a Modicon STB I/O island and Tesys T 6 motor protection, etc. 1 High availability and expanded integration capacity Architecture C can integrate ConneXium DRS (Dual Ring Switch) switches 7 (1). 15 predefined configurations which can be loaded into the switches simplify their implementation. The use of these switches provides enhanced capacity for the integration of devices: bb DIO sub-rings bb DIO clouds 3 4 The advantages of this architecture are: bb High availability of the Ethernet DIO devices Maximum distance between each ConneXium managed switch: bb 100 m/328.084 ft with copper medium bb 2 km/1.243 mi with multimode optical fiber bb 16 km/9.942 mi with single mode optical fiber medium 5 (1) Supported ConneXium switches: TCSESM083F23F1, TCSESM063F2CU1, TCSESM063F2CS1. 6 7 8 9 10 Processors: page 1/18 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 2/7 Modicon M580 automation platform Presentation, description (continued) Architectures with remote racks Architecture D Presentation Architecture D consists of remote I/O and remote functions (including fieldbus masters). 1 Main rack Remote drop The available Ethernet devices are: 2 bb Variable speed drives 2 bb Energy supervision 3 and HMI 4 bb Tesys T motor protection, etc. 1 Ethernet 3 Architecture D is fully compatible with the references in the Modicon M580 automation platform and Modicon X80 I/O platform offers. The capacity of Modicon X80 I/O drops depends on the CRA Ethernet drop adapter used. A maximum of 16 RIO drops 1 can be supported in an architecture D system. 4 HMI Remote drop 2 5 3 Architecture D: remote I/O Rack Viewer function r The Rack Viewer function provides access to Ethernet RIO data via a web browser. Predefined configurations for ConneXium managed switches The use of ConneXium managed switches specifically for Modicon M580 architectures is simplified using 15 predefined configuration files. 1 4 It is possible to include DIO devices in architecture D via the SERVICE port of the CPU or of the BMECRA31210 drop adapter 1 or via ConneXium DRS (Dual Ring Switch) switches 5. Standard architecture D This is composed of a daisy chain loop consisting of a Modicon M580 main rack and several Modicon X80 I/O drops containing an Ethernet drop adapter: bb BMECRA31210 Modicon X80 performance EIO adapter, with SERVICE port bb BMXCRA31210 Modicon X80 RIO Ethernet drop adapter, with SERVICE port bb BMXCRA31200 Modicon X80 RIO Ethernet drop adapter, without SERVICE port 5 Long distance architecture D Similar to the standard architecture D, this variant comprises of one or more remotely located Modicon X80 I/O drops connected via integrated NRP optical fiber repeaters. There are two types of NRP repeater: bb BMXNRP0200: multimode optical fiber repeater (remote location up to 2 km) bb BMXNRP0201: single mode optical fiber repeater (remote location up to 16 km) 6 The NRP repeaters are linked to CRA drop adapters by means of Ethernet Interlink cables. High availability and expanded integration capacity Architecture D can integrate ConneXium DRS (Dual Ring Switch) switches 5 (1). 15 predefined configurations which can be loaded into the switches simplify their implementation. 7 The use of these switches provides enhanced capacity for the integration of devices: bb RIO sub-rings bb Optical fiber media for long distance remote location, etc. bb Enable DIO integration to architecture D 8 The advantages of this architecture are: bb Reduced wiring costs bb Deterministic data exchanges between the PLC and the EIO devices bb Secondary rings can be linked to the main ring by two DRS switches, which improve availability Maximum distance between each ConneXium managed switch: 9 bb 100 m/328.084 ft with copper (twisted pair) cables bb 2 km/1.243 mi with multimode optical fiber bb 16 km/9.942 mi with single mode optical fiber media (1) Supported ConneXium switches: TCSESM083F23F1, TCSESM063F2CU1, TCSESM063F2CS1. r Available 2nd quarter 2014. 10 Processors: page 1/18 2/8 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon M580 automation platform Presentation, description (continued) Modicon X80 performance EIO adapter Modicon X80 performance EIO adapter Presentation An M580 Ethernet RIO (EIO) architecture with Modicon X80 I/O drops requires the use of a dedicated adapter in each Modicon X80 drop. 1 The BMECRA31210 adapter supports Ethernet and X-bus communications across the remote backplane. This EIO adapter module supports several expert modules such as counting and weighing modules and CCOTF (Change Configuration On The Fly). For Modicon X80 RIO drops on an Ethernet backplane, time stamping can be managed with a resolution of 10 ms when using a BMECRA31210 performance EIO adapter. 2 Only one BMECRA31210 module can be installed per Modicon X80 RIO drop. BMECRA31210 This module can also support a BMXXBPpp00 expansion rack. The BMECRA31210 adapter is designed to be installed on an Ethernet backplane in the main remote rack. The adapter supports the Modicon X80 I/O and partner modules with both Ethernet and X-bus connections (1). 3 The keying pin on the rear side of the module means the BMECRA31210 adapter cannot be installed on unsupported backplanes. These adapters are connected by Ethernet cordsets fitted with RJ45 connectors. The dual Ethernet connection port on each adapter allows Daisy Chain Loop connections using the RSTP protocol (Rapid Spanning Tree Protocol). 4 The BMECRA31210 adapter is also available in a conformal coating version for harsh environments. It also complies with several standards and certifications such as C-Tick, GOST, merchant navy, CSA C22.2 No. 142 and 213 and IEC/EN 61131-2. Capacity of the Modicon BMECRA31210 adapter Maximum number of racks per drop Up to 2 SERVICE port 1 Discrete I/O modules Up to 1024 Analog I/O module Expert modules supported: 6 Up to 256 bb serial link BMXNOM0200 bb time and date stamping at 1 ms BMXERT1604T bb counting BMXEHC0200/BMXEHC0800 bb weighing PMESWT0100 bb HART integrated analog I/O modules BMEAHI0812/BMEAHO0412 1 2 CCOTF function Yes Time and date stamping 10 ms 5 7 Description 3 1 LED display block indicating the module status 2 Rotary switches for setting the address of an EIO drop (00…159) 3 Dedicated RJ45 service port (ETH 1) for remote service tools such as a PC, an HMI terminal module or Ethernet DIO devices 4 RJ45 device network port (ETH 2) for connection to the Ethernet network 5 RJ45 device network port (ETH 3) for connection to the Ethernet network 4 5 8 (1) This module is also compatible with X-bus backplanes. In this case it has the same functionality as a BMXCRA31210 performance Ethernet drop adapter. BMECRA31210 9 10 Processors: page 1/18 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 2/9 Presentation, functions, description Modicon M580 automation platform Modbus/TCP and EtherNet/IP network module Presentation The BMXNOC0402 (1) network module acts as an interface between the M580 PLC and other Ethernet network devices via the Modbus/TCP and EtherNet/IP communication protocols. 1 The standard format BMXNOC0402 network module occupies a single slot in the rack of the Modicon M580 platform. This module should be installed in the main Ethernet backplane rack. 2 Functions The BMXNOC0402 module offers the following functions: bb Modbus/TCP and EtherNet/IP protocols operating simultaneously bb Ring topologies on 2 Ethernet ports using RSTP (Rapid Spanning Tree Protocol) bb Priority of Ethernet packets using QoS (Quality of Service) service bb Automatic module configuration recovery using FDR (Fast Device Replacement) service bb Embedded Web server for application monitoring and module diagnostics bb Sharing data between PLCs bb Network management using SNMP (Simple Network Management Protocol) BMXNOC0402 3 Description 1 4 The front panel of the BMXNOC0402 module features: 1 A screw for locking the module in a slot in the rack. 2 A display block with 5 LEDs: vv RUN LED (green): Operating status vv ERR LED (red): Error detected vv MS LED (green/red): Module status vv NS LED (green/red): Network connection status vv ETH STS LED (amber): Ethernet link status 3 Four RJ45 connectors for connection to the Ethernet network. The two bottom connectors 3a support ring topologies (RSTP protocol). 2 3 5 3a Each RJ45 connector has two associated LEDs: vv LNK LED (yellow): Ethernet link established vv ACT LED (green): Transmission/reception activity BMXNOC0402 6 4 Combination of Ethernet modules and BMEP58 CPU It is possible to combine Ethernet modules with the Modicon M580 CPU in order to increase its connectivity. In this example, the two NOC EtherNet/IP, Modbus/TCP network modules 5 are linked to the BMEP58●0●0 CPU module 4 by means of Ethernet Interlink cables 6. Multiple combinations are possible: 4 BMEP581020 CPU 5 BMXNOC0402 EtherNet/IP, Modbus/TCP network module 6 Ethernet Interlink cable TCSECN3M3M1S4/1S4U 5 7 (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 8 6 9 Example of BMEP58 and NOC module combination: BMEP581020/BMXNOC0402/BMXNOC0402 10 Processors: page 1/18 2/10 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon M580 automation platform Presentation, description Modicon X80 NRP EIO drop optical repeaters, ConneXium managed switches Modicon X80 EIO drop optical repeaters (1)(2) Presentation BMXNRP0200/0201 optical fiber repeaters are an alternative to the use of ConneXium managed dual ring switches (DRS), for optical fiber communications over long distances, in Ethernet I/O (EIO) systems. When inserted in Modicon X80 RIO drops, BMXNRP0200/0201 optical fiber repeaters make it possible to: bb Extend the total distance of the EIO network, when EIO drops are located in areas of the factory more than 100 m/328.084 ft away bb Enhance immunity to noise bb Resolve difference of potential between distant sites bb NRP repeaters can be installed on the primary ring or on secondary rings. These modules cannot, however, be used to connect secondary rings to the primary ring bb The BMXNRP0200 repeater for multimode optical fiber allows remote location up to 2 km/1.243 mi. The BMXNRP0201 repeater or single mode optical fiber allows remote location up to 16 km/9.942 mi. Depending on the configuration, the NRP repeater may be linked to the CRA adapter of the drop where it is installed, via one or two Ethernet Interlink cables. 1 2 3 4 BMXNRP020p Description 1 Module reference 2 Display block indicating the module status 3 RJ45 Ethernet ports. Two LEDs, LNK and ACT, indicate the status of each port 4 Optical fiber ports with SFP transceiver for LC type connector 1 2 3 4 ConneXium managed switches (3) 1 TCSESM083F23F1 Presentation There are three ConneXium managed DRS (Dual Ring Switch) models available specifically for EIO architectures. They are used in the following situations: bb For remote racks located at a distance of more than 100 m/328.084 ft bb Use of optical fiber media: vv For remote racks located over long distances: 2 km/1.243 mi (multimode optical fiber) or 16 km/9.942 mi (single mode optical fiber) vv In environments subject to interference vv Between sites with different earth equipotentiality bb Architectures with combined EIO and Ethernet DIO devices bb Implementation of a secondary ring 5 6 ConneXium managed switches specific to the medium ConneXium managed switch 2 3 TCSESM063F2CU1 TCSESM063F2CS1 Copper port Multimode Single mode Distance optical fiber port optical fiber port between switches RJ45 shielded connectors Duplex SC connectors TCSESM083F23F1 1 : 8 x 10/100 – – 100 m/ 328.084 ft TCSESM063F2CU1 3 : 6 x 10/100 2 : 2 x 10/100 – 2 km/ 1.243 mi TCSESM063F2CS1 3 : 6 x 10/100 – 2 : 2 x 10/100 16 km/ 9.942 mi BASE-TX ports BASE-TX ports BASE-TX ports BASE-FX ports BASE-FX ports Predefined configuration files For ease of implementation of the 3 switches described above, 15 predefined configuration files are available for building validated and tested architectures. These configuration files are included, as standard, on the Unity Pro V8.0 DVD. The parameters of the switch(es) present on the Ethernet network can then easily be easily set with the chosen configuration using a PC equipped with a web browser or Ethernet Switch Configurator software. The switch is configured immediately. Ethernet Switch Configurator software is also available on the ConneXium Resource CD-ROM. (1) For additional characteristics, see our website www.schneider-electric.com. (2) Requires Unity Pro Extra Large software u V8.0. (3) The functions described are only available for the three ConneXium managed switches mentioned on this page: (TCSESM083F23F1/063F2CU1/063F2CS1). Processors: page 1/18 Software: page 4/2 7 8 9 10 Ruggedized Modicon M580 modules: page 5/2 2/11 Modicon M580 automation platform Architectures I/O architectures Example of a complex architecture Example of a complex architecture 1 2 The complex architecture below illustrates the extensive possibilities of the Modicon M580 offer: bb A choice between 7 BMEP58p0p0 CPUs 1 bb Easy integration of the I/O network with supervisors in the control network, due to the BMXNOC0402 Ethernet module 2 (1) bb Optimized wiring with RIO and DIO control via a single medium: the DIO are controlled via the CPU bb High availability of secondary rings with ConneXium managed switches 3 bb Long distance optimized by the optical fiber converter 4, directly in the Modicon X80 rack bb Simplified integration of devices via a serial link 5 (for example: measuring center, variable speed drive, motor starters, protection relays, etc.). FTD/DTM technology makes it possible to configure and debug devices transparently via the Ethernet network, from any supervisor bb Great flexibility due to integration of DIO devices 6 or other diagnostic/configuration tools on any drop SERVICE port or on the DIO port of a managed switch bb Easy integration of Modicon X80 I/O drops on Ethernet with BMECRA31210 drop adapters 7 3 MES (Manufacturing Execution System) 4 Redundant system servers Ethernet 1 Modicon Premium rack expansion Modicon M580 main rack X-bus HMI 6 ConneXium managed switch (DRS) 5 2 Modicon X80 drop Modicon X80 drop X-bus IRIG-B/DCF77 3 7 3 Optical fiber 7 4 Modicon X80 drop 7 5 7 7 Modicon X80 drop Modicon X80 drop ConneXium managed switch (DRS) Telefast ABE7 Unity Pro STB I/O island Energy supervision Variable speed drive HART instrumentation Supervision Modicon X80 drop Modicon X80 drop CANopen 6 Motor starter Profibus remote master Profibus DP AS-Interface 7 8 Motor starter Instrumentation on AS-I bus 7 4 Variable speed drive Motor protection Example of a complex architecture (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 9 10 Processors: page 1/18 2/12 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Profibus PA Modicon M580 automation platform Architectures I/O architectures Example of an architecture Example of an architecture for Food & Beverage applications Control network 1 Control network Modicon M580 main rack Modicon M580 main rack 2 Modicon X80 remote drop STB I/O island Ethernet STB I/O island Variable speed drive Power meter for energy management on Modbus SL 3 Motor protection STB I/O island Power meter ConneXium managed switch (DRS) Ethernet Motor starter on CANopen Modicon X80 remote drop Profibus Remote Master Variable speed drive Instrumentation on AS-I bus connected on AS-I master module embedded in Modicon X80 Ethernet remote drop 5 Power meter for energy management on Modbus SL 6 Power meter Architecture with distributed equipment 4 Architecture with remote equipment Example of an architecture: Food & Beverage application Note: These architecture representations are conceptual network diagrams and do not represent actual wiring specifications. 7 8 9 10 Processors: page 1/18 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 2/13 Modicon M580 automation platform Architectures I/O architectures Example of an architecture Example of an architecture for a Water application 1 Control network Modicon M580 main rack 2 Remote Terminal Unit Modicon X80 drop Hardwired equipment Power meter on Ethernet SERVICE port of the BMECRA31210 module Modbus SL Modicon X80 drop Ethernet 3 HMI Local HMI on Ethernet SERVICE port of BMECRA31210 module Energy supervision Variable speed drive 4 Modicon X80 drop 5 HART instrumentation managed by HART analog I/O modules embedded in the rack ConneXium managed switch (DRS) Variable speed drive Profibus DP Profibus PA 6 Supervision Profibus equipment Profibus Remote Master Example of an architecture: Water application 7 8 9 10 Processors: page 1/18 2/14 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon M580 automation platform Architectures I/O architectures Example of an architecture Example of an architecture for a Hydro power application 1 Control network Modicon M580 main rack 2 Ethernet Modicon X80 remote drop 3 Modicon X80 long distance remote drop on optical fiber with embedded NRP optical fiber modules 4 Hardwired equipment 5 Modbus SL Distributed equipment connected to a ConneXium managed switch (DRS) mixed on Ethernet RIO main ring 6 7 Example of an architecture: Hydro power application 8 9 10 Processors: page 1/18 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 2/15 Modicon M580 automation platform Architectures I/O architectures Example of an architecture Example of an architecture for a Cement application 1 Control network Modicon M580 main rack 2 Modicon X80 drop Optical fiber 3 Modicon X80 drop 4 Ethernet iMCC Modicon X80 drop 5 Distributed equipments on Ethernet Profibus Remote Master Profibus DP Profibus PA HMI 6 Local HMI on Ethernet SERVICE port of BMECRA31210 module Example of an architecture: Cement application 7 8 9 10 Processors: page 1/18 2/16 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Profibus equipment Modicon M580 automation platform References I/O architectures 5 References (1) 1 Ethernet head and drop adapters (2) Description Modicon X80 EIO drop adapter Provide 1 module per Modicon X80 EIO drop 1 Ethernet 7 9 Item Reference (3) Weight kg/lb – 1 BMXCRA31200 0.200/ 0.441 1 1 BMXCRA31210 (4) 0.234/ 0.516 1 1 BMECRA31210 (4) 0.234/ 0.516 Modicon X80 Ethernet RIO drop optical repeaters (2) Description 8 Modicon X80 Ethernet RIO drop optical repeaters X-bus 9 SERVICE port Optical fiber Item Reference (3) multimode 2 BMXNRP0200 0.203/ 0.448 single mode 2 BMXNRP0201 0.203/ 0.448 Item Reference (3) Modbus/TCP and EtherNet/IP network module Architecture A + architecture D Ethernet Interlink cables Length 1 m/3.281 ft 5 Ethernet CANopen 3 4 Optical fiber 3 Weight kg/lb 3 BMXNOC0402 (5) Standard version – TCSECN3M3M1S4 – UL version – TCSECN3M3M1S4U – 0.200/ 0.441 4 Dedicated ConneXium managed switches (5)(6) Copper port Multimode optical fiber port RJ45 shielded connectors Duplex SC connectors Single mode optical fiber port Item Reference (3) (4) Weight kg/lb 5 8 x 10/100 BASE-TX ports – – – TCSESM083F23F1 1.000/ 2.205 6 x 10/100 BASE-TX ports 2 x 10/100 BASE-FX ports – 4 TCSESM063F2CU1 1.000/ 2.205 – 2 x 10/100 BASE-FX ports 4 TCSESM063F2CS1 1.000/ 2.205 6 (1) For additional characteristics, see our website www.schneider-electric.com. (2) Requires Unity Pro Extra Large software u V8.0 (see page 2/19). (3) For items 5 to 9, see pages 2/18 and 2/19. (4) Conformal coating version for harsh environments. In this case, add the letter “C” to the end of the reference. (5) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. (6) ConneXium managed switches validated for Modicon M580 architectures. 12 2 Weight kg/lb Ethernet communication modules and cordsets (2) Description 1 6 7 Architecture C + architecture D 8 9 10 Processors: page 1/18 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 2/17 Modicon M580 automation platform References (continued) I/O architectures 5 References (continued) (1) 1 Modicon M580 processors 1 I/O capacity 1 7 9 3 X-bus 8 9 Architecture A + architecture D 4 5 CANopen Weight kg/lb 1 5 BMEP581020 – 2,048 discrete I/O 512 analog I/O 32 application-specific channels 8 MB integrated (memory program) 2 Ethernet networks 2 DIO 1 5 BMEP582020 – 2 RIO/DIO 1 5 BMEP582040 – 3,072 discrete I/O 768 analog I/O 64 application-specific channels 12 MB integrated (memory program) 3 Ethernet networks 2 DIO 1 5 BMEP583020 – 2 RIO/DIO 1 5 BMEP583040 – 4,096 discrete I/O 1,024 analog I/O 64 application-specific channels 16 MB integrated (memory program) 4 Ethernet networks 2 DIO 1 5 BMEP584020 – 2 RIO/DIO 1 5 BMEP584040 – Optical fiber cable Ethernet 5 3 Description 4 Length m/ft 62.5/125 μm multimode optical fiber 3/9.843 cables equipped with MT-RJ connectors For interconnection of the Ethernet port on 5/16.404 the CPU or BMECRA adapter 1 6 Item Reference (2) 6 490NOR00003 – 6 490NOR00005 – Description Modicon X80 rack expansion module Standard module for mounting in each rack (XBE slot) and allowing the interconnection of 2 racks max. 12 7 Modicon X80 rack expansion kit Complete kit for 2-rack configuration comprising: - 2 BMXXBE1000 rack expansion modules - 1 BMXXBC008K extension cordset, length 0.8 m/2.625 ft - 1 TSXTLYEX line terminator (pack of 2) 8 9 10 Processors: page 1/18 Item Reference (2) 7 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Weight kg/lb BMXXBE1000 0.178/ 0.392 BMXXBE2005 0.700/ 1.543 7 8 9 (1) For additional characteristics, see our website www.schneider-electric.com. (2) For items 1 to 4, see page 2/17. Architecture C + architecture D 2/18 Weight kg/lb Rack extension for Modicon X80 drop Optical fiber 6 SERVICE Item Reference port (2) 1,024 discrete I/O 256 analog I/O 24 application-specific channels 4 MB integrated (memory program) Ethernet 2 Maximum Device number of ports networks 2 Ethernet 2 DIO networks Modicon M580 automation platform References (continued) I/O architectures References (continued) (1) Description X-bus preformed extension cordsets with two 9-pin SUB-D connectors Type of connector Elbowed Straight Description Use Cable on reel Cable with free ends, 2 line testers Length m/ft Item (2) Reference Weight kg/lb 0.8/2.625 8 BMXXBC008K 0.165/ 0.364 1.5/4.921 8 BMXXBC015K 0.250/ 0.551 3/9.843 8 BMXXBC030K 0.420/ 0.926 5/16.404 8 BMXXBC050K 0.650/ 1.433 12/39.370 8 BMXXBC120K 1.440/ 3.175 1/3.281 8 TSXCBY010K 0.160/ 0.353 3/9.843 8 TSXCBY030K 0.260/ 0.573 5/16.404 8 TSXCBY050K 0.360/ 0.794 12/39.370 8 TSXCBY120K 1,260/ 2.778 18/59.055 8 TSXCBY180K 1,860/ 4.101 28/91.864 8 TSXCBY280KT (3) 2.860/ 6.305 Length m/ft Item (2) Reference Weight kg/lb To be fitted with 2 TSXCBYK9 100/328.084 – connectors TSXCBY1000 12,320/ 27.161 Use Sold in lots of Item (2) Reference Weight kg/lb Line terminator 2 x 9-way SUB-D connectors marked A/ and /B Required on the 2 BMpXBPppp0 modules located at either end of the daisy chain 2 9 TSXTLYEX 0.050/ 0.110 Bus X straight connectors 2 x 9-way SUB-D connectors For TSXCBY1000 cable ends 2 – TSXCBYK9 0.080/ 0.176 Connector installation kit 2 crimping pliers, 1 pen (4) Fitting TSXCBYK9 connectors – TSXCBYACC10 Description – – 1 2 3 4 5 6 Requirements for a Modicon M580 Ethernet I/O architecture (1) The table below gives the minimum hardware and software requirements for setting up a Modicon M580 I/O architecture. Description of the hardware or software required Reference Version Item (2) Unity Pro Extra Large software UNISPUEFpCD80 u 8.0 – Modicon X80 RIO drop adapter BMECRA31210 u 2.0 1 BMXCRA31200 u 2.0 1 BMXCRA31210 u 2.0 1 BMXNRP0200 – 2 BMXNRP0201 – 2 TCSESM083F23F1 Firmware u 6.0 4 TCSESM063F2CU1 Firmware u 6.0 4 TCSESM063F2CS1 Firmware u 6.0 4 BMEP581020 Firmware u 1.0 5 BMEP582020 Firmware u 1.0 5 BMEP582040 Firmware u 1.0 5 BMEP583020 Firmware u 1.0 5 BMEP583040 Firmware u 1.0 5 BMEP584020 Firmware u 1.0 5 BMEP584040 Firmware u 1.0 5 Modicon X80 NRP EIO drop optical repeaters ConneXium managed switches M580 CPUs 8 9 (1) For additional characteristics, see our website www.schneider-electric.com. (2) For items 1 to 4, see page 2/17; 5 to 7, see page 2/18. (3) Cable supplied with a set of 2 TSXTVSY100 electrical transient suppressors. (4) Installation of connectors on the cable also requires a wire stripper, a pair of scissors and a digital ohmmeter. Processors: page 1/18 Software: page 4/2 7 10 Ruggedized Modicon M580 modules: page 5/2 2/19 Selection guide Type of splitter box and module 1 Modicon distributed I/O solutions Monobloc IP 67 I/O splitter boxes Monobloc IP 20 distributed I/O Optimum IP 20 distributed I/O Modular IP 20 distributed I/O Modicon ETB Modicon Momentum Modicon OTB Modicon STB 1 2 2 3 3 4 5 6 Available buses and networks Ethernet Modbus TCP/IP EtherNet/IP Max. number per connection point Discrete I/O Ethernet Modbus TCP/IP Modbus Plus Fipio InterBus Profibus DP DeviceNet Ethernet Modbus TCP/IP CANopen Modbus (RS 485) Ethernet Modbus TCP/IP EtherNet/IP CANopen Modbus Plus Fipio InterBus Profibus DP DeviceNet 1 I/O base with 1 CPU or 1 communication module 1 interface module + 7 Twido expansion modules 1 NIM (Network Interface Module) + 32 I/O modules Modularity Splitter box with 16 configurable I/O, 16 I, 12 I + 4 O, or 8 I + 8 O I/O base with 16 I, 32 I, 8 O, 16 O, 32 O, 10 I/8 O, 16 I/8 O, 16 I/12 O and 16 I/16 O 12 I/8 O (interface module) 8 I, 16 I, 32 I, 8 O, 16 O, 32 O, 4 I/4 O and 16 I/8 O (expansion modules) Module with 2 I, 4 I, 6 I, 16 I, 2 O, 4 O, 6 O or 16 O Input voltage 24 V c 24 V c, 120 V a and 230 V a 24 V c 24 V c, 115 V a and 230 V a Output voltage 24 V c 24 V c V, 120 V a and 230 V a and relay 24 V c and relay 24 V c, 115/230 V a and relay Analog I/O – 8 I, 16 I or 4 O voltage/current I/O bases I/O base with 4 thermocouple or probe inputs 2 I, 4 I, 8 I, 1 O, 2 O, 2 I/1 O and 4 I/2 O (expansion modules) voltage/current, thermocouple or temperature probe Modules with 2, 4 or 8 inputs and 1 or 2 outputs (voltage/current) Module with 2 thermocouple or probe inputs Application-specific I/O – 10 kHz/200 kHz 2-channel counter sub-base Integrated in interface module: - Two 5 kHz/20 kHz channels - 2 PWM function channels Counter module with one 40 kHz channel HART multiplexer module - 4 HART channels per HART multiplexer module - Up to 8 HART multiplexer modules per island – 6 I/3 O 120 V a sub-base with 1 Modbus port – Parallel interface modules for TeSys Quickfit and TeSys U motor starters, integrated connection for third-party CANopen products M12 connectors Screw or spring-type removable terminal blocks Removable screw terminal block (interface module) Removable screw terminal block, non-removable spring-type terminal block and HE 10 connector (expansion modules) Removable screw or spring-type connectors, Telefast connectors OTB1p0DM9LP STBppp 7 I/O connection 8 9 4 Type of housing Plastic Plastic Type of module ETB1Eppp 170Ap Pages Please consult the catalog pages on our website www.schneider-electric.com Please consult the catalog pages on our website www.schneider-electric.com 5 6 7 8 9 10 10 2/20 2/20 2/21 Presentation Modicon STB distributed I/O solution Open and modular system Presentation (1) To meet the needs of machine manufacturers and users, automation architectures have been decentralized while delivering performance close to that of centralized systems. 1 Architectures based around islands installed as close to the machine as possible reduce the time and cost of wiring for sensors and actuators, while increasing system availability. 2 The Modicon STB distributed I/O solution is an open, modular input/output system that makes it possible to design automation islands managed by a master controller via a bus or communication network. These islands can be used to connect: bb TeSys U or TeSys T starter-controllers bb Altivar variable speed drives bb FTB IP 67 distributed I/O bb OsiSense rotary encoders bb Magelis operator dialog terminals bb Approved third-party products via the CANopen bus: Bosch, Festo, Parker solenoid valves, Balluff linear encoders, etc. (1) 3 Advantys software guides users through the design phase, start-up, and even maintenance of the system. This single software package covers the Modicon STB, OTB, FTB, and FTM ranges. 4 5 The island components are electronic modules mounted on one or more DIN rails. These clusters of modules, known as segments, carry a bus from beginning to end of each island. The island bus provides power distribution, signal sensing, and power management to compatible modules, in the form of a wiring management system. Color code Type of module NIM network interface EOS/BOS island expansion CANopen expansion 24 V c discrete inputs 6 24 V c supply distribution 24 V c discrete outputs 7 115 V a or 230 V a discrete current inputs 115/230 V a supply distribution 115/230 V a discrete current outputs 8 Discrete relay outputs TeSys U and TeSys Quickfit interface, counter module Analog inputs 9 The Modicon STB I/O family is divided into 2 groups of modules: bb Basic modules: A complete set of low-cost modules, with simplified operating modes bb Standard modules: An expanded offer of I/O modules, with additional functions: Configurable parameters, expanded operating modes The basic range comprises: bb PDM power distribution modules (24 V c and 115/230 V a) bb I/O modules: vv Discrete I/O (24 V c) vv Analog I/O (10-bit resolution) The standard range comprises: bb NIM modules: network interfaces bb PDM power distribution modules (24 V c and 115/230 V a) bb I/O modules: vv Discrete I/O (24 V c and 115/230 V a) vv Analog I/O (10, 12 and 16-bit resolution) vv Relay outputs (24 V c coil and 24 V c contact or 115/230 V a) bb Application module: Counter module, HART multiplexer module bb Dedicated module: For TeSys U and TeSys Quickfit applications bb EOS end of segment and BOS beginning of segment modules bb External equipment support module on CANopen expansion module Standard and basic modules can be combined on the same island. Combining them in this way allows a wide range of functions (1). The sensors and actuators are connected to the I/O modules via removable screw or spring-type terminals (2). Standard Modicon STB I/O modules are hot-swappable, provided the network interface modules are also standard type. Modicon STB distributed I/O islands have a protection rating of IP 20. For installations in production workshops, they must be housed in enclosures providing at least IP 54 (complying to IEC 60950 or NEMA 250) (1). Analog outputs (1) For further information, please consult our “Modicon STB IP 20 distributed I/O” catalog available on our website www.schneider-electric.com. (2) For much easier wiring and to free up space in the electrical cabinet, Modicon STB 16-channel discrete I/O modules can be combined with Modicon Telefast ABE 7 pre-wired or adapter blocks. 10 2/22 Modicon STB distributed I/O solution Description Open and modular system Modicon STB modules (1) The Modicon STB module references allow you to acquire the following items under a single reference: bb A module bb Its base bb The appropriate screw-type and/or spring-type connectors The following table gives the contents of the Modicon STB modules and the general form of their references (1). Module Base Contents Reference (1) NIM network interface Module, screw-type and spring-type connectors (base not required), bus terminator, documentation on mini CD-ROM (2) (3) STBNpppppp Power distribution module (PDM) Base, module, screw-type and spring-type connectors STBpppppppK 1 2 3 Discrete I/O (except 16-channel) Analog I/O EOS and BOS island bus expansion module Module CANopen bus expansion module 4 Auxiliary power supply Screw-type connectors TeSys U and TeSys Quickfit interface Spring-type connectors Discrete I/O 16-channel Counting Base, module, screw-type connectors STBDDp37p5KS Base, module, spring-type connectors STBDDp37p5KC Module (4) STBDDp37p5 Base, module, spring-type connectors STBEHC3020KC (1) For further information, please consult our “Modicon STB IP 20 distributed I/O” catalog available on our website www.schneider-electric.com. (2) DeviceNet STBNDNpppp NIM network interface module: order the 5-way screw and spring-type removable terminals (fieldbus connection) separately (1). (3) An English language mini-CD-ROM containing the user documentation, a label template and one exchange file per network type. The user documentation is also available on our website www.schneider-electric.com. (4) For use with the Modicon Telefast ABE 7 pre-wired or adapter system: - STBXBA3000 base to be ordered separately (1) - Telefast ABE 7 base and connection accessories to be ordered separately (1) 5 6 7 8 9 10 2/23 Composition Modicon STB distributed I/O solution Open and modular system Composition of a Modicon STB island (1) A Modicon STB island is made up of one or more segments comprising PDMs (Power Distribution Modules) and I/O modules. The island begins with a NIM network interface module and ends with a bus terminator supplied with the NIM. An island can be made up of a single segment or a primary segment and up to 6 expansion segments. The island’s segments are chained by EOS (End Of Segment) and BOS (Beginning Of Segment) internal bus expansion modules. 1 2 On each segment: bb Place the PDMs immediately to the right of the network interface modules or expansion modules. bb Place the I/O modules to the right of the PDM module supplying them with power. bb Each module (with the exception of the NIM network interface module), is held in a fixing base on the DIN rail. Three module and base widths are possible. On the DIN rail, the overall width needed for a segment is the sum of widths of the network interface module, the bases and any bus terminator. 3 The bases provide continuity of the internal bus, auto-addressing of the modules, and separated and isolated distribution of the internal power supplies, actuators (outputs) and sensors (inputs). The advantages of this arrangement are: bb Unplugging modules: vv When switched off (cold swap), modules can be unplugged very quickly vv When switched on (hot swap), I/O modules can be unplugged provided the network interface module is the standard type bb Output power supply independent of inputs: For example, if an output power supply is cut by a Preventa module, the inputs are still managed. bb Immunity of inputs: For example, the closing of power contactors (controlled by outputs) does not disturb analog input measurements. 4 5 Network Interface Module (NIM): This module manages communications on the island bus. It acts as a gateway for exchanges with the fieldbus or network master. 6 Various NIM network interface modules (only standard type) are available for the following major fieldbuses or industrial networks: bb Ethernet Modbus TCP/IP: Single or double port Network Interface Modules bb EtherNet/IP, Modbus Plus and Fipio: Only standard type NIM network interface modules bb CANopen, InterBus, Modbus Plus, Fipio, Profibus DP and DeviceNet 7 (1) For further information, please consult our “Modicon STB IP 20 distributed I/O” catalog available on our website www.schneider-electric.com. 8 9 10 2/24 Modicon STB distributed I/O solution Configurations Open and modular system Control system configuration example (1) NIM network interface modules STBNpp2p1p, located at the beginning of each island, are gateways for exchanging data between the network or bus master PLC and the Modicon STB automation island. Standard NIM network interface modules STBNpp2p1p can be used to configure and address the installation external devices. These settings are stored in the module’s internal RAM or Flash memory. Optionally, they can be saved to the 32 KB removable SIM card STBXMP4440 (except for the address of the network connection point) to duplicate the configuration from one island to another. 1 2 1 3 8 7 2 4 (1) 4 5 6 9 5 6 11 12 13 14 5 15 3 10 The control system configuration in the above example comprises: 1 Modicon M580/M340/Premium/Quantum automation platform 2 24 V c external power supply 3 HMI terminal with Magelis XBT, XBT G, XBT GT, etc, type Modbus link (1) 4 Network Interface Module (NIM) 5 Power Distribution Module (PDM) 6 I/O modules 7 Second STB segment 8 Another control system 9 Parallel interface module for TeSys U and TeSys Quickfit starter-controllers 10 Configurable Preventa XPS MC safety controller connected on the power supply to the outputs of power distribution module STBPDTp100K 11 ATV 32 variable speed drive 12 Festo solenoid valves 13 Modicon FTB IP 67 I/O 14 Parker solenoid valves 15 TeSys U starter-controller (1) For further information, please consult our “Modicon STB IP 20 distributed I/O” catalog available on our website www.schneider-electric.com. 6 7 8 9 10 2/25 1 2 3 4 5 6 7 8 9 10 3/0 Contents 3 - Communication Communication selection guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/2 PlantStruxure Ethernet architectures bb Architecture............................................................................................ page 3/6 1 bb Industrial Ethernet communication services....................................... page 3/8 vv Presentation............................................................................................. page 3/8 vv Functions.................................................................................................. page 3/9 bb Performance......................................................................................... page 3/14 2 bb Embedded web pages.......................................................................... page 3/20 bb Modbus/TCP and EtherNet/IP network module.................................. page 3/24 vv Presentation, functions, description........................................................ page 3/24 vv References............................................................................................. page 3/25 Web servers and gateways selection guide . . . . . . . . . . . . . . . . . . . . . . page 3/26 3 Other buses and networks bb Modbus Plus Proxy module................................................................. page 3/28 vv Presentation........................................................................................... page 3/28 vv References............................................................................................. page 3/29 4 bb Profibus Remote Master module......................................................... page 3/30 vv Presentation........................................................................................... page 3/30 vv References.............................................................................................page 3/31 5 6 7 8 9 10 3/1 Selection guide Modicon M580 automation platform Communication, integrated ports and modules Applications Ethernet communication Ethernet communication RTU communication Type of device Processors with integrated Modbus/TCP port Ethernet modules RTU module Network protocols 3 Structure EtherNet/IP and Modbus/TCP EtherNet/IP and Modbus/TCP Modbus/TCP, IEC 60870-5-104, DNP3 (subset level 3) Serial link, external modem link, IEC 60870-5-101, DNP3 (subset level 3) 10BASE-T/100BASE-TX (Modbus/TCP), PPPoE (Point-to-Point Protocol over Ethernet) for ADSL external modem link Non-isolated RS 232/485 (serial link), Non-isolated RS 232 (Radio, PSTN, GSM, GPRS/3G external modem link) 3 Physical interface 10BASE-T/100BASE-TX 10BASE-T/100BASE-TX Type of connector RJ45 Four RJ45 connectors (2 connectors for a ring topology) One RJ45 connector One RJ45 connector Access method CSMA-CD CSMA-CD CSMA-CD (Modbus/TCP), Master/slave (IEC 104/DNP3) Master/slave (IEC 101/DNP3) Data rate 10/100 Mbps 10/100 Mbps 10/100 Mbps (Modbus/TCP) 0.3…38.4 Kbps (serial link) Double twisted pair copper cable, category CAT 5E Optical fiber via ConneXium cabling system Double twisted pair copper cable, category CAT 5E, optical fiber via ConneXium cabling system Double shielded twisted pair copper cable, Crossover serial cable (serial link), Direct serial cable (external modem link) Maximum number of devices – 128 (EtherNet/IP or Modbus/TCP) 32 max. Max. length 100 m/328.08 ft (copper cable), 4,000 m/13,123.32 ft (multimode optical fiber), 32,500 m/106,627 ft (singlemode optical fiber) (1) 100 m/328.08 ft (copper cable), 4,000 m/13,123.32 ft (multimode optical fiber), 32,500 m/106,627 ft (singlemode optical fiber) 1,000 m/3,280.83 ft (serial link with insulating case) Number of modules of the same type per station 1 Up to 4 Ethernet modules per station depending on processor 2 RTU modules per station with any BMEP58 processor Depending on application-specific channels (20/36 application-specific channels with BMEP58p0p0) Standard services Modbus/TCP messaging and EtherNet/IP services EtherNet/IP and Modbus/TCP messaging Modbus/TCP messaging Reading/writing discrete and analog I/O, counters Transparent Ready conformity class – – C30 – Embedded Web server services Standard services Status Summary, Performance, Port Statistics, I/O Scanner, Quality of Service (QoS), Messaging, Network Time Service, Redundancy, and Alarm Viewer Status Summary, Performance, Port Statistics, I/O Scanner, Quality of Service (QoS), Network Time Service, Messaging – Advanced services – – Hosting and display of user Web pages – I/O Scanning service – Yes – Global Data service – – – NTP time synchronization Yes – Yes FDR service Yes (server) Yes (server) Yes (client) – SMTP e-mail notification service – – Yes – SOAP/XML Web service – – Server – SNMP network management service Yes Yes Yes (agent) – RSTP redundancy service Yes Yes – QoS (Quality of Service) service Yes Yes – Master or Slave configuration – – Yes, IEC101/104 and DNP3 Time and date stamped data exchange – – Interrogation via polling and exchanges on change of status (RBE), unsolicited messaging RTU time synchronization – – Yes, IEC101/104 and DNP3 Management and buffering of time and date stamped events – – Yes, IEC101/104 and DNP3 Automatic transfer of time and date stamped events to the Master/SCADA – – Yes, IEC101/104 and DNP3 Buffer holding 10,000 events (per connected client, 4 clients max.) Data Logging service – – Yes, on SD 128 MB memory card, in CSV files, access via FTP or sent by e-mail Compatibility with processor – All Modicon M580 processors Medium Configuration Transparent Ready communication services RTU communication services IEC 60870-5-104, DNP3 IP or IEC 60870-5-101, DNP3 serial BMXNOC0402 Processor or module None references depending Serial link on other type of Ethernet Modbus/TCP integrated port (2) CANopen DIO service DIO and RIO services Page BMEP58p020 1/23 BMEP58p040 (1) Fiber requires use of other products (for example, an Ethernet switch or the BMXNRP020p module) to convert from the twisted pair connectors (RJ45) that these products have. 3/2 3/25 128 (Modbus/TCP), 64 slaves/servers (IEC 104/DNP3) BMXNOR0200H BMXNOR0200H Please consult the “Modicon X80 I/O platform” catalog available on our website www.schneider-electric.com (2) CANopen can be used, but it is necessary to use Modicon STB I/Os. Please consult the “IP 20 distributed inputs/outputs - Modicon STB” catalog available on our website www.schneider-electric.com. 3/2 3/3 Selection guide (continued) Modicon M580 automation platform Communication, integrated ports and modules 3 Applications AS-Interface communication Serial link communication Modbus Plus communication Profibus DP and Profibus PA communication Type of device AS-Interface actuator/sensor bus module 2-channel serial link module Modbus Plus proxy module (external) Profibus Remote Master (PRM) module (external) Network protocols Structure AS-Interface Ethernet Modbus/TCP Modbus Plus Ethernet Modbus/TCP Profibus DP V1 Profibus PA (via gateway) 3 Physical interface AS-Interface V3 standard Non-isolated RS 232, 8-wire Isolated RS 485, 2-wire 10/100BASE-T Modbus Plus standard 10BASE-T/100BASE-TX Isolated RS 485 Type of connector 3-way SUB-D 2 RJ45 and 1 RJ45 Two RJ45 connectors Two 9-way female SUB-D connectors Two RJ45 connectors (supporting daisy chain topology) One 9-way female SUB-D connector Access method Master/slave CSMA-CD Token ring CSMA-CD Master/slave Data rate 167 Kbps 0.3...115.2 Kbps in RS 232 0.3...57.6 Kbps in RS 485 10/100 Mbps 1 Mbps 10/100 Mbps 9.6 Kbps...12 Mbps Two-wire AS-Interface cable Shielded twisted pair copper cable Double shielded twisted pair copper cable, category CAT 5E (direct or crossover) Twisted pair copper cable Double shielded twisted pair copper cable, category CAT 5E (direct or crossover) Shielded twisted pair copper cable Maximum number of devices 62 slaves 2 per drop, 16 per Ethernet remote I/O (RIO) network max. 128 32 per segment 64 for all segments Several PRMs can be connected to the 125 slaves Ethernet port on the M580, M340, Premium or Quantum PLC, as long as the I/O Scanner capacity is not exceeded Max. length 100 m/328.08 ft, 500 m/1,640.42 ft max. with 2 repeaters 15 m/48.21 ft with non-isolated RS 232, 1,000 m/3,280.83 ft with non-isolated RS 485 100 m/328.08 ft 450 m/1,476.37 ft per segment 1,800 m/5,905.49 ft with 3 repeaters 100 m/328.08 ft (copper) Number of links of the same type per station All M580 processors: 4 AS‑Interface modules All M580 processors: 36 application-specific channels (1 application-specific channel = 1 counter, motion control module or serial link channel) 1 max. – BMECRA31210 Ethernet drop adapter: 2 AS-Interface modules 36 application specific channels max. 2 BMXNOM0200 modules per BMECRA31210 Ethernet drop adapter – – Transparent exchanges with the sensors/ actuators Read/write bits and words, diagnostics in Modbus mode Send and receive character string in Character mode Modbus/TCP messaging Medium Configuration Modbus and Character mode Standard services Conformity class Modbus Plus messaging Modbus/TCP messaging Cyclic and acyclic data exchange with slaves Transparent Ready Class A20 Class 1 and Class 2 M4 profile – – Standard service – – Configuration, diagnostics Advanced services – – – – – Modbus Plus server (scanned by the PLC) Reading/writing variables Modbus server (scanned by the PLC) Master/slave communication – – FDR service Global database FDR service Global Control service – – SNMP agent network management service Peer Cop service SNMP agent network management service Acyclic communication (read/write) in Class 1 and Class 2 – – – – – Support for extended diagnostics – – – – – Auto-scanning service of slaves on the bus 24 V c external power supply – – 19.2…31.2 V 18…30 V Type of processor or None module depending on other integrated Serial link port Ethernet Modbus/TCP BMXEIA0100 TCSEGDB23F24FA TCSEGPA23F14F 3/29 3/31 Embedded Web server service Communication services BMXNOM0200 – 1,200 m/3,936.99 ft (9.6 Kbps), 4,800 m/15,747 ft with 3 repeaters, 100 m/328.08 ft (12 Mbps), 400 m/1,312.33 ft with 3 repeaters – – – CANopen Page 3/3 3/4 Please consult the “Modicon X80 I/O platform” catalog available on our website www.schneider-electric.com 3/3 3/5 Modicon M580 automation platform Architecture 0 PlantStruxure Ethernet architectures Logical communication architecture Logical communication architecture 1 Company Intranet Internet Site 3 3 Site 2 Enterprise Site 1 MES ERP Unix Windows Linux Ethernet Modbus/TCP and EtherNet/IP 2 Factory HMI + SCADA 4 Industrial PC Workshop M580 M580 M580 5 Premium 6 Premium Premium Modicon M340 HMI PLC 7 Momentum M1E Collaborative Automation Partner Program Robot Distributed I/O 8 Variable speed drive Gateway INPUT OUTPUT + – 9 A B INPUT OUTPUT + – A B Modicon STB I/O Workshop 1 Workshop 2 MES: Manufacturing Execution System (production management system) ERP: Enterprise Resource Planning (integrated management software packages) IHM/SCADA: Human/Machine Interface and Supervision Control And Data Acquisition Gateway: Gateway to sensor/actuator bus, to installed base network, fieldbus, etc. 10 Processors: page 1/18 3/6 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon M580 automation platform Architecture (continued) 0 PlantStruxure Ethernet architectures Physical communication architecture Physical communication architecture Site 3 Router Router Site 2 Internet Provider WAN Provider 2 Site 1 Public telecommunications network, ADSL Specialized link Frame Relay ATM Router 1 RAS Firewall 3 Switches (VLAN) or routers Switch Switch Switch 100BASE-FX Full Duplex Switch Collision domain 2 Quantum Premium Switch Optical fibers Half Duplex 100 m/ 328.08 ft max. 4 ERP Redundant fiber optic ring 100 m/ 328.08 ft max. Switch 3,100 m/ 10,170.57 ft MES max. 5 Modicon M580 100 m/ 328.08 ft max. Collaborative Automation Partner Program Switch 6 Momentum M1E 100BASE-TX Transceiver Switch Third-party device Gateway Modicon M340 210 m/ 688.97 ft max. Magelis iPC Vijeo Designer 7 Switch Robot INPUT OUTPUT + – A B INPUT OUTPUT + – A B 100 m/ Collision domain 1 328.08 ft max. Modicon STB AS-Interface bus 100 m/ 328.08 ft max. 8 Altivar 71 Modicon M340 Collision domain 3 (1) 9 (1) As a general rule, defining several collision domains can increase the size of the architecture and improve performance (see pages 8/2 to 8/7). 10 Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/7 Modicon M580 automation platform Presentation PlantStruxure Ethernet architectures Industrial Ethernet communication services Presentation PlantStruxure Ethernet architectures provide transparent communication services to the entire operation through the implementation of standard, unmodified Ethernet protocols and services. 1 Modbus/TCP Web pages Modbus HTTP E-mail EtherNet/IP Diagnostoics SMTP CIP SNMP 2 TCP Transport Network 3 IGRP FDR TFTP DHCP UDP ICMP IGMP IP Data link physical 4 QoS IEEE 802.3 AND Ethernet RSTP In addition to the typical Ethernet services (HTTP, BOOTP, DHCP, etc.) Ethernet communication modules are equipped with automation-specific services, such as: b Device scanning using Modbus TCP and EtherNet/IP b Messaging using Modbus TCP and EtherNet/IP b Automatic replacement device configuration using FDR (Fast Device replacement) b Extensive diagnostics through SNMP b Clock synchronization using NTP b E-mail alarm notification via SMTP b Packet prioritization using QoS b Ring topology redundancy through RSTP 5 Note: The above services may not be offered in all devices. Please refer to the Selection Guide and Reference pages for a comprehensive list of the services offered by each device. 6 7 8 9 10 Processors: page 1/18 3/8 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon M580 automation platform Functions PlantStruxure Ethernet architectures Industrial Ethernet communication services Functions Ethernet basic services HTTP (RFC 1945) HTTP (HyperText Transfer Protocol) is used to transmit Web pages between a server and a browser. HTTP has been used on the Web since 1990. Web servers embedded in Schneider Electric automation products provide easy access to information and diagnostics from anywhere in the network. BOOTP/DHCP (RFC1531) BOOTP/DHCP is used to provide devices with IP parameters automatically. This avoids having to manage each device address individually by transferring this management to a dedicated IP address server. The DHCP protocol (Dynamic Host Configuration Protocol) is used to assign configuration parameters to devices automatically. DHCP is an extension of BOOTP. Schneider Electric devices can be: bb BOOTP clients, allowing the IP address to be retrieved automatically from a server, or bb BOOTP servers, allowing the device to distribute IP addresses to the network stations. 1 2 3 FTP (File Transfer Protocol) & TFTP (Trivial File Transfer Protocol) (RFCs 959, 2228, and 2640) File Transfer Protocols such as FTP and TFTP provide the basic elements for file sharing. In an automation device, FTP or TFTP are often used to deliver firmware updates. NTP (Network Time Protocol) (RFC 1305) 4 NTP (Network Time Protocol) is used to synchronize the time of a client device from a time server. SMTP (Simple Mail Transfer Protocol) (RFC 0821) SMTP (Simple Mail Transfer Protocol) is an e-mail transmission service. It is used to send e-mail between a sender and a recipient via an SMTP email server. SNMP (Simple Network Management Protocol) (RFCs 1155, 1156, and 1157) Simple Network Management Protocol (SNMP) is an Internet protocol used to manage IP based network devices. SNMP is used to: Monitor network components, such as computer workstations, routers, switches, bridges, and end devices to view their status. Obtain statistics about the network, such as bandwidth utilization and detected errors on the network. Change information in the device SNMP database, such as when to report a high temperature condition. SNMP is comprised of a network manager (usually running on a computer) and agents (running on the network devices). Network Management Systems (NMS) are software applications used to manage SNMP managed devices. QoS (Quality of Service) (RFC 2474) QoS provides the ability to mark, or “tag”, packets of a specific type or origin so that in a congested network, the switches will give higher priority to the most important packets. 5 6 7 RSTP (Rapid Spanning Tree Protocol) RSTP has been implemented in Schneider Electric automation products to allow multi-port devices to be connected in ring configurations. It helps prevent the formation of broadcast storms and monitors the state of the ring. Should a link in the ring become disconnected, the protocol routes packets in a different direction to help ensure continuity of service. Schneider Electric offers a Network Management software application tailored for the industrial control environment. ConneXium Network Manager has been developed with Automation and Controls professionals in mind. ConneXium Network Manager provides a window in network equipment operation to help improve plant productivity. The software can be used to: bb Discover network devices and generate a network map bb Set network performance thresholds and alerts for detected errors to help avoid downtime bb Manage ports (multiple ports at once) bb Baseline network performance bb Document the network bb Generate a report to send to technical support bb Interface to SCADA via the built-in OPC server The software is compatible with third-party as well as Schneider Electric network devices. Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/9 8 9 10 Modicon M580 automation platform Functions (continued) PlantStruxure Ethernet architectures Industrial Ethernet communication services 1 2 Modbus/TCP function codes Bit Read n input bits access Read n output bits Read exception status Write 1 output bit Write n output bits Read 1 input word Read n input words Write 1 output word Write n output words Read device ID dec 02 01 07 05 15 04 03 06 16 43/14 hex 02 01 07 05 0F 04 03 06 10 2B/0E Examples of Modbus/TCP function codes for accessing data and diagnostics 3 Functions (continued) Modbus standard communication protocol Modbus, the industry communication standard since 1979, has been combined with Ethernet Modbus/TCP, the medium for the Internet revolution, to form Modbus/TCP, a completely open Ethernet protocol. The development of a connection to Modbus/ TCP does not require any proprietary component, nor purchase of a license. This protocol can easily be combined with any product supporting a standard TCP/IP communication stack. The specifications can be obtained free of charge from the following website: www.modbus.org. Modbus/TCP, simple and open The Modbus application layer is very simple and universally familiar with its 9 million installed connections. Thousands of manufacturers have already implemented this protocol. Many have already developed a Modbus/TCP connection and numerous products are presently available. The simplicity of Modbus/TCP enables any field device, such as an I/O module, to communicate on Ethernet without the need for a powerful microprocessor or a lot of internal memory. Modbus/TCP, high-performance Due to the simplicity of its protocol and the fast speed of 100 Mbps Ethernet, Modbus/TCP performance is excellent. This allows this type of network to be used in real-time applications such as I/O scanning. 4 Modbus/TCP, a standard The application protocol is identical on Modbus serial link, Modbus Plus, or Modbus/ TCP. This means that messages can be routed from one network to the other without converting protocol. Since Modbus is implemented on top of the TCP/IP layer, users can also benefit from IP routing, enabling devices located anywhere in the world to communicate without worrying about the distance between them. Schneider Electric offers a complete range of gateways for interconnecting a Modbus/TCP network to existing Modbus Plus or Modbus serial link networks. 5 The IANA organization (Internet Assigned Numbers Authority) has allocated the fixed, well-known port 502 to the Modbus protocol. Thus Modbus has become an Internet standard. 6 Modbus and Modbus/TCP are recognized by the IEC/EN 61158 international standard as a fieldbus. They are also compliant with the “Chinese National Standard” managed by ITEI. 7 Interfacing CANopen with Modbus/TCP CiA DSP 309-2 provides standardized mapping of CANopen data for transport on Ethernet Modbus/TCP networks. The specification reserves Modbus function code 43/13 for this purpose. This function code is reserved exclusively for CANopen. Modbus TCP/IP characteristics Maximum size of data: b Read: 125 words or registers b Write: 100 words or registers 8 9 10 Processors: page 1/18 3/10 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Functions (continued) Modicon M580 automation platform PlantStruxure Ethernet architectures Industrial Ethernet communication services Functions (continued) EtherNet/IP standard communication protocol 1 EtherNet/IP is an industrial communications protocol based on the Common Industrial Protocol (CIP) which is owned and managed by the ODVA, an international, independent standards organization (www.odva.org). Standard, unmodified Ethernet Schneider Electric added EtherNet/IP as a core network in 2007. EtherNet/IP is very similar to Modbus TCP in many aspects. In particular, it shares the same principles of standardization and interoperability. EtherNet/IP operates on the same equipment and infrastructure as Modbus TCP, and both protocols can operate simultaneously on the network at any time. 2 Advanced services and high performance EtherNet/IP is built on an object-based model. Data in each EtherNet/IP device is grouped in objects, and each device may have different types of object, depending on the purpose of the device. 3 EtherNet/IP objects The Ethernet modules implement the standard set of objects prescribed by the ODVA. The most common objects are listed below: Communication 4 Identity Object (01hex) Message Router Object (02hex) Assembly Object (04hex) Connection Object (05hex) Connection Configuration Object (F3hex) Connection Manager Object (06hex) Modbus Object (44hex) EtherNet/IP Network 5 QoS Object (48hex) Port Object (F4hex) TCP/IP Interface Object (F5hex) Ethernet Link Object (F6hex) Diagnostics EtherNet/IP Interface Diagnostic Object (350hex) EtherNet/IP IO Scanner Diagnostic Object (351hex) IO Connection Diagnostic Object (352hex) EtherNet/IP Explicit Connection Diagnostic Object (353hex) 6 7 8 9 10 Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/11 Functions (continued) Modicon M580 automation platform PlantStruxure Ethernet architectures Ethernet Modbus/TCP communication services Functions (continued) I/O Scanning service 1 Word table Read Modicon Premium, M580 or Quantum platform with I/O Scanner function (Transparent Ready class p30) Write 2 Ethernet Modbus/TCP 3 Device with Modbus/TCP messaging in server mode Device input words/ output words 4 INPUT OUTPUT + – A B INPUT OUTPUT + – A B The I/O Scanning Service is used to manage the exchange of remote I/O states on the Ethernet network after simple configuration, without the need for any special programming. I/O scanning is performed transparently by means of read/write requests according to the Modbus client/server protocol on the TCP/IP profile. This principle of scanning via a standard protocol enables communication with any device supporting Modbus TCP messaging in server mode. This service can be used to define: bb A %MW word zone reserved for reading inputs bb A %MW word zone reserved for writing outputs bb Refresh periods independent of the PLC scan During operation, the module: bb Manages TCP/IP connections with each remote device bb Scans devices and copies the I/O to the configured %MW word zone bb Feeds back status words used to check that the service is working correctly from the PLC application. bb Applies pre-configured fallback values if a communication error is detected 5 6 A range of hardware and software products is available enabling the I/O Scanning protocol to be implemented on any type of device that can be connected to the Ethernet network. 7 Characteristics bb Under Unity Pro software, each station can exchange a maximum of: vv 120 write words vv 125 read words bb Maximum size in the PLC managing the service: vv 1 Kword %MW in inputs and 1 Kword %MW in outputs with manager PLC limited to 64 stations vv 2 or 4 Kwords %MW in inputs and 2 or 4 Kwords %MW in outputs with manager PLC limited to 128 stations 8 I/O Scanning service diagnostics 9 I/O Scanning service diagnostics can be performed in one of five ways: bb Via the application program from a specific PLC data zone bb From the setup software debug screen bb From the PLC system diagnostic function displayed by means of an Internet browser on a PC station bb Using standard SNMP network management software 10 3/12 Functions (continued) Modicon M580 automation platform PlantStruxure Ethernet architectures Ethernet Modbus/TCP communication services Functions (continued) FDR (Fast Device Replacement) service The Fast Device Replacement service uses standard address management technologies (BOOTP, DHCP) and the TFTP (Trivial File Transfer Protocol) file management service, with the aim of simplifying maintenance of Ethernet devices. It is used to replace a device with a new device that will be detected, reconfigured, and automatically restarted by the system. The main steps in replacement are: 1 The device to be replaced is identified. 2 Another similar device is taken from the maintenance store, preconfigured with the Device name for the existing device, then reinstalled on the network. Depending on the device, addressing can be performed using rotary selector switches (as for Modicon STB distributed I/O or Modicon OTB for example) or can be given using the keypad integrated in the device (as for Altivar variable speed drives for example). 3 The FDR server detects the new device, allocates it an IP address, and transfers the configuration parameters to it. 4 The replacement device checks that all these parameters are indeed compatible with its own characteristics and switches to operational mode. FDR client device example The FDR server can be: v A Modicon M340 Ethernet network module, BMXNOC0401 v A Modicon M580 Ethernet network module, BMXNOC0402 (1) v A Modicon Premium Ethernet module, TSXETC101 v A Modicon Quantum PLC Ethernet module, 140NOC77101, 140NOC78000, 140NOC78100 v A Modicon Premium CPU with integrated Ethernet port, TSXP57ppppM v A Modicon Quantum CPU with integrated Ethernet port, 140CPU65150/60, 140CPU65260 1 2 3 4 5 (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 6 7 8 9 10 Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/13 Modicon M580 automation platform Performance Ethernet Modbus/TCP network Performance Selecting the communication architecture When selecting an architecture, performance needs to be taken into account at the earliest possible stage. To do this, developers need to: 1 Determine the precise requirements: v quantity and type of devices to be interconnected v volume and type of exchanges v expected response times v environment 2 Compare the requirements with the characteristics of the offers available and be aware that the actual performance level between any 2 points in an architecture depends on the weakest link in the chain, which can be: v dependent on the hardware v but also dependent on the applications (size, architecture, operating system, machine power rating, etc.), which are often only vaguely defined at this stage of the project 3 Decide which is the most suitable architecture 1 2 3 The purpose of the next few pages is to provide the main information and instructions needed to answer the second point. Given that the performance of an Ethernet architecture is linked to several parameters, these pages do not supply all the information needed to calculate the network performance. Their aim is to focus on the following main aspects: b Guidelines for calculating the network load so as to design an Ethernet network that meets the application requirements b Application response time to be obtained depending on the configuration used (see pages 3/15 to 3/17) b Processing capability of Modicon M340, Modicon M580, Modicon Premium, and Modicon Quantum platforms so as to be able to select the CPU and define the number of Ethernet connections required on the PLC depending on the application (see pages 3/18 and 3/19) 4 5 Calculating the network load Introduction 6 When calculating the load on an Ethernet network, all the communication services of all the peripheral devices connected to the network need to be calculated. Because of the outstanding performance of the Ethernet network, the load is often less than the Ethernet network limits and does not significantly affect the application response time. This phenomenon is explained by the high speed of the Ethernet network: the network transaction time is 10% less than the application response time. In order to keep the network load low and avoid large theoretical calculations, it is highly advisable to separate the collision domain so as to limit the network load, using only the switched network (tree, star, or daisy-chain topology). 7 8 9 10 Processors: page 1/18 3/14 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon M580 automation platform Performance (continued) Ethernet Modbus/TCP network Performance Event Application response time Report Modbus (or Uni-TE) messaging service response time TT CT1 CT1 Station 1 CT1 CT1 NAT NAT CT2 CT2 Station 2 Action Exchanges between the PLC CPU and the Ethernet module are synchronous with the PLC scan cycle time (CT), just like the I/O exchanges. When an event occurs (such as an input being set to 1 for example), a message can be transmitted only after this input has been taken into account (start of the next cycle) and the PLC (Modicon M340, Modicon Premium, or Modicon Quantum) program has been executed, i.e. on average approximately 1.5 cycles after the event occurred. The network access time (NAT) shown in the table below in ms is a total of the module transit time and the delay before the message can be transmitted on the network. 1 2 Modbus messaging service response time Processing Modicon M580 BMEP58 Modicon M580 BMX Modicon M340 BMX Modbus TCP/IP 1020 2040 NOC0402 (1) NOC0401 P342020 message 2020 3020 P342030 requests 3040 4020 4040 Network access time (NAT) < 10 ms < 10 ms < 10 ms < 10 ms < 10 ms Modicon Premium TSX Modicon Quantum 140 ETY210 ETY110WS ETC101 WMY100 P5710...57 60 NOC77101/78ppp CPU65ppp CPU113/311pp CPU67ppp CPU434/5341p NOC77101 NOC78p00 < 25 ms < 10 ms < 10 ms < 10 ms The transaction time TT includes the delay between the transmission of a message from a client (station 1), its reception by the server (station 2), processing the request, sending back the response, and it being taken into account by the station 1 (updating an output for example). As the block diagram above shows: b The transaction time TT will be between: 2 x CT1 + 2 x NAT < TT < 4 x CT1 + CT2 + 2 x NAT b The average duration TTav is equivalent to: TTav = 3 x CT1 + 0.5 x CT2 + 2 x NAT (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 3 4 5 6 7 8 9 10 Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/15 Modicon M580 automation platform Performance (continued) Ethernet Modbus/TCP network Performance Application response time (continued) 1 CT Manager Ethernet Modbus/TCP RT Hub Input Device 1 2 Output Device 2 I/O Scanning service response time The response time RT includes the time between taking account of information from a remote input and updating the state of a remote output. It includes the processing time in the PLC. This response time RT consists of the following parameters: Input TMod In TIOS In TNet I/O Scanning service response time N x Cycle T TIOS Out TNet 3 Response time (RT) TMod Out Output v TMod In and TMod Out: Response time of the read/written device, excluding the electrical transition time at the input/output (TMod depends on the device, usually between 1 and 8 ms) v TIOS In and TIOS Out: Time between 2 read/write operations on the same device (0.3 ms x number of devices scanned), at least equivalent to the configured scan time As TIOS is executed in parallel with the PLC cycle, it can be hidden from the viewpoint of the response time RT. v Cycle T: PLC scan cycle time v TNet: Propagation time on the network (depends on the application, but usually TNet = 0.05 ms at 10 Mbps and 0.005 ms at 100 Mbps) 4 5 The response time RT can be estimated using the following 3 formulae: b RTmin, minimum response time with TIOS hidden and 1 PLC scan cycle: RTmin = (TMod In + 0) x TIOS In + (Tnet + N) x cycle T + (0 x TIOS Out) + Tnet + TMod Out b RTtypic, typical response time with 0.5 TIOS hidden: 6 RTtypic = (TMod In + 0.5) x TIOS In + (Tnet + N) x cycle T + (0.5 x TIOS Out) + Tnet + TMod Out b RTmax, maximum response time with TIOS not hidden: RTmax = TMod In + TIOS In + (Tnet + N) x T cycle + TIOS Out + Tnet + TMod Out 7 8 9 10 Processors: page 1/18 3/16 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Performance (continued) Modicon M580 automation platform Ethernet Modbus/TCP network Performance Application response time (continued) I/O Scanning service response time (continued) 1 Below are the TMod In and TMod Out response times: Type of distributed I/O Momentum 170ENT11002 Response time TMod In TMod Out TMod In TMod Out TMod In TMod Out Momentum 170ENT11001 Advantys STB STBNIP2212 Min. 1 ms 5 ms 4 ms 4 ms 2 ms 2 ms Typical 1 ms 5 ms 6 ms 6 ms 3 ms 3 ms Max. 1 ms 5 ms 8 ms 8 ms 4 ms 4 ms 2 The TIOS In/TIOS Out times measured between 2 scan cycles (Ethernet network with switches) are shown below: 3 Time (ms) 25 20 15 10 5 0 1 5 10 20 30 4 40 50 60 Number of devices scanned The number N of CPU scan cycles is shown below: Number of CPU cycles N Min. Modicon M340 platform with BMXNOC0401 module 2 Typical Max. 2.5 3 5 Modicon M580 platform with BMXNOC0402 module (1) Premium platform with TSXETY4103 and TSXETY5103 modules Quantum platform with 140NOE77101 and 140NOE77111 modules 6 Quantum platform with 140NOC77101 and 140NOC78p00 modules Modicon M580 platform with BMEP58pppp modules Modicon M340 BMXP342020/2030 CPUs Premium TSXP5726/3634M, TSXP5726/2823M and TSXP5736/4823AM CPUs Premium TSXP5746/56/6634M CPUs 1 1 7 2 Quantum 140CPU65150/60 CPUs (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 8 9 10 Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/17 Performance (continued) Modicon M580 automation platform Ethernet Modbus/TCP network Performance Processing capacities of Modicon platforms Processing capacity 1 Use the table below to compare, for each station, the total number of messages received via the Modbus (or Uni-TE) messaging service if used (value R1, R2, or Ri) with the capacity of the station CPU. Processing of Modbus requests per PLC scan cycle: Modicon M340, Modicon Premium/Atrium platforms Total messages received by the TSX5710 PLC from all the communication BMXP3420/TSX5720 modules (1) TSX5730 TSX5740 TSX5750/60 (2) 2 Modicon Quantum platform 3 140CPU113 (3) Integrated port limitations All types of communication request Additional read/write 4x registers – – Messages received 4 messages/cycle 8 messages/cycle 12 messages/cycle 16 messages/cycle 16/20 messages/cycle Communication module limitations All types of Additional communica- read/write 4x tion request registers Ethernet modules per PLC 1 message/ 4 messages/ Up to 2 cycle cycle 140CPU311 – – 1 message/ 4 messages/ Up to 2 cycle cycle 140CPU434/534 – – 4 messages/ 8 messages/ Up to 6 cycle cycle 140CPU651 16 messages/ 16 messages/ 4 messages/ 8 messages/ Up to 6 cycle cycle cycle cycle Messages/cycle: number of messages received per cycle from the PLC master task (typical cycle of 50 to 100 ms) 4 5 Example: Quantum 140CPU43412p CPU with 4 Ethernet 140NOE771p1 modules: - 20 messages/cycle for all types of communication request, and - 32 messages/cycle for the read/write 4x registers 6 For each station, compare the total number of messages received S [values Ri, Rj] and the total number of messages transmitted S [values Ei, Ej] (for station N, for example) with the Ethernet transaction processing capacity shown below. Use the elements below for the Ethernet connection per PLC, rather than the number of transactions required by the application. Ethernet transaction processing capacity Ethernet transaction processing capacity Modicon M340 BMX Modicon Premium TSX NOC0401 ETY210 ETY110WS P342020 P342030 7 8 Modicon Quantum 140 ETC101 WMY100 P5710/20/30/40 P5750 P5760 NOC77101 /78ppp NWM10000 CPU65ppp CPU67ppp Modbus messaging 500 transactions/s 500 transactions/s 60 transactions/s 450 transactions/s 500 transactions/s 350 transactions/s 350 transactions/s I/O Scanning service 2000 transactions/s Server mode (5) Service not available 2000 transactions/s (6) 2000 transactions/s 2000 transactions/s (6) 2000 transactions/s Global Data subscription 800 Service not available Service not available 800 (6) 800 800 (6) 800 __________________________________________________________________ (1) A temporary overload, due for example to an adjustment terminal or the temporary connection of an Internet browser, lasting for a few PLC scans, is permitted. (2) Only with Unity Pro software. (3) Only with Concept/ProWORX software. (4) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. (5) BMXP3420p0 CPUs with Modbus TCP messaging in server mode can be scanned by a device with the I/O Scanning service. (6) TSXWMY100 and 140NWM10000 modules do not have I/O Scanning and Global Data services. 9 10 3/18 Modicon M580 automation platform Performance (continued), selection Ethernet Modbus/TCP network Performance Processing capacities of Modicon platforms (continued) Number of simultaneous TCP/IP connections The number of simultaneous TCP/IP connections depends on the platform as well as the type of connection to the Ethernet network: b 10/100BASE-TX port in network modules b 10/100BASE-TX port integrated in CPUs Number of simultaneous TCP/IP connections Client Server Modicon M340 BMX NOC0401 P342020 NOE0110 P342030 Modicon Premium TSX ETY210 ETC101 ETY110WS WMY100 P5710...5760 Modicon Quantum 140 NOC77101/78ppp CPU65ppp CPU113/311pp CPU67ppp CPU434/53414B NOC77101 NOC78p00 16 32 32 16 (1) 64 (1) 16 32 16 32 16 (1) 64 (1) 16 (1) 64 (1) 2 3 Bandwidth management for Ethernet Modbus/TCP modules The bandwidth management service indicates the load level of the Ethernet network module. This allows the user to monitor resource consumption and help ensure a good module performance. The Ethernet module load is indicated in one of three ways: b Expected load in the Unity Pro configuration screen b Actual load in the Unity Pro diagnostics/debug screen b In the SNMP interface for access by the SNMP network manager The bandwidth is shown as a percentage for each of the following services: b Modbus (and Uni-TE) messaging b I/O Scanning b Others Bandwidth management 1 4 5 Ethernet solutions with Modicon M580 platforms Modicon M580 platforms feature two types of connection to the Ethernet network: b The 10/100BASE-TX port integrated in the CPUs, which also process the application and exchange data with the other modules supported by the rack and other communication ports (CANopen bus, Modbus serial link, etc.) b The multiple 10/100BASE-TX port in dedicated Ethernet modules on which, unlike the CPU with integrated Ethernet port, all the resources are allocated to Ethernet Modbus/TCP and EtherNet/IP communication Ethernet port integrated in the CPU (for example with BMEP584040 Modicon M580 CPU) or Dedicated Ethernet module (for example with BMXNOC0402 Modicon M580 module) (2) 6 These fundamentally different hardware characteristics result in equally different capacities in terms of services and performance: b The integrated port is a low-cost way of satisfying applications that are not too demanding in terms of communication (y 500 user messages/s). b Where there are a large number of exchanges, use of a dedicated Ethernet network module is strongly recommended to help improve performance. 7 (1) With 64 TCP/IP connections maximum (cumulative total of client and server connections). (2) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 8 9 10 Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/19 Presentation Modicon M580 automation platform Embedded web pages The M580 CPU includes a Hypertext Transfer Protocol (HTTP) server. The server transmits web pages for the purpose of monitoring, diagnosing, and controlling remote access to the communication module. The server provides easy access to the CPU from standard internet browsers. 1 The embedded web server pages are used to display real-time diagnostic data for the M580 CPU. Requirements 2 The embedded web server in M580 CPUs displays data in standard HTML web pages. The embedded web pages can be accessed on a PC, iPad®, or Android® tablet with the following browsers: bb Internet Explorer® (V8 or later) bb Google Chrome® (V11 or later) bb Mozilla Firefox® (V4 or later) bb Safari® (V5.1.7 or later) 3 Diagnostic web pages The M580 CPU Diagnostic web pages provide information on Status Summary, Performance, Port Statistics, I/O Scanner, Messaging, QoS (quality of service), Network Time Service, Redundancy and Alarm Viewer. All these pages are updated every 5 seconds to get the latest information. 4 5 6 7 Status Summary page The objects on this page provide status information. 8 Parameters The black field contains LED indicators (RUN, ERR, etc.) Service Status Green The available service is operational and running Red An error is detected in an available service Black The available service is not present or not configured 9 10 Status summary 3/20 Description LEDs Version Info. This field describes the software versions that are running on the CPU CPU Summary This field describes the CPU hardware and the applications that are running on the CPU Network Info. This field contains network and hardware address information and connectivity that corresponds to the CPU Presentation (continued) Modicon M580 automation platform Embedded web pages Diagnostic web pages (continued) Performance page 1 The objects on this page provide information on performance statistics. Field Performance Description Error Statistics This area contains the detected errors in the diagnostics data for the CPU (these counters can be reset to 0 with the Reset Counters button) Error Rate This percentage represents the total number of packets divided by the number of packets that are not associated with detected errors Total Bandwidth Utilization This value indicates the percentage of the available bandwidth that the CPU is using Module I/O Utilization This graph shows the total number of packets (per second) the CPU can handle at once (1) Processor Utilization This graph shows the number of Modbus/TCP or EtherNet/IP messages per second for the client or server (1) System Bandwidth Monitor These graphs show the percentage of bandwidth consumed by the Modbus messaging and I/O Scanning services (1) 2 3 Port Statistics page This page shows the statistics for each port on the CPU. This information is associated with the configuration of the Ethernet ports and the configuration of the service/extended port. The names of active ports are green. The names of inactive ports are gray. The information is reset or expanded with these buttons: bb Reset Counters: Resets all dynamic counters to 0. bb Detail View: Expands the list of port statistics. Port Statistics I/O Scanner page The objects on this page provide information on the scanner status and connection statistics. Field Scanner Status Connection Statistics 5 Description Enabled The I/O scanner is enabled Disabled The I/O scanner is disabled Idle The I/O scanner is enabled but not running Unknown The I/O scanner returns unexpected values from the device 6 Transactions per second 7 Number of connections Scanned Device Status 4 Colors that appear in each block indicate these states for specific remote devices Gray There is an unconfigured device Black The scanning of the specific device has been intentionally disabled Green A device is being scanned successfully Red A device that is being scanned is returning detected errors I/O Scanner 8 (1) Move the mouse over the dynamic graphs to see the current numeric values. 9 10 3/21 Presentation (continued) Modicon M580 automation platform Embedded web pages Diagnostic web pages (continued) 1 Messaging 2 Messaging page This page shows current information for open TCP connections on port 502: bb Messaging Statistics: This field contains the total number of sent and received messages on port 502. These values are not reset when the port 502 connection is closed. Therefore, the values indicate the number of messages that have been sent or received since the module was started. bb Active Connections: This field shows the connections that are active when the Messaging page is refreshed. QoS (quality of service) page This page displays information about the QoS service. This service is configured in Unity Pro. When QoS is enabled, the module adds a differentiated services code point (DSCP) tag to each Ethernet packet it transmits, thereby indicating the priority of that packet. 3 Network Time Service page This page displays information about the NTP service. This service is configured in Unity Pro. The Network Time Service synchronizes computer clocks over the Internet for the purposes of event recording (sequencing events), event synchronization (triggering simultaneous events), or alarm and I/O synchronization (timestamping alarms). 4 Field QoS 5 Service Status Server Status 6 Server Type DST Status 7 8 9 Network time service 10 3/22 Description Running The NTP service is correctly configured and running Disabled The NTP service is disabled Unknown The NTP service status is unknown Green The server is connected and running Red A bad server connection is detected Gray The server status is unknown Primary A primary server polls a master time server for the current time Secondary A secondary server requests the current time only from a primary server Running DST (daylight saving time) is configured and running Disabled DST (daylight saving time) is disabled Unknown The DST status is unknown Current Date This is the current date in the selected time zone Current Time This is the current time in the selected time zone Time Zone This field shows the time zone in terms of plus or minus Universal Time Coordinated (UTC) NTP Service Statistics These fields show the current values for service statistics Number of Requests This field shows the total number of requests sent to the NTP server Success Rate This field shows the percentage of successful requests out of the total number of requests Number of Responses This field shows the total number of responses received from the NTP server Last Error This field contains the code of the last error that was detected during the transmission of an email message to the network Number of Errors This field contains the total number of email messages that could not be sent to the network or that have been sent but not acknowledged by the server Presentation (continued) Modicon M580 automation platform Embedded web pages Diagnostic web pages (continued) Redundancy page This page displays values from the RSTP configuration in Unity Pro. Parameters Redundancy 1 Description Service Status This is the status (Enabled or Disabled) of the RSTP bridge on the corresponding CPU Last Topology Change These values represent the date and time that the last topology change was received for the corresponding Bridge ID Redundancy Status Green Router Bridge Statistics The designated Ethernet port is learning or formatting information Yellow The designated Ethernet port is discarding information Gray RSTP is disabled for the designated Ethernet port Bridge ID This unique bridge identifier is the concatenation of the bridge RSTP priority and the MAC address Bridge Priority In Unity Pro, configure the RSTP operating state of the Bridge ID Alarm Viewer page The Alarm Viewer page reports detected errors in the application. Information about alarm objects can be read, filtered, and sorted on this page. The type of information displayed by the Alarm Viewer is adjusted in the Filter Alarms box. Field Alarm Viewer 2 3 4 Description Type This column describes the alarm type Status STOP You need to acknowledge the alarm ACK An alarm has been acknowledged OK An alarm does not require acknowledgment 5 Message This column contains the text of the alarm message Occurance This column contains the date and time that the alarm occurred Acknowledged This column reports the acknowledged status of the alarm Zone This column contains the area or geographical zone from which the alarm comes (0: common area) 6 7 8 9 10 3/23 Modicon M580 automation platform Presentation, functions, description Modbus/TCP and EtherNet/IP network module Presentation The BMXNOC0402 (1) network module acts as an interface between the M580 PLC and other Ethernet network devices via the Modbus/TCP and EtherNet/IP communication protocols. 1 The standard format BMXNOC0402 (1) network module occupies a single slot in the rack of the Modicon M580 platform. This module has to be installed in the main Ethernet + X-bus backplane rack. 2 Functions The BMXNOC0402 (1) module offers the following functions: bb Modbus/TCP and EtherNet/IP protocols operating simultaneously bb Ring topologies on 2 Ethernet ports using RSTP (Rapid Spanning Tree Protocol) bb Priority of Ethernet packets using QoS (Quality of Service) service bb Automatic module configuration recovery using FDR (Fast Device Replacement) service bb Embedded Web server for application monitoring and module diagnostics bb Sharing data between PLCs bb Network management using SNMP (Simple Network Management Protocol) BMXNOC0402 3 Description 4 1 2 5 3 3a 6 The front panel of the BMXNOC0402 (1) module features: 1 A screw for locking the module in a slot in the rack. 2 A display block with 5 LEDs: vv RUN LED (green): Operating status vv ERR LED (red): Error detected vv MS LED (green/red): Module status vv NS LED (green/red): Network connection status vv ETH STS LED (amber): Ethernet link status 3 Four RJ45 connectors for connection to the Ethernet network. The two bottom connectors 3a support ring topologies (RSTP protocol). Each RJ45 connector has two associated LEDs: vv LNK LED (yellow): Ethernet link established vv ACT LED (green): Transmission/reception activity BMXNOC0402 (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 7 8 9 10 Processors: page 1/18 3/24 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 References Modicon M580 automation platform Modbus/TCP and EtherNet/IP network module References Description EtherNet/IP, Modbus/TCP network module Data rate Reference 10/100 Mbps BMXNOC0402 (1)(2) Weight kg/lb 0.345/ 0.761 (1) The Unity Pro configuration tool is supplied on CD-ROM with the module. This software is used to update the Unity Pro hardware catalog (addition of the new module DTMs). (2) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 1 2 BMXNOC0402 3 4 5 6 7 8 9 10 Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/25 Selection guide Modicon M580 automation platform Web servers and gateways 1 Applications Standalone Web Gateway/Server module for remote access Standalone Web Gateway/Server modules for remote access Type FactoryCast Gateway ETG10p0 FactoryCast HMI Gateway ETG30pp 1 2 3 2 Target products Type Any device supporting Modbus Network/Remote access services Remote access Intranet or via external modem and integrated Intranet or modem, external modem and RAS function integrated RAS function Remote programming, downloading via FTP, access to Web server via web browser Intranet or modem, external modem and integrated Intranet or modem RAS function RTC modem and integrated RAS function Remote programming, downloading via FTP, access to Web server via web browser Gateway function Ethernet to Modbus serial Modem to Modbus serial and Ethernet Ethernet to Uni-Telway serial Modem to Uni-Telway and Ethernet Ethernet to Uni-Telway serial, modem to Modbus serial and Ethernet Serial protocols Modbus master Uni-Telway slave Modbus master Ethernet protocols Modbus/TCP Modbus/TCP Uni-TE (Premium, Micro) Modbus/TCP TCP/IP protocols BootP/DHCP, DNS, SNMP agent, SMTP BootP/DHCP, DNS, SNMP agent, SMTP client, NTP client (1), FTP client, NTP client (1), FTP Protection by IP address filtering and passwords DHCP, DNS, SNMP agent, SMTP client, NTP client (1), FTP 4 5 Security Intranet or modem GSM modem and integrated RAS function 4 Protection by IP address filtering and passwords Characteristics HTTP and FTP server, 8 MB memory available for user, hosting of user Web pages and documents (doc, pdf, Excel) HTTP and FTP server, 32 MB memory available for user Web pages, memory expansion using Compact Flash cards 1 GB max., hosting of user Web pages and documents (doc, pdf, Excel) Predefined services Configuration Via Web Designer software or predefined Web pages Via Web Designer software or predefined Web pages Diagnostics Serial device diagnostics via predefined Web pages Network diagnostics, serial and Ethernet device diagnostics via predefined Web pages Monitoring Monitoring via animation tables Display of PLC Unity program in a Web page Monitoring of devices and application via animation tables (read/write variables) Display of PLC Unity program in a Web page Alarm management – – Customizable services Graphic views Unity Pro operator screen User Web pages Graphic monitoring via animated views (integrated graphic editor) – Graphic monitoring via animated Web pages created by the user Graphic monitoring via animated views (integrated graphic editor) – Graphic monitoring via animated Web pages created by the user Advanced and HMI services Calculation scripts E-mail service – Alarm notification by e-mail Arithmetic and logical scripts Alarm notification by e-mail/SMS Data logging – Data recorded in the module with date and time stamping (CSV files) Database connection Report service Recipe service – – – Direct recording in an SQL, Oracle, or MySQL server Dynamic HTML report management Management of “Recipe” data (storage and review locally or in remote database) Web Designer (supplied with each module) Web Designer (supplied with each module) Web Designer Web Designer 8 Application development software 9 10 3 Any Modicon PLC or third-party device supporting Modbus Web server 6 7 Any device supporting Uni-Telway References TSXETG1000 Catalog or website www.schneider-electric.com Monitoring of devices and application via animation tables (read/write variables) Display of PLC Unity program in a Web page TSXETG1010 TSXETG3000 6 7 8 9 TSXETG3010 (PSTN modem) TSXETG3021 (GSM900/1800 MHz band) TSXETG3022 function (GSM850/1900 MHz band) 10 www.schneider-electric.com (1) Except with TSXP57103M/153M Modicon Premium processors, which do not have the NTP service. 3/26 5 3/26 3/27 Modicon M580 automation platform Presentation Modbus Plus Proxy module Presentation The TCSEGDB23F24FA Modbus Plus Proxy module is a network gateway that allows Modicon M340 and M580 PLCs to communicate with existing Modbus Plus devices. It is not necessary to modify the applications for these devices to communicate with the Modicon M340 and M580 PLCs, since the module automatically addresses the platforms and the various communication functions between the M340/M580 and other PLC platforms (especially 984LL). 1 2 The Modbus Plus Proxy offers Modbus Plus PLC users the chance to integrate the M340 and M580 PLCs easily into their Modbus Plus network and thus to access advanced communications via Ethernet, or to migrate gradually from other PLC models to Modicon M340/M580 and Unity. 3 SCADA Web configuration interface Compact 984 4 Modicon M340 Distributed I/O 5 Modbus Plus Proxy Modicon M580 Modbus Plus 6 Ethernet Key benefits Reduced startup time bb Online configuration of the proxy via a simple Web browser bb Setup Web pages similar to the screens of the Modbus Plus Peer Cop utility, accessible under Concept/Unity for the Global Data transaction bb Simpler data exchange with Global Data transactions performed on all network nodes bb Point-to-point communication without programming with Peer Cop 7 Increased network reliability and maintainability bb Standard diagnostics provide data on all network nodes for easy troubleshooting bb Dual Modbus Plus ports provide Modbus Plus network redundancy 8 Reduced total cost of ownership bb Helps protect your investment in Modbus Plus while migrating to Ethernet bb Dual Ethernet ports allow connection of both the M340 or M580 PLC and the configuration PC to the proxy, without any additional switches 9 10 Processors: page 1/18 3/28 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Modicon M580 automation platform References Modbus Plus Proxy module Embedded Web server Web server functions The Modbus Plus Proxy module includes an embedded Web server that can be used to perform diagnostics and configure the module connection. All data is presented in the form of standard Web pages in HTML format. To access a Web page, you need Internet Explorer (version 6.0 or later) and Java (version 1.5 or later). Embedded Web server functions 1 2 1 - Setup: The Setup pages allow you to define the parameters for several different module services, including security, IP, SNMP, Global Data, Peer Cop and Ethernet ports. 2 - Diagnostics: These network diagnostic pages contain Ethernet, TCP, and SNMP statistics, as well as a log of the diagnostics performed. 3 Complementary characteristics The following characteristics complement those introduced in the communication selection guide on page 3/5: bb External power supply voltage: 19.2...31.2 V c bb Consumption: 300 mA max. bb Dissipated power: 6.2 W bb Conformity with standards: UL 508, CSA 22.2 No. 142 (cUL), EMI EN 55011, EN 61131-2, C-Tick 4 References System and network requirements Unity Pro XL programming software (version 3.x or later) (1) Internet Explorer (version 6.0 or later) Java (version 1.5 or later) Microsoft Windows XP or Vista 5 Modicon M340 processors: bb BMXP342020 (Modbus and Ethernet version) bb BMXP3420302 (CANopen and Ethernet version) bb BMXP3420302CL (CANopen and Ethernet version) (2) 6 Modicon M580 processors: bb BMEP581020 bb BMEP582020 bb BMEP582040 bb BMEP583020 bb BMEP583040 bb BMEP584020 bb BMEP584040 7 Ethernet Modicon M340 communication modules: bb BMXNOE0100 bb BMXNOE0110 bb BMXNOC0401 TCSEGDB23F24FA 8 Modicon M580: bb BMXNOC0402 (3) Modicon Modbus Plus Proxy module Description Modbus Plus Proxy module for Modicon M340 and M580 PLCs Type Reference Standard TCSEGDB23F24FA – TCSEGDB23F24FK – supplied with 2 front-mounted Conformal coating power supply connectors (2 positions) Weight kg (1) Unity V8.0 or later with M580 (2) Memory card to be ordered separately for the BMXP3420302CL processor (see our website www.schneider-electric.com). (3) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014.. Processors: page 1/18 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 3/29 9 10 Modicon M580 automation platform Presentation Profibus DP V1 and Profibus PA buses Profibus Remote Master module Profibus DP fieldbus Profibus DP is one of the most widely used fieldbuses in industry. Based on a master/slave protocol, only master stations, sometimes called active stations, have the right to access the bus, with slave, or passive, stations being limited to responding to interrogations. 1 Version V0 of Profibus only allows cyclic exchanges with I/O, whereas version V1 offers an acyclic message handling channel that can be used for device adjustment or diagnostics during operation. 2 The physical link is a single shielded twisted pair, but numerous interfaces are available for creating all sorts of topologies - tree, star, or ring - including those using optical fiber or a non-physical link. Gateways can be used to communicate transparently with Profibus PA, one of the most commonly used standards in process applications for connecting instrumentation. Profibus PA can be used to supply devices across the network and also to install sensors in potentially explosive zones (ATEX). 3 PRM Com DTM 4 PRM master Unity Pro Ethernet DP Class 1 PRM 5 Profibus DP Profibus PA Profibus Remote Master (PRM) module 6 Presentation The Profibus Remote Master (PRM) module is connected to the Ethernet Modbus TCP/IP network via its integrated 2-port switch, as close as possible to the process and the instrumentation. The PRM module can be used to connect Modicon Quantum, Premium, M580, and M340 PLCs to Profibus DP V1 via the I/O scanner function. Irrespective of the type of PLC, only one product reference is required and setup is identical, thus reducing training and maintenance costs. Two versions are available, standard and tropicalized, so as to adapt to any type of environment. 7 The PRM module is open to Asset Management tools. A dedicated communication DTM is supplied with the product, thus allowing any compatible FDT standard tool to remotely adjust devices on Profibus using Ethernet. 8 Configuration From a single Unity tool, the user can create the Profibus configuration, the PLC application, and configure or calibrate devices. The latter are integrated in the Unity catalog via their DTMs if they exist, or their gsd files. 9 The I/O scanner configuration is created implicitly in Unity Pro using the Profibus configuration. The parameters assigned by default help optimize performance, as well as the consistency of I/O data in the PLC application, irrespective of the PLC platform. Similarly, the I/O variables defined and presymbolized in the DTMs can be used directly in the application. Finally, the screens integrated in Unity Pro, together with the diagnostic functions integrated in the device DTMs simplify application maintenance. 10 Processors: page 1/18 3/30 I/O architectures: page 2/2 Software: page 4/2 Ruggedized Modicon M580 modules: page 5/2 Presentation (continued), references Modicon M580 automation platform Profibus DP V1 and Profibus PA buses Profibus Remote Master module Profibus Remote Master (PRM) module (continued) Connectable devices 1 The following Schneider Electric devices can be connected to this bus: bb TeSys U and TeSys T starter-controllers bb Momentum and Modicon STB distributed I/O bb Altivar 312/61/71 variable speed drives for asynchronous motors bb Lexium 05 and 32 servo drives for brushless motors bb Altistart ATS 48 soft start-soft stop units bb LMC Packdrive 3 bb Osicoder bb Any third-party device compatible with Profibus DP and PA standard profiles 2 Limitations Once saved, the Unity project incorporates all the Profibus parameters as well as those of the slaves connected to the bus. Modicon Quantum, Premium, M580, and M340 PLCs are capable of embedding all this data so that an empty Unity terminal without any applications is able, after a simple transfer from the PLC, to locate the whole application, including the slave parameters. This function is called ETS (Empty Terminal Service). 3 In certain cases, it may be that the memory size required to save the device parameters exceeds the PLC memory capacity (signaled by a “memory full” message during the build). This is particularly likely on devices which have DTM (the most common instrumentation on PA). Typically, each device of this type takes up around 20 KB of the PLC memory. It is therefore essential to create a memory map according to the type of configuration used and possibly adapt it accordingly, either by increasing the amount of memory dedicated to the application (by reducing the zone allocated to data), or by increasing the overall memory via cartridges available in the catalog. If the ETS function is not required, Unity Pro can also be configured in such a way as to reduce the size of the embedded data by disabling comments and animation tables, or by disabling the upload function so that the application does not include data relating to DTMs. In this case, the upload from an empty terminal function is no longer available. 4 5 References The Profibus Remote Master module is supplied with a CD-ROM, which includes: bb The PRM master DTM for operating the PRM on Quantum, Premium, or M340 starting from Unity V5.0 bb The PRM Gateway DTM for operating the PRM on M580 starting from Unity V8.0 bb The generic Profibus DTM for managing devices not provided with DTM but just with gsd files bb The PRM communication DTM providing total communication transparency from any FDT tool (out of Unity) up to the Profibus devices bb A library of DFBs for PRM management or support of explicit DP V1 communication with Profibus slaves bb PRM technical documentation 6 7 Profibus Remote Master modules Description Profibus Remote Master modules Type Reference Weight kg/lb Standard TCSEGPA23F14F 0.620/ 1.367 Ruggedized (1) TCSEGPA23F14FK 0.620/ 1.367 8 Profibus DP bus connection components Description TCSEGPA23F14F 490NAD91103 Type Reference Weight kg/lb Distributed I/O on Profibus DP bus Modicon STB network interface module STBNDP2212 0.140/ 0.309 Momentum communication module 170DNT11000 0.070/ 0.154 Connectors for remote I/O communication module Line terminators 490NAD91103 – In-line connector 490NAD91104 – In-line connector 490NAD91105 Description Length Reference Profibus DP connection cables 100 m/328.08 ft TSXPBSCA100 – 400 m/1,312.33 ft TSXPBSCA400 – 9 – Weight kg/lb (1) Conformal coating and extended operating temperatures between - 25 and + 70 °C/ - 13 and 158°F (see ruggedized module characteristics, page 5/2) 3/31 10 1 2 3 4 5 6 7 8 9 10 4/0 Contents 4 - Software Unity Pro software Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/2 bb Presentation............................................................................................ page 4/4 1 bb FDT/DTM.................................................................................................. page 4/4 bb Programming languages....................................................................... page 4/5 bb Functions................................................................................................ page 4/6 bb Communication drivers....................................................................... page 4/16 bb Windows OS compatibility................................................................... page 4/16 2 bb Unity Pro update................................................................................... page 4/17 bb References............................................................................................ page 4/18 Unity EFB Toolkit software bb Presentation, setup.............................................................................. page 4/22 3 bb References............................................................................................ page 4/23 Unity DIF software bb Presentation, setup.............................................................................. page 4/24 bb References............................................................................................ page 4/25 4 Unity Loader software bb Presentation.......................................................................................... page 4/26 bb References............................................................................................ page 4/27 Unity Specific libraries 5 bb Presentation.......................................................................................... page 4/28 bb References............................................................................................ page 4/29 OPC data server software bb Presentation.......................................................................................... page 4/30 6 bb Architectures........................................................................................ page 4/31 bb Setup..................................................................................................... page 4/33 bb Functions.............................................................................................. page 4/34 bb References............................................................................................ page 4/35 bb Time stamping system......................................................................... page 4/36 7 vv Presentation........................................................................................... page 4/36 vv Architectures.......................................................................................... page 4/36 vv Performance........................................................................................... page 4/37 8 9 10 4/1 Selection guide Software Unity Pro software Unity Pro programming software for Modicon M340 M, Modicon M580 M5, Premium P, Quantum Q, Safety S and Modicon distributed I/O D platforms Unity Pro programming software for Modicon M340 M , Modicon M580 M5, Premium P, Quantum Q, Safety S and Modicon distributed I/O D platforms 1 2 3 4 5 6 1 IEC 61131-3 Instruction List (IL) languages Ladder (LD) Structured Text (ST) Function Block Diagram (FBD) Sequential Function Chart (SFC)/Grafcet Ladder Logic Language LL984 Programming Multitask programming (Master, fast and services event-triggered) Multitask programming (Master, fast, auxiliary and event-triggered) Functional view and function modules DFB editor and instances DDT compound data editors Data structure instances and tables EF and EFB libraries User-definable control loops Programmable control loops (with process control FB library) Safety function block libraries Motion function block (MFB) libraries Hot Standby PLC redundancy system System and Application diagnostics Bus and network configuration to slave devices (Modicon distributed I/O, etc.) M-D M-D M-D M-D M-D M M-D Debugging and display services Other services 7 8 Compatible Modicon platforms Hypertext link animations in graphic languages Step by step execution, Breakpoint, Watchpoint Trending tool Operator screens, Animation tables Diagnostics viewer Creation of hyperlinks XML/XVM import/export Application converters (Modsoft, Concept, ProWORX, PL7) Utilities for updating PLCs and Advantys operating system Communication drivers for Modicon platforms Unity Pro servers - Openness (OFS, 3rd party tools) Online modification of the configuration Online modification of the program Importing of applications (Modsoft, Concept, ProWORX) written in LL984 language Data dictionary, Dynamic exchange with SCADA through OFS Static exchange via XML/XVM export files Modicon M340 CPUs M Modicon M580 CPUs M5 Premium CPUs P M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M-Q M - M5 - P - Q - D M-P-Q-D M-P-Q-S-D M-P-Q-D M-P-Q-S-D M-P-Q-D M-Q M-P-Q-D M5 M5 - P (TSXP575p) - Q (140CPU651/671) - D P (TSXP575p) - Q (140CPU651/671) - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D P (TSXP572p/3p/4p) - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D P (TSXP572p/3p/4p/5p) - D M - M5 - P - Q - D M-P-Q-S-D M-P-Q-S-D M-P-Q-D M-P-Q-D M-P-Q-D P (TSXP572p/3p/4p/5p) - D M-P-Q-D M-D M-D M - M5 - P - Q - D P (TSXH5724M/44M) - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - D P (TSXH5724M/44M) - Q (140CPU67160) - D M - M5 - P - Q - D M - M5 - P - Q - D S-D M-P-D P (TSXH5724M/44M) - Q (140CPU67160) - S - D M-P-Q-S-D M-P-Q-D M-D M-D M-D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M-P-Q-S-D M-P-Q-S-D M-P-Q-S-D M-D M-D M-D M-D M-D M M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M-P-Q-S-D M-P-Q-S-D M-P-Q-S-D M-P-Q-S-D M-P-Q-S-D M-P-Q-D M-D M - M5 - P - Q - D M - M5 - P - Q - D M-P-Q-D M-D M-D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M-P-Q-S-D M-P-Q-S-D M-P-Q M M5 - Q M - M5 - P - Q M-Q M5 - Q M - M5 - P - Q M-Q M-Q M - M5 - P - Q - D M-P-Q-S-D M-D M-D M-D M-D M-D M-D M-D M-D M - M5 - P - Q - D M - M5 - P - Q - D M-P-Q-S-D All models All models All models All models BMEP5810/5820/5830 TSXP57104M/1634M/154M TSXP57204M/2634M/254M TSXP57304M/3634M/354M Quantum CPUs Q – Safety CPUs S All models 6 7 8 – TSXP574634M/454M TSXP575634M/554M TSXP576634M TSXH5724M/44M 140CPU31110 140CPU43412U 140CPU53414U 140CPU31110 140CPU43412U 140CPU53414U 140CPU65150/60 140CPU65260 140CPU67160 140CPU67260/61 140CPU31110 140CPU43412U 140CPU53414U 140CPU65150/60 140CPU65260 140CPU67160 140CPU67260/61 – – – Compatible Modicon distributed I/O D STB, OTB, TM7, ETB, Momentum STB, OTB, TM7, ETB, Momentum STB, OTB, TM7, ETB, Momentum 140CPU65160S 140CPU67160S STB, OTB, TM7, ETB, Momentum Software name Unity Pro package Unity Pro Small Unity Pro Large Unity Pro Extra Large Unity Pro XL Safety License, see page UNYPROSP80 4/18 UNYPROLP80 UNYPROXLP80 UNYSPUXF●CD70 4/20 4 5 TSXP57104M/1634M/154M TSXP57204M/2634M/254M TSXP57304M/3634M/354M 4/19 TSXP574634/454M TSXH5724/44M 3 TSXP574634M/454M TSXP575634M/554M TSXP576634M TSXH5724M/44M 4/2 – 2 TSXP57104M/1634M/154M TSXP57204M/2634M/254M TSXP57304M/3634M/354M 9 10 PLC simulator M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M - M5 - P - Q - D M-Q M - M5 - P - Q - D 9 10 www.schneider-electric.com 4/2 4/3 Presentation, functions Software Unity Pro software Small/Large/Extra Large Presentation Unity Pro is the common programming, debugging and operating software for the Modicon M340, M580, Premium and Quantum PLC ranges. 1 Unity Pro 2 3 FDT/DTM function Unity Pro facilitates integration of fieldbus architectures into engineering control systems using FDT/DTM technology: bb FDT (Field Device Tool) is the container which supports the device DTMs. bb DTM (Device Type Manager) is the configuration tool for devices with integrated graphic interfaces. It contains the properties specific to each device. 4 5 Unity Pro is multitasking software offering the following features: bb All-in-one software bb Five IEC 61131-3 programming languages bb LL 984 programming language bb Integrated, customizable DFB library bb PLC simulator on PC for program validation prior to installation bb Built-in tests and diagnostics bb Wide range of online services In addition to the FDT/DTM standard, Unity Pro uses specific information from the Master DTM created for the Profibus Remote Master (PRM) module and the Modbus/TCP and EtherNet/IP network module BMXNOC0401. DTM editor (Modicon STB island) Use of the Master DTM allows Unity Pro to perform the following actions: bb Manage the PLC I/O scan bb Create the application variables based on the description of the process objects available from the connected DTM devices bb Manage synchronization with the PLC configuration bb Create a generic DTM from the description files (GSD or EDS) The DTM configuration is stored in the PLC memory so that the application can be downloaded in its entirety. It is also saved in the PLC project file (STU), the archive file (STA), and the full application exchange file (ZEF). 6 A third-party DTM can be installed in the DTM hardware catalog. The DTM hardware catalog can be used to sort or filter the DTMs according to various criteria such as Device, Vendor, Groups or Protocols. DTM hardware catalog 7 8 DTM browser and DTM context menu 9 10 Selection guide: page 4/2 4/4 The DTM Browser in Unity Pro: bb Displays the fieldbus topologies in a tree structure bb Allows the user to configure the DTM devices: vv Add and delete DTMs vv Connect and disconnect DTMs to/from their physical devices vv Display and print the properties of a DTM vv Transfer DTM configuration data to and from the physical device vv Functions specific to the DTM, via the Device menu Functions (continued) Software Unity Pro software Small/Large/Extra Large FDT/DTM function (continued) The fieldbus lookup function scans the physical devices in a fieldbus network and adds the selected devices to the DTM Browser. 1 2 3 Fieldbus lookup screen Programming languages The five IEC 61131-3 compliant languages The five graphical or textual languages available in Unity Pro are used for programming Modicon M340, Modicon M580, Premium and Quantum automation platforms. 4 The three graphical languages are: bb Ladder (LD) language bb Function Block Diagram (FBD) bb Sequential Function Chart (SFC) or Grafcet 5 The two textual languages are: bb Structured Text (ST) bb Instruction List (IL) FBD language editor For these five languages, you can use the standard set of instructions compliant with IEC standard 61131-3 to create applications which can be transferred from one platform to another. Unity Pro software also provides extensions to this standard set of instructions. As they are specific to Modicon M340, Modicon M580, Premium and Quantum PLCs, these extensions support the development of more complex applications in order to maximize the potential of the specific features of each of these platforms. LL984 language LL984 (Ladder Logic 984) language enables migration from legacy Modicon ranges. It is used to program Modicon M340 and Quantum automation platforms. 6 7 8 9 10 Selection guide: page 4/2 4/5 Functions (continued) Software Unity Pro software Small/Large/Extra Large Data editor The data editor provides a single tool for performing the following editing tasks: bb Declaration of data including variables and function blocks (declaration of their type, instances and attributes). bb Use and archiving of function block data types in different libraries. bb Hierarchical view of data structures. bb Searching, sorting and filtering of data. bb Creation of a hyperlink to access a description from any variable comment. 1 2 Data editor 3 The data is displayed in four tabs: bb “Variables” tab for the creation and management of the following data instances: Bits, words, double words, inputs/outputs, tables and structures. bb “DDT Types” tab for the creation of derived data types (tables and structures). bb “Function Blocks” tab for the declaration of EFBs and DFBs. bb “DFB Types” tab for the creation of DFB user function block data types. Each data element has several attributes, of which: bb The variable name and type are mandatory. bb The comment, physical address in the memory and initial values are optional. The data editor columns can be configured (number of columns, order). The attributes associated with a variable can be displayed in a properties window. 4 This editor can be accessed at any time during programming by selecting variables for data modification or creation. Data properties 5 6 7 8 9 10 Selection guide: page 4/2 4/6 Functions (continued) Software Unity Pro software Small/Large/Extra Large DFB user function blocks With Unity Pro software, users can create their own function blocks for specific application requirements on Modicon M340, Modicon M580, Premium and Quantum platforms. 1 Once created and saved in the library, these user function blocks can be reused as easily as EFBs (Elementary Function Blocks). Design The user function blocks can be used to structure an application. They are used when a program sequence is repeated several times in the application or for freezing a standard programming routine. They can be read-only or read/write. They can be exported to all other Unity Pro applications. Using a DFB in one or more applications: bb Simplifies program design and entry. bb Improves program readability and understanding. bb Facilitates program debugging (variables handled by the DFB are identified in the data editor). bb Enables the use of private variables specific to the DFBs, which are independent of the application. Creating the code A DFB is set up in several stages: bb The DFB is designed by assigning a name, a set of parameters (inputs, outputs, public and private internal variables) and a comment to it via the data editor. bb The code is created in one or more sections of the program, with the following languages selected according to requirements: Structured Text, Instruction List, Ladder or Function Block Diagram (ST, IL, LD or FBD). bb The DFB can be stored in a library with an associated version number. bb A DFB instance is created in the data editor or when the function is called in the program editor. bb This instance is used in the program in the same way as an EFB (the instance can be created from within the program). 2 3 4 5 6 Use within the program 7 8 9 10 Selection guide: page 4/2 4/7 Functions (continued) Software Unity Pro software Small/Large/Extra Large Function block libraries 1 2 3 Standard function block libraries The function and function block libraries manager contains the elements provided with Unity Pro software. Functions and function blocks are organized into libraries, which themselves consist of families. Depending on the type of PLC selected and the processor model, users will have a subset of these libraries available to write their applications. However, the “Base Lib” library contains a set of functions and function blocks, for the majority of which compatibility is independent of the platforms. In particular, it contains the blocks compliant with IEC 61131-3. The “Base Lib” library is structured into families: bb Timers and counters bb Process control on integers bb Table management bb Comparison bb Date and time management bb Logic processing bb Mathematical processing bb Statistical processing bb Character string processing bb Type-to-type data conversion The “Base Lib” library, which covers standard automation functions, is supplemented by other, more application-specific libraries and platform-specific functions: bb Communication library, providing an easy means of integrating communication programs from PLCs with those used by HMIs from the PLC application program. Like other function blocks, these EFBs can be used in any language to exchange data among PLCs or to deliver data to be displayed on an HMI. bb Process control library. The CONT_CTL library can be used to set up processspecific control loops. It offers controller, derivative and integral control functions and additional algorithms, such as EFBs for calculating mean values, selecting a maximum value, detecting edges or assigning a hysteresis to process values, etc. bb Diagnostics library, which can be used to monitor actuators and contains EFBs for active diagnostics, reactive diagnostics, interlocking diagnostics, permanent process condition diagnostics, dynamic diagnostics, monitoring of signal groups, etc. bb I/O management library, providing services to handle information exchanged with hardware modules (formatting data, scaling, etc.). bb Motion Function Blocks library, containing a set of predefined functions and structures to manage motion controlled by drives and servo drives connected on CANopen. bb Motion library for motion control and fast counting. bb System library, which provides EFBs for the execution of system functions, including: evaluation of scan time, availability of several different system clocks, SFC section monitoring, display of system state, management of files on the memory cartridge of the Modicon M340 processor, M580 processor, etc. bb Finally, a library named “obsolete”, containing all function blocks used by legacy programming software needed to perform application conversions. 4 5 6 7 Management of user standards Users can create libraries and families in order to store their own DFBs and DDTs. This enhancement allows users to take advantage of programming standards adapted to their needs, along with version management. This means that it is possible to: bb Check the version of the elements used in an application program against those stored in the library bb Perform an upgrade, if necessary 8 User libraries 9 10 Selection guide: page 4/2 4/8 Functions (continued) Software Unity Pro software Small/Large/Extra Large Debugging tools Dynamic animation/adjustment Unity Pro software offers a complete set of tools for debugging Modicon M340, M580, Premium or Quantum applications. A tool palette provides direct access to the main functions: bb Dynamic program animation. bb Setting of watchpoints or breakpoints (not authorized in event-triggered tasks). bb Step-by-step program execution. A function in this mode enables section-bysection execution. Instruction-by-instruction execution can be launched from the previous breakpoint. Three execution commands are therefore possible when the element to be processed is a subroutine (SR) or DFB user block instance: vv Step Into: this command is used to move to the first element of the SR or DFB vv Step Over: this command is used to execute the entire SR or DFB vv Step Out: this command is used to move to the next instruction after the SR or DFB element bb Independent execution of the master (MAST), fast (FAST), auxiliary (AUX) and event-triggered (EVTi) tasks. Animation of program elements Watchpoint Dynamic animation is managed section-by-section. A button on the toolbar is used to activate or deactivate animation for each section. When the PLC is in RUN, this mode can be used to view simultaneously: bb The animation of a program section, regardless of the language used. bb The variables window containing the application objects created automatically from the section viewed. 1 2 3 4 Animation table Tables containing the variables of the application to be monitored or modified can be created by data entry or initialized automatically from the selected program section. The tables can be stored in the application and retrieved from there at a later date. Unity Pro can be used to save, import and export Animation tables with predefined set values. As it allows population of set values along with current values and vice versa in the PLC, the Animation tables can be used as templates to make the application easier to tune. Debugging DFB user function blocks Breakpoint/step-by-step The parameters and public variables of these blocks are displayed and animated in real time using animation tables, with the possibility of modifying and forcing the required objects. In exactly the same way as with other program elements, the watchpoint, breakpoint, step-by-step execution and program code diagnostics functions can be used to analyze the behavior of DFBs. Setting a breakpoint in a DFB user function block instance stops execution of the task containing this block. 5 6 7 Debugging in Sequential Function Chart (SFC) language The various debugging tools are also available in SFC language. However, unlike other sections (IL, ST, LD or FBD) an SFC section executed step-by-step does not stop execution of the task but instead freezes the SFC chart. Several breakpoints can be declared simultaneously within a single SFC section. 8 9 10 Selection guide: page 4/2 4/9 Functions (continued) Software Unity Pro software Small/Large/Extra Large PLC simulator 1 Simulator control panel 2 Unity Pro’s integrated simulator can be used to test the application program for Modicon M340, M580, Premium or Quantum PLCs from the PC terminal without having to connect to the PLC processor. The functions provided by the debugging tools are available for debugging the master, fast and auxiliary tasks. As the simulator does not manage the PLC I/O, animation tables can be used to simulate the state of inputs by forcing them to 0 or 1. The simulator can be connected to third-party applications via an OPC server with OFS (OPC Factory Server) software. Trending tool The trending tool allows easy monitoring of variables by detecting operating problems or improving process performance. You can select any variable in your application and start acquisition, save records, and analyze records with integrated tools or Excel. The PLC mast scan can scan up to 16 variables. 3 4 Trending tool control panel Documentation editor 5 6 Accessing the documentation editor 7 8 9 10 Selection guide: page 4/2 4/10 The documentation editor is based on the Documentation Browser, which shows the file structure in tree form. It allows all or part of the application file to be printed on any graphics printer accessible under Windows and using True Type technology, in A4 or US letter print format. The documentation editor supports the creation of user-specific files using the following headings: bb Title page bb Contents bb General information bb Footer bb Configuration bb EF, EFB and DFB type function blocks bb User variables bb Communication bb Project structure bb Program bb Animation tables and cross-references bb Runtime screens Software Functions (continued) Unity Pro software Small/Large/Extra Large Integrated diagnostics Diagnostics integrated in Modicon M340, Modicon M580, Premium and Quantum automation platforms Presentation System diagnostics 1 Diagnostics viewers Vijeo Citect Thin client Magelis iPC Processor for system bits and words In-rack I/O modules Higher-level M.E.S. 2 Remote I/O modules on Fipio or CANopen Ethernet TCP/IP Vijeo Designer Application diagnostics Cell level 3 Magelis XBT Quantum, Premium, M340, M580 Machine level 4 Unity Pro PC The diagnostics offer for Modicon M340, M580, Premium and Quantum platforms is based on the following three components: bb System diagnostics bb DFB and EFB diagnostic function blocks (for system and application diagnostics) bb Error message display system, called viewers, supplied as a standard component of Magelis XBT terminals, Vijeo Citect supervisory software and Unity Pro setup software System diagnostics The system diagnostics for the Modicon M340, M580, Premium and Quantum platforms support the monitoring of system bits/words, I/O modules and activity times (minimum/maximum) of SFC steps. By simply choosing the relevant option during application configuration, any event will generate time-stamped messages logged in the diagnostic buffer of the PLC. These events are displayed automatically in a diagnostics viewer (1) without requiring any additional programming. 5 6 7 With Unity Pro integrated diagnostics, this function can be used to perform first level diagnostics of the elements in the configuration, up to and including each I/O module channel. 8 9 Configuration level Module level Viewer window (example with Unity Pro software) 10 Channel level (1) Diagnostics viewers are tools for displaying and acknowledging diagnostic error messages. They are supplied as a standard component of Unity Pro and Vijeo Designer software, with Magelis terminals and with the PLC Web server that can be accessed via a thin client Magelis iPC. 4/11 Functions (continued) Software Unity Pro software Small/Large/Extra Large Modifying the program with the PLC in RUN mode With Unity Pro, changes can be made to the program when the PLC connected to the programming terminal is in RUN mode. These modifications are performed with the following operations: bb The application contained in the PLC is transferred to the PC terminal running Unity Pro, if necessary. bb Program changes are prepared. These program modifications can be of any type and in any language (IL, ST, LD, FBD and SFC), for example, addition or deletion of SFC steps or actions. The code of a DFB user function block can also be modified (however, modification of its interface is not permitted). bb These program changes are updated in the PLC (in RUN mode). 1 2 This function makes it possible to add or modify program code and data in different parts of the application during a single modification session (thus resulting in a uniform, consistent modification with respect to the controlled process). This increased flexibility comes at a cost in terms of the amount of program memory required. 3 Cross-references function 4 Cross-references table Unity Pro's cross-references function, which is available in standalone mode (offline) and when connected to the PLC in Run (online), allows users to view all the elements of a PLC application when searching for any type of variable. This view indicates where the declared variable is used, as well as how it is used (for writing, reading, etc.). This function also provides access to the Search/Replace function for variable names. The variable search can be initialized from any editor (language, data, runtime screen, animation table, etc.). 5 Import/export function The import/export function available in Unity Pro supports the following operations from the structural and functional project views: bb Via the import function, reuse all or part of a previously created project in the current project. bb Via the export function, copying of all or part of the current project to a file for subsequent reuse. 6 7 Data export shortcut menu During an import, a wizard can be used to reassign data to new instances of: bb DFB function blocks bb DDT data structures bb Simple data In addition, when a functional module is imported, the data associated with animation tables and runtime screens is also reassigned. 8 9 The files generated during export are generally in XML format (1). However, in addition to XML, variables can be exported and imported in the following formats: bb .xvm format compatible with OFS data server software. bb Source format, in an .scy file compatible with PL7 development software. bb Text format with separator (TAB) in a .txt file for compatibility with any other system. Data import wizard The XML import function also supports the transfer of a Modicon M340, Modicon M580, Premium or Quantum PLC configuration prepared in the SIS Pro costing and configuration tool for use in the creation of a project in Unity Pro. This import function spares the user from having to redefine the PLC configuration when the PLC has already been configured with the SIS Pro tool. (1) XML language is an open, text-based language that provides structural and semantic information. 10 Selection guide: page 4/2 4/12 Functions (continued) Software Unity Pro software Small/Large/Extra Large Application converters Unity Pro’s integrated conversion tools can be used to convert PLC applications created with ModSoft, ProWorX, Concept and PL7 programming software to Unity Pro applications. 1 Concept/Unity Pro converter (Quantum PLC) This conversion is performed with a Concept application V2.5 or later (it can also be performed in V2.11 or later, but only after an update to V2.5). In order to perform the conversion, the application must be exported to an ASCII file in Concept. The export file is converted to a Unity Pro source file automatically. This file is then analyzed by Unity Pro. At the end of the procedure, a conversion report is generated and an output window displays any conversion errors and provides direct access to the part of the program to be modified. The Concept application converter converts the application to Unity Pro, but does not guarantee that it will operate correctly in real time. It is therefore essential to test or debug all converted applications. 2 3 PL7/Unity Pro converter (Premium PLC and Atrium slot PLC) This conversion is performed with a PL7 application V4 or later (Premium PLC or Atrium slot PLC). In order to perform the conversion, the source file (complete application or user function block) must be exported in PL7. The conversion procedure is similar to that of the Concept conversion described above. Note: Applications created with Concept, Modsoft and ProWORX can be converted to LL984. Please contact our Customer Care Center. 4 Operating system update utilities The OS-Loader software is designed for updating operating systems on Premium and Quantum platforms. It is supplied with Unity Pro software. It is used to upgrade Unity processors and modules as well as to upgrade PL7 or Concept processors and modules to make them compatible with Unity Pro. OS-Loader software supports: bb Premium processors bb Quantum processors bb Ethernet communication modules bb EtherNet/IP communication modules 5 6 The operating system updates are performed as follows: bb Uni-Telway RS 485 terminal link for Premium processors bb Modbus or Modbus Plus terminal link for Quantum processors bb Ethernet TCP/IP network for integrated Ethernet port on Premium processors and Premium and Quantum Ethernet modules 7 Note: For Modicon M340 and M580 this service is provided by Unity Loader (see page 4/26). Online modification of the Quantum configuration This function, also called Change Configuration On The Fly (CCOTF), is used to modify the Quantum configuration online (application in RUN mode): bb Addition or removal of discrete or analog I/O modules bb Modification of configuration parameters of discrete or analog I/O modules (already present or newly installed) The CCOTF function is supported by standalone processors for all three types of I/O architecture (local, RIO, DIO) using version 5 of Unity Pro, and for Hot Standby processors using version 4.1 or higher of Unity Pro. 8 9 The CCOTF function must first be validated in the Unity Pro configuration screen. A confirmation screen appears when the configuration has been modified online. 10 Configuration screen 4/13 Software Functions (continued) Unity Pro software Small/Large/Extra Large Programmable process control Process control in machines Unity Pro contains CONT_CTL, a library of 36 function blocks used to create control loops for machine control. 1 The requirements for closed loop control functions in machines are adequately met by Modicon M340, Modicon M580, Premium and Quantum platforms thanks to the wealth of functions in the library and the flexibility with which function blocks can be linked together through programming. This solution therefore avoids the need for external controllers and simplifies the overall control architecture of the machine, as well as its design, roll-out and operation. 2 3 CONT_CTL, programmable process control integrated in Unity Pro The EFs or EFBs can be used in any of the Unity Pro languages (LD, ST, IL and FBD). FBD is particularly suitable for accessing control processing operations in Unity Pro through its wizard for entering and viewing parameters and function block variables. CONT_CTL library functions The library consists of five function families: bb Input data conditioning bb Controllers bb Mathematical functions bb Process value processing bb Output value processing 4 Input data conditioning 5 6 Pure time delay Integrator with limiting First order time lag Lead/lag function with smoothing Lead function with smoothing Mass flow calculation based on the measurement of differential pressure or flow speed with pressure and temperature compensation QDTIME SCALING TOTALIZER Dead time term Scaling Integrator (typically of flow) until a limit (typically a volume) is reached, with automatic reset Velocity limiter, with manipulated variable limiting VEL_LIM PIDFF AUTOTUNE 7 DTIME INTEGRATOR LAG_FILTER LDLG LEAD MFLOW TT18_PV TT18_SP TC18_OUT TC18_START TC18_PREV TC_PARA PV SP RCPY START PREV PARA TR_I TR_S PV_O SP_O PARA_C TRI TRS INFO STATUS TC18_PARA TC18_OUT 1 TC2_OUT OUTD PV SP FF RCPY MAN_AUTO MA_O PARA INFO TR_I STATUT TR_S OUT OUT Controllers PI_B PIDFF TC2_OUT AUTOTUNE TC18_OUT IMC MS TC2_OUT 8 TC18_OUT IN FORC MA_FORC MAN_AUTO OUTD PARA MA_O TR_I STATUT TR_S OUT OUT Example: PID controller with MS manual control 9 SAMPLETM STEP2 STEP3 Basic PI controller: PI algorithm with a mixed structure (series/parallel) Complete PID controller: PID algorithm with a parallel or mixed structure (series/parallel) Automatic tuner setting for the PIDFF (complete PID) controller or the PI_B (simple PI) controller v Identification using Ziegler Nichols type method v Modeling based on first-order process v Building of control parameters with criterion for prioritizing either the reaction time to disturbance (dynamic) or the stability of the process Model-based controller. The model is a first-order model with delay. This corrector is useful: v When there are serious delays compared with the main time constant of the process; this scenario cannot be satisfactorily resolved by standard PID process control v For regulating a non-linear process IMC can handle any stable aperiodic process of any order. Control of controller startup and sampling Simple two-position controller Three-position controller for temperature regulation Mathematical functions COMP_DB K_SQRT 10 MULDIV_W SUM_W Selection guide: page 4/2 4/14 Comparison of two values, with dead zone and hysteresis Square root, with weighting and threshold, useful for linearization of flow measurements Weighted multiplication/division of 3 numerical values Weighted summing of 3 numerical values Functions (continued), Software Unity Pro software Small/Large/Extra Large Programmable process control Process control in machines (continued) CONT_CTL library functions (continued) Process value processing AVGMV AVGMV_K DEAD_ZONE LOOKUP_TABLE1 Moving average with fixed number of samples (50 max.) Moving average with constant correction factor, 10,000 samples max. Dead zone Linearization of characteristic curves using first-order interpolation SAH HYST_XXX INDLIM_XXX Detection of a rising edge Detection of high threshold with hysteresis (1) Detection of high and low thresholds with hysteresis (1) 1 2 Output value processing Programming in Unity Pro in offline mode MS MS_DB PWM1 SERVO SPLRG Manual control of an output Manual control of an output with dead zone Control via pulse width modulation Control for servo motors Control of two Split Range actuators 3 Setpoint management RAMP Ramp generator, with separate ascending and descending ramps RATIO SP_SEL Ratio controller Selection of setpoint value: local (operator) or remote (processing) 4 Setting up process control function blocks Based on the sequencing of function blocks, the FBD language integrated in Unity Pro is a programming language particularly suitable for building control loops. Designers can use FBD to easily associate blocks from the CONT_CTL library with their own DFBs written in Unity Pro’s ST, IL or LD language, or in C language. 5 Debugging, operation All Unity Pro’s standard debugging services (see page 4/9) are available. In particular, the PLC simulator can be used to check correct execution of processing offline. 6 Compatibility The CONT_CTL control function block library is available in all versions of Unity Pro. It is compatible with processors in the Modicon M340, Modicon M580, Premium and Quantum ranges. 7 Optional specialized libraries Programming in online mode The CONT_CTL control function block library can be supplemented with optional specialized libraries, to meet specific needs such as predictive control, fuzzy logic controller, HVAC and mass flow calculation (see page 4/28). 8 Resources The technical documentation provides many examples of how to set up programmable process control function blocks in FBD, LD, IL and ST languages. The techniques for adjusting process control loops are described in the document “Process control, Unity V3.0” available online at www.schneider-electric.com. 9 (1) XXX according to the type of variable: DINT, INT, UINT, UDINT, REAL. 10 Selection guide: page 4/2 4/15 Functions (continued) Software Unity Pro software Small/Large/Extra Large Communication drivers The most commonly used communication drivers for Modicon M340, M580, Premium and Quantum platforms are installed at the same time as the Unity Pro software. 1 Unity Pro also includes the following drivers, which can be installed as required (1): Protocol - Hardware 2 Windows® XP Professional Windows® 7 32-bit and 64-bit editions Windows® 8 32-bit and 64-bit editions Ethway - Ethernet Fip - FPC10 ISA card Fip - FPC20 PCMCIA card Fip adaptor - CUSBFIP ISAway - PCX57 ISA card Modbus Serial - COM port PCIway - Atrium TPCI57 PCI card 3 Uni-Telway - COM port Uni-Telway - SCP114 PCMCIA card USB for high end PLC XIP - XWay on TCP/IP 4 Driver available Driver not available Upgrade kits for Concept, PL7 Pro and ProWORX software The Concept, PL7 Pro and ProWORX upgrade kits allow users who already have one of these programs from the installed base, and who have a current subscription, to obtain Unity Pro version V4.1 software at a reduced price. 5 These upgrades are only available for licenses of the same type (e.g. from Concept XL group license to Unity Pro Extra Large group license). Composition and Windows® OS compatibility 6 Unity Pro multilingual software packages are compatible with Windows XP (32-bit), Windows 7 (32-bit and 64-bit) and Windows 8 (32-bit and 64-bit) (2) operating systems. They include: bb Documentation in electronic format in six languages (English, French, German, Italian, Spanish and Chinese) bb Converters for converting applications created with Concept and PL7 Pro programming software bb PLC simulator Cables for connecting the processor to the programming PC must be ordered separately. 7 (1) Also available separately under reference TLXCDDRV20M. (2) Windows 8 can be used only in Windows 7 compatibility mode. 8 9 10 Selection guide: page 4/2 4/16 Functions (continued) Software Unity Pro software Small/Large/Extra Large Unity Pro update Customers are notified automatically when a new Unity Pro update becomes available. They can then access the software updates manager directly, download the update and install it locally on their workstation. 1 2 3 4 5 Note: The latest firmware versions can be downloaded from our website www.schneider-electric.com. 6 7 8 9 10 Selection guide: page 4/2 4/17 References Software Unity Pro software Small/Large/Extra Large References 1 Unity Pro Unity Pro software packages These software packages are for programming and setting up Unity automation platforms. The software is available in three versions: bb Unity Pro Small UNYPROSP80 (see page 4/18). bb Unity Pro Large UNYPROLP80 (see page 4/19). bb Unity Pro Extra Large UNYPROXLP80 (see page 4/20). Upgrade kits for Concept, PL7 Pro and ProWORX software These upgrade kits allow users who already have these software programs from the installed base and who have a current subscription to obtain Unity Pro version V8.0 software at a reduced price. These upgrades are only available for licenses of the same type (e.g. from Concept XL group license to Unity Pro Extra Large group license). See page 4/20. 2 Subscription renewal of Unity Pro software packages If the user renews the subscription support before the end of renewal date: bb The new subscription period starts automatically at the end of the previous one. bb New versions of the software are sent to the customer during the subscription period. 3 Expired subscription renewal of Unity Pro software packages (1) If the user renews the subscription after the end of the renewal date: bb The latest version of the software is sent to the customer. bb The customer must register within three months for the new subscription period. bb The new subscription period starts at the time of registration. bb New versions of the software are sent to the customer during the subscription period. bb There is no subscription support during the time elapsed between the two periods. Composition and Windows OS compatibility Unity Pro multilingual software packages are compatible with Windows XP (32-bit), Windows Vista Business Edition (32-bit) and Windows 7 (32-bit and 64-bit) operating systems. The packages comprise: bb A Unity Pro V8.0 DVD in six languages (English, French, German, Italian, Spanish and Chinese). bb A Unity Loader V8.0 CD. bb An Advantys V8.0 configuration software CD. bb A DVD containing the documentation in electronic format in six languages (English, French, German, Italian, Spanish and Chinese). bb A one-year service subscription. 4 5 6 Unity Pro Small version 8.0 software For Modicon M340: All models For distributed I/O: Modicon ETB, TM7, OTB, STB, Momentum 7 Unity Pro Small version 8.0 software packages (1) (2) Description Unity Pro Small software packages 8 Software upgrades from: - Concept S - PL7 Micro - ProWORX NxT/32 Lite License type Reference Single (1 station) Group (3 stations) Team (10 stations) Single (1 station) Group (3 stations) Team (10 stations) UNYSPUSFUCD80 UNYSPUSFGCD80 UNYSPUSFTCD80 UNYSPUSZUCD80 UNYSPUSZGCD80 UNYSPUSZTCD80 Weight kg/lb – – – – – – License type extensions for Unity Pro Small version 8.0 From 9 To Reference Single (1 station) Group (3 stations) UNYSPUSZUGCD80 Weight kg/lb – Group (3 stations) Team (10 stations) UNYSPUSZGTCD80 – (1) Automatic renewals for Unity Pro new versions are possible during 1st year of subscription. Please contact our Customer Care Center for more information. (2) For compatibility of Unity software/automation platforms and distributed I/O, refer to the selection guide on page 4/2. 10 Selection guide: page 4/2 4/18 References (continued) Software Unity Pro software Small/Large/Extra Large Unity Pro Large version 8.0 software For Modicon M340: All models For Modicon M580: BMEP5810/5820/5830 For Modicon Premium: TSX571p…4p For Modicon Quantum: 140CPU31110/43412U/53414U For distributed I/O: Modicon ETB, TM7, OTB, STB, Momentum 1 Unity Pro Large version 8.0 software packages (1) (2) Description Unity Pro Large software packages Software upgrades from: - Concept S, M - PL7 Micro, Junior, Pro - ProWORX NxT/32 Lite License type Reference Weight kg/lb Single (1 station) UNYSPULFUCD80 – Group (3 stations) UNYSPULFGCD80 – Team (10 stations) UNYSPULFTCD80 – Facility (y 100 stations) UNYSPULFFCD80 – Single (1 station) UNYSPULZUCD80 – Group (3 stations) UNYSPULZGCD80 – Team (10 stations) UNYSPULZTCD80 – Facility (y 100 stations) UNYSPULZFCD80 – License type extensions for Unity Pro Large version 8.0 From To Reference Weight kg/lb Single (1 station) Group (3 stations) UNYSPULZUGCD80 – Group (3 stations) Team (10 stations) UNYSPULZGTCD80 – 2 3 4 Upgrade to Unity Pro Large from Unity Pro Small Type of upgrade The number of stations is unchanged Reference Weight kg/lb Small to Large Single (1 station) UNYSPULZSUCD80 – Small to Large Group (3 stations) UNYSPULZSGCD80 – Small to Large Team (10 stations) UNYSPULZSTCD80 – Upgrade to Unity Pro Large from Unity Pro Medium Type of upgrade The number of stations is unchanged Reference Weight kg/lb Small to Large Single (1 station) UNYSPULZMUCD80 – Small to Large Group (3 stations) UNYSPULZMGCD80 – Small to Large Team (10 stations) UNYSPULZMTCD80 – (1) For compatibility of Unity software/automation platforms and distributed I/O, refer to the selection guide on page 4/2. (2) Automatic renewals for Unity Pro new versions are possible during 1st year of subscription. Please contact our Customer Care Center for more information. 5 6 7 8 9 10 4/19 References (continued) Software Unity Pro software Small/Large/Extra Large Unity Pro Extra Large version 8.0 software 1 Unity Pro For Modicon M340: All models For Modicon M580: All models For Modicon Premium: TSX571p...6p For Modicon Quantum: 140CPU31110/43412U/53414U/65150/65160/65260/67160/67260/67261 For distributed I/O: Modicon ETB, TM7, OTB, STB, Momentum Unity Pro Extra Large version 8.0 software packages (1) (2) Description 2 Unity Pro Extra Large software packages Software upgrades from: - Concept S, XL - PL7 Micro, Junior, Pro - ProWORX NxT Lite, Full - ProWORX 32 Lite, Full 3 License type Reference Weight kg/lb Single (1 station) UNYSPUEFUCD80 – Group (3 stations) UNYSPUEFGCD80 – Team (10 stations) UNYSPUEFTCD80 – Facility (y 100 stations) UNYSPUEFFCD80 – Single (1 station) UNYSPUEZUCD80 – Group (3 stations) UNYSPUEZGCD80 – Team (10 stations) UNYSPUEZTCD80 – Facility (y 100 stations) UNYSPUEZFCD80 – License type extensions for Unity Pro Extra Large From 4 To Reference Weight kg/lb Single (1 station) Group (3 stations) UNYSPUEZUGCD80 – Group (3 stations) Team (10 stations) UNYSPUEZGTCD80 – Upgrade to Unity Pro Extra Large from Unity Pro Large Type of upgrade The number of stations is unchanged 5 Reference Weight kg/lb Large to Pro Extra Large Single (1 station) UNYSPUEZLUCD80 – Large to Pro Extra Large Group (3 stations) UNYSPUEZLGCD80 – Large to Pro Extra Large Team (10 stations) UNYSPUEZLTCD80 – Unity Pro Extra Large Educational version 8.0 software packages (1) (2) 6 Description Unity Pro Educational software package License type Facility (y 100 stations) Reference UNYSPUEEFCD80 Weight kg/lb – (1) For compatibility of Unity software/automation platforms and distributed I/O, refer to Unity Pro Extra Large in the selection guide on page 4/3. (2) Automatic renewals for Unity Pro new versions are possible during 1st year of subscription. Please contact our Customer Care Center for more information. 7 8 9 10 Selection guide: page 4/2 4/20 References (continued) Software Unity Pro software Small/Large/Extra Large Accessories for connecting to the PC programming terminal Description Use From processor port BMXXCAUSBH0pp To PC port Length Reference m/ft PC terminal USB mini B port USB port connection BMXP341000/20p0/20p02 cables BMEP58pppp (PC to PLC) (1) Mini-DIN port RS 232D Premium TSX571p/2p/3p/4p (9-way SUB-D connector) 1.8/ 5.91 BMXXCAUSBH018 0.065/ 0.143 4.5/ 14.8 BMXXCAUSBH045 0.110/ 0.243 2.5/ 8.20 TSXPCX1031 0.170/ 0.375 USB port (USB/ RS 485 converter) 0.4/ 1.31 TSXCUSB485 (2) 0.144/ 0.318 USB port (mini-DIN/ RJ45 cordset) 2.5/ 8.20 TSXCRJMD25 (2) 0.150/ 0.331 Modbus port 15-way SUB-D Quantum 140CPU31110 140CPU43412A 140CPU53414B RS 232D (9-way SUB-D connector) 3.7/ 12.1 990NAA26320 0.300/ 0.661 15/ 49.2 990NAA26350 0.180/ 0.397 USB port Premium TSX575p/6p Quantum 140CPU6p1 USB port 3.3/ 10.8 UNYXCAUSB033 – 1/ 3.28 110XCA28201 – 3/ 9.84 110XCA28202 – 6/ 19.7 110XCA28203 – PC terminal HE13 connector Modicon connection STB I/O network interface cables module (NIM) (PC SUB-D to Modicon STB I/O) RS 232D 2/ (3) 6.56 (9-way SUB-D connector) STBXCA4002 0.210/ 0.463 USB/SUB-D adaptor (PC USB to Modicon STB I/O) USB port (4) SR2CBL06 TSXPCX1031 Modbus port, RJ45 connector RJ 45 Quantum 140CPU6p1 connector TSXCUSB485 HE13 connector Modicon STB I/O network interface module (NIM) with STBXCA4002 cable (4) – Description Use Universal Bluetooth® interface (UBI) TCSWAAC13FB Weight kg/lb 1 2 3 4 5 6 Reference Provides Bluetooth® connectivity for products TCSWAAC13FB such as the Modicon M340/Premium platforms and Altivar/Lexium servo drives, via their serial port (RS 485). Used for setting-up and maintenance of products. Designed for permanent installation and can be fitted on the inside or outside of electrical enclosures. bb Protocols supported: Modbus and Uni-Telway bb Powered via the product’s RS 485 serial port bb Max. range in direct line of sight: 20 m/65.6 ft 0.185/ 0.408 Weight kg/lb 7 0.320/ 0.705 8 The kit comprises: bb A Universal Bluetooth® interface (UBI) bb An RJ45/mini-DIN cable (length 1 m/3.28 ft) bb An RJ45/RJ45 cable (length 1 m/3.28 ft) bb A fixing clamp for installation inside the electrical enclosure bb A CD with configuration software and user manual 9 (1) The 490NTW00002 and 490NTW00002U RJ45 ConneXium cables (2 m/6.56 ft) can be used to connect the PC to the SERVICE port of M580 CPUs or X80 drop. Please consult our website www.schneider-electric.com. (2) The TSXCUSB485 converter requires use of the TSXCRJMD25 mini-DIN/RJ45 cordset. (3) Use the SR2CBL06 cable for connection on a USB port (4). (4) Adaptor equipped with a USB connector (PC side) and a 9-way SUB-D connector (STBXCA4002 cable side); requires the STBXCA4002 cable (9-way SUB-D/HE 13) for connection to the HE13 connector on the Modicon STB NIM. 4/21 10 Presentation, setup Software Unity Pro software Unity EFB Toolkit software Presentation 1 Unity EFB Toolkit Unity EFB Toolkit is the software for developing EFs and EFBs in “C” programming language. As an option with Unity Pro, it can be used to extend the standard Unity Pro function blocks in order to increase functionality. This software comes with Microsoft Visual Studio, which can be used to debug the function blocks developed in the Unity Pro PLC simulator. Unity EFB Toolkit also includes a service for creating and managing families of function blocks and integrating them in Unity Pro. Setup 2 Unity EFB Toolkit manages the whole process of developing Unity Pro function blocks: bb User-friendly graphical user interface with automatic file organization bb Powerful tools for testing and debugging bb Management of compatibilities and software versions of created functions bb Generation of executable files for subsequent installation of functions on different Unity Pro stations 3 Managing function block families The software can be used to create function block families. The function blocks developed, also known as EFs/EFBs, are stored in families. This makes it possible to create an organized library of functions written in “C” language. Once created, these function block families are installed on the Unity Pro stations for the purpose of extending the standard Unity Pro libraries. Integration in Unity Pro can be executed from Unity EFB Toolkit or via the tool for updating Unity Pro libraries, which allows these families to be distributed without the use of any other software. 4 Developing function blocks 5 EFB Toolkit: Managing function block families 6 7 The EFB Toolkit software allows the user to create a function block as follows: bb Declaration of the function block interface in the same way as for the DFBs in Unity Pro bb Definition of all data types needed (elementary, structures, tables) bb Support of public and private variables bb Generation of all files and the block “C” coding frame (the user only adds functionality to this frame) bb Granting access to numerous internal PLC services, such as the real-time clock, PLC variables and data, system words and math functions, including high-precision numerical processing in “double” format bb Structure of the function block family (compilation/link for all Unity Pro automation platforms) bb Provision of a debugging environment: the function blocks created can easily be debugged in Microsoft Visual Studio by downloading a Unity Pro application containing the function developed in the Unity Pro PLC simulator. The debugging functions in Microsoft Visual Studio, especially breakpoints, step-by-step operations, display of the code/data and manipulation of the data, can be accessed without restriction. bb Support for managing Unity Pro versions, important during the function block maintenance phase Note: GNU compiler is used to generate the code for a Modicon M340, M580 and Momentum platform. It is supplied with the Unity EFB Toolkit. 8 Compatibility EFB Toolkit: Editor Unity EFB Toolkit is compatible with Unity Pro Small, Large and Extra Large. EFs and EFBs can be developed for Modicon Premium, Quantum, M340, M580 and Momentum platforms. The latest available EFB Toolkit version is V8.0: bb OS compatibility Windows® 7(32-bit, 64-bit) and Windows® XP. bb Minimum supported version of Unity Pro is V6.0 and above if installation is on the same system. bb The generated libraries can be installed on lower Unity Pro versions with different systems. 9 10 4/22 References Software Unity Pro software Unity EFB Toolkit software References Unity EFB Toolkit and its documentation are supplied in electronic format on DVD-ROM in English. 1 EFB Toolkit package includes: bb Unity EFB Toolkit DVD bb GNU Compiler CD bb MS Visual Studio DVD Description Type Language Reference Unity EFB Toolkit Single license English (software and UNYSPUZFUCD80 software (1 station) electronic documentation) Weight kg/lb – 2 3 4 5 6 7 8 9 10 4/23 Presentation, setup Software Unity Pro software Unity DIF software Presentation 1 Unity DIF Unity DIF is a companion software for Unity Pro. It compares two Unity Pro applications and displays an exhaustive list of the differences. The differences are displayed graphically and textually based on the type of program/section chosen. Unity DIF improves productivity during the main life stages of a control system, mainly during development and debugging of applications and commissioning, operation and maintenance of the installation. Software setup 2 Unity DIF compares two Unity Pro application files (XEF, ZEF, STU and STA) and detects anything ADDED, DELETED and MODIFIED. The user interface and graphical representation of differences are similar to Unity Pro for consistency and ease of understanding the differences. Unity DIF can be launched in several ways: bb From Unity Pro bb From the Windows Start menu bb From a command line interface 3 The user interface and graphical representation of differences are similar to Unity Pro graphics for consistency and ease of detecting the differences. 4 Unity DIF can provide differences for the following sections: bb PLC Configuration (Hardware and Network) bb Derived Data Types bb Derived FB Types bb Variables and FB Instance bb Motion bb Communication bb Programs bb Animation Table bb Operator Screen bb DTM Catalog bb Project Settings 5 The result of the comparison can be displayed in the user interface, printed or saved in .pdf and .txt file format. 6 Windows® OS Compatibility Unity DIF V8.0 is compatible with Windows XP (32-bit), Windows 7 (32-bit and 64-bit), Windows 8 (32-bit and 64-bit) and Windows Server 2008 R2 (64-bit). 7 Comparison (1) Selection of elements to compare The base and compared files should be selected by the user, and the comparison results will be displayed with respect to the base file as reference. Before initiating comparison, the user can select his preference of required section for comparison. Displaying results 8 Upon comparison, the section summary will be loaded with the complete list. The user can navigate through the browser tree or using the F7 and F8 keys. The differences will be highlighted in three different colors signifying Added, Deleted or Modified types. Colors can be customized as per the user’s preference. The detailed report can be generated through Print or can be Saved for later reference. Unity DIF also supports command line processing and .txt report generation for interfacing with Partner software. 9 (1) Comparison of STU and STA requires Unity Pro to be available. Displaying results 10 4/24 References Software Unity Pro software Unity DIF software References This Unity DIF software is used to compare two Unity applications generated by Unity Pro software version V2.1 or later. 1 Compatibility: All Unity Pro packages and platforms are supported. Description Unity DIF software Language Type Reference English (software and electronic documentation) Single license (1 station) UNYDFFXZZSPA80 Weight kg/lb – (1) 2 (1) Available on our website www.schneider-electric.com. 3 4 5 6 7 8 9 10 4/25 Presentation Software Unity Pro software Unity Loader software Presentation 1 Unity Loader 2 Unity Loader is companion software to Unity Pro and is used to perform maintenance operations on automation applications. Its easy setup and the small size of its executable make it a vital tool for updating Unity Pro projects without needing to use Unity Pro. It can also be used for updating the embedded software on Modicon M340, M580 or Momentum Unity PLCs or on Modicon X80 I/O modules. It performs the following main functions: bb Transferring automation project components, such as the program and data, from the PC to the PLC or the PLC to the PC bb Transferring files and user Web pages stored in the memory card of Modicon M340 PLCs bb Transferring the firmware from the PC to Modicon M340, M580 or Momentum Unity PLCs or to Modicon X80 I/O modules Software graphic interface 3 4 Unity Loader: Project tab 5 6 The interface is easy to use and has four tabs for access to different operations: bb The “Project” tab manages the transfer of projects (program and data) between the PC and the PLC CPU. The software transfers the program (application file format: .stu; archive file format: .sta) and data (located and unlocated; data file format: .dat) of a Unity Pro project in both directions. The program and data files created by Unity Loader are compatible with Unity Pro. When it is connected to the PLC, Unity Loader displays the information associated with the data read in the PLC. This information is displayed on the PC for the selected files. The user decides which project elements will be transferred by a single command after validation of the required transfers. vv Modicon M340 PLCs and BMXRMSpp8MFP memory card only: the files and user Web pages can be transferred from the memory card to the PC and vice versa. vv BMXNOE0110 with flash memory card only: Web pages stored in the flash memory can be transferred from the module to the PC and vice versa. bb The “Firmware” tab can be used to update the firmware in the Modicon M340, M580 or Momentum Unity PLCs or on Modicon X80 I/O modules. The screen displays the detailed content of the firmware versions existing in the module and on the PC. Firmware updating works in the same way as project transfers. bb The “Options” tabs is used to configure the working environment, especially the location of files on the PC and the selection of one of the six languages supported (English, French, German, Italian, Spanish and Chinese) for the user interface and online help. bb The “About…” tab displays information about the software. Note: Regardless of which tab is selected, the connection status with the PLC is continuously displayed, together with commands for connection/disconnection and changing the PLC operating mode. 7 Unity Loader: Firmware tab Modicon M340 PLC and BMXRMSpp8MFP memory card only The Unity Loader software can download the project files and the firmware (PLC or module) onto a flash memory card (BMXRMSpp8MFP only) plugged into the PLC CPU. This firmware download can then be used to update a remote Modicon M340 PLC. 8 Automation of Unity Loader commands Projects can be downloaded/uploaded between a PLC and a supervisory station equipped with Unity Loader software by means of a command file included in the supervisory application. 9 10 4/26 Presentation (continued), references Software Unity Pro software Unity Loader software Communication between the PC and the PLC Unity Loader Unity Loader supports the following PC-to-PLC communication: bb Modicon Quantum Unity Pro PLCs: Modbus communication, transfer of project components only bb Modicon Premium Unity Pro PLCs: Unitelway communication, transfer of project components only bb Modicon M340, M580 or Momentum Unity PLCs or Modicon X80 I/O modules: communication via Ethernet and USB ports, transfer of project components and firmware. See the table below: Reference BMXP342000 BMXP342010/20103 BMXP342020 BMXP342030/20302 BMXNOE0100/0110 Type of module Ethernet port M340 CPU with Modbus M340 CPU with CANopen M340 CPU with integrated Ethernet port BMXAMI/ART/AMO/AMM X80 module Analog I/O BMXEHC0200/0800 BMXMSP0200 X80 module Counter X80 module Motion control M580 CPUs BMEP58 10XX/20XX/30XX/40XX USB port M580 local communication module 171CBU78090 Momentum Unity CPU with integrated port 171CBU98090/ 171CBU98091 Momentum Unity CPU with integrated port Supported 2 3 X80 module Ethernet Modbus/TCP BMXNOC0402 (1) 1 4 5 Supported if CPU has integrated Ethernet port For Ethernet networks, Unity Loader contains a network scanner which can be used to scan a range of network addresses. Once a recognized Modicon M340, M580 or Momentum Unity PLC has been selected, data transfer operations can be performed. 6 References Unity Loader is supplied with Unity Pro Small, Large and Extra Large. It can also be downloaded free of charge from our website www.schneider-electric.com, download section. Compatibility: Unity Loader is independent of Unity Pro and compatible with Modicon M340, M580 or Momentum Unity PLCs, Unity Pro Quantum PLCs via Modbus and Unity Pro Premium PLC via Unitelway. The program files and PLC data files are compatible between Unity Pro and Unity Loader. Description Unity Loader software Type Reference Single license (1 station) Software can be downloaded free of charge from our website www.schneider-electric.com Weight kg/lb – 7 8 (1) The BMXNOC0402 communication module will be replaced by the BMENOC03●1 modules during the 2nd quarter of 2014. 9 10 4/27 Presentation Software Unity Pro software Specific libraries Presentation 1 Unity specific Libraries 2 The CONT_CTL process control function block library supplied with Unity Pro software can be supplemented with optional specialized libraries so as to meet specific needs such as: bb Predictive control bb Fuzzy logic controller bb HVAC bb Mass flow calculation Fuzzy Control Library This library is used in particular in the water treatment field, for example for controlling chlorine levels in fresh water pools or controlling water levels in high-level reservoirs. 3 Flow Calculation Library This library is used in the vertical Oil & Gas field, for measuring the gas flow in compliance with the American Gas Association (AGA) standard. This version of the library includes the AGA3, AGA7 and AGA8 function blocks. 4 TeSys Library This library provides function blocks for TeSys T and TeSys U starter-controllers for M340 and Premium platforms. It includes function blocks and a help function for Unity Pro. PCR Library for Unity Pro and Concept 5 This library is used for predictive control of process applications. Originally developed for reactors, predictive control can be used in other industrial sectors. Schneider Electric’s Companion Unity & Libraries team works in partnership with the French company Sherpa Engineering, who specialize in predictive control consultancy services. 6 Heating Ventilation & Air Conditioning Library This library is used in the HVAC field and deals with repetitive temperature control and humidity problems using ventilation equipment. System Library for Unity Pro 7 This library offers functional blocks that are derived from Devices and Process Library but only has Unity Pro components (DFBs). The Devices and Process Library supports several Schneider Electric devices including TeSys T and TeSys U starters-controllers, Modicon STB distributed inputs/ outputs, power meters, Altivar variable speed drives, Icla and Lexium integrated drives, SEPAM digital protection relays, various fieldbus communications and other standard objects for motors. There are approximately 100 objects in the library. 8 9 10 4/28 References Software Unity Pro software Specific libraries Specific libraries depending on the software used Specific libraries depending on the software used (see below) can be ordered separately. Unity specific Libraries 1 Control libraries Description Type Reference PCR Library Target software Unity Pro and Concept Weight kg/lb – Single license (1 station) UNYLPCZAUWB Fuzzy Control Library Unity Pro Single license (1 station) UNYLFZZAUWB12 – TeSys Library UNYLTSZAUWB10 – Heating Ventilation & Air Conditioning Library UNYLHVZAUWB10 – Flow Calculation Library UNYLAGZAUWB20 – System Library UNYLSYSFU – 2 3 4 System libraries for Unity Pro Description Enhanced Process Library (1) Devices and Process Library (1) Target software UAG Type Reference Single license (1 station) UAGSBTCFUCD10 Weight kg/lb – UAGSBTDFUWB13 – (1) Compatible with Unity Pro V5.0 max. For Unity Pro u V6.0, please consult our Customer Care Center. 5 6 7 8 9 10 4/29 Presentation 3 Software 3 OPC data server software OPC Factory Server Presentation Based on the OLE for Process Control (OPC) standard, Schneider Electric's OPC Factory Server (OFS) software allows “client” software applications, such as supervisors/SCADA and customized interfaces, to access the data of Schneider Electric automation system and electrical distribution devices connected to networks or fieldbuses in real time. It also allows communication with third-party devices supporting Modbus and Modbus/TCP protocols. 1 OPC Factory Server 2 OFS enables simpler, more open and transparent communication between your software applications and your devices. These are just some of the advantages that result in a complete interoperability solution that is central to your process. In version V3.5, the OFS data server integrates the following specifications: bb OPC-DA (OPC Data Access) bb .NET API interface bb OPC XML-DA V1.0 (OPC XML Data Access) bb OPC-UA (OPC Unified Architecture) 3 There are two versions of the OFS V3.5 offer: bb OFS Small: Data server for 1000 items (1) supporting the OPC-DA and OPC-UA protocols (OPC XML-DA protocol not supported). bb OFS Large: Data server with an unlimited number of items (1) supporting the OPC-DA, OPC XML-DA and OPC-UA protocols. 4 Devices and protocols supported OFS software is a multi-device data server: it allows simultaneous use of several communication protocols, and it provides client applications with a set of services for accessing control system items that may be local or remote, via physical address or via symbol. 5 Devices supported: bb Modicon Quantum, Premium, M340, M580, Micro, Compact and Momentum PLCs bb Schneider Electric TSX Series 7 and April Series 1000 PLCs bb Modbus serial devices connected via Schneider Electric gateways: TSXETG10pp, EGXppp ranges, etc. bb Uni-Telway serial devices connected via Schneider Electric gateways (TSXETG1010) 6 Networks and protocols supported: bb Modbus: Modbus serial, Modbus Plus, Modbus/TCP bb X-Way/Uni-TE: Uni-Telway, Fipway, ISAway, PCIway 7 Openness The development of specialized interfaces is simpler with OFS V3.5 software, which is aimed at two types of user in particular: bb End users who want either to interface their supervision or human/machine interface applications with Schneider Electric equipment, or to develop applications on a PC (supervisory control screens, Excel spreadsheets etc.) requiring access to control system data. 8 bb Suppliers of control system or industrial data processing software (supervision, human/machine interfaces, etc.) seeking to develop, within their standard products, an OPC Client interface capable of accessing data in Schneider Electric equipment via the OFS server. 9 (1) “item”: variable, structure, table etc. in the Unity Pro application. 10 Architectures: page 4/31 4/30 Setup: page 4/33 Functions: page 4/34 References: page 4/35 Time stamping system: page 4/36 Architectures 0 Software 3 OPC data server software OPC Factory Server Supported architectures The OFS server allows four access modes: bb A purely local mode bb Remote access from an OPC-DA client bb Remote access from an OPC.NET client bb Remote access from an OPC XML-DA or OPC UA clients bb Remote access from an OPC-UA client 1 2 Local access The client application and the OFS server are on the same PC. OFS station OPC Factory Server: Home page Local client applic. prog Symbol data (Unity Pro, Concept or PL7) 3 Modbus network 4 Premium M580 M340 Quantum 5 Remote access from an OPC-DA client The client application and the OFS data server are on remote stations. Communication between the client station and the OFS server is conducted through the DCOM layer (Microsoft) via the OPC-DA protocol. 6 Ethernet Modbus/TCP network DCOM OFS station Local client applic. prog Remote client application program Symbol data (Unity Pro , Concept or PL7) Modbus network X-Way network M580 Premium 7 8 M340 9 Quantum 10 Presentation: page 4/30 Setup: page 4/33 Functions: page 4/34 References: page 4/35 Time stamping system: page 4/36 4/31 Architectures (continued) 0 Software 3 OPC data server software OPC Factory Server Architectures supported (continued) Remote access from an OPC .NET client 1 The .NET client application program and the OFS data server are on remote stations. Communication between the client station and the OFS server is conducted through the DCOM layer (Microsoft) via the OPC-DA protocol. Intranet 2 DCOM Ethernet Modbus/TCP network Server OFS station .NET client 3 The .NET Microsoft compatibility of the OFS server has been developed to allow an OPC .NET client to access OFS server items on an Intranet network via the OPC .NET API interface. 4 This interface provides interoperability between existing OPC applications and applications developed in the standard .NET environment. Remote access from an OPC XML-DA client via HTTP The client application program and the OFS server are on remote stations, using the SOAP protocol to communicate via the Internet in conformity with the OPC XML-DA or OPC UA specification of the OPC Foundation. 5 Symbol data (Unity Pro, Concept or PL7) 6 Industrial network Site server and OFS station IIS Internet Firewall 7 Remote client application program Industrial PLCs 8 These two protocols are designed to overcome the limitations of COM/DCOM, thus providing: bb A standardized interface for Windows and non-Windows client applications bb Beyond the Intranet perimeter, remote access via the Internet through firewalls The OPC XML-DA specification is based on Web Services standards such as SOAP, XML and WSDL (1). A SOAP client can access data on the OFS server via Intranet or Internet using the SOAP protocol in conformity with the OPC XML-DA or OPC UA specification of the OPC Foundation. 9 (1) SOAP: Simple Object Access Protocol XML: Extensible Markup Language WSDL: Web Services Description Language 10 Presentation: page 4/30 4/32 Setup: page 4/33 Functions: page 4/34 References: page 4/35 Time stamping system: page 4/36 Setup Software 3 3 OPC data server software OPC Factory Server Setup 1 Ethernet Modbus/TCP 1 OFS server (V3.0) 4 Database Unity Pro project station Symbols.xvm (Unity Pro) Symbols.prj (Concept) Symbols.scy (PL7) 2 OPC client 2 3 Quantum 3 3 Premium Ethernet Modbus/TCP 3 M580 4 3 M340 The OFS server 1 is at the center of the data exchanges. It makes variables exchanged between the OPC client 2 and the PLC 3, consistent in one of three ways, using a symbol (or variables) database: bb The variables database is either the Unity Pro project 4, or the Concept project. In both these cases, Unity Pro or Concept needs to be installed on the OFS server station. bb Or the variables database is an export file (SCY for PL7, XVM for Unity Pro). PL7 and Unity Pro are not required in either of these cases. bb Or the variables database is the PLC itself. In this case neither Unity Pro nor an export file is needed. This does not apply to Momentum and TSX Micro PLCs. If an inconsistency is detected (following online modification of the PLC program for example), OFS resynchronizes itself automatically as a background task, without breaking communication between the PLC and the OPC client. For this function the following minimum versions are required: vv OFS V3.35 vv Unity Pro V6.0 vv Modicon M340 V2.3, M580 V1.0, Premium V2.9 and Quantum V3.0 PLCs 5 6 7 8 9 10 Presentation: page 4/30 Architectures: page 4/31 Functions: page 4/34 References: page 4/35 Time stamping system: page 4/36 4/33 Functions 3 Software 3 OPC data server software OPC Factory Server Function Development of client applications 1 OFS software has 4 types of interface: bb OLE Automation interface (OPC-DA) Particularly suitable for end users, this enables the development of OPC client applications in Visual Basic, in Visual Basic for Excel, and in C++. bb OLE Custom interface (OPC-DA) Used primarily by suppliers of automated control system or industrial IT products, this interface enables the development of applications in C++ in order to access the OFS software OPC server. It is aimed at software development experts in particular, so that they can integrate the client application into their standard products. It is the interface with the highest performance, in terms of access time to data stored in the OPC server. It requires extensive knowledge of C++ programming to set up. 2 3 bb OPC .NET API wrapper interface The .NET Microsoft compatibility of the OFS data server gives an OPC .NET client standard access to OFS server items via an Intranet network, thus providing greater interoperability with standard .NET environments. Note: In this case, communication between the OPC .NET client and the OFS server is conducted through the DCOM layer (or COM layer in a local configuration) via the OPC-DA protocol. 4 bb OPC XML-DA interface (1) The OPC XML-DA V1.0 specifications are designed to overcome the limitations of the OPC-DA specification and COM/DCOM by providing: vv An interface for Windows and non-Windows client applications vv Remote access via the Internet through firewalls (beyond the Intranet perimeter) 5 The OPC XML-DA specification is based on Web Services standards such as SOAP, XML, WSDL. A SOAP client can access data on the OFS server via Intranet or Internet using the SOAP protocol in conformity with the OPC XML-DA V1.01 specification of the OPC Foundation. bb The OPC-UA interface This interface is aimed at users with software that includes an OPC-UA client interface. This interface is based on the same communication standards as the OPC XML-DA interface and offers the same advantages as it, which are: vv An interface with Windows and non-Windows applications vv Remote access, via the Internet, through a firewall 6 (1) Available only with the Large version of OPC Factory Server. 7 8 9 10 Presentation: page 4/30 4/34 Architectures: page 4/31 Setup: page 4/33 References: page 4/35 Time stamping system: page 4/36 References 3 Software 3 OPC data server software OPC Factory Server References OFS V3.5 software for PC compatible stations (minimum configuration: Pentium 566 MHz processor, 128 Mb of RAM) running Windows® 7 (32-bit or 64-bit) or Windows 8 (32-bit or 64-bit). 1 The OFS V3.5 offer comprises: bb OPC server software bb OPC server simulator (for debugging the application when no PLCs are present) bb OFS server configuration software bb An example of OPC client for setting up applications bb The setup documentation on DVD-ROM bb A reference document on “time stamping system” solutions bb A tool to help with sizing and configuring “time stamping system” solutions OPC Factory Server 2 Supplied on DVD-ROM, the software operates independently on a PC. It interfaces with the variable export files generated by PL7, ProWORX, Concept, and Unity Pro software. It also provides a direct dynamic link to the Unity Pro and Concept applications. 3 OFS V3.5 software is available in two versions: bb Small Version TLXCDSpOFS35 vv Maximum of 1000 items (1) vv Protocols supported: OPC-DA and OPC-UA vv Single station and 10-station site licenses bb Large Version TLXCDLpOFS35 vv Unlimited number of items (1) vv Protocols supported: OPC-DA, OPC XML-DA and OPC-UA vv Single station, 10-station and 200-station site licenses 4 OPC Factory Server V3.5 Small Description OPC Factory Server V3.5 Small software bb Maximum of 1000 items (1) bb Protocols supported: OPC-DA and OPC-UA License type Reference Weight kg/lb Single station TLXCDSUOFS35 – 10 stations TLXCDSTOFS35 – 6 OPC Factory Server V3.5 Large Description License type OPC Factory Server Single station V3.5 Large software 10 stations bb Unlimited number of 200 stations items (1) bb Protocols supported: OPC-DA, OPC XML-DA and OPC-UA 5 Reference Weight kg/lb TLXCDLUOFS35 – TLXCDLTOFS35 – TLXCDLFOFS35 – 7 (1) “item”: variable, structure, table etc. in the Unity Pro application. 8 9 10 Presentation: page 4/30 Architectures: page 4/31 Setup: page 4/33 Functions: page 4/34 Time stamping system: page 4/36 4/35 Software Presentation 3 OPC data server software Time stamping system Presentation The time stamping system is a complete solution providing a SCADA with a sequence of events that are time-stamped at source, enabling the user to analyze the source of any abnormal behavior in an automated system. 1 The SOE (sequence of events) is displayed in the alarm log or in the list of events for a client such as a SCADA. 2 Each event in the SOE is a change of value (transition) of a discrete I/O detected by a time stamping module. Advantages Using the time stamping system has the following advantages: bb No PLC programming bb Direct communication between the time stamping modules and the client. If the time stamping modules are in a Quantum Ethernet I/O drop, the bandwidth of the PLC communication is not used bb Consistency of the I/O values between the process (time stamping modules) and the client bb Consistency is maintained irrespective of the operating mode bb No loss of events under normal operating conditions bb Management of Hot Standby configurations on the PLC and/or SCADA redundancy 3 4 Vijeo Citect alarm terminal OFS server 5 Ethernet Quantum CPU Routing function via Quantum NOC control head 140 NOC 78 100 or external router 6 Ethernet 7 BMX-CRA1 event memory BMX-ERT1 event memory Modicon Quantum drops 8 Composition of a time stamping architecture BMXCRA31210 and BMECRA31210 modules This time stamping module can be at the source of any discrete I/O signal located in the drop with a resolution of 10 ms. To avoid losing any events, all events are stored and kept in a buffer located in the product until OFS takes them. Synchronization of the CRA module uses the NTP protocol. BMXERT1604T module This module has 16 discrete inputs which carry out the time stamping at source outputs with a resolution of 1 ms. To avoid losing any events, all events are stored and kept in a buffer located in the product until OFS takes them. This module can be placed either in an RIO drop, or in a local rack equipped with a BM●CRA31210 module. The CRA module is synchronized via the DCF 77 or IRIG-B standards. OFS V3.50 OFS V3.50 is used to access events stored in the various buffers in the architecture and to notify the SCADA of them via the standard OPC DA protocol. Vijeo Citect V7.30 Vijeo Citect V7.30 receives events transmitted by OFS and displays them in the SOE or in the list of alarms. BMX-CRA2 event memory BMX-ERT event memory BMX-CRA3 event memory BMX-ERT event memory Modicon Quantum drops 9 Modicon Quantum drops Example of a Time stamping architecture 10 Presentation: page 4/30 4/36 Architectures: page 4/31 Setup: page 4/33 Functions: page 4/34 References: page 4/35 Software Performance 3 OPC data server software Time stamping system Performance Performance Event source module Value Between two identical source modules in the same rack BMXERT1604T 1.6 < resolution < 3.3 ms BM●CRA31210 10 ms Between two different inputs in the same source module BMXERT1604T 1 ms BM●CRA31210 1 scan Maximum number of events scanned BMXERT1604T 400 events (1) BM●CRA31210 2048 events (1) BMXERT1604T 16 discrete inputs on module Maximum number of I/O and memory available 512 events in internal buffer BM●CRA31210 1 2 256 discrete I/O configured 4000 events in internal buffer Maximum number of source modules in an BM●CRA31210 Ethernet remote drop BMXERTpppp Maximum number of event sources controlled BMXERTpppp 1 per drop 9 per drop 500 sources per second (1) 3 (1) This maximum value is not an absolute value. It depends on the overall system dynamics (total number of scanned items and number of events generated by the system). 4 5 6 7 8 9 10 Presentation: page 4/30 Architectures: page 4/31 Setup: page 4/33 Functions: page 4/34 References : page 4/35 4/37 1 2 3 4 5 6 7 8 9 10 5/0 Contents 5 - Ruggedized Modicon M580 modules Treatment for severe environnements bb Presentation............................................................................................ page 5/2 bb Harsh chemical environnements.......................................................... page 5/2 1 bb Extreme climatic environnements........................................................ page 5/2 Ruggedized processor modules bb References.............................................................................................. page 5/3 Ruggedized racks and rack expansion module 2 bb References.............................................................................................. page 5/4 Ruggedized communication module and network gateway bb References.............................................................................................. page 5/5 3 4 5 6 7 8 9 10 5/1 Modicon M580 automation platform Presentation Treatment for severe environments Ruggedized modules Presentation Protective treatment of Modicon M580 automation platform 1 The Modicon M580 automation platform complies with “TC” treatment requirements (Treatment for all Climates). it is designed as standard to operate in temperatures of 0 to + 60°C/32 to 140°F. For installations in industrial production workshops or environments corresponding to “TH” (Treatment for Hot and humid environments), devices should be housed in enclosures providing at least IP 54 protection as specified by standard IEC/EN 60529, or an equivalent level of protection according to NEMA 250. 2 The Modicon M580 automation platform offers IP 20 degree of protection (1). It can therefore be installed without an enclosure in restricted access areas that do not exceed pollution level 2 (control room with no dust-producing machinery or activity). Pollution level 2 does not take account of harsher environments, such as those where the air is polluted with dust, fumes, corrosive or radioactive particles, vapors or salts, molds, insects, etc. 3 Treatment for more severe environments If the Modicon M580 automation platform has to be used in more severe environments or is required to start and operate in an extended temperature range, from - 25°C to + 70°C/- 13°F to 158°F, the “ruggedized” offer features industrially hardened processor modules, X-bus and X-bus + Ethernet racks, rack expansion modules and communication modules that have a protective coating on their circuit boards. 4 Note: Capable of starting within an extended temperature range (from - 25°C to + 70°C/ - 13°F to 158°F, a single-rack configuration is also able to operate at extremely low temperatures (to - 40°C/-40 °F) if placed in an appropriate enclosure. Please consult our Customer Care Center. 5 This treatment increases the isolation capability of the circuit boards and their resistance to: bb Condensation bb Dusty atmospheres (conducting foreign particles) bb Chemical corrosion, in particular during use in sulphurous atmospheres (oil refinery, purification plant, etc.) or atmospheres containing halogens (chlorine, etc.) 6 This protection, combined with appropriate installation and maintenance, enables Modicon M580 automation products to be used in the following environments: Harsh chemical environments: vv IEC/EN 60721-3-3 class 3C3: -- 14 days; 25°C/77°F relative humidity 75% -- Concentrations (mm3/m3): H2S: 2100/SO2: 1850/Cl2: 100 vv ISA S71.04 classes G1 to G3: -- 14 days; 25°C/77°F relative humidity 75% -- Concentrations (mm3/m3): H2S: 50/SO2: 300/Cl2: 10/NO2: 1250 vv IEC/EN 60068-2-52 salt mist, Kb test severity level 2: -- 3 x 24-hour cycles -- 5% NaCI -- 40°C/104°F relative humidity 93% 7 8 Extreme climatic environments: vv Temperatures from - 25 to + 70°C/- 13 to 158°F vv Relative humidity levels: -- up to 93% from - 25°C/- 13°F to + 60°C/140°F -- up to 95% from - 25°C/- 13°F to + 55°C/131°F vv Formation of ice vv Altitudes from 0 to 5,000 m/0 to 16,404 ft 9 (1) Each slot in a BMXXBP0p00H, BMEXBP0p00H or BMXXBE1000H rack is equipped as standard with a protective cover that should only be removed when inserting a module. If any covers are subsequently misplaced, replacements can be ordered under reference BMXXEM010 (sold in lots of 5). 10 Compatibility: page 1/14 5/2 Communication: page 3/2 Presentation (continued), references Modicon M580 automation platform Dedicated parts for severe environments Ruggedized processor modules Composition References and characteristics 1 To order ruggedized modules and racks, see the reference pages 5/3 to 5/5 (the references of the ruggedized products available include the suffix “H”). The standard separate parts (cordsets, cables, sub-bases, etc.) that are compatible with the ruggedized modules offer are listed in the reference pages (see pages 5/3 to 5/5). The majority of operating and electrical characteristics of ruggedized modules are identical to those of their equivalent standard versions. However, some characteristics are subject to either derating or limitation. Please consult our website www.schneider-electric.com. 2 Ruggedized Modicon M580 processors Ruggedized Modicon M580 processors PF122552 I/O capacity Weight kg/lb Maximum number Device ports of networks Service port Reference 1,024 discrete I/O, 256 analog I/O 24 application-specific channels 4 MB integrated (memory program) 2 Ethernet networks 2 DIO 1 BMEP581020H – 2,048 discrete I/O, 512 analog I/O 32 application-specific channels 8 MB integrated (memory program) 2 Ethernet networks 2 DIO 1 BMEP582020H – 2 RIO/DIO 1 BMEP582040H – Processor compatibility Capacity Reference Any processor 4 GB (for application backup and data storage) BMXRMS004GPF 3 4 BMEP58ppppH Standard SD Memory card Description PF106120 SD memory card (optional) Weight kg/lb 0.002/ 0.004 6 BMXRMS004GPF Standard separate parts Description PF106185 5 Terminal port/ USB cordsets Use Length m/ft. From To Mini-B USB port on the Modicon M580 processor Type A USB port on: 1.8/5.905 PC terminal, Magelis HMI graphic terminal 4.5/14.764 Reference Weight kg/lb BMXXCAUSBH018 0.065/ 0.143 BMXXCAUSBH045 0.110/ 0.243 7 8 BMXXCAUSBH0pp 9 10 Compatibility: page 1/14 Communication: page 3/2 5/3 Modicon M580 automation platform References Dedicated parts for severe environments Ruggedized racks and rack expansion module Ruggedized racks Description PF106104 1 Ruggedized X-bus racks Type of module to be inserted PF122507B BMEXBP0800H 1 W BMXXBP0400H 0.630/ 1.389 1.5 W BMXXBP0600H 0.790/ 1.742 8 2 W BMXXBP0800H 0.950/ 2.094 12 – BMXXBP1200H 1.270/ 2.800 2.8 W BMEXBP0400H 0.715/ 1.576 3.9 W BMEXBP0800H 1.070/ 2.359 3.9 W BMEXBP1200H 1.387/ 3.058 Ruggedized expansion module PF108119 Description Reference Standard accessories for racks Description Shielding connection kits comprising: -- a metal bar -- 2 support bases PF516134 BMXXBE1000H Spring clamping rings BMXXSP0p00 + BMXXSP30p0 6 Protective covers (replacement parts) PF108142 Angled connector on extension cordsets X-bus extension cordsets total length 30 m/ 98.425 ft max. (3) 8 9 Cable reel (3) 10 BMXXBE1000H Weight kg/lb 0.178/ 0.392 For use with Sold in lots of Reference BMpXBP0400H rack – BMXXSP0400 0.280/ 0.617 BMXXBP0600H rack – BMXXSP0600 0.310/ 0.683 BMpXBP0800H rack – BMXXSP0800 0.340/ 0.750 BMpXBP1200H rack – BMXXSP1200 0.400/ 0.882 Cables, cross-section 1.5...6 mm2/AWG 16...9 10 STBXSP3010 0.050/ 0.110 Cables, cross-section 5...11 mm2/AWG 10...7 10 STBXSP3020 0.070/ 0.154 Unoccupied slots on BMpXBPpp00H rack 5 BMXXEM010 0.005/ 0.011 Standard cordsets and connection accessories Description 7 Use Ruggedized expansion Standard module to be installed in each rack (XBE slot) module for ruggedized rack (3) Used to daisy-chain up to 4 racks 4 5 Ruggedized Ethernet + X-bus BMEP58 processor, BMXCPS power supply, 4 racks I/O modules and application-specific (counter and communication) modules 8 12 3 Weight kg/lb BMEP58 processor, BMXCPS power supply, 4 I/O modules and application-specific (counter and communication) modules 6 BMXXBP0400H 2 No. of Power Reference slots (1) consumption (2) Use Composition Type of Length connector Between two 2 x 9-way Angled 0.8 m/ BMXXBE1000H rack SUB-D 2.625 ft expansion modules connectors 1.5 m/ 4.921 ft 3 m/ 9.843 ft 5 m/ 16.404 ft 12 m/ 39.370 ft Straight 1 m/ 3.281 ft 3 m/ 9.843 ft 5 m/ 16.404 ft 12 m/ 39.370 ft 18 m/ 59.055 ft 28 m/ 91.864 ft Length of cable to be fitted Ends with flying leads, 100 m/ with TSXCBYK9 connectors 2 line testers 328.084 ft Weight kg/lb Reference Weight kg/lb BMXXBC008K 0.165/ 0.364 BMXXBC015K 0.250/ 0.551 BMXXBC030K 0.420/ 0.926 BMXXBC050K 0.650/ 1.433 BMXXBC120K 1.440/ 3.175 TSXCBY010K 0.160/ 0.353 TSXCBY030K 0.260/ 0.573 TSXCBY050K 0.360/ 0.794 TSXCBY120K 1.260/ 2.778 TSXCBY180K 1.860/ 4.101 TSXCBY280KT 2.860/ (4) 6.305 TSXCBY1000 12.320/ 27.161 Nota: For other ruggedized modules in the Modicon X80 range, please consult the “Modicon X80 I/O platform” catalogue. (1) Number of slots taking the processor module, I/O modules and application-specific modules (excluding power supply module). (2) Power consumption of anti-condensation resistor(s). (3) Module and cordsets do not operate properly at temperatures lower than - 25°C/- 13°F. (4) Cable supplied with a set of 2 TSXTVSY100 electrical transient suppressors. Compatibility: page 1/14 5/4 Communication: page 3/2 Modicon M580 automation platform References (continued) Dedicated parts for severe environments Connection accessories, ruggedized communication module and network gateway Connection accessories PF108138 Description TSXTLYEX Use Composition Reference Weight kg/lb Line terminator (Sold in lots of 2) Required on both BMEXBP/ BMXXBPppp0H modules at each end of the daisy chain 2 x 9-way SUB-D connectors marked A/ and /B TSXTLYEX 0.050/ 0.110 X-bus straight connectors (Sold in lots of 2) For ends of TSXCBY1000 cables 2 x 9-way SUB-D straight connectors TSXCBYK9 0.080/ 0.176 Connector assembly kit Fitting TSXCBYK9 connectors 2 crimping pliers, 1 pen (1) TSXCBYACC10 – Communication 1 2 “Conformal Coating” EIO drop adapter PF122504B Description Modicon X80 EIO drop adapter for Ethernet + X-bus racks SERVICE port Reference 1 BMECRA31210C Weight kg/lb – 3 Ruggedized Profibus DP network gateway Description Profibus Remote Master (PRM) module PF516164 BMECRA31210C Protocols Physical layer Reference Modbus TCP 1 Ethernet switch, TCSEGPA23F14FK 2 x 10BASE-T/100BASE-TX ports Profibus DP V1 and Profibus PA (via gateway) 1 isolated RS 485 Profibus DP port Weight kg/lb – Standard connection accessory Description Cordset for DCE terminal (modem, etc.) TCSEGPA23F14FK Details RS 232 interface Equipped with 1 x RJ45 Simplified 4-wire (RX, TX, RTS connector and 1 x 9-way male and CTS) SUB-D connector Full 8-wire (except RI signal) Length 3 m/9.843 ft Reference Weight kg/lb TCSMCN3M4M3S2 0.150/ 0.331 TCSXCN3M4F3S4 0.165/ 0.364 (1) To fit the connectors on the cable, you also need a wire stripper, a pair of scissors and a digital ohmmeter. 4 5 6 7 8 9 10 Compatibility: page 1/14 Communication: page 3/2 5/5 1 2 3 4 5 6 7 8 9 10 6/0 Contents 6 - Standards and certifications Technical appendices bb Standards, certifications and environmental conditions.................... page 6/2 bb Certifications for automation products and EC regulations............... page 6/6 1 2 3 4 5 6 7 8 9 10 6/1 Modicon M580 automation platform Standards and certifications Standards, certifications and environment conditions Standards and certifications The Modicon M580 automation platform has been developed to comply with the principal national and international standards concerning electronic equipment for industrial automation systems. bb Requirements specific to programmable controllers: functional characteristics, immunity, resistance, safety, etc.: IEC/EN 61131-2, UL and CSA standards for industry (UL 508, CSA E61131-2). bb Requirements specific to power utility automation systems: IEC/EN 61850-3. bb Merchant navy requirements of the major international organizations: unified in IACS (International Association of Classification Societies). bb Compliance with European Directives for e marking: bb Low Voltage: 2006/95/EC bb Electromagnetic Compatibility: 2004/108/EC bb Ex areas: vv For USA and Canada: Hazardous location class I, division 2, groups A,B,C and D vv For other countries: e ATEX (directive 94/9/EC) or IECEx in defined atmosphere Zone 2 (gas) and/or Zone 22 (dust). vv Up-to-date information on which certifications have been obtained is available on our website. 1 2 3 Characteristics 4 5 Service conditions and recommendations relating to the environment Modicon M580 automation platform Modicon M580 harsh automation platform Operation °C 0...+ 60 - 25...+ 70 Storage °C - 40...+ 85 - 40...+ 85 Relative humidity (without condensation) Cyclical humidity % + 5 ... + 95 up to 55°C + 5 ... + 95 up to 55°C Continuous humidity % + 5 ... + 93 up to 55°C + 5 ... + 93 up to 60°C Altitude Operation m 0…2000 (full specification: temperature and isolation) 2000 ... 5000 (temperature derating: 1°C/400 m, isolation lost: 150 V c/1000 m) Temperature Supply voltage 6 Modicon X80 I/O power supply modules BMXCPS2010 BMXCPS3020 BMXCPS3540T BMXCPS3020H BMXCPS2000 BMXCPS3500 BMXCPS3500H Nominal voltage V 24 c 24...48 c 125 c 100...240 a 100...240 a Limit voltages V 18...31.2 c 18...62.4 c 100…150 c 85...264 a 85...264 a Nominal frequencies Hz – – – 50/60 50/60 Limit frequencies Hz – – – 47/63 47/63 Protective treatment of the Modicon M580 automation platform 7 The Modicon M580 platform meets the requirements of “TC” treatment (Treatment for all Climates). For installations in industrial production workshops or environments corresponding to “TH” treatment (treatment for hot and humid environments), Modicon M580 must be embedded in enclosures with minimum IP 54 protection. The Modicon M580 automation platform offers protection to IP 20 level and protection against pins (enclosed equipment) (1). They can therefore be installed without an enclosure in reserved-access areas which do not exceed pollution level 2 (control room with no dust-producing machine or activity). Pollution level 2 does not take account of more severe environmental conditions: air pollution by dust, smoke, corrosive or radioactive particles, vapors or salts, attack by fungi, insects, etc. 8 (1) In cases where a position is not occupied by a module, a BMXXEM010 protective cover must be installed. 9 (e): tests required by European directives (e) and based on IEC/EN 61131-2 standards. 10 6/2 Modicon M580 automation platform Environment tests Standards, certifications and environment conditions Environment tests Name of test Immunity to LF interference (e) (1) Voltage and frequency variations Direct voltage variations Standards Levels IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-11 0.85...1.10 Un - 0.94...1.04 Fn; 4 steps t = 30 min IACS E10; IEC 61000-4-11 0.80 Un...0.90 Fn; 1.20 Un...1.10 Fn; t = 1.5 s/5 s IEC/EN 61131-2; IEC 61000-4-29; 0.85...1.2 Un + ripple: 5% peak; 2 steps t = 30 min 1 IACS E10 (PLC not connected to charging battery) Third Harmonic IEC/EN 61131-2 Immunity to conducted low frequency (only IACS) IACS E10 H3 (10% Un), 0°/180°; 2 steps t = 5 min For a : bb H2…H15 (10% Un), H15…H100 (10%...1% Un), H100…H200 (1% Un) 2 For c : bb H2…H200 (10% Un) Voltage interruptions IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-11; IEC 61000-4-29; IACS E10 Power supply immunity: bb 1 ms for c PS1/10 ms for a PS2 bb Check operating mode for longer interruptions For IACS: bb 30 s for a or c IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-11 For a PS2: bb 20% Un, t0: ½ period bb 40% Un, cycle 10/12 bb 70% Un, cycle: 25/30 bb 0% Un, cycle 250/300 Voltage shut-down and start-up IEC/EN 61131-2 bb Un…0…Un; t = Un/60 s bb Umin…0…Umin; t = Umin/5 s bb Umin…0.9 Udl…Umin; t = Umin/60 s Magnetic field IEC/EN 61131-2; IEC/TS 61000-6-5; IEC 61000-4-8 (for MV power stations: IEC 61850-3) Power frequency: 50/60 Hz, 100 A/m continuous ...1000 A/m; t = 3 s; 3 axes IEC 61000-4-10 (for MV power stations: IEC 61850-3) Oscillatory: 100 kHz...1 MHz, 100 A/m; t = 9 s; 3 axes IEC 61000-4-16 (for MV power stations: IEC 61850-3) For remote systems: bb 50/60 Hz and c, 300 V, t = 1s bb 50/60 Hz and c, 30 V, t = 1 min bb 5 Hz…150 kHz, sweep 3 V…30 V Conducted common mode disturbances range 0 Hz …150 kHz 3 4 5 Where: bb PS1 applies to PLC supplied by battery, PS2 applies to PLC energized from a or c supplies bb Un: nominal voltage, Fn: nominal frequency, Udl: detection level when powered Name of test Immunity to LF interference (e) (1) Standards Levels 6 Electrostatic discharges IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-2; IACS E10 6 kV contact; 8 kV air; 6 kV indirect contact Radiated radio frequency electromagnetic field IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-3; IACS E10 15 V/m, 80 MHz … 3 GHz Sinus amplitude modulated 80%,1 kHz + internal clock frequencies Electrical fast transient bursts IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-4; IACS E10 For a or c main supplies: bb 2 kV in common mode/2 kV in wire mode For a or c auxiliary supplies, a unshielded I/O: bb 2 kV in common mode 7 For analog, c unshielded I/O, communication and shielded lines: bb 1 kV in common mode Surge IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-5; For a/c main and auxiliary supplies, a unshielded IACS E10 I/O: bb 2 kV in common mode/1 kV in differential mode For analog, c unshielded I/O: bb 0.5 kV in common mode/0.5 kV in differential mode 8 For communication and shielded lines: bb 1 kV in common mode Conducted disturbances induced by radiated electromagnetic fields IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-6; 10 V; 0.15 MHz...80 MHz IACS E10 Sinus amplitude 80%, 1 kHz + spot frequencies Damped oscillatory wave IEC/EN 61131-2; IEC 61000-4-18; IACS E10 For a/c main supplies and a auxiliary supplies, a unshielded I/O: bb 2.5 kV in common mode/1 kV in differential mode 9 For c auxiliary supplies, analog, c unshielded I/O: bb 1 kV in common mode/0.5 kV in differential mode For communication and shielded lines: bb 0.5 kV in common mode (1) Devices must be installed, wired and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems”. (2) These tests are performed without an enclosure, with devices fixed on a metal grid and wired as per the recommendations in the manual “Grounding and Electromagnetic Compatibility of PLC systems”. (e): tests required by European e directives and based on IEC/EN 61131-2. 6/3 10 Modicon M580 automation platform Environment tests (continued) Standards, certifications and environment conditions Environment tests (continued) 1 Name of test Electromagnetic emissions (e) (1) Conducted emission Standards IEC/EN 61131-2; FCC part 15; IEC/EN 61000-6-4; CISPR 11 & 22, Class A, Group 1 150 kHz … 500 kHz: quasi-peak 79 dB (µV/m); average 66 dB (µV/m) 500 kHz … 30 MHz: quasi-peak 73 dB (µV/m); average 60 dB (µV/m) IACS E10 bb a/c power (general power distribution zone): 10 kHz … 150 kHz: quasi-peak 120...69 dB (µV/m); 150 kHz … 0.5 MHz: quasi-peak 79 dB (µV/m) 0.5 MHz … 30 MHz: quasi-peak 73 dB (µV/m) bb a/c power (bridge and deck zone for evaluation): 10 kHz … 150 kHz: quasi-peak 96…50 dB (µV/m) 150 kHz … 0.35 MHz: quasi-peak 60…50 dB (µV/m) 0.35 MHz … 30 MHz: quasi-peak 50 dB (µV/m) IEC/EN 61131-2; FCC part 15; IEC/EN 61000-6-4; CISPR 11 & 22, Class A, Group 1 30 MHz ... 230 MHz: quasi-peak 40 dB (µV/m) (at 10 m); 50 dB (µV/m) (at 3 m) 230 MHz ... 1 GHz: quasi-peak 47 dB (µV/m) (at 10 m); 57 dB (µV/m) (at 3 m) IACS E10 bb For general power distribution zone 0.15 MHz … 30 Mhz: quasi-peak 80…50 dB (µV/m) (at 3 m) 30 MHz-100 MHz: quasi-peak 60…54 dB (µV/m) (at 3 m) 100 MHz - 2 GHz: quasi-peak 54 dB (µV/m) (at 3 m) 156 … 165 MHz: quasi-peak 24 dB (µV/m) (at 3 m) 2 3 Radiated emission 4 Name of test Standards Immunity to climatic variations (1) (power on) 5 Dry heat Damp heat, steady state (continuous humidity) 6 IEC 60068-2-2 (Bb & Bd) IACS E10 Cold Damp heat, cyclic (cyclical humidity) Change of temperature IEC 60068-2-1 (Ab & Ad) IACS E10 IEC 60068-2-78 (Cab); IACS E10 IEC 60068-2-30 (Db); IACS E10 IEC 60068-2-14 (Na & Nb) Name of test Standards Withstand to climatic variations (1) (power off) 7 8 Dry heat Cold Levels IEC/EN 61131-2; IEC 60068-2-2 (Bb & Bd) IEC/EN 60945 IEC/EN 61131-2; IEC 60068-2-1 (Ab & Ad); IACS E10 IEC/EN 61131-2; IEC 60068-2-30 (Db) Levels 60°C, t = 16 hrs [for ruggedized range: 70°C, t = 16 hrs] (2) 60°C, t = 16 hrs + 70°C, t = 2 hrs [for ruggedized range: 70°C, t = 18 hrs] (2) 0°C … - 25°C, t = 16 hrs + power on at 0°C [for ruggedized range: power on at -25°C] (2) 55°C, 93% relative humidity, t = 96 hrs [for ruggedized range: 60°C] (2) 55°C … 25°C, 93…95% relative humidity, 2 cycles t = 12 hrs +12 hrs 0°C … 60°C, 5 cycles t = 6 hrs + 6 hrs [for ruggedized range: - 25 … 70°C] (2) Levels 85°C, t = 96 hrs - 40°C, t = 96 hrs Damp heat, cyclic 55°C … 25°C, 93…95% relative humidity, 2 cycles (cyclical humidity) t = 12 hrs + 12 hrs Change of temperature IEC/EN 61131-2; IEC 60068-2-14 (Na & Nb) - 40°C ... 85°C, 5 cycles t = 3 hrs + 3 hrs (thermal shocks) (1) Devices must be installed, wired and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems”. (2) Refer also to the chapter “Treatment for severe environments”. (e): tests required by European e directives and based on IEC/EN 61131-2 standards. 9 10 6/4 Modicon M580 automation platform Environment tests (continued) Environment tests (continued) Name of test Standards, certifications and environment conditions Standards Levels Immunity to mechanical constraints (1) (power on) Sinusoidal vibrations IEC/EN 61131-2; IEC 60068-2-6 (Fc) IACS E10 IEC 60068-2-6 Shocks Free fall during operation Name of test IEC/EN 61131-2; IEC 60068-2-27 (Ea) IEC/EN 61131-2; IEC 60068-2-32 (Ed Method 1) Standards Basic IEC/EN 61131-2: 5 Hz ... 150 Hz, ± 3.5 mm amplitude (5 Hz …. 8.4 Hz), 1 g (8.4 Hz …. 150 Hz) Specific profile: 5 Hz ... 150 Hz, ± 10.4 mm amplitude (5 Hz …. 8.4 Hz), 3 g (8.4 Hz …. 150 Hz) For basic and specific: endurance: 10 sweep cycles for each axis 3 Hz ... 100 Hz, 1 mm amplitude (3 Hz …. 13.2 Hz), 0.7 g (13.2 Hz …. 100 Hz) Endurance at each resonance frequency: 90 min for each axis, amplification coefficient < 10 Seismic analysis: 3 Hz ... 35 Hz, 22.5 mm amplitude (3 Hz …. 8.1 Hz), 6 g (8.1 Hz …. 35 Hz) 30 g, 11 ms; 3 shocks/direction/axis (2) 25 g, 6 ms; 100 bumps/direction/axis (bumps) (3) 1 m, 2 falls Levels 1 2 3 Withstand to mechanical constraints (power off) Random free fall with packaging IEC/EN 61131-2; IEC 60068-2-32 (Method 1) 1 m, 5 falls Flat free fall IEC/EN 61131-2; IEC 60068-2-32 (Ed Method 1) 10 cm, 2 falls Controlled free fall IEC/EN 61131-2; IEC 60068-2-31 (Ec) IEC/EN 61131-2 30° or 10 cm, 2 falls Plugging/Unplugging Name of test Standards 4 For modules and connectors: Operations: 50 for permanent connections, 500 for non-permanent connections Levels Equipment and personnel safety (1) (e) Dielectric strength and insulation resistance IEC/EN 61131-2; IEC 61010-2-201; UL; CSA Dielectric: 2 Un + 1000 V; t = 1 min Insulation: Un y 50 V: 10 MΩ, 50 V y Un y 250 V : 100 MΩ Continuity of earth IEC/EN 61131-2; IEC 61010-2-201; UL; CSA UL; CSA 30A, R y 0,1Ω; t = 2 min IEC/EN 61131-2; IEC61010-2-201; IEC/EN 61131-2; IEC 61010-2-201; UL; CSA IP20 and protection against standardized pins Stored energy injury risk IEC/EN 61131-2; IEC 61010-2-201 Transient connection: 37% Un after 1 s Permanent connection: 37% Un after 10 s Overload IEC/EN 61131-2; IEC 61010-2-201; UL; CSA 50 cycles, Un, 1.5 In; t = 1 s ON + 9 s OFF Endurance IEC/EN 61131-2; IEC 61010-2-201; UL; CSA Temperature rise IEC/EN 61131-2; UL; CSA; ATEX; IECEx In, Un; 12 cycles: t=100 ms ON + 100 ms OFF, 988 cycles : t = 1 s ON + 1 s OFF, 5000 cycles : t = 1 s ON + 9 s OFF Ambient temperature 60°C [for ruggedized range: 70°C] (4) Levels Leakage current Protection offered by enclosures Impact withstand Name of test Standards 5 6 y 3.5 mA after disconnecting Sphere of 500 g, fall from 1.30 m (energy 6.8 J minimum) 7 8 Specific Environment (1) Corrosion areas - gas, salt, dust ISA S71.4 Mixed flowing gases: class G3, 25°C, 75% relative humidity, t = 14 days (4) IEC 60721-3-3 Mixed flowing gases: class 3C3, 25°C, 75% relative humidity, t = 14 days (4) IEC 60068-2-52 Salt spray: test Kb, severity 2 (4) (1) Devices must be installed, wired and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems”. (2) When using fast actuators (response time y 5 ms) driven by relay outputs: 15 g, 11 ms; 3 shocks/direction/axis. (3) When using fast actuators (response time y 15 ms) driven by relay outputs: 15 g, 6 ms; 100 bumps/direction/axis. (4) Refer also to the chapter “Treatment for severe environments”. (e): tests required by European e directives and based on IEC/EN 61131-2 standards. 6/5 9 10 Technical appendices Automation product certifications EC regulations 1 Some countries require certain electrical components to undergo certification by law. This certification takes the form of a certificate of conformity to the relevant standards and is issued by the official body in question. Where applicable, certified devices must be labelled accordingly. Use of electrical equipment on board merchant vessels generally implies that it has gained prior approval (i.e. certification) by certain shipping classification societies. Abbreviation 2 Certification body Country CSA Canadian Standards Association Canada RCM Australian Communications and Media Authority Australia, New Zealand EAC Eurasian conformity Russia and customs union UL Underwriters Laboratories USA (formerly C-Tick) (formerly GOST) Abbreviation 3 4 Classification authority Country IACS International Association of Classification Societies International ABS American Bureau of Shipping USA BV Bureau Veritas France DNV Det Norske Veritas Norway GL Germanischer Lloyd Germany LR Lloyd’s Register UK RINA Registro Italiano Navale Italy RMRS Russian Maritime Register of Shipping Russia RRR Russian River Register Russia CCS China Classification Society China The tables below provide an overview of the situation as at 9th January 2014 in terms of which certifications (listed next to their respective bodies) have been granted or are pending for our automation products. Up-to-date information on which certifications have been obtained by products bearing the Schneider Electric brand can be viewed on our website: www.schneider-electric.com 5 Product certifications Certifications Hazardous locations (1) Class I, div 2 Certified Certification pending 6 UL USA CSA RCM Canada Australia EAC (9) Russia (6) TÜV Rheinland USA, Canada Modicon OTB Modicon STB FM Zone 2 (2)(5) Modicon Telefast ABE 7 ConneXium 7 (2) Magelis PC/GTW (3) (2) (3) Zone 2/22 (2) Magelis XBT GT (3) (2) (2) (3) Zone 2/22 (2)(5) Magelis XBT GK (3) (3) Magelis XBT N/R/RT CSA Zone 2/22 (2)(5) Magelis HMI GTO (3) (2) (3) (2) Magelis HMI STO/STU (3) (2) (2)(3) (2) CSA Zone 2/22 (2)(8) Modicon X80 I/O CSA Zone 2/22 (2)(8) Modicon Momentum FM Modicon M340 8 9 10 Modicon M580 Modicon Premium (2) CSA Modicon Quantum (2) CSA, FM (2) Zone 2/22 (2) Modicon Quantum Safety (2) CSA Zone 2/22 (2) Preventa XPSMF SIL 2, SIL 3 (7) SIL 3 (7) Modicon TSX Micro CSA Phaseo (3) Twido (4) (4) CSA/UL (4) (1) Hazardous locations: According to ANSI/ISA 12.12.01, CSA 22.2 No. 213 and FM 3611, certified products are only approved for use in hazardous locations categorized as Class I, division 2, groups A, B, C and D, or in non-classified locations. (2) Depends on product; please visit our website: www.schneider-electric.com. (3) North American certification cULus (Canada and USA). (4) Except for AS-Interface module TWD NOI 10M3, e only. (5) For zones not covered by this specification, Schneider Electric offers a solution as part of the CAPP (Collaborative Automation Partner Program). Please consult our Customer Care Centre. (6) Refer to the instructions supplied with each ATEX and/or IECEx certified product. (7) According to IEC 61508. Certified by TÜV Rheinland for integration into a safety function of up to SIL 2 or SIL 3. (8) Can be used in gassy mines under certain conditions. (9) Formerly GOST. GOST will be replaced by EAC after certificates are renewed. 6/6 Technical appendices Automation product certifications EC regulations Merchant navy certifications Shipping classification societies 1 Certified Certification pending BV DNV USA ABS France Norway Germany GL (1) (2) (2) (2) (2) (2) (2) (2) KRS Korea LR RINA Great Britain Italy RRR PRS Russia RMRS Russia Poland (2) (2) CCS China 2 Modicon OTB Modicon STB (2) (2) (2) (2) Modicon Telefast ABE 7 ConneXium Magelis PC/GTW Magelis XBT GT Bridge (2) (2) 3 Magelis XBT GK Magelis XBT N/R Magelis XBT RT Magelis HMI GTO Magelis HMI STO/STU (2) (2) Modicon M340 (2) (2) (2) (2) Modicon M580 Modicon X80 I/O 4 Modicon Momentum Modicon Premium Modicon Quantum Modicon TSX Micro Phaseo 5 Twido (1) Also covers US Navy requirements ABS-NRV part 4. (2) Depends on product; please visit our website: www.schneider-electric.com. EC regulations European Directives The open nature of the European markets assumes harmonization between the regulations set by the member states of the European Union. European Directives are texts whose aim is to remove restrictions on free circulation of goods and which must be applied within all European Union states. Member states are obligated to incorporate each Directive into their national legislation, and to simultaneously withdraw any regulations that contradict it. Directives - and particularly those of a technical nature with which we are concerned - merely set out the objectives to be fulfilled (referred to as “essential requirements”). Manufacturers are responsible for taking the necessary measures to establish that their products conform to the requirements of each Directive applicable to their equipment. As a general rule, manufacturers certify compliance with the essential requirements of the Directive(s) that apply to their products by applying a e mark. The e mark is affixed to our products where applicable. Significance of the e mark The e mark on a product indicates the manufacturer's certification that the product conforms to the relevant European Directives; this is a prerequisite for placing a product which is subject to the requirements of one or more Directives on the market and allowing its free circulation within European Union countries. The e mark is intended for use by those responsible for regulating national markets. Where electrical equipment is concerned, conformity to standards indicates that the product is fit for use. Only a warranty by a well-known manufacturer can provide reassurance of a high level of quality. As far as our products are concerned, one or more Directives are likely to apply in each case; in particular: bb The Low Voltage Directive (2006/95/EC) bb The Electromagnetic Compatibility Directive (2004/108/EC) bb The ATEX e Directive (94/9/EC) Hazardous substances These products are compatible with: bb The WEEE Directive (2002/96/EC) bb The RoHS Directive ((2011/65/EU) bb The China RoHS Directive (Standard SJ/T 11363-2006) bb The REACH regulations Directive (EC 1907/2006) Note: Documentation on sustainable development is available on our website www.schneider-electric.com (product environmental profiles and instructions for use, ROHS and REACH directives) . End of life (WEEE) End of life products containing electronic cards must be dealt with by specific treatment processes. When products containing backup batteries are unusable or at end of life they must be collected and treated separately. Batteries do not contain a percentage by weight of heavy metals above the limit specified by European Directive 2006/66/EC. 6/7 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 7/0 Contents 7 - Services A dedicated services offer for your installed base bb Maintenance and support services....................................................... page 7/2 bb Consultancy services............................................................................. page 7/3 1 bb Modernization solutions........................................................................ page 7/3 bb Customization services......................................................................... page 7/3 2 3 4 5 6 7 8 9 10 7/1 Presentation A dedicated services offer for your installed base Schneider Electric, with its experts, products and dedicated tools, provides services such as system design, consultancy, maintenance contracts, modernisation of facilities or delivering projects. 1 The Schneider Electric services offer is structured around several key areas: bb Maintenance and support services: vv A set of services to help maintain reliability and availability of automated control systems. These services may be the subject of a bespoke maintenance contract to meet your requirements more closely. bb Consultancy services: vv Diagnostics of the installed base bb Modernization solutions: vv Migration solutions including consultancy, expertise, tools and technical support to help ensure a smooth transition to newer technology while keeping the wiring and the encoding in most cases. 2 Customization services are also available to accommodate specific requirements. For more information, please consult the specific pages on our website www.schneider-electric.com/automationservices 3 Maintenance and support services 4 Spare parts, exchanges and repairs Solutions to respond very quickly to requests for spare parts, exchanges and repairs to your installed automation equipment (automation platforms, Human Machine Interfaces, drives, distributed I/O): bb Spare parts management: vv Identification of critical parts vv Stock of spare parts: a Schneider Electric owned stock of spare parts, on your site or in one of our warehouses, with immediate availability on site or a contractually agreed delivery time if stored off site vv Testing of spare parts stored on site vv Automatic stock filling bb Repairs: vv Broken down products are repaired in a network of worldwide repair centres. For each repaired product, our experts provide a detailed report. bb On-site repair: vv Our experts’ knowledge and expertise vv Monitoring of specific repair procedures vv Availability of our teams to respond 24/7 bb Exchanges: vv With standard replacements, receive a new or reconditioned product before the broken down product has even been sent back vv Fast exchanges offer the option to receive the replacement product within 24 hours (in Europe) 5 6 7 Preventive maintenance Improving and guaranteeing the long-term reliability and performance of your installations Schneider Electric’s preventive maintenance expert assesses your site, the equipment to be managed and sets up a maintenance program to accommodate specific requirements. A list is provided of the tasks to be performed and their frequency, including site-specific tasks, describing how preventive maintenance is to be managed. Extended warranty An additional manufacturer warranty covering replacement or repair of the equipment The extended warranty offers the option to take out a 3-year warranty. The warranty period can vary according to the geographical area, consult your Customer Care Centre. 8 9 Everything you need to get equipment working again as quickly as possible Online support Access to dedicated experts Priority access to experts who can answer technical questions promptly concerning equipment and software both on sale and no longer commercially available. Software subscription 10 Access to software upgrades and new features By subscribing to software updates, users are able to: bb Purchase licences bb Receive updates, upgrades, software migrations and transitions bb Download software from Schneider Electric’s software library 7/2 Presentation (continued) A dedicated services offer for your installed base Consultancy services M2C (Maintenance and Modernization Consultancy) Professional tools and methods, proven experience of managing obsolescence and updating installed bases, to reduce downtimes and improve performance With our maintenance and modernization consultancy offer, Schneider Electric will help you check the state of your installed base by: bb Defining the scope and depth of the analysis in collaboration with you bb Collecting the technical data without shutting down production bb Analyzing and identifying avenues for improvement bb Producing a recommendation plan Customer benefits: bb Learning about the components that make up the installed base and how up-to-date they are bb Better downtime anticipation bb Expert advice designed to improve performance Modernization solutions Migration to PlantStruxure To find out more about PlantStruxure architectures, please visit our website www.schneider-electric.com/PlantStruxure Proven expertise, tools and methods to give you a clear vision of the improvement opportunities and guide you toward a successful modernization project Schneider Electric offers a gradual program of modernization through a series of products, tools and services that allow you to upgrade to newer technology. There are several stages in this gradual modernization program: bb Partial program: replacement of an old component with a new one bb Staggered program: gradual incorporation of new offers in the system bb Total program: total renovation of the system The table below lists our various migration offers: Platform (1) Change the CPU Keep the I/O racks & wiring Change the I/O racks & keep the wiring Migrate your application 2 3 4 5 Wide range of migration offers Solution 1 Manage your Execute your project project TSX47 to TSX107 6 April series 1000 Modicon p84, Compact April SMC Merlin Gerin PB AEG 7 Symax Rockwell SLC500 Service available (1) Our migration service offer also includes SCADA, Human Machine Interfaces, drives, communication networks and distributed I/O. 8 Customization services Schneider Electric is able to meet your specific requirements and provide you with adapted products: bb Protective coating for Human Machine Interfaces, automation platforms and distributed I/O modules for use in harsh environments bb Customized cable lengths to match your specific needs bb Customized front panels for Human Machine Interfaces 9 10 Note: To check availability of services required, please contact our Customer Care Centre. 7/3 1 2 3 4 5 6 7 8 9 10 8/0 Contents 8 - Technical information, index Technical appendices bb Ethernet network infrastructure............................................................ page 8/2 Index 1 bb Product reference index......................................................................... page 8/8 2 3 4 5 6 7 8 9 10 8/1 Presentation Technical information Ethernet network Infrastructure Presentation The ConneXium Industrial Ethernet offer comprises a complete family of products and tools (including the ConneXium Network Manager (CNM) software tool) required to build the infrastructure of an Industrial Ethernet network. The following pages provide information on network design and component selection. 1 Office Ethernet versus Industrial Ethernet There are three main areas of differentiation between Ethernet applications in an office environment and those in an industrial environment: bb Environment bb Layout (not physical layer specification) bb Performance 2 Contrary to the office environment and even though ISO/IEC is working on it, as yet there are no clearly defined specifications for Ethernet devices intended for industrial applications. The specifications of what it is called Industrial Ethernet are defined by different agencies or entities based upon its nature and what the automation market has traditionally used. 3 The environmental specifications of Industrial Ethernet devices are defined by the traditional agencies that define the environmental specifications for standard industrial devices (UL, CSA, e, etc.). 4 IEEE 802.3 defines the physical layer specifications of the Ethernet network (types of connector, distance between devices, number of devices, etc.) while standard 11801 (similar to TIAEIA 568B and CENELEC EN 50173) provides layout guidelines for installers. The performance specifications are currently being drawn up by ISO/IEC. 5 Ethernet 802.3 principles The Ethernet 802.3 Link Layer is based on a collision detection mechanism (CSMA CD) whereby every node whose information has collided on the network detects the collision and re-sends the information. The process of re-sending information causes delays in its propagation and could affect the application. 6 A collision domain is a group of Ethernet end devices interconnected by hubs or repeaters (devices that receive information and send it out to all their other ports, no matter where the destination device is connected). This means that all devices will be affected by collisions. 7 With full duplex switches (devices that receive information and only send it out through the port to which the destination device is connected), there are no collision domains. Therefore, for industrial automation applications it is highly advisable to use full duplex switches to interconnect devices. This will help eliminate collision domains. 8 9 10 8/2 Topologies Technical information Ethernet network Infrastructure Different network topologies DTE DTE DTE DTE Star topology In a star topology, all devices and Data Terminal Equipment (DTE) are connected though an intermediate device. Ethernet star In an Ethernet star the intermediate device may be a switch. The star is the most commonly used topology in corporate networks and is currently adopted in almost every automation application. As mentioned previously, for industrial Ethernet applications the use of full duplex switches as the central device rather than hubs is highly recommended. 1 2 Deploying star topologies with ConneXium Star topologies can be implemented with any of the switches in the ConneXium offer. Bus topology DTE DTE The bus is one of the most common topologies in traditional industrial automation networks. A single trunk cable connects all devices on the network usually via passive or active T-connectors, or directly chained (daisy chain). Devices can usually be installed anywhere along the bus. DTE Ethernet bus An Ethernet bus can be deployed by interconnecting switches in line and considering every one of them as the connection for a drop device. An unlimited number of switches can be interconnected to achieve this purpose. 3 4 Deploying bus topologies with ConneXium Bus topologies can be implemented with any of the switches in the ConneXium offer. Switches with 1 or 2 fiber optic ports are particularly suitable for this purpose: bb Switches with 2 fiber optic ports can be used to connect in-line devices. bb Switches with 1 fiber optic port can be used to connect end-of-line devices. 5 Daisy chain topology Daisy chain - along the bus - is the other most common topology in traditional industrial automation networks. Cable segments interconnect multiple devices, being the devices “part” of the network cable. DTE DTE DTE Ethernet daisy chain Daisy chain is currently not a particularly common Ethernet topology, but it is likely to rise in popularity as more devices become available. Ethernet daisy chain devices have: bb 2 Ethernet ports and bb 1 embedded switch. Schneider Electric is launching Industrial Ethernet devices on the industrial market for connection in daisy chain architectures. Deploying daisy chain topologies No switches are required for daisy chain topologies. All devices have an embedded switch. Dual port Ethernet at device level is an absolute integral component for daisy chain topologies. One port on the device connects to one port on each of the two neighboring devices. These neighboring connections make up the daisy chain. Ethernet switches can be employed in a daisy chain topology when multiple scan chains are in use by the controlling device. It is expected that the Ethernet switch will be located near the controlling device with the different scan chains emanating from the switch. 6 7 8 9 10 8/3 Topologies (continued) Technical information Ethernet network Infrastructure Different network topologies (continued) Daisy chain topology (continued) 1 Limitations of the daisy chain: Limitations of the daisy chain topology in terms of operational integrity of the network and performance metrics are as follows: bb Dual port Ethernet devices only support 10 Mbps and/or 100 Mbps operational speeds and must use one or the other. bb The network will operate only as fast as the slowest device that is connected to the network. bb In order to improve network traffic latency, the number of devices in a single scan chain is limited to 32 devices. This means that the time for a round trip of a packet through the daisy chain is likely to be less than 5 milliseconds. 2 The maximum latency of a packet passing through any device in a scan chain is no more than 10 µs. 3 Ring topology DTE 4 In a ring topology, all devices or network infrastructure components are connected in a loop. Through this type of topology, a type of network redundancy is achieved. DTE Ring topologies also help improve the availability of the network and its communication to devices. 5 DTE DTE DTE Ethernet ring Ethernet rings are usually the backbones of applications in which high availability is required. If ring topology is required then switches that support this feature should be ordered. DTE Deploying ring topologies using ConneXium ConneXium offers switches that allow the deployment of single and coupled self-healing rings (see page 2/11 for more information). Daisy chain loop A daisy chain loop consists of several daisy chain devices that are placed in a ring topology. 6 When an Ethernet network forms a loop, all the devices in that loop must use the same protocol (RSTP, MRP, or HIPER-Ring). 7 DTE 8 9 10 8/4 DTE DTE DTE Technical information Characteristics Ethernet network Infrastructure Distance limitations and number of devices per segment Based on standard 802.3, the distance limits and number of devices in cascade are as follows: Type Maximum segment length (1) Maximum segment length (offered by ConneXium devices) Maximum number of Maximum number of hubs in cascade switches in cascade 10BASE-T 100 m/328.08 ft 100 m/328.08 ft 4 Unlimited 100BASE-TX 100 m/328.08 ft 100 m/328.08 ft 2 Unlimited 1000BASE-T 100 m/328.08 ft 100 m/328.08 ft – Unlimited 10BASE-FL 2,000 m/6,561.66 ft 3,100 m/10,170.57 ft (2) 11 (fiber ring) – 100BASE-FX 412 m/1,351.70 ft 2,000 m/6,561.66 ft 4,000 m/13,123.32 ft – with multimode fiber, 32,500 m/106,627 ft with singlemode fiber (3) Unlimited 275 m/902.23 ft – Unlimited 1000BASE-SX – 1 2 (1) Based on 802.3, full duplex/half duplex. (2) Depends on the optical fiber budget and fiber attenuation. (3) Depends on the optical fiber budget and fiber attenuation, typical specification is 2,000 m/6,561.66 ft for multimode and 15,000 m/49,212.45 ft for singlemode. 3 Physical media The Ethernet 802.3 standard defines the Physical Layer. A summary of the most common media is given below: Type Data rate 10BASE-T 100BASE-TX 1000BASE-T 10BASE-FL 10 Mbps 100 Mbps 1 Gbps 10 Mbps 100BASE-FX 100 Mbps 1000BASE-SX 1 Gbps 1000BASE-LX 1 Gbps Cable type Defined by 802.3 Recommended by Schneider Electric CAT 3 - UTP CAT 5E - STP CAT 5 - UTP CAT 5E - STP CAT 5 - UTP CAT 5E - STP Two multimode optical Two multimode optical fiber cables typically fiber cables typically 62.5/125 µm fiber, 62.5/125 µm fiber, 850 nm light wavelength 850 nm light wavelength Two multimode optical Two multimode optical fibers typically fibers typically 62.5/125 µm multimode 62.5/125 µm multimode fiber, fiber, 1,300 nm light wavelength 1,300 nm light wavelength – Two monomode optical fibers typically 9/125 µm multimode fiber, 1,300 nm light wavelength Two 62.5/125 or 50/125 multimode optical fibers, 770 to 860 nm light wavelength – Connector type Defined by 802.3 RJ45 RJ45 RJ45 ST Recommended by Schneider Electric RJ45 RJ45 RJ45 ST ST SC – SC Two 62.5/125 µm or SC 50/125 m multimode optical fibers, 1,300 nm light wavelength Two 9/125 µm singlemode – optical fibers, 1,300 nm light wavelength 4 5 6 LC 7 LC Note: These specifications are defined by IEEE 802.3. However, some of the cables are no longer being developed. For instance, for 10BASE-T and 100BASE-TX, a CAT-5E cable is used. 8 9 10 8/5 Management Technical information Ethernet network Infrastructure Management 1 Ethernet devices in general (end-of-line devices and cabling devices) can be divided into two categories: unmanaged and managed devices. bb Unmanaged devices are those devices for which there is no option to configure or control any of the device parameters. bb Managed devices are those devices whose parameters can be configured or controlled (managed) and their internal data can be accessed. 2 The ConneXium product line offers both types of device. There is also a third, unspecified category of device, which is normally classed as a managed device. However, there is one major difference: although this device allows access to its internal data, it cannot be controlled and/or configured. 3 Managed devices Managed devices offer the following features: bb Traffic optimization and filtering - The aim is to increase the bandwidth, or the traffic capacity in a network (some of the features in this area are message and port priority, flow control, multicast filtering, broadcast limiting, IGMP snooping, Vlan, etc.). bb VLAN - A virtual LAN (VLAN) consists of a group of network participants in one or more network segments who can communicate with each other as if they belonged to the same LAN. VLANs are based on logical (instead of physical) links. The biggest advantage of VLANs is their possibility of forming user groups based on the participant function and not on their physical location or medium. Since broad/multicast data packets are transmitted exclusively within a virtual LAN, the remaining data network is unaffected. VLAN can also serve as a security mechanism to block unwanted Unicast messages. bb Security - This feature helps the user protect the switch from unauthorized access that could result in changes in its configuration and impact the traffic going through the switch (some of the features in this area are port security, read/write community name, etc.). Users can also set up the switch so that it blocks messages coming from unauthorized “device” source addresses connected to the switch. bb Time synchronization - This feature allows all devices in a network to be synchronized according to the time. bb Network redundancy - This helps to develop high availability applications. bb Dual ring switch (DRS) - These switches are provided with predefined settings to optimize communication performance and help save time in Ethernet RIO architectures with Modicon Quantum and Modicon M580 automation platforms. DRS switches are mandatory to build Ethernet RIO architectures in which sub-rings have to be connected to the main Ethernet ring. 4 5 6 7 8 9 10 8/6 Technical information Redundancy Ethernet network Infrastructure Redundancy To develop high availability applications, “redundancy” in the networking infrastructure is the answer. Developers can help avoid losing network segments by implementing a single ring or a coupled ring architecture. 1 Single ring DTE The first level of redundancy is achieved by implementing a single ring. ConneXium switches allow the set up of backbone ring configurations. DTE ConneXium switches support three redundancy protocols: HIPER-Ring, MRP, and RSTP. The ring is constructed using HIPER-Ring ports. If an error is detected in one section of the line, a ring structure of up to 50 switches transforms back to a line-type configuration within 0.5 seconds. DTE DTE DTE DTE With a Modicon Quantum or a Modicon M580 Ethernet RIO architecture, the recovery loop can be optimized to less than 50 ms thanks to the RSTP protocol implemented in the different devices. 2 3 4 Dual ring DTE The second level of redundancy is achieved by implementing a dual ring. The control intelligence built into ConneXium switches allows the redundant coupling of HIPER-Rings and network segments. DTE 5 As for a single ring, the recovery time can be optimized to less than 50 ms for 16 switches or 32 RIO drop adapters thanks to the RSTP protocol. DTE DTE DTE DTE 6 DTE Mesh topology using the rapid “Spanning Tree” protocol A third level of redundancy can be achieved by implementing a mesh topology. In simple terms,“Spaning Tree” is a protocol that provides a single path for the signal, when multiple paths exist. If the active path is broken, the “Spanning Tree” protocol enables one of the alternative paths. DTE DTE DTE ConneXium switches offer this possibility. Security ConneXium firewalls help improve security for industrial networks while meeting the needs for cybersecurity. DTE 7 8 DTE Firewall rules can be defined to control access levels at the host, protocol, and port levels. Further rules can be defined for other purposes, such as protecting access to Modbus/TCP function codes and register levels, or EtherNet/IP CIP objects and service codes. ConneXium firewalls can also offer layer 3 routing, network address translation (NAT), and virtual private networks (VPN) for advanced security zoning of critical industrial networks. 8/7 9 10 Product reference index Index BMXXBC050K 1 1 110XCA28201 4/21 110XCA28202 4/21 110XCA28203 4/21 170DNT11000 3/31 BMXXBE1000 4 2 3 490NAD91103 3/31 490NAD91104 3/31 490NAD91105 3/31 490NOR00003 2/18 490NOR00005 2/18 9 4/21 990NAA26350 4/21 4 BMEP581020 BMEP581020H BMEP582020 5 BMEP582020H BMEP582040 BMEP582040H BMEP583020 6 BMEP583040 BMEP584020 7 BMEP584040 BMEXBP0400 BMEXBP0400H BMEXBP0800 BMEXBP0800H 8 9 BMEXBP1200 10 2/17 5/5 1/23 2/18 2/19 5/3 1/23 2/18 2/19 5/3 1/23 2/18 2/19 5/3 1/23 2/18 2/19 BMXXBP0800 BMXXBP0800H BMXXBP1200 1/28 2/18 TSXCBY120K 5/4 1/28 2/18 1/28 5/4 1/28 5/4 TSXCBY180K TSXCBY280KT TSXCBY1000 1/28 5/4 1/28 5/4 1/29 2/19 5/4 1/29 2/19 5/4 1/29 2/19 5/4 1/29 2/19 5/4 1/29 2/19 5/4 TSXCBYACC10 1/29 2/19 5/5 TSXCBYK9 1/29 2/19 5/5 BMXXCAUSBH018 1/23 4/21 5/3 BMXXCAUSBH045 1/23 4/21 5/3 TSXCRJMD25 4/21 TSXCUSB485 4/21 1/25 5/4 TSXPBSCA100 3/31 TSXPBSCA400 3/31 TSXPCX1031 4/21 TSXTLYEX 1/29 2/19 5/5 BMXXEM010 BMXXSP0400 1/25 5/4 BMXXSP0600 1/25 5/4 BMXXSP0800 1/25 5/4 BMXXSP1200 1/25 5/4 S U UAGSBTCFUCD10 4/29 UAGSBTDFUWB13 4/29 UNYDFFXZZSPA80 4/25 UNYLAGZAUWB20 4/29 1/23 2/18 2/19 4/29 STBEHC3020KC 2/23 UNYLHVZAUWB10 4/29 1/23 2/18 2/19 STBNDP2212 3/31 UNYLPCZAUWB 4/29 STBXCA4002 4/21 UNYLSYSFU 4/29 STBXSP3010 1/25 5/4 UNYLTSZAUWB10 4/29 1/25 5/4 UNYSPUEEFCD80 4/20 UNYSPUEFFCD80 4/20 UNYSPUEFGCD80 4/20 UNYSPUEFTCD80 4/20 UNYSPUEFUCD80 4/20 UNYSPUEZFCD80 4/20 UNYSPUEZGCD80 4/20 UNYSPUEZGTCD80 4/20 UNYSPUEZLGCD80 4/20 UNYSPUEZLTCD80 4/20 UNYSPUEZLUCD80 4/20 UNYSPUEZTCD80 4/20 UNYSPUEZUCD80 4/20 UNYSPUEZUGCD80 4/20 UNYSPULFFCD80 4/19 UNYSPULFGCD80 4/19 UNYSPULFTCD80 4/19 UNYSPULFUCD80 4/19 UNYSPULZFCD80 4/19 UNYSPULZGCD80 4/19 UNYSPULZGTCD80 4/19 UNYSPULZMGCD80 4/19 UNYSPULZMTCD80 4/19 UNYSPULZMUCD80 4/19 UNYSPULZSGCD80 4/19 1/23 2/18 2/19 1/25 5/4 1/25 5/4 1/25 2/17 BMXCRA31210 2/17 BMXERT1604T 4/37 BMXNOC0402 2/17 3/25 BMXNRP0200 2/17 BMXNRP0201 2/17 BMXRMS004GPF 1/23 5/3 8/8 BMXXBP0600 TSXCBY050K UNYLFZZAUWB12 BMXCRA31200 BMXXBC030K BMXXBP0400H 1/29 2/19 5/4 1/29 2/19 5/4 4/21 5/4 BMXXBC015K BMXXBP0400 TSXCBY030K SR2CBL06 BMEXBP1200H BMXXBC008K BMXXBE2005 BMXXBP1200H B BMECRA31210C BMXXBE1000H BMXXBP0600H 990NAA26320 BMECRA31210 BMXXBC120K 1/29 2/19 5/4 1/29 2/19 5/4 1/29 2/19 5/4 1/29 2/19 5/4 STBXSP3020 T TCSECN3M3M1S4 2/17 TCSECN3M3M1S4U 2/17 TCSEGDB23F24FA 3/29 TCSEGDB23F24FK 3/29 TCSEGPA23F14F 3/31 TCSEGPA23F14FK 3/31 5/5 TCSESM063F2CS1 2/17 TCSESM063F2CU1 2/17 TCSESM083F23F1 2/17 TCSMCN3M4M3S2 5/5 TCSWAAC13FB TCSXCN3M4F3S4 4/21 5/5 TLXCDLFOFS35 4/35 TLXCDLTOFS35 4/35 TLXCDLUOFS35 4/35 TLXCDSTOFS35 4/35 TLXCDSUOFS35 4/35 TSXCBY010K 1/29 2/19 5/4 UNYSPULZSTCD80 4/19 UNYSPULZSUCD80 4/19 UNYSPULZTCD80 4/19 UNYSPULZUCD80 4/19 UNYSPULZUGCD80 4/19 UNYSPUSFGCD80 4/18 UNYSPUSFTCD80 4/18 UNYSPUSFUCD80 4/18 UNYSPUSZGCD80 4/18 UNYSPUSZGTCD80 4/18 UNYSPUSZTCD80 4/18 UNYSPUSZUCD80 4/18 UNYSPUSZUGCD80 4/18 UNYSPUZFUCD80 4/23 UNYXCAUSB033 4/21 Head Office 35, rue Joseph Monier F-92500 Rueil-Malmaison France The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Design: Schneider Electric Photos: Schneider Electric Printed by: January 2014 - V1.0 DIA6ED2131202EN www.schneider-electric.com Schneider Electric Industries SAS Schneider Electric Modicon M580 automation platform 14
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