9999CT9701 101048 Catalog
2014-09-05
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Separate Enclosures Replacement Parts Kits, Coils Modification Kits, and Accessories Class 9991/9998/9999 Catalog 9999CT9701R10/07 07 CONTENTS Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page Separate Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Magnetic Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Replacement Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Separate Enclosures Class 9991—NEMA Type 3R, 4, 4x, and 12 Separate enclosures can be used with open style devices for field assembly of enclosed controls. These enclosures, plus the open style components, are equivalent to a factory-assembled device. Separate enclosures are to be used only with the equipment listed below: • NEMA Types 4 and 12, Class 9991, Separate Enclosures for Type S devices are supplied as standard with closing plates. See the selection chart below for the specific number of closing plates on various enclosures. For applications requiring enclosures without closing plates, consult your local Schneider Electric representative. • NEMA Type 3R Enclosures for field assembly of equipment for outdoor applications are provided with three closing plates, a reset mechanism, and a predrilled panel as standard. For conduit connection to the top of these enclosures, select watertight hubs from the listing on Digest 174 page 3–9 in accordance with applicable code requirements. Square D® brand NEMA Type 12 enclosures can also be modified for outdoor use. For details, refer to NEMA Type 12 enclosure modification information on page 4. Type SCW21 NEMA Type 4x Enclosure NOTE: Not for use in high-corrosive outdoor locations and/or sea coast environments. • NEMA Type 4X Enclosures for Type S devices, Sizes 0–2 and 30–60 A, are provided as standard without closing plates. Cover-mounted control units for NEMA Type 4X separate enclosures are available as a factory modification only. When closing plates are removed from NEMA Types 4, 12, and 3R enclosure covers, the openings can be used for easy installation of Class 9001 Type K or Type SK cover-mounted control units. Refer to page 13. Table 1: Equipment Used with Separate Enclosures Enclosure Classification For Use With Type SCA11 NEMA Type 12 Enclosure Types Class (All Pole Arrangements) NEMA Size or A Rating NEMA Type 4 1 NEMA Type 4X NEMA Type 12/3R NEMA Type 3R Type Type Number of Closing Plates Type Number of Closing Plates Type MO M1 M1P MW1 2 MW11 — MA1 — — SAO, SBO, SCO 00, 0, 1 SCW20 SCW11 2 SCA11 2 SCH2 SDO 2 SDW20 SDW11 2 SDA11 2 SDH1 SEO 3 SEW11 — 3 SEA11 3 SEH1 SFO 4 — SFW11 3 SFA11 3 SFH1 SAO, SBO, SCO 00, 0, 1 SCW21 SCW11 2 SCA11 2 SCH2 SDO 2 SDW21 SDW11 2 SDA11 2 SDH1 SEO 3 SEW11 4 — 3 SEA11 4 3 SEH1 SFO 4 — SFW11 4 3 SFA11 4 3 SFH1 Manual Starters 2510 MBO, MCO Magnetic Contactors 8502 3 Magnetic Starters 8536 Type SCW11 Lighting Contactors Non-Combination Electrically and Mechanically-held NEMA Type 4 Enclosure 8903 3 LO, LXO 20 A SDW20 SDW11 2 SDA11 2 SDH1 SMO 30 A SCW20 5 SCW11 2 SCA11 2 SCH2 SPO 60 A SCW20 5 SDW11 2 SDA11 2 SDH1 SQO 100 A SEW11 4 — 3 SEA11 4 3 SEH1 SVO 200 A — — — — — SFH1 Reversing and Two-Speed Horizontally Arranged Contactors and Starters 8702 3 8736 SBO, SCO SDO 0, 1 2 — SCW12 SDW12 3 SCA12 SDA12 3 — — 8810 SBO & SCO 0, 1 — SCW13 3 SCA13 3 — 1 2 3 4 5 The standard cabinet has a brushed finish. Type MBO, Size MO only. For contactors, replace reset assembly with proper closing plate; for NEMA Type 4 use Class 9001 Type K52, for NEMA Types 3R and 12 use Class 9001 Type K51. Class 9991 Types SCW20 and SDW20 are designed for contactors only, reset closing plates not required. Enclosure suitable for starter with melting alloy overload and solid state overload relays only. For electrically-held devices only. Table 2: Type SCH2 NEMA Type 3R Enclosure How to Order To Order Specify: • • Class Number Type Number Catalog Number Class 9991 Type SCA11 2 © 2007 Schneider Electric All Rights Reserved 12/2007 Separate Enclosures NEMA Type 1 and Flush Mounting—Class 9991 Flush Mounting General Purpose separate enclosures for Type S Sizes 0–2, 30–60 A, are provided with knock-outs in the cover for field assembly of one Class 9999 push button or selector switch kit and one Class 9999 pilot light kit. (Refer to page 5.) For Type S Size 3, 100 A, three closing plates are provided for installation of Class 9001 Type K oiltight control units. For enclosure dimensions, refer to page 13. The NEMA Type 1 General Purpose separate enclosures listed below, when used with open style components, are equivalent to a standard factory assembled control device. Table 5: NEMA Type 1 Selection NEMA Type 1 Table 3: For Use With Flush Mounting Selection Class 9991 Flush Mounting General Purpose (Components) For Use With Class 2510 Types (All Pole Arrangements) MBO & MCO NEMA Size or A Rating Flush Plates Mounting Strap Class Pullbox 2510 Standard Stainless Steel1 Type Type Type Type MO MF1 (with pullbox and plaster adjustment) M1 MF2 (without pullbox but with mounting strap) 8501 M1P Magnetic Contactors 85022 SBO & SCO 0, 1 SCF11 SCF12 SCF2 SCF1 SDO 2 SDF11 SDF12 SDF2 SDF1 SEO 3 SEF11 (enclosure complete) 8502 Magnetic Starters 8536 SBO & SCO 0, 1 SCF11 SCF12 SCF2 SCF1 SDO 2 SDF11 SDF12 SDF2 SDF1 8536 Lighting Contactors Non-Combination Electrically and Mechanically-held 89032 1 2 LO, LXO 20 A SDF13 — SDF2 SDF1 SMO 1–4 30 A SCF11 — SCF2 SCF1 SMO 10–13 30 A SCF13 — SCF2 SCF1 SPO 1–4 60 A SDF11 — SDF2 SDF1 SPO 10–13 60 A SDF13 — SQO 1–13 100 A SEF11 (enclosure eomplete) SDF2 SDF1 8702, 8736 8903 The standard cabinet has a brushed finish. For contactors, replace reset assembly with proper closing plate. For flush mounting use Class 9999 Type SG2 except for Class 9991 Type SDF11 which requires a Class 9001 Type K51 or K11 closing plate. Class 9991 Type SEF11 is designed for contactors only, reset closing plates not required. 8910 9050 9070 Type SCG8, NEMA Type 1 Enclosure Flush Mounting Starter Pullbox and Mounting Strap with Plaster Adjustment Feature 1 2 3 Table 4: How to Order To Order Specify: Catalog Number 4 Class Type 9991 DPG1 5 Type Number of Poles Type F and K All EN1 M-Sizes M0 and M1 All MG1 M-Size M1P All MG2 CO All UE1 XO 2–12, 2–4 w/ Attachments XDO 2–8 w/o Attachments SAO, SBO, SCO 2–4 UE7 SCG7 SDO 2–4 SDG7 SEO 2–4 SEG7 SFO 2–4 SFG8 SAO, SBO, SCO 2–4 SCG8 SDO 2–4 SDG8 SEO 2–4 SEG8 1 SFO 2–4 SFG8 SGO 3 SGG8 12 SAO,SBO, SCO All SCG9 3 SDO All SDG9 3 LO, LXO All LXG1 4 SMO All SCG7 5 SPO All SDG7 5 SQO All SFG8 DP 1–2 DPG1 DPA12, 13, 22, 23, 32, 33, 42, 43 2–3 DPG1 DPA14, 24, 34, 44, 52, 53 2–4 DPG2 DPA62, 63 2–3 DPG3 DPA72, 73, 92, 93, 122, 123 2–3 DPG4 H, J, K, L & M All UE6 AO (Single Head) All UE6 HO All UE6 EO51, EO61, EO71, K750, K1000 — SDG4 EO2, EO3, EO4, EO15, EO16, EO18, EO19, T75, T100, T150, T200, T250, T300, T350, T500 — LG1 EO1, EO17, T50 — UE7 Enclosure suitable for starter with melting alloy or solid state overload relays only. Series B starter enclosure. For horizontally-arranged Class 8702 contactors and Class 8922 breakers replace reset assembly with a Class 9001 Type K51 closing plate. If cover mounted control units are required, select oversized enclosure listed on page 4. For electrically-held contactors only. 3 12/2007 © 2007 Schneider Electric All Rights Reserved Separate Enclosures Class 9991—NEMA Type 1, 4, and Oversize NEMA Types 1, 4, and Oversized Type SCW4 NEMA Type 4 Enclosure For Addition of Control Circuit Transformer The Class 9991 enclosures listed in Table 6 accept an open type Class 8502 or 8536, Type S, NEMA Size 0, 1, 1P, or 2 contactor or starter along with a fused-control circuit transformer (Form F4T) to allow field assembly of enclosed controllers. In the cover of the Class 9991 Type SCG1 enclosure, knock-outs are provided for field addition of Class 9999 cover-mounted control units. All other Class 8502 and 8536 enclosures include a panel with space and drilling for an open-type device and a fusedcontrol circuit transformer. In addition, three closing plates are included in each cover for easy installation of Class 9001 Type K or SK control units. Oversized enclosures for open type Class 8903 Type L and LX 20 A, and Type S 30 and 60 A electrically and mechanically held lighting contactors include a panel with space and drilling for an open-type contactor and fused-control circuit transformer (Form F4T) and/or an auxiliary relay for use with single pole pilot devices (Form R6). When an auxiliary relay is required, use a Class 8501 Type XO11 relay. Three closing plates are provided as standard for easy installation of Class 9001 Type K or SK control units. Note: A Class 9991 Type SCG1 NEMA Type 1 separate enclosure can also be used for Class 8903 Type SMO30 A electrically-held lighting contactor if Form F4T (control transformer) with or without cover control units is required. Table 6: Enclosure and Transformer Selection For Use With NEMA Type 1 Class Type Recommended Class 9070 1 Transformer Selection Class 9991 Enclosure NEMA No. Size or of A Rating Poles Type NEMA Type 4 2 NEMA Type12 3 Standard Extra Capacity Type Type Type VA 100 VA 150 VA 300 VA Type Type Type Fuse Block Magnetic Contactors and Starters Type SCG1 with Starter, Transformer, and Fuse Block Installed 1–3 SAO,SBO 001, 0, & 1 8502 & & SCO 4–5 8536 4 SDO 2 2–5 Lighting Contactors Non-Combination 8903 1 2 3 4 5 6 LO, LXO 20A SMO 6 30A SPO 6 60A SDA4 T50 T10 5 T100 50 VA 100 VA 100 VA T100 5 — — T150 5 T150 5 T150 — — T300 SDA3 T50 T50 T10 5 50 VA 50 VA 100 VA — T100 5 — — T150 5 T150 5 — — — T100 100 VA — T150 T300 SCG1 SCW4 SCA4 SDG4 SDW4 All 1–3 4–5 2–5 SDG3 SDW3 Class 9999 Type SFR4 For price list and complete description, see the Class 9070 section. NOTE: Class 9991 Type SCG1 enclosure is provided with a Class 9999 Type SF4 fuse block as standard. The standard cabinet has a brushed finish. For electropolished finish, specify Form G16. NEMA Type 12 modified for outdoor use (see below). For contactors (Class 8502), a separate closing plate is provided with each enclosure to replace the reset mechanism with the exception of Class 9991 Type SCG1 which requires a separate reset closing plate Class 9999 Type SG2. For mounting in SCG1 enclosure a Class 9991 Type S1 adapter bracket is also required. Mechanically held. NEMA Type 12 Enclosures Modified for Outdoor Applications (Do not use in salt air or corrosive environments) Field Modifications for NEMA Type 3 dusttight, raintight, and sleet resistant outdoor applications include: Use watertight conduit hubs or equivalent provision for watertight connection at the conduit Type SCA4 NEMA Type 12 Enclosure entrance. Field Modifications for NEMA Type 3R dusttight, rainproof, and sleet resistant outdoor applications include: 1. Use watertight conduit hubs or an equivalent provision for watertight connection at the conduit entrance, when the conduit enters at a level higher than the lowest live part. 2. Add drain holes of 1/8 inch diameter to the bottom of the enclosure. Table 7: Control Unit Selection Table Class 9001 Type K oiltight/watertight control units can be Kit Contents easily installed in NEMA Types 4, 12, and oversized NEMA Class 9999 Type Control Function Type 1 separate enclosures provided with closing plates. Class & Type Description When installing control units, simply remove the closing plates 1–9001 KR1B Start Operator 1–9001 KR1R Stop Operator and install the proper Class 9001 Type K components. Start-Stop SA3 1–9001 KN201 “Start” Legend Plate Pushbutton Convenient control unit kits complete with assembled and 1–9001 KN202 “Stop” Legend Plate pre-wired operators for quick installation are available as Class 2–9001 KA1 Contact Block 1–9001 KS43B Selector Operator Switch 9999 user modification kits. See Table 7 for contents of each Hand-Off-Auto SC8 1–9001 KN260 “Hand-Off-Auto” Legend Plate Selector Switch control unit kit. Class 9001 Type SK NEMA Type 4X corrosion 1–9001 KA1 Contact Block resistant control units may be used as an alternate. SP28R Pilot Light (120 V) 1–9001 KP1R31 Red Pilot Light 4 © 2007 Schneider Electric All Rights Reserved 12/2007 Separate Enclosures Approximate Dimensions—Class 9991 Table 8: NEMA Type 1 – General Purpose Enclosures (Standard) For Use With Dimensions (inches/millimeters) Class 9991 Type Class Type NEMA Size No. of Fig. Mounting A or A Rating Poles No. Screws LXG1 8903 20 A 2–12 – 1 2 DPG1 LO, LXO DP 8910 8903 SCG7 20 40 A DPA 8502 – 1–3 SMO (E.H.) 30 A All SAO 00 2–3 SBO SCO 0 1 All SAO 00 2–3 SCG8 8536 SBO SCO 0 1 All DPG2 8910 DP — — 8903 SPO (E.H.) 60 A 2–12 8502 SDO 2 All SDG7 SDG8 8536 SDO 2 All DPG3 8910 DPA — — DPSG2 8911 DPS — — SEG7 SEG8 8502 SEO 3 All 8536 SEO 3 All 8911 DPG4 SFG8 DPA — — SFO 4 All 8536 SFO 4 All 8903 SQO (E.H. & M.H.) 100 A All SBO, SCO 2 ETBC20, ETBC36 — 1 1 8702 1 8922 SCO 2 ETBC60 — 1 C D E F G H I J K L Weight (lb) — 7.81 198 12.69 322 6.03 153 — 1.09 28 10.50 267 1.09 28 1.09 28 5.63 143 5.75 146 1.09 28 5.63 143 8 (4) #10 4.85 123 8.5 216 4.03 102 2.42 62 0.109 3 5.75 146 0.531 13 0.92 23 3.00 76 3.75 95 — — 2 3.00 76 0.88 22 8.13 206 1.00 25 0.94 24 4.13 105 5.00 127 — — 4 — 1.09 28 10.50 267 1.09 28 1.09 28 5.63 143 5.75 146 1.09 28 5.63 143 8 — 1.53 39 18.75 476 1.53 39 1.53 39 8.38 213 7.75 197 1.53 39 8.38 213 23 5.28 134 1 6.00 152 (3) #10 10.00 254 5.56 141 6.03 153 1 1 All 8502 8922 SDG9 — 8910 8702 SCG9 DPSG63 to 93 1 B (4)1/4 " 7.81 198 12.69 322 (4)3/8 " 11.44 286 21.81 554 6.31 160 8.00 203 8.38 213 2 (4)7/16 " 11.25 286 25.15 639 8.99 228 8.60 218 1.25 32 1.25 32 22.31 567 1.42 36 0.44 11 — — — 34 All 2 (4)5/16 " 11.88 302 11.88 302 7.41 188 9.75 248 1.06 27 1.06 27 9.75 248 1.06 27 0.31 8 — — — 16 All 2 (4)5/16 " 14.88 378 14.13 359 7.56 192 12.75 324 1.06 27 1.06 27 12.00 305 1.06 27 0.31 8 — — — 24 Standard enclosure has space for a fused control transformer, Form F4T, on Sizes 0–2. Table 9: NEMA Type 1 – General Purpose Enclosures (Oversize) For Use With Class 9991 Type Class Type SDG3 SDG4 SCG1 Dimensions (inches/millimeters) (See Figure 2) NEMA Size No. of Fig. Mounting A or A Rating Poles No. Screws 8903 LO, LXO SMO (M.H.) SPO (Form F4T) 20 A 30 A 60 A All 8502 SDO (Form F4T) 2 All 8536 SDO (Form F4T) 2 All 9070 EO51, EO61, EO71, T750, T1000 — — 8502 SBO, SCO (Form F4T) 0, 1 All 8536 SBO, SCO (Form F4T) 0, 1 All 8903 SMO (E.H.) (Form F4T) 30 A Figure 1 L D E F G H I 2 (4) 5/16 " 14.88 378 14.13 359 7.66 194 Weight (lb) 15 7.56 192 12.75 324 1.06 27 1.06 27 12.00 305 1.06 27 0.31 8 21 7.56 192 3 (4) 9/32" Figure 2 6.34 161 15.88 403 5.19 132 4.66 118 0.84 21 14.38 365 0.75 19 Figure 3 (4) I Dia. Mounting Holes A C J K C 0.28 7 0.35 9 SCG1 All A D K B H H E Pilot Light F G B B G B Reset RESET H G H I H E D F C D A E C (4) I Dia. Mtg. Holes 5 12/2007 © 2007 Schneider Electric All Rights Reserved Separate Enclosures Class 9991—Approximate Dimensions Table 10: NEMA Type 1 – General Purpose Enclosures For Use With Dimensions (inches/millimeters) (see Figure 4) Class 9991 Type Class Type No. of Poles UE1 1 8501 CO All 8910 H, J, K, L & M All AO (Single Head) All HO All XO 2–12, 2–4 w/ Attachments XDO 2–8 UE6 UE7 LG1 2 1 2 9050 8501 9070 EO1, EO17, T25, & T50 — 9070 EO2, EO3, EO4, EO15, EO16, EO18, EO19, K75, K100, K150, — K200, K250, K300, K350, & K500 Weight (lb) Figure 4 A B C D E F G H J 3.63 92 5.28 134 3.31 84 1.88 48 3.63 92 1.06 27 1.50 38 1/ 4 4.91 125 5.75 146 5.53 140 3.50 89 4.38 111 1.56 40 2.00 51 9/ 32 4.87 125 7.79 196 7.53 191 3.50 89 6.38 162 1.31 33 1.88 48 #10 7.53 191 9.78 248 5.91 150 6.13 155 8.38 213 1.31 33 1.88 48 9/ 32 ”1 1/ L 2 ” – 3/4 ” 2 1 /2 ” – 3/4 ” ” 1/ 1 ” – 11/4 ” ” 2 ” – 3 /4 ” 2 1/ 2 ” – 3/4 ” 4 1/ 2 ” – 3/4 ” – 1 ” 2 10 Class 9991 UE1 has only three mounting holes; 2 in the bottom as shown in Figure 4 and 1 centered at the top. Class 9999 LG1 has three knockouts, top and bottom. Table 11: NEMA Type 3R – Rainproof and Sleet–Resistant Enclosures For Use With Class 9991 NEMA Size No. of Type Class Type or A Rating Poles A SCH2 SDH1 SEH1 SFH1 8502 8536 SBO, SCO 0, 1 8903 SMO 30 A 8502 8536 SDO 2 8903 LO LXO 20 A 8903 SPO 60 A 8502 8536 SEO 3 Dimensions (inches/millimeters) (see Figure 5) B C D1 D2 E F G1 G2 H1 H2 J K L M N P 1/ 2 3/ 4 1/ 2 3/ 4 1 1 1.83 46 1 11/4 11/2 1/ 2 3 /4 6.38 162 1.83 46 1 11/4 2 21/2 1/ 2 3/ 4 6.38 162 1.83 46 1 11/4 2 21/2 1/ 2 3 /4 8.83 224 12.30 7.12 312 181 1.39 35 1.44 37 6.00 152 7.50 191 2.61 66 2.19 56 2.08 53 2.62 66 14.28 1.37 1.37 1.88 363 35 35 48 4.38 111 1.83 46 All 9.83 250 16.30 6.62 414 219 1.39 35 1.44 37 7.00 178 11.50 2.61 192 66 2.19 56 2.08 53 2.62 66 16.78 1.31 1.75 2.13 426 33 44 54 4.88 124 All 12.63 25.30 8.62 326 643 219 1.39 35 1.44 37 10.00 20.60 2.61 254 521 66 2.19 56 2.08 53 2.62 66 19.78 1.31 2.31 2.69 502 33 59 68 12.63 40.30 9.12 326 1024 232 1.39 35 1.44 37 10.00 35.50 2.61 254 902 66 2.19 56 2.08 53 2.62 66 20.28 1.31 2.31 2.69 515 33 59 68 All 8903 SQO 100 A 8502 8536 SFO 4 All 8903 SVO 200 A 2–3 K.O. K.O. X Y A A D1 E C D2 N P G1 B E F B G2 D (4) H Dia. Mounting Holes (4) .36 Dia. Mounting Holes “J” KO Top and Bottom (3) Closing Plates “L” KO Top and Bottom J M C X M F Y G2 X K L H1 G H2 Figure 4 Figure 5 6 © 2007 Schneider Electric All Rights Reserved 12/2007 Separate Enclosures Approximate Dimensions—Class 9991 Table 12: Class 9991 Type NEMA Type 4X – Watertight and Corrosion Resistant Enclosures For Use With Class Type SMO (E.H.) SBO, SCO SBO, SCO LO, LXO SPO (E.H.) SDO SDO 8903 SCW20 8502 SCW21 8536 8903 SDW20 SDW21 8903 8502 8536 Table 13: Class 9991 Type SCW11 SDW11 SEW11 SFW11 SCW2 SCW3 SCW4 SDW2 SDW3 B C D E F G H I J K L W1 X2 Weight (lb) 6.50 165 6.44 164 12.13 308 0.75 19 5.00 127 8.25 210 1.69 43 3.34 85 10.06 256 1.31 33 2.13 54 0.31 8 3 /4 ” 1” 7 8.50 216 7.06 179 13.88 352 0.75 19 7.00 178 10.50 267 1.69 43 3.91 99 11.94 303 1.63 41 2.38 60 0.31 8 3 /4 ” 11/2 ” 13 # Poles A 30A All 0, 1 All 0, 1 All 20A All 60A All 2 2 All All Hub Dia. NEMA Type 4 – Watertight Enclosures (Standard) For Use With Dimensions (inches/millimeters) (see Figure 6) Hub Dia. Class Type NEMA Size No. of or A Rating Poles A B C D E F G H I J K L 8903 8502 SMO SBO, SCO 30 A 0, 1 All All 6.38 162 7.13 181 13.19 335 1.56 40 3.25 83 12.00 305 0.59 15 1.88 48 11.78 299 1.63 41 2.31 59 0.31 8 8536 SBO, SCO 0, 1 All 6.38 162 7.81 198 13.19 335 1.56 40 3.25 83 12.00 305 0.59 15 1.88 48 11.78 299 1.63 41 2.31 59 0.31 8 8903 8903 8502 LO, LXO SPO SDO 20 A 60 A 2 All All All 8.13 206 7.88 200 16.19 411 1.56 40 5.00 127 15.00 381 1.09 28 1.94 49 14.75 375 2.00 51 2.63 67 0.31 8 8.13 206 8.56 217 16.19 411 1.56 40 5.00 127 15.00 381 1.09 28 2.88 73 14.75 375 2.00 51 2.63 67 0.31 8 18.15 461 8.77 223 32.21 818 3.08 78 12.00 305 30.50 775 0.86 22 3.67 93 26.71 678 2.58 66 3.19 81 0.44 11 18.15 461 9.58 243 32.21 818 3.08 78 12.00 305 30.50 775 0.86 22 4.48 114 26.71 678 2.58 66 3.19 81 0.44 11 18.15 461 8.77 223 32.21 818 3.08 78 12.00 305 30.50 775 0.86 22 3.67 93 26.71 678 2.58 66 3.19 81 0.44 11 8536 SDO 2 All 8903 8502 8536 8536 SQO SEO SEO SFO 100 A 3 3 4 All All All All 8502 SFO Table 14: Class 9991 Type Dimensions (inches/millimeters) (see Figure 6) NEMA Size or A Rating 4 All W1 X2 Weight (lb) 3/ 4 ” 1” 12 3/ 4 ” 11/2 ” 18 3/ 4 ” 21/2 ” 51 NEMA Type 4 – Watertight Enclosures (Oversize) For Use With Dimensions (inches/millimeters) (see Figure 7) Class Type NEMA Size No. of or A Rating Poles 8702 8736 SCO 1 SBO SCO SBO, SCO (Form F4T) 0 1 All 0, 1 All SDO 2 All 8810 8502 8536 8702 8736 8502 8536 1 Bottom Only. SDW4 B C D E F G 7.50 191 13.50 0.59 343 15 H I J 3.88 98 18.41 1.66 468 42 K L W1 2.31 59 0.31 8 3 Figure 6 All D G D 14.69 2.56 373 65 /4 ” 1” 19 24 25 14.88 7.25 378 184 16.19 2.56 411 65 9.75 248 15.00 0.38 381 10 3.88 98 20.88 1.72 530 44 2.63 67 0.31 8 3 11/2 ” /4 ” All 29 28 D B A E G D B C F F Weight (lb) 23 12.63 7.81 321 198 Figure 7 A E X2 All LO, LXO 20 A SMO, SPO 30 A (Form F4T) 60 A SDO 2 (Form F4T) 2 Top and Bottom. 8903 A Hub Dia. G G G (4) L Mounting Holes (4) L Mounting Holes I I W X W X J J H K H K 7 12/2007 © 2007 Schneider Electric All Rights Reserved Separate Enclosures Class 9991—Approximate Dimensions Table 15: A E D D For Use With Dimensions (inches/millimeters) (see Figure 8) Class 9991 NEMA Size No. of A B C D E F G H I Type Class Type or A Rating Poles G F 8502 SBO, SCO 0, 1 All SCA11 8536 SBO, SCO 0, 1 All 8903 SMO 30 A All 8502 SDO 2 All 8536 SDO 2 All 8903 LO, LXO 20 A All 8903 SPO 60 A All 8903 SQO 100 A All 8502 SEO 3 All 8536 SEO 3 All 8536 SFO 4 All 8502 SFO 4 All C G B (4) J Dia. Mounting Holes SDA11 I SEA11 H Figure 8 SFA11 A E D D NEMA Type 12 – Dusttight and Driptight Enclosures (Standard) Weight (lb) J 6.38 162 8.53 217 12.75 1.56 324 40 3.25 83 12.00 0.38 305 10 3.56 12.50 0.31 90 318 8 10 8.13 206 9.28 236 16.00 1.56 406 40 5.00 127 15.00 0.50 381 13 3.56 15.38 0.31 90 391 8 15 18.15 9.24 461 235 31.50 3.08 800 78 12.0 305 30.50 0.50 775 13 3.67 26.71 0.44 93 678 11 18.15 9.58 461 243 31.50 3.08 800 78 12.0 305 30.50 0.50 775 13 4.48 26.71 0.44 114 678 11 18.15 9.24 461 235 31.50 3.08 800 78 12.0 305 30.50 0.50 775 13 3.67 26.71 0.44 93 678 11 51 G Table 16: F C NEMA Type 12 – Dusttight and Driptight Enclosures (Oversized) For Use With Dimensions (inches/millimeters) (see Figure 9) Class 9991 NEMA Size No. of Type A B C D E F G H I J Class Type or A Rating Poles B G (4) J Dia. Mounting Holes I Weight (lb) SCA2 8702 8736 SCO 1 All SCA3 8810 SBO SCO 0 1 All SCA4 8502 8536 SBO, SCO (Form F4T) 0, 1 All 19 SDA2 8702 8736 SDO 2 All 24 SDA3 8903 LO, LXO SMO, SPO (Form F4T) 20 A 30 A 60 A All SDA4 8502 8536 SDO (Form F4T) 2 All 17 11.88 7.75 13.5 2.56 6.75 12.75 0.38 3.66 18.13 0.31 302 197 343 65 171 324 10 93 460 8 18 H Figure 9 H C H A G E D F Table 17: Figure 10 Class 9991 Type Class SDF13 (w/SDF1 & SDF2) SCF11 (w/SDF1 & SDF2) SDF11 (w/SDF1 & SDF2) SEF11 27 27 Flush Mounting General Purpose Enclosures For Use With B 14.88 7.88 16.00 2.56 9.75 15.00 0.50 3.66 21.25 0.31 378 200 406 65 248 381 13 93 540 8 Type Dimensions (inches/millimeters) (see Figure 10) NEMA Size No. of or A Rating Poles 8903 LO, LXO 20 A All 8502 SBO, SCO 0, 1 All 8536 SBO, SCO 0, 1 All 8903 SMO (E.H.) 30 A All 8502 SDO 2 All 8536 SDO 2 All 8903 SPO (E.H.) 60 A All 8502 SEO 3 All 8903 SQO 100 A All A B C D E F G H Weight (lb) 15.19 8.94 386 227 7.63 12.88 5.44 10.94 5.13 194 327 138 278 130 0.38 10 17 13.44 7.19 341 183 5.88 11.13 4.75 149 283 121 4.50 114 0.38 10 10 15.19 8.94 386 227 7.63 12.88 5.44 10.94 5.13 194 327 138 278 130 0.38 10 17 0.18 5 48 31.00 16.75 14.25 26.25 8.00 787 425 362 667 203 9.19 233 — — 8 © 2007 Schneider Electric All Rights Reserved 12/2007 Magnetic Coils Class 9998 Table 18: Replacement AC Magnet Coils for Magnetic Contactors and Starters (Refer to Table 21 on page 10 for listing of mechanically held unlatch coils) Equipment To Be Serviced Device Size Type Suffix Number (Complete Coil Number Consists of Prefix or Class Coil Coil VA and Type Followed by Suffix Number.) Prefix or Hz Class InSealed Poles and Type 24 V 110-115 V 120 V 208 V 220 V 240 V 277 V 380 V 440 V 480 V 550 V 600 V rush 2–6 9998L 60 50 23 24 — 44 44 45 50 52 — 53 53 54 55 — — 60 — 62 62 63 — 65 65 66 150 140 30 30 8–12 9998LH 60 50 23 24 — 44 44 45 50 — — 53 53 54 55 — — 60 — 62 62 — — 65 65 — 180 170 35 35 2–4 9998L 60 50 23 24 — 44 44 45 50 52 — 53 53 54 55 — — 60 — 62 62 63 — 65 65 66 150 140 — — 6–12 9998LH 60 50 23 24 — 44 44 45 50 — — 53 53 54 55 — — 60 — 62 62 — — 65 65 — 180 170 — — L Coils for Present Design Magnetic Contactors and Starters Classes 8502, 8536, 8538, 8539, 8606, 8630, 8640, 8647, 8650, 8651, 8702, 8736, 8738, 8739, 8810, 8811, 8812, 8903, 8910 and 8940 (except NP) 8911 8965 30 A LX (Latch) 00 SA (Series B) All 9998SAC 60 50 23 — — 45 45 — 52 — — 54 54 — 55 — 59 — — 62 62 — — 65 65 — 165 — 33 — 00 0, 1, 1–P & 30 A SA (Series A) SB, SC & SM All 31041-400 60 50 20 22 — 42 42 43 48 — — 51 51 53 52 — 56 57 58 60 — 60 61 62 62 64 245 232 27 26 2& 60 A 2&3 31063-409 SD & SP 60 50 16 17 — 38 38 39 44 — — 47 47 48 49 — 53 54 — 57 57 — — 60 60 61 311 296 37 36 4&5 31063-400 60 50 16 17 — 38 38 39 44 — — 47 47 48 49 — 53 54 — 57 57 — — 60 60 61 438 429 38 37 3& 100 A DPA12_, SE, SQ & SYD138 2&3 31074-400 60 50 16 17 — 38 38 39 44 — — 47 47 48 49 — 53 54 — 57 57 — — 60 60 61 700 678 46 47 4&5 31091-400 60 50 — — — 38 38 39 44 — — 47 47 48 49 — 53 54 — 57 57 58 — 60 60 61 1185 1260 85 89 4& 200 A SF, SV & SYD230 All 31091-400 60 50 — — — 38 38 39 44 — — 47 47 48 49 — 53 54 — 57 57 58 — 60 60 61 1185 1260 85 89 SG, SX & All SYD368 Series A 31096-400 60 50 — — — 09 09 10 15 — — 18 18 — 19 — 21 22 — 24 24 — — 29 29 30 2970 2970 212 250 SG, SX & All SYD368 Series B 31096-320 60 50 — — 50 50 50 50 51 — 52 52 52 52 53 — 54 54 55 55 55 55 — — — — 1300 — 14 — 1780 48 1960 59 1530 1250 — — 5& 300 A 6&7 SH & SJ SY, SZ, SJ (Elect. Held) 400, 600 & 800 A SY, SZ, SJ (Mech. Held) 2–3 Coil Part Number 3110440050 (All System Voltages) 2–3 31104-418 60 50 — — — 09 09 — 15 — — 18 18 — 19 — — — — 24 24 — — 29 29 — NEMA Size 5 E-Coil Modification Kit Classes 8502, 8536, 8538, 8539, 8606, 8630, 8640, 8647, 8650, 8651, 8702, 8736, 8738, 8739, 8810, 8811, 8812, 8910 and 8903 Consisting of: • • • • • E-Coil Armature Bottom Magnet 15 A, 600 V Fuse and Holder (Class 9999SFR) Instruction Manual Table 19: Coil Modification Kits Catalog Number Description 9998SG120 Coil Modification Kit 120 V 9998SG480 Coil Modification Kit 480 V 9998SG277 Coil Modification Kit 277 V 9998SG208 Coil Modification Kit 208 V 9998SG240 Coil Modification Kit 240 V 9998SG380 Coil Modification Kit 380 V Table 20: How to Order To Order Specify: Catalog Number 31041-409-38 9 12/2007 © 2007 Schneider Electric All Rights Reserved Magnetic Coils Class 9998 Table 21: Replacement AC Magnet Coils for Relays, Timers and Contactors Equipment To Be Serviced Device Suffix Number (Complete Coil Number Consists of Prefix or Class and Type Followed by Suffix Number.) Hz Poles Coil Prefix or Class and Type X All 9998-X 1 A All B2 All Type Coil VA 24 V 110– 115 V 120 V 208 V 220 V 240 V 277 V 380 V 440 V 480 V 550 V 600 V InSealed rush 60 50 23 24 — 44 44 — 51 52 52 53 53 — 55 — — — — 62 62 — — 65 65 — 148 143 23 25 2959-S49- 60 50 W25A W25B W31B W32A W32A W32B W34A W34B W34B W35A W35A W35B W35B W36A — — W37B W38A W38A W38B W38B W39A W39A W39B 74 68 17 17 31017-400- 60 50 33 34 — — 54 55 61 — 61 63 65 — — — 70 72 72 73 73 75 75 76 165 155 27 27 Classes 8501 and 9050 8501 (Relays) 9050 (Timer) 63 64 Mechanically Held Unlatch Coils—Classes 8508 and 8903 A latch coil is also used with mechanically held devices. For selection of latch coils for mechanically held relays, refer to page 16-118. LX All SM, SP All 8903 (Lighting SQ, SV, SX, All Contactors) SY, SZ SJ 1 2 All 9998LX 60 50 23 — — 44 44 — 51 — — 53 53 — 55 — — — — 62 62 — — 65 65 — 25 — — — 2959-S13 60 50 W23B W24B — W30B W30B W31B W33A — — W33B W33B W34B W34A — — W36A — W36B W36B — — W37B W37B — 80 — — — 31096-416 60 50 03 — — 09 09 — 15 — — 18 18 — 20 — — 22 — 24 24 — — 28 28 — 550 — — — 31123-403 60 50 03 — 09 — 15 — 18 — 20 — — 22 — 24 24 — — 28 28 — 2100 — — — Replacement DC Magnet Coils for Magnetic Relays and Timers Equipment To Be Serviced Class 8501 (Relays) 9050 (Timers) Coil Prefix or Class and Type Type Poles XD All 9998 XD XDL — 9998 XDL XUD All 9998 XUD C H Suffix Number (Complete Coil Number Consists of Prefix or Class and Type Followed by Suffix Number.) 6V 115/ 125 V 220 V 230/ 250 V Coil Burden Watts 12 V 18 V 24 V 32 V 48 V 64 V 72 V 90 V 110 V 19 28 34 37 40 46 49 52 55 — 58 — 67 18 19 28 34B 37B 40B 46B 49B 52B 55B — 58B — 67B 50 19 28 — 37 — 46 — — — — 58 1 — 67 1 16 31018-400- 22 31 — 40 — 49 — — — — 61 — 70 14 4491S1 W21 W24 — W27 — W30 — — — — W34 — W37 14 Not dual voltage rated; 250 Vdc only. Table 23: Replacement Coil for 8903 Panel Board Lighting Contactors Class Type 8903 PB Table 24: Class Number Type Number Replacement Solenoid Catalog Number 120 V 9998PBV02 208 V 9998PBV08 240/277 V 9998PBV39 480 V 9998PBV28 How to Order To Order Specify: • • — 18 To order an unlatch coil, add the letter “L” to the type number and the letter “B” to the suffix number. Example: For a 120 V 60 Hz unlatch coil, order a Class 9998 Type XL44B. Series C (Double Pole) and Series E (Single Pole). Table 22: 1 — 09 Catalog Number Class 9998 Type PBV02 10 © 2007 Schneider Electric All Rights Reserved 12/2007 Replacement Parts Kits Class 9998 Class 9998 replacement parts kits are available for servicing Square D® relays, contactors, and starters as well as pressure, vacuum, and float switches. Each kit contains the necessary movable and stationary contacts, contact springs (when required—NEMA Size 3 and above do not include contact springs, and springs are not available), and additional hardware required to service the devices listed below. When servicing devices having more poles than contained in the corresponding kit, it may be necessary to order an additional kit. Table 25: Magnetic Contactor and Starter Contact Kits for Present Designs Equipment To Be Serviced Class 8502 8536 8538 8539 8547 8549 8606 8630 8640 8647 8702 8736 8738 8739 8810 8811 8812 8940 8903 Type NEMA Size or A Rating SA-, (Series B) 00 SB- 0 SB-, SC-(Power Pole Adder) 0&1 1 & 1P 1 SCSD- 2 SD-(Power Pole Adder) 2 SE- 3 SF- 4 SG- 5 SH- 6 SJ- 7 L (Series C) & LX (Series B) 30 A SM- 30 A SP- 60 A SQ- 100 A SV- 200 A SX- 300 A SY- 400 A SZ- 600 A SJ- 800 A PBM, PBP PBN, PBQ PBM, PBP PBN, PBQ PBR, PBV, PBW PBR, PBV, PBW 30, 60 A 75, 100 A 30, 60 A 75, 100 A 150, 200, 225 A 150, 200, 225 A Table 26: Class No. of 9998 Poles Parts Kit in Kit Type No. 3 3 4 1 3 4 3 4 1 2 3 2 3 2 3 2 3 2 3 4 3 4 3 4 2 3 2 3 2 3 2 3 2 3 2 3 SJ1 SL2 SL12 SL22 SL3 SL13 SL4 SL14 SL24 SL6 SL7 SL8 SL9 SL10 SL11 SL25 SL26 SL30 SL31 RA5B SL3 SL13 SL4 SL14 SL6 SL7 SL8 SL9 SL10 SL11 SL25 SL26 SL32 SL33 SL30 SL31 2 PB2 3 PB3 2 3 PB14 PB15 Magnetic Contactor and Starter Contact Kits for Obsolete Designs Equipment To Be Serviced Class Type 8502 & SA-, (Series A) 8536 1 8903 LL, L (Series A, B) & LX (Series A) 1 No. of Class 9998 Poles in Parts Kit Type NEMA Size Kit No. 00 20 A 3 4 4 SL2 SL12 RA5 Includes reversing, two speed and similar devices. Select coil based on NEMA size of basic starter or contactor Table 27: Class 8965 Replacement Contact Kits Device Type Device Series Class 9998 Kit Type DPR53 DPR63 RO10 RO11 RO12 RO13 A A A&B A&B A&B A&B DRC5 1 DRC6 1 RA10 RA11 RA12 RA13 1 Device Series Class 9998 Kit Type — — C C C C RA14 RA15 RA16 RA17 Single pole kits. Table 28: Manual Starter Contact Kits Equipment To Be Serviced Class Type 2510 Manual Starters M-, T- Table 29: No. of Poles NEMA Size in Kit Class 9998 Parts Kit Type No. M-0 M-1 & M-1P ML1 ML2 3 3 Replacement Control Transformers (150 VA) Class 8502, 8536 Type S Size 6 Voltage Part Number 60 Hz 50 Hz 240/480–120 208–120 277–120 — 600–120 120–120 240–120 220/440–110 — — 380–110 550–110 110–110 220–110 Table 30: 3110451250 3110451252 3110451253 3110451254 3110451251 3110451255 3110451256 Replacement Control Transformers (200 VA) Class 8502, 8536 Type S Size 7 Voltage Part Number 60 Hz 50 Hz 240/480–120 208–120 277–120 — 600–120 120–120 240–120 220/440–110 — — 380–110 550–110 110–110 220–110 Table 31: 3112350150 3112350152 3112350153 3112350154 3112350151 3112350155 3112350156 Class 8910, 8911 and 8965 Replacement Contact Kits Device To Be Serviced Class 9998 Class 8910 Class 8911 Class 8965 1-Pole Series Type Type Type Type 3-Pole Type SYD138 SYD230 SYD368 DPA_20A DPA_25A DPA_30A DPA_40A DPA_50A DPA_60 1 DPA_75A DPA_90A DPA_120A SL27 SL28 SL29 — — — — — — — — — 1 — — — DPSO1_ DPSO2_ DPSO3_ DPSO4_ DPSO5_ DPSO6_ DPSO7_ DPSO9_ — — — — DPR1_ DPR2_ DPR3_ DPR4_ DPR5_ DPR6_ — — — — — — B B B B A, B A, B A A A — — — DRC1 DRC2 DRC3 DRC4 DRC5 DRC6 DRC7 DRC9 DRC12 For class 8911, 60 A starter, use the 9998DRC7 contact kit. Table 32: How to Order To Order Specify: Catalog Number • • Class Type 9998 SL6 Class Number Type Number 11 12/2007 © 2007 Schneider Electric All Rights Reserved Replacement Parts Kits Class 9998 Class 9998 Type SO1 Table 33: Contact Units for Melting Alloy Type Overload Relays One normally-closed contact, Class 9998 Type SO1, is provided in each overload relay block on Type S starters Sizes 00–4 and Size 6. On the Type S Size 5, a normally-closed contact is provided with each of the three overload relay blocks. The Class 9998 Type SO1 contact unit listed below is provided as standard in each Class 9065 Type M melting alloy overload relay. Contact modules can be easily replaced and are identified in Table 33. Isolated overload relay alarm circuit contacts are available as an optional feature. A pilot light or alarm bell can be wired in series with this contact to indicate that the overload relay has tripped. For further information on isolated alarm contacts, refer to Class 9999 Types SO4 and SO5. Magnetic Starter NEMA Size Type Series 00–4 & 6 A&B 5 1 Overload Contact Unit Part No. 31102–514–50 SA–SF, SH SG A Description Parts Kit Number Standard N.C. contact unit Class 9998 Type SO1 1 Standard N.C. contact unit 31102–514–50 N.C. and N.O. alarm (three point) contact unit 31102–514–51 The Type SO1 is also the replacement contact unit for Class 9065 Type M melting alloy overload relays. Table 34: Class 9998 Type UB Universal Baseplate A universal baseplate may be used to retrofit a Square D® Type S NEMA starter into an application which is currently using a competitor’s NEMA starter. The universal baseplate is a metal plate which attaches to the panel in the location of the starter to be replaced. The Type S starter then mounts to the baseplate. It is available for NEMA Sizes 00 through 4, and mounting screws are provided with each plate. The universal baseplate adapter allows the Type S starter to replace the following competitor’s starters: Type UB01 Type UB02 Type UB03 Type UB04 Competitor Starter NEMA Size L1 L2 Disconnecting Means, Provided by User, or with Controller 1 L1 T1 T1 L2 L3 T2 T3 T2 Three Phase Starter Motor Wired to Control a Single Phase Motor Melting Alloy Overload Allen-Bradley 509 0, 1 2 3 4 Allen-Bradley 709 1 2 3 4 Cutler Hammer Freedom Series 00, 0, 1 2 3 4 Furnas ESP100 0, 1 2 3 4 Furnas INNOVA 0, 1 2 3 4 General Electric CR306 00, 0, 1 2 3 4 Table 35: Melting Alloy Overload Relay Jumper Strap Kits Jumper strap kits are for use on three-phase manual or magnetic starters with melting alloy overload relays only, where a three-phase starter is used to control a single-phase motor. These kits will include two jumper straps, a wiring diagram showing how to wire a three-phase starter to control a singlephase motor, and single-phase (one thermal unit) selection tables. For Starter Class Size ALL Table 36: Class 9998 Kit Type Number 00, 0, 1, 2, 5 series B, and M0 & M1 SA, SB, SC, SD, SG, and M & T (Manual) SO31 3,4 SE, SF SO32 5 series A SG None Available How to Order To Order Specify: • • Type Class Number Type Number Catalog Number Class 9998 Type UB02 12 © 2007 Schneider Electric All Rights Reserved 12/2007 Accessories—Cover-Mounted Control Units Class 9999 Cover-Mounted Control Units Class 9999 push button, selector switch, and pilot light cover-mounted control unit kits can be easily field installed in a NEMA 1, 3R, 4, or 12 Type S contactor or starter enclosure cover. Knockouts or removable closing plates are furnished with many enclosure covers for convenient field installation of control units. Kits are supplied with leads and clearly illustrated instructions. The Class 9999 cover mounted control unit kits are identical to the units which are factory installed. Table 37: Control Mounted Control Unit Kits No. of Poles Voltage Red or Green Pilot Light2 SA, SB & SC 00, 0, 1 & 1P All SD 8502 & 8536 8538 8539 8702 8736 2 1 2 Push Button Selector Switch With Control Start- OnTransformer Standard Stop Off (Form F4T) HandOnOffOff Auto 120 V 60 Hz StartStop or On-Off HandOffAuto 120 V 60 Hz StartHandStop Offor Auto On-Off Type Type Type Type Type Type Type Type Type Type Type Type SP28R 3 SP2R SA2 SA10 SC2 SC22 SA3 SA3 SC8 — SA2 SA10 SC2 SC22 SP28R 3 SA3 4 SC8 SP29R SA13 SC9 SC8 All SP28R 3 SP3R 2–3 SP28R 3 SP4R 3 SP5R SE 3 4–5 SP28R SF 4 All SP28R 3 SG–SJ 5–7 All SP28R 3 SP28R SB & SC 0&1 All SP12R SP12R SD 2 All SE 3 All SF 4 All SG–SJ 5–7 All SP28R 3 SP28R 3 SA3 SA3 L 20 A All SP28R 3 — — SA10 5 — SM 8903 SP (Electrically SQ Held) SJ, SV, SX SY, SZ NEMA 4/4X Kit (Stainless) Description1 NEMA 3R and 12 Kit Description 1 NEMA 1 Kit Description NEMA Size or Ampere Rating Type Class For Use With 6–600 SP13R V SP14R 50–60 SP15R Hz SP28R SP13R SP14R Red or Green Push Pilot Light 2 Button Selector Red or Green Push Selector Switch Pilot Light 2 Button Switch SP15R 30 A All SP28R 3 SP2R 60 A All SP28R 3 SP3R 100 A All SP28R 3 200–800 A All SP28R 3 — SC22 5 SA2 4 SA10 4 SC2 SC22 SP28R 3 SA3 4 SA3 4 SC8 — SP28R 3 SA3 4 SA3 4 SC8 — User made openings are required in order to field install these modification kits on standard 8502, 8536 Type S Sizes 0–2, and 8903 Sizes 30–60 A NEMA 4 and 12 enclosures. Each pilot light kit contains 1 red and 1 green lens cap. The coil voltage must be the same as the pilot light rating. Kit contains one Class 9001 Type KP1R31120V, 60 Hz red pilot light control unit. For other voltages, refer to Class 9001 Type KP. Also requires N.O. auxiliary contact for holding circuit contact when used on Class 8903 electrically held lighting contactors. To mount control unit in a NEMA 1 enclosure, a Class 9999 Type BLX bracket is also required. 3 4 5 NOTE: There are no field modification kits available for the polyester enclosures. Table 38: NEMA 1 Enclosure Closing Plates Class Type For Use With 8502, 8536, 8903 SA–SE or SM–SP 00–3 or 30–60 A 8538 & 8539 Pre-series “J” 0–4 Table 39: SB–SF Class Number Type Number Type For Pilot Light or Reset—Slip-on Cover NEMA 1 Enclosure For Push Button or Selector Switch—Slip-on Cover NEMA 1 Enclosure For Push Button or Selector Switch—Hinged Cover NEMA 1 Enclosure For Pilot Light—Hinged Cover NEMA 1 Enclosure SG2 SG3 SG1 SG2 How to Order To Order Specify: • • Description NEMA Size or Ampere Rating Catalog Number Class 9999 Type SP29R Class 9999 Type SP2R Pilot Light Kit Class 9999 Type SA2 Push Button Kit Class 9999 Type SC2 Selector Switch Kit Class 9999 Type SA3 Push Button Kit 13 12/2007 © 2007 Schneider Electric All Rights Reserved Accessories—Auxiliary Contacts Class 9999 Auxiliary Contacts for Manual and Magnetic Contactors and Starters Internal Contacts External Single-Circuit Auxiliary Contact The Class 9999 Type SX11 internal contact kit is a replacement unit for the N.O. holding circuit contact supplied as standard on Type S Sizes 00–2 three-phase starters and contactors. The Class 9999 Type SX12 is a replacement unit for the N.C. electrical contact which is furnished as standard on Type S, Sizes 00–2 mechanically-interlocked devices (for example: Class 8736 reversing starters). Internal contacts are also used on Class 2510 Types M and T manual starters. The internal contacts can be used for other applications as long as the electrical rating is not exceeded. See Table 40 for electrical ratings. External Contacts Internal Auxiliary Contact The Class 9999 Type SX6 external auxiliary contact is supplied as standard for the N.O. holding circuit contact on Type S Sizes 3–7 starters and contactors. Additional auxiliary contacts can be added to Type S contactors, starters, and lighting contactors. These contacts mount on either side of the basic contactor, and are available with convertible or non-convertible contacts. The contacts of the convertible version can be changed from N.O. to N.C. or vice versa in the field. The non-convertible version has fixed contacts, either N.O. or N.C. To determine the number of auxiliary contacts which can be added to each Type S contactor or starter, refer to the Class 8536 or Class 8736 section. See Table 40 for electrical ratings. Table 40: Maximum Ratings for Type S Auxiliary Contacts and Timers Contact Ratings Class 9999 Type Volts AC Continuous Make SX11, SX12 SK3, SK4 Contact Ratings AC Only (35% Power Factor) ≤120 120–600 Table 41: 30 A 3600 VA 3A 360 VA 3A 3A SX6–SX10 SX13–SX17 Auxiliary Contact Kit DPA 1 DPS 1 N.O. 1 N.C. 1 N.O./1 N.C. 2 N.O. D10 D01 D11 D20 Type DPA122 and DPA123 use same auxiliary contacts as Type SA–SJ above. (Example: Class 9999 Type SX6). Type S Contactors and Starters For Use With NEMA Size Type SA–SJ SA–SJ 00–7 00–7 SA–SD 00–2 1 2 Continuous Kit Description External—Field Convertible 1–N.O. Contact 1–N.C. Contact 1–N.O. and 1–N.C. Isolated Contacts 1–N.O. Overlapping Contact 1–N.C. Overlapping Contact External—Non-Convertible 1–N.O. Contact 1–N.C. Contact 1–N.O. & 1 N.C. Isolated Contacts 1–N.O. Overlapping Contact 1–N.C. Overlapping Contact Internal—Non-Convertible 1–N.O. Contact 1–N.C. Contact ≤120 120–600 Table 43: Class 9999 Type SX6 SX7 SX8 SX9 1 SX10 1 SX13 SX14 SX15 SX16 SX17 6A 720 VA 10 A 10 A Class 8965 Reversing/Hoist Contactors – Auxiliary Contacts Auxiliary Contact Kit Class 8965 Type Contact Arrangement Type of Connector Class 9999 Type DPR 1 N.O. 1 N.C. 1 N.O./1 N.C. 2 N.O. Screw/Quick Connect D10 D01 D11 D20 RO2 & RG2 RO10 Form X1 RO11 Form X1 RO3 & RG3 RO10 Form X2 RO11 Form X2 RO5 & RG5 RO12 Form X1 RO13 Form X1 RO6 & RG6 RO12 Form X2 RO13 Form X2 Table 44: 1 N.O. each side • • Class Number Type Number R10 Slip-on 1 N.C. each side R11 1 N.O. each side R12 Screw 1 N.C. each side R13 How to Order To Order Specify: 1 1 Break 60 A 7200 VA Device To Be Serviced Contact Arrangement Class 9999 Type Table 42: Volts AC Make Class 8910 or 8911 Type 1 AC Only (35% Power Factor) Break Class 8910 and 8911 Definite Purpose Contactors and Starters – Auxiliary Contacts Device To Be Serviced Class 9999 Type Catalog Number Class 9999 Type R11 SX11 2 SX12 2 Types SX9 and SX10 or Types SX16 and SX17 must be used together and mounted on the same side of the contactor. They are suitable for applications where it is necessary for a normally open contact to overlap a normally closed contact. Types SX11 and SX12 are not applicable on NEMA Sizes 3 or larger. Internal contacts can also be used on Class 2510 Types M and T manual starters. 14 © 2007 Schneider Electric All Rights Reserved 12/2007 Accessories—Solid State Overload Relay, Motor Logic® Class 9999 Motor Logic—Class 9999 Motor Logic Plus—Class 9065 Table 45: Table 49: Lug-Lug Kit This kit can be field installed on separately mounted Motor Logic Plus overload relays. Isolated Auxiliary Contacts for Motor Logic Overload Relays Overload relay auxiliary contacts are available factory installed or in kit form for field installation on Motor Logic overload relays. These contacts may be used for isolated alarm contact applications. For Use With Class and Type NEMA Size 8536 SA-SJ 00B through 7 9065 SS, SR, SF, ST 00B through 7 1 Parts Kit Description N.O. or N.C. Auxiliary Contact (Field Convertible) Class 9999 Type Parts Kit Description Class and Type NEMA Size 1 9065 SS or SF 00B, 00C, 0, and 1 DIN Adapter NEMA Size 1 8536 SA-SH 1–6 9065 SP 1–6 1 AC04 Table 46: DIN Adapter The DIN adapter provides a method to mount the Motor Logic overload relay to a 35 mm DIN rail. For Use With For Use With Class and Type Table 47: Lug-Lug and Lug-Extender Kits A Class 9999 LL0 Lug-Lug Kit can be field installed on separately mounted overload relays. The standard Size 00B, 00C, 0, and 1 Class 9065 Type SS and SF overload relays are supplied without lugs. A Class 9999 LB0 Lug-Extender Kit is designed for Size 00B, 00C, 0, and 1 Retrofit Starter Applications. This kit allows the lugs to be in the same location as the Class 9065 melting alloy overload relay, eliminating the need for additional wire length. Class 9999 Type Lug-Lug Kit MLPL NEMA Size 00B and 00C are not actual NEMA sizes. These designations are used to differentiate the lower FLA of these devices from the NEMA size 00 Motor Logic Solid State Overload Relay. Table 50: Software Kit Solutions software program allows an IBM PC compatible computer (with Windows® 95 or greater) to communicate with a Motor Logic Plus overload relay connected to an RS-485 network using Modbus protocol. Class 9999 Type DA01 Parts Kit Description For Use With Class and Type NEMA Size 8536 SA-SH 1–6 9065 SP 1–6 Parts Kit Description Class 9999 Type Software Kit MLPS Table 51: Communication Module This module allows the Motor Logic Plus overload relay to support RS-485 electrical communications standards. Up to 99 Motor Logic Plus overload relays can be controlled and monitored from one remote personal computer. For Use With Parts Kit Description For Use With Parts Kit Description Class 9999 Type Class and Type NEMA Size 1 9065 SS or SF 00B, 00C, 0, and 1 9065 SS or SF Lug-Extender Kit for 00B, 00C, 0, and 1 retrofitting existing NEMA S LB0 starters Lug-Lug Kit for separate mounting Class and Type NEMA Size 8536 SA-SH 1–6 9065 SP 1–6 Class 9999 Type ® Modbus Communication Module MB22 LL0 Table 52: How to Order To Order Specify: Catalog Number • • Class 9999 Class Number Type Number Type AC04 Table 48: Remote Reset Module The Remote Reset Module can be easily field installed on solid state overload relays. This module will allow the overload relay to be reset from a remote location. For Use With Class and Type NEMA Size 1 8536 SA-SJ 00B through 7 9065 SS, SR, SF, ST 00B through 7 8536 SE-SF 3 and 4 9065 SS, SR, SF, ST 3 and 4 1 2 3 Parts Kit Description Class 9999 Type Remote Reset Module RR04 2 Top Mounting Bracket RB34 2 3 NEMA Size 00B and 00C are not actual NEMA sizes. These designations are used to differentiate the lower FLA of these devices from the NEMA size 00 Motor Logic Solid State Overload Relay. 120 Vac power required. To be used to mount the remote reset module on the top of the overload relay. 15 12/2007 © 2007 Schneider Electric All Rights Reserved Accessories Class 9999 Table 53: Power Pole Adders One single- or double-circuit power pole kit may be field added to a Size 0, 1, or 2, basic 2- or 3-Pole Type S contactor or starter or 30–60 A lighting contactors. See Table 53 for selection. The ratings for these power pole adders correspond to the NEMA contact ratings found on page 16-21 in Digest 174. A two- or three-pole contactor or starter will accept only one single- or double-circuit unit. A power pole cannot be used on four- or fivepole devices or devices which are mechanically-interlocked. Class 9999 Type SB6 Single Power Pole Adder For adding a power pole to a Size 2 or 60 A device, a coil change is required. Select a 4 and 5 pole coil from the coil selection tables on page 10 or specify Form Y118 as noted in the footnote below. When adding Sizes 0–2 power pole kits to a Size 3–7 or 100–800 A device, an adapter bracket (9999 SBT1) is required. The Class 9999 Types SB6 thru SB15 power pole kits are suitable for copper wire only. Types SB21 through 25 are supplied with lugs suitable for copper and aluminum wire. Class 9999 Type SB9 Double Power Pole Adder For Use With Class 9999 Type SF4 Fuse Kit Class 9999 Type ST1 Transient Suppression Module Type Size SB, SC & SM 0, 1 & 30 A SD 2 SP 60 A Description Class 9999 Type SB6 One normally-open power pole adder SB, SC & SM 0, 1 & 30 A SD 2 SP 60 A 0, 1 & 30 A SD 2 SP 60 A SB, SC & SM 0, 1 & 30 A SD 2 SP 60 A SB7 0, 1 & 30 SD 2 SP 60 A SE–SJ & SQ–SZ & SJ 3–7 & 100–800 A SB12 1 SB22 1 One normally-open and one normally-closed power pole adder SB8 SB13 1 SB23 1 SB9 Two normally-open power pole adders SB, SC & SM SB11 1 SB21 1 One normally-closed power pole adder SB, SC & SM 1 Power Pole Adder Kit SB14 1 SB24 1 SB10 Two normally-closed power pole adders SB15 1 SB25 1 Adapter Bracket SBT1 To order a Size 2 or 60 A power pole kit complete with a new starter coil, specify Form Y118, voltage and frequency (e.g. Class 9999 Type SB11 Form Y118, 120 volts, 60 cycles.) Table 54: Control Circuit Fuse Holder The control circuit fuse holder is designed to be used on Type S contactors and starters, Sizes 00–7, when one or two control circuit fuses ≤600 volts are required. The Type SF3 and SF4 fuse holders will accept standard 600 V Bussmann® Type KTK or equivalent fuses (13/32" x 11/2"); 6 A maximum. The SFR3 and SFR4 will accept Class CC 600 V Bussmann Type KTK–R or equivalent fuses only. Description 1 Class 9999 Type Single-fuse Unit SF3 Table 55: Transient Suppression Module The transient suppression module is designed to be used where the transient voltage, generated when opening the coil circuit, interferes with the proper operation of nearby integrated or solid state control circuits. The module consists of an RC circuit and is designed to suppress the coil voltage transients to approximately 200% of peak coil supply voltage. The module is wired across the coil for Type S, Sizes 00–5, and is designed for coil voltages of 120 volts only. Class 9999 Type Description Single-fuse Unit for Class CC Fuse SFR3 For Sizes 00–2 ST1 Two-fuse Unit SF4 For Sizes 3–5 ST2 Two-fuse Unit for Class CC Fuses SFR4 1 Fuses not included. Table 56: How to Order To Order Specify: • • Class Number Type Number Catalog Number Class 9999 Type ST2 16 © 2007 Schneider Electric All Rights Reserved 12/2007 Accessories Class 9999 Table 57: Isolated Alarm Contacts for Melting Alloy Overload Relays Isolated overload relay alarm contacts are available factory installed or in kit form for field installation in Type S, NEMA Size 00–61, starters and Class 9065 Types M and S melting alloy overload relays. Type S, NEMA Size 7, uses a solid state overload relay which has isolated alarm contacts as a standard feature. The alarm contacts will allow the starter to be used in applications which require isolated contacts, such as inputs to a computer. Class 9999 Types SO4 and SO5 modules are interchangeable with the standard module (Class 9998 Type SO1) and may be installed on starters already in service. The case is made of clear plastic (polycarbonate) to allow for visual inspection of contacts. Type SO4 Magnetic Starter NEMA Size Type 00–61 SA–SH 1 Description Class 9999 Parts Kit Type No. N.O. Isolated Alarm Contact Plus Standard N.C. Overload Contact SO4 N.C. Isolated Alarm Contact Plus Standard N.C. Overload Contact SO5 Isolated alarm contacts cannot be added in the field to the Type SG, Size 5 series A starter. Current transformers and a Size 1 overload block must be used. For factory installation specify Form Y342. Table 58: Compression Lugs A Class 9999 Type AL hardware kit is required to install Versa-Crimp® compression lugs on Class 8903 Type S, 100–800 A, lighting contactors. The lugs are suitable for both copper and aluminum wire. One VCEL lug is required for each line or load terminal. Each Class 9999 Type AL hardware kit includes mounting hardware for 3 terminals, line or load side. Example: To install compression lugs on a 300 A 3 pole device, line and load sides, order six (6) VCEL–060–12H1 lugs and two (2) Class 9999 Type AL11 hardware kits. For Use With Class 8903 with Compression Lugs installed Rating Class 8903 Type 100 A SQ 200 A 300 A SV SX 400 A or 600 A SY or SZ 800 A SJ Versa-Crimp® Catalog Number Wire Range Min.–Max. VCEL–021–14S1 8–1/0 Al/Cu None Required VCEL–022–516H1 1–2/0 Al/Cu VCEL–024–516H1 2/0–4/0 Al/Cu VCEL–030–516H1 4–300 MCM Al/Cu 2-Pole AL13 3-Pole AL14 4-Pole AL15 VCEL–050–12H1 2/0–500 MCM Al/Cu VCEL–060–12H1 400–600 400–500 MCM Al MCM Cu VCEL–075–12H1 500–750 500 MCM Al MCM Cu VCEL–060–12H2 1 400–600 400–500 MCM Al MCM Cu VCEL–075–12H2 1 500–750 500 MCM Al MCM Cu Tie Point Terminal Block 1 Table 59: Hardware Kit Class 9999 Type AL11 AL12 Available only as a factory modification. Order: Form Y1574. Specify wire size up to 750 MCM Al or 500 MCM Cu and number of terminals. One or two lugs may be mounted on each terminal. Solid Neutral The Class 9999 Type SN kit can be used on Class 8903 Type S lighting contactors and other controllers where field addition of a solid neutral is required. Each kit has lugs suitable for both copper and aluminum wire, and mounts with two screws. Table 60: Tie Point Terminal Block The tie point terminal block provides easy wiring of a H–O–A selector switch or Start-Stop push buttons with separate control. The T7 terminal block requires no panel space. It simply snaps on Type S Sizes 00–4 contactors and starters by two tabs, and is secured to the left hand coil terminal. Number of Lugs Wire Capacity Per Lug (Cu/Al) Class 9999 Type Magnetic Contactor or Starter 4 #14–2/0 SN1 NEMA Size Type 3 (1) #4–600 MCM or (2) #1/0–250 MCM SN2 00–4 SA–SF 3 (Dual) (2) #2–600 MCM SN3 2 (Dual) (2) #6–350 MCM SN4 Class 9999 Type Number T7 17 12/2007 © 2007 Schneider Electric All Rights Reserved Accessories—Mechanical Interlocks Class 9999 Mechanical Interlock General – Type S contactors or starters can be mechanically-interlocked so that only one device will be energized at a time. The mechanical interlock is an interference (non-jamming) type, locking at the beginning of the stroke of any starter or contactor. Type SM1 Type S Sizes 00, 0, 1 and 2 – The mechanical interlock is mounted on the underside of the reversing baseplate. Two pins extend from the mechanical interlock through openings in the baseplate and engage the contact carrier of each contactor. Two styles of mechanical interlocks are used: one version for three-pole contactors, a different version for four- or five-pole contactors. When adding a power pole to the left-hand side of an existing Size 0, 1, or 2 three-pole reversing contactor, a new mechanical interlock must also be installed. When added to the right-hand side only, the power pole will not be mechanically-interlocked with the left-hand contactor. Type S Sizes 3 and 4 – The mechanical interlock is separate from the mounting pan on Sizes 3 and 4. Cams on the mechanical interlocks are operated by the contact carrier of each contactor. The mechanical interlock is attached to the underside of the two contactor baseplates on Sizes 3 and 4. Table 61: Mechanical Interlock for Two Contactors The following mechanical interlock kits can be used to interlock 2–5 pole contactors. Mechanical interlocks for horizontal and vertical arrangement are listed in various pole arrangements. Contactor Class 9999 NEMA Size Type Type SM12 Horizontal Type SM1 for Size 00–1 Type SM6 for Size 2 Type SM12 for Sizes 3 & 4 Horizontal Type SM3 for Size 0 or 1 Type SM8 for Size 2 Type SM12 for Sizes 3 & 4 1 Horizontal Type SM2 1 for Size 0 or 1 Type SM7 for Size 2 Type SM12 for Sizes 3 & 4 Vertical Type SM4 for Size 0 or 1 Type SM9 for Size 2 Type SM11 for Size 3 Type SM13 for Size 4 Vertical Type SM2 1 for Size 0 or 1 Type SM10 for Size 2 Type SM11 for Size 3 Type SM13 for Size 4 Vertical Type SM5 for Size 0 or 1 Type SM11 for Size 3 Type SM13 for Size 4 00, 0, 1 SM1 0, 1 SM2 0, 1 SM3 0, 1 SM4 0, 1 SM5 2 SM6 2 SM7 2 SM8 2 SM9 2 SM10 3 SM11 3, 4 SM12 4 SM13 The Type SM2 interlock is factory assembled for horizontal mounting but can easily be converted to vertical mounting. Conversion instructions are included. Table 62: Overload Relay Mounting Bracket Mechanical interlock Types SM1 through SM10 for Sizes 00–2 devices use overload relay mounting brackets to support the overload relay portion of the starter. Overload Relay Mounting Bracket Kit Description Class 9999 Type Bracket for one overload relay used with horizontal mechanical interlocks, Types SM1 through SM10 SO11 Bracket for two overload relays used with vertical mechanical interlocks, Types SM2, SM4, SM5, SM9 and SM10 SO12 18 © 2007 Schneider Electric All Rights Reserved 12/2007 Accessories —Fuse Block Replacement Parts Kits Class 9422/9999 Class 9422 Replacement Fuse Clip Kits Class 8538 (Series D and newer), Class 8738 (Series E and newer), and Class 8903 (Series C and newer) Type S non-fusible combination starters and lighting contactors (sizes 0 – 2, 30 to 60 A) can be converted to the fusible type by installing a Class 9422 Fuse Clip Kit. Both fusible and non-fusible combination devices have the same size enclosure in NEMA Types 1, 4, and 12 construction, which permits this conversion. The 9422 Fuse Clip Kits contain line and load fuse clips, load base, and fuse pullers. Class 9422 TC33 Fuse Block Table 63: Class 9422 Replacement Fuse Clip Kits NEMA Class H, K, J, R Fuses Device Used On Disconnect A Rating Fuse Clip Ratings–A Size or Aere Rating 0, 1 & 30 A 0, 1 & 30 A 2 & 60 A 2 & 60 A 1 2 30 30 60 60 600 V Max. — 0 – 30 0 – 30 31 – 60 9422TC301 9422TC331 9422TC33 9422TD63 RFK032 RFK062 RFK062 RFK06H2 Class 9999 Auxiliary Contact Kits for Disconnect Switches and Circuit Breakers Class Type 8538, 8738 8539, 8739 8538 8738 8538 8538 8538, 8738 8538 8738 8538, 8738 8538, 8738 8538, 8738 8538, 8738 1 2 250 V Max. 0 – 30 31 – 60 31 – 60 — When using with a 9422 FTCN or FTCF disconnect switch in 8538 or 8738 combination starters, remove and discard metal base plate. No Class Number required. Table 64: Class 9999 Type TC10 Class R Fuse Clip Kits Class and Type SPDT Type DPDT Type Class Type SPDT Type DPDT Type SB, SC (Series C) R45 R46 9422 BTCF, BTCN, BTDF, BTDN, BTEF, BTEN TC11 TC21 SB, SC, SD, SE, SF, SG1 R26 R27 9422 CSF R50 R51 SBA, SCA, SBG, SCG (Series D) SBA, SCA, SBG, SCG (Series E) SB2, SC2, SD2 (Series B) SBAS8, SCAS8, SBGS8, SCGS8, (Series D) TC11 TC10 R6 TC21 TC20 R7 9422 9422 9422 FN, FP, FR, FT R18 LF, LK, LL, LM, LN, LP, LR, LT R47 RN, RP, RR, RT R26 R19 R48 R27 TC10 TC20 9422 TC R45 R46 9422 TCF, TCN, TDF, TDN, TEF, TEN TC10 TC20 SD (Series C) R43 SDA, SDA2, SDG, SDG2 (Series D) SDA, SDG (Series E) R44 TC10 TC20 9422 TD R43 R44 TC10 TC20 9422 TE R41 R42 SE (Series B & C) R41 R42 9422 TF R8 R9 SE, SF (Series A) R8 R9 SF (Series B & C) R39 R40 SG R35 R36 No external auxiliary contacts are available for GJL circuit breaker. Must use internal auxiliary contacts, Catalog No. AAC. Class 8538 type numbers ending in suffix “S8”. Table 65: How to Order To Order Specify: Catalog Number • Class Number Class Type • Type Number 9999 R6 19 12/2007 © 2007 Schneider Electric All Rights Reserved Schneider Electric USA 8001 Knightdale Blvd. Knightdale, North Carolina 27545 USA 1-888-SquareD 1-888-778-2733 www.us.SquareD.com 9999CT9701R10/07 © 2007 Schneider Electric All Rights Reserved Replaces: 9999CT9701 May 1998 12/2007
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